[0001] The present invention relates to a radial force tool assembly for providing a radial
force perpendicularly to an axial extension of the radial force tool assembly in a
well for anchoring, centralising or rolling a downhole intervention tool in a well
having a borehole, the radial force tool assembly having a centre axis, a front end
and a rear end. The invention also relates to a downhole intervention tool comprising
the radial force tool assembly.
[0002] Radial force generators are known in the hydrocarbon industry for anchoring a downhole
tool in a well, e.g. for pulling or setting a plug, in order to transfer the axial
force into a pulling or pushing force along the axial extension of the well tubular
metal structure. Radial force generators may also be used for centralising a tool
in the well for performing a certain operation needing centralising, such as logging
or imaging.
[0003] Some wells have a narrow restriction, and the anchoring tool then needs to be set
further downhole of the restriction so that the radial force generator has to have
a sufficient radial extension, while still delivering sufficient force. The known
radial force generators are not able to provide an extension of more than twice the
outer diameter of the tool, which is not always enough. Therefore, attempts have been
made to enhance the design to provide a longer radial extension, but when the generators
are only projected in a small angle in relation to the axial extension of the tool,
the radial force generator provides a very limited amount of force. A radial force
generator is known from
US 6,920,936, which has a very complex design where rollers on arms are arranged to support the
projected arms when the arms are only slightly projected to overcome the problem of
very limited force at small angles. However, such complicated design has many parts
which may get stuck or worn out, and the known radial force generators still have
a very limited radial extension.
[0004] It is an object of the present invention to wholly or partly overcome the above disadvantages
and drawbacks of the prior art. More specifically, it is an object to provide an improved
radial force tool assembly which can be used in a variety of well sizes and preferably
have a longer radial extension than known tools.
[0005] Furthermore, it is an object to provide an improved radial force tool assembly which
can enter a narrow restriction in the well and expand below the restriction in a section
of the well which has an inner diameter of at least 3 times the inner diameter of
the restriction, while still providing sufficient force to anchor an intervention
tool.
[0006] The above objects, together with numerous other objects, advantages and features,
which will become evident from the below description, are accomplished by a solution
in accordance with the present invention by a radial force tool assembly for providing
a radial force perpendicularly to an axial extension of the radial force tool assembly
in a well for anchoring, centralising or rolling a downhole intervention tool in a
well having a borehole, the radial force tool assembly having a centre axis, a front
end and a rear end, and comprising:
- a tool body comprising a cavity extending across the tool body, the cavity comprising
a first cavity face facing opposite a second cavity face,
- a first actuator moving a first force-transmitting member in relation to the tool
body along the axial extension,
wherein the first force-transmitting member has a first end with a first inclined
face and a second inclined face, the first and second inclined faces inclining in
opposite directions, and
- a first rear arm member having a first end face abutting the first inclined face and
a second end face, and a second rear arm member having a first end face abutting the
second inclined face and a second end face,
and wherein each of the first end faces has a curvature following an involute of a
circle, so that when the first force-transmitting member moves towards the front,
the first end face of the first rear arm member rolls on the first inclined face,
projecting the first rear arm member radially outwards in a first radial direction,
and the first end face of the second rear arm member rolls on the second inclined
face, projecting the second rear arm member radially outwards in a second radial direction
opposite the first direction while projecting the first and second rear arm members.
[0007] Furthermore, as the curvature may follow an involute of a circle, the first end face
of the first rear arm member is enabled to roll and not slide on the first inclined
face since the first rear arm member is projecting radially outwards in a first radial
direction.
[0008] In prior art tools, the members are hingedly or "linkagely" connected, and this provides
high friction causing wear in the connection. Furthermore, the force is translated
almost entirely from the first force-transmitting member to the first and second rear
members in an optimal manner.
[0009] Also, each of the first end faces may have a curvature following an involute of a
circle, so that each first end face is shaped as the profile of half of a tooth of
an involute gear.
[0010] Moreover, the first rear arm member or the first cavity face may comprise a projection
engaging a guide in the other of the first rear arm member and the first cavity face,
and the second rear arm member or the second cavity face may comprise a projection
engaging a guide in the other of the second rear arm member and the second cavity
face, wherein the projection of the first rear arm member going radially outwards
in a first direction and the projection of the second rear arm member going radially
outwards in a second direction opposite the first direction may be performed while
the projections slide in the guides.
[0011] In addition, the radial force tool assembly may further comprise a first front arm
member having a first end face and a second end face, and a second front arm member
having a first end face and a second end face, the first front arm member or the first
cavity face comprising a projection engaging a guide in the other of the first front
arm member and the first cavity face, and the second front arm member or the second
cavity face comprising a projection engaging a guide in the other of the second front
arm member and the second cavity face.
[0012] Further, when projecting, the first rear arm member may extend in a first diagonal
direction between the first radial direction and the axial extension, and at a first
angle to the axial extension.
[0013] Also, when projecting, the second rear arm member may extend in a second diagonal
direction between the second radial direction and the axial extension, and at a second
angle to the axial extension.
[0014] Moreover, when projecting, the first front member may extend in a third diagonal
direction between the first radial direction and the axial extension, and at a third
angle to the axial extension.
[0015] Furthermore, when projecting, the second front member may extend in a fourth diagonal
direction between the second radial direction and the axial extension, and at a fourth
angle to the axial extension.
[0016] In addition, the first diagonal direction and the third diagonal direction may be
parallel.
[0017] Further, the second diagonal direction and the fourth diagonal direction may be parallel.
[0018] Moreover, the first angle, the second angle, the third angle and the fourth angle
may be of equal size.
[0019] Also, the cavity may extend along the axial extension.
[0020] Furthermore, the first rear arm member may be slidably arranged in the cavity and
may have a first arm centre axis extending along the axial extension at a first distance
to the centre axis of the radial force tool assembly.
[0021] Moreover, the second rear arm member may be slidably arranged in the cavity and may
have a second arm centre axis extending along the axial extension at a second distance
to the centre axis of the radial force tool assembly, and the first distance may be
equal to the second distance.
[0022] In addition, the first front arm member may be slidably arranged in the cavity and
may have the first arm centre axis.
[0023] Further, the second front arm member may be slidably arranged in the cavity and may
have the second arm centre axis.
[0024] Also, the radial force tool assembly may further comprise a first contact element
and a second contact element, the first contact element being connected with the second
end faces of the first rear arm member and the first front arm member, and the second
contact element being connected with the second end faces of the second rear arm member
and the second front arm member.
[0025] Moreover, by having four arm members connected with two contact elements where the
force is translated between an inclined face and a curvature following an involute
of a circle, the translation of force may occur in a rolling motion like an involute
gear.
[0026] In addition, the first contact element may be connected with the second end faces
of the first rear arm member and the first front arm member by means of another projection
engaging a guide, and the second contact element may be connected with the second
end faces of the second rear arm member and the second front arm member by means of
another projection engaging a guide.
[0027] Further, each of the first contact element and the second contact element may comprise
a first face and a second face, the first face of the first contact element abutting
the second end face of the first rear arm member, the second face of the first contact
element abutting the second end face of the first front arm member, the first face
of the second contact element abutting the second end face of the second rear arm
member, and the second face of the second contact element abutting the second end
face of the second front arm member.
[0028] Also, the first faces and the second faces may be inclined in relation to the axial
extension.
[0029] Moreover, the first faces and the second faces may be curved.
[0030] In addition, each of the second end faces of the first and second rear arm members
and the first and second front arm members may have a curvature following an involute
of a circle, so that the second end face rolls on the first and second faces, and
the first end faces of the first and second rear arm members roll on the inclined
faces of the first force-transmitting member, projecting the arm members radially
outwards while the projections slide in the guides.
[0031] By having four arm members connected with two contact elements where the force is
translated between an inclined face and a curvature following an involute of a circle,
the translation of force may occur in a rolling motion like an involute gear.
[0032] The first half of the involute tooth may be arranged as the first end face of the
first rear arm member, the second half of the involute tooth may be arranged as the
second end face of the first rear arm member, and the first inclined face of the first
force-transmitting member and the first face of the first contact element may function
as the engaging tooth, so that the first rear arm member is pressed in between the
first face and the first inclined face. The other arm members may be arranged in a
similar manner, and in this way the radial force at which the contact element presses
towards the wall of the tubing or borehole is the same independently of the angle
of the first rear arm member. This is very different from the known solutions using
hinged connections, and where some also have a supporting roller structure.
[0033] Further, the radial force tool assembly may also comprise a second actuator moving
a second force-transmitting member in relation to the tool body along the axial extension,
the second force-transmitting member having a first end with a first inclined face
and a second inclined face, the first and second inclined faces inclining in opposite
directions, wherein the first end face of the first front arm member abuts the first
inclined face, and the first end face of the second front arm member abuts the second
inclined face of the second force-transmitting member.
[0034] In that way, the arm members may be forced to move from both sides.
[0035] Also, the first contact element may have a first contact face facing radially outwards
towards a wall of a tubing or the borehole, and the second contact element may have
a first contact face facing radially outwards towards a wall of the borehole.
[0036] Moreover, the first contact faces of the first contact element and the second contact
element may be equipped with projections such as spikes or similar projections for
increasing the friction between the first contact faces and the wall.
[0037] In addition, the radial force tool assembly may be an anchoring tool assembly where
the first contact element and the second contact element are equipped with projections
such as spikes or similar projections for increasing the friction between the first
faces and the wall.
[0038] Furthermore, the first contact faces of the first contact element and the second
contact element may be equipped with rollers.
[0039] Also, the first contact element may be equipped with first engagement elements, each
engaging a second engagement element of the first rear arm member and the first front
arm member, respectively, and the second contact element may be equipped with first
engagement elements, each engaging a second engagement element of the second rear
arm member and the second front arm member, respectively.
[0040] Further, the cavity may be formed by a cut-out in the tool body and a lid plate.
[0041] Also, the first rear arm member may comprise a first wing profile having a wing curvature,
the second rear arm member may comprise a first wing profile having a wing curvature,
and the wing curvature of the first rear arm member may roll on the wing curvature
of the second rear arm member when the arm members project from the tool body.
[0042] Moreover, the wing curvature may have a centre point positioned outside the radial
force tool assembly.
[0043] In addition, the first rear arm member and the second rear arm member may slide in
the cavity in a side-by-side manner so that the first wing profile and the second
wing profile slide in relation to each other.
[0044] Further, the first front arm member may comprise a first wing profile having a wing
curvature, the second front arm member may comprise a first wing profile having a
wing curvature, and the wing curvature of the first front arm member may roll on the
wing curvature of the second front arm member when the arm members project from the
tool body.
[0045] Also, the actuator may be an electric actuator having an electric motor providing
a linear movement of a shaft along the axial extension via a gear unit, or the actuator
may be a hydraulic actuator that may comprise a piston moving in a chamber in the
tool body along the axial extension.
[0046] Furthermore, a spring element in the chamber may be compressed as the piston moves
to project the arm members.
[0047] Moreover, the arm members may have a retracted position in which the arm members
are arranged in the cavity, and the arm members may have a projected position in which
the arm members project from the tool body.
[0048] In addition, the force-transmitting member may have a projection sliding in a slot
extending along the axial extension of the tool body.
[0049] Further, the tool body may have an outer diameter, and in the projected position
of the arm members, the first face of the first contact element may have a distance
to the first face of the second contact element, which distance may be at least 4
times the outer diameter.
[0050] Finally, the invention also relates to a downhole intervention tool comprising the
radial force tool assembly and a stroking tool, and the downhole intervention tool
may further comprise an electric motor powered by a wireline and driving a pump supplying
hydraulic fluid to the stroking tool for providing an axial force on an element by
means of a hydraulic cylinder.
[0051] The invention and its many advantages will be described in more detail below with
reference to the accompanying schematic drawings, which for the purpose of illustration
show some non-limiting embodiments and in which:
Fig. 1 shows a radial force tool assembly in a projected condition in a well tubular
metal structure in a borehole for anchoring an intervention tool in a well before
performing an operation in the well,
Fig. 2 shows another radial force tool assembly in a projected condition and used
as a centraliser of an intervention tool,
Fig. 3 shows yet another radial force tool assembly in a projected condition and used
as a roller,
Fig. 4 shows a partly cross-sectional view of another radial force tool assembly,
Fig. 5 shows another partly cross-sectional view of the radial force tool assembly
of Fig. 4,
Fig. 6 shows yet another partly cross-sectional view of the radial force tool assembly
of Fig. 4,
Fig. 7 shows a partly cross-sectional view of another radial force tool assembly,
Fig. 8 shows a partly cross-sectional view of part of another radial force tool assembly,
Fig. 9 shows a side of part of yet another radial force tool assembly where the arm
members are retracted in the cavity, and
Fig. 10 shows a side of a downhole intervention tool having a radial force tool assembly
and a stroking tool.
[0052] All the figures are highly schematic and not necessarily to scale, and they show
only those parts which are necessary in order to elucidate the invention, other parts
being omitted or merely suggested.
[0053] Fig. 1 shows a radial force tool assembly 1 providing a radial force F perpendicularly
to an axial extension 2 of the radial force tool assembly in a well 3 for anchoring
the radial force tool assembly 1 and preventing at least axial movement along the
axial extension 2. The radial force tool assembly 1 thus also centralises the radial
force tool assembly 1 in a well tubular metal structure 3a in a borehole 3b. The radial
force tool assembly 1 has a centre axis L, a front end 4 and a rear end 5, and comprises
a tool body 6 comprising a cavity 7 having a longitudinal extension along the axial
extension 2 of the tool assembly and extending across the tool body 6. The cavity
7 comprises a first cavity face 7a facing opposite a second cavity face 7b, so that
the cavity has two side faces being the first cavity face and the second cavity face.
The radial force tool assembly 1 further comprises a first actuator 8, 8a moving a
first force-transmitting member 9, 9a in relation to the tool body 6 along the axial
extension 2. The first force-transmitting member 9, 9a has a first end 10 with a first
inclined face 11 and a second inclined face 12, the first and second inclined faces
inclining in opposite directions. The radial force tool assembly 1 further comprises
a first rear arm member 14, and as shown in Fig. 4, the first rear arm member 14 has
a first end face 15 abutting the first inclined face 11 and a second end face 16,
and the radial force tool assembly 1 further comprises a second rear arm member 17
having a first end face 18 abutting the second inclined face 12 and a second end face
19. Each of the first end faces has a curvature 23 following an involute of a circle,
so that when the first force-transmitting member 9, 9a moves from its initial position
towards the front end 4, the first end face 15 of the first rear arm member 14 rolls
on the first inclined face 11, projecting the first rear arm member radially outwards
in a first radial direction D1, and the first end face 18 of the second rear arm member
17 rolls on the second inclined face 12, projecting the second rear arm member radially
outwards in a second radial direction D2 opposite the first radial direction, while
the first and second rear arm members move from a retracted position to a projected
position as shown in Figs. 1-7 and 10.
[0054] The curvature 23 shown in Fig. 4 is following an involute of a circle, which enables
the first end face 15 of the first rear arm member 14 to roll and not slide on the
first inclined face 11 as the first rear arm member is projecting radially outwards
in the first radial direction D1. In the same way, the first end face 15 of the second
rear arm member 17 is enabled to roll and not slide on the second inclined face 12)
while the first force-transmitting member 9, 9a moves from its initial position towards
the front end 4. Each of the first end faces 15 has a curvature 23 following an involute
of a circle, so that each first end face is shaped as the profile of half of a tooth
of an involute gear.
[0055] In prior art tools, the members are hingedly or "linkagely" connected, and such connection
provides high friction causing wear in the connection. Furthermore, in the present
radial force tool assembly 1, the force is translated almost entirely from the first
force-transmitting member 9, 9a to the first and second rear arm members 14, 17 in
an optimal manner without losing a substantial amount of force.
[0056] In Fig. 4, the first rear arm member 14 or the first cavity face 7a comprises a projection
21, 21a engaging a guide 22, 22a in the other of the first rear arm member and the
first cavity face, and the second rear arm member 17 or the second cavity face 7b
comprises a projection 21, 21b engaging a guide 22, 22b in the other of the second
rear arm member and the second cavity face. In the projection position as shown, the
first rear arm member 14 projects radially outwards in the first direction D1, and
the second rear arm member 17 projects radially outwards in the second direction D2
opposite the first direction, which radial projections are performed while the projections
21, 21a, 21b slide in the guides 22, 22a, 22b. By having projections and guides, the
movement of the arm members 14, 17 is controlled as a pivot point/center P of the
arm members is arranged outside the tool body 6 as shown in Fig. 7. The force from
the actuator 8 is transferred from the first and second inclined faces 11, 12 to the
curvature 23 of the first and second rear arm members 14, 17. This force is again
transferred to the wall of the well tubular metal structure 3a or the borehole 3b
via the second end faces 16, 19.
[0057] As shown in Fig. 6, the first rear arm member 14 comprises a first wing profile 71
having a wing curvature 81, and the second rear arm member 17 comprises a first wing
profile 72 (shown in Fig. 5) having a wing curvature 82 (shown in Fig. 5), where the
wing curvature 81 of the first rear arm member 14 rolls on the wing curvature 82 of
the second rear arm member 17 when the arm members project from the tool body 6. In
this way, the first and second rear arm members 14, 17 provide support for each other
so that a resulting force R, i.e. a pushing force, from the wall is transferred from
the first rear arm member 14 to the second rear arm member 17 and vice versa via the
wing profiles 71, 72, which are a part of the arm members. The first and second rear
arm members 14, 17 are retracted via an engagement between the first force-transmitting
member 9, 9a and each of the first and second rear arm members 14, 17, so that when
the first force-transmitting member 9, 9a is retracted by the actuator 8, the first
force-transmitting member 9, 9a engages the first and second rear arm members 14,
17. The wing profiles 71, 72 thus provide a rolling radius face along which the arm
members 14, 17 are rolling and supporting each other without losing any substantial
force. In this way, the first and second rear arm members 14, 17 are projected from
the tool body 6 and provide a radial force F to the wall of the well tubular metal
structure 3a where the force from the actuator 8 is almost directly transferred to
the wall, and the force is transferred in an equal manner to both the first and second
rear arm members 14, 17. As shown in Fig. 7, the wing curvatures 81, 82 shown in Fig.
5 have the centre point P positioned outside the radial force tool assembly 1.
[0058] The radial force tool assembly 1 further comprises a first front arm member 24 and
a second front arm member 27 as shown in Fig. 1. As shown in Fig. 4, the first front
arm member 24 has a first end face 25 and a second end face 26, and the second front
arm member 27 has a first end face 28 and a second end face 29. The first front arm
member 24 or the first cavity face 7a comprises a projection 21, 21ca engaging a guide
22, 22c in the other of the first front arm member and the first cavity face 7a, and
the second front arm member 27 or the second cavity face 7, 7b comprises a projection
21, 21d engaging a guide 22, 22d in the other of the second front arm member 27 and
the second cavity face 7b.
[0059] When projected as shown in Fig. 1, the first rear arm member 14 extends in a first
diagonal direction DD1 between the first radial direction D1 and the axial extension
2, and at a first angle α1 to the axial extension, and the second rear arm member
17 extends in a second diagonal direction DD2 between the second radial direction
D2 and the axial extension, and at a second angle α2 to the axial extension. The first
front arm member 24 extends in a third diagonal direction DD3 between the first radial
direction D1 and the axial extension 2, and at a third angle α3 to the axial extension,
and the second front arm member 27 extends in a fourth diagonal direction DD4 between
the second radial direction D2 and the axial extension, and at a fourth angle α4)
to the axial extension. The first diagonal direction DD1 and the third diagonal direction
DD3 are parallel, and the second diagonal direction DD2 and the fourth diagonal direction
DD4 are parallel. The first angle α1, the second angle α2, the third angle α3 and
the fourth angle α4 are of equal size.
[0060] In Fig. 9, the cavity 7 extends along the axial extension 2. The first rear arm member
14 is slidably arranged in the cavity 7 and has a first arm centre axis A1 extending
along the axial extension 2 at a first distance D1 to the centre axis L of the radial
force tool assembly 1. The second rear arm member 17 is slidably arranged in the cavity
7 and has a second arm centre axis A2 extending along the axial extension 2 at a second
distance D2 to the centre axis L of the radial force tool assembly 1, the first distance
being equal to the second distance. The first front arm member 24 is slidably arranged
in the cavity 7 and has the first arm centre axis A1.
[0061] The second front arm member 27 is slidably arranged in the cavity 7 and has the second
arm centre axis A2. The cavity 7 is formed by a cut-out 60 in the tool body 6 providing
the second cavity face 7b and a lid plate 61 providing the first cavity face 7a. The
first rear arm member 14 and the second rear arm member 17 slide in the cavity 7 in
a side-by-side manner so that the first wing profile 71 and the second wing profile
72 slide in relation to each other.
[0062] The radial force tool assembly 1 further comprises a first contact element 30 and
a second contact element 31 as shown in Fig. 1. The first contact element 30 is connected
with the second end faces 16, 26 of the first rear arm member 14 and the first front
arm member 24, and the second contact element 31 is connected with the second end
faces 19, 29 of the second rear arm member 17 and the second front arm member 27.
By having four arm members 14, 17, 24, 27 connected with two contact elements 30,
31, the force is translated between an inclined face and a curvature following an
involute of a circle, and the translation and transferring of force occurs in a rolling
motion like an involute gear.
[0063] In Fig. 2, the first contact element 30 is connected with the second end faces 16,
26 of the first rear arm member 14 and the first front arm member 24 by means of another
projection 21, 21e engaging a guide 22, 22e, and the second contact element 31 is
connected with the second end faces 19, 29 of the second rear arm member 17 and the
second front arm member 27 by means of another projection 21, 21f engaging a guide
22, 22f.
[0064] In another embodiment as shown in Fig. 4, each of the first contact element 30 and
the second contact element 31 comprises a first face 64 and a second face 65. The
first face 64 of the first contact element 30 abuts the second end face 16 of the
first rear arm member 14, and the second face 65 of the first contact element 30 abuts
the second end face 26 of the first front arm member 24. Also, he first face 64 of
the second contact element 31 abuts the second end face 19 of the second rear arm
member 17, and the second face 65 of the second contact element 31 abuts the second
end face 29 of the second front arm member 27. In Fig. 4, the first faces 64 and the
second faces 65 are inclined in relation to the axial extension 2, but in another
embodiment not shown, the first faces (64) and the second faces 65 may be curved.
Each of the second end faces 16, 19, 26, 29 of the first and second rear arm members
14, 17 and the first and second front arm members 24, 27 has a curvature 23b following
an involute of a circle, so that the second end faces rolls on the first and second
faces, and the first end faces of the first and second rear arm members roll on the
inclined faces of the first force-transmitting member 9, 9a, projecting the arm members
radially outwards while the projections slide in the guides.
[0065] By having four arm members 14, 17, 24, 27 connected with two contact elements 30,
31 where the force is translated between an inclined face 11, 12, 64, 65 and a curvature
23, 23b following an involute of a circle, the translation of force occurs in a rolling
motion like an involute gear. The first half of the involute tooth is arranged as
the first end face 15 of the first rear arm member 14, the second half of the involute
tooth is arranged as the second end face 16 of the first rear arm member 14, and the
first inclined face 11 of the first force-transmitting member 9, 9a and the first
face 64 of the first contact element 30 function as the engaging tooth, so that the
first rear arm member 14 is pressed in between the first face and the first inclined
face. The other arm members 17, 24, 27 are arranged in a similar manner, and in this
way the radial force at which the contact elements 30, 31 press towards the wall of
the tubing or borehole 3b is the same independently of the angle of the arm members
14, 17, 24, 27. This is very different from the known solutions which use hinged connections,
and where some also have a supporting roller structure.
[0066] The radial force tool assembly 1 further comprises a second actuator 8, 8b moving
a second force-transmitting member 9, 9b in relation to the tool body 6 along the
axial extension 2 in an opposite direction of the second force-transmitting member
9, 9b. The first and second actuators 8, 8a, 8b are linked so as to be moved by the
same fluid or the same motor, and if moved by two motors, the motors are synchronised
to move synchronically. The second force-transmitting member 9, 9b has a first end
32 with a first inclined face 33 and a second inclined face 34, and the first and
second inclined faces 33, 34 are inclining in opposite directions. The first end face
25 of the first front arm member 24 abuts the first inclined face 33, and the first
end face 28 of the second front arm member 27 abuts the second inclined face 34 of
the second force-transmitting member 9, 9b. Thus, by having the first force-transmitting
member and the second force-transmitting member moving towards each other, the arm
members are forced to move from both sides. The inclined faces of the force-transmitting
members transfer the force to the second end faces of the arm members and further
to the inclined first and second faces of the contact elements via the first end faces
of the arm members.
[0067] In Fig. 1, the first contact element 30 has a first contact face 45, 45a facing radially
outwards towards a wall 44 of the tubing/well tubular metal structure 3a or the borehole
3b, and the second contact element 31 has a first contact face 45, 45b facing radially
outwards towards the wall 44 of the borehole 3b. The first contact faces 45, 45a of
the first contact element 30 and the second contact element 31 are equipped with projections
46 such as spikes or similar projections for increasing the friction between the first
contact faces 45, 45a and the wall 44. The radial force tool assembly 1 is thus an
anchoring tool assembly.
[0068] In Fig. 3, the radial force tool assembly 1 is used to roll a downhole intervention
tool 50 in the well 3. Thus, the first contact faces 45, 45a, 45b of the first contact
element 30 and the second contact element 31 are equipped with rollers 47 so that
the downhole intervention tool is supported in a rolling manner while moving in the
well.
[0069] To ensure that one of the first rear arm member 14 and the first front arm member
24 is not projected more than the other of the first rear arm member and the first
front arm member, the first contact element 30 is equipped with first engagement elements
48, 48a, 48b, as shown in Fig. 5, where each first engagement element engages a second
engagement element 49, 49a, 49b of the first rear arm member 14 and the first front
arm member 24, respectively. Likewise, the second contact element 31 is equipped with
first engagement elements 52, 52a, 52b, where each engages a second engagement element
53, 53a, 53b of the second rear arm member 17 and the second front arm member 27,
respectively.
[0070] The first front arm member 24 comprises a first wing profile 73 having a wing curvature
83, the second front arm member 27 comprises a first wing profile 74 having a wing
curvature 84, and the wing curvature 83 of the first front arm member 24 rolls on
the wing curvature 84 of the second front arm member 27 when the arm members project
from the tool body 6. In this way, the first and second front arm members 24, 27 provide
support for each other so that a resulting force R, i.e. a pushing force, from the
wall is transferred from the first front arm member to the second front arm member
and vice versa via the wing profiles 73, 74, which are a part of the arm members.
The first and second rear arm members 14, 17 and the first and second front arm members
24, 27 are retracted via an engagement between the first and second force-transmitting
members 9, 9a, 9b and each of the first and second front arm members 24 ,27 so that
when the first and second force-transmitting member 9, 9a, 9b is retracted by the
actuator 8, 8a, 8b, the first and second force-transmitting member 9, 9a, 9b engages
the arm members 14, 17, 24, 27. The wing profiles 71, 72, 73, 74 thus provide a rolling
radius face along which the arm members 14, 17, 24, 27 are rolling and supporting
each other without losing any substantial force. Thus, in the same way as the rear
arm members 14, 17, the first and second front arm members 24, 27 are projected from
the tool body 6 and provide a radial force F to the wall of the well tubular metal
structure 3a, where the force from the second actuator 8, 8b is almost directly transferred
to the wall, and the force is transferred in an equal manner to both the first and
second front arm members. As shown in Fig. 7, the wing curvatures 83, 84 have a centre
point P positioned outside the radial force tool assembly 1, and in the same way the
wing curvatures 83, 84 of the first and second front arm members 24, 27 have a centre
point P positioned outside the radial force tool assembly 1. Returning to Fig. 9,
the first front arm member 24 and the second front arm member 27 slide in the cavity
7 in a side-by-side manner so that the first wing profile 73 and the second wing profile
74 slide in relation to each other.
[0071] In Fig. 7, the actuator 8 is an electric actuator 35 having an electric motor 36
providing a linear movement of a shaft 37 along the axial extension 2 via a gear unit
38, and in Fig. 6 the actuator 8 is a hydraulic actuator 39 that comprises a piston
40 moving in a chamber 41 in the tool body 6 along the axial extension 2. A spring
element 43 in the chamber 41 is compressed as the piston 40 moves to project the arm
members 14, 17, 24, 27. The first force-transmitting member 9, 9a and/or the second
force-transmitting member 9, 9b is connected to the shaft 37, and fluid may at least
partly flow from the pump to the chamber 41 and to the hydraulic actuator 39 via fluid
channels. Part of the fluid channels may be arranged in the tool body 6 with an outlet
opposite the chamber 41. The radial force tool assembly 1 has a first fluid channel
for pumping fluid into the chamber 41 on a first side of the piston 40 for moving
the piston and thus the force-transmitting member 9, 9a, 9b to project the arm members,
and the radial force tool assembly has a second fluid channel for returning the fluid
in the chamber to the other second side of the piston.
[0072] As shown in Fig. 9, the arm members 14, 17, 24, 27 have a retracted position in which
the arm members are arranged in the cavity 7, and as shown in Figs. 1-7 and 10, the
arm members have a projected position in which the arm members project from the tool
body 6.
[0073] The force-transmitting member 9 has a projection 62 sliding in a slot 63 extending
along the axial extension 2 of the tool body 6 as shown in Fig. 8. The projection
21 is shown engaging a guide 22, and the guide and the projection have a curvature
following an involute of a circle with the centre/pivot point P positioned outside
the radial force tool assembly 1.
[0074] As shown in Fig. 10, the tool body 6 has an outer diameter OD, and in the projected
position of the arm members 14, 17, 24, 27, the first contact face 64 of the first
contact element 30 has a distance D to the first contact face 64 of the second contact
element 31, and this distance is at least 4 times the outer diameter OD. The radial
force tool assembly 1 is thus able to project from the outer diameter OD to the distance
D, which is at least 3 times, preferably at least 4 times, the outer diameter of the
tool body 6.
[0075] Fig. 10 shows a downhole intervention tool 50 comprising the radial force tool assembly
1 and a stroking tool 94, and the downhole intervention tool further comprises an
electric motor 92 powered by a wireline 91 and driving a pump 93 supplying hydraulic
fluid to the stroking tool for providing an axial force on an element 95 by means
of a hydraulic cylinder 96.
[0076] A stroking tool is a tool providing an axial force. The stroking tool comprises an
electric motor for driving a pump. The pump pumps fluid into a piston housing to move
a piston acting therein. The piston is arranged on the stroker shaft. The pump may
pump fluid out of the piston housing on one side and simultaneously suck fluid in
on the other side of the piston.
[0077] By fluid or well fluid is meant any kind of fluid that may be present in oil or gas
wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc. By gas is
meant any kind of gas composition present in a well, completion or open hole, and
by oil is meant any kind of oil composition, such as crude oil, an oil-containing
fluid, etc. Gas, oil and water fluids may thus all comprise other elements or substances
than gas, oil and/or water, respectively.
[0078] By tubing, casing or well tubular metal structure is meant any kind of pipe, tubing,
tubular, liner, string, etc., used downhole in relation to oil or natural gas production.
[0079] In the event that the tool is not submergible all the way into the casing, a downhole
tractor can be used to push the tool all the way into position in the well. The downhole
tractor may have projectable arms having wheels, wherein the wheels contact the inner
surface of the casing for propelling the tractor and the tool forward in the casing.
A downhole tractor is any kind of driving tool capable of pushing or pulling tools
in a well downhole, such as a Well Tractor
®.
[0080] Although the invention has been described above in connection with preferred embodiments
of the invention, it will be evident to a person skilled in the art that several modifications
are conceivable without departing from the invention as defined by the following claims.
1. A radial force tool assembly (1) for providing a radial force (F) perpendicularly
to an axial extension (2) of the radial force tool assembly in a well for anchoring,
centralising or rolling a downhole intervention tool (50) in a well (3) having a borehole
(3b), the radial force tool assembly having a centre axis (L), a front end (4) and
a rear end (5), and comprising:
- a tool body (6) comprising a cavity (7) extending across the tool body, the cavity
comprising a first cavity face (7a) facing opposite a second cavity face (7b),
- a first actuator (8, 8a) moving a first force-transmitting member (9, 9a) in relation
to the tool body along the axial extension,
wherein the first force-transmitting member has a first end (10) with a first inclined
face (11) and a second inclined face (12), the first and second inclined faces inclining
in opposite directions, and
- a first rear arm member (14) having a first end face (15) abutting the first inclined
face and a second end face (16), and a second rear arm member (17) having a first
end face (18) abutting the second inclined face and a second end face (19), and wherein
each of the first end faces has a curvature (23) following an involute of a circle,
so that when the first force-transmitting member moves towards the front, the first
end face (15) of the first rear arm member rolls on the first inclined face (11),
projecting the first rear arm member radially outwards in a first radial direction
(D1), and the first end face (18) of the second rear arm member rolls on the second
inclined face (12), projecting the second rear arm member radially outwards in a second
radial direction (D2) opposite the first direction while projecting the first and
second rear arm members.
2. A radial force tool assembly according to claim 1, wherein the first rear arm member
or the first cavity face comprises a projection (21, 21a) engaging a guide (22, 22a)
in the other of the first rear arm member and the first cavity face, and the second
rear arm member or the second cavity face comprises a projection (21, 21b) engaging
a guide (22, 22b) in the other of the second rear arm member and the second cavity
face, wherein the projection of the first rear arm member radially outwards in a first
direction (D1) and the projection of the second rear arm member radially outwards
in a second direction (D2) opposite the first direction are performed while the projections
slide in the guides.
3. A radial force tool assembly according to claim 2, further comprising a first front
arm member (24) having a first end face (25) and a second end face (26), and a second
front arm member (27) having a first end face (28) and a second end face (29), the
first front arm member or the first cavity face comprising a projection (21, 21b)
engaging a guide (22, 22b) in the other of the first front arm member and the first
cavity face, and the second front arm member or the second cavity face comprising
a projection (21, 21b) engaging a guide (22, 22b) in the other of the second front
arm member and the second cavity face.
4. A radial force tool assembly according to claim 2 or 3, wherein the radial force tool
assembly further comprises a first contact element (30) and a second contact element
(31), the first contact element being connected with the second end faces of the first
rear arm member and the first front arm member, and the second contact element being
connected with the second end faces of the second rear arm member and the second front
arm member.
5. A radial force tool assembly according to claim 4, wherein the first contact element
is connected with the second end faces of the first rear arm member and the first
front arm member by means of another projection (21, 21c) engaging a guide (22, 22c),
and the second contact element is connected with the second end faces of the second
rear arm member and the second front arm member by means of another projection (21,
21d) engaging a guide (22, 22d).
6. A radial force tool assembly according to claim , wherein each of the first contact
element (30) and the second contact element (31) comprises a first face (64) and a
second face (65), the first face of the first contact element abutting the second
end face of the first rear arm member, the second face of the first contact element
abutting the second end face of the first front arm member, the first face of the
second contact element abutting the second end face of the second rear arm member,
and the second face of the second contact element abutting the second end face of
the second front arm member.
7. A radial force tool assembly according to claim 6, wherein each of the second end
faces of the first and second rear arm members and the first and second front arm
members has a curvature (23b) following an involute of a circle, so that the second
end face rolls on the first and second faces, and the first end faces of the first
and second rear arm members roll on the inclined faces of the first force-transmitting
member, projecting the arm members radially outwards while the projections slide in
the guides.
8. A radial force tool assembly according to any of claims 3-7, further comprising a
second actuator (8, 8b) moving a second force-transmitting member (9, 9b) in relation
to the tool body along the axial extension, the second force-transmitting member having
a first end (32) with a first inclined face (33) and a second inclined face (34),
the first and second inclined faces inclining in opposite directions, wherein the
first end face (25) of the first front arm member abuts the first inclined face (33),
and the first end face (28) of the second front arm member abuts the second inclined
face (34) of the second force-transmitting member.
9. A radial force tool assembly according to any of claims 3-8, wherein the first contact
element (30) has a first contact face (45, 45a) facing radially outwards towards a
wall (44) of a tubing (3a) or the borehole (3b), and the second contact element (31)
has a first contact face (45, 45b) facing radially outwards towards the wall (44)
of the borehole (3b).
10. A radial force tool assembly according to claim 9, wherein the first contact faces
of the first contact element and the second contact element are equipped with projections
(46) such as spikes or similar projections for increasing the friction between the
first contact faces and the wall.
11. A radial force tool assembly according to claim 9, wherein the first contact faces
of the first contact element and the second contact element are equipped with rollers
(47).
12. A radial force tool assembly according to any of the preceding claims, wherein the
first rear arm member (14) comprises a first wing profile (71) having a wing curvature
(81), the second rear arm member (17) comprises a first wing profile (72) having a
wing curvature (82), and the wing curvature (81) of the first rear arm member rolls
on the wing curvature (82) of the second rear arm member when the arm members project
from the tool body.
13. A radial force tool assembly according to any of the preceding claims, wherein the
actuator is an electric actuator (35) having an electric motor (36) providing a linear
movement of a shaft (37) along the axial extension via a gear unit (38), or the actuator
is a hydraulic actuator (39) that comprises a piston (40) moving in a chamber (41)
in the tool body along the axial extension.
14. A radial force tool assembly according to any of the preceding claims, wherein the
tool body has an outer diameter (OD), and in the projected position of the arm members,
the first contact face of the first contact element has a distance (D) to the first
contact face of the second contact element, which distance is at least 4 times the
outer diameter.
15. A downhole intervention tool (50) comprising the radial force tool assembly according
to any of the preceding claims and a stroking tool (94), and the downhole intervention
tool further comprises an electric motor (92) powered by a wireline (91) and driving
a pump (93) supplying hydraulic fluid to the stroking tool for providing an axial
force on an element (95) by means of a hydraulic cylinder (96).