Background of the invention
[0001] The invention relates to an arrangement for feeding bulk-like grouting resin into
drilled holes when reinforcing rock surfaces. More specifically the solution relates
to use of different resin components.
[0002] The invention further relates to a mining machine provided with an apparatus for
injecting grouting material and to a method of feeding bulk-like grouting resin into
a drilled hole.
[0003] The field of the invention is defined more specifically in the preambles of the independent
claims.
[0004] In mines, construction sites and at other work areas exists a need to reinforce rock
surfaces and to thereby ensure their safety and suitability for the intended purposes.
A common method for rock reinforcement is rock bolting. In such reinforcement system
several rock bolts are fastened in drilled holes by grouting material. In this way
rock layers are bonded together so that the risk for collapse is reduced. There are
several different systems for feeding the grouting material. However, the present
solutions have shown to contain some disadvantages.
Brief description of the invention
[0005] An object of the invention is to provide a novel and improved arrangement, mining
machine and method for feeding grouting material to drilled holes.
[0006] The arrangement according to the invention is characterized by the characterizing
features of the first independent apparatus claim.
[0007] The mining machine according to the invention is characterized by the characterizing
features of the second independent apparatus claim.
[0008] The method according to the invention is characterized by the charactering features
and steps of the independent method claim.
[0009] An idea of the disclosed solution is that bulk-like resin in pumpable form is injected
into drilled holes before inserting rock bolts or other reinforcements into the drilled
holes. Further, the inserted grouting resin is a mixture comprising a resin base component
A and a resin component B for activating the hardening process of the produced two-component
resin material. Further, the produced grouting resin mixture is provided with an accelerator
component K in desired mix ratio for providing the mixture with different setting
times. The accelerator component K is blended in the base component A and thereby
determines how fast hardening process the grout resin has.
[0010] The disclosed arrangement comprises at least three separate reservoirs for the components
of the grouting resin. A first reservoir is for the resin base component A, a second
reservoir is for the resin component B, and a third reservoir is for the accelerator
component. There are also dedicated pumping units for feeding the base component A
and for feeding the resin component B. A separate and independently controllable feed
unit is provided for feeding the accelerating component K. The arrangement comprises
one or more mixers for mixing the components A, B and K for producing the hardening
grouting resin. The produced grouting resin with the desired setting time can be conveyed
to an injector head which is to be inserted inside the drilled hole for injecting
the grouting resin.
[0011] In other words, the disclosed solution is configured to mix at least one pumpable
base component A with the accelerator component K and to mix them with the resin component
B. The arrangement for making the grouting resin with the desired setting time comprises
two independently controllable pumping units for the base component A and the resin
component B, and also an independently controllable feed unit for dosing the accelerator
component K.
[0012] An advantage of the disclosed solution is that by varying relative amount of the
accelerator component K, setting times of the produced grouting resins can be adjusted
in a versatile manner. Changes in required setting times of the used grouting resins
can be executed quickly without preparatory measures. Savings in time and component
materials can be achieved since there is no need to empty the system when change in
the resin hardening speed is needed. The base component A may be of type having very
slow setting time. The base component A may in some cases be nearly in-active material
as such. The use of accelerator component K speeds up the setting time. The speed
of the setting time is dependent on the amount of the accelerator component K. The
greater is the dosing of the accelerator component K, the greater is the setting speed.
The actual hardening initiates when the base component blend A+K is mixed with the
resin component B.
[0013] According to an embodiment, the mentioned at least three separate reservoirs for
components of the grouting resin are all located onboard a mining vehicle. Thus, the
mining vehicle is provided with the reservoirs for the components A, K and B.
[0014] According to an embodiment, the mentioned at least three separate reservoirs for
the components A, K and B are sealed onboard reservoirs. Further, the reservoirs may
be thermally insulated so that temperatures of the used components may be controlled,
and effects of temperature circumstances may be reduced.
[0015] According to an embodiment, the reservoirs for the components A, K and B may be easily
replaceable reservoirs whereby empty reservoirs can be substituted quickly with new
full reservoirs. The reservoirs may be handled by means of cranes or forklift trucks,
for example.
[0016] According to an embodiment, the mixing ratio between the components A and K is 0.1
- 5%. In other words, only few percentages, or per mil of accelerator component K
is needed. Then the third reservoir for the accelerator component K may be with relatively
small size and volume.
[0017] According to an embodiment, mixing ratio between the base component blend A+K and
the component B is 1:1.
[0018] According to an embodiment, each of the pumping units comprises a dedicated pump
and a dedicated motor. The motor may be an electrical motor.
[0019] According to an embodiment, the arrangement comprises a flushing system for flushing
the resin production system. The flushing system can flush the mixer configured to
mix the resin components and can also flush a feed line wherein the hardening resin
is conveyed forwards in the system. The flushing system comprises a solvent or cleaner
reservoir and at least one pumping unit. There may be two pumping units so that component
lines prior to mixers may be flushed.
[0020] According to an embodiment, the arrangement comprises a flushing system for flushing
The flushing system comprises a solvent reservoir and at least one solvent pumping
unit. There may be two solvent pumping units so that component lines prior to the
mixer may also be flushed.
[0021] The flushing system may use solvent or any suitable cleaner media for the flushing.
[0022] According to an embodiment, the arrangement may be configured to flush the system
by means of the base component A which may have very long setting time.
[0023] According to an embodiment, the arrangement comprises a valve assembly, or valve
block, provided with several non-return valves for allowing resin component flows
towards the mixer and preventing back flow. The non-return valves may be spring loaded
valves, for example. The valve assembly may be located prior the mixer wherein all
the resin components are mixed together.
[0024] According to an embodiment, the base component A and the accelerating component K
are mixed together prior being mixed with the resin component B. Therefore, the arrangement
comprises a preliminary mixer for receiving the base component A and the accelerator
component K and mixing the base component A and the accelerator component K for providing
a base component blend A+K. There is also a primary mixer for receiving and mixing
the base component blend A+K and the component B for producing the hardening grouting
resin. Thus, this embodiment comprises at least two mixers.
[0025] According to an alternative embodiment, the base component A and the accelerating
component K are not premixed but are fed directly and simultaneously together with
the component B to the primary mixer. Thus, the arrangement comprises a shared primary
mixer configured to receive the base component A, the accelerator component K, and
the component B for producing the hardening grouting resin. In this solution all three
components are conveyed to the primary mixer through dedicated lines. One mixer i.e.,
the primary mixer, is sufficient to mix all the components of the grouting resin.
[0026] According to an embodiment, the base component A and the accelerator component K
are fed through a common feed line to the mentioned primary mixer, whereby the fed
components may mix together inside the feed line at least in some extend even though
there is not necessarily any separate preliminary mixer device involved.
[0027] According to an alternative embodiment, at least one control unit is configured to
control the first pumping unit and the feed unit for determining ratio of the base
component A and the accelerator component K for providing the produced grouting resin
with selected setting time. In other words, it is possible to produce grouting resins
with different hardening speeds by simply controlling the first pumping unit and the
feed unit under control of the control unit. Thereby, it is possible to change the
ratio between the components A and K at any time and with desired amount. Stepless
adjustment may be implemented. Resin hardening times can be adjusted for the whole
injection length.
[0028] According to an embodiment, the disclosed solution allows injecting different grouting
resin zones inside the drilled holes. Further, it is possible to change the properties
of the injected grouting resin in a sliding manner so that there are no clear transition
points detectable between successive injected zones. Thus, the setting times of the
injected grouting material can change continuously on the fly.
[0029] According to an embodiment, the control unit is configured to control the blending
or mixture of the components A and K in response to control commands or instructions
provided by an operator through a user interface. Alternatively, the control unit
is provided with a grouting plan or program and is configured to control the blending
of the components A and K automatically in accordance with the received data.
[0030] According to an embodiment, the control unit is provided with data on circumstances
at a work site and is configured to adjust the ratio between the A and K components
in accordance with the received data. The received data may comprise for example data
on temperature and pressure conditions of the work site. This way the effect of the
circumstances to the hardening speed of the grouting resin can be taken into consideration
and compensated by the blending ratio.
[0031] According to an embodiment, the feed unit for feeding the accelerator component K
is a dosing cylinder device. The device comprises a dosing piston arranged movably
inside a dosing cylinder and separates two dosing spaces capable of receiving doses
of the accelerator component K. In other words, the accelerator component K is dosed
by means of the dosing cylinder device wherein the dosing piston pushes the received
dose forwards in the system. An advantage of the dosing cylinder is that it is accurate
for small doses. Further, the structure is relatively simple, reliable, and inexpensive.
[0032] According to an embodiment, the dosing piston can be moved by means of a dosing actuator,
which may be a fluid operated cylinder or motor, or alternatively, electrically operable
actuators can be implemented for moving the dosing piston.
[0033] According to an embodiment, the dosing cylinder device is a double-acting device
and is configured to execute dosing of the accelerating component in both movement
directions of the dosing piston. This embodiment improves dosing effectivity.
[0034] According to an embodiment, the feed unit may alternatively be a third pumping unit
comprising a third pump and a third motor.
[0035] According to an embodiment, the feed unit may alternatively be a unidirectional fee
cylinder provided with one volume for receiving the dosed component, or the feed unit
may comprise a gear pump or an diaphragm pump, for example.
[0036] According to an embodiment, the feed unit may comprise both a dosing cylinder device
and the third pumping unit. Then, operation of the dosing cylinder device and the
third pumping unit can be selected in accordance with need.
[0037] According to an embodiment, the resin component B is a substrate for a chemical reaction
to start turning the resin mixture A+K+B from liquid to solid.
[0038] According to an embodiment, the resin component B comprises isocyanates.
[0039] According to an embodiment, the base component A comprises modified water glass material.
[0040] According to an embodiment, the disclosed solution relates also to a mining machine
comprising: a movable carrier; at least one boom connected movably on the carrier;
an arrangement for injecting bulk-like grouting resin into drilled holes; at least
one bolting unit at a distal end of the boom for feeding rock bolts into the drilled
holes after being injected with the grouting resin. The arrangement for injecting
the grouting resin is in accordance with the features and embodiments disclosed in
this document.
[0041] According to an embodiment, the disclosed solution may be implemented in different
rock drilling rigs, bolting jumbos and vehicles designed for rock reinforcing. The
system may also be retrofitted to the existing mining vehicles.
[0042] According to an embodiment, the disclosed solution relates also to a method of injecting
bulk-like grouting resin into a drilled hole. The method comprises: feeding at least
one resin base component A and resin component B to a mixer for producing grouting
resin; feeding the produced grouting resin from the mixer to an injector head inserted
inside the drilled hole; and inserting a metallic rock reinforcement inside the drilled
hole provided with the grouting resin. The method further comprises providing the
produced grouting resin with an accelerator component K and varying blending ratio
of the base component A and the accelerator component K for adjusting hardening speed
of the grouting resin fed inside the drilled hole.
[0043] According to an embodiment, the method further comprises varying the blending ratio
of the base component A and the accelerator component K during injection of the grouting
material into one drilled hole whereby the grouting resin inside the drilled hole
comprises at least two different hardening speeds. In other words, the blending ratio
is varied during the injection process of one drilled hole.
[0044] According to an embodiment, the blending ratio is varied between neighboring drilled
holes.
[0045] According to an embodiment, the method further comprises adjusting the hardening
speed of the grouting material continuously during the injection of the grouting resin.
In other words, the amount of the dosed accelerator component K may be changed steplessly
for the duration of the entire injection process of one drill hole, or at one or more
periods of injection process of one drill hole.
[0046] According to an embodiment, the method further comprises premixing the base component
A and the accelerator component K in a preliminary mixer for producing a base component
blend A+K; feeding the produced base component blend A+K and the resin component B
to a primary mixer and producing the hardening grouting resin in the primary mixer;
and varying blending ratio of the base component A and the accelerator component K
fed to the preliminary mixer for adjusting the hardening speed of the grouting resin.
[0047] According to an embodiment, the method further comprises providing an injection head
with the primary mixer and mixing the base component blend A+K and the resin component
B together inside the drilled hole.
[0048] According to an embodiment, the method further comprises mixing the base component
blend A+K and the resin component B together outside the drilled hole and feeding
the mixed grouting resin to an injection head inside the drilled hole.
[0049] According to an embodiment, the method further comprises feeding the base component
A, the accelerator component K, and the resin component B separately to a primary
mixer wherein the three components are mixed together.
[0050] According to an embodiment, the method further comprises dosing the accelerator component
K by means of a movable piston of a dosing cylinder device.
[0051] According to an embodiment, the drilled holes may be equipped with rock bolts, rock
anchors, cables or corresponding elongated metallic or non-metallic reinforcing elements
after the grouting material has been injected. Thus, there are several alternative
rock reinforcements that can be mounted inside the drill holes.
[0052] According to an embodiment, the apparatus comprises a solvent or cleaner feeding
system configured to feed solvent medium or cleaning medium for flushing the injector
head and the mixing device. The aim of the system is to prevent clogging in situations
when there are breaks between the injections of the drilled holes. The mentioned control
unit may also control the solvent or cleaning system and its pumping units.
[0053] According to an embodiment, the mixing device comprises screw surfaces, spirals,
a maze, or corresponding form surfaces for causing the fed resin component fluid flows
to be mixed and to form one homogenous resin mass. The mixing device or element may
be a static mixer with several non-movable mixing elements or surfaces for mixing
the fed components together.
[0054] The above disclosed embodiments and features may be combined in order to form suitable
solutions having those of the above features that are needed.
Brief description of the figures
[0055] Some embodiments are described in more detail in the accompanying drawings, in which
Figure 1 is a schematic side view of a mobile mining machine intended for underground
drilling and rock reinforcing,
Figure 2 is a schematic side view of a drilled hole after being filled with resin
material zones with different setting times,
Figure 3 is a schematic side view of a drilled hole after being filled with resin
material wherein sliding change in different setting times of the resin material occurs,
Figure 4 is a schematic diagram illustrating motivation for use of different resin
compositions and setting times,
Figure 5 is a schematic diagram showing basic principles of one embodiment for producing
grouting resin with a blend of three components A, K, and B,
Figure 6 is a schematic view of an arrangement for producing and feeding grouting
resin,
Figures 7 is a schematic view of another arrangement for producing grouting resin,
Figure 8 is a schematic view of a basic principle of another embodiment wherein premixing
of the base component A and the accelerator component K is utilized,
Figure 9 is a schematic side view of an injector head arranged inside a drilled hole
for injecting the grouting resin, and
Figure 10 is a schematic side view of drilled hole provided with a rock bolt and grouting
resin zones with different hardening speeds.
[0056] For the sake of clarity, the figures show some embodiments of the disclosed solution
in a simplified manner. In the figures, like reference numerals identify like elements.
Detailed description of some embodiments
[0057] Figure 1 shows a rock drilling rig, which is an example of a mining machine 1. The
rock drilling rig comprises a movable carrier 2 and at least one boom 3 connected
movably to the carrier 2. At a distal end portion of the boom 3 is a drilling unit
or bolting insertion unit 4. The unit 4 may comprise a feed beam 5 and a rock drilling
machine 6 supported on it. A drilling tool is connectable to the rock drilling machine
6. The rock drilling machine 6 comprises at least a rotating device for rotating the
drilling tool around its longitudinal axis. The rock drilling machine 6 and the boom
3 may be turned so that drill holes 7 can be drilled to walls 8 and ceilings 9 of
tunnels and other underground spaces in order to mount reinforcing rock bolts. The
unit 4 may also be provided with a bolting unit 10 and an apparatus 11 for feeding
grouting resin mixtures. The drilling machine 6, the bolting unit 10 and the resin
feeding apparatus 11 may be connected to the drilling unit 4 so that they can be indexed
on central axis of the drilled hole 7, or alternatively they all or some of them can
be mounted to dedicated booms or other support structures. At the distal end of the
boom 3 is at least one feed device 12 for moving the devices 6, 10, 11 relative to
the distal end of the boom 3. Further, on the carrier 2 there may be a first reservoir
13 provided for a base component A, a second reservoir 14 provided for a resin component
B, a third reservoir 15 for an accelerator component K, and a fourth reservoir 16
for solvent medium S. For clarity reasons, pumping units in connection with the reservoirs
are not disclosed in Figure 1. The mining machine 1 comprises a control unit CU, which
is configured to control the reinforcing operation and related apparatuses.
[0058] Figure 2 discloses a drilled hole 7 provided with an opening end part 7a and a bottom
end part 7b. Inside the drilled hole 7 is injected hardening grouting resin Gr which
is produced on-board the mining machine. Several different compositions of the grouting
resin can be implemented so that the drilled hole 7 may comprise several zones Z1-Z3.
Each zone Z1-Z3 may have different setting speed.
[0059] It is possible to inject to the bottom part 7b grouting resin zone Z1 with slower
setting time so that the grouting resin has no time to get hardened before a rock
bolt has been fed inside the drilled hole. This is beneficial especially when the
drilled holes are long and the feeding of the grouting resin takes time.
[0060] In cases when preloaded rock bolts are used, it is possible to feed fast setting
grouting resin mixture to the bottom part 7b of the drilled hole 7 so that the grouting
resin hardens faster at the bottom and allows tensioning of the rock bolt.
[0061] Further, it is possible to implement different hardening zones at desired points
of the drilled rock to allow filling of cracks in the rock. When the setting time
of the grouting resin can be adjusted in a versatile manner, the filling process is
facilitated.
[0062] Number of the zones Z1 - Zn may be greater than the exemplary three, such as four
or five, or there may be only one or two zones. Any zone Z may be provided with any
possible hardening speed and for any reason. Thus, the disclosed solution allows providing
individual grouting resin patterns for different needs, situations, and rock conditions.
[0063] Figure 3 discloses that instead of clear hardening zones there may be sliding type
of change in composition of the grouting resin Gr and the implemented setting times.
This allows an alternative way to provide different grouting resin patterns for the
drilled holes.
[0064] Figure 4 discloses some reasons for using different resin compositions in the rock
reinforcement and a need to adjust setting times. Conditions at a mine may vary. Especially
operating depth in mine i.e., position of a work site needs to be considered when
determining setting times for the grouting resins. Temperature, pressure circumstances
and humidity usually have effect on the setting time.
[0065] Also, type and length of used rock bolts i.e., rock bolt specific requirements, as
well as rock properties and rock quality, may require that the grouting resin hardening
time needs to be adjustable and variable case by case.
[0066] Figure 5 discloses a simplified diagram of an arrangement for producing and feeding
hardenable grouting resin. Variable dosing is utilized for feeding the base component
A and the accelerating component K with a desired dosing ratio. The dosing ratio i.e.,
relative amount of the base component A and the accelerating component K determines
the setting time of the produced grouting resin. The dosing ratio may vary between
0.1 - 50, for example. The resin component B, the base component A, and the accelerating
component K are subjected to mixing process whereafter hardening of the mixture initiates.
The produced hardenable grouting resin is thereafter fed or injected to a drilled
hole.
[0067] Figure 6 discloses an arrangement comprising a dedicated first pumping unit 17 for
feeding a base component A from a first reservoir 13 and a dedicated second pumping
unit 18 for feeding resin component B from a second reservoir 14 via dedicated feed
lines 19 and 20 towards a valve assembly 21 comprising several non-return valves 22.
A feed unit 23 is configured to feed an accelerating component K from a third reservoir
15 via the feed line 19 towards the valve assembly 21. The feed line 19 may be common
for the base component A and the accelerating component K whereby the components can
mix together during the convey inside the feed line 19. Alternatively, there may be
separate feed lines for the base component A and the accelerating component K. There
are also two solvent pumping units 24 and 25 and corresponding solved feed lines 26
and 27 for feeding solvent from a solvent reservoir 16 towards the valve setting 21.
The pumping units 17, 18, 24 and 25 comprise motors and pumps. The motors may be electrical
motors and may be individually controlled by a control unit CU. The control unit CU
may receive control commands and instructions via a user interface UI and may be provided
with a grouting plan GB so that the control unit CU can control for example dosing
ratios by controlling motors of the pumping units 17, 18 and 22.
[0068] Resin components A, K and B fed to the valve setting 21 are conveyed to a mixer M
wherein they are mixed properly together for activating hardening of the produced
grouting resin. The produced grouting resin is conveyed from the mixer M to a grouting
device GD for injecting the hardening grouting resin into a drilled hole.
[0069] The feed unit 23 may comprise an independently controllable pumping unit 28 provided
with a motor and a pump. Alternatively, or in addition to, there may be a cylinder
dosing device 29 comprising a feed cylinder 30 inside which a feed piston 31 is moved
by means of an actuator 32. By means of a controllable selection device 33 it is possible
to select whether the pumping unit 28 or the cylinder dosing unit 29 is utilized as
the feed unit 23. However, it possible that there is only of the pumping unit 28 and
the cylinder dosing unit 29 provided in the system.
[0070] The reservoirs 13 - 16 may comprise sealing structures 34 as well as heat insulating
structures. This way surrounding effects, such as humidity, temperature, and pressure,
to the used substances, can be diminished.
[0071] The solvent feed system can be used for flushing the resin components out of the
mixer M and the feed system. The pumping unit 24 and the feed line 26 are for flushing
the base component B, and the pumping unit 25 and the feed line 27 are for flushing
the base component blend A+K out of the system.
[0072] Figure 7 discloses an arrangement which differs from the one shown in Figure 7 in
that there are two mixers M1 and M2. M1 is a primary mixer and corresponds to the
mixer M in Figure 6. M2 is a preliminary mixer for mixing the dosed base component
A with the accelerating component K prior conveying them towards to the valve setting
2 and the primary mixer M1. In this solution a base component blend A+K is at first
produced with desired mix ratio and only thereafter the base component blend A+K is
mixed in the primary mixer M1 with the resin component B.
[0073] Figure 8 further demonstrates the solution of Figure 7 and shows the implemented
two mixing and dosing steps.
[0074] Figure 9 discloses an injector head 35 arranged inside a drilled hole 7 and arranged
to feed grouting resin Gr therein. The grouting resin Gr is submitted to the injector
head 35 means of a feed line 36 and the injector head 35 is reversed R out of the
drilled hole 7 during the injection process. Mixed grouting resin may be submitted
to the injector head 35, or alternatively, there may be a primary mixer M1 in connection
with the injector head 35 whereby the resin components are submitted to the drilled
hole 7 and the final mixing is executed therein for producing the hardening grouting
resin Gr.
[0075] Figure 10 discloses a drilled hole 7 provided with a rock bolt, or metallic rock
reinforcement 37, and grouting resin Gr with zones Z1 and Z2 having different hardening
speeds. The disclosed grouting resin feed system is utilized for generating the zones
Z1 and Z2.
[0076] The drawings and the related description are only intended to illustrate the idea
of the invention. In its details, the invention may vary within the scope of the claims.
1. An arrangement for feeding bulk-like grouting resin (Gr) into a drilled hole (7) for
rock reinforcement;
wherein the arrangement comprises:
at least two separate reservoirs for components of the grouting resin, wherein a first
reservoir (13) is for resin base component A and wherein a second reservoir (14) is
for component B;
pumping units (17, 18) for feeding the base component A and the component B from the
reservoirs (13, 14);
at least one mixer (M, M1) for mixing at least the base component A and the component
B together for producing the grouting resin (Gr) which is to be inserted inside the
drilled hole (7);
characterized in that the arrangement further comprises:
a third reservoir (15) for an accelerator component K;
a feed unit (23) for feeding the accelerator component K from the third reservoir
(15);
and wherein the accelerator component K is configured to be blended with the base
component A and the resin component B and wherein setting time of the produced grouting
resin (Gr) is dependent on amount of the accelerator component K in the mixture comprising
the base component A, the resin component B, and the accelerator component K.
2. The arrangement as claimed in claim 1,
characterized in that, the arrangement further comprises:
a preliminary mixer (M2) for receiving the base component A and the accelerator component
K and mixing the base component A and the accelerator component K for providing a
base component blend A+K; and
a primary mixer (M1) for receiving and mixing the base component blend A+K and the
component B for producing the hardening grouting resin (Gr).
3. The arrangement as claimed in claim 1, characterized in that,
the arrangement comprises a shared primary mixer (M) configured to receive the base
component A, the accelerator component K, and the component B for producing the hardening
grouting resin (Gr).
4. The arrangement as claimed in any one of the preceding claims 1 - 3,
characterized in that,
the arrangement comprises a first pumping unit (17) for feeding the base component
A; and
at least one control unit (CU) is configured to control the first pumping unit (17)
and the feed unit (23) for determining ratio of the base component A and the accelerator
component K for providing the produced grouting resin (Gr) with selected setting time.
5. The arrangement as claimed in any one of the preceding claims 1 - 4, characterized in that
the feed unit (23) for feeding the accelerator component K is a dosing cylinder device
(29) comprising a dosing piston (31) arranged movably inside a dosing cylinder (30)
and separating two dosing spaces capable of receiving doses of the accelerator component
K.
6. A mining machine (1) comprising:
a movable carrier (2);
at least one boom (3) connected movably on the carrier (2);
an arrangement for injecting bulk-like grouting resin into drilled holes;
at least one bolting unit at a distal end of the boom (3) for feeding rock bolts (37)
into the drilled holes (7) after being injected with the grouting resin (Gr);
characterized in that
the arrangement for injecting the grouting resin (Gr) is in accordance with any one
of the previous claims 1 - 5.
7. A method of injecting bulk-like grouting resin (Gr) into a drilled hole (7), wherein
the method comprises:
feeding at least one resin base component A and resin component B to a mixer (M, M1)
for producing grouting resin (Gr);
feeding the produced grouting resin (Gr) from the mixer (M, M1) to an injector head
(35) inserted inside the drilled hole (7); and
inserting a rock reinforcement element (37) inside the drilled hole (7) provided with
the grouting resin (Gr);
characterized by
providing the produced grouting resin (Gr) with an accelerator component K;
and varying blending ratio of the base component A and the accelerator component K
for adjusting hardening speed of the grouting resin (Gr) fed inside the drilled hole
(7) .
8. The method as claimed in claim 7, characterized by
varying the blending ratio of the base component A and the accelerator component K
during injection of the grouting resin (Gr) into one drilled hole (7) whereby the
grouting resin (Gr) inside the drilled hole (7) comprises at least two different hardening
speeds.
9. The method as claimed in claim 7 or 8, characterized by
adjusting the hardening speed of the grouting resin (Gr) continuously during the injection
of the grouting resin (Gr) .
10. The method as claimed in any one of the preceding claims 7 - 9,
characterized by
premixing the base component A and the accelerator component K in a preliminary mixer
(M2) for producing a base component blend A+K;
feeding the produced base component blend A+K and the resin component B to a primary
mixer (M1) and producing the hardening grouting resin (Gr) in the primary mixer (M1);
and varying blending ratio of the base component A and the accelerator component K
fed to the preliminary mixer (M2) for adjusting the hardening speed of the grouting
resin (Gr) .
11. The method as claimed in claim 10, characterized by
providing an injection head (35) with the primary mixer (M1) and mixing the base component
blend A+K and the resin component B together inside the drilled hole (7).
12. The method as claimed in claim 10, characterized by
mixing the base component blend A+K and the resin component B together outside the
drilled hole (7) and feeding the mixed grouting resin (Gr) to an injection head (35)
inside the drilled hole (7).
13. The method as claimed in any one of the preceding claims 7 - 9, characterized by
feeding the base component A, the accelerator component K and the resin component
B separately to a primary mixer (M) wherein the three components are mixed together.
14. The method as claimed in any one of the preceding claims 7 - 13, characterized by
dosing the accelerator component K by means of a movable piston (31) of a dosing cylinder
device (29).