[0001] The present invention relates to a descent control device for a hydraulic cylinder.
In particular, the invention relates to a descent control device which allows to make
the descent speed of an operating arm independent of the load sustained.
[0002] The invention relates in particular to the field of operating machines arranged for
lifting and lowering loads.
[0003] Machines of this type normally have one or more arms which can be lifted or lowered
by means of hydraulic cylinders, to allow the handling of even very heavy loads, or
to operate tools of various kinds.
[0004] As is known, hydraulic cylinders can be activated through the controlled feeding
and discharge of a pressurised operating fluid, typically oil.
[0005] A hydraulic cylinder normally has two chambers, separated by a piston to which the
stem is associated, which is connected in various ways to the load to be lifted or
to a tool. A first chamber, typically the chamber located on the side of the bottom
of the cylinder, is intended to receive pressurised oil to cause the exit of the stem
and, for example, the lifting of the load. A second chamber, located on the side of
the stem of the cylinder and, therefore, annular in shape, is arranged to receive
oil and cause the re-entry of the stem and, for example, the lowering of the load.
[0006] A main distributor, usually four-way and with three positions, is arranged to cause
the oil feed to the first chamber or to the second chamber and, simultaneously, to
put the other chamber in communication with a discharge.
[0007] On the line feeding the chamber on the bottom side of the cylinder, there is a load
control valve. This valve, when the arm is lifted or the cylinder is extended, allows
the chamber on the bottom side of the cylinder to be freely fed, and it also carries
out the function of sealing the load and controlling the emptying of the cylinder.
In particular, this control valve is a normally closed valve which is actuated in
opening by means of a specific command, connected to the load descent command. In
the absence of a descent command, the valve remains closed and ensures support, preventing
the uncontrolled descent of the load. In the presence of a descent command, the valve
opens in a controlled manner, ensuring the possibility of carrying out a controlled
descent of the load.
[0008] The control valve opening command can be of the hydraulic or electromechanical type.
For example, the command to open the control valve occurs by means of a driving pressure,
which can be taken from the line feeding the chamber on the stem side of the cylinder,
or it can be taken from a driving line dedicated for the purpose.
[0009] Operating machines are normally provided with hydraulic or electric manipulators,
comprising for example levers and/or buttons which can be actuated by an operator,
which are arranged to activate the main distributor in the three operating positions.
In hydraulically controlled systems, a load descent command, given by means of the
manipulator, generates a driving pressure which is used both to activate the main
distributor, moving it to the position corresponding to the descent of the load, and
to drive the descent control valve. In the electromechanically controlled systems,
a load descent command produces an electrical signal which, through an electronic
control unit, is used both to command the main distributor and to generate the control
current or pressure to bring the descent control valve to open.
[0010] In order to prevent the weight sustained by the operating arm, weighing on the cylinder,
from influencing the descent speed of the operating arm itself, it is known to use
compensating valves, arranged along the discharge line of the control valve. Such
compensating valves basically have the feature of varying the oil passage cross-section,
and thus the oil flow discharged, as a function of the pressure present in the bottom
side chamber.
[0011] A compensating valve generally comprises a box which is progressively movable between
an open position and a closed position. Moving between the open and closed positions,
the box progressively changes the area of the oil passage cross-section from fully
open to fully closed. In the compensating valves known in similar applications, the
shutter is pushed towards the closed position by the pressure present in the bottom
side chamber of the cylinder which acts upstream of the control valve, while it is
pushed towards the open position by the thrust of a spring and the pressure present
downstream of the control valve.
[0012] In particular, the compensating valve tends to maintain a constant pressure difference
between the line upstream and the line downstream of the control valve. This allows
to compensate for the effect of the weight of the load acting on the cylinder, which
increases the pressure in the bottom side chamber of the cylinder, on the descent
speed set by the operator. The devices currently available have a serious drawback.
In fact, in the event of an incomplete closure of the control valve, for example due
to a fault or the presence of impurities, the pressure induced by the load would tend
to bring the shutter of the compensating valve to open, leaving the load free to descend
in an uncontrolled manner, or to generate uncontrolled pressure increases in other
parts of the circuit.
[0013] Furthermore, the devices currently available have complexities in terms of construction
and related costs, working with two driving lines to be connected upstream and downstream
of the valve which defines the control area; this factor also causes space and form
factors which often make it difficult to apply such solutions in compact dimensions
or which require special shapes to allow assembly on compact machines.
[0014] The object of the present invention is to solve the drawbacks summarised above and
to introduce a different logic for compensating load-induced pressure.
[0015] An advantage of the present invention is that, when applied to closed-centre distributors,
which constitute the vast majority of the applications in the field of the operating
machines for lifting, it prevents uncontrolled load descent in the event of incomplete
closure of the control valve.
[0016] Another advantage of the present invention is that it does not require any dedicated
actuation systems, as the compensating valve is always active. A further advantage
of the present invention is that it allows the load to descend without abrupt initial
accelerations and jolting.
[0017] Additional features and advantages of the present invention will become more apparent
from the following detailed description of an embodiment of the invention in question,
illustrated by way of non-limiting example in the appended figures, in which:
- figure 1 schematically shows a first embodiment of the descent control device according
to the present invention;
- figure 2 schematically shows a second embodiment of the descent control device according
to the present invention;
- figures 3 and 4 show alternative embodiments of certain components of the device;
- figure 5 shows a further variant applicable in the presence of all embodiments shown
in the other figures.
[0018] The descent control device according to the present invention is preferably used
in a feed circuit for a hydraulic cylinder, which is intended to cause the lifting
and lowering of a load.
[0019] In the following description, the term "valve" refers to a directly or automatically
controlled device, arranged to regulate the flow of a fluid along a conduit. Although
it will not be stated explicitly, it will be understood that a valve comprises at
least one shutter, movable within a seat between a closed position, in which it prevents
the flow through the valve and thus along the conduit in which the valve is installed,
and at least one open position, in which it allows the flow through the valve and
thus along the conduit in which the valve is installed.
[0020] Indicating an open position or configuration of a valve is intended as a configuration
in which the shutter is in the open position.
[0021] Indicating a closed position or configuration of a valve is intended as a configuration
in which the shutter is in the closed position.
[0022] Indicating an opening command is intended as an action which causes the shutter to
move towards the open position.
[0023] Indicating a closing command is intended as an action which causes the shutter to
move towards the closed position.
[0024] The expression "electromechanically driven valve" is intended as a valve with an
electromechanical actuator acting on the shutter or on a control element which causes
the shutter to move towards the open or closed position. An elastic means acts antagonistically
to the electromechanical actuator to move the shutter in the opposite direction, in
the absence of the action exerted by the electromechanical actuator.
[0025] The expression "hydraulically driven valve" is intended as a valve provided with
at least a first driving conduit, i.e., a conduit which transmits a first driving
pressure to the shutter which pushes it towards the open position or towards the closed
position. An elastic means acts antagonistically to the thrust exerted by the driving
pressure to move the shutter in the opposite direction, in the absence of the action
exerted by the driving pressure. In combination with or as an alternative to the elastic
means, the valve can comprise a second driving conduit, i.e., a conduit which transmits
a second driving pressure to the shutter, which pushes it in the opposite direction
with respect to the first driving pressure.
[0026] The lifting and lowering of the load is achieved by means of a cylinder (C) schematically
illustrated in the figures. The cylinder (C) has two chambers (C1 ,C2) separated by
a piston to which a stem is associated, which in turn is connected to the load. A
first chamber (C1), located on the side of the bottom of the cylinder, is intended
to receive the operating fluid to cause the lifting of the load. A second chamber
(C2), located on the side of the stem of the cylinder (C) and, therefore, annular
in shape, is arranged to receive the operating fluid and cause the lowering of the
load. In an alternative embodiment, not illustrated, the lifting and lowering of the
load occurs by inversely feeding the first and the second chamber (C1 ,C2).
[0027] Preferably, the operating fluid is mineral oil known in the art. In the following
description, the operating fluid will be referred to either as "operating fluid" or
"oil".
[0028] The oil intended for the first or the second chamber (C1 ,C2) comes from a special
source. Preferably, the source comprises a pump, possibly connected to a supply tank.
The pump is not shown in detail in the figures, but is simply indicated with "P".
[0029] A distributor (D), for example four-way and with three positions, is arranged to
cause the oil feed to the first chamber (C1) or to the second chamber (C2) and, simultaneously,
to put the chamber which is not fed with oil in communication with a discharge. In
the embodiment illustrated, the distributor (D) is provided with a box which can take
on a first position or ascent position, in which the first chamber (C1) is placed
in communication with the pump (P) and the second chamber (C2) is placed in communication
with a discharge. Such a first position is diagrammed on the left side of the distributor
(D). The box can also take on a second position or descent position, diagrammed on
the right side of the distributor (D), in which opposite connections are made with
respect to those in the first position. The box can also take on a central position
in which the first and the second chamber (C1 ,C2) are not in communication with the
pump (P).
[0030] In a manner known in the art, the commands for lifting and lowering the load can
be given through a manoeuvring member or an interface which can be activated by an
operator. Such a manoeuvring member comprises, for example, a lever, one or more buttons
or the like. The lifting or lowering command causes the distributor (D) to move to
the position corresponding to the required action.
[0031] The descent control device according to the present invention comprises a first conduit
(2), connectable to the first chamber (C1) of the cylinder (C). A second conduit (3)
is connectable to the second chamber (C2) of the cylinder (C).
[0032] A control valve (4) is arranged along the first conduit (2).
[0033] The control valve (4) is arranged to take on a closed configuration, in which it
prevents the flow along the first conduit (2), and to take on an open configuration
in response to an opening command, in which it allows the flow of fluid out of the
first chamber (C1).
[0034] That is, the control valve (4) is arranged to allow the free flow of oil being discharged
from the first chamber (C1) only if it receives an opening command.
[0035] The control valve (4), known to the person skilled in the art, substantially has
the function of preventing the discharge of the oil from the first chamber (C1), unless
a precise opening command is given by an operator. In a possible embodiment, known
in the art, the control valve (4) comprises a shutter, not shown in detail, which
is pushed towards a closed position, in which it prevents the discharge of oil from
the first chamber (C1), by means of a closing actuator, for example of an elastic
type such as a spring. The shutter can be moved from the closed position towards an
open position by exerting a thrust on the shutter which is opposite and greater than
the thrust exerted by the elastic actuator.
[0036] In another possible embodiment, which is not illustrated but known in the art, the
control valve (4) is driven in the open position by means of an electromechanical
actuator which causes the opening of a driving stage which, in turn, causes the movement
of a main shutter, and in which, when the command ceases, the return to the closed
position of the driving stage causes, together with the action of the in-line pressure
on the chambers of the main shutter, also a return of the main shutter to the closed
position.
[0037] In the embodiments of figures 1 and 2, the control valve (4) is hydraulically driven.
In particular, the opening thrust on the shutter is exerted by means of a driving
pressure which, on command, can be fed to the shutter from a source in a known manner.
[0038] In the embodiment shown in figure 3, the control valve (4) is electromechanically
driven. In such a case, the opening thrust is exerted by means of an electromechanical
actuator acting on the shutter.
[0039] Preferably, the control valve (4) is a proportional valve, which allows to regulate
the oil flow rate in response to a corresponding command from the operator. In other
words, the descent command can be modulated so as to regulate the descent speed of
the load. To this end, the shutter is configured to progressively increase the passage
area available for oil flow, moving from the closed position to the open position.
By regulating the descent command, it is possible to position the shutter in a certain
intermediate position between the open and closed position, thereby regulating the
oil passage area and, consequently, the flow rate of oil being discharged from the
first chamber (C1) and the load descent speed. Advantageously, the descent control
device according to the present invention comprises a compensating valve (6), arranged
along the first conduit (2) upstream of the control valve (4) with respect to the
flow coming from the first chamber (C1). The compensating valve (6) is connected at
the inlet to a section (20) of the first conduit (2) directly connected to the chamber
(C1) of the cylinder, and is connected at the outlet to the control valve (4) by an
intermediate section (21) of the first conduit (2).
[0040] The compensating valve (6) can be activated between a closed configuration, in which
it prevents the flow along the first conduit (2), and an open configuration, in which
it allows the flow along the first conduit (2). The compensating valve (6) comprises
a shutter, not shown, movable between a closed position, in which the compensating
valve is in a closed configuration, and an open position, in which the compensating
valve is in an open configuration.
[0041] The compensating valve (6) is hydraulically driven. To this end, the compensating
valve (6) comprises a control chamber (6a), structured to receive a pressure which
tends to bring the compensating valve (6) towards the closed configuration. The control
chamber (6a) of the compensating valve (6) is fed by means of a driving conduit (61)
connected to the intermediate section (21) of the conduit (2).
[0042] The compensating valve (6) can be activated in the closed configuration by the pressure
present in the intermediate section (21) of the first conduit (2), i.e., by the pressure
present between the control valve (4) and the compensating valve (6). This is possible
by putting the control chamber (6a) of the compensating valve (6) in communication
with the intermediate section (21) of the first conduit (2) by means of the first
driving conduit (61).
[0043] Advantageously, the compensating valve (6) comprises an actuator (6b), arranged to
exert an action which pushes the shutter towards the open position. The actuator (6b)
is placed in a respective chamber. The actuator is preferably elastic. The shutter
of the compensating valve (6) is thus pushed towards the open position by the thrust
exerted by the actuator (6b), for example a spring.
[0044] In a manner known in the art, the chamber housing the actuator (6b) can be ventilated
in the atmosphere, or it can be connected to a discharge line, or it can be connected
to a driving line.
[0045] In the embodiments in which the chamber housing the actuator (6b) is connected to
a driving line, the pressure present in the driving line contributes, together with
the elastic means, to activating the valve towards the open position.
[0046] In the position sustaining an arm and a possible load weighing thereon, the pressure
induced by the weight of the arm and the load causes the pressurisation of the first
chamber (C1) and the conduit (2), including the intermediate section (21), up to the
control valve (4), which, in the absence of an opening command, is in the closed position.
Advantageously, in the device object of the present invention, in such a load-supporting condition,
the compensating valve (6) is also pushed into the closed position by the load-induced
pressure in the intermediate section (21), which is located upstream of the sealing
and load control valve (4).
[0047] The operation of the descent control device according to the present invention occurs
in the following modes.
[0048] A load descent command sent by the operator causes the control valve (4) to open
and the compensating valve (6) to open. The opening command can be sent to the control
valve (4) by means of a driving pressure along a driving line (Ppil), which can be
connected to an external driving circuit or to the second chamber (C2) of the cylinder
(C). Alternatively, if the valve (4) is electromechanically driven, the opening command
could come from a control unit which generates a control current.
[0049] Following the opening command, the valve (4) is brought to the open position, allowing
oil to flow out from the first chamber (C1) of the cylinder. In the absence of the
compensating valve (6), such a flow rate would tend to increase in a consistent manner
as the load and the consequent pressure induced in the first chamber (C1) increase,
and this would cause very different load descent speeds, depending on the weight of
the load. Furthermore, an abrupt acceleration could occur in the initial step of the
downward movement, especially with high loads, which could cause the load to fall
from the arm or the operating machine to overturn.
[0050] Instead, in the present invention, the compensating valve (6) is brought to an intermediate position between the closed
position and the open position, such as to always cause a constant pressure in the
intermediate section (21) upstream of the control valve (4). That is, the compensating
valve (6) is capable of maintaining a constant pressure in the intermediate section
(21) even with different loads to be sustained. This means that, as the load weighing
on the arm increases and the pressure in the first chamber (C1) increases, the valve
(6) tends to take on a more closed configuration, causing the decoupling or isolation
of the pressure present in the section (20) of the first conduit, comprised between
the compensating valve (6) and the first chamber (C1) of the cylinder (C), with respect
to the pressure in the intermediate section (21), which the compensating valve (6)
keeps constant.
[0051] In practice, for any configuration taken on by the control valve (4) in response
to an opening command, the compensating valve (6) takes on an intermediate position
between the open position and the closed position such that a constant pressure is
maintained in the intermediate section (21). This occurs because the more the valve
(6) moves towards the closed position, the greater the pressure induced by the load
in the first chamber (C1).
[0052] Thereby, irrespective of the load acting on the arm, the control valve (4) always
operates in the presence of a preset upstream pressure, and therefore allows the flow
of an oil flow, and thus a re-entry speed of the cylinder (C) and load descent speed,
which depends only on the position taken on in response to the opening command, while
it is independent of the pressure induced by the load in the first chamber (C1).
[0053] A further advantage, given by the positioning of the compensating valve (6) upstream
of the control valve (4), is as follows. Since the compensating valve (6), under load-supporting
conditions, i.e., in the absence of an opening command, is in the closed position,
it is possible to use the opening of the compensating valve (6) itself to obtain a
load descent without initial accelerations or jolting. To this end, it is possible
to configure the shutter of the compensating valve (6) so as to obtain a progressive
opening as it moves from the closed position to the open position, always maintaining
a constant pressure in the intermediate section (21) of the first conduit (2).
[0054] By cancelling the descent command, the control valve (4) is brought towards the closed
configuration, and the compensating valve (6) also returns to the closed position.
[0055] The descent control device according to the present invention comprises a bypass
line (22), arranged in parallel to the control valve (4) and to the compensating valve
(6). The bypass line (22) is arranged to allow the flow of oil directed from the distributor
(D) towards the first chamber (C1) and to prevent the opposite flow. To this end,
the bypass line (21) comprises a one-way valve (V2), which is configured to allow
oil to flow directly towards the first chamber (C1) and to prevent the opposite flow.
[0056] In a first embodiment, illustrated in figure 1, the first conduit (2) is connected
to the distributor (D). The bypass line (22) is connected to the first conduit (2)
at two intersections (X1,X2) arranged at the ends of the section of the first conduit
(2) along which the control valve (4) and the compensating valve (6) are arranged.
Thereby, the flow directed towards the first chamber (C1) passes through the bypass
conduit (21) without crossing the compensating valve (6) and the control valve (4).
In this first embodiment, a load ascent command envisages sending oil to the first
chamber (C1) and is diagrammed with the left position of the distributor (D). The
oil is directed towards the first conduit (2) and flows along the bypass line (21),
given the closed configuration of the control valve (4) and compensating valve (6).
The chamber (C1) thus receives the oil, increasing its volume at the expense of the
second chamber (C2), which reduces its volume by discharging the oil through the second
conduit (3). A load descent command envisages sending oil to the second chamber (C2),
as diagrammed in the right position of the distributor (D). In this case, the second
chamber (C2) receives the oil and increases its volume, while the first chamber (C1)
discharges the oil through the first conduit (2). The load descent command is combined
with a control valve (4) opening command.
[0057] In the embodiment of figure 2, the first conduit (2) is not connected to the distributor
(D), but to a discharge (T). The bypass line (22) is connected to the distributor
(D) and joins the first conduit (2) at an intersection (X1) interposed between the
first chamber (C1) and the compensating valve (6).
[0058] Also in this second embodiment, a load ascent command envisages sending oil to the
first chamber (C1) (distributor (D) in the left position). The oil is directed to
the bypass line (22) which, as already indicated, is directly connected to the distributor
(D). The chamber (C1) thus receives the oil, increasing its volume at the expense
of the second chamber (C2), which reduces its volume by discharging the oil through
the second conduit (3). Since the second conduit (3) is connected to the distributor
(D), the oil discharge occurs through the latter.
[0059] A load descent command envisages sending oil to the second chamber (C2) (distributor
(D) in the right position). In this case, the second chamber (C2) receives the oil
and increases its volume, while the first chamber (C1) discharges the oil through
the first conduit (2).
[0060] As in the solution of figure 1, the load descent command is combined with a control
valve (4) opening command. In this second embodiment, for the purposes of increased
safety, there is an enabling valve (7). The enabling valve (7) is arranged to take
on a closed configuration, in which it prevents the flow along the first conduit (2),
and to take on an open configuration in response to an opening command, in which it
allows the flow of oil from the conduit (2) towards the discharge. That is, the enabling
valve (7) is arranged to allow the free flow of oil being discharged from the conduit
(2) only if it receives an opening command.
[0061] The enabling valve (7), known to the person skilled in the art, substantially has
the function of preventing the discharge of the oil from the conduit (2) unless a
precise opening command is given by an operator. In a possible embodiment, known in
the art, the enabling valve (7) comprises a shutter, not shown in detail, which is
pushed towards a closed position, in which it prevents the discharge of oil, by means
of a closing actuator, for example of an elastic type such as a spring. The shutter
can be moved from the closed position towards an open position by exerting a thrust
on the shutter which is opposite and greater than the thrust exerted by the elastic
actuator. In another possible embodiment, not illustrated but known in the art, the
enabling valve (7) is driven in the open position by means of an electromechanical
actuator. The enabling valve (7) is arranged to receive an opening command only in
the presence of an opening command of the control valve (4).
[0062] The presence of the compensating valve (6) thus brings considerable advantages.
[0063] Firstly, the compensating valve (6) is a very high safety measure with respect to
possible malfunctions or failed closures of the control valve (4). In fact, in the
embodiment of figure 1 in which the distributor (D) has a rest position in which the
connections to the first and the second conduit (2,3) are closed (a solution known
in the art as a closed-centre distributor), if the valve (4) fails to close, the pressure
induced by the load causes a pressure in the first conduit (2) such that the compensating
valve (6) is brought towards the closed position. In such conditions, the load is
supported by the closing of the valve (6) itself and the closed centre position of
the distributor (D).
[0064] Also in the embodiment of figure (2), the safety advantage would be ensured by the
presence of the enabling valve (7), which is normally closed in the absence of a descent
command. As already emphasised, a load descent command is paired or combined with
an opening command of the control valve (4) and, if present, to activate the enabling
valve (7). In particular, the descent command, in addition to the movement of the
distributor (D), also causes a signal or command to be sent to the activation system
connected to the control valve (4) and, in the embodiment of figure 2, to the enabling
valve (7). As already mentioned, the latter can be hydraulically driven or electromechanically
driven. The distributor (D) can also be either hydraulically driven or electromechanically
driven.
[0065] Merely by way of example, in the embodiment of figures 1 and 2 the control valve
(4) is hydraulically driven.
[0066] In the embodiment shown in figure 3, both valves (4,7) are electromechanically controlled.
[0067] The electromechanical command is transmitted by a control module (ECU), arranged
to detect the presence of a load descent command and to consequently activate the
valves (4, 7) in the manner already described. In general, one among the control (4)
and enabling (7) valves could be hydraulically driven and the other electromechanically
driven, or both could be equally driven.
[0068] Preferably, but not necessarily, the descent control device according to the present
invention further comprises a third conduit (5), which connects the second conduit
(3) with the first conduit (2). In particular, the third conduit (5) connects the
second conduit (3) with a section of the first conduit (2) placed downstream of the
control valve (4) with respect to the flow exiting from the first chamber (C1). In
the embodiment depicted, the third conduit (5) joins the first conduit (2) at a first
intersection (X4) arranged downstream of the control valve (4) with respect to the
flow exiting from the first chamber (C1). The third conduit (5) is arranged to allow
the flow of oil from the first conduit (2) to the second conduit (3) and to prevent
the opposite flow. To this end, the third conduit is provided with a one-way valve
(V5), structured to allow oil to flow from the first conduit (2) towards the second
conduit (3) and to prevent the opposite flow.
[0069] Thanks to the presence of the third conduit (5), at least a part of the flow discharged
from the first chamber (C1), during the load descent, is recovered and fed to the
second chamber (C2), so as to keep the second chamber (C2) adequately fed, without
having to activate the pump (P) at full speed, but, at most, activating the pump (P)
at reduced speed, for the supply of a minimum flow of oil. The part of the flow which
is not fed to the second chamber (3) can be directed to the discharge.
[0070] In the embodiment of figure 1, to prevent the flow directed towards the first chamber
(C1) from entering the third conduit (5), a one-way valve (V1) is arranged along the
first conduit (2) between the distributor (D) and the intersection (X4) between the
first conduit (2) and the third conduit (5).
[0071] An auxiliary descent control valve (8) is illustrated in the embodiment shown in
figure 5. Such an auxiliary valve (8) could however also be adopted in the embodiments
of figures 1 and 2.
[0072] The auxiliary valve (8) is arranged in parallel with the control valve (4) and the
compensating valve (6), to allow the discharge of oil from the first chamber (2) even
if the control valve (4) is blocked in the closed position, i.e., also in the event
of a malfunction which prevents the control valve (4) from opening.
[0073] The auxiliary valve (8) is arranged along a conduit connecting the first chamber
(2) with a discharge. Furthermore, the auxiliary valve (8) is normally closed, and
is driven in opening by the load descent command. To this end, the auxiliary valve
(8) is connected to the second conduit (3) by a driving conduit (81). Thereby, the
pressure present in the second conduit (3) pushes the auxiliary valve (8) towards
the open position, allowing the oil to be discharged from the first chamber (2). Preferably,
the auxiliary valve (8) is an over center valve.
[0074] In the possible applications for the present invention, under certain operating conditions,
it may be convenient or desirable for the operator to be able to vary the compensating
capacity of the compensating valve (6). That is, instead of obtaining a load-independent,
compensated descent speed with the same drive control as described in the previous
paragraphs, it may be convenient to obtain a higher or lower speed with respect to
that determined by the compensating valve (6) described above. For example, if certain
machines are used in certain industries, geographical areas, or with certain tools
mounted on the arm, it may be required, for a certain descent command, to be able
to carry out uncompensated descent speeds, i.e., with mitigated effects of the compensating
valve (6) so as to obtain higher speeds. To this end, advantageously, the compensating
valve (6), as shown in figure 4, can be arranged to accommodate a driving line (Pil)
in a control chamber (6b), which acts to bring the compensating valve (6) towards
an open position. That is, for applications or operating conditions where a higher
speed is desired under certain conditions following a command from the operator or
machine control system, it is possible to send a driving pressure to a second driving
chamber, i.e., the chamber which accommodates the actuator (6b) for opening the valve.
Such a chamber can be fed by a driving conduit (Pil), which can be connected to a
dedicated control line and fed by a dedicated circuit, or it can be connected to the
same control line which drives the control valve (4) in opening.
1. A descent control device for a hydraulic cylinder, comprising:
a first conduit (2), connectable to a first chamber (C1) of a cylinder (C);
a second conduit (3), connectable to a second chamber (C2) of the cylinder (C);
a control valve (4), arranged along the first conduit (2) and movable between a closed
configuration and an open configuration;
characterised in that:
it comprises a compensating valve (6), arranged along the first conduit (2) upstream
of the control valve (4) with respect to the flow coming from the first chamber (C1),
which is movable between a closed configuration and an open configuration;
the compensating valve (6) comprises a control chamber (6a), structured to receive
a pressure causing the compensating valve (6) to move towards the closed configuration,
and an actuator (6b), arranged to cause the compensating valve (6) to move towards
the open configuration;
the control chamber (6a) is connected by means of a first driving conduit (61) to
an intermediate section (21) of the first conduit (2), placed between the compensating
valve (6) and the control valve (4).
2. The device according to claim 1, comprising:
a bypass line (22), arranged parallel to the control valve (4) and to the compensating
valve (6);
a first one-way valve (V2), arranged along the bypass line (22) and configured to
allow the flow of oil directed to the first chamber (C1) and to prevent the opposite
flow.
3. The device according to claim 2, comprising a distributor (D), connected to a source
(P) of pressurised oil, to a discharge (T), to the bypass line (22) and to the second
conduit (3), which is configured to take on at least a first position and at least
a second position, wherein:
in the first position, the bypass line (22) is placed in communication with the source
(P) and the second conduit (3) is placed in communication with the discharge (T);
in the second position, the bypass line (22) is placed in communication with the discharge
(T) and the second conduit (3) is placed in communication with the source (P).
4. The device according to claim 3, wherein:
the first conduit (2) is connected to the distributor (D);
the bypass line (22) is connected to the first conduit (2) at two intersections arranged
at the ends of the section of the first conduit (2) along which the control valve
(4) and the compensating valve (6) are arranged.
5. The device according to claim 3, wherein:
the first conduit (2) is connected to a discharge (T) downstream of the control valve
(4);
the bypass line (22) is connected to the first conduit (2) at an intersection interposed
between the first chamber (C1) and the compensating valve (6).
6. The device according to claim 5, comprising an enabling valve (7) placed along the
first conduit (2) between the control valve (4) and the discharge (T), wherein the
enabling valve (7) is normally closed and is arranged to receive an opening command
only in the presence of an opening command of the control valve (4).
7. The device according to any one of the preceding claims, wherein the control valve
(4) and/or the enabling valve (7) are electromechanically driven valves.
8. The device according to one of the preceding claims, comprising a third conduit (5),
which connects the second conduit (3) with the first conduit (2) at a section of the
first conduit (2) placed downstream of the control valve (4) with respect to the flow
exiting from the first chamber (C1);
wherein the third conduit (5) is provided with a one-way valve (V5) arranged to allow
the flow from the first conduit (2) towards the second conduit (3), and to prevent
the reverse flow.
9. The device according to one of the preceding claims, comprising an auxiliary descent
control valve (8), arranged parallel to the control valve (4) and to the compensating
valve (6), to allow the oil to be discharged from the first chamber (2) even in the
event of a blockage in the closed position of the control valve (4).
10. The device according to one of the preceding claims, wherein the compensating valve
(6) is provided with a driving chamber (6b) connected to a driving conduit (Pil) arranged
to accommodate a driving pressure which causes the compensating valve to move in the
open position.
11. The device according to claim 10, wherein the driving conduit (Pil) is arranged to
receive a driving pressure in the presence of an opening command of the valve (4).