TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of tobacco rod preparation,
in particular to an on-line perforating structure and method for tipping paper based
on tobacco rod data detection.
BACKGROUND ART
[0002] Materials for cigarettes, mainly including "three types of paper and one filter rod"
(i.e., cigarette paper, tipping paper, wrapping paper and filter rod), directly determine
the physical parameters of cigarettes, affect the combustion state of the cigarettes,
and play a key role in appearance quality, mainstream smoke components, sensory quality
and the like of the cigarettes. The materials for cigarettes are one of main control
factors for smoke indexes in cigarette production, which may be divided into a combustion
end of the cigarette paper and a filtration end of the filter rod according to the
action mechanism. The materials for cigarettes determine the combustion state of conventional
cigarettes to some extent, and affect the proportion of the mainstream smoke components
by filtration and dilution so as to influence the sensory quality of smoke finally.
Design and proportioning of the parameters of materials for cigarettes are one of
the most direct and simplest conventional technical approaches to improve the smoke
indexes and sensory quality of the cigarettes. The materials for cigarettes determine
the combustion state of conventional cigarettes to some extent, and affect the proportion
of the mainstream smoke components by filtration and dilution so as to influence the
sensory quality of smoke finally. Design and proportioning of the parameters of materials
for cigarettes are one of the most direct and simplest conventional technical approaches
to improve the smoke indexes and sensory quality of the cigarettes.
[0003] The ventilation of the tipping paper is realized in two ways, which include on-line
perforation and pre-perforation. The method of pre-perforation is mostly used in production,
that is, a high porosity filter rod made from high porosity wrapping paper, and a
tobacco column are assembled by perforated tipping paper (electrostatic perforation
or laser beam perforation). The mainstream smoke is diluted or reduced by ventilation
of the filter rod to achieve the purpose of tar reduction. Linear circumferential
perforation is applied to the tipping paper currently. Perforated zones are generally
controlled at 1 to 5 rows, and 10 to 25 holes are allowed to be formed in each row
according to the diameter of the cigarettes.
[0004] Furthermore, a laser beam on-line perforating mechanism is simplex mechanical currently,
and only the power and time of laser beam perforation are set to perforate the tipping
paper and the wrapping paper. For example, Chinese patent for invention
CN101862910A has disclosed a parallel laser beam perforating method for cigarette tipping paper,
which included the steps of coupling and transmitting K numbered branches of pulse
laser beams output from a laser array consisting of K numbered branches of pulse lasers
which are arranged in parallel by utilizing a light path transformation system, and
then focusing on a surface of cork paper which is in continuous motion so as to form
K numbered branches of perforating pulse laser which are closely arranged in a straight
line or an oblique line along the width direction of the cork paper; detecting the
motion speed of the cork paper in real time by an on-line speed detection system of
the cork paper, feeding back the speed information to a control system, and controlling
the bright dipping timing sequence, pulse frequency and pulse interval of the pulse
lasers in the laser array through a control signal sent from the control system; and
perforating the surface of the cork paper to form small holes distributed in a mode
of figures or characters in cooperation with the continuous motion of the cork paper,
wherein K is between 2 and 10. The above disclosure has further provided a device
for implementing the above method, and the device features simple structure, stable
operation and high processing efficiency.
TECHNICAL PROBLEM
[0005] However, the above laser beam perforating method still has the following problems
that during perforation in the tipping paper, as the positions of the tipping paper
on different tobacco rods, number of layers of filter rod wrapping paper, and lap
positions of the tipping paper are different, by taking perforation of the most extreme
ternary composite filer rod cigarette as an example (the perforating position is at
the lap position of the tipping paper), if the lap positions of filer base rod wrapping
paper, primary compound wrapping paper and secondary compound wrapping paper are all
located at the same position, during the on-line perforation of the tipping paper,
8 layers of paper need to be perforated at the lap position, while only 4 layers of
paper need to be perforated at other positions; as the power of laser beam perforating
equipment is the same, and the perforating positions are unfixed (the number of layers
of paper to be perforated is between 4 and 8), the paper may be not perforated due
to more layers of paper at some positions, and consequently the ventilation effect
cannot be achieved. According to the proportion of a lap width of 2 mm to the cigarette
circumference (17 mm for slim cigarettes, 20 mm for medium cigarettes, and 24 mm for
conventional cigarettes), the 10% ventilation rate is generally affected if no perforation
is not implemented at the lap position, thereby resulting in large fluctuation of
tar and sensory quality; and furthermore, the filling property of tow in the filter
rod cannot be detected, and therefore dynamic change cannot be implemented according
to the difference of the internal tow compactness.
[0006] Therefore, in order to solve the above problems, it is necessary for us to design
a reasonable and efficient on-line perforating structure for tipping paper based on
tobacco rod data detection.
TECHNICAL SOLUTION
[0007] The present disclosure aims to provide an on-line perforating structure for tipping
paper based on tobacco rod data detection, which has the advantages that the settings
are simple; detector heads additionally arranged are configured to acquire materials,
thickness and number of layers of tipping paper and wrapping paper, and feed back
the paper data to a laser beam perforating part in real time, and therefore the power
of the laser beam perforating part is regulated as required to effectively ensure
the perforation of the tipping paper and the wrapping paper; the laser beam perforating
power is allowed to be regulated according to the compactness of the tows to ensure
the ventilation rate of the tobacco rod; and the tipping paper on-line perforating
structure and method are applicable for perforation of different tobacco rods.
[0008] In order to fulfill the above objective, the present disclosure provides the following
technical solution:
[0009] An on-line perforating structure for tipping paper based on tobacco rod data detection
includes a tobacco rod making part, a tobacco rod assembling part, a cutting part,
a conveying part arranged between the tobacco rod assembling part and the cutting
part, a laser beam perforating part arranged above the conveying part, a first detector
head arranged on a side face of the tobacco rod making part and configured to acquire
a material of wrapping paper, a second detector head arranged on a side face of the
tobacco rod assembling part and configured to acquire a material of tipping paper,
and a third detector head arranged at the conveying part, wherein the third detector
head includes an isotope scanner and infrared probes, and the laser beam perforating
part includes laser output heads and a power controller electrically connected with
the laser output heads; the isotope scanner is arranged in an axial extension direction
of a tobacco rod on the conveying part, and both the first detector head and the second
detector head are electrically connected with the isotope scanner; and both the infrared
probes and the laser output heads are arranged in a radial extension direction of
the tobacco rod on the conveying part, and both the infrared probes and the isotope
scanner are electrically connected with the power controller.
[0010] As a preference of the present disclosure, a fourth detector head configured to acquire
a material of tows in the tobacco rod is further arranged on the side face of the
tobacco rod making part, and the fourth detector head is arranged in the axial extension
direction of the tobacco rod on the tobacco rod making part.
[0011] As a preference of the present disclosure, both the infrared probes and the isotope
scanner are electrically connected with the fourth detector head.
[0012] As a preference of the present disclosure, fixtures used for clamping and rotating
the tobacco rod are arranged on the conveying part.
[0013] As a preference of the present disclosure, at least one laser output head is provided.
[0014] As a preference of the present disclosure, if one laser output head is provided,
the fixtures are connected with telescopic rods used for driving the fixtures to move
in the axial extension direction of the tobacco rod.
[0015] As a preference of the present disclosure, if at least two laser output heads are
provided, the plurality of laser output heads are arranged in a straight line, and
the straight line along which the plurality of laser output heads are arranged is
parallel with the axial extension direction of the tobacco rod.
[0016] As a preference of the present disclosure, at least one infrared probe is provided.
[0017] The present disclosure further provides an on-line perforating method of the on-line
perforating structure for tipping paper based on tobacco rod data detection, which
includes the following steps:
S1: acquiring a material of wrapping paper of a tobacco rod by a first detector head
when the tobacco rod is made at a tobacco rod making part;
S2: acquiring a material of tipping paper of the tobacco rod by a second detector
head when the tipping paper is bonded on the made tobacco rod through a tobacco rod
assembling part;
S3: scanning the wrapping paper and the tipping paper by an isotope scanner arranged
in an axial extension direction of the tobacco rod when the assembled tobacco rod
passes through a conveying part, and generating thicknesses and number of layers of
the wrapping paper and the tipping paper based on the materials of the wrapping paper
and the tipping paper obtained in steps S1 and S2;
S4: controlling and regulating output power of laser output heads to perforate the
tobacco rod by a power controller arranged in a laser beam perforating part above
the conveying part after the materials, thicknesses and number of layers of the wrapping
paper and the tipping paper are acquired;
S5: acquiring real-time laser beam perforating images by infrared probes arranged
in a radial extension direction of the tobacco rod to regulate the output power of
the laser output heads; and
S6: conveying the perforated tobacco rod to a cutting part for cutting through the
conveying part.
[0018] As a preference of the present disclosure, the method further includes the steps
of acquiring a material of tows in the tobacco rod by a fourth detector head at the
tobacco rod making part when performing step S1;
acquiring surface areas of the tipping paper, the wrapping paper and the tows by the
isotope scanner when performing step S3, and further acquiring a compactness of the
tows while acquiring the thicknesses and number of layers of the wrapping paper and
the tipping paper;
acquiring the compactness of the tows by the controller to regulate the output power
of the laser output heads when performing step S4; and
further acquiring a temperature change at a perforating position by the infrared probes
when performing step S5, and judging whether the tows are burnt or not, if yes, reducing
the output power of the laser output heads, or else, skipping the operation.
BENEFICIAL EFFECTS
[0019] The on-line perforating structure and method for the tipping paper based on tobacco
rod data detection in the present disclosure have the beneficial effects that the
settings are simple; the detector heads additionally arranged are configured to acquire
materials, thickness and number of layers of the tipping paper and the wrapping paper,
and feed back the paper data to the laser beam perforating part in real time, and
therefore the power of the laser beam perforating part is allowed to be regulated
as required to effectively ensure the perforation of the tipping paper and the wrapping
paper; the laser beam perforating power is allowed to be regulated according to the
compactness of the tows to ensure the ventilation rate of the tobacco rod; and the
on-line perforating structure and method are applicable for perforation of different
tobacco rods.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
FIG. 1 is a structural schematic diagram of an overall structure in an embodiment
of an on-line perforating structure for tipping paper based on tobacco rod data detection
according to the present disclosure;
FIG. 2 is a schematic diagram illustrating a position of a third detector head in
an embodiment of an on-line perforating structure for tipping paper based on tobacco
rod data detection according to the present disclosure;
FIG. 3 is a flow diagram of an on-line perforating method of an on-line perforating
structure for tipping paper based on tobacco rod data detection according to the present
disclosure;
[0021] In the drawings: 1. First detector head, 2. Second detector head, 3. Third detector
head, 31. Isotope scanner, 32. Infrared probe, 4. Tobacco rod making part, 5. Tobacco
rod assembling part, 6. Cutting part, 7. Conveying part, 8. Laser beam perforating
part, 81. Laser output head, 82. Power controller, 9. Fourth detector head, 10. Tobacco
rod, 101. Laser hole.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The followings are specific embodiments of the present disclosure, the technical
solutions of the present disclosure are further described, but the present disclosure
is not limited to these embodiments.
[0023] Exemplary embodiments of the present disclosure will be described in detail with
reference to the drawings. It should be noted that unless otherwise specified, relative
arrangement and steps of modules and steps illustrated in these embodiments do not
limit the scope of the present disclosure.
[0024] Meanwhile, it should be understood that in order to facilitate description, flows
in the drawings are not merely performed alone, but a plurality of steps are performed
in a cross-over manner.
[0025] In the description of the present disclosure, it should be understood that orientation
or position relationships indicated by terms "center", "upper", "lower", "left", "right",
"vertical", "horizontal", "inner", "outer", and the like are orientation or position
relationships shown in the drawings, or orientation or position relationships based
on which products of the present disclosure are usually placed, are adopted not to
indicate or imply that indicated devices or elements must be in specific orientations
or structured and operated in specific orientations but only to conveniently describe
the present disclosure and simplify description, and thus should not be understood
as a limitation to the present disclosure. In addition, terms "first", "second" and
the like are merely for distinguishing description and should not be understood as
indication or implication of relative importance.
[0026] The following description of at least one exemplary embodiment is actually illustrative
merely, and never acts as any limitation to the present disclosure or application
or use thereof.
[0027] Technologies, methods and systems known to those of ordinary skill in the related
art may not be discussed in detail, but are to be regarded as a part of the granted
specification where appropriate.
[0028] Embodiment 1: As shown in FIG. 1 and FIG. 2, it is one of embodiments of the present
disclosure; an on-line perforating structure for tipping paper based on tobacco rod
data detection includes a tobacco rod making part 4, a tobacco rod assembling part
5, a cutting part 6, a conveying part 7 arranged between the tobacco rod assembling
part 5 and the cutting part 6, a laser beam perforating part 8 arranged above the
conveying part 7, a first detector head 1 arranged on a side face of the tobacco rod
making part 4 and configured to acquire a material of wrapping paper, a second detector
head 2 arranged on a side face of the tobacco rod assembling part 5 and configured
to acquire a material of tipping paper, and a third detector head 3 arranged at the
conveying part 7, wherein the third detector head 3 includes an isotope scanner 31
and infrared probes 32, and the laser beam perforating part 8 includes laser output
heads 81 and a power controller 82 electrically connected with the laser output heads
81; the isotope scanner 31 is arranged in an axial extension direction of a tobacco
rod on the conveying part 7, and both the first detector head 1 and the second detector
head 2 are electrically connected with the isotope scanner 31; and both the infrared
probes 32 and the laser output heads 81 are arranged in a radial extension direction
of the tobacco rod on the conveying part 7, and both the infrared probes 32 and the
isotope scanner 31 are electrically connected with the power controller 82.
[0029] In the present disclosure, a production process of the tobacco rod is as follows:
tows for the tobacco rod and a filter rod are wrapped with the wrapping paper at the
tobacco rod making part 4, and then conveyed to the tobacco rod assembling part 5
for filter assembling; in the tobacco rod assembling part 5, the tipping paper is
led out of a bobbin device, and sliced by a tipping paper cutting drum after passing
through an automatic tipping paper splicer, a paper feed roller and an adhesive dispensing
device; the tipping paper is bonded on an outer side of the tobacco rod wrapped with
the wrapping paper after being conveyed to a close-up and aligning drum, and subjected
to rolling and drying by heating, and therefore adhesive on the tipping paper is iron-dried;
finally, the assembled filter rod is conveyed to the cutting part 6 through the conveying
part 7 for cutting to obtain a subsequent in-process tobacco rod; and the laser beam
perforating part 8 is arranged above the conveying part 7, and configured to perforate
the peripheral side of the tobacco rod.
[0030] In the embodiment, the first detector head 1 configured to acquire the material of
the wrapping paper is arranged on the side face of the tobacco rod making part 4,
the second detector head 2 configured to acquire the material of the tipping paper
is arranged on the side face of the filter rod assembling part 5, and the third detector
head 3 is arranged at the conveying part 7, wherein the third detector head 3 includes
the isotope scanner 31 and the infrared probes 32, and the laser beam perforating
part 8 includes the laser output heads 81 and the power controller 82 electrically
connected with the laser output heads 81.
[0031] Then, when the tobacco rod is made at the tobacco rod making part 4, the first detector
head 1 is allowed to acquire the material of the wrapping paper, and send it to the
isotope scanner 31; when the tobacco rod is assembled at the tobacco rod assembling
part 5, the second detector head 2 is allowed to acquire the material of the tipping
paper, and send it to the isotope scanner 31; before the tobacco rod arriving at the
conveying part 7 is perforated at the laser beam perforating part 8, the isotope scanner
31 takes a cross section image of the tobacco rod, and the thicknesses and number
of layers of the wrapping paper and the tipping paper can be obtained according to
the previously obtained materials of the wrapping paper and the tipping paper based
on distribution of surface areas of different materials, and fed back to the power
controller 82; and the power controller 82 generates corresponding power parameters
and send them to the laser output heads 81, and the side face of the tobacco rod 10
is perforated by laser beams of the leaser output heads 81 to form laser holes 101.
[0032] Furthermore, the infrared probes 32 of the third detector head 3 detect temperature
of the laser holes 101 in real time to avoid the situation that the cut tobacco tows
in the tobacco rod are burnt due to over-high temperature during laser beam perforation
and consequently the suction quality of cigarettes is affected. The burning temperature
of the wrapping paper and the tipping paper is different from that of the tows herein;
the infrared probes 32 detect the temperature of the perforating position in real
time, and send signals to the power controller 82 once the cut tobacco tows are burnt,
to correct laser beam perforating parameters, that is, the output power of the laser
output heads 81 is reduced; and otherwise, the wrapping paper and the tipping paper
are perforated by laser burning, and no correction signals are sent.
[0033] Certainly, the laser holes 101 are formed in the periphery of the tobacco rod 10
in the transverse direction, that is, the tobacco rod is allowed to rotate, and thus
is circumferentially perforated; moreover, a plurality of rows of laser holes are
formed sometimes (as shown in FIG. 2), and as a result, the distribution and number
of layers of paper at different positions are not the same; the isotope scanner 31
acquires the parameters of the paper on the side close to the laser output heads 81,
and then sends them to the power controller 82; and the above operation is repeated
for many times in the tobacco rod rotating process.
[0034] In this way, regardless of the position of the tipping paper, the overlapping position
of the tipping paper and the wrapping paper or the lap position of the tipping paper,
the paper is ensured to be perforated based on different distribution and number of
layers of the paper, with no cut tobacco tows burnt, and thus the ventilation rate
of the tobacco rod is ensured effectively.
[0035] It should be noted that a fourth detector head 9 configured to acquire the material
of the tows in the tobacco rod is further arranged on the side face of the filter
rod making part 4, and the fourth detector head 9 is arranged in the axial extension
direction of the filter rod on the filter rod making part 4; that is, when the tobacco
rod is made, the fourth detector head 9 acquires the material of the tows in the tobacco
rod, and sends it to the isotope scanner 31; the isotope scanner 31 is also allowed
to generate a surface area distribution diagram of the material according to the material
of the tows during image scanning, and then a filling compactness (also called density)
of the cut tobacco tows filled in the inner side of the wrapping paper can be obtained,
and sent to the power controller 82; and the power controller 82 properly corrects
the output power of the laser output heads 81 according to the compactness of the
cut tobacco tows.
[0036] Generally, if the tows in the tobacco rod are compact, a filtration area is relatively
small, and the output power of the laser output heads 81 should be higher to improve
the ventilation effect of this part and increase the ventilation rate; on the contrary,
if the tows are loose, the filtration area is large, and the output power of the laser
output heads 81 needs to be lower to reduce the ventilation effect of this part, so
as to achieve a stable ventilation rate of the tows with different compactness.
[0037] The on-line perforating structure for the tipping paper based on filter rod data
detection in the present disclosure has the advantages that the settings are simple;
the detector heads additionally arranged are configured to acquire materials, thicknesses
and number of layers of the tipping paper and the wrapping paper and feed back the
paper data to the laser beam perforating part in real time, and therefore the power
of the laser beam perforating part is allowed to be regulated as required to effectively
ensure the perforation of the tipping paper and the wrapping paper; the laser beam
perforating power is allowed to be regulated according to the compactness of the tows
to ensure the ventilation rate of the filter rod; and the on-line perforating structure
and method are applicable for perforation of different filter rods.
[0038] Embodiment 2, as shown in FIG. 1 and FIG. 2, it is one of embodiments of the present
disclosure; on the basis of Embodiment 1, in an on-line perforating structure for
tipping paper based on filter rod data detection in the present disclosure, fixtures
used for clamping and rotating a tobacco rod are arranged on a conveying part 7, and
used for preventing the tobacco rod 10 from moving randomly, and rotating the tobacco
rod for circumferential perforation.
[0039] Moreover, at least one laser output head 81 is provided.
[0040] If one laser output head 81 is provided, the fixtures are connected with telescopic
rods used for driving the fixtures to move in an axial extension direction of the
tobacco rod; and the telescopic rods are preferably multistage telescopic links, and
a telescoping length of the telescopic links in one time is a distance between two
rows of laser holes 101.
[0041] On the contrary, if at least two laser output heads 81 are provided, the plurality
of laser output heads 81 are arranged in a straight line, and the straight line along
which the plurality of laser output heads 81 are arranged is parallel with the axial
extension direction of the tobacco rod.
[0042] Finally, at least one infrared probe 32 is provided. The plurality of infrared probes
32 are arranged around the laser output heads 81, and the orientation of the infrared
probes 32 is the same as that of the laser output heads 81; and therefore, the condition
of the perforating position of the laser output heads 81 is allowed to be observed,
and the power of the laser output heads 81 is corrected.
[0043] Actually, the infrared probes 32 are allowed to be directly arranged on a front end
face of the laser beam perforating part 8, surrounding the laser output heads 81.
[0044] Embodiment 3, as shown in FIG. 3, the present disclosure further provides an on-line
perforating method of the on-line perforating structure for the tipping paper based
on filter rod data detection in the above embodiment, including the following steps:
S 1: a material of wrapping paper of a tobacco rod is acquired by a first detector
head when the tobacco rod is made at a tobacco rod making part;
S2: a material of the tipping paper of the tobacco rod is acquired by a second detector
head when the tipping paper is bonded on the made tobacco rod through a tobacco rod
assembling part;
S3: the wrapping paper and the tipping paper are scanned by an isotope scanner arranged
in an axial extension direction of the tobacco rod when the assembled tobacco rod
passes through a conveying part, and thicknesses and number of layers of the wrapping
paper and the tipping paper are generated based on the materials of the wrapping paper
and the tipping paper obtained in steps S1 and S2;
S4: output power of laser output heads is controlled and regulated to perforate the
tobacco rod by a power controller arranged in a laser beam perforating part above
the conveying part after the materials, thicknesses and number of layers of the wrapping
paper and the tipping paper are acquired;
S5: real-time laser beam perforating images are acquired by infrared probes arranged
in a radial extension direction of the tobacco rod to regulate the output power of
the laser output heads; and
S6: the perforated tobacco rod is conveyed to a cutting part for cutting through the
conveying part.
[0045] A fourth detector head acquires a material of tows in the tobacco rod at the tobacco
rod making part when step S 1 is performed herein;
the isotope scanner acquires surface areas of the tipping paper, the wrapping paper
and the tows when step S3 is performed, and further acquires a compactness of the
tow while acquiring the thicknesses and number of layers of the wrapping paper and
the tipping paper;
the controller acquires the compactness of the tows to regulate the output power of
the laser output heads when step S4 is performed; and
the infrared probes further acquire a temperature change at a perforating position
when step S5 is performed, and judge whether the tows are burnt or not; if yes, the
output power of the laser output heads will be reduced, or else no operation will
not be performed.
[0046] The on-line perforating structure for the tipping paper based on cigarette data detection
in the present disclosure has the advantages that the settings are simple; the detector
heads additionally arranged are configured to acquire materials, thickness and number
of layers of tipping paper and wrapping paper, and feed back the paper data to a laser
beam perforating part in real time, and therefore the power of the laser beam perforating
part is regulated as required to effectively ensure the perforation of the tipping
paper and the wrapping paper; the laser beam perforating power is allowed to be regulated
according to the compactness of the tows to ensure the ventilation rate of the tobacco
rod; and the on-line perforating structure and method are applicable for perforation
of different tobacco rods.
[0047] The present disclosure is not limited to the above specific implementations, and
may have various replacements and changes. Any modification, equivalent replacement,
improvement, etc. made to the above implementations according to the technical essence
of the present disclosure should fall within the protection scope of the present disclosure.
1. An on-line perforating structure for tipping paper based on tobacco rod data detection,
characterized by comprising a tobacco rod making part (4), a tobacco rod assembling part (5), a cutting
part (6), a conveying part (7) arranged between the tobacco rod assembling part (5)
and the cutting part (6), a laser beam perforating part (8) arranged above the conveying
part (7), a first detector head (1) arranged on a side face of the tobacco rod making
part (4) and configured to acquire a material of wrapping paper, a second detector
head (2) arranged on a side face of the tobacco rod assembling part (5) and configured
to acquire a material of tipping paper, and a third detector head (3) arranged at
the conveying part (7), wherein the third detector head (3) comprises an isotope scanner
(31) and infrared probes (32), and the laser beam perforating part (8) comprises laser
output heads (81) and a power controller (82) electrically connected with the laser
output heads (81); the isotope scanner (31) is arranged in an axial extension direction
of a tobacco rod on the conveying part (7), and both the first detector head (1) and
the second detector head (2) are electrically connected with the isotope scanner (31);
and both the infrared probes (32) and the laser output heads (81) are arranged in
a radial extension direction of the tobacco rod on the conveying part (7), and both
the infrared probes (32) and the isotope scanner (31) are electrically connected with
the power controller (82).
2. The on-line perforating structure for the tipping paper based on tobacco rod data
detection according to claim 1, characterized in that a fourth detector head (9) configured to acquire a material of tows in the tobacco
rod is further arranged on the side face of the tobacco rod making part (4), and the
fourth detector head (9) is arranged in the axial extension direction of the tobacco
rod on the tobacco rod making part (4).
3. The on-line perforating structure for the tipping paper based on tobacco rod data
detection according to claim 2, characterized in that the isotope scanner (31) is electrically connected with the fourth detector head
(9).
4. The on-line perforating structure for the tipping paper based on tobacco rod data
detection according to claim 1, characterized in that fixtures used for clamping and rotating the tobacco rod are arranged on the conveying
part (7).
5. The on-line perforating structure for the tipping paper based on tobacco rod data
detection according to claim 4, characterized in that at least one laser output head (81) is provided.
6. The on-line perforating structure for the tipping paper based on tobacco rod data
detection according to claim 5, characterized in that if one laser output head (81) is provided, the fixtures are connected with telescopic
rods used for driving the fixtures to move in the axial extension direction of the
tobacco rod.
7. The on-line perforating structure for the tipping paper based on tobacco rod data
detection according to claim 5, characterized in that if at least two laser output heads (81) are provided, the plurality of laser output
heads (81) are arranged in a straight line, and the straight line along which the
plurality of laser output heads (81) are arranged is parallel with the axial extension
direction of the tobacco rod.
8. The on-line perforating structure for the tipping paper based on tobacco rod data
detection according to claim 1, characterized in that at least one infrared probe (32) is provided.
9. An on-line perforating method of the on-line perforating structure for the tipping
paper based on tobacco rod data detection according to any one of claims 1-8,
characterized by comprising the following steps:
S1: acquiring a material of wrapping paper of a tobacco rod by a first detector head
when the tobacco rod is made at the tobacco rod making part;
S2: acquiring a material of tipping paper of the tobacco rod by a second detector
head when the tipping paper is bonded on the made tobacco rod through a tobacco rod
assembling part;
S3: scanning the wrapping paper and the tipping paper by an isotope scanner arranged
in an axial extension direction of the tobacco rod when the assembled tobacco rod
passes through a conveying part, and generating thicknesses and number of layers of
the wrapping paper and the tipping paper based on the materials of the wrapping paper
and the tipping paper obtained in steps S1 and S2;
S4: controlling and regulating output power of laser output heads to perforate the
tobacco rod by a power controller arranged in a laser beam perforating part above
the conveying part after the materials, thicknesses and number of layers of the wrapping
paper and the tipping paper are acquired;
S5: acquiring real-time laser beam perforating images by infrared probes arranged
in a radial extension direction of the tobacco rod to regulate the output power of
the laser output heads; and
S6: conveying the perforated tobacco rod to a cutting part for cutting through the
conveying part.
10. The on-line perforating method of the on-line perforating structure for the tipping
paper based on tobacco rod data detection according to claim 9,
characterized by further comprising the following steps:
acquiring a material of tows in the tobacco rod by a fourth detector head at the tobacco
rod making part when performing step S1;
acquiring surface areas of the tipping paper, the wrapping paper and the tows by the
isotope scanner when performing step S3, and further acquiring a compactness of the
tows while acquiring the thicknesses and number of layers of the wrapping paper and
the tipping paper;
acquiring the compactness of the tows by the controller to regulate the output power
of the laser output heads when performing step S4; and
further acquiring a temperature change at a perforating position by the infrared probes
when performing step S5, judging whether the tows are burnt or not, if yes, reducing
the output power of the laser output heads, or else, skipping the operation.