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(11) | EP 4 462 041 A1 |
| (12) | EUROPEAN PATENT APPLICATION |
| published in accordance with Art. 153(4) EPC |
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| (54) | REFRIGERATION CYCLE SYSTEM |
| (57) A refrigeration cycle system includes: a first compressor (11); a first water heat
exchanger (16); a second compressor (12); a four-way valve (15); a second water heat
exchanger (17); an expansion valve (19); an air heat exchanger (13); a main flow path
along which refrigerant flows through the first compressor (11), the first water heat
exchanger (16), the second compressor (12), the four-way valve (15), the second water
heat exchanger (17), the expansion valve (19), and the air heat exchanger (13) in
this order during heating operation; a first flow path (25) connecting a suction side
of the first compressor (11) in the main flow path and a suction side of the second
compressor (12) in the main flow path; and a second flow path (24) connecting a point
between the second water heat exchanger (17) and the expansion valve (19) in the main
flow path and a point between the first water heat exchanger (16) and the second compressor
(12) in the main flow path. The four-way valve (15) is switchable between connecting
the second compressor (12) and the second water heat exchanger (17) and connecting
the second compressor (12) and the air heat exchanger (13), and the refrigeration
cycle system is configured to perform defrosting operation while switching between
a plurality of defrosting operation modes. |
Technical Field
Background Art
[0002] Patent Literature 1 discloses a hot water heater that uses a bypass circuit and an auxiliary heater to prevent freezing of a water heat exchanger disposed in the hot water heater during defrosting operation of a heat-pump hot-water supply outdoor unit connected to the hot water heater.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0004] In a refrigeration cycle system such as a heating and hot water supply system, for example, performing heating operation under low-temperature outdoor air conditions leads to gradual frost formation in the outdoor heat exchanger, reducing heating capacity over time. To prevent such decrease in heating capacity, defrosting operation is performed. However, during defrosting operation, the refrigeration cycle system is in a cooling cycle and the water heat exchanger serves as an evaporator, so that the water temperature drops and the water in the water heat exchanger may freeze. For example, an auxiliary heater may be provided upstream of the water heat exchanger to prevent such freezing, but this requires additional costs.
[0005] An object of the present disclosure is to switch between a plurality of defrosting operation modes at reduced costs.
Solution to Problem
[0006] A refrigeration cycle system according to the present disclosure includes: a first compressor (11); a first water heat exchanger (16); a second compressor (12); a four-way valve (15); a second water heat exchanger (17); an expansion valve (19); an air heat exchanger (13); a main flow path along which refrigerant flows through the first compressor (11), the first water heat exchanger (16), the second compressor (12), the four-way valve (15), the second water heat exchanger (17), the expansion valve (19), and the air heat exchanger (13) in this order during heating operation; a first flow path (25) connecting a suction side of the first compressor (11) in the main flow path and a suction side of the second compressor (12) in the main flow path; and a second flow path (24) connecting a point between the second water heat exchanger (17) and the expansion valve (19) in the main flow path and a point between the first water heat exchanger (16) and the second compressor (12) in the main flow path. The four-way valve (15) is switchable between connecting the second compressor (12) and the second water heat exchanger (17) and connecting the second compressor (12) and the air heat exchanger (13), and the refrigeration cycle system is configured to perform defrosting operation while switching between a plurality of defrosting operation modes. This configuration enables switching between the plurality of defrosting operation modes at reduced costs.
[0007] The plurality of defrosting operation modes includes a mode in which both the first compressor (11) and the second compressor (12) are used and a mode in which either the first compressor (11) or the second compressor (12) is used.
[0008] The refrigeration cycle system according to the present disclosure further includes a switching valve (14) configured to switch connection/disconnection of a flow path between the first compressor (11) and the first water heat exchanger (16) in the main flow path to/from the first flow path (25).
[0009] The plurality of defrosting operation modes includes a first defrosting operation mode in which the refrigerant flows through the first compressor (11), the first flow path (25), the second compressor (12), the air heat exchanger (13), and the second water heat exchanger (17) in this order and then returns to the first compressor (11). This mode enables a defrosting operation with a reduced volume of the refrigeration cycle system 1.
[0010] The plurality of defrosting operation modes includes a second defrosting operation mode in which the refrigerant flows through the first compressor (11), the first water heat exchanger (16), the second compressor (12), the air heat exchanger (13), and the second water heat exchanger (17) in this order and then returns to the first compressor (11). This mode can prevent freezing in the first and second water heat exchangers.
[0011] The plurality of defrosting operation modes includes a third defrosting operation mode in which the refrigerant flows through the second compressor (12), the air heat exchanger (13), the second water heat exchanger (17), and the first flow path (25) in this order and then returns to the second compressor (12). This mode enables a defrosting operation with reduced instantaneous power consumption.
[0012] The plurality of defrosting operation modes includes a fourth defrosting operation mode in which the refrigerant flows through the first compressor (11), the first flow path (25), the second compressor (12), and the air heat exchanger (13) in this order and then splits into one flow path and another flow path through each of which the refrigerant returns to the first compressor (11), the one flow path leading to the suction side of the first compressor (11) through the second water heat exchanger (17), the another flow path leading to the suction side of the first compressor (11) through the second flow path and the first water heat exchanger (16). This mode enables a high-capacity defrosting operation.
[0013] The plurality of defrosting operation modes includes a fifth defrosting operation mode in which the refrigerant flows through the second compressor (12), the air heat exchanger (13), and the second flow path (24) in this order and then returns to the second compressor (12). This mode can prevent water temperature drop in the first and second water heat exchangers.
[0014] The defrosting operation modes are switched according to an amount of frosting. This allows for controlling switching between the plurality of defrosting operation modes according to predetermined conditions.
[0015] The amount of frosting is estimated by outdoor air temperature and a temperature sensor attached to the air heat exchanger (13).
[0016] The defrosting operation modes are switched according to water temperature. This allows for controlling switching between the plurality of defrosting operation modes according to predetermined conditions.
Brief Description of the Drawings
[0018]
FIG. 1 is a refrigerant circuit diagram illustrating an example configuration of a refrigeration cycle system according to an exemplary embodiment.
FIG. 2 is a refrigerant circuit diagram illustrating an example configuration of a cold/hot water circuit when the refrigeration cycle system according to the exemplary embodiment is used as a heating and hot water supply system.
FIG. 3 is a refrigerant circuit diagram illustrating refrigerant flow during a first defrosting operation mode.
FIG. 4 is a refrigerant circuit diagram illustrating refrigerant flow during a second defrosting operation mode.
FIG. 5 is a refrigerant circuit diagram illustrating refrigerant flow during a third defrosting operation mode.
FIG. 6 is a refrigerant circuit diagram illustrating refrigerant flow during a fourth defrosting operation mode.
FIG. 7 is a refrigerant circuit diagram illustrating refrigerant flow during a fifth defrosting operation mode.
FIG. 8 is a flowchart illustrating an example process performed for switching the defrosting operation modes according to the exemplary embodiment.
Description of Embodiments
<Configuration of refrigeration cycle system>
[0020] FIG. 1 is a refrigerant circuit diagram illustrating an example configuration of a refrigeration cycle system according to an exemplary embodiment.
[0021] The refrigeration cycle system 1 according to the present embodiment includes a refrigerant circuit 10 and a cold/hot water circuit 50. For example, the refrigerant circuit 10 is filled with a natural refrigerant such as carbon dioxide or propane. The cold/hot water circuit 50 is filled with water, for example.
[0022] The refrigeration cycle system 1 according to the present embodiment includes, for example, a control unit 100 as a means to control switching between a plurality of defrosting operation modes.
[0023] The refrigerant circuit 10 includes a first compressor 11, a second compressor 12, an air heat exchanger 13, a switching valve 14, a four-way valve 15, a first water heat exchanger 16, a second water heat exchanger 17, a first expansion valve 18, a second expansion valve 19, a third expansion valve 20, an intermediate heat exchanger 21, and a bypass circuit 22. The refrigerant circuit 10 also includes a first flow path 25 connecting the suction side of the first compressor 11 and the suction side of the second compressor 12. The refrigerant circuit 10 also includes a second flow path 24 (see FIG. 6) connecting a point between the second water heat exchanger 17 and the second expansion valve 19 and a point between the first water heat exchanger 16 and the second compressor 12.
[0024] The first and second compressors 11, 12 suck in refrigerant from their suction side and discharge the compressed refrigerant from their discharge side. The first and second compressors 11, 12 may include, at their suction side, an accumulator to separate the refrigerant into gas and liquid. The first compressor 11 has its discharge side connected to a third port (P3) of the switching valve 14 and has its suction side connected to a third port (P7) of the four-way valve 15. The second compressor 12 has its discharge side connected to a first port (P5) of the four-way valve 15 and has its suction side connected to the first water heat exchanger 16 and the bypass circuit 22. The flow of refrigerant is switched by switching between operation modes as described below.
[0025] The air heat exchanger 13 exchanges heat between the refrigerant and the outdoor air. The air heat exchanger 13 functions as an evaporator during heating operation and as a condenser during cooling operation. The air heat exchanger 13 may be configured with an outdoor fan.
[0026] The switching valve 14 switches connection/disconnection of a flow path between the first compressor 11 and the first water heat exchanger 16 and the first flow path 25. In the present embodiment, the switching valve 14 is a four-way valve and includes a first port (P1), a second port (P2), a third port (P3), and a fourth port (P4). The switching valve 14 can switch between a state where the first port (P1) and the second port (P2) are in communication with each other and the third port (P3) and the fourth port (P4) are in communication with each other, and a state where the first port (P1) and the fourth port (P4) are in communication with each other and the second port (P2) and the third port (P3) are in communication with each other.
[0027] The four-way valve 15 includes a first port (P5), a second port (P6), a third port (P7), and a fourth port (P8). The four-way valve 15 can switch between a state where the first port (P5) and the second port (P6) are in communication with each other and the third port (P7) and the fourth port (P8) are in communication with each other, and a state where the first port (P5) and the fourth port (P8) are in communication with each other and the second port (P6) and the third port (P7) are in communication with each other.
[0028] The first and second water heat exchangers 16, 17 each exchange heat between the refrigerant circuit 10 and the cold/hot water circuit 50. For example, during heating operation, the first and second water heat exchangers 16, 17 function as condensers in the refrigerant circuit 10. The water flowing through the piping in the cold/hot water circuit 50 is heated by taking heat from the refrigerant circuit 10, thereby performing the heating function.
[0029] The first, second, and third expansion valves 18, 19, 20 have a variable opening and have the function of lowering the pressure of refrigerant circulating in the refrigerant circuit 10 to expand the refrigerant.
[0030] The intermediate heat exchanger 21 exchanges heat between the refrigerant flowing through the piping between the first and second expansion valves 18, 19 and the refrigerant decompressed by the third expansion valve 20 in the bypass circuit 22 that branches off at a branch point between the first expansion valve 18 and the intermediate heat exchanger 21.
[0031] The refrigerant flowing in the bypass circuit 22 is regulated by the third expansion valve 20 as regards its amount passing therethrough and is thus decompressed to a lowered refrigerant temperature. The refrigerant with the lowered temperature passes through the intermediate heat exchanger 21 while exchanging heat with the refrigerant flowing through the piping between the first and second expansion valves 18, 19. After passing through the intermediate heat exchanger 21, the refrigerant joins the refrigerant flowing from the first water heat exchanger 16 into the second compressor 12, just before the second compressor 12.
[0032] The configuration of the refrigerant circuit 10 is not limited to that described above. For example, the refrigerant circuit 10 may be configured without the bypass circuit 22 including the third expansion valve 20 and the intermediate heat exchanger 21. The refrigerant circuit 10 may also be configured without the second expansion valve 19. The refrigerant circuit 10 may further be configured with a filter, heat sink, oil separator, and the like. The refrigerant circuit 10 may further be configured with a high-pressure switchgear as a protective detector.
[0033] The flow of refrigerant in the refrigerant circuit 10 during heating operation is now described with reference to FIG. 1. During heating operation, the switching valve 14 enables communication between the first port (P1) and the fourth port (P4) and communication between the second port (P2) and the third port (P3). The four-way valve 15 enables communication between the first port (P5) and the second port (P6) and communication between the third port (P7) and the fourth port (P8).
[0034] During heating operation, the refrigerant circulates along the arrows shown in FIG. 1. More specifically, the refrigerant is first compressed by the first compressor 11. The compressed refrigerant passes through the switching valve 14 and enters the first water heat exchanger 16. The refrigerant leaving the first water heat exchanger 16 is compressed by the second compressor 12 and then passes through the four-way valve 15 and enters the second water heat exchanger 17. The refrigerant leaving the second water heat exchanger 17 is decompressed by the first expansion valve 18 and enters the intermediate heat exchanger 21. The refrigerant entering the bypass circuit 22, which branches off at the branch point between the first expansion valve 18 and the intermediate heat exchanger 21, leaves the bypass circuit 22 and joins the refrigerant flowing from the first water heat exchanger 16 into the second compressor 12, just before the second compressor 12.
[0035] Meanwhile, the refrigerant entering the intermediate heat exchanger 21 is decompressed by the second expansion valve 19 and enters the air heat exchanger 13. The refrigerant leaving the air heat exchanger 13 passes through the four-way valve 15 and enters the first compressor 11.
[0036] During heating operation, the first and second water heat exchangers 16, 17 function as condensers. The water flowing through the piping of the cold/hot water circuit 50 is heated by taking heat from the refrigerant flowing through the piping of the refrigerant circuit 10 and sent to the utilization side, thus performing the heating function.
[0037] The cold/hot water circuit 50 exchanges heat with the refrigerant circuit 10 via the first and second water heat exchangers 16, 17 to provide heat exchange-based functions. The refrigerant circuit 10 and the cold/hot water circuit 50 function as a heating and hot water supply system, for example.
[0038] A heating and hot water supply system consists of, for example, an outdoor unit and a tank unit. When the refrigeration cycle system 1 according to the present embodiment is used as a heating and hot water supply system, the outdoor unit includes the refrigerant circuit 10 and the tank unit includes the cold/hot water circuit 50. The connection between the outdoor unit and the tank unit may be made by connecting the piping of the refrigerant circuit 10 to the tank unit or by connecting the piping of the cold/hot water circuit 50 to the outdoor unit.
[0039] An example configuration for using the refrigeration cycle system 1 according to the present embodiment as a heating and hot water supply system is described with reference to FIG. 2. FIG. 2 is a refrigerant circuit diagram illustrating an example configuration of the cold/hot water circuit 50 when the refrigeration cycle system 1 according to the present embodiment is used as a heating and hot water supply system.
[0040] When the cold/hot water circuit 50 is used as a heating and hot water supply system, the cold/hot water circuit 50 includes, for example, a three-way cock 51, a tank 52, a heat exchanger 53, a pump 54, and water piping 55 to 59, in addition to the first and second water heat exchangers 16, 17.
[0041] The water flowing in the water piping 55 of the cold/hot water circuit 50 is driven by the pump 54 and circulates in the piping. The water flowing in the water piping passes through the first and second water heat exchangers 16, 17, during which the water is heated through a heat exchange with the refrigerant flowing in the refrigerant circuit 10. The hot water leaving the second water heat exchanger 17 is sent by the three-way cock 51 to the tank 52 or the water piping 56, depending on its use.
[0042] When heating is used, the three-way cock 51 sends the hot water to the water piping 56. The water piping 56 leads to each room which uses heating, thus performing heating function in each room. The water that has been used for heating and is now thus cooled returns from the water piping 59. The water returned from the water piping 59 enters the first and second water heat exchangers 16, 17, where it is heated by heat exchange before being sent to each room again.
[0043] When hot water is used, the three-way cock 51 sends the hot water to the tank 52. The tank 52 stores hot water, and the heat exchanger 53 exchanges heat between the water flowing in the water piping 55 and the hot water stored in tank 52. The hot water stored in the tank 52 is heated by the heat exchanger 53 and sent to the water piping 57 for use as showering or other hot water supply.
[0044] Meanwhile, the water flowing in the water piping 55 is cooled by the heat exchanger 53 and enters the first and second water heat exchangers 16, 17, in which it is heated through a heat exchange before being sent to the tank 52 again. When the hot water stored in the tank 52 is used, the tank 52 is replenished with city water or the like from the water piping 58.
<Defrosting operation>
[0045] During defrosting operation, the refrigeration cycle system 1 according to the present embodiment can switch between a plurality of defrosting operation modes according to at least one of the water temperature and the amount of frosting. The amount of frosting is estimated by the outdoor air temperature and a temperature sensor (not shown) installed in the air heat exchanger 13.
[0046] For example, switching between the defrosting operation modes is performed by the control unit 100. For example, in response to conditions for switching to another defrosting operation mode (described below) being met while one defrosting operation mode is in use, the control unit 100 switches the defrosting operation modes.
[0047] The plurality of defrosting operation modes includes a mode in which both the first and second compressors 11, 12 are used and a mode in which either the first compressor 11 or the second compressor 12 is used. The plurality of defrosting operation modes also includes a mode in which the first water heat exchanger 16 is used and a mode in which the first water heat exchanger 16 is not used.
[0048] The manner of switching between the defrosting operation modes is not limited to that described above. For example, the defrosting operation modes may be switched by user's selection. The defrosting operation modes that can be switched as well as their switching conditions are described below.
<First defrosting operation mode>
[0049] During normal defrosting operation, the first defrosting operation mode is used. The normal defrosting operation refers to operation during which, for example, conditions for switching to any of other defrosting operation modes described below are not met. When defrosting operation is performed, the first defrosting operation mode is basically used. The first defrosting operation mode is described with reference to FIG. 3. FIG. 3 is a refrigerant circuit diagram illustrating refrigerant flow during the first defrosting operation mode.
[0050] During the first defrosting operation mode, the switching valve 14 enables communication between the first port (P1) and the second port (P2) and communication between the third port (P3) and the fourth port (P4). Also, the four-way valve 15 enables communication between the first port (P5) and the fourth port (P8) and communication between and the second port (P6) and the third port (P7).
[0051] During the first defrosting operation mode, the refrigerant circulates along the arrows shown in FIG. 3. More specifically, the refrigerant is first compressed by the first compressor 11. The compressed refrigerant enters the first flow path 25 through the switching valve 14 and then enters the second compressor 12. The refrigerant compressed by the second compressor 12 passes through the four-way valve 15 and enters the air heat exchanger 13. The air heat exchanger 13 functions as a condenser and radiates heat to perform the defrosting function. The refrigerant leaving the air heat exchanger 13 passes through the second expansion valve 19, the intermediate heat exchanger 21, and the first expansion valve 18 and enters the second water heat exchanger 17.
[0052] During the first defrosting operation mode, the third expansion valve 20 is closed and no refrigerant flows in the bypass circuit 22, so that no heat exchange takes place in the intermediate heat exchanger 21. The refrigerant leaving the air heat exchanger 13 is decompressed by the second expansion valve 19 and then by the first expansion valve 18 and takes heat from the cold/hot water circuit 50 in the second water heat exchanger 17. The refrigerant leaving the second water heat exchanger 17 passes through the four-way valve 15 and again enters the first compressor 11. The refrigerant circulates in this manner during the first defrosting operation mode.
[0053] During the first defrosting operation mode, both the first and second compressors 11, 12 are in operation. The second water heat exchanger 17 is used as an evaporator, and cold water is produced in the second water heat exchanger 17 as the refrigerant circuit 10 takes heat from the cold/hot water circuit 50.
[0054] On the other hand, the first water heat exchanger 16 is not used during the first defrosting operation mode. During the first defrosting operation mode, the volume of the refrigeration cycle system 1 is reduced by not using the first water heat exchanger 16, which can increase the pressure of the refrigerant entering the air heat exchanger 13. This in turn enables efficient defrosting compared to when the refrigerant passes through the first water heat exchanger 16 between the first compressor 11 and the second compressor 12.
<Second defrosting operation mode>
[0055] For defrosting operation under low water temperature conditions, the second defrosting operation mode is used to prevent freezing in the first and second water heat exchangers 16, 17. The low water temperature conditions refer to, for example, when the outlet water temperature of the cold/hot water circuit 50 is 15°C or lower.
[0056] For example, during the first defrosting operation mode, the second water heat exchanger 17 is used as an evaporator, and the refrigerant circuit 10 takes heat from the cold/hot water circuit 50, reducing the water temperature in the cold/hot water circuit 50. In response to the outlet water temperature of the cold/hot water circuit 50 falling to or below 15°C due to this temperature drop, the first defrosting operation mode is switched to the second defrosting operation mode. Note that the criterion for the low water temperature conditions is not limited to that described above and may be alterable.
[0057] The second defrosting operation mode is described with reference to FIG. 4. FIG. 4 is a refrigerant circuit diagram illustrating refrigerant flow during the second defrosting operation mode.
[0058] During the second defrosting operation mode, the switching valve 14 enables communication between the first port (P1) and the fourth port (P4) and communication between the second port (P2) and the third port (P3). The four-way valve 15 enables communication between the first port (P5) and the fourth port (P8) and communication between the second port (P6) and the third port (P7).
[0059] During the second defrosting operation mode, the refrigerant circulates along the arrows shown in FIG. 4. More specifically, the refrigerant is first compressed by the first compressor 11. The compressed refrigerant passes through the switching valve 14 and enters the first water heat exchanger 16, which functions as a condenser. The refrigerant leaving the first water heat exchanger 16 enters the second compressor 12. The refrigerant compressed by the second compressor 12 passes through the four-way valve 15 and enters the air heat exchanger 13. The air heat exchanger 13 functions as a condenser and radiates heat to perform the defrosting function.
[0060] The refrigerant leaving the air heat exchanger 13 passes through the second expansion valve 19, the intermediate heat exchanger 21, and the first expansion valve 18 and enters the second water heat exchanger 17. During the second defrosting operation mode, the third expansion valve 20 is closed and no refrigerant flows in the bypass circuit 22, so that no heat exchange takes place in the intermediate heat exchanger 21. The refrigerant leaving the air heat exchanger 13 is decompressed by the second expansion valve 19 and then by the first expansion valve 18 and takes heat from the cold/hot water circuit 50 in the second water heat exchanger 17. The refrigerant leaving the second water heat exchanger 17 passes through the four-way valve 15 and again enters the first compressor 11. The refrigerant circulates in this manner during the second defrosting operation mode.
[0061] During the second defrosting operation mode, both the first and second compressors 11, 12 are in operation. The second water heat exchanger 17 is used as an evaporator, and cold water is produced in the second water heat exchanger 17 as the refrigerant circuit 10 takes heat from the cold/hot water circuit 50. Meanwhile, the first water heat exchanger 16 is used as a condenser, and hot water is produced in the first water heat exchanger 16 as the cold/hot water circuit 50 takes heat from the refrigerant circuit 10.
[0062] During the second defrosting operation mode, the first water heat exchanger 16 is used as a condenser to produce hot water, which prevents the temperature in the first and second water heat exchangers 16, 17 from falling below the freezing point. This configuration prevents freezing in the first and second water heat exchangers 16, 17.
<Third defrosting operation mode >
[0063] When the amount of frosting is small or when the duration of the defrosting operation does not need to be short, the third defrosting operation mode with reduced instantaneous power consumption is used. The condition of "when the amount of frosting is small" refers to, for example, when the outdoor air temperature is at or above 0°C and the temperature sensor installed in the air heat exchanger 13 reads -3°C or more. The criterion for determining the amount of frosting is not limited to that described above and may be settable. The condition of "when the duration of the defrosting operation does not need to be short" refers to, for example, when there is no need to perform defrosting in a hurry, such as when the defrosting operation is performed in preparation for the next operation after the heating operation was stopped.
[0064] The third defrosting operation mode is described with reference to FIG. 5. FIG. 5 is a refrigerant circuit diagram illustrating refrigerant flow during the third defrosting operation mode.
[0065] During the third defrosting operation mode, the switching valve 14 enables communication between the first port (P1) and the fourth port (P4) and communication between the second port (P2) and the third port (P3). The four-way valve 15 enables communication between the first port (P5) and the fourth port (P8) and communication between the second port (P6) and the third port (P7).
[0066] During the third defrosting operation mode, the refrigerant circulates along the arrows shown in FIG. 5. More specifically, the refrigerant is first compressed by the second compressor 12. The compressed refrigerant passes through the four-way valve 15 and enters the air heat exchanger 13. The air heat exchanger 13 functions as a condenser and radiates heat to perform the defrosting function.
[0067] The refrigerant leaving the air heat exchanger 13 passes through the second expansion valve 19, the intermediate heat exchanger 21, and the first expansion valve 18 and enters the second water heat exchanger 17. During the third defrosting operation mode, the third expansion valve 20 is closed and no refrigerant flows in the bypass circuit 22, so that no heat exchange takes place in the intermediate heat exchanger 21. The refrigerant leaving the air heat exchanger 13 is decompressed by the second expansion valve 19 and then by the first expansion valve 18 and takes heat from the cold/hot water circuit 50 in the second water heat exchanger 17. The refrigerant leaving the second water heat exchanger 17 passes through the four-way valve 15 and the switching valve 14 and again enters the second compressor 12. The refrigerant circulates in this manner during the third defrosting operation mode.
[0068] During the third defrosting operation mode, the second compressor 12 is in operation, but the first compressor 11 is stopped. The second water heat exchanger 17 is used as an evaporator, and cold water is produced in the second water heat exchanger 17 as the refrigerant circuit 10 takes heat from the cold/hot water circuit 50. On the other hand, the first water heat exchanger 16 is not used.
[0069] During the third defrosting operation mode, the first compressor 11 is stopped under conditions that do not require a high defrosting capacity, such as when the amount of frosting is small, thus enabling the defrosting operation to be performed with reduced instantaneous power consumption.
<Fourth defrosting operation mode>
[0070] When the amount of frosting is large or when defrosting needs to be finished quickly, the fourth defrosting operation mode is used, in which the first and second water heat exchangers 16, 17 are used as evaporators. The condition of "when the amount of frosting is large" refers to, for example, when the outdoor air temperature is at or below 5°C and the difference between the outdoor air temperature and the reading of the temperature sensor of the air heat exchanger is 10°C or more. The criterion for determining the amount of frosting is not limited to that described above and may be settable.
[0071] The fourth defrosting operation mode is described with reference to FIG. 6. FIG. 6 is a refrigerant circuit diagram illustrating refrigerant flow during the fourth defrosting operation mode.
[0072] The fourth defrosting operation mode utilizes the second flow path 24 with a fourth expansion valve 23, through which the refrigerant is bypassed from a point between the second water heat exchanger 17 and the air heat exchanger 13 to a point between the first water heat exchanger 16 and the second compressor 12. In FIGS. 1 and 3 through 5, the illustration of the second flow path 24 is omitted.
[0073] During the fourth defrosting operation mode, the switching valve 14 enables communication between the first port (P1) and the second port (P2) and communication between the third port (P3) and the fourth port (P4). The four-way valve 15 enables communication between the first port (P5) and the fourth port (P8) and communication between the second port (P6) and the third port (P7).
[0074] During the fourth defrosting operation mode, the refrigerant circulates along the arrows shown in FIG. 6. More specifically, the refrigerant is first compressed by the first compressor 11. The compressed refrigerant enters the first flow path 25 through the switching valve 14 and then enters the second compressor 12. The refrigerant compressed by the second compressor 12 passes through the four-way valve 15 and enters the air heat exchanger 13. The air heat exchanger 13 functions as a condenser and radiates heat to perform the defrosting function.
[0075] The refrigerant leaving the air heat exchanger 13 passes through the second expansion valve 19 and the intermediate heat exchanger 21 and is decompressed by the second expansion valve 19. During the fourth defrosting operation mode, the third expansion valve 20 is closed and no refrigerant flows in the bypass circuit 22, so that no heat exchange takes place in the intermediate heat exchanger 21.
[0076] The refrigerant leaving the intermediate heat exchanger 21 splits into two paths, one leading to the second water heat exchanger 17 through the first expansion valve 18 and the other passing through the second flow path 24. The refrigerant entering the second water heat exchanger 17 takes heat from the cold/hot water circuit 50 and then passes through the four-way valve 15 and enters the first compressor 11.
[0077] Meanwhile, the refrigerant entering the second flow path 24 is decompressed by the fourth expansion valve 23 and enters the first water heat exchanger 16. The refrigerant entering the first water heat exchanger 16 takes heat from the cold/hot water circuit 50. The refrigerant then passes through the switching valve 14 and merges into the branched-off circuit just before the first compressor 11, finally entering the first compressor 11.
[0079] During the fourth defrosting operation mode, both the first and second compressors 11, 12 are in operation. Also, during the fourth defrosting operation mode, both the first and second water heat exchangers 16, 17 are used as evaporators by utilizing the second flow path 24. By nature of the evaporator function, the refrigerant circuit 10 takes heat from the cold/hot water circuit 50, thus producing cold water in both the first and second water heat exchangers 16, 17.
[0080] During the fourth defrosting operation mode, both the first and second water heat exchangers 16, 17 are used as evaporators, and the refrigerant compressed by the first and second compressors 11, 12 is sent to the air heat exchanger 13. This enables a high-capacity defrosting operation.
<Fifth defrosting operation mode>
[0081] When the water temperature is extremely low or when the water temperature drop is to be inhibited, the fourth defrosting operation mode is used, in which no refrigerant flows in the first and second water heat exchangers 16, 17. The condition of "when the water temperature is extremely low" refers to, for example, the outlet water temperature of the cold/hot water circuit 50 is at or below 5°C. The condition of "when the water temperature drop is to be inhibited" refers to, for example, when the difference between the temperature of water supplied to the room and the hot water outlet temperature set by a user is 5°C or more or when the room temperature has dropped by 3°C or more. Note that the reference values are not limited to these, and the values based on which the operation modes are switched may be alterable.
[0082] The fifth defrosting operation mode is described with reference to FIG. 7. FIG. 7 is a refrigerant circuit diagram illustrating refrigerant flow during the fifth defrosting operation mode.
[0083] Similarly to the fourth defrosting operation mode, the fifth defrosting operation mode utilizes the second flow path 24 with the fourth expansion valve 23, through which the refrigerant is bypassed from a point between the second water heat exchanger 17 and the air heat exchanger 13 to a point between the first water heat exchanger 16 and the second compressor 12. The first expansion valve 18 is closed, and no refrigerant flows in the second water heat exchanger 17.
[0084] During the fifth defrosting operation mode, no refrigerant flows through the switching valve 14. The four-way valve 15 enables communication between the first port (P5) and the fourth port (P8) and communication between the second port (P6) and the third port (P7).
[0085] During the fifth defrosting operation mode, the refrigerant circulates along the arrows shown in FIG. 7. More specifically, the refrigerant is first compressed by the second compressor 12. The compressed refrigerant passes through the four-way valve 15 and enters the air heat exchanger 13. The air heat exchanger 13 functions as a condenser and radiates heat to perform the defrosting function.
[0086] The refrigerant leaving the air heat exchanger 13 passes through the second expansion valve 19 and the intermediate heat exchanger 21 and is decompressed by the second expansion valve 19. During the fourth defrosting operation mode, the third expansion valve 20 is closed and no refrigerant flows in the bypass circuit 22, so that no heat exchange takes place in the intermediate heat exchanger 21.
[0087] The refrigerant leaving the intermediate heat exchanger 21 enters the second flow path 24 and is decompressed by the fourth expansion valve 23. The decompressed refrigerant enters the second compressor 12 again. The refrigerant circulates in this manner during the fifth defrosting operation mode.
[0088] During the fifth defrosting operation mode, the second compressor 12 is in operation, but the first compressor 11 is stopped. Also, during the fourth defrosting operation mode, the second flow path 24 is utilized, so that neither the first water heat exchanger 16 nor the second water heat exchanger 17 is used.
[0089] During the fifth defrosting operation mode, neither the first water heat exchanger 16 nor the second water heat exchanger 17 is used. Since no heat exchange takes place in the first and second water heat exchangers 16, 17, water temperature drop can be prevented.
<Switching between the defrosting operation modes>
[0090] A process sequence for switching the defrosting operation modes according to the present embodiment is described with reference to FIG. 8. FIG. 8 is a flowchart illustrating an example process performed for switching the defrosting operation modes according to the present embodiment. For example, the process of switching the defrosting operation modes is performed by the control unit 100.
[0091] In switching the defrosting operation modes, the control unit 100 first determines whether the water temperature is at or below a first threshold (step S101). If the water temperature is at or below the first threshold (YES in step S101), the control unit 100 determines whether the water temperature is at or below a second threshold, which is lower than the first threshold (step S102). If the water temperature is at or below the second threshold (YES in step S102), the fifth defrosting operation mode is used for defrosting operation (step S103). On the other hand, if the water temperature is at or above the second threshold (NO in step S102), the second defrosting operation mode is used for defrosting operation (step S104).
[0092] The first threshold is a threshold for using the second defrosting operation mode, and the second threshold is a threshold for using the fifth defrosting operation mode. The first threshold is set higher than the second threshold. If the water temperature is between the first threshold and the second threshold, the second defrosting operation mode is used.
[0093] If the water temperature is at or above the first threshold in step S101 (NO in step S101), the control unit 100 determines whether it is necessary to inhibit the water temperature drop (step S105). If it is necessary to inhibit the water temperature drop (YES in step S105), the fifth defrosting operation mode is used for defrosting operation (step S103). On the other hand, if it is not necessary to inhibit the water temperature drop (NO in step S 105), the control unit 100 determines whether the duration of the defrosting operation needs to be short (step S 106).
[0094] The condition of when the duration of the defrosting operation does not need to be short refers to, for example, when there is no need to perform defrosting in a hurry, such as when the defrosting operation is performed in preparation for the next operation after the heating operation was stopped.
[0095] In step S 106, for example, the control unit 100 accepts a user's selection as to whether the duration of the defrosting operation needs to be short. Alternatively, the control unit 100 may be configured to determine that the duration of the defrosting operation does not need to be short depending on, for example, the time when the heating operation ended. For example, if the heating operation ended after 12:00 pm, the control unit 100 may determine that the duration of the defrosting operation does not need to be short because there will be time until the next heating operation is started.
[0096] If the duration of the defrosting operation does not need to be short (NO in step S 106), the third defrosting operation mode is used for defrosting operation (step S108).
[0097] On the other hand, if the duration of the defrosting operation needs to be short (YES in step S 106), the control unit 100 determines whether the amount of frosting is greater than a first threshold (step S 107). If the amount of frosting is less than the first threshold (NO in step S 107), the third defrosting operation mode is used for defrosting operation (step S 108).
[0098] On the other hand, if the amount of frosting is greater than the first threshold (YES in step S107), the control unit 100 determines whether the defrosting operation needs to be finished quickly (step S109). In step S109, a determination is made as to whether the defrosting operation needs to be finished in a shorter duration than the defrosting duration determined in step S106.
[0099] The condition of "if the defrosting operation needs to be finished quickly" refers to, for example, when defrosting needs to be done in a hurry, such as when the defrosting operation is performed before starting the heating operation.
[0100] If the defrosting operation needs to be finished quickly (YES in step S109), the fourth defrosting operation mode is used for defrosting operation (step S111). On the other hand, if the defrosting operation does not need to be finished quickly (NO in step S109), the control unit 100 determines whether the amount of frosting is greater than a second threshold (step S110).
[0101] The second threshold for the amount of frosting used in step S110 is set higher than the first threshold for the amount of frosting used in step S107. In step S110, it is determined whether a strong defrosting operation is required.
[0102] If the amount of frosting is greater than the second threshold in step S110 (YES in step S110), the fourth defrosting operation mode is used for defrosting operation (step S111).
[0103] On the other hand, if the amount of frosting is less than the second threshold (NO in step S110), the first defrosting operation mode is used for defrosting operation (step S112).
[0104] The process shown in FIG. 8 is performed for switching from one defrosting operation mode in use to another defrosting operation mode. The process shown in FIG. 8 is also performed at the start of defrosting operation, whereby one of the defrosting operation modes is selected. In another possible configuration, one predetermined defrosting operation mode may always be used at the start of defrosting operation and then may be switched to another defrosting operation mode through the process shown in FIG. 8.
[0105] The process shown in FIG. 8 is by way of example only and does not limit how the defrosting operation modes are switched. For example, the control unit 100 may be configured to perform another step prior to step S101 in FIG. 8. For example, the control unit 100 may be configured to first perform step 110 in FIG. 8, i.e., determine whether the amount of frosting is greater than the threshold and, if the amount of frosting is greater than the threshold, use the fourth defrosting operation mode.
[0106] Alternatively, the control unit 100 may be configured to perform only one of steps S106 and S107 to determine whether the third defrosting operation mode is to be used. The control unit 100 may also be configured to perform only one of steps S109 and S110 to determine whether the third defrosting operation mode is to be used.
[0107] Still alternatively, the control unit 100 may be configured to, if the water temperature is determined to be at or above the first threshold in step S101 in FIG. 8 (NO in step S101), perform steps S109 and S110 prior to steps S106 and S107. In this case, the determination of whether to use the fourth defrosting operation mode is made prior to the determination of whether to use the third defrosting operation mode.
[0108] The control unit 100 may also be configured to, even if, for example, the water temperature is determined to be at or above the second threshold in step S102 of FIG. 8 (NO in step S102), perform step 105 and subsequent steps to enable switching to another defrosting operation mode. In this case, the control unit 100 may be configured to switch to the fifth defrosting operation mode in response to the water temperature falling to or below the second threshold.
[0109] The refrigeration cycle system 1 according to the present embodiment includes at least two compressors, four-way valves, water heat exchangers, at least one air heat exchanger, and a plurality of expansion valves, and configured to switch between a plurality of defrosting operation modes during defrosting operation by switching the four-way valves according to at least one of the water temperature and the amount of frosting.
[0110] Although the exemplary embodiments have been described above, the technical scope of the present disclosure is not limited to the scope described in the above embodiments. It will be apparent from the claims that combinations of two or more of the above exemplary embodiments, as well as various changes or improvements to the above exemplary embodiments, are also within the technical scope of the present disclosure.
<Advantageous effects>
[0111] The refrigeration cycle system 1 according to the present disclosure includes: the first compressor 11; the first water heat exchanger 16; the second compressor 12; the four-way valve 15; the second water heat exchanger 17; the second expansion valve 19; the air heat exchanger 13; the main flow path along which refrigerant flows through the first compressor 11, the first water heat exchanger 16, the second compressor 12, the four-way valve 15, the second water heat exchanger 17, the second expansion valve 19, and the air heat exchanger 13 in this order during heating operation; the first flow path 25 connecting the suction side of the first compressor 11 in the main flow path and the suction side of the second compressor 12 in the main flow path; and the second flow path 24 connecting a point between the second water heat exchanger 17 and the second expansion valve 19 in the main flow path and a point between the first water heat exchanger 16 and the second compressor 12 in the main flow path. The four-way valve 15 is switchable between connecting the second compressor 12 and the second water heat exchanger 17 and connecting the second compressor 12 and the air heat exchanger 13, and the refrigeration cycle system 1 is configured to perform defrosting operation while switching between a plurality of defrosting operation modes. This configuration enables switching between a plurality of defrosting operation modes at reduced costs.
[0112] The plurality of defrosting operation modes includes a mode in which both the first compressor 11 and the second compressor 12 are used and a mode in which either the first compressor 11 or the second compressor 12 is used.
[0113] The refrigeration cycle system of the present disclosure further includes the switching valve 14 configured to switch connection/disconnection of the flow path between the first compressor 11 and the first water heat exchanger 16 in the main flow path to/from the first flow path 25.
[0114] The plurality of defrosting operation modes includes the first defrosting operation mode in which the refrigerant flows through the first compressor 11, the first flow path 25, the second compressor 12, the air heat exchanger 13, and the second water heat exchanger 17 in this order and then returns to the first compressor 11. This mode enables a defrosting operation with a reduced volume of the refrigeration cycle system 1.
[0115] The plurality of defrosting operation modes includes the second defrosting operation mode in which the refrigerant flows through the first compressor 11, the first water heat exchanger 16, the second compressor 12, the air heat exchanger 13, and the second water heat exchanger 17 in this order and then returns to the first compressor 11. This mode can prevent freezing in the first and second water heat exchangers.
[0116] The plurality of defrosting operation modes includes the third defrosting operation mode in which the refrigerant flows through the second compressor 12, the air heat exchanger 13, the second water heat exchanger 17, and the first flow path 25 in this order and then returns to the second compressor 12. This mode enables a defrosting operation with reduced instantaneous power consumption.
[0117] The plurality of defrosting operation modes includes the fourth defrosting operation mode in which the refrigerant flows through the first compressor 11, the first flow path 25, the second compressor 12, and the air heat exchanger 13 in this order and then splits into one flow path and another flow path through each of which the refrigerant returns to the first compressor 11, the one flow path leading to the suction side of the first compressor 11 through the second water heat exchanger 17, the another flow path leading to the suction side of the first compressor 11 through the second flow path 24 and the first water heat exchanger 16. This mode enables a high-capacity defrosting operation.
[0118] The plurality of defrosting operation modes includes the fifth defrosting operation mode in which the refrigerant flows through the second compressor 12, the air heat exchanger 13, and the second flow path 24 in this order and then returns to the second compressor 12. This mode can prevent water temperature drop in the first and second water heat exchangers.
[0119] The defrosting operation modes are switched according to the amount of frosting. This allows for controlling switching between the plurality of defrosting operation modes according to predetermined conditions.
[0120] The amount of frosting is estimated by outdoor air temperature and the temperature sensor attached to the air heat exchanger 13.
[0121] The defrosting operation modes are switched according to water temperature. This allows for controlling switching between the plurality of defrosting operation modes according to predetermined conditions.
Reference Signs List
[0123]
1 Refrigeration cycle system
10 Refrigerant circuit
11 First compressor
12 Second compressor
13 Air heat exchanger
14 Switching valve
15 Four-way valve
16 First water heat exchanger
17 Second water heat exchanger
18 First expansion valve
19 Second expansion valve
20 Third expansion valve
21 Intermediate heat exchanger
22 Bypass circuit
23 Fourth expansion valve
50 Cold/hot water circuit
51 Three-way cock
52 Tank
53 Heat exchanger
54 Pump
55, 56, 57, 58, 59 Water piping
1. A refrigeration cycle system comprising:
a first compressor (11);
a first water heat exchanger (16);
a second compressor (12);
a four-way valve (15);
a second water heat exchanger (17);
an expansion valve (19);
an air heat exchanger (13);
a main flow path along which refrigerant flows through the first compressor (11), the first water heat exchanger (16), the second compressor (12), the four-way valve (15), the second water heat exchanger (17), the expansion valve (19), and the air heat exchanger (13) in this order during heating operation;
a first flow path (25) connecting a suction side of the first compressor (11) in the main flow path and a suction side of the second compressor (12) in the main flow path; and
a second flow path (24) connecting a point between the second water heat exchanger (17) and the expansion valve (19) in the main flow path and a point between the first water heat exchanger (16) and the second compressor (12) in the main flow path, wherein
the four-way valve (15) is switchable between connecting the second compressor (12) and the second water heat exchanger (17) and connecting the second compressor (12) and the air heat exchanger (13), and
the refrigeration cycle system is configured to perform defrosting operation while switching between a plurality of defrosting operation modes.
2. The refrigeration cycle system according to claim 1, wherein the plurality of defrosting
operation modes includes a mode in which both the first compressor (11) and the second
compressor (12) are used and a mode in which either the first compressor (11) or the
second compressor (12) is used.
3. The refrigeration cycle system according to claim 1 or 2, further comprising a switching
valve (14) configured to switch connection/disconnection of a flow path between the
first compressor (11) and the first water heat exchanger (16) in the main flow path
to/from the first flow path (25).
4. The refrigeration cycle system according to claim 3, wherein the plurality of defrosting
operation modes includes a first defrosting operation mode in which the refrigerant
flows through the first compressor (11), the first flow path (25), the second compressor
(12), the air heat exchanger (13), and the second water heat exchanger (17) in this
order and then returns to the first compressor (11).
5. The refrigeration cycle system according to claim 3 or 4, wherein the plurality of
defrosting operation modes includes a second defrosting operation mode in which the
refrigerant flows through the first compressor (11), the first water heat exchanger
(16), the second compressor (12), the air heat exchanger (13), and the second water
heat exchanger (17) in this order and then returns to the first compressor (11).
6. The refrigeration cycle system according to any one of claims 3 to 5, wherein the
plurality of defrosting operation modes includes a third defrosting operation mode
in which the refrigerant flows through the second compressor (12), the air heat exchanger
(13), the second water heat exchanger (17), and the first flow path (25) in this order
and then returns to the second compressor (12).
7. The refrigeration cycle system according to any one of claims 3 to 6, wherein the
plurality of defrosting operation modes includes a fourth defrosting operation mode
in which the refrigerant flows through the first compressor (11), the first flow path
(25), the second compressor (12), and the air heat exchanger (13) in this order and
then splits into one flow path and another flow path through each of which the refrigerant
returns to the first compressor (11), the one flow path leading to the suction side
of the first compressor (11) through the second water heat exchanger (17), the another
flow path leading to the suction side of the first compressor (11) through the second
flow path and the first water heat exchanger (16).
8. The refrigeration cycle system according to any one of claims 3 to 7, wherein the
plurality of defrosting operation modes includes a fifth defrosting operation mode
in which the refrigerant flows through the second compressor (12), the air heat exchanger
(13), and the second flow path (24) in this order and then returns to the second compressor
(12).
9. The refrigeration cycle system according to any one of claims 1 to 8, wherein the
defrosting operation modes are switched according to an amount of frosting.
10. The refrigeration cycle system according to claim 9, wherein the amount of frosting
is estimated by outdoor air temperature and a temperature sensor attached to the air
heat exchanger (13).
11. The refrigeration cycle system according to any one of claims 1 to 10, wherein the
defrosting operation modes are switched according to water temperature.
12. The refrigeration cycle system according to any one of claims 1 to 11, wherein the
refrigerant is carbon dioxide.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.
Patent documents cited in the description