[0001] The present invention relates to the use of a graft copolymer having a permanent
cationic charge, for reducing surfaces corrosion in an automatic dishwashing process.
Moreover, the present invention relates to a method for reducing surfaces corrosion
in an automatic dishwashing process in the presence of said graft copolymer.
[0002] Cleaning compositions as such, especially for being used within automatic dishwashing
processes, are known to a person skilled in the art. Modem cleaning compositions for
automatic dishwashing processes need to meet many requirements. They need to work
under various conditions, for example various temperatures. They need to yield excellent
results in the case of hard surface cleaners and in particular automatic dish-washing
formulations they need to provide excellent results with respect to spotting and filming.
In case glass to be cleaned, glass corrosion needs to be inhibited or at least strongly
reduced. Cleaning compositions need to be environmentally friendly, and they have
to work even under conditions where only so-called "hard water" is available, for
example water with a comparatively high content of Mg
2+ and Ca
2+ salts.
[0003] Typically automatic dishwashing formulations contain complexing agents for reducing
water hardness. While previously phosphates and polyphosphates, e. g. sodium tripolyphosphate,
were used for reducing water-hardness, such phosphates and polyphosphates have to
be replaced by non-phosphate complexing agents for ecological reasons.
[0004] Depending on the non-phosphate complexing agents, automatic dishwashing compositions,
also referred to herein as ADW compositions and ADW detergents, can lead to corrosion
of machine parts (metal corrosion), corrosion of metal dishes and of the surface of
glasses. While (poly)aminocarboxylates are powerful complexing agents, they cause
or at least contribute to surface corrosion of glass and metal surfaces under the
condition of automatic dishwashing. Typical (poly)aminocarboxylates which cause corrosion
of glass and metal surfaces include methylglycine
N,
N-diacetic acid (MGDA), glutamic acid
N,
N-diacetic acid (GLDA), ethylenediamine-
N,
N-disuccinic acid (EDDS), iminodisuccinic acid (IDS), ethylenediamine-
N,
N,
N'N'-tetraacetic acid (EDTA) and the salts thereof. These chelating agents show detrimental
effects on metal and glass. Moreover the problem of metal corrosion could become even
more severe when commonly used phosphate and phosphonate co-builders, e. g. hydroxyalkyl
phosphonates such as 1-hydroxyethane 1,1-diphosphonate, have to be replaced and/or
reduced in formulations due to ecological reasons. Surface corrosion, in particular
corrosion of glass surfaces, including decorated glass, and ceramic surfaces, such
as porcelain and decorated porcelain surfaces, may also be caused by the high alkalinity
of the machine dishwashing compositions.
[0005] Some widely used chemistry for inhibition of metal corrosion are benzotriazoles (BTA).
However, triazole-based components such as BTA, are now known to have a potential
risk in respect of a endocrinic disruptor, which might lead to a ban of BTA and derivatives
thereof.
[0006] WO 2021/170637 A1 suggests replacing benzotriazoles in ADW compositions by imidazole-based compounds
selected from the group consisting of unsubstituted or at least monosubstituted imidazole
compounds and unsubstituted or at least monosubstituted benzimidazole compounds, or
a salt of such imidazole-based compounds.
[0007] WO 2013/160132 A1 describes solid detergent compositions, in particular to ADW compositions, containing
at least one (poly)aminocarboxylate, such as GLDA or MGDA, at least one cationic (co)polymer
based on a polyalkylene imine with a specific cationic charge density and at least
one silicate, such as sodium silicates. The compositions provide for low glass corrosion
in automatic dishwashing.
[0008] There is an ongoing need to provide means for corrosion inhibition that are non-toxic,
environmentally safe and effective in inhibiting corrosion of both metal and glass
surfaces in automatic dishwashing, in particular of corrosion caused by non-phosphate
complexing agents, in particular complexing agents from the group of (poly)aminocar-boxylates.
[0009] It was found that this objective is achieved by graft copolymers as described herein,
where the graft copolymers comprise:
- a) at least one graft base A selected from nonionic mono-, di-, oligo- and polysaccharides,
- b) and polymeric side chains P obtainable by grafting ethylenically unsaturated monomers
M onto the graft base, where the monomers M comprise
b1) at least one monomer b1 selected from monoethylenically unsaturated mono- and
dicarboxylic acids; and
b2) at least one monomer b2 selected from ethylenically unsaturated monomers having
a permanent cationic charge;
[0010] Therefore, a first aspect of the present invention relates to the use of the graft
copolymers as described herein for reducing surfaces corrosion in an automatic dishwashing
process, in particular for reducing surface corrosion of glass surfaces, including
decorated glass surfaces and non-decorated glass surfaces, ceramic surfaces, such
as porcelain and decorated porcelain surfaces, and/or metal surfaces, in particular
of both metal and glass surfaces.
[0011] Here and in the following, the term "metal surface" relates in particular to copper
surfaces, copper alloy surfaces, silver surfaces, steel surfaces, stainless steel
surfaces and aluminium or aluminum alloy surfaces.
[0012] In a second aspect, the present invention relates to a method for reducing surfaces
corrosion in an automatic dishwashing process which comprises carrying out the process
in the presence of a graft copolymer. In particular, the seoncd aspect of the present
invention relates to a method for reducing reducing surfaces corrosion of metal and/or
glass surfaces, especially of both metal and glass surfaces, in an automatic dishwashing
process.
[0013] In particular, the first and second aspect of the present invention relate to uses
and methods for reducing surfaces corrosion in an automatic dishwashing process where
the surfaces corrosion is caused by non-phosphate complexing agents, in particular
by non-phosphate complexing agents of the group of (poly)aminocarboxylates.
[0014] Especially, the first and second aspect of the present invention relate to uses and
methods for reducing surfaces corrosion of metal and/or glass surfaces, in particular
of both metal and glass surfaces, in an automatic dishwashing process where the surfaces
corrosion is caused by non-phosphate complexing agents, in particular by non-phosphate
complexing agents of the group of (poly)aminocarboxylates.
[0015] Here the term "non-phosphate complexing agent" refers to a complexing agent, in particular
to a non-polymeric complexing agent, wich does not contain phosphate groups.
[0016] Generally, the meaning of the term "comprising" is to be interpreted as encompassing
all the specifically mentioned features as well optional, additional, unspecified
ones, whereas the term "consisting of" includes only those features as specified.
All percentages indicated are given in percent by weight, calculated on the total
weight of the respective formulation. It is moreover intended that in each actual
case the sum of all of the percentages of the specified and unspecified constituents
of a formulation is always 100%.
[0017] In the context of the present invention, the term "ADW formulation" refers to a cleaning
formulation for automatic dishwashing. The terms "cleaning formulation" and "cleaning
composition" are used synonymously and may refer to single dose formulations/compositions
and free dosage formulations/compositions.
[0018] The graft copolymers as used according to the present invention and their preparation
by graft copolymerization are known, e. g. from
EP 2138560 A1,
WO 2015/197378,
WO 2015/197379 and
WO 2017/186524. Although these graft copolymers have also been used in ADW compositions for improving
filming, their use as corrosion inhibitors remained unrecognized.
[0019] The graft copolymers are generally obtainable by copolymerization of the ethylenically
unsaturated monomers M in the presence of the graft base and a polymerization initiator,
which forms free radicals under the polymerization conditions. Thereby polymer side
chains of polymerized monomers M are formed which are grafted onto the graft base,
i. e. which are covalently bound to the graft base. Without wishing to be bound to
theory, it may be assumed that the polymerization initiator creates free radicals
on the graft base which react with the ethylenically unsaturated double bond of a
monomer M and thereby start the polymerization of the monomers M.
[0020] Nonionic monosaccharides suitable as graft base A may, for example, be aldopentoses,
pentuloses (ketopentoses), aldohexoses and hexuloses (ketohexoses). Suitable aldopentoses
are, for example, D-ribose, D-xylose and L-arabinose. Aldohexoses include D-glucose,
D-mannose and D-galactose; examples of hexuloses (ketohexoses) particularly include
D-fructose and D-sorbose. In the context of the present invention, deoxy sugars, for
example L-fucose and L-rhamnose, should also be counted among the nonionic monosaccharides.
[0021] In the context of the graft base A examples of nonionic disaccharides include, for
example, cellobiose, lactose, maltose and sucrose.
[0022] Nonionic oligosaccharides in the context of the graft base A refer to nonionic carbohydrates
having at least three and preferably up to ten nonionic monosaccharide units per molecule,
for example glycans. Nonionic polysaccharides in the context of the present invention
refer to nonionic carbohydrates having more than ten nonionic monosaccharide units
per molecule. Nonionic oligo- and polysaccharides may, for example, be linear, branched
or cyclic.
[0023] Examples of nonionic polysaccharides include, for example, starch, cellulose, dex-tranes,
inulin as a polycondensate of D-fructose (fructans) and chitin. Further examples of
nonionic oligo and polysaccharides are nonionic starch degradation products, for example
products which can be obtained by enzymatic or what is called chemical degradation
of starch. One example of the chemical degradation of starch is acid-catalyzed hydrolysis.
[0024] Preferred examples of nonionic starch degradation products are maltodextrins and
glucose syrups. Maltodextrins and glucose syrups are obtained by hydrolysis of starch.
Maltodextrins as well as glucose syrups are typically mixtures of glucose, diglucolse
as well as oligomers and polymers of glucose. The relative amounts of the components
of maltodextrins differs according to the degree of hydrolysis. The composition of
such starch degradation products is defined in terms of the dextrose equivalent DE,
which is typically in the range of 3 and 40 in the case of maltodextrins and glucose
syrups. Here the, dextrose equivalent DE is the reducing power of the starch degradation
product relative to pure dextrose which has a DE of 100%, while pure starche has a
DE < 1. As a rule of thumb, the DE value and the number average degree of polymerization
DP of the starch degradation product is such that DE x DP = 120. The DE value can
be determined by the Lane-Eynon method (a titration based on the reduction of copper(II)
sulfate in an alkaline tartrate solution as described in
Dziedzic, S. Z.; Kearsley, M. W. (1995). Handbook of starch hydrolysis products and
their derivatives. London: Blackie Academic & Professional. p. 230.
[0025] Preferably, the graft base A is selected from nonionic polysaccharides and nonionic
oligosaccharides, especially from starch which has preferably not been chemically
modified, for example wherein the hydroxyl groups have preferably been neither esterified
nor etherified, and starch degradation products of non-modified starches. In one embodiment
of the present invention, starch is selected from those nonionic polysaccharides having
in the range from 20% to 30% by weight of amylose and in the range from 70% to 80%
amylopectin. Examples are corn starch, rice starch, potato starch and wheat starch.
[0026] In particular, the graft base A is selected from starch degradation products, especially
from starch degradation products of non-modified starches. Especially the graft base
A is selected from maltodextrins and glucose sirups, in particular from maltodextrins
and glucose syrups having a DE value in the range of 3 to 40, especially in the range
from 3 to 20.
[0027] The relative amount of the graft base A in the graft copolymer is typically in the
range of 40 to 95% by weight, in particular in the range of 50 to 90% by weight, based
on the total weight of the graft base A and the polymer side chains P. Consequently,
the total amount of the side chains B is typically in the range of 5 to 60% by weight,
in particular in the range of 10 to 50% by weight, based on the total weight of the
graft base A and the polymer side chains P.
[0028] The polymeric side chains P are formed by the monomers M which comprise the monomers
b1 selected from monoethylenically unsaturated mono- and dicarboxylic acids and the
monomers b2 selected from ethylenically unsaturated monomers having a permanent cationic
charge. Typically, the total amount of monomers b1 and b2 is at least 90% by weight,
in particular at least 95% and may be 100% by weight, based on the total amount of
monomers M which form the side chains P.
[0029] Examples of monomers b1 are monoethylenically unsaturated monocarboxylic acids having
typically from 3 to 10 carbon atoms, in particular 3 to 6 carbon atoms, and monoethylenically
unsaturated dicarboxylic acids having typically from 4 to 10 carbon atoms, in particular
4 to 6 carbon atoms. Preferred monocarboxylic acids are acrylic acid and methacrylic
acid and mixtures thereof. Examples of monoethylenically unsaturated dicarboxylic
acids are maleic acid, fumaric acid, itaconic acid and citraconic acid. In the preparation
of the graft copolymers, the monomers b1 may be used in the form of the acid or as
a salt, in particular in the form of the ammonium or alkalimetal salts, such as the
sodium or potassium salts. The monoethylenically unsaturated dicarboxylic acids may
also be used in the form of their anhydrides, such as maleic anhydride and itaconic
anhydride. In one embodiment, the monomers b1 comprises at least one monoethylenically
unsaturated monocarboxylic acid and at least one monoethylenically unsaturated dicarboxylic
acid. In a preferred groups of embodiments of the present invention, the monomers
b1 comprise exclusively monoethylenically unsaturated monocarboxylic acids.
[0030] Examples of monomers b2 are ethylenically unsaturated N-containing compounds with
a permanent cationic charge on the nitrogen atom, i.e. those ethylenically unsaturated
N-containing compounds which form ammonium salts with anions such as sulfate, C
1-C
4-alkyl sulfates, such as methylsulfate (methosulfate), ethylsulfate, n-propylsulfate,
isopropylsulfate or n-butylsulfate, and halides, in particular with chloride, sulfate
(SO
42-) and methosulfate (CH
3-OSO
3-), and independently of the pH. Any desired mixtures of two or more monomers b2 are
also suitable.
[0031] Suitable monomers b2 are e. g. quaternized vinyl- and allyl-substituted nitrogen
heterocycles such as quaternized 2-vinylpyridine and quaternized 4-vinylpyridine,
quaternized 2-allyl- pyridine and quaternized 4-allylpyridine, and also quaternized
N-vinylimidazole, e.g. 1-vinyl-3-methylimidazolium salts. Also of suitability are
quaternized N,N-diallylamines and N,N-diallyl-N-alkylamines, such as e.g. N,N-diallyl-N,N-dimethylammonium
chloride (DADMAC). Preferred monomers b2 are
- quaternized amides of monoethylenically unsaturated mono- and dicarboxylic acids with
diamines which have at least one primary or secondary amino group. Preference is given
here to those diamines which have one tertiary and one primary or secondary amino
group, and
- quaternized esters of monoethylenically unsaturated mono- and dicarboxylic acids with
C2-C12-amino alcohols which are mono- or dialkylated on the amine nitrogen.
[0032] Typical acid components of the aforementioned esters and amides are e.g. acrylic
acid, methacrylic acid, fumaric acid, maleic acid, itaconic acid, crotonic acid, monobutyl
maleate and mixtures thereof. As acid component, preference is given to using acrylic
acid, methacrylic acid and mixtures thereof.
[0033] The above-mentioned monomer b2 is preferably selected from monomers of the formula
(I)

where
- Z
- is O or NH,
- A1
- is C2-C4-alkandiyl, such as ethane-1 ,2-diyl, propane-1 ,3-diyl or butane-1 ,4-diyl, in particular
ethane-1,2-diyl or propane-1 ,3-diyl,
- R1
- is H or methyl
- R2
- are identical or different and selected from C1-C4-alkyl, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, 2-butyl, tert.-butyl
or isobutyl, in particular methyl or ethyl, especially methyl,
- X
- is a counter ion, which is in particular selected from halide, mono-C1-C4-alkyl sulfate and sulfate, in particular from chloride, sulfate and methosulfate.
[0034] Examples of preferred monomers b2 are those of the formula (I), where Z, R
1, A
1 and R
2 are as defined in rows 1 to 8 of the following table and where X is Cl
-.
|
Z |
R1 |
A1 |
R2 |
1 |
O |
H |
-CH2-CH2- |
CH3 |
2 |
O |
CH3 |
-CH2-CH2- |
CH3 |
3 |
O |
H |
-CH2-CH2-CH2- |
CH3 |
4 |
O |
CH3 |
-CH2-CH2-CH2- |
CH3 |
5 |
NH |
H |
-CH2-CH2- |
CH3 |
6 |
NH |
CH3 |
-CH2-CH2- |
CH3 |
7 |
NH |
H |
-CH2-CH2-CH2- |
CH3 |
8 |
NH |
CH3 |
-CH2-CH2-CH2- |
CH3 |
[0035] Further examples of preferred monomers b2 are those of the formula (I), where Z,
R
1, A
1 and R
2 are as defined in rows 1 to 8 of the above table and where X is ½ SO
42-. Further examples of preferred monomers b2 are those of the formula (I), where Z,
R
1, A
1 and R
2 are as defined in rows 1 to 8 of the above table and where X is CH
3OSO
3-.
[0036] Generally, the graft copolymer as used according to the present invention comprises,
based on the total weight of the graft copolymer,
a) 40 to 95% by weight, in particular 60 to 90% by weight of the graft base;
b.1) 2 to 40% by weight, in particular 5 to 30% by weight especially 5 to 25% by weight
of the at least one polymerized monomer b1; and
b.2) 3 to 50% by weight, in particular 5 to 40% by weight especially 5 to 30% by weight
of the at least one polymerized monomer b2;
where the weight ratio of the monomer b2 to the monomer b1 is preferably > 1, e. g.
in the range of 1,1:1 to 5:1. Preferably, the molar ratio of monomers b1 to monomers
b2 is in the range of 1.1:1 to 5:1, in particular in the range of 1.5:1 to 4:1.
[0037] The side chains may contain further polymerized ethylenically unsaturated monomers
b3 which are different from the aforementioned monomers b1 and b2. Frequently, the
amount said monomers b3 will not exceed 10% by weight, based on the total amount of
monomers M which form the side chains P and is preferably 5% by weight or less or
0% by weight, based on the total amount of monomers M which form the side chains P.
Examples of monomers b3 include e. g. hydroxyalkyl esters of monoethylenically unsaturated
monocarboxylic acids such as 2-hydroxyethyl (meth)acrylate or 3-hydroxypropyl (meth)acrylate,
or esters of monoethylenically unsaturated monocarboxylic acids with polyalkyleneoxides
or with alkoxylated fatty alcohols, and anionic monoethylenically unsaturated monomers
containing sulfonic acid groups, for example 2-acrylamido-2-methylpropanesulfonic
acid (AMPS) and its alkali metal salts.
[0038] One suitable graft copolymer as used according to the present invention is the copolymer
obtainable according to
WO 2015/197379, graft copolmyer B.4, wherein the graft base is maltodextrin, the monomer b1) is
acrylic acid and the monomer b2) is a compound of formula (I) wherein Z is O, A
1 is -CH
2-CH
2-, R
1 and R
2 are methyl, and X is Cl
-. Another suitable graft copolymer as used according to the present invention is the
copolymer obtainable according to
WO 2015/197378, graft copolmyer B.4, wherein the graft base is maltodextrin, the monomer b1) is
acrylic acid and the monomer b2) is a compound of formula (I) wherein Z is NH, A
1 is -CH
2-CH
2-CH
2-, R
1 and R
2 are methyl, and X is CI-.
[0039] The graft copolymers according to the present invention generally have a weight average
molecular weight (Mw ) in the range of 1500 to 200000 g/mol, preferably in the range
of 2000 to 150000 and especially in the range of 3000 to 100000 g/mol. The molecular
weight Mw is preferably measured by gel permeation chromatography in aqueous KCI/formic
acid solution.
[0040] As mentioned before, the graft copolymers used according to the present invention
are obtained by copolymerization of the ethylenically unsaturated monomers M in the
presence of the graft base and a polymerization initiator, which forms free radicals
under the polymerization conditions. The process is described in
EP 2138560 A1,
WO 2015/197378,
WO 2015/197379 and
WO 2017/186524, to which full reference is made.
[0041] Frequently, the copolymerization of the ethylenically unsaturated monomers M, hereinafter
grafting, is carried out in water or a mixture of water and water-miscible organic
solvents such as alkanols, ketones, and polar aprotic solvents, such as dimethylsulfoxide,
N-methyl-2-pyrrolidone and dimethylformamide. The grafting is preferably carried out
at temperatures in the range of 50 to 120°C, in particular in the range of 60 to 100°C
and at pressure in the range of 1 bar to 20 bar. Preferably, an aqueous solution of
the graft base is charged to a reaction vessel and the monomers M are added to the
solution in the presence of the initiator, which is preferably a free radical initiator.
For example, the monomers M and at least the major amount of the initiator, which
is preferably a free radical initiator, are metered to the aqueous solution of the
graft base under polymerization conditions. During the metering of the monomers the
relative amounts of monomers b1 and b2 may vary. For example, it may be possible to
initially start with a high ratio b1/b2 and decrease the ratio stepwise or continuously
during the addition of the monomers M. Alternative, one may initially start with a
low ratio of b1/b2 and increase the ratio stepwise or continuously during the addition
of the monomers M. Examples of such free radical initiators include azo compounds,
such as azodiisobutyronitrile (AIBN), peroxide compounds and hydroperoxides, in particular
peroxodisulfates, alkylhydroperoxides and H
2O
2. It may also be possible to add a ferrous(ll)salt to the polymerization reaction,
in particular when a hydroperoxide is used as an initiator.
[0042] The graft copolymer is usually obtained as aqueous solution from which it can be
isolated, e.g. by spray drying, spray granulation or freeze drying. If desired, the
solution of the graft copolymer or a solution of the dried graft copolymer can be
used for producing ADW formulations according to the invention.
[0043] It is preferred to stabilize graft copolymer by at least one biocide. Examples of
suitable biocides are isothiazolinones, for example 1,2-benzisothiazolin-3-one (BIT),
octylisothiazolinone (OIT), dichlorooctylisothiazolinone (DCOIT), 2-methyl-2H-isothiazolin-3-one
("MIT") and 5-chloro-2-methyl-2H-isothiazolin-3-one (CIT), phenoxyethanol, alkylparabens
such as methyl- paraben, ethylparaben, propylparaben, benzoic acid and its salts such
as e.g. sodium benzoate, benzyl alcohol, alkali metal sorbates such as sodium sorbate,
and (substituted) hydantoins such as 1 ,3-bis(hydroxymethyl)-5,5-dimethylhydantoin
(DMDM hydantoin). Further examples are 1,2-dibromo-2, 4-dicyanobutane, iodo-2-propynyl
butylcarbamate, iodine and iodophores.
[0044] Needless to say, the graft copolymer is present during automatic dishwashing to reduce
the surface corrosion. The graft copolymer may be dosed separately from the ADW composition
or it can be included into the ADW composition. In particular, the graft copolymer
as used according to the present invention is included into the automatic dishwashing
composition.
[0045] As mentioned above, the graft copolymers reduce surface corrosion of glass and/or
metal surfaces caused by non-phosphate complexing agents, in particular by (poly)amino
carboxylates, especially by methylglycine
N,
N-diacetic acid (MGDA), glutamic acid
N,
N-diacetic acid (GLDA), ethylenediamine-
N,
N-disuccinic acid (EDDS) or iminodisuccinic acid (IDS).
[0046] Therefore, the invention relates in particular to methods and uses of the graft copolymers
as described herein in ADW formulations or in combination with ADW formulations which
comprise a non-phosphate complexing agent selected from (poly)amino carboxylates.
More particularly, the invention relates to methods and uses of the graft copolymers
as described herein in ADW formulations or in combination with ADW formulations which
comprise a non-phosphate complexing agent selected from the group consisting of methylglycine
N,
N-diacetic acid (MGDA), glutamic acid
N,
N-diacetic acid (GLDA), ethylenediamine-
N,
N-disuccinic acid (EDDS), iminodisuccinic acid (IDS), ethylenediamine-
N,
N,
N'N'-tetraacetic acid (EDTA) and combinations thereof and the salts thereof. Especially,
the invention relates to methods and uses of the graft copolymers as described herein
in ADW formulations or in combination with ADW formulations which comprise a non-phosphate
complexing agent selected from the group consisting of methylglycine
N,
N-diacetic acid (MGDA),
N,
N-diacetic acid (GLDA), ethylenediamine-
N,
N-disuccinic acid (EDDS), iminodisuccinic acid (IDS) and combinations thereof and the
salts thereof, in particular the alkalimetal salts thereof and especially the sodium
salts thereof.
[0047] Suitable salts of (poly)amino carboxylates are in particular their alkali metal salts,
more preferably their sodium salts. Particularly preferred salts are the trisodium
salt of MGDA, the tetrasodium salt of GLDA, the tetrasodium salt of EDDS and the tetrasodium
salt of IDS and combinations thereof.
[0048] It may also be possible to use the (poly)amino carboxylates in combination with citric
acid or a salt thereof, in particular in combination with an alkalimetal salt of citric
acid, such as the trisodium salts of citric acid.
[0049] The weight ratio of the complexing agent to the graft copolymer is generally at least
2:1, e.g. in the range of 2:1 to 100:1.
[0050] The effect of reduction of surface corrosion achieved by the graft copolymers is
pronounced, if the automatic dishwashing is carried out in the absence or essential
absence of a phosphate complexing agent. The graft copolymer may of course be used
in the presence of a phosphate complexing agent. However, as mentioned above, phosphates
and phosphonates are problematic due to environmental concerns. Preferably, the graft
copolymer is therefore used in the absence of phosphate complexing agents. Thus, it
is preferred to use the graft copolymer in an ADW formulation or in combination with
an ADW formulation which is essentially free of phosphate compounds. In the context
of the present invention, the term "essentially free of phosphate compounds" refers
to a combined phosphate and polyphosphate content of 0.01% by weight or less, based
on the ADW formulation.
[0051] In one embodiment of the present invention, the graft copolymers as described herein
are used in ADW formulations or in combination with ADW formulations which contain
one or more cobuilders from the group of phosphonates, which themselves may have an
anti-corrosive effect on metal surfaces. Examples of cobuilders from the group of
phosphonates include hydroxyalkanephosphonates and aminoalkanephosphonates. Among
the hydroxyalkanephosphonates, 1-hydroxyethane-1,1-diphosphonate (HEDP) is of particular
importance as a cobuilder. It is preferably used as the sodium salt, the disodium
salt giving a neutral reaction and the tetrasodium salt an alkaline reaction (pH 9).
Suitable aminoalkanephosphonates are preferably ethylenediaminetetramethylenephosphonate
(EDTMP), diethylenetriaminepentamethylenephosphonate (DTPMP) and higher homologs thereof.
They are preferably used in the form of the neutrally reacting sodium salts, e.g.
as hexasodium salt of EDTMP or as hepta- and octasodium salt of DTPMP.
[0052] The effect of reduction of surface corrosion achieved by the graft copolymers is
pronounced, if the automatic dishwashing is carried out in the absence or essential
absence of a phosphonate cobuilder. The graft copolymer may of course be used in the
presence of a phosphonate cobuilder. However, as mentioned above, phosphonates are
problematic due to environmental concerns. Therefore, in a preferred group of embodiments,
the graft copolymer is used in the absence of phosphonate cobuilder. Thus, it is preferred
to use the graft copolymer in an ADW formulation or in combination with an ADW formulation
which is essentially free of phosphonate cobuilders. In the context of the present
invention, the term "essentially free of phosphonate cobuilders" refers to a phosphonate
cobuilder content of 0.01% by weight or less, based on the ADW formulation.
[0053] It was surprisingly found that the effect of reduction of surface corrosion achieved
by the graft copolymers is still present, if the automatic dishwashing is carried
out in the presence of conventional compounds that inhibit the corrosion of metal
in automatic dishwashing, which are referred to as conventional metal corrosion inhibitors.
The use of the graft copolymers as defined herein in automatic dishwashing applications
and ADW formulations allow for reducing the amount of these conventional metal corrosion
inhibitors in ADW formulations.
[0054] Examples of suitable conventional metal corrosion inhibitors are
- triazoles, including in particular benzotriazoles, such as benzotriazole, tolutriazoles
and bisbenzotriazoles, aminotriazoles and alkylaminotriazoles,
- imidazoles, and
- phenol derivatives such as, for example, hydroquinone, pyrocatechol, hydroxyhydroquinone,
gallic acid, phloroglucinol or pyrogallol.
[0055] Example of triazoles include triazole, aminotriazole, alkyltriazole, benzotriazole,
tolyltriazole, also referred to as methyl-1H-benzotriazole or tolutriazole (
CAS-Nummer: 29385-43-1) and dibenzotriazole. Example of imidazole compounds include imidazole, 2-ethyl-imidazole,
2-propyl-imidazole, 8-octyl-imidazole, 1-ethyl-4-methyl-imidazole, 2-ethyl-4-methyl-imidazole,
2-amino-3-(1H-imidazol-4-yl)propanoic acid (histidine), 4-methyl-1-p-tolylimidazole,
2-methyl-benzimidazole, benzimidazole and 5-nitro-benzimidazole.
[0056] Amongst conventional metal corrosion inhibitors preference is given to the aforementioned
triazoles and imidazoles, in particular to benzotriazoles, such as benzotriazole or
tolyltriazole, and imidazoles, such as benzimidazole.
[0057] Generally, the amount of conventional metal corrosion inhibitors may be contained
in ADW formulation used in combination with the graft copolymers defined herein in
an amount in the range of 0.001 to 2.0% by weight, in particular in the range of 0.01
to 1.0% by weight or 0.01 to 0.5% by weight, based on the total weight of the ADW
formulation. Frequently, the presence of the graft copolymers in the automatic dishwashing
allows for reducing the amount of conventional metal corrosion inhibitors by an amount
of at least 10% in particular at least 20% or at least 40%, based on the amount of
conventional metal corrosion inhibitors typically present in the ADW composition,
without significant deterioration of corrosion inhibition.
[0058] For the use and methods of the graft copolymers defined herein in automatic dishwashing,
the graft copolymers may be dosed separately to the automatic dishwashing process,
i. e. the automatic dishwashing formulation and the graft copolymer are dosed in separate
dosage forms.
[0059] Preferably, the graft copolymers are included into the automatic dishwashing formulation
used for automatic dishwashing. The amount of the graft copolymer in the ADW formulation
is typically in the range of 0.1 to 5% by weight, in particular in the range of 0.2
to 4% by weight and especially in the range of 0.5 to 3% by weight, based on the total
weight of the ADW formulation.
[0060] In addition to the graft copolymer, the automatic dishwashing formulations contain
the conventional ingredients typically contained in automatic dishwashing formulations.
Typical ingredients of ADW formulations are complexing agents, in particular non-phosphate
complexing agents,
[0061] The automatic dishwashing formulations typically contain one or more complexing agents.
Typically, the complexing agents comprise at least one non-phosphate complexing agent,
in particular at least one complexing agent selected from the group of (poly)amino
carboxylates. It is also preferred that the ADW formulations contain a combination
of at least one non-phosphate complexing agent selected from the group of (poly)amino
carboxylates and citric acid. In particular, the (poly)amino carboxylates contained
in the ADW formulation are selected from methylglycine
N,
N-diacetic acid (MGDA), glutamic acid
N,
N-diacetic acid (GLDA), ethylenediamine-
N,
N-disuccinic acid (EDDS), iminodisuccinic acid (IDS) and combinations thereof and the
salts thereof, in particular the alkalimetal salts thereof and especially the sodium
salts thereof. Especially, the ADW formulation contains the (poly)amino carboxylates
in the form of their alkalimetal salts, in particular their sodium salts, such as
the trisodium salt of MGDA, the tetrasodium salt of GLDA, the tetrasodium salt of
EDDS and the tetrasodium salt of IDS and combinations thereof. It is also preferred
that the ADW formulation contains a combination of at least one (poly)amino carboxylate
in the form of its alkalimetal salt, in particular its sodium salt, such as the trisodium
salt of MGDA, the tetrasodium salt of GLDA, the tetrasodium salt of EDDS and the tetrasodium
salt of IDS and citric acid or a salt thereof, in particular in combination with an
alkalimetal salt of citric acid, such as the trisodium salts of citric acid.
[0062] The amount of the non-phosphate complexing agent in the ADW formulation is typically
in the range of 2 to 60% by weight, in particular in the range of 5 to 45% by weight,
based on the total weight of the ADW formulation.
[0063] The weight ratio of the complexing agent to the graft copolymer in the ADW formulation
is generally at least 2:1, in particular at least 5:1, e.g. in the range of 2:1 to
100:1 or in the range of 5:1 to 100:1.
[0064] Typically, the automatic dishwashing formulation contains at least one surfactant.
The surfactant may be non-ionic, zwitterionic/amphoteric or anionic. In particular,
the automatic dishwashing formulation contains at least one non-ionic surfactant or
at least one non-ionic surfactant in combination with one or more surfactants selected
from anionic and zwitterionic sufactants.
[0065] The amount of the surfactant in the ADW formulation is typically in the range of
0.1 to 60% by weight, in particular in the range of 0.5 to 25% by weight and especially
in the range of 1 to 10% by weight, based on the total weight of the ADW formulation.
[0066] Examples of suitable non-ionic surfactants are alkoxylated alcohols, di- and multiblock
copolymers of ethylene oxide and propylene oxide and reaction products of sorbitan
with ethylene oxide or propylene oxide, alkyl polyglycosides (APG), hydroxyalkyl mixed
ethers and amine oxides.
[0067] Preferred non-ionic surfactants to be employed in ADW formulations within the context
of the present invention are disclosed within
WO 2019/197315. Such non-ionic surfactants are also called mixed hydroxymethylethers or "HME" or
"HME ethers". The non-ionic surfactant according to general formula (I) is defined
as follows
R
1-CH(OH)-CH
2-O-(AO)
x-R
2 (I)
wherein:
- R1
- selected from C4-C30-alkyl, straight-chain or branched, and from C4-C30-alkylene, straight-chain or branched, with at least one C-C double bond,
- R2
- selected from C1-C30-alkyl, straight-chain or branched, and from C2-C30-alkylene, straight-chain or branched, with at least one C-C double bond,
- x
- being in the range of 1 to 100,
- AO
- identical or different alkylene oxides, selected from CH2-CH2-O, (CH2)3-O, (CH2)4-O, CH2CH(CH3)-O, CH(CH3)-CH2-O- and CH2CH(n-C3H7)-O.
[0068] Within the above-mentioned definition of the HME ethers according to general formula
(I), it is preferred that the respective variables/substituents are defined as follows
- R1
- is selected from C4-C30-alkyl, straight-chain or branched, and from C4-C30-alkylene, straight-chain or branched, with at least one C-C double bond, preferred
is C4-C30-alkyl, straight-chain or branched, more preferred is straight-chain C4-C30-alkyl and even more preferred is n-C10-C12-alkyl,
- R2
- is selected from C1-C30-alkyl, straight-chain or branched, and from C2-C30-alkylene, straight-chain or branched, with at least one C-C double bond, preferred
is C6-C20-alkyl, more preferred is C8-C11-alkyl,
- x
- is in the range of 1 to 100, preferably in the range of 5 to 60, more preferably in
the range of 10 to 50, and even more preferably in the range of 20 to 40,
- AO
- is selected from identical or different alkylene oxides, selected from CH2-CH2-O, (CH2)3-O, (CH2)4-O, CH2CH(CH3)-O, CH(CH3)-CH2-O- and CH2CH(n-C3H7)-O. Preferred example of AO is CH2-CH2-O (EO).
[0069] In one embodiment of the present invention, (AO)
x is selected from (CH
2CH
2O)
x1, x1 being in the range of 1 to 50.
[0070] In one embodiment of the present invention, (AO)
x is selected from -(CH
2CH
2O)
x2-(CH
2CH(CH
3)-O)
x3 and -(CH
2CH
2O)
x2-(CH(CH
3)CH
2-O)
x3, x2 and x3 being identical or different and in the range of 1 to 30.
[0071] In one embodiment of the present invention, (AO)
x is selected from -(CH
2CH
2O)
x4, x4 = being in the range of 10 to 50, AO being EO, and R
1 and R
2 each being independently selected from C
8-C
14-alkyl.
[0072] In the context of the present invention, x or x1 or x2 and x3 or x4 are to be understood
as average values, the number average being preferred. Therefore, each x or x1 or
x2 or x3 or x4 - if applicable - can refer to a fraction although a specific molecule
can only carry a whole number of alkylene oxide units.
[0073] Preferred examples of alkoxylated alcohols and alkoxylated fatty alcohols are, for
example, compounds of the general formula (II)

in which the variables are defined as follows:
- R2
- is identical or different and selected from hydrogen and linear C1-C10-alkyl, preferably in each case identical and ethyl and particularly preferably hydrogen
or methyl,
- R3
- is selected from C8-C22-alkyl, branched or linear, for example n-C8H17, n-C10H21, n-C12H25, n-C14H29, n-C16H33 or n-C18H37,
- R4
- is selected from C1-C10-alkyl, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl,
n-pentyl, isopentyl, sec-pentyl, neopentyl, 1,2-dimethylpropyl, isoamyl, n-hexyl,
isohexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl or isodecyl,
[0074] The variables e and f are in the range of zero to 300, where the sum of e and f is
at least one, preferably in the range of 3 to 50. Preferably, e is in the range of
1 to 100 and f is in the range of 0 to 30.
[0075] In one embodiment, compounds of the general formula (I) may be block copolymers or
random copolymers, preference being given to block copolymers.
[0076] Other preferred examples of alkoxylated alcohols are, for example, compounds of the
general formula (III)

in which the variables are defined as follows:
- R2
- is identical or different and selected from hydrogen and linear C1-C4-alkyl, preferably identical in each case and ethyl and particularly preferably hydrogen
or methyl,
- R5
- is selected from C6-C20-alkyl, branched or linear, in particular n-C8H17, n-C10H21, n-C12H25, n-C13H27, n-C15H31, n-C14H29, n-C16H33, n-C18H37,
- a
- is a number in the range of zero to 10, preferably in the range of 1 to 6,
- b
- is a number in the range of 1 to 80, preferably in the range of 4 to 20,
- d
- is a number in the range of zero to 50, preferably 4 to 25.
[0077] The sum a + b + d is preferably in the range of 5 to 100, even more preferably in
the range of 9 to 50.
[0078] Preferred examples for hydroxyalkyl mixed ethers are compounds of the general formula
(IV)

[0079] in which the variables are defined as follows:
- R2
- is identical or different and selected from hydrogen and linear C1-C10-alkyl, preferably in each case identical and ethyl and particularly preferably hydrogen
or methyl,
- R3
- is selected from C8-C22-alkyl, branched or linear, for example iso-C11H23, iso-C13H27, n-C8H17, n-C10H21, n-C12H25, n-C14H29, n-C16H33 or n-C18H37,
- R5
- is selected from C6-C20-alkyl, for example n-hexyl, isohexyl, sec-hexyl, n-heptyl, n-octyl, 2-ethylhexyl,
n-nonyl, n-decyl, isodecyl, n-dodecyl, n-tetradecyl, n-hexadecyl, and n-octadecyl.
[0080] The variables m and n are in the range of zero to 300, where the sum of n and m is
at least one, preferably in the range of 5 to 50. Preferably, m is in the range of
1 to 100 and n is in the range of 0 to 30.
[0081] Compounds of the general formula (III) and (IV) may be block copolymers or random
copolymers, preference being given to block copolymers.
[0082] Further suitable non-ionic surfactants are selected from di- and multiblock copolymers,
composed of ethylene oxide and propylene oxide. Further suitable nonionic surfactants
are selected from ethoxylated or propoxylated sorbitan esters. Amine oxides or alkyl
polyglycosides, especially linear C
4-C
16-alkyl polyglucosides and branched C
8-C
14-alkyl polyglycosides such as compounds of general average formula (V) are likewise
suitable.

wherein:
- R6
- is C1-C4-alkyl, in particular ethyl, n-propyl or isopropyl,
- R7
- is -(CH2)2-R6,
- G1
- is selected from monosaccharides with 4 to 6 carbon atoms, especially from glucose
and xylose,
- y
- in the range of 1.1 to 4, y being an average number,
[0083] Further examples of non-ionic surfactants are compounds of general formula (VI) and
(VII)
- AO
- is selected from ethylene oxide, propylene oxide and butylene oxide,
- EO
- is ethylene oxide, CH2CH2-O,
- R8
- selected from C8-C18-alkyl, branched or linear, and R5 is defined as above.
- A3O
- is selected from propylene oxide and butylene oxide,
- w
- is a number in the range of 15 to 70, preferably 30 to 50,
- w1 and w3
- are numbers in the range of 1 to 5, and
- w2
- is a number in the range of 13 to 35.
[0085] Mixtures of two or more different non-ionic surfactants selected from the foregoing
may also be present.
[0086] Other surfactants that may be present are selected from amphoteric (zwitterionic)
surfactants and anionic surfactants and mixtures thereof.
[0087] Examples of amphoteric surfactants are those that bear a positive and a negative
charge in the same molecule under use conditions. Preferred examples of amphoteric
surfactants are so-called betaine-surfactants. Many examples of betaine-surfactants
bear one quaternized nitrogen atom and one carboxylic acid group per molecule. A particularly
preferred example of amphoteric surfactants is cocamidopropyl betaine (lauramidopropyl
betaine).
[0088] Examples of amine oxide surfactants are compounds of the general formula (VIII)
R
9R
10R
11N→O (VIII)
wherein R
9, R
10, and R
11 are selected independently from each other from aliphatic, cycloaliphatic or C
2-C
4-alkylene C
10-C
20-alkylamido moieties. Preferably, R
9 is selected from C
8-C
20-alkyl or C
2-C
4-alkylene C
10-C
20-alkylamido and R
10 and R
11 are both methyl.
[0089] A particularly preferred example is lauryl dimethyl aminoxide, sometimes also called
lauramine oxide. A further particularly preferred example is cocamidylpropyl dimethylaminoxide,
sometimes also called cocamidopropylamine oxide.
[0090] Examples of suitable anionic surfactants are alkali metal and ammonium salts of C
8-C
18-alkyl sulfates, of C
8-C
18-fatty alcohol polyether sulfates, of sulfuric acid half-esters of ethoxylated C
4-C
12-alkylphenols (ethoxylation: 1 to 50 mol of ethylene oxide/mol), C
12-C
18 sulfo fatty acid alkyl esters, for example of C
12-C
18 sulfo fatty acid methyl esters, furthermore of C
12-C
18-alkylsulfonic acids and of C
10-C
18-alkylarylsulfonic acids. Preference is given to the alkali metal salts of the aforementioned
compounds, particularly preferably the sodium salts.
[0091] Further examples for suitable anionic surfactants are soaps, for example the sodium
or potassium salts of stearic acid, oleic acid, palmitic acid, ether carboxylates,
and alkylether phosphates.
[0092] In a preferred embodiment of the present invention, the surfactant contained in the
ADW formulation comprises at least one nonionic surfactant in an amount of at least
95% by weight, based on the total weight of the surfactant contained in the ADW formulation.
[0093] In a particular preferred embodiment of the present invention, the surfactant contained
in the ADW formulation comprises at least one nonionic surfactant in an amount of
at least 95% by weight, based on the total weight of the surfactant contained in the
ADW formulation, wherein the non-ionic surfactant is selected from the non-ionic surfactants
of the formula (VII).
[0094] The ADW formulations typically comprise a further component, which is at least one
bleaching agent. Bleaching agents as such are known to a person skilled in the art.
Bleaching agents are also referred to as bleach. The bleaching agent may comprise
besides the bleach as such at least one bleach catalyst and/or at least one bleach
activator. The total amount of bleaching agents in the ADW formulation, i. e. the
total amount of bleach and the optional bleach activator and/or bleaching agent, is
typically in the range of 0.1 to 30% by weight, in particular in the range of 2 to
20% by weight, based on the total weight of the ADW formulation.
[0095] Bleaches include e. g. chlorine bleach and peroxide bleach. Peroxide bleach may be
for example inorganic peroxide bleach and organic peroxide bleach. Preferred are inorganic
peroxide bleaches, in particular inorganic peroxide bleaches selected from alkali
metal percarbonate, alkali metal perborate and alkali metal persulfate. Liquid peroxide
bleaches preferably do not contain both bleaching agent and enzyme.
[0096] Examples of organic peroxide bleaches are organic percarboxylic acids, especially
organic percarboxylic acids.
[0097] Alkali metal percarbonates, especially sodium percarbonates, are preferably used
in coated form. Such coatings may be of organic or inorganic nature. Examples are
glycerol, sodium sulfate, silicate, sodium carbonate, and combinations of at least
two of the foregoing, for example combinations of sodium carbonate and sodium sulfate.
[0098] Suitable chlorine-containing bleaches are, for example, 1,3-dichloro-5,5-dimethylhydantoin,
N-chlorosulfamide, chloramine T, chloramine B, sodium hypochlorite, calcium hypochlorite,
magnesium hypochlorite, potassium hypochlorite, potassium dichloroisocyanurate and
sodium dichloroisocyanurate.
[0099] The ADW formulations may comprise, for example, in the range from 1 to 10% by weight
of chlorine-containing bleach and/or a peroxide bleach.
[0100] The ADW formulations may comprise one or more bleach catalysts. Bleach catalysts
include e. g. bleach-boosting transition metal salts or transition metal complexes
such as, for example, manganese-, iron-, cobalt-, ruthenium- or molybdenum-salen complexes
or carbonyl complexes. Manganese, iron, cobalt, ruthenium, molybdenum, titanium, vanadium
and copper complexes with nitrogen-containing tripod ligands and also cobalt-, iron-,
copper- and ruthenium-amine complexes can also be used as bleach catalysts.
[0101] The ADW formulations may comprise one or more bleach activators, for example N-methylmorpholinium-acetonitrile
salts ("MMA salts"), trimethylammonium acetonitrile salts, N-acylimides such as, for
example, N-nonanoylsuccinimide, 1,5-diacetyl-2,2-dioxohexahydro-1,3,5-triazine ("DADHT")
or nitrile quats (trimethylammonium acetonitrile salts). Further examples of suitable
bleach activators are tetraacetylethylenediamine (TAED) or tetraacetylhexylenediamine.
[0102] It is preferred that the ADW formulation contains at least one bleaching agent comprising
- i) a chlorine bleach and/or preferably a peroxide bleach, where the peroxide bleach
in particular comprises at least one inorganic peroxide bleach, most preferably, at
least one alkali metal percarbonate,
- ii) a bleach catalyst, and/or
- iii) at least one bleach activator, the at least one bleach activator is preferably
selected from tetraacetylethylenediamine (TAED) and tetraacetylhexylenediamine.
[0103] The weight ratio of bleach to bleach catalyst and/or bleach activator is preferably
in the range of 100:1 to 2:1.
[0104] The ADW composition may contain one or more polymeric carboxylic acids. These polymeric
carboxylic acids are frequently used as organic polymeric builders in ADW formulations
and improve the cleaning activity, e. g. by acting as dispersants and/or by inhibiting
scaling.
[0105] The total amount of polymeric carboxylic acids in the ADW formulation is typically
in the range of 0.1 to 10% by weight, in particular in the range of 2 to 7% by weight,
based on the total weight of the ADW formulation.
[0106] The polymeric carboxylic acids are in particular selected from the group consisting
of homo- and copolymers of acrylic acid, polyaspartic acid, modified polyaspartic
acid, polyepoxy succinic acid (Cas No. 51274-37-4) and combinations thereof and the
salts thereof, in particular the alkalimetal salts thereof, e. g. the sodium salts
thereof.
[0107] In one embodiment of the present invention, the polymeric carboxylic the polymeric
carboxylic acids comprises at least one homo- or copolymer of acrylic acid. Examples
of suitable comonomers are methacrylic acid, monoethylenically unsaturated dicarboxylic
acids such as maleic acid, fumaric acid, maleic anhydride, itaconic acid and citraconic
acid, monoethylenically unsaturated sulfonic acids and monoethylenically unsaturated
phosphonic acids and the salts thereof, in particular their alkalimetal salts, e.
g. the sodium salts thereof. Examples of monoethylenically unsaturated sulfonic acids
are 1-acrylamido-1-propanesulfonic acid, 2-acrylamido-2-propanesulfonic acid, 2-acrylamido-2-methylpropane-1-sulfonic
acid (AMPS), 2-methacrylamido-2-methylpropanesulfonic acid, 3-methacrylamido-2-hydroxypropanesulfonic
acid, allylsulfonic acid, methallylsulfonic acid, allyloxybenzenesulfonic acid, methallyloxybenzenesulfonic
acid, 2-hydroxy-3-(2-propenyloxy)propanesulfonic acid, 2-methyl-2-propene-1-sulfonic
acid, styrenesulfonic acid, vinylsulfonic acid, 3-sulfopropyl acrylate, 2-sulfoethyl
methacrylate, 3-sulfopropyl methacrylate, sulfomethacrylamide, sulfomethylmethacrylamide,
and salts of said acids, such as sodium, potassium or ammonium salts thereof. An example
of a monoethylenically unsaturated phosphonic acid is vinylphosphonic acid and its
salts.
[0108] Preferred polymeric carboxylic acid from the group of homo- and copolymers generally
have a weight average molecular weight M
w in the range of 2000 to 100000 g/mol, preferably in the range of 2500 to 80000 g/mol,
in particular in the range of 3000 to 70000 g/mol.
[0109] In one further embodiment of the present invention, the polymeric carboxylic acids
comprises at least one of polyaspartic acid and modified polyaspartic acid. Suitable
modified polyaspartic acids and modified polyaspartic acids and their use in dishwashing
formulations have been described in
WO 2011/001170,
WO 2015/036325 and
WO 2019/211231. The preparation of such (modified) polyaspartic acids is also described, by way
of example in
DE 4221875.6.
[0110] Further suitable polymeric carboxylic acids are copolymers of at least one monomer
from the group consisting of monoethylenically unsaturated C
3-C
10-mono- or C
4-C
10-dicarboxylic acids or anhydrides thereof, such as maleic acid, maleic anhydride,
acrylic acid, methacrylic acid, fumaric acid, itaconic acid and citraconic acid, with
at least one hydrophilic or hydrophobic monomer as listed below. Suitable hydrophobic
monomers are, for example, isobutene, diisobutene, butene, pentene, hexene and styrene,
olefins with 10 or more carbon atoms or mixtures thereof, such as, for example, 1-decene,
1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicosene, 1-docosene, 1-tetracosene
and 1-hexacosene, C
22-α-olefin, a mixture of C
20-C
24-α-olefins and polyisobutene having on average 12 to 100 carbon atoms per molecule.
Suitable hydrophilic monomers are monoethylenically unsaturated sulfonic acids, their
salts, monoethylenically unsaturated phosphonic acids and their salts, and also nonionic
monomers with hydroxyl function or alkylene oxide groups. By way of example, mention
may be made of: allyl alcohol, isoprenol, methoxypolyethylene glycol (meth)acrylate,
methoxypolypropylene glycol (meth)acrylate, methoxypolybutylene glycol (meth)acrylate,
methoxypoly(propylene oxide-co-ethylene oxide) (meth)acrylate, ethoxypolyethylene
glycol (meth)acrylate, ethoxypolypropylene glycol (meth)acrylate, ethoxypolybutylene
glycol (meth)acrylate and ethoxypoly(propylene oxide-co-ethylene oxide) (meth)acrylate.
Polyalkylene glycols here may comprise 3 to 50, in particular 5 to 40 and especially
10 to 30 alkylene oxide units per molecule.
[0111] Carboxymethyl inulin is a further example of a polymeric carboxylic acid which is
suitable as an organic polymeric builder.
[0112] Moreover, amphoteric polymers can also be used as organic polymeric builders instead
or in combination with polymeric carboxylic acids.
[0113] The ADW formulation typically contains least one inorganic builder. Suitable inorganic
builders include sodium sulfate, sodium carbonate and silicates.
[0114] Suitable silicates are in particular sodium silicate, e. g. sodium disilicate and
sodium metasilicate, potassium silicates and alumino silicates, e. g. zeolithes, with
preference given to sodium disilicates, most preferably α-Na
2Si
2O
5, β-Na
2Si
2O
5 or δ-Na
2Si
2O
5. Suitable examples of such silicates are disclosed, for example, in
WO 2013/160132.
[0115] The sodium sulfate and the sodium carbonate may be used in their anhydrate form or
their hydrate forms.
[0116] The total amount of inorganic builder in the ADW formulation is typically in the
range of 5 to 80% by weight, in particular in the range of 5 to 50% by weight, based
on the total weight of the ADW formulation.
[0117] The ADW formulations may comprise one or more enzymes. Enzymes are often used to
aid the removal of stains. In most cases the enzymes react with the soiling and break
it down into particles that have increased water solubility or are better dispersible
in the washing liquid. The enzymes that can be used in ADW formulations include, but
are not limited to, hydrolases, proteases, amylases, lipases, cellulases, mannanases,
peroxidases, oxidases, xylanases, pullulanases, glucanases, pectinases, cutinases,
hemicellulases, glucoamylases, phospholipases, esterases, keratanases, reductases,
phenoloxidases, lipoxygenases, ligninases, tannases, pentosanases, malanases, arab-inosidases,
hyaluronidases, chondroitinases, lactases or mixtures thereof. The ADW formulations
may contain, for example, up to 20% by weight of one or more enzymes, preference being
given to 0.1 to 10% by weight, in particular 0.2 to 5% by weight, based on the total
weight of the ADW formulation. Said enzyme may be stabilized, for example with the
sodium salt of at least one C
1-C
3-carboxylic acid or C
4-C
10-dicarboxylic acid. Preferred are formates, acetates, adipates, and succinates.
[0118] In one group of embodiments, the ADW formulations contain one or more cobuilders
form the group of phosphonates as described above, in particular a hydroxyalkanephosphonate
especially 1-hydroxyethane-1,1-diphosphonate (HEDP). The amount of the cobuilders
from the group of phosphonates. If present in the ADW formulation, the total amount
of cobuilders form the group of phosphonates is in the range of 0.01 to 12% by weight,
based on the weight of the ADW formulation. In another embodiment of the invention,
the total amount of the cobuilders from the group of phosphonates in the ADW formulation
is less than 0.01% by weight, based on the weight of the ADW formulation.
[0119] In one group of embodiments, the ADW formulations contain one or more conventional
metal corrosion inhibitor as described herein. In this group of embodiments, the conventional
metal corrosion inhibitors is preferably selected from the aforementioned triazoles
and imidazoles, in particular from benzotriazoles, such as benzotriazole or tolutriazoles,
and imidazoles, such as benzimidazole, and combinations thereof. If present in the
ADW formulation, the total amount of conventional metal corrosion inhibitors is generally
in the range of 0.001 to 2% by weight, preferably in the range of 0.01 to 1% by weight,
in particular in the range of 0.01 to 0.5% by weight, based on the total weight of
the ADW formulation. In another embodiment of the invention, the total amount of conventional
metal corrosion inhibitors in the ADW formulation is 0.01% by weight or less, based
on the weight of the ADW formulation.
[0120] ADW formulations may comprise one or more alkali carriers. Alkali carriers ensure,
for example, a pH of at least 8 if an alkaline pH is desired. Of suitability are,
for example, the alkali metal carbonates, the alkali metal hydrogen carbonates, and
alkali metal meta silicates mentioned above, and, additionally, alkali metal hydroxides.
A preferred alkali metal is in each case potassium, particular preference being given
to sodium.
[0121] Together with enzymes ADW formulations may comprise also enzyme stabilizing systems
which may be used such as for example calcium ions, boric acid, boronic acids, propylene
glycol and short chain carboxylic acids. In the context of the present invention,
short chain carboxylic acids are selected from monocarboxylic acids with 1 to 3 carbon
atoms per molecule and from dicarboxylic acids with 2 to 6 carbon atoms per molecule.
Preferred examples are formic acid, acetic acid, propionic acid, oxalic acid, succinic
acid, or adipic acid.
[0122] ADW formulations may comprise one or more further additives, such as fragrances,
dyestuffs, organic solvents, buffers and/or disintegrants for tabs.
[0123] The ADW formulations may comprise at least one zinc salt. Zinc salts may be selected
from water-soluble and water-insoluble zinc salts. In this connection, within the
context of the present invention, water-insoluble is used to refer to those zinc salts
which, in distilled water at 25°C, have a solubility of 0.1 g/l or less. Zinc salts
which have a higher solubility in water are accordingly referred to within the context
of the present invention as water-soluble zinc salts.
[0124] Suitable zinc salts include e. g. zinc benzoate, zinc gluconate, zinc lactate, zinc
formate, ZnCl
2, ZnSO
4, zinc acetate, zinc citrate, zinc glycinate, Zn(NO
3)
2, Zn(CH
3SO
3)
2 and zinc gallate, preferably ZnCl
2, ZnSO
4, zinc acetate, zinc citrate, Zn(NO
3)
2, Zn(CH
3SO
3)
2 and zinc gallate. In another embodiment of the present invention, the zinc salt is
selected from ZnO, ZnO-aq, Zn(OH)
2 and ZnCO
3. Preference is given to ZnO-aq. In one embodiment of the present invention, the zinc
salt is selected from zinc oxides with an average particle diameter (weight-average)
in the range from 10 nm to 100 µm.
[0125] The cation in zinc salt can be present in complexed form, for example complexed with
ammonia ligands or water ligands, and in particular be present in hydrated form. To
simplify the notation, within the context of the present invention, ligands are generally
omitted if they are water ligands.
[0126] Depending on how the pH is adjusted, zinc salt can change. Thus, it is for example
possible to use zinc acetate or ZnCl
2 for preparing formulation according to the invention, but this converts at a pH of
8 or 9 in an aqueous environment to ZnO, Zn(OH)
2 or ZnO-aq, which can be present in non-complexed or in complexed form.
[0127] In ADW formulations which are solid at room temperature the zinc salt is preferably
present in the form of particles which have for example an average diameter (number-average)
in the range from 10 nm to 100 µm, preferably 100 nm to 5 µm, determined for example
by X-ray scattering.
[0128] Zinc salt may be present in those ADW formulations that are liquid at room temperature
in dissolved or in solid or in colloidal form.
[0129] In one embodiment of the present invention, the ADW formulations comprise the zinc
salt in total amount in the range of 0.05 to 0.4% by weight of, based in each case
on the solids content of the formulation. Here, the fraction of zinc salt is given
as zinc or zinc ions. From this, it is possible to calculate the counterion fraction.
[0130] The ADW formulations may comprise one or more antifoams such as silicone oils and
paraffin oils. In one embodiment of the present invention, the ADW formulations comprise
antifoam in an amount in the range 0.05 to 0.5% by weight, based on the weight of
the ADW formulation.
[0131] The ADW formulations may have any product form suitable for automatic dishwashing.
Suitable product forms include, but are not limited to solids forms, such as granules,
powders and tablets, semi-solids, gels, pastes, liquids, water-soluble pouches, and
combinations thereof. In one embodiment of the present invention the composition forms
part of a multi-phase unit dose product, preferably a dual compartment water-soluble
pouch, wherein one of the phases preferably comprises a main wash detergent composition
or a multiphase tablet or a shaped body. Shaped bodies may be disk-like, spherical,
or cuboids, especially with rounded corners. Preferred shaped bodies are tablets.
Shaped are solid ADW compositions, preferably as mono-dose. Such a mono-dose may have
a weight of from 8 to 30 g, preferably 10 to 20 g.
[0132] The ADW formulations may be solid, and in such embodiments they may contain some
residual humidity, such as 0.01 to 10 % by weight, water. In other embodiments, ADW
formulations may be liquids or gels and stored in a container made from a water-soluble
polymer, for example in a pouch. Preferred water-soluble polymers are polyvinylalcohols
(PVA), for example with an average molecular weight M
w in the range of from 50,000 to 150,000 g/mol and with a degree of saponification
in the range of from 87 to 89 mole-%. The degree of saponification can be determined
in accordance with the determination of the ester value, for example according to
DIN EN ISO 3681 (2007-10).
[0133] Preferred compositions and manufacturing methods for unit dose executions are described
in
WO 02/42408. Any water-soluble film-forming polymer which is compatible with the compositions
of the invention and which allows the delivery of the composition into the rinse cycle
can be employed in the unit dose embodiment. The film should remain intact during
the wash cycle and only dissolves at the beginning of or during the rinse cycle. This
can be achieved by modifying the thickness of the film and/or the solubility of the
film material. The solubility of the film material can be delayed by for example cross-linking
the film as described in
WO 02/102,955 at pages 17 and 18. Other water-soluble films designed for rinse release are described
in
U.S. Pat. No. 4,765,916.
[0134] The ADW formulations composition suitable herein can be dispensed from any suitable
device, including but not limited to: dispensing baskets or cups, bottles (pump assisted
bottles, squeeze bottles, etc.), mechanic pumps, multi-compartment bottles, capsules,
multi-compartment capsules, paste dispensers, and single- and multi-compartment water-soluble
pouches, and combinations thereof. For example, a multi-phase tablet, a water-soluble
or water-dispersible pouch, and combinations thereof, may be used to deliver the graft
copolymer to the desired substrate. The ADW formulations may take the form of an additive
that is used in addition to one or more other ADW formulations. The graft copolymer
may also be delivered in a rinse aid.
[0135] The graft copolymer may also be delivered to the automatic dishwashing process through
solutions including but are not limited to: hot and/or cold water, wash and/or rinse
liquor, and combinations thereof.
[0136] The invention also relates to methods for cleaning dishware in an automatic dishwasher,
wherein said method is performed under use of at least one graft copolymer or an ADW
formulation as defined above.
[0137] By consequence, the graft copolymer as defined herein and the ADW formulations containing
such a graft copolymer can be employed within a process for cleaning hard surfaces,
e.g., dishware, in an automatic dishwasher, hereinafter also referred to as automatic
dishwashing process. The automatic dishwashing process is characterized in that it
is performed under use of a graft copolymer as defined herein or an ADW formulation
containing such graft copolymer.
[0138] Dishware as used hereunder includes china, polymer, metal, clay, and glassware. A
process to clean dishware includes removal of all sorts of soil, like fat, proteins,
starch, dyes, and more. More specifically, the term "dishware" includes articles used
in the preparation, serving, consumption, and disposal of food stuffs including pots,
pans, trays, pitchers, bowls, plates, saucers, cups, glasses, forks, knives, spoons,
spatulas, and other glass, metal, ceramic, plastic composite articles commonly available
in the institutional or household kitchen or dining room. In general, such dishware
can be referred to as food or beverage contacting articles because they have surfaces
which are provided for contacting food and/or beverage. When used in these automatic
dishwashing process, the ADW formulations should provide effective sheeting action
and low foaming properties. In addition to having the desirable properties described
above, it may also be useful for ADW formulations to be biodegradable, environmentally
friendly, and generally nontoxic. An ADW formulation of this type may be described
as being "food grade".
[0139] The automatic dishwashing process is preferably carried out at a temperature in the
range of from 30 to 65°C, more preferably 40 to 60°C. Said temperature refers to the
temperature of the water being used in the automatic dishwashing process.
[0140] The automatic dishwashing process is carried out using water. The amount of water
is influenced by the type of machine used and by the choice of the program. The water
used may have a German hardness in the range of from zero to 25° dH, referring to
the permanent hardness.
[0141] The automatic dishwashing process may be performed with a combination of two compositions
of which one is an ADW formulation, and the other composition comprises a rinse-aid
containing, for example, at least one non-ionic surfactant and at least one inorganic
salt selected from alkali metal sulfates and alkali metal (bi)carbonates.
[0142] The present invention will now be explained in further detail with reference to the
following non-limiting Examples.
EXAMPLES
[0143] The following materials were used to prepare ADW formulations:
Protease: BLAZE® EVITY® 100 T (Novozymes)
Amylase: STAINZYME® PLUS EVITY® 12 T (Novozymes)
Nonionic surfactant: n-C5H11-CH-(n-C3H7)-CH2-O-(CH2-CH2-O)21-CH2-CH(OH)-n-C10H21, commercial product
Polyacrylic acid Na: Mw 4.000 g/mol, as a completely neutralized sodium salt, commercial product (granules)
Polyaspartic acid Na: polyaspartic acid sodium salt obtained according to WO 2019/211231 A1, Example 1 (granules).
Polymeric Carboxylate: Copolymer of 2-acrylamido-2-methylpropane sulfonic acid and
acrylic acid (sodium salt), commercial product (granules);
Sodium percarbonate: 2 Na2CO3·3 H2O2, commercial product
Graft copolymer 1: graft copolymer B.4 obtained according to Example I.4 of EP 3157901 (granules, may also be dosed as aqueous solution)
Graft copolymer 2: graft copolymer obtained according to EP 2138560 A1, Example 4 (granules, may also be dosed as aqueous solution)
TAED: tetraacetyl ethylene diamine (bleach activator)
Na2Si2O5: commercial product Britesil® H 265 LC
Sodium carbonate: Na2CO3 (anhydrate), commercial product
MGDA-Na3: methylglycine diacetic acid trisodium salt (granules, active content 78 wt.-%)
Sodium sulfate: Na2SO4 (anhydrate, inorganic builder)
Zincsulfate Heptahydrate
Example 1: ADW formulations F1-F5 (invention) and C1-C3 (comparative)
[0144] For each ADW formulation, the solid components were mixed. The nonionic surfactant
was heated and added as a liquid onto the solid mixture. The composition of the ADW
formulation is given in table 1 below:
Table 1
Example |
C1 |
F1 |
F2 |
C2 |
F3 |
C3 |
F4 |
F5 |
Protease |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
2,5 |
2.5 |
Amylase |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
Nonionic surfactant |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
Polyacrylic acid Na |
5 |
5 |
5 |
- |
- |
- |
- |
- |
Polyaspartic acid Na |
- |
- |
- |
5 |
5 |
- |
- |
- |
Polymeric carboxylate |
- |
- |
- |
- |
- |
5 |
5 |
5 |
Sodium percarbonate |
15 |
15 |
15 |
15 |
15 |
15 |
15 |
15 |
Graft copolymer 1 |
- |
1 |
- |
- |
1 |
- |
1 |
- |
Graft copolymer 2 |
- |
- |
1 |
- |
- |
- |
- |
1 |
TAED |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
4 |
Na2Si2O5 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
Sodium carbonate |
23.7 |
23.7 |
23.7 |
23.7 |
23.7 |
23.7 |
23.7 |
23.7 |
MGDA-Na3 |
40 |
40 |
40 |
40 |
40 |
40 |
40 |
40 |
Sodium sulfate |
2.8 |
1.8 |
1.8 |
2.8 |
1.8 |
1.8 |
1.8 |
1.8 |
|
100 |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
Legend:
[0145]
C1 - C3 are comparative Examples
F1 - F5 are working Examples according to the invention
[0146] The following automatic dishwashing experiments were carried out in Miele automatic
dish wash machines, type G1223 GSL2. The program R65°-55'-KI65° (65°C in the main
cycle, 55 min for washing, and 65° for rinsing) was selected. No separate rinsing
agent was added, no regenerating salt was used. The dish-washing experiments were
carried out with demineralized water, 0°dH (German hardness). There was no dish load
in the dishwasher and no ballast soil used. The metal coupons were placed in the upper
rack.
[0147] Each experiment was carried out with two different types of metal (brass) coupons
(Cu63-Zn37 and Cu85-Zn15). One coupon of each type was used. Before starting the test
in the machine, the coupons were marked with numbers and cleaned with ethyl acetate.
After drying, the weight was determined on an analytical balance. Afterwards the coupons
were stored in a desiccator until the test was started.
[0148] 18 g of each ADW formulation was added in the dosage chamber of the machine. No rinse
aid was used. Ten cycles were carried out for each experiment. After the 10
th cycle, the coupons were taken out, rinsed with demineralized water, cleaned again
with ethyl acetate and dried. Directly after drying, the weight was determined. An
average weight loss per cycle was calculated (weight before test - weight after test)
/10. The contents of the components are indicated in Table 1 in [%]. The results of
the experiments are summarized in table 2 below.
Table 2
Weight loss [mg / cycle] |
C1 |
F1 |
F2 |
C2 |
F3 |
C3 |
F4 |
F5 |
Cu63-Zn37 |
40.2 |
25.4 |
21.8 |
43.7 |
28.4 |
42.4 |
33.0 |
29.2 |
Cu85-Zn15 |
17.4 |
12.4 |
10.7 |
18.5 |
13.2 |
20.6 |
16.5 |
14.5 |
[0149] It can be seen from Table 2 that the formulations F1 - F5 according to the invention
(containing 1% of graft copolymer 1 or 2) caused less corrosion on metal surfaces
than the comparative formulations C1 - C3.
Example 2: Simulation of Automatic Dishwashing
[0150] The following experiments were carried out to simulate the conditions in an automatic
dishwashing process. The following materials and equipments were used:
Polymeric Carboxylate: Copolymer of 2-acrylamido-2-methylpropane sulfonic acid and
acrylic acid (sodium salt), commercial product;
Complexing agent: MGDA-Na3 (granules, active content 78 wt.-%)
Sodium carbonate: Na2CO3 anhydrate, commercial product
Graft copolymer 1: graft copolymer B.4 obtained according to Example I.4 of EP 3157901
Graft copolymer 2: graft copolymer obtained according to EP 2138560 A1, Example 4
Corrosion Inhibitor 1: Benzotriazole, Irgamet BTZ
Corrosion Inhibitor 2: Tolutriazole, Irgamet TTZ
Corrosion Inhibitor 3: Benzimidazole
[0151] The experiments were carried out in 100 ml glass beakers placed in a stirrable block
thermostate. Brass coupons (Cu63-Zn37) were used.
[0152] The test solutions were prepared by dissolving the respective ingredients in the
following amounts in 0.5 dH water.
1 g/L complexing agent
0.6g/L sodium carbonate
0.05g/L polymeric Carboxylate
0.02g/L graft copolymer 1 or 2
0.01g/L or 0.005g/L corrosion inhibitor 1, 2 or 3
[0153] The brass coupons were cleaned/degreased in an ethyl acetate bath for 30 minutes
at 22°C. Afterwards they were rubbed dry. Before starting the experiment, the coupons
were weighed with the analytical balance. The brass coupons were placed in the center
of the 100ml glass beaker and 80ml of test solution was poured over them. The beakers
were then placed in the block thermostat at 50°C and stirred at 600 rpm for 5h. Then,
the brass coupons were rinsed with deionized water and dried with compressed air.
The completely dried coupons were then weighed on the analytical balance and the removal
in mg is determined with the tare weight. The results are summarized in the following
table 3:
Table 3:
Exp. |
graft-copolymer |
Corrosion inhibitor |
Weight loss of Coupon |
|
|
|
[g/L] |
[mg] |
[%] |
C4* |
- |
- |
- |
0.56 |
0.069 |
F6 |
1 |
- |
- |
0.36 |
0.044 |
F7 |
2 |
- |
- |
0.37 |
0.046 |
F8 |
1 |
1 |
0.01 |
0.11 |
0.014 |
F9 |
2 |
1 |
0.01 |
0.06 |
0.007 |
F10 |
1 |
2 |
0.01 |
0.00 |
0.000 |
F11 |
2 |
2 |
0.01 |
0.01 |
0.001 |
F12 |
1 |
3 |
0.01 |
0.05 |
0.006 |
F13 |
2 |
3 |
0.01 |
0.04 |
0.005 |
F14 |
1 |
1 |
0.005 |
0.12 |
0.015 |
F15 |
2 |
1 |
0.005 |
0.12 |
0.015 |
F16 |
1 |
2 |
0.005 |
0.02 |
0.002 |
F17 |
2 |
2 |
0.005 |
0.02 |
0.002 |
Example 3: ADW compositions F19-F22 (invention) and C5-C6 (comparative)
[0154] The ADW compositions F19-F22 and C5-C6 were prepared as described for example 1.
The recipe is given in the following table 4.
Table 4:
Example |
C5 |
F19 |
F20 |
C6 |
F21 |
F22 |
Protease |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
Amylase |
1 |
1 |
1 |
1 |
1 |
1 |
Nonionic surfactant |
4 |
4 |
4 |
4 |
4 |
4 |
Polyacrylic acid Na |
5 |
5 |
5 |
5 |
5 |
5 |
Zincsulfate-Heptahydrate |
- |
- |
- |
0,2 |
0,2 |
0,2 |
Sodium percarbonate |
15 |
15 |
15 |
15 |
15 |
15 |
Graft copolymer 1 |
- |
1 |
- |
- |
1 |
- |
Graft copolymer 2 |
- |
- |
1 |
- |
- |
1 |
TAED |
4 |
4 |
4 |
4 |
4 |
4 |
Na2Si2O5 |
2 |
2 |
2 |
2 |
2 |
2 |
HEDP |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Sodium carbonate |
23.7 |
23.7 |
23.7 |
23.7 |
23.7 |
23.7 |
MGDA-Na3 |
40 |
40 |
40 |
40 |
40 |
40 |
Sodium sulfate |
1 |
1 |
1 |
1 |
1 |
1 |
[0155] For the glass corrosion experiments three types of glasses were used: Champagne glass
Gilde, shot glass Intermezzo (not decorated) and decorated glass "Die Maus", all of
Fa. Libbey, Netherlands. The glasses were precleaned in a Miele GSL 2 machine with
the program R50°-8'-KI65°one cycle with 1 g Plurafac SLF 18 (nonionic surfactant)
and second cycle with 30 g of citric acid monohydrate both with soft water (0°dH).
[0156] The glass corrosion experiments were carried out in Miele automatic dish wash machines,
type G1223 GSL2. The program R65°-30'-KI65° (65°C in the main cycle, 30 min for washing,
and 65° for rinsing) was selected. No separate rinsing agent was added, no regenerating
salt was used. The dish-washing experiments were carried out with demineralized water,
0°dH (German hardness). The glasses (three of each type) were placed in the upper
basket of the machine. The machines were started with 18 g formulation per cycle for
50 times. Between cycles the machine doors were opened for 50 min. After drying after
the last cycle the glasses were weighed again to determine the weight loss of the
glass. The results are summarized in the following tables 5 and 6.
Table 5: Weight loss after 50 automatic dishwashing cycles
1)
|
shot glass "Intermezzo" (mg) |
champagne glass "Gilde" (mg) |
decor glass "Die Maus" (mg) |
C5 |
79.7 |
140.0 |
388.0 |
F19 |
46.3 |
79.3 |
217.0 |
F20 |
42.7 |
77.0 |
197.1 |
C6 |
78.0 |
138.7 |
403.0 |
F21 |
42.3 |
73.7 |
203.0 |
F22 |
41.3 |
69.0 |
169.0 |
1) The given weight loss is the average of the differences in weight between before
and after test per glass type. |
[0157] Inventive ADW formulation F19-F22 show clearly less weight loss than comparative
ADW formulations C5 and C6.
[0158] The decor of glasses "Die Maus" were evaluated visually after 50 cycles with a rating
from 1 to 5 (1 = strong discoloration / fading, 5 = no discoloration / fading). The
results are the average visual appearance of the three glasses used in the respective
experiment. The results are summarized in table 6.
Table 6: Results of visual evaluation of decorated glass
|
Rating |
C1 |
2.0 |
F1 |
3.5 |
F2 |
4.5 |
C5 |
2.0 |
F19 |
4.5 |
F20 |
4,5 |