(19)
(11) EP 4 454 995 A1

(12) EUROPEAN PATENT APPLICATION

(43) Date of publication:
30.10.2024 Bulletin 2024/44

(21) Application number: 24153180.5

(22) Date of filing: 22.01.2024
(51) International Patent Classification (IPC): 
B63H 21/17(2006.01)
B63H 20/14(2006.01)
B63H 20/00(2006.01)
(52) Cooperative Patent Classification (CPC):
B63H 21/17; B63H 20/14; B63H 2020/323; B63H 20/002
(84) Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC ME MK MT NL NO PL PT RO RS SE SI SK SM TR
Designated Extension States:
BA
Designated Validation States:
GE KH MA MD TN

(30) Priority: 26.04.2023 JP 2023072160

(71) Applicant: Yamaha Hatsudoki Kabushiki Kaisha
Iwata-shi, Shizuoka 438-8501 (JP)

(72) Inventor:
  • Ebuchi, Jun
    Iwata-shi, Shizuoka, 438-0026 (JP)

(74) Representative: Grünecker Patent- und Rechtsanwälte PartG mbB 
Leopoldstraße 4
80802 München
80802 München (DE)

   


(54) OUTBOARD MOTOR AND BOAT


(57) To effectively lift oil upward in the housing of the case, the outboard motor (100) includes: an electric motor (122) having an output shaft (123) arranged along an upper-lower direction; a gear mechanism (310) connected to the output shaft of the electric motor and having gears rotating around a rotation shaft along the upper-lower direction; and a housing chamber (R1) accommodating the gear mechanism and oil. The housing chamber of the case is provided with a peripheral wall (304) disposed around the gear and a slope (306a, 306b) disposed between the gear and the peripheral wall and inclined to become higher along the rotating direction of the gear.




Description


[0001] The present invention relates to an outboard motor and a boat that comprises an outboard motor.

[0002] A boat is provided with a hull and an outboard motor mounted to a rear portion of the hull. The outboard motor is a device that generates thrust to propel the boat. The outboard motor has a drive source, a propeller, and a transmission mechanism that has a propeller shaft and transmits the drive power of the drive source to the propeller.

[0003] There has been disclosed an outboard motor including an electric motor having an output shaft arranged along an upper-lower direction, a gear mechanism connected to the output shaft of the electric motor, and a case having a housing chamber accommodating the gear mechanism and oil. The gear mechanism has a gear that rotates around a rotation shaft along the upper-lower direction (hereinafter referred to as "a vertical shaft rotation gear") (see e.g. JP 2016-37256 A).

[0004] In the outboard motor of the above conventional technology, in which the vertical shaft rotation gear and oil are accommodated in the housing chamber of the case, the level of the oil in the housing chamber of the case is comparatively low, and there is a risk that the lubricating effect of the oil may not be sufficient for the rotation of the vertical shaft rotation gear.

[0005] These issues are not limited to gear mechanisms but are common to outboard motors in which a transmission mechanism transmitting power from a drive source (not limited to an electric motor but may be an engine, among others) and having a rotor rotating around a rotation shaft along an upper-lower direction and oil are accommodated in a housing chamber of a case.

[0006] It is the object of the present invention to provide an outboard motor and a boat that comprises an outboard motor wherein sufficient lubricating effect of oil can be ensured.

[0007] According to the present invention said object is solved by an outboard motor having the features of independent claim 1. Moreover, according to the present invention said object is solved by a boat according to claim 15. Preferred embodiments are laid down in the dependent claims.

[0008] The technology disclosed herein can be implemented in the following aspects.
  1. (1) An outboard motor according to an aspect of the present disclosure includes: an electric motor having an output shaft arranged along an upper-lower direction; a gear mechanism connected to the output shaft of the electric motor and having gears rotating around a rotation shaft along the upper-lower direction; and a housing chamber accommodating the gear mechanism and oil, wherein the housing chamber of the case is provided with a peripheral wall disposed around the gear and a slope disposed between the gear and the peripheral wall and inclined to become higher along the rotating direction of the gear. In this outboard motor, the peripheral wall is arranged around the vertical shaft rotation gear and the slope is arranged between the vertical shaft rotation gear and the peripheral wall. This slope is inclined to become higher along the rotating direction of the vertical shaft rotation gear. This causes the oil to flow toward one side of the rotating direction as the vertical shaft rotation gear rotates, and the momentum of the flow lifts some of the oil upward along the slope. This lifted oil is applied to the upper side of the vertical shaft rotation gear, which improves the lubricating effect of the oil, e.g., on the rotation of the vertical shaft rotation gear.
  2. (2) In the above outboard motor, the inner peripheral surface of the peripheral wall may be configured to be arc-shaped, extending along the rotating direction of the gear when viewed in the upper-lower direction. According to this outboard motor, compared to a configuration in which the inner peripheral surface of the peripheral wall extends in a direction different from the rotating direction of the vertical shaft rotation gear, the momentum of the oil flow with the rotation of the vertical shaft rotation gear is higher so that the oil can be effectively lifted upward.
  3. (3) In the above outboard motor, the slope may be configured to be positioned at a distance from the gear in the radial direction of the gear. This outboard motor can lift the oil upward without affecting the rotation of the vertical shaft rotation gear, compared to a configuration in which the slope is adjacent to the vertical shaft rotation gear.
  4. (4) In the above outboard motor, the slope may be configured to extend along the inner peripheral surface of the peripheral wall while contacting the inner peripheral surface of the peripheral wall. This outboard motor can lift the oil upward more effectively, compared to a configuration in which the slope is slightly separated from the peripheral wall or the slope does not extend along the inner peripheral surface of the peripheral wall.
  5. (5) In the above outboard motor, the slope may be configured to have an inclination angle of 45 degrees or less with respect to the horizontal direction. This outboard motor can effectively lift the oil upward by utilizing the momentum of the oil flow, compared to a configuration in which the slope inclination angle with respect to the horizontal direction is greater than 45 degrees.
  6. (6) In the above outboard motor, the lower end of the slope may be configured to face the floor surface of the housing chamber. According to this outboard motor, oil flows smoothly into the slope so that the oil can be lifted upward more effectively, compared to a configuration in which a step exists between the lower end of the slope and the floor surface of the housing chamber.
  7. (7) In the above outboard motor, the gear mechanism may be configured to have another gear meshing with the gear, and the slope may be formed on the opposite side of the gear to the other gear. This outboard motor can lift the oil above the gear more securely, compared to a configuration in which the upper end of the slope is located below the upper surface of the gear.
  8. (8) In the above outboard motor, the housing chamber of the case may be configure to further include a reverse direction slope disposed between the gear and the peripheral wall and inclined to become higher along the rotating direction of the gear that is opposite to the slope. This outboard motor can lift the oil upward regardless of whether the vertical shaft rotation gear is rotating in the forward or reverse direction.
  9. (9) In the above outboard motor, the slope and the reverse direction slope may be configured to be located at different positions on a virtual circle centered on the gear. This outboard motor can suppress an increase in the size of the housing chamber, compared to a configuration in which the slope and the reverse direction slope are arranged to be aligned in the radial direction of the vertical shaft rotation gear.
  10. (10) In the above outboard motor, the highest end of the slope and the highest end of the reverse direction slope may be configured to be flush with each other. This outboard motor can suppress a reduction in the momentum of the oil flow due to the presence of the slope and the reverse direction slope, compared to a configuration in which the slope and the reverse direction slope are arranged in the rotating direction at a distance from each other, for example.
  11. (11) The above outboard motor may be configured to further include a bearing supporting the upper end of the gear shaft of the gear and a guiding mechanism that guides the oil lifted by the slope to the bearing. This outboard motor can effectively supply the oil to the bearing supporting the upper end of the gear shaft of the gear.
  12. (12) In the above outboard motor, the gear mechanism may be configured as a reduction gear mechanism connected to the output shaft of the electric motor and having an input gear meshing with the gear. This outboard motor can lift the oil above the gear in the reduction gear.
  13. (13) The above outboard motor may be configured to further include a bearing supporting the upper end of the gear shaft of the gear and a guiding mechanism guiding the oil lifted by the slope to the bearing, wherein the position at which the gear meshes with the input gear is located on the circumference side outer than the bearing when viewed in the upper-lower direction. This outboard motor can effectively supply the oil to the bearing supporting the upper end of the gear shaft of the gear.
  14. (14) An outboard motor according to another aspect of the present disclosure includes: a drive source; a transmission mechanism transmitting power from the drive source and having a rotor rotating around a rotation shaft along an upper-lower direction; and a case having a housing chamber accommodating the transmission mechanism and oil, wherein the housing chamber of the case is provided with a peripheral wall disposed around the rotor and a slope disposed between the rotor and the peripheral wall and inclined to become higher along the rotating direction of the rotor. This outboard motor can effectively lift the oil upward.


[0009] The technology disclosed herein can be implemented in various aspects, including, e.g., an outboard motor, a boat provided with an outboard motor and a hull, among other forms.

[0010] The outboard motor disclosed herein can effectively lift the oil upward in the housing chamber of the case.

BRIEF DESCRIPTION OF THE DRAWINGS



[0011] 

FIG. 1 is a perspective view schematically illustrating a configuration of a boat 10 in an embodiment.

FIG. 2 is a side view schematically illustrating a configuration of an outboard motor 100 in the embodiment.

FIG. 3 is an explanatory view schematically illustrating an internal configuration of a motor assembly 120 and a gearbox assembly 300.

FIG. 4 is a perspective view schematically illustrating a configuration around slopes 306a, 306b and a peripheral wall 304 of a gear case 302.

FIG. 5 is an explanatory view schematically illustrating a configuration of the slopes 306a, 306b, as seen from the output gear 330 side.


DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS


A. EMBODIMENT:


A-1. CONFIGURATION OF BOAT 10:



[0012] FIG. 1 is a perspective view schematically illustrating a configuration of a boat 10 of a preferred embodiment. FIG. 1 and other drawings described below show arrows representing each direction with respect to the position of the boat 10. More specifically, each drawing shows arrows representing the front direction (FRONT), rear direction (REAR), left direction (LEFT), right direction (RIGHT), upper direction (UPPER), and lower direction (LOWER), respectively. The front-rear direction, left-right direction, and upper-lower (vertical) direction (first direction) are orthogonal to each other.

[0013] The boat 10 includes a hull 200 and an outboard motor 100. In this embodiment, the boat 10 has only one outboard motor 100, but the boat 10 may have multiple outboard motors 100.

CONFIGURATION OF HULL 200



[0014] The hull 200 is a part of the boat 10 for occupants to ride. The hull 200 includes a hull main body 202 including a living space 204, a pilot seat 240 installed in the living space 204, and an operating device 250 installed near the pilot seat 240. The operating device 250 is a device for steering the boat and includes, e.g., a steering wheel 252, a shift/throttle lever 254, a joystick 255, a monitor 256, and an input device 258. The hull 200 includes a partition wall 220 to partition the rear end of the living space 204 and a transom 210 positioned at the rear end of the hull 200. In the front-rear direction, a space 206 is provided between the transom 210 and the partition wall 220.

CONFIGURATION OF OUTBOARD MOTOR 100



[0015] FIG. 2 is a side view schematically illustrating a configuration of an outboard motor 100 in this embodiment. The outboard motor 100 in the reference attitude will be described below unless otherwise specified. The reference attitude is an attitude in which the rotation axis Ac of the output shaft 123 of the electric motor 122, which will be described later, extends in the (first) upper-lower direction and the rotation axis Ap of the propeller shaft 137, which will be described later, extends in the front-rear direction. The front-rear direction, the left-right direction, and the upper-lower direction are respectively defined based on the outboard motor 100 in the reference attitude.

[0016] The outboard motor 100 is a device that generates thrust to propel the boat 10. The outboard motor 100 is attached to the transom 210 at a rear portion of the hull 200. The outboard motor 100 includes an outboard motor main body 110 and a suspension device 150.

CONFIGURATION OF OUTBOARD MOTOR MAIN BODY 110



[0017] The outboard motor main body 110 includes a motor assembly 120, a transmission mechanism 130, a propeller 112, a cowl 114, a casing 116, a water pump 140, and a pump shaft 134.

[0018] The cowl 114 is a housing located on top of the outboard motor main body 110. The cowl 114 includes an upper cowl 114a constituting the upper part of the cowl 114 and a lower cowl 114b constituting the lower part of the cowl 114. The upper cowl 114a is detachably attached to the lower cowl 114b.

[0019] The casing 116 is a housing located below the cowl 114 and provided in the lower part of the outboard motor main body 110. The casing 116 includes a lower case 116b and an upper case 116a. The lower case 116b accommodates at least a portion of the drive shaft 133 and the propeller shaft 137 described below. The lower case 116b is connected to the upper case 116a so as to be pivotable around the drive shaft 133. The upper case 116a is located above the lower case 116b and accommodates a gearbox assembly 300 described below.

[0020] A motor assembly 120 is accommodated within the cowl 114. The motor assembly 120 has an electric motor 122. The electric motor 122 is an example of the drive source in the claims. The electric motor 122 has an output shaft 123 that outputs the drive power generated by the electric motor 122.

[0021] The transmission mechanism 130 is a mechanism that transmits the driving force of the electric motor 122 to the propeller 112. At least a portion of the transmission mechanism 130 is accommodated in the casing 116. The transmission mechanism 130 has a gearbox assembly 300, a drive shaft 133, and a propeller shaft 137.

[0022] The propeller shaft 137 is a rod-shaped member and is positioned in a forward and backward extending orientation relatively below the outboard motor main body 110. The propeller shaft 137 rotates with the propeller 112. The front end of the propeller shaft 137 is accommodated in the lower case 116b, and the rear end of the propeller shaft 137 protrudes rearward from the lower case 116b. The front end of the propeller shaft 137 has a gear 138.

[0023] The gearbox assembly 300 is connected to the output shaft 123 of the electric motor 122 and the drive shaft 133. The gearbox assembly 300 reduces the driving force of the electric motor 122 and transmits the reduced driving force to the propeller shaft 137. This allows the electric motor 122 to rotate at a desired torque. The configuration of the gearbox assembly 300 will be described in detail later.

[0024] The propeller 112 is a rotor with multiple blades and is attached to the rear end of the propeller shaft 137. The propeller 112 rotates along with the rotation of the propeller shaft 137 around the rotation axis Ap. The propeller 112 generates thrust by rotating. As mentioned above, since the lower case 116b is pivotable, the propeller 112 pivots about the drive shaft 133 along with the lower case 116b. Therefore, the boat 10 is steered by pivoting the lower case 116b.

[0025] The water pump 140 pumps water from outside the outboard motor 100, e.g., to cool the electric motor 122. The pump shaft 134 extends in an upper-lower direction. The pump shaft 134 is driven by the drive power of the electric motor 122 and transmits power to the water pump 140. The water pump 140 is driven by the driving force of the electric motor 122 transmitted by the pump shaft 134.

CONFIGURATION OF SUSPENSION DEVICE 150



[0026] The suspension device 150 is a device to suspend the outboard motor main body 110 to the hull 200. The suspension device 150 includes a pair of left and right clamp brackets 152, a tilt shaft 160, and a swivel bracket 156.

[0027] The pair of left and right clamp brackets 152 are disposed behind the hull 200 in a state separated from each other in the left-right direction and are fixed to the transom 210 of the hull 200 by using, e.g., bolts. Each clamp bracket 152 has a cylindrical supporting portion 152a provided with a through-hole extending in the left-right direction.

[0028] The tilt shaft 160 is a rod-shaped member and is rotatably supported within the through-hole in the supporting portion 152a of the clamp bracket 152. The tilt axis At, which is the centerline of the tilt shaft 160, constitutes the horizontal (left-right) axis in the tilting operation of the outboard motor 100.

[0029] The swivel bracket 156 is positioned so as to be sandwiched between the pair of clamp brackets 152 and is supported by the supporting portion 152a of the clamp brackets 152 via the tilt shaft 160 so as to be rotatable around the tilt axis At. The swivel bracket 156 is driven to rotate about the tilt axis At with respect to the clamp bracket 152 by a tilt device (not shown) that includes an actuator, such as a hydraulic cylinder, for example.

[0030] When the swivel bracket 156 rotates about the tilt axis At with respect to the clamp bracket 152, the outboard motor main body 110 supported by the swivel bracket 156 also rotates about the tilt axis At. This achieves the tilting operation of rotating the outboard motor main body 110 in the upper-lower direction with respect to the hull 200. By this tilting operation, the outboard motor 100 can change the angle of the outboard motor main body 110 around the tilt axis At in the range from the tilt-down state in which the propeller 112 is located under the water (the state in which the outboard motor 100 is in the reference attitude) to the tilt-up state in which the propeller 112 is located above the water surface. Trimming operation for adjusting the attitude of the boat 10 during travel can also be performed by adjusting the angle around the tilt axis At of the outboard motor main body 110.

A-2. DETAILED CONFIGURATION OF MOTOR ASSEMBLY 120 AND GEARBOX ASSEMBLY 300:



[0031] FIG. 3 is an explanatory view schematically illustrating an internal configuration of a motor assembly 120 and a gearbox assembly 300. As shown in FIG. 3, the motor assembly 120 and the gearbox assembly 300 are separated from each other and are each accommodated in an individual case.

[0032] The motor assembly 120 includes the electric motor 122 as described above and a motor case 121 that supports the electric motor 122. The electric motor 122 is placed vertically in the motor case 121. Vertical placement means that the output shaft 123 (rotation axis Ac) of the electric motor 122 is arranged in an attitude in which it extends in the upper-lower direction. The upper and lower ends of the output shaft 123 are rotatably supported by a motor bearing 125 fixed to the motor case 121, respectively.

[0033] The gearbox assembly 300 has a primary reduction gear mechanism 310 and a gear case 302. The gear case 302 is an example of the case in the claims, and the primary reduction gear mechanism 310 is an example of the gear mechanism in the claims.

[0034] The gear case 302 has a housing chamber R1 that accommodates the primary reduction gear mechanism 310 and oil S. The gear case 302 has an upper gear case 302a and a lower gear case 302b combined in the upper-lower direction to form the housing chamber R1. The housing chamber R1 includes an input side region R11 and an output side region R12. The input side region R11 is the region of the housing chamber R1 that is located directly below the electric motor 122. The output side region R12 is a region of the housing chamber R1 that is located forward of the input side region R11. The gear case 302 is provided with an input through-hole H1 opening upward from the input side region R11, a through-hole H2 opening downward from the input side region R11, and an output through-hole H3 opening downward from the output side region R12.

[0035] The primary reduction gear mechanism 310 includes an input gear (second gear) 320, an upper input bearing 326, a lower input bearing 350, an output gear (first gear) 330, an upper output bearing 336, and a lower output bearing 337. The input gear 320, the upper input bearing 326, and the lower input bearing 350 are accommodated in the input side region R11 of the gear case 302. The output gear 330, the upper output bearing 336, and the lower output bearing 337 are accommodated in the output side region R12 of the gear case 302.

[0036] The input gear 320 has an input gear shaft 324 along the upper-lower direction, and the upper end of the input gear shaft 324 is connected to the output shaft 123 of the electric motor 122. In this embodiment, the input gear 320 is a helical gear. Specifically, the input gear 320 includes an input gear shaft 324 and an input gear body 322 fixed to the input gear shaft 324. The input gear body 322 and the input gear shaft 324 may be separated from each other or may be integrally formed. The input gear shaft 324 is arranged in an attitude in which it extends along the upper-lower direction. An insertion hole 325 is formed in the upper end of the input gear shaft 324. The output shaft 123 of the electric motor 122 protrudes into the input side region R11 through the above-mentioned input through-hole H1 of the gear case 302 and is inserted into and fixed to the insertion hole 325 of the input gear shaft 324. Thus, the input gear 320 rotates integrally with the output shaft 123 around the rotation axis Ac.

[0037] The upper input bearing 326 is located on the upper side of the input gear body 322, is fixed to the gear case 302 (upper gear case 302a), and rotatably supports the upper end of the input gear shaft 324. The lower input bearing 350 is located on the lower side of the input gear body 322, is fixed to the gear case 302 (lower gear case 302b), and rotatably supports the lower end of the input gear shaft 324. The through-hole H2 of the gear case 302 is sealed by a cap 303.

[0038] The output gear 330 has an output gear shaft 334 along the upper-lower direction and meshes with the input gear 320. In this embodiment, the output gear 330 is a helical gear. Specifically, the output gear 330 has an output gear shaft 334 and an output gear body 332 fixed to the output gear shaft 334. The output gear body 332 and the output gear shaft 334 may be separated from each other or may be integrally formed. The output gear shaft 334 is arranged in an attitude in which it extends along the upper-lower direction. An insertion hole 345 is formed in the lower end of the output gear shaft 334. The drive shaft 133 protrudes into the output side region R12 through the above-mentioned output through-hole H3 of the gear case 302 and is inserted into and fixed to the insertion hole 345 of the output gear shaft 334. Thus, the output gear 330 rotates integrally with the drive shaft 133.

[0039] The upper output bearing 336 is located on the upper side of the output gear body 332, is fixed to the gear case 302 (upper gear case 302a), and rotatably supports the upper end of the output gear shaft 334. The lower output bearing 337 is located on the lower side of the output gear body 332, is fixed to the gear case 302 (lower gear case 302b), and rotatably supports the lower end of the output gear shaft 334.

[0040] With the above configuration, the input gear 320 rotates by receiving driving force from the output shaft 123 of the electric motor 122. The output gear 330 rotates in conjunction with the input gear 320, and the drive shaft 133 rotates as the output gear 330 rotates. Here, in this embodiment, the number of teeth of the input gear 320 is greater than that of the output gear 330. Therefore, the drive shaft 133 rotates at a reduced speed relative to the rotational speed of the output shaft 123 by the ratio of the number of teeth of the input gear 320 to the number of teeth of the output gear 330 (reduction ratio). Thus, the primary reduction gear mechanism 310 transmits the driving force of the electric motor 122 to the drive shaft 133 while reducing the rotational speed of the electric motor 122.

A-3. LIFTING MECHANISM FOR OIL S:



[0041] As described above, the primary reduction gear mechanism 310 accommodated in the housing chamber R1 has gears (the input gear 320 and the output gear 330, hereinafter collectively referred to as "vertical shaft rotation gears") that rotate around a rotation shaft along the upper-lower direction. In a configuration in which a gear mechanism with such a vertical shaft rotation gear is accommodated in the housing chamber R1 together with the oil S, there is a risk that the lubricating effect of the oil may not be sufficient for the rotation of the vertical shaft rotation gear.

[0042] For example, in the configuration shown in FIG. 3, the lower input bearing 350 and the lower output bearing 337 are both located below the level of the oil S in the housing chamber R1 so that a sufficient lubricating effect of the oil S can be obtained. [

[0043] The upper input bearing 326 and the upper output bearing 336 are both located at a position higher than the level of the oil S in the housing chamber R1. Here, the upper input bearing 326 can obtain a sufficient lubricating effect of the oil S when the input gear 320 and output gear 330 rotate. In other words, the upper input bearing 326 is located directly above the tooth meshing position of the input gear 320 and the output gear 330. When the input gear 320 and output gear 330 rotate, the oil S that leaks out from the tooth meshing position of both gears is also supplied to the upper input bearing 326. Therefore, the upper input bearing 326 can also benefit from the lubrication effect of the oil S.

[0044] On the other hand, the upper output bearing 336 is not located directly above the tooth meshing position of the input gear 320 and output gear 330. In other words, the tooth meshing position of the input gear 320 and the output gear 330 is located in a position outer than the upper output bearing 336. Therefore, even if the input gear 320 and output gear 330 rotate, sufficient oil S may not be supplied to the upper output bearing 336. Therefore, in this embodiment, the outboard motor 100 is provided with a lifting mechanism for lifting the oil S. The upper output bearing 336 is an example of the bearing in the claims.

[0045] The lifting mechanism for lifting the oil S is a mechanism that lifts the oil S in the housing chamber R1 upward by using the rotational force of the vertical shaft rotation gear (output gear 330). Specifically, the lifting mechanism for lifting the oil S has slopes 306a (first slope) and 306b (reverse direction slope) (in FIG. 3, only the slope 306a is shown) formed in the gear case 302 (lower gear case 302b) and a peripheral wall 304 of the gear case 302.

[0046] FIG. 4 is a perspective view schematically illustrating a configuration around slopes 306a, 306b and a peripheral wall 304 of the gear case 302. FIG. 4 shows the lower gear case 302b after the upper gear case 302a has been removed, exposing the input gear 320 and the output gear 330 accommodated in the housing chamber R1. As shown in FIG. 4, the peripheral wall 304 is formed to surround the output gear 330 (output gear body 332). The inner peripheral surface 305 of the peripheral wall 304 is arcuate when viewed in the upper-lower direction and extends along the rotating direction of the output gear 330. The distance between a portion of the inner peripheral surface 305 of the peripheral wall 304 and the output gear body 332 is substantially uniform.

[0047] The slopes 306a, 306b are disposed between the output gear 330 (output gear body 332) and the peripheral wall 304 and are inclined to become higher along the rotating direction of the output gear 330. Specifically, the slope 306a is inclined to become higher along one of the rotating directions of the output gear 330 (in the direction of the white arrow in FIG. 4) (in other words, inclined to become continuously higher toward one of the rotating directions). The slope 306b is inclined to become higher along the other rotating direction of the output gear 330 (in the direction opposite to the white arrow in FIG. 4). This allows the oil S to be lifted upward regardless of whether the output gear 330 is rotating in the forward or reverse direction.

[0048] The slopes 306a, 306b are positioned in the radial direction of the output gear 330 at a distance from the output gear 330. Therefore, compared to a configuration in which the slopes 306a, 306b are adjacent to the output gear 330, the oil S can be lifted upward without affecting the rotation of the output gear 330. In addition, the slopes 306a, 306b extend along the inner peripheral surface 305 while contacting the inner peripheral surface 305 of the peripheral wall 304. Therefore, compared to a configuration in which the slopes 306a, 306b are slightly separated from the peripheral wall 304 or the slopes 306a, 306b do not extend along the inner peripheral surface 305 of the peripheral wall 304, the oil S can be lifted upward more effectively.

[0049] The inclination angle θ (see FIG. 5 below) of the slopes 306a, 306b relative to the horizontal direction may be, e.g., 80 degrees or less, 70 degrees or less, 60 degrees or less, 45 degrees or less, 40 degrees or less, 30 degrees or less, or 20 degrees or less. It should be noted that a configuration in which the slope angle θ is 45 degrees or less can effectively lift the oil S upward by taking advantage of the momentum of the oil S flow, compared to a configuration in which the slope angle is greater than 45 degrees.

[0050] The lower ends N of the slopes 306a and 306b face the floor surface 308 of the housing chamber R1 (see also FIG. 5 below). Therefore, compared to a configuration in which a step exists between the lower end N of the slopes 306a, 306b and the floor surface 308 of the housing chamber R1, the oil S can flow smoothly into the slopes 306a, 306b so that the oil can S be lifted upward more effectively. The slopes 306a, 306b are formed on the side of the output gear 330 opposite to the input gear 320. This allows the oil S to be effectively lifted upward by the momentum of the rotation of the output gear 330 while suppressing the effect of the momentum of the rotation of the input gear 320, which rotates in the opposite direction to the output gear 330.

[0051] The two slopes 306a, 306b are located at different positions from each other on a virtual circle centered on the output gear 330. This can suppress an increase in the size of the housing chamber R1, compared to a configuration in which the two slopes 306a, 306b are arranged to be aligned in the radial direction of the output gear 330. The highest end of the slope 306a and the highest end of the slope 306b are at the same height and are flush with each other. Therefore, it is possible to suppress a reduction in the momentum of the flow of the oil S to the other slope 306b due to the presence of the one slope 306a, compared to a configuration in which the two slopes 306a, 306b are arranged in the rotating direction separated from each other, for example.

[0052] When the output gear 330 rotates in one rotating direction (in the direction of the white arrow in FIG. 4), the rotation of the output gear 330 generates a flow Lb of the oil S (see FIGS. 4 and 5) toward one side of the rotating direction, and the momentum of the flow Lb lifts some of the oil S upward along the slope 306b.

[0053] When the output gear 330 rotates in the other rotating direction (opposite to the direction of the white arrow in FIG. 4), the rotation of the output gear 330 generates a flow La of the oil S (see FIG. 5) toward the other side of the rotating direction, and the momentum of the flow La lifts some of the oil S upward along the slope 306a.

[0054] The outboard motor 100 further includes a guiding mechanism 340. The guiding mechanism 340 is a mechanism that guides the oil S lifted upward by the lifting mechanism (slopes 306a, 306b) described above to the upper output bearing 336. Specifically, the guiding mechanism 340 includes two first introduction tubes 342a, 342b and two second introduction tubes 344. FIG. 5 is an explanatory view schematically illustrating a configuration of the slopes 306a, 306b, as seen from the output gear 330 side (rear side).

[0055] As shown in FIG. 5, one first introduction tube 342a is positioned above the slope 306a and arranged in an attitude in which it extends in the upper-lower direction. The one first introduction tube 342a has a lower opening 341a that opens toward the upper side of the slope 306a. The other first introduction tube 342b is positioned above the slope 306b and is arranged in an attitude in which it extends in the upper-lower direction. The other first introduction tube 342b has a lower opening 341b that opens toward the upper side of the slope 306b.

[0056] In one first introduction tube 342a, the end face 343a at which the lower opening 341a is formed is inclined downward along the rotating direction of the output gear 330 (toward the left side of the paper of FIG. 5) that lifts up the oil S by the slope 306a (inclined to become lower along the rotating direction). Therefore, the oil S lifted by the slope 306a is easily introduced into the lower opening 341a of the one first introduction tube 342a. Similarly, in the other first introduction tube 342b, the end face 343b at which the lower opening 341b is formed is inclined downward along the rotating direction of the output gear 330 that lifts up the oil S by the slope 306b (toward the right side of the paper of FIG. 5). Therefore, the oil S lifted by the slope 306b is easily introduced into the lower opening 341b of the other first introduction tube 342b.

[0057] One end of each second introduction tube 344 is communicatively connected to the upper end of each of the first introduction tubes 342a, 342b, and the other end of each second introduction tube 344 is communicatively connected to the space R2 formed above the upper output bearing 336. Each second introduction tube 344 is inclined such that one end of the second introduction tube 344 is lower than the other end. Therefore, the oil S introduced into the second introduction tube 344 from each of the first introduction tubes 342a, 342b flows into the space R2 by its own weight. This guiding mechanism 340 can effectively supply the oil S to the upper output bearing 336 that supports the upper end of the output gear shaft 334 of the output gear 330.

[0058] It should be noted that, in this specification, axes, members, and the like extending in the front-rear direction need not necessarily be parallel to the front-rear direction. Axes and members extending in the front-rear direction include axes and members that are inclined in the range of ±45° to the front-rear direction. Similarly, axes and members extending in the upper-lower direction include axes and members inclined within a range of ±45° to the upper-lower direction, and axes and members extending in the left-right direction include axes and members inclined within a range of ±45° to the left-right direction.

B. MODIFICATIONS:



[0059] The configuration of the boat 10 and outboard motor 100 of the preferred embodiment is only an example and is variously deformable. For example, in the above embodiment, the drive shaft 133 is positioned in front of the output shaft 123, but the drive shaft 133 may be positioned behind the output shaft 123. In the above embodiment, an electric motor 122 with the output shaft 123 disposed along the upper-lower direction is shown as the drive source, but the drive source may be an electric motor with the output shaft 123 disposed along a direction other than the upper-lower direction (e.g., horizontal direction) or an engine such as internal combustion engine.

[0060] In the above embodiment, a primary reduction gear mechanism 310 is illustrated as the transmission mechanism, but the transmission mechanism is not limited to this but may be a multiple reduction gear, another gear mechanism (such as a speed change mechanism), a winding transmission mechanism (such as a belt mechanism or chain mechanism) with a rotor (such as a pulley or sprocket) rotating around a rotation shaft along an upper-lower direction, or a transmission shaft such as a drive shaft. The gear mechanism or the transmission mechanism need only have at least one gear or rotor that rotates around a rotation shaft along the upper-lower direction. The input gear 320 and output gear 330 are not limited to the helical gears but may be sprue gears or bevel gears.

[0061] In the above embodiment, the lifting mechanism for lifting the oil S is configured to have two slopes 306a, 306b, but it may have only one or more than three slopes. Furthermore, in the above embodiment, the lifting mechanism for lifting the oil S may have:
  1. (a) a configuration in which the slopes 306a, 306b are arranged adjacent to the output gear 330;
  2. (b) a configuration in which the slopes 306a, 306b are arranged spaced apart from the peripheral wall 304;
  3. (c) a configuration in which the slopes 306a, 306b extend in a direction different from the direction along the inner peripheral surface 305 of the peripheral wall 304;
  4. (d) a configuration in which a step exists between the lower ends of the slopes 306a, 306b and the floor surface 308 of the housing chamber R1;
  5. (e) a configuration in which the two slopes 306a, 306b are arranged to be aligned in the radial direction of the output gear 330; and/or
  6. (f) a configuration in which the two slopes 306a, 306b are arranged to be spaced apart in the rotating direction.


[0062] The above embodiment may be configured such that the guiding mechanism 340 is not provided and the oil S lifted by the slopes 306a, 306b is directly supplied to the output gear 330 and the upper output bearing 336. In the above embodiment, the guiding mechanism 340 is configured to have two first introduction tubes and two second introduction tubes, but at least one of the first and second introduction tubes may be only one or three or more.

[0063] In the casing 116 of the above embodiment, the lower case 116b is connected to the upper case 116a so that the lower case 116b is rotatable, but the lower case 116b does not necessarily have to be rotatable. The casing 116 need not have the upper case 116a and the lower case 116b but may be composed of a single member.

[0064] In the above embodiment, the outboard motor 100 is provided with the water pump 140 as a driven device, but it may not be provided with the water pump 140 or may be provided with another driven device instead of the water pump 140.


Claims

1. An outboard motor (100), comprising:

a drive source (122);

a transmission mechanism (130) transmitting power from the drive source (122) and

having a rotor rotating around a rotation shaft along a first direction; and

a case (302) having a housing chamber (R1) accommodating the transmission mechanism and oil (S), wherein

the housing chamber (R1) of the case (302) is provided with

a peripheral wall (304) disposed around the rotor and

at least one slope (306a, 306b) disposed between the rotor and the peripheral wall (304) and inclined to become higher along the rotating direction of the rotor.


 
2. The outboard motor (100) according to claim 1, wherein

The drive source comprises an electric motor (122) having an output shaft (123) arranged along the first direction;

the transmission mechanism (130) comprises a gear mechanism (310) connected to the output shaft (123) of the electric motor (122) and having gears rotating around a rotation shaft along the first direction; and

the housing chamber (R1) accommodating the gear mechanism (310) and oil (S), wherein the peripheral wall (304) of the housing chamber (R1) of the case (302) is disposed around a first gear (330) of the gear mechanism (310) and

the slope (306a) is disposed between the first gear (330) and the peripheral wall (304) and inclined to become higher along the rotating direction of the first gear (330).


 
3. The outboard motor (100) according to claim 2, wherein an inner peripheral surface (305) of the peripheral wall (304) is arc-shaped, extending along the rotating direction of the first gear (330) when viewed in the first direction.
 
4. The outboard motor (100) according to claim 3, wherein the slope (306a, 306b) extends along the inner peripheral surface (305) of the peripheral wall (304) while contacting the inner peripheral surface (305) of the peripheral wall (304).
 
5. The outboard motor (100) according to any one of claims 2 to 4, wherein the slope (306a, 306b) is positioned at a distance from the first gear (330) in a radial direction of the first gear (330).
 
6. The outboard motor (100) according to any one of claims 2 to 5, wherein the slope (306a, 306b) has an inclination angle of 45 degrees or less with respect to a plane that is perpendicular to the first direction.
 
7. The outboard motor (100) according to any one of claims 2 to 6, wherein one end of the slope (306a, 306b) faces a floor surface (308) of the housing chamber (R1).
 
8. The outboard motor (100) according to any one of claims 2 to 7, wherein the gear mechanism (310) has second gear (320) meshing with the first gear (330), and
the slope (306a, 306b) is formed on a side of the first gear (330) opposite to the other gear (320) with regard to a radial direction of the first gear (330).
 
9. The outboard motor (100) according to claim 8, wherein the gear mechanism is a reduction gear mechanism (310) connected to the output shaft (123) of the electric motor (122) and having an input gear (320) as the second gear meshing with the first gear (330).
 
10. The outboard motor (100) according to any one of claims 2 to 9, wherein the at least one slope (306a, 306b) comprises a first slope (306a) and a reverse direction slope (306b) disposed between the first gear (330) and the peripheral wall (304) and inclined to become higher along a reverse rotating direction of the first gear (330) that is opposite to the rotating direction of the first gear (330).
 
11. The outboard motor (100) according to claim 10, wherein the first slope (306a) and the reverse direction slope (306b) are located at different positions on a virtual circle centered on the first gear (330).
 
12. The outboard motor (100) according to claim 11, wherein the highest end of the first slope (306a) and the highest end of the reverse direction slope (306b) are flush with each other.
 
13. The outboard motor (100) according to any one of claims 2 to 12, further comprising:

a bearing (336) supporting one end of a gear shaft (334) of the first gear (330); and

a guiding mechanism (340) that is configured to guide the oil (S) lifted by the slope (306a, 306b) to the bearing (336).


 
14. The outboard motor (100) according to claim 9 and 13, wherein
the position at which the first gear (330) meshes with the input gear (320) is located on an outer circumference side outer than the bearing (336) when viewed in the first direction.
 
15. A boat (10), comprising:

a hull (200); and

the outboard motor (100) according to any one of claims 1 to 14, mounted to a rear portion of the hull (200) so that the first direction is an upper-lower direction.


 




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Cited references

REFERENCES CITED IN THE DESCRIPTION



This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description