Technical Field
[0001] The present disclosure relates to a steel and a method for manufacturing the same,
in particular to a hot-rolled steel plate for enameling and a method for manufacturing
the same.
Background Art
[0002] Hot-rolled enameled steel is a composite material made by applying an enamel glaze
to the surface of a pretreated hot-rolled steel plate and sintering at high temperature,
which has the strength and toughness of a hot-rolled steel plate and the corrosion
resistance and easy cleaning characteristics of an enamel glaze.
[0003] It is certain that not all steel plates are suitable for enamel uses, the steel plate
as a substrate directly affects the quality of enameled steel products. Fish-scaling
is one of the most common and terrible defects of enameled steel products.
[0004] At present, it is believed in relatively mature theory that the fish-scaling defect
is mainly caused by hydrogen. Hydrogen mainly enters the steel plate in the process
of pickling (the metal is dissolved in an acid to produce hydrogen) and enamel firing
(the crystalline water contained in the enamel grinding material or the water vapor
in the furnace atmosphere reacts with metal to form hydrogen). As the temperature
drops, the solubility of hydrogen in the steel decreases and reaches a supersaturated
state. As a result, hydrogen accumulates in the form of a gas between the steel plate
and the enamel layer, and thus forms a certain pressure. When the pressure increases
to a certain critical value, it will cause fish-scaling defects.
[0005] Therefore, in addition to improving the enamel process, it is also necessary to improve
the hydrogen storage performance of the steel plate itself. When the hydrogen storage
capacity of the steel plate is strong, the diffusion of hydrogen in the steel plate
is slow, and the hydrogen entering the steel plate is less under the same enamel process,
and the ability of holding hydrogen after enameling of the steel plate is also strong,
which will be conducive to preventing the fish-scaling of enameled products. Grain
boundaries, dislocations, holes, inclusions and precipitated phases in steel are all
good hydrogen storage traps. For enameled steel, it is necessary to adjust the composition
and production process of the steel for different enamel uses to ensure that there
are enough hydrogen storage traps in the steel to achieve good fish-scaling resistance.
[0006] In addition, because the enamel sintering process is usually completed by holding
at a high temperature above 820 °C for a period of time, the final strength of the
enameled product depends on the strength of the steel for enameling after high temperature
enamel firing. Under normal circumstances, the strength of the steel plate will decrease
significantly after such high-temperature heat treatment, because the microstructure
of the steel plate will experience the reduction of dislocation density, the growth
of ferrite grains, and the coarsening of nano-precipitated phases during the high-temperature
heat treatment, which will lead to the weakening of dislocation strengthening, fine-grained
strengthening, and precipitation strengthening at the same time. How to improve the
strength of steel plate after high-temperature enamel firing has always been a key
research issue in the development field of steel for enameling, and it also has important
practical application value.
[0007] In the prior art, the existing patented technology for hot-rolled steel for enameling
adopts the design of adding Ti elements in the composition and forms TiC, Ti (C, N)
and other precipitated phases with C and N, which serves as hydrogen storage traps
and plays the role of precipitation strengthening.
[0008] For example, Chinese patent publication
CN101812630A, published on August 25, 2010 with a title of "a hot-rolled high-strength enameled steel plate for deep drawing
and a manufacturing method thereof" discloses a hot-rolled high-strength enameled
steel plate for deep drawing and its manufacturing method, which uses the composition
of C: 0.02-0.10%, Si≤0.10%, Mn: 0.05-1.00%, P≤0.05%, S: 0.005-0.035%, Al: 0.01-0.10%,
N≤0.015%, Ti<0.10% with a balance of iron and unavoidable impurities.
[0009] Another example is Chinese patent publication
CN103540845A, published on January 29, 2014 with a title of "a hot-rolled enameled steel sheet having a yield strength of 330MPa
grade and a manufacturing method thereof", which also discloses a hot-rolled enameled
steel sheet having a composition of C: 0.02-0.07%, Si≤0.05%, Mn: 0.10-0.50%, P≤0.020%,
S≤0.010%, Ti: 0.04-0.10% , Al: 0.02-0.08%, N≤0.008%, with a balance of Fe and unavoidable
inclusions, and Ti/C=1.0-1.5.
[0010] Another example is Chinese patent publication
CN102181805A, published on September 14, 2011 with a title of "a steel plate for producing water heater liner enameling with thin
slab continuous casting and rolling line and a method thereof", which discloses a
steel plate for producing water heater liner enameling with thin slab continuous casting
and rolling line and a method thereof. It uses the composition of carbon 0.03-0.10,
manganese 0.15-0.40, silicon ≤ 0.06, sulfur 0.004-0.040, phosphorus ≤ 0.15, aluminum
0.03-0.05, nitrogen 0.002-0.008, titanium 0.02-0.10, and a balance of iron and unavoidable
impurities.
[0011] However, it should be noted that the above-mentioned technical solutions have a common
shortcoming that the yield strength of the enameled steel obtained after high-temperature
enamel firing is lower than that of the hot-rolled one.
[0012] Based on the above, with respect to the defects in the above existing technologies,
the present disclosure intends to obtain a new hot-rolled steel for enameling having
enamel firing strengthening properties, wherein the hot-rolled steel for enameling
has low strength and good forming properties in the hot-rolled state, and increased
yield strength rather than decreased yield strength after high-temperature enamel
firing, thereby effectively improving the strength of the final enameled product.
Summary
[0013] One of the objects of the present disclosure is to provide a hot-rolled steel for
enameling having enamel firing strengthening properties. The hot-rolled enameled steel
has low strength and good forming properties in the hot-rolled state. After high-temperature
enamel firing, the yield strength of the hot-rolled enameled steel increases through
the mechanism of phase change strengthening, so that the strength of the final enameled
product is increased and the service life of the enameled product is extended.
[0014] The hot-rolled steel for enameling can be used to prepare products with high yield
strength performance requirements after enamel firing at high temperature, such as
liners of large-volume water heater, water heater accessories, barbecue grills, etc.,
and it has very significant application value.
[0015] In order to realize the above purposes, the present disclosure provides a hot-rolled
steel for enameling having enamel firing strengthening properties, which comprises
Fe and unavoidable impurities, and further comprises the following chemical elements
in mass percentages:
C: 0.03-0.07%, Si≤0.05%, Mn: 1.5-2.5%, Al: 0.01-0.05%, Cr: 0.25-0.65%, Cu: 0.02-0.20%,
Ti: 0.01-0.08%, V: 0.01-0.10%, Mo: 0.01-0.10%.
[0016] Further, the hot-rolled steel for enameling of the present disclosure comprises the
following chemical elements in mass percentages:
C: 0.03-0.07%, Si≤0.05%, Mn: 1.5-2.5%, Al: 0.01-0.05%, Cr: 0.25-0.65%, Cu: 0.02-0.20%,
Ti: 0.01-0.08%, V: 0.01-0.10%, Mo: 0.01-0.10%, with a balance of Fe and unavoidable
impurities.
[0017] For the hot-rolled steel for enameling of the present disclosure, the principles
for designing the various chemical elements will be described in detail as follows:
C: in the hot-rolled steel for enameling of the present disclosure, C is the most
basic reinforcement element, which can be solidly dissolved in ferrite or form a pearlite
structure under certain conditions, thereby strengthening the matrix structure and
improving the yield strength of the steel plate. At the same time, C element can also
be combined with strong carbide forming elements such as Ti and V to form a certain
number of precipitated phases with a certain size, which can improve the hydrogen
storage performance of the steel plate and play the role of enamel fish-scaling resistance.
However, it should be noted that the content of C element in the steel should not
be too high. When the content of C element in the steel is too high and the proportion
of solid dissolved carbon or pearlite structure in the steel is too high, a large
amount of CO and other gases will be produced during enamel firing, resulting in poor
bubble structure of the enamel layer, and then the occurence of defects such as pinholes
and bubbles, which affects the surface quality of the enamel layer. Thus, in the hot-rolled
steel for enameling of the present disclosure, the mass percentage of C element is
0.03-0.07%.
Si: in the hot-rolled steel for enameling of the present disclosure, Si is present
as a residual element in steel. When the content of Si in steel is too high, the plasticity
of steel will deteriorate. In addition, especially when one enamel coating/one firing
process is adopted, higher Si content also affects the adhesion between the steel
plate and the enamel glaze. Therefore, considering the adverse effects of Si on the
properties of the steel plate, in the hot-rolled steel for enameling of the present
disclosure, the mass percentage of Si is controlled to satisfy: Si≤ 0.05%. In some
embodiments, the mass percentage of Si element is 0.005-0.05%.
Mn, Cr: in the hot-rolled steel for enameling of the present disclosure, Mn and Cr
are important elements to ensure the high-strength properties of the steel after high-temperature
enamel firing. The combination of these two elements allows the bainite phase transformation
of the steel plate at a lower cooling rate, thereby improving the strength of the
matrix structure. Therefore, in the hot-rolled steel for enameling of the present
disclosure, the mass percentage of Mn is controlled at 1.5-2.5%, and the mass percentage
of Cr is controlled at 0.25-0.65%.
Mo: in the hot-rolled steel for enameling of the present disclosure, Mo can solidly
dissolve in ferrite, austenite and carbide and play a role in solid solution strengthening,
and at the same time, it can also improve the stability of carbides and reduce the
coarsening of carbide precipitated phase caused by high-temperature enamel firing,
so as to improve the high-temperature stability of the steel. In addition, the addition
of an appropriate amount of Mo element to the steel can also promote the phase transformation
under the condition of air cooling after the steel plate is subjected to high temperature
enamel firing. Therefore, in the hot-rolled steel for enameling of the present disclosure,
the mass percentage of Mo is controlled at 0.01-0.10%.
[0018] It should be noted that, in the hot-rolled steel for enameling of the present disclosure,
the addition of the Mn, Mo and Cr elements can significantly improve the stability
of supercooled austenite. When the steel plate is subjected to enamel firing at high
temperature and air-cooled to room temperature, the combination of these three elements
allows the occurrence of bainite phase transformation of the steel plate at a lower
cooling rate, so as to provide high-strength performance.
[0019] Al: in the hot-rolled steel for enameling of the present disclosure, Al is a strong
deoxidizing element. It is often required to use Al element for deoxidation in medium
and low carbon steel to ensure that the O content in the steel is kept at a low value.
Therefore, in the hot-rolled steel for enameling of the present disclosure, the mass
percentage of Al is controlled at 0.01-0.05%.
[0020] Cu: in the hot-rolled steel for enameling of the present disclosure, the addition
of an appropriate amount of Cu in the steel is conducive to surface deposition and
improves the adhesion between the steel and the enamel glaze, thereby improving the
fish-scaling resistance of the steel. Therefore, in the hot-rolled steel for enameling
of the present disclosure, the mass percentage of Cu is controlled at 0.02-0.20%.
[0021] Ti, V: in the hot-rolled steel for enameling of the present disclosure, the combined
addition of Ti and V elements is the main factor that makes the steel have good hydrogen
storage properties. They can form fine, diffused TiC and VC precipitated phases under
an appropriate controlled cooling process, and these precipitated phases can serve
as irreversible hydrogen storage traps and effectively improve the hydrogen storage
performance of steel plates, thereby playing the role of enamel fish-scaling resistance.
Therefore, comprehensively considering the mechanical performance and the cost of
the stee, in the hot-rolled steel for enameling of the present disclosure, the mass
percentage of Ti is controlled at 0.01-0.08% and the mass percentage of V is controlled
at 0.01-0.10%.
[0022] Further, the hot-rolled steel for enameling of the present disclosure also comprises
B: 0.0006-0.003%.
[0023] In the above technical solution of the present disclosure, in order to achieve better
implementing effect, an appropriate amount of B element may also be preferably added
to the hot-rolled steel for enameling.
[0024] B: in the hot-rolled steel for enameling of the present disclosure, B has a very
low solubility in steel. B mainly combines with the residual nitrogen in steel and
precipitates in the form of BN, which can be used as hydrogen storage traps to play
the role of enamel fish-scaling resistance. Therefore, in order to achieve the beneficial
effects of the B element, in the hot-rolled steel for enameling of the present disclosure,
the mass percentage of B is controlled at 0.0006-0.003%.
[0025] Further, in the hot-rolled steel for enameling of the present disclosure, each chemical
element also satisfies (C-Ti/4 -V/4.25)×(Mn+Cr)>0.05, wherein each of C, Ti, V, Cr
and Mn represents the value of mass percentage of the corresponding element.
[0026] In the hot-rolled steel for enameling of the present disclosure, when the content
of a single element is controlled, the mass percentage of C, Ti, V, Cr and Mn is further
controlled to satisfy:

[0027] It is found by the inventors through experimental researches that when the contents
of C, Ti, V, Cr and Mn in the steel are controlled to meet the above formula, the
steel plate can have the enamel firing strengthening performance. That is, the strength
of the steel plate will not decrease, but will increase after high temperature enamel
firing.
[0028] This is because, when these elements in the steel satisfy this formula, the remaining
C element and the Mn and Cr elements in the steel can act together after the formation
of the precipitated phase of Ti and V, so that after the steel plate is subjected
to enamel firing at high temperature and air-cooling, the microstructure is transformed
from ferrite + pearlite to ferrite + bainite. Through this phase transformation strengthening
effect, the steel plate has higher strength properties than that in the hot-rolled
state, which is one of the key innovations in the composition design of the present
disclosure.
[0029] Further, in the hot-rolled steel for enameling of the present disclosure, the microstructure
comprises ferrite +pearlite. Further, in the microstructure, the proportion of pearlite
is 10-45% by area ratio.
[0030] Further, the hot-rolled steel for enameling of the present disclosure has a ferrite
grain size of Grade 8-10.
[0031] Further, the hot-rolled steel for enameling of the present disclosure has a thickness
of 1.5-3.5mm.
[0032] Further, the hot-rolled steel for enameling of the present disclosure has a yield
strength of 345~389Mpa in the hot-rolled state, and a yield strength of 402~439Mpa
after high temperature enamel firing at a temperature in a range of 870~950°C.
[0033] Further, the hot-rolled steel for enameling of the present disclosure has a yield
strength 340~400MPa, a tensile strength of 550~630MPa, and an elongation A
50 of 25-35%. In some embodiments, the hot-rolled enameled steel of the present disclosure
has a yield strength 345~390MPa, a tensile strength of 550~630MPa, and an elongation
A
50 of 28-35%.
[0034] In some embodiments, the present disclosure provides an enameled steel comprising
a substrate and an enamel layer on one or two surfaces of the substrate, wherein the
elemental composition of the substrate is the same as that of the hot-rolled steel
for enameling having enamel firing strengthening properties in any embodiment of the
present disclosure. In some embodiments, the enameled steel has a yield strength of
400~450MPa, a tensile strength of 610~660MPa, an elongation A
50 of ≥18% (such as 18-25%). In some embodiments, the microstructure of the substrate
is ferrite + bainite. Preferably, in the microstructure, the proportion of bainite
is 10-40% by area ratio. The material used in the enamel layer can be well-known enamel
glazes in the art. An exemplary material is a high-temperature glaze of FULU EMP6515
type.
[0035] Accordingly, another object of the present disclosure is to provide a simple method
for manufacturing the hot-rolled steel for enameling. The hot-rolled steel for enameling
prepared by the manufacturing method has low strength and good forming performance
in the hot-rolled state, and the yield strength of the hot-rolled steel for enameling
does not decrease but increases through the mechanism of phase change strengthening
after high-temperature enamel firing.
[0036] To achieve the above purpose, the present disclosure provides a manufacturing method
for the hot-rolled steel for enameling, comprising steps of:
- (1) smelting and casting;
- (2) heating;
- (3) hot-rolling: wherein a rough rolling temperature is controlled at more than 850°C,
an initial finish rolling temperature is controlled at 900~1050°C, and a final finish
rolling temperature is controlled at 840~900°C;
- (4) laminar flow cooling: wherein a cooling rate is controlled at 10~35°C/s;
- (5) coiling.
[0037] In the above technical solution of the present disclosure, in order to obtain a structure
with suitable hot-rolled state so as to provide the hot-rolled steel lower strength
and higher forming performance, the hot-rolled process parameters of step (3) and
the laminar flow cooling parameters of step (4) are strictly controlled in the present
disclosure, and the performance of the hot-rolled steel for enameling of the present
disclosure can be ensured by controlled rolling and cooling process.
[0038] In the hot-rolling process of step (3) of the present disclosure, the heated casting
billet is first rough-rolled into an intermediate billet, and then the obtained intermediate
billet is subjected to finish rolling, and the required slab is finally obtained by
finish rolling, wherein a rough rolling temperature is controlled at higher than 850°C,
an initial finish rolling temperature is controlled at 900~1050°C, and a final finish
rolling temperature is controlled at 840~900°C. In some embodiments, the rough rolling
temperature is controlled at 850~1080°C or 880~1080°C.
[0039] Correspondingly, in step (4) of the present disclosure, the steel is water cooled
to the coiling temperature under a cooling rate of 10-35 °C/s, and then air cooled
to room temperature. The present disclousre adopts such a controlled rolling and cooling
process, which is conducive to obtaining fine ferrite and pearlite grain structure,
so that the steel plate has good processing and forming properties.
[0040] The hot-rolled steel for enameling prepared by the above manufacturing method can
be further used to provide an enameled product by one-sided enameling or double-sided
enameling.
[0041] It should be noted that, in the above step (1) of the present disclosure, the casting
step may be in the mode of continuous casting or mold casting, which can ensure that
the internal composition of the casting billet is uniform and the surface quality
is good. In some other embodiments, the mold casting may also be adopted and the molded
ingots also need to be rolled into billets by a primary rolling mill.
[0042] Further, in the manufacturing method of the present disclosure, in step (2), a heating
temperature is 1150~1260°C.
[0043] Further, in the manufacturing method of the present disclosure, in step (5), a coiling
temperature is controlled at 550~680°C.
[0044] In the above techncial solution, the coiling temperature is preferably controlled
at 550~680°C. When the steel is coiled in this temperature range, it is not only conducive
to the refinement of ferrite grains, but also conducive to the homogenization of TiC
and VC precipitated phases in the steel, so as to provide the hot-rolled steel for
enameling with excellent mechanical properties and fish-scaling resistance.
[0045] In some embodiments, the present disclsoure further provides a method for manufacturing
an enameled steel, which comprises a step of manufacturing the hot-rolled steel for
enameling by the method according to any embodiment described herein, and a step of
enamel firing the obtained hot-rolled steel for enameling. In some embodiments, in
the step of enamel firing, the steel is enamel-fired at 870~950°C for 5~15min. In
some embodiments, it further comprises a shot blasting treatment and other treatments
for the hot-rolled steel for enameling before the step of enamel firing. In some embodiments,
enamel firing treatment is carried out by one enamel coating/one firing or two enamel
coatings/two firings.
[0046] Compared with the prior art, the manufacturing method of the hot-rolled steel for
enameling of the present disclosure has the following advantages and beneficial effects:
While the chemical composition is reasonably designed, the present disclosure further
combines and optimizes the controlled rolling and cooling process of rapid cooling
after rolling, so as to effectively prepare the hot-rolled steel for enameling with
excellent properties in the hot-rolled state. The manufacturing process is simple
and the obtained hot-rolled steel for enameling has lower strength and good forming
performance in the hot-rolled state. The hot-rolled steel for enameling can have a
yield strength that does not decrease but increases through the mechanism of phase
change strengthening after high-temperature enamel firing, which can not only improve
the strength of enameled products, but also prolong the service life of enameled products.
[0047] The hot-rolled steel for enameling has a yield strength of 345~389MPa in the hot-rolled
state. After high-temperature enamel firing in the temperature range of 870~950°C,
its yield strength can be increased to 402~439MPa. It can be used to prepare products
with high yield strength performance requirements after enamel firing at high temperature,
such as liners of large-volume water heater, water heater accessories, barbecue grills,
etc., and has very significant application value.
Description of the Drawings
[0048]
Fig. 1 shows the effect of different enamel firing temperatures on the yield strength
performance of the steel of Example 1 of the present disclosure and Comparative Example
1 (Comp. Ex. 1) after enamel firing.
Fig. 2 shows the metallographic structure of the hot-rolled steel for enameling of
Example 1 in a hot-rolled state.
Fig. 3 shows the metallographic structure of the hot-rolled steel for enameling of
Example 1 after it is subjected to high temperature enamel firing at 870°C and kept
for 10 min and air-cooled.
Detailed Description
[0049] The hot-rolled steel for enameling and the manufacturing method therefor will be
further interpreted and explained below in combination with specific embodiments and
figures, but the interpretation and explanation do not constitute an undue limitation
to the technical solution of the present disclosure.
Example 1-7 and Comparative Example 1-2
[0050] The hot-rolled steels for enameling of Examples 1-7 and the comparative steels of
Comparative Examples 1-2 were prepared by the following steps:
- (1) Smelting and casting were performed according to the chemical compositions shown
in Table 1: The molten steel after the completion of smelting was subjected to continuous
casting after vacuum degassing treatment to obtain a continuous casting slab.
- (2) heating: the continuous casting slab was heated and the heating temperature was
controlled at 1150~1260°C.
- (3) hot-rolling: the rough rolling temperature was controlled at higher than 850°C,
the initial finish rolling temperature was controlled at 900~1050°C, and the final
finish rolling temperature was controlled at 840~900°C.
- (4) laminar flow cooling: the steel was subjected to laminar flow cooling and the
cooling rate was controlled at 10~35°C/s.
- (5) coiling: the coiling temperature was controlled at 550~680°C.
[0051] The hot-rolled steels for enameling of Examples 1-7 according to the present disclosure
was prepared by the above steps, and its chemical composition and related process
parameters all met the control requirements of the design specification of the present
disclosure.
[0052] It should be noted that, different from the above hot-rolled steels for enameling
of Examples 1-7, although the comparative steels of Comparative Examples 1-2 were
also prepared by the above steps (1)-(5), there were parameters in the chemical composition
that did not meet the design requirements of the present disclosure.
[0053] Table 1 lists the mass percentages of various chemical elements in the hot-rolled
steels for enameling of Examples 1-7 and the comparative steels of Comparative Examples
1-2.
Table 1 a balance of Fe and other unavoidable impurities)
No. |
C (wt%) |
Si (wt%) |
Mn (wt%) |
Al (wt%) |
Cr (wt%) |
Cu (wt%) |
Ti (wt%) |
V (wt%) |
Mo (wt%) |
B (wt%) |
M* |
Ex. 1 |
0.052 |
0.008 |
1.9 |
0.032 |
0.53 |
0.05 |
0.04 |
0.04 |
0.05 |
- |
0.079 |
Ex. 2 |
0.057 |
0.015 |
1.5 |
0.03 |
0.52 |
0.2 |
0.05 |
0.056 |
0.01 |
- |
0.063 |
Ex. 3 |
0.066 |
0.042 |
2.5 |
0.01 |
0.65 |
0.16 |
0.07 |
0.09 |
0.045 |
- |
0.086 |
Ex. 4 |
0.07 |
0.035 |
2.1 |
0.025 |
0.39 |
0.09 |
0.08 |
0.06 |
0.07 |
0.0015 |
0.089 |
Ex. 5 |
0.04 |
0.048 |
2.3 |
0.05 |
0.48 |
0.11 |
0.045 |
0.01 |
0.1 |
- |
0.073 |
Ex. 6 |
0.042 |
0.019 |
2.2 |
0.038 |
0.25 |
0.02 |
0.02 |
0.055 |
0.053 |
0.0025 |
0.059 |
Ex. 7 |
0.032 |
0.026 |
2.1 |
0.02 |
0.6 |
0.08 |
0.022 |
0.025 |
0.06 |
0.0008 |
0.056 |
Comp. Ex. 1 |
0.058 |
0.032 |
0.32 |
0.033 |
0.04 |
0.06 |
0.16 |
- |
- |
0.0018 |
0.006 |
Comp. Ex. 2 |
0.06 |
0.016 |
0.65 |
0.018 |
0.03 |
0.01 |
0.12 |
- |
- |
- |
0.020 |
Note: M*=(C-Ti/4-V/4.25)×(Mn+Cr); wherein each of C, Ti, V, Cr and Mn represents the
value of mass percentage of the corresponding element. |
[0054] Table 2 lists the specific process parameters of the hot-rolled steels for enameling
of Examples 1-7 and the control steels of Comparative Examples 1-2.
Table 2
No. |
Thickness t (mm) |
Step (2) |
Step (3) |
Step (4) |
Step (5) |
Heating temperature (°C) |
Rough rolling temperature (°C) |
Initial finish rolling temperature (°C) |
Final finish rolling temperature (°C) |
Cooling rate (°C/s) |
Coiling temperature (°C) |
Ex. 1 |
2.5 |
1230 |
1050 |
1000 |
855 |
20 |
610 |
Ex. 2 |
1.5 |
1220 |
880 |
910 |
860 |
32 |
680 |
Ex. 3 |
2 |
1230 |
1060 |
1020 |
850 |
12 |
560 |
Ex. 4 |
3.5 |
1180 |
1050 |
1030 |
880 |
12 |
640 |
Ex. 5 |
3 |
1230 |
1080 |
1050 |
860 |
25 |
580 |
Ex. 6 |
4 |
1150 |
920 |
960 |
840 |
13 |
600 |
Ex. 7 |
2.5 |
1200 |
1050 |
1020 |
850 |
30 |
630 |
Comp. Ex. 1 |
2.5 |
1200 |
1050 |
1000 |
845 |
10 |
610 |
Comp. Ex. 2 |
1.8 |
1230 |
1050 |
1030 |
850 |
15 |
620 |
[0055] The hot-rolled steels for enameling in the hot-rolled state of Examples 1-7 and the
control steels of Comparative Examples 1-2 were sampled and tested for its performance
in the hot-rolled state and the test results were recorded in the following Table
3. The test method and technical means for relevant performance were as follows:
Tensile test: according to
GB/T 228.1-2010 Metallic material-Tensile testing-Method of test at room temperature, the samples
were tested by SCL233 room temperature tensile testing machine, wherein the tensile
speed was 3mm/min and the tensile specimen was JIS5 tensile specimen, so as to obtain
the yield strength, tensile strength and elongation A
50 of the hot-rolled steels of Examples 1-7 and Comparative Examples 1-2.
Table 3
No. |
Yield strength (MPa) |
Tensile strength (MPa) |
Elongation A50 (%) |
Ex. 1 |
352 |
561 |
30 |
Ex. 2 |
345 |
558 |
32 |
Ex. 3 |
380 |
606 |
28 |
Ex. 4 |
389 |
625 |
28 |
Ex. 5 |
376 |
582 |
30 |
Ex. 6 |
364 |
570 |
29 |
Ex. 7 |
370 |
575 |
31 |
Comp. Ex. 1 |
537 |
594 |
24 |
Comp. Ex. 2 |
456 |
535 |
30 |
[0056] As shown in Table 3, in the present disclosure, the hot-rolled steels for enameling
of Examples 1-7 in the hot-rolled state had lower yield strength and good forming
performance. The yield strength was 345-389MPa, the tensile strength was 558-625MPa
and A
50 was 28-32%.
[0057] The lower yield strength was conducive to the stamping and cold-bending formation
processing of the steel plate in use by the user. For example, in the processing of
the inner barrel body of the water heater, it can avoid resilience after cold-bending
and edge coiling, which was conducive to the welding process. Compared with Examples
1-7, the yield strength of the control steels of Comparative Examples 1-2 was higher,
which was not conducive to the processing in use by the user.
[0058] In order to further verify the properties of the hot-rolled steels for enameling
of Examples 1-7 of the present disclosure and the control steels of Comparative Examples
1-2 after enameling, it is necessary to perform enamel treatment for the steel plate
of each Example and Comparative Example:
[0059] The steel plate of each Example and Comparative Example was subjected to wet double-sided
enamel coating with a high-temperature glaze of FULU EMP6515 type. The enamel firing
process was controlled as follows: the enamel firing temperature was controlled at
870~950°C and hold for 10 min, then the steel plates were air cooled to obtain the
steel plates of Examples 1-7 and Comparative Examples 1-2 after enameling.
[0060] It should be noted that, in the present embodiment, Examples 1-7 and Comparative
Examples 1-2 were all controlled to be subjected to enamel firing at high temperature
in the range of 870~950°C and kept for 10 minutes. In the present disclosure, the
specific enamel firing temperature of each Example and Comparative Example is listed
in Table 4 below.
Table 4
No. |
High temperature enamel firing temperature (°C) |
Ex. 1 |
870 |
Ex. 2 |
890 |
Ex. 3 |
870 |
Ex. 4 |
950 |
Ex. 5 |
900 |
Ex. 6 |
910 |
Ex. 7 |
920 |
Comp. Ex. 1 |
870 |
Comp. Ex. 2 |
870 |
[0061] After the completion of the above high-temperature enameling, the hot-rolled steels
for enameling in Examples 1-7 and the control steels of Comparative Examples 1-2 that
were treated by high-temperature enameling were further observed, analyzed and tested:
After standing for 48 hours, the steel plates of Examples 1-7 and the steel plates
of Comparative Examples 1-2 were observed to determine whether the fish-scaling phenomenon
occurs on the surface. The adhesion between the steel plate and the enamel glaze was
tested by the drop weight test. The yield strength, tensile strength and elongation
A
50 of the steel plate in each Example and Comparative Example after enameling were determined
by the tensile test, and the results of the test were listed in Table 5.
[0062] Table 5 lists the mechanical property and enameling performance test results of the
hot-rolled steels for enameling of Examples 1-7 and the control steels of Comparative
Examples 1-2 after enameling.
Table 5.
No. |
Yield strength (MPa) |
Tensile strength (MPa) |
Elongation A50 (%) |
Fish-scaling resistance |
Adhesion performance |
Ex. 1 |
410 |
621 |
20 |
No fish-scaling |
good |
Ex. 2 |
402 |
610 |
22 |
No fish-scaling |
good |
Ex. 3 |
436 |
657 |
18 |
No fish-scaling |
good |
Ex. 4 |
439 |
660 |
19 |
No fish-scaling |
good |
Ex. 5 |
415 |
633 |
20 |
No fish-scaling |
good |
Ex. 6 |
417 |
632 |
19 |
No fish-scaling |
good |
Ex. 7 |
420 |
640 |
20 |
No fish-scaling |
good |
Comp. Ex. 1 |
396 |
430 |
32 |
No fish-scaling |
good |
Comp. Ex.2 |
300 |
372 |
33 |
Fish-scaling |
good |
[0063] As shown in Table 4 in combination with Table 1-3, it can be seen that the thickness
range of the hot-rolled steels for enameling of Example 1-7 may be between 1.5 mm
and 3.5mm, and the strength of the steel plates of Example 1-7 did not decrease but
increased after high-temperature enamel firing treatment at a temperature in the range
of 870-950 °C. Its yield strength increased to 402~439MPa, the tensile strength increased
to 610-660MPa, and the elongation A
50 was 18-22%.
[0064] The finally obtained enameled steel plate of Examples 1-7 was observed after 48 hours,
and no fish-scaling phenomenon occurred on the enamel surface. After the drop weight
test, the adhesion performance between the steel plate and the glaze layer was excellent,
which fully met the use requirements of the users.
[0065] Correspondingly, the performance of the control steel plates of Comparative Examples
1-2 was significantly worse than the hot-rolled steels for enameling of Examples 1-7.
With respect to Comparative Examples 1-2, after high temperature enamel firing, the
yield strength of the steels of Comparative Examples 1-2 decreased dramatically. The
large decrease in the yield strength of the steel plate before and after enamel firing
will lead to problems such as bending and deformation of the steel plate, which was
not conducive to the processing and use by the users. At the same time, the fish-scaling
defect appeared after Comparative Example 2 was subjected to double-sided enameling,
which could not meet the requirements of the fish-scaling resistance of double-sided
enameling.
[0066] Fig. 1 shows the effect of different enamel firing temperatures on the yield strength
performance of the steel of Example 1 of the present disclosure and Comparative Example
1 after enamel firing.
[0067] As shown in Fig. 1, with the increase of the enamel firing temperature, the yield
strength of the steel in Example 1 showed an increasing trend. When the enamel firing
temperature was 930°C, the yield strength may be up to 425MPa. With the increase of
the enamel firing temperature, the yield strength of the steel in Comparative Example
1 showed a decreasing trend. When the enamel firing temperature was 930°C, the yield
strength of the steel in Comparative Example 1 decreased to 289MPa.
[0068] Fig. 2 shows the metallographic structure of the hot-rolled steel for enameling of
Example 1 in a hot-rolled state.
[0069] Fig. 3 shows the metallographic structure of the hot-rolled steel for enameling of
Example 1 after it is subjected to high temperature enamel firing at 870°C and kept
for 10 min and air-cooled.
[0070] As shown in Figs. 2 and 3, in the present disclosure, the hot-rolled steel for enameling
of Example 1 has a microstructure of ferrite + pearlite, which was transformed into
ferrite + bainite after high-temperature enamel firing.
[0071] It should be noted that the combination of the technical features in the present
disclosure is not limited to the combination described in the claims or the specific
embodiments, and all the technical features recorded herein may be freely combined
or combined in any way, unless there is a contradiction between them.
[0072] It should also be noted that the examples listed above are only specific embodiments
of the present disclosure. Obviously, the present disclosure is not limited to the
above embodiments, and similar changes can be made thereby. All the modifications
directly derived from the contents disclosed in the present disclosure or easily envisaged
by those skilled in the art shall fall within the protection scope of the present
disclosure.
1. A hot-rolled steel for enameling having enamel firing strengthening properties, wherein,
in addition to Fe and unavoidable impurities, it further comprises the following chemical
elements in mass percentages:
C: 0.03-0.07%, Si≤0.05%, Mn: 1.5-2.5%, Al: 0.01-0.05%, Cr: 0.25-0.65%, Cu: 0.02-0.20%,
Ti: 0.01-0.08%, V: 0.01-0.10%, Mo: 0.01-0.10%.
2. The hot-rolled steel for enameling according to claim 1, wherein it comprises the
following chemical elements in mass percentages:
C: 0.03-0.07%, Si≤0.05%, Mn: 1.5-2.5%, Al: 0.01-0.05%, Cr: 0.25-0.65%, Cu: 0.02-0.20%,
Ti: 0.01-0.08%, V: 0.01-0.10%, Mo: 0.01-0.10%, with a balance of Fe and other unavoidable
impurities.
3. The hot-rolled steel for enameling according to claim 1 or 2, wherein it further comprises
B: 0.0006-0.003%.
4. The hot-rolled steel for enameling according to claim 1 or 2, wherein each chemical
element satisfies: (C-Ti/4-V/4.25)×(Mn+Cr)>0.05; wherein each of C, Ti, V, Cr and
Mn represents the value of mass percentage of the corresponding element.
5. The hot-rolled steel for enameling according to claim 1 or 2, wherein it has a microstructure
of ferrite + pearlite; preferably, the proportion of pearlite is 10-45% by area ratio.
6. The hot-rolled steel for enameling according to claim 5, wherein it has a ferrite
grain size of Grade 8-10.
7. The hot-rolled steel for enameling according to claim 1 or 2, wherein it has a thickness
of 1.5-3.5mm.
8. The hot-rolled steel for enameling according to claim 1 or 2, wherein it has a yield
strength of 345-389MPa in a hot-rolled state, and a yield strength of 402~439Mpa after
high temperature enamel firing at a temperature in a range of 870~950°C.
9. An enameled steel comprising a substrate and an enamel layer on one or two surfaces
of the substrate, wherein the substrate is the hot-rolled steel for enameling according
to any of claims 1-8.
10. The enameled steel according to claim 9, wherein the enameled steel has a yield strength
of 400~450MPa, a tensile strength of 610~660MPa, an elongation A50 of ≥18%; and/or, the substrate has a microstructure of ferrite + bainite; preferably,
the proportion of bainite is 10-40% by area ratio.
11. A manufacturing method for the hot-rolled steel for enameling according to any of
claims 1-8, comprising steps of:
(1) smelting and casting;
(2) heating;
(3) hot-rolling: wherein a rough rolling temperature is controlled at more than 850°C,
an initial finish rolling temperature is controlled at 900~1050°C, and a final finish
rolling temperature is controlled at 840~900°C;
(4) laminar flow cooling: wherein a cooling rate is controlled at 10~35°C/s;
(5) coiling.
12. The manufacturing method according to claim 9, wherein, in step (2), a heating temperature
is 1150~1260°C.
13. The manufacturing method according to claim 9, wherein, in step (5), a coiling temperature
is controlled at 550~680°C.
14. A manufacturing method for the enameled steel according to claim 9 or 10, comprising
a step of manufacturing the hot-rolled steel for enameling by the method according
to any of claims 11-13, and a step of enamel firing the hot-rolled steel for enameling
as a substrate.
15. The manufacturing method according to claim 14, wherein, in the step of enamel firing,
the steel is enamel-fired at 870~950°C for 5~15min; preferably, it further comprises
a shot blasting treatment for the hot-rolled steel for enameling before the step of
enamel firing; preferably, the enamel firing treatment is carried out by one enamel
coating/one firing or two enamel coatings/two firings.