TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of demagnetization equipment,
and in particular, to an automatic cleaning iron removal equipment.
BACKGROUND
[0002] With the development of the new energy field, new energy batteries have been widely
used in people's life. At present, the slurry of new energy batteries is mixed with
impurities such as magnetic materials, which will affect the performance of the battery.
Therefore, in the production process of the battery slurry, it is necessary to remove
these magnetic impurities to achieve the purpose of improving the K value of the battery
cell.
[0003] The existing iron removal equipment used for demagnetization of battery slurry generally
adopts a magnetic rod, which is inserted into the battery slurry, and the magnetic
rod adsorbs magnetic impurities in the battery slurry, and then the magnetic rod is
taken out to remove the magnetic impurities on the magnetic rod. In the prior art,
the removal of magnetic impurities on the magnetic rods is generally operated manually,
however, manual operation is time-consuming and laborious, and there is a risk of
being corroded by slurry and clamped by the magnetic rods when manually cleaning the
magnetic rods.
SUMMARY
[0004] The main objective of the present disclosure is to provide an automatic cleaning
iron removal equipment, which aims to automatically clean the impurity on a magnetic
rod and improve the production efficiency.
[0005] In order to realize the above objective, the present disclosure provides an automatic
cleaning iron removal equipment, including:
a frame provided with an iron removal station and a cleaning station adjacent to the
iron removal station;
an iron removal cylinder provided at the iron removal station, the iron removal cylinder
is communicated with a slurry flow channel, a battery slurry flows in the slurry channel,
and an iron removal port is provided on a top of the iron removal cylinder;
an iron removal mechanism including: a cover piece, and a magnetic rod connected to
the cover piece and extending toward the iron removal port, the iron removal mechanism
is movably provided at the iron removal station to have a first position and a second
position, the magnetic rod is inserted in the iron removal cylinder at the first position,
the cover piece covers the iron removal port, the iron removal mechanism is provided
above the iron removal cylinder at the second position;
a cleaning mechanism provided at the cleaning station, the cleaning mechanism includes
a wiper and a driving assembly, when the iron removal mechanism is at the second position,
the driving assembly drives the wiper to clamp an outer periphery of the magnetic
rod, and drives the wiper to move along an extending direction of the magnetic rod
to clean an impurity on the magnetic rod; and
a collecting piece movably provided at the cleaning station, when the iron removal
mechanism is at the second position, the collecting piece moves to a lower part of
the magnetic rod to collect the impurity.
[0006] In an embodiment, the driving assembly includes a first driving piece for driving
the wiper to move so that the wiper has an open state and a grasping state, the wiper
and the magnetic rod move relative to each other in the open state, and the wiper
clamps the outer periphery of the magnetic rod in the grasping state.
[0007] In an embodiment, the wiper includes a gripping portion, a telescoping portion and
a pushing portion, and the gripping portion includes a first claw and a second claw
rotatably connected around a first rotation point, the telescoping portion includes
a first arm and a second arm that are rotatably connected around a second rotation
point, the first claw is rotatably connected to the first arm and the second claw
is rotatably connected to the second arm between the first rotation point and the
second rotation point, on a side of the first rotation point away from the second
rotation point, the first claw and the second claw are used to clamp and loosen the
magnetic rod, and the pushing portion is connected to the second rotation point; the
first driving piece drives the pushing portion to move so that the position of the
second rotation point is moved in the distribution direction of the gripping portion,
the telescoping portion and the pushing portion.
[0008] In an embodiment, the driving assembly further includes a second driving piece, the
cleaning mechanism further includes a support portion, and the second driving piece
is provided on the supporting portion, and drives the wiper to reciprocate toward
the magnetic rod so that the outer periphery of the magnetic rod is clamped by the
wiper.
[0009] In an embodiment, the cleaning mechanism further includes a buffer assembly, the
first driving piece and the wiper are movably connected to the support portion through
the buffer assembly, the second driving piece drives the buffer assembly to reciprocate
towards the magnetic rod, the buffer assembly includes a first buffer piece and a
second buffer piece whose moving directions intersect, and a moving direction of the
first buffer piece is parallel to a driving direction of the second driving piece.
[0010] In an embodiment, the cleaning mechanism further includes a mounting piece, the wiper
further includes a fixing portion, the mounting piece is provided on a side of the
buffer assembly away from the support portion, the first driving portion is provided
on the mounting piece, the mounting piece includes a limiting portion and a moving
portion, the moving portion drives the limiting portion to move, and the fixing portion
corresponding to the limiting portion is provided with a limiting bayonet, and the
limiting portion is clamped to the limiting bayonet.
[0011] In an embodiment, the automatic cleaning iron removal equipment further includes
a feeding mechanism provided at the cleaning station, when the iron removal mechanism
is at the second position, the feeding mechanism is used to provide a cleaning film,
and the wiper grabs the cleaning film to clean magnetic impurities on the magnetic
rod.
[0012] In an embodiment, the feeding mechanism includes a fixing shaft and a conveying assembly,
the fixing shaft is sleeved by a cleaning film roll, and the cleaning film roll is
used for providing a cleaning film, the conveying assembly drives the cleaning film
to move between the magnetic rod and the wiper, and the conveying assembly is located
above the wiper so that the cleaning film is gripped by the wiper.
[0013] In an embodiment, the conveying assembly includes a first clamping plate, a second
clamping plate and a third driving piece, the first clamping plate and the second
clamping plate are distributed on an opposite side of the cleaning film respectively,
the third driving piece drives the first clamping plate and the second clamping plate
to move towards and away from each other, so as to clamp and loosen the cleaning film.
[0014] In an embodiment, a first sensor is connected to an end of the fixing shaft, the
first sensor controls an operation of the cleaning mechanism after detecting the fixing
shaft rotates.
[0015] In an embodiment, a second sensor is further provided between the fixing shaft and
the conveying assembly, and the second sensor controls the operation of the cleaning
mechanism after detecting the cleaning film roll is used up.
[0016] In an embodiment, the feeding mechanism further includes a fixing assembly and a
cutting piece, the fixing assembly includes a first pressing piece under the cleaning
film, a second pressing piece above the cleaning film and a fourth driving piece,
the fourth driving piece drives the first pressing piece to move close to and away
from the second pressing piece, and to press and loosen the cleaning film; the cutting
piece moves along the distribution direction of the first pressing piece and the second
pressing piece, and after being clamped by the conveying assembly, the cleaning film
is cut by the cutting piece.
[0017] In an embodiment, the first pressing piece and the second pressing piece are provided
with two opposite avoidance openings, and the cleaning film is clamped through the
avoidance openings by the conveying assembly.
[0018] In an embodiment, a plurality of iron removal cylinders are provided in a row, the
driving assembly further includes a fifth driving piece for driving the wiper to move
along a distribution direction of the plurality of iron removal cylinders.
[0019] In an embodiment, the iron removal mechanism further includes a sixth driving piece
provided on the cover piece, and a plurality of the magnetic rods are circularly provided
on a circumferential direction of the cover piece, and the sixth driving piece drives
the cover piece to rotate along its axial direction.
[0020] In an embodiment, a lifting structure for driving the iron removal mechanism to reciprocate
between the first position and the second position, the lifting structure is provided
with a clamping portion, and the frame corresponding to the clamping portion is provided
with a clamping port, when the iron removal mechanism is at the second position, the
clamping portion is clamped to the clamping port.
[0021] In technical solutions of the present disclosure, firstly a magnetic rod of the iron
removal mechanism is used to adsorb the impurities of the battery slurry in the iron
removal cylinder, and then moves the iron removal mechanism from the first position
to the second position, the collecting piece moves below the magnetic rod, the driving
assembly in the cleaning mechanism drives the wiper to clamp the outer circumference
of the magnetic rod, and drives the magnetic rod to slide along the extension direction
of the magnetic rod, thereby cleaning the impurities adsorbed on the magnetic rod
into the collecting piece, and finally transfers the impurities collected by the collecting
piece, so as to automatically clean the impurities in the battery slurry. Compared
with cleaning the impurities adsorbed on the magnetic rod manually, the wiper can
better adapt to the conversion efficiency of the iron removal mechanism between the
first position and the second position, and user's hand can avoid being clamped by
the magnetic rod or corroded by the slurry.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of
the present disclosure or in the related art, drawings used in the embodiments or
in the related art will be briefly described below. Obviously, the drawings in the
following description are only some embodiments of the present disclosure. It will
be apparent to those skilled in the art that other figures can be obtained according
to the structures shown in the drawings without creative work.
FIG. 1 is a schematic structural view of an automatic cleaning iron removal equipment
according to an embodiment of the present disclosure.
FIG. 2 is a schematic structural view of an iron removal mechanism in FIG. 1.
FIG. 3 is a schematic structural view of a cleaning mechanism in FIG. 1.
FIG. 4 is a schematic structural view of a wiper in FIG. 3.
FIG. 5 is an enlarged view of portion A in FIG. 3.
FIG. 6 is a schematic structural view of a feeding mechanism in FIG. 1.
FIG. 7 is a schematic structural view of a fixing assembly and a cutting piece in
FIG. 6.
FIG. 8 is a schematic structural view of the feeding mechanism in FIG. 1 from another
perspective.
FIG. 9 is a schematic structural view of the clamping portion and the clamping port
in FIG. 1.
FIG. 10 is a schematic structural view of the automatic cleaning iron removal equipment
of the present disclosure from another perspective.
[0023] The realization of the objective, functional characteristics and advantages of the
present disclosure are further described with reference to the accompanying drawings.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The technical solutions in the embodiments of the present disclosure will be clearly
and completely described below with reference to the drawings in the embodiment of
the present disclosure. Obviously, the described embodiments are only a portion of
the embodiments of the present disclosure, not all of the embodiments. Based on the
embodiments in the present disclosure, all other embodiments perceived by those ordinary
skills in the art without creative effort should be fallen within the protection scope
of the present disclosure.
[0025] It should be noted that all of the directional instructions in the embodiments of
the present disclosure (such as up, down, left, right, front and rear.....) are only
used to explain the relative position relationship and movement of each component
under a specific attitude (as shown in the drawings), if the specific attitude changes,
the directional instructions will change correspondingly.
[0026] Besides, the descriptions in the present disclosure that refer to "first," "second,"
etc. are only for descriptive purposes and are not to be interpreted as indicating
or implying relative importance or to implicitly indicate the number of technical
features indicated. Thus, a feature defined as "first" or "second" may explicitly
or implicitly include at least one of the features. In addition, the meaning of "and/or"
appearing in the whole text includes three parallel schemes, taking "A and/or B" as
an example, including scheme A, scheme B, or schemes that both A and B satisfy. Besides,
technical solutions between the embodiments can be combined with each other but must
be based on the realization of the technical solutions by those skilled in the art,
and when the technical solutions are contradictory to each other or cannot be realized,
the technical solutions should be considered that the combination does not exist,
and the technical solutions are not fallen within the protection scope claimed in
the present disclosure.
[0027] The present disclosure provides an automatic cleaning iron removal equipment.
[0028] In the embodiments of the present disclosure, as shown in FIG. 1 to FIG. 10, the
automatic cleaning iron removal equipment including a frame 10, an iron removal cylinder
20, an iron removal mechanism, a cleaning mechanism 40 and a collecting piece 80.
[0029] The frame 10 is provided with an iron removing station 13 and a cleaning station
12 adjacent to the iron removing station 13. The iron removal cylinder 20 is provided
at the iron removal station 13, the iron removal cylinder 20 is communicated with
a slurry flow channel, and battery slurry flows in the slurry channel, and the iron
removal port 21 is provided on a top of the iron removal cylinder 20.
[0030] The iron removal mechanism includes a cover piece 30 and a magnetic rod 32 connected
to the cover piece 30 and extending toward the iron removal port 21, and the iron
removal mechanism can be movably provided at the iron removal station 13 to have a
first position and a second position. The magnetic rod 32 is inserted in the iron
removal cylinder 20 at the first position, the cover piece 30 covers the iron removal
port 21, the iron removal mechanism is provided above the iron removal cylinder 20
at the second position.
[0031] The cleaning mechanism 40 is provided at the cleaning station 12, the cleaning mechanism
40 includes a wiper 41 and a driving assembly. When the iron removal mechanism is
at the second position, the driving assembly drives the wiper 41 to clamp an outer
periphery of the magnetic rod 32, and drives the wiper 41 to move along an extending
direction of the magnetic rod 32 to clean an impurity on the magnetic rod 32.
[0032] The collecting piece 80 is movably provided at the cleaning station 12, and when
the iron removal mechanism is at the second position, the collecting piece 80 moves
below the magnetic rod 32 to collect the impurities.
[0033] In technical solutions of the present disclosure, firstly a magnetic rod 32 of the
iron removal mechanism is used to adsorb the impurities of the battery slurry in the
iron removal cylinder 20, and then moves the iron removal mechanism from the first
position to the second position, the collecting piece 80 moves below the magnetic
rod 32, the driving assembly in the cleaning mechanism 40 drives the wiper 41 to clamp
the outer periphery of the magnetic rod 32, and drives the magnetic rod 32 to slide
along the extension direction of the magnetic rod 32, thereby cleaning the impurities
adsorbed on the magnetic rod 32 into the collecting piece 80, and finally transfers
the impurities collected by the collecting piece 80, so as to automatically clean
the impurities in the battery slurry. Compared with cleaning the impurities adsorbed
on the magnetic rod 32 manually, the wiper 41 can better adapt to the conversion efficiency
of the iron removal mechanism between the first position and the second position,
and user's hand can avoid being clamped by the magnetic rod or corroded by the slurry.
[0034] The automatic cleaning iron removal equipment includes a plurality of iron removal
cylinders 20, and the plurality of iron removal cylinders 20 can be provided in series
or in parallel, and the iron removal cylinders 20 are respectively communicated with
a feeding port and the discharging port on the frame 10 to form a slurry flow channel.
After being adsorbed by the magnetic rod 32, the impurities in the battery slurry
entering through the feeding port, especially the content of magnetic impurities will
be reduced to a range that meets the standard. When the plurality of iron removal
cylinders 20 are provided in series, a plurality of magnetic rods 32 are distributed
from upstream to downstream along the slurry flow channel. After the upstream magnetic
rods 32 adsorb some impurities, the downstream magnetic rods 32 will further adsorb
the impurities, which can ensure that the magnetic impurities in the battery slurry
are cleaned to an appropriate range. In addition, the collecting piece 80 can place
a storage bag in its accommodating space, after the impurities are collected each
time, the storage bag can be replaced, or the collecting piece 80 is provided with
an external discharging and cleaning structure, the impurities are discharged through
the external discharging structure, and then the cleaning structure cleans the collecting
piece 80 to avoid residues of impurities.
[0035] It should be noted that the contact surface between the wiper 41 and the magnetic
rod 32 can be a fixed cleaning layer on the wiper 41, the wiper 41 is driven to a
wiping area by the driving assembly after completing a cleaning, then a head portion
of the wiper 41 is wiped, or a cleaning block is provided between the wiper 41 and
the magnetic rod 32, after the wiper 41 cleans the magnetic rod 32 each time, the
cleaning block and impurities fall into the collecting piece 80. In addition, the
impurities in this embodiment are mainly magnetic impurities, such as ferromagnetic
materials, which are specifically subject to the material that can be adsorbed by
a magnetic rod 32.
[0036] Further, in this embodiment, as shown in FIG. 1 to FIG. 10, the driving assembly
includes a first driving piece 45, and the first driving piece 45 drives the wiper
41 to move so that the wiper 41 has an open state and a grasping state, the wiper
41 and the magnetic rod 32 can move relative to each other in the open state, and
the wiper 41 clamps the outer periphery of the magnetic rod 32 in the grasping state.
It can be understood that when the wiper 41 and the magnetic rod 32 move relatively,
the wiper 41 is in the open state to avoid damaging the magnetic rod 32, and when
the wiper 41 approaches the magnetic rod 32, the first driving piece 45 switches the
wiper 41 from the open state to the grasping state, thereby clamping the outer periphery
of the magnetic rod 32 to complete a following cleaning process. In this way, a wiper
41 can be switched in different magnetic rod 32, and can match the magnetic rod 32
with different diameters, which reduces the manufacturing cost. In other embodiments,
the wiper 41 can be a cleaning block clamping the magnetic rod 32 along the outer
periphery of the magnetic rod 32 on the cover piece 30, when the iron removal mechanism
is at the second position, the first driving piece 45 is close to the wiper 41, and
drive the wiper 41 along the extending direction of the magnetic rod 32 to remove
impurities on the magnetic rod 32.
[0037] Specifically, in this embodiment, as shown in FIG. 1 to FIG. 10, the wiper 41 includes
a gripping portion 411, a telescoping portion 412 and a pushing portion 413, and the
gripping portion 411 includes a first claw 4111 and a second claw 4112 rotatably connected
around a first rotation point 414. The telescoping portion 412 includes a first arm
4121 and a second arm 4122 that are rotatably connected around a second rotation point
415, the first claw 4111 is rotatably connected with the first arm 4121 and the second
claw 4112 is rotatably connected with the second arm 4122 between the first rotation
point 414 and the second rotation point 415, on a side of the first rotation point
414 away from the second rotation point 415, the first claw 4111 and the second claw
4112 are used to clamp and loosen the magnetic rod 32, and the pushing portion 413
is connected to the second rotation point 415. The first driving piece drives the
pushing portion 413 to move so that the position of the second rotation point 415
can be moved in the distribution direction of the gripping portion 411, the telescoping
portion 412 and the pushing portion 413. It should be noted that the second rotation
point 415 remains stable relative to the telescoping portion 412 and the pushing portion
413, the first rotation point 414 remains stable relative to the gripping portion
411, and the telescoping portion 412 and the pushing portion 413 are movable relative
to the first rotation point 414.
[0038] In this way, when the first driving piece 45 drives the pushing portion 413 to move
away from the gripping portion 411, the position of the second rotation point 415
also moves in a direction away from the gripping portion 411. At the moment, the first
arm 4121 and the second arm 4122 move closer to each other around the second rotation
point 415, and drive the first claw 4111 and the second claw 4112 to move towards
one end of the second rotation point 415 from the first rotation point 414 so that
the first claw 4111 and the second claw 4112 move away each other around the first
rotation point 414 from the end of the first rotation point 414 away from the second
rotation point 415, thereby the wiper 41 is in an open state. Similarly, when the
first driving piece 45 drives the pushing portion 413 to move toward the gripping
portion 411, the position of the second rotation point 415 also moves towards the
pushing portion 413, at the moment, the first arm 4121 and the second arm 4122 move
away from each other around the second rotation point 415, and drive the first claw
4111 and the second claw 4112 to move away from each other from the first rotation
point 414 to the end of the second rotation point 415 so that the first claw 4111
and the second claw 4112 move towards each other from the end of the first rotation
point 414 away from the second rotation point 415 around the first rotation point
414, thereby the wiper 41 is in the grasping state. To sum up, in this embodiment,
the first claw 4111 and the second claw 4112 have an opposite moving state on both
sides of the first rotation point 414. In other embodiments, the moving state of the
first claw 4111 and the second claw 4112 on both sides of the first rotation point
414 are the same.
[0039] Further, in this embodiment, as shown in FIG. 1 to FIG. 10, the driving assembly
further includes a second driving piece 46, the cleaning mechanism 40 also includes
a support portion 42, the second driving piece 46 is provided on the support portion
42, and drives the wiper 41 reciprocates toward the magnetic rod 32 so that the outer
periphery of the magnetic rod 32 is clamped by the wiper 41. It can be understood
that when the iron removal mechanism is at the second position and when the wiper
41 is in the open state, the second driving piece 46 drives the wiper 41 to approach
the magnetic rod 32 and clamp the magnetic rod 32 to complete a process of cleaning
the magnetic rod 32, in this way, the wiper 41 can be prevented from interfering with
the iron removal mechanism moving between the first position and the second position,
thereby effectively completing the cleaning process on the magnetic rod 32.
[0040] When the wiper 41 clamps the magnetic rod 32, the wiper 41 needs to change from being
separated from magnetic rod 32 to being attached to the magnetic rod 32. In this way,
in this embodiment, as shown in FIG. 1 to FIG. 10, the cleaning mechanism 40 further
includes a buffer assembly 43, the first driving piece 45 and the wiper 41 are movably
connected to the support portion 42 through the buffer assembly 43, the second driving
piece 46 drives the buffer assembly 43 to reciprocate toward the magnetic rod 32,
and the buffer assembly 43 includes a first buffer piece 431 and a second buffer piece
432 whose moving directions intersect, and a moving direction of the first buffer
piece 431 is parallel to a driving direction of the second driving piece 46. It should
be noted that when the second driving piece 46 drives the wiper 41 to approach the
magnetic rod 32, the position of the magnetic rod 32 will inevitably deviate from
the wiper 41, at the moment, the first buffer piece 431 and the second buffer piece
432 respectively realizes the buffering effect on the moving direction of the wiper
41 and the direction intersecting with the moving direction of the wiper 41, which
can avoid the hard contact between the magnetic rod 32 and the wiper 41, causing damage
to the magnetic rod 32 or the wiper 41. In addition, when the buffer assembly 43 buffers
the wiper 41, both the wiper 41 and the first driving piece 45 move with the buffer
assembly 43. In other embodiments, a buffer pad can be added on the abutting surface
of the wiper 41 and the magnetic rod 32 to achieve a buffering effect between the
wiper 41 and the magnetic rod 32 and to achieve a soft contact.
[0041] During the operation of the automatic cleaning iron removal equipment, the wiper
41 is easily attached to the slurry, so the wiper 41 needs to be regularly maintained
or replaced. In this embodiment, as shown in FIG. 1 to FIG. 10, the cleaning mechanism
40 further includes a mounting piece 44, the wiper 41 further includes a fixing portion
416, the mounting piece 44 is provided on a side of the buffer assembly 43 away from
the support portion 42, the first driving portion 45 is provided on the mounting piece
44, the mounting piece 44 includes a limiting portion 441 and a moving portion 442,
the moving portion 442 can drive the limiting portion 441 to move, and the fixing
portion 416 corresponding to the limiting portion 441 is provided with a limiting
bayonet 4161, and the limiting portion 441 is clamped to the limiting bayonet 4161.
Driven by the moving portion 442, the limiting portion 441 is loosened from the limiting
bayonet 4161, and the wiper 41 and the mounting piece 44 can move relative to each
other, when the moving portion 442 is loosed, the limiting portion 441 returns to
a locking connection with the limiting bayonet 4161 to fix the wiper 41 on the mounting
piece 44 and simplify a disassembly of the wiper 41, thereby facilitating the maintenance
of the wiper 41. Specifically, the moving portion 442 has elastic recovery capability,
such as a spring. In other embodiments, the wiper 41 may be fixed on the mounting
piece 44 by screwing and locking, so as to realize a detachable connection.
[0042] In an embodiment, as shown in FIG. 1 to FIG. 10, the automatic cleaning iron removal
equipment further includes a feeding mechanism 50 provided at the cleaning station
12, when the iron removal mechanism is at the second position, the feeding mechanism
50 is used to provide the cleaning film 60, and the wiper 41 grabs the cleaning film
60 to clean the magnetic impurities on the magnetic rod 32. It can be understood that
when the wiper 41 clamps the magnetic rod 32, the cleaning film 60 is located between
the magnetic rod 32 and the wiper 41. In this way, the wiper 41 cleans the magnetic
rod 32 through the cleaning film 60, which can prevent the wiper 41 from directly
contacting the magnetic rod 32 so that the effective life of the wiper 41 is prolonged,
and the cleaning film 60 directly wipes the magnetic rod 32 relative to the wiper
41 to achieve a better cleaning effect.
[0043] Further, in this embodiment, as shown in FIG. 1 to FIG. 10, the feeding mechanism
50 includes a fixing shaft 51 and a conveying assembly 53, the fixing shaft 51 is
sleeved by a cleaning film roll, and the cleaning film rolls are used to provide a
cleaning film 60, the conveying assembly 53 can drive the cleaning film 60 to move
between the magnetic rod 32 and the wiper 41, and the conveying assembly 53 is located
above the wiper 41 so that the cleaning film 60 can be gripped by the wiper 41. It
should be noted that the cleaning film roll can be rotated on the fixing shaft 51,
and the cleaning film 60 on the cleaning film roll can be provided in sections or
continuously. When the cleaning film 60 on the cleaning film roll is continuous, the
cleaning film 60 can be cut off when the conveying assembly 53 clamps the cleaning
film 60. In this way, when the conveying assembly 53 drives the cleaning film 60 of
suitable size from the cleaning film roll to the top of the wiper 41, the iron removal
mechanism is at the second position, the cleaning film 60 hangs down naturally on
the upper end of the conveying assembly 53, and between the wiper 41 and the magnetic
rod 32, then, the second driving piece 46 drives the wiper 41 to abut the cleaning
film 60 on the magnetic rod 32, and the first driving piece 45 drives the wiper 41
to clamp the cleaning film 60 on the outer periphery of the magnetic rod 32, thereby
cleaning the impurities on the magnetic rod 32. In other embodiments, a plurality
of cleaning films 60 can be stacked on the feeding mechanism 50, and the conveying
mechanism clamps one cleaning film 60 to the end of the wiper 41 each time for the
wiper 41 to grasp.
[0044] Specifically, in this embodiment, as shown in FIG. 1 to FIG. 10, the conveying assembly
53 includes a first clamping plate 531, a second clamping plate 532, and a third driving
piece 533, the first clamping plate 531 and the second clamping plate 532 are distributed
on an opposite side of the cleaning film 60 respectively, the third driving piece
533 can drive the first clamping plate 531 and the second clamping plate 532 to move
towards and away from each other, so as to clamp and loosen the cleaning film 60.
In this way, after the conveying assembly 53 completes the delivery of the cleaning
film 60 once, the first clamping plate 531 and the second clamping plate 532 are distributed
separately so that the new cleaning film 60 is again between the first clamping plate
531 and the second clamping plate 532, the third driving piece 533 drives the first
clamping plate 531 and the second clamping plate 532 to move towards each other, so
as to clamp the new cleaning film 60 and drive it between the wiper 41 and the magnetic
rod 32. After the cleaning the film 60 is clamped by the wiper 41, the first clamping
plate 531 and the second clamping plate 532 move opposite to each other to loosen
the cleaning film 60, so as to realize the continuous supply of the cleaning film
60 to meet the cleaning requirements of the wiper 41 and match the automatic production
efficiency. In other embodiments, an adhesive may further be provided on the conveying
assembly 53 to drive the cleaning film 60 to move in an adhesive manner.
[0045] For the movement of the conveying assembly 53 between the wiper 41 and the cleaning
film roll, in this embodiment, the conveying assembly 53 further includes a seventh
driving piece 534, the seventh driving piece 534 drives the first clamping plate 531
and the second clamping plate 532 to move between the cleaning film roll and the wiper
41 to constantly supplies the wiper 41 with new cleaning film 60.
[0046] Further, in this embodiment, as shown in FIG. 1 to FIG. 10, the feeding mechanism
50 is further provided with a third sensor 535, the third sensor 535 detects the position
of the conveying assembly 53 so that the conveying assembly 53 can be controlled by
the control assembly to deliver the cleaning film 60 between the wiper 41 and the
magnetic rod 32.
[0047] In an embodiment, as shown in FIG. 1 to FIG. 10, a first sensor 55 is connected to
an end of the fixing shaft 51, the first sensor 55 can control an operation of the
cleaning mechanism 40 after detecting the fixing shaft 51 rotates. In this way, when
the first sensor 55 detects that the fixing shaft 51 does not rotate, that is, the
cleaning film roll cannot rotate to provide the cleaning film 60, at the moment, the
first sensor 55 transmits a signal to the control assembly to stop the operation of
the machine, and remind the workers to check the rotation of the cleaning film roll,
avoid the wiper 41 from directly wiping the magnetic rod 32 without the cleaning film
60, and pollute the wiper 41, thereby prolonging the validity period of the wiper
41, and ensure that the wiper 41 can clean the magnetic rod 32.
[0048] Specifically, in this embodiment, one end of the fixing shaft 51 is connected with
a toothed sheet metal piece 54, the toothed sheet metal piece 54 rotates synchronously
with the fixing shaft 51, the first sensor 55 is provided with a detecting groove,
when the fixing shaft 51 rotates, the tooth-convex structure of the toothed sheet
metal piece 54 continuously enters and exits in the detecting groove, the first sensor
55 detects that the fixing shaft 51 rotates, when the fixing shaft 51 stops rotating,
the tooth-convex structure of the toothed sheet metal piece 54 and the detecting groove
are relatively fixed, and the first sensor 55 detects that the fixing shaft 51 does
not rotate.
[0049] Further, in this embodiment, as shown in FIG. 1 to FIG. 10, the feeding mechanism
50 further includes a guide shaft 52 provided between the conveying assembly 53 and
the fixing shaft 51, the cleaning film rolling out from the cleaning film roll is
pulled by the guide shaft 52so that an end of the cleaning film 60 is accurately located
at a position clamped by the conveying assembly 53, and facilitating the conveying
assembly 53 clamping the cleaning film 60, and also prevents the cleaning film 60
from colliding with other structures, causing damage to the cleaning film 60 and affecting
the cleaning effect of the cleaning film 60 on the magnetic rod 32.
[0050] In an embodiment, as shown in FIG. 1 to FIG. 10, a second sensor 56 is also provided
between the fixing shaft 51 and the conveying assembly 53, after the second sensor
56 detects that the cleaning film roll is used up, it can control the operation of
mechanism 40. In this way, when the second sensor 56 detects that the cleaning film
roll has been used up, the control assembly will stop the operation of the cleaning
mechanism 40, so as to prevent the wiper 41 from cleaning the magnetic rod 32 without
the cleaning film 60, and the control assembly will generate a replacement signal
to remind the workers to replace the cleaning film roll.
[0051] When the cleaning film 60 on the cleaning film roll is provided continuously, in
this embodiment, as shown in FIG. 1 to FIG. 10, the feeding mechanism 50 further includes
a first fixing piece 57 and a cutting piece 58, the fixing assembly 57 includes a
first pressing piece 571 under the cleaning film 60, a second pressing piece 572 above
the cleaning film 60, and a fourth driving piece 573, the fourth driving piece 573
drives the first pressing piece 571 to move close to and away from the second pressing
piece 572, and to press and loosen the cleaning film 60; the cutting piece 58 moves
along the distribution direction of the first pressing piece 571 and the second pressing
piece 572, and after being clamped by the conveying assembly 53, the cleaning film
60 is cut by the cutting piece 58. It should be noted that when the conveying assembly
53 clamps the cleaning film 60, the conveying assembly 53 will drive the cleaning
film 60 to move between the wiper 41 and the magnetic rod 32 at the moment, the second
pressing piece 572 keeps stable, the fourth driving piece 573 drives the first pressing
piece 571 to move towards the second pressing piece 572 to clamp the cleaning film
60, then, the cutting piece 58 cuts the cleaning film 60so that the cut cleaning film
60 hangs naturally between the wiper 41 and the magnetic rod 32 for the wiper 41 to
clamp for wiping the magnetic rod 32. After the wiper 41 clamps the cleaning film
60 on the conveying assembly 53, the conveying assembly 53 returns to the position
where the cutting piece 58 cuts the cleaning film 60, and clamps the cleaning film
60, at the moment, the first pressing piece 571 moves away from the second pressing
piece 572 to loosen the cleaning film 60 so that the conveying assembly 53 can stably
drive the cleaning film 60 to move between the wiper 41 and the magnetic rod 32. Reciprocating
in this way realizes the automatic cutting of the cleaning film 60, ensuring that
the cleaning film 60 is available whenever the wiper 41 cleans the magnetic rod 32.
[0052] In other embodiments, the fourth driving piece 573 can drive both the first pressing
piece 571 and the second pressing piece 572 to move towards and away from each other
simultaneously, or the first pressing piece 571 keeps stable, the fourth driving piece
573 only drives the second pressing piece 572 moves close to and away from the first
pressing piece 571. Besides, the conveying assembly 53 itself can be provided with
a cutting knife so that after the conveying assembly 53 clamps the cleaning film 60,
the cleaning film 60 is cut off, and then the cleaning film 60 is driven to between
the wiper 41 and the magnetic rods 32.
[0053] Specifically, in this embodiment, as shown in FIG. 1 to FIG. 10, the first pressing
piece 571 and the second pressing piece 572 are provided with two opposite avoidance
openings 574, and the cleaning film 60 is clamped through the avoidance openings 574
by the conveying assembly 53. It can be understood that the conveying assembly 53
is provided with a clamping protrusion corresponding to the avoidance port 574so that
when the conveying assembly 53 clamps the cleaning film 60 between the first pressing
piece 571 and the second pressing piece 572, the clamping protrusion of the conveying
assembly 53 will clamp the cleaning film 60 at the avoidance port 574, and can avoid
the interference of the conveying assembly 53 on cutting the cleaning film 60 by the
cutting piece 58, so as to achieve stable clamping and conveying of the cleaning film
60. In other embodiments, the seventh driving piece 534 can be controlled by the control
assembly so that the position where the conveying assembly 53 clamps the cleaning
film 60 is at the front end of the cutting piece 58 cutting the cleaning film 60,
so as to ensure that the conveying assembly 53 can firmly grasp the cleaning film
60.
[0054] In an embodiment, as shown in FIG. 1 to FIG. 10, a plurality of iron removal cylinders
20 are provided in a row, the driving assembly further includes a fifth driving piece
47 used for driving the wiper 41 to move along the distribution direction of the plurality
of iron removal cylinders 20. Without loss of generality, a plurality of iron removal
cylinders 20 in a row are provided in series, the battery slurry flows through the
plurality of iron removal cylinders 20 at a time, corresponding to the plurality of
iron removal cylinders 20, the iron removal mechanism is provided with a plurality
of magnetic rods 32 provided in a row so that the fifth driving piece 47 drives the
cleaning mechanism 40 to move along the distribution direction of a plurality of iron
removal cylinders 20 so that a plurality of magnetic rods 32 can be wiped at one time
by the wiper 41, thereby when ensuring an effective cleaning of the magnetic rods
32, the effective adsorption of the iron removal mechanism to the battery slurry is
also satisfied, so as to reduce the impurities in the battery slurry to a range suitable
for use. In other embodiments, a plurality of iron removal cylinders 20 can be distributed
in a circle, and the magnetic rod 32 on the corresponding iron removal cylinder 20
can rotate along its center so that when the cleaning mechanism 40 is fixed relative
to the cleaning station 12, the impurities on the magnetic rod 32 can be cleaned once.
[0055] In an embodiment, as shown in FIG. 1 to FIG. 10, the iron removal mechanism further
includes a sixth driving piece 31 provided on the cover piece 30, and a plurality
of magnetic rods 32 are circularly provided on a circumference direction of the cover
piece 30, and the six driving piece 31 drives the cover piece 30 to rotate along its
axial direction. In this way, the plurality of magnetic rods 32 circularly provided
on the cover piece 30 corresponding to each iron removal cylinder 20 can more thoroughly
adsorb the impurities of the battery slurry in each iron removal cylinder 20 to achieve
a better removal effect, and the cover piece 30 is driven to rotate by the sixth driving
piece 31 so that the plurality of magnetic rods 32 circularly provided on it can be
cleaned by the wiper 41, thereby ensuring the cleaning effect of the cleaning mechanism
40 on the iron removal mechanism. In other embodiments, the cleaning mechanism 40
can rotate around the plurality of magnetic rods 32 circularly provided on each cover
piece 30, while the cover piece 30 itself does not rotate, so as to ensure that the
wiper 41 can clean each 32 magnetic rods.
[0056] Specifically, in this embodiment, five magnetic rods 32 are circularly provided on
each cover piece 30, and each time the cover piece 30 rotates, a magnetic rod 32 corresponds
to the wiper 41. In other embodiments, eight or nine magnetic rods 32 may be circularly
provided on each cover piece 30.
[0057] In an embodiment, as shown in FIG. 1 to FIG. 10, the automatic cleaning iron removal
equipment further includes a lifting structure 70 driving the iron removal mechanism
to reciprocate between the first position and the second position, and the lifting
structure 70 is provided with a clamping portion 71, and the frame 10 corresponding
to the clamping portion 71 is provided with a clamping port 11, when the iron removal
mechanism is at the second position, the clamping portion 71 is clamped to the clamping
port 11. Without loss of generality, the clamping port 11 is provided with a big through
hole and a small through hole, and the clamping portion 71 is provided with a through
rod with different diameters, when the iron removal mechanism is switched between
the first position and the second position, the larger hole of the clamping port 11
corresponds to the clamping portion 71, so as to prevent the clamping port 11 from
interfering with the activity of the iron removal mechanism, when the iron removal
mechanism is at the second position, the smaller through hole in the clamping port
11 corresponds to the clamping portion 71, so as to limit the movement of the clamping
portion 71, thereby prevent the iron removal mechanism from falling when the cleaning
mechanism 40 wipes the magnetic rod 32, causing damage to the automatic cleaning iron
removing equipment. In other embodiments, the clamping port 11 may be a through hole,
and when the iron removal mechanism moves to the second position, the clamping portion
71 passes the through hole to form a latching structure to prevent the iron removal
mechanism from moving.
[0058] The above descriptions are only the embodiments of the present disclosure, and are
not intended to limit the scope of the present disclosure. All equivalent transformations
made by using the contents of the description and drawings of the present disclosure,
or directly or indirectly applied in the relevant technical fields, are included in
the scope of the present disclosure.
1. An automatic cleaning iron removal equipment,
characterized by comprising:
a frame (10) provided with an iron removal station (13) and a cleaning station (12)
adjacent to the iron removal station (13);
an iron removal cylinder (20) provided at the iron removal station (13),
wherein the iron removal cylinder (20) is communicated with a slurry flow channel,
a battery slurry flows in the slurry channel, and an iron removal port is provided
on a top of the iron removal cylinder (20);
an iron removal mechanism comprising:
a cover piece (30); and
a magnetic rod (32) connected to the cover piece (30) and extending toward the iron
removal port,
wherein the iron removal mechanism is movably provided at the iron removal station
(13) to have a first position and a second position, the magnetic rod (32) is inserted
in the iron removal cylinder (20) at the first position, the cover piece (30) covers
the iron removal port, the iron removal mechanism is provided above the iron removal
cylinder (20) at the second position;
a cleaning mechanism (40) provided at the cleaning station (12),
wherein the cleaning mechanism (40) comprises a wiper (41) and a driving assembly,
when the iron removal mechanism is at the second position, the driving assembly drives
the wiper (41) to clamp an outer periphery of the magnetic rod (32), and drives the
wiper (41) to move along an extending direction of the magnetic rod (32) to clean
an impurity on the magnetic rod (32); and
a collecting piece (80) movably provided at the cleaning station (12),
wherein when the iron removal mechanism is at the second position, the collecting
piece (80) moves to a lower part of the magnetic rod (32) to collect the impurity.
2. The automatic cleaning iron removal equipment of claim 1, wherein the driving assembly
comprises a first driving piece (45) for driving the wiper (41) to move so that the
wiper (41) has an open state and a grasping state, the wiper (41) and the magnetic
rod (32) move relative to each other in the open state, and the wiper (41) clamps
the outer periphery of the magnetic rod (32) in the grasping state.
3. The automatic cleaning iron removal equipment of claim 2, wherein the wiper (41) comprises
a gripping portion (411), a telescoping portion (412) and a pushing portion (413),
and the gripping portion (411) comprises a first claw (4111) and a second claw (4112)
rotatably connected around a first rotation point (414), the telescoping portion (412)
comprises a first arm (4121) and a second arm (4122) that are rotatably connected
around a second rotation point (415), the first claw (4111) is rotatably connected
to the first arm (4121) and the second claw (4112) is rotatably connected to the second
arm (4122) between the first rotation point (414) and the second rotation point (415),
on a side of the first rotation point (414) away from the second rotation point (415),
the first claw (4111) and the second claw (4112) are used to clamp and loosen the
magnetic rod (32), and the pushing portion (413) is connected to the second rotation
point (415);
the first driving piece (45) drives the pushing portion (413) to move so that the
position of the second rotation point (415) is moved in the distribution direction
of the gripping portion (411), the telescoping portion (412) and the pushing portion
(413).
4. The automatic cleaning iron removal equipment of claim 2, wherein the driving assembly
further comprises a second driving piece (46), the cleaning mechanism (40) further
comprises a support portion (42), and the second driving piece (46) is provided on
the supporting portion, and drives the wiper (41) to reciprocate toward the magnetic
rod (32) so that the outer periphery of the magnetic rod (32) is clamped by the wiper
(41).
5. The automatic cleaning iron removal equipment of claim 4, wherein the cleaning mechanism
(40) further comprises a buffer assembly (43), the first driving piece (45) and the
wiper (41) are movably connected to the support portion (42) through the buffer assembly
(43), the second driving piece (46) drives the buffer assembly (43) to reciprocate
towards the magnetic rod (32), the buffer assembly (43) comprises a first buffer piece
(431) and a second buffer piece (432) whose moving directions intersect, and a moving
direction of the first buffer piece (431) is parallel to a driving direction of the
second driving piece (46).
6. The automatic cleaning iron removal equipment of claim 5, wherein the cleaning mechanism
(40) further comprises a mounting piece (44), the wiper (41) further comprises a fixing
portion (416), the mounting piece (44) is provided on a side of the buffer assembly
(43) away from the support portion (42), the first driving portion is provided on
the mounting piece (44), the mounting piece (44) comprises a limiting portion (441)
and a moving portion (442), the moving portion (442) drives the limiting portion (441)
to move, and the fixing portion (416) corresponding to the limiting portion (441)
is provided with a limiting bayonet (4146), and the limiting portion (441) is clamped
to the limiting bayonet (4146).
7. The automatic cleaning iron removal equipment of claim 1, wherein the automatic cleaning
iron removal equipment further comprises a feeding mechanism (50) provided at the
cleaning station (12), when the iron removal mechanism is at the second position,
the feeding mechanism (50) is used to provide a cleaning film (60), and the wiper
(41) grabs the cleaning film (60) to clean magnetic impurities on the magnetic rod
(32).
8. The automatic cleaning iron removal equipment of claim 7, wherein the feeding mechanism
(50) comprises a fixing shaft (51) and a conveying assembly (53), the fixing shaft
(51) is sleeved by a cleaning film (60) roll, and the cleaning film (60) roll is used
for providing a cleaning film (60), the conveying assembly (53) drives the cleaning
film (60) to move between the magnetic rod (32) and the wiper (41), and the conveying
assembly (53) is located above the wiper (41) so that the cleaning film (60) is gripped
by the wiper (41).
9. The automatic cleaning iron removal equipment of claim 8, wherein the conveying assembly
(53) comprises a first clamping plate (531), a second clamping plate (532) and a third
driving piece (533), the first clamping plate (531) and the second clamping plate
(532) are distributed on an opposite side of the cleaning film (60) respectively,
the third driving piece (533) drives the first clamping plate (531) and the second
clamping plate (532) to move towards and away from each other, so as to clamp and
loosen the cleaning film (60).
10. The automatic cleaning iron removal equipment of claim 8, wherein:
a first sensor (55) is connected to an end of the fixing shaft (51), the first sensor
(55) controls an operation of the cleaning mechanism (40) after detecting the fixing
shaft (51) rotates; and/or
a second sensor (56) is further provided between the fixing shaft (51) and the conveying
assembly (53), and the second sensor (56) controls the operation of the cleaning mechanism
(40) after detecting the cleaning film (60) roll is used up.
11. The automatic cleaning iron removal equipment of claim 8, wherein the feeding mechanism
(50) further comprises a fixing assembly (57) and a cutting piece (58), the fixing
assembly (57) comprises a first pressing piece (571) under the cleaning film (60),
a second pressing piece (572) above the cleaning film (60) and a fourth driving piece
(573), the fourth driving piece (573) drives the first pressing piece (571) to move
close to and away from the second pressing piece (572), and to press and loosen the
cleaning film (60);
the cutting piece (58) moves along the distribution direction of the first pressing
piece (571) and the second pressing piece (572), and after being clamped by the conveying
assembly (53), the cleaning film (60) is cut by the cutting piece (58).
12. The automatic cleaning iron removal equipment of claim 11, wherein the first pressing
piece (571) and the second pressing piece (572) are provided with two opposite avoidance
openings (574), and the cleaning film (60) is clamped through the avoidance openings
(574) by the conveying assembly (53).
13. The automatic cleaning iron removal equipment of claim 1, wherein a plurality of iron
removal cylinders (20) are provided in a row, the driving assembly further comprises
a fifth driving piece (47) for driving the wiper (41) to move along a distribution
direction of the plurality of iron removal cylinders (20).
14. The automatic cleaning iron removal equipment of any one of claims 1 to 13, wherein
the iron removal mechanism further comprises a sixth driving piece provided on the
cover piece (30), and a plurality of the magnetic rods (32) are circularly provided
on a circumferential direction of the cover piece (30), and the sixth driving piece
drives the cover piece (30) to rotate along its axial direction.
15. The automatic cleaning iron removal equipment of any one of claims 1 to 13, further
comprising: a lifting structure for driving the iron removal mechanism to reciprocate
between the first position and the second position, the lifting structure is provided
with a clamping portion (71), and the frame (10) corresponding to the clamping portion
(71) is provided with a clamping port (11), when the iron removal mechanism is at
the second position, the clamping portion (71) is clamped to the clamping port (11).