[0001] The invention relates to an apparatus for machining profiled bars, for example profiled
bars made of metallic materials, such as aluminium, steel or other, synthetic polymeric
materials, such as polyvinyl chloride (PVC) or composite materials.
[0002] The profiled bars may be intended to form doors and windows frames but they may also
be used for other applications, such as the construction of supporting frames or other
products.
[0003] The apparatus according to the invention allows one or more labels, particularly
self-adhesive labels, to be applied on each profiled bar.
[0004] The labels which the apparatus according to the invention allows to be applied on
the profiled bars may have a code, for example a bar code or a QR code, containing
information on each profiled bar, for example the batch number, the operations to
which the profiled bar must be subjected, indications for the shipment and delivery
of the manufactured product in which each profiled bar is incorporated.
[0005] EP 3175950 discloses a machine for machining profiled bars, comprising a labelling unit for
applying labels on the profiled bars. The profiled bars are advanced in an advancement
direction to be carried to a work station. The labelling unit is movable parallel
to the advancement direction for following each profiled bar so as to apply the corresponding
label whilst the profiled bar moves along the advancement direction.
[0006] The machine disclosed in
EP 3175950 comprises a gripping member connected to a suction source for picking up the labels
and bringing them into contact with the profiled bar.
EP 3175950 does not contain details on the structure of the gripping member or on how the gripping
member picks up and transports the labels.
[0007] Machines of the type disclosed in
EP 3175950 are known, in which the gripping member is provided with a plurality of suction cups,
connected to a suction source, arranged to pick up the labels and transport them towards
the profiled bars.
[0008] These machines have the drawback that, when the gripping member is brought into contact
with the profiled bar for applying the label on it, the suction cups apply a non-uniform
pressure on the label, which may damage the label.
[0009] Moreover, the machines disclosed in
EP 3175950 are rather complicated because they must also move the labelling unit in the advancement
direction in which the profiled bars are advanced, which increases the complexity
of the driving and control devices associated with the labelling unit.
[0010] In the machines disclosed in
EP 3175950, the gripping member is rotatable between a first operating position and a second
operating position. In the first operating position, the gripping member is positioned
parallel to a horizontal surface. In the second operating position, the gripping member
is positioned parallel to a vertical surface. In order to pass from the first operating
position to the second operating position, the gripping member can rotate by 90° about
a horizontal axis.
[0011] By rotating the gripping member, it is thus possible to apply a label on an upper
face of the profiled bar, or on a side face of the profiled bar, the side face being
arranged in a position closer to the labelling unit, that is to say, in a position
facing the labelling unit.
[0012] However, the labelling unit disclosed in
EP 3175950 does not allow labels to be applied on a further side face of the profiled bar furthest
away from the labelling unit, that is to say, on a side face which delimits the profiled
bar on the opposite side relative to the side face facing towards the labelling unit.
This significantly limits the positions in which the labels can be applied by the
machine disclosed in
EP 3175950.
[0013] US 2022/0185527 discloses a label applicator used in the packaging sector, that is to say, in a sector
very far from that of machining profiled bars.
[0014] An object of the invention is to improve the apparatuses for machining profiled bars,
which are capable of applying labels on the profiled bars being machined.
[0015] Another object is to provide an apparatus for machining profiled bars, which is capable
of applying labels on the profiled bars, without damaging the labels during transport
and application.
[0016] Another object is to provide an apparatus for machining profiled bars which is capable
of applying labels on the profiled bars with aesthetically pleasant results.
[0017] A further object is to provide an apparatus for machining profiled bars which is
capable of applying labels on the profiled bars, while limiting complications in the
structure of the apparatus.
[0018] Another object is to provide an apparatus for machining profiled bars, which is capable
of applying labels on an increased number of faces of the profiled bar.
[0019] According to the invention, there is provided an apparatus comprising a machining
unit for machining a profiled bar, a feed conveyor for advancing the profiled bar
towards the machining unit in a first direction, a labelling unit for applying a label
on the profiled bar, wherein the labelling unit comprises an applicator head for bringing
the label into contact with the profiled bar, the applicator head comprising an applicator
delimited by a working surface, the applicator having at least one suction opening
which opens onto the working surface and is connectable to a source of suction for
keeping the label in contact with the working surface whilst the label is conveyed
towards the profiled bar, the labelling unit further comprising a support for supporting
the applicator, wherein between the support and the applicator at least one elastic
element is interposed which is deformable when the applicator is pressed against the
profiled bar for applying the label.
[0020] Owing to the invention, it is possible to apply labels on profiled bars with high
quality results. The suction openings which open directly on the working surface avoid
the use of suction cups and allow the labels to be applied on the profiled bars, eliminating,
or at least minimising, creases and other unwanted deformations of the labels. The
label is held on the applicator directly in contact with the working surface, which
makes it possible to keep the label extended both whilst the latter is transported
towards the profiled bar and whilst the label is applied on the profiled bar. The
elastic element interposed between the support and the applicator makes it possible
to modify the position of the applicator when the latter is pressed against the profiled
bar to avoid the label. This allows the position of the applicator to be adapted to
the position and shape of the profiled bar, making the pressure applied by the applicator
on the profiled bar uniform. Moreover, the elastic element acts as a shock absorber
avoiding a violent impact between the applicator and the profiled bar when the applicator
is brought into contact with the profiled bar. In this way it is possible to minimise
the risks of damaging the profiled bars during application of the labels.
[0021] In an embodiment, the labelling unit comprises an arm, the applicator head being
supported by the arm and being rotatable relative to the arm, so that the applicator
head can be positioned at least in a first position for applying the label on a side
face of the profiled bar, in a second position for applying the label on an upper
face of the profiled bar, and in a third position for applying the label on a further
side face opposite said side face.
[0022] In particular, the applicator head is rotatable about an axis of rotation by at least
180°, so as to apply the label on the upper face, on the side face and on the further
side face of the profiled bar.
[0023] In this way it is possible to obtain an apparatus which is more versatile than the
prior art apparatuses, since it is possible to apply the label both on the side face
closest to the labelling unit, and on the further side face furthest from the labelling
unit, as well as on the upper face.
[0024] The upper face is interposed between the side face and the further side face.
[0025] In an embodiment, blowing means are provided for sending a pressurised fluid, for
example compressed air, on the label, so as to help the label detach from the working
surface of the applicator and adhere to the profiled bar. The fluid sent by the blowing
means allows the label to adhere to the profiled bar even if the profiled bar is delimited
by a surface that is not perfectly regular.
[0026] The blowing means may comprise a source of pressurised fluid, for example compressed
air, which can be connected to a blowing opening provided on the working surface of
the applicator.
[0027] In an embodiment, at least one edge of the applicator which delimits the working
surface transversally to the first direction is chamfered.
[0028] Owing to the chamfer formed on the edge of the applicator, contact between the applicator
and the profiled bar can be made gentler, thereby preventing the bar from being damaged
during application of the label.
[0029] In an embodiment, the working surface is delimited by two edges of the applicator
which extend in sequence along the first direction and are arranged transversely to
the first direction, said edges being chamfered.
[0030] In an embodiment, the labelling unit is arranged in a fixed position along the first
direction.
[0031] This enables the structure and operation of the apparatus to be simplified, since
it is not necessary to provide a driving device for moving the labelling unit in the
direction in which the profiled bars are advanced.
[0032] The labelling unit may be configured for applying the label on the profiled bar whilst
the profiled bar is stationary, for example because it is subjected to operations
in the machining unit.
[0033] In alternative embodiment, the labelling unit is configured for applying the label
on the profiled bar whilst the profiled bar is moved in the first direction. This
is made possible owing to the shape of the working surface of the applicator, which
is smooth and does not comprise suction cups. This allows the profiled bar to slide
easily in contact with the applicator head.
[0034] This improves the efficiency of the apparatus according to the invention, since it
is not necessary to stop the profiled bar for applying the label on it. It may also
happen that the labelling unit is configured for applying the label whilst the profiled
bar is moved along the first direction and its speed is increased, that is to say,
the profiled bar is accelerated.
[0035] This is made possible owing to the smooth surface which delimits the working surface
of the applicator, making it possible to slide the profiled bar, and owing to the
adhesive applied on the face of the label facing towards the profiled bar, which ensures
that the label remains attached to the profiled bar even if the latter moves.
[0036] The invention can be better understood and implemented with reference to the accompanying
drawings which illustrate a non-limiting example embodiment of it and wherein:
Figure 1 is a schematic perspective view showing an apparatus for machining profiled
bars;
Figure 2 is a perspective view showing a labelling unit of the apparatus of Figure
1;
Figure 3 is a side view showing a portion of the labelling unit, whilst a label is
applied on a side face of a profiled bar;
Figure 4 is a side view like that of Figure 3, wherein a label is applied on an upper
face of a profiled bar;
Figure 5 is a side view like that of Figure 3, wherein a label is applied on a further
side face of a profiled bar;
Figure 6 is a perspective view showing an applicator head of the labelling unit of
Figure 2;
Figure 7 is a perspective view showing a part of the applicator head of Figure 6,
taken from a different angle.
[0037] Figure 1 shows an apparatus 1 for machining profiled bars B. The profiled bars may
be made of different types of materials, for example metallic materials such as aluminium,
synthetic polymeric materials such as polyvinyl chloride (PVC), composite materials
and the like. The profiled bars may have a full transversal cross-section, or a hollow
transversal cross-section.
[0038] As shown in Figure 1, the apparatus 1 comprises a machining unit 2, which includes
an operating head for machining the profiled bars. The operating head may be included
in a machine tool, in particular a numerical control machine tool such as a machining
centre. The operating head is able to perform machining operations of various types,
for example drilling, milling, cutting and the like, on the profiled bars.
[0039] The apparatus 1 further comprises a feed section 3 for feeding profiled bars to be
machined to the machining unit 2. An outfeed section is furthermore provided, which
is not illustrated, arranged downstream of the machining unit 2 for moving away from
the machining unit 2 the profiled bars which have already been machined.
[0040] The feed section 3 comprises a feed conveyor 4 for advancing each profiled bar towards
the machining unit 2 moving the profiled bar in a first direction X, parallel to a
longitudinal dimension of the profiled bar. The feed conveyor 4 may comprise a gripping
element, for example shaped like a gripper, for engaging with an end of the profiled
bar and pushing the profiled bar in the first direction X towards the machining unit
2.
[0041] The feed section 3 also comprises an infeed conveyor 5 for feeding the profiled bars
towards the feed conveyor 4. The infeed conveyor 5 may be configured to receive and
support the profiled bars and to move them transversely, in particular perpendicularly,
to their longitudinal dimension. According to the example shown, the infeed conveyor
5 is configured to move the profiled bars horizontally along a second direction Y,
perpendicular to the first direction X. In this way, the profiled bars can be delivered
to the feed conveyor 4, for example positioning the profiled bars in a position in
which they can be gripped by the gripping element of the feed conveyor 4.
[0042] The infeed conveyor 5 may comprise a plurality of conveyor belts 6, parallel with
each other. Each conveyor belt 6 extends mainly in the second direction Y.
[0043] The apparatus 1 comprises a labelling unit 7 for applying on each profiled bar at
least one self-adhesive label, on which there may be information, for example encoded
in a bar code or other type of code, relating to the history of the profiled bar,
such as, for example, batch number, type of operations which must be performed on
the profiled bar, information relating to the type of profiled bar in which the profiled
bar will be incorporated, customer and delivery address, and the like.
[0044] According to the example shown, the labelling unit 7 is positioned upstream of the
machining unit 2 along the first direction X.
[0045] It is, however, also possible to provide for other locations for the labelling unit
7. For example, according to an alternative version, the labelling unit 7 might be
positioned downstream of the machining unit 2 along the first direction X.
[0046] According to a further alternative version, the apparatus 1 may comprise two or more
machining units 2 positioned in sequence along the direction X. The labelling unit
7 may in this case be positioned in any position along the direction X, for example
in a position interposed between two consecutive machining units 2.
[0047] Figure 2 shows the labelling unit 7, which comprises a supporting structure 8 which
supports a printer 9 for dispensing printed self-adhesive labels. The inside of the
printer 9 may house a reel, not illustrated, of self-adhesive labels, initially adhering
to a supporting ribbon. The printer 9 is configured for printing the desired information
on the self-adhesive labels and detaching each label from the supporting ribbon.
[0048] The printer 9 comprises an outfeed 10, shown in Figure 6, from which the self-adhesive
printed labels E leave, detached from the supporting ribbon, which may be, for example,
oriented with a printed face facing upwards and a self-adhesive face facing downwards.
The outfeed 10 may comprise a supporting element 11 for temporarily supporting a label
which is printed and detached from the supporting ribbon. The supporting element 11
may be delimited by a supporting surface 12 having non-adhesive properties to prevent
the self-adhesive face of the printed label from stably adhering to the supporting
element 11. For example, the supporting surface 12 may have a surface finish intended
to make the adhesion of the printed labels difficult, thanks, for example, to a surface
scoring, or a relatively high surface roughness. It is also possible to provide a
non-stick coating on the supporting surface 12.
[0049] The supporting surface 12 may be substantially horizontal, or it may define a plane
inclined relative to the horizontal direction.
[0050] The printer 9 is mounted inside a housing 13 which can be moved forwards and backwards
along the second direction Y so as to move the printer 9 towards the profiled bar
on which the label must be applied or alternatively move the printer 9 away from the
profiled bar.
[0051] More specifically, there is an actuator 14, which may be of the pneumatic type, for
moving the housing 13 in the second direction Y. The actuator 14 allows the housing
13 to be moved, together with the printer 9 received in it, outside the dimensions
of the feed conveyor 4, for example when it is necessary to perform maintenance or
repair operations.
[0052] The labelling unit 7 also comprises an applicator head 15 for applying the labels
on the profiled bars. The applicator head 15 is configured for picking up from the
supporting surface 12 the printed labels E, already detached from the supporting ribbon,
and for transferring each label E in contact with a profiled bar B, so as to apply
the label E on the profiled bar B.
[0053] The applicator head 15 is movable relative to the printer 9 in a horizontal direction
perpendicular to the direction in which the profiled bars are advanced towards the
machining unit 2, that is to say, in the second direction Y, and in a third direction
Z, which in the example shown is vertical. As described in more detail below, the
applicator head 15 is also rotatable about an axis of rotation R, which, in the example
shown, is parallel to the first direction X.
[0054] The applicator head 15, on the other hand, is located in a fixed position along the
first direction X, that is to say, it is not movable in the horizontal direction in
which the profiled bars are advanced in order to move them into the machining unit
2.
[0055] The applicator head 15 is supported by a pair of arms, which comprise a first arm
16 and a second arm 17. The first arm 16 is supported by the housing 13 and is movable
with respect to the housing 13 in the second direction Y. More specifically, the housing
13 is connected to a supporting member 18 which slidably supports the first arm 16.
The first arm 16 can slide relative to the supporting member 18 in the second direction
Y, thanks to an actuation device which may comprise a first actuator 19, shown in
Figure 3, which may comprise, for example, an electric motor, a pneumatic cylinder
or other.
[0056] A further supporting member 20, which slidably supports the second arm 17, is fixed
to an end of the first arm 16. The latter may slide forwards and backwards in the
third direction Z, relative to the supporting member 20, thanks, for example, to a
second actuator 21, which may comprise an electric motor, a pneumatic cylinder or
other.
[0057] The applicator head 15 is connected rotatably to the second arm 17. More precisely,
as mentioned above, the applicator head 15 may rotate about the axis of rotation R,
shown in Figure 6, which may be parallel to the first direction X. As described in
detail below, by rotating the applicator head 15 about the axis of rotation R, it
is possible to apply the label on different faces of the profiled bar, which can be
selected by the operator.
[0058] As shown in Figures 6 and 7, the applicator head 15 comprises an applicator 22, for
picking up the printed labels, one after the other, from the supporting surface 12
and for transferring the printed labels to the profiled bars. The applicator 22 is
a suction applicator, for example a suction plate, that is to say, it is connected
to a suction source to keep the label E in contact with a relative working surface
23 thanks to a suction action. The applicator 22 is connectable to the suction source
by means of connectors 24, shown in Figures 6 and 7.
[0059] As described in more detail below, the applicator 22 may also be connected to a source
of pressurised fluid for generating a jet of pressurised fluid to be applied on the
label in order to favour the adhesion to the profiled bar.
[0060] On the working surface 23 there is a plurality of suction openings 25 through which
it is possible to apply a suction action on the label to be applied.
[0061] According to the example shown, there are eight suction openings, positioned along
the sides of a rectangle. The maximum linear dimension of the rectangle is parallel
to the larger dimension of the label E and is, in this example, oriented parallel
to the first direction X. This condition is not however necessary, and it is possible
to provide a number of suction openings 25 different from eight. It is also possible
to position the suction openings 25 according to any desired arrangement on the working
surface 23.
[0062] The suction openings 25 may be shaped like holes having a circular transversal section,
as shown in Figure 7, or as slots.
[0063] Formed in the thickness of the applicator 22 is a circuit, not illustrated, for connecting
the suction source, and in particular the connectors 24, with the suction openings
25.
[0064] According to a version, there may be blowing means for sending a pressurised fluid,
for example compressed air, on the label, in such a way that the label detaches more
easily from the working surface 23 and adheres better to the profiled bar B.
[0065] According to the example shown, the blowing means comprise a plurality of blowing
openings 26, shown in Figure 6, which lead to the working surface 23.
[0066] The blowing openings 26 may have an elongate shape, for example shaped like slots.
It is, however, also possible to adopt other shapes for the blowing openings 26, for
example a circular shape.
[0067] According to the example shown, there are three blowing openings 26. The number of
blowing openings 26 may, however, be selected as desired, and may also be different
from three.
[0068] The blowing openings 26 may be arranged along a row, which in the example shown is
parallel to the first direction X. More generally speaking, the blowing openings 26
may be arranged along a row parallel to a larger dimension of the label.
[0069] According to the example shown, the suction openings 25 are positioned along two
rows, which may be parallel to the first direction X or, more generally, to the larger
dimension of the label.
[0070] The row of blowing openings 26 may be interposed between the two rows of suction
openings 25.
[0071] More generically, the blowing openings 26 may be positioned in such a way as to act
on a central region of the label, whilst the suction openings 25 may be positioned
in such a way as to act in peripheral regions of the label. This helps the label to
detach in an optimum manner from the working surface 23 and makes it possible to minimise,
or even avoid, defects in the adhesion of the label to the profiled bar.
[0072] Through the thickness of the applicator 22 there is formed an arrangement of conduits,
not illustrated, by means of which the blowing openings 26 can be connected to the
source of pressurised fluid, by means of a connector element 34.
[0073] According to the example shown, the working surface 23 is a substantially flat surface.
This geometry of the working surface 23 is suitable for applying labels on a flat
face of the profiled bar. The working surface 23 may also not be flat, depending on
the shape of the face of the profiled bar on which the label must be applied. For
example, if the label must be applied on a curved face of the profiled bar, the working
surface 23 may have a curved geometry.
[0074] If the applicator 22 has the blowing means, the pressurised fluid dispensed through
the blowing openings 26 makes it possible to also apply the label on a surface of
the profiled bar having a shape which is not perfectly shaped to match the shape of
the working surface 23. For example, if the working surface 23 is flat, the blowing
means may also allow the label to be applied on a surface of the profiled bar which
is not perfectly flat and regular.
[0075] A chamfer 28 is formed along an edge 27 of the applicator 22. The chamfer 28 may
be delimited by a flat or rounded surface. The edge 27 is positioned transversally,
in particular perpendicularly, to the first direction X. The edge 27 minimises the
risks of damaging the profiled bar when the applicator 22 is pushed against the profiled
bar for applying the label on it.
[0076] A further chamfer 30 may be formed on a further edge 29 of the applicator 22. The
further edge 29 is also positioned transversally, in particular perpendicularly, to
the first direction X. The edge 27 may be positioned upstream of the further edge
29 relative to the advancement direction of the profiled bars along the first direction
X. The further chamfer 30 may be delimited by a flat or rounded surface. The further
chamfer 30 is also intended to minimise the damage which may be produced on the profiled
bar when the applicator 22 is pushed against the profiled bar for applying the label
on it.
[0077] The applicator 22 is not mounted in a fixed position on the applicator head 15. The
applicator 22 is supported by one or more elastic elements 31, which may be deformed
when the applicator 22 is pushed into contact with the profiled bar. In that way,
it is possible to dampen the impact between the profiled bar and the applicator 22
and adapt the position of the applicator 22 to the position of the profiled bar.
[0078] More in detail, the applicator 22 is supported by a support 32, which, in the example
illustrated, is L-shaped but which may also have other shapes. Interposed between
the support 32 and the applicator 22 there is an elastic element 31, which in the
example shown comprises a helical spring.
[0079] The elastic element 31 may be positioned around a pin 33 which is fixed relative
to the applicator 22 and slidable inside a hole made in the support 32. In this way,
the elastic element 31 may be compressed when the applicator 22 is pushed against
the profiled bar for applying the label.
[0080] The applicator head 15 may optionally comprise a nozzle 37 for dispensing a jet of
pressurised fluid, particularly compressed air, on a face of the profiled bar on which
the label must be applied, before the latter is brought into contact with the profiled
bar. The jet of pressurised fluid acts like a cleaning jet, which allows any dirt
particles which contaminate that face to be removed from the face of the profiled
bar and which could prevent the label from adhering correctly to the profiled bar.
[0081] During operation, the profiled bars to be machined are loaded onto the infeed conveyor
5. The latter moves the profiled bars in the second direction Y, in such a way as
to move each profiled bar to a position in which the gripping element of the feed
conveyor 4 can grip the profiled bar for moving it towards the machining unit 2.
[0082] As shown in Figure 4, the feed conveyor 4 comprises a plurality of supporting rollers
35 for receiving and supporting the profiled bars whilst the latter are advanced towards
the machining unit 2 along the first direction X. The supporting rollers 35 may be
freely rotatable about respective horizontal axes. The supporting rollers 35 define
a horizontal supporting surface which allows the profiled bars to be positioned uniquely
and precisely in the third direction Z, that is to say, along the vertical direction.
[0083] The apparatus 1 also comprises a plurality of contact rollers 36, only one of which
is shown in Figure 4, against which a side surface of each profiled bar may make contact.
According to the example shown, the contact rollers 36 are freely rotatable about
respective vertical axes. The contact rollers 36 therefore define a vertical contact
plane which allows the profiled bars to be positioned uniquely and precisely in the
second direction Y, that is to say, along a horizontal direction perpendicular to
the first direction X.
[0084] When the feed conveyor 4 engages with a profiled bar B, the latter is located in
a uniquely defined position both along the second direction Y and along the third
direction Z.
[0085] The feed conveyor 4 carries the profiled bar B into the machining unit 2, to a predetermined
position. The apparatus 1 comprises a control unit, not illustrated, in which are
stored the operations which must be performed on each profiled bar B. Depending on
the operation which must be performed, the profiled bar B is stopped in a suitable
position in the machining unit 2. Whilst the profiled bar B is stationary, the labelling
unit 7 may apply the label on the profiled bar B.
[0086] According to an alternative version, the label may be applied on the profiled bar
B whilst the profiled bar B is advancing in the first direction X, provided the speed
of the profiled bar B is not excessive. This is made possible by the substantially
flat shape of the contact surface 23, which makes it easy for the profiled bar B to
slide in contact with the applicator 22, whilst the label is applied.
[0087] According to another version, the applicator head 15 could apply the label on the
profiled bar B whilst the profiled bar B is stationary, but the profiled bar B could
start to move in the first direction X, that is to say, be accelerated, even whilst
the applicator 22 is still pressing the label against the profiled bar. In this way,
it is possible to reduce the time necessary for applying the label, saving the time
necessary for withdrawing the applicator 22 detaching it from the profiled bar.
[0088] The labelling unit 7 is located in a position close to the machining unit 2, for
example immediately upstream of the latter. Since the profiled bars have a considerably
length, for example 6 metres or longer, the profiled bar B which is machined in the
machining unit 2 normally protrudes from the machining unit 2 and may therefore interact
with the labelling unit 7.
[0089] In the labelling unit 7, a label, still attached to the supporting ribbon, is printed
by the printer 9 with the desired information, according to the provisions of the
control unit. The printed label is then detached from the supporting ribbon and positioned
on the supporting plate 11 of the printer 9, in such a way that the self-adhesive
face of the label faces downwards, that is to say, resting on the supporting surface
12.
[0090] Simultaneously, the applicator head 15 is moved close to the supporting surface 12.
For this purpose, the applicator head 15 may be moved along the second direction Y,
making the first arm 16 slide relative to the supporting member 18. It is also possible
to move the applicator head 15 along the third direction Z, sliding the second arm
17 relative to the further supporting member 20.
[0091] The applicator head 15 is also rotated about the axis of rotation R in such a way
that the working surface 23 of the applicator 22 faces downwards, that is to say,
it faces the printed face of the label. The working surface 23 is brought into contact
with the printed face of the label and the suction is activated through the suction
openings 25. The suction retains the label in contact with the working surface 23,
favouring the detachment of the label from the supporting plate 11 of the printer
9.
[0092] The applicator head 15, together with the label retained by it, is now moved towards
the profiled bar. For this purpose, use is made of the capacity of the applicator
head 15 to be moved along the second direction Y and along the third direction Z,
as described above. The applicator head 15 is also rotated about the axis of rotation
R in such a way as to position the applicator 22 with the label facing towards the
face of the profiled bar on which the label is to be applied.
[0093] Figure 3 shows a configuration wherein the applicator head 15 is in a first position,
in which the label is applied on a side face F1, facing towards the printer 9, of
the profiled bar B. According to the example shown, the side face F1 is a vertical
face.
[0094] In this case, the applicator head 15 is rotated about the axis of rotation R, in
such a way that the working surface 23 which delimits the applicator 22 is positioned
vertically and faces towards the vertical face F1 of the profiled bar B.
[0095] The applicator 22 is pushed towards the side face F1 of the profiled bar B, which
in the example of Figure 3 is performed by moving the first arm 16 along the second
axis Y relative to the supporting element 18, in such a way that the label is pressed
against the side face F1. On the self-adhesive face of the label, which faces towards
the vertical face F1 of the profiled bar B, there is an adhesive substance which allows
the label to be attached to the side face F1 of the profiled bar B. In this way, when
the suction action exerted on the label through the openings 25 ends, the label remains
attached to the side face F1 of the profiled bar B.
[0096] If the applicator head 15 comprises the blowing means, the flow of pressurised air
through the blowing openings 26 is now activated. This allows the label to detach
more easily from the working surface 23 and better adhere to the profiled bar B.
[0097] The label is in this way applied on the desired face of the profiled bar B, for example
on the side face F1 in the case of Figure 3.
[0098] Figure 4 shows a configuration wherein the applicator head 15 is in a second position
in which the applicator head 15 allows a label to be applied on an upper face F2 of
the profiled bar B. According to the example shown, the upper face F2 lies on a substantially
horizontal plane.
[0099] In this case, the applicator 22 is rotated in such a way that the working surface
23 is positioned horizontally and faces downwards, in such a way that the self-adhesive
face of the label faces the upper face F2. By pressing the label against the upper
face F2, it is thus possible to apply the label to the profiled bar B.
[0100] In the configuration of Figure 5, the applicator head 15 is positioned in a third
position in such a way as to apply the label on a further side face F3 of the profiled
bar B, located in a position furthest from the printer 9, that is to say, facing towards
the infeed conveyor 5, on the opposite side relative to the printer 9. According to
the example shown, the side face F3 defines a vertical plane.
[0101] In this case, the applicator 22 is rotated about the axis of rotation R in such a
way that the working surface 23 is vertical and faces towards the side face F3, that
is to say, towards the printer 9. At this point, the label may be applied to the side
face F3 in the manner described above.
[0102] The applicator head 15 is therefore rotatable about the axis of rotation R by at
least 180°, in such a way that it can be positioned in the three positions indicated
in Figures 3 to 5.
[0103] Thanks to the capacity to rotate about the axis of rotation R, the applicator head
15 can therefore apply the label on three separate faces F1, F2, F3 of the profiled
bar B.
[0104] According to the example shown, the side faces F1 and F3 are positioned vertically,
whilst the upper face F2 is positioned horizontally.
[0105] According to a version not illustrated, the side faces F1 and/or F3 might be inclined
with respect to the vertical direction. The upper face F2 might be inclined with respect
to the horizontal direction.
[0106] The labelling unit 7 also allows in this case the labels to be applied on the side
faces and on the upper face of the profiled bar. For that purpose, the applicator
22 is positioned in such a way that the working surface 23 is oriented parallel to
the face on which the label must be applied, which may be done by rotating the applicator
22 through an angle other than 90° relative to the horizontal and/or vertical direction.
[0107] According to the example shown, the printer 9 is positioned in a fixed position along
the first direction X, that is to say, along the direction in which the profiled bars
are moved to bring them into the machining unit 2. The applicator head 15 is also
located in a fixed position along the first direction X.
[0108] This avoids excessive complications in the design, construction and assembly of the
labelling unit 7, since the labelling unit 7 is mounted in a fixed position along
the first direction X.
[0109] According to the example shown, the label was applied to a flat face of the profiled
bar. It is also possible to apply the label on a non-planar face of the profiled bar,
for example a face delimited by a curved surface.
[0110] The labelling unit 7 may be configured for applying one or more labels on each profiled
bar.
[0111] In its most complete version, the apparatus 1 is therefore very flexible as regards
the position of the labels on the profiled bars, the number of labels on each profiled
bar, and the type of profiled bars that can be treated.
[0112] As mentioned above, the applicator head 15 may be positioned in a plurality of positions
for applying a label on different faces of the profiled bar, in particular in a first
position for applying the label on the side face F1, in a second position for applying
the label on the upper face F2 and in a third position for applying the label on the
further side face F3.
[0113] The positions which the applicator head 15 may adopt may be preset positions, in
the sense that the applicator head 15 may be positioned separately in a limited number
of positions, for example in the above-mentioned three positions.
[0114] According to an alternative version, the applicator head 15 may be controlled, for
example electrically, in such a way that it can be positioned continuously in a plurality
of positions interposed between two or more limit positions.
[0115] For example, the position in which the applicator head 15 applies a label on the
upper face F2 could be a reference position. Starting from this position, the applicator
head 15 could be rotated about the axis of rotation R in a continuous fashion to be
positioned in any angular position rotated by an angle of between 0 and 90°, both
clockwise and anticlockwise, for applying the label on the side face F1 or on the
further side face F3, even if the latter are oblique relative to a vertical direction.
The total rotation of the applicator head 15 is also in this case at least 180°.
[0116] This makes it possible to apply labels also on profile bars having complex transversal
sections.
1. An apparatus comprising a machining unit (2) for machining a profiled bar (B), a feed
conveyor (4) for advancing the profiled bar (B) towards the machining unit (2) in
a first direction (X), a labelling unit (7) for applying a label on the profiled bar
(B), wherein the labelling unit (7) comprises an applicator head (15) for bringing
the label into contact with the profiled bar (B), the applicator head (15) comprising
an applicator (22) delimited by a working surface (23), the applicator (22) having
at least one suction opening (25) which opens onto the working surface (23) and is
connectable to a source of suction for applying a suction action which keeps the label
in contact with the working surface (23) whilst the label is conveyed towards the
profiled bar (B), the labelling unit (7) further comprising a support (32) for supporting
the applicator (22), wherein between the support (32) and the applicator (22) at least
one elastic element (31) is interposed which is deformable when the applicator (22)
is pressed against the profiled bar (B) for applying the label, and wherein the labelling
unit (7) comprises an arm (17), the applicator head (15) being supported by the arm
(17) and being rotatable with respect to the arm (17), so that the applicator head
(15) can be positioned at least in a first position for applying the label on a side
face (F1) of the profiled bar (B), in a second position for applying the label on
an upper face (F2) of the profiled bar (B), and in a third position for applying the
label on a further side face (F3) opposite said side face (F1).
2. The apparatus according to claim 1, wherein the applicator head (15) is rotatable
with respect to the arm (17) by an angle of at least 180° to pass from the first position
to the third position.
3. The apparatus according to claim 1 or 2, wherein the applicator head (15) is rotatable
relative to the arm (17) about an axis of rotation (R) arranged parallel to the first
direction (X) to pass from the first position to the third position.
4. The apparatus according to any preceding claim, wherein the applicator (22) comprises
blowing means which can be selectively activated for sending on the label a pressurised
fluid which helps the label to detach from the working surface (23) and to adhere
to the profiled bar (B).
5. The apparatus according to claim 4, wherein the blowing means comprise a plurality
of blowing openings (26) which open onto the working surface (23).
6. The apparatus according to claim 5, wherein the blowing openings (26) are positioned
along a central row, the suction openings (25) being positioned along two peripheral
rows, the central row being interposed between the two peripheral rows.
7. The apparatus according to any preceding claim, wherein the applicator (22) has at
least one edge (27) which delimits the working surface (23) transversally to the first
direction (X), said edge (27) having a chamfer (28).
8. The apparatus according to any one of claims 1 to 6, wherein the working surface (23)
is delimited by two edges (27, 29) of the applicator (22) which extend in sequence
along the first direction (X) and are positioned transversely to the first direction
(X), each of said edges (27, 29) having a chamfer (28, 30).
9. The apparatus according to any preceding claim, wherein the labelling unit (7) is
positioned in a fixed position along the first direction (X).
10. The apparatus according to any preceding claim, wherein the labelling unit comprises
a further arm (16), the arm (17) being slidable with respect to the further arm (16)
along a vertical direction (Z).
11. The apparatus according to claim 10, wherein the labelling unit (7) comprises a housing
(13) in which the printer (9) is housed, the further arm (16) being slidably supported
by the housing (13), so as to be movable in a second direction (Y), which extends
horizontally transversally to the first direction (X).
12. The apparatus according to any preceding claim, wherein the labelling unit (7) is
positioned upstream of the machining unit (2) relative to the first direction (X).
13. The apparatus according to any preceding claim, wherein the applicator head (15) further
comprises a nozzle (37) for dispensing on the profiled bar a pressurised fluid acting
as cleaning fluid.