[Technical Field]
[0001] The present disclosure relates to a cleaner station, and more particularly, to a
cleaner station configured to capture dust stored in a dust bin of a cleaner and remove
foreign substances remaining in a filter of the cleaner.
[Background Art]
[0002] In general, a cleaner refers to an electrical appliance that draws in small garbage
or dust by sucking air using electricity and fills a dust bin provided in a product
with the garbage or dust. Such a cleaner is generally called a vacuum cleaner.
[0003] The cleaners may be classified into a manual cleaner which is moved directly by a
user to perform a cleaning operation, and an automatic cleaner which performs a cleaning
operation while autonomously traveling. Depending on the shape of the cleaner, the
manual cleaners may be classified into a canister cleaner, an upright cleaner, a handy
cleaner, a stick cleaner, and the like.
[0004] The canister cleaners were widely used in the past as household cleaners. However,
recently, there is an increasing tendency to use the handy cleaner and the stick cleaner
in which a dust bin and a cleaner main body are integrally provided to improve convenience
of use.
[0005] In the case of the canister cleaner, a main body and a suction port are connected
by a rubber hose or pipe, and in some instances, the canister cleaner may be used
in a state in which a brush is fitted into the suction port.
[0006] The handy cleaner (hand vacuum cleaner) has maximized portability and is light in
weight. However, because the handy cleaner has a short length, there may be a limitation
to a cleaning region. Therefore, the handy cleaner is used to clean a local place
such as a desk, a sofa, or an interior of a vehicle.
[0007] A user may use the stick cleaner while standing and thus may perform a cleaning operation
without bending his/her waist. Therefore, the stick cleaner is advantageous for the
user to clean a wide region while moving in the region. The handy cleaner may be used
to clean a narrow space, whereas the stick cleaner may be used to clean a wide space
and also used to a high place that the user's hand cannot reach. Recently, modularized
stick cleaners are provided, such that types of cleaners are actively changed and
used to clean various places.
[0008] However, because the handy cleaner or the stick cleaner in the related art has a
dust bin with a small capacity for storing collected dust, which inconveniences the
user because the user needs to empty the dust bin frequently.
[0009] In addition, because the dust scatters during the process of emptying the dust bin,
there is a problem in that the scattering dust has a harmful effect on the user's
health.
[0010] In addition, if the residual dust is not removed from the dust bin or foreign substances
such as hairs are trapped in a prefilter or a mesh net, there is a problem in that
a suction force of the cleaner deteriorates.
[0011] In addition, if the residual dust is not removed from the dust bin, there is a problem
in that the residual dust causes an offensive odor.
[0012] As a patent document in the related art,
Korean Patent No. 10-1151132 discloses a HEPA cleaner including a differential pressure meter.
[0013] The HEPA cleaner of the patent document in the related art may measure an accumulated
state of dust and a filter replacement timing by measuring a differential pressure
of the HEPA filter.
[0014] However, the HEPA cleaner may simply recognize a state of the filter on the basis
of the differential pressure and allow an operator to manually replace the filter,
but there is a limitation in that the HEPA cleaner cannot automatically clean the
filter.
[0016] The cleaning apparatus disclosed in
Korean Patent Application Laid-Open No. 10-2020-0074001 includes the vacuum cleaner including a dust collecting container for collecting
foreign substances, and the docking station connected to the dust collecting container
and configured to remove the foreign substances collected in the dust collecting container.
The dust collecting container is configured to be docked to the docking station, and
the docking station includes a suction device configured to suck foreign substances
and inside air in the dust collecting container docked to the docking station.
[0017] In addition, the patent document includes the capturing part disposed in the docking
station and configured to capture foreign substances.
[0018] However, according to
Korean Patent Application Laid-Open No. 10-2020-0074001, there is a problem in that after stopping the suction operation, the suction device
(a suction fan) cannot remove foreign substances that may be attached to a peripheral
portion of the dust collecting container during the suction process.
[0019] In this case, a user inevitably handles foreign substances, which are exposed and
attached to the peripheral portion of the dust collecting container, with his/her
hand when the user uses the vacuum cleaner again after the process of sucking the
foreign substances (hereinafter, referred to as residual dust) is ended. For this
reason, the user suffers from the inconvenience of having to directly remove the residual
dust using a wet tissue or the like.
[0020] Meanwhile, the patent document in the related art may have a flow rate change device.
The flow rate change device is configured to increase a dust collecting force by increasing
a flow rate in a dust collecting container by additionally supplying air into the
dust collecting container of the cleaner. That is, the flow rate change device of
the patent document in the related art is configured to change a flow rate of air
to be supplied into a dust bin.
[0021] The flow rate change device may strongly suck large dust by increasing a flow rate
in the dust collecting container, but the flow rate change device has a limitation
in removing dust or hairs stuck in or attached to a filter.
[Disclosure]
[Technical Problem]
[0022] The present disclosure has been made in an effort to solve the above-mentioned problem
with a cleaner station, a cleaner system, and a method of controlling the same in
the related art, and an object of the present disclosure is to provide a cleaner station
capable of removing dust in a dust bin without a user's separate operation, thereby
providing convenience for a user.
[0023] Another object of the present disclosure is to provide a cleaner station capable
of removing an offensive odor caused by residual dust by preventing the residual dust
from remaining in a dust bin.
[0024] Still another object of the present disclosure is to provide a cleaner station capable
of preventing a deterioration in suction performance of a cleaner caused by foreign
substances such as hairs trapped in a prefilter or a mesh net of the cleaner.
[0025] Yet another object of the present disclosure is to provide a cleaner station capable
of removing foreign substances trapped in a prefilter without a user's separate operation,
thereby providing convenience for a user.
[0026] Still yet another object of the present disclosure is to provide a cleaner station
capable of eliminating an inconvenience of a user having to periodically disassemble
a cleaner and clean a prefilter.
[0027] A further object of the present disclosure is to provide a cleaner station capable
of automatically performing a cleaning operation by detecting a degree of contamination
of a prefilter regardless of a usage period.
[0028] Another further object of the present disclosure is to provide a cleaner station
capable of reducing the frequency with which a user increases an output of a suction
motor to increase a suction force and uses the suction motor, thereby increasing a
lifespan of a cleaner.
[Technical Solution]
[0029] In order to achieve the above-mentioned objects, a cleaner station according to the
present disclosure may include: a housing; a coupling part disposed in the housing
and including a coupling surface to which at least a part of a cleaner is coupled;
a dust collecting part accommodated in the housing, disposed at a lower side of the
coupling part, and configured to capture dust in a dust bin of the cleaner; a dust
collecting motor accommodated in the housing, disposed below the dust collecting part,
and configured to generate a suction force for sucking dust in the dust bin; and a
suction port blocking part disposed in the housing and configured to open or close
a suction port of the cleaner in a state in which the cleaner is coupled.
[0030] In this case, the cleaner may include a suction part having a suction flow path through
which air flows, a dust separating part configured to separate dust from the air,
a main body having a suction motor configured to generate a suction force for sucking
the air along the suction part, and a dust bin configured to store the dust separated
by the dust separating part.
[0031] In addition, the cleaner may include: a prefilter disposed in a flow path configured
to connect the dust separating part and the suction motor, the prefilter being configured
to filter out foreign substances contained in the air; and a differential pressure
sensor configured to detect a differential pressure between air before passing through
the prefilter and air after passing through the prefilter.
[0032] In this case, the suction port blocking part may block the suction port when the
dust collecting motor operates.
[0033] The suction port blocking part may include: a blocking part main body coupled to
the housing and disposed at a position that faces a cleaner nozzle of the cleaner;
and a shutter provided on the blocking part main body and configured to rectilinearly
reciprocate.
[0034] In this case, the shutter may move in a state in which the dust collecting motor
operates.
[0035] The suction port blocking part may further include a suction port opening/closing
motor configured to provide driving power for moving the shutter.
[0036] In this case, the suction port opening/closing motor may operate in a state in which
the dust collecting motor operates.
[0037] Meanwhile, the shutter may be made of a material having elasticity. Therefore, when
the dust collecting motor operates, the shutter may block the suction port while being
curved.
[0038] Meanwhile, in order to achieve the above-mentioned objects, a method of controlling
a cleaner station according to the present disclosure may include a differential pressure
detection step of detecting a differential pressure between air before passing through
a prefilter provided in the cleaner, and air after passing through the prefilter,
a dust collecting step of collecting dust in a dust bin by operating a dust collecting
motor, and a cleaner foreign substance removal step of blocking the suction port after
the dust collecting step.
[0039] In this case, in the differential pressure detection step, the foreign substance
removal step may be performed after the dust collecting step when the differential
pressure is equal to or higher than a preset reference differential pressure.
[0040] In the differential pressure detection step, it may be determined that the prefilter
is not present in the cleaner when the differential pressure is less than a preset
value.
[0041] In this case, in the foreign substance removal step, a shutter may be moved to block
the suction port in a state in which the dust collecting motor operates.
[0042] In particular, the dust collecting motor may operate in a state in which the suction
port of the cleaner is blocked when the cleaner is coupled to the cleaner station
when the differential pressure detected by the differential pressure sensor is equal
to or higher than the reference differential pressure.
[0043] In addition, in the cleaner foreign substance removal step, outside air may be introduced
into the dust bin through the air discharge port.
[0044] In particular, in the cleaner foreign substance removal step, outside air may be
introduced into the prefilter through the air discharge port. Therefore, foreign substances
remaining in the prefilter may be discharged to the dust bin, such that the foreign
substances may be removed.
[0045] In addition, in the cleaner foreign substance removal step, a flow rate of air passing
through the air discharge port may be higher than a flow rate of air passing through
the cleaner nozzle.
[0046] In addition, a flow rate of air passing through the air discharge port in the cleaner
foreign substance removal step may be higher than a flow rate of air passing through
the air discharge port in the dust collecting step.
[0047] Meanwhile, in order to achieve the above-mentioned objects, in a method of controlling
a cleaner station according to another embodiment of the present disclosure, in the
cleaner foreign substance removal step, an output of the dust collecting motor may
be changed in the state in which the shutter blocks the suction port. Therefore, it
is possible to change the flow rate of the air for sucking the residual dust in the
dust bin and provide an effect similar to an effect of sweeping the dust bin.
[0048] Meanwhile, in order to achieve the above-mentioned objects, in a method of controlling
a cleaner station according to still another embodiment of the present disclosure,
in the cleaner foreign substance removal step, the shutter may repeatedly reciprocate
in a state in which the operation of the dust collecting motor is maintained. Therefore,
it is possible to continuously change the flow of the air flowing in the dust bin
while maintaining the flow rate of the air flowing in the dust bin. Therefore, it
is possible to remove foreign substances remaining in the dust bin by creating vortices.
[Advantageous Effects]
[0049] According to the cleaner station, the cleaner system, and the method of controlling
the same according to the present disclosure, it is possible to eliminate the inconvenience
of the user having to empty the dust bin all the time.
[0050] In addition, the degree of contamination of the prefilter is determined by measuring
the pressure difference (differential pressure) of the air passing through the prefilter,
which may eliminate an inconvenience of the user having to periodically disassemble
the cleaner and clean the prefilter.
[0051] In addition, in case that a degree of contamination of the prefilter is high regardless
of the usage period, the degree of contamination may be automatically detected and
notified to the user, and the prefilter may be automatically cleaned.
[0052] In addition, because the prefilter is automatically cleaned, which may prevent the
decrease in the suction force of the cleaner and reduce the frequency with which the
user increases an output of the suction motor to increase the suction force and uses
the suction motor. As a result, it is possible to increase the lifespan of the cleaner.
[0053] In addition, the state in which no prefilter is present when the differential pressure
is extremely low may be detected without a separate sensor configured to detect the
presence of the prefilter.
[0054] In addition, in the state in which the suction port of the cleaner is blocked, the
dust collecting motor operates to suck the air through the air discharge port of the
cleaner, foreign substances such as hairs, which are trapped in the prefilter and
the mesh net of the cleaner during the cleaning process, may flow in the reverse direction,
and foreign substances, which are not discharged even by the dust collecting process
of the cleaner station, may be removed.
[0055] In addition, in the state in which the suction port of the cleaner is blocked, the
dust collecting motor operates to allow the air to flow from the dust separating part
toward the inner peripheral surface of the dust bin, such that vortices may occur
in the dust bin, and the residual dust attached to the periphery of the dust bin by
static electricity or the like may be removed.
[Description of Drawings]
[0056]
FIG. 1 is a perspective view illustrating a cleaner system including a cleaner station
and a cleaner according to an embodiment of the present disclosure.
FIG. 2 is a schematic view for explaining the cleaner according to the embodiment
of the present disclosure.
FIG. 3 is a perspective view for explaining the cleaner according to the embodiment
of the present disclosure.
FIG. 4 is a cross-sectional view for explaining an internal structure of the cleaner
according to the embodiment of the present disclosure.
FIG. 5 is a cross-sectional view for explaining an internal structure of a cleaner
according to another embodiment of the present disclosure.
FIG. 6 is a view for explaining a lower side of a dust bin of the cleaner according
to the embodiment of the present disclosure.
FIG. 7 is a schematic view illustrating a configuration of the cleaner system according
to the embodiment of the present disclosure.
FIG. 8 is a view for explaining a coupling part of a cleaner station according to
the embodiment of the present disclosure.
FIG. 9 is an exploded perspective view for explaining a fixing unit of the cleaner
station according to the embodiment of the present disclosure.
FIGS. 10 and 11 are views for explaining a relationship between the cleaner and a
door unit in the cleaner station according to the embodiment of the present disclosure.
FIG. 12 is a view for explaining a relationship between the cleaner and a cover opening
unit in the cleaner station according to the embodiment of the present disclosure.
FIG. 13 is a view for explaining a relationship between the cleaner and a suction
port blocking part in the cleaner station according to the embodiment of the present
disclosure.
FIG. 14 is a view for explaining a relationship between a cleaner and a suction port
blocking part in a cleaner station according to another embodiment of the present
disclosure.
FIG. 15 is a block diagram for explaining a control configuration in the cleaner station
according to the embodiment of the present disclosure.
FIG. 16 is a flowchart for explaining a process of blocking a suction port of a cleaner
nozzle in the cleaner station according to the embodiment of the present disclosure.
FIG. 17 is a flowchart for explaining a process of blocking a suction port of a cleaner
nozzle in a cleaner station according to another embodiment of the present disclosure.
FIG. 18 is a view for explaining one embodiment that controls a motor over time.
FIG. 19 is a view for explaining another embodiment that controls the motor over time.
FIG. 20 is a view for explaining still another embodiment that controls the motor
over time.
FIG. 21 is a view for explaining a state in which the suction port of the cleaner
is not blocked by a shutter in the cleaner station according to the embodiment of
the present disclosure.
FIG. 22 is a view for explaining a state in which the suction port of the cleaner
is blocked by the shutter in the cleaner station according to the embodiment of the
present disclosure.
FIG. 23 is a view for explaining a process of removing foreign substances remaining
in a cleaner main body in the cleaner station according to the embodiment of the present
disclosure.
FIG. 24 is a view for explaining a process of removing foreign substances remaining
in the cleaner main body in the cleaner station according to another embodiment of
the present disclosure.
FIG. 25 is a graph for explaining a change in differential pressure and a change in
suction force of the cleaner in accordance with the use of the cleaner in the cleaner
according to the embodiment of the present disclosure.
[Mode for Invention]
[0057] Hereinafter, exemplary embodiments of the present disclosure will be described in
detail with reference to the accompanying drawings.
[0058] The present disclosure may be variously modified and may have various embodiments,
and particular embodiments illustrated in the drawings will be specifically described
below. The description of the embodiments is not intended to limit the present disclosure
to the particular embodiments, but it should be interpreted that the present disclosure
is to cover all modifications, equivalents and alternatives falling within the spirit
and technical scope of the present disclosure.
[0059] The terminology used herein is used for the purpose of describing particular embodiments
only and is not intended to limit the present disclosure. Singular expressions may
include plural expressions unless clearly described as different meanings in the context.
[0060] Unless otherwise defined, all terms used herein, including technical or scientific
terms, may have the same meaning as commonly understood by those skilled in the art
to which the present disclosure pertains. The terms such as those defined in a commonly
used dictionary may be interpreted as having meanings consistent with meanings in
the context of related technologies and may not be interpreted as ideal or excessively
formal meanings unless explicitly defined in the present application.
[0061] FIG. 1 is a perspective view illustrating a cleaner system including a cleaner station
and a cleaner according to an embodiment of the present disclosure, and FIG. 7 is
a schematic view illustrating a configuration of the cleaner system according to the
embodiment of the present disclosure.
[0062] With reference to FIGS. 1 and 7, a cleaner system 10 according to an embodiment of
the present specification may include a cleaner station 100 and a cleaner 200.
[0063] The cleaner system 10 may include the cleaner station 100. The cleaner 200 may be
coupled to the cleaner station 100. Specifically, the main body of the cleaner 200
may be coupled to the lateral surface of the cleaner station 100. The cleaner station
100 may remove dust from a dust bin 220 of the cleaner 200.
[0064] Meanwhile, FIGS. 2 and 3 are views for explaining the cleaner of the cleaner system
according to the embodiment of the present disclosure, FIG. 4 is a cross-sectional
view for explaining an internal structure of the cleaner according to the embodiment
of the present disclosure, and FIG. 6 is a view for explaining a lower side of the
dust bin of the cleaner according to the embodiment of the present disclosure.
[0065] First, a structure of the cleaner 200 will be described below with reference to FIGS.
1 to 7.
[0066] The cleaner 200 may mean a cleaner configured to be manually operated by the user.
For example, the cleaner 200 may mean a handy cleaner or a stick cleaner.
[0067] The cleaner 200 may be mounted on the cleaner station 100. The cleaner 200 may be
supported by the cleaner station 100. The cleaner 200 may be coupled to the cleaner
station 100.
[0068] Meanwhile, in the embodiment of the present disclosure, directions of the cleaner
200 may be defined on the basis of when a bottom surface (lower surface) of the dust
bin 220 and a bottom surface (lower surface) of a battery housing 230 are placed on
the ground surface.
[0069] In this case, a forward direction may mean a direction in which a suction part 212
is disposed based on a suction motor 214, and a rearward direction may mean a direction
in which a handle 216 is disposed based on the suction motor 214. Further, based on
a state in which the suction part 212 is viewed from the suction motor 214, a rightward
direction may refer to a direction in which a component is disposed at the right,
and a left direction may refer to a direction in which a component is disposed at
the left. In addition, in the embodiment of the present disclosure, upper and lower
sides may be defined in a direction perpendicular to the ground surface based on the
state in which the bottom surface (lower surface) of the dust bin 220 and the bottom
surface (lower surface) of the battery housing 230 are placed on the ground surface.
[0070] The cleaner 200 may include a main body 210. The main body 210 may include a main
body housing 211, the suction part 212, a dust separating part 213, the suction motor
214, an air discharge cover 215, the handle 216, and an operating part 218.
[0071] The main body housing 211 may define an external appearance of the cleaner 200. The
main body housing 211 may provide a space that may accommodate the suction motor 214
and a filter (not illustrated) therein. The main body housing 211 may be formed in
a shape similar to a cylindrical shape.
[0072] The suction part 212 may protrude outward from the main body housing 211. For example,
the suction part 212 may be formed in a cylindrical shape with an opened inside. The
suction part 212 may be coupled to an extension tube 250. The suction part 212 may
provide a flow path (hereinafter, referred to as a 'suction flow path') through which
air containing dust may flow.
[0073] Meanwhile, in the present embodiment, an imaginary line may be defined to penetrate
the inside of the suction part 212 having a cylindrical shape.
[0074] The dust separating part 213 may communicate with the suction part 212. The dust
separating part 213 may separate dust sucked into the dust separating part 213 through
the suction part 212. A space in the dust separating part 213 may communicate with
a space in the dust bin 220.
[0075] For example, the dust separating part 213 may have one or more cyclone parts capable
of separating dust by using a cyclone flow. Further, the space in the dust separating
part 213 may communicate with the suction flow path. Therefore, air and dust, which
are sucked through the suction part 212, spirally flow along an inner circumferential
surface of the dust separating part 213. Therefore, the cyclone flow may be generated
in an internal space of the dust separating part 213.
[0076] The dust separating part 213 communicates with the suction part 212. The dust separating
part 213 adopts a principle of a dust collector using a centrifugal force to separate
the dust sucked into the main body 210 through the suction part 212.
[0077] The dust separating part 213 may further include a secondary cyclone part configured
to separate again dust from the air discharged from the cyclone part. In this case,
the secondary cyclone part may be positioned in the cyclone part to minimize a size
of the dust separating part. The secondary cyclone part may include a plurality of
cyclone bodies disposed in parallel. The air discharged from the cyclone part may
be distributed to and pass through the plurality of cyclone bodies.
[0078] In this case, an axis of a cyclone flow of the secondary cyclone part may also extend
in an upward/downward direction. The axis of the cyclone flow of the cyclone part
and the axis of the cyclone flow of the secondary cyclone part may be disposed coaxially
in the upward/downward direction and collectively called an axis of the cyclone flow
of the dust separating part 213.
[0079] Meanwhile, the dust separating part 213 may be surrounded by a mesh net 213a. The
mesh net 213a may serve to prevent foreign substances, which have relatively large
sizes among foreign substances contained in air having passed through the suction
part 212, from being introduced into the dust separating part 213. That is, the mesh
net 213a may be formed in a cylindrical shape, and a plurality of holes may be formed
along an outer peripheral surface of the mesh net 213a.
[0080] The suction motor 214 may generate a suction force for sucking air. The suction motor
214 may be accommodated in the main body housing 211. The suction motor 214 may generate
the suction force while rotating. For example, the suction motor 214 may be formed
in a shape similar to a cylindrical shape.
[0081] Meanwhile, in the present embodiment, an imaginary suction motor axis may be formed
by extending a rotation axis of the suction motor 214.
[0082] The air discharge cover 215 may be disposed at one side of the main body housing
211 based on an axial direction. The air discharge cover 215 may accommodate the filter
for filtering air. For example, an HEPA filter 215c may be accommodated in the air
discharge cover 215.
[0083] The air discharge cover 215 may have an air discharge port 215a for discharging the
air introduced by the suction force of the suction motor 214.
[0084] A flow guide may be disposed on the air discharge cover 215. The flow guide may guide
a flow of the air to be discharged through the air discharge port 215a.
[0085] Meanwhile, a flow path, through which the air having passed through the inside of
the dust bin 220, may be formed in the main body housing 211. Specifically, the flow
path may include a flow path configured to guide the air so that the air flows from
the dust separating part 213 to the suction motor 214, and a flow path configured
to guide the air, which has passed through the suction motor 214, so that the air
flows to the air discharge port 215a.
[0086] Further, a prefilter 215b may be disposed in the flow path configured to connect
the dust separating part 213 and the suction motor 214, and the HEPA filter 215c may
be disposed in the flow path configured to connect the suction motor 214 and the air
discharge port 215a. The prefilter 215b may refer to a filter configured to filter
out foreign substances (dust), such as fur, lint, and hair, having relatively large
sizes. Further, the HEPA filter 215c may refer to a filter configured to filter out
fine dust having relatively small sizes.
[0087] Meanwhile, as illustrated in FIG. 4, in the cleaner 200 according to the embodiment
of the present disclosure, the prefilter 215b may be disposed above the suction motor
214 (disposed to be close to the air discharge cover 215). With this configuration,
dust is moved downward by gravity, such that an effect of separating dust may be improved.
[0088] On the contrary, as illustrated in FIG. 5, in a cleaner 200' according to another
embodiment of the present disclosure, a prefilter 215b' may be disposed below the
suction motor 214'. In this case, the prefilter 215b' may be disposed between a dust
separating part 213' and the suction motor 214'. With this configuration, a flow path,
which connects the dust separating part 213' and the suction motor 214', and a flow
path, which connects the suction motor 214' and an air discharge port 215a', may be
formed to be short.
[0089] Meanwhile, the cleaner 200 or 200' of the present disclosure may be equipped with
a differential pressure sensor 500 or 500'. The differential pressure sensor 500 or
500' may refer to a sensor configured to detect a pressure difference of air. The
differential pressure sensor 500 or 500' will be described below in detail.
[0090] Meanwhile, in case that the cleaner 200 is coupled to the cleaner station 100, outside
air may be introduced through the air discharge port 215a by a suction force of a
dust collecting motor 191 of the cleaner. A detailed process related to the above-mentioned
configuration will be described below.
[0091] The handle 216 may be gripped by the user. The handle 216 may be disposed rearward
of the suction motor 214. For example, the handle 216 may be formed in a shape similar
to a cylindrical shape. Alternatively, the handle 216 may be formed in a curved cylindrical
shape. The handle 216 may be disposed at a predetermined angle with respect to the
main body housing 211, the suction motor 214, or the dust separating part 213.
[0092] The handle 216 may include a grip portion formed in a column shape so that the user
may grasp the grip portion, a first extension portion connected to one end of the
grip portion based on the longitudinal direction (axial direction) of the grip portion
and extending toward the suction motor 214, and a second extension portion connected
to the other end of the grip portion based on the longitudinal direction (axial direction)
of the grip portion and extending toward the dust bin 220.
[0093] Meanwhile, in the present embodiment, an imaginary grip portion through line may
be formed to extend in the longitudinal direction of the grip portion (the axial direction
of the column) and penetrate the grip portion.
[0094] For example, the grip portion through line may be an imaginary line formed in the
handle 216 having a cylindrical shape, that is, an imaginary line formed in parallel
with at least a part of an outer surface (outer circumferential surface) of the grip
portion.
[0095] An upper side of the handle 216 may define an external appearance of a part of an
upper side of the cleaner 200. Therefore, it is possible to prevent a component of
the cleaner 200 from coming into contact with the user's arm when the user grips the
handle 216.
[0096] The first extension portion may extend from the grip portion toward the main body
housing 211 or the suction motor 214. At least a part of the first extension portion
may extend in a horizontal direction.
[0097] The second extension portion may extend from the grip portion toward the dust bin
220. At least a part of the second extension portion may extend in the horizontal
direction.
[0098] The operating part 218 may be disposed on the handle 216. The operating part 218
may be disposed on an inclined surface formed in an upper region of the handle 216.
The user may input a command for operating or stopping the cleaner 200 through the
operating part 218.
[0099] The cleaner 200 may include the dust bin 220. The dust bin 220 may communicate with
the dust separating part 213. The dust bin 220 may store the dust separated by the
dust separating part 213.
[0100] The dust bin 220 may include a dust bin main body 221, a discharge cover 222, a dust
bin compression lever 223, and a compression member (not illustrated).
[0101] The dust bin main body 221 may provide a space capable of storing the dust separated
by the dust separating part 213. For example, the dust bin main body 221 may be formed
in a shape similar to a cylindrical shape.
[0102] Meanwhile, in the present embodiment, an imaginary dust bin through line may be formed
to penetrate the inside (internal space) of the dust bin main body 221 and extend
in the longitudinal direction of the dust bin main body 221 (that means the axial
direction of the cylindrical dust bin main body 221).
[0103] A part of a lower side (bottom side) of the dust bin main body 221 may be opened.
In addition, a lower extension portion 221a may be formed at the lower side (bottom
side) of the dust bin main body 221. The lower extension portion 221a may be formed
to block a part of the lower side of the dust bin main body 221.
[0104] The dust bin 220 may include the discharge cover 222. The discharge cover 222 may
be disposed at a lower side of the dust bin 220.
[0105] The discharge cover 222 may be provided to open or close one end of the dust bin
main body 221 based on the longitudinal direction. Specifically, the discharge cover
222 may selectively open or close the lower side of the dust bin 220 that is opened
downward.
[0106] The discharge cover 222 may include a cover main body 222a and a hinge part 222b.
The cover main body 222a may be formed to block a part of the lower side of the dust
bin main body 221. The cover main body 222a may rotate downward relative to the hinge
portion 222b. The hinge part 222b may be disposed adjacent to the battery housing
230. The hinge part 222b may have a torsion spring 222d. Therefore, when the discharge
cover 222 is separated from the dust bin main body 221, an elastic force of the torsion
spring 222d may support the cover main body 222a in a state in which the cover main
body 222a is rotated by a predetermined angle or more about the hinge part 222b with
respect to the dust bin main body 221.
[0107] The discharge cover 222 may be coupled to the dust bin 220 by a hook engagement.
Meanwhile, the discharge cover 222 may be separated from the dust bin 220 by means
of a coupling lever 222c. The coupling lever 222c may be disposed at a front side
of the dust bin. Specifically, the coupling lever 222c may be disposed on an outer
surface at the front side of the dust bin 220. When an external force is applied,
the coupling lever 222c may elastically deform a hook, which extends from the cover
main body 222a, in order to release the hook engagement between the cover main body
222a and the dust bin main body 221.
[0108] When the discharge cover 222 is closed, the lower side of the dust bin 220 may be
blocked (sealed) by the discharge cover 222 and the lower extension portion 221a.
[0109] The dust bin 220 may include the dust bin compression lever 223 (see FIG. 4). The
dust bin compression lever 223 may be disposed outside the dust bin 220 or the dust
separating part 213. The dust bin compression lever 223 may be disposed outside the
dust bin 220 or the dust separating part 213 so as to be movable upward and downward.
The dust bin compression lever 223 may be connected to the compression member (not
illustrated). When the dust bin compression lever 223 is moved downward by an external
force, the compression member (not illustrated) may also be moved downward. Therefore,
it is possible to provide convenience for the user. The compression member (not illustrated)
and the dust bin compression lever 223 may return back to original positions by an
elastic member (not illustrated). Specifically, when the external force applied to
the dust bin compression lever 223 is eliminated, the elastic member may move the
dust bin compression lever 223 and the compression member (not illustrated) upward.
[0110] The compression member (not illustrated) may be disposed in the dust bin main body
221. The compression member may move in the internal space of the dust bin main body
221. Specifically, the compression member may move upward and downward in the dust
bin main body 221. Therefore, the compression member may compress downward the dust
in the dust bin main body 221. In addition, when the discharge cover 222 is separated
from the dust bin main body 221 and thus the lower side of the dust bin 220 is opened,
the compression member may move from an upper side of the dust bin 220 to the lower
side of the of the dust bin 220, thereby removing debris such as residual dust in
the dust bin 220. Therefore, it is possible to improve the suction force of the cleaner
by preventing the residual dust from remaining in the dust bin 220. Further, it is
possible to remove an offensive odor caused by the residual dust by preventing the
residual dust from remaining in the dust bin 220.
[0111] The cleaner 200 may include the battery housing 230. A battery 240 may be accommodated
in the battery housing 230. The battery housing 230 may be disposed below the handle
216. For example, the battery housing 230 may have a hexahedral shape opened at a
lower side thereof. A rear side of the battery housing 230 may be connected to the
handle 216.
[0112] The battery housing 230 may include an accommodation portion opened downward. The
battery 240 may be attached or detached through the accommodation portion of the battery
housing 230.
[0113] The cleaner 200 may include the battery 240.
[0114] For example, the battery 240 may be separably coupled to the cleaner 200. The battery
240 may be separably coupled to the battery housing 230. For example, the battery
240 may be inserted into the battery housing 230 from the lower side of the battery
housing 230. With this configuration, the portability of the cleaner 200 may be improved.
[0115] On the contrary, the battery 240 may be integrally provided in the battery housing
230. In this case, a lower surface of the battery 240 is not exposed to the outside.
[0116] The battery 240 may supply power to the suction motor 214 of the cleaner 200. The
battery 240 may be disposed below the handle 216. The battery 240 may be disposed
at a rear side of the dust bin 220.
[0117] In case that the battery 240 is coupled to the battery housing 230 in accordance
with the embodiment, the lower surface of the battery 240 may be exposed to the outside.
Because the battery 240 may be placed on the floor when the cleaner 200 is placed
on the floor, the battery 240 may be immediately separated from the battery housing
230. In addition, because the lower side of the battery 240 is exposed to the outside
and thus in direct contact with the air present outside the battery 240, the performance
in cooling the battery 240 may be improved.
[0118] Meanwhile, in case that the battery 240 is fixed integrally to the battery housing
230, the number of structures for attaching or detaching the battery 240 and the battery
housing 230 may be reduced, and as a result, it is possible to reduce an overall size
of the cleaner 200 and a weight of the cleaner 200.
[0119] The cleaner 200 may include the extension tube 250. The extension tube 250 may communicate
with a cleaner nozzle 260. The extension tube 250 may communicate with the main body
210. The extension tube 250 may communicate with the suction part 212 of the main
body 210. The extension tube 250 may be formed in a long cylindrical shape.
[0120] The main body 210 may be connected to the extension tube 250. The main body 210 may
be connected to the cleaner nozzle 260 through the extension tube 250. The main body
210 may generate the suction force by means of the suction motor 214 and provide the
suction force to the cleaner nozzle 260 through the extension tube 250. The outside
dust may be introduced into the main body 210 through the cleaner nozzle 260 and the
extension tube 250.
[0121] The cleaner 200 may include the cleaner nozzle 260. The cleaner nozzle 260 may communicate
with the extension tube 250. Therefore, the outside air may be introduced into the
main body 210 of the cleaner 200 via the cleaner nozzle 260 and the extension tube
250 by the suction force generated in the main body 210 of the cleaner 200.
[0122] For example, the cleaner nozzle 260 may be a suction nozzle. In this case, the suction
nozzle may refer to a device configured to come into contact with the floor and directly
suck dust and air. Therefore, the suction force, which is generated by the suction
motor 214 mounted in the main body 210 of the cleaner, is transmitted to the suction
nozzle, and dust and air are sucked into the suction nozzle by the suction force.
[0123] An agitator may be installed in the suction nozzle. The agitator serves to scrape
dust on the floor or dust in a carpet while rotating, thereby improving cleaning performance.
[0124] Meanwhile, the cleaner nozzle 260 includes a nozzle body 261 and a suction port 262.
[0125] The nozzle body 261 may be detachably coupled to the extension tube 250 or the main
body 210 of the cleaner. In addition, a flow path, through which air and dust may
flow, may be formed in the nozzle body 261.
[0126] The suction port 262 may mean a space formed in a bottom surface of the nozzle body
261 (a surface facing the ground surface) so that outside air and dust are introduced
into the space. The suction port 262 is formed to communicate with the flow path formed
in the nozzle body 261. Therefore, when the suction motor 214 operates, outside air
and dust may be introduced into the main body 210 of the cleaner through the suction
port 262 by the suction force of the suction motor 214.
[0127] Meanwhile, when the dust collecting motor 191 operates in the state in which the
cleaner 200 is coupled to the cleaner station 100, outside air may be introduced into
the dust bin 220 of the cleaner and the cleaner station 100 through the suction port
262 by the suction force of the dust collecting motor 191. This configuration will
be described below in detail.
[0128] The dust in the dust bin 220 of the cleaner 200 may be captured by a dust collecting
part 170 of the cleaner station 100 by gravity and a suction force of a dust collecting
motor 191. Therefore, it is possible to remove the dust in the dust bin without the
user's separate manipulation, thereby providing convenience for the user. In addition,
it is possible to eliminate the inconvenience of the user having to empty the dust
bin all the time. In addition, it is possible to prevent the dust from scattering
when emptying the dust bin.
[0129] The cleaner 200 may be coupled to a lateral surface of a housing 110. Specifically,
the main body 210 of the cleaner 200 may be mounted on a coupling part 120. More specifically,
the dust bin 220 and the battery housing 230 of the cleaner 200 may be coupled to
a coupling surface 121, an outer circumferential surface of the dust bin main body
221 may be coupled to a dust bin guide surface 122, and the suction part 212 may be
coupled to a suction part guide surface 126 of the coupling part 120. In this case,
a central axis of the dust bin 220 may be disposed in a direction parallel to the
ground surface, and the extension tube 250 may be disposed in a direction perpendicular
to the ground surface.
[0130] The cleaner station 100 of the present disclosure will be described below with reference
to FIGS. 1 and 7.
[0131] The cleaner 200 may be disposed in the cleaner station 100. The cleaner 200 may be
coupled to a lateral side of the cleaner station 100. Specifically, the main body
of the cleaner 200 may be coupled to the lateral surface of the cleaner station 100.
The cleaner station 100 may remove dust from a dust bin 220 of the cleaner 200.
[0132] The cleaner station 100 may include the housing 110. The housing 110 may define an
external appearance of the cleaner station 100. Specifically, the housing 110 may
be provided in the form of a column including one or more outer wall surfaces. For
example, the housing 110 may be formed in a shape similar to a quadrangular column.
[0133] The housing 110 may have a space capable of accommodating the dust collecting part
170 configured to store dust therein, and a dust suction module 190 configured to
generate a flow force for collecting the dust in the dust collecting part 170.
[0134] The housing 110 may include a bottom surface 111, an outer wall surface 112, and
an upper surface 113.
[0135] The bottom surface 111 may support a lower side of the dust suction module 190 based
on the gravitational direction. That is, the bottom surface 111 may support a lower
side of the dust collecting motor 191 of the dust suction module 190.
[0136] In this case, the bottom surface 111 may be disposed toward the ground surface. The
bottom surface 111 may also be disposed in parallel with the ground surface or disposed
to be inclined at a predetermined angle with respect to the ground surface. The above-mentioned
configuration may be advantageous in stably supporting the dust collecting motor 191
and maintaining balance of an overall weight even in a case in which the cleaner 200
is coupled.
[0137] Meanwhile, according to the embodiment, the bottom surface 111 may be formed in a
shape that prevents the cleaner station 100 from falling down and increases an area
being in contact with the ground surface to maintain the balance. For example, the
ground surface support portion may have a plate shape extending from the bottom surface
111, and one or more frames may protrude and extend from the bottom surface 111 in
a direction of the ground surface.
[0138] The outer wall surface 112 may mean a surface formed in the gravitational direction
or a surface connected to the bottom surface 111. For example, the outer wall surface
112 may mean a surface connected to the bottom surface 111 so as to be perpendicular
to the bottom surface 111. As another embodiment, the outer wall surface 112 may be
disposed to be inclined at a predetermined angle with respect to the bottom surface
111.
[0139] The outer wall surface 112 may include at least one surface. For example, the outer
wall surface 112 may include a first outer wall surface 112a, a second outer wall
surface 112b, a third outer wall surface 112c, and a fourth outer wall surface 112d.
[0140] In this case, in the present embodiment, the first outer wall surface 112a may be
disposed at the front side of the cleaner station 100. In this case, the front side
may mean a side at which the cleaner 200 is exposed in the state in which the cleaner
200 is coupled to the cleaner station 100. Therefore, the first outer wall surface
112a may define an external appearance of the front side of the cleaner station 100.
[0141] Meanwhile, the directions are defined as follows to understand the present embodiment.
In the present embodiment, the directions may be defined in the state in which the
cleaner 200 is mounted on the cleaner station 100.
[0142] In the state in which the cleaner 200 is mounted on the cleaner station 100, a direction
in which the cleaner 200 is exposed to the outside of the cleaner station 100 may
be referred to as a forward direction.
[0143] In another point of view, in the state in which the cleaner 200 is mounted on the
cleaner station 100, a direction in which the suction motor 214 of the cleaner 200
is disposed may be referred to as the forward direction. Further, a direction opposite
to the direction in which the suction motor 214 is disposed on the cleaner station
100 may be referred to as a rearward direction.
[0144] Further, based on the internal space of the housing 110, a surface facing the front
surface may be referred to as a rear surface of the cleaner station 100. Therefore,
the rear surface may mean a direction in which the second outer wall surface 112b
is formed.
[0145] Further, based on the internal space of the housing 110, a left surface when viewing
the front surface may be referred to as a left surface, and a right surface when viewing
the front surface may be referred to as a right surface. Therefore, the left surface
may mean a direction in which the third outer wall surface 112c is formed, and the
right surface may mean a direction in which the fourth outer wall surface 112d is
formed.
[0146] The first outer wall surface 112a may be formed in the form of a flat surface, or
the first outer wall surface 112a may be formed in the form of a curved surface as
a whole or formed to partially include a curved surface.
[0147] The first outer wall surface 112a may have an external appearance corresponding to
the shape of the cleaner 200. In detail, the coupling part 120 may be disposed on
the first outer wall surface112a. With this configuration, the cleaner 200 may be
coupled to the cleaner station 100 and supported by the cleaner station 100. The specific
configuration of the coupling part 120 will be described below.
[0148] Meanwhile, a structure for mounting various types of cleaner nozzles 260 used for
the cleaner 200 may be additionally provided on the first outer wall surface 112a.
[0149] In the present embodiment, the second outer wall surface 112b may be a surface facing
the first outer wall surface 112a. That is, the second outer wall surface 112b may
be disposed on the rear surface of the cleaner station 100. In this case, the rear
surface may be a surface facing the surface to which the cleaner 200 is coupled. Therefore,
the second outer wall surface 112b may define an external appearance of the rear surface
of the cleaner station 100.
[0150] For example, the second outer wall surface 112b may be formed in the form of a flat
surface. With this configuration, the cleaner station 100 may be in close contact
with a wall in a room, and the cleaner station 100 may be stably supported.
[0151] As another example, the structure for mounting various types of cleaner nozzles 260
used for the cleaner 200 may be additionally provided on the second outer wall surface
112b.
[0152] In the present embodiment, the third outer wall surface 112c and the fourth outer
wall surface 112d may mean surfaces that connect the first outer wall surface 112a
and the second outer wall surface 112b. In this case, the third outer wall surface
112c may be disposed on the left surface of the station 100, and the fourth outer
wall surface 112d may be disposed on the right surface of the cleaner station 100.
On the contrary, the third outer wall surface 112c may be disposed on the right surface
of the cleaner station 100, and the fourth outer wall surface 112d may be disposed
on the left surface of the cleaner station 100.
[0153] The third outer wall surface 112c or the fourth outer wall surface 112d may be formed
in the form of a flat surface, or the third outer wall surface 112c or the fourth
outer wall surface 112d may be formed in the form of a curved surface as a whole or
formed to partially include a curved surface.
[0154] Meanwhile, the structure for mounting various types of cleaner nozzles 260 used for
the cleaner 200 may be additionally provided on the third outer wall surface 112c
or the fourth outer wall surface 112d.
[0155] The upper surface 113 may define an upper external appearance of the cleaner station.
That is, the upper surface 113 may mean a surface disposed at an outermost side of
the cleaner station in the gravitational direction and exposed to the outside.
[0156] For reference, in the present embodiment, the terms 'upper side' and 'lower side'
may mean the upper and lower sides in the gravitational direction (a direction perpendicular
to the ground surface) in the state in which the cleaner station 100 is installed
on the ground surface.
[0157] In this case, the upper surface 113 may also be disposed in parallel with the ground
surface or disposed to be inclined at a predetermined angle with respect to the ground
surface.
[0158] A display part 410 may be disposed on the upper surface 113. For example, the display
part 410 may display a state of the cleaner station 100 and a state of the cleaner
200. The display part may further display information such as a cleaning process situation,
a map of the cleaning zone, and the like.
[0159] Meanwhile, according to the embodiment, the upper surface 113 may be separable from
the outer wall surface 112. In this case, when the upper surface 113 is separated,
the battery separated from the cleaner 200 may be accommodated in the internal space
surrounded by the outer wall surface 112, and a terminal (not illustrated) capable
of charging the separated battery may be provided in the internal space.
[0160] FIG. 8 is a view for explaining the coupling part of the cleaner station according
to the embodiment of the present disclosure, FIG. 9 is a view for explaining a fixing
unit of the cleaner station according to the embodiment of the present disclosure,
FIGS. 10 and 11 are views for explaining a relationship between the cleaner and a
door unit in the cleaner station according to the embodiment of the present disclosure,
and FIG. 12 is a view for explaining a relationship between the cleaner and a cover
opening unit in the cleaner station according to the embodiment of the present disclosure.
[0161] The coupling part 120 of the cleaner station 100 according to the present disclosure
will be described below with reference to FIGS. 7 and 8.
[0162] The cleaner station 100 may include the coupling part 120 to which the cleaner 200
is coupled. Specifically, the coupling part 120 may be disposed in the first outer
wall surface 112a, and the main body 210, the dust bin 220, and the battery housing
230 of the cleaner 200 may be coupled to the coupling part 120.
[0163] The coupling part 120 may include the coupling surface 121. The coupling surface
121 may be disposed on the lateral surface of the housing 110. For example, the coupling
surface 121 may mean a surface formed in the form of a groove which is concave toward
the inside of the cleaner station 100 from the first outer wall surface 112a. That
is, the coupling surface 121 may mean a surface formed to have a stepped portion with
respect to the first outer wall surface 112a.
[0164] The cleaner 200 may be accommodated in the coupling surface 121. The coupling surface
121 may be disposed at a position that faces the lower surface of the dust bin 220
of the cleaner 200 and the lower surface of the battery housing 230. In this case,
the lower surface may mean a surface directed toward the ground surface when the user
uses the cleaner 200 or places the cleaner 200 on the ground surface. The coupling
surface 121 may be in contact with the lower surface of the dust bin 220 and the lower
surface of the battery housing 230 or spaced apart from the lower surface of the dust
bin 220 and the lower surface of the battery housing 230.
[0165] For example, an angle of the coupling surface 121 with respect to the ground surface
may be a right angle. Therefore, it is possible to minimize a space of the cleaner
station 100 when the cleaner 200 is coupled to the coupling surface 121.
[0166] As another example, the coupling surface 121 may be disposed to be inclined at a
predetermined angle with respect to the ground surface. Therefore, the cleaner station
100 may be stably supported when the cleaner 200 is coupled to the coupling surface
121.
[0167] The coupling surface 121 may have a dust passage hole 121a through which air present
outside the housing 110 may be introduced into the housing 110. The dust passage hole
121a may be formed in the form of a hole corresponding to the shape of the dust bin
220 so that the dust in the dust bin 220 may be introduced into the dust collecting
part 170. The dust passage hole 121a may be formed to correspond to the shape of the
discharge cover 222 of the dust bin 220. The dust passage hole 121a may be formed
to communicate with a first flow path 181 to be described below.
[0168] The coupling part 120 may include dust bin guide surfaces 122. The dust bin guide
surface 122 may be disposed on the first outer wall surface 112a. The dust bin guide
surfaces 122 may be connected to the first outer wall surface 112a. In addition, the
dust bin guide surface 122 may be connected to the coupling surface 121.
[0169] The dust bin guide surface 122 may be formed in a shape corresponding to the outer
surface of the dust bin 220. A front outer surface of the dust bin 220 may be coupled
to the dust bin guide surface 122.
[0170] Meanwhile, a protrusion moving hole 122a may be formed in the dust bin guide surface
122, and a push protrusion 151 to be described below may rectilinearly move along
the protrusion moving hole 122a. In addition, a gearbox 155 may be provided below
the dust bin guide surface 122 based on the gravitational direction and accommodate
a gear or the like of a cover opening unit 150 to be described below. In this case,
a guide space 122b, through which the push protrusion 151 may move, may be formed
between the dust bin guide surface 122, the lower surface, and the upper surface of
the gearbox 155. Further, the guide space 122b may communicate with the first flow
path 181 through a bypass hole 122c. That is, the protrusion moving hole 122a, the
guide space 122b, the bypass hole 122c, and the first flow path 181a may define one
bypass flow path (see FIG. 10). With this configuration, when the dust collecting
motor 191 operates in the state in which the dust bin 220 is coupled to the coupling
part 120, the dust or the like, which remains in the dust bin 220 and remains on the
dust bin guide surface 122, may be sucked through the bypass flow path.
[0171] The coupling part 120 may include guide protrusions 123. The guide protrusions 123
may be disposed on the coupling surface 121. The guide protrusions 123 may protrude
upward from the coupling surface 121. Two guide protrusions 123 may be disposed to
be spaced apart from each other. A distance between the two guide protrusions 123,
which are spaced apart from each other, may correspond to a width of the battery housing
230 of the cleaner 200. Therefore, it is possible to provide the convenience when
coupling the cleaner 200 to the coupling surface 121.
[0172] The coupling part 120 may include sidewalls 124. The sidewalls 124 may mean wall
surfaces disposed at two opposite sides of the coupling surface 121 and may be perpendicularly
connected to the coupling surface 121. The sidewalls 124 may be connected to the first
outer wall surface 112a. In addition, the sidewalls 124 may define surfaces connected
to the dust bin guide surface 122. Therefore, the cleaner 200 may be stably accommodated.
[0173] The coupling part 120 may include a coupling sensor 125. The coupling sensor 125
may detect whether the cleaner 200 is coupled to the coupling part 120.
[0174] The coupling sensor 125 may include a contact sensor. For example, the coupling sensor
125 may include a micro-switch. In this case, the coupling sensor 125 may be disposed
on the guide protrusion 123. Therefore, when the battery housing 230 or the battery
240 of the cleaner 200 is coupled between the pair of guide protrusions 123, the battery
housing 230 or the battery 240 comes into contact with the coupling sensor 125, such
that the coupling sensor 125 may detect that the cleaner 200 is coupled to the coupling
part.
[0175] Meanwhile, the coupling sensor 125 may include a contactless sensor. For example,
the coupling sensor 125 may include an infrared ray (IR) sensor. In this case, the
coupling sensor 125 may be disposed on the sidewall 124. Therefore, when the dust
bin 220 or the main body 210 of the cleaner 200 passes the sidewall 124 and then reaches
the coupling surface 121, the coupling sensor 125 may detect the presence of the dust
bin 220 or the main body 210.
[0176] The coupling sensor 125 may face the dust bin 220 or the battery housing 230 of the
cleaner 200.
[0177] The coupling sensor 125 may be a mean for determining whether the cleaner 200 is
coupled and power is applied to the battery 240 of the cleaner 200.
[0178] The coupling part 120 may include the suction part guide surface 126. The suction
part guide surface 126 may be disposed on the first outer wall surface 112a. The suction
part guide surface 126 may be connected to the dust bin guide surface 122. The suction
part 212 may be coupled to the suction part guide surface 126. The suction part guide
surface 126 may be formed in a shape corresponding to the shape of the suction part
212.
[0179] The coupling part 120 may further include fixing member entrance holes 127. The fixing
member entrance hole 127 may be formed in the form of a long hole along the sidewall
124 so that fixing members 131 may enter and exit the fixing member entrance hole
127.
[0180] With this configuration, when the user couples the cleaner 200 to the coupling part
120 of the cleaner station 100, the main body 210 of the cleaner 200 may be stably
disposed on the coupling part 120 by the dust bin guide surface 122, the guide protrusions
123, and the suction part guide surface 126. Therefore, it is possible to provide
convenience when coupling the dust bin 220 and the battery housing 230 of the cleaner
200 to the coupling surface 121.
[0181] The fixing unit 130 according to the present disclosure will be described below with
reference to FIGS. 7, 9, and 15.
[0182] The cleaner station 100 according to the present disclosure may include the fixing
unit 130. The fixing unit 130 may be disposed on the sidewall 124. In addition, at
least a part of the fixing unit 130 may be disposed on a back surface to the coupling
surface 121. The fixing unit 130 may fix the cleaner 200 coupled to the coupling surface
121. Specifically, the fixing unit 130 may fix the dust bin 220 and the battery housing
230 of the cleaner 200 coupled to the coupling surface 121.
[0183] The fixing unit 130 may include a fixing members 131 configured to fix the dust bin
220 and the battery housing 230 of the cleaner 200, and a fixing part motor 133 configured
to operate the fixing members 131. In addition, the fixing unit 130 may further include
fixing part links 135 configured to transmit power of the fixing part motor 133 to
the fixing members 131.
[0184] The fixing members 131 may be disposed on the sidewall 124 of the coupling part 120
and provided on the sidewall 124 so as to reciprocate in order to fix the dust bin
220. Specifically, the fixing members 131 may be accommodated in the fixing member
entrance holes 127.
[0185] The fixing members 131 may be disposed at two opposite sides of the coupling part
120, respectively. For example, a pair of two fixing members 131 may be symmetrically
disposed with respect to the coupling surface 121.
[0186] The fixing part motor 133 may provide power for moving the fixing member 131.
[0187] The fixing part links 135 may convert a rotational force of the fixing part motor
133 into the reciprocations of the fixing members 131.
[0188] A stationary sealer 136 may be disposed on the dust bin guide surface 122 so as to
seal the dust bin 220 when the cleaner 200 is coupled. With this configuration, when
the dust bin 220 of the cleaner 200 is coupled, the cleaner 200 may press the stationary
sealer 136 by its own weight, such that the dust bin 220 and the dust bin guide surface
122 may be sealed.
[0189] The stationary sealer 136 may be disposed on an imaginary extension line of the fixing
member 131. With this configuration, when the fixing part motor 133 operates and the
fixing members 131 press the dust bin 220, a circumference of the dust bin 220 at
the same height may be sealed.
[0190] According to the embodiment, the stationary sealer 136 may be disposed on the dust
bin guide surface 122 and formed in the form of a bent line corresponding to an arrangement
of the cover opening unit 150 to be described below.
[0191] Therefore, when the main body 210 of the cleaner 200 is disposed on the coupling
part 120, the fixing unit 130 may fix the main body 210 of the cleaner 200. Specifically,
when the coupling sensor 125 detects that the main body 210 of the cleaner 200 is
coupled to the coupling part 120 of the cleaner station 100, the fixing part motor
133 may move the fixing members 131 to fix the main body 210 of the cleaner 200.
[0192] Therefore, it is possible to improve the suction force of the cleaner by preventing
the residual dust from remaining in the dust bin. Further, it is possible to remove
an offensive odor caused by the residual dust by preventing the residual dust from
remaining in the dust bin.
[0193] A door unit 140 according to the present disclosure will be described below with
reference to FIGS. 7, 10, 11, and 15.
[0194] The cleaner station 100 according to the present disclosure may include the door
unit 140. The door unit 140 may be configured to open or close the dust passage hole
121a.
[0195] The door unit 140 may include a door 141, a door motor 142, and a door arm 143.
[0196] The door 141 may be hingedly coupled to the coupling surface 121 and may open or
close the dust passage hole 121a. The door 141 may include a door main body 141a.
[0197] The door main body 141a may be provided in the form of a rotary body capable of blocking
the dust passage hole 121a. For example, the door main body 141a may be formed in
a shape similar to a circular plate shape. As another example, the door main body
141a may be formed in a rectangular plate shape.
[0198] Based on a state in which the door main body 141a blocks the dust passage hole 121a,
the hinge part may be disposed at an upper side of the door main body 141a, and an
arm coupling part 141b may be disposed at a lower side of the door main body 141a.
[0199] The door main body 141a may be formed in a shape capable of sealing the dust passage
hole 121a. For example, an outer surface of the door main body 141a, which is exposed
to the outside of the cleaner station 100, is formed to have a diameter corresponding
to a diameter of the dust passage hole 121a, and an inner surface of the door main
body 141a, which is disposed in the cleaner station 100, is formed to have a diameter
greater than the diameter of the dust passage hole 121a. In addition, a level difference
may be defined between the outer surface and the inner surface. Meanwhile, one or
more reinforcing ribs may protrude from the inner surface of the door main body 141a
in order to connect the hinge part and the arm coupling part 141b and reinforce a
supporting force of the door main body 141a.
[0200] The hinge part may be a means by which the door 141 is hingedly coupled to the coupling
surface 121. The hinge part may be disposed at an upper end of the door main body
141a and coupled to the coupling surface 121.
[0201] The arm coupling part 141b may be a means to which the door arm 143 is rotatably
coupled. The arm coupling part 141b may be disposed at a lower side of the door main
body 141a and rotatably coupled to the door main body 141a, and the door arm 143 may
be rotatably coupled to the arm coupling part 141b.
[0202] With this configuration, when the door arm 143 pulls the door main body 141a in the
state in which the door 141 closes the dust passage hole 121a, the door main body
141a is rotated about the hinge part toward the inside of the cleaner station 100,
such that the dust passage hole 121a may be opened. Meanwhile, when the door arm 143
pushes the door main body 141a in the state in which the dust passage hole 121a is
opened, the door main body 141a is rotated about the hinge part 141b toward the outside
of the cleaner station 100, such that the dust passage hole 121a may be closed.
[0203] Meanwhile, the door 141 may be in contact with the discharge cover 222 in the state
in which the cleaner 200 is coupled to the cleaner station 100 and the discharge cover
222 is separated from the dust bin main body 210. Further, when the door 141 rotates,
the discharge cover 222 may rotate in conjunction with the door 141.
[0204] The door motor 142 may provide power for rotating the door 141. Specifically, the
door motor 142 may rotate the door arm 143 in a forward or reverse direction. In this
case, the forward direction may mean a direction in which the door arm 143 pulls the
door 141. Therefore, when the door arm 143 is rotated in the forward direction, the
dust passage hole 121a may be opened. In addition, the reverse direction may mean
a direction in which the door arm 143 pushes the door 141. Therefore, when the door
arm 143 is rotated in the reverse direction, at least a part of the dust passage hole
121a may be closed. The forward direction may be opposite to the reverse direction.
[0205] The door arm 143 may connect the door 141 and the door motor 142 and open or close
the door 141 using the power generated from the door motor 142.
[0206] For example, the door arm 143 may include a first door arm 143a and the second door
arm 143b. One end of the first door arm 143a may be coupled to the door motor 142.
The first door arm 143a may be rotated by the power of the door motor 142. The other
end of the first door arm 143a may be rotatably coupled to the second door arm 143b.
The first door arm 143a may transmit a force transmitted from the door motor 142 to
the second door arm 143b. One end of the second door arm 143b may be coupled to the
first door arm 143a. The other end of the second door arm 143b may be coupled to the
door 141. The second door arm 143b may open or close the dust passage hole 121a by
pushing or pulling the door 141.
[0207] The door unit 140 may further include door opening/closing detecting parts 144. The
door opening/closing detecting parts 144 may be provided in the housing 110 and may
detect whether the door 141 is in an opened state.
[0208] For example, the door opening/closing detecting parts 144 may be disposed at both
ends in a rotational region of the door arm 143, respectively. As another example,
the door opening/closing detecting parts 144 may be disposed at both ends in a movement
region of the door 141, respectively.
[0209] Therefore, when the door arm 143 is moved to a preset door opening position DP1 or
when the door 141 is opened to a predetermined position, the door opening/closing
detecting parts 144 may detect that the door is opened. In addition, when the door
arm 143 is moved to a preset door closing position DP2 or when the door 141 is opened
to a predetermined position, the door opening/closing detecting parts 144 may detect
that the door is opened.
[0210] The door opening/closing detecting part 144 may include a contact sensor. For example,
the door opening/closing detecting part 144 may include a micro-switch.
[0211] Meanwhile, the door opening/closing detecting part 144 may also include a contactless
sensor. For example, the door opening/closing detecting part 144 may include an infrared
ray (IR) sensor.
[0212] With this configuration, the door unit 140 may selectively open or close at least
a part of the coupling surface 121, thereby allowing the outside of the first outer
wall surface 112a to communicate with the flow path part 180 and/or the dust collecting
part 170.
[0213] The door unit 140 may be opened when the discharge cover 222 of the cleaner 200 is
opened. In addition, when the door unit 140 is closed, the discharge cover 222 of
the cleaner 200 may also be closed in conjunction with the door unit 140.
[0214] When the dust in the dust bin 220 of the cleaner 200 is removed, the door motor 142
may rotate the door 141, thereby coupling the discharge cover 222 to the dust bin
main body 221. Specifically, the door motor 142 may rotate the door 141 to rotate
the door 141, and the rotating door 141 may push the discharge cover 222 toward the
dust bin main body 221.
[0215] The cover opening unit 150 according to the present disclosure will be described
below with reference to FIGS. 7, 12, and 15.
[0216] The cleaner station 100 according to the present disclosure may include the cover
opening unit 150. The cover opening unit 150 may be disposed on the coupling part
120 and may open the discharge cover 222 of the cleaner 200.
[0217] The cover opening unit 150 may include the push protrusion 151, a cover opening motor
152, cover opening gears 153, a support plate 154, and the gear box 155.
[0218] The push protrusion 151 may move to press the coupling lever 222c when the cleaner
200 is coupled.
[0219] The push protrusion 151 may be disposed on the dust bin guide surface 122. Specifically,
the protrusion moving hole may be formed in the dust bin guide surface 122, and the
push protrusion 151 may be exposed to the outside by passing through the protrusion
moving hole.
[0220] When the cleaner 200 is coupled, the push protrusion 151 may be disposed at a position
at which the push protrusion 151 may push the coupling lever 222c. That is, the coupling
lever 222c may be disposed on the protrusion moving hole. In addition, the coupling
lever 222c may be disposed in a movement region of the push protrusion 151.
[0221] The push protrusion 151 may rectilinearly reciprocate to press the coupling lever
222c. Specifically, the push protrusion 151 may be coupled to the gear box 155, such
that the rectilinear movement of the push protrusion 151 may be guided. The push protrusion
151 may be coupled to the cover opening gears 153 and moved together with the cover
opening gears 153 by the movements of the cover opening gears 153.
[0222] The cover opening motor 152 may provide power for moving the push protrusion 151.
Specifically, the cover opening motor 152 may rotate a motor shaft (not illustrated)
in a forward direction or a reverse direction. In this case, the forward direction
may mean a direction in which the push protrusion 151 pushes the coupling lever 222c.
In addition, the reverse direction may mean a direction in which the push protrusion
151, which has pushed the coupling lever 222c, returns back to an original position.
The forward direction may be opposite to the reverse direction.
[0223] The cover opening gears 153 may be coupled to the cover opening motor 152 and may
move the push protrusion 151 using the power from the cover opening motor 152. Specifically,
the cover opening gears 153 may be accommodated in the gear box 155. A driving gear
153a of the cover opening gears 153 may be coupled to the motor shaft of the cover
opening motor 152 and supplied with the power. A driven gear 153b of the cover opening
gears 153 may be coupled to the push protrusion 151 to move the push protrusion 151.
For example, the driven gear 153b may be provided in the form of a rack gear, engage
with the driving gear 153a, and receive power from the driving gear 153a.
[0224] In this case, the discharge cover 222 may have the torsion spring 222d. The discharge
cover 222 may be rotated by a predetermined angle or more and supported in the rotated
position by an elastic force of the torsion spring 222d. Therefore, the discharge
cover 222 may be opened, and the dust passage hole 121a and the inside of the dust
bin 220 may communicate with each other.
[0225] The gear box 155 may be disposed in the housing 110 and disposed at the lower side
of the coupling part 120 in the gravitational direction, and the cover opening gears
153 may be accommodated in the gear box 155.
[0226] Cover opening detecting parts 155f may be disposed on the gear box 155. In this case,
the cover opening detecting part 155f may include a contact sensor. For example, the
cover opening detecting part 155f may include a micro-switch. Meanwhile, the cover
opening detecting part 155f may also include a contactless sensor. For example, the
cover opening detecting part 155f may include an infrared (IR) sensor.
[0227] The cover opening detecting part 155f may be disposed on at least one of inner and
outer walls of the gear box 155. For example, the single cover opening detecting part
155f may be disposed on the inner surface of the gear box 155. In this case, the cover
opening detecting part 155f may detect that the push protrusion 151 is positioned
at the initial position.
[0228] As another example, the two cover opening detecting parts 155f may be disposed on
the outer surface of the gear box 155. In this case, the cover opening detecting part
155f may detect the initial position and the cover opening position of the push protrusion
151.
[0229] Accordingly, according to the present disclosure, the cover opening unit 150 may
open the dust bin 220 even though the user separately opens the discharge cover 222
of the first cleaner, and as a result, it is possible to improve convenience.
[0230] In addition, since the discharge cover 222 is opened in the state in which the cleaner
200 is coupled to the cleaner station 100, it is possible to prevent the dust from
scattering.
[0231] Meanwhile, the dust collecting part 170 will be described below with reference to
FIGS. 7 and 15.
[0232] The cleaner station 100 may include the dust collecting part 170. The dust collecting
part 170 may be disposed in the housing 110. The dust collecting part 170 may be disposed
at the lower side of the coupling part 120 based on the gravitational direction.
[0233] For example, the dust collecting part 170 may mean a dust bag for collecting dust
sucked from the inside of the dust bin 220 of the cleaner 200 by the dust collecting
motor 191.
[0234] The dust collecting part 170 may be detachably coupled to the housing 110.
[0235] Therefore, the dust collecting part 170 may be separated from the housing 110 and
discarded, a new dust collecting part 170 may be coupled to the housing 110. That
is, the dust collecting part 170 may be defined as a consumable component.
[0236] When the suction force is generated by the dust collecting motor 191, a volume of
the dust bag is increased, such that the dust may be accommodated in the dust bag.
[0237] To this end, the dust bag may be made of a material that transmits air but does not
transmit debris such as dust. For example, the dust bag may be made of a nonwoven
fabric material and have a hexahedral shape when the dust bag has an increased volume.
[0238] Therefore, it is not necessary for the user to separately tie a bag in which the
dust is captured, and as a result, it is possible to improve convenience for the user.
[0239] On the contrary, the dust bag may be made of a permeable material. For example, the
dust bag may include a roll vinyl film (not illustrated). With this configuration,
the dust bag is sealed or joined, which may prevent dust or offensive odor captured
in the dust bag from leaking to the outside from the dust bag. In this case, the dust
bag may be mounted in the housing 110 by means of a dust bag cartridge (not illustrated).
As necessary, the dust bag may be replaced by means of the dust bag cartridge.
[0240] Meanwhile, the flow path part 180 will be described below with reference to FIG.
7.
[0241] The cleaner station 100 may include the flow path part 180.
[0242] The flow path part 180 may connect the dust bin 220 of the cleaner 200 and the dust
collecting part 170. The flow path part 180 may be disposed at a rear side of the
coupling surface 121. The flow path part 180 may mean a space between the dust bin
220 of the cleaner 200 and the dust collecting part 170. The flow path part 180 may
be a space formed at a rear side of the dust passage hole 121a. The flow path part
180 may be a flow path bent downward from the dust passage hole 121a, and the dust
and the air may flow through the flow path part 180.
[0243] Specifically, the flow path part 180 may include the first flow path 181 and a second
flow path 182. When the cleaner 200 is coupled to the cleaner station 100 and the
dust passage hole 121a is opened, the first flow path 181 communicates with the internal
space of the dust bin 220, and the second flow path 182 is connected to the first
flow path 181 allows the first flow path 181 to communicate with the internal space
of the dust collecting part 170.
[0244] For example, the first flow path 181 may be disposed to be substantially parallel
to an axis of the suction motor 214 or an imaginary through line that penetrates the
dust bin 220. In this case, the axis of the suction motor 214 or the through line
of the dust bin 220 may penetrate the first flow path 181.
[0245] In this case, the second flow path 182 may be provided at a predetermined angle with
respect to the first flow path 181. For example, an angle between the first flow path
181 and the second flow path 181 may be a right angle. With this configuration, it
is possible to minimize an overall volume of the cleaner station 100.
[0246] The second flow path 182 may extend downward from the first flow path 181. The second
flow path 182 may communicate with the first flow path 181 and guide the air, which
has passed through the first flow path 181, to the dust collecting part 170.
[0247] The second flow path 182 may be disposed in a direction parallel to an axis C of
the dust collecting motor 191. With this configuration, it is possible to minimize
a decrease in the suction force of the dust collecting motor 191 in the first flow
path 181 and the second flow path 182.
[0248] The dust in the dust bin 220 of the cleaner 200 may move to the dust collecting part
170 through the flow path part 180.
[0249] Meanwhile, the dust suction module 190 will be described below with reference to
FIGS. 7 and 15.
[0250] The cleaner station 100 may include the dust suction module 190. The dust suction
module 190 may include the dust collecting motor 191, a first filter 192, and a second
filter 193.
[0251] The dust collecting motor 191 may be disposed below the dust collecting part 170.
The dust collecting motor 191 may generate a suction force in the flow path part 180.
Therefore, the dust collecting motor 191 may provide a suction force capable of sucking
the dust in the dust bin 220 of the cleaner 200.
[0252] The dust collecting motor 191 may generate the suction force by means of the rotation.
For example, the dust collecting motor 191 may be formed in a shape similar to a cylindrical
shape.
[0253] Meanwhile, in the present embodiment, an imaginary dust collecting motor axis may
be formed by extending a rotation axis of the dust collecting motor 191. For example,
the dust collecting motor axis may be disposed to be perpendicular to the ground surface.
[0254] The first filter 192 may be disposed between the dust collecting part 170 and the
dust collecting motor 191. The first filter 192 may be a prefilter.
[0255] The second filter 193 may be disposed between the dust collecting motor 191 and the
outer wall surface 112. The second filter 193 may be an HEPA filter. Foreign substances
contained in the air, which have passed through the dust collecting part 170, may
be removed by the first filter 192 and the second filter 193, and the air, from which
dust is removed, may be discharged to the outside of the cleaner station 100.
[0256] Meanwhile, the cleaner station 100 may further include a charging part 128. The charging
part may be disposed on the coupling part 120. The charging part 128 may be electrically
connected to the cleaner 200 coupled to the coupling part 120. The charging part 128
may supply power to the battery of the cleaner 200 coupled to the coupling part 120.
[0257] In addition, the cleaner station 100 may further include a lateral door (not illustrated).
The lateral door may be disposed in the housing 110. The lateral door may selectively
expose the dust collecting part 170 to the outside. Therefore, the user may easily
remove the dust collecting part 170 from the cleaner station 100.
[0258] Meanwhile, with reference to FIGS. 7 and 13, the cleaner station 100 of the present
disclosure may further include a suction port blocking part 300.
[0259] The suction port blocking part 300 may be disposed in the housing 110 and open or
close the suction port 262 of the cleaner 200 in the state in which the cleaner 200
is coupled.
[0260] The suction port blocking part 300 includes a blocking part main body 310, a shutter
320, and a suction port opening/closing actuator 330.
[0261] The blocking part main body 310 is coupled to the housing 110 and disposed at a position
that faces the cleaner nozzle 260 of the cleaner 200.
[0262] The blocking part main body 310 may be coupled to the first outer wall surface 112a.
Specifically, the blocking part main body 310 may be disposed at a front lower side
of the cleaner station 100. In this case, the blocking part main body 310 may be disposed
to be able to come into contact with a lower side of the cleaner nozzle 260.
[0263] The blocking part main body 310 may accommodate the shutter 320 and the suction port
opening/closing actuator 330 therein. In this case, the shutter 320 may be coupled
to be movable relative to the blocking part main body 310. The shutter 320 may be
coupled to reciprocate from the blocking part main body 310.
[0264] For example, the blocking part main body 310 may be formed in a hexahedral shape.
A shutter inlet/outlet port, through which the shutter 320 may pass in accordance
with the movement of the shutter 320, may be formed in one surface of the blocking
part main body 310.
[0265] The shutter 320 may be provided on the blocking part main body 310 and configured
to rectilinearly reciprocate. That is, the shutter 320 may be accommodated in the
blocking part main body 310 and rectilinearly moved to the outside from the blocking
part main body 310 by the operation of the suction port opening/closing actuator 330.
[0266] For example, the shutter 320 may be formed in a quadrangular plate shape.
[0267] The shutter 320 may be moved to be extended from the blocking part main body 310
by the operation of the suction port opening/closing actuator 330. Specifically, the
shutter 320 may be moved to the outside of the blocking part main body 310 in the
state in which the dust collecting motor 191 operates. In this case, the shutter 320
may be moved to a position that faces the suction port 262 of the cleaner nozzle 260.
[0268] Therefore, when the shutter 320 is moved in the state in which the cleaner 200 is
coupled to the cleaner station 100, the shutter 320 may block the suction port 262
of the cleaner nozzle 260.
[0269] Meanwhile, the shutter 320 may be made of a material having elasticity. Therefore,
when the dust collecting motor 191 operates, the shutter 320 may block the suction
port 262 while being curved.
[0270] The suction port opening/closing actuator 330 may provide driving power for moving
the shutter 320. For example, the suction port opening/closing actuator 330 may be
a motor. In this case, the suction port opening/closing actuator 330 may be connected
to the shutter 320 through at least one gear. Therefore, the shutter 320 may reciprocate
in accordance with the operation of the suction port opening/closing actuator 330.
[0271] The control of the suction port opening/closing actuator 330 will be described below.
[0272] Meanwhile, FIG. 14 illustrates another embodiment of a suction port blocking part
300'.
[0273] As illustrated in FIG. 14, in the suction port blocking part 300' according to another
embodiment, a lower surface of a blocking part main body 310' may be disposed to face
the ground surface, and an upper portion of the blocking part main body 310' may be
disposed to face the cleaner nozzle 260.
[0274] Further, a shutter 320' may reciprocate in the upward/downward direction relative
to the blocking part main body 310'.
[0275] In this case, the shutter 320' may be configured to block the suction port 262 by
being moved upward and inserted into the suction port 262 of the cleaner nozzle 260.
For example, a width of an upper end of the shutter 320' based on the forward/rearward
direction may be smaller than a width of a lower end of the shutter 320' based on
the forward/rearward direction. With this configuration, the sealability with respect
to the suction port 262 may be improved.
[0276] Meanwhile, with reference to FIGS. 4 and 5, the cleaner station 100 of the present
disclosure may further include the differential pressure sensor 500 or 500'.
[0277] The differential pressure sensor 500 or 500' may refer to a sensor configured to
detect a pressure difference of air.
[0278] The differential pressure sensor 500 or 500' may detect the differential pressure
between the air before passing through the prefilter 215b or 215b', and the air after
passing through the prefilter 215b or 215b'.
[0279] For example, the differential pressure sensor 500 or 500' includes a first differential
pressure sensor 510 or 510' disposed in a flow path configured to connect the dust
separating part 213 or 213' and the prefilter 215b or 215b', and a second differential
pressure sensor 520 or 520' disposed in a flow path configured to connect the prefilter
215b or 215b' and the suction motor 214 or 214'.
[0280] In this case, the first differential pressure sensor 510 or 510' may measure the
pressure of the air flowing in the flow path configured to connect the dust separating
part 213 or 213' and the prefilter 215b or 215b'. Further, the second differential
pressure sensor 520 or 520' may measure the pressure of the air flowing in the flow
path configured to connect the prefilter 215b or 215b' and the suction motor 214 or
214'. Further, the differential pressure sensor 500 or 500' may calculate the differential
pressure on the basis of the pressure measured by the first differential pressure
sensor 510 or 510' and the pressure measured by the second differential pressure sensor
520 or 520'.
[0281] The differential pressure sensor 500 or 500' may transfer information on the calculated
differential pressure to a control unit 400 of the cleaner station 100 and/or a control
unit (not illustrated) of the cleaner 200.
[0282] Meanwhile, FIG. 15 is a block diagram for explaining a control configuration of the
cleaner station according to the embodiment of the present disclosure.
[0283] The control configuration of the cleaner station 100 of the present disclosure will
be described below with reference to FIG. 15.
[0284] The cleaner station 100 according to the embodiment of the present disclosure may
further include the control unit 400 configured to control the coupling part 120,
the fixing unit 130, the door unit 140, the cover opening unit 150, the dust collecting
part 170, the flow path part 180, the dust suction module 190, and the suction port
blocking part 300.
[0285] The control unit 400 may include a printed circuit board and elements mounted on
the printed circuit board.
[0286] When the coupling sensor 125 detects the coupling of the cleaner 200, the coupling
sensor 125 may transmit a signal indicating that the cleaner 200 is coupled to the
coupling part 120. In this case, the control unit 400 may receive the signal from
the coupling sensor 125 and determine that the cleaner 200 is coupled to the coupling
part 120.
[0287] In addition, when the charging part 128 supplies power to the battery 240 of the
cleaner 200, the control unit 400 may determine that the cleaner 200 is coupled to
the coupling part 120.
[0288] When the control unit 400 determines that the cleaner 200 is coupled to the coupling
part 120, the control unit 400 may operate the fixing part motor 133 to fix the cleaner
200.
[0289] When the fixing members 131 or the fixing part links 135 are moved to a predetermined
fixing position FP1, a fixing detecting part 137 may transmit a signal indicating
that the cleaner 200 is fixed. The station control unit 400 may receive the signal,
which indicates that the cleaner 200 is fixed, from the fixing detecting part 137,
and determine that the cleaner 200 is fixed. When the control unit 400 determines
that the cleaner 200 is fixed, the control unit 400 may stop the operation of the
fixing part motor 133.
[0290] Meanwhile, when the operation of emptying the dust bin 220 is ended, the control
unit 400 may rotate the fixing part motor 133 in the reverse direction to release
the cleaner 200.
[0291] When the control unit 400 determines that the cleaner 200 is fixed to the coupling
part 120, the control unit 400 may operate the door motor 142 to open the door 141
of the cleaner station 100.
[0292] When the door 141 or the door arm 143 reaches the predetermined opening position
DP1, the door opening/closing detecting part 144 may transmit a signal indicating
that the door 141 is opened. The control unit 400 may receive the signal, which indicates
that the door 141 is opened, from the door opening/closing detecting part 137 and
determine that the door 141 is opened. When the control unit 400 determines that the
door 141 is opened, the control unit 400 may stop the operation of the door motor
142.
[0293] Meanwhile, when the operation of emptying the dust bin 220 is ended, the control
unit 400 may rotate the door motor 142 in the reverse direction to close the door
141.
[0294] When the control unit 400 determines that the door 141 is opened, the control unit
400 may operate the cover opening motor 152 to open the discharge cover 222 of the
cleaner 200.
[0295] When a guide frame 151e reaches the predetermined opening position CP1, the cover
opening detecting part 155f may transmit a signal indicating that the discharge cover
222 is opened. The control unit 400 may receive the signal, which indicates that the
discharge cover 222 is opened, from the cover opening detecting part 155f and determine
that the discharge cover 222 is opened. When the control unit 400 determines that
the discharge cover 222 is opened, the control unit 400 may stop the operation of
the cover opening motor 152.
[0296] The control unit 400 may receive information on a temperature in the dust collecting
part 170. For example, the control unit 400 may receive information on the temperature
in the dust collecting part 170 by means of a temperature sensor 175. The control
unit 400 may control the temperature in the dust collecting part 170 on the basis
of the temperature information received from the temperature sensor 175.
[0297] The control unit 400 may operate the dust collecting motor 191 to suck the dust in
the dust bin 220. In addition, the control unit 400 may raise a temperature in the
dust collecting part 170 by operating the dust collecting motor 191 and using heat
generated from the dust collecting motor 191.
[0298] The control unit 400 may open or close the suction port 262 of the cleaner 200 by
operating the suction port blocking part 300. Specifically, the control unit 400 may
move the shutter 320 by operating the suction port opening/closing actuator 330. The
control unit 400 may operate the suction port opening/closing actuator 330 in one
direction to allow the shutter 320 to block the suction port 262. Further, the control
unit 400 may perform control to operate the suction port opening/closing actuator
330 in a direction opposite to one direction so that the shutter 320 may enter the
inside of the blocking part main body 310.
[0299] The control unit 400 may be connected to the differential pressure sensor 500 or
500' so as to transmit or receive signals therebetween. For example, the control unit
400 may be connected to the cleaner 200 through the charging part 128 so as to transmit
or receive electrical signals therebetween. The control unit 400 may transmit or receive
electrical signals to or from the differential pressure sensor 500 or 500'. As another
example, the control unit 400 may be connected to the differential pressure sensor
500 or 500' through wireless communication. In this case, the wireless communication
includes short-range communication and long-range communication that are known in
the art.
[0300] The control unit 400 may receive, from the differential pressure sensor 500 or 500',
information on the pressure difference (differential pressure) between the air before
passing through the prefilter 215b or 215b', and the air after passing through the
prefilter 215b or 215b'.
[0301] The control unit 400 may operate a display part 410 to display a dust bin emptied
situation and a charged situation of the cleaner 200.
[0302] Meanwhile, the cleaner station 100 according to the present disclosure may include
the display part 410.
[0303] The display part 410 may be disposed on the housing 110, disposed on a separate display
device, or disposed on a terminal such as a mobile phone.
[0304] The display part 410 may be configured to include at least any one of a display panel
capable of outputting letters and/or figures and a speaker capable of outputting voice
signals and sound. The user may easily ascertain a situation of a currently performed
process, a residual time, and the like on the basis of information outputted through
the display part.
[0305] Meanwhile, the cleaner station 100 according to the embodiment of the present disclosure
may include a memory 430. The memory 430 may include various data for operating or
driving the cleaner station 100. For example, the memory 430 may store data related
to a reference differential pressure that is a criterion for the prefilter 215b or
215b' to remove foreign substances.
[0306] Meanwhile, the cleaner station 100 according to the embodiment of the present disclosure
may include an input part 440. The input part 440 generates key input data inputted
by the user to control the operation of the cleaner station 100. To this end, the
input part 440 may include a keypad, a dome switch, a touchpad (resistive touchpad/capacitive
touchpad), and the like. In particular, in case that the touchpad defines a mutual
layer structure together with the display part 410, the touchpad may be called a touch
screen.
[0307] FIG. 16 is a flowchart for explaining a process of blocking the suction port of the
cleaner nozzle in the cleaner station according to the embodiment of the present disclosure,
FIG. 18 is a view for explaining an operation of controlling the motor over time in
a method of controlling the cleaner station according to the embodiment of the present
disclosure, FIG. 21 is a view for explaining a state in which the shutter does not
block the suction port of the cleaner in the cleaner station according to the embodiment
of the present disclosure, FIG. 22 is a view for explaining a state in which the shutter
blocks the suction port of the cleaner in the cleaner station of according to the
embodiment of the present disclosure, FIG. 23 is a view for explaining a process of
removing foreign substances remaining in the cleaner main body according to the embodiment
of the present disclosure, and FIG. 24 is a view for explaining a process of removing
foreign substances remaining in the cleaner main body according to another embodiment
of the present disclosure.
[0308] The method of controlling the cleaner station according to the embodiment of the
present disclosure will be described below with reference to FIGS. 13 to 16, 18, and
21 to 24.
[0309] The method of controlling the cleaner station according to the embodiment of the
present disclosure includes a coupling checking step S10, a dust bin fixing step S20,
a cover opening step S30, a door opening step S40, a dust collecting step S50, a cleaner
foreign substance removal step S60, a door closing step S70, and a release step S80.
[0310] In the coupling checking step S10, whether the cleaner 200 is coupled to the coupling
part 120 of the cleaner station 100 may be checked.
[0311] Specifically, in the coupling checking step S10, when the cleaner 200 is coupled
to the coupling part 120, the coupling sensor 125 disposed on the guide protrusion
123 may come into contact with the battery housing 230, and the coupling sensor 125
may transmit a signal indicating that the cleaner 200 is coupled to the coupling part
120. Alternatively, according to the embodiment, the coupling sensor 125 of a noncontact
sensor type disposed on the sidewall 124 may detect the presence of the dust bin 220,
and the coupling sensor 125 may transmit a signal indicating that the cleaner 200
is coupled to the coupling part 120.
[0312] Therefore, in the coupling checking step S10, the control unit 400 may receive the
signal generated by the coupling sensor 125 and determine that the cleaner 200 is
coupled to the coupling part 120.
[0313] Meanwhile, in the coupling checking step S10 according to the present disclosure,
the control unit 400 may check whether the cleaner 200 is coupled at the exact position
on the basis of whether the charging part 128 supplies power to the battery 240 of
the cleaner 200.
[0314] Therefore, in the coupling checking step S10, the control unit 400 may receive a
signal from the coupling sensor 125, the signal indicating that the cleaner 200 is
coupled. Alternatively, in the coupling checking step S10, the control unit 400 may
check whether the charging part 128 supplies power to the battery 240, thereby checking
whether the cleaner 200 is coupled to the coupling part 120 of the cleaner station
100.
[0315] In the dust bin fixing step S20, when the cleaner 200 is coupled to the cleaner station
100, the fixing member 131 may hold and fix the dust bin 220.
[0316] Specifically, when the control unit 400 receives the signal, which indicates that
the cleaner is coupled, from the coupling sensor 125, the control unit 400 may operate
the fixing part motor 133 in the forward direction so that the fixing member 131 fixes
the dust bin 220. In this case, when the fixing members 131 or the fixing part links
135 are moved to the dust bin fixing position FP1, the fixing detecting part 137 may
transmit a signal indicating that the cleaner 200 is fixed. Therefore, the control
unit 400 may receive the signal, which indicates that the cleaner 200 is fixed, from
the fixing detecting part 137, and determine that the cleaner 200 is fixed. When the
control unit 400 determines that the cleaner 200 is fixed, the control unit 400 may
stop the operation of the fixing part motor 133.
[0317] On the contrary, the control unit 400 may stop the operation of the fixing part motor
133 after operating the fixing part motor 133 in the forward direction for a preset
fixed time tf. For example, the control unit 400 may stop the operation of the fixing
part motor 133 after operating the fixing part motor 133 in the forward direction
for a period of time of 4 second or more and 5 seconds or less.
[0318] In the cover opening step S30, the control unit 400 may open the discharge cover
222 of the cleaner 200 when the dust bin 220 is fixed to the cleaner station 100.
[0319] When the control unit 400 receives a signal, which indicates that the dust bin 220
is fixed, from the fixing detecting part 137, the control unit 400 may open the discharge
cover 222 by operating the cover opening motor 152 in the forward direction (S31).
[0320] Specifically, the control unit 400 may operate the cover opening motor 152 in the
forward direction. As a result, the push protrusion 151 may depart from the initial
position and move to the position at which the push protrusion 151 presses the coupling
lever 222c. Therefore, the hook engagement between the discharge cover 222 and the
dust bin main body 221 is released by the movement of the coupling lever 222c, and
the discharge cover 222 is rotated in the direction away from the dust bin main body
221 by the restoring force of the torsion spring 222d, such that the discharge cover
222 may be separated.
[0321] Meanwhile, before the push protrusion 151 presses the coupling lever 222c, the cover
opening detecting part 155f may transmit a signal indicating that the push protrusion
151 is at the initial position.
[0322] When the cover opening motor 152 operates and the push protrusion 151 begins to move
to press the coupling lever 222c, the cover opening detecting part 155f may transmit
a signal indicating that the push protrusion 151 departs from the initial position.
Further, the control unit 400 may receive the signal and determine that the cover
opening unit 150 normally operates.
[0323] In this case, the control unit 400 may use the timer (not illustrated) to measure
the time taken after the cover opening motor 152 is operated in the forward direction
or measure the time taken after the push protrusion 151 departs from the initial position.
[0324] In this case, the control unit 400 may set and store in advance the time taken until
the push protrusion 151 presses the coupling lever 222c after departing from the initial
position, based on a rotational speed of the cover opening motor 152 and a movement
distance of the push protrusion 151. Therefore, the control unit 400 may operate the
cover opening motor 152 in the forward direction for a cover opened time tc1 which
is equal to or longer than the time taken until the coupling lever 222c is pressed.
For example, the control unit 400 may operate the cover opening motor 152 in the forward
direction for a period of time of 4 seconds or more and 5 seconds or less.
[0325] Further, after the cover opened time tc1 has elapsed, the control unit 400 may change
the rotation direction of the cover opening motor 152 for a preset rotation direction
change time tc2 (S32).
[0326] Further, after the rotation direction change time tc2 has elapsed, the control unit
400 may operate the cover opening motor 152 in the reverse direction. As a result,
the push protrusion 151 may return back to the initial position again (S33).
[0327] The control unit 400 may operate the cover opening motor 152 until the cover opening
detecting part 155f detects that the push protrusion 151 returns to the initial position.
In this case, the control unit 400 may set and store in advance a protrusion return
time tc3 taken until the push protrusion 151 returns back to the initial position
after the push protrusion 151 pushes the coupling lever 222c. Therefore, the control
unit 400 may operate the cover opening motor 152 in the reverse direction for the
protrusion return time tc3. For example, the control unit 400 may operate the cover
opening motor 152 in the reverse direction for a period of time of 4 seconds or more
and 5 seconds or less.
[0328] Meanwhile, when the control unit 400 receives, from the cover opening detecting part
155f, the signal indicating that the push protrusion 151 is returned to the initial
position, the control unit 400 may end the operation of the cover opening motor 152.
[0329] In the door opening step S40, the control unit 400 may open the door 141 when the
dust bin 220 is fixed to the cleaner station 100. Meanwhile, the door opening step
S40 may be performed simultaneously with the cover opening step S30.
[0330] Specifically, when the control unit 400 receives a signal, which indicates that the
dust bin 220 is fixed, from the fixing detecting part 137, and the control unit 400
may operate the door motor 142 in the forward direction, such that the door 141 may
open the dust passage hole 121a while rotating. That is, in the door opening step
S30, the control unit 400 may open the dust passage hole 121a by rotating the door
141.
[0331] Meanwhile, in the present embodiment, the control unit 400 may operate the door motor
142 in the forward direction when a preset time elapses after the control unit 400
receives a signal, which indicates that the dust bin 220 is fixed, from the fixing
detecting part 137. For example, the control unit 400 may operate the door motor 142
when a period of time of 0.5 second or more and 1.5 seconds or less elapses after
the dust bin 220 is fixed.
[0332] With this configuration, in the cover opening step S30, the control unit may open
the door 141 after waiting the time required for the push protrusion 151 to begin
to press the coupling lever 222c, or the control unit may open the discharge cover
222 and the door 141 in a similar timing. Therefore, it is possible to prevent a situation
in which in a state in which the door 141 is rotated first and the dust passage hole
121a is opened, the door 141 and the discharge cover 222 strongly collide with each
other as the discharge cover 222 is suddenly opened by the restoring force of the
torsion spring 222d or a situation in which the door 141 is not opened, and the discharge
cover 222 and the dust bin main body 221 are not separated even though the hook engagement
between the discharge cover 222 and the dust bin main body 221 is released.
[0333] Meanwhile, the control unit 400 may open the dust passage hole 121a by rotating the
door 141 in a stepwise manner. For example, the control unit 400 may rotate the door
141 by 25 degrees or more and 35 degrees or less and then stop the rotation of the
door 141 for a period of time of 4 seconds or more and 5 seconds or less.
[0334] After the rotation of the door 141 is stopped for a preset time, the control unit
400 may further rotate the door 141 by a preset angle. For example, the control unit
400 may further rotate the door 141 by 45 degrees or more and 55 degrees or less.
[0335] As a result, when the cover opening step S30 and the door opening step S40 are performed,
the discharge cover 222 of the dust bin 220 rotates such that the space in the dust
bin main body 221 is opened, and the door 141 rotates such that the dust passage hole
121a is opened. Therefore, the internal space of the dust bin 220 may communicate
with the flow path part 180 of the cleaner station 100.
[0336] Meanwhile, when the door arm 143 moves to the preset door opening position DP1, the
door opening/closing detecting part 144 may detect the movement and transmit a signal
related to the movement. Therefore, the control unit 400 may determine that the door
141 is opened, and the control unit 400 may stop the operation of the door motor 142.
[0337] Alternatively, according to the embodiment, the control unit 400 may detect that
the door 141 has been sufficiently rotated on the basis of an electric current value
applied to the door motor 142. The control unit 400 may determine that the door 141
is opened on the basis of the detection result, and the control unit 400 may stop
the operation of the door motor 142.
[0338] The dust collecting step S50, the control unit may operate the dust collecting motor
191 to collect the dust in the dust bin 220 when the discharge cover 222 is opened
and the dust passage hole 121a is opened by the rotation of the door 141.
[0339] The control unit 400 may operate the dust collecting motor 191 when a preset dust
collecting waiting time tw elapses after the dust bin 220 is fixed.
[0340] For example, the control unit 400 may begin to operate the dust collecting motor
191 when a period of time of 6 seconds or more and 7 seconds or less elapses after
the dust bin is fixed. In this case, the control unit 400 may gradually increase a
rotational speed of the dust collecting motor 191 to a preset dust collecting speed
Ws for a preset suction increase time tsi. For example, the control unit 400 may gradually
increase the rotational speed of the dust collecting motor 191 to the dust collecting
speed Ws for a period of time of 3 seconds or more and 5 seconds or less. This is
advantageous in protecting the dust collecting motor 191 and increasing the lifespan
of the dust collecting motor 191.
[0341] In another example, the control unit 400 may begin to operate the dust collecting
motor 191 when a period of time of 10 seconds or more and 11 seconds or less elapses
after the dust bin is fixed. In this case, the control unit 400 may increase the suction
force by increasing the rotational speed of the dust collecting motor 191 to the preset
dust collecting speed Ws. This is advantageous in minimizing the operating time of
the dust collecting motor 191, improving the energy efficiency, and minimizing the
occurrence of noise.
[0342] In the dust collecting step S50, the control unit 400 may operate to rotate the dust
collecting motor 191 at the dust collecting speed Ws for a preset dust collecting
time ts2.
[0343] In the dust collecting step S50, the dust in the dust bin 220 may pass through the
dust passage hole 121a and the flow path part 180 and be collected in the dust collecting
part 170. Therefore, the user may remove the dust in the dust bin 220 without a separate
manipulation, and as a result, it is possible to provide convenience for the user.
[0344] Meanwhile, foreign substances may still remain in the cleaner 200 after the dust
collecting step S50. That is, hairs and the like may be contained in the air that
has passed through the suction part 212 by the suction force of the suction motor
214 during the process in which the cleaner 200 cleans the floor surface, and the
hairs may be trapped in the holes formed in the mesh net 213a during the process in
which the air flows toward the dust separating part 213.
[0345] In addition, foreign substances may remain by being attached to the dust bin 220
by static electricity or the like generated on an inner peripheral surface of the
dust bin 220.
[0346] In order to solve the problem, in the present disclosure, the cleaner foreign substance
removal step S60 is further provided.
[0347] In the cleaner foreign substance removal step S60, the control unit 400 may block
the suction port 262 of the cleaner nozzle 260 in the state in which the dust collecting
motor 191 operates after the dust collecting step S50.
[0348] Specifically, in the cleaner foreign substance removal step S60, the control unit
400 may control the suction port opening/closing actuator 330 to move the shutter
320 or 320' in the state in which the dust collecting motor 191 operates.
[0349] Therefore, in the cleaner foreign substance removal step S60, the suction port opening/closing
actuator 330 operates in the state in which the dust collecting motor 191 operates.
Further, the shutter 320 may be moved at least once by the operation of the suction
port opening/closing actuator 330.
[0350] For example, when the suction port opening/closing actuator 330 operates, the shutter
320, which is accommodated in the blocking part main body 310, may be moved to the
outside of the blocking part main body 310 and moved to the position at which the
shutter 320 covers the suction port 262 of the cleaner nozzle 260. When the suction
force of the dust collecting motor 191 is transmitted to the shutter 320 in this situation,
the shutter 320 having elasticity may block the suction port 262, thereby preventing
the air from being introduced into the cleaner 200 and the cleaner station 100 through
the suction port 262.
[0351] As another example, when the suction port opening/closing actuator 330 operates,
the shutter 320', which is accommodated in the blocking part main body 310', may be
moved upward to the outside of the blocking part main body 310' and moved to the position
at which the shutter 320' is inserted into the suction port 262 of the cleaner nozzle
260. Therefore, it is possible to prevent the air from being introduced into the cleaner
200 and the cleaner station 100 through the suction port 262.
[0352] Further, in the cleaner foreign substance removal step S60, the suction port 262
may be blocked for a preset suction port blocking time ts2. That is, the control unit
400 may continuously operate the dust collecting motor 191 in the state in which the
shutter 320 or 320' blocks the suction port 262 for the suction port blocking time
ts2.
[0353] In the cleaner foreign substance removal step S60, a flow of air to be introduced
into the cleaner 200 is changed by the control in comparison with the dust collecting
step S50.
[0354] When the dust collecting motor 191 operates in the state in which the cleaner 200
is coupled to the cleaner station 100, as in the dust collecting step S50, outside
air is introduced through the space, which communicates with the main body 210 and
the dust bin 220 of the cleaner, by the suction force of the dust collecting motor
191. Specifically, the main body 210 and the dust bin 220 of the cleaner may communicate
with the suction port 262 and the air discharge port 215a, such that the air may be
introduced. At least one of the filters 215b and 215c is disposed in the flow path
connected to the air discharge port 215a in the dust bin 220, such that resistance
occurs on the flow of air. Therefore, the most part (90% or more) of air is introduced
into the main body 210 and the dust bin 220 of the cleaner through the suction port
262 (see FIG. 21).
[0355] However, in case that the suction port 262 is blocked, as in the cleaner foreign
substance removal step S60, the most part (90% or more) of air is introduced into
the main body 210 and the dust bin 220 of the cleaner through the air discharge port
215a, unlike the dust collecting step S50.
[0356] Therefore, in the cleaner foreign substance removal step S60, outside air may be
introduced into the dust bin 220 through the air discharge port 215a. Further, in
the cleaner foreign substance removal step S60, a flow rate of the air passing through
the air discharge port 215a may be higher than a flow rate of the air passing through
the cleaner nozzle 260 (see FIG. 22).
[0357] Further, a flow rate of the air passing through the air discharge port 215a in the
cleaner foreign substance removal step S60 may be higher than a flow rate of the air
passing through the air discharge port 215a in the dust collecting step S50.
[0358] An effect implemented by a change in the flow of air will be described below. FIG.
19 is a view illustrating a flow of air introduced into the air discharge port 215a
and a flow of air introduced into the suction port 262.
[0359] First, the air introduced from the suction port 262 passes through the flow path
in the cleaner nozzle 260, passes through the extension tube 250, and then passes
through the suction part 212. Thereafter, the most part of the air having passed through
the suction part 212 may pass through the mesh net 213a from the outside of the mesh
net 213a, flow through the inside of the mesh net 213a, and then be introduced into
the dust passage hole 121a (see the one-dot chain line in FIG. 23).
[0360] The effect of the flow of air, which removes hairs trapped in the mesh net 213a or
wipes out foreign substances around the dust bin 220 including the inner peripheral
surface of the dust bin 220, is insufficient.
[0361] In contrast, the air introduced from the air discharge port 215a may pass through
the HEPA filter 215c or 215c', the motor 214 or 214', and the prefilter 215b or 215b'
and then remove foreign substances, such as fur or hairs, trapped in the prefilter
215b or 215b' and the mesh net 213a or 213a' while flowing to the outside of the mesh
net 213a or 213a' from the inside of the mesh net 213a or 213a' (see the dotted lines
in FIGS. 23 and 24).
[0362] In addition, the air, which flows from the inside of the mesh net 213a or 213a' to
the outside of the mesh net 213a or 213a', may create vortices while rubbing the inner
peripheral surface of the dust bin 220 or 220', thereby wiping out foreign substances
remaining around the dust bin 220 or 220'.
[0363] Therefore, in the cleaner foreign substance removal step S60 of the present disclosure,
foreign substances such as hairs, which are trapped in the filter 215b, 215c, 215b',
or 215c' and the mesh net 213a or 213a' of the cleaner during the cleaning process,
may flow in a reverse direction to the direction in which the air is sucked during
the cleaning process, such that foreign substances, which are not discharged even
in the dust collecting step S50, may be removed.
[0364] In addition, in the cleaner foreign substance removal step S60 of the present disclosure,
the air may flow from the dust separating part 213 or 213' toward the inner peripheral
surface of the dust bin 220, and the flowing air may create vortices in the dust bin
220 or 220', such that the residual dust attached to the periphery of the dust bin
220 by static electricity or the like may be removed.
[0365] Meanwhile, according to the embodiment, the suction port 262 may be opened when the
preset suction port blocking time ts2 elapses in the cleaner foreign substance removal
step S60. That is, after the shutter 320 blocks the suction port 262 for the suction
port blocking time ts2, the control unit 400 may control the suction port opening/closing
actuator 330 to move the shutter 320 into the blocking part main body 310.
[0366] Meanwhile, the control unit 400 may stop the dust collecting motor 191 when the suction
port blocking time ts2 elapses in the foreign substance removal step S60.
[0367] In this case, the control unit 400 may gradually decrease the rotational speed of
the dust collecting motor 191 from the dust collecting speed Ws for the preset suction
decrease time tsd. For example, the control unit 400 may gradually decrease the rotational
speed of the dust collecting motor 191 from the dust collecting speed Ws for a period
of time of 1 seconds or more and 3 seconds or less. This is advantageous in protecting
the dust collecting motor 191 and increasing the lifespan of the dust collecting motor
191.
[0368] On the contrary, the control unit 400 may immediately cut off the power applied to
the dust collecting motor 191. This is advantageous in minimizing the operating time
of the dust collecting motor 191, improving the energy efficiency, and minimizing
the occurrence of noise.
[0369] Meanwhile, as illustrated in FIG. 19, in the cleaner foreign substance removal step
S60 according to another embodiment of the present disclosure, the shutter 320 may
repeatedly reciprocate. Specifically, in the cleaner foreign substance removal step
S60, the control unit 400 may operate the suction port opening/closing actuator 330
at a predetermined time interval. In this case, the control unit 400 may operate the
suction port opening/closing actuator 330 while changing the directions in which the
suction port opening/closing actuator 330 operates.
[0370] Therefore, in the cleaner foreign substance removal step S60, the shutter 320 may
repeatedly reciprocate in the state in which the operation of the dust collecting
motor 191 is maintained, and an area of the suction port 262 blocked by the shutter
320 may be changed.
[0371] Therefore, the amount of air to be introduced into the dust bin 220 through the suction
port 262 may be changed, and the amount of air to be introduced into the dust bin
220 through the air discharge port 215a may also be changed.
[0372] Therefore, it is possible to continuously change the flow of the air flowing in the
dust bin 220 while maintaining the flow rate of the air flowing in the dust bin 220.
Further, it is possible to remove foreign substances remaining in the dust bin 220
by creating vortices in accordance with the change in the flow of the air.
[0373] Meanwhile, as illustrated in FIG. 20, in the cleaner foreign substance removal step
S60 according to still another embodiment of the present disclosure, an output of
the dust collecting motor 191 may be changed in the state in which the shutter 320
blocks the suction port 262. Specifically, the control unit 400 may allow the shutter
320 to block the suction port 262 by operating the suction port opening/closing actuator
330 and operate the dust collecting motor 191 at a predetermined time interval.
[0374] Therefore, in the cleaner foreign substance removal step S60, the suction force generated
by the dust collecting motor 191 may be changed in the state in which the suction
port 262 is blocked by the shutter 320.
[0375] Therefore, the amount of air to be introduced into the dust bin 220 through the air
discharge port 215a may be changed by the change in the suction force of the dust
collecting motor 191.
[0376] Therefore, it is possible to change the flow rate of the air for sucking the residual
dust in the dust bin 220 and provide an effect similar to an effect of sweeping the
dust bin 220.
[0377] Therefore, according to the present embodiment, the air may be introduced through
the air discharge port 215a, and the flow rate of the air for removing dust may be
changed, which may improve the effect of removing the residual dust.
[0378] Meanwhile, the method of controlling the cleaner station according to the embodiment
of the present disclosure may further include a door closing step S70 of closing the
dust passage hole 121a by rotating the door 141 after the operation of the dust collecting
motor 191 ends.
[0379] Specifically, when a preset suction end time tse elapses after the operation of the
dust collecting motor 191 ends, the control unit 400 may operate the door motor 142
in the reverse direction and rotate the door 141 to a closing position Ps.
[0380] In the release step S80, when the door 141 is closed, the fixing part motor 133 may
be operated, such that the fixing member 131 may release the dust bin 220.
[0381] Specifically, the control unit 400 may release the dust bin 220 when the control
unit 400 receives a signal, which indicates that the door 141 closes the dust passage
hole 121a, from the door opening/closing detecting part 144.
[0382] That is, when the door arm 143 moves to the preset door closing position DP2, the
door opening/closing detecting part 144 may detect the movement and transmit a signal
related to the movement. Therefore, the control unit 400 may determine that the door
141 closes the dust passage hole 121a, and the control unit 400 may operate the fixing
part motor 133 in the reverse direction to release the dust bin 220.
[0383] Alternatively, according to the embodiment, the control unit 400 may detect that
the door 141 has been rotated to sufficiently close the dust passage hole 121a on
the basis of the electric current value applied to the door motor 142. The control
unit 400 may determine that the door 141 has closed the dust passage hole 121a on
the basis of the detection result, and the control unit 400 may operate the fixing
part motor 133 in the reverse direction to release the dust bin 220.
[0384] In this case, when the fixing member 131 or the fixing part link 135 is moved to
the releasing position FP2, the fixing detecting part 137 may transmit a signal indicating
that the cleaner 200 is released.
[0385] Therefore, the control unit 400 may receive the signal, which indicates that the
cleaner 200 is released, from the fixing detecting part 137 and determine that the
cleaner 200 is released.
[0386] When the control unit 400 determines that the cleaner 200 is released, the control
unit 400 may stop the operation of the fixing part motor 133.
[0387] On the contrary, according to the embodiment, the control unit 400 may operate the
door motor 142 for a preset time. For example, the control unit 400 may operate the
door motor 142 in the reverse direction for a period of time of 4 seconds or more
and 5 seconds or less and then stop the operation of the door motor 142.
[0388] Meanwhile, FIG. 17 is a flowchart for explaining a method of controlling the cleaner
system according to another embodiment of the present disclosure.
[0389] The method of controlling the cleaner system according to the present embodiment
includes a differential pressure detection step S5, the coupling checking step S10,
the dust bin fixing step S20, the cover opening step S30, the door opening step S40,
the dust collecting step S50, the cleaner foreign substance removal step S60, the
door closing step S70, and the release step S80.
[0390] Meanwhile, unless otherwise specified, in order to avoid repeated descriptions, the
description of the method of controlling the cleaner system according to the present
embodiment may be replaced with the description of the method of controlling the cleaner
station according to the embodiment of the present disclosure.
[0391] That is, the coupling checking step S10, the dust bin fixing step S20, the cover
opening step S30, the door opening step S40, the dust collecting step S50, the cleaner
foreign substance removal step S60, the door closing step S70, and the release step
S80 of the control method according to the present embodiment are identical in configurations
and effects to those of the method of controlling the cleaner station according to
the embodiment of the present disclosure. Therefore, the description of the control
method may be replaced.
[0392] The differential pressure detection step S5 of the present embodiment may be performed
while the suction motor 214 or 214' operates. For example, the differential pressure
detection step S5 may be performed while the cleaner 200 performs the cleaning operation.
[0393] The differential pressure detection step S5 of the present embodiment may be performed
before the coupling checking step S10.
[0394] In case that the suction motor 214 or 214' operates, outside air, which is introduced
into the dust bin 220 or 220' through the suction part 212 or 212', flows in a cyclone
manner in the dust separating part 213 or 213' and then is discharged to the outside
through the flow path, which connects the dust separating part 213 or 213' and the
suction motor 214 or 214', and the flow path that connects the suction motor 214 or
214' and the air discharge port 215a or 215a'.
[0395] In this case, the differential pressure sensor 500 or 500' detects the differential
pressure between the air before passing through the prefilter 215b or 215b' provided
in the cleaner 200, and the air after passing through the prefilter 215b or 215b'.
[0396] In this case, the first differential pressure sensor 510 or 510' may measure the
pressure of the air flowing in the flow path configured to connect the dust separating
part 213 or 213' and the prefilter 215b or 215b'. Further, the second differential
pressure sensor 520 or 520' may measure the pressure of the air flowing in the flow
path configured to connect the prefilter 215b or 215b' and the suction motor 214 or
214'. Further, the differential pressure sensor 500 or 500' may calculate the differential
pressure ΔP on the basis of the pressure measured by the first differential pressure
sensor 510 or 510' and the pressure measured by the second differential pressure sensor
520 or 520'.
[0397] The differential pressure ΔP may mean a difference (P2-P1) between a pressure P2,
which is measured by the second differential pressure sensor 520 or 520', and a pressure
P1 measured by the first differential pressure sensor 510 or 510'. Therefore, it is
possible to calculate a decrease in the suction force of the cleaner 200, and a degree
of contamination of the prefilter 215b or 215b' may be calculated.
[0398] That is, a degree of contamination of the prefilter 215b or 215b' may increase in
proportion to the usage time of the cleaner 200, and the differential pressure ΔP
may gradually increase as the degree of contamination of the prefilter 215b or 215b'
increases. Further, the suction force of the cleaner 200 may decrease as the differential
pressure ΔP increases.
[0399] In particular, in case that the differential pressure ΔP is equal to or higher than
a predetermined reference differential pressure, a rate of change in the differential
pressure ΔP over time may rapidly increase (see FIG. 25). Further, the rapid change
in the differential pressure ΔP may mean a rapid decrease in the suction force of
the cleaner 200.
[0400] Therefore, in case that the differential pressure ΔP is equal to or higher than a
predetermined reference differential pressure Pr, the operation of removing foreign
substances from the prefilter 215b or 215b' needs to be performed.
[0401] Therefore, in case that the differential pressure ΔP is equal to or higher than the
predetermined reference differential pressure Pr, the differential pressure sensor
500 or 500' may transfer information on the calculated differential pressure ΔP to
the control unit 400 of the cleaner station 100 and/or the control unit (not illustrated)
of the cleaner 200.
[0402] Specifically, in case that the calculated differential pressure ΔP is equal to or
higher than the preset reference differential pressure Pr, the differential pressure
sensor 500 or 500' may transmit a control instruction, which indicates that the operation
of removing foreign substances from the prefilter 215b or 215b' of the cleaner 200
needs to be performed, to the control unit 400 of the cleaner station 100. In this
case, when the cleaner 200 is coupled to the cleaner station 100, the control unit
400 instructs the cleaner 200 to perform the cleaner foreign substance removal step
S60 after the dust collecting step S50. Further, the control unit 400 may display,
on the display part 410, that the operation of cleaning the filter needs to be performed.
[0403] Alternatively, the differential pressure sensor 500 or 500' may transfer information
on the calculated differential pressure to the control unit 400 of the cleaner station
100. The control unit 400 compares the received information on the differential pressure
ΔP with the reference differential pressure Pr, and the control unit 400 may perform
control to remove foreign substances from the prefilter 215b or 215b' when the received
differential pressure ΔP is equal to or higher than the reference differential pressure
Pr. Further, the control unit 400 may display, on the display part 410, that the operation
of cleaning the filter needs to be performed.
[0404] Further, the differential pressure sensor 500 or 500' may transmit a control instruction,
which indicates that the operation of removing foreign substances from the prefilter
215b or 215b' needs to be performed, to the control unit (not illustrated) provided
in the cleaner 200. In this case, the control unit (not illustrated) of the cleaner
200 may display information, which indicates that the filter needs to be cleaned,
on a display (not illustrated) disposed on the main body 210 of the cleaner.
[0405] Therefore, it is possible to eliminate an inconvenience of the user having to periodically
disassemble the cleaner 200 or 200' and clean the prefilter 215b or 215b'.
[0406] In addition, in case that a degree of contamination of the prefilter 215b or 215b'
is high regardless of the usage period, the degree of contamination may be automatically
detected and notified to the user, and the prefilter 215b or 215b' may be automatically
cleaned.
[0407] In addition, because the prefilter 215b or 215b' is automatically cleaned, which
may prevent the decrease in the suction force of the cleaner 200 or 200' and reduce
the frequency with which the user increases an output of the suction motor 214 or
214' to increase the suction force and uses the suction motor 214 or 214'. As a result,
it is possible to increase the lifespan of the cleaner 200 or 200'.
[0408] Meanwhile, in case that the differential pressure ΔP calculated by the differential
pressure sensor 500 or 500' is less than a predetermined value, it may be determined
that the prefilter 215b or 215b' is not present. For example, in case that the differential
pressure ΔP calculated by the differential pressure sensor 500 or 500' is lower than
- 100 Pa, there is no pressure drop caused by the presence of the prefilter 215b or
215b'. Therefore, it may be determined that the prefilter 215b or 215b' is not present
in the cleaner 200, and the determination result may be notified to the user through
the display (not illustrated). It is possible to reduce the number of separate sensors
(e.g., Hall sensors) configured to detect the presence of the prefilter 215b or 215b'
through the above-mentioned control.
[0409] While the present disclosure has been described with reference to the specific embodiments,
the specific embodiments are only for specifically explaining the present disclosure,
and the present disclosure is not limited to the specific embodiments. It is apparent
that the present disclosure may be modified or altered by those skilled in the art
without departing from the technical spirit of the present disclosure.
[0410] All the simple modifications or alterations to the present disclosure fall within
the scope of the present disclosure, and the specific protection scope of the present
disclosure will be defined by the appended claims.