TECHNICAL FIELD
[0001] The present invention pertains to the technical field of absorbent articles, and
more in particular to packages comprising a bag and a stack of absorbent articles.
The present invention also pertains to methods for manufacturing such packages for
a stack of absorbent articles.
BACKGROUND
[0002] In recent years there has been a development towards the manufacturing of eco-friendly
absorbent articles wherein less chemicals and more sustainable materials are used
as compared to traditional disposable absorbent articles.
[0003] Typically, the packaging of absorbent articles is made of plastic material. Plastic
packaging material is very flexible to be manipulated into different shapes and sizes
of packaging, can be easily sealed and offers a lot of possibilities in view of coloring
and/or branding of the absorbent article packaging. Although more eco-friendly, non-plastic
packaging materials exist, these materials unfortunately do not provide the same benefits
in view of flexibility and/or usability in terms of packaging as compared to plastic
packaging materials.
SUMMARY
[0004] The object of embodiments of the invention is to provide a package of absorbent articles
which is both eco-friendly and user friendly. More in particular it is an object of
embodiment of the invention to provide a package which offers protection against environmental
influences to the absorbent articles, which can easily be handled by a user, and/or
which can easily be opened by a caregiver when needed.
[0005] According to a first aspect there is provided a package comprising a bag and a stack
of absorbent articles having a substantially rectangular shape, wherein the stack
of absorbent articles is arranged in the bag. The bag is made of a paper material
having a basis weight between 60 and 100 g/m
2 measured according to the ISO 536 standard. The bag has a closed bottom, a closed
top, and a peripheral wall between said bottom and said top, and the bag is provided
at least on an inner surface of the bag near the top, with a sealable coating. The
closed top is realized by a sealed portion of the sealable coating.
[0006] Embodiments of the invention are based on the inventive insight that a bag of paper
material with a basis weight between 60 and 100 g/m
2 provides a sufficient amount of protection against environmental influences to the
stack of absorbent articles. In this manner, the absorbent articles are kept safe
from any possible pollution or contamination before the package is actually opened.
Although paper material is less flexible as compared to the commonly used plastic
packaging material, it has been found that this particular range of basis weight allows
that the paper material is manipulated in such a way as to fold and/or shape it into
a bag, without the risk of the paper material being ripped or torn. In addition, by
providing a sealable coating, e.g. a thermoplastic coating, on the inner surface of
the bag near the top, the paper material bag can be efficiently sealed.
[0007] It is noted that the sealable coating can be provided only locally near the top,
or alternatively over a larger portion of the inner surface or over substantially
the entire inner surface of the bag. The sealable coating can be applied according
to a continuous or discontinuous coating pattern.
[0008] It is noted that the bag, alternatively or in addition to comprising paper material,
can comprise other non-plastic materials such as non-woven materials. Preferably the
bag is made of a non-plastic material having a basis weight between 60 and 100 g/m
2. In the context of this application a paper material is to be understood as a material
produced by pressing together moist fibres of cellulose pulp, optionally in combination
with other materials, and drying the fibres into preferably flexible sheets. Preferably
the paper material is a single-layered material having a basis weight between 60 and
100 g/m
2. Alternatively, the paper material is a laminated paper material. Single-layered
material is preferred over laminated paper material as it does not require additional
glue or adhesive to laminate at least two layers of the laminated paper material.
[0009] Preferably the coating is water based. In less preferred embodiments the coating
may be acrylic or PE based. Preferably the coating is recyclable, e.g. in accordance
with UNI 11743:2019. Preferably the coating is mineral-oil free, and more preferably
fulfils the standard FDA 175.105-176.180.. Preferably, the coating has a seal temperature
initiation between 70 and 110 °C.
[0010] According to an exemplary embodiment, the peripheral wall comprises a front wall,
a rear wall opposite said front wall, a first side wall, and a second side wall opposite
said first side wall. Preferably, at the top, the first and the second side wall are
folded inwardly such that two first wing portions are formed where the top joins the
first side wall and such that two second wing portions are formed where the top joins
the second side wall.
[0011] As will be further described in combination with the figures, the paper bag typically
enwraps the stacked absorbent articles quite closely or narrowly. This, in combination
with the higher stiffness of paper material as compared to plastic packaging material,
results in a rather rigid package which is not easily pressed in, e.g. by a finger
or a hand, and thus cannot be easily gripped. However, the formed wing portions provide
gripping means for a user and allow the package of absorbent articles to be easily
gripped. Since preferably two wing portions are provided near each side wall, the
resulting package can be easily gripped or handled from many different directions
and according to many different orientations. It is further noted that the provision
of the wing portions also results in a dented corner area below the wing portions
at each side wall, where the package can be easily gripped and the bag can be opened
by pulling "open" the wing portions. In addition the resulting package can be stacked
and/or displayed in a supermarket on any one of the faces of the package, e.g. on
the bottom, on the top, or on any one of the sides of the peripheral wall, i.e. front,
rear, first side, second side.
[0012] In further exemplary embodiments the length of the sealed first wings and the length
of the sealed second wings is between 1 cm and 8 cm, preferably between 2 cm and 7
cm, more preferably between 3 cm and 6 cm. It has been found that wings having these
dimensions are especially convenient to be gripped by shoppers and/or caregivers.
[0013] In further developed exemplary embodiments the length of the sealed portion between
the first wings and the second wings is between 8 cm and 40 cm, preferably between
10 cm and 30 cm, more preferably between 12 cm and 20 cm.
[0014] According to a further embodiment, the sealable coating extends at least over a closed
peripheral inner portion of the inner surface of the bag. In this manner a good and
tight seal of the package is ensured. In addition this allows that each wing portion
that is formed is also adequately sealed.
[0015] Preferably, the stack of absorbent articles is arranged such that each absorbent
article extends in an upright direction between the bottom and the top. In this manner,
when the package of absorbent articles is opened near the top, the absorbent articles
can easily be taken out of the package.
[0016] According to typical embodiments, the absorbent articles are any one of the following:
baby diapers, pants, adult incontinence garments.
[0017] Preferably, the absorbent article is a folded absorbent article, wherein a crotch
portion of the absorbent article is located at the top of the bag, and wherein a rear
and front end of the absorbent article are located at the bottom of the bag. In this
manner, when the bag is opened near the sealed top side a caregiver can easily take
one individual absorbent article out of the bag, while keeping the other absorbent
articles intact and in the bag. Although less preferred, embodiments exist wherein
the absorbent articles are folded and/or arranged in the bag in a different manner.
[0018] Preferably, the folded absorbent articles have a width between 7 cm and 20 cm, and
a height between 15 cm and 40 cm.
[0019] According to an embodiment, the bottom has a width between 9 cm and 20 cm, preferably
between 10 cm and 15 cm, and a length between 15 cm and 50 cm, preferably between
20 cm and 40 cm.
[0020] According to exemplary embodiment, the coating is made of any one of the following
materials or a combination thereof: a polymer material such as a polyethylene material,
e.g. as a low density polyethylene (LDPE), a bio coating, a printed lacquer, 1,4 succinic,
fumaric and malic acids, 2,5 furan dicarboxylic acid, 3 hydroxy propionic acid, aspartic
acid, glucaric acid, glutamic acid, itaconic acid, levulinic acid, 3-hydroxybutyrolactone,
glycerol, sorbitol, xylitol/arabinito, tricarboxylic acid. In this manner a coating
is provided which can be efficiently sealed by applying heat and/or pressure thereto.
Preferably the applied sealable coating is biodegradable.
[0021] Preferably, the coating has a basis weight between 3 g/m
2 and 25 g/m
2, more preferably between5 g/m
2 and 25 g/m
2, even more preferably between 7 g/m
2 and 20 g/m
2, even more preferably between 8 g/m
2 and 16 g/m
2.
[0022] Preferred coating materials include, but are not limited to, LDPE, preferably having
a basis weight between 3 g/m
2 and 6g/m
2, biocoating, preferably having a basis weight between 13 g/m
2 and 17 g/m
2.
[0023] According to a preferred embodiment the paper material has a basis weight measured
according to the ISO 536 standard between 65 g/m
2 and 85 g/m
2. It has been found that this particular range of basis weight allows that the paper
material is manipulated in such a way as to fold and/or shape it into a bag, while
reducing the risk that the paper material is ripped or torn during manufacturing of
the package.
[0024] Preferably the paper material has a basis weight of about 70 g/m
2, most preferably the paper material has a basis weight of about 80 g/m
2.
[0025] It is clear to the skilled person that paper material having the required basis weight
can be combined with one or more of the described coating materials, and that many
combinations are possible.
[0026] According to a further embodiment the bottom is formed by folding and gluing a portion
of the paper material, such that is has a substantially rectangular shape. Such substantially
rectangular shaped bottom is preferred to support the stack of absorbent articles
in the bag in terms of efficient use of space and/or material.
[0027] Preferably, the bottom is provided with a handle made of paper material. In this
manner, the package can be even more easily gripped.
[0028] Preferably, the package further comprises a paper sheet with two cuts wherein the
paper sheet is glued to the bottom of the bag in an area around the two cuts, such
that an area of the paper sheet between the two cuts functions as the handle.
[0029] According to a possible embodiment the paper material is an unbleached paper material.
This contributes to the eco-friendly character of the packaging, since fewer chemicals
are used in manufacturing the packaging as compared to bleached paper. Preferably,
the paper material is a full brown paper material, such as a calendared brown paper
material, having a basis weight according to the ISO 536 standard between 65 g/m
2 and 85 g/m
2. More preferably the paper material has a basis weight of about 70 g/m
2, most preferably the paper material has a basis weight of about 80 g/m
2.
[0030] According to a preferred embodiment the paper material has any one or more of following
properties, in test conditions as specified in ISO 554 -1976 (23 +/- 1°C / 50 +/-
2%):
- a tensile strength measured according to the ISO 1924-3 standard in a machine direction
between 4 and 10 kN/m, preferably between 5 and 7 kN/m, and in a cross direction between
2 and 6 kN/m, preferably between 4 and 5 kN/m;
- a tear index measured according to the ISO 1974 standard in a machine direction between
8 and 16 mN.m2/g, and in a cross direction between 9 and 17 mN.m2/g;
- a tear measured according to the ISO 1974 standard in a machine direction between
400 and 1300 mN, and in a cross direction between 450 and 1450 mN.
[0031] It has been found that any one these properties enable the paper material to be manipulated
during a manufacturing process of a package filled with absorbent articles, while
reducing the risk that the paper material is prematurely ripped or torn.
[0032] According to another aspect of the present invention, there is provided a method
for manufacturing a package for a stack of absorbent articles, comprising the steps
of:
- arranging the stack of absorbent articles in a bag made of a paper material having
a basis weight measured according to the ISO 536 standard between 60 and 100 g/m2,
wherein the bag has a closed bottom, an open top, and a peripheral wall between the
bottom and the top, and wherein the bag is provided at least on an inner surface of
the bag near the top, with a sealable coating; and
- sealing a portion of said sealable coating to obtain a closed top end.
[0033] It will be understood by the skilled person that the features and advantages disclosed
hereinabove with respect to various embodiments of the package may also apply, mutatis
mutandis, to various embodiments of the manufacturing method.
[0034] According to an embodiment, the peripheral wall comprises a front wall, a rear wall
opposite to the front wall, a first side wall, and a second side wall opposite to
the first side wall. Preferably, before the step of sealing, the first and the second
side wall are folded inwardly at the top, such that two first wing portions are formed
where the top joins the first side wall and such that two second wing portions are
formed where the top joins the second side wall.
[0035] According to a preferred embodiment, before the step of sealing, the open top end
of the bag is provided with a manipulation part containing a plurality of holes, and,
prior to the step of arranging of the stack of absorbent articles in the bag, the
bag is arranged on a stack of bags, with a plurality of pins extending through the
plurality of holes. Preferably, the step of arranging comprises opening the bag whilst
the bag is held by the plurality of pins, and pushing the stack of absorbent articles
in the bag. A hole may comprise e.g. a round hole with a diameter e.g. between 10
and 30 mm. The skilled person understands that other shapes (e.g. oval, polygonal,
such as rectangular or square, etc) and sizes are also possible.
[0036] Preferably, the manipulation part containing the plurality of holes is a part made
of a paper material, e.g. a paper material having a basis weight between 60 and 100
g/m2 measured according to the ISO 536 standard, or of a polymer material, e.g. polyethylene
material such as a low density polyethylene material.
[0037] Preferably, the manipulation part is a separate part glued to the bag or an integral
part of the bag.
[0038] Preferably, the manipulation part is substantially rectangular and has a length between
20 cm and 35 cm and a width between 4 cm and 15 cm.
[0039] According to an exemplary embodiment, the method further comprises, after or during
the step of sealing, the step of cutting of an end part of the top of the bag.
[0040] Preferably, the end part comprises the manipulation part containing the plurality
of holes.
[0041] According to an embodiment, the stack of absorbent articles is arranged in the bag
such that each absorbent article extends substantially perpendicular to the closed
bottom of the bag.
[0042] Preferably, the closed bottom is formed by folding and gluing a portion of the paper
material, such that is has a substantially rectangular shape.
[0043] According to typical embodiments, the absorbent articles are any one of the following:
baby diapers, pants, adult incontinence garments.
[0044] According to a preferred embodiment, the paper material has a basis weight measured
according to the ISO 536 standard between 65 and 85 g/m
2.
[0045] According to an embodiment the coating has a basis weight between 5 g/m
2 and 25 g/m
2, preferably between 7 g/m
2 and 20 g/m
2, more preferably between 8 g/m
2 and 16 g/m
2.
[0046] According to a further embodiment, the bottom or the top is provided with a handle.
[0047] According to a further developed embodiment, the method further comprises providing
a paper sheet with two cuts, and gluing said paper sheet to the bottom of the bag
in an area around the two cuts, such that an area of the paper sheet between the two
cuts functions as the handle.
[0048] According to a preferred embodiment the absorbent articles are folded absorbent articles
having a width between 7 cm and 20 cm, and a height between 15 cm and 40 cm.
[0049] Preferably, the plurality of pins comprises a plurality of retarding elements, wherein
during opening of the bag the plurality of holes of the manipulation part are guided
over the plurality of retarding elements. When the manipulation part is pulled up
and the plurality of holes are guiding along the plurality of retarding elements,
the manipulation part and the part of the bag to which the manipulation part is attached
is retarded or slowed down during the upward movement thereof. This causes the bag
to be opened in a controlled manner and reduces the risk of premature and/or uncontrolled
tearing or ripping of the bag during opening of the bag.
[0050] Preferably, each retarding element of the plurality of retarding elements comprises
a first portion having a first cross-section and a second portion having a second
cross-section, wherein the first cross-section is smaller than the second cross-section.
In this manner the retarding element comprises different portions with corresponding
different guiding properties for the plurality of holes. Preferably the plurality
of holes is dimensioned in such a way that the manipulation part will be more easily
guided along the first portion as compared to the second portion.
[0051] Preferably, during opening of the bag, each hole of the plurality of holes is guided
over the first portion of the respective retarding element before being guided over
the second portion of the respective retarding element. In this manner, the manipulation
part and the corresponding part of the bag is efficiently retarded.
[0052] Preferably, a cross-section of the retarding element gradually increases from the
first cross-section to the second cross-section.
[0053] In a preferred embodiment, the first portion is a cylindrical portion having a first
diameter, and the second portion is a conical portion having a diameter which increases
from the first diameter to a second larger diameter, wherein the manipulation part
is first guided along the first portion and next along the second portion. More preferably,
the plurality of holes comprises a plurality of round holes having a diameter between
the first and the second diameter.
[0054] Preferably, each hole of the plurality of holes comprises at least one tear inducing
element which allows the manipulation part to be pulled of the respective pin whilst
being torn in a controlled manner according to an intended tear direction.
[0055] Preferably, the tear inducing element extends from the hole in a direction away from
the bag. The tear inducing element may extend substantially in the direction of a
free outer edge of the manipulation part such that it extends in a direction substantially
opposite to the movement direction of the bag when being pulled or pushed off of the
plurality of pins.
[0056] Preferably, the at least one tear inducing element comprises at least one tear cut
which is substantially aligned with the intended tear direction. Preferably, the intended
tear direction is opposite to the direction of the pull/push force exerted on the
bag.
[0057] Preferably, a hole comprises a round hole and at least one tear inducing element
extending from the round hole in the direction away from the bag, wherein an opening
formed by the combination of the round hole and the at least one tear inducing element
is such that the manipulation part cannot be pulled over the second portion of the
retarding element without tearing material of the manipulation part.
[0058] In a preferred embodiment where the hole comprises a substantially round hole with
a diameter and at least one tear inducing element with a length, the sum of the diameter
and the length is smaller than 1.25 times the largest dimension of second portion
of the retarding element, for example smaller than the largest dimension of the second
portion of the retarding element. For example, if the second portion of the retarding
element is substantially conical with a largest diameter d2, then preferably the sum
of the diameter dh of the substantially round hole and the length of the tear cut
lc is smaller than 1.25 times the largest diameter d2, i.e. lc + dh < 1.25 d2. For
example, lc + dh < d2.
[0059] Preferably, the tear inducing element has a length which is at least 5% of the diameter
of the substantially round hole, more preferably at least 10%, even more preferably
at least 20%.
[0060] In a simple preferred embodiment, exactly one cut is provided, which extends in a
direction opposite to and parallel to the pull/push direction of the pull/push force
exerted on the bag.
[0061] Preferably, one or more holes of the plurality of holes comprises at least one hole
enlarging element which allows the respective hole to be enlarged in a controlled
manner while being guided along a corresponding retarding element. In this manner,
the risk of premature and/or uncontrolled tearing or ripping of the manipulation part
during opening of the bag is reduced. Especially while the respective hole is guided
along a portion of the retarding element having a cross-section which is larger than
the cross-section of the hole, there is a risk of the hole being torn of the pins
and/or manipulation part during opening of the bag. By providing at least one hole
enlarging element, the hole is enlarged in a controlled manner, thereby avoiding that
the hole and/or manipulation part is pulled of the pins and/or manipulation part prematurely.
[0062] Preferably, the at least one hole enlarging element extends from the hole in a direction
towards the bag. The hole enlarging element may extend substantially in the direction
away from a free outer edge of the manipulation part such that it extends in a direction
substantially along the movement direction of the bag when being pulled or pushed
off of the plurality of pins.
[0063] Preferably, the at least one hole enlarging element comprises at least one enlarging
cut which is substantially aligned with the direction of the pull/push force exerted
or to be exerted on the bag.
[0064] Preferably, a hole comprises a round hole and at least one hole enlarging element
extending from the round hole in the direction towards the bag, wherein an opening
formed by the combination of the round hole and the at least one hole enlarging element
is such that the manipulation part can be guided over the second portion of the retarding
element without pulling of the manipulation part from the retarding element and/or
without tearing material of the manipulation part in a direction away from the bag.
[0065] Preferably, the hole enlarging element has a length which is at least 5% of the diameter
of the substantially round hole, more preferably at least 10%, even more preferably
at least 20%. In further preferred embodiments, the hole enlarging element has a length
which is at least 30% of the diameter of the substantially round hole, preferably
at least 50% of the diameter of the substantially round hole, more preferably at least
70% of the diameter of the substantially round hole, even more preferably at least
90% of the diameter of the substantially round hole.
[0066] In a simple preferred embodiment, exactly one enlarging cut is provided, which extends
in a direction towards the bag and parallel to the pull/push direction of the pull/push
force exerted on the bag.
[0067] Preferably the plurality of holes and/or the at least one hole enlarging element
and/or tear inducing element are provided my means of laser cutting.
[0068] It is clear to the skilled person that each hole of the plurality of holes can comprise
at least one tear inducing element and at least one hole enlarging element.
[0069] Any of the features described above in connection with the package of absorbent articles
are also applicable for embodiments of the method.
BRIEF DESCRIPTION OF FIGURES
[0070] The accompanying drawings are used to illustrate presently preferred non-limiting
exemplary embodiments of devices of the present invention. The above and other advantages
of the features and objects of the invention will become more apparent and the invention
will be better understood from the following detailed description when read in conjunction
with the accompanying drawings, in which:
Figure 1 is a perspective view of an open bag and a stack of absorbent articles before
a package according to an embodiment is formed;
Figure 2 is a perspective view of a package comprising a bag and a stack of absorbent
articles according to an embodiment;
Figure 3 illustrates a package for a stack of absorbent articles according to an embodiment
in the process of being manufactured;
Figures 4A-4D schematically illustrate a method for manufacturing a package for a
stack of absorbent articles according to an embodiment;
Figure 5 illustrates a further embodiment of a package comprising a bag and a stack
of absorbent articles; and
Figure 6 illustrates another embodiment of a package comprising a bag and a stack
of absorbent articles;
Figures 7A-7D schematically illustrate steps of a method for manufacturing a package
for a stack of absorbent articles according to an embodiment;
Figures 8A-8C illustrate a retarding element according to different embodiments;
Figures 9A-9H illustrate various embodiments of the plurality of holes provided with
a tear inducing element; and
Figures 10A - 10D illustrate various embodiments of the plurality of holes provided
with a hole enlarging element.
DESCRIPTION OF EMBODIMENTS
[0071] Figure 1 illustrates an open bag 100' and a stack of absorbent articles 200 to be
inserted in the open bag 100'. The bag 100' is made of a non-plastic material and
preferably has a basis weight between 60 and 100 g/m
2. In a preferred embodiment the bag 100' is made from paper material, but alternative
embodiments exist wherein the bag is made from other non-plastic material, such as
non-woven material. The bag 100' has a bottom 110 and a peripheral wall 130 extending
upwardly from the bottom 110 leading up to an open top 120'. The peripheral wall 130
comprises a front wall 133, a rear wall 134 positioned opposite to the front wall
133, a first side wall 131, and a second side wall 132 positioned opposite to the
first side wall 131. The illustrated bottom has the shape of a rectangle wherein a
length dimension 1 is larger that a width dimension w. Preferably the bottom has a
length 1 between 15 cm and 50 cm, preferably between 20 cm and 40 cm, and a width
w between 9 cm and 20 cm, more preferably between 10 cm and 15 cm. In alternative
embodiments the bottom may have the shape of a square or another geometric figure.
However, the illustrated substantially rectangular shaped bottom is preferred in terms
of filling efficiency and further shaping of the bag 100'. For example the bottom
110 can be formed by folding and gluing a portion of the non-plastic material, such
that is has a substantially rectangular shape. Optionally, the bottom is provided
with a handle made of paper material. For example, the package may further comprising
a paper sheet with two cuts, wherein the paper sheet is attached, e.g. glued to the
bottom of the bag in an area around the two cuts, such that an area of the paper sheet
between the two cuts functions as the handle.
[0072] At least near the open top 120' the bag is provided with a sealable coating 140 which
is configured to be sealed at least along a portion thereof to form a closed top 120
of the bag, as is further illustrated in figure 2. Preferably the sealable coating
140 is a heat sealable coating and comprises any one of the following materials or
a combination thereof: a polymer material such as a polyethylene material, e.g. as
a low density polyethylene (LDPE), a bio coating, a printed lacquer, 1,4 succinic,
fumaric and malic acids, 2,5 furan dicarboxylic acid, 3 hydroxy propionic acid, aspartic
acid, glucaric acid, glutamic acid, itaconic acid, levulinic acid, 3-hydroxybutyrolactone,
glycerol, sorbitol, xylitol/arabinito, tricarboxylic acid. Preferably the sealable
coating 140 is provided on an inner surface of the peripheral wall 130. However, alternatively
or in addition the sealable coating can be provided on an outer surface of the bag
100'. In the illustrated embodiment of figure 1 the sealable coating 140 is provided
in the shape of a substantially continuous strip which extends over the front wall
133, the first side wall 131, the rear wall 134 and the second side wall 132 to form
a closed loop on the inner surface of the bag 100'. In other words, the sealable coating
140 extends over a closed peripheral inner portion of the inner surface of the bag
100'. However, alternatively or in addition the sealable coating 140 may be provided
on a larger portion of the inner or outer surface of any one of the front wall 133,
the first side wall 131, the rear wall 134, the second side wall 132, and a combination
thereof. In addition or alternatively to the substantially continuous shape of the
sealable coating 140, the sealable coating 140 can be applied according to a discontinuous
coating pattern. Such discontinuous coating pattern may comprise multiple lines, strips,
dots or other geometric shapes which may at least partially overlap when viewed in
a height direction of the bag 100' such that the open top 120' of the bag can be adequately
sealed along at least a portion of the sealable coating 140 to form a closed top 120.
Preferably, the sealable coating 140 has a basis weight between 5 g/m
2 and 25 g/m
2, more preferably between 7 g/m
2 and 20 g/m
2, and even more preferably between 8 g/m
2 and 16 g/m
2.
[0073] Before sealing the bag near the top 120' thereof a stack of absorbent articles 200
is inserted in the bag 100'. The absorbent articles 200 preferably have a rectangular
shape as illustrated in figure 1 such that the dimensions of the stack of absorbent
articles 200 substantially correspond with the dimensions of the available inner space
of the bag 100'. In alternative embodiments the absorbent articles 200 and/or the
bag 100' are shaped and/or dimensioned in another manner. It is noted that, for the
sake of efficient filling of the bag, it is preferred that the shape and dimensions
of the stack of absorbent articles substantially corresponds with the shape and dimensions
of the inner space of the bag 100'. More in particular, the width w of the bottom
110 of the bag 100' should be sufficiently large to accommodate the stack of absorbent
articles 200 having a width w
a. In addition, the peripheral wall 130 of the bag 130 should be sufficiently high
to accommodate the stack of absorbent articles 200 having a height h
a. In addition, the length 1 of the bottom 110 of the bag 100' should be sufficiently
large to accommodate the stack of absorbent articles 200 having a length which is
determined by the amount of absorbent articles in the stack and the thickness of each
absorbent article 200. Preferably, the absorbent articles are folded absorbent articles
having a width w
a between 7 cm and 20 cm, and a height h
a between 15 cm and 40 cm. The absorbent articles 200 can be any one of baby diapers,
pants, and adult incontinence garments. In the illustrated embodiment the stack of
absorbent articles 200 is to be inserted in the bag 100' such that each absorbent
article 200 extends in a substantially upright direction between the bottom 110 and
the top 120 of the bag 100'. As illustrated in figure 1, the absorbent articles 200
are folded before being inserted in the bag 100'. Preferably each absorbent article
200 is folded along a transversal crotch line of the absorbent article 200 such that
a crotch portion 201 of the absorbent article is located at one side, and such that
a rear and front end 202, 203 of the absorbent article are located on the opposite
side. Preferably, the crotch portion 201 is located at the top 120 of the bag 100'
after insertion, whereas the rear and front end 202, 203 are located at the bottom
110 of the bag 100' after insertion. In this manner, when a closed package of absorbent
article is opened at the closed top 120 thereof, a person can conveniently take out
one absorbent article at a time, since one end of the absorbent article, i.e. the
crotch portion, corresponds with one absorbent article. In other embodiments wherein
the folded absorbent articles are arranged differently in the bag or wherein the bag
is opened at a different location, each folded absorbent article would correspond
with two ends, due to the absorbent article being folded. In such embodiments it is
harder for a person to take out only one absorbent article while keeping the remaining
absorbent articles in the stack intact.
[0074] Before the stack of absorbent articles 200 is inserted in the bag 100' it is preferred
that the bag 100' is adequately opened and is held in an open position until the absorbent
articles 200 are inserted in the bag. This is important since non-plastic materials
such as paper material or non-woven material, in contrast to plastic materials, are
highly susceptible to the risk of being ripped or torn during the filling and manufacturing
process of the package. To reduce this risk, the open top end (120') of the bag is
preferably provided with a manipulation part 160 containing a plurality of holes 161.
The function of this manipulation part will be further described with reference to
figures 3 and 4A-4D.
[0075] Figure 2 illustrates a package 1000 which is formed by arranging the stack of absorbent
articles 200 into the open bag 100' of figure 1, and sealing at least a portion 145
of the sealable coating 140 to obtain a closed top 120.
[0076] As illustrated in figure 2 the first side wall 131 is folded inwardly such that two
first wing portions 121 are formed where the top 120 joins the first side wall 131.
In the illustrated embodiment, also the second side wall 132 is folded inwardly such
that that two second wing portions 122 are formed where the top 120 joins the second
side wall 132. However, it is noted that embodiments exist wherein only one of the
first side wall 131 and second side wall 132 is folded inwardly and wherein consequently
only the two first wing portions 121 or the two second wing portions 122, respectively,
are formed. In order to obtain a package of absorbent articles which is easily gripped,
preferably, the length ls1 of the sealed first wings and/or the length ls2 of the
sealed second wings is between 1 cm and 8 cm, more preferably between 2 cm and 7 cm,
and even more preferably between 3 cm and 6 cm. In addition, it is preferred that
the length ls of the sealed portion between the first wings and the second wings is
between 8 cm and 40 cm, more preferably between 10 cm and 30 cm, and even more preferably
between 12 cm and 20 cm.
[0077] Preferably an end part 170 of the top 120' is removed from the bag 100 during or
after sealing. Typically the end part 170 comprises the manipulation part 160. The
illustrated manipulation part 160 containing two holes 161 is preferably made of a
paper material, e.g. a paper material having a basis weight between 60 and 100 g/m2
measured according to the ISO 536 standard. Alternatively, the manipulation part 160
can be made of a polymer material, e.g. polyethylene material such as a low density
polyethylene material. It is noted that the manipulation part 160 can either be a
separate part which is attached, e.g. glued, to the bag 100' or an integral part of
the bag. In the illustrated embodiment the manipulation part 160 is substantially
rectangular and has a length lm between 20 cm and 35 cm and a width wm between 4 cm
and 15 cm. As will be described with reference to figures 3 and 4A-4D the manipulation
part 160 is configured to aid in the manufacturing process of the package 1000 and
is of little or no use afterwards.
[0078] Figure 3 illustrates a time point in the manufacturing process of the package 1000
of figure 2, wherein a bag 100' is pulled up from a stack of bags by a suction means.
In embodiments where the bag 100' is made of paper material having a basis weight
between 60 and 100 g/m
2, the rigidity of the paper material allows for the bag to be efficiently gripped
by the suction means and consequently be pulled up. This is beneficial over the use
of plastic material bags as such plastic material would tend to be sucked in by the
suction means or at least be severely deformed at the location where the suction means
attempt to grip the bag. The bags 100' are provided with holes 161 which serve as
guiding means along a number of corresponding pins for stacking a plurality of bags
and pulling up one bag after another. Preferably the holes 161 are provided in a manipulation
part which corresponds with an extension on at least one of the front wall, rear wall,
first side wall and second side wall. With reference to figures 1 and 2, the manipulation
part in figure 3 is provided on the rear wall of the bag 100', which is opposite to
the front wall 130. The manipulation part with the plurality of wholes can be a separate
part which is attached to the bag 100' or it may be formed as an integral part of
the bag 100'. The holes 161 are configured to firstly serve as a guiding means along
the corresponding pins, however, in a later step of the manufacturing process the
bag 100' is pulled or pushed of from the pins towards a sealing means, which pull
or push causes the holes 161 to be ripped or torn. In such embodiments it is important
that the material surrounding the holes 161 allow for the holes to be ripped open
in a controlled manner when needed, and only when needed. The holes 161 should remain
intact at least during the steps of pulling up and open the bags, and keeping the
open bag in position such that a stack of absorbent articles 200 can be inserted into
the bag 100'. Preferably the material surrounding the holes is paper material with
a basis weight between 60 and 100 g/m
2. This can be the same material as the material of the bag or it can be a different
material. When paper material is used in the area surrounding the holes 161, i.e.
for the manipulation part 160, the holes 161 preferably have a substantially circular
circumference. In this manner it is achieved that the holes 161 can properly fulfil
their guiding function without being prematurely ripped. In another embodiment a polymer
material, e.g. low density polyethylene material, is used in the area surrounding
the holes 161, i.e. for the manipulation part. In such embodiment it is preferred
that the holes 161 have a substantially cross-shaped circumference. In this manner
it is achieved that the holes 161 can be properly pulled open to release the bag 100'
from the pins. The idea is that for materials which are quite rigid and/or are prone
to being ripped or torn prematurely, such as paper material, the holes 161 are preferably
shaped such that substantially no directional features such as grooves or slits are
present in the holes 161. In this manner, it is avoided that a directional force would
be exerted on the holes, e.g. by the pins, that would tear open the holes unintentionally.
On the other hand, for materials which are quite flexible and/or are difficult to
rip or tear to release the bag 100' from the pins when needed, such as polyethylene
material, the holes 161 are preferably shaped such that slit or groove like features
are present in the holes 161 wherein the slit or groove like features are at least
oriented along an intended tear direction. In this manner, the holes 161 can efficiently
be torn open when the bag 100' is to be released by the pins. Alternatively, the holes
161 may be slid over the pins and/or the pins may briefly be retracted, such that
the bag 100' is transported to the sealing means without the holes being ripped open.
[0079] The bags 100' in the stack have a closed bottom 110 and an open top 120'. During
or briefly after being pulled up, the respective bag 100' is opened up, for example
by an air flow, and a stack of absorbent articles 200 is inserted into the bag 100'
via the open top 120'. The stack of absorbent articles 200 is prearranged between
two holding means which are configured to insert the prearranged stack of absorbent
articles 200 into the bag 100'. During filling of the bag 100'each of the holding
means passes in close proximity to the respective first and second side wall with
the stack of absorbent articles 200 arranged there between. A pushing means is configured
to push the prearranged stack of absorbent articles 200 from between the holding means,
such that the stack of absorbent articles is arranged in the bag 100' such that each
absorbent article 200 extends substantially perpendicular to the closed bottom 110
of the bag 100'. Preferably the pushing means are further configured to push the bag
100' with the stack of absorbent articles towards a sealing means, thereby ripping
the holes 161 and releasing the bag 100' from the pins. Consequently the open bag
100' containing the stack of absorbent articles 200 is moved trough or passed a sealing
means and preferably adjacent cutting means. Preferably a folding means, not shown,
is provided which is configured to, before the bag is sealed, fold the first and/or
the second side wall inwardly at the top 120', such that two first wing portions 121
are formed where the top 120 joins the first side wall 131 and/or such that two second
wing portions 122 are formed where the top 120 joins the second side wall 132. The
sealing means are configured to seal the bag 100' at the top 120' thereof by sealing
at least a portion of a sealable coating 140 provided near the top of the bag, preferably
on an inner surface of the bag. The cutting means are configured to, during or after
sealing, cut away an end part of the top 120' of the bag.
[0080] Figures 4A-4D illustrate multiple steps of a method for manufacturing a package for
a stack of absorbent articles according to an embodiment. Figure 4A illustrates a
stack of bags 100', wherein each bag is provided with a plurality of holes 161, for
example two holes 161. A corresponding number of pins 301, for example two pins 301,
extend through the plurality of holes 161. In this manner each bag 100' in or on the
stack has substantially the same orientation. In figure 4A each bag 100' is oriented
such that it has an open top 120' at the left hand side and a closed bottom 110 at
the right hand side. In addition the bags 100' are oriented such that the front wall
133 of the bag is facing up, while the rear wall 134 is located below the front wall
133. In the illustrated embodiment the lower rear wall 134 is extended as compared
to the upper front wall 133, because the rear wall 134 is provided with a manipulation
part 160 comprising the plurality of holes 161. In other words, the lower rear wall
134 is longer as compared to the upper front wall 133. A suction means 303 is illustrated
which is configured to engage on the front wall 133 of the upper bag 100' of the stack,
and pull up the upper bag 100'. While doing so, the rear wall 134 is pulled up as
well and the holes 161 of the manipulation part 160 are pulled up along the pins 301
until they reach a respective stopper element 302, located at a top of each pin 301.
In this manner, the rear wall 134 comprising the manipulation part 160 remains at
the level of the stopper elements 302 while the front wall 133 is pulled up further,
thereby opening the bag 100' as is further illustrated in figure 4B. The functionality
of the holding means 304, pushing means 305, sealing means 306 and cutting means 307
will be further elaborated below.
[0081] Figure 4B illustrates the upper bag 100' in its pulled up and open state. A sealable
coating 140 is present on the bag near the top 120'. The sealable coating 140 is located
on the front wall 133 and/or the rear wall 134. Preferably the sealable coating 140
is located on an inner surface of the front wall 133 and/or rear wall 134. A stack
of absorbent articles 200 is provided, in this case by holding means 304, and inserted
in the opened bag 100' via open top 120'. Pushing means 305 comprises a pushing surface
which is dimensioned in such a way that it fits in between the holding means 304 and
which substantially corresponds with the surface of the opening at the open top 120'
and/or with the surface of the closed bottom 110. The pushing surface is preferably
rectangular. The pushing means 305 are configured to push the stack of absorbent articles
200 from between the holding means 304 towards the closed bottom 110 of the bag 100'.
When the stack of absorbent articles 200 comes into contact with the closed bottom
110, the pushing means 305 further cause the bag 100' and the stack of absorbent articles
200 arranged therein to be moved towards a sealing means 306. Preferably, also a cutting
means 307 is provided. This will be further elaborated in view of figures 4C and 4D.
[0082] Figure 4C illustrates the bag 100' in a pushed through position, ready to be sealed.
In this position at least a portion of the sealable coating 140 is located in between
the sealing means 306. The portion 145 of the sealable coating 140 is then sealed
by means of pressure and/or heat such that a closed top end 120 of the bag 100 is
achieved. Preferably, the sealable coating 140 is a pre-coating which is applied to
the bag in advance, and which is dry when the stack of absorbent articles are inserted
into the bag 100. Preferably, before the step of sealing, the first and the second
side wall are folded inwardly at the top 120, such that two first wing portions 121
are formed where the top 120 joins the first side wall 131 and such that two second
wing portions 122 are formed where the top 120 joins the second side wall 132. These
wing portions 121, 122 are illustrated in figures 2, 5 and 6 and are described in
the corresponding passages of this description.
[0083] Preferably, during or after the step of sealing the bag, an end part 170 of the top
120' of the bag is cut off. For example, the cut of end part 170 may comprise the
manipulation part 160 or at least a part thereof comprising the holes 161 which may
or may not be ripped open at that moment in the manufacturing process, depending on
the respective embodiment. Preferably the cut is executed along a cutting line which
is at least partially serrated. In this manner a serrated portion remains near de
sealed top of the package, which serrated portion allows for a user to easily tear
open the package. Alternatively or in addition the cutting line may comprise any one
of a substantially straight line, waved line, ribbed line or a combination thereof.
Figure 4D schematically illustrates a closed bag 100 with a stack of absorbent articles
200 arranged therein and a cut off end part 170. In the final package the stack of
absorbent articles 200 is arranged in the bag 100 such that each absorbent article
extends substantially perpendicular to the closed bottom 110 of the bag 100. Preferably,
the closed bottom is formed by folding and gluing a portion of the paper material,
such that is has a substantially rectangular shape. It can be seen that at least at
the peripheral wall 130 and the closed bottom 110 the bag 100 is tightly arranged
against the stack of absorbent articles 200. At the top 120 of the package a free
volume is present in the bag between the stack of absorbent articles 200 and the sealed
portion 145. On the one hand, the free volume is provided as a buffer such as to create
a safety distance between the absorbent articles and the sealable top 120 of the bag
to avoid that the absorbent articles in the bag are affected by the sealing means
306 when sealing the bag 100. On the other hand, the free volume forms a depressible,
collapsible area at the outside of the bag 100. This area can be more easily gripped
by users or caregivers as compared to the tightly wrapped peripheral wall 130 and
bottom 110. Further, the sealed portion of the top 120 can be seen as to protrude
from the bag 100 and thereby provides an additional gripping area for a user or caregiver.
In further preferred embodiment even more easily graspable areas are provided at the
outside surface of the bag 100 as further elaborated in view of figures 5 and 6.
[0084] Figure 5 illustrates a package 1000 according to a further embodiment wherein the
bottom 110 is provided with a handle 155. The handle 155 is illustrated as being substantially
aligned with a length direction of the bottom 110 but it is clear that embodiments
exist wherein the handle 155 is oriented in another direction. In this manner additional
gripping means are provided on an otherwise hard to grasp area of the package 1000.
Preferably the handle is made of non-plastic material such as paper material. In the
illustrated embodiment the package 1000 comprises a paper sheet 150 with two cuts
153. The paper sheet is attached to the bottom 120 of the bag in an area 151 around
the two cuts, such that an area 152 of the paper sheet between the two cuts functions
as the handle 155.
[0085] Figure 6 illustrates a further embodiment of a package, which is provided with a
number of features which allow easy opening of the non-plastic bag. Non-plastic bags
and especially paper bags are harder to open as compared to thin plastic bags which
can be gripped at a random location and can be easily torn open at that location.
Figure 6 shows that at the top 120 of the bag a seal seam 125 is formed. In addition
to the seal seam 125, two first wing portions 121 are formed where the top 120 joins
the first side wall 131. As described earlier, these wing portions 121 are formed
by folding the first side wall 131 inwardly before sealing the top 120 of the bag.
In addition to acting as gripping means, these wing portions 121 respectively comprise
wing portion seam 121a and wing portion seam 121b which allow for an easy opening
of the bag. More in particular, the wing portions 121 and their corresponding seams
121a, 121b are dimensioned and formed in such a way, that the separation force needed
to separate the seams 121a, 121b is substantially smaller as compared to the separation
force needed to separate the seal seam 125. Preferably the end part 170 which is cut
of from the top 120 during or after sealing, is cut of such that a ribbed or serrated
seam portion remains at the top 120 of the bag. In this manner the seal seam 125 and/or
wing portion seams 121a, 121b comprise a ribbed or serrated portion which can be easily
torn by applying a tearing force transversally on the seal seam 125 and/or wing portion
seams 121a, 121b. In addition or alternatively, the bag may be provided with one or
more tear strips 126, 128 to enable easy opening of the bag. A tear strip 126, 128
may be attached or incorporated in one or more of the walls of the paper bag and preferably
comprise a tear line opener 127, 129 which at least partially extends or protrudes
from the respective wall of the paper bag. The tear strip 126, 128 and/or tear line
opener 127, 129 may be formed out of cotton, polypropylene or a combination thereof.
In the illustrated embodiment tear strip 128 is positioned in such a way as to cause
the package to be opened along a plane which is substantially parallel to the top
and/or bottom of the package. The tear strip 128, optionally in combination with a
corresponding tear line opener 129, allows for the top of the package to be at least
partially removed, such that a person can easily take out an absorbent article from
above, especially when the absorbent articles are arranged in the bag according to
one of the previously described preferred embodiments. In addition or alternatively,
a tear strip 126 can be provided which is positioned in such a way as to cause the
package to be opened along a plane which is substantially perpendicular to the top
and/or bottom of the package. The tear strip 126, optionally in combination with a
corresponding tear line opener 127, allows for a sidewall of the package to be at
least partially removed, such that a person can easily take out an absorbent article
from the side, especially when the opened package is stored or placed on its opposite
side. It is clear to the skilled person that other tear strips may be provided which
are positioned and/or oriented differently in addition to or as alternative to the
illustrated tear strips 126 and/or 128. It is noted that any one of the plurality
of features illustrated in figure 6 can be applied in isolation or in combination
with any other illustrated feature.
[0086] Figures 7A-7D illustrate multiple steps of a method for manufacturing a package for
a stack of absorbent articles according to an embodiment wherein the plurality of
pins 701 is provided with a plurality of retarding elements 710. In figure 7A a bag
100' is to be pulled up from a stack of bags by a suction means 703. The bags 100'
are illustrated as folded bags wherein the front wall 133 is facing upwards and the
rear wall 134 is facing downwards, and wherein the rear wall is provided with a manipulation
part 760 comprising a plurality of holes 761. It is clear to the skilled person that
this is one of various possible orientations of the bag and by extension of the stack
of bags and that other orientations are possible as well. In addition or alternatively,
the manipulation part 760 may be provided on at least one of the front wall, first
side wall and second side wall. The manipulation part 760 with the plurality of holes
761 may be a separate part which is attached to the bag 100' or it may be formed as
an integral part of the bag 100'. The holes 761 serve as guiding means along a number
of corresponding pins 701 for stacking a plurality of bags and pulling up one bag
after another. The pins 701 are preferably provided with a plurality of retarding
elements 710. The holes 761 are configured to firstly serve as a guiding means along
the corresponding pins and retarding elements. However, in a later step of the manufacturing
process the bag 100' is pulled or pushed of from the pins 701 towards a sealing means,
which pull or push causes the holes 761 to be ripped or torn as illustrated in figure
7D. It is beneficial that the holes are ripped open in a controlled manner when needed,
and only when needed. Preferably, the holes 761 remain at least partially intact during
the steps of pulling up and opening the bags, and keeping the open bags in position
such that a stack of absorbent articles 200 can be inserted into the bag 100'. Preferably
the material surrounding the holes 761 is paper material with a basis weight between
60 and 100 g/m
2. This can be the same material as the material of the bag or it can be a different
material.
[0087] In figure 7A each bag 100' is oriented such that it has an open top at the left hand
side and a closed bottom 110 at the right hand side. At the open top the lower rear
wall 734 is extended as compared to the upper front wall 733, by providing the manipulation
part 760 comprising the plurality of holes 761. The bags are positioned such that
a pin 701 comprising a retarding element 710 extends through each hole 761. Preferably
the retarding element 710 is positioned at a bottom of the pin 701 such that the retarding
element 710 extends through the hole 761 when the bag 100' is on the stack. A suction
means 303 is illustrated which is configured to engage on the front wall 133 of the
upper bag 100' of the stack, and pull up the upper bag 100'. While doing so, the rear
wall 134 is pulled up as well and the holes 761 of the manipulation part 760 are pulled
up along the retarding elements 710. The retarding element 710 is configured to retard
or slow down the upward movement of the rear wall 134 relative to the front wall 133,
such that the bag 100' starts to open while the bag 100' is pulled up as is illustrated
in figure 7B.
[0088] At the time of figure 7B the bag is partially pulled over the retarding element 710.
More in particular, the front wall 133 is pulled up beyond the retarding element,
whereas the rear wall 134 is positioned further down. The illustrated retarding element
710 comprises a first portion 710a and a second portion 710b. The first portion 710a
is substantially cylindrical and the second portion 710b is substantially funnel shaped.
However, other configurations of the retarding element 710 are possible in order to
achieve the intended retarding effect. The retarding element 710 surrounds at least
part of the corresponding pin 301. Preferably the pin 301 and the retarding element
710 are concentric. While being pulled up along the retarding element 710, the respective
hole 761, more in particular a circumference thereof, will be subject to some friction
and/or resistance. This will cause the manipulation part 760 and the rear wall 134
to be delayed during the upward movement. Consequently, since the front wall 133 does
not encounter such friction and/or resistance, the front wall 133 is pulled up faster
and the bag is at least partially opened.
[0089] In figure 7C the bag is completely pulled over the retarding element 710 and the
corresponding pin 701 and is in a further opened state. The holes 761 have encountered
the stopping element 702 which avoids that the rear wall 134 with the manipulation
part 760 is pulled further up. At this moment a stack of absorbent articles 200 is
provided by holding means 704, and inserted in the opened bag 100' via open top 120'.
In addition pushing means 705 are provided which are configured to push the stack
of absorbent articles 200 from between the holding means 704 towards the closed bottom
110 of the bag 100'. The pushing means 705 further cause the bag 100' and the stack
of absorbent articles 200 arranged therein to be moved towards a sealing means at
the right hand side of the figure (not illustrated).
[0090] As can be seen in figure 7D the bag 100' is moved in a bag direction (BD), away from
the pins 701. Consequently the manipulation part 760 is torn from the pins 701 causing
a tear extending from the holes 761 in a tear direction (TD), which is substantially
opposite to the bag direction.
[0091] In the course of the different steps as illustrated in figures 7A-7D, the holes 761
are guided along the retarding elements 710 and the pins 701, before being ripped
from the pins 701. On the one hand, the holes 761 maintain their integrity to fulfil
their guiding function during the first steps of this process, and, on the other hand,
the holes 761 are easily torn of the pins 701 in a controlled manner at the end of
this process. In general, it is clear that it is beneficial that the shape and dimensions
of the holes 761 substantially correspond with the shape and dimensions of the retarding
elements 710, especially in view of cross-section and/or circumference. For example,
if the pins 701 and retarding elements 710 have a substantially circular cross-section,
the holes 761 preferably have a substantially circular circumference, with suitable
dimensions such that the holes 761 can be efficiently guided along the pins 701 and/or
retarding elements 710 with a low risk of premature tearing. A similar reasoning is
applicable for other shapes such as ovals, polygons, etc. In addition, it has been
found that particular configurations of the retarding elements 710 and/or holes 761
offer further benefits, as will be further elaborated in view of figures 8A-8C and
9A-9G. It will be clear that any one of the configurations and features as elaborated
below can be either applied in isolation or can be mutually combined.
[0092] Figures 8A-8C illustrate exemplary embodiments of retarding elements. The retarding
elements are to be positioned along at least part of the pins. Preferably they are
positioned at a bottom part of the pins as illustrated in figures 7A-7D. Alternatively
or in addition the pins are positioned at a middle part and/or top part of the pins
and/or extend along substantially the entire length of the pins. Figure 8A illustrates
a cross-section view of a retarding element 810 comprising a first portion 810a and
a second portion 810b. The first portion 810a is positioned under the second portion
810b. The first portion 810a is preferably substantially cylindrical and has a cross-section
distance C1. In case of e.g. an oval shape or a polygonal shape, the first cross-section
distance may correspond with a maximum cross-section distance. The second portion
810b is substantially preferably funnel shaped and has a first cross-section distance
C1 and a second cross-section distance C2, wherein C2 is larger than C1. In a preferred
embodiment, the first portion 810a is a cylindrical portion having a first diameter
d1 (see figure 8C), and the second portion is a conical portion 810b having a diameter
which increases from the first diameter d1 to a second larger diameter d2, and the
manipulation part is first guided along the first portion 810a and next along the
second portion 810b. More preferably, the plurality of holes 761, 791 (see figures
7A-7D and figures 9A-9G discussed below) comprises a plurality of round holes having
a diameter dh between the first diameter d1 and the second diameter d2, i.e. d1 <
dh < d2. If the diameter of the hole would be smaller than d1, there is a severe risk
of premature ripping of the hole. If the diameter of the hole would be larger than
d2 there would be too much space between the retarding element 810 and the circumference
of the hole. This would cause the bag not to be properly guided and/or the manipulation
part comprising the hole not to be properly retarded. To further improve guiding,
retarding and/or tearing functionality the holes are preferably provided with tear
inducing elements, as will be further elaborated in view of figures 9A-9G.
[0093] Preferably the retarding element 810 comprises two parts, which can be separated
from each other as indicated by the dashed separation line SL in figure 8A. In this
manner, a part of the retarding element having the maximal cross-section distance
C2 can be temporarily removed, such that a stack of bags, and more in particular the
manipulation parts of the bags with the plurality of holes, can easily be placed over
the remaining part of the retarding element having the minimal cross-section distance.
The second portion 810b of the retarding element 810 is illustrated as a funnel wherein
the cross-section distance gradually increases. In this manner the risk of premature
ripping of the hole is reduced. Preferably the retarding element is made of polyethylene,
more preferably high-density polyethylene. Alternatively or in addition, other materials
having similar mechanical and/or frictional properties can be used.
[0094] Figure 8B illustrates a cross-section view of a further embodiment of a retarding
element 810 further comprising a third portion 810c and a fourth portion 810d. The
third portion 810c corresponds with a platform portion of the retarding element and
is substantially disc shaped. The third portion 810c has a cross-section distance
which is significantly larger than C2. The third portion 810c increases the stability
of the retarding element 810 and/or ensures that bags which are stacked on the retarding
element 810 remain in position. The fourth portion 810d corresponds with a top portion
of the retarding element 810 and has a cross-section distance which is substantially
equal to C2. The function of the fourth portion 810d is to further improve guiding
and/or retarding functionality of the retarding element.
[0095] Figure 8C is a perspective view of the retarding element 810 of figure 8B, illustrating
the preferred cylindrical shape of the first portion 810a and the preferred funnel
shape of the second portion 810b.
[0096] Figures 9A - 9G illustrate different possible shapes of the plurality of holes which
are preferably provided with a tear inducing element.
[0097] Figure 9A illustrates the general configuration of a wall of a bag, in this case
a rear wall 334, which is provided with a manipulation part 960. As described earlier,
the manipulation part 960 may be a separate part that is attached to the bag or may
be an integral part of the bag. The manipulation part extends over at least a part
of the width of the respective bag wall 334 and comprises a plurality of holes 961.
In the illustrated embodiment two holes 961 are provided, but embodiments with only
one hole or at least three holes are possible as well. The holes 961 comprise a substantially
circular hole 961a and at least one tear inducing element 961b. The tear inducing
element 961b allows the cross-section, in this case the diameter of the hole 961 to
be at least partially increased when the hole 961 is guided along a retarding element
and/or pin.
[0098] Especially when the hole 961 is to be guided along or over a retarding element or
pin having a larger cross-section as compared to the diameter of the round hole 961a,
the provision of a tear inducing element 961b allows for the diameter of the hole
961 to be locally increased in a controlled manner. This reduces the risk of uncontrolled
premature tearing or ripping of the hole, while maintaining a good guiding and/or
retarding functionality. With reference to figure 7D and the corresponding description,
the tear inducing element 961b is preferably provided along an intended tear direction
(TD). In this manner, the provision of a tear inducing element aids in tearing of
the manipulation part 760, 960 from the pins in a controlled manner when the bag is
moved in the indicated bag direction towards the sealing means (not illustrated).
Figures 9B-9G illustrate embodiments of holes 961 comprising a round hole 961a which
is provided with at least one tear inducing element 961b. It will be clear that the
illustrated examples are non-limiting and that other embodiments are possible in view
of the shape of the hole 961a and/or the configuration of the at least one tear inducing
element 961b.
[0099] Figure 9B illustrates a substantially circular hole 961a wherein the tear inducing
element 961b comprises a tear cut extending from the circumference of the hole 961a
along the intended tear direction (TD).
[0100] Figure 9C illustrates a substantially circular hole 961a with two tear inducing elements
961b, 961b'. Each tear inducing element 961b, 961b' comprises a linear cut extending
from the circumference of the hole 961a along the intended tear direction (TD). The
two tear inducing elements are positioned substantially parallel to each other.
[0101] Figure 9D illustrates a substantially circular hole 961a with two tear inducing elements
961b, 961b'. Each tear inducing element 961b, 961b' comprises a linear cut extending
perpendicularly from the circumference of the hole 961a. The two tear inducing elements
961b, 961b' are positioned substantially symmetrical with regards to the intended
tear direction (TD). In this manner, the two tear inducing elements will cooperate
to induce a tear which is oriented substantially along the intended tear direction
(TD).
[0102] Figure 9E illustrates a substantially circular hole 961a with a tear inducing element
961b in the shape of a triangle, wherein the base of the triangle substantially corresponds
with part of the circumference of the circular hole 961a and the free vertex of the
triangle extends towards the intended tear direction (TD).
[0103] Figure 9F illustrates a substantially oval hole 961 wherein the tear inducing element
961b is incorporated in the shape of the oval hole 961. More in particular, the oval
hole 961 is elongated along the intended tear direction (TD), and has a portion 961a
having mainly a guidance function and a portion 961b having a tear inducing function.
[0104] Figure 9G illustrates a substantially oval hole 961a with a tear inducing element
961b which comprises a linear tear cut extending from the circumference of the oval
hole 961a along the intended tear direction (TD).
[0105] Figure 9H illustrates a hole 961 wherein the tear inducing element 961b is incorporated
in the shape of the hole 961. More in particular, the oval hole 961 is elongated along
the intended tear direction (TD), and has a substantially rounded portion 961a having
mainly a guidance function and a corner portion 961b having a tear inducing function.
[0106] In the embodiments of figures 9A-9F, preferably, a hole 961 comprises a rounded (e.g.
round or oval) hole 961a and a tear inducing element 961b extending from the rounded
hole in the direction away from the bag, wherein an opening formed by the combination
of the round hole 961a and the at least one tear inducing element 961b is such that
the manipulation part cannot be pulled over the second portion of the retarding element
without tearing material of the manipulation part.
[0107] Preferably, where the rounded hole 961a has a diameter/largest dimension dh and the
at least one tear inducing element has a length lc, the sum of the diameter/largest
dimension dh and the length lc is smaller than 1.25 times the largest dimension d2/c2
of second portion of the retarding element, for example smaller than the largest dimension
d2/c2 of the second portion of the retarding element. For example, if the second portion
of the retarding element is substantially conical with a largest diameter d2, then
preferably the sum of the diameter dh of the hole 961a and the length of the tear
cut lc is smaller than 1.25 times the largest diameter d2, i.e. lc + dh < 1.25 d2.
For example, lc + dh < d2. Preferably, the tear inducing element has a length lc which
is at least 5% of the diameter/largest dimension dh of the rounded hole, more preferably
at least 10%, even more preferably at least 20%.
[0108] Figures 10A - 10D illustrate different possible shapes of the plurality of holes
which are preferably provided with one or more hole enlarging element.
[0109] Figure 10A illustrates the general configuration of a wall of a bag, in this case
a rear wall 334, which is provided with a manipulation part 1060. As described earlier,
the manipulation part 1060 may be a separate part that is attached to the bag or may
be an integral part of the bag. The manipulation part extends over at least a part
of the width of the respective bag wall 334 and comprises a plurality of holes 1061.
In the illustrated embodiment two holes 1061 are provided, but embodiments with only
one hole or at least three holes are possible as well. The holes 1061 comprise a substantially
circular hole 1061a and at least one hole enlarging element 1061b. The hole enlarging
element 1061b allows the cross-section, in this case the diameter of the hole 1061
to be at least partially increased when the hole 1061 is guided along a retarding
element and/or pin.
[0110] Especially when the hole 1061 is to be guided along or over a retarding element or
pin having a larger cross-section as compared to the diameter of the round hole 1061a,
the provision of hole enlarging element 1061b allows for the diameter of the hole
1061 to be at least locally increased in a controlled manner. In other words, this
allows the respective hole to be enlarged in a controlled manner while being guided
along a corresponding retarding element and thereby reduces the risk of uncontrolled
premature tearing or ripping of the hole during opening of the bag. Premature tearing
or ripping may cause the bag to be unintentionally pulled of the retarding element
and/or pin during opening of the bag such that it cannot be properly filled. With
reference to figure 7D and the corresponding description, the hole enlarging element
1061b is preferably provided along the bag direction (BD). In this manner, the provision
of a hole enlarging element aids in guiding manipulation part 760, 1060 along the
pins and/or retarding element(s) in a controlled manner when the bag is moved up to
be opened. By providing the hole enlarging element substantially along the indicated
bag direction, the risk that the bag is prematurely pulled of from the pins and/or
retarding element(s) is reduced. Preferably the hole enlarging element comprises a
linear laser cut in the direction opposite to an intended tear direction (TD). In
addition, the hole enlarging element preferably extends from the circumference of
a semicircle of the hole closest to the bag. More preferably the hole enlarging element
extends in the direction of the bag. Figures 10B-10C illustrate embodiments of holes
1061 comprising a round hole 1061a which is provided with at least one hole enlarging
element 1061b. It will be clear that the illustrated examples are non-limiting and
that other embodiments are possible in view of the shape of the hole 1061a and/or
the configuration of the at least one hole enlarging element 1061b.
[0111] Figure 10B illustrates a substantially circular hole 1061a wherein the hole enlarging
element 1061b comprises an enlarging cut extending from the circumference of the hole
1061a along the bag direction BD which is opposite to an intended tear direction TD.
The substantially circular hole 1061a is divided in two semicircles A, B by division
line DL. Division line DL is substantially perpendicular to the bag direction BD and
defines a semicircle A positioned at the side of a free edge of the manipulation part,
and a semicircle B positioned at the side of the bag. Preferably, the hole enlarging
element 1061b extends from the circumference of semicircle B in a direction towards
the bag. In the illustrated embodiment an angle line AL is illustrated which is substantially
parallel to the division line DL. The hole enlarging element 1061b defines an angle
α with respect to the angle line AL. In the illustrated preferred embodiment, the
angle α is approximately 90°. In other preferred embodiments the angle α is situated
between 30° and 150°, more preferably between 45° and 135°, even more preferably between
60° and 120°.
[0112] Figure 10C illustrates a substantially circular hole 1061a with two hole enlarging
elements 1061b, 1061b'. Each hole enlarging element 1061b, 1061b' comprises a linear
cut extending from the circumference of the hole 1061a along the bag direction BD.
The two hole enlarging elements are positioned substantially parallel to each other.
[0113] Figure 10D illustrates a substantially circular hole 1061a with two hole enlarging
elements 1061b, 1061b'. Each hole enlarging element 1061b, 1061b' comprises a linear
cut extending perpendicularly from the circumference of the hole 1061a. The two hole
enlarging elements 1061b, 1061b' are positioned substantially symmetrical with regards
to the bag direction BD. In this manner, the two hole enlarging elements will cooperate
to efficiently guide the hole over the pins and/or retarding elements.
[0114] In the embodiments of figures 10A-10D, preferably, a hole 1061 comprises a rounded
(e.g. round or oval) hole 1061a and a hole enlarging element 1061b extending from
the rounded hole in the direction towards the bag, wherein an opening formed by the
combination of the round hole 1061a and the at least one hole enlarging element 1061b
is such that the manipulation part can be pulled over the second portion of the retarding
element without tearing material of the manipulation part. Preferably, the hole enlarging
element has a length which is at least 5% of the diameter of the substantially round
hole, more preferably at least 10%, even more preferably at least 20%. In further
preferred embodiments, the hole enlarging element has a length which is at least 30%
of the diameter of the substantially round hole, preferably at least 50% of the diameter
of the substantially round hole, more preferably at least 70% of the diameter of the
substantially round hole, even more preferably at least 90% of the diameter of the
substantially round hole.
Glossary
[0115] As used in the present application, the following terms have the following meanings:
"A", "an", and "the" as used herein refers to both singular and plural referents unless
the context clearly dictates otherwise. By way of example, "an edge barrier" refers
to one or more than one edge barrier.
[0116] "About" as used herein referring to a measurable value such as a parameter, an amount,
a temporal duration, and the like, is meant to encompass variations of +/-20% or less,
preferably +/-10% or less, more preferably +/-5% or less, even more preferably +/-1%
or variations are appropriate to perform in the disclosed invention. However, it is
to be understood that the value to which the modifier "about" refers is itself also
specifically disclosed.
[0117] "Absorbent article", "absorbent garment", "absorbent product", "absorbing article",
"absorbing garment", "absorbing product" and the like as used herein are used interchangeably
and refer to devices that absorb and contain bodily exudates, and more specifically,
refers to devices that are placed against or in proximity to the body of the wearer
to absorb and contain the various liquids discharged from the body. Absorbent articles
include but are not limited to feminine hygiene garments, baby diapers and pants,
adult incontinence garments, various diaper and pants holders, liners, towels, absorbent
inserts and the like.
[0118] "Absorbent core" as used herein refers to a three-dimensional part of the absorbent
structure, comprising liquid-absorbing material, useful to permanently absorb and/or
retain bodily exudates. "Absorbent component" as used herein refers to a structural
constituent of an absorbent article, e.g., a piece of an absorbent core, such as one
of multiple pieces in a multi-piece absorbent core. "Absorbent element" as used herein
refers to a part of a functional constituent of an absorbent structure, e.g., an acquisition
layer, a dispersion layer, core layer or a release structure formed of a material
or materials having particular liquid handling characteristics suitable for the specific
function.
[0119] "Absorbent fibrous polymer material" as used herein refers to an absorbent polymer
material which is in threadlike from such as fibers, filaments, and the like so as
to be less flowable in the dry state than particulates.
[0120] "Absorbent insert" as used herein refers to a device adapted for insertion into an
"Absorbent layer" as used herein refers to a term referring to a discrete, identifiable
sheet-like or web-like element of an absorbent article which may remain detached and
relatively movable with respect to another such element or may be attached or joined
so as to remain permanently associated with another such element. Each absorbent layer
may itself include a laminate or combination of several layers, sheets and/or webs
of similar or diverse compositions.
[0121] "Absorbent polymer material", "absorbent gelling material", "AGM", "superabsorbent",
"superabsorbent material", "super absorbent polymer", "SAP" and the like as used herein
are used interchangeably and refer to any suitable particulate (e.g., flaked, particulate,
granular, or powdered) or fibrous cross linked polymeric materials that can absorb
at least 5 times and preferably at least about 10 times or more its weight of an aqueous
0.9% saline solution as measured using the Centrifuge Retention Capacity test (EDANA
441.2-01).
[0122] "Absorbent polymer material area" as used herein refers to the area of the absorbent
structure wherein adjacent layers are separated by a multiplicity of absorbent polymer
material. Incidental contact areas between these adjacent layers within the absorbent
particulate polymer material area may be intentional (e.g bond area's) or unintentional
(e.g. manufacturing artifacts).
[0123] "Absorbent particulate polymer material" as used herein refers to an absorbent polymer
material which is in particulate form such as powders, granules, flakes and the like
so as to be flowable in the dry state.
[0124] "Absorption" as used herein refers to the process by which a liquid is taken up within
a material.
[0125] "Absorption rate" as used herein refers to the rate of absorption of liquid, i.e.
the amount of liquid which is absorbed per unit of time, typically by an absorbent
component, element and/or absorbent layer of the absorbent article, structure and/or
core.
[0126] "Acquisition layer", "acquisition region", "acquisition surface" or "acquisition
material" and the like as used herein refer to the layer overlying the absorbent core
having a faster liquid uptake and/or distribution capability.
[0127] "Absorbency" is the ability of a material to take up fluids by various means including
capillary, osmotic, solvent, chemical and/or other action.
[0128] "Adult incontinence garment" as used herein refers to absorbent articles intended
to be worn by incontinent adults, for absorbing and containing bodily exudates.
[0129] "Adhesion" as used herein refers to the force that holds different materials together
at their interface.
[0130] "Adhesive" as used herein refers to a material, which may or may not be flowable
in solution or when heated, that is used to bond materials together.
[0131] "Adsorption" as used herein refers to the process by which a liquid is taken up by
the surface of a material.
[0132] "Airlaying" as used herein refers to forming a web by dispersing fibers or particles
in an air stream and condensing them from the air stream onto a moving screen by means
of a pressure and/or vacuum; a web of fibers produced by airlaying is herein referred
to an "airlaid"; an airlaid web bonded by one or more techniques to provide fabric
integrity is herein referred to an "airlaid nonwoven".
[0133] "Apparent density", "density" as used herein refers to the basis weight of the sample
divided by the caliper with appropriate unit conversions incorporated therein. Apparent
density used herein has the unit g/cm3.
[0134] "Attach", "attached" and "attachment" as used herein are synonymous with their counterparts
of the terms "fasten", "affix", "secure", "bind", "join" and "link".
[0135] "Baby diaper" as used herein refers to absorbent articles intended to be worn by
children, for absorbing and containing bodily exudates which the user draws up between
the legs and fastens about the waist of the wearer.
[0136] "Baby pants" as used herein refers to absorbent articles marketed for use in transitioning
children from diapers to underwear intended to cover the lower torso of children,
so as to absorb and contain body exudates which article is generally configured like
a panty garment and manufactured with a completed waist encircling portion, thereby
eliminating the need for the user to fasten the article about the waist of the wearer.
[0137] "Back region" as used herein refers to the portion of an absorbent article or part
thereof that is intended to be positioned proximate the back of a wearer.
[0138] "Backing" as used herein refers to a web or other material that supports and reinforces
the back of a product.
[0139] "Basis weight" is the weight per unit area of a sample reported in grams per square
meter, g/m2 or gsm.
[0140] "Bodily exudates", "body exudates", "bodily fluids", "body fluids", "bodily discharges",
"body discharges", "fluid(s)", " liquid(s)", "fluid(s) and liquid(s) and the like
as used herein are used interchangeably and refer to, but are not limited to urine,
blood, vaginal discharges, breast milk, sweats and fecal matter.
[0141] "Binder", "adhesive", "glue", "resins", "plastics" and the like as used herein are
used interchangeably and refer to substances, generally in a solid form (e.g. powder,
film, fiber) or as a foam, or in a liquid form (e .g. emulsion, dispersion, solution)
used for example by way of impregnation, spraying, printing, foam application and
the like used for attaching or bonding functional and/or structural components, elements
and materials, for example including heat and/or pressure sensitive adhesives, hot-melts,
heat activated adhesives, thermoplastic materials, chemical activated adhesives/solvents,
curable materials and the like.
[0142] "Bond strength" as used herein refers to the amount of adhesion between bonded surfaces.
It is a measure of the stress required to separate a layer of material from the base
to which it is bonded. "Capillary action", "capillarity", or "capillary motion" and
the like as used herein are used to refer to the phenomena of the flow of liquid through
porous media.
[0143] "Chassis" as used herein refers to a foundational constituent of an absorbent article
upon which the remainder of the structure of the article is built up or overlaid,
e.g., in a diaper, the structural elements that give the diaper the form of briefs
or pants when configured for wearing, such as a backsheet, a topsheet, or a combination
of a topsheet and a backsheet.
[0144] "Cellulose fibers" as used herein refers to naturally occurring fibers based on cellulose,
such as, for example cotton, linen, etc; wood pulp fibers are one example of cellulose
fibers; man-made fibers derived from cellulose, such as regenerated cellulose (rayon),
or partially or fully acetylated cellulose derivatives (e.g. cellulose acetate or
triacetate) are also considered as cellulose fibers.
[0145] "Cluster" or the like as used herein refers to an agglomeration of particles and/or
fibers.
[0146] "Chemically stiffened fibers", chemically modified fibers", "chemically cross-linked
fibers", "curly fibers" and the like as used herein are used interchangeably and refer
to any fibers which have been stiffened by chemical means to increase stiffness of
the fibers under both dry and aqueous conditions, for example by way of addition of
chemical stiffening agents (e.g. by coating, impregnating, etc), altering the chemical
structure of the fibers themselves (e.g. by cross-linking polymer chains, etc) and
the like.
[0147] "Cohesion" as used herein refers to the resistance of similar materials to be separated
from each other.
[0148] "Compartment" as used herein refers to chambers, cavities, pockets and the like.
[0149] "Comprise," "comprising," and "comprises" and "comprised of" as used herein are synonymous
with "include", "including", "includes" or "contain", "containing", "contains" and
are inclusive or open-ended terms that specify the presence of what follows e.g. a
component and do not exclude or preclude the presence of additional, non-recited components,
features, elements, members, steps, known in the art or disclosed therein.
[0150] "Coverstock" as used herein refers to a lightweight non-woven material used to contain
and conceal an underlying absorbent core material; examples are the facing layer or
materials that cover the absorbent cores of feminine hygiene garment s, baby diapers
and pants and adult incontinence garments.
[0151] "Crotch region" of an absorbent article as used herein refers to about 50% of the
absorbent article's total length (i.e., in the y-dimension), where the crotch point
is located in the longitudinal center of the crotch region. That is, the crotch region
is determined by first locating the crotch point of the absorbent article, and then
measuring forward and backward a distance of 25% of the absorbent article's total
length.
[0152] "Cross direction (CD)", "lateral" or "transverse" and the like as used herein are
used interchangeably and refer to a direction which is orthogonal to the longitudinal
direction and includes directions within ±45° of the transversal direction.
[0153] "Curing" as used herein refers to a process by which resins, binders or plastics
are set into or onto fabrics, usually by heating, to cause them to stay in place;
the setting may occur by removing solvent or by cross-linking so as to make them in
soluble.
[0154] "Diaper", "conventional diaper", "diaper-like", "diaper-like garment" and the like
as used herein are used interchangeably and refer to disposable absorbent articles,
which typically include a front waist portion and a back waist portion which may be
releasable connected about the hips of the wearer during use by conventional fasteners
such as adhesive tape fasteners or hook and loop type fasteners. In use, the article
is positioned between the legs of the wearer and the fasteners are releasable attached
to secure the back waist portion to the front waist portion of the diaper, thereby
securing the diaper about the waist of the wearer. The front waist portion and a back
waist portion are connected by relatively non-stretchable or stretchable members (the
term "stretchable" as used herein refers to materials that are extensible when forces
are applied to the material, and offer some resistance to extension). Hence, such
articles are generally not configured to be pulled up or down over the hips of the
wearer when the fasteners are attached.
[0155] "Dispersion layer", "dispersion region", "dispersion surface" or "dispersion material"
and the like as used herein refer to the layer overlying the absorbent core having
a faster liquid uptake and dispersion capability.
[0156] "Disposable" is used herein to describe articles that are generally not intended
to be laundered or otherwise restored or reused (i.e., they are intended to be discarded
after a single use and, preferably, to be recycled, composted or otherwise disposed
of in an environmentally compatible manner).
[0157] "Drylaying" as used herein refers to a process for making a nonwoven web from dry
fiber; these terms apply to the formation of carded webs, as well as to the air laying
formation of random webs; a web of fibers produced by drylaying is herein referred
to as a "drylaid"; a drylaid web bonded by one or more techniques to provide fabric
integrity is herein referred to a "drylaid nonwoven".
[0158] "Dry strength" as used herein refers to the strength of ajoint determined in dry
state conditions, immediately after drying under specified conditions or after a period
of conditioning in the standard laboratory atmosphere.
[0159] "Essentially cellulose free", "substantially fluffless" or "little to no cellulose
fibers" as used herein refers to an absorbent article, structure, core component and/or
element containing less than 20% by weight cellulosic fibers, less than 10% cellulosic
fibers, less than 5% cellulosic fibers, no cellulosic fibers, or no more than an immaterial
amount of cellulosic fibers which do not materially affect the thinness, flexibility
or absorbency thereof.
[0160] "Essentially fluffless" or "little to no fluff pulp" as used herein refers to an
absorbent article, structure, core, component and/or element containing less than
20% by weight fluff pulp, less than 10% fluff pulp, less than 5% fluff pulp, no fluff
pulp, or no more than an immaterial amount of fluff pulp which do not materially affect
the thinness, flexibility or absorbency thereof.
[0161] "Fabric" as used herein refers to a sheet structure made from fibers, filaments and/or
yarns. "Feminine hygiene garments" as used herein refer to absorbent hygiene articles
intended to be worn by woman, for absorbing and containing body exudates.
[0162] "Fiber" as used herein refers to the basic threadlike structure from which nonwovens,
yarns and textiles are made. It differs from a particle by having a length at least
4 times its width; "Natural fibers" are either of animal (wool, silk), vegetable (cotton,
flax, jute) or mineral (asbestos) origin, while "Man-made fibers" may be either polymers
synthesized from chemical compounds (polyester, polypropylene, nylon, acrylic etc.)
or modified natural polymers (rayon, acetate) or mineral (glass). "Fiber" and "filament"
are used interchangeably.
[0163] "Fluff pulp" or "Pulp fluff" as used herein refers to wood pulp specially prepared
to be drylaid. The fibers can be either natural or synthetic or a combination thereof.
[0164] "Front region" as used herein refers to the portion of an absorbent article or part
thereof that is intended to be positioned proximate the front of a wearer.
[0165] "Garment facing layer" as used herein refers to elements of the chassis that form
the outer surface of the absorbent article, such as the backsheet, the side panels,
the waist fasteners, and the like, when such elements are present.
[0166] "Heat activated adhesive" as used herein refers to a dry adhesive that is rendered
tacky or fluid by application of heat or heat and pressure to the assembly.
[0167] "Heat sealing adhesive" as used herein refers to a thermoplastic adhesive which is
melted between the adherent surfaces by heat application to one or both of the adjacent
adherent surfaces.
[0168] "High loft" as used herein refers to general term of low density, thick or bulky
fabrics.
[0169] "Hot-melt adhesive" as used herein refers to a solid material that melts quickly
upon heating, then sets to a firm bond upon cooling; used for almost instantaneous
bonding.
[0170] "Hydrophilic" as used herein refers to having an affinity for being wetted by water
or for absorbing water.
[0171] "Hydrophobic" as used herein refers to lacking the affinity for being wetted by water
or for absorbing water.
[0172] "Immobilization layer" as used herein refers to a layer able to be applied to the
absorbent polymer material or absorbent polymer material area with the intent to gather,
bond and/or immobilize absorbent material and/or absorbent layer.
[0173] "Join", "joined" and "joining" as used herein refers to encompassing configurations
wherein an element is directly secured to another element by affixing the element
directly to the other element, as well as configurations wherein the element is indirectly
secured to the other element by affixing the element to an intermediate member or
members which in turn is or are affixed to the other element.
[0174] "Knitting" as used herein refers to the technique for interlocking loops of fibers
with needles or similar devices.
[0175] "Layer" refers to identifiable components of the absorbent article, and any part
referred to as a "layer" may actually comprise a laminate or combination of several
sheets or webs of the requisite type of materials. As used herein, the term "layer"
includes the terms "layers" and "layered."
[0176] "Upper" refers to the layer of the absorbent article which is nearest to and/ or
faces the wearer facing layer; conversely, the term "lower" refers to the layer of
the absorbent article which is nearest to and/or faces the garment facing layer. "Layer"
is three dimensional structure with a x dimension width, y dimension length, and z-dimensions
thickness or caliper, said x-y dimensions being substantially in the plane of the
article, however it should be noted that the various members, layers, and structures
of absorbent articles according to the present invention may or may not be generally
planar in nature, and may be shaped or profiled in any desired configuration .
[0177] "Machine direction (MD)", "longitudinal" and the like as used herein are used interchangeably
and refer to a direction running parallel to the maximum linear dimension of the structure
and includes directions within ±45° of the longitudinal direction.
[0178] "Major surface" as used herein refers to a term used to describe the surfaces of
greatest extent of a generally planar or sheet-like structural element and to distinguish
these surfaces from the minor surfaces of the end edges and the side edges, i.e.,
in an element having a length, a width, and a thickness, the thickness being the smallest
of the three dimensions, the major surfaces are those defined by the length and the
width and thus having the greatest extent.
[0179] "Mass flow" as used herein refers to the flow of a liquid from one absorbent element
or component to another absorbent element or component by channel flow action.
[0180] "Mechanical bonding" as used herein refers to a method of bonding fibers by entangling
them. This can be achieved by needling, stitching with fibers or by the use of high-pressure
air or water jets and the like.
[0181] "Nonwoven" as used herein refers to manufactured sheet, web or batt of directionally
or randomly orientated fibers, bonded by friction, and/or cohesion and/or adhesion,
excluding paper and products which are woven, knitted, tufted, stitch-bonded incorporating
binding yarns or filaments, or felted by wet-milling, whether or not additionally
needled. The fibers may be of natural or man-made origin and may be staple or continuous
filaments or be formed in situ. Commercially available fibers have diameters ranging
from less than about 0.001 mm to more than about 0.2 mm and they come in several different
forms: short fibers (known as staple, or chopped), continuous single fibers (filaments
or monofilaments), untwisted bundles of continuous filaments (tow), and twisted bundles
of continuous filaments (yarn). Nonwoven fabrics can be formed by many processes such
as melt blowing, spun bonding, solvent spinning, electrospinning, and carding. The
basis weight of nonwoven fabrics is usually expressed in grams per square meter (gsm).
[0182] "Pant", "training pant", "closed diapers", "prefastened diapers", "pull-on diapers"
and "diaper-pants" and the like as used herein are used interchangeably and refer
to absorbent articles which are typically applied to the wearer by first leading the
feet into the respective leg openings and subsequently pulling the pants from the
feet to waist area over the hips and buttocks of the wearer and which are capable
of being pulled up or down over the hips of the wearer. Typically, such articles may
include a front waist portion and a back waist portion which may be connected about
the hips of the wearer by integral or releasable members. A pant may be preformed
by any suitable technique including, but not limited to, joining together portions
of the article using refastenable and/or nonrefastenable bonds (e.g., seam, weld,
adhesive, cohesive bond, fastener, etc.). A pant may be preformed anywhere along the
circumference of the article (e.g., side fastened, front waist fastened).
[0183] "Polymer" as used herein refers to but is not limited to, homopolymers, copolymers,
such as for example, block, graft, random and alternating copolymers, terpolymers,
etc. and blends and modifications thereof. Unless otherwise specifically limited,
the term "polymer" includes all possible spatial configurations of the molecule and
include, but are not limited to isotactic, syndiotactic and random symmetries.
[0184] "Rear" as used herein refers to the portion of an absorbent article or part thereof
that is intended to be positioned proximate the back of the wearer.
[0185] "Release structure", "release region", "release surface" or "release material" and
the like as used herein are used interchangeably and refer to a structure in fluid
communication with the absorbent core having a larger relative liquid absorption capacity
and/or rate allowing it to quickly take up, temporarily hold and releasing liquids.
[0186] "Resin" as used herein refers to a solid or semisolid polymeric material.
[0187] "Thermobonding" as used herein refers to a method of bonding fibers by the use of
heat and/or high-pressure.
[0188] "Thermoplastic" as used herein refers to polymeric materials that have a melting
temperature and can flow or be formed into desired shapes on the application of heat
at or below the melting point.
[0189] "Ultrasonic" as used herein refers to the use of high frequency sound to generate
localized heat through vibration thereby causing thermoplastic fibers to bond to one
another.
[0190] "Water-absorbing", "liquid-absorbing", "absorbent", "absorbing" and the like as used
herein are used interchangeably and refer to compounds, materials, products that absorb
at least water, but typically also other aqueous fluids and typically other parts
of bodily exudates such as at least urine or blood.
[0191] "Wearer facing layer" as used herein refers to elements of the chassis that form
the inner surface of the absorbent article, such as the topsheet, the leg cuffs, and
the side panels, etc., when such elements are present.
[0192] "Weaving" as used herein refers to the process of interlacing two or more sets of
yarns at right angles to form a fabric; a web of fibers produced by weaving is herein
referred to as a "woven".
[0193] "Web material" as used herein refers to an essentially endless material in one direction,
i.e. the longitudinal extension or the length, or the x- direction in Cartesian coordinates
relative to the web material. Included in this term is an essentially unlimited sequence
of pieces cut or otherwise separated from an essentially endless material. Often,
though not necessarily, the web materials will have a thickness dimension (i.e. the
z-direction) which is significantly smaller than the longitudinal extension (i.e.
in x-direction). Typically, the width of web materials (they-direction) will be significantly
larger than the thickness, but less than the length. Often, though not necessarily,
the thickness and the width of such materials is essentially constant along the length
of the web. Without intending any limitation, such web materials may be cellulosic
fiber materials, tissues, woven or nonwoven materials and the like. Typically, though
not necessarily, web materials are supplied in roll form, or on spools, or in a folded
state in boxes. The individual deliveries may then be spliced together to form the
essentially endless structure. A web material may be composed of several web materials,
such as multilayer non-woven, coated tissues, nonwoven/film laminates. Web materials
may comprise other materials, such as added binding material, particles, hydrophilizing
agents and the like.
[0194] "Wet burst strength" is a measure of a layer's ability to absorb energy, when wet
and subjected to deformation normal to the plane of the web.
[0195] "Wet strength" as used herein refers to the strength of a joint determined immediately
after removal from a liquid in which it has been immersed under specified conditions
of time, temperature and pressure. The term is commonly used in the art to designate
strength after immersion in water.
[0196] "Wetlaying" as used herein refers to the forming a web from an aqueous dispersion
of fibers by applying modified paper making techniques; a web of fibers produced by
wetlaying is herein referred to as a "wetlaid".
[0197] "Wood pulp" as used herein refers to cellulosic fibers used to make viscose rayon,
paper and the absorbent cores of products such as feminine hygiene garments, baby
diapers and pants and adult incontinence garments.
[0198] "X-y dimension" as used herein refers to the plane orthogonal to the thickness of
the article, structure or element. The x- and y-dimensions correspond generally to
the width and length, respectively, of the article, structure or element.
[0199] "Z-dimension" as used herein refers to the dimension orthogonal to the length and
width of the article, structure or element. The z-dimension corresponds generally
to the thickness of the article, structure or element.