FIELD OF THE INVENTION
[0001] The present invention relates to the technical field of ceramic production, and in
particular to a plate polishing method.
BACKGROUD OF THE INVENTION
[0002] The surface polishing of ceramic plates, huge ceramic plates, rock plates and stone
plates is an important step of the entire processing. The surface of the plate is
continuously polished by a polishing grinding head to make the surface of the plate
reach a certain glossiness. The traditional equipment for polishing plates uses multiple
polishing grinding heads to sway in unison to polish the plates. However, due to the
continuous movement of the plates and the swaying of the polishing grinding heads,
the polishing grinding heads bring a motion track on the surface of the plate as shown
in figure 1 below, which makes the edge of the plate prone to uneven polishing, missed
polishing, and edge yellowing.
[0003] Chinese patent No.:
CN208866937U discloses a polishing device for large-sized stone plate. It includes a frame; a
belt conveying mechanism; a swing frame slidably installed on the frame through a
first linear guide rail extending along the length direction of the frame; a first
drive assembly for driving the swing frame to reciprocate along the first linear guide
rail; a plurality of movable seats arranged along the length direction of the frame,
each movable seat is installed on the swing frame through a second linear guide rail
extending along the width direction of the frame, and each movable seat is provided
with at least one grinding head; and a plurality of second drive assemblies corresponding
to the plurality of movable seats respectively for driving the corresponding movable
seats to reciprocate along the second linear guide rail. Although the grinding heads
of the polishing device can operate independently, and the grinding heads swing in
parallel with and perpendicular to the conveying direction of the plates, so as to
avoid the watermelon grain caused by the grinding heads when polishing on the same
side of the stone plate surface at the same time, in the course of the retraction
of the swing frame, since the retraction direction of the swing frame is opposite
to the plate conveying direction, the grinding heads can't sufficiently polish the
stone plate surface. Therefore, during the retraction of the swing frame, the stone
plate cannot be polished, that is to say, the stone plate needs to be transported
at intervals. The polishing device cannot realize continuous production, and the production
efficiency is low. Moreover, due to the swing configuration of the swing frame, its
structure is complex and prone to failure, which increases maintenance costs and time,
and further reduces production efficiency. In addition, the sliding of the movable
seats of the polishing device is controlled by pulse, the controllability of the pulse
control is poor, and the requirement for the space volume is large, the wiring of
the pulse control is difficult, and the problem of signal interference exists when
there are too many lines, which leads to the instability of the polishing device.
SUMMARY OF THE INVENTION
[0004] In order to solve the above technical problems, the object of the present invention
is to provide a plate polishing method, using a multi-segment intelligent swing polishing
machine for polishing, including the steps of: step 1: adjusting the height of a grinding
assembly; step 2: conveying a plate by a conveyor; and step 3: grinding the plate
using the grinding assembly. The plate polishing method has the advantages of fully
polishing the surface of the plate, continuous production of the plate, simple structure,
low failure rate, saving maintenance cost and time, improving production efficiency
and reducing production cost.
[0005] For realizing the above-mentioned purpose of the invention, a technical scheme that
the present invention takes is as follows:
A plate polishing method, using a multi-segment intelligent swing polishing machine
for polishing, the multi-segment intelligent swing polishing machine including a frame
(1), the frame (1) being provided with a conveyor (2) for conveying plates, the frame
(1) being provided with a plurality of fixed supports (3), the plurality of fixed
supports (3) being arranged at intervals along a conveying direction, each fixed support
(3) being provided with a swing beam (4) and a swing driving member (5), the swing
beam (4) being slidingly connected with the fixed support (3) along a direction perpendicular
to the conveying direction, the swing driving member (5) driving the swing beam (4)
to slide in the direction perpendicular to the conveying direction, the swing beam
(4) being provided with at least two grinding assemblies (6) which are arranged at
intervals along the conveying direction, along the conveying direction of the conveyor
(2), the plurality of swing beams (4) being sequentially a first swing beam, a second
swing beam, ..., a N-lth swing beam and a Nth swing beam, where N is a positive integer
greater than or equal to 2, the mesh number of the grinding assembly (6) on the Nth
swing beam being greater than or equal to that of the grinding assembly (6) on the
N-lth swing beam;
the plate polishing method comprising the following steps:
step 1: adjusting the height of the grinding assembly (6) according to the thickness
of the plate to be polished;
step 2: conveying a plate by the conveyor (2); and
step 3: driving by the swing driving member (5) the swing beam (4) to swing along
the direction perpendicular to the conveying direction, thereby driving the grinding
assembly (6) to swing along the direction perpendicular to the conveying direction
to grind and polish the plate, the ratio of the swinging speed of the swing beam (4)
to the conveying speed of the conveyor (2) being greater than or equal to 3:2, and
the swinging speed of the Nth swing beam being greater than or equal to the swinging
speed of the N-1 swing beam.
[0006] Preferably, the swinging speed of the swing beam (4) is between 40-80m/min, and the
conveying speed of the conveyor (2) is between 20-40m/min. This makes the swinging
speed of the swing beam faster than the conveying speed of the conveyor, which makes
the surface of the plate be polished fully, and at the same time avoids insufficient
grinding caused by the excessive swinging speed of the swing beam.
[0007] Preferably, the swing driving member (5) includes a swing reducing machine (51),
a transmission shaft (52), a gear (53) and a rack (54), both the swing reducing machine
(51) and the transmission shaft (52) are arranged on one side of the swing beam (4),
an output end of the swing reducing machine (51) is connected to the transmission
shaft (52), and the axis of the transmission shaft (52) is parallel to the conveying
direction, the gears(53) are fixed at two ends of the transmission shaft (52), and
both sides of the fixed support (3) along the conveying direction are provided with
the racks (54), and the length direction of the racks (54) is perpendicular to the
conveying direction, and the gears (53) mesh with the racks (54) respectively. Through
these arrangements, the swing reducing machine drives the transmission shaft to rotate,
and the transmission shaft drives the gears to rotate. Through the meshing of the
gears and the racks, the swing beam is driven to swing along the direction perpendicular
to the conveying direction, that is, the grinding assembly is driven to swing along
the direction perpendicular to the conveying direction.
[0008] Preferably, the swing reducing machine (51) includes a reducer and a servo motor,
the reducer is arranged on one side of the swing beam (4), the output shaft of the
servo motor is connected to the input end of the reducer, the output end of the reducer
is connected with the transmission shaft (52), the swing driving member (5) also includes
a servo driver (50), and the multi-segment intelligent swing polishing machine also
includes a touch display (10) and a bus controller (11) arranged on the frame (1),
the output end of the touch display (10) is electrically connected to the input end
of the bus controller (11), and the output end of the bus controller (11) is electrically
connected to one of the servo drivers (50), and adjacent servo drivers (50) are electrically
connected in series in sequence. Through this configuration, the bus control method
is adopted,and as a result, only a signal line and a power line are needed to connect
all the servo motors in series, so as to avoid the problem of signal interference,
and the control stability is high, and the response speed of the servo motor in the
bus control mode is fast, the cost is low, the overall space occupation is small,
and the torque adjustment can be realized.
[0009] Preferably, the fixed support (3) is provided with guide rails (55) along both sides
parallel to the conveying direction, the length direction of the guide rail (55) is
perpendicular to the conveying direction, the swing beam (4) is provided with a slider
(56) corresponding to the guide rail (55), and the slider (56) is sleeved on theguide
rail (55) . Through this configuration, the guide rail cooperates with the slider.
On the one hand, it plays a guiding role for the swing driving member to drive the
swing beam to slide along the direction perpendicular to the conveying direction;
and on the other hand, it can reduce the stress that the swing driving member must
bear and prolong the service life of the polishing machine.
[0010] Preferably, both sides of the fixed support (3) parallel to the conveying direction
are provided with extruded blocks (57) that can accommodate the guide rails (55),
the guide rail (55) is disposed within the extruded block (57), both sides of the
swing beam (4) parallel to the conveying direction are provided with connecting blocks
(58), the slider (56) is arranged in the connecting block (58), a protective cover
(59) is disposed in the connecting block (58), the protective cover (59) is sleeved
on the extruded block (57), and the protective cover (59) is fixedly connected with
the fixed support (3) . Through this configuration, because the grinding assembly
will generate a large amount of dust and water mist during the grinding of the plate
surface, the protective cover and the extruded block form a labyrinth structure to
prevent the dust generated during the grinding from affecting the cooperation of the
guide rail and the slider, so the guide rail and the slider are protected.
[0011] Preferably, the grinding assembly (6) includes a mounting seat (61), a main shaft
(62), a rotary driving member (63), a grinding head (65) and a lifting driving member
(64), the mounting seat (61), the rotary driving member (63) and the lifting driving
member (64) are all arranged on the swing beam (4), the main shaft (62) passes through
the mounting seat (61), the output ends of the rotary driving member (63) and the
lifting driving member (64) are all connected to the main shaft (62), the rotary driving
member (63) drives the main shaft (62) to rotate, the lifting driving member (64)
drives the main shaft (62) to move up and down, and the grinding head (65) is sleeved
on the bottom end of the main shaft (62). Through this configuration, the rotary driving
member drives the main shaft to rotate, driving the grinding head to rotate, thereby
grinding the surface of the plate. According to the thickness of the plate and the
wear condition of the grinding head, the lifting driving member adjusts the main shaft,
that is, the height of the grinding head. During the grinding, the grinding head is
always grinding the plate under a certain pressure to improve the quality of grinding.
[0012] Preferably, the mounting seat (61) is provided with a lower shaft sleeve (66), the
lower shaft sleeve (66) is rotationally connected with the mounting seat (61), the
main shaft (62) is installed inside the lower shaft sleeve (66), the main shaft (62)
and the lower shaft sleeve (66) are connected through a keyway, a driven pulley (68)
is sleeved on the lower shaft sleeve (66), the driven pulley (68) and the lower shaft
sleeve (66) are connected through a keyway, the output end of the rotary driving member
(63) is connected to the driven pulley (68), an upper shaft sleeve (67) is sleeved
on the main shaft (62), the output end of the lifting driving member (64) is connected
with the upper shaft sleeve (67), and the lifting driving member (64) drives the upper
shaft sleeve (67) and main shaft (62) to move up and down. Through this configuration,
the rotary driving member drives the driven pulley to rotate, and it can be seen from
the connection relationship that it drives the lower shaft sleeve and the main shaft
to rotate, thereby driving the grinding head to rotate, and the main shaft can move
relative to the lower shaft sleeve along the axial direction. When the lifting driving
member drives the upper shaft sleeve to move up and down along the axis of the main
shaft, it drives the main shaft to move up and down, and the main shaft can move relative
to the upper shaft sleeve.
[0013] Preferably, the main shaft (62) is provided with a through hole, the frame (1) is
provided with a main pipe (9) for conveying cooling water, the main pipe (9) is provided
with a branch pipe corresponding to the main shaft (62), one end of the branch pipe
is connected with the main pipe (9), and the other end thereof is connected with the
through hole at the top end of the main shaft (62) ;
[0014] in the step 3, during the grinding and polishing of the plate with the grinding assemblies
(65), the cooling water inside the main pipe (9)flows to the surface of the plate
through the branch pipe and the through hole of the main shaft (62). Through this
configuration, the plate is cooled down. This prevents the high-speed rotating grinding
head from rubbing against the plate to heat up and affect the quality of the plate.
Due to the large amount of dust generated during the grinding, the cooling water can
also wash away some dust and improve the working environment.
[0015] Preferably, the conveyor includes a conveying belt, a driving shaft, a driven shaft
and a conveying driving member, the driving shaft and the driven shaft are respectively
arranged on both sides of the frame along the length direction, and the axes of the
driving shaft and the driven shaft are perpendicular to the length direction of the
frame, the conveying belt is sleeved on both of the driving shaft and the driven shaft,
the conveying driving member is disposed on one side of the frame, the output end
of the conveying driving member is connected with the driving shaft. Through this
configuration, the conveying driving member drives the driving shaft to rotate.,and
through the cooperation of the driving shaft, the driven shaft and the conveying belt,
the conveying belt is driven to rotate, thereby conveying the plate.
[0016] Preferably, both sides of the fixed support (3) perpendicular to the conveying direction
are provided with a protective shell (8) . Through this configuration, the protective
shell isolates the working space of the grinding assemblies to polish the plate, so
as to avoid injury to the staff when the polishing machine breaks down and thus improve
safety.
[0017] Compared with the prior art, the present invention has achieved beneficial technical
effects as follows:
The plate polishing method of the present invention uses a multi-segment intelligent
swing polishing machine for polishing. Each swing beam can swing independently. Adjust
the swing speed of the swing beam so that the swinging speed of the swing beam is
relatively fast, and the conveying speed of the plate is relatively slow, and the
pause time when the swing beam swings is well controlled, so that the grinding assembly
polishes the surface of the plate along a grinding path that forms an approximate
square wave shape. This makes the grinding assembly can fully polish the surface of
the plate, realizing the continuous production of the plate, that is, two adjacent
plates can be transmitted without time intervals, which improves production efficiency,
and it has a simple structure, low failure rate, saves maintenance costs and time,
reduces production costs, and further improves production efficiency.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
Figure 1 is a schematic view of a grinding track a double-polishing grinding head
of a traditional technology mentioned in the background portion;
Figure 2 is a schematic view of a polishing track of a single-polishing grinding head
according to an embodiment of the present invention;
Figure 3 is a isometric schematic view of a multi-segment intelligent swing polishing
machine according to an embodiment of the present invention;
Fig. 4 is an isometric schematic view of the assembly state of a fixed support, a
swing beam, a swing driving member and a grinding assembly according to an embodiment
of the present invention;
Figure 5 is a schematic view of a partial structure of figure 4 according to an embodiment
of the present invention;
Figure 6 is a schematic side view of figure 5 according to an embodiment of the present
invention;
Figure 7 is a partially enlarged schematic view of part A in figure 6 according to
an embodiment of the present invention;
Figure 8 is a isometric schematic view of a grinding assembly according to an embodiment
of the present invention;
Figure 9 is a partial cross-sectional schematic view of figure 8 according to an embodiment
of the present invention;
Figure 10 is a cross-sectional schematic view of another part of figure 8 according
to an embodiment of the present invention; and
Figure 11 is a schematic view of a bus control method according to an embodiment of
the present invention.
[0019] Here, the technical features indicated by each reference numeral are as follows:
1. Frame; 2. Conveyor; 3. Fixed support; 4. Swing beam; 5. Swing driving member; 6.
Grinding assembly; 8. Protective shell; 9. Main pipe; 10. Touch display; 11. Bus controller;
50. Servo driver; 51. swing reducing machine; 52. Transmission shaft; 53. Gear; 54.
Rack; 55. Guide rail; 56. slider; 57. Extruded block; 58. Connecting block; 59. Protective
cover; 61. Mounting seat; 62. Main shaft; 63. Rotary driving member; 64. Lifting driving
member; 65. Grinding head; 66. Lower shaft sleeve; 67. Upper shaft sleeve; 68. Driven
pulley; 69. Driving pulley; 70. Rotary belt; 71. First bearing; 72. Second bearing;
and 73. Bushing.
DETAILED DESCRIPTION OF THE INVENTION
[0020] In order to make the objects, technical solution and advantages of the present invention
clearer, the present invention will be further described in detail below in conjunction
with the embodiments, but the protection scope of the present invention is not limited
to the following specific embodiments.
[0021] Referring to Figures 1-11, the present embodiment discloses a plate polishing method,
using a multi-segment intelligent swing polishing machine for polishing, the multi-segment
intelligent swing polishing machine includes a frame 1, and the outline of the frame
1 is roughly a cuboid. The frame 1 is provided with a conveyor 2 for conveying plates,
and the conveyor 2 conveys the plates along a length direction of the frame 1. The
frame 1 is provided with a plurality of fixed supports 3, and the plurality of fixed
supports 3 are arranged at intervals along a conveying direction. The fixed supports
3 are arranged on two sides of the frame 1 along a direction perpendicular to the
conveying direction, and the bottom end of each fixed support 3 and the surface of
the conveyor 2 form a gap for the plate to pass through. Each fixed support 3 is provided
with a swing beam 4 and a swing driving member 5. The swing beam 4 is slidingly connected
with the fixed support 3 along a direction perpendicular to the conveying direction.
The swing driving member 5 drives the swing beam 4 to slide in the direction perpendicular
to the conveying direction. The swing beam 4 is provided with at least two grinding
assemblies 6 which are arranged at intervals along the conveying direction, and the
grinding assemblies 6 are used for polishing and grinding the plates. Along the conveying
direction of the conveyor 2, the plurality of swing beams 4 are sequentially a first
swing beam, a second swing beam, ..., a N-lth swing beam and a Nth swing beam, where
N is a positive integer greater than or equal to 2. The mesh number of the grinding
assembly 6 on the Nth swing beam is greater than or equal to that of the grinding
assembly 6 on the N-lth swing beam. In this embodiment, along the conveying direction
of the conveyor 2, the mesh number of the grinding assembly 6 on the Nth swing beam
is greater than that of the grinding assembly 6 on the N-lth swing beam. As the conveyor
2 conveys the plate, the smoothness of the plate after being polished gradually increases.
[0022] Further, the swing driving member 5 includes a swing reducing machine 51, a transmission
shaft 52, a gear 53 and a rack 54. Both the swing reducing machine 51 and the transmission
shaft 52 are arranged on one side of the swing beam 4, and an output end of the swing
reducing machine 51 is connected to the transmission shaft 52, and the axis of the
transmission shaft 52 is parallel to the conveying direction. Both ends of the transmission
shaft 52 are provided with the gears 53, and both sides of the fixed support 3 along
the conveying direction are provided with racks 54, and the length direction of the
racks 54 is perpendicular to the conveying direction. The gears 53 mesh with the racks
54 respectively, the swing reducing machine 51 drives the transmission shaft 52 to
rotate, and the transmission shaft 52 drives the gears 53 to rotate. Through the meshing
of the gears 53 and the racks 54, the swing beam 4 is driven to swing along the direction
perpendicular to the conveying direction, that is, the grinding assembly 6 is driven
to swing along the direction perpendicular to the conveying direction.
[0023] Further, the swing reducing machine 51 includes a servo motor and a reducer, the
reducer is arranged on one side of the swing beam 4, and the output shaft of the servo
motor is coaxially fixedly connected to the input end of the reducer. The transmission
shaft 52 is installed in the output end of the reducer, and the transmission shaft
52 is coaxially fixedly connected with the output end of the reducer. The structure
of the following reducing machines are similar, and the output end of the reducer
is the output end of the reducing machine, which will not be described in detail below.
After the output shaft of the servo motor is decelerated by the reducer, it drives
the transmission shaft 52 to rotate, thereby improving the torque and stability of
the transmission shaft 52 driven by the servo motor.
[0024] The swing driving member 5 also includes a servo driver 50, and the multi-segment
intelligent swing polishing machine also includes a touch display 10 and a bus controller
11 arranged on the frame 1. The output end of the touch display 10 is electrically
connected to the input end of the bus controller 11, and the output end of the bus
controller 11 is electrically connected to one of the servo drivers 50. Adjacent servo
drivers 50 are electrically connected in series in sequence, and the bus control method
is adopted. Only a signal line and a power line are needed to connect all the servo
motors in series, so as to avoid the problem of signal interference, and the control
stability is high, and the response speed of the servo motor in the bus control mode
is fast, the cost is low, the overall space occupation is small, and the torque adjustment
can be realized.
[0025] The fixed support 3 is provided with guide rails 55 along both sides parallel to
the conveying direction, and the length direction of the guide rails 55 is perpendicular
to the conveying direction. Each swing beam 4 is provided with a slider 56 corresponding
to the guide rail 55 one by one, the slider 56 is sleeved on the guide rail 55, and
the guide rail 55 cooperates with the slider 56. On the one hand, it plays a guiding
role for the swing driving member 5 to drive the swing beam 4 to slide along the direction
perpendicular to the conveying direction; and on the other hand, it can reduce the
stress that the swing driving member 5 must bear and prolong the service life of the
polishing machine.
[0026] Further, both sides of the fixed support 3 parallel to the conveying direction are
provided with extruded blocks 57 that can accommodate the guide rails 55. The top
end of each extruded block 57 is provided with a linear groove, and the length direction
of the linear groove is perpendicular to the conveying direction. The extruded block
57 has a C-shaped cross-sectional shape along the direction perpendicular to the conveying
direction, and the opening of the extruded block 57 faces upward, and the guide rail
55 is arranged in the extruded block 57, that is, the guide rail 55 is arranged in
a corresponding linear groove. Both sides of the swing beam 4 parallel to the conveying
direction are provided with connecting blocks 58, the cross-sectional shape of each
connecting block 58 perpendicular to the conveying direction is C-shaped, and the
opening of the connecting block 58 faces downward, and the slider 56 is arranged in
the connecting block 58. A protective cover 59 is disposed in the connecting block
58. Specifically, a C-shaped groove is provided in the connecting block 58, and the
opening of the C-shaped groove is downwards. The cross-sectional shape of the protective
cover 59 is C-shaped, and the opening of the protective cover 59 faces downward. The
protective cover 59 passes through the C-shaped groove of the connecting block 58,
and the protective cover 59 and the connecting block 58 are arranged at intervals.
The protective cover 59 is sleeved on the extruded block 57, and the protective cover
59 is fixedly connected with the fixed support 3. Because the grinding assembly 6
will generate a large amount of dust and water mist during the grinding of the plate
surface, the protective cover 59 and the extruded block 57 form a labyrinth structure
to prevent the dust generated during the grinding from affecting the cooperation of
the guide rail 55 and the slider 56, so the guide rail 55 and the slider 56 are protected.
[0027] The grinding assembly 6 includes a mounting seat 61, a main shaft 62, a rotary driving
member 63, a grinding head 65 and a lifting driving member 64. The mounting seat 61,
the rotary driving member 63 and the lifting driving member 64 are all arranged on
the swing beam 4, and the main shaft 62 passes through the mounting seat 61. The output
ends of the rotary driving member 63 and the lifting driving member 64 are all connected
to the main shaft 62, the rotary driving member 63 drives the main shaft 62 to rotate,
and the lifting driving member 64 drives the main shaft 62 to move up and down. The
grinding head 65 is sleeved on the bottom end of the main shaft 62, . The rotary driving
member 63 drives the main shaft 62 to turn, driving the grinding head 65 to rotate,
thereby grinding the surface of the plate. According to the thickness of the plate
and the wear condition of the grinding head 65, the lifting driving member 64 adjusts
the main shaft 62, that is, the height of the grinding head 65. During the grinding,
the grinding head 65 is always grinding the plate under a certain pressure to improve
the quality of grinding.
[0028] Further, the mounting seat 61 is provided with a lower shaft sleeve 66, and the lower
shaft sleeve 66 is rotationally connected with the mounting seat 61. There is a bearing
between the lower shaft sleeve 66 and the mounting seat 61 to realize the rotational
connection between the lower shaft sleeve 66 and the mounting seat 61. The main shaft
62 is installed inside the lower shaft sleeve 66, the main shaft 62 and the lower
shaft sleeve 66 are connected through a keyway, and the main shaft 62 and the lower
shaft sleeve 66 can rotate synchronously. The main shaft 62 can move along the axial
direction of the main shaft 62 relative to the lower shaft sleeve 66. A driven pulley
68 is sleeved on the lower shaft sleeve 66, and the driven pulley 68 and the lower
shaft sleeve 66 are connected through a keyway, and the lower shaft sleeve 66 rotates
synchronously with driven pulley 68. The output end of the rotary driving member 63
is connected to the driven pulley 68, an upper shaft sleeve 67 is sleeved on the main
shaft 62, and a cavity is defined between the upper shaft sleeve 67 and the main shaft
62. A first bearing 71, a bushing 73 and a second bearing 72 are provided in the cavity
from bottom to top in sequence, the main shaft 62 and the upper shaft sleeve 67 can
rotate relative to each other, and the main shaft 62 and the upper shaft sleeve 67
move synchronously along the axis direction of the main shaft 62. The output end of
the lifting driving member 64 is connected with the upper shaft sleeve 67, the lifting
driving member 64 drives the upper shaft sleeve 67 and main shaft 62 to move up and
down, and the rotary driving member 63 drives the driven pulley 68 to rotate, it can
be seen from the connection relationship that it drives the lower shaft sleeve 66
and the main shaft 62 to rotate, thereby driving the grinding head 65 to rotate. When
the lifting driving member 64 drives the upper shaft sleeve 67 to move up and down
along the axis of the main shaft 62, it drives the main shaft 62 to move up and down.
[0029] Further, the rotary driving member 63 includes a rotary reducing machine, and the
output end of the rotary reducing machine is provided with a driving pulley 69. There
is a rotary belt 70 between the driving pulley 69 and the driven pulley 68, and the
rotary reducing machine drives the driving pulley 69 to rotate. Through the cooperation
among the driving pulley 69, the driven pulley 68 and the rotary belt 70, the driven
pulley 68 is driven to rotate.
[0030] The main shaft 62 is provided with a through hole, and the frame 1 is provided with
a main pipe 9 for conveying cooling water, and the length direction of the main pipe
9 is parallel to the conveying direction. The main pipe 9 is provided with a branch
pipe corresponding to the main shaft 62 one by one, one end of the branch pipe is
connected with the main pipe 9, and the other end thereof is connected with the through
hole at the top end of the main shaft 62. During the grinding of the plate with the
grinding head 65, the cooling water flows to the surface of the plate through the
main pipe 9, the branch pipe and the through hole of the main shaft 62 in order to
cool down the plate. This prevents the high-speed rotating grinding head 65 from rubbing
against the plate to heat up and affect the quality of the plate. Due to the large
amount of dust generated during the grinding, the cooling water can also wash away
a certain amount of dust and improve the working environment.
[0031] The conveyor 2 includes a conveying belt, a driving shaft, a driven shaft and a conveying
driving member. The driving shaft and the driven shaft are respectively arranged on
both sides of the frame 1 along the length direction, and the axes of the driving
shaft and the driven shaft are perpendicular to the length direction of the frame
1. The conveying belt is sleeved on both of the driving shaft and the driven shaft,
the conveying driving member is disposed on one side of the frame 1, the output end
of the conveying driving member is connected with the driving shaft, and the conveying
driving member drives the driving shaft to rotate. Through the cooperation of the
driving shaft, the driven shaft and the conveying belt, the conveying belt is driven
to rotate, thereby conveying the plate.
[0032] Both sides of the fixed support 3 perpendicular to the conveying direction are provided
with a protective shell 8, and the protective shell 8 isolates the working space of
the grinding assemblies 6 to polish the plate, so as to avoid injury to the staff
when the polishing machine breaks down and thus improve safety.
[0033] A plate polishing method of the present invention comprises the following steps:
Step 1: adjusting the height of the grinding assembly 6 according to the thickness
of the plate to be polished, the height adjustment method of the grinding assembly
6 being described in the above text, and no repetition being presented here;
Step 2: conveying a plate by a conveyor 2; and
Step 3: driving by a swing driving member 5 a swing beam 4 to swing perpendicular
to a conveying direction, thereby driving the grinding assembly 6 to swing along a
direction perpendicular to the conveying direction to polish the plate, the ratio
of the swinging speed of the swing beam 4 to the conveying speed of the conveyor 2
being greater than or equal to 3:2, the swinging speed of a Nth swing beam being greater
than or equal to the swinging speed of a N-1 swing beam, When the mesh number of the
grinding assembly 6 on the Nth swing beam being the same as that of the grinding assembly
6 on the N-1st swing beam, the swinging speed of the Nth swing beam being equal to
the swinging speed of the N-1st swing beam, in this embodiment, the swinging speed
of the Nth swing beam being greater than the swinging speed of the N-1 swing beam.
[0034] In the multi-segment intelligent swing polishing machine of the present invention,
each swing beam 4 can swing independently. Adjust the swing speed of the swing beam
4 so that the swinging speed of the swing beam 4 is relatively fast, and the conveying
speed of the plate is relatively slow, and the pause time when the swing beam 4 swings
in the opposite direction is well controlled, so that the grinding assembly 6 polishes
the surface of the plate along a path that forms an approximate square wave shape,
as shown in figure 2. This makes the grinding assembly 6 can fully polish the surface
of the plate, realizing the continuous production of the plate, that is, two adjacent
plates can be transmitted without time intervals, which improves production efficiency,
and it has a simple structure, low failure rate, saves maintenance costs and time,
reduces production costs, and further improves production efficiency.
[0035] Further, the swinging speed of the swing beam 4 is between 40-80m/min, and the conveying
speed of the conveyor 2 is between 20-40m/min. This makes the swinging speed of the
swing beam 4 faster than the conveying speed of the conveyor, which makes the surface
of the plate be polished fully, and at the same time avoids insufficient grinding
due to the excessive swinging speed of the swing beam. Specifically, the conveying
speed of conveyor 2 is 30m/min, the swinging speed of the first swing beam is 50 m/min,
and the swinging speed of the Nth swing beam is equal to the swinging speed of the
N-1 swing beam plus 5 m/min.
[0036] In step 3, during the grinding and polishing of the plate by the grinding assembly
6, the cooling water in the main pipe 9 flows to the surface of the plate after passing
through the branch pipe and the through hole in the main shaft 62 in sequence.
[0037] According to the disclosure and teaching of the above-mentioned specification, those
skilled in the art to which the present invention belongs can also make changes and
modifications to the above-mentioned embodiment. Therefore, the present invention
is not limited to the specific embodiments disclosed and described above, and some
modifications and changes to the invention should also fall within the protection
scope of the claims of the present invention. In addition, although some specific
terms are used in this specification, these terms are only for convenience of description
and do not constitute any limitation to the invention.
1. A plate polishing method, wherein, using a multi-segment intelligent swing polishing
machine for polishing, the multi-segment intelligent swing polishing machine including
a frame (1), the frame (1) being provided with a conveyor (2) for conveying plates,
the frame (1) being provided with a plurality of fixed supports (3), the plurality
of fixed supports (3) being arranged at intervals along a conveying direction, each
fixed support (3) being provided with a swing beam (4) and a swing driving member
(5), the swing beam (4) being slidingly connected with the fixed support (3) along
a direction perpendicular to the conveying direction, the swing driving member (5)
driving the swing beam (4) to slide in the direction perpendicular to the conveying
direction, the swing beam (4) being provided with at least two grinding assemblies
(6) which are arranged at intervals along the conveying direction and which can move
up and down, along the conveying direction of the conveyor (2), the plurality of swing
beams (4) being sequentially a first swing beam, a second swing beam, ..., a N-lth
swing beam and a Nth swing beam, where N is a positive integer greater than or equal
to 2, the mesh number of the grinding assembly (6) on the Nth swing beam being greater
than or equal to that of the grinding assembly (6) on the N-lth swing beam;
the plate polishing method comprising the following steps:
step 1: adjusting the height of the grinding assembly (6) according to the thickness
of the plate to be polished;
step 2: conveying a plate by the conveyor (2); and
step 3: driving by the swing driving member (5) the swing beam (4) to swing along
the direction perpendicular to the conveying direction, thereby driving the grinding
assembly (6) to swing along the direction perpendicular to the conveying direction
to grind and polish the plate, the ratio of the swinging speed of the swing beam (4)
to the conveying speed of the conveyor (2) being greater than or equal to 3:2, and
the swinging speed of the Nth swing beam being greater than or equal to the swinging
speed of the N-1 swing beam.
2. The plate polishing method as recited in claim 1, wherein the swinging speed of the
swing beam (4) is between 40-80m/min, and the conveying speed of the conveyor (2)
is between 20-40m/min.
3. The plate polishing method as recited in claim 1, wherein the swing driving member
(5) includes a swing reducing machine (51), a transmission shaft (52), a gear (53)
and a rack (54), both the swing reducing machine (51) and the transmission shaft (52)
are arranged on one side of the swing beam (4), an output end of the swing reducing
machine (51) is connected to the transmission shaft (52), and the axis of the transmission
shaft (52) is parallel to the conveying direction, the gears (53) are fixed at two
ends of the transmission shaft (52), and both sides of the fixed support (3) along
the conveying direction are provided with the racks (54), and the length direction
of the racks (54) is perpendicular to the conveying direction, and the gears (53)
mesh with the racks (54).
4. The plate polishing method as recited in claim 3, wherein the swing reducing machine
(51) includes a reducer and a servo motor, the reducer is arranged on one side of
the swing beam (4), the output shaft of the servo motor is connected to the input
end of the reducer, the output end of the reducer is connected with the transmission
shaft (52), the swing driving member (5) also includes a servo driver (50), and the
multi-segment intelligent swing polishing machine also includes a touch display (10)
and a bus controller (11) arranged on the frame (1), the output end of the touch display
(10) is electrically connected to the input end of the bus controller (11), and the
output end of the bus controller (11) is electrically connected to one of the servo
drivers (50), and adjacent servo drivers (50) are electrically connected in series
in sequence.
5. The plate polishing method as recited in claim 1, wherein the fixed support (3) is
provided with guide rails (55) along both sides parallel to the conveying direction,
the length direction of the guide rails (55) is perpendicular to the conveying direction,
each swing beam (4) is provided with a slider (56) corresponding to the guide rail
(55), and the slider (56) is sleeved on the guide rail (55) .
6. The plate polishing method as recited in claim 5, wherein both sides of the fixed
support (3) parallel to the conveying direction are provided with extruded blocks
(57) that can accommodate the guide rails (55), the guide rail (55) is disposed within
the extruded block (57), both sides of the swing beam (4) parallel to the conveying
direction are provided with connecting blocks (58), the slider (56) is arranged in
the connecting block (58), a protective cover (59) is disposed in the connecting block
(58), the protective cover (59) is sleeved on the extruded block (57), and the protective
cover (59) is fixedly connected with the fixed support (3).
7. The plate polishing method as recited in claim 1, wherein the grinding assembly (6)
includes a mounting seat (61), a main shaft (62), a rotary driving member (63), a
grinding head (65) and a lifting driving member (64), the mounting seat (61), the
rotary driving member (63) and the lifting driving member (64) are all arranged on
the swing beam (4), the main shaft (62) passes through the mounting seat (61), the
output ends of the rotary driving member (63) and the lifting driving member (64)
are all connected to the main shaft (62), the rotary driving member (63) drives the
main shaft (62) to rotate, the lifting driving member (64) drives the main shaft (62)
to move up and down, and the grinding head (65) is sleeved on the bottom end of the
main shaft (62).
8. The plate polishing method as recited in claim 7, wherein the mounting seat (61) is
provided with a lower shaft sleeve (66), the lower shaft sleeve (66) is rotationally
connected with the mounting seat (61), the main shaft (62) is installed inside the
lower shaft sleeve (66), the main shaft (62) and the lower shaft sleeve (66) are connected
through a keyway, a driven pulley (68) is sleeved on the lower shaft sleeve (66),
the driven pulley (68) and the lower shaft sleeve (66) are connected through a keyway,
the output end of the rotary driving member (63) is connected to the driven pulley
(68), an upper shaft sleeve (67) is sleeved on the main shaft (62), the output end
of the lifting driving member (64) is connected with the upper shaft sleeve (67),
and the lifting driving member (64) drives the upper shaft sleeve (67) and main shaft
(62) to move up and down.
9. The plate polishing method as recited in claim 7, wherein the main shaft (62) is provided
with a through hole, the frame (1) is provided with a main pipe (9) for conveying
cooling water, the main pipe (9) is provided with a branch pipe corresponding to the
main shaft (62), one end of the branch pipe is connected with the main pipe (9), and
the other end thereof is connected with the through hole at the top end of the main
shaft (62);
in the step 3, during the grinding and polishing of the plate with the grinding assemblies
(65), the cooling water in the main pipe (9) flows to the surface of the plate through
the branch pipe and the through hole of the main shaft (62).
10. The plate polishing method as recited in any one of claims 1-7, wherein both sides
of the fixed support (3) perpendicular to the conveying direction are provided with
a protective shell (8).