TECHNICAL FIELD
[0001] The invention relates to flavor inhalation devices and flavor inhalation systems
provided with the same.
BACKGROUND ART
[0002] Flavor inhalation devices for inhaling flavors or the like without burning material
have conventionally been known. Known as such flavor inhalation devices include, for
example, a smoking material heating device that forms aerosol by heating smoking material
consisting of tobacco that contains volatile components (see
JP 2018-522551 A). The smoking material heating device described in
JP 2018-522551 A includes a hollow cylinder-like heater.
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] An object of the invention is to provide a flavor inhalation device which provide
improved heating.
SOLUTION TO PROBLEM
[0005] The invention provides a flavor inhalation device comprising the features of claim
1 and a flavor inhalation system having the features of claim 14.
BRIEF DESCRIPTION OF DRAWINGS
[0006]
Fig. 1A is a perspective overall view of a flavor inhalation device according to the
present embodiment.
Fig. 1B is a perspective overall view of the flavor inhalation device according to
the present embodiment which holds a smoking article.
Fig. 2 is a cross-sectional view of a smoking article.
Fig. 3 is a cross-sectional view as viewed in a direction of an arrow 3-3 shown in
Fig. 1A.
Fig. 4 is a cross-sectional view of a heating assembly.
Fig. 5 is a side view of the heating assembly.
Fig. 6 is an enlarged cross-sectional view of a connecting part between the heating
assembly and an outer fin.
Fig. 7 is an enlarged schematic cross-sectional view of the heating assembly.
Fig. 8 schematically shows axial positional relationship between a base material portion
of the smoking article on one hand and the heating member and an inner tube of the
flavor inhalation device on the other in the flavor inhalation device of the present
embodiment.
DESCRIPTION OF EMBODIMENTS
[0007] Embodiments of the invention will be discussed with reference to the attached drawings.
Regarding the drawings discussed below, the same or equivalent constituent elements
will be provided with the same reference marks, and overlapping discussion will be
omitted.
[0008] Fig. 1A is a perspective overall view of a flavor inhalation device according to
the embodiment. Fig. 1B is a perspective overall view of the flavor inhalation device
according to the embodiment which holds a smoking article. A flavor inhalation device
10 according to the present embodiment is configured to generate aerosol containing
a flavor, for example, by heating a smoking article 110 (which is an example of a
flavor generating article) having a flavor source (which is an example of flavor generating
base material) that includes an aerosol source.
[0009] As illustrated in Figs. 1A and 1B, the flavor inhalation device 10 includes a top
housing 11A, a bottom housing 11B, a cover 12, a switch 13, and a lid portion 14.
The top housing 11A and the bottom housing 11B are connected together to form a housing
11 (second housing) located on an outermost side of the flavor inhalation device 10.
The housing 11 is of such a size as to fit in a user's hand. When using the flavor
inhalation device 10, the user can hold the flavor inhalation device 10 in his/her
hand and inhale the flavor.
[0010] The top housing 11A has an opening, not shown. The cover 12 is coupled to the top
housing 11A to close the opening. As illustrated in Fig. 1B, the cover 12 has an opening
12a into which the smoking article 110 can be inserted. The lid portion 14 is configured
to open/close the opening 12a of the cover 12. To be specific, the lid portion 14
is attached to the cover 12 and configured to be movable between a first position
for closing the opening 12a and a second position for opening the opening 12a along
a surface of the cover 12. The lid portion 14 thus can allow or restrict access of
the smoking article 110 to the inside of the flavor inhalation device 10 (an opening
of an outer fin 17 or an opening of a top cap 48, which will be discussed later).
[0011] The switch 13 is used to switch on and off the activation of the flavor inhalation
device 10. For example, if the user operates the switch 13 with the smoking article
110 inserted in the opening 12a as illustrated in Fig. 1B, electric power is supplied
from a power source, not shown, to a heating member, not shown, which makes it possible
to heat the smoking article 110 without burning the smoking article 110. The heating
of the smoking article 110 causes aerosol to evaporate from the aerosol source included
in the smoking article 110, and the flavor of the flavor source is taken into the
aerosol. The user can inhale the aerosol containing the flavor by sucking a portion
(which is illustrated in Fig. 1B) of the smoking article 110 which protrudes from
the flavor inhalation device 10. In the present specification, a longitudinal direction
of the flavor inhalation device 10 is a direction in which the smoking article 110
is inserted in the opening 12a.
[0012] The following discussion explains a configuration of the smoking article 110 used
in the flavor inhalation device 10 according to the present embodiment. Fig. 2 is
a cross-sectional view of the smoking article 110. According to an embodiment shown
in Fig. 2, the smoking article 110 includes a base material portion 110A including
filling 111 (which is an example of flavor generating base material) and first wrapping
paper 112 that wraps the filling 111, and a mouthpiece portion 110B that forms an
opposite end portion from the base material portion 1 10A. The base material portion
110A and the mouthpiece portion 110B are joined together using second wrapping paper
113 that is separate from the first wrapping paper 112. It is possible, however, to
use the first wrapping paper 112, instead of the second wrapping paper 113, to join
the base material portion 110A and the mouthpiece portion 110B.
[0013] The mouthpiece portion 110B in Fig. 2 includes a paper tube portion 114, a filter
portion 115, and a hollow segment portion 116 disposed between the paper tube portion
114 and the filter portion 115. The hollow segment portion 116 comprises, for example,
a filling layer including one or more hollow channels, and a plug wrapper that covers
the filling layer. The filling layer has a high fiber filling density. During inhalation,
therefore, air and aerosol flow only through the hollow channel and hardly flow in
the filling layer. If it is desired to repress a decrease in aerosol component which
is caused by filtration of the filter portion 115 in the smoking article 110, the
filter portion 115 is reduced in length, and the reduced amount is replaced with the
hollow segment portion 116, which is effective to increase a delivery amount of the
aerosol.
[0014] The mouthpiece portion 110B in Fig. 2 comprises three segments. According to the
present embodiment, however, the mouthpiece portion 110B may comprise one or two segments
or may comprise four or more segments. For example, it is possible to omit the hollow
segment portion 116 and arrange the paper tube portion 114 and the filter portion
115 adjacently to each other to form the mouthpiece portion 110B.
[0015] According to the embodiment illustrated in Fig. 2, the smoking article 110 preferably
has a longitudinal length ranging from 40 mm to 90 mm, more preferably from 50 mm
to 75 mm, and still more preferably from 50 mm to 60 mm. The smoking article 110 preferably
has a circumference ranging from 15 mm to 25 mm, more preferably from 17 mm to 24
mm, and still more preferably 20 mm to 23 mm. The smoking article 110 may include
the base material portion 110A having a length of 20 mm, the first wrapping paper
112 having a length of 20 mm, the hollow segment portion 116 having a length of 8
mm, and the filter portion 115 having a length of 7 mm. However, the length of each
of the aforementioned segments may be properly changed according to manufacturing
suitability, quality requirement, and the like.
[0016] According to the present embodiment, the filling 111 of the smoking article 110 may
contain an aerosol source that is heated at predetermined temperature and generates
aerosol. The aerosol source may be of any kind. Materials extracted from various natural
products and/or constituents thereof may be selected depending on an intended use.
Examples of the aerosol source include glycerin, propylene glycol, triacetin, 1,3-butanediol,
and composites thereof. Contained amount of the aerosol source in the filling 111
is not particularly limited as long as the aerosol source sufficiently generates aerosol.
From a perspective of provision of a good smoking flavor, the contained amount of
the aerosol source is generally 5% by weight or more, preferably 10% by weight or
more, and generally 50% by weight or less, preferably 20% by weight or less.
[0017] The filling 111 of the smoking article 110 according to the present embodiment may
contain shred tobacco as a flavor source. The shred tobacco may be made of any material,
and publicly-known materials including laminae and stems may be used. If the smoking
article 110 is 22 mm in circumference and 20 mm in length, the contained amount of
the filling 111 in the smoking article 110 ranges, for example, from 200 mg to 400
mg, preferably from 250 mg to 320 mg. The filling 111 has a moisture content, for
example, ranging from 8% by weight to 18% by weight, preferably from 10% by weight
to 16% by weight. The foregoing moisture content prevents a stain on wrapping paper
and improves a winding suitability in manufacture of the base material portion 110A.
There is no particular limitation in size and preparation method of the shred tobacco
used as the filling 111. For example, dried tobacco leaves may be used, which are
shredded into pieces each having a width ranging from 0.8 mm to 1.2 mm. It is also
possible to use dried tobacco leaves that are pulverized to have an average particle
diameter ranging from about 20 µm to about 200 µm to be uniformed, processed into
a sheet, and shredded into pieces each having a width ranging from 0.8 mm to 1.2 mm.
The leaves processed into a sheet may be gathered, instead of being shredded, to be
used as the filling 111. The filling 111 may contain one or more aroma chemicals.
The aroma chemicals may be of any kind. From a perspective of provision of a good
smoking flavor, however, menthol is preferable.
[0018] According to the present embodiment, the first wrapping paper 112 and the second
wrapping paper 113 of the smoking article 110 can be made of base paper having a basis
weight ranging, for example, from 20 gsm to 65 gsm, preferably from 25 gsm to 45 gsm.
The first wrapping paper 112 and the second wrapping paper 113 are not particularly
limited in thickness. From a perspective of rigidity, air permeability, and ease of
preparation in paper manufacturing, however, the first wrapping paper 112 and the
second wrapping paper 113 have a thickness ranging from 10 µm to 100 µm, preferably
from 20 µm to 75 µm, and more preferably from 30 µm to 50 µm.
[0019] According to the present embodiment, the first wrapping paper 112 and the second
wrapping paper 113 of the smoking article 110 may contain loading material. Contained
amount of the loading material may fall in a range from 10% by weight to 60% by weight
relative to total weight of the first wrapping paper 112 and the second wrapping paper
113, and preferably from 15% by weight to 45% by weight. According to the present
embodiment, the contained amount of the loading material preferably ranges from 15%
by weight to 45% by weight relative to the preferable basis weight range (from 25
gsm to 45 gsm). As the loading material, for example, calcium carbonate, titanium
dioxide, kaolin or the like may be used. Paper containing such loading materials provides
white light color that is preferable from a perspective of external appearance of
wrapping paper of the smoking article 110, and can maintain whiteness on a permanent
basis. If the wrapping paper contains a large amount of such loading materials, for
example, whiteness percentage of the wrapping paper in conformity with the ISO International
Standards can be maintained at 83% or more. Considering a utilitarian purpose of the
first wrapping paper 112 and the second wrapping paper 113 as wrapping paper for the
smoking article 110, the first wrapping paper 112 and the second wrapping paper 113
preferably have a tensile strength of 8 N/15 mm or higher. The tensile strength can
be increased by reducing the contained amount of the loading material. More specifically,
the tensile strength can be increased by reducing the contained amount of the loading
material less than the upper limit of the contained amount of the loading material
with respect to each of the basis weight ranges mentioned above.
[0020] The following discussion explains an internal structure of the flavor inhalation
device 10 illustrated in Figs. 1A and 1B. Fig. 3 is a cross-sectional view as viewed
in a direction of arrow 3-3 shown in Fig. 1A. As illustrated in Fig. 3, the flavor
inhalation device 10 includes a power source portion 20, a circuit portion 30, and
a heating portion 40 in an interior space of the housing 11. The circuit portion 30
includes a first circuit board 31 and a second circuit board 32 that is electrically
connected to the first circuit board 31. The first circuit board 31 is disposed, for
example, so as to extend in the longitudinal direction as illustrated in the figure.
The power source portion 20 and the heating portion 40 are thus separated by the first
circuit board 31. This represses transmission of the heat generated in the heating
portion 40 to the power source portion 20.
[0021] The second circuit board 32 is disposed between the power source portion 20 and the
switch 13 and extends in a direction orthogonal to the extending direction of the
first circuit board 31. The switch 13 is disposed adjacently to the second circuit
board 32. When the user presses down the switch 13, the switch 13 can partially contact
the second circuit board 32.
[0022] The first circuit board 31 and the second circuit board 32 include, for example,
a microprocessor or the like and are capable of controlling power supply from the
power source portion 20 to the heating portion 40. This allows the first circuit board
31 and the second circuit board 32 to control the heating of the smoking article 110
which is carried out by the heating portion 40.
[0023] The power source portion 20 includes a power source 21 that is electrically connected
to the first circuit board 31 and the second circuit board 32. The power source 21
may be, for example, a rechargeable or non-rechargeable battery. The power source
21 is electrically connected to the heating portion 40 through at least either one
of the first circuit board 31 and the second circuit board 32. This allows the power
source 21 to supply power to the heating portion 40 so as to properly heat the smoking
article 110. As illustrated in the figure, the power source 21 is disposed adjacently
to the heating assembly 41 in a direction orthogonal to the longitudinal direction
of the heating portion 40. This makes it possible to repress an increase of the longitudinal
length of the flavor inhalation device 10 even if the power source 21 is increased
in size.
[0024] The flavor inhalation device 10 further includes a terminal 22 that is connectable
to an external power source. The terminal 22 may be connected, for example, to a cable
of a micro USB or the like. If the power source 21 is a rechargeable battery, the
power source 21 can be charged by connecting the external power source to the terminal
22 to apply current from the external power source to the power source 21. It is also
possible to connect a data transmission cable of a micro USB or the like to the terminal
22 so that data associated to activation of the flavor inhalation device 10 and the
like may be sent to an external device.
[0025] The heating portion 40 includes a heating assembly 41 extending in the longitudinal
direction as illustrated in the figure. The heating assembly 41 comprises a plurality
of cylindrical members and forms a cylindrical body as a whole. The heating assembly
41 is configured to be capable of accommodating part of the smoking article 110 inside.
The heating assembly 41 has a function of defining a channel for air to be supplied
to the smoking article 110 and a function of heating the smoking article 110 from
an outer periphery thereof.
[0026] The bottom housing 11B is provided with a vent hole 15 (which is an example of an
air inlet) that allows air to enter the heating assembly 41. More specifically, the
vent hole 15 is in fluid communication with one end portion (end portion on the left
side in Fig. 3) of the heating assembly 41. The flavor inhalation device 10 includes
an attachable/detachable cap 16 at the vent hole 15. The cap 16 is configured to,
even in a position attached to the vent hole 15, allow air to enter the heating assembly
41 though the vent hole 15. The cap 16 may include, for example, a through hole, a
notch or the like, not shown. Since the cap 16 is attached to the vent hole 15, a
substance produced from the smoking article 110 inserted in the heating assembly 41
is prevented from falling outside the housing 11 through the vent hole 15.
[0027] The other end portion (end portion on the right side in Fig. 3) of the heating assembly
41 is in fluid communication with the opening 12a (which is an example of an air outlet)
illustrated in Fig. 1B. A substantially cylindrical outer fin 17 is provided between
the cover 12 with the opening 12a and the other end portion of the heating assembly
41. The outer fin 17 is engaged with a downstream end of the top cap 48 mentioned
later. When the smoking article 110 is inserted from the opening 12a of the cover
12 into the flavor inhalation device 10 as illustrated in Fig. 1B, the smoking article
110 passes through the outer fin 17, and at least the filling 111 (see Fig. 2) of
the smoking article 110 is disposed inside the heating assembly 41. In other words,
the outer fin 17 forms a part of an opening portion for accommodating the smoking
article 110. The outer fin 17 is preferably formed so that an opening located close
to the cover 12 (right side on Fig. 3) is larger than an opening located close to
the heating assembly 41 (left side on Fig. 3). This facilitates the insertion of the
smoking article 110 from the opening 12a into the outer fin 17. When the smoking article
110 is not inserted inside the heating assembly 41, the user can clean the inside
of the heating assembly 41 by inserting a tool such as a brush from the opening 12a
into the heating assembly 41. The cleaning tool can be inserted from the one end portion
(end portion on the left side in Fig. 3) of the heating assembly 41. In such a case,
the cap 16 is removed from the vent hole 15 of the flavor inhalation device 10.
[0028] If the user inhales from a portion of the smoking article 110 which protrudes from
the flavor inhalation device 10, that is, the filter portion 115 illustrated in Fig.
2, with the smoking article 110 inserted from the opening 12a in the flavor inhalation
device 10 as illustrated in Fig. 1B, air enters from the vent hole 15 into the heating
assembly 41. After entering in the heating assembly 41, the air passes through the
heating assembly 41 and reaches into the user's mouth together with the aerosol generated
from the smoking article 110. Accordingly, an end of the heating assembly 41 which
is close to the vent hole 15 is an upstream side, whereas an end of the heating assembly
41 which is close to the opening 12a (an end close to the outer fin 17) is a downstream
side.
[0029] A configuration of the heating assembly 41 illustrated in Fig. 3 will be now discussed.
Fig. 4 is a cross-sectional view of the heating assembly 41. Fig. 5 is a side view
of the heating assembly 41. The heating assembly 41 includes an inner tube 42 (which
is an example of a first cylindrical member), a heating member 43, aerogel 44 (which
is an example of heat insulating material), and an outer tube 45 (which is an example
of a second cylindrical member). The inner tube 42 is provided with a first opening
42a at one end in which the smoking article 110 can be inserted, and further provided
with a second opening 42b at the other end which forms an air inlet. According to
the present embodiment, the inner tube 42 has a cylindrical shape and is configured
to come into contact with at least a part of the smoking article 110 inserted from
the first opening 42a. The second opening 42b is located upstream of an air flow,
and the first opening 42a is located downstream of the air flow.
[0030] The outer tube 45 is so disposed as to enclose the inner tube 42, which forms a predetermined
space between the inner tube 42 and the outer tube 45. The heating member 43 may be
a flexible film heater that is fabricated, for example, by sandwiching a heat-generating
resistive element with two PI (polyimide) films or other like films. The heating member
43 is so disposed as to abut against the inner tube 42. To be more specific, in an
example illustrated in the figure, the heating member 43 is disposed on an outer peripheral
surface of the inner tube 42, and an inner surface of the heating member 43 contacts
an outer surface of the inner tube 42. Since the heating member 43 is disposed along
the outer peripheral surface of the inner tube 42, the heating member 43 is deformed
into a substantially cylindrical shape as a whole.
[0031] The heating assembly 41 further includes a first ring-like member 46 that circumferentially
extends between a downstream end portion of the inner tube 42 (end portion on the
first opening 42a side) and a downstream end portion of the outer tube 45 (end portion
close to the first opening 42a of the inner tube 42). The heating assembly 41 includes
a second ring-like member 47 that circumferentially extends between an upstream end
portion of the inner tube 42 (end portion on the second opening 42b side) and an upstream
end portion of the outer tube 45 (end portion close to the second opening 42b of the
inner tube 42). The first ring-like member 46 is tightly connected to the downstream
end portion of the inner tube 42 via a top cap 48 and a heat shrinkable tube 52 which
will be discussed later. The second ring-like member 47 is tightly connected to the
upstream end portion of the inner tube 42 via a bottom cap 50 and the heat shrinkable
tube 52 which will be discussed later. The first ring-like member 46 and the second
ring-like member are tightly connected to the outer tube 45. A sealed region 54 is
thus provided between the inner tube 42 and the outer tube 45. The sealed region 54
accommodates the heating member 43 and the aerogel 44.
[0032] Disposed between the heating member 43 and the aerogel 44 is the heat shrinkable
tube 52. The heat shrinkable tube 52 has a cylindrical shape and keeps the heating
member 43 in contact with the inner tube 42. More specifically, the heat shrinkable
tube 52 is thermally shrunk by being applied with heat while disposed in an outer
peripheral side of the heating member 43. The heat shrinkable tube 52 thus applies
stress to the heating member 43 so as to press the heating member 43 against the inner
tube 42. The heat shrinkable tube 52 may be made of thermoplastic resin, such as perfluoroalkoxy
fluoroplastics (PFA). According to the present embodiment, the heat shrinkable tube
52 is employed for the purpose of maintaining a state where the heating member 43
is in contact with the inner tube 42. Instead of the heat shrinkable tube 52, however,
any member that achieves the same purpose may be employed. For example, an elastic
tube or the like, instead of the heat shrinkable tube 52, is employable.
[0033] The inner tube 42 is preferably made of metal material, such as SUS, which has a
high heat conductivity. This facilitates transmission of heat of the heating member
43 to the entire inner tube 42, allowing the inner tube 42 to fulfill a function as
heating means. The outer tube 45 may be made, for example, of the same metal material
as the inner tube 42. Since the aerogel 44 is disposed between the heating member
43 and the outer tube 45, the heat generated from the heating member 43 is difficult
to transmit to the outer tube 45. According to the present embodiment, the aerogel
44 is employed to insulate the heat generated from the heating member 43. The aerogel
44 may be made of aerogel materials of various kinds including silica aerogel, carbon
aerogel, alumina aerogel, and the like. Instead of aerogel, other insulating materials
also may be used. Such insulating materials include, for example, fiber-based heat
insulating material, such as glass wool and rock wool, foam-based heat insulating
material, such as urethane foam and phenol foam. It is also possible to vacuumize
the sealed region 54 to form a vacuum insulating space. If the aerogel 44 is used
as heat insulating material, the aerogel 44 preferably occupies a cubic volume ranging
from 85% to 100% of capacity of the sealed region 54. This represses air bubble incorporation
in the sealed region 54 and thus prevents the transmission of heat of the heating
member 43, the inner tube 42 and the like to the outer tube 45 through air bubbles.
If incorporated in the sealed region 54, air bubbles freely move depending on a position
of the heating assembly 41 and might transmit the heat.
[0034] The heating assembly 41 further includes the top cap 48 and the bottom cap 50. The
top cap 48 and the bottom cap 50 may be made, for example, of resin material. The
top cap 48 is a cylindrical member having an interior space in communication with
the first opening 42a of the inner tube 42. The top cap 48 is so configured that the
smoking article 110 can be inserted therein. As illustrated in Figs. 4 and 5, the
top cap 48 is connected to the downstream end of the inner tube 42 (end portion on
the first opening 42a side). The top cap 48 is provided with one or more convex portions
48a in an inner peripheral surface thereof. The convex portions 48a are circumferentially
spaced at regular intervals. The present embodiment includes four convex portions
48a that are provided in the inner peripheral surface of the top cap 48. The convex
portions 48a provide frictional resistance to the smoking article 110 inserted in
the top cap 48 to engage the smoking article 10. The convex portions 48a thus repress
an accidental slip of the smoking article 110 from the flavor inhalation device 10.
[0035] The bottom cap 50 is an elongated cylindrical member that includes a downstream end
50a connected to the upstream end (second opening 42b-side end portion) of the inner
tube 42 and an upstream end 50b on an opposite side from the downstream end 50a. The
bottom cap 50 forms an inner channel that introduces air toward the second opening
42b of the inner tube 42. The upstream end 50b (end portion on a lower side in the
figure) of the bottom cap 50 is disposed closely or adjacently to the vent hole 15
illustrated in Fig. 3. Air from the vent hole 15 may flow from the upstream end 50b
to the downstream end 50a of the bottom cap 50, pass through the inner tube 42 and
the top cap 48, and reach into the user's mouth. In other words, the bottom cap 50,
the inner tube 42, and the top cap 48 form an air channel 70 that brings the vent
hole 15 and the opening 12a of the cover 12 into airy communication with each other.
[0036] A connecting part between the heating assembly 41 and the outer fin 17 will be now
discussed in detail. Fig. 6 is an enlarged cross-sectional view of the connecting
part between the heating assembly 41 and the outer fin 17. As illustrated in Fig.
6, a hollow rubber material 24 is provided in a connecting part between the outer
fin 17 and the top cap 48. To be specific, the upstream end (first opening 42a-side
end portion) of the outer fin 17 encloses at least a partial outer periphery of the
top cap 48, or more specifically, an outer periphery of a downstream end of the top
cap 48. The upstream end of the outer fin 17 has an inner diameter larger than an
outer diameter of the downstream end of the inner tube 42 to accommodate the downstream
end of the top cap 48. The outer fin 17 includes an accommodating portion 17a for
accommodating the rubber material 24. Specifically, a predetermined space is formed
between the accommodating portion 17a of the outer fin 17 and an outer surface of
the top cap 48. The rubber material 24 has a ring-like shape and circumferentially
extends between an outer peripheral surface of the top cap 48 and an inner peripheral
surface of the outer fin 17. The space between the top cap 48 and the outer fin 17
is thus sealed. The rubber material 24 may have a solid structure, instead of the
hollow structure.
[0037] The following discussion explains relative positional relationship of the inner tube
42, the heating member 43, the aerogel 44, the outer tube 45, the top cap 48, the
bottom cap 50, and the heat shrinkable tube 52. Fig. 7 is an enlarged schematic cross-sectional
view of the heating assembly 41. Fig. 7 is a view for explaining the relative positional
relationship of constituent elements of the heating assembly 41, so that concrete
shapes, dimensions, and the like of the constituent elements may differ from actuality.
In Fig. 7, the upstream side (lower side on the figure) of the bottom cap 50 is omitted.
[0038] As illustrated, the upstream end (end portion on a side close to the first opening
42a) of the top cap 48 encloses an outer periphery of the downstream end (first opening
42a-side end portion) of the inner tube 42. In other words, the upstream end of the
top cap 48 has an inner diameter larger than the outer diameter of the downstream
end of the inner tube 42 to accommodate the downstream end of the inner tube 42. A
connecting part of an inner surface of the top cap 48 and a connecting part of an
outer surface of the inner tube 42 are sealed together, for example, with adhesive
or the like. The connecting parts are thus configured to keep gas or aerosol from
passing through space between the top cap 48 and the inner tube 42. The downstream
end (first opening 42a-side end portion) of the heat shrinkable tube 52 encloses an
outer periphery of an upstream end of the top cap 48. The heat shrinkable tube 52
is in tight contact with the upstream end of the top cap 48. As mentioned, the heating
assembly 41 includes axially overlapping regions between the top cap 48 and the inner
tube 42 and between the top cap 48 and the heat shrinkable tube 52. The overlapping
regions are in tight contact with each other or sealed together. This improves sealability
between the top cap 48 and the inner tube 42 and between the top cap 48 and the heat
shrinkable tube 52.
[0039] The downstream end 50a (end portion on a side close to the second opening 42b) of
the bottom cap 50 encloses an outer periphery of the upstream end (second opening
42b-side end portion) of the inner tube 42. That is, the downstream end 50a of the
bottom cap 50 has an inner diameter larger than an outer diameter of the upstream
end of the inner tube 42 to accommodate the upstream end of the inner tube 42. A connecting
part of the inner surface of the bottom cap 50 and a connecting part of the outer
surface of the inner tube 42 are bonded together, for example, with adhesive. The
connecting parts are configured to keep gas or aerosol from passing through space
between the bottom cap 50 and the inner tube 42. The upstream end (second opening
42b-side end portion) of the heat shrinkable tube 52 encloses an outer periphery of
the downstream end 50a of the bottom cap 50. The heat shrinkable tube 52 is in tight
contact with the downstream end 50a of the bottom cap 50. As mentioned, the heating
assembly 41 includes axially overlapping regions between the bottom cap 50 and the
inner tube 42 and between the bottom cap 50 and the heat shrinkable tube 52. The overlapping
regions are in tight contact with each other or sealed together. This improves sealability
between the bottom cap 50 and the inner tube 42 and between the bottom cap 50 and
the heat shrinkable tube 52.
[0040] As illustrated, the top cap 48, the inner tube 42, and the bottom cap 50 are arranged
in an axial direction, and every two adjacent elements are airtightly connected to
form a tubular assembly having a sealed structure. A joint portion between the top
cap 48 and an inner tube cap and a joint portion between the inner tube 42 and the
bottom cap 50 in the tubular assembly may have a sealed structure that bears a negative
pressure in a range from 40 kPa to 60 kPa based on atmospheric air pressure. Especially,
each of the joint portions preferably has a sealed structure that bears a negative
pressure in a range from 45 kPa to 55 kPa. It is preferable that each of the joint
portions typically should have a negative pressure of 50 kPa.
[0041] Whether each of the joint portions has the desired sealed structure can tested, for
example, by the following method. First, the opening of either the top cap 48 or the
bottom cap 50 is closed, and air is pumped from the opening of the other cap using
a vacuum pump to create negative pressure in the tubular assembly. The pumping is
suspended at a time point when the negative pressure in the tubular assembly reaches
a desired value (50 kPa, for example). The tubular assembly is then left standing
for a predetermined amount of time, and thereafter, a pressure change in the tubular
assembly is measured. If the pressure change at the time of this measurement is smaller
than a predetermined threshold value, it is judged that each of the joint portions
has desired sealability. Duration in which the tubular assembly is left standing after
the suspension of the pumping is 3 seconds, for example, and the threshold value of
the pressure change is 2.3 kPa.
[0042] The bottom cap 50 includes a small diameter portion 50c having a smaller inner diameter
than the inner tube 42. A portion of the bottom cap 50 which encloses the outer periphery
of the upstream end of the inner tube 42 and the small diameter portion 50c form an
engaging portion 50d having a stepped shape. In other words, the engaging portion
50d is a surface substantially orthogonal to an axial direction of the inner tube
42. As illustrated, the upstream end of the inner tube 42 is disposed to abut against
the engaging portion 50d. The small diameter portion 50c is designed to have a diameter
of such size that a tip end portion of the smoking article 110 abuts against the engaging
portion 50d when the smoking article 110 is inserted from the first opening 42a. The
smoking article 110 thus can be positioned.
[0043] As illustrated, the downstream end (first opening 42a-side end portion) and the upstream
end (second opening 42b-side end portion) of the inner tube 42 are configured to protrude
outside the outer tube 45. As illustrated, the heating member 43 is disposed to fit
between the upstream and downstream ends of the outer tube 45 in the axial direction.
In other words, the heating member 43 is configured so as not to contact the upstream
end of the inner tube 42 which protrudes outside the outer tube 45. This makes the
upstream end of the inner tube 42 lower in temperature than an axially central portion
of the inner tube 42. Consequently, it is possible to repress the heating of the tip
end portion of the smoking article 110 in a state where the smoking article 110 is
inserted from the first opening 42a to abut against the engaging portion 50d. Aerosol
is thus prevented from being unintentionally generated from the tip end of the smoking
article. The tip end portion of the smoking article 110 has relatively low temperature,
which stimulates condensation and collection of aerosol in the tip end portion of
the smoking article 110. This makes it possible to prevent the aerosol generated on
the downstream side from flowing back through the air channel 70.
[0044] The heat shrinkable tube 52 is substantially equal in axial length to the inner tube
42. The heat shrinkable tube 52 is longer than the heating member 43 in the axial
direction, and the heating member 43 is located between the upstream and downstream
ends of the heat shrinkable tube 52. The heat shrinkable tube 52 thus can cover the
entire heating member 43 and cause the heating member 43 to uniformly contact the
inner tube 42. The aerogel 44 axially extends at least between the upstream end and
a downstream end of the heating member 43. This makes it possible to efficiently insulate
the heat generated from the heating member 43.
[0045] The upstream end (end portion on a side close to the first opening 42a) of the top
cap 48 is located upstream (lower side on the figure) from the downstream end (end
portion on a side close to the first opening 42a) of the outer tube 45. The downstream
end 50a of the bottom cap 50 is located outside the outer tube 45. The upstream end
(end portion on a side close to the second opening 42b) of the heat shrinkable tube
52 protrudes outside the outer tube 45 and encloses the outer periphery of the bottom
cap 50 as described above.
[0046] The first ring-like member 46 and the second ring-like member 47 are in substantial
contact with the inner tube 42 and the outer tube 45. If the first ring-like member
46 and the second ring-like member 47 are made of material having a high heat conductivity,
therefore, much of the heat of the inner tube 42 might be transmitted through the
first ring-like member 46 and the second ring-like member 47 to the outer tube 45.
According to the present embodiment, the first ring-like member 46 and the second
ring-like member 47 may be made of material having a lower heat conductivity than
the inner tube 42 and the outer tube 45. More specifically, the first ring-like member
46 and the second ring-like member 47 may be made, for example, of resin, such as
UV-curing resin or ultraviolet-curing resin. This represses the heat transmission
from the inner tube 42 to the outer tube 45.
[0047] The heating assembly 41 includes a heater tail portion 56 that electrically connects
the heating member 43 to the circuit portion 30 (which is an example of a control
portion) illustrated in Fig. 3. As illustrated in Fig. 7, at least a part of the heater
tail portion 56 extends along the outer surface of the inner tube 42 and an outer
surface of the bottom cap 50 to protrude outside the sealed region 54.
[0048] The inner diameter of the bottom cap 50 may be fixed from the downstream end 50a
to the upstream end 50b. The bottom cap 50 may have a tapered inner surface, and the
inner diameter of the bottom cap 50 accordingly may be increased from the downstream
end 50a toward the upstream end 50b. A ratio of Dc to Dmax (Dc/Dmax) ranges, for example,
from 1.4 to 2.34, where a largest inner diameter of the bottom cap 50 is Dmax, and
the inner diameter of the inner tube 42 is Dc. The ratio of Dc to Dmax preferably
ranges from 1.56 to 2.01 and is typically 1.75. Therefore, if the inner diameter Dc
of the inner tube 42 is 7.00 mm, a largest diameter Dmax of the bottom cap 50 ranges,
for example, from 2.99 mm to 4.99 mm, preferably from 3.49 mm to 4.49 mm, and is typically
3.99 mm. When the smoking article 110 has a diameter close to the inner diameter of
the inner tube 42, if the largest diameter of the bottom cap 50 and the largest inner
diameter of the inner tube 42 fall in the aforementioned ranges, the tip end portion
of the smoking article 110 is reliably held by the engaging portion 50d of the bottom
cap 50, and the air channel 70 is sufficiently secured at the same time. The diameter
of the bottom cap 50 here includes the inner diameter of the small diameter portion
50c except for an inner diameter of a portion of the bottom cap 50 which encloses
the inner tube 42.
[0049] The following discussion explains positional relationship between the smoking article
110 and the heating assembly 41 in a state where the smoking article 110 is inserted
in the flavor inhalation device 10. Fig. 8 schematically shows axial positional relationship
between the base material portion 110A of the smoking article 110 on one hand and
the heating member 43 and the inner tube 42 of the flavor inhalation device 10 on
the other hand in the flavor inhalation device 10 of the present embodiment. The axis
here means a central axis of the first opening 42a in the flavor inhalation device
10. When the smoking article 110 is inserted in the first opening 42a, the axis and
a central axis of the smoking article 110 partially overlap each other.
[0050] If axial length of the heating member 43 is D0, and axial length of the base material
portion 110A of the smoking article 110 is L0, the length D0 may be reduced to be
shorter than the length L0 (D0<L0). A ratio of the length D0 to the length L0 (D0/L0)
may range 0.70 to 0.90, preferably from 0.75 to 0.85, and may be typically 0.80. When
the length L0 of the base material portion 110A is 20 mm, therefore, the length D0
of the heating member 43 ranges from 14 mm to 18 mm, preferably from 15 mm to 17 mm,
and may be typically 16 mm. If the ratio of the length D0 to the length L0 (D0/L0)
is set in the aforementioned range, a desired aerosol creation amount can be achieved,
and at the same time, the heating member 43 can be reduced in size in a length direction.
[0051] Referring to Fig. 8, an upstream end of the base material portion 110A may protrude
upstream further than an upstream end of the heating member 43 by length D1. The terms
"upstream" and "downstream" respectively correspond to the upstream and downstream
of an air flow passing through the air channel 70 in response to the user's inhaling
action (see Fig. 4). A protruding portion of the base material portion 110A which
protrudes from the heating member 43 does not include the heating member 43 on a radially
outer side thereof, so that the protruding portion can have inner temperature slightly
lower than other portions of the base material portion 110A. This represses aerosol
creation at the upstream end of the base material portion 110A and in the vicinity
thereof. It is then possible to prevent the aerosol generated at the upstream end
of the base material portion 110A and in the vicinity thereof from being condensed
in the air channel or flowing backward through the air channel to leak outside the
device. A ratio of protrusion length D1 to entire length L0 of the base material portion
110A (D1/L0) ranges from 0.25 to 0.40, preferably from 0.30 to 0.35, and may be typically
0.325. If the entire length L0 of the base material portion 110A is 20 mm, therefore,
the protrusion length D1 ranges from 5 mm to 8 mm, preferably from 6 mm to 7 mm, and
may be typically 6.5 mm. The protrusion length D1 here may also be referred to as
an axial distance between the upstream end of the heating member 43 and the upstream
end of the inner tube 42. If the ratio of the protrusion length D1 to the length L0
(D1/L0) is set in the aforementioned range, it is possible to repress aerosol creation
at the upstream end of the base material portion 110A and in the vicinity thereof,
and at the same time, achieve sufficient aerosol creation in the other portions of
the base material portion 110A.
[0052] Referring to Fig. 8, the downstream end of the heating member 43 may protrude downstream
further than the downstream end of the base material portion 110A by length D2. This
makes it possible to sufficiently heat the downstream end of the base material portion
110A and a portion in the vicinity thereof, which prevents a deficiency of aerosol
creation amount and generation of aerosol condensation at the downstream end of the
base material portion 110A and the portion in the vicinity thereof. A ratio of protrusion
length D2 of the heating member 43 to the length L0 of the base material portion 110A
(D2/L0) ranges from 0.075 to 0.175, preferably from 0.1 to 0.15, and may be typically
0.125. Therefore, if the length L0 of the base material portion 110A is 20 mm, the
protrusion length D2 of the heating member 43 may range from 1.5 mm to 3.5 mm, preferably
from 2 mm to 3 mm, and may be typically 2.5 mm. If the ratio of the protrusion length
D2 to the length L0 (D2/L0) is set in the aforementioned range, it is possible to
achieve sufficient aerosol creation at the downstream end of the base material portion
110A and in the vicinity thereof, and at the same time, repress an increase in size
of the heating member 43 in the length direction.
[0053] An axial position of the upstream end of the inner tube 42 and an axial position
of the upstream end of the base material portion 110A may more or less coincide with
each other. Like the downstream end of the heating member 43, the downstream end of
the inner tube 42 may protrude downstream further than the downstream end of the base
material portion1 10A by length D3. This makes it possible to heat the upstream end
of the paper tube portion 114 and a portion in the vicinity thereof as well as the
downstream end of the base material portion 110A and the portion in the vicinity thereof.
This prevents the aerosol generated from the base material portion 110A from being
excessively cooled and condensed at the upstream end of the paper tube portion 114
and in the vicinity thereof. A ratio of protrusion length D3 of the inner tube 42
to the protrusion length D2 of the heating member 43 (D3/D2) ranges from 2.6 to 3.4,
preferably from 2.8 to 3.2, and may be typically 3.0. Therefore, if the protrusion
length D2 of the heating member 43 is 2.5 mm, the protrusion length D3 of the inner
tube 42 ranges from 6.5 mm to 8.5 mm, preferably from 7.0 mm to 8.0 mm, and may be
typically 7.5 mm. If the ratio of the protrusion length D3 to the protrusion length
D2 (D3/D2) is set in the aforementioned range, it is possible to prevent the aerosol
from being condensed at the upstream end of the paper tube portion 114 and in the
vicinity thereof, and at the same time, repress an increase in size of the heating
member 43 in the length direction.
[0054] The embodiments according to the invention have been discussed. The invention, however,
does not necessarily have to be made according to the above-described embodiments.
The invention may be modified in various ways in a scope of the claims and the technical
ideas discussed in the specification and drawings. Any shape and material that provide
the operation and advantageous effects of the invention are in the scope of technical
ideas of the invention even if there is no direct reference to such a shape and material
in the specification and drawings.
[0055] Several embodiments disclosed in the present specification are described below.
[0056] According to a first embodiment, a heating assembly is provided, which comprises
a first cylindrical member provided in one end with a first opening, in which a flavor
generating article can be inserted, and in the other end with a second opening that
forms an air inlet; a heating member; and heat insulating material. The heating assembly
further comprises a second cylindrical member disposed to enclose the first cylindrical
member. A sealed region is provided between the first cylindrical member and the second
cylindrical member. The heating member and the heat insulating material are accommodated
in the sealed region.
[0057] According to a second embodiment, in the heating assembly of the first embodiment,
the heating member abuts against the first cylindrical member, and the first cylindrical
member is made of metal material.
[0058] According to a third embodiment, in the heating assembly of the first or second embodiment,
the heating member is provided in an outer peripheral side of the first cylindrical
member. First resin material is provided between the heating member and the heat insulating
material. The first resin material applies stress to the heating member so as to press
the heating member against the first cylindrical member.
[0059] According to a fourth embodiment, in the heating assembly of the third embodiment,
the first resin material is thermally shrunk and thus applies stress to the heating
member so as to press the heating member against the first cylindrical member.
[0060] According to a fifth embodiment, in the heating assembly of the third or fourth embodiment,
an upstream end of the first resin material which is close to the second opening protrudes
outside the second cylindrical member.
[0061] According to a sixth embodiment, in the heating assembly of the fifth embodiment,
the heating assembly comprises a third cylindrical member including an interior space,
in which the flavor generating article can be inserted, the interior space being in
communication with the first opening of the first cylindrical member. The third cylindrical
member is connected to a downstream end of the first cylindrical member which is located
on the first opening side. A downstream end of the first resin material which is close
to the first opening, encloses an outer periphery of an upstream end of the third
cylindrical member which is connected to the first opening.
[0062] According to a seventh embodiment, in the heating assembly of the sixth embodiment,
the upstream end of the third cylindrical member encloses an outer periphery of the
downstream end of the first cylindrical member.
[0063] According to an eighth embodiment, in the heating assembly of any one of the third
to seventh embodiments, the first resin material is substantially equal in axial length
to the first cylindrical member.
[0064] According to a ninth embodiment, in the heating assembly of any one of the third
to eighth embodiments, the first resin material is longer than the heating member
in an axial direction, and the heating member is located between an upstream end of
the first resin material which is close to the second opening and a downstream end
of the first resin material which is close to the first opening.
[0065] According to a tenth embodiment, in the heating assembly of any one of the thirst
to ninth embodiments, the heating assembly comprises a fourth cylindrical member connected
to an upstream end of the first cylindrical member which is located on the second
opening side, and forms an inner channel that introduces air toward the second opening
of the first cylindrical member. An upstream end of the first resin material which
is close to the second opening, encloses an outer periphery of the fourth cylindrical
member.
[0066] According to an 11th embodiment, in the heating assembly of the tenth embodiment,
a downstream end of the fourth cylindrical member which is close to the second opening
encloses an outer periphery of the upstream end of the first cylindrical member.
[0067] According to a 12th embodiment, in the heating assembly of any one of the first to
11th embodiments, the upstream end of the first cylindrical member which is located
on the second opening side and the downstream end of the first cylindrical member
which is located on the first opening side protrude outside the second cylindrical
member. The heating member fits between the upstream end of the second cylindrical
member which is close to the second opening and the downstream end of the second cylindrical
member which is close to the first opening in an axial direction.
[0068] According to a 13th embodiment, in the heating assembly of any one of the first to
12th embodiments, the heat insulating material axially extends at least between the
upstream end of the heating member which is close to the second opening and the downstream
end of the heating member which is close to the first opening.
[0069] According to a 14th embodiment, in the heating assembly of any one of the first to
13th embodiments, the heating assembly comprises a ring-like member extending in a
circumferential direction between an end portion of the first cylindrical member which
is located on the first opening side and an end portion of the second cylindrical
member which is close to the first opening, and between an end portion of the first
cylindrical member which is located on the second opening side and an end portion
of the second cylindrical member which is close to the second opening.
[0070] According to a 15th embodiment, in the heating assembly of the 14th embodiment, the
ring-like member is made of material having a lower heat conductivity than the first
cylindrical member and the second cylindrical member.
[0071] According to a 16th embodiment, in the heating assembly of any one of the first to
15th embodiments, the heat insulating material includes aerogel.
[0072] According to a 17th embodiment, in the heating assembly of the 16th embodiment, a
cubic volume of the heat insulating material ranges from 85% to 100% of capacity of
the sealed region.
[0073] According to an 18th embodiment, in the heating assembly of any one of the first
to 17th embodiments, the heating assembly includes a heater tail portion that electrically
connects the heating member to a control portion. At least a part of the heater tail
portion extends along the outer surface of the first cylindrical member to protrude
outside the sealed region.
[0074] According to a 19th embodiment, in the heating assembly of any one of the first to
18th embodiments, the heating member is so configured to heat the flavor generating
article. D0/L0 ranges from 0.7 to 0.9, where L0 is axial length of flavor generating
base material of the flavor generating article, and D0 is axial length of the heating
member.
[0075] According to a 20th embodiment, in the heating assembly of the 19th embodiment, D0/L0
ranges from 0.75 to 0.85.
[0076] According to a 21st embodiment, in the heating assembly of any one of the first to
20th embodiments, the heating member is configured to heat the flavor generating article.
D1/L0 ranges from 0.25 to 0.40, where L0 is axial length of flavor generating base
material of the flavor generating article, and D1 is an axial distance between an
upstream end of the heating member and an upstream end of the first cylindrical member.
[0077] According to a 22nd embodiment, in the heating assembly of the 21st embodiment, D1/L0
ranges from 0.30 to 0.35.
[0078] According to a 23rd embodiment, in the heating assembly of any one of the first to
22nd embodiments, in a state where the flavor generating article is accommodated inside
the first cylindrical member so that an upstream end of the flavor generating article
and an upstream end of the first cylindrical member coincide with each other in an
axial direction, a downstream end of the heating member is located downstream from
a downstream end of flavor generating base material of the flavor generating article.
D2/L1 ranges from 0.075 to 0.175, where D2 is an axial distance between the downstream
end of the heating member and the downstream end of the flavor generating base material
of the flavor generating article, and L1 is axial length of the flavor generating
base material of the flavor generating article.
[0079] According to a 24th embodiment, in the heating assembly of the 23rd embodiment, D2/L1
ranges from 0.1 to 0.15.
[0080] According to a 25th embodiment, in the heating assembly of any one of the first to
23rd embodiments, in a state where the flavor generating article is accommodated inside
the first cylindrical member so that an upstream end of the flavor generating article
and an upstream end of the first cylindrical member coincide with each other in an
axial direction, a downstream end of the heating member and a downstream end of the
first cylindrical member are located downstream from a downstream end of a flavor
generating base material of the flavor generating article, and the downstream end
of the first cylindrical member is located downstream from the downstream end of the
heating member. D3/D2 ranges from 2.6 to 3.4, where D2 is an axial distance between
the downstream end of the heating member and the downstream end of the flavor generating
base material of the flavor generating article, and D3 is an axial distance between
the downstream end of the first cylindrical member and the downstream end of the flavor
generating base material of the flavor generating article.
[0081] According to a 26th embodiment, in the heating assembly of the 25th embodiment, D3/D2
ranges from 2.8 to 3.2.
[0082] According to a 27th embodiment, a flavor inhalation device is provided, which comprises
the heating assembly of any one of the first to 26th embodiments.
[0083] According to a 28th embodiment, a flavor inhalation device is provided, which comprises
an air channel for providing airy communication between an air inlet and an air outlet.
The air channel comprises a first hollow tube that forms a part of an opening portion
for receiving a flavor source from outside; a second hollow tube that forms a part
of a heating assembly; and a third hollow tube comprising an engaging portion for
positioning the flavor source. The third hollow tube, the second hollow tube, and
the first hollow tube are arranged in the order named in a direction from the air
inlet toward the air outlet. The first hollow tube and the second hollow tube have
an overlapping region in a longitudinal direction, and the second hollow tube and
the third hollow tube have an overlapping region in a longitudinal direction. The
overlapping regions are both sealed.
[0084] According to a 29th embodiment, in the flavor inhalation device of the 28th embodiment,
the second hollow tube has a cylindrical shape.
[0085] According to a 30th embodiment, in the flavor inhalation device of the 28th or 29th
embodiment, the second hollow tube is configured to accommodate the flavor source
inside and contact at least a part of the flavor source.
[0086] According to a 31st embodiment, in the flavor inhalation device of any one of the
28th to 30th embodiments, the first hollow tube includes an accommodating portion
in the overlapping region, the accommodating portion being capable of accommodating
a downstream end of the second hollow tube and having an inner diameter larger than
an outer diameter of a downstream end of the second hollow tube.
[0087] According to a 32nd embodiment, in the flavor inhalation device of any one of the
28th to 31st embodiments, the third hollow tube includes an accommodating portion
in the overlapping region, the accommodating portion being capable of accommodating
an upstream end of the second hollow tube and having an inner diameter larger than
an outer diameter of an upstream end of the second hollow tube.
[0088] According to a 33rd embodiment, in the flavor inhalation device of any one of the
28th to 32nd embodiments, the third hollow tube includes a first flavor source engaging
portion in a region other than the overlapping region, the first flavor source engaging
portion having an inner diameter smaller than an inner diameter of the second hollow
tube.
[0089] According to a 34th embodiment, in the flavor inhalation device of any one of the
28th to 33rd embodiments, the flavor inhalation device includes a fourth hollow tube
disposed to enclose the second hollow tube. An upstream end of the fourth hollow tube
encloses a downstream end of the third hollow tube, and or alternatively, a downstream
end of the fourth hollow tube encloses an upstream end of the first hollow tube.
[0090] According to a 35th embodiment, in the flavor inhalation device of any one of the
28th to 34th embodiments, a contact portion in the overlapping region between an inner
surface of the first hollow tube and an outer surface of the second hollow tube is
joined together with adhesive.
[0091] According to a 36th embodiment, in the flavor inhalation device of any one of the
28th to 35th embodiments, a contact portion in the overlapping region between an outer
surface of the second hollow tube and an inner surface of the third hollow tube are
joined together with adhesive.
[0092] According to a 37th embodiment, in the flavor inhalation device of any one of the
28th to 36th embodiments, the flavor inhalation device includes a housing configured
to accommodate at least a part of each of the first hollow tube, the second hollow
tube, and the third hollow tube. The housing includes an inlet in communication with
inside of the third hollow tube. An end portion of the third hollow tube, other than
the end portion including the overlapping region with the second hollow tube, is disposed
adjacently to the inlet of the housing.
[0093] According to a 38th embodiment, in the flavor inhalation device of any one of the
28th to 37th embodiments, the first hollow tube is provided on an inner surface with
a second flavor source engaging portion for engaging the flavor source.
[0094] According to a 39th embodiment, in the flavor inhalation device of any one of the
28th to 38th embodiments, the second hollow tube is made of metal material, and the
first hollow tube and the third hollow tube are made of resin material.
[0095] According to a 40th embodiment, in the flavor inhalation device of any one of the
28th to 39th embodiments, the flavor inhalation device includes a sleeve member provided
with an opening. The sleeve member forms a part of the opening portion.
[0096] According to a 41st embodiment, in the flavor inhalation device of the 40th embodiment,
an end portion of the first hollow tube, other than the end portion including the
overlapping region with the second hollow tube, is engaged with the sleeve member.
[0097] According to a 42nd embodiment, in the flavor inhalation device of the 41st embodiment,
a hollow rubber material is provided to an engaging end portion of the sleeve member
and of the first hollow tube.
[0098] According to a 43rd embodiment, in the flavor inhalation device of the 42nd embodiment,
the sleeve member includes an accommodating portion for accommodating the rubber material.
[0099] According to a 44th embodiment, in the flavor inhalation device of any one of the
40th to 43rd embodiments, the sleeve member has an inner diameter larger than an outer
diameter of the first hollow tube. The sleeve member encloses at least a part of the
first hollow tube.
[0100] According to a 45th embodiment, in the flavor inhalation device of any one of the
40th to 44th embodiments, the flavor inhalation device includes a movable lid member
for allowing or restricting access of the flavor source to the opening of the sleeve
member or an inner wall portion of the first hollow tube.
[0101] According to a 46th embodiment, in the flavor inhalation device of any one of the
28th to 45th embodiments, the second hollow tube defines a part of a space accommodating
a heating member for heating the flavor source.
[0102] According to a 47th embodiment, in the flavor inhalation device of any one of the
28th to 46th embodiments, Sc/Smax ranges from 1.4 to 2.34, where Smax is a largest
inner diameter of the third hollow tube, and Sc is a largest outer diameter of the
flavor source.
[0103] According to a 48th embodiment, in the flavor inhalation device of the 47th embodiment,
Sc/Smax ranges 1.56 to 2.01.
REFERENCE SIGN LIST
[0104]
- 10
- Flavor inhalation device
- 11
- Housing
- 12
- Cover
- 12a
- Opening
- 14
- Lid portion
- 15
- Vent hole
- 16
- Cap
- 17
- Outer fin
- 17a
- Accommodating portion
- 21
- Power source
- 24
- Rubber material
- 30
- Circuit portion
- 41
- Heating assembly
- 42
- Inner tube
- 43
- Heating member
- 44
- Aerogel
- 45
- Outer tube
- 46
- First ring-like member
- 47
- Second ring-like member
- 48
- Top cap
- 50
- Bottom cap
- 50c
- Small diameter portion
- 50d
- Engaging portion
- 52
- Heat shrinkable tube
- 54
- Sealed region
- 56
- Heater tail portion
- 70
- Air channel
- 110
- Smoking article
- 111
- Filling
[0105] The following numbered paragraphs provide further embodiments.
- 1. A heating assembly comprising a first cylindrical member provided in one end with
a first opening, in which a flavor generating article can be inserted, and in the
other end with a second opening that forms an air inlet; a heating member; and heat
insulating material,
the heating assembly further comprising a second cylindrical member disposed to enclose
the first cylindrical member,
wherein a sealed region is provided between the first cylindrical member and the second
cylindrical member, and the heating member and the heat insulating member are accommodated
in the sealed region.
- 2. The heating assembly according to 1,
wherein the heating member abuts against the first cylindrical member, and
wherein the first cylindrical member is made of metal material.
- 3. The heating assembly according to 1 or 2,
wherein the heating member is provided in an outer peripheral side of the first cylindrical
member;
wherein first resin material is provided between the heating member and the heat insulating
material; and
wherein the first resin material applies stress to the heating member so as to press
the heating member against the first cylindrical member.
- 4. The heating assembly according to 3,
wherein the first resin material is thermally shrunk and thus applies stress to the
heating member so as to press the heating member against the first cylindrical member.
- 5. The heating assembly according to 3 or 4,
wherein an upstream end of the first resin material which is close to the second opening
protrudes outside the second cylindrical member.
- 6. The heating assembly according to 5,
wherein the heating assembly comprises a third cylindrical member including an interior
space, in which the flavor generating article can be inserted, the interior space
being in communication with the first opening of the first cylindrical member;
wherein the third cylindrical member is connected to a downstream end of the first
cylindrical member which is located on the first opening side; and
wherein a downstream end of the first resin material which is close to the first opening
encloses an outer periphery of an upstream end of the third cylindrical member which
is connected to the first opening.
- 7. The heating assembly according to 6,
wherein the upstream end of the third cylindrical member encloses an outer periphery
of the downstream end of the first cylindrical member.
- 8. The heating assembly according to any one of 3 to 7,
wherein the first resin material is substantially equal in axial length to the first
cylindrical member.
- 9. The heating assembly according to any one of 3 to 8,
wherein the first resin material is longer than the heating member in an axial direction;
and
wherein the heating member is located between an upstream end of the first resin material
which is close to the second opening and a downstream end of the first resin material
which is close to the first opening.
- 10. The heating assembly according to any one of 3 to 9,
wherein the heating assembly comprises a fourth cylindrical member connected to an
upstream end of the first cylindrical member which is located on the second opening
side, and forms an inner channel that introduces air toward the second opening of
the first cylindrical member; and
wherein an upstream end of the first resin material which is close to the second opening
encloses an outer periphery of the fourth cylindrical member.
- 11. The heating assembly according to 10,
wherein a downstream end of the fourth cylindrical member which is close to the second
opening encloses an outer periphery of the upstream end of the first cylindrical member.
- 12. The heating assembly according to any one of 1 to 11,
wherein the upstream end of the first cylindrical member which is located on the second
opening side and the downstream end of the first cylindrical member which is located
on the first opening side protrude outside the second cylindrical member; and
wherein the heating member fits between the upstream end of the second cylindrical
member which is close to the second opening and the downstream end of the second cylindrical
member which is close to the first opening in an axial direction.
- 13. The heating assembly according to any one of 1 to 12,
wherein the heat insulating material axially extends at least between the upstream
end of the heating member which is close to the second opening and the downstream
end of the heating member which is close to the first opening.
- 14. The heating assembly according to any one of 1 to 13,
wherein the heating assembly comprises a ring-like member extending in a circumferential
direction between an end portion of the first cylindrical member which is located
on the first opening side and an end portion of the second cylindrical member which
is close to the first opening, and between an end portion of the first cylindrical
member which is located on the second opening side and an end portion of the second
cylindrical member which is close to the second opening.
- 15. The heating assembly according to 14,
wherein the ring-like member is made of material having a lower heat conductivity
than the first cylindrical member and the second cylindrical member.
- 16. The heating assembly according to any one of 1 to 15,
wherein the heat insulating material includes aerogel.
- 17. The heating assembly according to any one of 1 to 16,
wherein the heating assembly includes a heater tail portion that electrically connects
the heating member to the control portion; and
wherein at least a part of the heater tail portion extends along the outer surface
of the first cylindrical member to protrude outside the sealed region.
- 18. The heating assembly according to any one of 1 to 17,
wherein the heating member is so configured to heat the flavor generating article;
and
D0/L0 ranges from 0.7 to 0.9, where L0 is axial length of flavor generating base material
of the flavor generating article, and D0 is axial length of the heating member.
- 19. The heating assembly according to 18,
wherein D0/L0 ranges from 0.75 to 0.85.
- 20. The heating assembly according to any one of 1 to 19,
wherein the heating member is so configured to heat the flavor generating article;
and
D1/L0 ranges from 0.25 to 0.40, where L0 is axial length of flavor generating base
material of the flavor generating article, and D1 is an axial distance between an
upstream end of the heating member and an upstream end of the first cylindrical member.
- 21. The heating assembly according to 20,
wherein D1/L0 ranges 0.30 to 0.35.
- 22. The heating assembly according to any one of 1 to 21,
wherein in a state where the flavor generating article is accommodated inside the
first cylindrical member so that an upstream end of the flavor generating article
and an upstream end of the first cylindrical member coincide with each other in an
axial direction, a downstream end of the heating member is located downstream from
a downstream end of flavor generating base material of the flavor generating article.
- 23. A flavor inhalation device comprising the heating assembly according to any one
of 1 to 22.
1. A flavor inhalation device (10) having a heating assembly (41) comprising a first
cylindrical member (42) provided in one end with a first opening (42a), in which a
flavor generating article (110) can be inserted, and in the other end with a second
opening (42b) that forms an air inlet; a heating member (43); and heat insulating
material (44),
the heating assembly (41) further comprising a second cylindrical member (45) disposed
to enclose the first cylindrical member (42),
characterized in that a sealed region (54) is provided between the first cylindrical member (42) and the
second cylindrical member (45), and the heating member (43) and the heat insulating
material (44) are accommodated in the sealed region (54)
2. The flavor inhalation device (10) according to claim 1, the heating assembly (41)
further comprising:
a third cylindrical member (50) connected to an upstream end of the first cylindrical
member (42) which is located on the second opening side, and forming an inner channel
that introduces air toward the second opening (42b),
wherein a downstream end of the third cylindrical member (50) encloses an outer periphery
of the upstream end of the first cylindrical member (42).
3. The flavor inhalation device (10) according to claim 1 or 2,
wherein the third cylindrical member (50) includes a small diameter portion (50c)
having a smaller inner diameter than the first cylindrical member (42).
4. The flavor inhalation device (10) according to claim 3,
wherein the third cylindrical member (50) includes an engaging portion (50d) having
a stepped shape and being formed from the small diameter portion (50c) and a portion
of the third cylindrical member (50) which encloses an outer periphery of the upstream
end of the first cylindrical member (42).
5. The flavor inhalation device (10) according to claim 4,
wherein the upstream end of the first cylindrical member (42) is disposed to abut
against the engaging portion (50d).
6. The flavor inhalation device (10) according to any one of claims 1-5, further comprising
a fourth cylindrical member (48) configured that the smoking article (110) can be
inserted therein and having an interior space in communication with the first opening
(42a) of the first cylindrical member (42),
wherein an upstream end of the fourth cylindrical member (48) is connected to a downstream
end of the first cylindrical member (42) on the first opening (42a) side.
7. The flavor inhalation device (10) according to claim 6,
wherein the upstream end of the fourth cylindrical member (48) encloses an outer periphery
of the downstream end of the first cylindrical member (42).
8. The flavor inhalation device (10) according to claim 6 or 7, further comprising a
fifth cylindrical member (17) forming a part of an opening portion for accommodating
the smoking article (110) and being engaged with a downstream end of the fourth cylindrical
member (48).
9. The flavor inhalation device (10) according to claim 8,
wherein an upstream end of the fifth cylindrical member (17) encloses an outer periphery
of the downstream end of the fourth cylindrical member (48).
10. The flavor inhalation device (10) according to claim 8 or 9,
wherein a space between the fifth cylindrical member (17) and the fourth cylindrical
member (48) is sealed with a rubber material (24).
11. The flavor inhalation device (10) according to claim 10,
wherein the rubber material (24) has a ring-like shape and circumferentially extends
between an outer peripheral surface of the fourth cylindrical member (48) and an inner
peripheral surface of the fifth cylindrical member (17).
12. The flavor inhalation device (10) according to claim 10 or 11,
wherein the fifth cylindrical member (17) includes an accommodating portion (17a)
for accommodating the rubber material (24).
13. The flavor inhalation device (10) according to any one of claims 1 - 12, further comprising
a heat shrinkable tube (52) disposed between the first cylindrical member (42) and
the second cylindrical member (45).
14. A flavor inhalation system comprising:
the flavor inhalation device (10) according to any one of claims 1 - 13, and
the flavor generating article (110).
15. The flavor inhalation system according to claim 14,
wherein the flavor generating article (110) includes a base material portion (110A)
and a paper tube portion (114) adjacent to a downstream side of the base material
portion (110A), and
a downstream end of the heating member (43) protrudes downstream further than a downstream
end of the base material portion (110A) by a protrusion length D2 in a state where
the flavor generating article (110) is accommodated inside the first cylindrical member
(42).
16. The flavor inhalation system according to claim 15,
wherein the protrusion length D2 of the heating member (43) ranges from 1.5 mm to
3.5 mm.
17. The flavor inhalation system according to claim 14,
wherein the flavor generating article (110) includes a base material portion (110A)
and a paper tube portion (114) adjacent to a downstream side of the base material
portion (110A), and
a downstream end of the first cylindrical member (42) protrudes downstream further
than a downstream end of the base material portion (110A) in a state where the flavor
generating article (110) is accommodated inside the first cylindrical member (42).