Background
[0001] The present disclosure relates to a centrifuge assembly, along with a corresponding
system, method of operation and method of calibration.
[0002] It is known to use centrifuge systems to concentrate, wash and recover live cells
from culture media and dead cells. These systems include a centrifuge which can be
operated in both a counter-flow direction (fluid moves in an opposite direction to
the centrifugal force) and an in-flow direction (fluid moves in the same direction
as the centrifugal force).
[0003] Typically, the centrifuge includes first and second ports. To operate in the counter-flow
direction fluid is fed into the first port and recovered from the second port, and
to operate in the in-flow direction fluid is fed into the second port and recovered
from the first port. To achieve this, the direction of fluid flow around the system
is switched. Typically this will be by reversing a direction of a pump in the system.
[0004] As a result, each of the first port and the second port can effectively be an outlet
port. This means that, for example, if measurement of the outlet is required there
must be duplication of components and increased complexity.
[0005] US 9 090 910 B2 discloses methods and systems for manipulation of media and particles, whether inert
materials or biomaterials, such as cells in suspension cell culture. The methods and
systems comprise use of an apparatus comprising a rotating chamber wherein actions
of combined forces fluid flow force and centrifugal force form a fluidized bed within
the rotating chamber. The arrangement uses a pump which is reversed to drive fluid
through the centrifuge for cell concentration and washing.
[0006] US 9 839 920 discloses an apparatus for manipulating particles which includes: a rotor rotatable
at a speed about an axis, the rotor having an outer periphery and front and rear opposite
sides; at least one chamber mounted on the rotor, each chamber having an inlet and
an outlet; an umbilical assembly rotatable about the axis; and a drive mechanism configured
to rotate the umbilical assembly at about one-half the speed of the rotor. The umbilical
assembly includes: a curvilinear guide tube connecting to a drum at a rear side of
the rotor; a flexible conduit residing in the guide tube; and first and second elongate
passageways for each chamber extending through the conduit, wherein the first passageway
is in fluid communication with the inlet of a respective chamber and the second passageway
is in fluid communication with the outlet of the respective chamber. The passageways
are held in a spaced-apart relationship relative to one another. The arrangement uses
a pump which is reversed to drive fluid through the centrifuge for cell concentration
and washing.
[0007] US 2020 0297911 A1 discloses a chamber configuration for a reverse flow centrifuge, and a reverse flow
centrifuge system configured for low fluid volume and small radius rotation. The compact
reverse flow centrifuge system has a reusable subsystem and a single use replaceable
subsystem. The replaceable subsystem comprises a separation chamber, fluid delivery
manifold and rotational mounting connecting the separation chamber to the fluid manifold.
The single use replaceable subsystem provides a closed environment for execution of
reverse flow centrifugation processes. The separation chamber has a substantially
conical fluid enclosure portion connected to a neck portion, and a dip tube extends
centrally through the conical fluid enclosure to provide a fluid path to the tip of
the conical fluid enclosure. There is no disclosure of valving to switch between counter-flow
and in-flow regimes.
[0008] US 2021 0046489 A1 discloses a fluid recovery system and method for use with concentrator systems for
concentrating particles suspended in a fluid and where this suspension is recovered
from a fluid stream drawn from the concentrator system. A controller is configured
to control valve actuation to direct concentrate being drawn from the concentrator
chamber through a recovery tube to a recovery reservoir based on fluid volume movement.
The system can use a density sensor to detect density transitions in fluid in the
fluid recovery tube to identify leading and trailing edges of a portion of concentrated
particles in fluid suspension passing through the recovery tube and actuate recovery
valves based on objectives for maximising particle recovery with minimal dilution.
There is no disclosure of valving to switch between counter-flow and in-flow regimes.
[0009] There is therefore a need for an improved centrifuge assembly.
Summary
[0010] A centrifuge assembly is provided according to claim 1 or clause 1. This allows a
simple system to be used with a clear inlet port and outlet port.
[0011] The centrifuge assembly may further comprise a pump fluidically connected to the
inlet port upstream of the valving, the pump for driving fluid through the rotor.
This is an effective way to move fluid through the centrifuge assembly.
[0012] The pump may be configured to only drive fluid in a single direction. That is, the
pump may be non-reversible and/or only configured to operate in a single direction.
The centrifuge assembly allows such a pump to be used.
[0013] The pump may be the only pump in a flow loop defined between the outlet port and
the inlet port. It is not necessary to use a separate pump in an opposite direction
with the centrifuge assembly.
[0014] The centrifuge assembly may further comprise a cell density sensor fluidically connected
to the outlet port downstream of the valving. As the outlet port always acts as an
outlet, measurements here will always be appropriate.
[0015] The cell density sensor may comprise: a capacitance sensor; an optical absorbance
sensor; and/or a scattered light sensor. Such sensors can be suitable to identifying
live cells.
[0016] The cell density sensor may be the only cell density sensor in a flow loop defined
between the outlet port and the inlet port. As the outlet port always acts as an outlet,
there is no need for further cell density sensors.
[0017] The centrifuge assembly may further comprise: a processor in communication with the
cell density sensor to receive a signal, the processor configured to adjust one or
more operating parameters of the centrifuge assembly in response to the signal. The
present system allows for further automatization of the centrifuge assembly.
[0018] The operating parameters may comprise: a rotational speed of the rotor; a fluid inlet
rate to the inlet port; the configuration of the valving. These are the primary parameters
to control operation of the centrifuge assembly. Fluid inlet rate may be controlled
by varying a pump speed.
[0019] The valving may comprise: first valving for selectively fluidically connecting the
inlet port with the first rotor port or the second rotor port; and second valving
for selectively fluidically connecting the outlet port with the second rotor port
or the first rotor port. Each set of valving can be independently controlled to route
fluid through the centrifuge assembly.
[0020] The first valving may comprise: a first valve between the inlet port and the first
rotor port; and a second valve between the inlet port and the second rotor port. The
second valving may comprise: a third valve between the outlet port and the second
rotor port; and a fourth valve between the outlet port and the first rotor port. Wherein:
in the first configuration the first valve is open, the second valve is closed, the
third valve is open and the fourth valve is closed; and in the second configuration
the first valve is closed, the second valve is open, the third valve is closed and
the fourth valve is open. This is an effective arrangement of valving for to appropriately
route fluid through the centrifuge assembly.
[0021] The rotor may comprise a plurality of first rotor ports and second rotor ports, each
second rotor port radially spaced from the corresponding first rotor port with respect
to the axis of rotation. Multiple rotor ports mean that there may be multiple containers
and hence more product can be processed at the same time.
[0022] The valving may be configured to selectively fluidically connect: the inlet port
with each first rotor port and the outlet port with each second rotor port in the
first configuration of the valving; or the inlet port with each second rotor port
and the outlet port with each first rotor port in the second configuration of the
valving. This allows each set of ports to be used in accordance with the present disclosure.
[0023] Each second rotor port may be radially closer to axis of rotation than the corresponding
first rotor port. This arrangement can be used to achieve the counter-flow and in-flow
regimes.
[0024] A system is provided according to claim 10 or clause 15. This system can be used
to take advantage of the centrifuge assembly discussed herein.
[0025] The system may further comprise a cut-off valve between the inlet line and the outlet
line. This can allow the inlet line and outlet line to be selectively connected, for
example during a cleaning operation.
[0026] A method of operating the centrifuge assembly is provided according to claim 11 or
clause 17. This method can be used to take advantage of the centrifuge assembly discussed
herein.
[0027] The centrifuge assembly may further comprise a cell density sensor fluidically connected
to the outlet port downstream of the valving, and the method further comprises the
steps of: with the valving in the first configuration sensing an output parameter
of the fluid with the cell density sensor; and with the valving in the second configuration
sensing an output parameter of the fluid with the cell density sensor. Again, the
method allows for automation of the operation.
[0028] The fluid may be a mixture of one or more of: live cells; dead cells; and/or culture
medium, and each second rotor port is radially closer to axis of rotation than the
corresponding first rotor port, wherein: the step of operating the pump in a first
direction with the valving in the first configuration to drive fluid to the inlet
port then the first rotor port and then the second rotor port is to capture live cells
in the rotor and elutriate dead cells and culture medium; operating the pump in the
first direction with the valving in the second configuration to drive fluid to the
inlet port then the second rotor port and then the first rotor port is to recover
live cells from the rotor. The present centrifuge assembly is particularly useful
for processing such fluids.
[0029] A method of calibrating the centrifuge assembly is provided according to claim 14
or clause 20. This method allows for only an optical absorbance sensor to be used
as the cell density sensor.
[0030] The method may further comprise the steps of: increasing the pump speed in the first
direction; identifying a change in the measured optical absorbance; comparing the
background noise to a second optical absorbance before the change in the measured
optical absorbance. This allows for the background noise value to be checked or verified.
[0031] The cell density sensor may be an optical absorbance sensor and the fluid is a mixture
of live cells and dead cells, the method further comprising the steps of: with the
valving in the second configuration, subtracting a background noise from a measured
optical absorbance to determine the output parameter of the fluid, wherein the background
noise is calculated according to the method described herein. This means that an amount
of live cells being sensed can be detected with the optical absorbance sensor.
[0032] A container for a centrifuge or centrifuge assembly is provided according to clause
23. This container is particularly advantageous in set-ups where a single pump is
used and allows for stable flow therethrough.
[0033] The head portion may be generally conical, with a base diameter greater than a diameter
of the elongate stem. This geometry can help achieve stable flow distribution.
[0034] The diameter of the elongate stem may be between 20% to 30% of the base diameter.
This geometry can help achieve stable flow distribution.
[0035] The head portion may have a cone angle between 70° and 85°. This geometry can help
achieve stable flow distribution.
[0036] The head portion may comprise a first conical shape extending from the base to the
apex, and a second conical shape tapering from the base to the elongate stem. This
geometry can help achieve stable flow distribution.
[0037] The head portion may have a head portion length and the first conical shape may have
a length which is at least 70% of the head portion length. This geometry can help
achieve stable flow distribution.
[0038] The container may have a length, and the elongate stem has a length which is at least
40% of the length of the container. This geometry can help achieve stable flow distribution.
[0039] The elongate stem may have a length of at least 5 centimetres. This geometry can
help achieve stable flow distribution.
[0040] The container may have a length, and the elongate stem may have a length which is
at least 40% of the length of the container. This geometry can help achieve stable
flow distribution.
[0041] The elongate stem may have a length of at least 5 centimetres. This is a suitable
length for stable flow distribution.
[0042] A centrifuge or centrifuge assembly is provided according to clause 31. The single
pump drives fluid into each of the containers, and the container shape allows for
reliable processing using the centrifuge. This can use the valving discussed herein.
Brief Description of the Drawings
[0043] The present specification makes reference to the accompanying drawings, by way of
example only, in which:
Figure 1 shows a schematic of a centrifuge assembly;
Figure 2 shows a schematic of a system including the centrifuge assembly of Figure
1;
Figures 3A to 3K show a series of schematics of the system of Figure 2 being operated;
Figure 4A to 4B show a series of schematics of the system of Figure 2 being calibrated;
and
Figure 5 shows an isolated side partial cross-sectional view of an centrifuge rotor
having an improved container attached thereto;.
Detailed Description
[0044] Figure 1 shows an isolated schematic of the centrifuge assembly 100. While this Figure
shows the basic elements of the centrifuge assembly 100 it is appreciated that there
may be additional components in this centrifuge assemble 100 which are not shown in
Figure 1.
[0045] The centrifuge assembly 100 comprises a rotor 20. in certain examples, the rotor
20 may be formed partially or entirely by one or more rotor inserts. Any of the discussions
herein in relation to the rotor 20 may instead refer to a rotor insert. Specifically,
any feature discussed herein in relation to the rotor 20 may be a feature of a rotor
insert used in such a rotor 20. The rotor 20 is rotationally mounted about an axis
of rotation. This axis of rotation may be anywhere appropriate for the rotor 20. In
certain examples, this may be at a centre of the rotor 20 in plan view. For example,
the rotor 20 may be generally circular in plan view, with the axis of rotation at
a centre of the rotor 20. in any event, the rotor 20 is rotatable about this axis
of rotation. This rotation can be driven by any suitable driving apparatus, such as
an electric motor.
[0046] The rotor 20 may be rotationally mounted in this manner in a centrifuge 200. The
rotor 20 may comprise one or more container mountings 23 for attaching a container
25 to the rotor 20. For example, the container mounting 23 may be a threaded element,
with a corresponding threaded element on the container 25. Figure 1 shows an example
where the container mounting 23 is a female threaded section, and the container 25
has corresponding male threaded section. Of course, the threaded sections could be
reversed. Any other suitable container mounting 23 may also be used, including but
not limited to a push-fit connection, pin and bore, etc..
[0047] The rotor 20 comprises a first rotor port 24 and a second rotor port 28. Each of
the first rotor port 24 and the second rotor port 28 are arranged to deliver a fluid
to the container 25 when attached to the container mounting 23. The first rotor port
24 and second rotor 28 may, therefore, be identified as components of the container
mounting 23. The second rotor port 28 is radially spaced from the first rotor port
24 with respect to the axis of rotation. In other words, one of the first rotor port
24 or the second rotor port 28 is closer to the axis of rotation than the other of
the second rotor port 28 or the first rotor port 24.
[0048] Figure 1 shows an example in which the first rotor port 24 is radially further from
the axis of rotation than the second rotor port 28. In other words, the second rotor
port 28 is radially closer to the axis of rotation than the first rotor port 24. An
alternative arrangement is also considered with this reversed.
[0049] The rotor 20 may comprise a first fluid passageway 26. This first fluid passageway
26 can comprise the first rotor port 24. The rotor 20 may comprise a second fluid
passageway 27. This second fluid passageway 27 can comprise the second rotor port
28.
[0050] As can be seen in Figure 1, the rotor 20 may comprise a plurality of container mountings
23. Each container mounting 23 is suitable for attaching a container 25 to the rotor
20. Each container mounting 23 may have its own first rotor port 24 and second rotor
port 28.
[0051] The rotor 20 may comprise a first fluid passageway 26 and second fluid passageway
27 for each container mounting 23. The plurality of container mountings 23 may be
connected in parallel in which each first fluid passageway 26 is connected directly
to the inlet port 12 and each second fluid passageway 27 is connected directly to
the outlet port 18.
[0052] In other configurations each container mounting 23 may be connected in series. The
first fluid passageway 26 of the first container mounting 23 may be directly connected
to the inlet port 12. The second fluid passageway 27 of the first container mounting
23 may be directly connected to the first fluid passageway 26 of an adjacent container
mounting, and so on. The final container mounting 23 of the rotor has its second fluid
passageway 26 in direct connection with the outlet port 18.
[0053] The following disclosure will refer to "the" first rotor port 24 and "the" second
rotor port 28. However, it is equally applicable to an arrangement with multiple container
mountings 23. In such an arrangement the reference to "the" first rotor port 24 may
correspond to "each" first rotor port 24, and the reference to "the" second rotor
port 28 may correspond to "each" second rotor port 28.
[0054] The centrifuge assembly 100 comprises an inlet port 12 and an outlet port 18. The
inlet port 12 and outlet port 18 may be dedicated connections, such as push-fit connections.
Alternatively, the inlet port 12 and outlet port 18 may be conceptional sections of
pipework for the centrifuge assembly 100. The inlet port 12 receives a flow of fluid
to pass into the rotor 20. The outlet port 18 expels a flow of fluid from the rotor
20.
[0055] The centrifuge assembly 100 further comprises valving 300. The valving 300 is selectively
switchable between a first configuration and a second configuration.
[0056] In general, the valving 300 is for changing flow through the rotor 20 from a counter-flow
regime and an in-flow regime. As the rotor 20 spins about the axis of rotation, a
centrifugal force is experienced by fluid in containers 25 attached to the container
mounting 23. This centrifugal force is in a radially-outward direction away from the
axis of rotation. As noted, the first rotor port 24 and second rotor port 28 are radially
spaced from one another. In use, fluid can flow from the radially-outer port (in Figure
1 the first rotor port 24) to the radially-inner port (in Figure 1 the second rotor
port 28), which is identified as a counter-flow regime. Fluid can alternatively flow
from the radially-inner port to the radially-outer port, which is identified as an
in-flow regime. The following description of the flow regimes is on the basis of the
radially-outer and -inner ports being as shown in Figure 1, but is equally applicable
to the opposite arrangement with the appropriate modifications.
[0057] The valving 300 is used to selectively route fluid flow which enters the inlet port
12 into either the first rotor port 24 (counter-flow regime) or the second rotor port
28 (in-flow regime) and hence into the container 25. The valving 300 is also used
to correspondingly route fluid flow from the container 25 via the second rotor port
28 (counter-flow regime) or the first rotor port 24 (in-flow regime) to the outlet
port 18. In other words, the same inlet port 12 and outlet port 18 can be used for
both the counter-flow regime and the in-flow regime
[0058] In the first configuration of the valving 300, the inlet port 12 is fluidically connected
to the first rotor port 24, and the outlet port is fluidically connected to the second
rotor port 28. While the centrifuge assemble 100 may be used in an loop system in
which all ports are ultimately fluidically connected about the loop, it is which of
the first rotor port 24 and the second rotor port 28 that fluid flow into the inlet
port 12 first is transmitted to.
[0059] The valving 300 may be any suitable configuration which achieves this switching between
the first configuration and the second configuration. Figure 1 shows one such example
of suitable valving 300.
[0060] The valving 300 of Figure 1 is made of first valving and second valving. The first
valving selectively fluidically connects the inlet port 12 to either the first rotor
port 24 or the second rotor port 28. The second valving fluidically connects the outlet
port 18 to either the second rotor port 28 or the first rotor port 24. The second
valving may connect to the other of the second rotor port 28 or first rotor port 24
than the first valving. That is, if the first valving is connecting the inlet port
12 to the first rotor port 24 then the second valving may connect the outlet port
18 to the second rotor port 28, or vice versa.
[0061] The first valving may comprise a first valve 32 and a second valve 34. The second
valving may comprise a third valve 36 and a fourth valve 38. Each of these valves
32, 34, 36, 38 is able to inhibit/prevent fluid flow therethrough.
[0062] The first valve 32 is connected between the inlet port 12 and the first rotor port
24. The second valve 34 is connected between the inlet port 12 and the second rotor
port 28. The third valve 36 is connected between the second rotor port 28 and the
outlet port 18. The fourth valve 38 is connected between the first rotor port 24 and
the outlet port 18.
[0063] In the first configuration, the first valve 32 is open and the second valve 34 is
closed. This means that fluid flowing into the inlet port 12 is directed to the first
rotor port 24. The third valve 36 is open and the fourth valve 38 is closed. This
means that fluid flows into the second rotor port 28 and then out of the outlet port
18. This is the counter-flow regime.
[0064] In the second configuration, the first valve 32 is closed and the second valve 34
is open This means that fluid flowing into the inlet port 12 is directed to the second
rotor port 28. The third valve 36 is closed and the fourth valve 38 is open, This
means that fluid flows into the first rotor port 24 and then out of the outlet port
18. This is the in-flow regime.
[0065] While Figure 1 shows each valve 32, 34, 36, 38 as being entirely independently operable,
this is not necessarily the case. For example, there may be one or more components
shared across multiple valve 32, 34, 36, 38. This could be for example an element
which can block fluid flow through more than one valve 32, 34, 36, 38. For example,
when the first valve 32 is opened this may simultaneously close the second valve 34
and/or the fourth valve 38. There may be, for example, a member which blocks fluid
flow in the valves 32, 34, 36, 38. This member may be moved out of the way of fluid
flow in the first valve 32 and into the flow path of fluid through the second valve
34 and/or the fourth valve 38.
[0066] In further examples, the first valving or second valving may comprise a valve with
a single inlet and two outlets. Further example valving 300 may include one or more
valves with multiple inputs and a single output. Such valving 300 can equally be used
to achieve the switching of the present disclosure.
[0067] In this sense, a single inlet port 12 and a single outlet port 18 may be used. The
inlet port 12 always acts as a fluid inlet, and the outlet port 18 always acts as
a fluid outlet. However, the flow of fluid through the rotor 20 can be easily switched
between a counter-flow regime and an in-flow regime. In this sense, fluid can be delivered
to the centrifuge assembly 100 in a single direction (into the inlet port 12) and
hence there is no need to reverse a direction of the fluid flow as in the prior art.
[0068] The centrifuge assembly 100 may further comprise a pump 14. This pump 14 can be of
any suitable type. In particular examples, the pump 14 may be a non-contact pump whereby
the mechanical parts of the pump 14 do not come into direct contact with fluid passing
therethrough. For example, the pump 14 maybe a peristaltic pump (or roller pump) where
one or more wipers or rollers progressive compress a flexible tube to drive fluid
through the tube.
[0069] The pump 14 may be arranged upstream of the valving 300, connected (in certain examples
with intermediate components) to the inlet port 12. By "upstream" it is meant that
in an opposite direction to a flow of fluid through the centrifuge assembly 100. In
other words, the fluid passes through the pump 14 and then the valving 300. As explained
above, the valving 300 then acts to direct the flow of fluid in either a counter-flow
regime or an in-flow regime through the rotor 20. As a result, the pump 14 can operate
to pump fluid in a single direction (the downstream direction, towards the valving
300), while the valving 300 is used to change how that single direction of pumping
is directed through the rotor 20. This allows the pump 14 to be configured to only
drive the fluid in this single, downstream, direction. The pump 14 may be non-reversible,
or at least configured such that in a predefined mode of operation it does not reverse.
Such predefined mode of operation may be a mode of operation, during which cells are
processed by the centrifuge assembly 100, in particular, if processed cells will be
utilized later. A cell processing mode of operation may include one or more of: forming
a fluidized bed, capturing cells, washing the cells and recovering the cells.
[0070] Cell processing modes however may not include a priming mode, during which a pump
14 may be reversed to prepare a bubble trap. Also, a mode of flushing the centrifuge
assembly 100 to clean the centrifuge assembly 100 after cell processing may also not
be considered a cell processing mode of operation.
[0071] A flow loop may be defined between the outlet port 18 and the inlet port 12, which
does not include the valving 300 and/or rotor 20. This flow loop can be used to recirculate
fluid to the rotor 20. in certain examples, such as described with respect to Figure
3A to 3K the flow loop may include one or more reservoirs. In any event, the pump
14 may be the only pump 14 in this flow loop. In other words, there is no other pump
arranged to drive fluid in an opposite direction to the pump 14.
[0072] In this sense, the pump 14 pumps in a single direction into the inlet port 12, and
the valving 300 then handles routing of the fluid.
[0073] The centrifuge assembly 100 may further comprise a cell density sensor 68, arranged
downstream of the valving 300. This may be, for example, downstream of the outlet
port 18. The cell density sensor 68 may be fluidically connected to the outlet port
18. By "downstream" it is meant that in the direction of a flow of fluid through the
centrifuge assembly 100. In other words, fluid flowing out of valving 300 and the
outlet port 18 then flows through the cell density sensor 68.
[0074] This cell density sensor 68 is configured to measure a density of cells in fluid
- the prevalence of cells being carried. This can be any suitable sensor, but two
common examples are capacitance sensors, optical absorbance sensors, and/or scattered
light sensors. The optical absorbance sensor may be, for example, an ultraviolet (UV)
absorbance sensor. Measuring the cell density may include measuring the turbidity
of the fluid.
[0075] What may be particularly of importance is the density of live cells in the fluid.
A capacitance sensor is able to identify only live cells, while an optical absorbance
sensor detects all cells. Thus, the cell density sensor 68 may comprise both a capacitance
sensor and an optical absorbance sensor, or just a capacitance sensor. Each of these
arrangements is able to readily identify live cells in the fluid. Further examples
are also possible with just an optical absorbance sensor, and are described below
in relation to Figures 4A to 4B.
[0076] Again, the arrangement of the centrifuge assembly 100 means that only a single cell
density sensor 68 is required as all fluid leaving the outlet port 18 flows through
the cell density sensor 68. As the valving 300 handles the routing the fluid flows
in the same direction around the rest of the apparatus.
[0077] Again, a flow loop may be defined between the outlet port 18 and the inlet port 12,
which does not include the valving 300 and/or rotor 20. This flow loop can be used
to recirculate fluid to the rotor 20. In certain examples, such as described with
respect to Figure 3A to 3K the flow loop may include one or more reservoirs. In any
event, the cell density sensor 68 may be the only cell density sensor 68 in this flow
loop. In other words, there is no other cell density sensor which detects cell density
upstream of the inlet port 12.
[0078] The centrifuge assembly 100 may further comprise a processor. This processor may
be in communication with any of the components of the centrifuge assembly 100. Particularly,
the processor may be in communication with the cell density sensor 68. The processor
may receive a signal from the cell density sensor 68, the signal indicative of an
amount of cells in the fluid at the cell density sensor 68. The processor may then
adjust one or more operating parameters of the centrifuge assembly 100 in response
to this signal.
[0079] The operating parameters may be any condition of the centrifuge assembly 100 in use.
This could include the valving 300 and specifically which configuration of the first
configuration or second configuration (or indeed any further configurations) it is
placed in. The operating parameters may further include a fluid inlet rate to the
inlet port 12 (which could, for example be controlled by varying an operational speed
of a pump 14). The operating parameters may further include one or more of: a rotational
speed of the rotor 20; an acceleration of the rotor 20; a deceleration of the rotor
20; and/or a temperature of the centrifuge assembly 100. Each of these operating parameters
may be varied as the centrifuge assembly 100 is used, and the processor can control
this variation. The processor may additionally or alternatively adjust the operating
parameters further based on the signal from the cell density sensor 68.
[0080] The centrifuge assembly 100 may be operated in the following method. The pump 14
is operated to pump fluid (product mixture) in a first direction. The valving 300
is in the first configuration. This means that the fluid is driven to the inlet port
12, and then the first rotor port 24 and then the second rotor port 28. From here
the fluid then exits through the outlet port 18.
[0081] This may be a cell concentration stage. When the fluid contains a mixture of one
or more of: live cells; dead cells; and/or culture medium this stage may capture live
cells in the rotor 20, such as in container 25. Dead cells and/or culture medium may
be elutriated from the rotor 20.
[0082] The valving 300 is switched from the first configuration to the second configuration.
[0083] The pump 14 continues to operate to pump fluid in the first direction. With the valving
in the second configuration this means that the fluid is driven to the inlet port
12, and then the second rotor port 28 and then the first rotor port 24.
[0084] This may be a cell harvesting stage in which live cells are recovered from the rotor
20 to be harvested.
[0085] In examples with a cell density sensor 68, an output parameter of the fluid can be
sensed. This output parameter may be indicative of an amount of cells in the fluid
- particularly live cells. Suitable methods to detect this parameter are discussed
below in relation to Figures 4A-4B. Operation of the centrifuge 200, valving 300 and/or
pump 14 may be controlled based on the output parameter for either stage.
[0086] Figure 2 shows a specific system 1000 which is set up to use the centrifuge assembly
100 of Figure 1. Of course, any other centrifuge assembly 100 which uses valving 300
able to switch as described above may also be used. Figure 2 does not show all of
the reference numerals for the centrifuge assembly 100 given the scale of the Figure.
Nevertheless, any feature or example of the centrifuge assembly 100 as described herein
may be used with this system 1000.
[0087] The centrifuge assembly 100 of the system 1000 shown in Figure 2 includes the pump
14 and cell density sensor 68. However as noted above these are not necessarily present
in every example.
[0088] The system 1000 may comprise an inlet line 2 in fluid communication with the inlet
port 12, upstream thereof. The system 1000 may further comprise an outlet line 8 in
fluid communication with the outlet port 18, downstream thereof. The inlet line 2
and outlet line 8 may be entirely separate. In further examples such as the system
1000 of Figure 2, the inlet line 2 and outlet line 8 may be separated by a cut-off
valve 46. This cut-off valve 46 allows the inlet line 2 and outlet line 8 to be selectively
isolated from one another. The pump 14 may be provided on the inlet line 2. The cell
density sensor 68 may be provided on the outlet line 8.
[0089] The system 1000 may further comprise one or more reservoirs 11, 15, 17, 19. Each
reservoir 11, 15, 17, 19 may have corresponding valves 42, 43, 44, 45, 47, 49 for
controlling a flow of fluid into and/or out of the reservoir 11, 15, 17, 19. Each
valve 42, 43, 44, 45, 47, 49 may selectively control fluid connectivity to the inlet
line 2 and/or the outlet line 8. The system 1000 may include any combination of one
or more of these reservoirs 11, 15, 17, 19.
[0090] A product reservoir 11 may be provided in the system 1000. The product reservoir
11 is used to supply a product to be processed by the system 1000. The product may
include a mixture of one or more of live cells, culture media, and dead cells. For
example, the product may include one or more of: primary T cells, NK cells, iNK cells,
iPSC cells, MSC cells, CHO cells, HEK293 cells, SF9 cells suspended in cell culture
media. One or more product valves 42, 43 may be provided for selectively controlling
a flow of fluid into and/or out of the product reservoir 11. For example, system 1000
includes a product outlet valve 42 and a product inlet valve 43. The product outlet
valve 42 controls a flow of product out of the product reservoir 11, for example into
the inlet line 2 of the system 1000. The product inlet valve 43 controls a flow of
fluid into the product reservoir 11, for example from the outlet line 8 of the system
1000.
[0091] A buffer reservoir 15 may be provided in the system 1000. The buffer reservoir 15
is used to supply a buffer fluid to the system 1000. The buffer fluid may be, for
example, phosphate buffered saline (PBS); Dulbecco's PBS (DPBS); and/or
Hyaluronan synthase enzyme (HAS) supplemented PBS. One or more buffer valves 44, 45 may be provided for
selectively controlling a flow of fluid into and/or out of the buffer reservoir 15.
For example, system 1000 includes a buffer outlet valve 44 and a buffer inlet valve
45. The buffer outlet valve 44 controls a flow of buffer fluid out of the buffer reservoir
15, for example into the inlet line 2 of the system 1000. The buffer inlet valve 45
controls a flow of fluid into the buffer reservoir 15, for example from the outlet
line 8 of the system 1000.
[0092] In certain examples, the system 1000 may comprise a plurality of buffer reservoirs
15, with each having a buffer outlet valve 44 and a buffer inlet valve 45. Each buffer
reservoir 15 may comprise a different buffer solution, or the same buffer solution.
[0093] The system 1000 may comprise a harvest reservoir 17. The harvest reservoir 17 is
to collect (or harvest) the treated product. A harvest valve 47 may be provided for
selectively controlling a flow of fluid into the harvest reservoir 17. As the harvest
reservoir 17 is for collecting the treated product it may be unnecessary to have a
harvest outlet valve. The harvest valve 47 may be denoted a harvest inlet valve 47,
and controls a flow of treated product into the harvest reservoir 17, for example
from the outlet line 8 of the system 1000.
[0094] The system 1000 may comprise a waste reservoir 19. The waste reservoir 19 is to collect
waste material from the process. A waste valve 49 may be provided for selectively
controlling a flow of fluid into the waste reservoir 19. As the waste reservoir 19
is for collecting the waste material it may be unnecessary to have a waste outlet
valve. The waste valve 49 may be denoted a waste inlet valve 49, and controls a flow
of waste material into the waste reservoir 19, for example from the outlet line 8
of the system 1000.
[0095] In certain examples, the waste reservoir 19 and harvest reservoir 17 may be reversed
depending on the desired product of the system 1000. That is, the material collected
in waste reservoir 19 when the method discussed herein is performed may be the desired
product of the system 1000.
[0096] The system 1000 may comprise an air inlet 13. The air inlet 13 may be, for example,
an air pump or simply a connection to an external source of air such as an open air
port. The air inlet 13 inlets air into the system 1000. This may be into the inlet
line 2. This air inlet 13 may comprise a filter element to filter any air being inlet
into the system 1000. This may specifically be a sterile filter. An air valve 41 may
be provided between the air inlet 13 and the system 1000 to selectively control inlet
of air into the system 1000.
[0097] As noted above, any combination of these reservoirs 11, 15, 17, 19 and/or air inlet
13 is contemplated and may be used for the system 1000 as appropriate.
[0098] A bubble trap 16 may also be provided in the system 1000. This bubble trap 16 may
be provided in the inlet line 2. For example, the bubble trap 16 may be provided in
the inlet line 2. Specifically the bubble trap 16 may be downstream of the pump 14
and upstream of the first inlet 12 and/or valving 300. That is, the bubble trap 16
may be between the pump 14 and the first inlet 12 and/or valving 300. The bubble trap
16 acts to remove any bubbles from fluid being moved around the system 1000. In certain
examples the bubble trap 16 may vent to an external area. This could be controlled
by a bubble valve (not shown). Vented bubbles may pass through a filter (also not
shown). In certain examples, the bubble trap 16 may be provided immediately before
the first rotor port 24.
[0099] The cell density sensor 68 is already discussed above. The system 1000 may comprise,
in addition or alternatively, one or more further sensors. Again any combination of
sensors is contemplated for the system 1000. Any of the provided sensors may be in
communication with the processor of the centrifuge assembly 100. The processor may
control the operating parameters of the centrifuge assembly 100 based on sensed data
from any of the provided sensors.
[0100] For example, the system 1000 may comprise an air/liquid detector 62. The air/liquid
detector 62 may be in the inlet line 2 of the system 1000. This could be located,
for example, upstream of the pump 14. In certain examples the air/liquid detector
62 may be downstream of the air inlet 13. That is the air/liquid detector 62 may be
between the air inlet 13 and pump 14. The air/liquid detector 62 is configured to
determine that fluid is flowing through the system 1000, and whether there are air
bubbles in said fluid.
[0101] A pressure sensor 64 may be provided in the system 1000. The pressure sensor 64 senses
a pressure of fluid flowing in the system. The pressure sensor 64 may be in the inlet
line 2 of the system. For example, the pressure sensor 64 may be downstream of the
pump 14. In examples with a bubble trap 16, the pressure sensor 64 may be downstream
of the bubble trap 16. The pressure sensor 64 may be upstream of the inlet port 12
and/or valving 300. in other words, the pressure sensor 64 may be between the pump
14 (and bubble trap 16) and the inlet port 12/valving 300.
[0102] A flow sensor 66 may be provided in the system 1000. The flow sensor 66 measures
a parameter of fluid flow through the system 1000. For example, this may include one
or more of: a flow velocity, flow rate (volumetric or mass), temperature, or any other
parameter of the flow. The flow sensor 66 may be in the outlet line 8. The flow sensor
66 may be arranged, for example, downstream of the outlet port 18. in certain examples,
the flow sensor 66 may be between the outlet port 18 and the cell density sensor 68.
However this is not the only arrangement and the flow sensor 66 may be provided at
any suitable location in the system 1000.
[0103] In certain examples, a first and second flow sensors 66 may be provided, one either
side of the centrifuge assembly 100. Readings from each flow sensor 66 can then be
compared in order to identify any blockages and/or leakages in the centrifuge assembly
100.
[0104] This system 1000 can be operated such that fluid is driven into the centrifuge assembly
100, such as by constant forward operation of the pump 14. The valving 300 then operates
to route the fluid flow between a counter-flow regime and an in-flow regime. Thus
the system 1000 can be used for complex processing.
[0105] A particular operation of the system 1000 (known as cell harvest) is described with
reference to Figures 3A to 3K. The depicted system 1000 is generally as shown in Figure
2. However any modifications discussed above may be incorporated into the system 1000
as appropriate. In these Figures, each valve 32, 34, 36, 38, 41, 42, 43, 44, 45, 46,
47, 49 is shown with a white filling when it is open and allows fluid flow therethrough,
and with a black filling when it is closed and inhibits and/or prevents fluid flow
therethrough. The schematic handles are always shown with a white filling. Unless
otherwise specifically referenced, each valve 32, 34, 36, 38, 41, 42, 43, 44, 45,
46, 47, 49 should be considered to be in the closed position.
[0106] This operation may be particularly suitable for the separation of live cells from
dead cells and culture media. For example, for culture meat and cargocyte. It may
not be necessary to include every step and configuration shown in these Figures.
[0107] Figure 3A shows the system in a first priming step. This is particularly for priming
the bubble trap 16. All of the valves 32, 34, 36, 38, 41, 42, 43, 44, 45, 46, 47,
49 are closed, except for the buffer outlet valve 44 which is open. The pump 14 may
be operated in this step. Buffer fluid may therefore flow from the buffer reservoir
15 into the inlet line 2, and ultimately the bubble trap 16. in this step, air is
pushed out of the bubble trap 16. The first priming step may be performed for a set
amount of time during which the bubble trap 16 is expected to be primed.
[0108] Alternatively, or additionally, one or more of the sensors 62, 64, 66, 68 may be
used in the first priming step. For example, the air/liquid detector 62 may be used
to determine that the buffer fluid is flowing into the bubble trap 16. It may also,
or alternatively, be possible to measure a fill level of the bubble trap 16. Once
it is determined that the bubble trap 16 is filled, the first priming step may be
considered complete. The system 200 may use a combination of expected timing and sensed
parameters to determine a length of the first priming step.
[0109] An alternative first priming step may be performed, in which the bubble trap 16 is
primed by aspiration. For such an alternative first priming step, the second valve
34, fourth valve 38, buffer outlet valve 44 and buffer inlet valve 45 may be open.
The pump 14 is ran in an opposite direction to that shown in Figure 3A. Again, this
alternative first priming step may be performed for a set amount of time during which
the bubble trap 16 is expected to be primed, and/or one or more of the sensors 62,
64, 66, 68 may be used in the alternative first priming step.
[0110] A second priming step is shown in Figure 3B. While denoted a "second" priming step,
it is anticipated that this may be performed before and/or simultaneously with the
first priming step, or in an operation which omits the first priming step in its entirety.
In this second priming step, the buffer outlet valve 44 and the buffer inlet valve
45 are open.
[0111] The valving 300 is in the first configuration. For example, this may mean that the
first valve 32 is open and the second valve 34 is closed. This means that fluid flowing
into the inlet port 12 is directed to the first rotor port 24. The third valve 36
is open and the fourth valve 38 is closed. This means that fluid flows into the second
rotor port 28 and then out of the outlet port 18. This may be the counter-flow regime.
[0112] This second priming step may be used to load buffer into the system 200. The pump
14 may be operated to draw buffer solution from the buffer reservoir 15. This is then
driven through the valving 300, the centrifuge 200 and back to the buffer reservoir
15.
[0113] When the air/liquid detector 62 and/or the flow sensor 66 indicate that the buffer
solution is the only fluid moving around the system 1000, the centrifuge 200 may be
operated. Specifically, the rotor 20 may be spun at a first centrifuge speed. An example
first centrifuge speed may be in the region of 250 to 350 rotations per minute (rpm),
such as 300 rpm. The pump 14 may be set to a slow flow rate.
[0114] In this step buffer fluid is pumped around the system to remove any air from the
centrifuge 200 and/or valving 300. Once the air/liquid detector 62 and/or the flow
sensor 66 indicate that the buffer solution is the only fluid moving around the system
1000, the valving 300 may be switched to the second configuration. For example, the
first valve 32 may be closed and the second valve 34 may be open This means that fluid
flowing into the inlet port 12 is directed to the second rotor port 28. The third
valve 36 may be closed and the fourth valve 38 may be open, This means that fluid
flows into the first rotor port 24 and then out of the outlet port 18. This may be
the in-flow regime. This allows the other fluid passageways of the system 1000 to
be cleared of air. This arrangement is not shown in the order of Figures as it is
only temporary to clear the fluid passageways.
[0115] Once the air/liquid detector 62 and/or the flow sensor 66 indicate that the buffer
solution is the only fluid moving around the system 1000, the valving 300 may be switched
back to the first configuration. For example, this may mean that the first valve 32
is open and the second valve 34 is closed. This means that fluid flowing into the
inlet port 12 is directed to the first rotor port 24. The third valve 36 is open and
the fourth valve 38 is closed. This means that fluid flows into the second rotor port
28 and then out of the outlet port 18. This may be the counter-flow regime.
[0116] The operation is then continued back in this configuration (Figure 3B) until there
is a stable reading from the air/liquid detector 62 and/or flow sensor 66 and/or pump
14 speed.
[0117] A step of resetting the sensors 62, 64, 66, 68 may then be performed. Fluid flow
through the system 1000 may be stopped, such as by stopping the pump 14. Once there
is a stable reading from the pressure sensor 64 and/or the flow sensor 66 all of the
valves 32, 34, 36, 38, 41, 42, 43, 44, 45, 46, 47, 49 may be closed. The system is
then left for a predetermined wait period. After this predetermined wait period, the
sensors 62, 64, 66, 68 are reset (e.g. tared to a zero value). The system is then
left for a further predetermined wait period, which may be the same or different to
the earlier predetermined wait period.
[0118] After this further predetermined wait period, the system 1000 is returned to the
state shown in Figure 3B. The buffer outlet valve 44 and the buffer inlet valve 45
are open. The valving 300 is in the first configuration. For example, this may mean
that the first valve 32 is open and the second valve 34 is closed. This means that
fluid flowing into the inlet port 12 is directed to the first rotor port 24. The third
valve 36 is open and the fourth valve 38 is closed. This means that fluid flows into
the second rotor port 28 and then out of the outlet port 18. This may be the counter-flow
regime. Fluid is again driven through the system 1000, such as using the pump 14.
The pump 14 may be set to the same slow flow rate as previously.
[0119] From this state, the rotational speed of the rotor 20 is increased until it reaches
a target rotational speed. Once the rotor 20 has reached the target speed and the
flow rate has reached a target flow rate the system 1000 is ready to process the product.
[0120] As shown in Figure 3C, the buffer outlet valve 44 and buffer inlet valve 45 are closed.
The product outlet valve 42 is open, and the product inlet valve 44 is open. The valving
300 is in the first configuration.
[0121] In this state, a product bed is formed about the system 1000. Product mixture is
driven from the product reservoir 11, along the inlet line, into the inlet port 12,
through the valving 300, through the centrifuge 200, back through the valving 300,
through the outlet port 18, along the outlet line 8 and back to the product reservoir
15. As noted above, the centrifuge 200 may be in the counter-flow regime. The sensed
flow parameters from the flow sensor 66 may be observed to watch for stable flow of
product mixture through the system 1000.
[0122] As the product mixture passes through the centrifuge 200, cells in the mixture are
driven outwardly in the container 25 and retained therein while culture media passes
through the system 1000. Particularly, live cells may be driven outwardly in the container
and retained therein.
[0123] Once the bed has been formed, the cells may be concentrated such as shown in Figure
3D. The product inlet valve 43 is closed. The product outlet valve 42 is open. The
waste valve 49 is open. The valving 300 is in the first configuration. In this state,
culture media which exits the centrifuge 200 is delivered to the waste reservoir 19
while cells (particularly live cells) are retained, thereby increasing the cell concentration.
[0124] The flow sensor 66 and/or cell density sensor 68 may indicate that the bed has become
unstable. In which case, the system 1000 may be switched to the configuration of Figure
3E. The waste valve 49 is closed. The product outlet valve 42 is open, and the product
inlet valve 44 is open. The valving 300 is in the first configuration. This is generally
the same as the configuration of Figure 3C. This allows the bed to re-form. This may
be performed with a lower fluid flow rate, for example by reducing a speed of the
pump 14.
[0125] The system is then switched back to a cell concentration configuration, such as shown
in Figure 3F. If the fluid flow rate had been reduced, then it may be increased back
up again.
[0126] This is generally the same as shown in Figure 3D. The product inlet valve 43 is closed.
The product outlet valve 42 is open. The waste valve 49 is open. The valving 300 is
in the first configuration. In this state, culture media which exits the centrifuge
200 is delivered to the waste reservoir 19 while cells (particularly live cells) are
retained, thereby increasing the cell concentration.
[0127] In either of the cell concentration steps, the signal from the air/liquid detector
62 is monitored. If this indicates that air is being detected then this means that
the product reservoir 11 is empty. This means that the concentration step has been
completed.
[0128] Following cell concentration, the cells are to be washed as shown in Figure 3G. The
product outlet valve 42 is closed. The buffer outlet valve 44 is open. The waste valve
49 is open. The valving 300 is in the first configuration. In this configuration,
more buffer fluid is driven around the system 1000. This buffer fluid driven around
the system 1000 helps to remove more dead cells and culture media from the container
25.
[0129] After a period, the cell washing step is finished. This period can be defined based
on sensed values of the flow and/or based on a set time period. If, during the washing
step, live cells are detected by the cell density sensor 68 the cell concentration
step can be repeated and/or properties of the flow adjusted to compress the live cells
in the container 25. Once washing is finished, the system 1000 is prepared for the
recovery of the live cells. The first step of this recovery is to change the flow
through the centrifuge to an in-flow regime from the counter-flow regime. To achieve
this, the valving 300 is switched to the second configuration as shown in Figure 3H.
For example, the first valve 32 may be closed and the second valve 34 may be open
This means that fluid flowing into the inlet port 12 is directed to the second rotor
port 28. The third valve 36 may be closed and the fourth valve 38 may be open, This
means that fluid flows into the first rotor port 24 and then out of the outlet port
18. The buffer outlet valve 44 is open. The waste valve 49 is open.
[0130] In this state, the speed of the rotor 20 may be reduced. If the flow sensor 66 and/or
cell density sensor 68 indicates that turbidity of the fluid is increasing then the
waste valve 49 may be closed.
[0131] After this preparation step, recovery of the cells may be performed as shown in Figure
3I. The waste valve 49 is closed. The harvest valve 47 is open. The buffer outlet
valve 44 is open. The valving 300 is in the second configuration.
[0132] In this state, flow of buffer through the centrifuge will entrain and drive the collected
cells out of the container 25 and hence through the outlet port 18, outlet line 8
and into the harvest reservoir 17.
[0133] Once the cells have been harvested, the system 1000 is prepared to be flushed (Figure
3J). The harvest valve 47 is closed. The waste valve 49 is open. The buffer outlet
valve 44 is open. The valving 300 is in the second configuration. Buffer fluid is
driven through the centrifuge 200 to flush out the system 1000. The rotational speed
of the rotor 20 may be further decreased in this state.
[0134] To complete the flushing, the system 1000 may be moved to the configuration shown
in Figure 3K. The air valve 41 is opened to allow air from the air inlet 13 into the
system 1000. The waste valve 49 is open. The valving 300 is in the second configuration.
[0135] The flow rate of fluid through the system may be increased, for example by increasing
a speed of the pump 14. The system 1000 is operated in this state until the air/liquid
detector 62 and/or the flow sensor 66 indicate that a sufficient amount of air is
in the system 1000.
[0136] Once this flushing is complete, the centrifuge 200 is stopped. The pump 14 is stopped.
All of the valves 32, 34, 36, 38, 41, 42, 43, 44, 45, 46, 47, 49 are closed. The operation
is then complete. The user can remove/empty the harvest reservoir 17. Once this is
complete, the valves 32, 34, 36, 38, 41, 42, 43, 44, 45, 46, 47, 49 may be opened.
[0137] In this sense, the system 1000 incorporating the centrifuge assembly 100 can be used
to separate cells, particularly live cells. The system 1000 does not require fluid
flow to be reversed, such as by reversing pump 14, thanks to the valving 300.
[0138] As noted above, the cell density sensor 68 may comprise both a capacitance sensor
and an optical absorbance sensor, or just a capacitance sensor. Each of these arrangements
is able to readily identify live cells in the fluid. Further examples are also possible
with just an optical absorbance sensor. However, for these further examples additional
calibration of the system 1000 may be required. Such a calibration is described with
reference to Figures 4A and 4B.
[0139] The system 1000 shown in Figures 4A and 4B is generally as described herein and may
include any of the modifications discussed as appropriate. The cell density sensor
68 is an optical absorbance sensor. For example, the cell density sensor 68 may be
an ultraviolet (UV) absorbance sensor. With such a cell density sensor 68 it is not
possible to tell the difference between live cells and dead cells. To counter this,
the following calibration may be performed.
[0140] The system 1000 is set up as shown in Figure 4A. The buffer outlet valve 44 and buffer
inlet valve 45 are open. The valving 300 is in the first configuration. For example,
this may mean that the first valve 32 is open and the second valve 34 is closed. This
means that fluid flowing into the inlet port 12 is directed to the first rotor port
24. The third valve 36 is open and the fourth valve 38 is closed. This means that
fluid flows into the second rotor port 28 and then out of the outlet port 18. This
may be the counter-flow regime.
[0141] In this state, buffer fluid may be driven around the system 1000, such as by pump
14. The centrifuge 200 may be inactive at this point. The cell density sensor 68 reading
for this state is recorded as a base-level absorbance. This base-level absorbance
may be used later to confirm that flushing of the system 1000 is complete.
[0142] The system 1000 is then switched to the set-up of Figure 4B. The buffer outlet valve
44 and buffer inlet valve 45 are closed. The product outlet valve 42 and product inlet
valve 43 are open. The valving 300 is in the first configuration.
[0143] Product mixture is then driven around the system 1000. This product mixture includes
at least live cells and dead cells. A first pump speed and first centrifuge speed
are set such that live cells will be captured in the container 25, while dead cells
will be elutriated. These speeds may be set, for example, by a user inputting cell
culture characteristic data which is used to select an appropriate first pump speed
and second pump speed. This may be, for example, live cells size, cell viability,
and/or cell concentration. As the system 1000 is operated, live cells are therefore
retained in container 25 while dead cells flush past the cell density sensor 68. A
first optical absorbance is measured by the cell density sensor 68.
[0144] This first optical absorbance represents the value when only dead cells are passing
the cell density sensor 68.
[0145] Then, a background noise is defined based on this first optical absorbance. In certain
examples, the background noise may be equal to the first optical absorbance. In further
examples there may be additional processing involved to convert the first optical
absorbance to the background noise value. This background noise value is stored, for
example on the processor or on a storage medium.
[0146] The system 1000 may then be operated as disclosed herein. During the cell recovery
(Figures 3H & 3I), the valving 300 is switched to the second configuration and the
live cells are removed from the container 25 through the outlet port 18. An optical
absorbance of the harvested cells is measured, and the background noise value is subtracted
from the optical absorbance in order to determine an amount of live cells in the recovered
fluid.
[0147] In this sense, an optical absorbance sensor can be used alone as the cell density
sensor 68.
[0148] While this is the simplest calibration of the optical absorbance sensor, there may
be additional calibration steps.
[0149] For example, after the first optical absorbance is measured, the flow rate of fluid
through the system 1000 may be increased. The centrifuge rotational speed may be corresponding
decreased. At a certain point, live cells will stop being retained in the container
25 and be elutriated out of the container 25 with the dead cells. This means that
the optical absorbance detected by the cell density sensor 68 will change. The background
noise may be compared to a second optical absorbance value which was taken immediately
before this change as immediately before the change there should only be dead cells
being elutriated. In certain examples, the background noise may be an average of the
first optical absorbance value and the second optical absorbance value.
[0150] Performing this additional step may also be useful for determining operating conditions
for the system 1000 as the boundary parameters which result in live cells being undesirable
elutriated are now known. In the cell concentration stage (Figure 3F) the system 1000
may be operated below these boundary parameters to ensure that all live cells are
retained in the container 25 while dead cells are elutriated.
[0151] In this sense, the centrifuge assembly 100 can be calibrated for the use of an optical
absorbance sensor.
[0152] While various rotors 20 have been described herein which take advantage of using
multiple container mountings 23 it has been noted that conventional containers 25
may perform sub-optimally with these rotors 20, particularly when a single feed pump
14 is used.
[0153] The rotor 20 may still use conventional containers 25 but performance of the system
may be inhibited. Figures 1 to 4B show such a rotor 20 with conventional containers
25 attached. This conventional container 25 may, however, perform sub-optimally for
arrangements with multiple containers 25 being delivered with fluid from a single
feed pump 14.
[0154] Figure 5 shows an improved container 25 for such inserts 20a, in an isolated partial
cross-sectional view of a rotor 20 and improved container 25. The cross-section of
Figure 5 is partial as only the container 25 is shown in cross-section, while the
rotor 20 is not.
[0155] The container 25 comprises an elongate stem 25C and a head portion. The head portion
is at a second end of the elongate stem 25C. A first end of the elongate stem 25C
(opposite the second end) comprises an attachment portion of the container 25. The
attachment portion is for attaching to a rotor 20 (either directly or via a rotor
insert). The head portion may be any suitable shape, but in general radially extends
outwardly from the elongate stem 25C and then tapers to an apex away from the elongate
stem 25C. In the example of Figure 5 the head comprises a first conical shape 25A
and a second conical shape 25B. Such a head may be described as generally conical.
A base of each conical shape 25A, 25B has a diameter greater than a diameter of the
elongate stem 25C. In certain arrangements, there may be no second conical shape 25B,
and the elongate stem 25C may directly contact a base of the first conical shape 25A.
[0156] The stem 25C is elongate in that it is longer than it is wide (i.e. its diameter).
The container 25 may have a container length and the elongate stem 25C may extend
at least 40% of the container length . The elongate stem 25C may have a greater length
than the head, for example than the first conical shape 25A. In other words, the container
25 may have a container length and the elongate stem 25C may extend at least 50% of
the container length. In this sense, the elongate stem 25C is much longer than the
attachment portion of the conventional container of Figures 1 to 4B. For example,
the elongate stem 25C may have a length of at least 5 centimetres.
[0157] This container 25 may be particularly useful in systems which have a single pump
14. Conventional systems will have a separate feed pump for each container. However,
with a single pump 14 distribution of fluid flow into each container 25 may become
unstable. The design of the improved containers 25 allows for stable flow even when
a single pump 14 is used to supply fluid to all of the containers 25. This may be,
for example, via any of the fluid passageways described herein.
[0158] Figure 5 shows a particular container 25 which has been found to be particularly
effective in such an arrangement.
[0159] The container 25 comprises an elongate stem 25C and a head portion. The head portion
is at a second end of the elongate stem 25C. A first end of the elongate stem 25C
(opposite the second end) comprises an attachment portion of the container 25. The
attachment portion is for attaching to a rotor 20 (either directly or via a rotor
insert). The head portion of the container 25 in Figure 5 comprises a first conical
shape 25A and a second conical shape 25B. Such a head may be described as generally
conical. A base of each conical shape 25A, 25B has a diameter greater than a diameter
of the elongate stem 25C.
[0160] The head portion of the container 25 has a head length 252. This head length 252
may be between 40% to 60% of a total length of the container 25. in certain examples
the head length 252 may be between 70 millimetres and 80 millimetres.
[0161] This head length 252 may be made up of a first conical length 253 corresponding to
the length of the first conical shape 25A, and a second conical length 254 corresponding
to the length of the second conical shape 25B. As noted above, the second conical
length 254 may be zero (i.e. there is no second conical shape 25B) in certain examples.
[0162] In general, the first conical length 253 may be much greater than the second conical
length 254. For example, the first conical length 253 may be 70% or greater of the
head length 252. Additionally, or alternatively, the first conical length 253 may
be less than 85% of the head length 252. The first conical length 253 may be in the
region of 50 millimetres to 70 millimetres, for example between 55 millimetres and
60 millimetres.
[0163] The rest of the head length 252 is made up of the second conical length 254. This
second conical length 254 may be up to 30% of the head length 252. Additionally, or
alternatively, the second conical length 254 may be 15% or more of the head length
252. The second conical length 254 may be in the region of 10 millimetres to 20 millimetres.
[0164] The first conical shape 25A may have a cone angle 257. This cone angle 257 may be
formed as a vertex angle made by a cross section through the apex of the first conical
shape 25A and a centre of the base of the first conical shape 25A. The cone angle
257 may be between 70° and 85°, for example between 75° and 80°.
[0165] A base of the first conical shape 25A has a base width 256. This base width 256 may
be between 150% and 160% of the first conical length 253. In certain examples, the
base width 256 may be in region of 90 millimetres to 100 millimetres.
[0166] The elongate stem 25C of the container 25 has a stem length and a stem diameter 255.
The stem diameter 255 may be an inner diameter of the elongate stem 25C as this is
the relevant diameter for the flow of fluid from the container 25. The stem diameter
255 may be in the region of 20% to 30% of the base width 256. in certain examples,
the stem diameter 255 may be in the region of 20 millimetres to 30 millimetres.
[0167] Figure 5 shows this container 25 attached to a rotor 20. In this attached position,
a radial extent 250 of the container 25 is defined. This is a measure from a centre
of the rotor 20 (or indeed rotor insert) to an outermost point of the container 25.
The rotor 20 itself has a rotor diameter 260 from the centre of the rotor 20 to an
outermost part of the rotor 20. This rotor diameter 260 may be in the region of 65
millimetres to 75 millimetres. The radial extent 250 of the container 25 may be defined
with respect to this rotor diameter 260. For example, the radial extent 250 may be
between 290% and 310% of the rotor diameter 260. In certain examples, the radial extent
may be in the region of 200 millimetres to 220 millimetres. For example, between 205
and 215 millimetres. This leaves an exposed radius 251 of the container 25. This is
the amount of the container 25 which is not inserted into the rotor 20. The exposed
radius 251 can be defined as the radial extent 250 with the rotor diameter 250 subtracted
therefrom. The portion of the container 25 inserted into the rotor inset 20a may be
defined an attachment portion of the container 25, such as a threaded section.
[0168] In this sense, a container 25 is provided which may be particularly beneficial for
multi-container processing.
[0169] It will be appreciated that embodiments of the disclosure may be implemented using
a variety of different information processing systems. In particular, although the
Figures and the discussion thereof provide exemplary computing systems and methods,
these are presented merely to provide a useful reference in discussing various aspects
of the disclosure. Embodiments may be carried out on any suitable data processing
device, such as a personal computer, laptop, tablet, personal digital assistant, mobile
telephone, smart phone, set top box, television, server computer, etc.. Of course,
the description of the systems and methods has been simplified for purposes of discussion,
and they are just one of many different types of systems and methods that may be used.
It will be appreciated that the boundaries between logic blocks are merely illustrative
and that alternative embodiments may merge logic blocks or elements, or may impose
an alternate decomposition of functionality upon various logic blocks or elements.
[0170] It will be appreciated that the above-mentioned functionality may be implemented
as one or more corresponding modules as hardware and/or software. For example, the
above-mentioned functionality may be implemented as one or more software components
for execution by a processor of the system. Alternatively, the above-mentioned functionality
may be implemented as hardware, such as on one or more field-programmable-gate-arrays
(FPGAs), and/or one or more application-specific-integrated-circuits (ASICs), and/or
one or more digital-signal-processors (DSPs), and/or other hardware arrangements.
Method steps implemented in flowcharts contained herein, or as described above, may
each be implemented by corresponding respective modules. Moreover, multiple method
steps implemented in flowcharts contained herein, or as described above, may be implemented
together by a single module.
[0171] It will be appreciated that, insofar as embodiments of the disclosure are implemented
by a computer program, then a storage medium and a transmission medium carrying the
computer program form aspects of the disclosure. The computer program may have one
or more program instructions, or program code, that, when executed by a computer,
causes an embodiment of the disclosure to be carried out. The term
"program" as used herein, may be a sequence of instructions designed for execution on a computer
system, and may include a subroutine, a function, a procedure, a module, an object
method, an object implementation, an executable application, an applet, a servlet,
source code, object code, a shared library, a dynamic linked library, and/or other
sequences of instructions designed for execution on a computer system. The storage
medium may be a magnetic disc (such as a hard drive or a floppy disc), an optical
disc (such as a CD-ROM, a DVD-ROM or a Blu-ray disc), or a memory (such as a ROM,
a RAM, EEPROM, EPROM, Flash memory or a portable/removable memory device), etc.. The
transmission medium may be a communications signal, a data broadcast, a communications
link between two or more computers, etc..
[0172] Each feature disclosed in this specification, unless stated otherwise, may be replaced
by alternative features serving the same, equivalent, or similar purpose. Thus, unless
stated otherwise, each feature disclosed is one example only of a generic series of
equivalent or similar features.
[0173] As used herein, including in the claims, unless the context indicates otherwise,
singular forms of the terms herein are to be construed as including the plural form
and, where the context allows, vice versa. For instance, unless the context indicates
otherwise, a singular reference herein including in the claims, such as "a" or
"an" (such as a component or an element) means
"one or more" (for instance, one or more components, or one or more elements). Throughout the description
and claims of this disclosure, the words
"comprise", "including", "having" and
"contain" and variations of the words, for example
"comprising" and
"comprises" or similar, mean that the described feature includes the additional features that
follow, and are not intended to (and do not) exclude the presence of other components.
[0174] The use of any and all examples, or exemplary language (
"for instance", "such as", "for example" and like language) provided herein, is intended merely to better illustrate the disclosure
and does not indicate a limitation on the scope of the disclosure unless otherwise
claimed. No language in the specification should be construed as indicating any non-claimed
element as essential to the practice of the disclosure.
[0175] Any steps described in this specification may be performed in any order or simultaneously
unless stated or the context requires otherwise. Moreover, where a step is described
as being performed after a step, this does not preclude intervening steps being performed.
[0176] All of the aspects and/or features disclosed in this specification may be combined
in any combination, except combinations where at least some of such features and/or
steps are mutually exclusive. In particular, the preferred features of the disclosure
are applicable to all aspects and embodiments of the disclosure and may be used in
any combination. Likewise, features described in non-essential combinations may be
used separately (not in combination).
[0177] A method of manufacturing and/or operating any of the devices disclosed herein is
also provided. The method may comprise steps of providing each of the features disclosed
and/or configuring or using the respective feature for its stated function.
CLAUSES:
[0178]
- 1. A centrifuge assembly comprising:
a rotor, rotationally mounted about an axis of rotation, the rotor comprising a first
rotor port and a second rotor port, the second rotor port radially spaced from the
first rotor port with respect to the axis of rotation;
an inlet port and an outlet port;
valving configured to selectively fluidically connect:
the inlet port with the first rotor port and the outlet port with the second rotor
port in a first configuration of the valving; or
the inlet port with the second rotor port and the outlet port with the first rotor
port in a second configuration of the valving.
- 2. The centrifuge assembly of clause 1, further comprising a pump fluidically connected
to the inlet port upstream of the valving, the pump for driving fluid through the
rotor.
- 3. The centrifuge assemble of clause 2, wherein the pump is configured to only drive
fluid in a single direction in a mode of operation.
- 4. The centrifuge assembly of clause 2 or 3, wherein the pump is the only pump in
a flow loop defined between the outlet port and the inlet port.
- 5. The centrifuge assembly of any preceding clause, further comprising a cell density
sensor fluidically connected to the outlet port downstream of the valving.
- 6. The centrifuge assembly of clause 5, wherein the cell density sensor comprises:
a capacitance sensor;
an optical absorbance sensor; and/or
a scattered light sensor.
- 7. The centrifuge assembly of clause 5 or 6, wherein the cell density sensor is the
only cell density sensor in a flow loop defined between the outlet port and the inlet
port.
- 8. The centrifuge assembly of any of clauses 5 to 7, further comprising:
a processor in communication with the cell density sensor to receive a signal, the
processor configured to adjust one or more operating parameters of the centrifuge
assembly in response to the signal.
- 9. The centrifuge assembly of clause 7, wherein the operating parameters comprise:
a rotational speed of the rotor;
a fluid inlet rate to the inlet port;
the configuration of the valving.
- 10. The centrifuge assembly of any preceding clause, wherein the valving comprises:
first valving for selectively fluidically connecting the inlet port with the first
rotor port or the second rotor port; and
second valving for selectively fluidically connecting the outlet port with the second
rotor port or the first rotor port.
- 11. The centrifuge assembly of clause 10, wherein:
the first valving comprises:
a first valve between the inlet port and the first rotor port; and
a second valve between the inlet port and the second rotor port;
the second valving comprises:
a third valve between the outlet port and the second rotor port; and
a fourth valve between the outlet port and the first rotor port,
wherein:
in the first configuration the first valve is open, the second valve is closed, the
third valve is open and the fourth valve is closed; and
in the second configuration the first valve is closed, the second valve is open, the
third valve is closed and the fourth valve is open.
- 12. The centrifuge assembly of any preceding clause, wherein the rotor comprises a
plurality of first rotor ports and second rotor ports, each second rotor port radially
spaced from the corresponding first rotor port with respect to the axis of rotation.
- 13. The centrifuge assembly of clause 12, wherein the valving is configured to selectively
fluidically connect:
the inlet port with each first rotor port and the outlet port with each second rotor
port in the first configuration of the valving; or
the inlet port with each second rotor port and the outlet port with each first rotor
port in the second configuration of the valving.
- 14. The centrifuge assembly of any preceding clause, wherein each second rotor port
is radially closer to axis of rotation than the corresponding first rotor port.
- 15. A system comprising:
the centrifuge assembly of any preceding clause;
an inlet line fluidically connected upstream to the inlet port;
an outlet line fluidically connected downstream to the outlet port;
a product reservoir fluidically connected to the inlet line via a product outlet valve
and outlet line via a product inlet valve;
a buffer reservoir fluidically connected to the inlet line via a buffer outlet valve
and the outlet line via a buffer inlet valve;
a waste reservoir fluidically connected to the outlet line via a waste valve; and
a harvest reservoir fluidically connected to the outlet line via a harvest valve.
- 16. The system of clause 15, further comprising a cut-off valve between the inlet
line and the outlet line.
- 17. A method of operating the centrifuge assembly according to clause 2, the method
comprising:
operating the pump in a first direction with the valving in the first configuration
to drive fluid to the inlet port then the first rotor port and then the second rotor
port;
switching the valving from the first configuration to the second configuration; and
operating the pump in the first direction with the valving in the second configuration
to drive fluid to the inlet port then the second rotor port and then the first rotor
port.
- 18. The method of clause 17, wherein the centrifuge assembly further comprises a cell
density sensor fluidically connected to the outlet port downstream of the valving,
and the method further comprises the steps of:
with the valving in the first configuration sensing an output parameter of the fluid
with the cell density sensor; and
with the valving in the second configuration sensing an output parameter of the fluid
with the cell density sensor.
- 19. The method of clause 17 or 18, wherein the fluid is a mixture of one or more of:
live cells; dead cells; and/or culture medium, and each second rotor port is radially
closer to axis of rotation than the corresponding first rotor port, wherein:
the step of operating the pump in a first direction with the valving in the first
configuration to drive fluid to the inlet port then the first rotor port and then
the second rotor port is to capture live cells in the rotor and elutriate dead cells
and culture medium;
operating the pump in the first direction with the valving in the second configuration
to drive fluid to the inlet port then the second rotor port and then the first rotor
port is to recover live cells from the rotor.
- 20. A method of calibrating the centrifuge assembly of clause 6 when dependent on
clause 2, wherein the cell density sensor is an optical absorbance sensor and the
fluid is a mixture of live cells and dead cells, the method comprising the steps of:
operating the pump in a first direction with the valving in the first configuration
to drive the fluid to the inlet port then the first rotor port and then the second
rotor port to capture live cells in the rotor and elutriate dead cells and measuring
a first optical absorbance;
defining a background noise based on the first optical absorbance.
- 21. The method of clause 20, further comprising the steps of:
increasing the pump speed in the first direction;
identifying a change in the measured optical absorbance;
comparing the background noise to a second optical absorbance before the change in
the measured optical absorbance.
- 22. The method of clause 17, wherein the cell density sensor is an optical absorbance
sensor and the fluid is a mixture of live cells and dead cells, the method further
comprising the steps of:
with the valving in the second configuration, subtracting a background noise from
a measured optical absorbance to determine the output parameter of the fluid, wherein
the background noise is calculated according to the method of clause 20 or 21.
- 23. A container for a centrifuge comprising:
an elongate stem comprising a first end for attaching to a rotor, and a second opposite
end;
a head portion at the second end of the elongate stem, the head portion radially extending
outwardly from the elongate stem and tapering to a point away from the elongate stem.
- 24. The container of clause 23, wherein the head portion is generally conical tapering
from a base to an apex away from the elongate stem, with a base diameter greater than
a diameter of the elongate stem.
- 25. The container of clause 24, wherein the diameter of the elongate stem is between
20% to 30% of the base diameter.
- 26. The container of clause 24 or 25, wherein the head portion has a cone angle between
70° and 85°.
- 27. The container of any of clauses 24 to 26, wherein the head portion comprises a
first conical shape extending from the base to the apex, and a second conical shape
tapering from the base to the elongate stem.
- 28. The container of any of clauses 24 to 27, wherein the head portion has a head
portion length and the first conical shape has a length which is at least 70% of the
head portion length.
- 29. The container of any of clauses 23 to 24, wherein the container has a length,
and the elongate stem has a length which is at least 40% of the length of the container.
- 30. The container of any of clauses 23 to 29, wherein the elongate stem has a length
of at least 5 centimetres.
- 31. The centrifuge assembly of any of clauses 1 to 14, wherein the rotor further comprises
a plurality of container mountings for attaching a plurality of containers to the
rotor, wherein the centrifuge assembly further comprises:
a plurality of containers according to any of clauses 23 to 30, each container attached
to one of the container mountings; and
a pump fluidically connected to drive fluid to each of the containers.