OBJECT OF THE INVENTION
[0001] The present invention relates to a clamping device for ventilated facades, which
is equipped with panels and at least two upper hanging features and two lower hanging
features pre-installed on the panel in predefined positions, which enable the panels
to be attached to the upright profiles, reducing the number of features required and
simplifying the mounting and installation process.
[0002] Likewise, the proposed device provides improvements on the level of insulation of
the facade against the entry of water and humidity from the outside into the insulation
layer behind the panels by allowing the use of panels that overlap their adjacent
panels by means of double-fold flanges and that describe geometries that create areas
for water collection and channelling.
BACKGROUND OF THE INVENTION
[0003] There are currently numerous devices on the market for the mounting and installation
of ventilated facades made of plates and panels of different materials, which include
different levels of insulation and complexity in their definition.
[0004] The construction of said devices is usually based on a plurality of continuous features
installed in an overlapping manner on the facade in question, creating a grid-shaped
substructure that enables the insulation panels to be installed with a certain degree
of adjustment being possible between them during the process. The use of continuous
features is also common in the construction of the panels, in order to generate hanging
geometries that allow their installation on the substructure. In any case, the use
of continuous components is in itself a drawback in terms of the cost in materials
that in many cases occurs, in addition to being costly and difficult to install because
it has to be done directly on the facade by handling large size features that have
to be perfectly levelled and installed with high accuracy to ensure the quality of
the final result.
[0005] For example, patent document
WO9312307 discloses a panel ventilated facade device with a plurality of continuous features
horizontally installed to the facade, on which support features are screwed and joints
and parts are installed for blocking the passage of air and water to the rear portion.
These devices have a high number of continuous components required both for installation
and to achieve the desired watertightness effect, greatly increasing the cost and
difficulty of installation thereof.
[0006] For its part, patent document
EP0882853 discloses a ventilated facade device with panels with an overlapping flange between
adjacent panels, consisting of vertical uprights, independent supports with joints
anchored to the uprights and panels inserted in supports, including fixed features
assembled to the panels for hanging, regulation not being possible. This device involves
the use of a large amount of materials and additionally allows the entry of air and
water through the space between the flanges of the panels and the upright profile
in the areas where the hanger is not installed to the vertical upright.
[0007] Moreover, patent document
US2014260042 relates to a ventilated facade device for laminates based on the use of a plurality
of continuous features requiring to be installed in two different directions on a
structure of vertical uprights anchored to the facade. Additionally, the installation
of individual hangers integrated by several components on the rear face of the panels
to be installed is required, so that they can slide over the continuous features already
on the facade to reach their final position. This device has a very high cost and
complexity due to the use of large quantities of material and to the number of features
to be installed on site, in addition to a reduced level of watertightness.
[0008] It is therefore found that the systems and devices known in the state of the art
are made up of a large number of components and features that must be installed either
on the panels or on the substructure. In addition, in existing devices this usually
implies the need to use continuous components both in the facade and in the contour
areas of the panels, increasing the use of raw materials and energy, and therefore
their cost.
[0009] Furthermore, given the number of components required, the mounting and installation
processes are time-consuming, consist of many steps, and have the added complexity
of requiring many of the processes to be carried out directly on site rather than
in a specialised workshop. This implies high complexity and greater possibilities
of making mistakes or generating poorly adjusted assemblies due to having to carry
out work in poorly controlled environments and wherein the difficulty and cost of
the work are higher and the quality of the final result is, therefore, lower.
[0010] From a global point of view, it can be stated that the devices currently available
entail the need for complex processes in poorly controlled environments as well as
a high cost, both in terms of components and the time required for their installation
on the facade.
[0011] In addition, these devices usually offer various degrees of watertightness against
the entry of water and humidity from the outside, but this is usually achieved through
the use of additional components, such as linear joints, barriers, etc., which are
not easy to install, on many occasions interfere with the mounting of the panels to
the facade and hinder and increase the amount of work required on site; they are,
therefore, a source of additional costs and complexity in materials and installation.
[0012] Finally, the devices currently available pose limitations in terms of the design
and modulation of ventilated facades since the maximum dimensions of the panels that
can be configured are limited because their integrity can be compromised by the wind
loads they can eventually withstand. This implies that it is often necessary to configure
facade claddings with smaller panel sizes than the optimum design, since the larger
the panel installed, the smaller the substructure that requires to be installed, generating
cost savings and also a greater contribution to improving the energy efficiency of
the construction, since the number of joints between panels is reduced, joints which
are points where outer air can penetrate the insulation, dragging humidity and water
towards the insulation located inside the device.
DESCRIPTION OF THE INVENTION
[0013] The present invention relates to a clamping device for ventilated facade, intended
to be linked to substructure upright profiles which are in turn linked to an outer
surface of a building. The device of the invention represents a novel manner of installation
of ventilated facades based on shaped plates or panels that allows minimising the
amount of work that needs to be carried out on the facade, since the pre-installation
can be carried out in a controlled environment and where the work is carried out in
less adverse conditions than at ground level or in a workshop, which reduces costs
and complexity.
[0014] The device comprises a plurality of tray panels, arranged adjacent to each other
in several rows and equipped with a quadrangular front face, an upper edge, a lower
edge and two side edges between the upper edge and the lower edge, wherein the edges
extend perpendicularly to the front face and define an inner cavity with said front
face.
[0015] The device is compatible with upright profiles having a T-, U- or Omega-shaped cross
section, as long as they have a front face parallel to the facade that can be used
to link the different features to the upright profile. Additionally, in the case of
profiles having a U- or Omega-shaped cross section, the side edges of a panel can
be defined with a height greater than the distance between the front face of the upright
profiles and that of the panel, so that they are introduced into the central channel
of the upright profile, overlapping with it and generating intricate geometries that
hinder and prevent the circulation of water towards the inside of the device.
[0016] The device comprises at least two upper clamping features for each panel which are
linked to the panel and are intended to be linked to an upright profile in a mounting
situation, wherein the clamping features comprise an upper main body, housed in the
inner cavity and which in a mounting situation is linkable to one of the side edges
and to the upper edge and a first flange extending from the upper main body and protruding
from the upper edge, wherein the first flange is linkable to the lower edge of a panel
of another adjacent row and is intended to be attached to the upright profile in a
mounting situation.
[0017] The device may comprise at least two upper clamping features that may be pre-installed,
mostly directly to the panels, or in some case to the substructure in a fixed manner.
The upper clamping features are designed to position and fasten the panels to said
substructure in the simplest and quickest possible way, further saving on the number
of components and the use of materials.
[0018] The panels may comprise a longitudinal upper flange extending perpendicularly from
a free end of the upper edge and which is partially linked to the first flange of
the upper clamping feature. Thanks to this upper flange, the overlap between a panel
and its adjacent one is allowed, achieving with this overlapping the formation of
a geometry for water collection on the upper face, which is subsequently channelled
and evacuated to the sides and the outside of the panels to prevent water from draining
inward and waterlogging the inner insulation.
[0019] The device may comprise at least two lower clamping features for each panel which
are linked to the panel and which in a mounting situation link the lower edge of one
of the rows to the first flange of another of the rows and which are equipped with
a lower main body, partially housed in the inner cavity which in a mounting situation
is linked to one of the side edges and to the lower edge and a second flange extending
from the lower main body and facing a distance therefrom limiting a lower linking
channel that surrounds and retains the first flange of an upper clamping feature linked
to the panel of another row. Thus, the linkage between the upper clamping feature
and the panel of an upper row is carried out through the lower clamping feature.
[0020] Both the upper and lower clamping features are installed on each panel in a number
greater than or equal to two. In addition, if required, the upper clamping features
link the upper edge of a panel to the side edges of the panel together, just as the
lower clamping features link the lower edge and the side edges, ensuring the shape
and stiffness of the contour of the panel and preventing the panel from unfolding.
In this way, a single component is used to attach panels in adjacent rows, to fasten
the panel to the upright profile and to attach the upper edge or the lower edge to
the side edges so that the panel does not deform.
[0021] Additionally the device may comprise a first central feature between the upper clamping
features, and a second central feature between the lower clamping features, wherein
the central features are longer than the clamping features. The central features may
be equipped with a transversal section that may be the same or similar to that of
the upper clamping features. Its geometry enables the attachment of a panel with its
adjacent panel to be reinforced and, in the case of the second central features, also
the attachment to the profile to be reinforced.
[0022] The device may comprise a starting feature, which is a normally continuous feature
that is fixedly installed with clamping features on the vertical uprights of the substructure,
at the lowest portion of each facade section, serving as a level and support for the
first row of panels to be installed on said facade section. This feature may have
a fixed lower end intended to be linked to the upright profile and a free lower end
that is housed in the lower linking channel of the lower clamping feature in a mounting
situation.
[0023] The device may have a plurality of backlash remover joints, which are installed on
the upper clamping features or on the starting profile, in the geometry intended for
this purpose, and the function of which is to remove backlashes after the installation
of a panel on the facade and thus avoid tinkling and vibrations that generate noise
when the device is under the action of a wind load. The configuration of the backlash
remover joint provides an interference mount that allows the backlash remover joint
to remain permanently clipped.
[0024] The device may also have at least one continuous tray stiffener feature, installed
in an intermediate area of the rear face of a panel and permanently attached thereto
by means of adhesives or other attachment features. This continuous feature may have
a transversal section in the form of an angle or a Latin I intended to provide a high
inertia that provides stiffness to the panel in the areas where greater deformation
can be observed when subjected to a load distributed throughout the surface thereof,
such as wind loads. Additionally, this continuous feature may include a geometry specifically
intended to be linked to a fastening face for specific hanging features that can be
fixedly installed to the vertical uprights by means of clamping features, which thus
generate fixed points of attachment of the continuous feature to the vertical uprights,
thus increasing the stiffness of the assembly, reducing the deformations to which
a panel is subjected under load and more effectively distributing the stresses throughout
the substructure.
[0025] The mounting process of the device of the present invention begins in the workshop,
starting with the process of shaping, folding or machining the panels to obtain their
tray shape. In this first step, the panels are also given the geometries required
for housing the corresponding screws or clamping features.
[0026] Then, with the trays already machined and/or shaped, the upper and lower clamping
features are installed. This is carried out through the use of clamping features such
as screws or rivets, which are inserted through the geometries made in the panel for
this purpose, and are fixed on the equivalent geometries located in the upper and
lower clamping features. This process can be optimally carried out on workbenches,
in a workshop environment, and can even be sequenced for mass production or be automated
in the case of large volumes of a single tray.
[0027] This operation makes it possible to complete the closing of the trays in a stiff
manner by screwing the various features, so that a shaped or folded tray with the
clamping features installed would be ready to be brought to the facade and be hung
as soon as it leaves the workshop. Finally, if backlash removers are used, they can
also be installed on the tray before being brought to the facade due to the geometries
they incorporate, which are intended to be clipped and fixed to the corresponding
clamping features, ensuring that they will not detach from the panels during subsequent
handling.
[0028] Finally, the substructure is installed on the facade, substructure consisting of
a plurality of brackets or spacers, a plurality of vertical upright profiles fixedly
installed on the same, and on which the corresponding starting feature is installed,
as well as possibly the hanging features of the tray stiffeners, in the event these
are required. A first tray is then installed to the facade, linking the starting feature
with the lower clamping features of the tray in question and, if available, the stiffening
feature with the hanging features thereof. As a last step, the upper clamping features
of the tray are fixed to the vertical uprights by means of screws or clamping features
with a similar function. This first tray serves as support and reference for the tray
immediately above, on which the installation method is repeated, installing all the
trays of the same column successively. This same process is replicated for the rest
of the trays to be installed on the facade.
[0029] Thus, the advantages of the device include, firstly, the fact that the mounting of
the facade is simplified, since it requires a very reduced number of components and
materials and, in addition, the mounting of the features of the device to the panels
in a controlled workshop environment is allowed, thus achieving an improvement in
the mounting conditions and a reduction in the time required both for the mounting
of the trays and for the installation on the facade.
[0030] Secondly, it allows for flexibility in terms of modulation, thanks to the use of
a combination of hanging features at corners and intermediate points on the sides
of the panels, as well as the use of stiffening profiles that reinforce said panels
on the inside. In this way, a more efficient distribution of forces against wind loads
is achieved, which minimises the deformations experimented by the panels and therefore
makes it possible to increase the maximum dimensions of said panels, thus reducing
the number of individual panels that need to be installed in a given section of the
facade. This in turn reduces the number of vertical uprights that need to be installed
for each facade section, thus saving materials and installation time.
[0031] Thirdly, greater watertightness is achieved due to the use of panels with overlapping
flanges together with the creation of channels for water collection and evacuation
around said panels, together with the overlapping of the side edges with the corresponding
geometries of the upright profiles, especially with the use of U- or Omega-shaped
cross section uprights, which allow the entry of water and humidity inside of the
ventilated facade and the possible insulation to be reduced to a minimum, thus allowing
the ventilation function of the device to be met. This makes it possible to improve
the efficiency of the insulation without the need to use additional components such
as joints, lips or similar, with the consequent savings and improvement in ease of
installation that this entails.
DESCRIPTION OF THE DRAWINGS
[0032] As a complement to the description provided herein, and for the purpose of helping
to make the features of the invention more readily understandable, in accordance with
a preferred practical exemplary embodiment thereof, said description is accompanied
by a set of drawings constituting an integral part of the same, which by way of illustration
and not limitation, the following has been represented:
Figure 1 shows a view of a clamping device for ventilated facades linked to a substructure.
Figure 2 shows a perspective view of a clamping device for ventilated facades.
Figure 3 shows a perspective view of a panel.
Figure 4 shows a cross-sectional view of a clamping device for ventilated facades
linked to an upright profile.
Figure 5 shows a first detail A of Figure 4.
Figure 6 shows a second detail B of Figure 4.
Figure 7 shows a third detail C of Figure 4.
Figure 8 shows a perspective view of an upper clamping element.
Figure 9 shows a perspective view of a lower clamping element.
Figure 10 shows a perspective view of a backlash remover joint.
Figure 11 shows a perspective view of a first configuration of an intermediate hanging
feature.
Figure 12 shows a perspective view of a second configuration of an intermediate hanging
feature.
Figure 13 shows an upper view of a clamping device for ventilated facades linked to
an upright profile.
PREFERRED EMBODIMENT OF THE INVENTION
[0033] Figure 1 shows a perspective view of a clamping device for ventilated facades, which
is linked to substructure upright profiles (1) which are in turn intended to be linked
to an outer surface (2) of a building, not visible in the figure.
[0034] The device comprises a plurality of tray panels (3), wherein the panels (3) are shaped
and machined. Specifically, the panels (3) of the embodiment shown are four in number
and are arranged adjacent to each other in two rows of two panels (3), this configuration
being scalable. The panels (3) have a quadrangular front face (4), an upper edge (5),
a lower edge (6), not visible in the figure, and two side edges (7) between the upper
edge (5) and the lower edge (6). The edges (5, 6, 7) or faces, extend perpendicularly
from the front face (4) and define an inner cavity (8) with the rear surface of said
front face (4). The tray geometry of the panels (3) is obtained from a process of
folding a sheet to obtain the geometry of the different edges (5, 6, 7). As can be
seen in the image, the side edges (7) are formed by two sections of the aforementioned
sheet.
[0035] The device comprises at least two upper clamping features (9), which are specific
non-longitudinal features partially housed in the inner cavity (8) of each panel (3)
and linked thereto. In a mounting situation as shown in the figure, the clamping features
(9) are two for each panel (3) and are linked to the upper edge (5) and to one of
the side edges (7) of the panel (3) and to the upright profile (1). Once fixed to
the upright profiles (1), by means of screw attachment features, the upper clamping
features (9) fasten the panels (3) in a predetermined position.
[0036] The upright profiles (1) are mounted on brackets (50) that are anchored to the outer
surface (2) of the building. The brackets (50) can be of different heights, thus allowing
the distance of the panels (3) to the outer surface (2) of a building to be regulated
and to allow the mounting of insulation layers between them, as well as the ventilation
of the assembly. The upright profiles (1) may preferably include a geometry suitable
for the overlapping of the panels (3) so that they are inserted into this geometry
of the upright profile (1) generating barriers for the free entry of water towards
the rear portion of the panels (3). Likewise, these upright profiles (1) have flat
support faces for the panel (3) so that they can be mechanically fixed to these upright
profiles (1) by means of attachment features such as screws.
[0037] Figure 2 shows a perspective view of the clamping device for ventilated facades,
according to the present invention, wherein a panel (3) is shown from its rear portion.
The upper clamping features (9) are equipped with an upper main body (11), which is
housed in the inner cavity (8) of the panel (3) and which is linked both to the upper
edge (5) and to one of the side edges (7), specifically to the two sections of sheeting
that shape each side edge (7).
[0038] The upper clamping feature (9) is also equipped with a first flange (12) extending
from the upper main body (11) and protruding from the upper edge (5), which in a mounting
situation is linked to the lower edge (6) of a panel (3) of another adjacent row and
is intended to be attached to the upright profile (1).
[0039] The panel (3) comprises an upper flange (13) extending perpendicularly from a free
end of the upper edge (5) and which is partially linked to the first flange (12) of
the upper clamping feature (9) in a mounting situation. The first flange (12) surrounds
the upper flange (13) by the upper end thereof.
[0040] This upper flange (13) is made by double folding the upper portion of the panel (3)
in the area of the upper edge (5) of the panel (3). The upper flange (13) has the
function of allowing the overlapping between a panel (3) and its adjacent panel of
an upper row, achieving with this overlapping the formation of a geometry for water
collection in the upper edge (5), where the water is subsequently channelled towards
the side edges (7) and towards the front face (4) of the panel (3) to be evacuated
towards the lower portion of the facade.
[0041] The connection between the lower edge (6) of one of the rows with the first flange
(12) of another of the rows is carried out by means of a tongue-and-groove joint.
To carry out this joint the device comprises two specific non-longitudinal lower clamping
features (14) for each panel (3). The lower clamping features (14) are equipped with
a lower main body (15), partially housed in the inner cavity (8) and which in a mounting
situation is linked to one of the side edges (7) and to the lower edge (6) of the
panels (3). The lower clamping feature (14) comprises a second flange (16) extending
from the lower main body (15). The second flange (16) borders the lower main body
(15) defining a lower linking channel (17) that surrounds and retains the first flange
(12) of a panel (3) of another adjacent row achieving a reversible and non-permanent
attachment.
[0042] Additionally, the device comprises a first central feature (35) between the upper
clamping features (9), which is equipped with the same transversal section as the
upper features (9) and a second central feature (36) between the lower clamping features
(14), which is equipped with the same transversal section as the lower clamping features
(14). The central features (35, 36) are longer than the clamping features (9, 14)
and help to carry out the attachment between the panels (3) and the upright profiles
(1).
[0043] The device also comprises a stiffening feature (27) installed between the side edges
(7) and attached thereto by means of a screw clamping feature and also to the inner
face (67) of the panel (3) by means of an adhesive (68) in the intermediate region
of said inner face (67), wherein the stiffening feature (27) extends throughout the
entire panel.
[0044] The front surface of the front face (4) of the panel (3) is the one that is oriented
towards the outside of the facade fulfiling the aesthetic function. The side edges
(7) of the panel (3) are sections parallel to each other, which shape the vertical
separation areas between adjacent panels (3) and channel the water between them for
its evacuation as shown in Figure 12. The side edges (7) have recesses (51) to allow
the mounting of the panels (3) with through features between panels (3) without compromising
the watertightness of the device by separating the panels (3) from the upright profiles
(1).
[0045] The upper edge (5) forms the collection area together with the upper flange (13),
channelling the water collected by the panels (3) and directing it to the outside
or the vertical separation areas between adjacent panels (3). The lower edge (6) closes
the tray from below and overlaps the upper flange (13) of the panel (3) of a row immediately
below.
[0046] Figure 3 shows a perspective view of a panel (3), according to the present invention,
from its front side. It can be seen that the side edges (7) comprise at least two
upper side bores (23), in each section formed by the side edges, close to the upper
edge (5) and two lower side bores (26) close to the lower edge (6) which are intended
to receive attachment features which are in turn attached to the clamping features
(9, 14) as can be seen in the following figures.
[0047] A side stiffener bore (59) is also visible at the height of the recess (51), specifically
it is arranged between the middle of the panel (3) and the lower third of the panel
(3), where this bore is intended for clamping the stiffener (27). There are also first
upper bores (56) in the upper edge (5) which are also intended to house attachment
features in turn attached to the upper clamping features (9) and to the first central
feature (35). The lower edge (5) in turn comprises analogous lower bores not visible
in the figures. The upper flange (13) comprises a plurality of first slots (45) at
the height of the upper features (9) and of the first central feature (35).
[0048] Figure 4 shows a cross-sectional view of a facade clamping device linked to upright
profiles (1) which are in turn linked to the outer surface (2) of a building by means
of brackets (50).
[0049] Figure 5 shows a first detail A of figure 4, showing an upper clamping feature (9)
linked to a panel (3), non-fixedly linked to a lower clamping feature (14) of a panel
(3) of another row and to the upright profile (1).
[0050] The upper main body (11) of the upper clamping feature (9) is tubular and comprises
an upper section (18) linked to the upper edge (5) of the panel (3) and from which
the first flange (12) extends. The upper main body (11) comprises an upper front section
(19) that makes contact with the front face (4) of the panel (3) and which extends
from the upper section (18). The upper front section (19) forms with said upper section
(18) the same angle as the angle formed by the upper edge (5) and the front face (4)
fixing after screwing, the angle at which the upper edge (5) is located with respect
to the front face (4).
[0051] Likewise, the lower main body (15) of the lower clamping feature (14) is tubular
and comprises a lower section (20) linked to the lower edge (6) of the panel (3) and
a lower front section (21) which makes contact with the front face (4) of the panel
(3) and which extends from the lower section (20) and forms with the lower section
(20) the same angle as the angle formed by the lower edge (6) and the front face (4)
of the panel (3).
[0052] The upper main body (11) of the upper clamping features (9) comprises an inner surface
from which two first side attachment features (22) extend and the side edges (7) comprise
two upper side bores (23) close to the upper edge (5), not visible in the figure,
wherein the first side attachment features (22) and the upper side bores (23) are
intended to receive first screw attachment features (24). These geometries contribute
to maintain the closure of the panel, since, as mentioned above, the side edge (7)
is formed by two folded sections, stiffening and preventing the same from opening.
[0053] Similarly, the lower main body (15) of the lower clamping features (14) comprises
an inner surface from which two second side attachment features (25) extend and the
side edges (7) comprise two lower side bores (26), not visible in the figures, close
to the lower edge (6), wherein the second side attachment features (25) and the lower
side bores (26) are intended to receive a first attachment feature (24).
[0054] The upper edge (5) of the panel (3) comprises at least a first upper bore (56) and
the upper section (18) of the upper main body (11) of the upper clamping feature (9)
comprises a second upper bore (55) which is partially coincident to the first upper
bore (56) in which both are intended to receive a second screw attachment feature
(57).
[0055] Also, the lower edge (6) of the panel (3) comprises a first lower bore not visible
in the figures, and the lower section (20) comprises a second lower bore (40) coaxial
to the first lower bore in a mounting situation, both intended to receive another
second attachment feature (57). Similarly, the upper flange (13) comprises a first
slot (45) and a second section (42) of the first flange (12) of the upper clamping
feature (9) comprises a second slot (46) partially coincident to the first slot (45)
and shown in Figure 8, where in a mounting situation, both house a third attachment
feature (48).
[0056] Figure 6 shows a second detail B of figure 4, showing that the device comprises an
intermediate hanging feature (29) equipped with an intermediate fixed end (30) intended
to be linked to the upright profile (1) by means of a screw attachment feature and
an intermediate free end (31). The device comprises a stiffening profile (27) that
extends longitudinally parallel to the upper edge (5) and is partially housed in the
inner cavity (8) of the panel (3) and is adhered to at least the inner surface of
the front face (4). The stiffening profile (27) is a profiled part resting on the
intermediate hanging feature (29) and comprising a stiffening channel (28) intended
to house the intermediate free end (31). Specifically, the intermediate free end (31)
has a central plate (49) that is compressed when it is housed in the stiffener channel
(28) in order to eliminate backlash.
[0057] Thus, the stiffeners (27) consist of an extruded profile having a transversal section
defined to provide a high inertia in the main direction of deformation of the panel
(3) when wind acts on the same, so as to stiffen the panel (3) and reduce the deformations
to which it is subjected. The stiffener (27) is attached by means of an adhesive (68)
to the panel (3). The configuration of the stiffener (27) together with the intermediate
hanging feature (29) provides additional fixed points to the substructure and distributes
stresses more efficiently.
[0058] The intermediate hanging feature (29) includes a geometry with an anti-vibration
function, taking advantage of the elasticity of the material to introduce a constant
tension in the attachment between the stiffening profile (27) and the intermediate
hanging feature (29), preventing the former from moving and vibrating during the action
of the wind.
[0059] In addition, the stiffening profile (27) has a central bore (58) that can house an
attachment feature and link this attachment feature to a side stiffening bore (59)
made in the side edges (7).
[0060] Figure 7 shows a third detail C of figure 4, showing that the device comprises a
starting profile (32) which is J-shaped and is equipped with a lower fixed end (33)
intended to be linked to the upright profile (1) and a lower free end (34) which is
housed in the lower linking channel (17) of the lower clamping feature (14) in a mounting
situation. The starting profiles (32) are mounted on the lower portion of the upright
profiles (1) of each facade section and serve as a level and support for the first
row of panels (3) to be installed on this facade section.
[0061] The continuous starting profile is obtained through an extrusion process and is installed
only in the lower portion of each facade section, fixing it to the upright profiles
(1) by means of screws or similar mechanical clamping features such as those shown
in the figure, close to the lower fixed end (33). This provides a first level where
the lowest row of panels (3) is installed with its features already pre-assembled.
[0062] The device comprises a backlash remover joint (38) housed in the lower linking channel
(17) and surrounding the lower free end (34) of the starting profile (32). The starting
profile (32) defines a receiving widening at its lower free end (34) intended to be
housed in a cavity (65) in addition to the backlash remover joint (38).
[0063] Figure 8 shows a perspective view of an upper clamping feature (9), wherein it can
be seen that the first flange (12) is lamellar comprising a first section (41) extending
from the upper main body (11). Likewise, it comprises a second section (42) that makes
contact with the upper flange (13) in a mounting situation and that on one of its
faces makes contact with the upright profile (1) and on the other face, opposite to
the face that makes contact with the upright profile (1), makes contact with the upper
flange (13). The first flange further comprises (12) a third section (43) which extends
describing an angle of about 90° from the second section (42) in the direction towards
the front face (4) and protruding from the upper flange (13), covering it and a fourth
section (44) which describes an angle of about 90° with respect to the third section
(43) which is housed in the lower linking channel (17) in a mounting situation. In
the embodiment shown the third section (43) extends from the second section (42) perpendicularly,
just as the fourth section (44) is perpendicular with respect to the third section
(43), being able to not be perpendicular but always ensuring that the upper attachment
feature (9) acts by way of a hook. The fourth section (44) defines an arrowhead-shaped
receiving widening (47) at its end, as does the free end (34) of the starting profile,
which is intended to retain a backlash remover joint (38).
[0064] It can be seen that the upper main body (11) comprises two side attachment features
(22) which in turn are equipped with a side through cavity (69) and the side edges
(7) comprise two upper side bores (23), wherein the first side through cavities (69)
and the upper side bores (23) are intended to house a first attachment feature (24).
The first two side attachment features (22) are ribbed protrusions and the first side
through cavities (69) are in this case the channel which remains defined in said ribbed
protrusions.
[0065] Figure 9 shows a perspective view of a lower clamping feature (14). The lower main
body (15) from which the second flange (16) extends and which is located at a distance
therefrom, limiting the lower linking channel (17), can be seen. Likewise, the second
side attachment features (25) for housing the second attachment features (24) and
a second lower bore (40) intended to house a second attachment feature (57) are also
visible. Specifically, it can be seen that the lower main body (15) comprises two
side attachment features (25) which in turn are equipped with a second side through
cavity (70) and the side edges (7) comprise two lower side bores (26), wherein the
second side through cavities (70) and the lower side bores (26) are intended to house
a first attachment feature (24). The two second side attachment features (25) are
ribbed protrusions and the second side through cavities (70) are in this case the
channel which is defined in said ribbed protrusions.
[0066] At the entrance of the lower linking channel (17) the lower clamping feature (14)
further comprises two areas (39) defined with an open angle between them serving as
an entrance or facing angle to facilitate engagement with the first flange (12) of
the upper clamping feature (9) or the starting profile (32) and of the backlash remover
joint (38).
[0067] Figure 10 shows a perspective view of a backlash remover joint (38), according to
the present invention, which is a U-shaped longitudinal part, the side arms (63) of
which and a central section (62) between them define a joint channel (64) into which
the fourth end (44) of the first flange (12) of the upper clamping feature (9) or
the lower free end (34) of the starting profile (32) is introduced. The backlash remover
joint (38) has a series of retaining protrusions (66) made inside the joint channel
(64) so that either the starting profile (32) or the upper clamping feature (9) is
not detached therefrom.
[0068] Likewise, it comprises a plurality of external protrusions (54) on the outer face
intended to allow the compression of the backlash remover joint (38) when introduced
into the corresponding receiving geometry of the lower clamping features (14) and/or
the starting profile (32), so as to provide a tension in the attachment resulting
from the interference generated between all of them, eliminating backlash and therefore
vibrations of the device. The cavity (65) complementary to the arrow-shaped receiving
widening (47) of the fourth section (44) of the first flange (12) and of the lower
free end (34) can also be seen.
[0069] Figure 11 shows a perspective view of a first configuration of the intermediate hanging
feature (29), wherein the intermediate hanging features (29) are engaged by the intermediate
free end (31) in the stiffening profiles providing support to the same and positioning
them with respect to the upright profile substructure (1). Specifically, as seen above,
these intermediate hanging features include at their intermediate free end (31) a
deformable central plate (49) which is prepared to be deformed during the reception
of the stiffening feature (27). This deformation is defined to generate a remanent
tension in the assembly of the engaged geometries, so that it acts as an anti-vibration
feature and also stably positions the two geometries together, ensuring that the stiffening
feature (27) and the panel (3) are always in the same position with respect to the
upright profile (1).
[0070] The intermediate hanging features are installed on the substructure by screwing them
to the upright profiles (1) and have at least one central slot (61) intended to house
a screw attachment feature.
[0071] Figure 12 shows a perspective view of a second configuration of the intermediate
hanging feature (29), wherein the intermediate hanging feature (29) is intended to
be attached to an upright profile (1) and link two adjacent panels (3) of the same
row. For that purpose it has two intermediate free ends (31), wherein each intermediate
free end (31) is intended to be linked to a panel (3).
[0072] Figure 13 shows an upper view of the device, where it can be seen how the side edges
(7) of the panel tray (3) are introduced into a central channel of the T-Omega upright
profile (1) reducing the space available for the passage of water towards the rear
area of the panels (3) and hindering the same by creating an intricate path.
1. A ventilated facade clamping device, intended to be linked to substructure upright
profiles (1) which are in turn linked to an outer surface (2) of a building and wherein
the device comprises:
- a plurality of tray panels (3), arranged adjacent to each other in several rows
and equipped with:
∘ a quadrangular front face (4);
∘ an upper edge (5), a lower edge (6) and two side edges (7) between the upper edge
(5) and the lower edge (6), wherein the edges (5, 6, 7) extend perpendicularly to
the front face (4) and define an inner cavity (8) with said front face (4);
characterised in that it comprises:
- at least two upper clamping features (9) for each panel (3) which are linked to
the panel (3) and are intended to be linked to an upright profile (1) in a mounting
situation, wherein the clamping features comprise:
∘ an upper main body (11), housed in the inner cavity (8) and which in a mounting
situation is linkable to one of the side edges (7) and to the upper edge (5),
∘ a first flange (12) extending from the upper main body (11) and protruding from
the upper edge (5), wherein the first flange (12) is linkable to the lower edge (6)
of a panel (3) of another adjacent row and is intended to be attached to the upright
profile (1) in a mounting situation.
2. The device of claim 1, comprising at least two lower clamping features (14) for each
panel (3) which are linked to the panel (3) and which in a mounting situation link
the lower edge (6) of one of the rows to the first flange (12) of another of the rows
and which are equipped with:
∘ a lower main body (15), partially housed in the inner cavity (8) which in a mounting
situation is linked to one of the side edges (7) and to the lower edge (6),
∘ a second flange (16) extending from the lower main body (15) and facing a distance
therefrom limiting a lower linking channel (17) that surrounds and retains the first
flange (12) of an upper clamping feature (9) linked to the panel (3) of another row.
3. The device of claim 2, wherein the lower main body (15) of the lower clamping feature
(14) comprises
- a lower section (20) linked to the lower edge (6) of the panel (3);
- a lower front section (21) which contacts the front face (4) of the panel (3) and
which extends from the lower section (20) and forms with the lower section (20) the
same angle as the angle formed by the lower edge (6) and the front face (4) of the
panel (3).
4. The device of claim 1, wherein the upper main body (11) of the upper clamping features
(9) comprises at least a first side attachment feature (22) which is linkable to the
side edges (7) of the panel (3).
5. The device of claim 1, wherein first side attachment feature (22) comprises at least
one side through cavity (69) and the side edges (7) comprise at least one upper side
bore (23), wherein the first side through cavity (69) and the upper side bores (23)
are intended to house a first attachment feature (24).
6. The device of claim 2, wherein the lower main body (15) of the lower clamping features
(14) comprises at least a second side attachment feature (25) which is linkable to
the side edges (7).
7. The device of claim 6, wherein the second side attachment feature (25) comprises at
least a second through cavity (70) and the side edges (7) comprise at least one lower
side bore (26), wherein the second side through cavity (70) and the lower side bore
(26) are intended to house a first attachment feature (24).
8. The device of claim 5 and 7, wherein the main bodies (11, 15) comprise two side attachment
features (22, 25) which are ribbed protrusions defining a through cavity (69, 70)
respectively and the side edges (7) comprise two lower bores (26) and two upper side
bores (23).
9. The device of claim 1, wherein the panels (3) comprise a longitudinal upper flange
(13) extending perpendicularly from a free end of the upper edge (5) and which is
partially linked to the first flange (12) of the upper clamping feature (9).
10. The device of claim 2 and 9, wherein the first flange (12) comprises a first section
(41) extending from the upper section (18) of the upper main body (11) a second section
(42) extending from the first section (41) and which in a mounting situation makes
contact with the upper flange (13) on one side and on another side is intended to
make contact with the upright profile (1), a third section (43) extending at an angle
of about 90° from the second section (42) in the direction towards the front face
(4) and covering the upper flange (13) and a fourth section (44) extending at an angle
of about 90° with respect to the third section (43) in the direction opposite to the
upper edge (5) and which is housed in the lower linking channel (17) in a mounting
situation.
11. The device of claim 10, wherein the upper flange (13) comprises a first slot (45)
and the second section (42) of the first flange (12) of the upper clamping feature
(9) comprises a second slot (46) partially coincident to the first slot (45) in a
mounting situation, both intended to house a third attachment feature (48).
12. The device of claim 2, wherein it additionally comprises at least one first central
feature (35) between the upper clamping features (9) and which is equipped with the
same transversal section and at least one second central feature (36) between the
lower clamping features (14) and which is equipped with the same transversal section,
wherein the central features (35, 36) are longer than the clamping features (9, 14).
13. The device of claim 2 and 4, comprising a backlash remover joint (38) housed in the
lower linking channel (17) arranged between the first flange (12) and the lower clamping
feature (14).
14. The device of claim 1, wherein the upper main body (11) of the upper clamping feature
(9) comprises
- an upper section (18) linked to the upper edge (5) of the panel (3) and from which
the first flange (12) extends;
- an upper front section (19) which makes contact with the front face (4) of the panel
(3) and which extends from the upper section (18) and forms with said upper section
(18) the same angle as the angle formed by the upper edge (5) and the front face (4)
of the panel (3).
15. The device of claim 1, comprising
- an intermediate hanging feature (29) equipped with an intermediate fixed end (30)
intended to be linked to the upright profile (1) and an intermediate free end (31)
and;
- a stiffening profile (27) which extends longitudinally parallel to the upper edge
(5) and is partially housed in the inner cavity (8) of the panel (3) and is adhered
to the front face (4), wherein the stiffening profile (27) is a profiled part resting
on the intermediate hanging feature (29) and comprising a stiffening channel (28)
intended to house the intermediate free end (31).
Amended claims under Art. 19.1 PCT
1. A ventilated facade clamping device, intended to be linked to substructure upright
profiles (1) which are in turn linked to an outer surface (2) of a building and wherein
the device comprises:
- a plurality of tray panels (3), arranged adjacent to each other in several rows
and equipped with:
∘ a quadrangular front face (4);
∘ an upper edge (5), a lower edge (6) and two side edges (7) between the upper edge
(5) and the lower edge (6), wherein the edges (5, 6, 7) extend perpendicularly to
the front face (4) and define an inner cavity (8) with said front face (4);
- at least two upper clamping features (9) for each panel (3) which are linked to
the panel (3) and are intended to be linked to an upright profile (1) in a mounting
situation, wherein the clamping features comprise:
∘ an upper main body (11), housed in the inner cavity (8) and which in a mounting
situation is linkable to one of the side edges (7) and to the upper edge (5),
∘ a first flange (12) extending from the upper main body (11) and protruding from
the upper edge (5), wherein the first flange (12) is linkable to the lower edge (6)
of a panel (3) of another adjacent row and is intended to be attached to the upright
profile (1) in a mounting situation,
- at least two lower clamping features (14) for each panel (3) which are linked to
the panel (3) and which in a mounting situation link the lower edge (6) of one of
the rows to the first flange (12) of another of the rows and which are equipped with:
- a lower main body (15), partially housed in the inner cavity (8) which in a mounting
situation is linked to one of the side edges (7) and to the lower edge (6),
- a second flange (16) extending from the lower main body (15) and facing a distance
therefrom limiting a lower linking channel (17) that surrounds and retains the first
flange (12) of an upper clamping feature (9) linked to the panel (3) of another row,
- a longitudinal upper flange (13) extending perpendicularly from a free end of the
upper edge (5) and which is partially linked to the first flange (12) of the upper
clamping feature (9),
the device being
characterized in that the first flange (12) comprises:
- a first section (41) extending from the upper section (18) of the upper main body
(11),
- a second section (42) extending from the first section (41) and which in a mounting
situation makes contact with the upper flange (13) on one side and on another side
is intended to make contact with the upright profile (1),
- a third section (43) extending at an angle of about 90° from the second section
(42) in the direction towards the front face (4) and covering the upper flange (13)
and
- a fourth section (44) extending at an angle of about 90° with respect to the third
section (43) in the direction opposite to the upper edge (5) and which is housed in
the lower linking channel (17) in a mounting situation.
2. The device of claim 1, wherein the lower main body (15) of the lower clamping feature
(14) comprises
- a lower section (20) linked to the lower edge (6) of the panel (3);
- a lower front section (21) which contacts the front face (4) of the panel (3) and
which extends from the lower section (20) and forms with the lower section (20) the
same angle as the angle formed by the lower edge (6) and the front face (4) of the
panel (3).
3. The device of claim 1, wherein the upper main body (11) of the upper clamping features
(9) comprises at least a first side attachment feature (22) which is linkable to the
side edges (7) of the panel (3).
4. The device of claim 1, wherein first side attachment feature (22) comprises at least
one side through cavity (69) and the side edges (7) comprise at least one upper side
bore (23), wherein the first side through cavity (69) and the upper side bores (23)
are intended to house a first attachment feature (24).
5. The device of claim 1, wherein the lower main body (15) of the lower clamping features
(14) comprises at least a second side attachment feature (25) which is linkable to
the side edges (7).
6. The device of claim 5, wherein the second side attachment feature (25) comprises at
least a second through cavity (70) and the side edges (7) comprise at least one lower
side bore (26), wherein the second side through cavity (70) and the lower side bore
(26) are intended to house a first attachment feature (24).
7. The device of claim 4 and 6, wherein the main bodies (11, 15) comprise two side attachment
features (22, 25) which are ribbed protrusions defining a through cavity (69, 70)
respectively and the side edges (7) comprise two lower bores (26) and two upper side
bores (23).
8. The device of claim 1, wherein the upper flange (13) comprises a first slot (45) and
the second section (42) of the first flange (12) of the upper clamping feature (9)
comprises a second slot (46) partially coincident to the first slot (45) in a mounting
situation, both intended to house a third attachment feature (48).
9. The device of claim 1, wherein it additionally comprises at least one first central
feature (35) between the upper clamping features (9) and which is equipped with the
same transversal section and at least one second central feature (36) between the
lower clamping features (14) and which is equipped with the same transversal section,
wherein the central features (35, 36) are longer than the clamping features (9, 14).
10. The device of claim 1 and 3, comprising a backlash remover joint (38) housed in the
lower linking channel (17) arranged between the first flange (12) and the lower clamping
feature (14).
11. The device of claim 1, wherein the upper main body (11) of the upper clamping feature
(9) comprises
- an upper section (18) linked to the upper edge (5) of the panel (3) and from which
the first flange (12) extends;
- an upper front section (19) which makes contact with the front face (4) of the panel
(3) and which extends from the upper section (18) and forms with said upper section
(18) the same angle as the angle formed by the upper edge (5) and the front face (4)
of the panel (3).
12. The device of claim 1, comprising
- an intermediate hanging feature (29) equipped with an intermediate fixed end (30)
intended to be linked to the upright profile (1) and an intermediate free end (31)
and;
- a stiffening profile (27) which extends longitudinally parallel to the upper edge
(5) and is partially housed in the inner cavity (8) of the panel (3) and is adhered
to the front face (4), wherein the stiffening profile (27) is a profiled part resting
on the intermediate hanging feature (29) and comprising a stiffening channel (28)
intended to house the intermediate free end (31).