[0001] This disclosure relates in general to a power converter and a method and a control
circuit for operating a power converter, in particular a three-phase PFC (Power Factor
Correction) converter.
[0002] Three-phase PFC converters, which may also be referred to as PFC rectifiers, are
widely used in various kinds of power conversion applications. Examples of such applications
include on-board chargers (OBC) that are configured to charge a battery of a vehicle,
or power supplies for lighting, telecommunication, or computer server applications.
A three-phase PFC rectifier is configured to generate a rectified output voltage based
on three alternating input voltages each received at a respective input. Furthermore,
in order to control a power factor, a three-phase PFC rectifier is configured to control
current waveforms of input currents received at the inputs such that, for example,
the input currents have the same waveform as the input voltages.
[0003] The input voltages received at the inputs are grid voltages received from a power
grid, for example. In many cases it is desirable to provide a galvanic isolation between
the inputs where the alternating input voltages received and an output where the rectified
output voltage is provided. A conventional three-phase PFC rectifier providing galvanic
isolation between the input and the output may include two stages, a first stage configured
to generate a rectified voltage (often referred to as a DC link voltage) based on
the alternating input voltages, and a second stage configured to generate an output
voltage based on the DC link voltage and to provide for a galvanic isolation between
the first stage and the output. In this conventional three-phase PFC rectifier, the
first stage usually includes three inductors and a DC link capacitor, and the second
stage usually includes a transformer, an output capacitor and, optionally, an inductor
in addition to the transformer. The inductors and the DC link capacitor are bulky
and heavy and may take up to 50 % of an overall size of the PFC rectifier.
[0004] The number of inductors can be reduced and the DC link capacitor can be omitted when
the three-phase PFC rectifier is implemented as a three-phase dual active bridge (DAB)
converter. This type of PFC rectifier, however, is difficult to control.
[0005] There is a need for an improved three-phase PFC converter with a reduced number of
electronic components.
[0006] One example relates to a power converter. The power converter includes a plurality
of resonant converter stages each including an input and an output, a rectifier circuit,
and a control circuit configured to control operation of the plurality of resonant
converter stages. The input of each of the plurality of converter stages is configured
to receive a respective input voltage. The rectifier circuit is connected to the outputs
of the plurality of converter stages and is configured to provide an output signal
based on a cascaded voltage that is dependent on converter stage output voltages provided
at the outputs of the resonant converter stages.
[0007] Another example relates to a power conversion method using a power converter. The
power converter includes a plurality of resonant converter stages each including an
input and an output, wherein the input of each of the plurality of resonant converter
stages is configured to receive a respective input voltage, and a rectifier circuit
connected to the outputs of the plurality of resonant converter stages, wherein the
rectifier circuit is configured to provide an output signal based on a cascaded voltage
that is dependent on converter stage output voltages provided at the outputs of the
resonant converter stages. The method includes adjusting an operating frequency of
operating the resonant converter stages, operating each of the plurality of resonant
converter stages in a plurality of successive operating cycles at the same adjusted
operating frequency, and individually adjusting a power transfer duty cycle of each
of the plurality of resonant converter stages, wherein the power transfer duty cycle
of each of the plurality of resonant converter stages is a portion of each operating
cycle of the respective converter stage in which power is received by the respective
converter stage from the respective input.
[0008] Examples are explained below with reference to the drawings. The drawings serve to
illustrate certain principles, so that only aspects necessary for understanding these
principles are illustrated. The drawings are not to scale. In the drawings the same
reference characters denote like features.
Figure 1 illustrates one example of a power converter that includes a plurality of
resonant converter stages, a rectifier circuit, and a control circuit;
Figure 2 illustrates signal waveforms of input voltages that may be received by the
resonant converter stages;
Figure 3 illustrates one example of a power supply system configured to provide several
input voltages;
Figure 4 illustrates another example of a power supply system;
Figure 5 illustrates one example of a method for operating a power converter of the
type illustrated in Figure 1;
Figure 6 shows signal waveforms that illustrate one example of a method according
to Figure 5;
Figure 7 illustrates a power converter of the type illustrated in Figure 1, wherein
the resonant converter stages are illustrated in greater detail;
Figure 8 shows signal waveforms of resonant voltages generated by switching circuits
in the resonant converter stages according to Figure 7;
Figure 9 shows signal waveforms of further voltages and currents occurring in the
resonant converter stages according to Figure 7;
Figure 10 illustrates one example of a switching circuit;
Figures 11 and 12 illustrate different examples of a bidirectionally blocking electronic
switch that may be used in the switching circuit;
Figure 13 illustrates one example of a resonant circuit that may be used in each of
the resonant converter stages;
Figures 14-20 illustrate different examples of the rectifier circuit;
Figure 21 illustrates one example of the control circuit;
Figures 22-24 illustrate different examples of an output signal controller of the
control circuit according to Figure 19;
Figure 25 illustrates a gain of one resonant converter stage dependent on an operating
frequency;
Figure 26 shows signal waveforms of input voltages, input currents, output voltage
and power transfer durations of the resonant converter stages at different output
powers;
Figure 27 illustrates a power converter of the type illustrated in Figure 1 when operated
in a single-phase mode;
Figure 28 shows signal diagrams that illustrate operation of the power converter the
power converter according to Figure 27 in the single-phase mode; and
Figure 29 illustrates one example of a control circuit configured to control operation
of the power converter according to Figure 27 in the single phase mode.
[0009] In the following detailed description, reference is made to the accompanying drawings.
The drawings form a part of the description and for the purpose of illustration show
examples of how the invention may be used and implemented. It is to be understood
that the features of the various embodiments described herein may be combined with
each other, unless specifically noted otherwise.
[0010] Figure 1 illustrates one example of a power converter. The power converter includes
a plurality of resonant converter stages 1a, 1b, 1c, and a rectifier circuit 6. In
the following, the resonant converter stages 1b, 1b, 1c are briefly referred to as
converter stages, and the rectifier circuit 6 is briefly referred to as rectifier.
[0011] Just for the purpose of illustration, the power converter according to Figure 1 includes
three converter stages 1a, 1b, 1c. This, however, is only an example. The power converter
is not restricted to include only three converter stages 1a, 1b, 1c but may include
more than three converter stages as well. Equivalently, the method of operating the
power converter explained herein below is not restricted to operating a power converter
with only three converter stages but may also be used to operate a power converter
with more than three converter stages.
[0012] Each of the converter stages 1a, 1b, 1c includes an input Ina, Inb, Inc and output
Outa, Outb, Outc. Referring to Figure 1, the inputs Ina, Inb, Inc of the converter
stages 1a, 1b, 1c are connected in parallel. This includes that each of the converter
stages 1a, 1b, 1c is configured to receive a respective input voltage Vina, Vinb,
Vinc at its input Ina, Inb, Inc. According to one example, the input Ina, Inb, Inc
of each of the converter stages 1a, 1b, 1c includes a first input node 11a, 11b, 11c
and a second input node 12a, 12b, 12c, wherein the input voltage Vina, Vinb, Vinc
is a voltage received between the first and second input nodes 11a, 11b, 11c, 12a,
12b, 12c.
[0013] Each of the converter stages 1a, 1b, 1c is configured to provide a respective output
voltage Vseca, Vsecb, Vsecc at its output Outa, Outb, Outc. According to one example
the output Outa, Outb, Outc of each of the converter stages 1a, 1b, 1c comprises a
first output node 13a, 13b, 13c and a second output node 14a, 14b, 14c and the output
voltage Vseca, Vsecb, Vsecc is a voltage provided between the first and second output
node 13a, 13b, 13c, 14a, 14b, 14c.
[0014] As explained in detail herein further below, the converter stage output voltages
Vseca, Vsecb, Vsecc are alternating voltages. According to one example, the rectifier
6 is configured to generate a direct output voltage Vout and a corresponding direct
output current Iout based on the alternating converter stage output voltages Vseca,
Vsecb, Vsecc. The output voltage Vout and the output current Iout are also referred
to as output signals in the following.
[0015] As explained in detail herein further below, the power converter may be configured
to regulate one of the output voltage Vout and the output current Iout. Regulating
one of these two output signals is associated with controlling the other one of the
two output signals. If, for example, the power converter regulates the output voltage
Vout received by a load (not illustrated in the drawings) to have a predefined voltage
level and the output voltage Vout decreases due to an increased power consumption
of the load, the power converter increases the output current Iout in order to counteract
the decrease of the output voltage Vout and maintain the output voltage Vout at the
predefined voltage level. If, for example, the power converter regulates the output
current Iout received by a load including a battery, for example, to have a predefined
current level and the output current Iout decreases due to an increasing voltage of
the battery, the power converter increases the output voltage Vout in order to counteract
the decrease of the output current Iout and maintain the output current Iout at the
predefined current level.
[0016] Referring to Figure 1, the rectifier circuit 6 receives each of the output voltages
Vseca, Vsecb, Vsecc and is configured to provide the output signals based on a cascade
of voltages that are dependent on the output voltages Vseca, Vsecb, Vsecc. The output
signals Vout, Iout may be generated by the rectifier 6 based on the cascade of voltages
in various ways that are explained in detail herein further below.
[0017] According to one example, generating the output voltage Vout includes cascading the
converter stage output voltages Vseca, Vsecb, Vsecc to provide a cascaded voltage
and rectifying the cascaded voltage by the rectifier 6 in order to obtain the output
signals Vout, Iout. In this example, the cascaded voltages that are dependent on the
converter stage output voltages Vseca, Vsecb, Vsecc equal the converter stage output
voltages Vseca, Vsecb, Vsecc. Generating the output signals Vout, Iout based on a
cascade of the converter stage output voltages Vseca, Vsecb, Vsecc is illustrated
in dashed lines in Figure 1. In this example, the rectifier circuit 6 receives a rectifier
input voltage Vrec which is a sum of the converter stage output voltages Vseca, Vsecb,
Vsecc and generates the output signals Vout, Iout based on this rectifier input voltage
Vrec.
[0018] According to another example not illustrated in Figure 1 and illustrated herein further
below, the rectifier circuit 6 generates a rectified voltage based on each of the
converter stage output voltages and cascades the rectified voltages in order to generate
the output signals Vout, Iout.
[0019] According to yet another example not illustrated in Figure 1 and illustrated herein
further below, two or more cascaded output voltages are generated by cascading converter
stage output voltages, wherein the rectifier circuit 6 rectifies each of the cascaded
output voltages to obtain a rectified voltage and cascades the rectified voltages.
[0020] Referring to Figure 1, the power converter further includes a control circuit 7 that
is configured to control operation of the power converter. More specifically, the
control circuit 7 is configured to control operation of the converter stages 1a, 1b,
1c of the power converter by generating respective control signals received by the
converter stages 1a, 1b, 1c. In Figure 1, reference characters S2a, S2b, S2c each
represent one or more control signals received by each of the converter stages 1a,
1b, 1c from the control circuit 7.
[0021] According to one example, the power converter is configured to operate in a PFC (power
factor correction) mode and, therefore, may also be referred to as PFC rectifier.
Operating the power converter in the PFC mode includes regulating the output voltage
Vout and includes regulating the waveforms of input currents Ina, Iinb, Iinc received
by the converter stages 1a, 1b, 1c dependent on the respective input voltage Vina,
Vinb, Vine in order to control the power converter. More specifically, the waveforms
of the input currents Iina, Iinb, Iinc are regulated to have the same waveform as
the input voltages Vina, Vinb, Vinc. The input currents Iina, Iinb, Iinc can be regulated
such that the waveform of each of the input currents Iina, Iinb, Iinc is in phase
with the respective input voltage Vina, Vinb, Vine, or such that there is a phase
shift between the input current Iina, Iinb, Iinc and the respective input voltage
Vina, Vinb, Vinc.
[0022] As explained below, the converter stages 1a, 1b, 1c operate in a switched mode. This
includes that the input currents Iina, Iinb, Iinc received by the converter stages
1a, 1b, 1c may include current ripples. However, unless specifically stated otherwise,
input current Iina, Iinb, Iinc as used herein denotes an average input current. In
this context, an "average input current" is an input current averaged over one or
more operating cycles of the converter stages 1a, 1b, 1c. Such operating cycles are
explained in detail herein further below.
[0023] According to one example illustrated in Figure 2, the input voltages Vina, Vinb,
Vinc received by the converter stages 1a, 1b, 1c are sinusoidal input voltages that
have the same frequency and RMS (root mean square) value. The frequency is 50 Hz or
60 Hz, for example. The RMS value is selected from between 100 V
RMS and 300 V
RMS, for example. According to one example, the RMS value is 110 V
RMS or 230 V
RMS. Figure 2 illustrates one period of each of the input voltages. In this example,
a phase shift between each pair of the input voltages Vina, Vinb, Vinc is 120° (2π/3).
[0024] The input voltages are voltages received from a power grid, for example. The power
grid may be implemented with a star configuration illustrated in Figure 3, wherein
PSa, PSb, PSc denote power sources of the power grid. In this example, each of the
input voltages is provided such that the input voltages Vina, Vinb, Vinc are referenced
to the same reference node.
[0025] According to another example illustrated in Figure 4, the power grid is implemented
with a delta configuration. In this example, the input voltages Vina, Vinb, Vinc are
referenced to different reference nodes.
[0026] If, for example, the power converter receives sinusoidal input voltages Vina, Vinb,
Vinc of the type illustrated in Figure 2, operating the power converter in the PFC
mode includes regulating the waveforms of the (average) input currents Iina, Iinb,
Iinc such that the waveforms have sinusoidal waveforms corresponding to the waveforms
of the input voltages. That is, the input currents Iina, Iinb, Iinc are regulated
such that the waveform of the input current Iina, Iinb, Iinc received by each of the
converter stages 1a, 1b, 1c at least approximately equals the waveform of the input
voltage Vina, Vinb, Vinc received by the respective converter stage 1a, 1b, 1c.
[0027] Figure 5 illustrates one example of a method for operating a power converter of the
type illustrated in Figure 1. Referring to Figure 1, the method includes adjusting
an operating frequency of operating the resonant converter stages 1a, 1b, 1c (101).
Furthermore, the method includes operating each of the plurality of resonant converter
stages 1a, 1b, 1c in a plurality of successive operating cycles at the same adjusted
operating frequency (102). Moreover, the method includes individually adjusting a
power transfer duty cycle of each of the plurality of resonant converter stages 1a,
1b, 1c (103), wherein, in each operating cycle of a resonant converter stage 1a, 1b,
1c, the power transfer duty cycle is a portion of the operating cycle in which power
is received from the input by the respective resonant converter stage 1a, 1b, 1c.
[0028] Figure 6 shows signal diagrams that illustrate operating the power converter in accordance
with the method according to Figure 5. As explained herein below, the power transfer
duty cycles of the converter stages 1a, 1b, 1c may vary over one period of the input
voltages Vina, Vinb, Vinc. Thus, for example, the power converter stage having the
highest power transfer duty cycle of the power converter stages 1a, 1b, 1c may be
different at different times of one period of the input voltages. In Figure 6, signal
waveform OP1 illustrates several (two) operating cycles of a first one of the three
converter stages 1a, 1b, 1c, signal waveform OP2 illustrates several operating cycles
of a second one of the three converter stages 1a, 1b, 1c, wherein the second converter
stage is different from the first converter stage, and signal waveform OP3 illustrates
operating cycles of a third one of the converter stages 1a, 1b, 1c, wherein the third
converter stage is different from the first and second converter stages. Referring
to Figure 6, in each of the converter stages, the operating cycles have the same operating
cycle duration Top. A reciprocal 1/Top of the operating cycle duration Top is the
operating frequency fop,

so that the three converter stages have the same operating frequency. Furthermore,
in Figure 6, Ton1 denotes a power transfer duration of the first converter stage in
the operating cycles illustrated in Figure 6, Ton2 denotes a power transfer duration
of the second converter stage, and Ton3 denotes a power transfer duration of the said
converter stage in each operating cycle.
[0029] According to one example, operating the power converter stages 1a, 1b, 1c at the
same operating frequency fop includes synchronously operating the converter stages
1a, 1b, 1c such that the operating cycles of the individual converter stages 1a, 1b,
1c start at the same time and the power transfer durations Tona, Tonb, Tone start
at the same time. According to one example, the power transfer durations Tona, Tonb,
Tone start at the beginning of the respective operating cycle.
[0030] A power transfer duty cycle d1 of the first converter stage is given by the power
transfer duration Ton1 divided by the operating cycle duration Top,

Equivalently, power transfer duty cycles d1, d2 of the first and second converter
stages are given by

where Ton2 and Ton3 denote the respective power transfer durations.
[0031] As explained below, the operating frequency fop can be adjusted. In each case, however,
the operating frequency is much higher than the frequency of the input voltages Vina,
Vinb, Vine, so that each of the input voltages can be considered to be essentially
constant over several successive operating cycles. According to one example, the operating
frequency fop is at least 500 times, at least 1000 (=1e3) times or at least 10000
(=1e4) times the frequency of the input voltages Vina, Vinb, Vinc. According to one
example, the operating frequency fop is higher than 10 kHz, higher than 100 kHz, or
even higher than 500 kHz. As explained above, the frequency of the input voltages
Vina, Vinb, Vinc is 50 Hz or 60 Hz, for example.
[0032] By suitably adjusting the operating frequency fop of the resonant converter stages
1a, 1b, 1c, that each receive a respective input voltage Vina, Vinb, Vinc and that
have their outputs Outa, Outb, Outc connected in series, and by suitably adjusting
the power transfer duty cycles d1, d2, d3 the voltage level of the output voltage
Vout and the current waveforms of the input currents Iina, Iinb, Iinc can be regulated.
This is explained herein below with reference to a more detailed example of the power
converter illustrated in Figure 7.
[0033] Referring to Figure 7, each of the converter stages 1a, 1b, 1c includes a switching
circuit 2a, 2b, 2c connected to the input Ina, Inb, Inc and configured to receive
the input voltage Vina, Vinb, Vinc and the input current Iina, Iinb, Iinc; a resonant
circuit 4a, 4b, 4c connected to the switching circuit 2a, 2b, 2c; and a transformer
5b, 5b, 5c. The transformer 5b, 5b, 5c includes a primary winding 51a, 51b, 51c connected
to the resonant circuit 4a, 4b, 4c and a secondary winding 52a, 52b, 52c inductively
coupled with the primary winding 51a, 51b, 51c. The output voltage Vseca, Vsecb, Vsecc
of each of the converter stages 1a, 1b, 1c is a voltage across the secondary winding
52a, 52b, 52c of the respective transformer 5b, 5b, 5c.
[0034] Referring to the above, generating the output signals Vout, Iout by the rectifier
circuit 6 may include cascading the converter stage output voltages Vseca, Vsecb,
Vsecc. As illustrated in dashed lines in in Figure 7, cascading the converter stage
output voltages Vseca, Vsecb, Vsecc includes connecting the outputs Outa, Outb, Outc
of the converter stages 1a, 1b, 1c in series by connecting the secondary windings
52a, 52b, 52c of the transformers 5b, 5b, 5c in series. As explained above, however,
this is only one of various examples for generating the output signals Vout, Iout
based on a cascade of voltage is that are each dependent on the converter stage output
voltages Vseca, Vsecb, Vsecc.
[0035] According to one example, the transformers 5a, 5b, 5c have the same winding ratio
1: n. Furthermore, the primary windings 51a, 51b, 51c and the secondary windings 52a,
52b, 52c may have the same winding sense.
[0036] Each of the switching circuits 2a, 2b, 2c is configured to generate an alternating
voltage Vresa, Vresb, Vresc based on the received input voltage Vina, Vinb, Vine.
In each of the resonant converter stages 1a, 1b, 1c, the respective alternating voltage
Vresa, Vresb, Vresc is received by the resonant circuit 4a, 4b, 4c. For this, an output
of the switching circuit 2a, 2b, 2c is connected to an input of the resonant circuit
4a, 4b, 4c at circuit nodes 21a, 22a, 21b, 22b, 21c, 22c.
[0037] In the power converter according to Figure 7, operating the converter stages 1a,
1b, 1c in the plurality of successive operating cycles at the operating frequency
fop includes operating the switching circuits 2a, 2b, 2c in the plurality of successive
operating cycles at the operating frequency fop in order to generate the alternating
voltages Vresa, Vresb, Vresc.
[0038] As illustrated in Figure 7, providing the alternating voltages Vresa, Vresb, Vresc
to the resonant circuits 4a, 4b, 4c is associated with a resonant current through
the resonant circuit 4a, 4b, 4c. Due to the inductive coupling between the primary
winding 51a, 51b, 51c and the secondary winding 52a, 52b, 52c of each of the transformers
5a, 5b, 5c and due to the series connection of the secondary windings 52a, 52b, 52c
the resonant currents Iresa, Iresb, Iresc in the converter stages 1a, 1b, 1c are essentially
the same. In each operating cycle, during the power transfer duration, the switching
circuit 2a, 2b, 2c connects the resonant circuit 4a, 4b, 4c to the input Ina, Inb,
Inc, so that during the power transfer duration the input current Ina, Inb, Inc equals
the resonant current Iresa, Iresb, Iresc. During the remainder of the operating cycle
the resonant circuit 4a, 4b, 4c is disconnected from the input Ina, Inb, Inc and the
switching circuit 2a, 2b, 2c provides for a freewheeling of the resonant current Iresa,
Iresb, Iresc. By suitably adjusting the operating frequency and suitably adjusting
power transfer duty cycles da, db, dc of the switching circuits 2a, 2b, 2c the output
voltage Vout as well as signal waveforms of the input currents Iina, Iinb, Iinc can
be adjusted. The power transfer duty cycle da, db, dc of each switching circuit 2a,
2b, 2c, in accordance with equations (2a), (2b), (2c) is given by the power transfer
duration Tona. Tonb, Tone of the respective switching circuit 2a, 2b, 2c divided by
the operating cycle duration Top.
[0039] Figure 8 illustrates one example of a method for generating the alternating voltages
Vresa, Vresb, Vresc by the switching circuits 2a, 2b, 2c. More specifically, Figure
8 shows signal waveforms of three alternating voltages Vres1, Vres2, Vres3 during
one period. As explained in the following, each period of the three alternating voltages
Vres1, Vres2, Vres3 includes two operating cycles of the respective switching circuit
2a, 2b, 2c. In the example illustrated in Figure 8, a first alternating voltage Vres1
is that one of the three alternating voltages Vresa, Vresb, Vresc that has the highest
power transfer duty cycle, a second alternating voltage Vres2 is that one of the three
alternating voltages Vresa, Vresb, Vresc that has the second highest power transfer
duty cycle, and a third alternating voltage Vres3 is that one of the three alternating
voltages Vresa, Vresb, Vresc that has the lowest power transfer duty cycle.
[0040] Referring to Figure 8, generating each period of the three resonant voltages Vres1,
Vres2, Vres3 includes (a) operating the respective switching circuit in a first operating
cycle so that the alternating voltage Vres1, Vres2, Vres3 has a first polarity; and
(b) operating the respective switching circuit in a second operating cycle so that
the alternating voltage Vres1, Vres2, Vres3 has a second polarity opposite the first
polarity. Just for the purpose of illustration, in the example illustrated in Figure
8, the first polarity is positive and the second polarity is negative, so that the
respective alternating voltage Vres1, Vres2, Vres3 is positive during the respective
power transfer duration Ton1, Ton2, Ton3 in a first half-period and negative during
the respective power transfer duration Ton1, Ton2, Ton3 in a second half period.
[0041] The voltage level of each alternating voltage Vres1, Vres2, Vres3 during the respective
power transfer duration Ton1, Ton2, Ton3 is dependent on the voltage level of the
input voltage received by the switching circuit generating the respective alternating
voltage. In Figure 1, V1 denotes the input voltage received by the switching circuit
that generates the first alternating voltage Vres1, V2 denotes the input voltage received
by the switching circuit that generates the second alternating voltage Vres2, and
V3 denotes the input voltage received by the switching circuit that generates the
third alternating voltage Vres3. In the example illustrated in Figure 8, the alternating
voltages Vres1, Vres2, Vres3 are generated such that (a) during the first operating
cycle and during the power transfer duration Ton1, Ton2, Ton3 the voltage level of
the respective alternating voltage Vres 1, Vres2, Vres3 is given by the magnitude
|V1|, IV21, |V3| of the respective input voltage V1, V2, V3, and (b) during the second
operating cycle and during the power transfer duration Ton1, Ton2, Ton3 the voltage
level of the respective alternating voltage Vres1, Vres2, Vres3 is given by the inverted
magnitude -|V1|, -IV21, - | V31 of the respective input voltage V1, V2, V3.
[0042] As explained above, the input voltages Vina, Vinb, Vinc vary over the time. In the
example illustrated in Figure 8, V1 represents that one of the three input voltages
Vina, Vinb, Vine that instantaneously has the highest magnitude, V2 represents that
one of the three input voltages Vina, Vinb, Vine that instantaneously has the second
highest magnitude, and V3 represents that one of the three input voltages Vina, Vinb,
Vine that instantaneously has the lowest magnitude.
[0043] Figure 9 shows signal diagrams that illustrate one example of the method according
to Figure 5 for operating the power converter stages 1a, 1b, 1c in greater detail.
More specifically, Figure 9 shows signal diagrams of the input voltages Vina, Vinb,
Vine, the resonant voltage Vresa, Vresb, Vresc generated by the switching circuits
2a, 2b, 2c based on the input voltages Vina, Vinb, Vine, the resonant currents Iresa,
Iresb, Iresc and the input currents Iina, Iinb, Iinc resulting from the input voltages
Vina, Vinb, Vinc and the resonant voltages Vresa, Vresb, Vresc, the converter stage
output voltages Vseca, Vsecb, Vsecc, and the rectifier input voltage Vrec. Just as
an example, Figure 9 illustrates the signal diagrams during a time period in which
input voltage Vina is positive and has the highest magnitude of the three input voltages
Vina, Vinb, Vine, input voltage Vinb is negative and has the second highest magnitude
of the three input voltages Vina, Vinb, Vine, and input voltage Vinc is negative and
has the lowest magnitude of the three input voltages Vina, Vinb, Vine. This scenario
occurs around time instance t1 illustrated in Figure 2, for example. Thus, in the
example illustrated in Figure 9, input voltage Vina corresponds to the first input
voltage V1 illustrated in Figure 7, input voltage Vinb corresponds to the second input
voltage V2 illustrated in Figure 7, and input voltage Vinc corresponds to the third
input voltage V3 illustrated in Figure 7.
[0044] Figure 9 shows the signal diagrams essentially over the duration of one period of
the alternating voltages Vresa, Vresb, Vresc. As can be seen from Figure 9, the resonant
currents Iresa, Iresb, Iresc in the resonant circuits 4a, 4b, 4c of the converter
stages 1a, 1b, 1c are the same. Furthermore, during the power transfer durations Ton1,
Ton2, Ton3 the magnitudes of the input currents Iina, Iinb, Iinc equal the magnitudes
of the resonant currents Iresa, Iresb, Iresc. In the remainder of the operating cycles
the input currents Iina, Iinb, Iinc are zero. Thus, the average input currents Iina,
Iinb, Iinc can be adjusted by suitably adjusting the power transfer durations Tona,
Tonb, Tone. In the example illustrated in Figure 9, the first converter stage 1a has
the longest power transfer duration of the three power transfer durations Ton1, Ton2,
Ton3 so that the first converter stage 1a has the highest average input current, the
second converter stage 1b has the second longest power transfer duration of the power
transfer durations Tona, Tonb, Tone, so that the second converter stage 1b has the
second highest average input current, and the third converter stage Ic has the shortest
power transfer duration, so that the third converter stage Ic has the lowest average
input current.
[0045] In each of the converter stages 1a, 1b, 1c, the current direction of the respective
input current Iina, Iinb, Iinc is dependent on the current direction of the respective
resonant current Iresa, Iresb, Iresc and the polarity of the respective input voltage
Vina, Vinb, Vine, wherein the switching circuits 2a, 2b, 2c are controlled such that
the average input current received by each converter stage 1'sa, 1b, 1c has the same
polarity as the respective input voltage Vina, Vinb, Vine in order to achieve a PFC
functionality. In the example illustrated in Figure 9, in which input voltage Vina
is positive and input voltages Vinb, Vinc are negative, the average input current
Iina is positive and the average input currents Iinb, Iinc are negative. In this example
(1) first resonant voltage Vresa equals the input voltage Vina during the power transfer
duration Tona in the positive half period, and equals the inverted input voltage -Vina
during the power transfer duration Tona in the negative half-period; (2) second resonant
voltage Vresb equals the inverted input voltage -Vinb during the power transfer duration
Tonb in the positive half-period, and equals the input voltage Vinb during the power
transfer duration Tonb in the negative half-period; and (3) third resonant voltage
Vresc equals the inverted input voltage -Vinc during the power transfer duration Tone
in the positive half-period, and equals the input voltage Vine during the power transfer
duration Tone in the negative half period.
[0046] Figure 10 illustrates one example of a switching circuit that may be used in the
converter stages 1a, 1b, 1c. The switching circuit 2 illustrated in Figure 10 represents
an arbitrary one of the switching circuits 2a, 2b, 2c illustrated in Figure 7, wherein
11, 12 denote respective ones of the input nodes 11a, 11b, 11c, 12a, 12b, 12c; Vin
represents the respective one of the input voltages Vina, Vinb, Vine; Vres represents
the respective one of the alternating voltages Vresa, Vresb, Vresc; Ires represents
the respective one of the resonant currents Iresa, Iresb, Iresc; and S2 represents
the respective one of the one or more control signals S2a, S2b, S2c.
[0047] Referring to Figure 10, the switching circuit 2 includes two half-bridges 31, 32
that each include a first switch 33, 35, a second switch 34, 36, and a tap 37, 38,
the latter being a circuit node between the first switch 33, 35 and the second switch
34, 36 of the respective half-bridge 31, 32. The first switch 33, 35 and the second
switch 34, 36 of each half-bridge 31, 32 are connected in series between the input
nodes 11, 12 of the switching circuit 2. The tap 37 of the first half-bridge 31 is
connected to a first output node 21 (which represents the respective one of output
nodes 21a, 21b, 21c illustrated in Figure 7). The tap 38 of the second half-bridge
32 is connected to a second output node 22 (which represents the respective one of
the output nodes 22a, 22b, 22c illustrated in Figure 7).
[0048] Each of the switches 33, 34, 35, 36 is configured to switch on or off dependent on
a respective control signal S33, S34, S35, S36. According to one example, each of
these control signals S33-S36 is a sub-signal of the control signal S2 received from
the control circuit (not illustrated in Figure 10).
[0049] The switching circuit 2 can be operated in three different operating states, (i)
a first operating state in which the switching circuit 2 generates the resonant voltage
Vres such that the resonant voltage Vres essentially equals the input voltage Vin,
Vres=Vin (ii) a second operating state in which the switching circuit 2 generates
the resonant voltage Vres such that the resonant voltage Vres essentially equals the
inverted input voltage, Vres = -Vin, and (iii) a third input voltage in which the
switching circuit 2 generates the resonant voltage Vres such that the resonant voltage
Vres is zero, Vres=0.
[0050] Operating the switching circuit 2 in the first operating state includes switching
on the first switch 33 of the first half-bridge 31 and the second switch 36 of the
second half-bridge 32, and switching off the second switch 34 of the first half-bridge
31 and the first switch 35 of the second half-bridge 32. In this operating mode, the
first input node 11 is connected to the first output node 21 and the second input
node 12 is connected to the second output node 22, so that the resonant voltage Vres
equals the input voltage Vin.
[0051] Operating the switching circuit 2 in the second operating state includes switching
on the second switch 34 of the first half-bridge 31 and the first switch 35 of the
second half-bridge 32 and switching off the first switch 33 of the first half-bridge
31 and the second switch 36. In this operating mode, the first input node 11 is connected
to the second output node 22 and the second input node 12 is connected to the first
output node 31, so that the resonant voltage Vres equals the inverted input voltage
-Vin.
[0052] In each of the first and second operating states, the switching circuit 2 connects
the input nodes 11, 12 to the output nodes 21, 22, so that a power transfer from the
input 11, 12 to the resonant circuit (not shown in Figure 10) can take place. In this
operating states, the magnitude of the input current Iin equals the magnitude of the
resonant current Ires, wherein the polarity of the input current Iin relative to the
polarity of the resonant current Ires is dependent on the specific one of the first
and second operating states. In the first operating state, the polarity of the input
current Iin equals the polarity of the resonant current. In the second operating state,
the polarity of the input current Iin is opposite the polarity of the resonant current.
Thus, by suitably selecting the operating state of the switching circuit 2 a predefined
polarity of the input current Iin can be achieved. Thus, even though the resonant
current Ires is an alternating current, the input current Iin can either be a positive
input current are a negative input current, so that the input current Iin has the
same polarity as the input voltage Vin in order to achieve a PFC functionality.
[0053] Operating the switching circuit 2 in the third operating mode includes either switching
on the first switches 33, 35 of the first and second half-bridges 31, 32 and switching
off the second switches 34, 36, or switching on the second switches 34, 36 of the
two half-bridges 31, 32. In this operating mode, the first and second output nodes
21, 22 are short-circuited, so that the resonant voltage Vres is zero. In the third
operating state, the switching circuit 2 separates the input nodes 11, 12 from the
output nodes 21, 22, so that no power transfer can take place from the input 11, 12
to the resonant circuit (not shown in Figure 10). In the third operating state, the
switching circuit 2 provides for a freewheeling of the resonant current Ires. The
third operating state may therefore also be referred to as freewheeling state of the
switching circuit 2.
[0054] According to one example, the switches 33, 34, 35, 36 of the switching circuit 2
are bidirectionally blocking electronic switches. A "bidirectionally blocking switch"
is an electronic switch that, in an off-state, is configured to block independent
of the polarity of a voltage applied across the switch. A bidirectionally blocking
electronic switch may be implemented in various ways. Two different examples for implementing
bidirectionally blocking switches are illustrated in Figures 11 and 12. Each of these
figures illustrates one example for implementing the first switch 33 of the first
half-bridge 31 as a bidirectionally blocking switch. The remainder of the switches
in the switching circuit 2 can be implemented in the same way.
[0055] In the example illustrated in Figure 11, the bidirectionally blocking switch 33 includes
2 unidirectionally blocking electronic switches 33
1, 33
2 connected in series. A "unidirectionally blocking" his an electronic switch that,
in the off-state, is blocking when the voltage applied across the switch has a first
polarity and is conducting when the voltage applied across the switch has a second
polarity opposite the first polarity.
[0056] Each of the unidirectionally blocking switches 33
1, 33
2 includes a switching element and a freewheeling element, such as a diode, connected
in parallel with the switching element. The unidirectionally blocking switches are
connected in series such that the freewheeling elements are connected in anti-series.
Each of the unidirectionally blocking switches 33
1, 33
2 can be implemented as a MOSFET, for example. In a MOSFET, the integrated body diode
forms the freewheeling element. Implementing each of the unidirectionally blocking
switches as a MOSFETs, however, is only an example. It is also possible to implement
these switches using any other kind of electronic switch and a freewheeling element,
such as a diode, connected in parallel with the electronic switch.
[0057] In the example illustrated in Figure 12, the bidirectionally blocking switch is implemented
as a bidirectionally blocking GaN switch, which is a monolithic implementation of
a bidirectional which.
[0058] Each of the bidirectionally blocking switches 33 illustrated in Figures 11 and 12
includes two control nodes, wherein each of these control nodes is configured to receive
a respective control signal S33
1, S33
2 that controls operation of one of the unidirectionally blocking switches. The unidirectionally
blocking switches can be switched on or off independently from each other, so that
the bidirectionally blocking switch 33 can be operated in four different operating
states, (i) a bidirectionally blocking state, which is an operating state in which
both switches 33
1, 33
2 are switched off; (ii) a bidirectionally conducting state, which is an operating
state in which both switches 33
1, 33
2 are switched on; (iii) a first unidirectionally conducting state, which is an operating
state in which a first switch 33
1 is switched on and a second switch 33
2 is switched off, so that the electronic switch 33 is configured to conduct a current
in a direction that is governed by the polarity of the freewheeling element of the
second switch 33
2; and (iv) a second unidirectionally conducting state, which is an operating state
in which the first switch 33
1 is switched off and the second switch 33
2 is switched on, so that the electronic switch 33 is configured to conduct a current
in a direction that is governed by the polarity of the freewheeling element of the
first switch 33
1.
[0059] Operating a switching circuit 2 of the type illustrated in Figure 10 with bidirectionally
blocking switches may include operating the electronic switches 33-36 such that switching
each switch 33-36 from the bidirectionally conducting state to the bidirectionally
blocking state may include a transition phase in which the respective switch 33-36
operates in one of the first and second unidirectionally conducting states. Equivalently,
switching each switch 33-36 from the bidirectionally blocking stage to the bidirectionally
conducting state may include a transition phase in which the respective switch operates
in one of the first and second unidirectionally conducting states. In this way, a
hard commutation in the switching circuit 2 can be avoided and zero voltage switching
(ZVS) can be achieved. Operating a switching circuit of the type illustrated in Figure
10 with two half-bridges and including bidirectionally blocking switches in such a
way that hard commutation is avoided, is basically known, so that no further explanation
is required in this regard.
[0060] The electronic switches 33-36 included in the switching circuit 2 may each include
a parasitic capacitance (not illustrated in Figure 10), which is sometimes referred
to as output capacitance. The output capacitance is charged when the respective electronic
switch 33-36 switches from the on-state to the off-state. In order to reduce switching
losses, it is desirable to switch the electronic switches 33-36 from the off-state
to the on-state under zero voltage switching (ZVS) conditions. This includes that
each time a respective electronic switch 33-36 switches from the on-state to the off-state
the parasitic capacitance has already been discharged. Discharging the parasitic capacitance
requires a certain current to flow through the circuit path that includes the parasitic
capacitance to be discharged. In the converter stages 1a, 1b, 1c explained before
the currents through the switching circuits 2a, 2b, 2c are independent of the instantaneous
input voltage Vina, Vinb, Vinc received by the respective converter stage 1a, 1b,
1c. Thus, even when the instantaneous input voltage Vina, Vinb, Vinc is very low,
or even zero, a current flows through the respective switching circuit 2a, 2b, 2c
that provides for ZVS.
[0061] Figure 13 illustrates one example of the resonant circuit 4. The resonant circuit
4 shown in Figure 13 represents an arbitrary one of the resonant circuits 4a, 4b,
4c illustrated in Figure 7.
[0062] In the example illustrated in Figure 13, the resonant circuit 4 is an LLC circuit.
The LLC circuit includes a series circuit including a capacitor 41, a first inductor
42, and a second inductor 43. The series circuit is connected between the circuit
nodes 21, 22 where the resonant voltage Vres is available, so that the LLC circuit
is excited by the resonant voltage Vres. Referring to Figure 13, the second inductor
43 is connected in parallel with the primary winding 52 connected to the resonant
circuit 4. (The primary winding 52 illustrated in Figure 13 represents an arbitrary
one of the primary windings 52a, 52b, 52c illustrated in Figure 7, and transformer
5 represents the respective transformer 5a, 5b, 5c.) According to one example, the
second inductor 43 is a discrete device connected in parallel with the primary winding
52. According to another example, the second inductor 42 is the magnetizing inductance
of the transformer. In this case, the second inductor 42 is formed by the transformer
5 and, therefore, is an integral part of the transformer 5.
[0063] Figures 14-20 illustrate different examples of the rectifier 6 configured to provide
the output signals based on cascading voltages that are dependent on the cascaded
converter stage output voltages Vseca, Vsecb, Vsecc.
[0064] Figures 14-17 illustrate examples in which a cascaded voltage Vrec is generated by
cascading the converter stage output voltages Vseca, Vsecb, Vsecc and in which the
rectifier 6 generates the output signals Vout, Iout based on the cascaded voltage
Vrec. In the examples according to Figure 14-17, the cascaded voltage Vrec equals
the sum of the converter stage output voltages Vseca, Vsec, Vsecc.
[0065] In the example according to Figure 14, the rectifier 6 includes a passive rectifier
bridge connected between circuit nodes 61, 62 at which the cascaded voltage Vrec is
available, and the output 63, 64, where the output voltage Vout is provided. The circuit
nodes 61, 62 between which the cascaded voltage Vrec is available are also referred
to as input nodes of the rectifiers 6 according to Figures 14-17.
[0066] The passive rectifier bridge includes a first bridge leg and a second bridge leg
that each include a first rectifier element 65, 67 and a second rectifier element
66, 68. The rectifier elements 65-68 are diodes, for example. The first rectifier
element 65 of the first bridge leg is connected between the first input node 61 and
the first output node 63, and the first rectifier element 67 of the second bridge
leg is connected between the second input node 62 and the first output node 63. The
second rectifier element 66 of the first bridge leg is connected between the first
input node 61 and the second output node 64, and the second rectifier element 68 of
the second bridge leg is connected between the second input node 62 and the second
output node 64. According to one example, polarities of the rectifier elements 65,
68 are such that the first rectifier element 65 of the first bridge leg enables a
current flow when a positive voltage is applied between the first input node 61 and
the first output node 63; the second rectifier element 66 of the first bridge leg
enables a current flow when a negative voltage is applied between the first input
node 61 and the second output node 64; the first rectifier element 67 of the second
bridge leg enables a current flow when a positive voltage is applied between the second
input node 62 and the first output node 63; and the second rectifier element 68 of
the second bridge leg enables a current flow when a negative voltage is applied between
the second input node 62 and the second output node 64. Optionally, an output capacitor
69 is connected between the output nodes 63, 64.
[0067] Figure 15 illustrates a rectifier 6 according to another example. In this example,
the rectifier 6 includes an active rectifier bridge. The active rectifier bridge is
different from the passive rectifier bridge according to Figure 14 in that the active
rectifier bridge includes active rectifier elements 165-168 instead of passive rectifier
elements 65-68. The active rectifier elements may include an electronic switch and
a passive rectifier element, such as a diode, connected in parallel with the electronic
switch. The active rectifier elements may be connected to the input 61, 62 and the
output 63, 64 in such a way that the passive rectifier elements form a passive rectifier
bridge of the same type as illustrated in Figure 14.
[0068] In addition to the active rectifier elements 165-168 the rectifier 6 includes a control
circuit 169 that is configured to control operation of the electronic switches in
the active rectifier elements 165-168. The control circuit 169 may be configured to
detect polarities of voltages across the active rectifier elements 165-168 and may
be configured to switch on the switching element of a respective active rectifier
element 165-168 each time the voltage across the active rectifier element has a polarity
that forward biases the respective passive rectifier element. Switching on the electronic
switch instead of simply using the passive rectifier element reduces losses that occur
in the active rectifier bridge according to Figure 15 as compared to losses occurring
in the passive rectifier bridge according to Figure 14. Optionally, an output capacitor
169 is connected between the output nodes 63, 64.
[0069] Figure 16 illustrates one example of a rectifier 6 that includes a voltage doubler
topology. This rectifier 6 includes a first bridge leg with a first rectifier element
265 connected between the first input node 61 and the first output node 63 and a second
rectifier element 266 connected between the first input node 61 and the second output
node 64. A second bridge leg includes a first capacitor 267 connected between the
second input node 62 and the first output node 63 and a second capacitor 268 connected
between the second input node 62 and the second output node 64. The polarities of
the rectifier elements 265, 266 are the same as in the rectifiers 6 according to Figures
14 and 15. These rectifier elements 265, 266 may be implemented as passive rectifier
elements (as illustrated in Figure 16). This, however, is only an example. These rectifier
elements 265, 266 may also be implemented as active rectifier elements.
[0070] Figure 17 shows a modification of the rectifier 6 according to Figure 16. The rectifier
6 according to Figure 17 has a voltage doubler topology and includes a second bridge
leg with a first capacitor 367 and a second capacitor 368 of the same type as the
rectifier 6 according to Figure 16. A first bridge leg includes a first rectifier
element 361 and a second rectifier element 362 connected in series between the first
input node 61 and the first output node 63, and a third rectifier element 363 and
a fourth rectifier element 3 64 connected in series between the first input node 61
and the second output node 64. The polarities of these rectifier elements 361-364
are such that a current can flow from the first input node 61 to the first output
node 63 when a voltage between the first input node 61 and the first output node 63
is positive, and such that a current can flow from the first input node 61 to second
output node 64 when a voltage between the first input node 61 and the second output
node 64 is negative.
[0071] Referring to Figure 17, the rectifier 6 further includes a fifth rectifier element
365 connected between the second input node 62 and a circuit node between the first
and second rectifier elements 361, 362. Furthermore, a sixth rectifier element 366
is connected between the second input node 62 and a circuit node between the third
and fourth rectifier elements 363, 364. According to one example, the fifth and sixth
rectifier elements 365, 366 are passive rectifier elements. The first to fourth rectifier
elements 361-364 can be implemented as passive rectifier elements (as illustrated)
or as active rectifier elements (not illustrated).
[0072] Figure 18 shows modifications of the converter stages 1a, 1b, 1c explained herein
before and a corresponding rectifier 6. In the example illustrated in Figure 18, each
of the converter stages 1a, 1b, 1c provides two output voltages, a first output voltage
Vseca1, Vsecb1, Vsecc1 and a second output voltage Vseca2, Vsecb2, Vsecc2. For this,
each of the transformers 5a, 5b, 5c includes a first secondary winding 52a, 52b, 52c
providing a first output Outa1, Outb1, Outc1 with first and second output nodes 13a1,
14a1, 13b1, 14b1, 13c1, 14c1 and a second secondary winding 53a, 53b, 53c providing
a second output Outa2, Outb2, Outc2 with third and fourth output nodes 13a2, 14a2,
13b2, 14b2, 13c2, 14c2. The first output voltage Vseca1, Vsecb1, Vsecc1 is available
at the first Outa1, Outb1, Outc1 of the respective converter stage 1a, 1b, 1c, and
the second output voltage Vseca2, Vsecb2, Vsecc2 is available at the second Outa2,
Outb2, Outc2 of the respective converter stage 1a, 1b, 1c.
[0073] Referring to Figure 18, the rectifier 6 is configured to generate the output signals
Vout, Iout based on a first cascaded voltage Vrec1 that is dependent on the first
output voltages Vseca1, Vsecb1, Vsecc1 and based on a second cascaded voltage Vrec2
that is dependent on the second output voltages Vseca2, Vsecb2, Vsecc2. More specifically,
the first cascaded voltage Vrec1 is given by a cascade of the first converter stage
output voltages Vseca1, Vsecb1, Vsecc1 and equals a sum of the first converter stage
output voltages Vseca1, Vsecb1, Vsecc1. The first cascaded voltage Vrec1 is available
across a first series circuit that includes the first secondary windings 52a, 52b,
52c connected in series with each other. The first series circuit is connected to
the rectifier circuit 6. More specifically, the first series circuit is connected
in series with a first rectifier element 461, wherein the series circuit including
the first series circuit and the first rectifier element 461 is connected in parallel
with an output capacitor 469. The output capacitor 469 is connected between the output
nodes 63, 64.
[0074] The second cascaded voltage Vrec2 is given by a cascade of the second converter stage
output voltages Vseca2, Vsecb2, Vsecc2 and equals a sum of the second converter stage
output voltages Vseca2, Vsecb2, Vsecc2. The second cascaded voltage Vrec2 is available
across a second series circuit that includes the second secondary windings 53a, 53b,
53c connected in series with each other. The second series circuit is connected to
the rectifier circuit 6. More specifically, the second series circuit is connected
in series with a second rectifier element 462, wherein the series circuit including
the second series circuit and the second rectifier element 462 is connected in parallel
with the output capacitor 469. The polarities of the first and second rectifier elements
461, 462 are such that the first rectifier element 461 conducts a current when a voltage
across the primary winding 51a, 51b, 51c has a first polarity and the second rectifier
element 462 conduct a current, when the voltage across the primary winding 51a, 51b,
51c has a second polarity opposite the first polarity.
[0075] In the examples according to Figures 14-18, output voltages of the converter stages
1a, 1b, 1c are cascaded by connecting outputs of the converter stages 1a, 1b, 1c in
series to provide one or more cascaded voltages, and the rectifier 6 generates the
output signals Vout, Iout based on the one or more cascaded voltages. In the examples
according to Figures 14-17 one cascaded voltage Vrec is provided, and in the example
according to Figure 18 two cascaded voltages Vrec1, Vrec2 are provided.
[0076] According to further examples, the rectifier 6 is configured to generate rectified
voltages based on the converter stage output voltages and to generate the output signals
Vout, Iout based on the rectified voltages. Two different examples of a rectifier
of this type are illustrated in Figures 19 and 20.
[0077] In the example illustrated in Figure 19, the rectifier 6 is configured to generate
a rectified voltage Vouta, Voutb, Voutc based on each of the converter stage output
voltages Vseca1, Vsecb1, Vsecc1 and is configured to cascade the rectified voltages
Vouta, Voutb, Voutc to provide the output voltage Vout and the output current Iout.
For this, the rectifier 6 includes a plurality of rectifier stages 6a, 6b, 6c wherein
each of these rectifier stages 6a, 6b, 6c receives a respective one the converter
stage output voltages Vseca1, Vsecb1, Vsecc1 and provides a respective one of the
rectified voltages Vouta, Voutb, Voutc.
[0078] The rectifier stages 6a, 6b, 6c are cascaded. That is, outputs of the rectifier stages
6a, 6b, 6c are connected in series between outputs 63, 64 of the rectifier 6 such
that the output voltage Vout equals the sum of the rectified voltages Vouta, Voutb,
Voutc provided by the converter stages 6a, 6b, 6c. The "output" of each rectifier
stage 6a, 6b, 6c includes those circuit nodes at which the respective rectified voltage
is available.
[0079] An output capacitor 569 may be connected between the output nodes 63, 64 of the rectifier.
[0080] Each of the rectifier stages 6a, 6b, 6c may include a rectifier bridge of the type
explained with reference to Figures 14 and 15 herein before. The rectifier bridge
may be implemented as a passive rectifier bridge or as an active rectifier bridge.
Just for the purpose of illustration, passive rectifier bridges are illustrated in
the example according to Figure 19. Each of these rectifier bridges is implemented
in the same way as the rectifier bridge illustrated in Figure 14. In Figures 14 and
19 like elements of the rectifier bridges have the same reference numbers, wherein
"a" has been added to the reference numbers of the individual elements in rectifier
stage 6a, "b" has been added to the reference numbers of the individual elements in
rectifier stage 6b, and "c" has been added to the reference numbers of the individual
elements in rectifier stage 6c,
[0081] According to another example illustrated in Figure 20 the rectifier 6 is configured
to generate a first a rectified voltage Vout1 based on a first cascaded voltage Vrec1
and a second rectified voltage Vout2 based on a second cascaded voltage Vrec2 and
is configured to cascade the rectified voltages Vout1, Vout2 to generate the output
signals Vout, Iout.
[0082] Each of the first and second cascaded voltages Vrec1, Vrec2 is dependent on several
converter stage output voltages. In the example according to Figure 20, at the output
of each of the converter stages 1a, 1b, 1c; two output voltages Vseca1, Vseca2, Vsecb1,
Vsecb2, Vsecc1, Vsecc2 are available. This is achieved by implementing the transformer
5a, 5b, 5c of each of the converter stages with two secondary windings 52a, 53a, 52b,
53b, 52c, 53c in the way explained with reference to Figure 18. The first secondary
windings 52a, 52b, 52c are connected in series to provide the first cascaded voltage
Vrec1, which is a cascade (sum) of the first converter stage output voltages Vseca1,
Vsecb1, Vsecc1. Furthermore, the second secondary windings 53a, 53b, 53c are connected
in series to provide the second cascaded voltage Vrec2, which is a cascade (sum) of
the second converter stage output voltages Vseca1, Vsecb1, Vsecc1.
[0083] Referring to Figure 20, the rectifier 6 includes a first rectifier stage 601 that
receives the first cascaded voltage Vrec1 and is configured to generate the first
rectified voltage Vout1 based on the first cascaded voltage Vrec1, and a second rectifier
stage 602 that receives the second cascaded voltage Vrec2 and is configured to generate
the second rectified voltage Vout2 based on the second cascaded voltage Vrec2. The
first and second rectifier stages 601, 602 are cascaded, so that the output voltage
Vout equals the sum of the two rectified voltages Vout1, Vout2.
[0084] Each of the rectifier stages 601, 602 includes a rectifier bridge. The rectifier
bridge is a passive rectifier bridge or an active rectifier bridge, for example. Just
for the purpose of illustration, passive rectifier bridges are illustrated in the
example according to Figure 20. Each of the passive rectifier bridges is in accordance
with the passive rectifier bridge according to Figure 14 and includes a first rectifier
half bridge with rectifier elements 651, 661, 652, 662 and a second rectifier half
bridge with rectifier elements 671, 681, 672, 682.
[0085] Figure 21 illustrates one example of the control circuit 7 that is configured to
control operation of the switching circuits 2a, 2b, 2c included in the converter stages
1a, 1b, 1c. Referring to Figure 21, the control circuit 7 includes a drive signal
generator 71 that is configured to generate the drive signals S2a, S2b, S2c received
by the switching circuits 2a, 2b, 2c. As explained above, each of the drive signals
S2a, S2b, S2c may include several sub-signals for controlling the electronic switches
in the respective switching circuits 2a, 2b, 2c. The drive signal generator 71 receives
desired power transfer durations Tona*, Tonb*, Tonc* for each of the converter stages
1a, 1b, 1c. Desired power transfer duration Tona* represents the desired power transfer
duration of the first converter stage 1a, desired power transfer duration Tonb* represents
the desired power transfer duration of the second converter stage 1b, and desired
power transfer duration Tonc* represents the desired power transfer duration of the
third converter stage 1c.
[0086] According to one example, the drive signal generator 71 selects the maximum of the
desired power transfer durations Tona*, Tonb*, Tonc* and adjusts (calculates) the
duration Top of one operating cycle and, therefore, the operating frequency fop based
on the maximum desired power transfer duration. According to one example, the duration
Top of one operating cycle is calculated by adding a predefined delay time to the
maximum desired power transfer duration, that is,

where max(
Tona*,
Tonb*, Tonc*) denotes the maximum of the desired power transfer durations, and Tdel denotes the
predefined delay time. According to one example, this delay time, which is also illustrated
in Figures 8 and 9, is much shorter than the maximum desired power transfer duration
Tonmax. According to one example, the delay time Tdel is less than 5% or even less
than 1% of the maximum desired power transfer duration. According to one example,
the delay time Tdel is less than 10 ns.
[0087] According to one example, the delay time Tdel is selected such that the switches
in the switching circuit that has the maximum desired power transfer duration and,
therefore, the maximum power transfer duty cycle can switch under ZVS conditions when
the switching circuit changes from the first operating cycle (which is the operating
cycle in which the resonant voltage is positive in the examples illustrated in Figures
8 and 9) to the second operating cycle (which is the operating cycle in which the
resonant voltage is negative in the examples illustrated in Figures 8 and 9).
[0088] Based on the operating cycle duration Top, the drive signal generator 71 calculates
the power transfer duty cycles da, db, dc of the converter stages in accordance with
equations (2a)-(2c), so that,

Equivalently, power transfer duty cycles d1, d2 of the first and second converter
stages are given by

where Tona*, Tonb*, Tonc* are the desired power transfer durations of the converter
stages 1a, 1b, 1c.
Referring to Figure 21, the drive signal generator 71 further receives a state signal
ST from a state detector 72. The state detector receives measured input voltages Vina',
Vinb', Vinc', wherein each of these measured input voltages Vina', Vinb', Vinc' represents
a respective one of the input voltages Vina, Vinb, Vine. The state detector 72 is
configured to detect an instantaneous state of the input voltage system with the input
voltages Vina, Vinb, Vine. This is explained with reference to Figure 2.
[0089] Referring to Figure 2, in each period of the input voltages Vina, Vinb, Vine the
input voltage system may include six different states ST1-ST6, wherein each of these
states ST1-ST6 is defined by the polarities of the input voltages Vina, Vinb, Vinc
such that within one state the polarities do not change. In a first state ST1, for
example, first and third input voltages Va, Vc are positive and second input voltage
Vb is negative; in a second state ST2, for example, first input voltage Vina is positive
and second and third input voltages Vinb, Vinc are negative; etc.
[0090] The control circuit 7 according to Figure 21 is configured to generate switching
patterns received by the switching circuits 2a, 2b, 2c dependent on the power transfer
duty cycles da, db, dc and dependent on a state signal ST received from the state
detector 72. The state signal ST indicates the instantaneous state of the input voltage
system with the input voltages Vina, Vinb, Vinc and enables the drive signal generator
71 to generate the switching patterns of the drive signals S2a, S2b, S2c such that
the switching circuits are operated in the first and second operating states in the
correct order in order to correctly generate the respective resonant voltage Vresa,
Vresb, Vresc. As explained above, the resonant voltages Vresa, Vresb, Vresc may be
generated such that they have a positive signal level in the first half-period and
a negative signal level in the second half period. Furthermore, as explained above,
a positive signal level of a respective resonant voltage can be generated, for example,
by operating the switching circuit 2a, 2b, 2c in the first operating state when the
respective input voltage Vina, Vinb, Vinc is positive and can be generated by operating
the switching circuit 2a, 2b, 2c in the second operating state when the respective
input voltage Vina, Vinb, Vinc is negative.
[0091] Referring to Figure 21, the control circuit 7 further includes an output controller
73 that is configured to receive at least one measured output signal Sout' and provide
a feedback signal K based on the at least one measured output signal. In Figure 21,
Sout' represents the at least one measured output signal. The measured output signal
Sout' may include the measured output current, the measured output voltage, or both
the measured output current and the measured output voltage. According to one example,
the feedback signal K represents a desired output power of the power converter and,
therefore, represents a desired input power of the power converter.
[0092] Furthermore, the control circuit 7 includes a plurality of controller branches 70a,
70b, 70c that each receive the feedback signal K and generate a respective one of
the desired power transfer durations Tona*, Tonb*, Tonc*. Each of these controller
branches 70a, 70b, 70c includes a multiplier 74a, 74b, 74c that receives the feedback
signal K and multiplies the feedback signal K with the absolute value of respective
measured input voltage Vina', Vinb', Vinc' to output a respective input current reference
Iina*, Iinb*, Iinc*. Each of the measured input voltages Vina', Vinb', Vinc' represents
a respective one of the input voltages Vina, Vinb, Vinc and can be obtained by measuring
the input voltage Vina, Vinb, Vine using a conventional voltage sensor (not illustrated).
The input current references Iina*, Iinb*, Iinc* represent desired average input currents
to be received at the inputs Ina, Inb, Inc. By multiplying the feedback signal K with
the measured input voltages Vina', Vinb', Vinc' in order to obtain the input current
references Iina*, Iinb*, Iinc* the input current references Iina*, Iinb*, Iinc* are
proportional to the input voltages Vina, Vinb, Vine. Thus, average input currents
Iina, Iinb, Iinc are proportional to the input voltages Vina, Vinb, Vine, so that
the power converter includes a PFC functionality.
[0093] Referring to Figure 21, each of the desired power transfer durations Tona*, Tonb*,
Tonc* is generated by a respective controller 78a, 78b, 78c, such as a proportional-integral
(PI) controller based on an input current error Iina_err, Iinb_err, Iinc_err. The
input current error Iina_err, Iinb_err, Iinc_err represents a difference between the
desired input current Iina*, Iinb*, Iinc* and the instantaneous average input current.
In each of the controller branches 70a, 70b, 70c the input current error Iina_err,
Iinb_err, Iinc_err is provided by a subtractor 75a, 75b, 75c that receives the input
current reference Iina*, Iinb*, Iinc* and an average measured input current. The average
measured input current is obtained, for example, by filtering the measured (instantaneous)
input current Iina', Iinb', Iinc' using a low-pass filter 76a, 76b, 76c and obtaining
the absolute value of the filter output using a respective absolute value calculator
77a, 77b, 77c. The low-pass filter 76a, 76b, 76c is implemented such, for example,
that the measured input current Iina', Iinb', Iinc' is averaged at least over the
duration of one operating cycle. The measured input currents Iina', Iinb', Iinc' may
be obtained by measuring the input currents Iina, Iinb, Iinc using conventional current
sensors.
[0094] It should be noted that by calculating the absolute values of the measured input
voltages Vina', Vinb', Vinc' and the absolute values of the filtered measured input
currents Iina', Iinb', Iinc' information on the polarity of the input voltages Vina,
Vinb, Vinc and the input currents Iina, Iinb, Iinc is removed. This information, however,
is again introduced into the control loop by the state detector 72.
[0095] Figures 22-24 illustrate block diagrams of the output signal controller 73 according
to different examples. The output signal controller 73 according to Figure 22 may
be used to regulate the output voltage Vout. In this example, the output signal controller
73 receives the measured output voltage Vout' as the output signal Sout', and calculates
an output voltage error Vout_err by subtracting an output voltage reference Vout*
from the measured output voltage Vout' using a subtractor 731. The output voltage
reference represents the desired voltage level of the output voltage Vout. A controller
732, such as a PI controller receives the output voltage error Vout_err and provides
feedback signal K based on the output voltage error output voltage error.
[0096] Figure 23 shows a modification of the output signal controller 73 according to Figure
17. In the example according to Figure 23, the output signal controller 73 further
receives the measured output current Iout' and generates the feedback signal K dependent
on both the measured output voltage Vout' and the measured output current Iout'. The
output signal controller 73 according to Figure 23 regulates the output voltage Vout.
Considering the measured output current Iout' in addition to the measured output voltage
Vout' in the generation of the feedback signal K may help to improve the regulation
in case of load transients.
[0097] In the output signal controller 73 according to Figure 23, a calculation unit 733
receives the output signal from the controller 732 and the measured output current
Iout' and calculates the feedback signal K based on the output signal received from
the controller 732 (and being dependent on the output voltage error Vout_err) and
based on the measured output current Iout'. According to one example, the feedback
signal is calculated as follows,

where C denotes the output signal of the controller 732 and A denotes a constant
for adjusting the weight of the measured output current Iout' in the feedback signal
K.
[0098] Figure 24 illustrates an output signal controller 73 according to another example.
The output signal controller 73 according to Figure 24 is configured to regulate the
output current Iout. This output signal controller 73 may be used in a power converter
of the type illustrated in Figure 1 that is configured to provide an essentially constant
output current Iout, for example, for charging a battery. The output signal controller
73 according to Figure 24 is based on the output signal controller 73 according to
Figure 22 and is configured to calculate an output current error Iout_err by subtracting
an output current reference Iout* from a measured output current Iout'. The measured
output current represents the output current Iout and may be obtained by measuring
the output current Iout using a conventional current sensor. The output current reference
Iout* represents the desired current level of the output current. The output current
error Iout_err is generated by a subtractor 734 based on the measured output current
Iout' and the output current reference Iout*, for example. A controller 735, such
as PI controller, receives the output current error Iout_err and generates the feedback
signal K based on the output current error current error Iout_err.
[0099] In the power converter explained herein before, by adjusting the power transfer durations
Tona. Tonb, Tone, the input power received by the power converter (and, therefore,
the output power provided by the power converter) as well as the signal waveforms
of the input currents Iina, Iinb, Iinc can be regulated. As explained above, the maximum
power transfer duration Tonmax, which is the maximum of the desired power transfer
durations Tona*, Tonb*, Tonc*, defines the operating cycle duration Top and, therefore,
the operating frequency fop of the resonant converter stages 1a, 1b, 1c. The operating
frequency defines an efficiency or gain of the overall power converter. This is explained
with reference to Figure 25.
[0100] Figure 25 illustrates the gain of that one of the converter stages 1a, 1b, 1c that
has the highest power transfer duration and, therefore, defines the operating frequency
fop. As can be seen from Figure 25, the gain (efficiency) of this converter stage
is dependent on the operating frequency, wherein the gain has a maximum when the operating
frequency fop equals a resonant frequency of the resonant circuit of the converter
stage and decreases as the operating frequency fop increases beyond the resonant frequency.
According to one example, in the power converter explained before, the desired power
transfer durations are adjusted such that the operating frequency is higher than the
resonant frequency. In this case, the gain decreases when the operating frequency
fop increases, which is equivalent to a decrease of the operating cycle duration.
The gain increases when the operating frequency fop decreases, which is equivalent
to an increase of the operating cycle duration.
[0101] Referring to the above, and as explained with reference to equation (3), adjusting
the operating frequency fop may include selecting the maximum of the desired power
transfer durations Tona*, Tonb*, Tonc* and adjusting the operating frequency based
on the selected maximum. This, however, is only an example.
[0102] As can be seen from Figure 25, for example, under low load conditions the switching
frequency may increase, that is, the operating cycle duration may decrease. According
to one example, the switching circuits 2a, 2b, 2c are operated with a fixed operating
frequency when the maximum of the desired power transfer durations Tona*, Tonb*, Tonc*
falls below a predefined threshold in order to prevent the operating frequency from
increasing in an unduly fashion. In the fixed frequency mode, the operating cycle
duration is defined by the fixed operating frequency. The duty cycles da, db, dc of
the converter stages are in accordance with equations (4a), (4b), (4c). In the fixed
frequency mode, even in the converter stage having the maximum desired power transfer
duration, the delay time between successive on-states can be significantly higher
than the delay time Tdel explained with reference to equation (3).
[0103] Figure 26 shows signal diagrams of the input voltages Vina, Vinb, Vine, average input
currents Ina, Iinb, Iinc, and the corresponding power transfer durations Tona, Tonb,
Tone of the power converter when operated at a first input power P1 and at a second
input power P2 lower than the first input power P1. Just for the purpose of explanation
it is assumed that the output voltage of the power converter is regulated to be essentially
constant.
[0104] As can be seen from Figure 26, the average input currents Iina, Iinb, Iinc have the
same waveform as the input voltages Vina, Vinb, the Vine, wherein the amplitudes of
the input currents Ina, Iinb, Iinc are dependent on the input power and a lower when
the input power is lower. Furthermore, as can be seen from Figure 26, the power transfer
durations Tona, Tonb, Tone vary over one period of the input voltages Vina, Vinb,
Vinc.
[0105] Referring to the above, highest one (the maximum) of the power transfer durations
Tona, Tonb, Tonc defines the operating frequency fop. As can be seen from Figure 26,
at the higher input power P1 the maximum power transfer duration is higher than at
the lower input power P2. The higher maximum power transfer duration results in a
lower operating frequency which, referring to Figure 25, results in a higher gain
(efficiency) of the power converter. Thus, by adjusting the operating frequency the
overall efficiency of the power converter and, therefore, the input power and output
power can be regulated. The converter stage that operates with the maximum power transfer
duration and operates with a power transfer duty cycle of essentially 1 (≈1) defines
the resonant currents Iresa, Iresb, Iresc. In the remainder of the converter stages
the average input current is adjusted by the respective power transfer duty cycle.
[0106] The power converter according to Figure 1 can be operated in a three-phase mode,
which includes that each of the converter stages receives a different input voltage.
According to another example illustrated in Figure 27, the power converter is operated
in a single-phase mode. In this case, the converter stages 1a, 1b, 1c receive the
same input voltage Vin and receive the same control signal S2 from the control circuit
7.
[0107] Figure 28 shows signal waveforms that illustrate operating of the power converter
in the single-phase mode. More specifically, Figure 28 shows signal waveforms of one
example of the input voltage Vin, the resulting input current Iin, the output voltage
Vout, and the on-time duration Ton, which is the same for each of the different resonant
converter stages 1a, 1b, 1c. As can be seen from Figure 28, the power converter operates
as a PFC converter. That is, the signal waveform of the input current In getting equals
the waveform of the input voltage Vin, which is a sinusoidal waveform in the example
illustrated in Figure 28. Furthermore, in the example illustrated in Figure 28, the
input current Iin is essentially in phase with the input voltage Vin.
[0108] Figure 29 illustrates one example of the control circuit 7 according to Figure 27
that is configured to control operation of the power converter with several resonant
converter stages 1a, 1b, 1c in the single-phase mode. The control circuit 7 according
to Figure 29 is based on the control circuit according to Figure 21 and is different
from the control circuit 7 according to Figure 21 in that it includes only one of
the three controller branches 70a, 70b, 70c. The controller branch 70 of the control
circuit 7 according to Figure 29 is implemented in the same way as each of the controller
branches 70a, 70b, 70c according to Figure 21. Thus, with regard to the implementation
and the functionality of the controller branch 70 according to Figure 29 reference
is made to Figure 21 and the corresponding description. In the controller branch 70
according to Figure 29, multiplier 74 corresponds to each of multipliers 74a, 74b,
74c, according to Figure 21, filter 76 corresponds to each of filters 76a, 76b, 76c,
magnitude calculator 77 corresponds to each of magnitude calculators 77a, 77b, 77c,
subtractor 75 corresponds to each of subtractors 75a, 75b, 75c, and controller 78
corresponds to each of controllers 78a, 78b, 78c.
[0109] Moreover, in the control circuit 7 according to Figure 29, a state detector can be
omitted. Furthermore, drive signal generator 71 only generates one drive signal S2
based on the desired power transfer duration Ton provided by the controller 78.
[0110] As explained with reference to Figure 27, in the single-phase mode, it is possible
to operate the several converter stages 1a, 1b, 1c in parallel by providing the same
input voltage Vin to the converter stages 1a, 1b, 1c and by operating the converter
stage is based on the same control signal S2. This, however, is only an example. According
to another example illustrated in dashed lines in Figure 27, the power converter includes
a bypass switch 15 that is connected to the output of one of the converter stages
1a, 1b, 1c, the first converter stage 1a in the example illustrated in Figure 27.
The bypass switch 15 connects the output Outa of the one converter stage 1a to the
rectifier circuit 6 and bypasses the outputs Outb, Outc of the remainder of the converter
stages.
[0111] The bypass switch 15 can be operated in an on-state or an off-state. When the bypass
switch 15 is in the off-state, the power converter can be operated in accordance with
any of the examples explained herein before. That is, the power converter may be operated
in the three-phase mode or may be operated in the single-phase mode such that the
several converter stages 1a, 1b, 1c operate in parallel. When the bypass switch 15
is in the on-state, the output of only 1 of the converter stages is connected to the
rectifier circuit 6, so that only one converter stage is active and operates in the
single-phase mode. The control circuit for operating the one converter stage in the
single-phase mode can be the same as the control circuit illustrated in Figure 29.
[0112] In the power converter explained during before, the maximum voltage the electronic
switches in the switching circuits 2a, 2b, 2c of the converter stages 1a, 1b, 1c need
to withstand is the maximum magnitude of the input voltage Vina, Vinb, Vinc received
by the respective converter stage 1a, 1b, 1c. Thus, the switching circuits 2a, 2b,
2c may be implemented with 600 V or 650 V devices when the input voltages Vina, Vinb,
Vinc are sinusoidal 230 V
RMS voltages, for example. The summing (the combination) of the three voltages resulting
from the three input voltages takes place on the secondary side of the transformers
5a, 5b, 5c.
[0113] Furthermore, as explained herein before, the current on the secondary side of the
transformers 5a, 5b, 5c is the same in each secondary winding 52a, 52b, 52c and, therefore,
is the same in each resonant circuit 4a, 4b, 4c. Referring to the above, this helps
to achieve ZVS in the switching circuits 2a, 2b, 2c even in those operating scenarios
in which the instantaneous voltage level of the input voltage Vina, Vinb, Vinc of
the respective converter stage 1a, 1b, 1c is very low.
[0114] Some of the aspects explained above are briefly summarized in the following with
reference to numbered examples.
[0115] Example 1. A power converter, including: a plurality of resonant converter stages
each including an input and an output; a rectifier circuit; and a control circuit
configured to control operation of the plurality of resonant converter stages, wherein
the input of each of the plurality of converter stages is configured to receive a
respective input voltage, wherein the rectifier circuit is connected to the outputs
of the plurality of converter stages and is configured to provide an output signal
based on a cascade of voltages that are dependent on converter stage output voltages
provided at the outputs of the resonant converter stages, and wherein each of the
resonant converter stages includes: a switching circuit to the input, configured to
receive a first alternating voltage, and configured to generate a second alternating
voltage based on the first alternating voltage; and a resonant circuit configured
to receive the second alternating voltage and coupled to the output.
[0116] Example 2. The power converter of example 1, wherein the control circuit is configured
to: adjust an operating frequency of operating the resonant converter stages, operate
each of the plurality of resonant converter stages in a plurality of successive operating
cycles at the same operating frequency, and individually adjust a power transfer duty
cycle of each of the plurality of resonant converter stages, wherein the power transfer
duty cycle of each of the plurality of converter stages is a portion of each operating
cycle of the respective converter stage in which power is received by the respective
converter stage from the respective input.
[0117] Example 3. The power converter of example 2, wherein the control circuit is configured
to adjust the operating frequency based on at least one input signal received by one
of the resonant converter stages and based on at least one output signal provided
by the rectifier circuit.
[0118] Example 4. The power converter of example 3, wherein the control circuit being configured
to adjust the operating frequency includes that the control circuit is configured
to, for each of the resonant converter stages, obtain a desired power transfer duration
based on the at least one input signal and based on the at least one output signal,
select a maximum desired power transfer duration from the desired power transfer durations
obtained for the resonant converter stages, and adjust the operating frequency dependent
on the maximum desired power transfer duration.
[0119] Example 5. The power converter of example 4, wherein the operating frequency is at
least approximately given by the reciprocal of a time duration that includes the maximum
desired power transfer duration plus a delay time.
[0120] Example 6. The power converter of any one of examples 2 to 5, wherein the control
circuit is configured to individually adjust the power transfer duty cycle of each
of the plurality of resonant converter stages based on at least one input signal received
by the respective resonant converter stage and based on at least one output signal
provided by the rectifier circuit.
[0121] Example 7. The power converter of any one of examples 3 to 6, wherein the at least
one input signal to adjust the operating frequency includes an input voltage and an
input current.
[0122] Example 8. The power converter of any one of examples 3 to 7, wherein the at least
one input signal to adjust the power transfer duty cycle includes an input voltage
and an input current.
[0123] Example 9. The power converter of example 2, wherein the control circuit is configured
to adjust the operating frequency to a predefined fixed frequency value.
[0124] Example 10. The power converter of any one of examples 1 to 9, wherein each of the
plurality of the resonant converter stages includes: a switching circuit connected
to the input of the resonant converter stage; a resonant circuit connected to the
switching circuit; and a transformer including a primary winding connected to the
resonant circuit and a secondary winding inductively coupled with the primary winding
and connected to the output of the resonant converter stage.
[0125] Example 11. The power converter of example 2 and example 10, wherein the operating
frequency of each of the resonant converter stages is the operating frequency of the
respective switching circuit.
[0126] Example 12. The power converter of any one of examples 10 to 11, wherein the resonant
circuit of each of the converter stages includes an LLC circuit with a capacitor,
a first inductor, and a second inductor.
[0127] Example 13. The power converter of example 12, wherein the second inductor is formed
by the primary winding of the transformer connected to the resonant circuit.
[0128] Example 14. The power converter of any one of examples 10 to 13, wherein each of
the switching circuits includes a bridge circuit with two half-bridges each including
two switching elements.
[0129] Example 15. The power converter of example 14, wherein each of the switching elements
is a bidirectionally blocking switching element.
[0130] Example 16. The power converter of any one of examples 10 to 15, wherein the transformers
of the plurality of converter stages have the same winding ratio.
[0131] Example 17. The power converter of any one of examples 1 to 16, wherein the rectifier
circuit includes a rectifier bridge with passive rectifier elements.
[0132] Example 18. The power converter of any one of examples 1 to 16, wherein the rectifier
circuit includes a rectifier bridge with active rectifier elements and a control circuit
configured to control operation of the active rectifier elements.
[0133] Example 19. The power converter of any one of the preceding examples, wherein the
plurality of resonant converter stages includes exactly three resonant converter stages.
[0134] Example 20. The power converter of any one of examples 1 to 19, wherein the outputs
of the converter stages are connected in series to provide the cascaded voltage.
[0135] Example 21. The power converter of example 20, wherein the rectifier is configured
to generate the output signal by rectifying the cascaded voltage.
[0136] Example 22. The power converter of example 20, wherein the outputs of the converter
stages are first outputs each configured to provide a respective first output voltage,
wherein the cascaded voltage is a first cascaded voltage, wherein the converter stages
each further include a second output configured to provide a respective second output
voltage, wherein the second outputs of the converter stages are connected in series
to provide a second cascaded voltage, and wherein the rectifier is configured to generate
the output signal based on the first and second cascaded voltages.
[0137] Example 23. The power converter of example 22, rectifier is configured to generate
a first rectified voltage based on the first cascaded voltage and a second rectified
voltage based on the second cascaded voltage, and to cascade the first and second
rectified voltage is to provide the output signal.
[0138] Example 24. The power converter of any one of examples 1 to 19, wherein the rectifier
is configured to generate a rectified voltage based on each of the converter stage
output voltages, cascade the rectified voltages to provide the cascaded voltage and
generate the output signal based on the cascaded voltage.
[0139] Example 25. The power converter of example 24, wherein the output signal is an output
voltage that equals the cascaded voltage.
[0140] Example 26. The power converter of any one of examples 10 to 25, wherein each transformer
includes one secondary winding.
[0141] Example 27. The power converter of any one of examples 10 to 25, wherein each of
the transformers includes a first secondary winding and a second secondary winding
that are each coupled with the primary winding.
[0142] Example 28. The power converter of any one of examples 1 to 27, wherein a frequency
of the second signal (Vresa, Vresb, Vresc) is at least 500 times a frequency of the
first signal (Vina, Vinb, Vine).
[0143] Example 29. The power converter of any one of examples 1 to 27, wherein the control
circuit, to operate each of the plurality of resonant converter stages in a plurality
of successive operating cycles at the same frequency, is configured to synchronously
operate the resonant converter stages such that operating cycles of the parity of
resonant converter stages start at the same time.
[0144] Example 30. A power conversion method using a power converter, wherein the power
converter includes: a plurality of resonant converter stages each including an input
and an output, wherein the input of each of the plurality of resonant converter stages
is configured to receive a respective input voltage; and a rectifier circuit connected
to the outputs of the plurality of resonant converter stages and configured to provide
an output signal based on a cascaded voltage that is dependent on converter stage
output voltages provided at the outputs of the resonant converter stages, wherein
each of the resonant converter stages includes: a switching circuit to the input,
configured to receive a first alternating voltage, and configured to generate a second
alternating voltage based on the first alternating voltage; and a resonant circuit
configured to receive the second alternating voltage and coupled to the output, and
wherein the method includes: adjusting an operating frequency of operating the resonant
converter stages; operating each of the plurality of resonant converter stages in
a plurality of successive operating cycles at the same adjusted operating frequency;
and individually adjusting a power transfer duty cycle of each of the plurality of
resonant converter stages, wherein the power transfer duty cycle of each of the plurality
of resonant converter stages is a portion of each operating cycle of the respective
converter stage in which power is received by the respective converter stage from
the respective input.
[0145] Example 31. The method of example 30, wherein adjusting the operating frequency includes
adjusting the operating frequency based on at least one input signal received by one
of the resonant converter stages and based on at least one output signal provided
by the rectifier circuit.
[0146] Example 32. The method of example 30, wherein adjusting the operating frequency includes
adjusting the operating frequency to a predefined fixed frequency value.
[0147] Example 33. An executable program code including instructions which, when executed
by a control circuit including a microcontroller, to cause the control circuit to
carry out the method of any one of examples 30 to 32.
1. A power converter, comprising:
a plurality of resonant converter stages (1a, 1b, 1c) each comprising an input (Ina,
Inb, Inc) and an output (Outa, Outb, Outc);
a rectifier circuit (6); and
a control circuit (7) configured to control operation of the plurality of resonant
converter stages (1a, 1b, 1c),
wherein the input (Ina, Inb, Inc) of each of the plurality of converter stages (1a,
1b, 1c) is configured to receive a respective input voltage (Vina, Vinb, Vinc),
wherein the rectifier circuit (6) is connected to the outputs (Outa, Outb, Outc) of
the plurality of converter stages (1a, 1b, 1c) and is configured to provide an output
signal (Vout, Iout) based on a cascaded voltage that is dependent on converter stage
output voltages (Vseca, Vsecb, Vsecc) provided at the outputs (Outa, Outb, Outc) of
the resonant converter stages (1a, 1b, 1c), and
wherein each of the resonant converter stages (1a, 1b, 1c) comprises:
a switching circuit (2a) coupled to the input (Ina, Inb, Inc), configured to receive
a first alternating voltage (Vina, Vinb, Vinc), and configured to generate a second
alternating voltage (Vresa, Vresb, Vres) based on the first alternating voltage (Vina,
Vinb, Vine); and
a resonant circuit (4a, 4b, 4c) configured to receive the second alternating voltage
(Vresa, Vresb, Vres) and coupled to the output (Outa, Outb, Outc).
2. The power converter of claim 1, wherein the control circuit (7) is configured to:
adjust an operating frequency of operating the resonant converter stages (1a, 1b,
1c),
operate each of the plurality of resonant converter stages in a plurality of successive
operating cycles at the same operating frequency, and
individually adjust a power transfer duty cycle of each of the plurality of resonant
converter stages (1a, 1b, 1c),
wherein the power transfer duty cycle of each of the plurality of converter stages
(1a, 1b, 1c) is a portion of each operating cycle of the respective converter stage
(1a, 1b, 1c) in which power is received by the respective converter stage (1a, 1b,
1c) from the respective input (Ina, Inb, Inc).
3. The power converter of claim 2,
wherein the control circuit (7) is configured to adjust the operating frequency based
on at least one input signal (Vina, Vinb, Vine, Iina, Iinb, Iinc) received by one
of the resonant converter stages (1a, 1b, 1c) and based on at least one output signal
(Vout, Iout) provided by the rectifier circuit (6).
4. The power converter of claim 3, wherein the control circuit (7) being configured to
adjust the operating frequency comprises that the control circuit (7) is configured
to,
for each of the resonant converter stages (1a, 1b, 1c), obtain a desired power transfer
duration (Tona*, Tonb*, Tonc*) based on the at least one input signal (Vina, Vinb,
Vine, Iina, Iinb, Iinc) and based on the at least one output signal (Vout, Iout),
select a maximum desired power transfer duration (Tmax*) from the desired power transfer
durations obtained for the resonant converter stages (1a, 1b, 1c), and
adjust the operating frequency dependent on the maximum desired power transfer duration.
5. The power converter of claim 4, wherein the operating frequency is at least approximately
given by the reciprocal of a time duration that includes the maximum desired power
transfer duration (Tmax*) plus a delay time.
6. The power converter of any one of claims 2 to 5,
wherein the control circuit (7) is configured to individually adjust the power transfer
duty cycle of each of the plurality of resonant converter stages (1a, 1b, 1c) based
on at least one input signal (Vina, Vinb, Vine, Iina, Iinb, Iinc) received by the
respective resonant converter stage (1a, 1b, 1c) and based on at least one output
signal (Vout, Iout) provided by the rectifier circuit (6).
7. The power converter of any one of claims 3 to 6,
wherein the at least one input signal (Vina, Vinb, Vine, Iina, Iinb, Iinc) to adjust
the operating frequency comprises an input voltage (Vina, Vinb, Vine) and an input
current (Iina, Iinb, Iinc).
8. The power converter of any one of claims 3 to 7,
wherein the at least one input signal (Vina, Vinb, Vine, Iina, Iinb, Iinc) to adjust
the power transfer duty cycle comprises an input voltage (Vina, Vinb, Vine) and an
input current (Iina, Iinb, Iinc).
9. The power converter of claim 2,
wherein the control circuit (7) is configured to adjust the operating frequency to
a predefined fixed frequency value.
10. The power converter of any one of the preceding claims,
wherein each of the plurality of the resonant converter stages (1a, 1b, 1c) comprises:
a switching circuit (2a, 2b, 2c) connected to the input (Ina, Inb, Inc) of the resonant
converter stage (1a, 1b, 1c);
a resonant circuit (4a, 4b, 4c) connected to the switching circuit (2b, 2b, 2c); and
a transformer (5a, 5b, 5c) comprising a primary winding (51a, 51b, 51c) connected
to the resonant circuit (4a, 4b, 4c) and a secondary winding (52a, 52b, 52c) inductively
coupled with the primary winding (51a, 51b, 51c) and connected to the output (Outa,
Outb, Outc) of the resonant converter stage (1a, 1b, 1c).
11. The power converter of claim 2 and claim 10,
wherein the operating frequency of each of the resonant converter stages (1a, 1b,
1c) is the operating frequency of the respective switching circuit (2a, 2b, 2c).
12. The power converter of any one of claims 10 to 11,
wherein the resonant circuit (4a, 4b, 4c) of each of the converter stages (1a, 1b,
1c) comprises an LLC circuit with a capacitor (41), a first inductor (42), and a second
inductor (43).
13. The power converter of any one of claims 10 to 12,
wherein the transformers (5a, 5b, 5c) of the plurality of converter stages (1a, 1b,
1c) have the same winding ratio.
14. A power conversion method using a power converter,
wherein the power converter comprises:
a plurality of resonant converter stages (1a, 1b, 1c) each comprising an input (Ina,
Inb, Inc) and an output (Outa, Outb, Outc), wherein the input (Ina, Inb, Inc) of each
of the plurality of resonant converter stages (1a, 1b, 1c) is configured to receive
a respective input voltage (Vina, Vinb, Vine); and
a rectifier circuit (6) connected to the outputs (Outa, Outb, Outc) of the plurality
of resonant converter stages (1a, 1b, 1c) and configured to provide an output signal
based on a cascaded voltage that is dependent on converter stage output voltages provided
at the outputs of the resonant converter stages,
wherein each of the resonant converter stages (1a, 1b, 1c) comprises:
a switching circuit (2a) coupled to the input (Ina, Inb, Inc), configured to receive
a first alternating voltage (Vina, Vinb, Vinc), and configured to generate a second
alternating voltage (Vresa, Vresb, Vres) based on the first alternating voltage (Vina,
Vinb, Vine); and
a resonant circuit (4a, 4b, 4c) configured to receive the second alternating voltage
(Vresa, Vresb, Vres) and coupled to the output (Outa, Outb, Outc), and
wherein the method comprises:
adjusting an operating frequency of operating the resonant converter stages (1a, 1b,
1c);
operating each of the plurality of resonant converter stages in a plurality of successive
operating cycles at the same adjusted operating frequency; and
individually adjusting a power transfer duty cycle of each of the plurality of resonant
converter stages (1a, 1b, 1c),
wherein the power transfer duty cycle of each of the plurality of resonant converter
stages (1a, 1b, 1c) is a portion of each operating cycle of the respective converter
stage (1a, 1b, 1c) in which power is received by the respective converter stage (1a,
1b, 1c) from the respective input (Ina, Inb, Inc).
15. An executable program code comprising instructions which, when executed by a control
circuit comprising a microcontroller, to cause the control circuit to carry out the
method of claim 14.