TECHNICAL FIELD
[0001] This application relates to the field of engineering machinery technologies, and
in particular, to a hydraulic power system, a work machine, and a control method of
a hydraulic power system.
BACKGROUND
[0002] At present, most cranes use a form of single diesel engine drive. The running costs
of a crane driven by a diesel engine are relatively high. The emission of diesel engines
of some old models does not meet requirements of new environmental protection laws.
In addition, diesel engines have high running and maintenance costs as well as high
failure rates. With the development of mechanics-electronics-hydraulic technology,
the automation of engineering machinery becomes the trend of future development. To
meet various environmental working demands and environmental protection emission requirements
of cranes, it is also necessary to develop corresponding mechanics-electronics-hydraulic
technology. In dual power technology of engineering machinery such as cranes, currently
a motor is mostly connected in series to a gearbox power take-off (PTO) connected
to a diesel engine, and a shared pump set provides an oil source for an overall hydraulic
system.
[0003] In existing engineering machinery with an oil-electric dual power source, a motor
is connected in series to a power take-off shaft of a gearbox PTO, a large space is
occupied, an axial space is limited, and it is difficult to meet layout space demands
for some models, especially oil-electric dual power cranes or other related machinery
with an insufficient axial mounting space.
SUMMARY OF THE INVENTION
[0004] This application provides a hydraulic power system, a work machine, and a control
method of a hydraulic power system, to resolve deficiencies that a large space is
occupied to mount a power source, an axial space is limited, and it is difficult to
meet layout space demands for some models in engineering machinery with an oil-electric
dual power source in the prior art, so that the universality and convenience of mounting
a power system can be improved.
[0005] This application provides a hydraulic power system, including a hydraulic oil tank,
an engine, a motor, a first pump set, and a second pump set, where the engine is connected
to the first pump set, the motor is connected to the second pump set, the first pump
set and the second pump set are respectively connected to the hydraulic oil tank,
the first pump set includes a first load-sensitive pump, the second pump set includes
a second load-sensitive pump, an oil outlet pipeline of the first load-sensitive pump
and an oil outlet pipeline of the second load-sensitive pump are connected in parallel,
and a feedback pipeline of the first load-sensitive pump and a feedback pipeline of
the second load-sensitive pump are connected in parallel by a reversing valve.
[0006] According to the hydraulic power system provided in this application, the first load-sensitive
pump and the second load-sensitive pump are both duplex load-sensitive pumps, a first
oil outlet pipeline of the first load-sensitive pump and a first oil outlet pipeline
of the second load-sensitive pump are connected in parallel, and a second oil outlet
pipeline of the first load-sensitive pump and a second oil outlet pipeline of the
second load-sensitive pump are connected in parallel; and a first feedback pipeline
of the first load-sensitive pump and a first feedback pipeline of the second load-sensitive
pump are connected in parallel by a first reversing valve, and a second feedback pipeline
of the first load-sensitive pump and a second feedback pipeline of the second load-sensitive
pump are connected in parallel by a second reversing valve.
[0007] According to the hydraulic power system provided in this application, the first feedback
pipeline of the first load-sensitive pump and the first feedback pipeline of the second
load-sensitive pump are connected to two oil ports at one end of the first reversing
valve in a one-to-one correspondence, one oil port of two oil ports at the other end
of the first reversing valve is connected to a first feedback port, and the other
oil port of the two oil ports at the other end of the first reversing valve is connected
to the hydraulic oil tank; and the second feedback pipeline of the first load-sensitive
pump and the second feedback pipeline of the second load-sensitive pump are connected
to two oil ports at one end of the second reversing valve in a one-to-one correspondence,
one oil port of two oil ports at the other end of the second reversing valve is connected
to a second feedback port, and the other oil port of the two oil ports at the other
end of the second reversing valve is connected to the hydraulic oil tank.
[0008] According to the hydraulic power system provided in this application, the first oil
outlet pipeline of the first load-sensitive pump and the first oil outlet pipeline
of the second load-sensitive pump are connected in parallel to a first inlet of a
main valve, the second oil outlet pipeline of the first load-sensitive pump and the
second oil outlet pipeline of the second load-sensitive pump are connected in parallel
to a second inlet of the main valve, and the main valve is configured to be connected
to an execution mechanism.
[0009] According to the hydraulic power system provided in this application, the first pump
set further includes a first gear pump, the second pump set further includes a second
gear pump, and an oil outlet pipeline of the first gear pump and an oil outlet pipeline
of the second gear pump are connected in parallel.
[0010] According to the hydraulic power system provided in this application, the first gear
pump and the second gear pump are both duplex gear pumps, and a first oil outlet pipeline
of the first gear pump and a first oil outlet pipeline of the second gear pump are
connected in parallel to an undercarriage multi-way valve inlet; and a second oil
outlet pipeline of the first gear pump and a second oil outlet pipeline of the second
gear pump are connected in parallel to an air-conditioning heat-dissipation motor.
[0011] According to the hydraulic power system provided in this application, each oil outlet
pipeline of the first pump set and each oil outlet pipeline of the second pump set
are respectively provided with a one-way valve.
[0012] According to the hydraulic power system provided in this application, the hydraulic
oil tank is connected to an oil inlet pipeline, and an oil inlet of the first pump
set and an oil inlet of the second pump set are respectively connected to the oil
inlet pipeline; and the oil inlet pipeline is provided with a cutoff valve.
[0013] According to the hydraulic power system provided in this application, the hydraulic
oil tank is further connected to an oil drain pipeline, and the oil drain pipeline
is configured to be connected to an oil drain port.
[0014] According to the hydraulic power system provided in this application, the hydraulic
oil tank is further connected to an oil return pipeline, the oil return pipeline is
configured to be connected to an oil return port, and the oil return pipeline is provided
with an oil return filter.
[0015] This application further provides a work machine, including the foregoing hydraulic
power system.
[0016] This application further provides a control method of a hydraulic power system, being
based on any foregoing hydraulic power system, where the control method includes:
detecting a rotational speed of a motor when the hydraulic power system is switched
to a mode of an engine; when the rotational speed of the motor is zero, adjusting
a reversing valve to enable a first load-sensitive pump to be connected to a feedback
port, and connecting the engine to a first pump set; and running the mode of the engine.
[0017] According to the control method provided in this application, the control method
further includes: when the hydraulic power system is switched to a mode of the motor,
disconnecting the engine from the first pump set; adjusting the reversing valve to
enable a second load-sensitive pump to be connected to the feedback port; and running
the mode of the motor.
[0018] In the technical solution provided in this application, each of the engine and the
motor is disposed to be connected to a pump set, and the first pump set and the second
pump set are arranged in parallel, so that switching between two power sources of
the engine and the motor can be implemented, which helps to reduce the oil consumption
of the engine, reduce running and maintenance costs, and meet environmental protection
requirements. Moreover, the motor and the engine do not need to share a pump set,
and the motor may be flexibly arranged without being limited to a connection to a
gearbox power take-off, and the motor and the second pump set are not limited to being
mounted on a chassis, thereby improving mounting universality and convenience.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] To describe the technical solutions in this application or the prior art more clearly,
the following briefly introduces the accompanying drawings required for describing
the embodiments or the prior art. Apparently, the accompanying drawings in the following
description show some embodiments of this application, and a person of ordinary skill
in the art may still derive other drawings from these accompanying drawings without
creative efforts.
FIG. 1 is a schematic diagram of a hydraulic power system provided in this application;
and
FIG. 2 is a schematic diagram of a control method of a hydraulic power system provided
in this application.
Reference numerals:
[0020] 1: engine; 2: motor; 3: hydraulic oil tank; 4: first reversing valve; 5: second reversing
valve; 6: one-way valve; 7: oil inlet pipeline; 8: cutoff valve; 9: oil drain pipeline;
10: oil return pipeline; 11: oil return filter; 101: first load-sensitive pump; 102:
first gear pump; 201: second load-sensitive pump; 202: second gear pump; A1: first
inlet of a main valve; A2: second inlet of the main valve; B1: first feedback port;
B2: second feedback port; C: air-conditioning heat-dissipation motor; D: superstructure
oil drain port; E: superstructure oil return port; F: undercarriage multi-way valve
inlet; and G: undercarriage multi-way valve oil return port.
DETAILED DESCRIPTION
[0021] To make the objectives, technical solutions, and advantages of this application clearer,
the following clearly and completely describes the technical solutions in this application
with reference to the accompanying drawings in this application. It is clear that
the described embodiments are merely some rather than all of embodiments of this application.
All other embodiments obtained by persons of ordinary skill in the art based on the
embodiments of the present application without creative efforts fall within the protection
scope of the present application.
[0022] A hydraulic power system, a work machine, and a control method of a hydraulic power
system of this application are described below with reference to FIG. 1.
[0023] FIG. 1 is a schematic diagram of a hydraulic power system provided in this application.
Referring to FIG. 1, the hydraulic power system includes a hydraulic oil tank 3, an
engine 1, a motor 2, a first pump set, and a second pump set. The engine 1 is connected
to the first pump set, and the motor 2 is connected to the second pump set. The first
pump set and the second pump set are connected to the hydraulic oil tank 3 respectively.
The hydraulic oil tank 3 supplies oil to the first pump set and the second pump set.
The first pump set includes a first load-sensitive pump 101, and the second pump set
includes a second load-sensitive pump 201. An oil outlet pipeline of the first load-sensitive
pump 101 and an oil outlet pipeline of the second load-sensitive pump 201 are connected
in parallel, and a feedback pipeline of the first load-sensitive pump 101 and a feedback
pipeline of the second load-sensitive pump 201 are connected in parallel by a reversing
valve.
[0024] In this embodiment, two power sources, that is, the engine 1 and the motor 2, are
disposed, and each power source is connected to one pump set. The two pump sets have
a parallel connection structure, so that a power source mode can be flexibly switched,
that is, driving of the engine 1 can be implemented, or driving of the motor 2 can
be implemented. Specifically, the first load-sensitive pump 101 may be driven by the
engine 1, and oil is supplied to the execution mechanism through the oil outlet pipeline
of the first load-sensitive pump 101; or the second load-sensitive pump 201 may be
driven by the motor 2, and oil is supplied to the execution mechanism through the
oil outlet pipeline of the second load-sensitive pump 201.
[0025] The disposed load-sensitive pumps can sense pressure and flow rate demands of the
system, and the running of the pumps is adaptively adjusted according to changes in
the flow rate and pressure demands. Specifically, in a mode of the engine 1, that
is, when the engine 1 is the power source, the reversing valve may be adjusted to
enable the feedback pipeline of the first load-sensitive pump 101 to be communicated,
so as to sense the pressure and flow rate demands in the system and adapt to the running
of the first load-sensitive pump 101. In a mode of the motor 2, that is, when the
motor 2 is the power source, the reversing valve may be adjusted to enable the feedback
pipeline of the second load-sensitive pump 201 to be communicated, so as to sense
the pressure and flow rate demands in the system, and adapt to the running of the
second load-sensitive pump 201.
[0026] In the hydraulic power system provided in this embodiment, each of the engine 1 and
the motor 2 is disposed to be connected to a pump set, and the first pump set and
the second pump set are arranged in parallel, so that switching between two power
sources of the engine 1 and the motor 2 can be implemented, which helps to reduce
the oil consumption of the engine 1, reduce running and maintenance costs, and meet
environmental protection requirements. Moreover, the motor 2 and the engine 1 do not
need to share a pump set, and the motor 2 may be flexibly arranged without being limited
to a connection to a gearbox power take-off, and the motor 2 and the second pump set
are not limited to being mounted on a chassis, thereby improving mounting universality
and convenience.
[0027] Based on the foregoing embodiment, further, the first load-sensitive pump 101 and
the second load-sensitive pump 201 may both be duplex load-sensitive pumps, a first
oil outlet pipeline P1 of the first load-sensitive pump 101 and a first oil outlet
pipeline P 1' of the second load-sensitive pump 201 are connected in parallel, and
a second oil outlet pipeline P2 of the first load-sensitive pump 101 and a second
oil outlet pipeline P2' of the second load-sensitive pump 201 are connected in parallel.
[0028] In this embodiment, the first load-sensitive pump 101 and the second load-sensitive
pump 201 may be disposed as duplex piston load-sensitive pumps, that is, duplex variable
displacement piston pumps. A duplex piston load-sensitive pump is provided with two
oil outlet pipelines and two feedback pipelines, and may be connected to two oil use
interfaces, which helps to reduce a space occupied by mounting and improves overall
efficiency. The first load-sensitive pump 101 is provided with the two oil outlet
pipelines: the first oil outlet pipeline P1 and the second oil outlet pipeline P2;
and the second load-sensitive pump 201 is provided with the two oil outlet pipelines:
the first oil outlet pipeline P1' and the second oil outlet pipeline P2'. The two
oil outlet pipelines of the first load-sensitive pump 101 and the two oil outlet pipelines
of the second load-sensitive pump 201 are connected in parallel in a one-to-one correspondence,
and the switching of two power source modes may be implemented by controlling the
running of the engine 1 and the running of the motor 2.
[0029] A first feedback pipeline Ls1 of the first load-sensitive pump 101 and a first feedback
pipeline Ls1' of the second load-sensitive pump 201 are connected in parallel by a
first reversing valve 4, and a second feedback pipeline Ls2 of the first load-sensitive
pump 101 and a second feedback pipeline Ls2' of the second load-sensitive pump 201
are connected in parallel by a second reversing valve 5. The first load-sensitive
pump 101 is provided with the two feedback pipelines: the first feedback pipeline
Ls1 and the second feedback pipeline Ls2, and the two feedback pipelines of the first
load-sensitive pump 101 and the two oil outlet pipelines of the first load-sensitive
pump 101 have a one-to-one correspondence. The second load-sensitive pump 201 is provided
with the two feedback pipelines: the first feedback pipeline Ls1' and the second feedback
pipeline Ls2', and the two feedback pipelines of the second load-sensitive pump 201
and the two oil outlet pipelines of the second load-sensitive pump 201 have a one-to-one
correspondence.
[0030] The two feedback pipelines of the first load-sensitive pump 101 and the two feedback
pipelines of the second load-sensitive pump 201 are also connected in parallel in
a one-to-one correspondence. The first reversing valve 4 and the second reversing
valve 5 may be controlled according to a specific power source mode to be communicated
with a corresponding feedback pipeline.
[0031] Based on the foregoing embodiment, further, referring to FIG. 1, the first reversing
valve 4 in this embodiment may be a two-position four-way reversing valve. One end
of the first reversing valve 4 is provided with two oil ports, and the other end is
also provided with two oil ports. The first feedback pipeline Ls1 of the first load-sensitive
pump 101 and the first feedback pipeline Ls1' of the second load-sensitive pump 201
are connected to two oil ports at one end of the first reversing valve 4 in a one-to-one
correspondence, one oil port of two oil ports at the other end of the first reversing
valve 4 is connected to a first feedback port B1, and the other oil port of the two
oil ports at the other end of the first reversing valve 4 is connected to the hydraulic
oil tank 3.
[0032] Dotted lines in FIG. 1 represent the feedback pipeline. When the first reversing
valve 4 is in the state shown in FIG. 1, the first feedback port B1 is communicated
with the first feedback pipeline Ls1 of the second load-sensitive pump 201. In this
case, this is the state of the mode of the motor 2. When the mode of the engine 1
needs to be adjusted, a valve position of the first reversing valve 4 may be switched,
so that the first feedback port B1 can be communicated with the first feedback pipeline
Ls1 of the first load-sensitive pump 101. The first reversing valve 4 may be adjusted
to adapt to switching between the two power source modes of the engine 1 and the motor
2.
[0033] Referring to FIG. 1, the second reversing valve 5 in this embodiment may be alternatively
a two-position four-way reversing valve. One end of the second reversing valve 5 is
provided with two oil ports, and the other end is also provided with two oil ports.
The second feedback pipeline Ls2 of the second load-sensitive pump 101 and the second
feedback pipeline Ls2' of the second load-sensitive pump 201 are connected to two
oil ports at one end of the second reversing valve 5 in a one-to-one correspondence,
one oil port of two oil ports at the other end of the second reversing valve 5 is
connected to a second feedback port B2, and the other oil port of the two oil ports
at the other end of the second reversing valve 5 is connected to the hydraulic oil
tank 3.
[0034] When the second reversing valve 5 is in the state shown in FIG. 1, the second feedback
port B2 is communicated with the second feedback pipeline Ls2' of the second load-sensitive
pump 201. In this case, this is the state of the mode of the motor 2. When the mode
of the engine 1 needs to be adjusted, a valve position of the second reversing valve
5 may be switched, so that the second feedback port B2 can be communicated with the
second feedback pipeline Ls2 of the first load-sensitive pump 101. The second reversing
valve 5 may be adjusted to adapt to switching between the two power source modes of
the engine 1 and the motor 2.
[0035] Based on the foregoing embodiment, further, referring to FIG. 1, the first oil outlet
pipeline P1 of the first load-sensitive pump 101 and the first oil outlet pipeline
P1' of the second load-sensitive pump 201 are connected in parallel to a first inlet
A1 of a main valve, the second oil outlet pipeline P2 of the first load-sensitive
pump 101 and the second oil outlet pipeline P2' of the second load-sensitive pump
201 are connected in parallel to a second inlet A2 of the main valve, and the main
valve is configured to be connected to an execution mechanism.
[0036] Specifically, the main valve may be provided with the first inlet and the second
inlet. Each inlet is connected to the first load-sensitive pump 101 and the second
load-sensitive pump 201. That is, by controlling the running of the engine 1 and the
motor 2, the supply of oil to the two inlets of the main valve through the engine
1 can be implemented and the supply of oil to the two inlets of the main valve through
the motor 2 can be implemented, so that the two power source modes can be implemented.
The main valve may be configured to be connected to an execution mechanism with a
heavy load. The hydraulic power system is used for a work machine with a superstructure
and an undercarriage. For example, in the case of a crane, an excavator, a dynamic
compactor, or the like, the main valve may be configured to be connected to a superstructure
rotary mechanism. The execution mechanism to which the main valve is specifically
connected is not limited in this application.
[0037] Further, the first oil outlet pipeline P1 of the first load-sensitive pump 101 and
the first oil outlet pipeline P1' of the second load-sensitive pump 201 may further
be connected in parallel to a first valve, and the second oil outlet pipeline P2 of
the first load-sensitive pump 101 and the second oil outlet pipeline P2' of the second
load-sensitive pump 201 may be connected in parallel to a second valve. The first
valve and the second valve may be two independent valves. The first valve and the
second valve are respectively configured to be connected to the execution mechanism.
Specific connection positions of the two oil outlet pipelines of the duplex load-sensitive
pump are not limited in this application, and may be flexibly set according to a specific
application environment.
[0038] Based on the foregoing embodiment, further, the first pump set further includes a
first gear pump 102, and the second pump set further includes a second gear pump 202.
The disposed first gear pump 102 and second gear pump 202 may be configured to be
connected to more execution mechanisms. The oil outlet pipeline of the first gear
pump 102 and the oil outlet pipeline of the second gear pump 202 are connected in
parallel, so that switching of oil output between the first gear pump 102 and the
second gear pump 202 can be implemented, that is, switching between the two power
sources, that is, the engine 1 and the motor 2, is implemented.
[0039] Based on the foregoing embodiment, further, the first gear pump 102 and the second
gear pump 202 are both duplex gear pumps, and a first oil outlet pipeline P3 of the
first gear pump 102 and a first oil outlet pipeline P3' of the second gear pump 202
are connected in parallel to an undercarriage multi-way valve inlet F; and a second
oil outlet pipeline P4 of the first gear pump 102 and a second oil outlet pipeline
P4' of the second gear pump 202 are connected in parallel to an air-conditioning heat-dissipation
motor C.
[0040] That is, the hydraulic power system in this embodiment is used for a work machine
with a superstructure hydraulic system and an undercarriage leg system, for example,
a crane, an excavator, a dynamic compactor, or the like. The gear pumps may be configured
to be connected to the undercarriage multi-way valve inlet F, to drive the undercarriage
leg system, and specifically drive a leg oil cylinder or the like to work. When the
gear pumps are duplex gear pumps, the air-conditioning heat-dissipation motor C may
be further connected. The first gear pump 102 and the oil outlet pipeline of the second
gear pump 202 are in parallel disposed, so that the power sources can be switched.
[0041] Based on the foregoing embodiment, further, each oil outlet pipeline of the first
pump set and each oil outlet pipeline of the second pump set are respectively provided
with a one-way valve 6. The one-way valve 6 on each oil outlet pipeline of the first
pump set is configured to keep oil in the pipeline from flowing to the first pump
set. The one-way valve 6 on each oil outlet pipeline of the second pump set is configured
to be keep oil in the pipeline from flowing to the second pump set. Specifically,
each of the oil outlet pipeline of the first load-sensitive pump 101 and the oil outlet
pipeline of the second load-sensitive pump 201 is provided with a one-way valve 6;
and each of the oil outlet pipeline of the first gear pump 102 and the oil outlet
pipeline of the second gear pump 202 is also provided with a one-way valve 6.
[0042] Referring to FIG. 1, when the first load-sensitive pump 101 and the second load-sensitive
pump 201 are duplex load-sensitive pumps, each of the first oil outlet pipeline P1
of the first load-sensitive pump 101, the second oil outlet pipeline P2 of the first
load-sensitive pump 101, the first oil outlet pipeline P1' of the second load-sensitive
pump 201, and the second oil outlet pipeline P2' of the second load-sensitive pump
201 is provided with a one-way valve 6. When the first gear pump 102 and the second
gear pump 202 are duplex gear pumps, each of the first oil outlet pipeline P3 of the
first gear pump 102, the second oil outlet pipeline P4 of the first gear pump 102,
the first oil outlet pipeline P3' of the second gear pump 202, and the second oil
outlet pipeline P4' of the second gear pump 202 is provided with a one-way valve 6.
The one-way valves 6 are disposed on the oil outlet pipelines, so that oil in the
pipelines of the system can be kept from flowing away through pipelines of power sources
that are not running to release pressure.
[0043] Based on the foregoing embodiment, further, referring to FIG. 1, the hydraulic oil
tank 3 is connected to an oil inlet pipeline 7, and an oil inlet of the first pump
set and an oil inlet of the second pump set are respectively connected to the oil
inlet pipeline 7; and the oil inlet pipeline 7 is provided with a cutoff valve 8.
Specifically, each of the oil inlets of the first load-sensitive pump 101, the first
gear pump 102, the second load-sensitive pump 201, and the second gear pump 202 is
communicated with the oil inlet pipeline 7 through a pipeline, to be communicated
with the hydraulic oil tank 3.
[0044] When the first load-sensitive pump 101 and the second load-sensitive pump 201 are
duplex load-sensitive pumps, each of two oil inlets of the first load-sensitive pump
101 and two oil inlets of the second load-sensitive pump 201 is communicated with
the oil inlet pipeline 7. The cutoff valve 8 may control on or off of the oil inlet
pipeline 7.
[0045] Referring to FIG. 1, an oil drain port of the first pump set and an oil drain port
of the second pump set are respectively connected to the hydraulic oil tank 3. Specifically,
an oil drain port of the first load-sensitive pump 101 and an oil drain port of the
second load-sensitive pump 201 are respectively connected to the hydraulic oil tank
3, to implement oil drainage. When the first load-sensitive pump 101 and the second
load-sensitive pump 201 are duplex load-sensitive pumps, each of two oil drain ports
of the first load-sensitive pump 101 and two oil drain ports of the second load-sensitive
pump 201 is communicated with the hydraulic oil tank 3.
[0046] Based on the foregoing embodiment, further, the hydraulic oil tank 3 is further connected
to an oil drain pipeline 9, and the oil drain pipeline 9 is configured to be connected
to an oil drain port; and/or the hydraulic oil tank 3 is further connected to an oil
return pipeline 10, the oil return pipeline 10 is configured to be connected to an
oil return port, and the oil return pipeline 10 is provided with an oil return filter
11.
[0047] The hydraulic power system is used for a work machine, and the oil drain port is
an oil drain port of an execution mechanism of the work machine, and is used for oil
drainage; and the oil return port is an oil return port of the execution mechanism
of the work machine, and is used for oil return. Specifically, when the work machine
is a machine provided with a superstructure hydraulic system and an undercarriage
leg system, for example, a crane, or the like, the oil drain pipeline 9 may be configured
to be connected to a superstructure oil drain port D.
[0048] Further, the oil return pipeline 10 is connected to a superstructure oil return port
E and an undercarriage multi-way valve oil return port G. Specifically, when the work
machine is a machine provided with a superstructure hydraulic system and an undercarriage
leg system, for example, a crane, or the like, the oil return pipeline 10 may be configured
to be connected to the superstructure oil return port E and the undercarriage multi-way
valve oil return port G. The oil return filter 11 is disposed on the oil return pipeline
10, and is configured to filter out impurities in oil that flows back to the hydraulic
oil tank 3.
[0049] Further, the first reversing valve 4 and the second reversing valve 5 may be solenoid
reversing valves.
[0050] Based on the foregoing embodiment, further, this embodiment provides a work machine.
The work machine includes the hydraulic power system in any foregoing embodiment.
Specifically, the work machine may be a crane, a dynamic compactor, an excavator,
or another machine that requires the hydraulic power system. This is not specifically
limited in this application.
[0051] Based on the foregoing embodiment, further, this embodiment provides a control method
of a hydraulic power system based on the hydraulic power system in any foregoing embodiment.
As shown in FIG. 2, the control method includes the following steps:
Step S110: Detect a rotational speed of a motor 2 when the hydraulic power system
is switched to a mode of an engine 1.
Step S120: When the rotational speed of the motor 2 is zero, adjust a reversing valve
to enable a first load-sensitive pump 101 to be connected to a feedback port, and
connect the engine 1 to a first pump set.
Step S130: Run the mode of the engine 1.
[0052] In another embodiment of this application, the foregoing method further includes:
Step S140: When the hydraulic power system is switched to a mode of the motor 2, disconnect
the engine 1 from the first pump set.
Step S150: Adjust the reversing valve to enable a second load-sensitive pump 201 to
be connected to the feedback port.
Step S160: Run the mode of the motor 2.
[0053] According to the control method of a hydraulic power system provided in this application,
the mode of the motor 2 may be run when a condition of power supply required by the
motor 2 is met. When the condition of power supply required by the motor 2 is not
met, the mode of the engine 1 is run.
[0054] Based on the foregoing embodiment, further, this embodiment provides a hydraulic
power system. A gearbox power take-off (PTO) connected to the engine 1 in the hydraulic
power system is connected to a pump set, specifically, a duplex piston load-sensitive
pump and a duplex gear pump. The motor 2 is separately connected to another same pump
set. The motor 2 and the pump set connected to the motor may be flexibly arranged
according to a specific case of a space. The two pump sets are connected in parallel
in a one-to-one correspondence through pipelines, and share the hydraulic oil tank
3. The hydraulic power system may be used for a work machine with a superstructure
hydraulic system and an undercarriage leg system, for example, a crane, or the like,
the two pump set share one set of the superstructure hydraulic system and the undercarriage
leg system. The superstructure hydraulic system specifically includes the main valve
and the execution mechanism, for example, a hoisting motor, or the like.
[0055] The one-way valve 6 is added to an oil outlet of an oil pump, to avoid pressure release
from the pump set when the other power source is stopped. Load feedback ports of two
load-sensitive pump sets are switched through two solenoid reversing valves. For a
hydraulic principle, refer to FIG. 1, during the switching to the mode of the engine
1 (that is, a PTO outputs power), two conditions need to be met: 1. It is detected
that the rotational speed of the motor 2 is 0, the motor 2 is in a stopped state,
and the undercarriage engine 1 is allowed to be hooked up to the power take-off, that
is, the engine 1 is connected to a gearbox, or otherwise, is forcibly kept from being
hooked up to the power take-off. 2. The first reversing valve 4 and the second reversing
valve 5 are simultaneously powered up, that is, are connected to a load the feedback
pipeline Ls1 and a load the feedback pipeline Ls2 of the superstructure hydraulic
system. During switching to the mode of the motor 2, two conditions need to be met:
1. The power take-off of the engine 1 has been disengaged, that is, the engine 1 is
disengaged from the gearbox. 2. The first reversing valve 4 and the second reversing
valve 5 are simultaneously powered down, that is, a load the feedback pipeline Ls1'
and a load the feedback pipeline Ls2' are connected to the superstructure hydraulic
system.
[0056] Based on the foregoing embodiment, further, this embodiment provides a hydraulic
power system. A gearbox power take-off (PTO) connected to the engine 1 in the hydraulic
po
A dual power system formed by the motor 2 and a pump set in this embodiment is a parallel
structure, and is a load sensitive system with a parallel mode of a dual power+a dual
pump set. Each of the motor 2 and the gearbox PTO is connected to one pump set, the
two pump sets are arranged in parallel, and a hydraulic principle and a control logic
are provided, referring to FIG. 1. The motor 2 may be flexibly arranged without being
restricted by a PTO through-shaft connection. Two sets of power sources share one
set of an uppercarriage hydraulic system and an undercarriage leg system, thereby
implementing normal execution of working actions in switching of two power source
modes.
[0057] Finally, it should be noted that the foregoing embodiments are merely intended for
describing the technical solutions of this application, but not for limiting this
application. Although this application is described in detail with reference to the
foregoing embodiments, persons of ordinary skill in the art should understand that
they may still make modifications to the technical solutions described in the foregoing
embodiments or make equivalent replacements to some technical features thereof, without
departing from the spirit and scope of the technical solutions of embodiments of this
application.
1. A hydraulic power system, comprising a hydraulic oil tank, an engine, a motor, a first
pump set, and a second pump set, wherein the engine is connected to the first pump
set, the motor is connected to the second pump set, the first pump set and the second
pump set are respectively connected to the hydraulic oil tank, the first pump set
comprises a first load-sensitive pump, the second pump set comprises a second load-sensitive
pump, an oil outlet pipeline of the first load-sensitive pump and an oil outlet pipeline
of the second load-sensitive pump are connected in parallel, and a feedback pipeline
of the first load-sensitive pump and a feedback pipeline of the second load-sensitive
pump are connected in parallel by a reversing valve.
2. The hydraulic power system according to claim 1, wherein the first load-sensitive
pump and the second load-sensitive pump are both duplex load-sensitive pumps, a first
oil outlet pipeline of the first load-sensitive pump and a first oil outlet pipeline
of the second load-sensitive pump are connected in parallel, and a second oil outlet
pipeline of the first load-sensitive pump and a second oil outlet pipeline of the
second load-sensitive pump are connected in parallel; and
a first feedback pipeline of the first load-sensitive pump and a first feedback pipeline
of the second load-sensitive pump are connected in parallel by a first reversing valve,
and a second feedback pipeline of the first load-sensitive pump and a second feedback
pipeline of the second load-sensitive pump are connected in parallel by a second reversing
valve.
3. The hydraulic power system according to claim 2, wherein the first feedback pipeline
of the first load-sensitive pump and the first feedback pipeline of the second load-sensitive
pump are connected to two oil ports at one end of the first reversing valve in a one-to-one
correspondence, one oil port of two oil ports at the other end of the first reversing
valve is connected to a first feedback port, and the other oil port of the two oil
ports at the other end of the first reversing valve is connected to the hydraulic
oil tank; and
the second feedback pipeline of the first load-sensitive pump and the second feedback
pipeline of the second load-sensitive pump are connected to two oil ports at one end
of the second reversing valve in a one-to-one correspondence, one oil port of two
oil ports at the other end of the second reversing valve is connected to a second
feedback port, and the other oil port of the two oil ports at the other end of the
second reversing valve is connected to the hydraulic oil tank.
4. The hydraulic power system according to claim 2, wherein the first oil outlet pipeline
of the first load-sensitive pump and the first oil outlet pipeline of the second load-sensitive
pump are connected in parallel to a first inlet of a main valve, the second oil outlet
pipeline of the first load-sensitive pump and the second oil outlet pipeline of the
second load-sensitive pump are connected in parallel to a second inlet of the main
valve, and the main valve is configured to be connected to an execution mechanism.
5. The hydraulic power system according to any one of claims 1 to 4, wherein the first
pump set further comprises a first gear pump, the second pump set further comprises
a second gear pump, and an oil outlet pipeline of the first gear pump and an oil outlet
pipeline of the second gear pump are connected in parallel.
6. The hydraulic power system according to claim 5, wherein the first gear pump and the
second gear pump are both duplex gear pumps, and a first oil outlet pipeline of the
first gear pump and a first oil outlet pipeline of the second gear pump are connected
in parallel to an undercarriage multi-way valve inlet; and a second oil outlet pipeline
of the first gear pump and a second oil outlet pipeline of the second gear pump are
connected in parallel to an air-conditioning heat-dissipation motor.
7. The hydraulic power system according to any one of claims 1 to 6, wherein each oil
outlet pipeline of the first pump set and each oil outlet pipeline of the second pump
set are respectively provided with a one-way valve.
8. The hydraulic power system according to any one of claims 1 to 7, wherein the hydraulic
oil tank is connected to an oil inlet pipeline, and an oil inlet of the first pump
set and an oil inlet of the second pump set are respectively connected to the oil
inlet pipeline; and the oil inlet pipeline is provided with a cutoff valve.
9. The hydraulic power system according to any one of claims 1 to 8, wherein the hydraulic
oil tank is further connected to an oil drain pipeline, and the oil drain pipeline
is configured to be connected to an oil drain port.
10. The hydraulic power system according to any one of claims 1 to 9, wherein the hydraulic
oil tank is further connected to an oil return pipeline, the oil return pipeline is
configured to be connected to an oil return port, and the oil return pipeline is provided
with an oil return filter.
11. A work machine, comprising the hydraulic power system according to any one of claims
1 to 10.
12. A control method of a hydraulic power system, being based on the hydraulic power system
according to any one of claims 1 to 10, wherein the control method comprises:
detecting a rotational speed of a motor when the hydraulic power system is switched
to a mode of an engine;
when the rotational speed of the motor is zero, adjusting a reversing valve to enable
a first load-sensitive pump to be connected to a feedback port, and connecting the
engine to a first pump set; and
running the mode of the engine.
13. The control method according to claim 12, further comprising:
when the hydraulic power system is switched to a mode of the motor, disconnecting
the engine from the first pump set;
adjusting the reversing valve to enable a second load-sensitive pump to be connected
to the feedback port; and
running the mode of the motor.