[Technical Field]
[0001] The present invention relates to a main body unit of an aerosol generator, an aerosol
generator, and a non-combustion-type inhaler.
[Background Art]
[0002] Conventionally, a non-combustion-type inhaler through which aerosol is suctioned
to allow a flavor to be tasted is known. As the kind of non-combustion-type inhaler,
there is one which includes, for example, a cartridge that stores an aerosol source,
a main body unit of an aerosol generator that houses the cartridge to be insertable
and removable, and a flavor source container that adds a flavor to the aerosol atomized
by the main body unit.
[0003] As this non-combustion-type inhaler, for example, an electronic smoking article described
in Patent Document 1 below is known. This electronic smoking article includes a plurality
of air inlets that take in air (outside air) on a circumferential surface of a cylindrical
outer housing.
[Citation List]
[Patent Document]
[Summary of Invention]
[PROBLEM TO BE SOLVED BY THE INVENTION]
[0005] In the conventional technology described above, since a plurality of air inlets are
provided, even if some of the air inlets are blocked by a user's finger or the like,
a suction puff is possible. However, if the circumferential surface of the outer housing
is gripped by a user's palm or the like, all the air inlets may be blocked. Then,
airflow resistance in the outer housing increases, suction puffing becomes difficult.
[0006] An objective of the present invention is to curb blockage of air inlets.
[MEANS TO SOLVE THE PROBLEM]
[0007] In order to achieve the above-described objective, a main body unit of an aerosol
generator according to one aspect of the present invention includes a housing that
has a cartridge housing space provided therein, wherein the housing includes a pair
of main surface portions, a circumferential wall portion that connects the pair of
main surface portions and has a plurality of corner portions provided thereat, a first
air inlet that takes air into the cartridge housing space from between the pair of
main surface portions or the adjacent corner portions of the circumferential wall
portion, and a second air inlet that takes air into the cartridge housing space from
the corner portion of the circumferential wall portion.
[0008] According to the present aspect, since locations of the first air inlet and the second
air inlet are completely different, it is difficult to block both the first air inlet
and the second air inlet.
[0009] In the main body unit of an aerosol generator described above, the housing may include
an inner case, and an outer case that covers the inner case and includes an exposed
portion at which a part of the inner case is exposed at the corner portion, and the
second air inlet may be formed in a gap between the inner case and the outer case
in the exposed portion.
[0010] According to the present aspect, the second air inlet is formed in a gap between
the inner case and the outer case exposed in the corner portions of the housing and
has a completely different form from the first air inlet formed at a position other
than the corner portions of the housing, thereby it is difficult to block both the
first air inlet and the second air inlet.
[0011] In the main body unit of an aerosol generator described above, an edge part of the
exposed portion may be curved.
[0012] According to the present aspect, since the edge part of the exposed portion is not
a straight line but is curved, even if it is touched by a user's finger, the second
air inlet is less likely to be blocked completely.
[0013] In the main body unit of an aerosol generator described above, the housing may include
a protruding portion around the second air inlet.
[0014] According to the present aspect, even if the user's finger touches the periphery
of the second air inlet, since the protruding portion around the exposed portion serves
as a step and forms a gap between itself and the user's finger, the second air inlet
is less likely to be blocked.
[0015] In the main body unit of an aerosol generator described above, the housing may include
a protruding portion around the second air inlet, and the protruding portion may be
formed by the outer case.
[0016] According to the present aspect, since the protruding portion around the exposed
portion is formed integrally with the outer case, formation of the protruding portion
is facilitated.
[0017] In the main body unit of an aerosol generator described above, the housing may include
a communication hole in communication with the cartridge housing space, a first air
flow path that causes the first air inlet to be in communication with the communication
hole, and a second air flow path that causes the second air inlet to be in communication
with the communication hole, and the first air flow path may have lower airflow resistance
than the second air flow path.
[0018] According to the present aspect, since a larger amount of air flows through the first
air flow path than through the second air flow path, the first air inlet and the second
air inlet can be suitably used as a main air inlet and a sub air inlet.
[0019] In the main body unit of an aerosol generator described above, the first air flow
path may have a flow path length to the communication hole smaller than that of the
second air flow path.
[0020] According to the present aspect, the first air flow path has lower airflow resistance
than the second air flow path, thereby it is easy to suction air from the main first
air inlet.
[0021] In the main body unit of an aerosol generator described above, the communication
hole may have a flow path cross-sectional area smaller than either the first air inlet
or the second air inlet.
[0022] According to the present aspect, even if either the first air inlet or the second
air inlet is blocked, since the flow path cross-sectional area is finally reduced
at the communication hole, a flow rate and flow velocity of the air suctioned into
the cartridge housing space can be kept substantially constant.
[0023] In the main body unit of an aerosol generator described above, the housing may include
an opening formed between the adjacent corner portions of the circumferential wall
portion, and a cover member provided in the opening, and the first air inlet may be
formed in a gap between the cover member and the opening.
[0024] According to the present aspect, since the first air inlet is formed in a gap between
the opening of the housing and the cover member provided in the opening, the first
air inlet is less likely to be blocked by a finger.
[0025] An aerosol generator according to one aspect of the present invention includes the
main body unit described above, and the cartridge that stores an aerosol source and
is inserted into the cartridge housing space of the main body unit.
[0026] According to the present aspect, since the main body unit described above is incorporated,
complete blockage of the air inlet by the user can be suppressed.
[0027] A non-combustion-type inhaler according to one aspect of the present invention includes
the aerosol generator described above, and a flavor source container attached to the
aerosol generator.
[0028] According to the present aspect, a flavor can be added to the aerosol.
[EFFECTS OF THE INVENTION]
[0029] According to one aspect of the present invention, blockage of the air inlet can
be suppressed.
[Brief Description of Drawings]
[0030]
FIG. 1 is a left perspective view of an inhaler according to one embodiment.
FIG. 2 is a right perspective view of the inhaler according to one embodiment.
FIG. 3 is a front view of the inhaler according to one embodiment.
FIG. 4 is a plan view of the inhaler according to one embodiment.
FIG. 5 is a bottom view of the inhaler according to one embodiment.
FIG. 6 is an exploded perspective view of the inhaler according to one embodiment
from a bottom side.
FIG. 7 is a cross-sectional view taken along line VII-VII shown in FIG. 4.
FIG. 8 is an exploded perspective view of a mouthpiece according to one embodiment.
FIG. 9 is a cross-sectional view taken along line IX-IX shown in FIG. 5.
FIG. 10 is an exploded perspective view of a main body unit according to one embodiment.
FIG. 11 is an exploded perspective view of an inner assembly according to one embodiment.
FIG. 12 is an exploded perspective view of a heating module according to one embodiment.
FIG. 13 is an exploded perspective view of a cartridge housing lid according to one
embodiment.
FIG. 14 is a longitudinal cross-sectional view of the cartridge housing lid according
to one embodiment.
FIG. 15 is a plan cross-sectional view of the cartridge housing lid according to one
embodiment.
FIG. 16 is a longitudinal cross-sectional view showing a state in which the cartridge
housing lid according to one embodiment is unlocked.
FIG. 17 is an explanatory view showing a state in which the cartridge housing lid
according to one embodiment is open due to a second biasing member.
FIG. 18 is a left side view of the inhaler according to one embodiment.
FIG. 19 is a left side view of the inhaler according to one embodiment in a state
in which an outer case is removed.
FIG. 20 is a perspective view of a cover member according to one embodiment.
FIG. 21 is a rear view of the cover member according to one embodiment.
FIG. 22 is a cross-sectional view taken along line XXII-XXII shown in FIG. 3.
FIG. 23 is an enlarged view of a region A shown in FIG. 5.
[Description of Embodiments]
[0031] Hereinafter, a non-combustion-type inhaler (hereinafter, simply referred to as an
inhaler) according to one embodiment of the present invention will be described with
reference to the drawings.
[Inhaler]
[0032] FIG. 1 is a left perspective view of an inhaler 1 according to one embodiment. FIG.
2 is a right perspective view of the inhaler 1 according to one embodiment. FIG. 3
is a front view of the inhaler 1 according to one embodiment. FIG. 4 is a plan view
of the inhaler 1 according to one embodiment. FIG. 5 is a bottom view of the inhaler
1 according to one embodiment. FIG. 6 is an exploded perspective view of the inhaler
1 according to one embodiment from a bottom side.
[0033] The inhaler 1 is a so-called non-combustion-type inhaler and obtains a flavor by
suctioning aerosol atomized by heating through a flavor source.
[0034] As shown in FIG. 6, the inhaler 1 includes a main body unit 2, a cartridge 3 (also
referred to as an atomization unit), a flavor source container 4, and a mouthpiece
5. The cartridge 3 is housed to be insertable into and removable from a cartridge
housing portion 10 of the main body unit 2. The flavor source container 4 is detachably
attached to a heating module 11 of the main body unit 2. The mouthpiece 5 is detachably
attached to the flavor source container 4.
[0035] The main body unit 2 includes a housing 12. The housing 12 is formed in a rounded
flat box shape as a whole. The housing 12 includes a pair of main surface portions
12A and a circumferential wall portion 12B. Here, "a pair" of main surface portions
12A means that one main surface portion (first main surface portion 12A1) and the
other main surface portion (second main surface portion 12A2) are disposed to face
each other, and is not limited to a meaning that the first main surface portion 12A1
and the second main surface portion 12A2 are identical even in detailed shapes.
[0036] When the housing 12 is assumed to be a hexahedron surrounded by six quadrangles,
the pair of main surface portions 12A refer to portions that form a set of facing
surfaces (in the present embodiment, surfaces with the largest area) of the hexahedron.
Also, the circumferential wall portion 12B refers to a portion forming the remaining
four surfaces of the hexahedron excluding the pair of main surface portions 12A. The
circumferential wall portion 12B is also referred to as a portion that connects circumferential
edges of the pair of main surface portions 12A that are disposed to face each other.
[0037] As shown in FIG. 1, the housing 12 includes an outer case 13, a display cover 14,
and an inner case 20. The outer case 13 is formed by combining a first case 13A and
a second case 13B. The first case 13A includes the first main surface portion 12A
1 and a first circumferential wall portion 12B1 provided at a circumferential edge
of the first main surface portion 12A1. Also, the second case 13B includes the second
main surface portion 12A2 and a second circumferential wall portion 12B2 provided
at a circumferential edge of the second main surface portion 12A2.
[0038] The first circumferential wall portion 12B1 of the first case 13A, the second circumferential
wall portion 12B2 of the second case 13B, the display cover 14, and the inner case
20 form the circumferential wall portion 12B. A mating surface of the first circumferential
wall portion 12B1 of the first case 13A and the second circumferential wall portion
12B2 of the second case 13B is formed in the circumferential wall portion 12B.
[0039] As shown in FIG. 3, four corner portions 12C (corner portion) are formed in the circumferential
wall portion 12B. The four corner portions 12C include a first corner portion 12C1
at which the heating module 11 is disposed, a second corner portion 12C2 at which
an opening of the cartridge housing portion 10 (refer to FIG. 6) is disposed, a third
corner portion 12C3 at which a charging terminal 21 (refer to FIG. 5) is disposed,
and a fourth corner portion 12C4 at which an input device 15 (refer to FIG. 2) is
disposed.
[0040] As shown in FIG. 2, the display cover 14 is provided from the heating module 11 disposed
at the first corner portion 12C1 to the fourth corner portion 12C4. A through hole
14a in which the input device 15 (push button) is disposed is formed in the display
cover 14. An outer surface of the display cover 14 is lower than an outer surface
of the outer case 13. That is, the input device 15 is disposed in a recessed portion.
[0041] The input device 15 may be disposed at a position at or lower than the outer surface
of the outer case 13. That is, at least a part of the input device 15 needs only be
disposed at a position at or lower than the outer surface of the outer case 13. Preferably,
the entirety of the input device 15 is disposed at a position at or lower than the
outer surface of the outer case 13. In other words, it is preferable that a contact
detection portion (button surface) of the input device 15 be disposed at a position
not touching the outer surface of the outer case 13.
[0042] As shown in FIG. 1, a window 16 is provided between the first corner portion 12C1
and the second corner portion 12C2 of the circumferential wall portion 12B. From the
window 16, a remaining amount of liquid in an aerosol source of the cartridge 3 stored
inside the cartridge housing portion 10 can be ascertained. The window 16 is formed
of an opening 13a provided in the outer case 13 and a cover member 17 covering the
opening 13a. A first air inlet 18A (to be described later) that takes air (outside
air) into the inside of the housing 12 is provided in a gap between the opening 13a
and the cover member 17.
[0043] The outer case 13 has an exposed portion 13b that exposes a part of the inner case
20 in the second corner portion 12C2. A second air inlet 18B (to be described later)
that takes air (outside air) into the inside of the housing 12 is provided in a gap
between the inner case 20 and the outer case 13 in the exposed portion 13b. Note that,
as shown in FIG. 2, the outer case 13 also has the exposed portion 13b that exposes
a part of the inner case 20 at the third corner portion 12C3, but the second air inlet
18B is not provided at the third corner portion 12C3.
[0044] As shown in FIG. 6, an opening of the cartridge housing portion 10 is provided at
the second corner portion 12C2. The opening of the cartridge housing portion 10 can
be opened and closed by a cartridge housing lid 100 (to be described later) provided
at a bottom part of the housing 12 (the inner case 20). As shown in FIG. 5, the charging
terminal 21 is provided at the third corner portion 12C3. An opening 20a that exposes
the charging terminal 21 is formed in the inner case 20.
[0045] Note that, in the following description, of the pair of main surface portions 12A
(the first main surface portion 12A1 and the second main surface portion 12A2) described
above, a side on which the first main surface portion 12A1 is disposed is referred
to as a front side, and a side on which the second main surface portion 12A2 is disposed
is referred to as a rear side. Also, in a plan view shown in FIG. 4, a side on which
the heating module 11 is disposed is referred to as a left side, and a side on which
the input device 15 is disposed is referred to as a right side. The heating module
11 protrudes from the housing 12 as shown in FIG. 3. A side from which the heating
module 11 protrudes is referred to as an upper side, and a side opposite thereto is
referred to as a lower side.
[0046] Also, in the drawings, an XYZ orthogonal coordinate system is set, and positional
relationships of respective members may be described with reference to the XYZ orthogonal
coordinate system. An X-axis direction is a front-rear direction (also referred to
as a thickness direction) of the inhaler 1, a Y-axis direction is a left-right direction
(also referred to as a width direction) of the inhaler 1, and a Z-axis direction is
a vertical direction (also referred to as a height direction) of the inhaler 1.
[0047] That is, the first corner portion 12C1 (the heating module 11) is disposed at an
upper left of the housing 12. The second corner portion 12C2 (the cartridge housing
portion 10) is disposed at a lower left of the housing 12. The third corner portion
12C3 (the charging terminal 21) is disposed at a lower right of the housing 12. The
fourth corner portion 12C4 is disposed at an upper right of the housing 12. Also,
the first corner portion 12C1 (the heating module 11) and the third corner portion
12C3 (the charging terminal 21) are disposed on a diagonal line of the housing 12.
The second corner portion 12C2 (the cartridge housing portion 10) and the fourth corner
portion 12C4 (the input device 15) are disposed on a diagonal line of the housing
12.
[0048] Furthermore, positional relationships of respective members may be described with
a main axis O of the cartridge housing portion 10 as a reference. The main axis O
is a central axis of the cylindrical cartridge housing portion 10. A direction in
which the main axis O extends may be referred to as an axial direction (the above-described
Z-axis direction), a direction orthogonal to the main axis O may be referred to as
a radial direction, and a direction of revolving around the main axis O may be referred
to as a circumferential direction.
<Flavor source container>
[0049] The flavor source container 4 (also referred to as a tobacco capsule) shown in FIG.
6 stores a flavor source and adds flavor to the aerosol atomized by the cartridge
3. As raw material pieces constituting the flavor source, shredded tobacco or formed
articles in which tobacco raw materials are formed into granules can be used. Also,
the flavor source may be formed of plants other than tobacco (for example, mint, Chinese
medicine, herbs, or the like). Also, a flavoring agent such as menthol may be infused
into the flavor source. Furthermore, the flavor source may be one in which a flavoring
agent is supported on a plant-derived carrier (such as cellulose) or other carriers
(including an inorganic carrier). The flavor source container 4 is attached to the
heating module 11 of the main body unit 2.
[0050] FIG. 7 is a cross-sectional view taken along line VII-VII shown in FIG. 4.
[0051] As shown in FIG. 7, the flavor source container 4 includes a bottomed cylindrical
container main body 41 and a filter 42 that covers an opening of the container main
body 41. A circumferential wall 41a of the container main body 41 is inserted into
the inside of a capsule holder 61 of the heating module 11. An upper side of the circumferential
wall 41a of the container main body 41 protrudes from the capsule holder 61. The mouthpiece
5 is attached to the upper side of the circumferential wall 41a.
[0052] A flange portion 41b extending outward in the radial direction is provided in an
annular shape on an outer surface of the circumferential wall 41a. The flange portion
41b is in contact with an upper end opening edge of the capsule holder 61 in the axial
direction (Z-axis direction). A flavor source storage chamber 41c is formed inside
the circumferential wall 41a of the container main body 41. A plurality of fine holes
41e penetrating in the axial direction are formed in a bottom wall 41d of the container
main body 41.
[0053] The filter 42 is formed of, for example, a nonwoven fabric. The filter 42 is disposed
inside the circumferential wall 41a of the container main body 41. Due to the filter
42, the opening of the container main body 41 is closed, and the flavor source storage
chamber 41c is formed inside the flavor source container 4. The flavor source described
above is stored in the flavor source storage chamber 41c.
<Mouthpiece>
[0054] FIG. 8 is an exploded perspective view of the mouthpiece 5 according to one embodiment.
[0055] As shown in FIG. 8, the mouthpiece 5 includes a cylindrical suction port 51 that
is held in a user's mouth, and a suction port base 52 to which the suction port 51
is attached. The suction port 51 is a soft resin molded article formed of, for example,
a resin material such as a silicone resin. The suction port base 52 is, for example,
a hard resin molded article formed of a resin material such as a polypropylene resin.
[0056] As shown in FIG. 7, the suction port base 52 includes an insertion cylinder portion
52a inserted into the inside of the suction port 51, and an outer fitting cylinder
portion 52b provided to be connected to a lower end of the insertion cylinder portion
52a and fitted onto the flavor source container 4. A step is formed on an outer surface
between the insertion cylinder portion 52a and the outer fitting cylinder portion
52b, and an annular groove 52c recessed downward (to a -Z side) in the axial direction
is formed on an upper surface of the step. An insertion portion 51a that is inserted
into the annular groove 52c is formed at a lower end of the suction port 51.
<Cartridge>
[0057] The cartridge 3 shown in FIG. 6 stores a liquid aerosol source and atomizes the liquid
aerosol source. The cartridge 3 is formed in a columnar shape and is housed inside
the housing 12 from the cartridge housing portion 10 provided at the bottom part of
the housing 12.
[0058] FIG. 9 is a cross-sectional view taken along line IX-IX shown in FIG. 5.
[0059] As shown in FIG. 9, the cartridge 3 includes a tank 31, a gasket 32, a mesh body
33, an atomization container 34, a heater 35, and a heater holder 36. The tank 31
stores the aerosol source. The tank 31 has translucency and allows a remaining amount
of liquid in the aerosol source to be ascertained.
[0060] Here, the "translucency" includes a "transparent" state in which a transmittance
is extremely high in properties of a substance through which light passes and the
other side can be seen through the substance, and a state in which, although a substance
has properties through which light passes similarly to the "transparent" state, a
shape or the like on the other side through the substance cannot be clearly recognized
unlike the "transparent" state because transmitted light is diffused or the transmittance
is low. That is, even frosted glass, milky white plastic, or the like are also regarded
as having translucency.
[0061] The tank 31 is formed in a topped cylinder shape. A through hole 31b is formed in
a top wall 31a of the tank 31. A flow path tube 31c (also referred to as an inner
circumferential wall) connected to the through hole 31b is vertically provided in
the top wall 31a. The flow path tube 31c serves as a flow path for atomized aerosol.
The flow path tube 31c is connected to an outer circumferential wall 31d of the tank
31 via a plurality of ribs 31e. The ribs 31e are disposed at regular intervals in
the circumferential direction to be radial when viewed from the axial direction (refer
to FIG. 22 to be described later).
[0062] As shown in FIG. 9, the outer circumferential wall 31d of the tank 31 extends to
a lower side (-Z side) of a lower end of the flow path tube 31c. Two engaging holes
31f are formed near a lower end part of the outer circumferential wall 31d. The two
engaging holes 31f are to fix the heater holder 36 to the tank 31. The two engaging
holes 31f are disposed to face each other on both sides of the outer circumferential
wall 31d with the main axis O sandwiched therebetween. Furthermore, in a state in
which the cartridge 3 is housed in the cartridge housing portion 10, a central axis
of the cartridge 3 coincides with or substantially coincides with the main axis O
of the cartridge housing portion 10.
[0063] The gasket 32 is an annular plate member that covers a bottom part of an annular
space (liquid storage chamber 31g) formed between the outer circumferential wall 31d
and the flow path tube 31c of the tank 31. The gasket 32 performs positioning of the
mesh body 33 and maintains a posture of the mesh body 33. A plurality of openings
32a are formed in the gasket 32. The openings 32a are disposed at regular intervals
in the circumferential direction. The mesh body 33 is in contact with the liquid storage
chamber 31g via the openings 32a of the gasket 32 to be moistened.
[0064] The mesh body 33 is a porous member having a liquid absorbing property. The mesh
body 33 is formed of, for example, a cotton-based fiber material, a glass-based fiber,
or the like. The mesh body 33 is also formed in substantially the same annular shape
as the gasket 32. That is, the flow path tube 31c can be inserted into a center of
the mesh body 33 in the radial direction. The openings 32a of the gasket 32 are closed
by the mesh body 33, and the liquid storage chamber 31g is formed inside the tank
31. The liquid aerosol source is stored in the liquid storage chamber 31g.
[0065] The atomization container 34 is formed of a member having elasticity, for example,
a resin material such as a silicone resin. The atomization container 34 is formed
in a bottomed cylindrical shape. An upper end opening edge of a circumferential wall
34a of the atomization container 34 is in contact with an outer circumferential edge
of the mesh body 33 in the axial direction. That is, the mesh body 33 is sandwiched
between the gasket 32 and the atomization container 34. A fitting portion 34b that
fits into an inner surface of the outer circumferential wall 31d of the tank 31 is
formed on an outer surface of the circumferential wall 34a of the atomization container
34.
[0066] An atomization chamber 34c is formed inside the circumferential wall 34a of the atomization
container 34. The atomization chamber 34c is in communication with the flow path tube
31c of the tank 31. An opening 34e is formed in a bottom wall 34d of the atomization
container 34. The heater 35 is disposed in the atomization chamber 34c.
[0067] The heater 35 is to atomize the liquid aerosol source. The heater 35 includes a wick
35a connected to the mesh body 33 and a heating wire 35b that heats the wick 35a.
[0068] The wick 35a is a porous and substantially columnar member having a liquid absorbing
property. The wick 35a is curved and deformed into a substantially U-shape. More specifically,
the wick 35a has two axial extension portions that extend in the axial direction and
a radial extension portion that connects the two axial extension portions. The two
axial extension portions are disposed to overlap in the X-axis direction, and each
of them is connected to the mesh body 33. Therefore, the aerosol source absorbed by
the mesh body 33 is suctioned up by the wick 35a.
[0069] The heating wire 35b is spirally wound around the radial extension portion of the
wick 35a. Both end parts of the heating wire 35b extend toward the side on the heater
holder 36 in the axial direction. Both end parts of the heating wire 35b are electrically
connected to two planar electrodes 36h provided on a lower surface of a bottom wall
36d of the heater holder 36. When the heating wire 35b is energized through the two
planar electrodes 36h, the wick 35a is heated. When the wick 35a is heated, the aerosol
source absorbed by the wick 35a is atomized.
[0070] The heater holder 36 is formed in a bottomed cylindrical shape. The circumferential
wall 36a of the heater holder 36 is inserted outside the circumferential wall 34a
of the atomization container 34 and inside the outer circumferential wall 3 1d of
the tank 31. An upper end opening edge of the circumferential wall 36a is in contact
with the fitting portion 34b of the atomization container 34 in the axial direction.
Two engaging pieces 36b engaging with the two engaging holes 31f of the outer circumferential
wall 31d of the tank 31 are formed at an upper end of the circumferential wall 36a.
The gasket 32, the mesh body 33, and the atomization container 34 are incorporated
in that order between the tank 31 and the heater holder 36 in the axial direction.
[0071] A lower side of the circumferential wall 36a of the heater holder 36 is exposed from
the tank 31. The lower side of the circumferential wall 36a has substantially the
same outer diameter as the outer circumferential wall 31d of the tank 31. Also, two
intake holes 36c penetrating in the radial direction are formed on the lower side
of the circumferential wall 36a. The two intake holes 36c are disposed to face each
other on both sides of the circumferential wall 36a with the main axis O sandwiched
therebetween.
[0072] The two intake holes 36c causes the outside of the cartridge 3 (a cartridge housing
space 10A of the cartridge housing portion 10) to be in communication with the atomization
chamber 34c. Furthermore, an intake hole 36e penetrating in the axial direction is
also formed in the bottom wall 36d of the heater holder 36, but may be omitted. The
intake hole 36e also causes the outside of the cartridge 3 (the cartridge housing
space 10A of the cartridge housing portion 10) to be in communication with the atomization
chamber 34c.
[0073] A plate-shaped separation wall 36f is erected in the axial direction on the bottom
wall 36d of the heater holder 36. Also, the separation wall 36f extends in the radial
direction, and both end parts thereof are connected to an inner surface of the circumferential
wall 36a. Two slits penetrating in the axial direction are formed in the bottom wall
36d. The two slits are disposed with the separation wall 36f sandwiched therebetween,
and into which bent portions of the two planar electrodes 36h are inserted. The separation
wall 36f prevents short-circuiting between the two planar electrodes 36h and both
end parts of the heating wire 35b connected to the two planar electrodes 36h.
<Main body unit>
[0074] FIG. 10 is an exploded perspective view of the main body unit 2 according to one
embodiment.
[0075] As shown in FIG. 10, the main body unit 2 includes an inner assembly 20A in which
various parts are incorporated into the inner case 20. The inner assembly 20A, together
with a plate-shaped cushion material 19, is sandwiched between the first case 13A
and the second case 13B of the outer case 13 to be covered on a front side and a rear
side thereof.
[0076] FIG. 11 is an exploded perspective view of the inner assembly 20A according to one
embodiment. Furthermore, FIG. 11 shows a state in which the heating module 11 and
the cartridge housing lid 100 are removed from the inner assembly 20A.
[0077] As shown in FIG. 10, the inner assembly 20A includes an inner case main body 22,
a power supply 23, a main substrate 24, a display device 25, a sensor 26, a light
source 27, a vibrator 28, and a flexible printed circuit board 29.
[0078] The inner case main body 22 is a hard resin molded article formed of a resin material
such as, for example, a polycarbonate resin or an ABS resin. The inner case main body
22 includes the cartridge housing portion 10 that houses the cartridge 3 and a power
supply housing portion 22A that houses the power supply 23. The cartridge housing
portion 10 is formed in a cylindrical shape extending in the Z-axis direction. The
power supply housing portion 22A is provided to be connected to a +Y side of the cartridge
housing portion 10 and is formed in a semi-cylindrical shape extending in the Z-axis
direction.
[0079] A cartridge contact portion 22b is fitted into an opening of the cartridge housing
portion 10 on an upper side (+Z side) in the axial direction. The cartridge contact
portion 22b is an elastic body formed of a resin material such as, for example, a
silicone resin. As shown in FIG. 7, the cartridge contact portion 22b includes a first
ring portion 22b1, a cylindrical portion 22b2, and a second ring portion 22b3. An
annular protrusion 10B protruding inward in the radial direction is formed on an inner
wall surface of the cartridge housing portion 10 on an upper side (+Z side) in the
axial direction.
[0080] The first ring portion 22b1 is disposed on an upper side (+Z side) of the annular
protrusion 10B in the axial direction. The first ring portion 22b1 has an outer diameter
larger than an inner diameter of the annular protrusion 10B and extends to the inner
wall surface of the cartridge housing portion 10. The first ring portion 22b1 is in
contact with the bottom wall 41d of the flavor source container 4 inside the capsule
holder 61. A surface side of the first ring portion 22b1 facing the bottom wall 41d
of the flavor source container 4 may be a flat surface, or a groove may be formed
in accordance with a shape of a leg portion of the bottom wall 41d.
[0081] The first ring portion 22b1 serves as a slip stopper for the flavor source container
4 and a seal chamber for the fine holes 41e of the flavor source container 4. Note
that, the first ring portion 22b1 may not be in contact with the bottom wall 41d of
the flavor source container 4. In that case, a seal portion that prevents introduction
of outside air can be formed at a contact portion in the flange portion 41b between
the flavor source container 4 and the capsule holder 61. The cylindrical portion 22b2
is disposed radially inside the annular protrusion 10B. The cylindrical portion 22b2
connects an inner diameter side of the first ring portion 22b1 and an inner diameter
side of the second ring portion 22b3 in the axial direction.
[0082] The second ring portion 22b3 is disposed on a lower side (-Z side) of the annular
protrusion 10B in the axial direction. The second ring portion 22b3 has an outer diameter
larger than the inner diameter of the annular protrusion 10B, is in contact with a
lower surface of the annular protrusion 10B, and is formed in an inverted truncated
cone shape in which a diameter thereof decreases toward a lower side in the axial
direction. A seal ring 22b4 is formed at a lower end of the second ring portion 22b3.
Due to the seal ring 22b4, a contact of the second ring portion 22b3 to the cartridge
3 becomes nonplanar contact, and a contact pressure with respect to the cartridge
3 increases.
[0083] A communication hole 22b5 is formed at a center of the first ring portion 22b1, the
cylindrical portion 22b2, and the second ring portion 22b3. The communication hole
22b5 causes the through hole 21b of the tank 31 of the cartridge 3 described above
to be in communication with the fine holes 41e of the flavor source container 4. The
seal ring 22b4 of the second ring portion 22b3 is formed in a double ring shape. The
seal ring 22b4 is in contact with the top wall 31a of the tank 31 around the through
hole 31b of the cartridge 3, and thereby a highly airtight double seal can be formed.
[0084] FIG. 12 is an exploded perspective view of the heating module 11 according to one
embodiment.
[0085] As shown in FIG. 12, the heating module 11 includes a heater portion 60, the capsule
holder 61 that houses the heater portion 60, and a design ring 62 that is fitted onto
the capsule holder 61.
[0086] The heater portion 60 includes a film heater 60a, a pipe member 60b, and a shrink
tube 60c. The film heater 60a is one in which a heating element such as, for example,
a heating wire is sandwiched between heat-resistant films. The film heater 60a is
wound in a cylindrical shape around an outer circumferential surface of the pipe member
60b.
[0087] The flavor source container 4 attached to the capsule holder 61 is inserted inside
the pipe member 60b. The pipe member 60b is formed of, for example, a metal material
having excellent thermal conductivity such as, for example, stainless steel. The shrink
tube 60c is attached to an outer side of the film heater 60a in the radial direction,
and brings the film heater 60a into close contact with an outer circumferential surface
of the pipe member 60b using elastic shrinkage, heat shrinkage, or the like.
[0088] The capsule holder 61 is a hard resin molded article formed of a resin material such
as, for example, a polycarbonate resin or an ABS resin. The capsule holder 61 has
a cylindrical shape extending in the axial direction, and a diameter thereof on an
upper side in the axial direction is reduced into a truncated cone shape. A snap fit
61a is provided at a lower end part of the capsule holder 61 in the axial direction.
The snap fit 61a fits into a protruding portion 10a formed on an outer circumferential
surface of the cartridge housing portion 10 shown in FIG. 11.
[0089] As shown in FIG. 12, the design ring 62 fits onto an outer circumferential surface
of the capsule holder 61. A stepped portion 61b to which the design ring 62 fits is
formed on the outer circumferential surface of the capsule holder 61. The design ring
62 has a different color and gloss from the capsule holder 61 to improve a design
of the main body unit 2. The design ring 62 is formed of, for example, an alumite-treated
aluminum material or the like.
[0090] As shown in FIG. 11, a stopper ring 22c is fitted onto a lower end part 10b of the
cartridge housing portion 10. Similarly to the design ring 62, the stopper ring 22c
is formed of, for example, an alumite-treated aluminum material or the like. A first
opening 10c is formed in a circumferential surface on a left side (-Y side) of the
cartridge housing portion 10. The first opening 10c is formed in a long hole shape
extending in the axial direction.
[0091] The cover member 17 is adhered to the circumferential surface on the left side (-Y
side) of the cartridge housing portion 10 via an adhesive sheet 17b. The cover member
17 has translucency and closes the first opening 10c. Therefore, a remaining amount
of liquid in the aerosol source of the cartridge 3 housed in the cartridge housing
portion 10 can be ascertained through the cover member 17 and the first opening 10c.
[0092] Two communication holes 17a are formed in the cover member 17. Also, two communication
holes 10d in communication with the two communication holes 17a are also formed in
the cartridge housing portion 10. The communication holes 17a and 10d causes each
of the first air inlet 18A and the second air inlet 18B shown in FIG. 1 to be in spatial
communication with the cartridge housing space 10A inside the cartridge housing portion
10.
[0093] The power supply housing portion 22A has an opening on the front side (+X side) and
houses the power supply 23 from the opening. The power supply 23 is formed in a columnar
shape extending in the Z-axis direction. The power supply 23 is electrically connected
to the main substrate 24 via a wiring. The power supply 23 is, for example, a storage
battery (secondary battery) and can be charged via the charging terminal 21 provided
on the main substrate 24. Note that, the power supply 23 is not limited to a chargeable
and dischargeable secondary battery, and may be a super capacitor or the like. Also,
the power supply 23 may be a primary battery. Note that, if the power supply 23 is
a primary battery, the charging terminal 21 is not necessary.
[0094] The inner case main body 22 includes a top plate 22B, a side plate 22C, and a bottom
plate 22D that surround the power supply housing portion 22A. Note that, the cartridge
housing portion 10 is disposed at a position facing the side plate 22C in the left-right
direction (Y-axis direction), and all four sides of the power supply 23 are surrounded
by the top plate 22B, the side plate 22C, the bottom plate 22D, and the cartridge
housing portion 10.
[0095] The top plate 22B faces an upper end part of the power supply 23 with a gap therebetween
in the Z-axis direction. A disc-shaped cushion material 23a is inserted into the gap
between the top plate 22B and the power supply 23. Also, the bottom plate 22D faces
a lower end part of the power supply 23 with a gap therebetween in the Z-axis direction.
The disc-shaped cushion material 23a is inserted into the gap between the bottom plate
22D and the power supply 23.
[0096] The top plate 22B holds the display device 25 and the input device 15. The display
device 25 is, for example, an organic EL display, a liquid crystal display, or the
like. The display device 25 is electrically connected to the main substrate 24 via
a flexible printed circuit board 25a. The display device 25 is disposed on a lower
side (-Z side) of the display cover 14. The display cover 14 is snap-fitted to both
left and right end parts of the top plate 22B. The display cover 14 has translucency
and allows a display surface of the display device 25 to be ascertained.
[0097] The input device 15 is, for example, a push button. The input device 15 includes
a switch button 15a, a switch holder 15b, and a switch substrate 15c. The switch substrate
15c is provided at a second end part 29b of the flexible printed circuit board 29.
The switch button 15a is disposed on the switch substrate 15c. The switch button 15a
is assembled to the side on the display cover 14 via the switch holder 15b. Note that,
the input device may be a touch panel. That is, the input device 15 needs only be
a contact detection portion.
[0098] A second opening 10e is formed on a circumferential surface on a right side (+Y side)
of the cartridge housing portion 10. The second opening 10e is formed in a long hole
shape extending in the axial direction. A sensor holder 26a is adhered to a circumferential
surface on a right side (-Y side) of the cartridge housing portion 10 via an adhesive
sheet 26c. The sensor holder 26a holds the sensor 26. The sensor 26 is a so-called
puff sensor that detects user's suction. As the sensor 26, a pressure sensor that
detects a pressure, an airflow sensor that detects a flow of air, a temperature sensor
that detects a temperature, or the like can be exemplified. In the sensor 26 of the
present embodiment, a side facing the cartridge housing portion 10 serves as a detection
portion. The detection portion detects, for example, behavior of a diaphragm that
deforms according to pressure fluctuations as a change in capacitance.
[0099] A pedestal portion 26b is formed in the sensor holder 26a. The light source 27 is
placed on the pedestal portion 26b. The light source 27 is, for example, an LED light,
or the like. The sensor holder 26a has translucency and also serves as a light guide
member that guides light of the light source 27 into the cartridge housing portion
10. This sensor holder 26a is formed of, for example, a polycarbonate resin. The polycarbonate
resin provides the sensor holder 26a that holds the sensor 26 with appropriate hardness
and satisfactory translucency so that it can also serve as a light guide member. As
the translucency of the sensor holder 26a, it is preferable to have a lower transmittance
than transparency in such a manner that transmitted light is diffused.
[0100] The light source 27 is electrically connected to a sub-substrate 27a. Also, the vibrator
28 is electrically connected to the sub-substrate 27a via a wiring. The vibrator 28
is in contact with the side on the second case 13B (refer to FIG. 22 described later).
The vibrator 28 operates at a predetermined timing (for example, at a timing at which
the input device 15 is pressed, or the like) to cause the outer case 13 to vibrate.
The sub-substrate 27a is electrically connected to the main substrate 24 via a third
end part 29c of the flexible printed circuit board 29.
[0101] The main substrate 24 is held by the side plate 22C. The main substrate 24 has a
plate shape extending along an X-Z plane. The charging terminal 21 is mounted on the
lower end part of the main substrate 24. The main substrate 24 is connected to various
electronic parts described above directly or indirectly via the flexible printed circuit
board 29.
[0102] Here, the "main substrate" refers to a largest substrate among substrates housed
inside the housing 12. The main substrate 24 is larger than the sub-substrate 27a,
the switch substrate 15c of the input device 15, or the like described above. Note
that, if only one substrate is housed inside the housing 12, that substrate is the
"main substrate". Also, if two substrates of the same size are housed inside the housing
12, a substrate in which an arithmetic unit for electronic control such as a CPU or
a microcomputer is provided is referred to as the "main substrate".
[0103] The flexible printed circuit board 29 includes a first end part 29a electrically
connected to the main substrate 24, the second end part 29b electrically connected
to the switch substrate 15c, the third end part 29c electrically connected to the
sub-substrate 27a, and a fourth end part 29d in which a contact pad 29e is provided.
The contact pad 29e (the fourth end part 29d) is held by the bottom plate 22D. A cap
member 22d that covers the charging terminal 21 is attached to the bottom plate 22D.
Also, a bearing portion 22D1 on which the cartridge housing lid 100 is mounted is
formed on the bottom plate 22D.
<Cartridge housing lid>
[0104] The cartridge housing lid 100 shown in FIG. 6 opens and closes the cartridge housing
portion 10 provided at the bottom part of the housing 12. The cartridge housing lid
100 of a pivot type (hinge type) is attached to the housing 12 (the inner case 20).
[0105] FIG. 13 is an exploded perspective view of the cartridge housing lid 100 according
to one embodiment. FIG. 14 is a longitudinal cross-sectional view of the cartridge
housing lid 100 according to one embodiment. FIG. 15 is a plan cross-sectional view
of the cartridge housing lid 100 according to one embodiment. FIG. 16 is a longitudinal
cross-sectional view showing a state in which the cartridge housing lid 100 according
to one embodiment is unlocked.
[0106] As shown in FIG. 13, the cartridge housing lid 100 includes a protruding electrode
101, an electrode holder 110, a seal portion 120, a metal holder 130, an electrode
substrate 140, a slide cover 150, a locking piece 160, a first biasing member 170,
a lid base 180, a rotation shaft 190, and a second biasing member 200.
[0107] As shown in FIG. 14, the protruding electrode 101 is inserted into the cartridge
housing space 10A inside the cartridge housing portion 10 in a state in which the
cartridge housing lid 100 is closed. A distal end part of the protruding electrode
101 is biased to the +Z side by a spring member housed inside the protruding electrode
101, and is displaceable in the Z-axis direction. That is, the distal end part of
the protruding electrode 101 extends toward the cartridge 3 and is displaced to the
-Z side when the cartridge 3 is inserted. Even in that state, the distal end part
of the protruding electrode 101 is biased to the +Z side, and therefore reliable contact
with the cartridge 3 can be ensured.
[0108] In the present embodiment, three protruding electrodes 101 are provided so that position
alignment with the two planar electrodes 36h of the cartridge 3 is not necessary.
As shown in FIG. 6, the two planar electrodes 36h of the cartridge 3 are each formed
in a semicircular shape disposed with a phase difference of 180° in the circumferential
direction. In contrast, the protruding electrodes 101 are disposed at 120° intervals
at positions corresponding to three vertices of an equilateral triangle as shown in
FIG. 13. Therefore, at least two of the three protruding electrodes 101 come into
contact with the two planar electrodes 36h. Therefore, the heater 35 of the cartridge
3 can be caused to reliably generate heat by being energized from the protruding electrodes
101.
[0109] The electrode holder 110 is a hard resin molded article formed of a resin material
such as, for example, a polyamide resin. As shown in FIG. 13, the electrode holder
110 includes a disc-shaped top plate portion 111 and three protruding portions 112
that protrude downward from a lower surface of the top plate portion 111. Three through
holes 113 into which the protruding electrodes 101 are inserted are formed in the
top plate portion 111. The three through holes 113 are formed at positions corresponding
to the three protruding portions 112.
[0110] The seal portion 120 is a soft resin molded article formed of, for example, a resin
material such as a silicone resin. The seal portion 120 includes a plate-shaped base
portion 121 and a cylindrical portion 122 that protrudes upward from an upper surface
of the base portion 121. In the base portion 121, a left side (-Y side) is formed
in a semicircular shape in a plan view, and a right side (+Y side) is formed in a
rectangular shape in a plan view.
[0111] The cylindrical portion 122 is disposed on a left side (-Y side) of the base portion
121. The electrode holder 110 is inserted inside the cylindrical portion 122. Three
through holes 123 into which the three protruding portions 112 of the electrode holder
110 are inserted are formed inside the cylindrical portion 122. An upper end of the
cylindrical portion 122 is disposed above the top plate portion 111 of the inserted
electrode holder 110, and supports a bottom part of the cartridge 3 when the distal
end parts of the protruding electrodes 101 move downward.
[0112] An annular protrusion 124 protruding upward is formed around the cylindrical portion
122 on the upper surface of the base portion 121. That is, the annular protrusion
124 protrudes in a direction of closing the opening of the cartridge housing portion
10 (in a tangential direction of counterclockwise in the present embodiment) in a
rotation direction of the cartridge housing lid 100 (circumferential direction around
the X-axis). As shown in FIG. 14, the annular protrusion 124 is in contact with a
lower end opening edge of the cartridge housing portion 10 from below and is elastically
deformed. Therefore, the opening of the cartridge housing portion 10 is airtightly
sealed over the entire circumference.
[0113] Returning to FIG. 13, the metal holder 130 is formed of a metal material with high
strength such as, for example, stainless steel. The metal holder 130 is formed, for
example, by press-processing a metal plate. Three through holes 131 in communication
with the three through holes 123 of the seal portion 120 are formed in the metal holder
130. The three protruding portions 112 of the electrode holder 110 are inserted into
the three through holes 131 of the metal holder 130.
[0114] A rectangular opening 132 is formed on a right side (+Y side) of the three through
holes 131 of the metal holder 130. Also, a pair of slide rails 133 are formed on the
metal holder 130. The pair of slide rails 133 are formed by bending both sides of
the metal holder 130 in the X-axis direction into a crank shape. Also, an insertion
portion 134 is formed further to the right side (+Y side) than the opening 132 of
the metal holder 130. The insertion portion 134 is inserted into an insertion groove
185 formed in the lid base 180 in the Y-axis direction.
[0115] The electrode substrate 140 is a rigid substrate in which a conductor wiring such
as copper is provided on an insulator such as, for example, polychlorinated biphenyl.
The electrode substrate 140 is attached to a lower surface of the metal holder 130
by fitting or adhesion. Three through holes 141 in communication with the three through
holes 131 of the metal holder 130 are formed in the electrode substrate 140. The three
protruding electrodes 101 protruding from lower ends of the three through holes 123
of the seal portion 120 are inserted into the three through holes 141 of the electrode
substrate 140.
[0116] Three spring contacts 142 are provided on a right side (+Y side) of the three through
holes 141 of the electrode substrate 140. The three spring contacts 142 are disposed
at positions corresponding to the opening 132 of the metal holder 130. The three spring
contacts 142 are electrically connected to the three protruding electrodes 101 via
a conductor wiring which is not shown in the drawings. As shown in FIG. 14, the three
spring contacts 142 are in contact with the contact pad 29e in a state in which the
cartridge housing lid 100 is closed. That is, in a state in which the cartridge housing
lid 100 is closed, the three protruding electrodes 101 are electrically connected
to the main substrate 24 via the contact pad 29e and are controlled for energization.
[0117] Returning to FIG. 13, the slide cover 150 is a hard resin molded article formed of
a resin material such as, for example, a polycarbonate resin or an ABS resin. The
slide cover 150 includes a cover bottom wall 151 that forms a lower surface (cover
surface) of the cartridge housing lid 100, and a cover circumferential wall 152 that
protrudes upward from a circumferential edge part of the cover bottom wall 151. In
the cover bottom wall 151, a left side (-Y side) is formed in a semicircular shape
in a plan view, and a right side (+Y side) is formed in a rectangular shape in a plan
view.
[0118] A left side (-Y side) of the cover circumferential wall 152 is formed in a semicircular
arc shape in a plan view. A right side (+Y side) of the cover circumferential wall
152 extends parallel to the left-right direction (Y-axis direction) from both end
parts of the semicircular arc-shaped portion. An upper end part 152a of the semicircular
arc-shaped portion of the cover circumferential wall 152 is in contact with the lower
surface of the metal holder 130 to be slidable in the Y-axis direction. Also, a through
hole 156 through which a claw portion 161 of the locking piece 160 is inserted in
the Y-axis direction and disposed is formed in the semicircular arc-shaped portion
of the cover circumferential wall 152.
[0119] Inside the parallel portions of the cover circumferential wall 152, a pedestal portion
153, a cover slide groove 154, and a lock release groove 155 are each provided in
pairs at the front and rear. The pair of pedestal portions 153 are in contact with
the electrode substrate 140, which is disposed inside the cover circumferential wall
152, to be slidable in the Y-axis direction. The pair of slide rails 133 of the metal
holder 130 engage with the pair of cover slide grooves 154 to be slidable in the Y-axis
direction. A pair of locked portions 162 of the locking piece 160 engage with the
pair of lock release grooves 155 to be slidable in the Y-axis direction.
[0120] As shown in FIG. 15, the pair of lock release grooves 155 each include a locking
portion 155a and a guide portion 155b. The locking portion 155a is a wall portion
that is disposed on a side (-Y side) against which the locking piece 160 is pressed
by biasing of the first biasing member 170 in the Y-axis direction and locks the locking
piece 160. The guide portion 155b is a groove portion that allows the locking piece
160 moving away from the locking portion 155a to move toward a side (+Y side) opposite
to the side against which the locking piece 160 is pressed.
[0121] Here, the "side against which the locking piece 160 is pressed" can be rephrased
as a front side (-Y side) in a biasing direction if the first biasing member 170 is
a coil spring. Also, the "side opposite to the side against which the locking piece
160 is pressed" can be rephrased as a rear side (+Y side) in the biasing direction
if the first biasing member 170 is a coil spring. Note that, if the first biasing
member 170 is assumed to be a torsion spring and the locking piece 160 is rotationally
biased, a front side in a rotational direction (also referred to as a downstream side
in the rotational direction) of the locking piece 160 is the "side against which the
locking piece 160 is pressed," and a rear side in the rotational direction (also referred
to as an upstream side in the rotational direction) of the locking piece 160 is the
"side opposite to the side against which the locking piece 160 is pressed".
[0122] The locking portion 155a forms an end part on a left side (-Y side) of the lock release
groove 155. The locking portion 155a forms an X-Z plane that faces the locked portion
162 of the locking piece 160 in the Y-axis direction and is in surface contact with
the locked portion 162. The guide portion 155b extends to a right side (+Y side) from
the locking portion 155a. An end part on the right side (+Y side) of the guide portion
155b is open. The slide rail 133 of the metal holder 130 is disposed on a side (+Y
side) opposite to the side against which the locking piece 160 is pressed. The slide
rail 133 faces the locked portion 162 of the locking piece 160 with a gap therebetween
in the Y-axis direction. That is, the slide rail 133 prevents the locked portion 162
from coming off the guide portion 155b.
[0123] As shown in FIG. 14, unevenness 150a extending in a direction intersecting the biasing
direction (Y-axis direction) of the first biasing member 170 is formed on a cover
surface (lower surface of the cover bottom wall 151) of the slide cover 150 facing
a side opposite to the locking piece 160 (-Z side). As shown in FIG. 5, the unevenness
150a of the present embodiment extends in the X-axis direction orthogonal to the biasing
direction (Y-axis direction), and has recessed portions and protruding portions formed
alternately in the biasing direction. Therefore, the slide cover 150 can be slid in
the Y-axis direction by hooking a user's finger or the like on the unevenness 150a.
Note that, the unevenness 150a is not limited to a linear groove (or a protrusion)
extending in the X-axis direction, but may be a V-shaped groove (or a protrusion)
in a bottom view.
[0124] As shown in FIG. 13, a pair of protruding portions 157 are provided on upper end
parts of the parallel portions of the cover circumferential wall 152 to protrude upward.
The pair of protruding portions 157 are disposed on a side (+Y side) opposite to the
side against which the locking piece 160 is pressed with respect to a pair of front
and rear edge parts 135 provided at a semicircular portion on a left side (-Y side)
of the metal holder 130. The pair of edge parts 135 face the pair of protruding portions
157 in the Y-axis direction. That is, the pair of edge parts 135 prevent the slide
cover 150 biased by the first biasing member 170 from coming off.
[0125] The locking piece 160 is a hard resin molded article formed of a resin material such
as, for example, a polyacetal resin. The locking piece 160 includes a claw portion
161, the pair of locked portions 162, and a spring attachment portion 163. The claw
portion 161 is formed on a front side (-Y side) of the locking piece 160 in the biasing
direction. As shown in FIG. 15, the claw portion 161 protrudes from the through hole
156 of the cover circumferential wall 152 to the front side (-Y side) in the biasing
direction in a state in which with the locked portion 162 is in contact with the locking
portion 155a of the slide cover 150. In this state, the claw portion 161 is locked
to the stopper ring 22c. Therefore, the cartridge housing lid 100 is locked in a closed
state.
[0126] As shown in FIG. 14, the stopper ring 22c includes a collision wall 22c1, a surrounding
wall 22c2, and a locked piece 22c3. The collision wall 22c1 is a portion into which
the claw portion 161 in a locked state is inserted, and a thickness of the stopper
ring 22c is partially reduced. Therefore, the collision wall 22c1 is easily vibrated,
and when the locking piece 160 collides therewith at the time of closing the cartridge
housing lid 100, a metallic sound like a clicking sound is generated from the collision
wall 22c1, and the user can recognize that the lock has been applied.
[0127] The surrounding wall 22c2 surrounds the cover circumferential wall 152 of the slide
cover 150 in a state in which the cartridge housing lid 100 is closed. The surrounding
wall 22c2 extends to a position below the lower surface (cover surface) of the cover
bottom wall 151. The surrounding wall 22c2 only needs to extend to at least the same
position as the lower surface of the cover bottom wall 151. Preferably, the surrounding
wall 22c2 only needs to extend to a position below the lower surface of the cover
bottom wall 151. If the surrounding wall 22c2 extends below the lower surface of the
cover bottom wall 151 as in the present embodiment, since the cover surface of the
cartridge housing lid 100 is disposed at a position not touching a lower end of the
surrounding wall 22c2, the cartridge housing lid 100 can be completely surrounded.
[0128] The locked piece 22c3 is provided to protrude from a lower side of the collision
wall 22c1 to the right side (+Y side) on an inner wall surface of the stopper ring
22c. In the locked piece 22c3, an upper surface side is planar and a lower surface
side is inclined. The locked piece 22c3 can move the locking piece 160 to the right
side (+Y side) against the biasing of the first biasing member 170 due to the inclined
surface on the lower surface side when the cartridge housing lid 100 is closed. Also,
after the locking piece 160 has passed the locked piece 22c3, the locked piece 22c3
can lock the claw portion 161 that has protruded to the -Y side due to the biasing
of the first biasing member 170 on its plane on the upper surface side.
[0129] Returning to FIG. 13, the pair of locked portions 162 are provided on both sides
of the locking piece 160 in the X-axis direction. The pair of locked portions 162
are formed in a rectangular plate shape in a plan view. The spring attachment portion
163 is provided on a rear side (+Y side) of the locking piece 160 in the biasing direction.
One end part of the first biasing member 170 is fixed to the spring attachment portion
163. A long hole 164 extending in the Y-axis direction (biasing direction) to avoid
interference with the protruding electrode 101 is provided on an upper surface side
of the locking piece 160 configured as described above. Three long holes 164 corresponding
to the three protruding electrodes 101 are formed. A length of each of the long holes
164 in the Y-axis direction is a length corresponding to a movement stroke of the
locking piece 160 in the Y-axis direction.
[0130] The first biasing member 170 is formed of a spring member such as, for example, a
coil spring. Note that, the first biasing member 170 is not limited to a spring member
as long as it can bias the locking piece 160 in the -Y side, and may be an elastic
body such as rubber. The other end part of the first biasing member 170 on the +Y
side is attached to a spring attachment portion 183 provided at a rotation end part
180A of the lid base 180 as shown in FIG. 14. Note that, the rotation end part 180A
of the lid base 180 can also be referred to as a swinging end of the lid base 180
that swings about the rotation shaft 190.
[0131] The lid base 180 is a hard resin molded article formed of a resin material such as,
for example, a polycarbonate resin or an ABS resin. The lid base 180 includes an insertion
hole 181 and an accommodating groove 182 as shown in FIG. 13, and the spring attachment
portion 183, a slide groove 184, and the insertion groove 185 as shown in FIG. 14.
As shown in FIG. 13, the insertion hole 181 penetrates the lid base 180 in the X-axis
direction. The rotation shaft 190 is inserted into the insertion hole 181. The rotation
shaft 190 is formed of, for example, a metal material with high strength such as,
for example, stainless steel.
[0132] The accommodating groove 182 is disposed on an extension line of the insertion hole
181. The second biasing member 200 is accommodated in the accommodating groove 182
as shown in FIG. 15. The second biasing member 200 is formed of a spring member such
as, for example, a torsion spring. Note that, the second biasing member 200 is not
limited to a spring member as long as it biases in a direction of opening the cartridge
housing lid 100 (counterclockwise around the rotation shaft 190 in the present embodiment)
in the rotation direction of the cartridge housing lid 100, and may be an elastic
body such as rubber.
[0133] FIG. 17 is an explanatory view showing a state in which the cartridge housing lid
100 according to one embodiment is open due to the second biasing member 200. Note
that, in FIG. 17, the main body unit 2 is shown upside down assuming that the cartridge
3 is inserted.
[0134] The cartridge housing lid 100 opens at an acute angle Θ1 as shown in FIG. 17 due
to biasing of the second biasing member 200 when it is unlocked by the locking piece
160. The acute angle Θ1 is set to, for example, approximately 85° with respect to
a bottom surface of the main body unit 2 (the housing 12). Note that, the acute angle
Θ1 is not limited to 85° as long as it is an angle that allows the cartridge 3 to
be inserted into the cartridge housing portion 10 without interfering with the cartridge
housing lid 100.
[0135] The main body unit 2 includes a physical stopper 22d1 that allows the cartridge housing
lid 100 to be opened at the acute angle Θ1 or more. The physical stopper 22d1 of the
present embodiment is formed of a cap member 22d attached to the inner case main body
22. The cartridge housing lid 100 can be opened to an angle θ2 at which the slide
groove 184 of the lid base 180 comes into contact with the physical stopper 22d1.
The angle θ2 is set to be, for example, an obtuse angle of approximately 95° with
respect to the bottom surface of the main body unit 2 (the housing 12). Note that,
the angle θ2 may be an acute angle instead of the obtuse angle or may be a right angle
of 90° as long as it is larger than the acute angle θ1.
[0136] As shown in FIG. 14, the slide groove 184 is formed on a lower surface side of the
lid base 180. The slide groove 184 is a portion on which the cover bottom wall 151
of the slide cover 150 slides and is recessed upward by a thickness of the cover bottom
wall 151. The insertion portion 134 of the metal holder 130 is inserted into the insertion
groove 185 as described above.
<Air inlet>
[0137] FIG. 18 is a left side view of the inhaler 1 according to one embodiment. FIG. 19
is a left side view of the inhaler 1 according to one embodiment in a state in which
the outer case 13 is removed. Note that, in FIG. 19, a first air flow path 70 and
a second air flow path 80 are expressed by adding a dot pattern to improve visibility
of them.
[0138] As shown in FIG. 18, the first air inlet 18A and the second air inlet 18B are formed
in the circumferential wall portion 12B of the housing 12.
[0139] The first air inlet 18A takes air into the cartridge housing space 10A from the window
16 between the adjacent corner portions 12C (in the present embodiment, the first
corner portion 12C1 and the second corner portion 12C2) of the circumferential wall
portion 12B. The housing 12 includes the opening 13a formed between the adjacent corner
portions 12C of the circumferential wall portion 12B and the cover member 17 provided
in the opening 13a, and the first air inlet 18A is formed in a gap between the cover
member 17 and the opening 13a.
[0140] FIG. 20 is a perspective view of the cover member 17 according to one embodiment.
FIG. 21 is a rear view of the cover member 17 according to one embodiment. FIG. 22
is a cross-sectional view taken along line XXII-XXII shown in FIG. 3.
[0141] As shown in FIG. 20, the cover member 17 includes a first outer protrusion 17A, a
plate portion 17B, an inner protrusion 17C (refer to FIG. 21), and a second outer
protrusion 17D.
[0142] The first outer protrusion 17A is formed on a surface of the plate portion 17B facing
the outside (-Y side). As shown in FIG. 22, the first outer protrusion 17A is inserted
into the opening 13a of the outer case 13. The cover member 17 has translucency, and
a remaining amount of liquid in the aerosol source of the cartridge 3 housed in the
cartridge housing portion 10 can be ascertained through the first outer protrusion
17A.
[0143] The first outer protrusion 17A is formed in a long hole shape extending in a main
axis direction (Z-axis direction) similarly to the opening 13a of the outer case 13.
The first outer protrusion 17A is slightly smaller than the opening 13a. The first
air inlet 18A is formed in a gap between the first outer protrusion 17A and the opening
13a. Note that, a part of the first outer protrusion 17A may be in contact with an
inner wall surface of the opening 13a. The first air inlet 18A is an inlet of the
first air flow path 70 that takes outside air into the housing 12 due to user's suction.
[0144] The first air inlet 18A is formed in an annular shape along an opening edge of the
opening 13a (also referred to as a circumferential edge of the first outer protrusion
17A) of the outer case 13. A size of the first air inlet 18A is preferably such that
it cannot be completely blocked by the user's finger. For example, a dimension of
the first air inlet 18A in the main axis direction (Z-axis direction) is preferably
equal to or larger than a first interphalangeal width (for example, 2.0 cm or more)
of an average adult's thumb. Also, a distance in the X-axis direction between two
slits extending parallel to each other in the main axis direction of the first air
inlet 18A may be equal to or larger than a first interphalangeal width of an average
adult's thumb.
[0145] Note that, the first air inlet 18A may have only one or two slits extending parallel
to the main axis direction as long as the size thereof cannot to be blocked by the
user's finger. That is, the first air inlet 18A may be formed in a slit shape along
the opening edge of the opening 13a of the outer case 13.
[0146] The plate portion 17B is disposed to overlap an inner side of the outer case 13.
The plate portion 17B is interposed between the outer case 13 and the cartridge housing
portion 10. The side on the cartridge housing portion 10 (+Y side) of the plate portion
17B is curved along a circumferential surface of the cartridge housing portion 10.
Also, the side on the outer case 13 (-Y side) of the plate portion 17B is curved along
an inner wall surface of the circumferential wall portion 12B.
[0147] As shown in FIG. 20, the communication hole 17a in communication with the cartridge
housing space 10A is formed in the plate portion 17B. Also, the first air flow path
70 and a case fitting hole 17b1 are formed in the plate portion 17B. Two communication
holes 17a are formed with the first outer protrusion 17A sandwiched therebetween in
the X-axis direction. Two sets of the case fitting holes 17b1 are formed in the plate
portion 17B, two above and two below the communication holes 17a, with the first outer
protrusion 17A sandwiched therebetween in the X-axis direction. The outer case 13
is fitted into the four case fitting holes 17b1 in total with claws.
[0148] As shown in FIG. 22, the communication holes 17a are disposed at locations at which
the cover member 17 and the outer case 13 overlap. That is, the communication holes
17a are disposed inside the outer case 13 and are covered with the outer case 13.
Therefore, the communication holes 17a cannot be visually noticeable from the outside
of the outer case 13. Also, the communication holes 17a cannot be directly blocked
with a finger unless the outer case 13 is removed.
[0149] The communication holes 17a cause the first air inlet 18A to be in fluid communication
with the inside of the cartridge housing portion 10. The communication holes 17a are
in communication with the communication holes 10d formed in the cartridge housing
portion 10, and cause the first air inlet 18A to be in fluid communication with the
inside of the cartridge housing portion 10 over a short distance. Note that, if the
communication holes 10d are not formed, air taken into the inside of the housing 12
from the communication holes 17a flows into the inside of the cartridge housing portion
10 through all the gaps in the cartridge housing portion 10.
[0150] The first air flow path 70 forms a space (flow path) that connects the first air
inlet 18A and the communication holes 17a. As shown in FIG. 20, the first air flow
path 70 has a flat surface portion 71 and two recessed portions 72. The flat surface
portion 71 is formed around the first outer protrusion 17A on the plate portion 17B.
The flat surface portion 71 is a part of a curved surface of the plate portion 17B
on the side on the outer case 13 (-Y side) made into a flat surface, and is recessed
to the +Y side from a surface of the first outer protrusion 17A. A pair of second
outer protrusions 17D are disposed above and below the first outer protrusion 17A
with the flat surface portion 71 sandwiched therebetween. The pair of second outer
protrusions 17D support a mating surface of the outer case 13 from the inside.
[0151] The two recessed portions 72 are formed at an end edge on the +X side and an end
edge on the -X side of the flat surface portion 71. The recessed portions 72 each
have a bottom surface that is lower on the +Y side than the flat surface portion 71.
That is, the recessed portion 72 is recessed to the -Y side with respect to the flat
surface portion 71. The communication hole 17a is formed on the bottom surface of
the recessed portion 72. The bottom surface of the recessed portion 72 is formed to
be wider than an opening area of the communication hole 17a.
[0152] As shown in FIG. 21, the inner protrusion 17C is formed on an inner surface of the
plate portion 17B on the side of the cartridge housing portion 10 (+Y side). As shown
in FIG. 22, the inner protrusion 17C is inserted into the first opening 10c formed
on the circumferential surface of the cartridge housing portion 10. The inner protrusion
17C is formed in a long hole shape extending in the main axis direction (Z-axis direction)
similarly to the first opening 10c of the cartridge housing portion 10.
[0153] As shown in FIG. 18, the second air inlet 18B takes air into the cartridge housing
space 10A from the second corner portion 12C2 of the circumferential wall portion
12B. The housing 12 includes the inner case 20 and the outer case 13 that covers the
inner case 20 and has the exposed portion 13b in which a part of the inner case 20
is exposed at the corner portion 12C. The second air inlet 18B is formed in a gap
between the inner case 20 and the outer case 13 in the exposed portion 13b.
[0154] FIG. 23 is an enlarged view of a region A shown in FIG. 5.
[0155] As shown in FIG. 23, the second air inlet 18B is formed in an arc shape in the gap
between the inner case 20 and the outer case 13. The second air inlet 18B opens toward
the -Z side. That is, the second air inlet 18B is at a different location from the
first air inlet 18A, and has a direction of the opening different from that of the
first air inlet 18A, which faces the -Y side, by 90°.
[0156] Returning to FIG. 18, an edge part of the exposed portion 13b of the outer case 13
is convexly curved to the +Z side. The housing 12 has a protruding portion 90 around
the second air inlet 18B. The protruding portion 90 is formed by the outer case 13.
That is, the protruding portion 90 is formed by a step between the inner case 20 and
the outer case 13. That is, even if the user's finger touches the periphery of the
second air inlet 18B, since the protruding portion 90 (the outer case 13) around the
exposed portion 13b serves as a step and forms a gap between itself and the user's
finger, the second air inlet 18B is less likely to be blocked. Note that, the protruding
portion 90 is not limited to being formed by the outer case 13, and may be formed
by causing a part of the inner case 20 to protrude.
[0157] The housing 12 includes the first air flow path 70 that causes the first air inlet
18A to be in communication with the communication hole 17a, and the second air flow
path 80 that causes the second air inlet 18B to be in communication with the communication
hole 17a. The second air flow path 80 extends to the +Z side from the exposed portion
13b of the second corner portion 12C2, and reaches the communication hole 17a via
a part of the first air flow path 70. The second air flow path 80 is bent into an
angulated U-shape (substantially C-shape) until it reaches a joining position with
the first air flow path 70. As shown in FIG. 19, the bent portion of the second air
flow path 80 is formed to bypass a pair of inner case side protrusions 81 provided
on an outer surface of the inner case 20 and an outer case side protrusion 82 (refer
to FIG. 10) that fits into the pair of inner case side protrusions 81.
[0158] As shown in FIG. 18, the first air flow path 70 has a flow path length to the communication
hole 17a smaller than that of the second air flow path 80. That is, the first air
flow path 70 has lower airflow resistance than the second air flow path 80. Therefore,
a larger amount of air flows through the first air flow path 70 than through the second
air flow path 80. Therefore, in normal use, the first air inlet 18A serves as a main
air inlet, and the second air inlet 18B serves as a sub air inlet when the first air
inlet 18A is blocked.
[0159] The communication hole 17a has a flow path cross-sectional area smaller than either
the first air inlet 18A or the second air inlet 18B. Therefore, even if either the
first air inlet 18A or the second air inlet 18B is blocked, since the flow path cross-sectional
area is finally reduced at the communication hole 17a, a flow rate and flow velocity
of the air suctioned into the cartridge housing space 10A can be kept substantially
constant. That is, the communication hole 17a functions as an air resistance rate
controlling portion.
[0160] Note that, in the present embodiment, two communication holes 17a are provided, but
what is compared here is the flow path cross-sectional area on one side (one) of the
two communication holes 17a. That is, the flow path cross-sectional area of one of
the communication holes 17a needs only be smaller than an opening area of the first
air inlet 18A (refer to FIG. 18) in the gap between the opening 13a of the outer case
13 and the first outer protrusion 17A of the cover member 17. Also, the flow path
cross-sectional area of one of the communication holes 17a needs only be smaller than
an opening area of the second air inlet 18B (refer to FIG. 23) in the gap between
the outer case 13 and the inner case 20 in the exposed portion 13b of the second corner
portion 12C2. More preferably, the flow path cross-sectional area of one of the communication
holes 17a needs only be smaller than a minimum flow path cross-sectional area of each
of the first air flow path 70 and the second air flow path 80.
<Assembly method of inhaler>
[0161] As shown in FIG. 6, in assembling the inhaler 1, first, the cartridge housing lid
100 provided at the bottom part of the housing 12 of the main body unit 2 is opened.
Specifically, as shown in FIG. 16, a finger is placed on the unevenness 150a provided
on a cover surface of the slide cover 150, and the slide cover 150 is moved to the
+Y side.
[0162] As shown in FIG. 15, the slide cover 150 is locked to the locked portion 162 of the
locking piece 160. Therefore, when the slide cover 150 is moved to the +Y side, the
locking piece 160 can be moved to the +Y side, and a locked state against the stopper
ring 22c due to the locking piece 160 can be released as shown in FIG. 16.
[0163] Here, the long hole 164 extending in the biasing direction (Y-axis direction) to
avoid interference with the protruding electrode 101 is provided in the locking piece
160. Therefore, even if the slide cover 150 slides when the cartridge housing lid
100 is opened, the locking piece 160 does not interfere with the protruding electrode
101 due to the long hole 164.
[0164] When the locked state is released, the cartridge housing lid 100 opens due to the
biasing of the second biasing member 200. When the cartridge housing lid 100 is opened,
the cartridge 3 is housed in the cartridge housing portion 10. When the cartridge
3 is housed in the cartridge housing portion 10, the cartridge housing lid 100 is
closed against the biasing of the second biasing member 200.
[0165] When the cartridge housing lid 100 is closed, first, the claw portion 161 of the
locking piece 160 comes into contact with the inclined surface on a lower side of
the locked piece 22c3, and the locking piece 160 moves to the +Y side against the
biasing of the first biasing member 170. Therefore, the locking piece 160 can get
over the locked piece 22c3.
[0166] Here, the guide portion 155b that allows the locking piece 160 to move to the +Y
side is provided in the slide cover 150. Therefore, only the locking piece 160 moves
inside the slide cover 150, and when the cartridge housing lid 100 is closed, it is
possible to cause the cover surface (the slide cover 150) touched by the user not
to move.
[0167] The locking piece 160 collides with the collision wall 22c1 of the stopper ring 22c
due to the biasing of the first biasing member 170 after passing the locked piece
22c3. Due to a collision sound at this time, the user can recognize that the lock
has been applied. When the cartridge housing lid 100 is locked, the cover circumferential
wall 152 of the slide cover 150 is completely covered with the surrounding wall 22c2
of the stopper ring 22c.
[0168] As described above, insertion of the cartridge 3 is completed. Note that, the flavor
source container 4 and the mouthpiece 5 may be attached to the heating module 11 of
the main body unit 2 before the cartridge 3 is inserted, but if not, the flavor source
container 4 and the mouthpiece 5 may be attached to the heating module 11 after the
cartridge 3 is inserted, thereby completing the assembly of the inhaler 1.
<Method of use of inhaler>
[0169] When the above-described inhaler 1 is used, the user first presses the input device
15 shown in FIG. 2. At this time, for example, the main body unit 2 may be programmed
to be activated by pressing the input device 15 a plurality of times. When the main
body unit 2 is activated, for example, the heating module 11 heats the flavor source
container 4 to enhance the flavor.
[0170] Next, the user suctions while holding the mouthpiece 5 in the user's mouth. Then,
air inside the cartridge housing portion 10 flows, and the sensor 26 shown in FIG.
22 detects a puff. When the sensor 26 detects the puff, the heating wire 35b of the
cartridge 3 shown in FIG. 9 is energized, and the heating wire 35b generates heat.
When the heating wire 35b generates heat, the liquid aerosol source impregnated in
the wick 35a is heated and atomized. The atomized aerosol is suctioned up along with
air (outside air) taken in by the suction.
[0171] As shown in FIG. 22, air (outside air) is normally taken in mainly from the first
air inlet 18A in the gap between the outer case 13 and the cover member 17. The air
taken in from the first air inlet 18A flows into the inside of the cartridge housing
portion 10 via the flat surface portion 71 and the recessed portion 72 of the first
air flow path 70, the communication hole 17a, and the communication hole 10d. The
air that has flowed into the inside of the cartridge housing portion 10 flows into
the atomization chamber 34c via the intake hole 36c and the opening 34e of the cartridge
3 as shown in FIG. 9.
[0172] The atomized aerosol fills the atomization chamber 34c, and is suctioned upward together
with the air that has flowed into the atomization chamber 34c through the flow path
tube 31c, the through hole 31b, and the communication hole 22b5 of the cartridge contact
portion 22b. Thereafter, mixed gas of the atomized aerosol and the air enters a user's
mouth through the flavor source container 4 and the mouthpiece 5. Therefore, the user
can taste the flavor.
[Operation and effects]
[0173] The cartridge housing lid 100 described above includes the lid base 180 that includes
the rotation shaft 190 provided thereto and rotates around the rotation shaft 190
as a center, the locking piece 160 connected to the rotation end part 180A of the
lid base 180 via the first biasing member 170, and the slide cover 150 covering the
locking piece 160 and attached to the lid base 180 to be slidable in a biasing direction
in which the locking piece 160 is biased, in which the slide cover 150 includes the
locking portion 155a disposed on a side against which the locking piece 160 is pressed
by biasing of the first biasing member 170 to lock the locking piece 160, and the
guide portion 155b that allows the locking piece 160 moving away from the locking
portion 155a to move toward a side opposite to the side against which the locking
piece 160 is pressed.
[0174] According to this configuration, when the cartridge housing lid 100 is closed, since
the locking piece 160 covered with the slide cover 150 moves inside the slide cover
150, it is possible to cause the cover surface of the slide cover 150 touched by the
user not to move.
[0175] Also, in the present embodiment, the unevenness 150a extending in a direction intersecting
the biasing direction is formed on the cover surface of the slide cover 150 facing
a side opposite to the locking piece 160.
[0176] According to this configuration, when the cartridge housing lid 100 is opened, it
is possible to slide the slide cover 150 by hooking a user's finger or the like on
the unevenness 150a of the cover surface.
[0177] Also, in the present embodiment, the protruding electrode 101 (electrode) disposed
on a side of the locking piece 160 opposite to the slide cover 150 is provided, and
the long hole 164 extending in the biasing direction to avoid interference with the
protruding electrode 101 is provided in the locking piece 160.
[0178] According to this configuration, even if the slide cover 150 slides when the cartridge
housing lid 100 is opened, since the locking piece 160 does not interfere with the
protruding electrode 101 due to the long hole 164, an electrical contact between the
protruding electrode 101 and the cartridge 3 does not move, and friction and wear
of the electrical contact can be suppressed.
[0179] The main body unit 2 of an aerosol generator of the present embodiment includes the
cartridge housing portion 10 that houses the cartridge 3, and the cartridge housing
lid 100 that opens and closes the opening of the cartridge housing portion 10.
[0180] According to this configuration, since the above-described cartridge housing lid
100 is incorporated, the cartridge housing lid 100 is easily closed, and airtightness
of the cartridge housing portion 10 is easily secured.
[0181] Also, in the present embodiment, the cartridge housing portion 10 includes the surrounding
wall 22c2 that surrounds the cover circumferential wall 152 (circumferential edge
part) of the cartridge housing lid 100 in a state in which the cartridge housing lid
100 is closed.
[0182] According to this configuration, if the cartridge housing lid 100 is closed, the
cover circumferential wall 152 of the cartridge housing lid 100 is completely covered
with the surrounding wall 22c2 of the main body unit 2. Therefore, even if the main
body unit 2 falls, damage to or displacement of the cartridge housing lid 100 can
be suppressed, and airtightness of the cartridge housing portion 10 can be easily
secured.
[0183] Also, in the present embodiment, the cartridge housing portion 10 includes the locked
piece 22c3 having an inclined surface that moves the locking piece 160 against the
biasing of the first biasing member 170 when the cartridge housing lid 100 is closed.
[0184] According to this configuration, the locking piece 160 can be moved by the inclined
surface of the locked piece 22c3 without sliding the slide cover 150 when the cartridge
housing lid 100 is closed.
[0185] Also, in the present embodiment, the cartridge housing portion 10 includes the collision
wall 22c1 with which a distal end of the locking piece 160 collides due to biasing
of the first biasing member 170 after the locking piece 160 passes the locked piece
22c3.
[0186] According to this configuration, since a sound is generated by the locking piece
160 colliding with the collision wall 22c1 when the cartridge housing lid 100 is closed,
the user can recognize that the lock has been applied.
[0187] Also, in the present embodiment, the collision wall 22c1 is formed of a metal.
[0188] According to this configuration, since a metallic acoustic effect can be obtained
from the collision sound of the locking piece 160, the user can more easily recognize
that the lock has been applied.
[0189] Also, in the present embodiment, the second biasing member 200 which biases in a
direction of opening the cartridge housing lid 100 in a rotation direction of the
cartridge housing lid 100 is provided.
[0190] According to this configuration, if the cartridge housing lid 100 is not sufficiently
locked, since the cartridge housing lid 100 opens due to the biasing of the second
biasing member 200, it is easy for the user to recognize that the user has forgotten
to close the cartridge housing lid 100.
[0191] Also, in the present embodiment, when the lock due to the locking piece 160 is released,
the cartridge housing lid 100 opens at an acute angle θ1 with respect to the cartridge
housing portion 10 due to the biasing of the second biasing member 200.
[0192] According to this configuration, even if the main body unit 2 falls in a state in
which the cartridge housing lid 100 is opened, a probability that a load is applied
in a direction in which the cartridge housing lid 100 closes increases, and damage
to the cartridge housing lid 100 can be suppressed.
[0193] Also, in the present embodiment, the physical stopper 22d1 that allows the cartridge
housing lid 100 to be opened at an acute angle θ1 or more is provided.
[0194] According to this configuration, if the cartridge housing lid 100 attempts to open
further from a state in which it is open at an acute angle θ1 due to the second biasing
member 200, since the cartridge housing lid 100 is allowed to open until it comes
into contact with the physical stopper 22d1, this permissible amount can further reduce
the probability that the cartridge housing lid 100 will be damaged.
[0195] Also, in the present embodiment, the cartridge housing lid 100 includes the seal
portion 120 that seals the opening of the cartridge housing portion 10, and the seal
portion 120 includes the annular protrusion 124 that protrudes in a direction of closing
the opening of the cartridge housing portion 10 in the rotation direction of the cartridge
housing lid 100.
[0196] According to this configuration, since a direction of closing the cartridge housing
lid 100 and a direction in which the annular protrusion 124 of the seal portion 120
protrudes coincide with each other, airtightness of the cartridge housing portion
10 is easily secured.
[0197] The aerosol generator of the present embodiment includes the main body unit 2, and
the cartridge 3 that stores the aerosol source and is inserted into the cartridge
housing portion 10 of the main body unit 2.
[0198] According to this configuration, since the main body unit 2 in which the above-described
cartridge housing lid 100 is incorporated is provided, the cartridge housing lid 100
is easily closed, and airtightness of the cartridge housing portion 10 is easily secured.
[0199] The non-combustion-type inhaler of the present embodiment includes the aerosol generator
described above and the flavor source container 4 attached to the aerosol generator.
[0200] According to this configuration, a flavor can be added to the aerosol.
[0201] Also, in the present embodiment, the following operation and effects can also be
obtained.
[0202] The main body unit 2 of the aerosol generator of the present embodiment described
above includes the housing 12 in which the cartridge housing space 10A is provided
therein, in which the housing 12 includes the pair of the main surface portions 12A,
the circumferential wall portion 12B connecting the pair of main surface portions
12A and in which the plurality of corner portions 12C are provided, the first air
inlet 18A taking air into the cartridge housing space 10A from between the pair of
main surface portions 12A or the adjacent corner portions 12C of the circumferential
wall portion 12B, and the second air inlet 18B taking air into the cartridge housing
space 10A from the corner portion 12C of the circumferential wall portion 12B.
[0203] According to this configuration, locations of the first air inlet 18A and the second
air inlet 18B are completely different, thereby it is difficult to block both the
first air inlet 18A and the second air inlet 18B.
[0204] Note that, the first air inlet 18A may be provided not only between the adjacent
corner portions 12C of the circumferential wall portion 12B but also in the pair of
main surface portions 12A. That is, a through hole for forming the first air inlet
18A may be provided in either one of the pair of main surface portions 12A. Even in
this case, both the first air inlet 18A and the second air inlet 18B being blocked
can be suppressed.
[0205] Also, in the present embodiment, the housing 12 includes the inner case 20 and the
outer case 13 that covers the inner case 20 and has the exposed portion 13b in which
a part of the inner case 20 is exposed at the corner portion 12C, in which the second
air inlet 18B is formed in a gap between the inner case 20 and the outer case 13 in
the exposed portion 13b.
[0206] According to this configuration, the second air inlet 18B is formed in a gap between
the inner case 20 and the outer case 13 exposed in the corner portion 12C of the housing
12 and has a completely different form from the first air inlet 18A formed at a position
other than the corner portion 12C of the housing 12, thereby it is difficult to block
both the first air inlet 18A and the second air inlet 18B.
[0207] Also, in the present embodiment, an edge part of the exposed portion 13b is curved.
[0208] According to this configuration, since the edge part of the exposed portion 13b is
not a straight line but is curved, even if it is touched by a user's finger, the second
air inlet 18B is less likely to be blocked completely.
[0209] Also, in the present embodiment, the housing 12 has the protruding portion 90 around
the second air inlet 18B.
[0210] According to this configuration, even if the user's finger touches the periphery
of the second air inlet 18B, since the protruding portion around the exposed portion
13b serves as a step and forms a gap between itself and the user's finger, the second
air inlet 18B is less likely to be blocked.
[0211] Also, in the present embodiment, the housing 12 has the protruding portion 90 around
the second air inlet 18B, and the protruding portion 90 is formed by the outer case
13.
[0212] According to this configuration, since the protruding portion 90 around the exposed
portion 13b is formed integrally with the outer case 13, formation of the protruding
portion 90 is facilitated.
[0213] Also, in the present embodiment, the housing 12 includes the communication hole 17a
in communication with the cartridge housing space 10A, the first air flow path 70
that causes the first air inlet 18A to be in communication with the communication
hole 17a, and the second air flow path 80 that causes the second air inlet 18B to
be in communication with the communication hole 17a, in which the first air flow path
70 has lower airflow resistance than the second air flow path 80.
[0214] With this configuration, since a larger amount of air flows through the first air
flow path 70 than through the second air flow path 80, the first air inlet 18A and
the second air inlet 18B can be suitably used as a main air inlet and a sub air inlet.
[0215] Also, in the present embodiment, the first air flow path 70 has a flow path length
to the communication hole 17a smaller than that of the second air flow path 80.
[0216] According to this configuration, the first air flow path 70 has lower airflow resistance
than the second air flow path 80, thereby it is easy to suction air from the main
first air inlet 18A.
[0217] Also, in the present embodiment, the communication hole 17a has a flow path cross-sectional
area smaller than either the first air inlet 18A or the second air inlet 18B.
[0218] According to this configuration, even if either the first air inlet 18A or the second
air inlet 18B is blocked, since the flow path cross-sectional area is finally reduced
at the communication hole 17a, a flow rate and flow velocity of the air suctioned
into the cartridge housing space 10A can be kept substantially constant.
[0219] Also, according to the present embodiment, the housing 12 includes the opening 13a
formed between the adjacent corner portions 12C of the circumferential wall portion
12B and the cover member 17 provided in the opening 13a, and the first air inlet 18A
is formed in a gap between the cover member 17 and the opening 13a.
[0220] According to this configuration, since the first air inlet 18A is formed in a gap
between the opening 13a of the housing 12 and the cover member 17 provided in the
opening 13a, the first air inlet 18A is less likely to be blocked by a finger.
[0221] The aerosol generator of the present embodiment includes the main body unit 2 and
the cartridge 3 that stores the aerosol source and is inserted into the cartridge
housing space 10A of the main body unit 2.
[0222] According to this configuration, since the main body unit 2 described above is incorporated,
complete blockage of the air inlet by the user can be suppressed.
[0223] The non-combustion-type inhaler of the present embodiment includes the aerosol generator
described above and the flavor source container 4 attached to the aerosol generator.
[0224] According to this configuration, a flavor can be added to the aerosol.
<Modified example>
[0225] Although preferred embodiments of the present invention have been described above,
the present invention is not limited to these embodiments. Additions, omissions, substitutions,
and other changes to the configuration can be made within a scope not departing from
the spirit of the present invention. The present invention is not to be considered
as being limited by the foregoing description and is only limited by the scope of
the appended claims.
[0226] For example, in the embodiment described above, the inhaler 1 configured to allow
the flavor source container 4 to be detached and attached has been described as an
example of an aerosol generator that generates aerosol without combustion, but the
present invention is not limited only to the configuration. As another example of
the aerosol generator, a configuration that does not include the flavor source container
4 such as an electronic cigarette (a configuration with only a mouthpiece that does
not store a flavor source) may be used. In this case, a flavor-containing aerosol
source is stored in the cartridge 3, and flavor-containing aerosol is generated by
the aerosol generator.
[0227] That is, in the embodiment described above, one including the main body unit 2 and
the cartridge 3 without including the flavor source container 4 may also be referred
to as an aerosol generator. Also, one including only the main body unit 2 without
including the flavor source container 4 and the cartridge 3 may also be referred to
as a main body unit of an aerosol generator.
[0228] Note that, the aerosol source is not limited to a liquid, and may be a solid.
[0229] In the embodiment described above, a configuration in which the cartridge housing
portion 10 is formed in a cylindrical shape surrounding the periphery of the cartridge
3 has been described, but the present invention is not limited only to the configuration.
The cartridge housing portion 10 needs only be a configuration in which the cartridge
3 can be held. That is, the cartridge housing portion 10 is not limited to a cylindrical
shape, and may have a triangular cylindrical shape, a square cylindrical shape, other
polygonal cylindrical shapes, or irregular shapes other than polygonal cylindrical
shapes.
[0230] In the above-described embodiment, a configuration in which the housing 12 is formed
in a rounded flat box shape as a whole has been described, but the configuration is
not limited only to the configuration. A shape of the housing 12 may be a rectangular
parallelepiped, other polyhedron, or a solid other than a polyhedron.
[0231] In the above-described embodiment, a configuration in which the main body unit 2
is activated by pressing the input device 15 has been described, but the main body
unit 2 may be configured to be activated only by puff detection of the sensor 26 without
having the input device 15.
[0232] In addition, the components in the above-described embodiment can be appropriately
replaced with well-known components within a range not departing from the spirit of
the present invention, and the modified examples described above may be combined as
appropriate.
[Industrial Applicability]
[0233] The present invention relates to a main body unit of an aerosol generator, an aerosol
generator, and a non-combustion-type inhaler, and is capable of curbing blockage of
an air inlet.
[Reference Signs List]
[0234]
1 Inhaler
2 Main body unit
3 Cartridge
4 Flavor source container
5 Mouthpiece
10 Cartridge housing portion
10a Protruding portion
10A Cartridge housing space
10b Lower end part
10B Annular protrusion
10c First opening
10d Communication hole
10e Second opening
11 Heating module
12 Housing
12A Main surface portion
12A1 First main surface portion
12A2 Second main surface portion
12B Circumferential wall portion
12B1 First circumferential wall portion
12B2 Second circumferential wall portion
12C Corner portion
12C1 First corner portion
12C2 Second corner portion
12C3 Third corner portion
12C4 Fourth corner portion
13 Outer case
13a Opening
13A First case
13b Exposed portion
13B Second case
14 Display cover
14a Through hole
15 Input device
15a Switch button
15b Switch holder
15c Switch substrate
16 Window
17 Cover member
17a Communication hole
17A First outer protrusion
17b Adhesive sheet
17B Plate portion
17b1 Case fitting hole
17C Inner protrusion
170 Second outer protrusion
18A First air inlet
18B Second air inlet
19 Cushion material
20 Inner case
20a Opening
20A Inner assembly
21 Charging terminal
21b Through hole
22 Inner case main body
22A Power supply housing portion
22b Cartridge contact portion
22B Top plate
22b1 First ring portion
22b2 Cylindrical portion
22b3 Second ring portion
22b4 Seal ring
22b5 Communication hole
22c Stopper ring
22C Side plate
22c1 Collision wall
22c2 Surrounding wall
22c3 Locked piece
22d Cap member
22D Bottom plate
22d1 Physical stopper
22D1 Bearing portion
23 Power supply
23a Cushion material
24 Main substrate
25 Display device
25a Flexible printed circuit board
26 Sensor
26a Sensor holder
26b Pedestal portion
26c Adhesive sheet
27 Light source
27a Sub-substrate
28 Vibrator
29 Flexible printed circuit board
29a First end part
29b Second end part
29c Third end part
29d Fourth end part
29e Contact pad
31 Tank
31a Top wall
31b Through hole
31c Flow path tube
31d Outer circumferential wall
31e Rib
31f Engaging hole
31g Liquid storage chamber
32 Gasket
32a Opening
33 Mesh body
34 Atomization container
34a Circumferential wall
34b Fitting portion
34c Atomization chamber
34d Bottom wall
34e Opening
35 Heater
35a Wick
35b Heating wire
36 Heater holder
36a Circumferential wall
36b Engaging piece
36c Intake hole
36d Bottom wall
36e Intake hole
36f Separation wall
36h Planar electrode
41 Container main body
41a Circumferential wall
41b Flange portion
41c Flavor source storage chamber
41d Bottom wall
41e Fine hole
42 Filter
51 Suction port
51a Insertion portion
52 Suction port base
52a Insertion cylinder portion
52b Outer fitting cylinder portion
52c Annular groove
60 Heater portion
60a Film heater
60b Pipe member
60c Shrink tube
61 Capsule holder
61a Snap fit
61b Stepped portion
62 Design ring
70 First air flow path
71 Flat surface portion
72 Recessed portion
80 Second air flow path
81 Inner case side protrusion
82 Outer case side protrusion
90 Protruding portion
100 Cartridge housing lid
101 Protruding electrode
110 Electrode holder
111 Top plate portion
112 Protruding portion
113 Through hole
120 Seal portion
121 Base portion
122 Cylindrical portion
123 Through hole
124 Annular protrusion
130 Metal holder
131 Through hole
132 Opening
133 Slide rail
134 Insertion portion
135 Edge part
137 Protruding portion
140 Electrode substrate
141 Through hole
142 Spring contact
150 Slide cover
150a Unevenness
151 Cover bottom wall
152 Cover circumferential wall
152a Upper end part
153 Pedestal portion
154 Cover slide groove
155 Lock release groove
155a Locking portion
155b Guide portion
156 Through hole
157 Protruding portion
160 Locking piece
161 Claw portion
162 Locked portion
163 Spring attachment portion
164 Long hole
170 First biasing member
180 Lid base
180A Rotation end part
181 Insertion hole
182 Accommodating groove
183 Spring attachment portion
184 Slide groove
185 Insertion groove
190 Rotation shaft
200 Second biasing member
A Region
O Main axis
θ1 Acute angle
θ2 Angle