[Technical Field]
[0001] The present invention relates to a steel sheet, and more particularly, to a cold-rolled
steel sheet with excellent weldability and a method for manufacturing the same.
[Background Art]
[0002] In general, a welding method with the highest welding productivity and ease of welding
in various positions is a flux cored welding (FCW) method. The welding material used
in the FCW method is a flux cored wire, and a strip drawn using a cold-rolled steel
sheet for welding rods is processed into a U shape, and a flux is added to the processed
strip. The flux is added by mixing a flux component containing an oxidizing agent
to ensure weldability with various alloy elements in the form of high-purity powder
according to the purpose to improve the use properties of the welding rod, and then
processed into an O shape to be manufactured into a welding wire. As such, the flux
component is added to ensure welding workability, and the alloy elements are added
to secure properties suitable for the use of the welding rod.
[0003] At this time, various properties required for a welding rod material are secured
through changes in the type and amount of alloy elements in the core to be added in
the form of high-purity powder. For example, in order to produce a welding member
required with excellent low-temperature toughness, a mixture of alloying elements
and a flux needs to be charged to a core of the processed wire to improve low-temperature
toughness.
[0004] In addition, as cold-rolled steel for the wire used to manufacture the flux cored
wire, low-carbon steel is used, and stainless steel is used for some special purposes.
Since the cold-rolled steel for the low-carbon steel-based welding rod is low-alloy
steel, it is necessary to add a large amount of alloying elements to the core in order
to secure the properties of the welding rod according to a use environment of the
welding rod. However, in the case of the material used in the welding rod, it is necessary
to add an appropriate level of flux to ensure welding workability, so that there is
a problem in that there is a limitation in adding a desired amount of alloy elements
in the core. Specifically, a large amount of oxidizing agent, a slag former, an arc
stabilizer, and an alloying component need to all be added to the center of the steel
for the welding rod, but there is a limit to unilaterally fill the wire steel with
about 30 to 60% of the volume including flux. Therefore, there is a difference depending
on the alloy element to be filled, but there is a limit in terms of weight% of about
15 to 25%.
[0005] In this case, if the amount of alloy elements added is increased to secure the use
characteristics of the welding rod, the flux component is limited, making it difficult
to secure stable welding properties. In addition, since these alloy elements need
to be added in the form of high-purity powder, there are problems that not only the
manufacturing cost of the welding rod is increased, but also as the proportion of
most alloy elements to be added increases, the molten adding components during welding
work cause segregation in a weld zone to act as a factor in welding defects.
[0006] In the case of stainless steel for the welding wire, since the amount of nickel (Ni)
alloy element present in the carbon steel component is fundamentally higher than that
of general carbon steel, the amount of core alloy elements added with the flux may
be reduced to a certain extent, but there is a problem that the stainless steel for
the welding wire as high alloy steel has the high price of the raw material to be
only applied for special purposes. In addition, in the case of the stainless steel-based
welding rod steel, since disconnection often occurs due to work hardening during the
processing of the welding rod wire, it is necessary to solve the problem of increased
manufacturing costs due to additional processing such as requiring separate annealing
to be performed.
[0007] Therefore, there has been commonly used a method in which as cold-rolled steel for
a welding wire that currently requires processability, specifically drawing processability,
strength, and toughness, low-carbon steel is pipe-formed and then expensive alloy
elements are prepared in the form of high-purity powder to secure strength and low-temperature
toughness when the flux is charged and added together with flux components. As described
above, since the alloy powder added to secure properties is not only expensive due
to high purity, but also high in added amount, there is also a problem that there
is a limitation on the addition conditions of flux components to ensure welding stability.
[0008] In addition, there is a problem that the expensive alloy elements added cause segregation
within the flux, thereby deteriorating welding workability. For example, as a method
for manufacturing a steel sheet for the flux cored wire, a method of manufacturing
steel for the welding rod with excellent impact toughness and strength properties
was attempted by adding components such as titanium (Ti). However, the method has
a problem in that as a large amount of expensive alloy elements is added, there is
a problem of increased cost and difficulty in securing drawing toughness due to the
low ductility of the steel.
[0009] In addition, a technology has been proposed to reduce welding defects by promoting
a deoxidation reaction of molten metal by adding raw materials such as titanium (Ti)
and magnesium (Mg) to the flux raw material. However, in order to sufficiently achieve
the deoxidation effect of the molten metal, it is necessary to add a large amount
of alloying elements to the flux. However, when the large amount of alloying elements
is added to the flux, there is a problem that a spatter phenomenon in which fine particles
fly out during welding frequently occurs so that welding workability deteriorates.
[0010] Therefore, a weld zone with excellent strength and low-temperature toughness may
be obtained in a cryogenic environment, and there is a need for the development of
welded steel and a manufacturing method thereof using a cold-rolled steel sheet for
flux-cored wire welding rods with excellent welding workability and drawing processability.
[Disclosure]
[Technical Problem]
[0011] The present disclosure attempts to provide a cold-rolled steel sheet for a flux cored
wire welding rod capable of obtaining a weld zone with excellent strength and low-temperature
toughness in a cryogenic environment and having excellent welding workability and
drawability. The present disclosure also attempts to provide a method for manufacturing
a cold-rolled steel sheet having the advantages.
[Technical Solution]
[0012] According to an exemplary embodiment of the present invention, a cold-rolled steel
sheet may include, in weight%, 0.01~0.05% of carbon (C), 0.6~1.2% of manganese (Mn),
0.05% or less (excluding 0%) of silicon (Si), 0.0005~0.01% of phosphorus (P), 0.008%
or less (excluding 0%) of sulfur (S), 0.0005~0.015% of aluminum (Al), 0.0005~0.003%
of nitrogen (N), 0.1~0.4% of tungsten (W), 1.0~2.0% of chromium (Cr), 0.05~0.15% of
zirconium (Zr), and the remainder of Fe and inevitable impurities, wherein the yield
strength of a welding member may be 500 MPa or more.
[0013] In an exemplary embodiment, the cold-rolled steel sheet may satisfy a FCW,
A value of 40 to 150 in Equation 1 below.
FCW,A = (2.5 × [Mn] + 1.8 × [Cr] + 25 × [Al]) × (18 × [W]) × (45 × [Zr])/(34 × [C])
(In Equation 1, [Mn], [Cr], [Al], [W], [Zr], and [C] represent the contents of Mn,
Cr, Al, W, Zr, and C in weight%, respectively.)
[0014] In an exemplary embodiment, the cold-rolled steel sheet may include 1-7% of a texture
fraction consisting of at least one of cementite and bainite in area%, and the remainder
of ferrite. In an exemplary embodiment, the cold-rolled steel sheet may have the elongation
of 35% or more. In an exemplary embodiment, the cold-rolled steel sheet may have a
weld zone segregation index of less than 0.15%. In an exemplary embodiment, the cold-rolled
steel sheet may have impact energy at - 40°C of 50 J or more.
[0015] According to another exemplary embodiment of the present invention, a method for
manufacturing a cold-rolled steel sheet may include heating a steel slab including,
in weight%, 0.01~0.05% of carbon (C), 0.6~1.2% of manganese (Mn), 0.05% or less (excluding
0%) of silicon (Si), 0.0005~0.01% of phosphorus (P), 0.008% or less (excluding 0%)
of sulfur (S), 0.0005~0.015% of aluminum (Al), 0.0005-0.003% of nitrogen (N), 0.1-0.4%
of tungsten (W), 1.0-2.0% of chromium (Cr), 0.05-0.15% of zirconium (Zr), and the
remainder of Fe and inevitable impurities; hot-rolling the heated slab at a finish
rolling temperature of 820 to 880°C; winding the hot-rolled steel sheet at 580 to
700°C; cold-rolling the wound hot-rolled steel sheet to 50 to 90%; and annealing the
cold-rolled steel sheet in a temperature range of 700 to 850°C.
[0016] In an exemplary embodiment, the slab may satisfy a FCW,
A value of 40 to 150 in Equation 1 below.
FCW,A = (2.5 × [Mn] + 1.8 × [Cr] + 25 × [Al]) × (18 × [W]) × (45 × [Zr])/(34 × [C])
(In Equation 1, [Mn], [Cr], [Al], [W], [Zr], and [C] represent the contents of Mn,
Cr, Al, W, Zr, and C in weight%, respectively.)
[0017] In an exemplary embodiment, the heating of the steel slab may be performed at 1,180°C
or more. In an exemplary embodiment, before the cold-rolling of the wound hot-rolled
steel sheet, the hot-rolled steel sheet may be pickled. In an exemplary embodiment,
the method may further include temper-rolling the annealed cold-rolled steel sheet
after the annealing of the cold-rolled steel sheet.
[Advantageous Effects]
[0018] According to an exemplary embodiment of the present invention, it is possible to
provide a cold-rolled steel sheet with excellent strength, excellent low-temperature
toughness, and excellent welding workability and processability by controlling the
contents of key elements such as manganese, chromium, aluminum, tungsten, zirconium,
and carbon, and to provide a cold-rolled steel sheet for a weldable flux cored wire
used in a variety of industrial fields such as the shipbuilding industry, materials
industry, and construction industry.
[0019] According to another exemplary embodiment of the present invention, it is possible
to provide a method for manufacturing a cold-rolled steel sheet having the advantages.
[Mode for Invention]
[0020] Terms such as first, second and third are used to describe various parts, components,
regions, layers and/or sections, but are not limited thereto. These terms are only
used to distinguish one part, component, region, layer or section from another part,
component, region, layer or section. Accordingly, a first part, component, region,
layer or section to be described below may be referred to as a second part, component,
region, layer or section without departing from the scope of the present invention.
[0021] The terms used herein is for the purpose of describing specific exemplary embodiments
only and are not intended to be limiting of the present invention. The singular forms
used herein include plural forms as well, if the phrases do not clearly have the opposite
meaning. The "comprising" used in the specification means that a specific feature,
region, integer, step, operation, element and/or component is embodied and other specific
features, regions, integers, steps, operations, elements, components, and/or groups
are not excluded.
[0022] When a part is referred to as being "above" or "on" the other part, the part may
be directly above or on the other part or may be followed by another part therebetween.
In contrast, when a part is referred to as being "directly on" the other part, there
is no intervening part therebetween.
[0023] Unless defined otherwise, all terms including technical and scientific terms used
herein have the same meaning as commonly understood by those skilled in the art to
which the present invention belongs. Commonly used predefined terms are further interpreted
as having a meaning consistent with the relevant technical literature and the present
invention, and are not to be construed as ideal or very formal meanings unless defined
otherwise.
[0024] In addition, unless otherwise specified, % means weight%, and 1 ppm is 0.0001 weight%.
[0025] In an exemplary embodiment of the present invention, the meaning of further including
an additional element means replacing and including iron (Fe), which is the remainder
by an additional amount of an additional element.
[0026] The present invention will be described more fully hereinafter with reference to
the accompanying drawings, in which exemplary embodiments of the invention are shown.
As those skilled in the art would realize, the described embodiments may be modified
in various different ways, all without departing from the spirit or scope of the present
invention.
[0027] According to an exemplary embodiment of the present invention, a cold-rolled steel
sheet may include, in weight%, 0.01~0.05% of carbon (C), 0.6~1.2% of manganese (Mn),
0.05% or less (excluding 0%) of silicon (Si), 0.0005~0.01% of phosphorus (P), 0.008%
or less (excluding 0%) of sulfur (S), 0.0005~0.015% of aluminum (Al), 0.0005~0.003%
of nitrogen (N), 0.1~0.4% of tungsten (W), 1.0~2.0% of chromium (Cr), 0.05~0.15% of
zirconium (Zr), and the remainder of Fe and inevitable impurities.
[0028] The reason for limiting the alloy components will be described below. Hereinafter,
wt% may be represented by %.
Carbon(C): 0.01-0.05 %
[0029] Carbon (C) is an element added to ensure the strength of steel and to ensure that
a heat affected zone (HAZ) has similar mechanical properties to a base material during
welding. The carbon content may be in the range of 0.01 to 0.05%, specifically, 0.012
to 0.048%.
[0030] When the carbon content is out of the upper limit of the range, there is a problem
of disconnection due to high work hardening in a drawing process. In addition, not
only low-temperature cracks occur at a weld joint and impact toughness deteriorates,
but there is also a process problem in that additional heat treatment needs to be
performed due to the high strength. If the carbon content is out of the lower limit
of the range, there is a problem in that the effect of ensuring the strength of the
steel and ensuring that the heat affected zone has mechanical properties similar to
the base material during welding is not realized.
Manganese (Mn): 0.6~1.2%
[0031] Manganese (Mn) is a representative solid-solution strengthening element and an element
for increasing the strength of steel and improving hot workability. The manganese
content may be in the range of 0.6 to 1.2%, specifically 0.65 to 1.15%.
[0032] If the manganese content is out of the upper limit of the range, a large amount of
manganese-sulfide (MnS) precipitate is formed, so that there is a problem of not only
reducing the ductility and workability of the steel, but also acting as a factor in
the occurrence of center segregation to cause disconnection during drawing work in
the welding rod manufacturing process. If the manganese content is out of the lower
limit of the range, the manganese content becomes a cause of red shortness and has
difficulty in contributing to the stabilization of austenite.
Silicon (Si): 0.05% or less
[0033] Silicon (Si) is bound with a specific element such as oxygen to form an oxide layer
on the surface of the steel sheet, which may deteriorate surface properties and act
as a factor in reducing corrosion resistance, and reduce impact properties by promoting
hard phase transformation within the weld metal. The silicon content may be in the
range of 0.0005 to 0.0045%.
Phosphorus (P): 0.0005 to 0.010%
[0034] Phosphorus (P) is an element that exists as a solid solution element in steel and
improves strength and hardness by causing the solid solution strengthening. The phosphorus
content may be in the range of 0.0005 to 0.01%, specifically 0.0008 to 0.0095%.
[0035] If the phosphorus content is out of the upper limit of the range, there is a problem
that center segregation occurs during casting and ductility is reduced, thereby reducing
wire processability. If the phosphorus content is out of the lower limit of the range,
it is difficult to maintain a certain level of rigidity.
Sulfur (S): 0.008 % or less
[0036] Sulfur (S) is bound with manganese (Mn) in steel to form a non-metallic inclusion
and may cause red shortness. The content of sulfur (S) may be 0.008% or less, specifically
in the range of 0.0004 to 0.0075%.
[0037] If the sulfur content is out of the upper limit of the range, there is a problem
that a large amount of non-metallic inclusion is formed, and the red shortness worsens.
In addition, there is a problem of lowering the toughness of the base material of
the steel sheet.
Aluminum (Al): 0.0005 to 0.0150%
[0038] Aluminum (Al) is an element added to aluminum killed steel for the purpose of preventing
mechanical-property deterioration due to carbonization and aging, and is an element
advantageous in securing ductility within an appropriate range, and the above-mentioned
effects occur significantly at an extremely low temperature. The aluminum content
may be in the range of 0.0005 to 0.015%, specifically, 0.0006 to 0.0148%.
[0039] If the content is out of the upper limit, there is a problem in that not only surface
inclusions such as aluminum-oxide (Al
2O
3) rapidly increase to deteriorate the surface properties of the rolled material and
reduce processability, but also ferrite is formed locally at the grain boundaries
in the heat affected zone of the weld to deteriorate the mechanical properties and
degrade the shape of the weld bead even after welding. If the content is out of the
lower limit, there is a problem in that the adhesion of oxygen may decrease and mechanical-property
deterioration may occur due to aging.
Nitrogen (N): 0.0005 to 0.003%
[0040] Nitrogen (N) is an element that exists in a solid solution state inside steel and
strongly causes mechanical property strengthening. The nitrogen content may be in
the range of 0.0005 to 0.003%, specifically, 0.0008 to 0.0029%.
[0041] If the nitrogen content is out of the upper limit of the range, the aging property
may deteriorate excessively, and the burden due to denitrification in the steel manufacturing
stage may increase, thereby worsening steelmaking workability. If the nitrogen content
is out of the lower limit of the range, it is difficult to secure the target rigidity.
Tungsten (W): 0.1 to 0.4%
[0042] Tungsten (W) is effective in improving strength, high-temperature properties, and
drawing processability, and is an element for improving low-temperature impact properties
by forming a stable structure even at an extremely low temperature. The tungsten content
may be in the range of 0.1 to 0.4%, specifically, 0.12 to 0.39%.
[0043] If the tungsten content is out of the upper limit of the range, processability is
reduced due to increased strength and there is a problem of causing surface defects.
If the tungsten content is out of the lower limit of the range, there is a problem
that it is difficult to exhibit the effects on the high-temperature properties and
drawing processability, and there is a problem that a stable operation of the flux
composition may be difficult.
Chromium (Cr): 1.0 to 2.0%
[0044] Chromium (Cr) is an element that is advantageous to the strength of the weld joint
and an element that plays a role in forming a stable rust layer and contributes to
improving corrosion resistance. The chromium content may be in the range of 1.0 to
2.0%, specifically 1.10 to 1.85%.
[0045] If the chromium content is out of the upper limit of the range, there is a problem
that chromium-based carbides are formed to cause brittleness, and processing is not
easy. If the chromium content is out of the lower limit of the range, there is a problem
that it is difficult to exhibit the effects of improving the strength of the weld
joint, forming a stable rust layer, and improving corrosion resistance achieved by
adding chromium.
Zirconium (Zr): 0.05 to 0.15%
[0046] Zirconium (Zr) is an element that is not only advantageous in terms of securing low-temperature
toughness of the weld zone through the formation of precipitates, but also greatly
contributes to improving the workability of the welding material. The zirconium content
may be in the range of 0.05 to 0.15%, specifically, 0.07 to 0.14%.
[0047] If the zirconium content is out of the upper limit of the range, there is a problem
that not only the amount of zirconium precipitates increases to reduce processability,
but also the operating characteristics deteriorate depending on an increased working
temperature. If the zirconium content is out of the lower limit of the range, there
is a problem in that it is difficult to exhibit the effects of securing low-temperature
toughness of the weld zone and improving the workability of the welding material through
the formation of the above-mentioned precipitates.
[0048] The remainder includes iron (Fe). In addition, the remainder may include inevitable
impurities. The inevitable impurities refer to impurities that are inevitably mixed
during the manufacturing process of the cold-rolled steel sheet. Since the inevitable
impurities are widely known, detailed descriptions are omitted. In an exemplary embodiment
of the present invention, the addition of elements other than the above-described
alloy components is not excluded, and various elements may be included within the
scope that does not impair the technical spirit of the present invention. If additional
elements are included, the additional elements are included by replacing the remainder
Fe.
[0049] In an exemplary embodiment, the cold-rolled steel sheet may further include Cu, Ti,
Nb, and Ni. The content of each component may be Cu 0.03% or less, Ti 0.002% or less,
Nb 0.002% or less, and Ni 0.02% or less.
[0050] In an exemplary embodiment, the cold-rolled steel sheet satisfies the FCW,
A value of 40 to 150 in Equation 1 below.
FCW,A = (2.5 × [Mn] + 1.8 × [Cr] + 25 × [Al]) × (18 × [W]) × (45 × [Zr])/(34 × [C])
(in Equation 1, [Mn], [Cr], [Al], [W], [Zr], and [C] represent the contents of Mn,
Cr, Al, W, Zr, and C in weight%, respectively.)
[0051] FCW,a, in Equation 1 relates to a correlation between respective elements on welding
workability and drawing processability, and a cold-rolled steel sheet for a flux cored
wire with excellent weldability may have a value of FCW,a,, an index of Equation 1,
in the range of 40 to 150, specifically 45 to 145.
[0052] If the value of FCW,a, in Equation 1 is out of the upper limit of the range, there
is a problem that the fraction of a temper transformation structure increases to cause
the fracture of the welding member during pipe-forming and drawing. If the FCW,
A value of Equation 1 is out of the lower limit of the range, it is advantageous in
terms of workability because the room temperature structure has a small amount of
transformation into the hard phase, but there is a problem that the amount of alloy
elements in the flux increases to ensure strength and low temperature toughness, and
thus welding workability is reduced and manufacturing cost is increased.
[0053] In an exemplary embodiment, the cold-rolled steel sheet has a texture fraction consisting
of at least one of cementite and bainite, in area %, of 1 to 7 %, and includes the
remainder of ferrite. Specifically, the cold-rolled steel sheet with excellent weldability
of the present invention may have a texture fraction consisting of cementite and bainite
of 1 to 7% in area% and may have a microstructure containing the remainder of ferrite.
The texture fraction consisting of cementite and bainite may be in the range of 1
to 7%, specifically 1.1 to 6.8%, in area%.
[0054] If the texture fraction consisting of the cementite and the bainite is out of the
upper limit of the range, there is a problem that the fracture occurs during drawing
processing, and corrosion resistance is degraded. If the texture fraction consisting
of the cementite and the bainite is out of the lower limit of the range, there is
a problem that precipitation of carbides is not promoted to act as a factor in generating
strain aging defects due to solid solution elements in the steel.
[0055] In an exemplary embodiment, a cold-rolled steel sheet with excellent weldability
may have the elongation of 35% or more. Specifically, the elongation may be in the
range of 37 % or more.
[0056] When the elongation satisfies the range, the cold-rolled steel sheet may be used
as a cold-rolled steel sheet for a flux cored wire welding rod. When the elongation
is out of the range, there is a problem that the cross-sectional reduction rate is
lowered during drawing processing of the welding wire, resulting in deterioration
of pipe-forming processability and the occurrence of cracks such as tears during processing.
[0057] In an exemplary embodiment, the cold rolled steel sheet with excellent weldability
may have a weld zone segregation index of less than 0.15%. The weld zone segregation
index refers to a segregation index of the weld zone welded with a flux cored wire
manufactured using the cold-rolled steel sheet with excellent weldability according
to an exemplary embodiment of the present invention.
[0058] The weld zone segregation index is expressed as a ratio of the area occupied by a
segregation zone due to the added elements to the entire area of the weld zone. The
weld zone segregation index may be in the range of 0.15% or less, specifically, 0.001
to 0.13%. When the weld zone segregation index is out of the range, there is a problem
that the weldability of the cold-rolled steel sheet is deteriorated.
[0059] In an exemplary embodiment, the cold-rolled steel sheet may have low-temperature
impact energy of 50 J or more at - 40°C. In the cold-rolled steel sheet, members such
as a weld zone may be cracked due to low-temperature shock in a low-temperature environment,
which may cause problems with the safety of the welding structure. The cold-rolled
steel sheet satisfies impact energy of 50 J or more at low temperatures, thereby maintaining
the safety even in the low-temperature environment.
[0060] In an exemplary embodiment, the cold-rolled steel sheet may have a yield strength
of the welding member of 500 MPa or more. The yield strength of the welded member
refers to the yield strength of the weld zone welded with a flux cored wire manufactured
using the cold-rolled steel plate. The yield strength of the weld zone needs to be
maintained within an appropriate range regardless of the base material. As the yield
strength of the welding member satisfies 500 MPa or more, high-strength properties
may be secured in terms of securing the stability of the weld zone when applied to
a structural member.
[0061] According to another exemplary embodiment of the present invention, a method for
manufacturing a cold-rolled steel sheet may include heating a steel slab including,
in weight%, 0.01~0.05% of carbon (C), 0.6~1.2% of manganese (Mn), 0.05% or less (excluding
0%) of silicon (Si), 0.0005~0.01% of phosphorus (P), 0.008% or less (excluding 0%)
of sulfur (S), 0.0005~0.015% of aluminum (Al), 0.0005-0.003% of nitrogen (N), 0.1-0.4%
of tungsten (W), 1.0-2.0% of chromium (Cr), 0.05-0.15% of zirconium (Zr), and the
remainder of Fe and inevitable impurities; hot-rolling the heated slab; winding the
hot-rolled steel sheet; cold-rolling the wound hot-rolled steel sheet; and annealing
the cold-rolled steel sheet. The detailed description of the steel slab is the same
as that of the above-described cold-rolled steel sheet without contradiction, and
thus overlapping descriptions will be omitted.
[0062] First, the steel slab is heated. The heating of the steel slab may be performed at
1,180°C or higher. The heating of the steel slab may be performed specifically in
the temperature range of 1,180 to 1,280°C. Specifically, the steel slab may be heated
in the temperature range of 1,190 to 1,270°C.
[0063] If the temperature range is out of the upper limit, not only energy costs increase,
but also the amount of surface scale increases, which may lead to material loss. If
the temperature range is out of the lower limit, there is a problem that the load
increases rapidly during subsequent hot rolling.
[0064] Next, in the hot-rolling of the heated slab, a hot-rolled steel sheet may be obtained
by hot-rolling the heated slab. In an exemplary embodiment, the finish rolling temperature
may be in the range of 820 to 880°C. The finish rolling temperature may be specifically
in the range of 830 to 875°C.
[0065] If the finish rolling temperature is out of the upper limit of the range, the peelability
of surface scales decreases, and uniform hot rolling is not performed throughout the
thickness, resulting in insufficient grain refinement and the deterioration of impact
toughness may occur due to grain coarsening. If the finish rolling temperature is
out of the lower limit of the range, as the hot rolling is finished in a low temperature
region, agglomeration of grains rapidly progresses, which may result in a decrease
in hot rolling properties and workability.
[0066] Next, the winding of the hot-rolled steel sheet may be performed by winding the hot-rolled
steel sheet obtained through the hot rolling step. In an exemplary embodiment, the
winding step may be performed in the temperature range of 580 to 700°C. Specifically,
the winding step may be performed in the temperature range of 590 to 690°C.
[0067] If the winding temperature is out of the upper limit, the structure of the final
product becomes coarse, which may cause problems such as softening of the surface
texture and worsening of the pipe-forming properties. If the winding temperature is
out of the lower limit, there is a problem that in the cooling and maintaining step,
temperature unevenness in the width direction causes a difference in the formation
behavior of low-temperature precipitates to cause mechanical-property deviation, thereby
deteriorating processability.
[0068] Next, in the cold-rolling of the wound hot-rolled steel sheet, the cold-rolled steel
sheet may be obtained by cold-rolling the hot-rolled steel sheet at a target thickness.
In an exemplary embodiment, before the cold-rolling of the wound hot-rolled steel
sheet, the hot-rolled steel sheet may be pickled.
[0069] In an exemplary embodiment, in the cold-rolling step, the cold reduction ratio may
be in the range of 50 to 90%. Specifically, the cold reduction ratio may be in the
range of 55 to 85%.
[0070] If the cold reduction ratio is out of the upper limit of the range, there is a problem
that the material is hardened to reduce cold-rolling workability due to the load of
a roller and cause cracks during drawing processing. When the cold reduction ratio
is out of the lower limit of the range, there is a problem that it is difficult to
secure a uniform mechanical property because local structure growth occurs due to
low recrystallization driving force. In addition, considering the thickness of the
final product, there is a problem that hot-rolling workability is significantly reduced
because the thickness of the hot-rolled steel sheet needs to be reduced.
[0071] Next, in the annealing of the cold-rolled steel sheet, the target strength and workability
may be secured by performing annealing from a state where the strength has been increased
due to the strain introduced in cold rolling. The annealing of the cold-rolled steel
sheet may be performed in the temperature range of 700 to 850°C. Specifically, the
annealing of the cold-rolled steel sheet may be performed in the temperature range
of 710 to 840°C.
[0072] If the annealing step is out of the upper limit of the temperature range, the risk
of strip fracture due to heat-buckle increases, which may reduce the annealing passability.
If the annealing step is out of the lower limit of the temperature range, there is
a problem that workability is significantly reduced as the strain formed by cold rolling
is not sufficiently removed.
[0073] After the annealing step, the temper-rolling of the annealed cold-rolled steel sheet
may be further included. The temper-rolling of the annealed cold-rolled steel sheet
may be applied at a reduction ratio of 3% or less. Specifically, the temper-rolling
of the annealed cold-rolled steel sheet may be applied at the reduction ratio of 0.3
to 2.5% or less.
[0074] In the temper-rolling of the annealed cold-rolled steel sheet, the reduction ratio
satisfies the range to control the shape of the material and obtain target surface
roughness. If the reduction ratio is excessively high in the temper-rolling of the
annealed cold-rolled steel sheet, there is a problem that the material is hardened,
but the workability is deteriorated.
[0075] After the annealing step, the annealed sheet may be used to manufacture a flux cored
wire. In an exemplary embodiment, the cold-rolled steel sheet for the flux cored wire
may include a cover consisting of the above-described cold-rolled steel sheet or a
cold-rolled steel sheet manufactured by a cold rolled steel sheet manufacturing method,
and a flux filled in the cover.
[0076] The flux cored wire including the cold-rolled steel sheet of the present invention
may exhibit an effect of the flux cored wire, and the effect is an effect exhibited
by the above-described cold-rolled steel sheet or the cold-rolled steel sheet manufactured
by the cold rolled steel sheet manufacturing method regardless of the type of flux.
Therefore, since a flux commonly used in the field of flux cored wire may be used
as the flux, the detailed description is omitted.
<Invention Steels 1 to 5, and Comparative Steels 1 to 6>
[0077] Table 1 below shows compositions of major components and FCW,
A values for Invention Steels 1 to 5 and Comparative Steels 1 to 6. The FCW,
A value was designed considering the correlation between respective elements affecting
welding workability and drawing processability, and specifically, the FCW,
A value was (2.5 × [Mn] + 1.8 × [Cr] + 24 × [Al]) × (18 ×[W]) × (45 × [Zr])/ (34 ×
[C]) and [Mn], [Cr], [Al], [W], [Zr], and [C] represent the respective contents in
weight%.
(Table 1)
Steel type |
Chemical composition (wt%) |
C |
Mn |
Si |
P |
S |
Al |
N |
W |
Cr |
Zr |
FCW,A value |
Inventiv e Steel 1 |
0.024 |
0.76 |
0.019 |
0.005 |
0.005 |
0.012 |
0.002 4 |
0.36 |
1.26 |
0.072 |
109.55 |
Inventiv e Steel 2 |
0.031 |
0.68 |
0.011 |
0.007 |
0.002 |
0.009 |
0.001 8 |
0.21 |
1.78 |
0.096 |
75.80 |
Inventiv e Steel 3 |
0.038 |
0.94 |
0.008 |
0.004 |
0.004 |
0.011 |
0.001 3 |
0.16 |
1.39 |
0.104 |
51.00 |
Inventiv e Steel 4 |
0.028 |
1.08 |
0.028 |
0.005 |
0.006 |
0.004 |
0.002 5 |
0.23 |
1.49 |
0.124 |
127.02 |
Inventiv e Steel 5 |
0.041 |
0.82 |
0.009 |
0.003 |
0.003 |
0.003 |
0.001 6 |
0.27 |
1.55 |
0.131 |
96.47 |
Compa rative Steel 1 |
0.003 |
1.01 |
0.021 |
0.006 |
0.006 |
0.068 |
0.001 5 |
0.25 |
1.60 |
0.002 |
26.70 |
Compa rative Steel 2 |
0.021 |
0.31 |
0.016 |
0.005 |
0.004 |
0.012 |
0.007 4 |
0.71 |
1.41 |
0.081 |
224.50 |
Compa rative Steel 3 |
0.043 |
0.72 |
0.007 |
0.042 |
0.006 |
0.002 |
0.002 6 |
0.01 |
1.32 |
0.270 |
6.04 |
Compa rative Steel 4 |
0.027 |
1.54 |
0.008 |
0.006 |
0.034 |
0.007 |
0.001 9 |
0.12 |
0.65 |
0.053 |
27.82 |
Compa rative Steel 5 |
0.019 |
0.82 |
0.015 |
0.029 |
0.007 |
0.039 |
0.002 2 |
0.25 |
0.03 |
0.024 |
21.85 |
Compa rative Steel 6 |
0.086 |
0.90 |
0.540 |
0.005 |
0.004 |
0.005 |
0.001 4 |
0.18 |
2.47 |
0.091 |
29.55 |
[0078] In Table 1, it can be seen that Invention Steels 1 to 5 satisfy the steel sheet composition
of the present invention, thereby satisfying the FCW,
A value of 40 to 150.
<Examples 1 to 4 and Comparative Examples 1 to 5>
[0079] Invention Steels 1 to 5 and Comparative Steels 1 to 6 of Table 1 above were processed
under the process conditions shown in Table 2 below to manufacture Example Materials
1 to 9 and Comparative Materials 1 to 10. Specifically, after heating the slabs in
Table 1 at 1,230°C, hot rolling, winding, cold rolling, and continuous annealing processes
were performed under the manufacturing conditions shown in Table 2 below. At this
time, a temper reduction ratio of 0.9% was applied to the annealed sheet.
(Table 2)
Classification |
Steel type No. |
Finish hot rolling temperature (°C) |
Winding temperature (°C) |
Cold reduction ratio (%) |
Annealing temperature (°C) |
Inventive Material 1 |
Inventive Steel 1 |
860 |
680 |
65 |
750 |
Inventive Material 2 |
Inventive Steel 1 |
860 |
680 |
70 |
790 |
Inventive Material 3 |
Inventive Steel 1 |
860 |
680 |
75 |
830 |
Inventive Material 4 |
Inventive Steel 2 |
840 |
600 |
75 |
780 |
Inventive Material 5 |
Inventive Steel 2 |
840 |
600 |
80 |
820 |
Inventive Material 6 |
Inventive Steel 3 |
840 |
660 |
75 |
800 |
Inventive Material 7 |
Inventive Steel 4 |
840 |
620 |
70 |
760 |
Inventive Material 8 |
Inventive Steel 5 |
870 |
640 |
65 |
760 |
Inventive Material 9 |
Inventive Steel 5 |
870 |
640 |
80 |
820 |
Comparative Material 1 |
Inventive Steel 1 |
700 |
680 |
75 |
580 |
Comparative Material 2 |
Inventive Steel 1 |
960 |
680 |
40 |
780 |
Comparative Material 3 |
Inventive Steel 2 |
840 |
500 |
93 |
820 |
Comparative Material 4 |
Inventive Steel 3 |
840 |
760 |
75 |
890 |
Comparative Material 5 |
Comparative Steel 1 |
880 |
640 |
70 |
820 |
Comparative Material 6 |
Comparative Steel 2 |
860 |
640 |
70 |
820 |
Comparative Material 7 |
Comparative Steel 3 |
860 |
640 |
70 |
820 |
Comparative Material 8 |
Comparative Steel 4 |
860 |
640 |
70 |
800 |
Comparative Material 9 |
Comparative Steel 5 |
860 |
640 |
70 |
800 |
Comparative Material 10 |
Comparative Steel 6 |
860 |
660 |
70 |
800 |
[0080] In Table 2 above, Invention Materials 1 to 9 were used with steels included in the
scope of Invention Steels in Table 1 and performed under the manufacturing conditions
of the present invention. In comparison, Comparative Materials 1 to 4 were used with
steels included in the scope of Invention Steels in Table 1 above, but the manufacturing
conditions were outside the range of the manufacturing conditions of the present invention.
In addition, in Comparative Materials 5 to 10, steel types of Comparative Steels 1
to 6 in Table 1 were performed under the manufacturing conditions of the present invention.
<Characteristics of cold-rolled steel sheet>
[0081] Table 3 below shows result values of measuring the type and fraction of microstructure,
elongation, passability, and drawing processability of the cold-rolled steel sheet
manufactured under the manufacturing conditions in Table 2 above. The passability
was indicated as good (O) if there was no rolling load during cold and hot rolling
and no defects such as heat-buckles occurred during continuous annealing, and poor
(X) if a rolling load occurred or defects such as strip fracture occurred during continuous
annealing.
[0082] The drawing processability was indicated as poor (X) if processing defects such as
tearing occurred during the drawing process of the flux cored wire with a cross-section
reduction rate of 61%, and good (O) if no processing defects occurred. In addition,
the manufactured cold-rolled steel sheet was used and manufactured into a strip with
a width of 14 mm, and then the strip was processed into a U shape to fill the flux
component, and then an O-shaped welding material with a diameter of 3.1 mm was made.
Thereafter, the welding material was drawn to manufacture a flux cored wire with a
diameter of 1.2 mm, and as a result, the results of performing low-temperature impact
and tensile tests were shown in Table 3 below.
[0083] In addition, the weld zone segregation index was measured using a scanning electron
microscope for a welding member welded with the flux cored wire, and the measurement
results were shown in Table 3 below. At this time, the welding member was drawn from
a wire with a diameter of 1.2 mm, and a result of performing an experiment on the
welding member worked under the conditions of a voltage of 29 volts, a current of
150 to 180 A, and a welding speed of 40 cm per minute using a pilot welder.
[0084] After measuring the weld zone segregation index for the welding member welded with
the flux cored wire, the measurement result values were also shown in Table 3 below.
At this time, the welding member was drawn from a wire with a diameter of 1.2 mm,
and a result of evaluating the quality of the welding member worked using a pilot
welder under the conditions of a voltage of 29 volts, a current of 150 to 180 A, and
a welding speed of 40 cm per minute.
(Table 3)
Classifica tion |
Fraction of cementite and bainite (area%) |
Passabilit y |
Elongatio n (%) |
Weld zone segregati on index (%) |
Impact toughnes s (J, @-40°C) |
Welding member yield strength (MPa) |
Drawing workabilit y |
Inventive Material 1 |
3.1 |
○ |
41 |
0.07 |
92 |
578 |
Good |
Inventive Material 2 |
2.8 |
○ |
43 |
0.09 |
88 |
584 |
Good |
Inventive Material 3 |
2.1 |
○ |
43 |
0.06 |
101 |
567 |
Good |
Inventive Material 4 |
4.8 |
○ |
39 |
0.03 |
79 |
592 |
Good |
Inventive Material 5 |
4.2 |
○ |
42 |
0.05 |
94 |
599 |
Good |
Inventive Material 6 |
5.2 |
○ |
40 |
0.02 |
106 |
604 |
Good |
Inventive Material 7 |
4.7 |
○ |
42 |
0.04 |
69 |
592 |
Good |
Inventive Material 8 |
6.4 |
○ |
44 |
0.08 |
113 |
574 |
Good |
Inventive Material 9 |
5.2 |
○ |
40 |
0.05 |
109 |
632 |
Good |
Comparat ive Material 1 |
0.4 |
X |
15 |
0.10 |
42 |
392 |
Poor |
Comparat ive Material 2 |
1.5 |
X |
24 |
0.19 |
44 |
458 |
Poor |
Comparat ive Material 3 |
0.5 |
X |
31 |
0.09 |
38 |
409 |
Poor |
Comparat ive Material 4 |
0.8 |
X |
43 |
0.22 |
46 |
422 |
Good |
Comparat ive Material 5 |
0.0 |
○ |
34 |
0.51 |
24 |
346 |
Poor |
Comparat ive Material 6 |
0.8 |
○ |
29 |
0.32 |
35 |
401 |
Poor |
Comparat ive Material 7 |
2.6 |
○ |
29 |
0.30 |
42 |
452 |
Poor |
Comparat ive Material 8 |
3.4 |
○ |
27 |
0.21 |
39 |
397 |
Poor |
Comparat ive Material 9 |
0.9 |
○ |
31 |
0.24 |
40 |
468 |
Poor |
Comparat ive Material 10 |
9.2 |
X |
24 |
0.33 |
47 |
471 |
Poor |
[0085] As shown in Tables 2 and 3 above, Invention Materials 1 to 9 that satisfied all of
the alloy compositions, microstructure characteristics, and manufacturing conditions
not only satisfied good passability, but also the elongation of 35% or more as a standard
mechanical property of the target cold-rolled steel sheet for the flux cored wire
welding rod. In addition, the segregation index of the wire manufactured from the
welding member is less than 0.15%, and thus tearing or cracking of the weld zone does
not occur during secondary processing, thereby ensuring excellent processability.
In addition, it can be confirmed that excellent strength and low-temperature toughness
can be secured with impact energy of 50 J or more at - 40°C and yield strength of
500 MPa or more of the welding member.
[0086] In contrast, Comparative Materials 1 to 4 satisfied the range of alloy composition
presented in the present invention, but did not satisfy the microstructure characteristics
and manufacturing conditions, and in the case of Comparative Materials 1 to 3, the
rolling passability was lowered, and in Comparative Examples 1 to 4, the annealing
passability decreases. In addition, it can be confirmed that the elongation is lower
than the target value, or the yield strength of the welding member is less than 500
MPa, the impact energy value at - 40°C is less than - 50 J, and the drawing processability
of the welding member is poor, so that entirely targeted characteristics cannot be
secured.
[0087] In addition, Comparative Materials 5 to 10 satisfied the manufacturing conditions
presented in the present invention, but did not satisfy the alloy compositions, and
it was confirmed that the characteristics such as target elongation, weld zone segregation
index, impact energy, and weld zone yield strength of the present invention did not
meet Invention Materials 1 to 9 above, and in most cases, it can be seen that tears
or cracks occur during drawing processing.
[0088] The present invention can be manufactured in various different forms, not limited
to the above embodiments, and it will be appreciated to those skilled in the present
invention that the present invention may be implemented in other specific forms without
changing the technical idea or essential features of the present invention. Therefore,
it should be appreciated that the aforementioned exemplary embodiments are illustrative
in all aspects and are not restricted.