FIELD
[0001] The present invention relates to the field of atomization, and more specifically,
to an atomization device and a microwave heating assembly.
BACKGROUND
[0002] Generally, the heating temperature of heat-not-burn (HNB) fuming substrate is between
250-350°C. Compared with ordinary burning cigarettes, HNB cigarette can greatly reduce
the harm of harmful substances in tobacco to smokers while retaining the taste of
traditional cigarettes. There is no high-temperature burning pyrolysis process, thereby
reducing the release amount of tar and harmful substances in tobacco and greatly reducing
the harm of second-hand smoking.
[0003] The volume for ordinary microwave heating is relatively large, which is not conducive
to the application in the field of atomization devices with a volume requirement.
In addition, the internal temperature during microwave heating is not easily grasped,
and too high or low temperature is not conducive to the heating of aerosol generating
substrate. Therefore, it is necessary to detect the temperature in real time so as
to facilitate users to make adjustments.
SUMMARY
[0004] The technical problem to be solved by the present invention is to provide an atomization
device and a microwave heating assembly according to the above defects in the prior
art.
[0005] The technical solution adopted by the present invention to solve the technical problems
is as follows: manufacture a microwave heating assembly which comprises a cavity,
a conductor pillar, a microwave feeding device, and a temperature measuring device;
the cavity is columnar with a closed bottom, and the side wall of the cavity is provided
with a feed hole, so that the microwave feeding device can feed microwaves into the
cavity through the feeding hole;
the conductor pillar is arranged at the bottom of the cavity, and the conductor pillar
is connected to the bottom of the cavity and conducts electricity;
the temperature measuring device is arranged in the cavity for measuring the temperature
of the aerosol generating substrate inserted into the cavity.
[0006] Preferably, the middle portion of the conductor pillar is provided with an accommodating
hole, and the temperature measuring device is inserted into the accommodating hole.
[0007] Preferably, the temperature measuring device comprises a hollow probe, and a temperature
measuring assembly, wherein the temperature measuring assembly is inserted into the
probe, and the outer end of the probe is closed.
[0008] Preferably, the temperature measuring assembly comprises a thermocouple or an optical
fiber.
[0009] Preferably, the probe is in ohmic contact with the conductor pillar.
[0010] Preferably, the microwave feeding device is inserted into the cavity through the
feeding hole, and it is in contact with the inner wall surface of the cavity and/or
the surface of the conductor pillar for conduction to feed microwaves into the cavity;
a dielectric body is arranged between the outer wall surface of the conductor pillar
and the inner wall surface of the cavity.
[0011] Preferably, the cavity is made of conductive metal.
[0012] Preferably, the inner wall surface of the cavity is coated with a first conductive
layer.
[0013] Preferably, the conductor pillar has a hollow or solid structure, and its outer wall
is electrically conductive.
[0014] Preferably, the conductor pillar is a conductive material.
[0015] Preferably, the outer wall surface of the conductor pillar is coated with a second
conductive layer.
[0016] Preferably, the microwave feeding device is in a linear shape, and one end of it
is in contact with the side wall surface of the conductor pillar for conduction.
[0017] Preferably, the microwave feeding device is in an L shape, and one end of it is in
contact with the bottom surface of the cavity for conduction.
[0018] Preferably, the dielectric body is lower than the conductor pillar, or flush with
the conductor pillar, or higher than the conductor pillar, and it is lower than the
cavity, or flush with the cavity, or higher than the cavity.
[0019] Preferably, the inner ring of the dielectric body is provided with a positioning
portion protruding towards the middle portion.
[0020] Preferably, the positioning portions are edges and ribs.
[0021] Preferably, the material of the dielectric body includes alumina, corundum, mullite,
forsterite, magnesia, zirconia, silicon oxide, zirconite, boron nitride, aluminum
nitride, spodumene, one or at least two combinations of BaTiO3 porcelain with ε between
30 and 40, MgTiO3, CaTiO3 porcelain, SrTiO3, Ba(Zn, Nb)O3, Ba (Sr, Ta) O3, BaO-Nd2O3-TiO2
and BaO-Sm2O3-TiO2 rare earth mixed crystal with ε between 70 and 90.
[0022] Preferably, the cavity is further provided with a fixing device for fixing the aerosol
generating substrate, and the material of the fixing device can penetrate through
microwaves.
[0023] Preferably, the loss tangent of the material of the fixing device is less than 0.1.
[0024] Preferably, the fixing device is made of plastic.
[0025] An atomization device comprises the microwave heating assembly.
[0026] The atomization device and the microwave heating assembly in the present invention
have the following beneficial effects: The temperature measuring device of the microwave
heating assembly can accurately grasp the atomization temperature of the aerosol generating
substrate in the cavity, so that the user can make a timely action adjustment according
to the temperature, and control the release amount of harmful substances in the aerosol
generating substrate.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The present invention will be further described in conjunction with the accompanying
drawings and embodiments. In the accompanying drawings:
FIG. 1 is a module diagram of the atomization device in an embodiment of the present
invention;
FIG. 2 is a schematic diagram of the three-dimensional structure of the microwave
heating assembly in the embodiment of the present invention;
FIG. 3 is a sectional structure diagram of the microwave heating assembly in FIG.
1;
FIG. 4 is a schematic structural diagram of the microwave heating resonant cavity;
FIG. 5 is a schematic diagram when the dielectric body is higher than the conductor
pillar;
FIG. 6 is a schematic diagram when the dielectric body is lower than the conductor
pillar; and
FIG. 7 is a schematic diagram when the dielectric body is flush with the conductor
pillar.
DETAILED DESCRIPTION
[0028] To have a clearer understanding of the technical features, objectives and effects
of the present invention, specific embodiments of the present invention will be further
described in detail below with reference to the accompanying drawings.
[0029] As shown in FIG. 1, the atomization device in a preferred embodiment of the present
invention comprises a microwave heating assembly 10, a control module 20, a battery
module 30, and a microwave generator 40. The battery module 30 is electrically connected
to the control module 20 and the microwave generator 40 to supply power to the control
module 20 and the microwave generator 40, so that the microwave feeding device can
generate a microwave 40. The control module 20 is used to control the microwave power,
heating time and start-stop interval of the microwave generator 40.
[0030] Referring to FIG. 2, the microwave heating assembly 10 comprises a cavity 1, a conductor
pillar 2, and a microwave feeding device 3. The cavity 1 can be inserted with an aerosol
generating substrate 7, and the aerosol generating substrate can be tobacco. The microwave
generator 40 is connected to the microwave feeding device 3. The microwave feeding
device 3 is arranged between the microwave generator 40 and the cavity 1, and used
for transmitting the microwave generated by the microwave generator 40 to the cavity
1 and heating the aerosol generating substrate 7 in the cavity 1 through the microwave.
[0031] The cavity 1 is columnar with one end closed, and the side wall of the cavity 1 is
provided with a feeding hole 11. The conductor pillar 2 is arranged at the bottom
of the cavity 1, and the conductor pillar 2 is connected to the bottom of the cavity
1 and conducts electricity.
[0032] The microwave feeding device 3 is inserted into the cavity 1 through the feeding
hole 11, and it is in contact with the inner wall surface of the cavity 1 and/or the
surface of the conductor pillar 2 to feed microwaves into the cavity 1.
[0033] Preferably, in this embodiment, a dielectric body 4 is arranged between the outer
wall surface of the conductor pillar 2 and the inner wall surface of the cavity 1.
[0034] As shown in FIG. 4, according to the working principle of λ/4 resonant cavity:
[0035] The λ/4 coaxial resonant cavity is composed of a coaxial line with one end short-circuited
and the other end open-circuited. The open-circuiting of the λ/4 coaxial resonant
cavity is realized by a section of circular waveguide in the cut-off state. According
to the boundary conditions at both ends, the cavity length
l is equal to an odd multiple of λ
0/4 during resonance, that is,
l =[(2p-1) λ
0]/4 (p = 1, 2, 3, ...). Therefore, the resonant wavelength of λ/4 coaxial resonant
cavity is:

[0036] The quality factor of λ/4 coaxial resonant cavity is:

[0037] The difference between λ/4 coaxial resonant cavity and λ/2 coaxial resonant cavity
is that the former does not have a conductor loss on the end face.
[0038] The selection of transverse dimensions of λ/2 and λ/4 coaxial resonant cavities should
be determined by the following conditions:
- (1) Ensure that the coaxial resonant cavity works in the TEM mode without high-order
mode requirement:

- (2) Ensure that the coaxial resonant cavity has a relatively high Q0 value:

- (3) For the λ/4 coaxial resonant cavity, the circular waveguide at the open-circuited
end is in the cut-off state, and it should be 1.71D < λ0min, namely, 3.41b < λ0min.
[0039] According to the calculation formula for the length
l of the resonant cavity, the minimum dimension of the λ/4 coaxial resonant cavity
is ≈ 1/4 of the electromagnetic wavelength. The wavelength of 2.45GHz electromagnetic
wave in air is about 12.24cm, and at this moment,
l is about 3.06cm. If
l is shortened, it is necessary to shorten the wavelength of electromagnetic wave.
The wavelength of electromagnetic wave in the material can be calculated according
to the following formula:

. For dielectric materials, µr is generally
l. The larger εr, the shorter the wavelength.
l can be designed shorter, and then the miniaturization of the cavity 1 can be realized.
[0040] The microwave heating assembly 10 can reduce the length of the resonant cavity by
filling the cavity 1 with high dielectric material, thereby reducing the volume of
the cavity 1, and facilitating the miniaturization of the atomization device. The
aerosol generating substrate 7 can be placed in the cavity, and the aerosol generating
substrate 7 can be heated by microwave to greatly reduce the harm of harmful substances
in tobacco to smokers. There is no high-temperature burning pyrolysis process, thereby
reducing the release amount of tar and harmful substances in tobacco and greatly reducing
the harm of second-hand smoking.
[0041] In some embodiments, the cavity 1 is made of conductive metal, and the material is
generally aluminum, copper, gold, silver, stainless steel and other conductive metals.
In other embodiments, the inner wall surface of the cavity 1 is coated with a first
conductive layer 12, such as gold plating, silver plating, copper plating, etc.
[0042] Further, in some embodiments, the conductor pillar 2 is a hollow or solid structure,
and its outer wall is electrically conductive, so that microwave radiation is formed
in the cavity 1 after the microwave is fed into the cavity 1.
[0043] In addition, the conductor pillar 2 is a conductive material, preferably a conductive
metal material or other materials with high conductivity.
[0044] In other embodiments, the conductor pillar 2 can also be made of a nonmetallic material,
the outer wall surface of the conductor pillar 2 is coated with a second conductive
layer 21, and the second conductive layer 21 is a metal-plated thin film layer, such
as gold plating, silver plating, copper plating, etc.
[0045] As shown in FIG. 3, in some embodiments, the microwave feeding device 3 is generally
a coaxial connector. One end of it is connected to the microwave generator 40 of the
microwave source, and the other end of it is inserted into the cavity 1 through the
feeding port. Generally, the microwave feeding device 3 can be in a linear shape,
and one end of it inserted into the cavity 1 is in contact with the side wall surface
of the conductor pillar 2 for conduction.
[0046] As shown in FIG. 5, in other embodiments, the microwave feeding device 3 can also
be in an L shape, and one end of it inserted into the cavity 1 is in contact with
the bottom surface of the cavity 1 for conduction. Alternatively, the end of the microwave
feeding device 3 inserted into the cavity 1 can be in an arc shape or other shapes,
so long as it is in contact with the inner wall surface of the cavity 1 or the outer
wall surface of the conductor pillar 2 for conduction.
[0047] In some embodiments, as shown in FIG. 6, the dielectric body 4 is lower than the
conductor pillar 2. As shown in FIG. 7, the dielectric body 4 can also be flush with
the conductor pillar 2. As shown in FIG. 3 and FIG. 5, the dielectric body 4 can also
be higher than the conductor pillar 2 and lower than the cavity 1. In other embodiments,
the dielectric body 4 can also be flush with or higher than the cavity 1.
[0048] As shown in FIG. 3 and FIG. 5, when the dielectric body 4 is higher than the conductor
pillar 2 and lower than the cavity 1, or the dielectric body 4 is flush with the cavity
1, or the dielectric body 4 is higher than the cavity 1, the dielectric body 4 can
fix the aerosol generating substrate 7. That is, the inner aperture of the dielectric
body 4 is slightly greater than the diameter of the aerosol generating substrate 7,
so that the aerosol generating substrate 7 can be inserted into the inner hole of
the dielectric body 4 for fixing.
[0049] Preferably, the inner ring of the dielectric body 4 is provided with a positioning
portion (no figure) protruding towards the middle portion, so that the aerosol generating
substrate 7 inserted into the dielectric body 4 can be positioned and engaged. Generally,
the positioning portions are edges and ribs, which can not only fix the aerosol generating
substrate 7, but also form an air passage between the inner wall surface of the dielectric
body 4 and the aerosol generating substrate 7 to allow the fume to flow.
[0050] In other embodiments, as shown in FIG. 6 and FIG. 7, when the dielectric body 4 is
lower than or flush with the conductor pillar 2, and it is not easy to fix the aerosol
generating substrate 7 by the dielectric body 4, a fixing device 5 for fixing the
aerosol generating substrate 7 can be arranged in the cavity 1, and the material of
the fixing device 5 can penetrate through microwaves to atomize the aerosol generating
substrate 7 by microwaves.
[0051] Further, the loss tangent of the material of the fixing device 5 is less than 0.1,
and the material of the fixing device 5 is made of plastic. Specifically, it can be
polyether ether ketone (PEEK).
[0052] In some embodiments, the material of the dielectric body 4 can include alumina, corundum,
mullite, forsterite, magnesia, zirconia, silicon oxide, zirconite, boron nitride,
aluminum nitride, spodumene and various glass dielectric materials, etc., one or at
least two combinations of BaTiO3 porcelain with ε between 30 and 40, MgTiO3, CaTiO3
porcelain, SrTiO3, Ba(Zn, Nb)O3, Ba (Sr, Ta) O3, BaO-Nd2O3-TiO2 and BaO-Sm2O3-TiO2
rare earth mixed crystal with ε between 70 and 90.
[0053] Preferably, the material of the dielectric body 4 is alumina or zirconia.
[0054] As shown in FIG. 3, FIG. 5, FIG. 6 and FIG. 7, in order to accurately grasp the atomization
temperature of the aerosol generating substrate 7 in the cavity 1 and let the user
make a timely action adjustment according to the temperature, a temperature measuring
device 6 is further provided in the cavity 1 to measure the temperature of the aerosol
generating substrate inserted into the cavity. Preferably, the middle portion of the
conductor pillar 2 is provided with an accommodating hole 22, and the temperature
measuring device 6 is inserted into the accommodating hole 22 to sense the temperature
value in the middle portion of the cavity 1.
[0055] Further, in this embodiment, the temperature measuring device 6 comprises a hollow
probe 61, and a temperature measuring assembly 62, the temperature measuring assembly
62 is inserted in the probe 61, and the outer end of the probe 61 is closed. Generally,
the temperature measuring assembly 62 comprises a thermocouple or an optical fiber,
and preferably a thermocouple.
[0056] The center probe makes it possible to use a thermocouple (ptc/ntc) for temperature
measurement, and the shell probe 61 of the temperature measuring device 6 is in ohmic
contact with the conductor pillar 2.
[0057] It can be understood that the above technical features can be used in any combination
without limitation.
[0058] The above are only the embodiments of the present invention and do not limit the
claims of the present invention. Any equivalent structure or equivalent process transformation
that is made by using the contents of the specification and drawings of the present
invention, or directly or indirectly applied to other related technical fields, is
similarly included in the patent protection scope of the present invention.
1. A microwave heating assembly,
characterized by comprising a cavity (1), a conductor pillar (2), a microwave feeding device (3),
and a temperature measuring device (6);
the cavity (1) is columnar with a closed bottom, and the side wall of the cavity (1)
is provided with a feeding hole (11), so that the microwave feeding device (3) can
feed microwaves into the cavity (1) through the feeding hole (11);
the conductor pillar (2) is arranged at the bottom of the cavity (1), and the conductor
pillar (2) is connected to the bottom of the cavity (1) and conducts electricity;
the temperature measuring device (6) is arranged in the cavity (1) for measuring the
temperature of the aerosol generating substrate inserted into the cavity.
2. The microwave heating assembly according to claim 1, characterized in that the middle portion of the conductor pillar (2) is provided with an accommodating
hole (22), and the temperature measuring device (6) is inserted into the accommodating
hole (22).
3. The microwave heating assembly according to claim 1, characterized in that the temperature measuring device (6) comprises a hollow probe (61), and a temperature
measuring assembly (62), the temperature measuring assembly (62) is inserted in the
probe (61), and the outer end of the probe (61) is closed.
4. The microwave heating assembly according to claim 3, characterized in that the temperature measuring assembly (62) comprises a thermocouple or an optical fiber.
5. The microwave heating assembly according to claim 3, characterized in that the probe (61) is in ohmic contact with the conductor pillar (2).
6. The microwave heating assembly according to any of claims 1-5, characterized in that the microwave feeding device (3) is inserted into the cavity (1) through the feeding
hole (11), and it is in contact with the inner wall surface of the cavity (1) and/or
the surface of the conductor pillar (2) for conduction to feed a microwave into the
cavity (1);
a dielectric body (4) is arranged between that outer wall surface of the conductor
pillar (2) and the inn wall surface of the cavity (1).
7. The microwave heating assembly according to claim 6, characterized in that the cavity (1) is made of conductive metal.
8. The microwave heating assembly according to claim 6, characterized in that the inner wall surface of the cavity (1) is coated with a first conductive layer
(12).
9. The microwave heating assembly according to any of claims 1-5, characterized in that the conductor pillar (2) has a hollow or solid structure, and its outer wall is electrically
conductive.
10. The microwave heating assembly according to any of claims 1-5, characterized in that the conductor pillar (2) is a conductive material.
11. The microwave heating assembly according to any of claims 1-5, characterized in that the outer wall surface of the conductor pillar (2) is coated with a second conductive
layer (21).
12. The microwave heating assembly according to claim 6, characterized in that the microwave feeding device (3) is in a linear shape, and one end of it is in contact
with the side wall surface of the conductor pillar (2) for conduction.
13. The microwave heating assembly according to claim 6, characterized in that the microwave feeding device (3) is in an L shape, and one end of it is in contact
with the bottom surface of the cavity (1) for conduction.
14. The microwave heating assembly according to claim 6, characterized in that the dielectric body (4) is lower than the conductor pillar (2), or flush with the
conductor pillar (2), or higher than the conductor pillar (2), and it is lower than
the cavity (1), or flush with the cavity (1) or higher than the cavity (1).
15. The microwave heating assembly according to claim 14, characterized in that the inner ring of the dielectric body (4) is provided with a positioning portion
protruding towards the middle portion.
16. The microwave heating assembly according to claim 15, characterized in that the positioning portions are edges and ribs.
17. The microwave heating assembly according to claim 6, characterized in that the material of the dielectric body (4) includes alumina, corundum, mullite, forsterite,
magnesia, zirconia, silicon oxide, zirconite, boron nitride, aluminum nitride, spodumene,
one or at least two combinations of BaTiO3 porcelain with ε between 30 and 40, MgTiO3, CaTiO3 porcelain, SrTiO3, Ba(Zn, Nb)O3, Ba (Sr, Ta) O3, BaO-Nd2O3-TiO2 and BaO-Sm2O3-TiO2 rare earth mixed crystal with ε between 70 and 90.
18. The microwave heating assembly according to any of claims 1-5, characterized in that the cavity (1) is further provided with a fixing device (5) for fixing the aerosol
generating substrate (7), and the material of the fixing device (5) can penetrate
through microwaves.
19. The microwave heating assembly according to claim 18, characterized in that the loss tangent of the material of the fixing device (5) is less than 0.1.
20. The microwave heating assembly according to claim 18, characterized in that the fixing device (5) is made of plastic.
21. An atomization device, characterized by comprising the microwave heating assembly in any of claims 1-20.