[0001] The present invention relates to a cleaning device for inkjet print heads. In particular,
the present invention relates to a cleaning device for inkjet print heads both of
industrial inkjet printers for large-size formats, so-called inkjet plotters, and
of inkjet printers for small-size or reduced formats.
[0002] The present invention also relates to an inkjet printer comprising such a cleaning
device.
[0003] Inkjet printing technology, used to mark and decorate various surfaces, is well-known
in the present state of the art. With said technology it is possible to obtain high-quality
print-outs on a wide range of materials rapidly.
[0004] Inkjet printers use a "non-impact" process in order to release the ink onto the surface
to be decorated. The ink is in fact released from nozzles arranged on a print head
which is mounted on a carriage usually movable in a direction transverse to the support
on which printing is to be performed.
[0005] In some types of inkjet printers the ink may be taken from movable and replaceable
containers, so-called cartridges. In the past these cartridges were fixed together
with the print head.
[0006] For some time, however, the use of external tanks, i.e. one for each colour, connected
to the print head by means of flexible tubes, has become increasingly widespread.
[0007] The vacuum which is created inside the connection circuit between tanks and nozzles
during the printing operations enables the ink to be sucked out of the various tanks
and to be conveyed to the nozzles of the print head.
[0008] This solution, while being favourably regarded, poses problems during the cleaning
operations which must be carried out on the nozzles.
[0009] A first method for cleaning any ink residues from the nozzles is to disconnect the
print head from the printer and immerse it in a cleaning solution. Such a method is
described for example in
JP2004-358667.
[0010] The aforementioned method involves, however, a prolonged machine downtime. Moreover,
after the cleaning operation, there is the risk that air may remain trapped inside
the nozzles or in the connection system which conveys the ink from the tanks to the
print head, with negative effects, at least initially, during the first print-outs
after cleaning.
[0011] A second method involves using directly the ink contained in the various tanks in
order to clean any residues from the nozzles and the connection system. With this
method the ink is conveyed under pressure to the print head and the nozzles so as
to remove any incrustations.
[0012] It is obvious that this procedure involves not insignificant costs since the inkjet
ink itself has a high cost and, if used for the cleaning operations, is in fact mostly
wasted instead of being used for printing.
[0013] Moreover, the disposal of the cleaning ink has a not insignificant environmental
impact.
[0014] Furthermore, this cleaning method stresses the nozzles of the print head, increasing
the wear thereof. Finally, during the cleaning operations, the print head may overheat
and even break.
[0015] The general object of the present invention is to overcome the drawbacks of the prior
art.
[0016] In particular, a first task of the present invention is to provide a cleaning device
for inkjet print heads, which allows easy and efficient cleaning of the print heads.
[0017] A further task of the present invention is to provide a cleaning device for inkjet
print heads, which allows the cleaning operations to be performed in a rapid and efficient
manner and with a low environmental impact.
[0018] Furthermore, a task of the present invention is to provide a cleaning device for
inkjet print heads, which has small dimensions and a low weight and which may also
be used with already existing printers having several colour tanks.
[0019] Finally, a task of the present invention is to provide a cleaning device for inkjet
print heads, which does not result in stressing of the print heads and which does
not require the print head to be disconnected from the printer.
[0020] The aforementioned object and tasks are achieved by a cleaning device for inkjet
print heads according to Claim 1 and by an inkjet printer according to Claim 16.
[0021] The characteristic features and further advantages of the invention will emerge from
the description, provided hereinbelow, of a number of examples of embodiment, provided
by way of a non-limiting example, with reference to the accompanying drawings in which:
- Figure 1 shows a schematic view, from below, of a known type of inkjet print head
which can be used in combination with the device according to the present invention;
- Figure 1A shows a view, on a larger scale, of a detail of the print head of Figure
1;
- Figure 2 shows a schematic side view of a further type of print head which can be
used with the device of the present invention;
- Figure 3 shows a schematic view, from below, of a different type of inkjet print head
which can be used in combination with the device according to the present invention;
- Figures 4 and 5 are similar to Figures 1 and 2, respectively, and show schematically
further types of print head which can be used in combination with the device according
to the present invention;
- Figure 6 shows a schematic view, from above, of a first component of the cleaning
device according to the invention;
- Figure 7 shows a side view of Figure 6;
- Figure 8 shows a schematic side view of the cleaning device according to the invention
in a first operative configuration;
- Figure 9 shows a front view of the cleaning device according to Figure 8;
- Figure 10 shows a view, similar to Figure 8, in which the cleaning device according
to the invention is in a second operative configuration;
- Figure 11 shows a front view of the cleaning device according to Figure 10;
- Figure 12 shows a view similar to Figure 11, but relating to a different embodiment
of the cleaning device according to the invention;
- Figures 13 and 14 are views similar to Figure 8, but relating to a different embodiment
with the cleaning device according to the invention in a first operative configuration;
- Figures 15 and 16 are views which are similar to Figures 13 and 14, respectively,
but in which the cleaning device according to the invention is in a second operative
configuration;
[0022] With reference to the attached figures, a cleaning device according to the present
invention is denoted overall by the reference number 10.
[0023] Advantageously, said cleaning device 10 is designed to be used in combination both
with inkjet printers provided with print heads 100A of the conventional type, shown
schematically in Figures 1-3, 8 and 10 and with inkjet printers provided with ink
recirculation print heads 100B, shown schematically in Figures 4-5 and 13-16.
[0024] As shown in Figure 1, a first type of print head 100A of the conventional type comprises
a plurality of nozzles 101 (see Figure 1A) and is mounted on a carriage 102 movable
forwards and backwards along a guide 103.
[0025] This print head configuration is commonly referred to in the technical jargon as
a "scan" configuration.
[0026] In particular, the print head 100A is movable along a direction T, which is usually
transverse to the direction of feeding S of the support on which the printing is performed.
[0027] The printing ink is removed from one or more tanks 104 arranged on the outside of
the print head 100A and connected thereto by means of a supply system consisting of
a plurality of flexible tubes 105. These flexible tubes 105, as shown in Figure 1,
convey the inks to the print heads 100A along the direction of flow C. The tubes 105
are connected to respective inlet ports 106 provided in the carriage 102 and in turn
connected to the nozzles 101.
[0028] Figure 1 schematically shows a print head 100A provided with four separate tanks
104 and designed, for example, to perform a four-colour print, using the CMYK method.
In this case, cyan, magenta, yellow and black coloured inks will be contained respectively
inside the four tanks 104.
[0029] Advantageously, however, as will be explained in detail below, the cleaning device
10 according to the present invention may be used in combination with print heads
100A which also use several base colours, for example 8, 12, 16 or more colours.
[0030] A variant of the print head 100A described above and able to be used with the device
10 according to the present invention comprises a valve 107 with a small storage tank
which is removably fixed to the print head 100A and referred to in the technical jargon
as a "damper" (see Figure 2).
[0031] The damper is usually mounted between the tanks 104 and the print head 100A.
[0032] The function of the damper is to filter and ensure that a minimum amount of ink is
always available for the nozzles 101 of the print head 100A such that the piezoelectric
actuator is more readily able to respond and release the ink jet onto the support
to be printed.
[0033] A further variant of the type of print head 100A described above is shown in Figure
3. In this variant, the printer comprises a printing unit 1000A which is composed
of a plurality of print heads 100A positioned adjacent to each other so as to each
cover a different portion of the printing area on the support onto which the image
must be printed.
[0034] In this case the printing unit 1000A is fixed, while the support is movable along
the direction S.
[0035] The system for supplying the inks of the print heads 100A forming the unit 1000A
is, for each head 100A, the same as that schematically shown in Figure 1.
[0036] The configuration shown schematically in Figures is referred to in the technical
jargon as a "single-pass" configuration and has the advantage that it allows a high
printing speed.
[0037] As mentioned above, the cleaning device 10 according to the present invention may
advantageously be used also with inkjet printers which have ink recirculation print
heads 100B, shown schematically in Figures 4 and 5 for example.
[0038] Ink recirculation print heads 100B are particularly useful for preventing sedimentation
of the inks, if they are greatly pigmented, and for reducing the formation of air
bubbles in the supply ducts.
[0039] This type of print head 100B comprises two separate connections - an outward connection
105A and a return connection 105B - which are provided between each tank 104 and the
print head 100B (see Figure 4) or between each tank 104 and the damper 107 (see Figure
5).
[0040] The frame 102, or the damper 107, is therefore provided with inlet ports 106 for
the connection tubes 105A, by means of which the ink flows inside the print head 100B,
or inside the damper 107, along the direction of flow schematically indicated by the
arrows C, and with outlet ports 108, by means of which the ink returns from the print
head 100B, or the damper 107, to each tank 104 along the direction of flow schematically
indicated by the arrows D.
[0041] The ink recirculation print heads 100B may be arranged in the scan configuration
(see Figure 4), in the configuration with damper 107 (see Figure 5) and in the single-pass
configuration (not shown, but well-known to the person skilled in the art).
[0042] As will become clear from the description below, the device 10 is designed to be
advantageously positioned in-line between the tanks 104 and the print head 100A, 100B
or between the tanks 104 and the dampers 107, such that the washing process involves
in the cleaning process both the print head 100A, 100B and the damper 107, if present.
[0043] For the sake of convenience below the reference number 100A will be used for the
print heads of the conventional type and the reference number 100B will be used for
the ink recirculation print heads, irrespective as to whether they are in the scan
or single-pass configuration and with or without dampers 107.
[0044] With reference to Figures 8-16, the cleaning device 10 according to the invention
comprises a housing 12 and a container for a washing liquid 14.
[0045] The device 10 also comprises at least one first supply duct 16 and at least one second
supply duct 18.
[0046] The first supply duct 16 has a first end 16A, designed to be connected to the washing
liquid container 14, and a second end 16B, designed to be connected to the print head
100A, 100B.
[0047] The second supply duct 18, in turn, has a first end 18A, designed to be connected
to a tank 104 for the printing ink, and a second end 18B, designed to be connected
to the print head 100A, 100B.
[0048] The connections of the supply ducts 16, 18 to the tanks 104, to the washing liquid
container 14 and to the print head 100A, 100B may be direct or indirect. In this latter
case, for example, a further element, such as a damper 107 may be provided between
the supply ducts 16, 18 and the print head 100A, 100B.
[0049] The cleaning device 10 according to the invention is therefore intended to be inserted
along the connections 105; 105A, 105B between the tanks 104 and the print heads 100A,
100B.
[0050] The second supply duct 18 in fact forms part of the connection 105; 105A, 105B between
the tanks 104 and the print head 100A, 100B.
[0051] In accordance with the invention, the first supply duct 18 and the second supply
duct 18 are made of an elastically compressible material, where "elastically compressible",
for the purposes of the present description, is understood as meaning a material suitable
for being deformed when subjected to a compressive force and for recovering substantially
its initial form once the compression force ceases.
[0052] The cleaning device 10 is characterized, moreover, in that it comprises at least
one closing element 20. Said closing element 20 is movable inside the housing 12 between
a first position (see Figures 8, 9, 13, 14) and a second position (see Figures 10,
11, 12, 15 and 16).
[0053] In particular, in said first position, the closing element 20 transversely compresses
the first supply duct 16, sealingly closing off a throughflow section thereof, and
in said second position, the closing element 20 transversely compresses the second
supply duct 19, sealingly closing off a throughflow section thereof.
[0054] As will become clear from the description below, the cleaning device 10 according
to the invention allows easy cleaning of the print heads 100A, 100B to which it is
connected. In fact, owing to the possibility of closing, alternately, the first and
second supply ducts 16, 18, it is possible to change simply and rapidly the supplying
of the print head 100A, 100B from a mode where the print head 100A, 100B is supplied
only with the printing ink taken from the various colour tanks 104 to a mode where
the print head 100A, 100B is supplied only with the washing liquid taken from the
container 14.
[0055] This change-over operation is made possible by the movement of the closing element
20 and by the provision of supply ducts 16, 18 made of elastically compressible material.
[0056] In fact, with the closing element 20 in the first position, the print head 100A,
100B is supplied only with the printing ink, since the first supply duct 16 is closed,
while with the closing element 20 in the second position, the print head 100A, 100B
is supplied only with the washing liquid, since the second supply duct 18 is closed.
[0057] During the normal printing operations the closing element 20 will be in the first
position and during the cleaning or washing operations the closing element 20 will
be in the second position.
[0058] Moreover, with the cleaning device according to the invention it is advantageously
possible to use, both for the print heads of the conventional type and for the ink
recirculation print heads, specific cleaning liquids instead of the ink itself, with
advantages in terms of cost and efficiency of the cleaning operation.
[0059] Finally, by using suitably formulated cleaning liquids, the wear of the inkjet head
is reduced and consequently there is less risk of breakage thereof.
[0060] With reference to the attached figures, the housing 12 may comprise a first abutment
surface 22 and a second abutment surface 24 facing each other. Preferably, when the
closing element 20 is located in the first position, it compresses the supply duct
16 against the first abutment surface 22, while in the second position the closing
element 20 compresses the second supply duct 18 against the second abutment surface
24.
[0061] Advantageously, the housing 12 has a box-shaped form. Preferably, the first abutment
surface 22 and the second abutment surface 24 are rigid opposite walls of said box-shaped
housing.
[0062] The housing may be made of metallic or rigid polymer material.
[0063] As will be explained below, the housing 12 may be positioned alongside or above the
print head 100A, 100B such that it is arranged between the print head 100A, 100B and
the tanks 104 for the printing ink.
[0064] Advantageously, the supply ducts 16, 18 and the closing element 20 are positioned
inside the housing 12, while the washing liquid container 14 may be positioned outside
the housing 12 so as to facilitate the replacement thereof when needed.
[0065] The washing liquid container 14 is preferably supplied by means of a duct (not shown
in the attached figures) which connects the container 14 to a tank for the washing
liquid positioned close to the ink tanks 104. Supplying of the washing liquid container
14 may be performed by means of gravity or by means of a pump which is designed to
be activated in the event where a drop in pressure inside the container 14 is detected.
[0066] With reference to Figures 6 and 7, the washing liquid container 14 is preferably
formed by a flexible bag made of polymer material. Advantageously, the flexible bag
is made of polypropylene.
[0067] Preferably, the bag has a rectangular shape.
[0068] Advantageously, when the closing device 20 is in its second position, the bag 14,
since it is made of flexible material, may be deflated in a uniform manner such that
the washing liquid flows freely towards the print head 100A, 100B, without the need
for activation of a sucking action by the piezoelectric actuator and therefore without
stressing and subjecting the print head 100A, 100B to wear during the cleaning process.
[0069] The container 14 is provided with at least one outlet 25 and at least one inlet 27.
When the container 14 is in use, the outlet 25 is connected to the first supply duct
16, while the inlet 27 is connected to a washing liquid tank. The container 14 may
be filled by means of the inlet 27. The inlet 27 is preferably provided with a connector
28.
[0070] Advantageously, the outlet 25 may also be provided with a connector 26 intended to
be connected directly or indirectly to the first end 16A of the first supply duct
16.
[0071] Preferably, the container 14 is provided with a plurality of outlets 25. The number
of said outlets 25 is equal to the number of ink tanks 104 of the print head 100A,
100B. In the case where the print head 100A, 100B uses the CMYK printing method, the
container 14 will therefore be provided with four separate outlets 25, each outlet
25 being connected to a different first supply duct 16.
[0072] Advantageously, as shown schematically in Figures 6 and 7, the container 14 may also
be provided with a plurality of inlets 27. Preferably, the container 14 is provided
with two separate inlets 27. In this way, the container 14 may be more easily topped
up or filled.
[0073] The first and second supply ducts 16, 18 are preferably made of flexible polymer
material. Preferably, the supply ducts 16, 18 are made of elastomer material, for
example nitrile butadiene rubber (NBR), styrene-butadiene rubber (SBR), hydrogenated
nitrile butadiene rubber (HNBR), fluoroelastomer, silicone, ethylene propylene diene
monomer (EPDM) rubber, polyurethane elastomer; in this way they may be easily compressed
and at the same time may rapidly recover their initial form once the compressive force
acting on them ceases.
[0074] The size of the throughflow sections of the supply ducts 16, 18 will be chosen depending
on the flowrate of ink or washing liquid which must be conveyed to the print head.
[0075] Advantageously, the cleaning device 10 comprises a plurality of first ducts 16 and
a plurality of second ducts 18.
[0076] Preferably, in the print heads of the conventional type 100A, the number of first
supply ducts 16 is equal to the number of second supply ducts 18, so as to ensure
efficient cleaning of the print head 100A.
[0077] Consequently, the number of first supply ducts 16 and second supply ducts 18 is equal
to the number of ink tanks 14 which supply the print head 100A. For the sake of convenience,
Figures 8 and 10 show schematically a single second supply duct 18 and a single first
supply duct 16.
[0078] The supply ducts 16, 18 are connected to the connection tube 105 by means of which
the ink flows from the tank 104 into the print head 100A.
[0079] In the ink recirculation print heads 100B the device 10 preferably comprises two
second supply ducts 118A, 118B for each tank 104: an outward duct 118A and a return
duct 118B.
[0080] The outward duct 118A is connected to the connection tube 105A by means of which
the ink flows from the tank 104 into the print head 100B and the return duct 118B
is connected to the connection tube 105B by means of which the ink returns from the
print head 100B to the tank 104.
[0081] For the sake of convenience, a single outward duct 118A is shown in Figures 13 and
15 and a single return duct 118B is shown in Figures 14 and 16. However, these ducts
118A, 118B are both present simultaneously in the case where the print head is of
the ink recirculation type.
[0082] In the ink recirculation print heads 100B the device 10 comprises preferably, for
each tank 104, in addition to a first supply duct 116A, a discharge duct 116B.
[0083] The first supply duct 116A is connected to the connection tube 105A and allows the
introduction of the washing liquid taken from the container 14 into the print head
100B.
[0084] The discharge duct 116B is connected to the connection tube 105B and allows the washing
liquid output from the print head 100B to be conveyed to a storage tank 114. In particular
the discharge duct 116B has a first end connected to the connection tube 105B and
a second end connected to an outlet duct 125 by means of which the washing liquid
is conveyed to the storage tank 114.
[0085] For the sake of convenience, a single first supply duct 116A is shown in Figures
13 and 15 and a single discharge duct 116B is shown in Figures 14 and 16. However,
these ducts are both present simultaneously in the case where the print head is of
the ink recirculation type.
[0086] As schematically shown in the attached figures, preferably the second end 16B of
a first supply duct 16; 116A or of a discharge duct 116B and the second end 18B of
a second supply duct 18; 118A, 118B are connected to a single connector 30 in turn
intended to be directly or indirectly connected to the print head 100A, 100B by means
of an outlet duct 105A, 105B.
[0087] Preferably, the connector 30 is a Y-shaped connector, with the two inlets respectively
connected to the second end 16B of the first supply duct 16; 116A and to the second
end 18B of the second supply duct 18; 118A, 118B and with the outlet connected to
the outlet duct 105A, 105B.
[0088] The connector 30 is preferably made of polymer material, for example polypropylene,
polyethylene or polytetrafluoroethylene.
[0089] The cleaning device 10 will be provided with a number of connectors 30 equal to the
number of first and second supply ducts 16, 18; 116A, 118A, 118B.
[0090] As shown in the attached figures, the closing element 20 is advantageously movable
along a guide rail 34.
[0091] Preferably, the guide rail 34 is arranged perpendicularly with respect to the first
abutment surface 22 and to the second abutment surface 24.
[0092] Advantageously, the closing element 20 and the guide rail 34 define a transmission
coupling of the worm screw/female thread type, wherein the closing element 20 corresponds
to the female thread and the guide rail 34 corresponds to the worm screw.
[0093] Consequently, a rotational movement of the worm screw 34, depending on the direction
of rotation of the worm screw 34, results in a movement of the closing element 20
towards the first abutment surface 22 or towards the second abutment surface 24 of
the housing 12.
[0094] With reference to the coupling of the worm screw 34 with the closing element 20 it
is known that the worm screw 24 is provided with an external thread intended to engage
with a corresponding internal thread of the closing element 20 mounted thereon.
[0095] Advantageously, the pitch and the inclination of the external thread of the worm
screw 34 and the pitch and the inclination of the internal thread of the closing element
20 may be selected so as to form an irreversible coupling, i.e. a coupling in which
the closing element 20 remains locked on the worm screw 34 when the worm screw 34
is stationary, i.e. is not rotated.
[0096] As shown in the attached figures, the closing element 20 has preferably a cylindrical
shape with its longitudinal axis arranged perpendicularly with respect to the guide
rail 34 and parallel to the direction along which the first abutment surface 22 and
the second abutment surface 24 extend.
[0097] Advantageously, the guide rail 34 is connected to a drive motor 36 which is preferably
arranged outside of the housing 12.
[0098] The drive motor 36 may be an electric motor.
[0099] Advantageously, in the case where the coupling between the closing element 20 and
the worm screw 34 is of the irreversible type, the closing element 20 may maintain
its first position or its second position, without the motor 26 being continuously
powered. The electric motor 36 may be operated by means of a control device of the
known type - not shown in the attached figures - which may cause reversal of the rotary
movement of the screw 34 so as to allow the movement of the closing element 20 in
either direction.
[0100] Preferably, the closing element 20 is coupled to a single guide rail 34 positioned
in a central portion of the closing element 20 (see Figures 9 and 11).
[0101] This solution is preferably adopted in the case where the print head 100 is supplied
with 4, 6 or 8 colours.
[0102] In the case where the print head 100 is supplied with a greater number of colours,
for example 16 colours, or the diameter of the supply ducts 16, 18 is greater, the
closing element 20 is preferably coupled to two guide rails 34 which are positioned
along the side portions of the closing element 20.
[0103] In this case, the two guide rails 34 will be operated by two separate drive motors
36 (see Figure 12).
[0104] Below the operation of the cleaning device 10, and in particular how it allows easy
cleaning of the print head 100A, 100B to which it is connected, is explained below.
[0105] Below reference will be made to the embodiment shown in Figures 8-11, it being assumed
that the cleaning device 10 is connected to a print head 100A of the conventional
type, which is provided with a plurality of nozzles 101 and which uses the CMYK printing
method and is therefore supplied with ink taken from four separate tanks 104. These
tanks, in accordance with that shown in Figures 1, 2, 4 and 5, are positioned outside
the print head 100A.
[0106] The comments made below are valid, however, also in the case where the print head
is connected to a greater number of ink tanks or in the case where the print head
100B is of the ink recirculation type.
[0107] As shown in Figures 8-11, the cleaning device 10 during use is intended to be arranged
between the print head 100A provided with a plurality of nozzles, and the ink tanks
104.
[0108] In accordance with that described above, the cleaning device is provided with four
first supply ducts 16 and with four second supply ducts 18.
[0109] In particular, the first ends 16A of each of the first supply ducts 16 are connected
to the washing liquid container 14 at each outlet 27 and the second ends 16B of each
of the second supply ducts are connected to a different connector 30.
[0110] Similarly, the first ends 18A of each of the second supply ducts 18 are connected
to a different ink tank 104 and the second ends 18B of each of the second supply ducts
18 are connected to a different connector 30.
[0111] During the normal use of the print head, the closing element 20 is located in its
first position (see Figures 8 and 9).
[0112] In this position, the closing element 20 transversely compresses each of the first
supply ducts 16 against the first abutment surface 22, sealingly closing off the respective
throughflow sections. The washing liquid contained in the bag 14 is therefore blocked
along the sections of the first supply ducts 16 closed by the closing element 20.
[0113] In this position, the print head 100A is supplied solely with the ink taken from
the various colour tanks via the second supply ducts 18.
[0114] When it is required to clean the nozzles, by starting the drive motor 36 the closing
element 20 may be moved along the worm screw 34, so as to pass from its first position
into its second position.
[0115] In this way, the closing element 20 may transversely compress each of the second
supply ducts 16 against the second abutment surface 22, sealingly closing the respective
throughflow sections. The ink contained in each of the four tanks 104 is therefore
blocked along the sections of the second supply ducts 18 closed by the closing element
20.
[0116] At the same time, the closing element 20 no longer compresses the first supply ducts
16 and therefore the washing liquid contained inside them may flow towards the print
head 100A.
[0117] In this position, the print head 100A is therefore supplied solely with the washing
liquid taken from the bag 14 via the first supply ducts.
[0118] By means of the connectors 30 and the outlet channels 32 the washing liquid may be
conveyed to all the nozzles of the print head, thereby performing cleaning thereof.
[0119] In the case where cleaning of the print head requires a large amount of washing liquid,
via the inlets 27 it is possible to top up the bag without disconnecting it from the
second supply ducts.
[0120] Once the cleaning operation has been completed, by starting the drive motor 36, the
closing element 20 may be brought back into its first position, so as to compress
and block the flow of the washing liquid towards the print head and at the same time
allow the latter to be supplied again with the ink taken from the tanks 104.
[0121] In the case of ink recirculation print heads 100B, as mentioned, the cleaning device
10 is provided with two second supply ducts 118A, 118B for each colour tank 104. The
cleaning device 10 also is provided with a first supply duct 116A and a discharge
duct 116B.
[0122] In the first position (see Figures 13 and 14), the closing element 20 transversely
compresses at least the first supply duct 116A. Advantageously, in the first position
the closing element 20 may transversely compress also the discharge duct 116B.
[0123] In the second position (see Figures 15 and 16), the closing element 20 transversely
compresses the outward duct 118A and the return duct 118B for the ink.
[0124] In this way, in a similar manner to that described above, in the first position of
the closing element, the ink via the outward duct 118A may flow inside the print head
100B (see Figure 13) and via the return duct 118B it may return from the print head
100B to the tank 104 (see Figure 14). The washing liquid is in fact blocked by the
closing element.
[0125] In the second position of the closing element, the outward ducts 118A and the return
ducts 118B will be blocked and the washing liquid taken from the container via the
first supply duct 116A may flow into the print head (see Figure 15).
[0126] The washing liquid output from the print head may be conveyed via the discharge duct
116B to the storage tank 114 so as to prevent the washing liquid from contaminating
the ink tank 104 (see Figure 16).
[0127] It is now clear how the predefined objects have been achieved.
[0128] The cleaning device according to the invention is in fact able to ensure easy and
efficient cleaning of the print head. In a few seconds, in fact, the printing inks
which are being used inside the print head may be replaced with a washing liquid without
the introduction of air and/or having to disconnect the existing connections. In fact,
it is sufficient to operate the closing element drive motor so as to move the closing
element from its first position into its second position.
[0129] Owing to the direct flushing of the print head with the washing liquid it is also
possible to reduce the machine downtime and also the environmental impact is limited
since there is no wastage of ink or other material which requires special attention
in order to be disposed of.
[0130] The cleaning device, moreover, is compact and has a limited weight and dimensions
and may also be used in combination with print heads which are already installed and
in use. It is sufficient to disconnect the tanks from the print head and connect the
outlets of the tanks to the second supply ducts of the cleaning device on the one
hand and, on the other hand, connect the outlet ducts of the device to the print head.
Furthermore, the cleaning device according to the invention, owing to the flexible
washing liquid container, does not subject the piezoelectric actuator of the print
head to a stressing force during the cleaning operations and this allows the working
life thereof to be increased.
[0131] Finally, the possibility of cleaning the print head without, in fact, disconnecting
it from the ink tanks and via the Y connectors ensures that no air is introduced inside
the supply circuit, even in the case of ink recirculation heads, thus ensuring a high
printing quality.
[0132] Obviously the description given above of embodiments applying the innovative principles
of the present invention is provided by way of example of these innovative principles
and must therefore not be regarded as limiting the scope of the rights claimed herein.
In particular, the characteristic features of the various solutions shown here may
be combined with each other according to specific needs and wishes, as may now be
easily imagined by the person skilled in the art.
[0133] Finally, the exact forms and proportions of the various parts may vary depending
on the specific practical requirements.
1. Cleaning device (10) for inkjet print heads (100A, 100B), comprising:
- a housing (12);
- a container (14) for a washing liquid;
- at least one first supply duct (16, 116A) having a first end (16A) designed to be
connected to the washing liquid container (14) and a second end (16B) designed to
be connected to the print head (100A, 100B);
- at least one second supply duct (18; 118A, 118B) having a first end (18A) designed
to be connected to a printing ink tank (104) and a second end (18B) designed to be
connected to the print head (100A, 100B);
wherein said at least one first supply duct (16, 116A) and said at least one second
supply duct (18; 118A, 118B) are made of an elastically compressible material and
wherein the cleaning device (10) comprises at least one closing element (20) movable
inside the housing (12) between a first position, in which the closing element (20)
transversely compresses said at least one first supply duct (16, 116A), sealingly
closing off a throughflow section of said at least one first supply duct (16, 116A),
and a second position, in which the closing element (20) transversely compresses said
at least one second supply duct (18; 118A, 118B), sealingly closing off a throughflow
section of said at least one second supply duct (18; 118A, 118B).
2. Cleaning device (10) according to Claim 1, characterized in that said housing (12) comprise a first abutment surface (22) and a second abutment surface
(24) facing each other, in said first position the closing element (20) compressing
said at least one first supply duct (16; 116A) against said first abutment surface
(22) and in said second position the closing element (20) compressing said at least
one second supply duct (18; 118A, 118B) against said second abutment surface (24).
3. Cleaning device (10) according to Claim 2, characterized in that the housing (12) is box-shaped, said first abutment surface (22) and said second
abutment surface (24) being two opposite walls of said box-shaped housing (12).
4. Cleaning device (10) according to any one of the preceding claims, characterized in that the closing element (20) is movable along a guide rail (34).
5. Cleaning device (10) according to Claim 4, characterized in that the guide rail (34) is arranged perpendicularly with respect to said first abutment
surface (22) and said second abutment surface (24).
6. Cleaning device (10) according to Claim 4, characterized in that the closing element (20) and the guide rail (34) define a transmission coupling of
the worm screw/female thread type in which the closing element (20) corresponds to
the female thread and the guide rail (34) corresponds to the worm screw.
7. Cleaning device (10) according to Claim 6, characterized in that a rotational movement of the worm screw (34), depending on the direction of rotation
of the worm screw (34), results in a movement of the closing element (20) towards
the first abutment surface (22) or towards the second abutment surface (24) of the
housing (12).
8. Cleaning device (10) according to Claim 2, characterized in that the closing element (20) is movable along a guide rail (34); the closing element
(20) having a cylindrical shape with its longitudinal axis arranged perpendicularly
with respect to the guide rail (34) and parallel to the direction along which the
first abutment surface (22) and the second abutment surface (24) extend.
9. Cleaning device (10) according to any one of the preceding claims, characterized in that the washing liquid container (14) is a flexible bag; said flexible bag being preferably
made of polymer material.
10. Cleaning device (10) according to any one of the preceding claims, characterized in that said washing liquid container (14) is provided with at least one outlet (25) and
with at least one inlet (27); said at least one outlet (25) being intended to be connected
to said at least one first supply duct (16; 116A) and said at least one inlet (27)
being intended to be connected to a tank for the washing liquid.
11. Cleaning device (10) according to any one of the preceding claims, characterized in that it comprises a plurality of first supply ducts (16) and a plurality of second supply
ducts (18); the number of the first supply ducts (16) being equal to the number of
second supply ducts (18).
12. Cleaning device (10) according to any one of the preceding claims, characterized in that the second end (16B) of said at least one first supply duct (16, 116A) and the second
end (18B) of said at least one second supply duct (18, 118A, 118B) are connected to
a single connector (30); said connector (30) being intended to be directly or indirectly
connected to the print head (100A, 100B) by means of an outlet duct (105A, 105B).
13. Cleaning device (10) according to any one of the preceding claims, characterized in that said at least one first supply duct (16, 116A) and said at least one second supply
duct (18, 118A, 118B) are made of a flexible polymer material.
14. Cleaning device (10) according to Claim 6, characterized in that the pitch and the inclination of the external thread of the worm screw (34) and the
pitch and the inclination of the internal thread of the closing element (20) are selected
so as to form an irreversible coupling, in which the closing element (20) remains
locked on the worm screw (34), when the worm screw (34) is stationary.
15. Cleaning device (10) according to any one of the preceding claims, characterized in that it comprises a discharge duct (116B), said discharge duct (116B) having a first end
intended to be connected to a connection tube (105B), by means of which the printing
ink returns from the print head (100B) to the tank (104), and a second end connected
to an outlet duct (125), by means of which the washing liquid is conveyed to a storage
tank (114).
16. Inkjet printer comprising:
- a print head (100A, 100B) provided with a plurality of nozzles (101);
- a plurality of ink tanks (104) arranged on the outside of the print head (100A,
100B) and connected to the print head (100A, 100B) by means of a supply system formed
by a plurality of flexible tubes (105; 105A, 105B);
characterized in that it comprises a cleaning device (10) according to any one of the preceding claims;
said cleaning device (10) being arranged between said print head (100A; 100B) and
said plurality of ink tanks (104).
17. Printer according to Claim 16, characterized in that said print head (100A, 100B) comprises a valve (107) removably fixed to said print
head (100A, 100B), said cleaning device (10) being arranged between said valve (107)
and said plurality of ink tanks (104).
18. Printer according to either one of Claims 16 or 17, characterized in that said print head (100A, 100B) is mounted on a carriage (102) movable forwards and
backwards along a guide (103) in a direction (T) perpendicular to the direction of
feeding (S) of the support on which printing is performed.
19. Printer according to either one of Claims 16 or 17, characterized in that it comprises a fixed printing unit (1000A) composed of a plurality of said print
heads (100A, 100B) positioned adjacent to each other.