FIELD OF THE INVENTION
[0001] This invention relates generally to the field of vaporizing devices, and more particularly,
to combinable and orientable (e.g., reversible) vaporizing devices.
BACKGROUND
[0002] Various vaporizing devices, including electronic cigarettes (E-Cigarettes), vaporizing
devices, and electronic vaporizers, can be used to create vapor to inhale different
materials. Electronic vaporizing devices typically include an atomizer, a power source,
a liquid or oil to be vaporized (e.g., tobacco, an aerosol source, a flavor source,
etc. or some combination thereof), and a mouthpiece. The power source (e.g., batteries)
is often rechargeable from a wall outlet or charging port (e.g., USB, USB-C ports,
etc.). The batteries power the atomizer, which in turn heats the oil to its vaporizing
point, releasing inhalable vapors through the mouthpiece.
[0003] E-Cigarettes are marketed as a low-cost alternative to cigarette smoking and as having
reduced harmful effects. As such, oils used in E-Cigarettes typically include nicotine,
either alone or in combination with other substances, such as cannabinoids. In many
vaping device, the oil is included in a pre-filled cartridge requiring replacement
when empty. In other E-Cigarettes (e.g., oil vaporizers) the oil or liquid (e.g.,
e-juice or e-liquid) is contained in a pre-filled reservoir. When using pre-filled
cartridges or reservoirs, concentrations of substances in the oil are typically fixed.
Some vaping devices are designed to be disposable and are not re-fillable.
[0004] Many conventional E-cigarettes or vaporizing devices are constructed from cheap components,
which can easily break during use and/or assembly of the vaporizing devices. Further,
complicated vaporizing devices can be difficult to assemble, resulting in higher rates
of defects in the manufacturing process. Additionally, poor manufacturing can result
in exposed wiring of the vaporizing devices, increasing the hazard in using the vaporizing
devices. Poor manufacturing can also result in bad soldering of electrical connections,
resulting in vaporizing devices that do not work and/or clog quickly, due to insufficient
heating and vaporization of the oil or liquid contained in the cartridge.
SUMMARY OF DISCLOSURE
[0005] The present disclosure addresses these and other problems associated with vaporizing
devices. In some configurations, disclosed vaporizing devices include a center post
having a central lumen extending between a distal end and a proximal end of the center
post, and a cartridge having a hollow interior for receiving the center post and an
oil to be vaporized. The cartridge may additionally include at least one pair of magnets
embedded within opposing sides of the cartridge.
[0006] The vaporizing devices can further include a sled connectable to the cartridge, where
the sled is for receiving a plurality of operating components, and a mouthpiece connectable
to the proximal end of the center post and a proximal end of the cartridge.
[0007] In some configurations, the mouthpiece includes a body having a substantially planar
face and a curved face opposite the substantially planar face, where the curved face
tapers to meet the substantially planar face at a proximal end. A vapor outlet may
be formed at the proximal end of the mouthpiece, where the curved face tapers to meet
the substantially planar face.
[0008] In some configurations, the mouthpiece also includes a cut-away defined in a distal
edge or end of the body of the mouthpiece, where the cut-away can be complementary
to an extension of an external housing of the vaporizing device. The mouthpiece may
additionally include an internal vapor pathway defined within the body of the mouthpiece.
In some configurations, the internal vapor pathway is laterally offset from the central
lumen of the center post, such that vapor produced from the oil travels proximally
through the central lumen of the center post, offset through the internal vapor pathway,
and out of the vapor outlet at the proximal end of the mouthpiece to be inhaled by
a user.
[0009] In some configurations, disclosed vaporizing devices include an external housing
having a proximal end and a distal end with a body extending therebetween. In some
configurations, the proximal end of the external housing includes an extension. The
vaporizing devices further include a mouthpiece connectable to the external housing,
with a distal edge of the mouthpiece including a cut-away matching the extension of
the proximal end of the external housing. In other configurations, the mouthpiece
includes the extension and the external housing includes the cut-away matching the
extension of the mouthpiece.
[0010] The external housing includes a body having a substantially planar face and a curved
face opposite the substantially planar face. When the external housing is connected
to the mouthpiece, the substantially planar face of the external housing is co-planar
with the substantially planar face of the mouthpiece.
[0011] The distal end of the external housing can include an inner edge and a pair of feet,
where the inner edge together with the pair of feet form a tripod allowing the vaporizing
device to be vertically oriented with the tripod resting on or against a surface (e.g.,
a table).
[0012] Also disclosed are sleds to be used with disclosed vaporizing devices and for holding
various operating or other components. In some configurations, disclosed sleds include
a body defining a compartment to receive a battery, a distal end of the body comprising
protrusions for mating with a base and a proximal end of the body comprising indentations
for mating with distal prongs of a cartridge of the vaporizing device. The sled may
additionally include at least one pair of magnets embedded within opposing sides of
the body, and at least one pair of electrodes disposed within opposing sides of the
body. In some configurations, the at least one pair of electrodes provide power from
the battery to an atomizer of the vaporizing device.
[0013] In some configurations, a vaping system includes a first vaporizing device having
a first external housing and a first mouthpiece attachable to the first external housing,
where the first external housing includes a first substantially planar face. The vaping
system also includes a second vaporizing device having a second external housing and
a second mouthpiece attachable to the second external housing, where the second external
housing includes a second substantially planar face. In some configurations, the second
substantially planar face of the second vaporizing device is magnetically attachable
to the first substantially planar face of the first vaporizing device in a plurality
of configurations, and the first vaporizing device has a footprint that matches a
footprint of the second vaporizing device.
[0014] Also disclosed are methods of manufacturing vaporizing devices. In some embodiments,
disclosed methods can include selecting a core of a mold, the core comprising a front
side and a back side, the back side having zero draft angle such that the back wall
of the mouthpiece will be parallel to the direction of the mold opening and closing.
The methods can also include selecting a cavity of the mold, the cavity comprising
a front side and a back side, the back side having zero draft angle such that the
back wall of the mouthpiece will be parallel to the direction of the mold opening
and closing. In some embodiments, the methods further include inserting the core into
the cavity, forming a space between the core and the cavity, injecting a material
into the space between the core and the cavity, and allowing the material to cool
and solidify. The material can then be ejected from the mold.
[0015] In some embodiments, disclosed methods include selecting a core, the core comprising
a front side and a back side, the back side having zero draft angle such that the
back wall of the mouthpiece will be parallel to the direction of a mold opening and
closing. The methods may also include selecting a cavity including a first portion
with a front side and a second portion with a back side, the back side having zero
draft angle such that the back wall of the mouthpiece will be parallel to the direction
of the mold opening and closing. In some embodiments, the methods further include
inserting the core into the cavity, forming a space between the core and the cavity,
injecting a material into the space between the core and the cavity, and allowing
the material to cool and solidify. The methods can also include removing the first
portion of the cavity vertically from the core and removing the second portion of
the cavity laterally from the core.
[0016] In some configurations, a vaping system includes a first vaping device having a first
mouthpiece and a second vaping device having a second mouthpiece. The system may additionally
include a connector connecting the first vaping device and the second vaping device
in multiple configurations. A first configuration may allow the first vaping device
to be connected to the second vaping device such that the first mouthpiece is adjacent
to the second mouthpiece to allow a user to simultaneously draw from the first vaping
device and the second vaping device. A second configuration may allow the first vaping
device to be connected to the second vaping device such that the first mouthpiece
is not adjacent to the second mouthpiece to allow the user to draw from the first
vaping device and the second vaping device separately.
[0017] In some configurations, the connector is integral to a body of the first vaping device,
and/or a body of the second vaping device. In one embodiment, the body of the first
vaping device includes a substantially flat side in connection with a magnet (i.e.,
the connector), and the body of the second vaping device includes a substantially
flat side in connection with a magnet (i.e., the connector). In the first configuration,
the substantially flat side of the first vaping device is magnetically connected to
the substantially flat side of the second vaping device.
[0018] According to another aspect, the first configuration allows a user to simultaneously
draw from the first vaping device and the second vaping device because a first, proximal
end of the first vaping device is connected to the first, proximal end of the second
vaping device. The second configuration allows the user to draw from the first vaping
device and the second vaping device separately, because the first, proximal end of
the first vaping device is connected to a second, distal end of the second vaping
device.
[0019] According to yet another aspect, a vaping system can include a vaporizing device
having a body extending between a first end and a second end, the first end having
a mouthpiece. In some configurations, the body has a substantially planar side having
a magnet for attaching the substantially planar side of the body to another surface.
[0020] The system can also include a second vaporizing device having a body extending between
a first end and a second end. The magnet for attaching the substantially planar side
of the body of the vaporizing device to another surface includes a magnet for attaching
the substantially planar side of the body to the second vaporizing device in multiple
configurations. The magnet can have a first configuration allowing the vaporizing
device including a first mouthpiece to be connected to the second vaporizing device
including a second mouthpiece such that the first mouthpiece is adjacent to the second
mouthpiece, allowing a user to simultaneously draw from the vaporizing device and
the second vaporizing device. The magnet can have a second configuration allowing
the vaporizing device to be connected to the second vaporizing device such that the
first mouthpiece is not adjacent to the second mouthpiece, allowing the user to draw
from the vaporizing device and the second vaporizing device separately.
BRIEF DESCRIPTION OF DRAWINGS
[0021] The drawings are illustrative and not limiting of the scope of the invention which
is defined by the appended claims. Not every element of the disclosure can be clearly
displayed in a single drawing, and as such not every drawing shows each element of
the disclosure. The components in the drawings are not necessarily to scale relative
to each other. Like reference numerals designate corresponding parts throughout the
several views.
FIG. 1A is a perspective view of a vaporizing device according to the present disclosure,
and FIG. 1B is a perspective view of the vaporizing device of FIG. 1A with an external
housing removed.
FIG. 2A is a top view and FIG. 2B is a bottom view of the vaporizing device of FIGS.
1A and 1B.
FIG. 3 is an exploded view of a vaporizing device according to the present disclosure.
FIG. 4 is another top view of a vaporizing device according to the present disclosure.
FIG. 5 is a side view of the proximal end of a vaporizing device.
FIG. 6 is a top view of the proximal end of a vaporizing device.
FIG. 7 is a side view of the distal end of a vaporizing device.
FIG. 8 is a close-up top view of the distal end of a vaporizing device.
FIG. 9 is partial cut-away side view of the proximal end of a vaping system according
to the present disclosure.
FIG. 10A is a perspective view and FIG. 10B is an end view of the distal end of the
vaping system of FIG. 9.
FIGS. 11A-11C are side views of the vaping system of FIG. 9 in various combined configurations
and orientations.
FIGS. 12A-12C illustrate various dimensions for vaporizing devices, according to the
present disclosure.
FIG. 13 illustrates a perspective, cross-section view of a mold that is used according
to one aspect of the disclosure.
FIG. 14 illustrates a perspective, cross-sectional view of a mold that is used according
to yet another aspect of the disclosure.
FIGS. 15 and 16 are flowcharts of example methods of forming the mouthpiece of a vaping
device, according to aspects of the present disclosure.
DETAILED DESCRIPTION
[0022] Users of vaporizing devices can customize their vaping experience in a variety of
ways. Users can create custom pre-vapor formulations, use different vaporizing devices
for vaporizing different liquids or oils (e.g., pre-vapor formulations), use vaporizing
devices implementing different vaporizing techniques (conduction or convection), etc.
Even with such vaporizing option variety, users continue to search for additional
vaporizing device customization techniques and increasingly customized vaping experiences.
However, some components of electronic vaporizing devices are not configurable and/or
interchangeable with other electronic vaporizing devices. In fact, companies often
create proprietary device components, proprietary pre-vapor formulations, etc. to
lock users into their brand(s).
[0023] The present disclosure provides for combinable and orientable vaporizing devices.
In this description and the following claims, "vaping devices" or "vaporizing devices"
are defined to include any device (including vaporizers and E-cigarettes) configured
to energize an atomizer (e.g., a heating element) to create heat and use the created
heat (e.g., through conduction or convection) to transform a liquid or oil (e.g.,
pre-vapor formulation) into an inhalable vapor. Liquids or oils are defined to include
e-juice, e-liquid, oils, tobacco, cannabis oils, dry herbs, botanical herbs, etc.
A vaping device can also be a cartridge and not necessarily be capable of being vaped
without connection to one or more of a battery, a heating element, an atomizer, a
mouthpiece, etc.
[0024] FIG. 1A is a perspective view of a vaporizing device 100 according to the present
disclosure. FIG. 1B is a perspective view of the vaporizing device 100 of FIG. 1A
with an external housing 10 removed. In some configurations, the vaporizing device
100 includes an external housing 10 and a mouthpiece 30 connectable, attachable, or
otherwise engageable with a proximal end 12 of the external housing 10. The external
housing 10 includes a body 11 having a proximal end 12 and a distal end 15. The body
11 has a curved face 18 extending between the proximal and distal ends 12, 15, and
a planar or substantially planar face 17 opposite the curved face 18.
[0025] The proximal end 12 of the external housing 10 includes an extension 14 at an edge
of the proximal end 12. In some configurations, the extension 14 is a continuous extension
of the proximal end 12 of the external housing 10. The extension 14 is sized and shaped
to correspond, engage, or otherwise mate with a cut-away 34 of the mouthpiece 30.
Specifically, the mouthpiece 30 includes a distal end or edge 33 which defines the
cut-away 34, where the cut-away 34 is sized and shaped to match, correspond to, or
mate with the extension 14. In other configurations, this engagement may be reversed
such that the mouthpiece includes an extension and the proximal end 12 of the external
housing 10 includes a cut-away.
[0026] Similar to the body 11 of the external housing 10, the mouthpiece 30 includes a body
31 having a curved face 36 and a planar or substantially planar face 35 opposite the
curved face 36. In some configurations, the curved face 36 includes a lower portion
37a and an upper, tapered portion 37 that tapers to meet the planar face 35 at a proximal
end 32 of the mouthpiece 30. In some configurations, the tapered portion 37 may be
biased. In some configurations, a proximal end 32 of the mouthpiece 30 defines a vapor
outlet 38. In some configurations, the tapered portion 37 together with the planar
face 35 defines the vapor outlet 38 at the proximal end 32.
[0027] In some configurations, the external housing 10 houses or otherwise receives a sled
50 and/or a cartridge 40. In some configurations, the sled 50 houses, receives, or
otherwise carries a plurality of operating components for the vaporizing device 100.
As illustrated in FIG. 1B, the sled 50 includes a body 51 with a proximal end 52 and
a distal end 54. The body 51 may receive, or define a compartment to receive, a battery
56 or other power source for providing power (e.g., an electrical current) to an atomizer
of the vaporizing device 100. The body 51 may also receive and/or contain one or more
magnets 58. For example, two magnets 58 may be embedded (e.g., symmetrically or asymmetrically)
within opposing sides of the body 51. In some configurations, the magnets 58 are for
removably attaching the vaporizing device 100 to another vaporizing device 100. In
other configurations, additional or fewer magnets can be embedded into the sled body
51.
[0028] In some configurations, the sled 50 also includes protrusions or prongs 55 extending
from the distal end 54 for engaging with a base (see base 75 of FIGS. 3 and 10A-10B).
The proximal end 52 may include or define indentations (not illustrated) to receive
and/or engage with prongs 44 of the cartridge 40. In some configurations, the proximal
end 52 receives a seal or gasket 59 to secure the cartridge 40 to the sled 50. Likewise,
the distal end 54 of the sled 50 may receive a seal or gasket 59 to secure the sled
50 to, for example, a base. In some configurations, the gaskets 59 secure the cartridge
40 and/or the sled 50 within the body 11 of the external housing 10. In other configurations,
the cartridge may be formed integrally to the tank rather than formed separately and
attached to the tank.
[0029] The cartridge 40 may include or define a hollow interior (not illustrated) to receive,
for example, liquid or oil to be vaporized by an atomizer (see atomizer 48 of FIG.
3). The hollow interior of the cartridge 40 may also receive a center post 45. In
some configurations, the cartridge 40 includes a body 41 that may define the hollow
interior, with the body 41 having a proximal end 42 and a distal end 43. In some configurations,
the body 41 of the cartridge 40 receives or contains one or more magnets 58. The magnets
58 may be embedded within opposing sides of the body 41 of the cartridge 40 and may
be for removably attaching the vaporizing device 100 to another vaporizing device
100.
[0030] The mouthpiece 30 may be connectable to a proximal end 47 of the center post 45.
In some configurations, the mouthpiece 30 is connectable to the proximal end 47 of
the center post 45 through a snap or locking sheath 70.
U.S. Patent Application Nos. 18/092,722, entitled, "SHORT-CIRCUIT AND LEAK PROOF VAPORIZING
DEVICES AND METHODS OF USE OR MANUFACTURE THEREOF," filed on January 3, 2023, and
17/967,054, entitled "MOUTHPIECE CONNECTORS FOR ELECTRONIC VAPING SYSTEMS AND METHODS
OF MANUFACTURE," filed on October 17, 2022, contain examples of a snap or locking sheath 70 that may be used with the vaporizing
device 100 of the present disclosure, the contents of both applications incorporated
by reference herein.
U.S. Provisional Patent Application Nos. 63/448,917, entitled, "CENTRAL LUMEN OF A
VAPORIZING DEVICE HAVING A PLURALITY OF THROUGH-HOLES," filed on February 28, 2023, and
63/479,958, entitled, "VAPORIZING DEVICES WITH SATURATION CHARACTERISTICS," filed
on January 13, 2023, contain examples of a center post 45 that may be used with the vaporizing devices
100 of the present disclosure, the contents of both applications incorporated by reference
herein.
[0031] In some configurations, a cap can be provided for covering the mouthpiece 30. The
cap may cover at least a portion of the body 11 and the mouthpiece 30.
[0032] FIG. 2A is a top view and FIG. 2B is a bottom view of the vaporizing device 100 of
FIGS. 1A and 1B. The vaporizing device 100 includes the external housing 10 and the
mouthpiece 30, and has a proximal end 102 and a distal end 104. The external housing
10 includes a body 11 having a curved front face 18 and a flat or planar back face
17 opposite the curved face 18. The mouthpiece 30 includes a body 31 having a curved
front face 36, a tapered portion 37, and a planar back face 35. In some configurations,
the planar back face 17 of the external housing 10 is co-planar or substantially co-planar
with the planar back face 35 of the mouthpiece 30. As such, the back face of the device
may form a substantially planar face, allowing the back face of the device to be connectable
to another flat surface, or to another vaping device. The substantially planar face
of the back face of the device also reduces any air gaps between two devices connected,
as described in more detail below. The footprint of the device 100 (mouthpiece 30
connected to the body 11 of the external housing 10) may have a longitudinal plane
of symmetry, such that the footprint of the device is identical whether the device
has the mouthpiece facing upwardly or downwardly..
[0033] The planar back face 17 of the body 11 of the external housing 10 may include or
define an indentation or window 19. In some configurations, the window 19 allows a
user of the vaporizing device 100 to orient the vaporizing device 100 without looking
at the device 100. Specifically, a user may feel or tactilely manipulate the window
19 to determine an orientation or configuration for the vaporizing device 100. In
some configurations, the window 19 may permit a user to view a level of oil contained
within the cartridge 40. The shape of the vaporizing device 100, with the substantially
planar face, can also be used to orient the vaporizing device 100.
[0034] In some configurations, the body 11 of the external housing 10 is a cuboid or rectangular
shape. For example, the body 11 may have parallel opposing sides, giving rise to the
footprint of the body 11. As before, the external housing 10 contains or otherwise
houses the cartridge 40 and the sled 50. In some configurations, the body 31 of the
mouthpiece 30 is a cuboid or rectangular shape.
[0035] In some configurations, the proximal end 12 of the body 11 of the external housing
10 mates with the distal end 33 of the mouthpiece 30. Specifically, the distal end
33 of the mouthpiece 30 is flush or substantially flush with the proximal end 12 of
the body 11, such that the vaporizing device 100 has "zero draft," discussed in more
detail below. The proximal end 12 of the body 11 includes an extension 14 that tightly
mates and/or engages with the cut-away 34 of the distal end 33 of the mouthpiece 30.
[0036] In some configurations, the cut-away 34 includes two (2) cut-aways 34 disposed symmetrically
about the mouthpiece 30. That is, in some configurations, the curved front face 36
includes or defines a cut-away 34 and the planar back face 35 includes or defines
a cut-away 34. Concomitantly, in some configurations, the extension 14 includes two
(2) extensions 14 disposed symmetrically about the body 11 of the external housing
10. That is, in some configurations, the curved front face 18 includes an extension
14 and the planar back face 17 includes an extension 14. In such configurations, both
extensions 14 mate tightly with both cut-aways 34 to provide a tight fit and/or seal
between the mouthpiece 30 and the body 11 of the external housing 10.
[0037] The distal end 15 of the body 11 of the external housing 10 includes a curved bottom
edge 16. In some configurations, the curved bottom 16 is continuous with the curved
front face 18. In some configurations, the curved bottom 16 is not continuous with
the planar face 17 and forms an edge 22 where the curved bottom 16 meets the planar
face 17 (see FIGS. 7 and 10A-10B).
[0038] The external housing 10, the cartridge 40, and/or the sled 50 may receive, house,
or otherwise contain one or more magnets 58. In some configurations, the vaporizing
device 100 includes four (4) magnets 58. In some configurations, two magnets 58 may
be disposed near the proximal end 12 and two magnets 58 may be disposed near the distal
end 15 of the body 11 of the external housing 10. In some configurations, two magnets
58 may be attached to opposing sides of the sled 50 and two magnets 58 may be attached
to opposing sides of the cartridge 40. The magnets 58 may be for removably attaching
a first vaporizing device 100 to a second vaporizing device 100 in a plurality of
configurations. In some configurations, the magnets 58 are disposed about the vaporizing
device 100 according to polarity, such that at least two pairs of North/South magnets
58 are aligned with each other (see FIG. 4).
[0039] FIG. 3 is an exploded view of a vaporizing device according to the present disclosure.
As before, in some configurations, the vaporizing device 100 includes the external
housing 10 and the mouthpiece 30 connectable, attachable, or otherwise engageable
with a proximal end 12 of the external housing 10. The external housing 10 includes
the body 11 having a proximal end 12 and a distal end 15. The proximal end 12 of the
external housing 10 includes the extension 14 at an edge of the proximal end 12. In
some configurations, the extension 14 is a continuous extension of the proximal end
12 of the external housing 10. The extension 14 is sized and shaped to correspond,
engage, or otherwise mate with a cut-away 34 of the mouthpiece 30. Specifically, the
mouthpiece 30 includes the distal end or edge 33 which defines the cut-away 34, where
the cut-away 34 is sized and shaped to match or mate with the extension 14. That is,
the extension 14 and cut-away 34 are complementary to each other.
[0040] In some configurations, the external housing 10 houses or otherwise receives a sled
50 and a cartridge 40. As before, the sled 50 includes a body 51 with a proximal end
52 and a distal end 54. The body 51 may receive a battery 56 or other power source
for providing power (e.g., an electrical current) to an atomizer 48 of the vaporizing
device 100. For example, in some configurations, the body 51 of the sled 50 also receives
or contains one or more electrodes 57 (e.g., an anode and a cathode). The battery
56 may provide power or electrical current to the one or more electrodes 57 to, thereby,
power the atomizer 48.
[0041] The body 51 may also receive and/or contain one or more magnets 58. For example,
two magnets 58 may be symmetrically embedded within opposing sides of the body 51.
In some configurations, the magnets 58 are for removably attaching the vaporizing
device 100 to another vaporizing device 100. In some configurations, the magnets 58
may allow the vaporizing device 100 to be attached to another magnetic surface, such
as a fridge.
[0042] The sled 50 may also include protrusions or prongs 55 extending from the distal end
54 of the body 51 for engaging with a base 75. In some configurations, a proximal
end 76 of the base 75 includes one or more indentations (not illustrated) to receive
and engage the prongs 55 of the sled 50. The sled 50 and base 75 may be connected
in any other suitable manner, or may be formed integrally. The base 75 may also have
a distal end 77, which, in some configurations, may define a port, such as a charging
port (see port 78 of FIGS. 10A-10B). The distal end 77 may include a USB connector,
a printed circuit board, and/or a microphone to trigger activation of the core. The
proximal end 52 of the sled 50 may include or define indentations (not illustrated)
to receive and/or engage with prongs 44 of the cartridge 40. The sled 50 and cartridge
40 may be connected in any other suitable manner, or may be formed integrally. In
some configurations, the proximal end 52 receives a gasket 59 to secure and seal the
cartridge 40 to the sled 50. Likewise, the distal end 54 of the sled 50 may receive
a gasket 59 to secure the sled 50 to, for example, the base 75. In some configurations,
the gaskets 59 secure the cartridge 40 and/or the sled 50 within the body 11 of the
external housing 10.
[0043] The cartridge 40 may include or define a hollow interior (not illustrated) to receive,
for example, liquid or oil to be vaporized by the atomizer 48. The hollow interior
of the cartridge 40 may also receive a center post 45. In some configurations, the
cartridge 40 includes a body 41 that may define the hollow interior, with the body
41 having a proximal end 42 and a distal end 43. In some configurations, the body
41 of the cartridge 40 receives or contains one or more magnets 58. For example, the
magnets 58 may be embedded within opposing sides of the body 41 of the cartridge 40
and may be for removably attaching the vaporizing device 100 to another vaporizing
device 100. Additionally, and/or alternatively, the magnets 58 may attach the vaporizing
device 100 to a magnetic surface, such as a fridge, table, etc.
[0044] The center post 45 may have a distal end 46 and a proximal end 47. In some configurations,
the proximal end 47 includes a plurality of ridges of flanges to engage with or receive
a gasket 59. In some configurations, the plurality of ridges at the proximal end 47
of the center post 45 engage or receive a snap or locking sheath 70. In some configurations,
the locking sheath 70 facilitates a connection between the mouthpiece 30 and the proximal
end 47 of the center post 45. In some configurations, the locking sheath 70 facilitates
a connection between the mouthpiece 30 and the proximal end 42 of the cartridge 40.
In some configurations, a gasket 59 is received by the proximal end 47 of the center
post 45 and the locking sheath 70 is received by the gasket 59. In some configurations,
a gasket 59 is received by the proximal end 47 of the center post 45 and the locking
sheath 70 is disposed on or abuts the gasket 59.
[0045] In some configurations, the locking sheath 70 provides a one-way press-fit connection
of the mouthpiece 30 to the proximal end 47 of the center post 45. Such a one-way
press-fit connection may (i) ensure the mouthpiece 30 cannot be removed from the vaporizing
device 200 and (ii) serve as a child-lock or tamper-proof lock. In some configurations,
additional gaskets 59 may be included to securely fit the mouthpiece 30 to the center
post 45, the cartridge 40, and/or the external housing 10.
[0046] The distal end 46 of the center post 45 may define a cavity (not illustrated) to
house or otherwise receive the atomizer 48.
U.S. Provisional Patent Application No. 63/443,906, entitled, "CERAMIC VAPING CORE
WITH SURFACE TREATMENT," filed on February 7, 2023, provides examples of atomizers 48 that may be used in conjunction with the vaporizing
devices 100, the entire contents of which are herein incorporated by reference. The
body 51 of the sled 50 may house, receive, and/or contain one or more electrodes 57,
and may house, receive, and/or contain the one or more electrodes 57 such that the
one or more electrodes 57 are in electrical communication with the atomizer 48. In
some configurations, the electrical communication may be established due to a size
(e.g., length) and shape of the one or more electrodes 57. In some configurations,
the electrical communication may be established due to a size (e.g., length) and shape
of the distal end 46 of the center post 45.
[0047] In some configurations, the one or more electrodes 57 are disposed near the proximal
end 52 of the sled 50 and the atomizer 48 is disposed in the distal end 46 of the
center post 45, where the distal end 46 of the center post 45 may be in proximity
to the proximal end 52 of the sled 50. In some configurations, the atomizer 48 includes
wires or other means of electrical connection to the one or more electrodes 57. In
such configurations, any wiring to facilitate an electrical connection between the
atomizer 48 and the one or more electrodes 57 is entirely contained within the body
51 of the sled 50, such that there is no exposed wiring of the vaporizing device 100.
The wiring connections can all be formed on the sled 50, and then the sled 50 can
be inserted into the body 11. This can reduce manufacturing errors and faults due
to wiring.
[0048] FIG. 4 is another top view of a vaporizing device 100 according to the present disclosure.
Illustrated in FIG. 4 is one embodiment of a disposition of the magnets 58 throughout
the vaporizing device 100. Specifically, a first pair of magnets 58a may be disposed
near the proximal end 12 of the external housing 10 (such as on opposing sides of
the cartridge). Such placement may correspond to the proximal end 42 of the body 41
of the cartridge 40. A second pair of magnets 58b may be disposed near the distal
end 15 of the external housing 10. Such placement may correspond to the distal end
54 of the body 51 of the sled 50. Each pair of magnets 58a, 58b includes a positive
magnet (e.g., a south pole) and a negative magnet (e.g., a north pole). In some configurations,
such as illustrated in FIG. 4, the first pair of magnets 58a is disposed in a first
configuration that is opposite the second pair of magnets 58b, which are disposed
in a second configuration. In some configurations, the first configuration may be
the same as the second configuration. In other configurations, more or fewer magnets
can be used.
[0049] In some configurations, the vaporizing device 100 is removably attachable to another,
second vaporizing device 100. In some configurations, the vaporizing device 100 is
magnetically attachable to another, second vaporizing device 100. The second vaporizing
device 100 may be substantially identical to the first vaporizing device 100 (e.g.,
including an external housing 10, a mouthpiece 30, etc.). For example, each pair of
magnets 58a, 58b in the first vaporizing device 100 can attract or magnetically couple
to a first and second pair of magnets 58a, 58b of a second vaporizing device 100.
The pairs of magnets 58a, 58b of the second vaporizing device 100 also include a positive
magnet (e.g., a south pole) and a negative magnet (e.g., a north pole). The configuration
of the positive and negative magnets 58 of the second vaporizing device 100 can be
opposite to the configuration of the positive and negative magnets 58 of the first
vaporizing device 100, such that the second vaporizing device 100 can magnetically
attach to the first vaporizing device 100. As discussed more fully below, a planar
face 17 of the second vaporizing device 100 attaches to the planar face 17 of the
first vaporizing device 100.
[0050] In some configurations, the vaporizing device 100 is substantially cuboid or rectangular.
In some configurations, a length of the vaporizing device 100 ranges from about 100
mm to about 110 mm, such as 102, 103, 103.5, 104, 104.5, 105, 107, 109 mm or a length
within a range defined by any two of the foregoing values. In some configurations,
a width of the vaporizing device 100 ranges from about 15 mm to about 25 mm, such
as 16, 18, 20, 20.4, 20,5, 22, 22.5, 23 mm, or a width within a range defined by any
two of the foregoing values. In some configurations, a depth of the vaporizing device
100 (i.e., a distance between the curved front face 18 and the planar back face 17)
ranges from about 10 mm to 15 mm, such as 12, 12.5, 13, 13.5, 14 mm or a depth within
a range defined by any two of the foregoing values.
[0051] FIG. 5 is a side view and FIG. 6 is a top view of the proximal end 102 of the vaporizing
device 100. The proximal end 102 of the vaporizing device 100 generally includes the
mouthpiece 30 and the proximal end 12 of the body 11 of the external housing 10. As
before, the proximal end 12 of the body 11 includes the extension 14 that matches,
complements, and/or mates with the cut-away 34 of the distal end 33 of the mouthpiece
30.
[0052] As clearly visible in FIG. 5, the body 31 of the mouthpiece 30 joins the body 11
of the external housing 10. Specifically, the body 31 joins the body 11 at substantially
a 90° angle (e.g., an angle ranging from 85° to 95°); that is, the mouthpiece joins
the body 11 to create a substantially 90° angle where the two pieces are joined together.
This is, in part, due to the co-planar nature and relationship of the planar back
face 35 of the mouthpiece 30 and the planar back face 7 of the body 11. Additionally,
the distal end 33 of the mouthpiece 30 is substantially square or rectangular, matching
a substantially square or rectangular shape of the proximal end 12 of the body 11
of the external housing 10. Thus, the mouthpiece 30 and the body 11 both include right-angled
or substantially right-angled portions where the mouthpiece 30 adjoins the body 11.
This ensures a tight fit between the mouthpiece 30 and the body 11.
[0053] The proximal end 32 of the mouthpiece 30 includes a vapor outlet 38. In some configurations,
the vapor outlet 38 may be positioned towards a first edge of the mouthpiece, such
as closer to the back planar face 35 than the curved front face 36.
[0054] As clearly visible in FIG. 6, the mouthpiece 30 attaches or connects to the proximal
end 12 of the body 11. In some configurations, the mouthpiece 30 attaches to the body
11 such that the curved face 36 of the mouthpiece 30 is flush or substantially flush
with the curved face 18 of the body 11 of the external housing 10. The proximal end
12 of the body 11 and the distal end 33 of the mouthpiece 30 are tightly fit together
all along a perimeter of the proximal end 12 and the distal end 33. In some configurations,
the extension 14 "clicks in" to the cut-away 34, or is otherwise press-fit or interference
fit.
[0055] The engagement of the extension 14 and the cut-away 34 facilitates proper alignment
of the mouthpiece 30 and the external housing 10 when capping the vaporizing device
100 with the mouthpiece 30. Additionally, engagement of the extension 14 and the cut-away
34 reduces off-centered pressures from being applied to the center post 45 during
capping of the vaporizing device 100 with the mouthpiece 30. If off-center pressure
is applied to the center post 45 during capping, the center post 45 may be pushed
out of alignment within the cartridge 40 and/or the external housing 10 of the vaporizing
device 100. This can result in a blocked vapor flow pathway or a user receiving insufficient
hits from the vaporizing device 100. Additionally, if off-center pressure is applied
to the center post 45, the center post 45 may be bent or broken, rendering the entire
vaporizing device 100 unfit for use.
[0056] The tight-fitting nature of the mouthpiece 30 and the proximal end 12 of the body
11 ensures that the vaporizing device 100 has a substantially planar back surface.
That is, the mouthpiece 30 and the body 11 are co-planar. This co-planar connection
ensures a substantially planar back surface of the vaporizing device 100, to allow
the vaporizing device to be connected to a second vaporizing device with a tight seal
between the two devices. This tight fit between the two vaping devices ensures that
little or no air is drawn from between the two devices when they are vaped together
or at the same time. This seal beneficially ensures that air flows through the vaporizing
device 100 only in desired pathways (such as through a central lumen of the center
post 45). This seal also beneficially ensures that users of the vaporizing device
100 get a full or proper hit of vapor produced by the vaporizing device 100. This
is because the tight seal prevents outside air from entering a vapor flow path and
diluting the hit received by the user.
[0057] FIG. 7 is a side view and FIG. 8 is a close-up top view of the distal end 104 of
a vaporizing device 100. Specifically, FIGS. 7-8 illustrate a tripod 20 formed at
or integrated into the distal end 15 of the external housing 10 (corresponding to
the distal end 104 of the vaporizing device 100). In some configurations, the tripod
20 includes feet 21 (only one foot 21 is seen in the side view of FIG. 7; FIG. 8 shows
two feet 21) and an inner edge 22. The feet 21 and inner edge 22 extend distally from
the curved bottom 16 to form the tripod 20. The tripod 20 allows the vaporizing device
100 to be set vertically on a surface (e.g., a table), such that the tripod 20 rests
against the surface. A line L in FIGS. 7-8 approximate a surface, illustrating that
the curved bottom 16 does not rest against the line L.
[0058] That is, only the elements of the tripod 20 (e.g., the feet 21 and inner edge 22)
rest against the line L (or surface). The tripod 20 allows the vaporizing device 100
to be vertically oriented and stable on the surface. Specifically, the tripod 20 imparts
greater stability to a vertically oriented vaporizing device 100 than would a purely
flat bottom. This is because the configuration of the tripod 20 can balance the center
of gravity of the vaporizing device 100 by having three points of contact against
a surface (e.g., two feet 21 and the inner edge 22). Allowing the device to have a
vertical orientation can ensure that the atomizer remains saturated, that no oil flows
out, reduce dry hits, and improve the quality of the vaping user experience.
[0059] In some configurations, a length or height of each foot 21 ranges from about 0.4
mm to about 1 mm, such as 0.5, 0.6, 0.7, 0.8, 0.9 mm or a length/height within a range
defined by any two of the foregoing values. In some configurations, a distance between
the feet 21 ranges from about 8 mm to about 10 mm, such as 8.5, 9, 9.4, 9.5, 9.7 mm
or a distance within a range defined by any two of the foregoing values. In some configurations,
a distance between the inner edge 22 and the feet 21 ranges from about 6 mm to about
9 mm, such as 6.5, 7, 7.5, 7.9, 8, 8.5 mm or a distance within a range defined by
any two of the foregoing values.
[0060] In FIG. 8, the base 75, in phantom, can be seen housed within the distal end 104
of the vaporizing device 100. The distal end 77 of the base 75 may be flush with the
curved bottom 16 of the distal end 15 of the external housing 10 and, like the curved
bottom 16, form no part of the tripod 20.
[0061] FIG. 9 is partially cut-away side view of a proximal end 202 of a vaping system 200
according to the present disclosure. The mouthpiece 30 and body 31 have been cut-away
on the second vaporizing device 208 to clearly show internal structures. The vaping
system 200 includes a first vaporizing device 206 and a second vaporizing device 208
attached, connected, or otherwise joined to the first vaporizing device 206. In some
configurations, the first vaporizing device 206 is identical or substantially identical
to the second vaporizing device 208. In some configurations, the first vaporizing
device 206 is a mirror image of or substantially a mirror image of the second vaporizing
device 208. The first and/or second vaporizing devices 206, 208 may be the vaporizing
device 100 of FIGS. 1A-8 (i.e., the first and/or second vaporizing devices 206, 208
may each be the vaporizing device 100 of FIGS. 1A-8).
[0062] Specifically, the first vaporizing device 206, like the vaporizing device 100, includes
an external housing 10 having a body 11 with a proximal end 12 and a distal end 15.
The first vaporizing device 206 also includes a mouthpiece 30 attachable or connectable
to the proximal end 12 of the body 11. For example, the mouthpiece 30 may include
a body 31 that defines a cut-away 34 in a distal end 33 of the mouthpiece 30. The
cut-away 34 may correspond to an extension 14 of the proximal end 12 of the body 11
of the external housing 10. The body 11 of the external housing 10 has a curved front
face 18 and a planar back face 17 (not illustrated) opposite the curved front face
18. The second vaporizing device 208 may be identical to and include all the elements
of the first vaporizing device 206.
[0063] As such, in the vaping system 200 of FIG. 9, the planar back face 17 of the first
vaporizing device 206 abuts and/or interfaces with the planar back face 17 of the
second vaporizing device 208. Additionally, the planar back face 35 of the first vaporizing
device 206 abuts and/or interfaces with the planar back face 35 of the second vaporizing
device 208. As the devices 206, 208 are adjoined, neither the planar back face 17
nor the planar back face 35 are visible. As before, the planar back face 17 of the
external housing 10 is co-planar or substantially co-planar with the planar back face
35 of the mouthpiece 30, for each of the first and second vaporizing devices 206,
208. Thus, when the first and second vaporizing devices 206, 208 are joined together,
there are no gaps (or substantially no gaps) between the bodies 11 and the mouthpieces
30 of each device 206, 208. In some configurations, the bodies 11 of the external
housings 10 for each of the first and second vaporizing devices 206, 208 may include
beveled or rounded edges, to increase an ergonomic feel of the devices 206, 208. Such
rounded edges may be extensions or continuous with the curved front faces 18. However,
the connection between the planar back faces 17 of the first and second vaporizing
devices 206, 208 may be flush, or substantially flush, with no gaps between the planar
back faces 17.
[0064] The first and second vaporizing devices 206, 208 may be attachable to each other
via one or more magnets (e.g., magnets 58) disposed throughout the bodies 11 of the
external housings 10 of each of the first and second vaporizing devices 206, 208.
The magnets 58 may be disposed, contained, or embedded in a sled and/or a cartridge
of the devices 206, 208. For example, as discussed with respect to FIG. 4, each of
the first and second vaporizing devices 206, 208 may includes two pairs of magnets
58a, 58b. The polarity of each pair of magnets 58a, 58b in the first and second vaporizing
devices 206, 208 may be oriented such that the pairs of magnets 58a, 58b of the first
vaporizing device 206 magnetically attract and/or attach to the pairs of magnets 58a,
58b of the second vaporizing device 208. This may be true even if the first and second
vaporizing devices 206, 208 are substantially identical. That is, the polarity of
each pair of magnets may be arranged such that the two vaping devices connect to each
other without requiring a first type of device with a first polarity and a second
type of device with a second type of polarity (i.e. an "A" device and a "B" device).
In some configurations, the strength of the magnets 58 tightly holds or connects the
first vaporizing device 206 to the second vaporizing device 208.
[0065] In some configurations, the first vaporizing device 206 includes a first mouthpiece
30 with a vapor outlet 38 positioned towards a first edge of the first mouthpiece
30. The second vaporizing device 208 may include a second mouthpiece 30 with a vapor
outlet 38 positioned towards a first edge of the second mouthpiece 30. The first vaporizing
device 206 and the second vaporizing device 208 have a first configuration with the
vapor outlet 38 of the first mouthpiece 30 and the vapor outlet 38 of the second mouthpiece
30 spaced apart by a first distance, and a second configuration with the vapor outlet
38 of the first mouthpiece 30 and the vapor outlet 38 of the second mouthpiece 30
spaced apart by a second distance, wherein the first distance is less than the second
distance (see FIGS. 11A-11C). The first configuration allows a user to vape from the
first and second vaporizing devices 206, 208 simultaneously and the second configuration
allows the user to separately vape from the first and second vaporizing devices 206,
208.
[0066] FIG. 9 also illustrates an internal vapor pathway 39 for each vaporizing device 206,
208. In some configurations, the internal vapor pathway 39 is defined by or within
the mouthpiece 30. In some configurations, the internal vapor pathway 39 is offset
from a central lumen (not illustrated) of the center post 45. In some configurations,
the mouthpiece 30 is biased or includes a biased portion. In some configurations,
the biased portion corresponds to the tapered portion 37, which is angled away from
the curved face 36 and towards the planar back face 35 of the mouthpiece 30. In some
configurations, the tapered portion 37 is biased or angled at approximately 20° to
approximately 70 such as 35°, 40°, 45°, 50°, 55°, or an angle within a range defined
by any two of the foregoing values. In some configurations, the curved front face
36 is biased or angled towards the planar back face 35 at approximately 0.7°, such
as 0.3°, 0.5°, 0.6°, 0.8°, 1.0°, or an angle within a range defined by any two of
the foregoing values. In some configurations, the planar back face 35 has no bias,
or a bias of 0°. In some configurations, the angle or bias of the curved face 36 and/or
the angle or bias of the tapered portion 37 influences or determines how offset the
internal vapor pathway 39 is from the central lumen of the center post 45.
[0067] When operating a vaporizing device 100 (e.g., the first and/or second vaporizing
devices 206, 208), produced vapor travels proximally through a central lumen of the
center post 45 and out the vapor outlet 38 of the mouthpiece 30. As the internal vapor
pathway 39 is offset (e.g., laterally offset) from the central lumen of the center
post 45, produced vapor may collide with an interior of the tapered portion 37 before
traveling out the vapor outlet 38. Such collision may cause (i) the vapor to cool
before it reaches the user, (ii) larger particles within the vapor to be blocked from
exiting the vapor outlet 38, and/or (iii) an increased flavor profile for the user.
By cooling the vapor and reducing the number of larger particles being inhaled by
the user, the user may experience a smoother and more pleasant hit.
[0068] Additionally, the internal vapor pathway 39 being offset from the central lumen of
the center post 45 prevents a user from having a straight line of sight from the vapor
outlet 38 to the center post 45. A straight line of sight from the vapor outlet 38
to the center post 45 may be aesthetically displeasing (i.e., unsightly). Additionally,
an offset internal vapor pathway 39 can prevent debris (such as pocket lint) from
entering the central lumen of the center post 45. In some configurations, the vapor
outlets 38 of the first and second vaporizing devices 206, 208 form a joint vapor
outlet when the first and second vaporizing device 206, 208 are adjoined.
[0069] FIG. 10A is a perspective view and FIG. 10B is an end view of the distal end 204
of the vaping system 200 of FIG. 9. The vaping system 200 includes the first vaporizing
device 206 and the second vaporizing device 208. As before, each vaporizing device
206, 208 includes an external housing 10 having a body 11 with a proximal end 12 and
a distal end 15. As in FIG. 7, the distal end 15 of each vaporizing device 206, 208
includes a tripod 20. The tripod 20 includes or is formed from a pair of feet 21 and
an inner edge 22.
[0070] As illustrated, the inner edges 22 of each device 206, 208 are disposed near each
other when the devices 206, 208 are joined together. In some configurations, the inner
edges 22 of each device 206, 208 abut each other due to the planarity of the back
faces 17 of each device 206, 208. The feet 21 are of the same length, such that the
feet 21 together with the inner edge 22 form the tripod 20. The curved bottom 16 of
each device 206, 208 does not form part of the tripod 20. The tripod 20 allows the
vaporizing device 100 to be set vertically on a surface (e.g., a table), such that
the tripod 20 rests stably against the surface.
[0071] The distal end 15 of each device 206, 208 houses or receives a base 75. In some configurations,
the base 75 is received by a distal end 54 of a sled 50 (see FIGS. 1A- 3), where the
sled 50 is received, housed, or otherwise contained within the external housing 10.
A distal end 77 of the base 75 may include or define a charging port 78. In some configurations,
the curved bottom 16 defines a void that aligns with the charging port 78. The charging
port 78 may allow for charging the vaporizing device 206, 208 (or a battery 56 of
the device 206, 208). In some configurations, the charging port 78 is a USB, USB-C,
micro-USB, or lighting port 78.
[0072] In some configurations, the distal end 15 and/or the curved bottom 16 of each device
206, 208 further defines an air hole 79. The air hole 79 may be disposed between the
charging port 78 and the curved face 18 of the body 11 of the external housing 10.
The air hole 79 may facilitate a flow of air, and/or a flow of vapor, through the
vaporizing device 100. In some configurations, a user may plug or otherwise cover
the air hole 79 to moderate the flow of air and/or a type of hit inhaled by the user.
For example, the user may cover the air hole 79 to "choke" the vaporizing device 100
and inhale a stronger hit than when the air hole 79 is uncovered. Similarly, a user
can blow through this air hole to unclog the device if any clogs occur.
[0073] FIGS. 11A-11C are side views of the vaping system 200 of FIG. 9 in various combined
configurations and orientations. As outlined above, a first vaporizing device 206
is attachable to a second vaporizing device 208 via planar back faces 17 and 35 of
each device 206, 208 (see FIGS. 2A-2B and 9). Each vaporizing device 206, 208 is a
standalone device, similar to the vaporizing device 100. The first and second vaporizing
devices 206, 208 may be magnetically attached to each other. Due to the alignment
and disposition of the magnets 58 throughout the devices 206, 208, the devices 206,
208 may be joined or attached together in a variety of configurations.
[0074] Specifically, as illustrated in FIG. 11A, the devices 206, 208 may be joined or attached
together in a first configuration 200a, where the mouthpieces 30a and external housings
10a are substantially and symmetrically aligned with each other. That is, in the first
configuration 200a, the mouthpieces 30a are adjacent each other and are each oriented
toward the proximal end 202 of the vaping system 200a. Additionally, the distal ends
of the external housings 10a are aligned such that the vaping system 200a can be vertically
oriented on a surface through the tripods at the distal ends of the external housings
10a (see FIGS. 7-8). In the first configuration 200a, a user may inhale produced vapor
from both mouthpieces 30a simultaneously. In the first configuration 200a, the mouthpieces
30a may form a joint vapor outlet.
[0075] In some configurations, vapor from the first vaporizing device 206 and vapor from
the second vaporizing device 208 mix when the user vapes from the first and second
vaporizing devices 206, 208 in the first configuration 200a. In other examples, the
vapor outlet of the first mouthpiece and the vapor outlet of the second mouthpiece
form a unitary vapor outlet in the first configuration 200a.
[0076] As illustrated in FIG. 11B, the devices 206, 208 may be joined or attached together
in a second configuration 200b, where the mouthpieces 30b are not adjacent each other
and point in opposite directions from each other. That is, one mouthpiece 30b is oriented
toward the proximal end 202 of the system 200 and the other mouthpiece 30b is oriented
towards the distal end 204 of the system 200. In the second configuration 200b, the
external housings 10b may be substantially aligned with each other, while the mouthpieces
30b are not aligned with each other. In the second configuration 200b, a user may
inhale produced vapor from one or the other mouthpiece 30a but may not inhale produced
vapor from both mouthpieces 30a simultaneously.
[0077] As illustrated in FIG. 11C, the devices 206, 208 may be joined or attached together
in a third configuration 200c, where the two devices 206, 208 are predominantly aligned
but vertically offset from each other. That is, in the third configuration 200c, the
mouthpieces 30c are each oriented toward the proximal end 202 of the vaping system
200c but the vapor outlets of the mouthpieces 30c are not aligned with each other.
Additionally, the external housings 10c are predominantly aligned with each other
but the distal ends of the external housings 10c are offset from each other. As such,
a user can inhale vapors from the first vaporizing device 206 and the second vaporizing
device 208 separately. Alternatively, a user can inhale vapors from both vaping devices,
with the first vaporizing device 206 being more dominant than the second vaporizing
device 206. Separate vapor inhalation, from among multiple readily available inhalation
sources in a common carrier, provides an additional technique for customized vaping
experiences. Such customized experiences can include things such as flavor mixing,
flavor canceling (for example, for medical users who don't like a flavor of a particular
medical strain), etc.
[0078] In general, vaporizing devices (e.g., 206 and 208) can be of the same, similar, or
different form factors and can be mixed, matched, and/or oriented in accordance with
user desires to customize the user's vaping experience. For example, different types
of vaporizers can be included in a side-by-side arrangement. One vaporizer can be
an oil-based vaporizer and the other vaporizer can be herb-based vaporizer, both vaporizes
can be oil-based vaporizers, etc. In aspect, one vaping device is a vaporizer and
the other vaping device is an e- cigarette. In other examples, the vaping devices
206 and 208 are identical in form factor but contain different flavors of pre-vapor
formulation so a user can mix and match the flavors to customize their vaping experience.
Other examples of vaporizing devices are described in
U.S. Patent Application No. 17/884,378, entitled, "COMBINABLE AND ORIENTABLE VAPING
DEVICES," filed on August 9, 2022, the entire contents of which are herein incorporated by reference. FIGS. 12A-12C
illustrate various dimensions of disclosed vaporizing devices 100.
[0079] FIGs. 13-14 illustrates perspective, cross-sectional views of different molds that
can be used to form a mouthpiece 30. For example, FIG. 13 shows a mold that comprises
a male mold or core 80 and a female mold or cavity 82. The mouthpiece 30 is injection
molded by flowing plastic into the space between the male mold/core 80 and female
mold/cavity 82. The female mold 82 forms the outer wall of the mouthpiece 30, while
the male mold 80 forms internal features of the mouthpiece 30 (such as the diverted
air flow pathway 39 of FIG. 9).
[0080] In one method, the injection molded plastic is inserted from the top or proximal
end of the mold, corresponding to the top or proximal end of the mouthpiece 30 (e.g.,
proximal end 32). That is, the injector pin(s) inject into the mold from approximately
the top or proximal end of the mouthpiece 30. A convex portion 83 at the female mold
82 forms a concave portion at the corresponding proximal end of the mouthpiece 30.
This concave portion 85 at the proximal end of mouthpiece 30 ensures that any excess
plastic ("flash," "spew," or "burrs") left from the injection molding process, such
as material that flows outside the intended flow channels and into the space at the
injector pin, does not extend outwardly past the proximal end of the mouthpiece 30.
That is, at least a portion of the proximal end of the mouthpiece 30 has a concave
portion 85 to ensure that excess plastic does not extend outwardly past the proximal
end of the mouthpiece 30. This improves the feel of the mouthpiece 30 for a user and
reduces the chance of excess plastic extending past the proximal end of the mouthpiece
30 and causing any discomfort or unpleasant mouth feel for a user. That is, the proximal
end of the mouthpiece 30 may be substantially smooth.
[0081] FIG. 14 shows another mold that can be used to form a mouthpiece. In this configuration
the female portion of the mouthpiece is formed of two portions, a front or first portion
82a that has draft or bias, and a back portion 82b that has no draft. The back portion
82b of the female mold forms the substantially planar back face 35 of the mouthpiece
30. A piece or part with zero draft can cause issues when removing the mouthpiece
30 from the mold. Typically draft is provided to ease the part from the mold and ensure
the part is not damaged during removal from the mold. Because of the zero draft at
the planar back face 35 of the mouthpiece 30, the female mold can be formed in two
pieces 82a, 82b, to allow the back portion 82b with zero draft to be removed laterally,
and the front portion 82a with draft to be removed vertically.
[0082] FIG. 15 is a flowchart of a method of forming the mouthpiece of a vaping device.
In some configurations, the method 300 includes providing a mold, at 305. In some
configurations, the mold includes a first half (a cavity or female mold 82) and a
second half (a core or male mold 80), where the first half/cavity of the mold may
receive the second half/core of the mold. The female portion or cavity 82 of the mold
may define a curvature of the outer face of a body (e.g., body 31) of the mouthpiece.
The core 80 of the mold may define internal components or compartments of the mouthpiece.
For example, the core 80 of the mold may define an internal vapor pathway (e.g., internal
vapor pathway 39) and ensure placement of the internal vapor pathway within the mouthpiece.
Specifically, the core of the mold may place the internal vapor pathway such that,
when the mouthpiece is connected to a center post (e.g., center post 45), the internal
vapor pathway is offset from a proximal end of the center post.
[0083] According to one configuration, the cavity 82 of the mold is formed with zero or
nearly zero draft on the back face of the cavity. Typically, in considering how the
injection molded mouthpiece will be removed from the mold, a draft is formed in the
mold to reduce part damage during removal. Draft reduces the risk of damage during
removal, and is typically important on both the core and the cavity sides of the mold
because the injection molded mouthpiece must be removed from both parts. A zero-draft
angle on the back side (which coincides with the substantially planar face 35 of the
mouthpiece 30) means that the walls of the mouthpiece will be parallel to the direction
of the mold opening and closing, rather than slightly tapered. This design choice
can create potential challenges during the ejection or removal phase, as it increases
the risk of the part sticking in the mold.
[0084] To achieve an injection molded mouthpiece with zero draft on the back planar face
35 (i.e., a 90, or nearly 90-degree angle between the base of the mouthpiece and the
planar face 35, refer to FIG. 5 above), an additional degree of draft can be added
to the front side of the mold. This allows the mouthpiece to be removed from the mold
without damage to the mouthpiece. Additionally, this method of injection molding the
mouthpiece places the part line (the line where the two halves of the injection mold
meet) at the base of the mouthpiece 30. Because the base of the mouthpiece 30 mates
with the top of the body 11, the part line is not visible or barely visible, improving
the aesthetics of the device and reducing the visible part lines. The mold also includes
sufficient ejection mechanisms, like ejector pins or air ejection systems, to facilitate
the removal of the mouthpiece after molding.
[0085] In other configurations, to achieve zero draft and removal of the mouthpiece from
the mold without damage to the mouthpiece, the cavity 82 of the mold may be formed
of two portions, a front portion 82a and a back portion 82b. The step of removing
the mouthpiece from the mold can be done by vertically removing the front portion
82a and laterally removing the back portion 82b (see FIG. 14).
[0086] The mold can be fabricated using materials like steel or aluminum, typically through
a process like CNC machining, EDM (electrical discharge machining), or 3D printing.
The material for molding the mouthpiece can be any suitable material, such as a plastic
resin like polypropylene (PP), polyethylene (PE), or thermoplastic elastomers (TPE).
The material should have suitable properties for the intended use of the mouthpiece,
such as flexibility, strength, and chemical resistance. The chosen material (such
as a plastic resin) is prepared by drying and preheating it to remove moisture, which
can cause defects in the final mouthpiece. The material is then loaded into the injection
molding machine's hopper.
[0087] The method 300 may also include injecting plastic or another material into the mold,
at 310. For example, the mouthpiece may be constructed from acrylics, plastics, thermoplastics,
medical-grade plastics, or another suitable material for an injection molding process.
The method 300 may further include removing the mouthpiece from the mold, at 315.
Removal of the cavity can be either in one step or two; for example, the first portion
82a with draft can be removed vertically, and the second portion 82b with zero draft
can be removed laterally.
[0088] During the injection molding process, the injection molding machine heats the plastic
resin to a molten state and injects it under high pressure into the mouthpiece mold
cavity (310 in FIG. 15). The mold is then clamped shut, allowing the material to fill
the cavity and conform to the shape of the mouthpiece, including the zero draft back
side. After filling, the mold is cooled to allow the material to solidify and take
the shape of the mouthpiece (315 in FIG. 15). This step ensures the dimensions of
the mouthpiece and zero draft angle are maintained.
[0089] After the mouthpiece is cooled and solidified, the mold is opened, and the part is
ejected using the ejection mechanisms designed into the mold (320 in FIG. 13). Due
to the zero draft angle, extra care must be taken to ensure the part is ejected without
damage or sticking. After the mouthpiece is removed from the mold, any excess material,
such as flash or sprue, is trimmed off. The part may also undergo additional processes
such as surface finishing, depending on the desired final finish of the mouthpiece.
[0090] In some configurations, the method 300 can be accomplished without additional action
or actuation of the tool. In a conventional process, a tool may be required to cut
various features into the mouthpiece (e.g., the internal vapor pathway). In contrast,
method 300 simply requires a tool to inject plastics or materials into the mold and
then remove the formed mouthpiece from the mold; no additional action of the tool
is necessary. This simplifies the manufacturing process, both making the process quicker
and resulting in fewer defects due to improper actions of the tool.
[0091] FIG. 16 illustrates a flowchart of another method 400 of forming a mouthpiece for
a vaporizing device. Similar to the method 300, in some embodiments, the method 400
includes providing a mold, at 405, and injecting a material into the mold, at 410.
As with method 300, the material for molding the mouthpiece can be any suitable material,
such as a plastic resin like polypropylene (PP), polyethylene (PE), or thermoplastic
elastomers (TPE). The material should have suitable properties for the intended use
of the mouthpiece, such as flexibility, strength, and chemical resistance. The chosen
material (such as a plastic resin) is prepared by drying and preheating it to remove
moisture, which can cause defects in the final mouthpiece. The material is then loaded
into the injection molding machine's hopper.
[0092] In some embodiments, the mold includes a first half (a cavity or female mold 82)
and a second half (a core or male mold 80), where the first half/cavity of the mold
may receive the second half/core of the mold. The female portion or cavity 82 of the
mold may define a curvature of the outer face of a body (e.g., body 31) of the mouthpiece.
The core 80 of the mold may define internal components or compartments of the mouthpiece.
For example, the core 80 of the mold may define an internal vapor pathway (e.g., internal
vapor pathway 39) and ensure placement of the internal vapor pathway within the mouthpiece.
Specifically, the core of the mold may place the internal vapor pathway such that,
when the mouthpiece is connected to a center post (e.g., center post 45), the internal
vapor pathway is offset from a proximal end of the center post.
[0093] In some embodiments, the first half/cavity 82 of the mold may be formed of two portions,
a front portion 82a and a back portion 82b. In some embodiments, the back portion
82b of the cavity of the mold forms the substantially planar back face 35 of the mouthpiece
30. That is, the back portion 82b forms the portion of the mouthpiece 30 that has
zero draft. A piece or part with zero draft can cause issues when removing the mouthpiece
30 from the mold. Typically, draft is provided to ease the part from the mold and
ensure the part is not damaged during removal from the mold. Because of the zero draft
at the planar back face 35 of the mouthpiece 30, the cavity 82 of the mold can be
formed in two pieces 82a, 82b, to allow the back portion 82b with zero draft to be
removed laterally, and the front portion 82a with draft to be removed vertically.
[0094] The method 400 may also include vertically removing the front portion 82a of the
cavity of the mold, at 415. As before, the front portion 82a of the cavity of the
mold may include a degree of draft, allowing the mouthpiece to be removed from the
mold without damage to the mouthpiece. The method 400 may also include laterally removing
the back portion 82b of the cavity of the mold, at 420. As the back portion 82b imparts
the zero draft quality to the mouthpiece 30, lateral removal of the back portion 82b
of the mold allows the formed and molded mouthpiece 30 to be gently removed from the
mold, without damaging the formed and molded mouthpiece.
[0095] In some configurations, the method 400 can be accomplished without additional action
or actuation of a tool. In a conventional process, a tool may be required to cut various
features into the mouthpiece (e.g., the internal vapor pathway). In contrast, method
400 simply requires a tool to inject plastics or materials into the mold and then
remove the formed mouthpiece from the mold; no additional action of the tool is necessary.
This simplifies the manufacturing process, both making the process quicker and resulting
in fewer defects due to improper actions of the tool.
Embodiments
[0096]
Embodiment 1. A vaporizing device comprising: a center post having a central lumen
extending between a distal end and a proximal end of the center post; a cartridge
having a hollow interior for receiving the center post and an oil to be vaporized;
a sled connectable to the cartridge and receiving a plurality of operating components;
and a mouthpiece connectable to the proximal end of the center post and a proximal
end of the cartridge, the mouthpiece comprising: a body having a substantially planar
face and a curved face opposite the substantially planar face, the curved face tapering
to meet the substantially planar face at a proximal end of the body and a vapor outlet
at the proximal end of the body, a cut-away defined in a distal edge of the body of
the mouthpiece, the cut-away complementary to an extension of an external housing
of the vaporizing device, and an internal vapor pathway defined within the body, the
internal vapor pathway being offset from the central lumen of the center post, such
that vapor produced from the oil to be vaporized travels proximally through the central
lumen of the center post, offset through the internal vapor pathway of the mouthpiece,
and out of the vapor outlet of the mouthpiece to be inhaled by a user.
Embodiment 2. The vaporizing device of Embodiment 1, wherein the cartridge and the
sled are received by the external housing and the mouthpiece is connectable to a proximal
end of the external housing.
Embodiment 3. The vaporizing device of either Embodiment 1 or Embodiment 2, wherein
the angle between the body of the mouthpiece joining the external housing and the
substantially planar face of the mouthpiece is substantially a 90° angle.
Embodiment 4. The vaporizing device of Embodiment 1, Embodiment 2, or Embodiment 3,
wherein the external housing has a distal end comprising an inner edge and a pair
of feet, the inner edge together with the pair of feet forming a tripod allowing the
vaporizing device to be vertically oriented with the tripod resting against a surface.
Embodiment 5. The vaporizing device of any one of Embodiments 1 through 4, wherein
the external housing of the vaporizing device comprises a body having a substantially
planar back surface and a curved front surface, the substantially planar back surface
being coplanar with the substantially planar face of the body of the mouthpiece.
Embodiment 6. The vaporizing device of any one of Embodiments 1 through 5, wherein
the sled comprises indentations for mating with prongs of the cartridge.
Embodiment 7. The vaporizing device of any one of Embodiments 1 through 6, wherein
the vapor produced from the oil to be vaporized cools as it travels through the internal
vapor pathway of the mouthpiece.
Embodiment 8. The vaporizing device of any one of Embodiments 1 through 7, wherein
the internal vapor pathway of the mouthpiece prevents (i) a line of sight from the
vapor outlet to the center post and (ii) debris from entering the center post through
the vapor outlet.
Embodiment 9. The vaporizing device of any one of Embodiments 1 through 8, further
comprising a second vaporizing device attachable to the external housing of the vaporizing
device via magnets embedded in the sled of the vaporizing device and magnets embedded
in a sled of the second vaporizing device.
Embodiment 10. The vaporizing device of any one of Embodiments 1 through 9, further
comprising an atomizer received within the distal end of the center post.
Embodiment 11. The vaporizing device of Embodiment 10, wherein the atomizer is powered
by one or more of the plurality of operating components housed within the sled.
Embodiment 12. A vaporizing device comprising: an external housing having a body extending
between a proximal end and a distal end; a cartridge having a hollow interior for
receiving a center post and an oil to be vaporized; a sled connectable to the cartridge
and receiving a plurality of operating components; and a mouthpiece connectable to
a proximal end of the center post and a proximal end of the cartridge, the mouthpiece
comprising: a body having a substantially planar face and a curved face opposite the
substantially planar face, a cut-away defined in a distal edge of the body, the cut-away
complementary to an extension of the proximal end of the external housing, and an
internal vapor pathway defined within the body.
Embodiment 13. The vaporizing device of Embodiment 12, wherein the internal vapor
pathway of the mouthpiece is offset from a central lumen of the center post, such
that vapor produced from the oil to be vaporized travels proximally through the central
lumen of the center post, offset through the internal vapor pathway of the mouthpiece,
and out of a vapor outlet of the mouthpiece to be inhaled by a user.
Embodiment 14. The vaporizing device of either Embodiment 12 or Embodiment 13, wherein
the cartridge and the sled are received by the external housing.
Embodiment 15. The vaporizing device of any one of Embodiments 12, Embodiment 13,
or Embodiment 14, wherein the angle between the body of the mouthpiece joining the
external housing and the substantially planar face of the mouthpiece is substantially
a 90° angle.
Embodiment 16. The vaporizing device of any one of Embodiments 12 through 15, wherein
the body of the external housing comprises a substantially planar back surface and
a curved front surface opposite the substantially planar back surface, the substantially
planar face being coplanar with the substantially planar face of the body of the mouthpiece.
Embodiment 17. The vaporizing device of Embodiment 16, wherein an angle between the
body of the mouthpiece joining the external housing and the substantially planar face
of the mouthpiece is substantially a 90° angle.
Embodiment 18. The vaporizing device of any one of Embodiments 12 through 16, wherein
the sled comprises: a body defining a compartment to receive a battery, a distal end
of the body comprising protrusions for mating with a base and a proximal end of the
body comprising indentations for mating with distal prongs of the cartridge; at least
one pair of magnets embedded within opposing sides of the body; and at least one pair
of electrodes disposed within opposing sides of the body, the at least one pair of
electrodes for providing power from the battery to an atomizer of the vaporizing device.
Embodiment 19. The vaporizing device of any one of Embodiments 12 through 16 or Embodiment
18, wherein the sled and the cartridge are integral.
Embodiment 20. The vaporizing device of any one of Embodiments 12 through 16 or Embodiments
18 to 19, further comprising an atomizer housed within a distal end of the center
post.
Embodiment 21. A vaporizing device comprising: an external housing having a proximal
end and a distal end with a body extending therebetween, the proximal end including
an extension, and the distal end comprising an inner edge and a pair of feet, the
inner edge together with the pair of feet forming a tripod allowing the vaporizing
device to be vertically oriented with the tripod resting against a surface; and a
mouthpiece connectable to the external housing, a distal edge of the mouthpiece including
a cut-away matching the extension of the proximal end of the external housing.
Embodiment 22. The vaporizing device of Embodiment 21, wherein the body of the external
housing comprises a front face and a back face opposite the front face, the back face
being substantially planar and comprising an indentation for tactilely ascertaining
an orientation of the vaporizing device.
Embodiment 23. The vaporizing device of Embodiment 22, wherein the indentation comprises
a window for viewing a level of oil to be vaporized contained within a cartridge.
Embodiment 24. The vaporizing device of either Embodiment 21 or Embodiment 22, further
comprising a cartridge and a sled housed by the body of the external housing.
Embodiment 25. The vaporizing device of Embodiment 24, wherein the cartridge comprises
a hollow interior for receiving a center post and an oil to be vaporized.
Embodiment 26. The vaporizing device of either Embodiment 24 or Embodiment 25, wherein
the sled comprises: a body defining a compartment to receive a battery, a distal end
of the body comprising protrusions for mating with a base and a proximal end of the
body comprising indentations for mating with distal prongs of the cartridge; at least
one pair of magnets embedded within opposing sides of the body; and at least one pair
of electrodes disposed within opposing sides of the body, the at least one pair of
electrodes for providing power from the battery to an atomizer of the vaporizing device.
Embodiment 27. The vaporizing device of any one of Embodiments 24 to 26, wherein the
cartridge is integral with the sled.
Embodiment 28. The vaporizing device of any one of Embodiments 21, 22, or 24, wherein
the body of the external housing comprises a front face, a back face, and parallel
sides extending between the front face and the back face such that a footprint of
the front face and a footprint of the back face are symmetrical.
Embodiment 29. The vaporizing device of any one of Embodiments 21, 22, 24, or 28,
further comprising a second vaporizing device, the second vaporizing device comprising:
a second external housing having a proximal end and a distal end with a body extending
therebetween, the proximal end including an extension, and the distal end comprising
an inner edge and a pair of feet, the inner edge together with the pair of feet forming
a tripod allowing the second vaporizing device to be vertically oriented with the
tripod resting on a surface; and a second mouthpiece connectable to the second external
housing, a distal edge of the second mouthpiece including a cut-away matching the
extension of the proximal end of the second external housing, wherein the body of
the second external housing is attachable to the body of the external housing via
magnets embedded in the body of the second external housing and magnets embedded in
the body of the external housing. Embodiment 30. The vaporizing device of any one
of Embodiments 21, 22, 24, or 28 to 29, further comprising a center post having a
central lumen extending between a distal end and a proximal end of the center post,
the center post housed within the external housing. Embodiment 31. The vaporizing
device of Embodiment 30, wherein the mouthpiece is connectable to the proximal end
of the center post.
Embodiment 32. The vaporizing device of any one of Embodiments 21, 22, 24, or 28 to
30, wherein the mouthpiece comprises a body having a substantially planar face and
a curved face opposite the substantially planar face, the curved face tapering to
meet the substantially planar face at a proximal end of the body and forming a vapor
outlet at the proximal end of the body.
Embodiment 33. A vaporizing device comprising: an external housing having a proximal
end and a distal end with a body extending therebetween, with the proximal end including
an extension, and the distal end comprising an inner edge and a pair of feet, the
inner edge together with the pair of feet forming a tripod allowing the vaporizing
device to be vertically oriented with the tripod resting against a surface.
Embodiment 34. The vaporizing device of Embodiment 33, further comprising a mouthpiece
connectable to the proximal end of the external housing.
Embodiment 35. The vaporizing device of Embodiment 34, wherein a distal edge of the
mouthpiece defines a cut-away matching the extension of the proximal end of the external
housing.
Embodiment 36. The vaporizing device of either Embodiment 33 or Embodiment 34, further
comprising a second vaporizing device, the second vaporizing device comprising: a
second external housing having a proximal end and a distal end with a body extending
therebetween, with the proximal end including an extension, and the distal end comprising
an inner edge and a pair of feet, the inner edge together with the pair of feet forming
a tripod allowing the second vaporizing device to be vertically oriented with the
tripod resting on a surface.
Embodiment 37. The vaporizing device of Embodiment 36, wherein the body of the second
external housing is magnetically attachable to the body of the external housing.
Embodiment 38. The vaporizing device of either Embodiment 36 or Embodiment 37, wherein
the body of the second external housing comprises a front face and a back face opposite
the front face, the back face being substantially planar and comprising an indentation
for tactilely ascertaining an orientation of the vaporizing device.
Embodiment 39. The vaporizing device of any one of Embodiments 36 to 38, further comprising
a second mouthpiece connectable to the proximal end of the second external housing,
a distal edge of the second mouthpiece defining a cut-away corresponding to the extension
of the proximal end of the second external housing.
Embodiment 40. The vaporizing device of any one of Embodiments 33 to 36, wherein the
body of the external housing comprises a front face and a back face opposite the front
face, the back face being substantially planar and comprising an indentation for tactilely
ascertaining an orientation of the vaporizing device.
Embodiment 41. A sled for a vaporizing device, the sled comprising: a body defining
a compartment to receive a battery, a distal end of the body comprising protrusions
for mating with a base and a proximal end of the body comprising indentations for
mating with distal prongs of a cartridge of the vaporizing device; at least one pair
of magnets embedded within opposing sides of the body; and at least one pair of electrodes
disposed within opposing sides of the body, the at least one pair of electrodes for
providing power from the battery to an atomizer of the vaporizing device.
Embodiment 42. The sled of Embodiment 41, wherein the at least one pair of electrodes
are disposed within opposing sides of the body such that no wiring or electrical connections
are exposed/external to the body.
Embodiment 43. The sled of Embodiment 41 or Embodiment 42, wherein the sled mates
with the cartridge through a press-fit connection.
Embodiment 44. The sled of any one of Embodiments 41 to 43, wherein the distal prongs
of the cartridge snap into the indentations of the sled.
Embodiment 45. The sled of any one of Embodiments 41 to 44, wherein the sled and the
cartridge are received by an external housing of the vaporizing device.
Embodiment 46. The sled of any one of Embodiments 41 to 45, wherein the sled and the
cartridge are integral.
Embodiment 47. The sled of Embodiment 46, wherein a second pair of magnets are embedded
within opposing sides of a body of the cartridge.
Embodiment 48. The sled of any one of Embodiments 41 to 46, wherein the cartridge
receives a center post and the atomizer is received within a distal end of the center
post.
Embodiment 49. The sled of any one of Embodiments 41 to 46 or 48, wherein a second
pair of magnets are embedded within a body of the cartridge.
Embodiment 50. A vaporizing device comprising: a sled comprising: a body, a distal
end of the body comprising protrusions for mating with a base and a proximal end of
the body comprising indentations for mating with distal prongs of a cartridge of the
vaporizing device; at least one pair of magnets embedded within opposing sides of
the body; and at least one pair of electrodes disposed within opposing sides of the
body, the at least one pair of electrodes for providing power to an atomizer of the
vaporizing device.
Embodiment 51. The vaporizing device of Embodiment 50, wherein the sled mates with
the cartridge through a press-fit connection.
Embodiment 52. The vaporizing device of Embodiment 50 or 51, wherein the distal prongs
of the cartridge snap into the indentations of the sled.
Embodiment 53. The vaporizing device of any one of Embodiments 50 to 52, further comprising
an external housing having a body extending between a proximal end and a distal end.
Embodiment 54. The vaporizing device of Embodiment 53, wherein the sled and the cartridge
are housed within the body of the external housing.
Embodiment 55. The vaporizing device of Embodiment 53 or 54, further comprising a
mouthpiece connectable to the proximal end of the body.
Embodiment 56. The vaporizing device of any one of Embodiments 50 to 53, wherein the
cartridge comprises a hollow interior for receiving a center post and an oil to be
vaporized.
Embodiment 57. The vaporizing device of Embodiment 56, wherein the atomizer is housed
within a distal end of the center post.
Embodiment 58. The vaporizing device of Embodiment 56 or 57, further comprising a
mouthpiece connectable to a proximal end of the center post.
Embodiment 59. The vaporizing device of Embodiment 56, 57, or 58, wherein the cartridge
comprises an acrylic material and the center post comprises a metallic material.
Embodiment 60. The vaporizing device of any one of Embodiments 50 to 53 or 56, wherein
the at least one pair of electrodes are disposed within opposing sides of the body
of the sled such that no wiring or electrical connections are exposed/external to
the body.
Embodiment 61. A mouthpiece for use with a vaporizing device, the mouthpiece comprising:
a body having a substantially planar face and a curved face opposite the substantially
planar face, the curved face tapering to meet the substantially planar face at a proximal
end of the body and forming a vapor outlet at the proximal end of the body; a cut-away
defined in a distal edge of the body of the mouthpiece, the cut-away for aligning
the mouthpiece onto a vaping device body during capping; and an internal vapor pathway
defined within the body, the internal vapor pathway being offset from a central lumen
of a center post, such that vapor produced from an oil to be vaporized travels proximally
through the central lumen of the center post, offset through the internal vapor pathway
of the mouthpiece, and out of the vapor outlet of the mouthpiece to be inhaled by
a user, wherein the substantially planar face and the distal end of the mouthpiece
form a substantially 90-degree angle such that there is zero draft along the substantially
planar face.
Embodiment 62. The mouthpiece of Embodiment 61, wherein the proximal end of the body
of the mouthpiece is concave at the vapor outlet.
Embodiment 63. A method of manufacturing a mouthpiece for a vaping device, the method
comprising: selecting a core of a mold, the core comprising a front side and a back
side, the back side having zero draft angle such that a back wall of the mouthpiece
will be parallel to the direction of the mold opening and closing; selecting a cavity
of the mold, the cavity comprising a front side and a back side, the back side having
zero draft angle such that the back wall of the mouthpiece will be parallel to the
direction of the mold opening and closing; inserting the core into the cavity, forming
a space between the core and the cavity; injecting a material into the space between
the core and the cavity; allowing the material to cool and solidify; and ejecting
the material from the mold.
Embodiment 64. The method of Embodiment 63, wherein the cavity has a proximal end
and a distal end, and wherein the step of injecting the material into the space between
the core and the cavity comprises injecting material at the proximal end.
Embodiment 65. The method of Embodiment 63 or 64, wherein the front side and the back
side of the cavity are separable portions of the cavity.
Embodiment 66. The method of Embodiment 65, wherein the front side of the cavity is
removable vertically from the mold and the back side of the cavity is removably laterally
from the mold.
Embodiment 67. The method of any one of Embodiments 63 to 65, further comprising clamping
the cavity and the core of the mold shut, allowing the injected material to fill the
cavity.
Embodiment 68. The method of any one of Embodiments 63 to 65 or 67, wherein the front
side of the cavity is formed with a degree of draft.
Embodiment 69. The method of any one of Embodiments 63 to 65 or 67 to 68, wherein
the core of the mold defines one or more internal compartments of the mouthpiece.
Embodiment 70. The method of Embodiment 69, wherein the one or more internal compartments
comprises an internal vapor pathway.
Embodiment 71. The method of any one of Embodiments 63 to 65 or 67 to 69, wherein
the cavity of the mold further comprises a convex portion at a proximal end of the
cavity, the convex portion forming a concave portion at a corresponding proximal end
of the mouthpiece.
Embodiment 72. The method of Embodiment 71, wherein the concave portion at the proximal
end of the mouthpiece is substantially smooth, with no excess material.
Embodiment 73. A method of manufacturing a mouthpiece for a vaping device, the method
comprising: selecting a core, the core comprising a front side and a back side, the
back side having zero draft angle such that a back wall of the mouthpiece will be
parallel to the direction of a mold opening and closing; selecting a cavity, the cavity
comprising a first portion with a front side and a second portion with a back side,
the back side having zero draft angle such that the back wall of the mouthpiece will
be parallel to the direction of the mold opening and closing; inserting the core into
the cavity, forming a space between the core and the cavity; injecting a material
into the space between the core and the cavity; allowing the material to cool and
solidify; and removing the first portion of the cavity vertically from the core and
removing the second portion of the cavity laterally from the core.
Embodiment 74. The method of Embodiment 73, further comprising clamping the cavity
and the core of the mold shut, allowing the injected material to fill the cavity.
Embodiment 75. The method of Embodiment 73 or 74, wherein the front side of the first
portion of the cavity is formed with a degree of draft.
Embodiment 76. The method of any one of Embodiments 73 to 75, wherein the core of
the mold defines one or more internal compartments of the mouthpiece.
Embodiment 77. The method of Embodiment 76, wherein the one or more internal compartments
comprises an internal vapor pathway.
Embodiment 78. The method of any one of Embodiments 73 to 76, wherein injecting a
material into the space between the core and the cavity comprises injecting the material
into a proximal end of the cavity.
Embodiment 79. The method of any one of Embodiments 73 to 76 or 78, wherein the cavity
of the mold further comprises a convex portion at a proximal end of the cavity, the
convex portion forming a concave portion at a corresponding proximal end of the mouthpiece.
Embodiment 80. The method of any one of Embodiments 73 to 76 or 78 to 79, wherein
the concave portion at the proximal end of the mouthpiece is substantially smooth,
with no excess material.
[0097] While particular configurations have been illustrated and described herein, it should
be understood that various other changes and modifications may be made without departing
from the spirit and scope of the claimed subject matter. Moreover, although various
aspects of the claimed subject matter have been described herein, such aspects need
not be utilized in combination.
[0098] Unless otherwise indicated, all numbers expressing measurements and quantities used
in the specification and claims are to be understood as being modified in all instances
by the term "about." Accordingly, unless indicated to the contrary, the numerical
parameters set forth in the specification and attached claims are approximations that
may vary depending upon the desired properties sought to be obtained by the configurations
of the present disclosure. At the very least, and not as an attempt to limit the application
of the doctrine of equivalents to the scope of the claims, each numerical parameter
should at least be construed in light of the number of reported significant digits
and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges
and parameters setting forth the broad scope of the present disclosure are approximations,
the numerical values set forth in the specific examples are reported as precisely
as possible. Any numerical value, however, inherently contains certain errors necessarily
resulting from the standard deviation found in their respective testing measurements.
In one embodiment, the terms "about," "approximately," and "substantially" refer to
numerical parameters within 10% of the indicated range.
[0099] The terms "a," "an," "the," and similar referents used in the context of describing
the configurations of the present disclosure (especially in the context of the following
claims) are to be construed to cover both the singular and the plural, unless otherwise
indicated herein or clearly contradicted by context. Recitation of ranges of values
herein is merely intended to serve as a shorthand method of referring individually
to each separate value falling within the range. Unless otherwise indicated herein,
each individual value is incorporated into the specification as if it were individually
recited herein. All methods described herein can be performed in any suitable order
unless otherwise indicated herein or otherwise clearly contradicted by context. The
use of any and all examples, or exemplary language (e.g., "such as") provided herein
is intended merely to better illuminate the configurations of the present disclosure
and does not pose a limitation on the scope of the present disclosure. No language
in the specification should be construed as indicating any non-claimed element essential
to the practice of the configurations of the present disclosure.
[0100] Groupings of alternative elements or configurations disclosed herein are not to be
construed as limitations. Each group member may be referred to and claimed individually
or in any combination with other members of the group or other elements found herein.
It is anticipated that one or more members of a group may be included in, or deleted
from, a group for reasons of convenience and/or patentability. When any such inclusion
or deletion occurs, the specification is deemed to contain the group as modified thus
fulfilling the written description of all Markush groups used in the appended claims.
[0101] Specific configurations disclosed herein may be further limited in the claims using
consisting of or consisting essentially of language. Various aspects discussed in
one drawing may be present and/or used in conjunction with the embodiment shown in
another drawing, and each element shown in multiple drawings may be discussed only
once. All statements herein reciting principles, aspects, and configurations of the
invention, as well as specific examples thereof, are intended to encompass equivalents
thereof. The described features, structures, or characteristics of configurations
of the invention may be combined in any suitable manner in one or more configurations.
[0102] As used in this specification and the appended claims, singular forms such as "a,"
"an," and "the" may include the plural unless the context clearly dictates otherwise.
Thus, for example, reference to "a vapor outlet" may include one or more vapor outlets,
and reference to "the vaping device" may include reference to one or more vaping devices.
[0103] As used herein, the term "substantially" refers to the complete or nearly complete
extent or degree of an action, characteristic, property, state, structure, item, or
result to function as indicated. For example, a void that is "substantially" open
may be either completely open or nearly completely open. As used herein the term "generally"
refers to something that is more of the designated adjective than not, or the converse
if used in the negative. As used herein, a plurality of items, structural elements,
compositional elements, and/or materials may be presented in a common list for convenience.
However, these lists should be construed as though each member of the list is individually
identified as a separate and unique member. Additionally, the word "connected" and
"coupled" is used throughout for clarity of the description and can include either
a direct connection or an indirect connection.
[0104] Although the foregoing disclosure provides many specifics, these should not be construed
as limiting the scope of any of the ensuing claims. Other configurations and configurations
may be devised which do not depart from the scopes of the claims. Features from different
configurations and configurations may be employed separately or in combination. Accordingly,
all additions, deletions and modifications to the disclosed subject matter that fall
within the scopes of the claims are to be embraced thereby. The scope of each claim
is indicated and limited only by its plain language and the full scope of available
legal equivalents to its elements.