FIELD OF THE INVENTION
[0001] The present disclosure relates to a vapour-compression circuit comprising a pair
of compressors provided in parallel branches between a suction line and a discharge
line of the vapour-compression circuit. The present disclosure also relates to a transport
refrigeration unit (TRU) and a vehicle comprising such a vapour-compression circuit.
BACKGROUND OF THE INVENTION
[0002] It is known to provide a vapour-compression circuit comprising a pair of compressors,
with each compressor being provided on a respective parallel branch. If a vapour-compression
circuit is incorporated within a TRU, each compressor may be mechanically coupled
to alternative driving means, such as a prime mover and an electric motor, respectively.
The alternative driving means may be used to drive the corresponding compressor under
different operational conditions as may be deemed necessary or advantageous.
[0003] It is desirable to provide an improved vapour-compression circuit for use as part
of a TRU and/or a vehicle, the vapour-compression circuit comprising a plurality of
compressors which are operable under different operational conditions of the TRU and/or
the vehicle. In particular, it is desirable to provide such a vapour-compression circuit
with improved means for ensuring adequate lubrication of each of the compressors during
use.
[0004] JP5001730B2 describes a refrigeration apparatus in which a plurality of compressors connected
in parallel are independently operated one by one, and particularly to a refrigeration
apparatus suitable for application to a transport refrigeration apparatus mounted
on a refrigeration vehicle or the like.
JP5554039B2 describes a transportation refrigeration apparatus configured such that two compressors
are connected in parallel to a refrigerant circuit, and either one of the compressors
is operated alone.
BRIEF SUMMARY OF THE INVENTION
[0005] According to a first aspect there is provided a vapour-compression circuit for circulating
a working fluid, the vapour-compression circuit comprising: a first compressor, a
second compressor provided in respective first and second parallel branches between
a suction line and a discharge line of the vapour-compression circuit, an oil separator
and an oil distribution network, wherein the oil separator is located along the discharge
line and is configured to remove oil from working fluid in the discharge line; and
the oil distribution network is configured to re-supply oil removed from the working
fluid by the oil separator to a first oil supply location at or upstream of the first
compressor along the first branch, and to a second oil supply location at or upstream
of the second compressor along the second branch.
[0006] It may be that the first oil supply location is at the first compressor and/or the
second oil supply location is at the second compressor. The first compressor may include
an oil sump, and the first oil supply location may be within the oil sump of the first
compressor. The second compressor may include an oil sump, and the second oil supply
location may be within the oil sump of the second compressor.
[0007] It may be that the first compressor includes an oil sump, the second compressor includes
an oil sump, and an oil capacity of the oil sump of the second compressor is larger
than an oil capacity of the oil sump of the first compressor.
[0008] The oil distribution network may comprise a valve arrangement configured to switch
between directing oil to the first oil supply location and to the second oil supply
location. The valve arrangement may be configured to switch between directing oil
to the first oil supply location in a first mode of vapour-compression circuit and
to the second oil supply location in a second mode of the vapour-compression circuit.
It may be that, in the first mode, the valve arrangement directs oil only to the first
oil supply location. It may be that, in the second mode, the valve arrangement directs
oil only to the second oil supply location. The valve arrangement may comprise a three-way
valve.
[0009] It may be that the vapour-compression circuit comprises a controller configured to:
control the first and second compressors; and switch between a first mode in which
the first compressor compresses the working fluid and the second compressor is inactive,
and
a second mode in which the second compressor compresses the working fluid and the
first compressor is inactive.
[0010] It may be that the controller is configured to: in the first mode, control the valve
arrangement to direct oil to the first oil supply location; and in the second mode,
control the valve arrangement to direct oil to the second oil supply location.
[0011] It may be that in the first mode, the valve arrangement is controlled to preferentially
direct oil to the first oil supply location such that a residual and/or minor proportion
of oil conveyed by the oil distribution network is directed to the second oil supply
location. It may be that in the second mode, the valve arrangement is controlled to
preferentially direct oil to the second oil supply location such that a residual and/or
minor proportion of oil conveyed by the oil distribution network is directed to the
first oil supply location.
[0012] It may be that controller is configured to: in the first mode, control the valve
arrangement to only direct oil to the first oil supply location; and in the second
mode, control the valve arrangement to only direct oil to the second oil supply location.
[0013] The controller may be configured to: determine whether to operate the vapour-compression
circuit in the first mode or the second mode by determining a mode selection criterion
having respective outcomes, wherein a first outcome is indicative of: the vapour-compression
circuit being stationary, the vapour-compression circuit being transported in a restricted-emissions
geographical zone, and/or a power source being available to drive the second compressor;
and operate the vapour-compression circuit in a selected one of the first mode and
the second mode based on the determination. It may be that the controller is configured
to determine the mode selection criterion based on a signal received from an external
sensor or from an external controller.
[0014] It may be that the controller is configured to selectively control the first compressor
and the second compressor to be inactive; and the vapour-compression circuit is configured
so that oil flow from the oil separator to each of the first oil supply location and
the second oil supply location is prevented when the first compressor and the second
compressor are inactive.
[0015] The controller may be configured to control the valve arrangement to prevent oil
being directed via the distribution network to any of the first oil supply location
and the second oil supply location. The oil separator may comprise an oil reserve
volume configured to store oil removed from the working fluid in the discharge line
for subsequent re-supply to the first compressor and/or the second compressor via
the oil distribution network.
[0016] According to a second aspect there is provided a transport refrigeration unit (TRU)
comprising a vapour-compression circuit in accordance with the first aspect.
[0017] According to a third aspect there is provided a vehicle comprising a vapour-compression
circuit in accordance with the first aspect and/or a TRU in accordance with the second
aspect. It may be that the vehicle comprises a prime mover and an electric motor.
The first compressor may be mechanically coupled to the prime mover and/or the second
compressor may be mechanically coupled to the electric motor. The prime mover may
be a heat engine such as an internal combustion engine.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
FIG. 1 shows a vehicle comprising a transport refrigeration system;
FIG. 2 is a diagram which schematically shows a transport refrigeration unit suitable for
use with the transport refrigeration system of FIG. 1, the transport refrigeration
unit comprising a first example vapour-compression circuit being configured for operation
in a first mode;
FIG. 3 is a diagram of the transport refrigeration unit of FIG. 2 configured for operation
in a second mode;
FIG. 4 is a diagram of the transport refrigeration unit of Figs. 2 and 3 configured for
operation in a third mode;
FIG. 5 is a diagram which schematically shows a transport refrigeration unit suitable for
use with the transport refrigeration system of FIG. 1, the transport refrigeration
unit comprising a second example vapour-compression circuit being configured for operation
in a first mode;
FIG. 6 is a diagram of the transport refrigeration unit of FIG. 5 configured for operation
in a second mode; and
FIG. 7 is a diagram of the transport refrigeration unit of Figs. 5 and 6 configured for
operation in a third mode.
DETAILED DESCRIPTION OF THE INVENTION
[0019] FIG. 1 shows a vehicle 10 comprising a transport refrigeration system 20. In the example
of FIG. 1, the transport refrigeration system 20 forms a part of an over-the-road
refrigerated semi-trailer having a structure 22 supporting (or forming) at least one
climate-controlled compartment 24 which is configured to be cooled and/or heated by
a TRU 110. The structure 22 includes a chassis. The structure 22 supports the TRU
110. The vehicle 10 further comprises a tractor unit 14 removably couplable to the
trailer. However, it should be noted that a TRU 110 as described herein is not necessarily
limited to use with an over-the-road refrigerated semi-trailer. The TRU could be configured
for use with any other suitable type of vehicle or suitable part of a vehicle, such
as a refrigerated truck, a refrigerated van, or refrigerated transport container which
may be a reefer. Vapour-compression circuits as disclosed herein may also be implemented
in non-TRU applications, such as HVAC(R) system.
[0020] Figs. 2-4 schematically show a diagram of a first example refrigeration circuit 400 suitable
for use with a TRU 110 (indicated schematically in the drawing) for a vehicle 10 and
transport refrigeration system 20 of FIG. 1. The first example vapour-compression
circuit 400 is for circulating a working fluid. The working fluid may include, for
instance, a refrigerant. In use, the vapour-compression circuit 400 functions as a
refrigeration circuit, as a heating circuit or as a refrigeration and heating circuit.
The first example vapour-compression circuit 400 comprises a first compressor 402A,
a second compressor 402B, a condenser 404, an expansion device 406 and an evaporator
408. The expressions "condenser", "evaporator" refer to respective first and second
heat exchangers, with the first heat exchanger (the condenser) being configured to
function as a condenser in a mode in which heat is rejected at the first heat exchanger
(e.g. a cooling mode), and the second heat exchanger being configured to function
as an evaporator in a mode in which heat is absorbed at the second heat exchanger
(e.g. the cooling mode). Such a mode is described below, although it is to be appreciated
that various vapour compression circuits are reversible and/or may incorporate modes
for directing working fluid along different paths, and as such the condenser (first
heat exchanger) and evaporator (second heat exchanger) are not required to always
function as condensers and evaporators respectively.
[0021] A discharge line 412 extends from a discharge line junction 422 (described in further
detail below) to the condenser 404. A liquid line 414 extends from the condenser 404
to the expansion device 406, whereas a distributor line 416 extends from the expansion
device 406 to the evaporator 408. A suction line 418 extends from the evaporator 408
to a suction line junction 428.
[0022] Respective first and second branches 411A, 411B extend from the suction line junction
428 to the discharge line junction 422. The first branch 411A extends from the suction
line junction 428 to the discharge line junction 422 through the first compressor
402A such that the first compressor 402A is provided on the first branch 411A. Correspondingly,
the second branch 411B extends from the suction line junction 428 to the discharge
line junction 422 through the second compressor 402B such that the second compressor
402B is provided on the second branch 411B.
[0023] The first example vapour-compression circuit 400 may be provided to (that is, disposed
in or supported by) a vehicle 10 (see FIG. 1) comprising a prime mover 602A and an
electric motor 602B. The prime mover 602A may generally be a heat engine such as an
internal combustion engine (for example, a diesel-cycle internal combustion engine).
If so, the first compressor 402A may be mechanically coupled to the prime mover 602A
so that the first compressor 402A is configured to be driven by the prime mover 602A
for the purpose of compressing working fluid in the first branch 411A. In a similar
way, the second compressor 402B may be mechanically coupled to the electric motor
602B so that the second compressor 402B is configured to be driven by the electric
motor 602B for the purpose of compressing working fluid in the second branch 411B.
The prime mover 602A and the electric motor 602B are indicated in FIG. 2 in dashed
lines, albeit it is to be appreciated that they may not form part of the vapour compression
circuit 400 as such. In some examples, the electric motor 602B is disposed inside
a housing of the second compressor 402B. In other examples, the electric motor 602B
is disposed outside a housing of the second compressor 402B.
[0024] The prime mover 602A may generally be used to drive the first compressor 402A and
thereby cause working fluid to be circulated within the vapour-compression circuit
400 when the TRU 110 is in transit (e.g., when a vehicle 10 in which the TRU 110 is
incorporated is travelling on a road). On the other hand, the electric motor 602B
may generally be used to drive the second compressor 402B and thereby cause working
fluid to be circulated within the vapour-compression circuit 400 when the TRU 110
is not in transit (e.g., when a vehicle 10 in which the TRU 110 is incorporated is
parked), when the TRU 110 is transiting a low-emissions/restricted emissions geographical
area/zone, or when it is determined that there are sufficient power resources to use
the electric motor 602B in place of the prime mover 602A (e.g., based on a state of
charge, a planned mission/route, predicted loads and charging availability). In particular,
the electric motor 602B may be used to drive the second compressor 402B when the TRU
110 is not in transit and an external power source is coupled to the TRU 110 for driving
the second compressor 402B. Consequently, the first compressor 402A may be referred
to as a transit compressor 402A or a road compressor 402A while the second compressor
402B may be referred to as a standby compressor 402B, while acknowledging that the
standby compressor 402B may still be used while in transit (e.g. as indicated above).
[0025] Oil is used for the purpose of lubricating the first compressor 402A and/or the second
compressor 402B during operation. For instance, oil may be used to lubricate moving
parts of the compressor and/or provide a sealing effect. Supply of oil to the compressor(s)
is of particular importance during a start-up process of the compressor(s) to avoid
damage to the compressor(s).
[0026] In use, oil which is used for the purpose of lubricating the first compressor 402A
and/or the second compressor 402B is mixed within the working fluid is discharged
from the compressor(s) 402A, 402B. The first example vapour-compression circuit 400
comprises an oil separator 510 and an oil distribution network 520.
[0027] The oil separator 510 is located along (e.g., on) the discharge line 412 between
the discharge line junction 422 and the condenser 404. The oil separator 510 is configured
to remove oil from the working fluid in the discharge line 412, with suitable oil
separator designs being known to those skilled in the art. Some example oil separators
operate on the principle that the oil and refrigerant have different densities, to
provide gravity-based or centrifugal separation of the oil from the working fluid.
[0028] The oil distribution network 520 is configured to re-supply oil removed from the
working fluid by the oil separator 510 to a first oil supply location 522A and to
a second oil supply location 522B. To this end, the oil distribution network 520 comprises
an oil return passageway 524 which in this example bifurcates into a first oil supply
passageway 524A and a second oil supply passageway 524B. The first oil supply passageway
524A extends from the oil return passageway 524 to the first oil supply location 522A,
whereas the second oil supply passageway 524B extends from the oil return passageway
524 to the second oil supply location 522B.
[0029] The oil distribution network 520 includes a valve arrangement 520 for controlling
oil flow from the oil separator 510 to the first oil supply location 522A and the
second oil supply location 522B. In the example of Figs. 2-4, the valve arrangement
520 comprises a three-way valve 520 positioned where the oil return passageway 524
bifurcates into the first oil supply passageway 524A and the second oil supply passageway
524B. The valve arrangement 520 is configured to switch between directing oil from
the oil separator 510 to (e.g. only to) the first oil supply location 522A via the
first oil supply passageway 524A and to (e.g. only to) the second oil supply location
524A via the second oil supply passageway 524B.
[0030] Although it has been described that the valve arrangement 525 comprises a three-way
valve 525, this need not necessarily be the case. Additionally or alternatively, the
valve arrangement 525 may comprise a plurality of valves, such as check valves, solenoid
actuated valves, motor actuated valves and others to implement the same switching
functionality. The plurality of valves may be arranged on the oil return passageway
524, the first oil supply passageway 524A and/or the second oil supply passageway
524B to achieve similar functionality to the three-way valve 525, as will be appreciated
by those of ordinary skill in the art. Nevertheless, a three-way valve 525 may be
preferred as it provides simple means for controlling oil flow within the oil distribution
network 520 and may enable a control logic of the controller 490 to be relatively
simple.
[0031] In the first example vapour compression circuit 400, the first oil supply location
522A is located at the first compressor 402A and the second oil supply location 522B
is located at the second compressor 402B. Each of the compressors 402A, 402B comprises
a respective oil sump 302A, 302B and the first oil supply location 522A is located
within the oil sump 302A of the first compressor 402A whereas the second oil supply
location 522B is located within the oil sump 302B of the second compressor 402B. However,
it is envisaged that each oil supply location 522A, 522B may be otherwise located
within the corresponding compressor 402A, 402B.
[0032] As discussed above, the first compressor 402A and the second compressor 402B are
adapted to be operated by different drives (e.g., the prime mover 602A and the electric
motor 602B) and under different operating conditions (e.g., when the vapour-compression
circuit 400 is in transit and when the vapour-compression circuit 400 is not in transit).
Therefore, the first compressor 402A and the second compressor 402B may have dissimilar
features. It may be that the first compressor 402A and the second compressor 402B
are different types of compressors (e.g., a reciprocating compressor, a scroll compressor,
a diaphragm compressor, a centrifugal compressor and/or an axial compressor). Specifically,
the first compressor 402A may be a reciprocating compressor with swash plate(s), while
the second compressor 402B may be a reciprocating compressor without swash plate(s),
a rotary vane compressor, a rolling piston compressor, or a scroll compressor. In
addition, it may be that the first compressor 402A is an open compressor, whereas
the second compressor 402B is a hermetic or a semi-hermetic compressor. Further, the
first compressor 402A and the second compressor 402B may be positioned at different
vertical heights within the vapour-compression circuit 400/TRU 110 to achieve space
minimisation objectives. Further, the compressors may have different lubrication requirements
associated with their design. In particular, an oil capacity of the oil sump 302B
of the second compressor 402B may be larger than an oil capacity of the oil sump 302A
of the first compressor 402A.
[0033] The oil capacity of the oil sump 302A of the first compressor 402A being relatively
small may enable the first compressor 402 to be located in close proximity to the
prime mover 602A, which is associated with a reduced overall installation size of
the TRU 110 and/or greater ease of installation of the TRU 110 within a vehicle 10.
For instance, the first compressor 402A may be located within an engine compartment
in which the prime mover 602A is also located. However, the oil capacity of the oil
sump 302A of the first compressor 402A being relatively small is also associated with
an increased difficulty of providing sufficient oil to the first compressor 402A during
use. In other words, the relatively large oil capacity of the second compressor 402B
compared to the first compressor 402A is associated with an increased likelihood of
the oil sump 302A of the first compressor 402A running dry before the start-up process
is completed. This may also be associated with an increased likelihood of the oil
sump 302B of the second compressor 402B accumulating an excessive amount of oil during
operation, as described in further detail below.
[0034] The first example vapour-compression circuit 400 also comprises a controller 490.
The controller 490 may include a processor and/or a memory (incorporating instructions
to cause the controller to operate the vapour-compression circuit as disclosed herein,
upon execution by a processor), as will be appreciated by those of ordinary skill
in the art.
[0035] The controller 490 is generally configured to control each of the first compressor
402A, the second compressor 402B and the valve arrangement 525. The controller 490
is configured to switch between and selectively operate the first example first-vapour
compression circuit 400 in a first mode, a second mode and a third mode. In FIG. 2,
the first example vapour-compression circuit 400 is configured for operation in the
first mode. In FIG. 3, the first example vapour-compression circuit 400 is configured
for operation in the second mode. In FIG. 4, the first example vapour-compression
circuit 400 is configured for operation in the third mode.
[0036] When the vapour-compression circuit 400 is operated in the first mode (see FIG. 2)
by the controller 490, the first compressor 402A compresses working fluid and the
second compressor 402B is inactive (that is, does not compress working fluid, e.g.,
by non-rotation). Further, in the first mode, the valve arrangement 525 is controlled
by the controller 490 to direct oil from the oil separator 510 to the first oil supply
location 522A. The controller 490 may be configured to control the valve arrangement
525 so as to preferentially direct oil to the first oil supply location 522A such
that a residual and/or minor proportion of oil conveyed by the oil distribution network
520 is directed to the second oil supply location 522B when operating the vapour-compression
circuit 400 in the first mode. Alternatively, the controller 490 may be configured
to control the valve arrangement 525 so as to only direct oil to the first oil supply
location 522A such that substantially no oil conveyed by the oil distribution network
520 is directed to the second oil supply location 522B when operating the vapour-compression
circuit 400 in the first mode.
[0037] When the vapour-compression circuit 400 is operated in the second mode (see FIG.
3) by the controller 490, the second compressor 402B compresses working fluid and
the first compressor 402A is inactive (that is, does not compress working fluid, e.g.,
by non-rotation). Also, in the second mode, the valve arrangement 525 is controlled
by the controller 490 to direct oil from the oil separator 510 to the second oil supply
location 522B. The controller 490 may be configured to control the valve arrangement
525 so as to preferentially direct oil to the second oil supply location 522B such
that a residual and/or minor proportion of oil conveyed by the oil distribution network
520 is directed to the first oil supply location 522A when operating the vapour-compression
circuit 400 in the second mode. Alternatively, the controller 490 may be configured
to control the valve arrangement 525 so as to only direct oil to the second oil supply
location 522B such that substantially no oil conveyed by the oil distribution network
520 is directed to the first oil supply location 522A when operating the vapour-compression
circuit 400 in the second mode.
[0038] When the vapour-compression circuit 400 is operated in the third mode (see FIG. 4)
by the controller 490, both the first compressor 402A and the second compressor 402B
are inactive (that is, do not compress working fluid). Also, in the third mode, the
valve arrangement 525 is controlled by the controller 490 to prevent oil from being
supplied from the oil separator 510 to either the first oil supply location 522A or
the second oil supply location 522B. Therefore, in the third mode, oil flow from the
oil separator 510 to each of the first oil supply location 522A and the second oil
supply location 522B is prevented. The third mode may be considered to correspond
to an inactive or shutdown mode of the vapour-compression circuit.
[0039] The oil separator 510 may comprise an oil reserve volume 515 configured to store
oil removed from the working fluid in the discharge line 412 by the oil separator
510 for the purpose of subsequent re-supply to the first compressor 402A and/or the
second compressor 402B via the oil distribution network 520. Generally, when neither
the first compressor 402A nor the second compressor 402B is running (i.e., compressing
working fluid), the oil separator 510 is unable to remove oil from working fluid in
the discharge line 412. Preventing oil flow from the oil separator 510 to each of
the first oil supply location 522A and the second oil supply location 522B when the
vapour-compression circuit 400 is in the third mode ensures that oil stored in the
oil reservoir 515 is retained therein rather than being supplied to, for instance,
the oil sump(s) 302A, 302B of the compressor(s) 402A, 402B. As a result, a volume
of oil is retained in the oil reservoir 515 of the oil separator 510 for subsequent
re-supply to the first compressor 402A and/or the second compressor 402B. This volume
of oil may be used to ensure that the or each compressor 402A, 402B is able to be
supplied with a sufficient oil flow during a start-up process such that its oil sump
302A, 302B does not run dry before the start-up process is completed and a steady
rate of oil flow from the oil separator 510 to the first oil supply location 522A
and the second oil supply location 522B via the oil distribution network 520 is established.
[0040] The controller 490 is configured to evaluate (e.g. determine) a running mode selection
criterion. The running mode selection criterion is defined such that a standby outcome
(e.g. output) of the criterion is indicative of the vapour-compression circuit 400
being stationary (e.g., not in transit), the vapour-compression circuit 400 being
transported in a restricted-emissions geographical zone, and/or a power source (e.g.,
an external power source) being available for driving the second compressor 402B.
The controller 490 may be configured to receive a signal from an external sensor and/or
an external controller and to evaluate the running mode selection criterion based
on the received signal. By way of example, the controller 490 may be configured to
receive a central running signal from a central controller of a vehicle 10 in which
the TRU 110 is provided and/or a controller of a power source indicative of the power
source being connected to the TRU 110 and available for supplying energy for driving
the second compressor 402A. The running mode selection criterion may be defined to
produce the standby outcome (e.g. output) when the central running signal has been
received from the central controller or the power source. By way of further example,
the controller 490 may be configured to receive a first running signal from a voltage
sensor configured to monitor a voltage of an electrical bus coupled to the electric
motor 602B and a second running signal from a motion sensor configured to monitor
an overall acceleration or a velocity of the vapour-compression circuit 400/TRU 110.
The running mode selection criterion may be defined to produce the standby outcome
(e.g. output) based on the first running signal and the second running signal being
indicative of power supply or a threshold acceleration respectively. By way of yet
further example, the controller 490 may be configured to receive a geolocation signal
from an telemetry or telecommunications device configured to monitor a geographical
location of the vapour-compression circuit 400/TRU 110 and determine whether the vapour-compression
circuit 400/TRU 110 is currently inside a restricted-emissions geographical zone.
The running mode selection criterion may be defined to produce the standby outcome
(e.g. output) based on the geolocation signal being indicative of the vapour-compression
circuit 400/TRU 110 being currently inside a restricted-emissions geographical zone.
The running mode selection criterion may be defined to produce the standby outcome
(e.g. output) based on any appropriate received combination of the central running
signal, the first running signal, the second running signal and/or the geolocation
signal.
[0041] The controller 490 is configured to select whether to operate the vapour-compression
circuit 400 in the first mode or the second mode based on the outcome of the evaluation
of the running mode selection criterion, and to operate the vapour-compression circuit
400 in the selected one of the first mode and the second mode accordingly. Namely,
if the result of the evaluation of the running mode selection criterion is a transit
outcome (e.g. output), corresponding to the vapour-compression circuit 400 being in
transit and/or the power source is not available for driving the second compressor
402B, the controller 490 may select to operate the vapour-compression circuit 400
in the first mode. On the other hand, if the result of the evaluation of the running
mode selection criterion is the standby outcome (e.g. output), corresponding to the
vapour-compression circuit 400 not being in transit and/or the power source being
available for driving the second compressor 402B, the controller 490 may select to
operate the vapour-compression circuit 400 in the second mode.
[0042] In this example, the running mode selection criterion is defined to provide an inactive
outcome (e.g. output) corresponding to conditions in which compression of working
fluid by the compressors 402A, 402B is not required. The controller 490 is configured
to select to operate the vapour-compression circuit 400 in the third mode when evaluation
of the running mode selection criterion results in the inactive outcome being provided.
The controller 490 may determine that compression is not required by any suitable
means, for example based on monitoring one or parameters relating to a thermal demand
(e.g. a cooling or heating demand), such as a temperature of a process fluid heated
or cooled by the vapour-compression circuit, and/or a temperature of the working fluid
at a monitoring location in the vapour-compression circuit. The running mode selection
criterion may be defined to provide the inactive outcome as a function of a monitored
condition (e.g. a monitored condition relating to a thermal demand as discussed above).
The controller may be configured to receive a signal from an external sensor and/or
an external controller indicating that compression is not required, and which may
be used for evaluating the running mode selection criterion. As an example, the controller
490 may be configured to receive an inactivation signal from a central controller
of a vehicle 10 in which the TRU 110 is provided and/or another controller of the
TRU 110 indicative of there being no requirement to provide heating and/or cooling
to a process medium (e.g., air within a climate-controlled compartment of a vehicle
10, see FIG. 1) and/or a demand to terminate operation of the vapour-compression circuit
400. The running mode selection criterion may be defined to provide the inactive outcome
upon receipt of the inactivation signal. In this way, the third mode may be initiated
by the controller 490 to prevent the oil supply to the compressors when the controller
490 determines that the compressors 402A, 402B should be shut down. The controller
490 may initiate the third mode as soon as, momentarily before, or momentarily after,
the compressors 402A, 402B are shut down.
[0043] As another example, it may be that the running mode selection criterion is defined
to determine whether the compressors are shut down (e.g., in an inactive state), which
may result from separate control of the compressors 402A, 402B (e.g., by a separate
controller). In this way, the third mode may be initiated by the controller 490 to
prevent the oil supply to the compressors, even when the controller 490 has not directly
shut down the compressors. For example, the controller 490 may be configured to receive
a first compressor signal from a first compressor sensor configured to monitor operation
of the first compressor 402A (e.g., by monitoring an angular displacement/speed of
a rotor of the first compressor 402A or a flow rate of working fluid in to or out
of the first compressor 402A) and a second compressor signal from a second compressor
sensor configured to monitor operation of the second compressor 402B (e.g., by monitoring
a displacement of a rotor of the second compressor 402B or a flow rate of working
fluid in to or out of the second compressor 402B). The running mode selection criterion
may be defined to determine the inactive outcome based on the first compressor signal
and the second compressor signal being indicative of both compressors being shut down.
[0044] The controller 490 is configured to select whether to operate the vapour-compression
circuit 400 in the third mode based on the outcome of the evaluation of the running
mode selection criterion, and to operate the vapour-compression circuit 400 in the
third mode when the inactive outcome is determined.
[0045] The arrangements of the vapour-compression circuit 400 ensure that either or both
of the compressor(s) are able to effectively operate to compress working fluid while
being supplied with sufficient oil for this purpose, especially while performing a
start-up process. This is associated with improved performance of the vapour-compression
circuit 400 and reduced wear levels on critical components (e.g. in the compressors(s)
402A, 402B) thereby minimising a probability of failure during use. Further, the arrangements
of the example vapour-compression circuits 400, 400' described herein provide relatively
simple means for supplying oil to a pair of compressors 402A, 402B provided in parallel
branches between a suction line 418 and a discharge line 412.
[0046] A previously-considered system design featured an in-line oil reservoir located along
a suction line between an evaporator and a suction line junction similar to that described
herein. In use, such an in-line oil reservoir would store oil received from an oil
separator for injection into the working fluid within the suction line. A size and/or
a location of the in-line oil reservoir may be selected so that sufficient oil flow
may be provided to a first compressor and/or a second compressor in a similar parallel
branch arrangement to that described herein, during a start-up process of either compressor.
In particular, the size of the in-line oil reservoir may be selected so that the first
compressor receives enough oil during a start-up process considering a size of its
oil sump. If the oil capacity of the oil sump of the first compressor is relatively
small (that is, is smaller than the oil capacity of the oil sump of the second compressor),
as may be the case in the context of a vapour-compression circuit adapted for use
in transport contexts (e.g., forming part of a TRU), this consideration may favour
the selection of a relatively large size of the in-line oil reservoir. However, sizing
of the in-line oil reservoir in this way may lead to excess oil being cyclically injected
into the suction line and removed from the discharge line when only one of the compressors
is running at steady state. Excess oil in the working fluid is associated with a capacity
reduction of a vapour-compression circuit. In addition, the inventors found that the
inclusion of the in-line oil reservoir along the suction line 418 introduced a significant
pressure drop in working fluid circulated around the vapour-compression circuit in
use. In turn, this resulted in a relatively decreased energy efficiency of the vapour-compression
circuit. Further, in the previously-considered system, the inventors found that pre-installation
modifications to the oil sump 302B of the second compressor 402B may be required to
prevent the oil sump 302B of the second compressor 402B from accumulating an excessive
amount of oil in use. Such pre-installation modifications included adding an oil drain
connection in the oil sump 302B of the second compressor 402B.
[0047] The arrangements of the example vapour-compression circuits 400, 400' described herein
dispense with any need to include such an in-line oil reservoir, and thereby facilitate
improved capacity and/or energy efficiency of the vapour-compression circuits 400,
400'. Additionally, the arrangements of the example vapour-compression circuits 400,
400' described herein may dispense with any need to make pre-installation modifications
to the oil sump 302B of the second compressor 402B to prevent the oil sump 302B of
the second compressor 402B from accumulating an excessive amount of oil in use.
[0048] During operation of a vapour-compression circuit, working fluid in the discharge
line is at a higher temperature than working fluid in the suction line due to the
action of the compressor. Therefore, oil removed from the working fluid in the discharge
line will be at a higher temperature than the working fluid in the suction line. In
the first example vapour-compression circuit 400, oil may be provided directly at
the first compressor 402A and the second compressor 402B by the oil distribution network
520. Accordingly, oil need not be injected into working fluid within the suction line
418 and/or the branches 411A, 411B. As a result, oil supplied by the oil distribution
network 520 to either the first oil supply location 522A or the second oil supply
location 522B does not mix with, and so does not directly heat, working fluid before
it is supplied to the respective compressor 402A, 402B. It follows that working fluid
in the suction line 418 and/or the branches 411A, 411B is not subject to excessive
heating as a result of re-supply of oil to the compressor(s) by the oil distribution
network 520. This leads to a relatively reduced temperature of working fluid in the
discharge line 412. In addition, oil may be cooled (e.g., passively cooled) within
the oil distribution network 520. In particular, oil may be subject to significant
passive cooling within the first oil supply passageway 524A due to a relatively large
distance between the first oil supply location 522A (especially if the first oil supply
location 522A is within the oil sump 302A of the first compressor 402A) and the valve
arrangement 525 and/or the oil separator 510. This may lead to further relatively
reduced temperature of working fluid in the discharge line 412.
[0049] A reduced working fluid temperature in the discharge line 412 enables a greater variety
of architectures to be used for the other components of the vapour-compression circuit
400 (e.g., the condenser 404) and also enables a wider range of refrigerants to be
used as part of the working fluid. Because some working fluids comprising lower global
warming potential (GWP) refrigerants tend to exhibit higher temperatures in the discharge
line of a vapour-compression circuit compared to other working fluids (such as working
fluids comprising higher GWP refrigerants), it is considered that reducing the working
fluid temperature in the discharge line 412 may enable a working fluid comprising
a refrigerant with a lower GWP to be used, thereby permitting a reduced environmental
impact of operation of the vapour-compression circuit. An exemplary low GWP refrigerant
which tends to exhibit such higher temperatures in the discharge line is R454A.
[0050] Figs. 5-7 schematically show a diagram of a second example refrigeration circuit 400' suitable
for use with a TRU 110' (indicated schematically in the drawing) for a vehicle 10
and the transport refrigeration system 20 of FIG. 1. The second vapour-compression
circuit 400' is generally similar to the first example vapour-compression circuit
400 described above with respect to Figs. 2-4, with like reference numerals denoting
common or similar features.
[0051] In a similar way to that described above with respect to the fist example vapour-compression
circuit 400 of Figs. 2-4, the controller 490 of the second example vapour-compression
circuit 400' is configured to selectively operate the second example first-vapour
compression circuit 400' in the first mode, the second mode and the third mode. In
FIG. 5, the second example vapour-compression circuit 400' is configured for operation
in the first mode. In FIG. 6, the second example vapour-compression circuit 400' is
configured for operation in the second mode. In FIG. 7, the second example vapour-compression
circuit 400' is configured for operation in the third mode.
[0052] In contrast to the first example vapour compression circuit 400 described above,
in the second example vapour compression circuit 400', the first oil supply location
522A' is located upstream of the first compressor 402A along the first branch 411A
and the second oil supply location 522B' is located upstream of the second compressor
402B along the second branch 411B. In other words, the first oil supply location 522A'
is located between the suction line junction 428 and the first compressor 402A along
the first branch 411A, while the second oil supply location 522B' is located between
the suction line junction 428 and the second compressor 402B along the second branch
411B.
[0053] The controller(s) described herein may comprise a processor. The controller and/or
the processor may comprise any suitable circuity to cause performance of the methods
described herein and as illustrated in the drawings. The controller or processor may
comprise: at least one application specific integrated circuit (ASIC); and/or at least
one field programmable gate array (FPGA); and/or single or multi-processor architectures;
and/or sequential (Von Neumann)/parallel architectures; and/or at least one programmable
logic controllers (PLCs); and/or at least one microprocessor; and/or at least one
microcontroller; and/or a central processing unit (CPU), to perform the methods and
or stated functions for which the controller or processor is configured.
[0054] The controller or the processor may comprise or be in communication with one or more
memories that store that data described herein, and/or that store machine readable
instructions (e.g., software) for performing the processes and functions described
herein (e.g., determinations of parameters and execution of control routines). The
memory may be any suitable non-transitory computer readable storage medium, data storage
device or devices, and may comprise a hard disk and/or solid state memory (such as
flash memory). In some examples, the computer readable instructions may be transferred
to the memory via a wireless signal or via a wired signal. The memory may be permanent
non-removable memory or may be removable memory (such as a universal serial bus (USB)
flash drive). The memory may store a computer program comprising computer readable
instructions that, when read by a processor or controller, causes performance of the
methods described herein, and/or as illustrated in the Figures. The computer program
may be software or firmware or be a combination of software and firmware.
[0055] Except where mutually exclusive, a feature described in relation to any one of the
above aspects may be applied mutatis mutandis to any other aspect. Furthermore, except
where mutually exclusive, any feature described herein may be applied to any aspect
and/or combined with any other feature described herein.
1. A vapour-compression circuit (400, 400') for circulating a working fluid, the vapour-compression
circuit comprising: a first compressor (402A), a second compressor (402B) provided
in respective first (411A) and second (411B) parallel branches between a suction line
(418) and a discharge line (412) of the vapour-compression circuit, an oil separator
(510) and an oil distribution network (520), wherein
the oil separator is located along the discharge line and is configured to remove
oil from working fluid in the discharge line; and
the oil distribution network is configured to re-supply oil removed from the working
fluid by the oil separator to a first oil supply location (522A, 522A') at or upstream
of the first compressor along the first branch, and to a second oil supply location
(522B, 522B') at or upstream of the second compressor along the second branch.
2. The vapour-compression circuit (400) according to claim 1, wherein
the first oil supply location (522A) is at the first compressor (402A); and/or
the second oil supply location (522B) is at the second compressor (402B).
3. The vapour-compression circuit (400) according to claim 1 or claim 2, wherein
the first compressor (402A) includes an oil sump (302A); and
the first oil supply location (522A) is within the oil sump of the first compressor.
4. The vapour-compression circuit (400) according to any preceding claim, wherein
the second compressor (402B) includes an oil sump (302B); and
the second oil supply location (522B) is within the oil sump of the second compressor.
5. The vapour-compression circuit (400) according to any preceding claim, wherein
the first compressor (402A) includes an oil sump (302A);
the second compressor (402B) includes an oil sump (302B); and
an oil capacity of the oil sump of the second compressor is larger than an oil capacity
of the oil sump of the first compressor.
6. The vapour-compression circuit (400 ,400') according to any preceding claim, wherein
the oil distribution network (520) comprises a valve arrangement (525) configured
to switch between directing oil to the first oil supply location (522A, 522A') and
to the second oil supply location (522B, 522B').
7. The vapour-compression circuit (400, 400') according to claim 6, wherein the valve
arrangement (525) comprises a three-way valve.
8. The vapour-compression circuit (400, 400') according to any preceding claim, comprising
a controller (490) configured to:
control the first (402A) and second (402B) compressors; and
switch between a first mode in which the first compressor compresses the working fluid
and the second compressor is inactive, and a second mode in which the second compressor
compresses the working fluid and the first compressor is inactive.
9. The vapour-compression circuit (400, 400') according to both claim 6 and claim 8,
wherein the controller (490) is configured to:
in the first mode, control the valve arrangement (525) to direct oil to the first
oil supply location (522A, 522A'); and
in the second mode, control the valve arrangement to direct oil to the second oil
supply location (522B, 522B').
10. The vapour-compression circuit (400, 400') according to claim 9, wherein the controller
(490) is configured to:
in the first mode, control the valve arrangement (525) to only direct oil to the first
oil supply location (522A, 522A'); and
in the second mode, control the valve arrangement to only direct oil to the second
oil supply location (522B, 522B').
11. The vapour-compression circuit (400, 400') according to any of claims 8 to 10, wherein
the controller (490) is configured to:
determine whether to operate the vapour-compression circuit in the first mode or the
second mode by determining a mode selection criterion having respective outcomes,
wherein a first outcome is indicative of: the vapour-compression circuit being stationary,
the vapour-compression circuit being transported in a restricted-emissions geographical
zone, and/or a power source being available to drive the second compressor (402B);
and
operate the vapour-compression circuit in a selected one of the first mode and the
second mode based on the determination.
12. The vapour-compression circuit (400, 400') according to any of claims 8 to 11, wherein
the controller (490) is configured to selectively control the first compressor (402A)
and the second compressor (402B) to be inactive; and
the vapour-compression circuit is configured so that oil flow from the oil separator
(510) to each of the first oil supply location (522A, 522A') and the second oil supply
location (522B, 522B') is prevented when the first compressor and the second compressor
are inactive.
13. The vapour-compression circuit (400, 400') according to both claim 6 and claim 12,
wherein the controller is configured to control the valve arrangement (525) to prevent
oil being directed via the distribution network (520) to any of the first oil supply
location (522A, 522A') and the second oil supply location (522B, 522B').
14. The vapour-compression circuit (400, 400') according to any preceding claim, wherein
the oil separator (510) comprises an oil reserve volume (515) configured to store
oil removed from the working fluid in the discharge line (412) for subsequent re-supply
to the first compressor (402A) and/or the second compressor (402B) via the oil distribution
network (520).
15. A vehicle (10) comprising the vapour-compression circuit (400, 400') according to
any preceding claim, and optionally wherein:
the vehicle comprises a prime mover (602A) and an electric motor (602B);
the first compressor (402A) is mechanically coupled to the prime mover; and
the second compressor (402B) is mechanically coupled to the electric motor.
Amended claims in accordance with Rule 137(2) EPC.
1. A vapour-compression circuit (400) for circulating a working fluid, the vapour-compression
circuit comprising: a first compressor (402A), a second compressor (402B) provided
in respective first (411A) and second (411B) parallel branches between a suction line
(418) and a discharge line (412) of the vapour-compression circuit, an oil separator
(510), an oil distribution network (520) and a controller, wherein
the controller is configured to selectively control the first compressor and the second
compressor to be inactive;
each of the compressors (402A, 402B) includes a respective oil sump (302A, 302B);
the oil separator is located along the discharge line and is configured to remove
oil from working fluid in the discharge line; and
the oil distribution network is configured to re-supply oil removed from the working
fluid by the oil separator to a first oil supply location (522A) within the oil sump
of the first compressor, and to a second oil supply location (522B) within the oil
sump of the second compressor; and
characterised in that the vapour-compression circuit is configured so that oil flow from the oil separator
to each of the first oil supply location and the second oil supply location is prevented
when the first compressor and the second compressor are inactive.
2. The vapour-compression circuit (400) according to claim 1, wherein
an oil capacity of the oil sump of the second compressor is larger than an oil capacity
of the oil sump of the first compressor.
3. The vapour-compression circuit (400) according to claim 1 or claim 2, wherein the
oil distribution network (520) comprises a valve arrangement (525) configured to switch
between directing oil to the first oil supply location (522A) and to the second oil
supply location (522B).
4. The vapour-compression circuit (400) according to claim 3, wherein the valve arrangement
(525) comprises a three-way valve.
5. The vapour-compression circuit (400) according to any preceding claim, wherein the
controller (490) is configured to:
switch between a first mode in which the first compressor compresses the working fluid
and the second compressor is inactive, and a second mode in which the second compressor
compresses the working fluid and the first compressor is inactive.
6. The vapour-compression circuit (400) according to both claim 3 and claim 5, wherein
the controller (490) is configured to:
in the first mode, control the valve arrangement (525) to direct oil to the first
oil supply location (522A); and
in the second mode, control the valve arrangement to direct oil to the second oil
supply location (522B).
7. The vapour-compression circuit (400) according to claim 6, wherein the controller
(490) is configured to:
in the first mode, control the valve arrangement (525) to only direct oil to the first
oil supply location (522A); and
in the second mode, control the valve arrangement to only direct oil to the second
oil supply location (522B).
8. The vapour-compression circuit (400) according to any of claims 5 to 7, wherein the
controller (490) is configured to:
determine whether to operate the vapour-compression circuit in the first mode or the
second mode by determining a mode selection criterion having respective outcomes,
wherein a first outcome is indicative of: the vapour-compression circuit being stationary,
the vapour-compression circuit being transported in a restricted-emissions geographical
zone, and/or a power source being available to drive the second compressor (402B);
and
operate the vapour-compression circuit in a selected one of the first mode and the
second mode based on the determination.
9. The vapour-compression circuit (400) according to claim 3, wherein the controller
is configured to control the valve arrangement (525) to prevent oil being directed
via the distribution network (520) to any of the first oil supply location (522A)
and the second oil supply location (522B).
10. The vapour-compression circuit (400) according to any preceding claim, wherein the
oil separator (510) comprises an oil reserve volume (515) configured to store oil
removed from the working fluid in the discharge line (412) for subsequent re-supply
to the first compressor (402A) and/or the second compressor (402B) via the oil distribution
network (520).
11. A vehicle (10) comprising the vapour-compression circuit (400) according to any preceding
claim, and optionally wherein:
the vehicle comprises a prime mover (602A) and an electric motor (602B);
the first compressor (402A) is mechanically coupled to the prime mover; and
the second compressor (402B) is mechanically coupled to the electric motor.