Technical Field
[0001] The present disclosure relates to a compressor.
Background Art
[0002] Patent Literatures 1 to 3 disclose techniques relating to compressors. As such compressors,
a multistage compressor including two or more compression stages are known. A multistage
compressor includes, for example, a former compression stage that intakes and compresses
a fluid, and a latter compression stage that further compresses the fluid compressed
in the former compression stage. Generally, in such a multistage compressor, the former
compression stage is connected to the latter compression stage by a pipe, and the
fluid from the former compression stage is introduced into the latter compression
stage through a passage inside the pipe.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0004] However, the configuration in which the former compression stage is connected to
the latter compression stage by a pipe requires man-hours for assembling the pipe
to the compression stages. Furthermore, there is the cost for the assembly man-hours
in addition to the cost of the pipe itself, so that mass production cost tends to
be high. Consequently, it is difficult to improve productivity of the compressor with
the configuration above.
[0005] The present disclosure describes a compressor that is capable of improving productivity.
Solution to Problem
[0006] A compressor according to an embodiment of the present disclosure is configured to
subject a fluid compressed by a first impeller to further compression by a second
impeller. The compressor includes an impeller housing including a first housing accommodating
the first impeller, and a second housing accommodating the second impeller, and an
interstage component coupled to the impeller housing, and forming, together with the
impeller housing, an interstage passage configured to introduce the fluid from the
first impeller into the second impeller. The interstage passage has at least one curved
passage. The curved passage includes an inner wall surface that is curved on an inner
side in a cross-section passing through a center line of the curved passage, and an
outer wall surface that is curved on an outer side in the cross-section. One of the
inner wall surface and the outer wall surface is formed in the impeller housing. Another
of the inner wall surface and the outer wall surface is formed in the interstage component.
Advantageous Effects of Invention
[0007] Some embodiments of the present disclosure provide a compressor that is capable of
improving productivity.
Brief Description of Drawings
[0008]
FIG. 1 is a cross-sectional view illustrating a compressor according to an embodiment.
FIG. 2 is an enlarged cross-sectional view of a compression unit of the compressor
of FIG. 1.
FIG. 3 is an enlarged cross-sectional view of a portion of an interstage passage of
the compression unit of FIG. 1.
FIG. 4(a) is a cross-sectional view of the interstage passage taken along line A1-A1
of FIG. 3. FIG. 4(b) is a cross-sectional view of the interstage passage taken along
line A2-A2 of FIG. 3.
FIG. 5 is a cross-sectional view illustrating the compression unit of FIG. 2 with
components of the compression unit being divided.
FIG. 6 is an enlarged cross-sectional view of a compression unit according to a comparative
example.
FIG. 7(a) is an enlarged cross-sectional view of a portion of a compression unit according
to Reference Example 1. FIG. 7(b) is an enlarged cross-sectional view of a portion
of a compression unit according to Reference Example 2.
FIG. 8(a) is an enlarged cross-sectional view of a portion of a compression unit according
to Reference Example 3. FIG. 8(b) is an enlarged cross-sectional view of a portion
of a compression unit according to Reference Example 4.
FIG. 9 is an enlarged cross-sectional view of a portion of a compression unit according
to Variation 1.
FIG. 10 is an enlarged cross-sectional view of a portion of a compression unit according
to Variation 2.
Description of Embodiments
[0009] A compressor according to an embodiment of the present disclosure is configured to
subject a fluid compressed by a first impeller to further compression by a second
impeller. The compressor includes an impeller housing including a first housing accommodating
the first impeller, and a second housing accommodating the second impeller, and an
interstage component coupled to the impeller housing, and forming, together with the
impeller housing, an interstage passage configured to introduce the fluid from the
first impeller into the second impeller The interstage passage has at least one curved
passage. The curved passage includes an inner wall surface that is curved on an inner
side in a cross-section passing through a center line of the curved passage, and an
outer wall surface that is curved on an outer side in the cross-section. One of the
inner wall surface and the outer wall surface is formed in the impeller housing. Another
of the inner wall surface and the outer wall surface is formed in the interstage component.
[0010] In the compressor above, the interstage passage that introduces the fluid from the
first impeller into the second impeller is formed by the impeller housing and the
interstage component. One of the inner wall surface and the outer wall surface of
the curved passage of the interstage passage is formed in the impeller housing, and
the other of the inner wall surface and the outer wall surface is formed in the interstage
component. That is, the inner wall surface and the outer wall surface of the curved
passage are formed in different housings. In this case, unlike in a case in which
the inner wall surface and the outer wall surface are formed in one housing, the forming
of an overhanging portion in each component can be avoided, which enables demolding
of the components. This enables each component to be formed by die-casting, which
has a low production cost. Furthermore, in the configuration above, steps such as
preparing a separate pipe for the configuration of the interstage passage and assembling
the pipe to the impeller housing can be omitted, so that the assembly man-hours can
be reduced. Consequently, the compressor above is capable of improving productivity
and suppressing mass production cost.
[0011] In some embodiments, a border line indicating a boundary between the impeller housing
and the interstage component in the cross-section may have a first border line and
a second border line between the inner wall surface and the outer wall surface. The
first border line may extend to intersect a straight line connecting a starting end
of the inner wall surface to a starting end of the outer wall surface. The second
border line may extend to intersect a straight line connecting a terminal end of the
inner wall surface to a terminal end of the outer wall surface. The second border
line may be directly or indirectly connected to the first border line between the
inner wall surface and the outer wall surface. In this case, the border line can be
set to match the shapes of the inner wall surface and the outer wall surface, which
eliminates the need to make adjustments such as changing the shapes of the inner wall
surface and the outer wall surface to match the border line. As a result, it is possible
to avoid the occurrence of situations in which changes occur in each passage cross-section
of the curved passage with the change in the shapes of the inner wall surface and
the outer wall surface. This makes it possible to suppress situations in which pressure
loss occurs in the fluid that flows through the curved passage, and to suppress reduction
in the performance of the compressor.
[0012] In some embodiments, a distance between the inner wall surface and the outer wall
surface in a direction perpendicular to the center line may be constant at each position
along the center line. In this case, situations in which changes occur in the cross-sectional
area of each passage cross-section of the curved passage can be suppressed. This makes
it possible to suppress situations in which pressure loss occurs in the fluid that
flows through the curved passage, and to suppress reduction in the performance of
the compressor.
[0013] In some embodiments, in a cross-section perpendicular to the center line of the curved
passage, the inner wall surface may extend linearly. The outer wall surface may be
curved so as to expand from the inner wall surface in a direction opposite the inner
wall surface. This facilitates die-casting with the direction from the outer wall
surface toward the inner wall surface as a demolding direction.
[0014] In some embodiments, the interstage component may be an interstage housing coupled
in series to the first housing via the second housing. The inner wall surface may
be formed in the second housing. The outer wall surface may be formed in the interstage
component. In this case, the forming of the interstage passage is facilitated by the
simple operation of coupling the interstage housing, the second housing, and the first
housing in series. Furthermore, the second housing and the interstage housing can
be demolded by the inner wall surface and the outer wall surface being separately
formed in the second housing and the interstage component in this way.
[0015] In some embodiments, the interstage component may be an interstage plate sandwiched
between the first housing and the second housing. The inner wall surface may be formed
in the interstage component. The outer wall surface may be formed in the first housing.
In this case, the forming of the interstage passage is facilitated by utilizing the
interstage plate between the first housing and the second housing. Furthermore, the
interstage plate and the first housing can be demolded by the inner wall surface and
the outer wall surface being separately formed in the interstage plate and the first
housing in this way.
[0016] In some embodiments, a first wall surface and a second wall surface may extend parallel
to each other in the cross-section passing through the center line, and may be formed
in the impeller housing. In this case, the impeller housing in which a linear passage
is formed can be demolded by setting the direction in which the linear passage extends
as the demolding direction. Consequently, the components can be demolded even with
such interstage passage that has the curved passage and the linear passage.
[0017] Embodiments of the present disclosure will be described below with reference to the
drawings. Same reference signs are given to the same elements in the description of
the drawings, and redundant description will be omitted as appropriate.
[0018] A compressor 1 illustrated in FIG. 1 is, for example, a series two-stage compressor.
The compressor 1 includes a shaft 10, a compression unit 30, and a motor unit 50.
The compression unit 30 has a first impeller 31, a second impeller 32, and an impeller
housing 33. The first impeller 31 and the second impeller 32 are attached to one end
portion of the shaft 10. The first impeller 31 and the second impeller 32 are, for
example, disposed such that rear surfaces thereof face each other with a gap therebetween.
The first impeller 31 is, for example, disposed coaxial with the second impeller 32.
The first impeller 31 is, for example, positioned between the second impeller 32 and
the motor unit 50.
[0019] The impeller housing 33 has a first housing 41 that accommodates the first impeller
31, and a second housing 42 that accommodates the second impeller 32. The second housing
42 is connected in series to the first housing 41 in an axial direction D1 in which
the shaft 10 extends. The first impeller 31 and the first housing 41 form a low pressure-side
compression stage that intakes and compresses a fluid R. The second impeller 32 and
the second housing 42 form a high pressure-side compression stage that further compresses
the fluid R compressed by the low pressure-side compression stage.
[0020] The compression unit 30 further has an interstage plate 43 and an interstage housing
44. The interstage plate 43 and the interstage housing 44 are each an interstage component
coupled to the impeller housing 33. The interstage plate 43 and the interstage housing
44 form, together with the impeller housing 33, an interstage passage 60 that introduces
the fluid R from the first impeller 31 of the low pressure-side compression stage
into the second impeller 32 of the high pressure-side compression stage. The interstage
plate 43 is a plate-like component sandwiched between the first housing 41 and the
second housing 42. The interstage housing 44 is a housing component that is coupled
to the second housing 42 on the opposite side from the first housing 41 in the axial
direction D1. The interstage housing 44 is coupled in series to the first housing
41 via the second housing 42 and the interstage plate 43 in the axial direction D1.
Consequently, the interstage housing 44, the second housing 42, the interstage plate
43, and the first housing 41 are coupled in series to each other in the axial direction
D1. The configurations being coupled in series in the axial direction D1 refers to
the configurations being arranged in the axial direction D1, and each configuration
having a connecting surface that intersects with the axial direction D1. In this embodiment,
the interstage plate 43, the first housing 41, and the second housing 42 are members
that are separately provided. That is, the interstage plate 43, the first housing
41, and the second housing 42 are separate and independent components. The interstage
plate 43, the first housing 41, and the second housing 42 are integrated to form the
compression unit 30. A publicly known fastening means such as screws or bolts and
nuts, or a publicly known bonding means such as welding or melt-bonding may be used
as the means for integrating the interstage plate 43, the first housing 41, and the
second housing 42.
[0021] The motor unit 50 has an electric motor 51 and a motor housing 52. The electric motor
51 is a drive source for driving the compression unit 30. The electric motor 51 is
attached to the other end portion of the shaft 10. The shaft 10 is rotatably supported
by a bearing inside the motor housing 52. The motor housing 52 accommodates the electric
motor 51. The motor housing 52 is coupled in series to the first housing 41 in the
axial direction D1. The motor housing 52, the first housing 41, the interstage plate
43, the second housing 42, and the interstage housing 44 are separate and independent
components, which are combined to form the housing of the compressor 1.
[0022] FIG. 2 illustrates an enlargement of the compression unit 30. As illustrated in FIG.
2, the first housing 41 includes an inlet 41a, a diffuser passage 41b, and a scroll
passage 41c. The inlet 41a is an opening that is coaxial with the shaft 10, and communicates
with the inside of the motor housing 52 (see FIG. 1). The fluid R that is sucked in
from an inlet of the motor housing 52 flows into the inlet 41a. The first impeller
31 is disposed inward of the inlet 41a. Speed energy is applied to the fluid R by
rotation of the first impeller 31. The scroll passage 41c is formed so as to surround
the first impeller 31. The diffuser passage 41b is formed between the first impeller
31 and the scroll passage 41c. The diffuser passage 41b compresses the fluid R by
converting the speed energy applied to the fluid R into compression energy. The scroll
passage 41c discharges the fluid R compressed by the diffuser passage 41b.
[0023] The second housing 42 includes an inlet 42a, a diffuser passage 42b, a scroll passage
42c, and an outlet 42d. The inlet 42a is an opening that is coaxial with the inlet
41a of the first housing 41, and faces away from the inlet 41a. The inlet 42a is connected
to the scroll passage 41c of the first housing 41 via the interstage passage 60. The
fluid R from the scroll passage 41c thus flows into the inlet 42a via the interstage
passage 60. The second impeller 32 is disposed inward of the inlet 42a. Speed energy
is applied to the fluid R by rotation of the second impeller 32. The scroll passage
42c is formed so as to surround the second impeller 32. The diffuser passage 42b is
formed between the second impeller 32 and the scroll passage 42c. The diffuser passage
42b further compresses the fluid R by converting the speed energy applied to the fluid
R into compression energy. The scroll passage 42c externally discharges the compressed
fluid R from the outlet 42d.
[0024] The configuration of the interstage passage 60 will next be described in detail.
In the following description, "above" and "upward" refer to an upper side in a vertical
direction D2 when the compressor 1 is installed in a location of use, and "below"
and "downward" refer to a lower side in the vertical direction D2. In this embodiment,
the shaft 10 is disposed so as to extend in a horizontal direction when the compressor
1 is installed in a location of use. Consequently, the axial direction D1 is perpendicular
to the vertical direction D2 in this embodiment.
[0025] The interstage passage 60 includes, for example, a curved passage 61, a linear passage
62, a curved passage 63, a linear passage 64, and a curved passage 65. These passages
are formed on the same plane. That is, a center line CL of these passages are included
in the same plane. The same plane here may, for example, be a plane along the axial
direction D1 and the vertical direction D2. The center line CL of the interstage passage
60 may be a line that passes through the centroid of each passage cross-section perpendicular
to a direction of extension of the interstage passage 60. FIG. 2 illustrates a cross-section
of the compression unit 30 when the compression unit 30 is cut such that the cut passes
through the center line CL in the plane along the axial direction D1 and the vertical
direction D2. In this embodiment, the curved passage 61, the linear passage 62, the
curved passage 63, the linear passage 64, and the curved passage 65 that form the
interstage passage 60 are disposed in that order from upstream to downstream in a
direction of flow of the fluid R that flows through the interstage passage 60.
[0026] The linear passage 62 is positioned below the second impeller 32, and extends in
the axial direction D1. For example, the linear passage 62 extends parallel to the
shaft 10. The curved passage 61 is positioned below the first impeller 31, and extends
so as to be curved in an arc-shape between an exit 41d of the scroll passage 41c and
the linear passage 62. That is, the curved passage 61 extends below the exit 41d of
the scroll passage 41c, and is curved so as to connect to the linear passage 62 in
the axial direction D1. The curved passage 63, the linear passage 64, and the curved
passage 65 are positioned on a side of the second impeller 32 opposite that of the
first impeller 31 in the axial direction D1.
[0027] The linear passage 64 extends linearly in the vertical direction D2 in a position
above the linear passage 62 and below the shaft 10. The curved passage 63 is disposed
on a side of the linear passage 62 opposite that of the curved passage 61 in the axial
direction D1. The curved passage 63 extends so as to be curved in an arc-shape between
the linear passage 62 and the linear passage 64. That is, the curved passage 63 extends
upward from the linear passage 62, and is curved so as to connect to the linear passage
64. The curved passage 65 is disposed on a side of the linear passage 62 opposite
that of the curved passage 63 in the vertical direction D2. The curved passage 65
extends so as to be curved in an arc-shape between the linear passage 64 and the inlet
42a. That is, the curved passage 65 extends above the linear passage 64, and is curved
so as to connect to the inlet 42a in the axial direction D1.
[0028] The curved passage 61, the curved passage 63, and the curved passage 65, for example,
have the same curvature. The curvature here may be based on the center line CL of
each curved passage. In this embodiment, a "curved passage" refers to a passage that
is a continuously curved portion of the interstage passage 60 represented by a curvature
in the cross-section illustrated in FIG. 2. The curved passage 61, the curved passage
63, and the curved passage 65 may, for example, have different curvatures. The curved
passage 61, the curved passage 63, and the curved passage 65 may be directly connected
to each other, and not via a linear passage. As described further below, the curved
passage 61, the curved passage 63, and the curved passage 65 of this embodiment are
formed by the combination of the first housing 41, the interstage plate 43, the second
housing 42, and the interstage housing 44. In this embodiment, the curved passage
61, the curved passage 63, and the curved passage 65 are formed only by curved portions
in the cross-section illustrated in FIG. 2. However, the curved passage 61, the curved
passage 63, and the curved passage 65 are not limited to this embodiment, and may,
for example, include a passage that extends linearly on a starting end or a terminal
end, or between the starting end and the terminal end of each curved passage.
[0029] The configuration of each passage of the interstage passage 60 will now be described
in detail. The curved passage 61 includes an inner wall surface 61a that forms the
wall surface of the curved passage 61 on an inner side, and an outer wall surface
61b that forms the wall surface of the curved passage 61 on an outer side. In the
cross-section illustrated in FIG. 2, the inner wall surface 61a and the outer wall
surface 61b are represented as arc-shaped curves. The inner wall surface 61a is curved
in an arc-shape in a position on the inner side, that is, in a position inward of
the outer wall surface 61b in a radial direction. The outer wall surface 61b is curved
in an arc-shape in a position on the outer side, that is, in a position outward of
the inner wall surface 61a in the radial direction.
[0030] The outer wall surface 61b is, for example, disposed concentric with the inner wall
surface 61a, and extends parallel to the inner wall surface 61a. The inner wall surface
61a may be a portion of the wall surface forming the curved passage 61 that at least
includes the arc-shaped curved portion on the inner side illustrated in FIG. 2. The
outer wall surface 61b may be a portion of the wall surface forming the curved passage
61 that at least includes the arc-shaped curved portion on the outer side illustrated
in FIG. 2. The outer wall surface 61b may be the portion excluding the inner wall
surface 61a. A starting end Pa of the inner wall surface 61a and a starting end Pb
of the outer wall surface 61b are connected to the wall surface that forms the exit
41d of the scroll passage 41c. A starting end of a wall surface herein refers to one
end of the wall surface that is positioned upstream in the direction of flow of the
fluid R that flows through the interstage passage 60 in the cross-section illustrated
in FIG. 2. A terminal end of a wall surface refers to the other end of the wall surface
that is positioned downstream in the direction of flow.
[0031] The curved passage 63 includes an inner wall surface 63a that forms the wall surface
of the curved passage 63 on the inner side, and an outer wall surface 63b that forms
the wall surface of the curved passage 63 on the outer side. In the cross-section
illustrated in FIG. 2, the inner wall surface 63a and the outer wall surface 63b are
represented as arc-shaped curves. The inner wall surface 63a is curved in an arc-shape
in a position on the inner side, that is, in a position inward of the outer wall surface
63b in the radial direction. The outer wall surface 63b is curved in an arc-shape
in a position on the outer side, that is, in a position outward of the inner wall
surface 63a in the radial direction. The outer wall surface 63b is disposed concentric
with the inner wall surface 63a, and extends parallel to the inner wall surface 63a.
The inner wall surface 63a may be a portion of the wall surface forming the curved
passage 63 that at least includes the arc-shaped curved portion on the inner side
illustrated in FIG. 2. The outer wall surface 63b may be a portion of the wall surface
forming the curved passage 63 that at least includes the arc-shaped curved portion
on the outer side illustrated in FIG. 2. The outer wall surface 63b may be the portion
excluding the inner wall surface 63a.
[0032] The curved passage 65 includes an inner wall surface 65a that forms the wall surface
of the curved passage 65 on the inner side, and an outer wall surface 65b that forms
the wall surface of the curved passage 65 on the outer side. In the cross-section
illustrated in FIG. 2, the inner wall surface 65a and the outer wall surface 65b are
represented as arc-shaped curves. The inner wall surface 65a is curved in an arc-shape
in a position on the inner side, that is, in a position inward of the outer wall surface
65b in the radial direction. The outer wall surface 65b is curved in an arc-shape
in a position on the outer side, that is, in a position outward of the inner wall
surface 65a in the radial direction. The outer wall surface 65b is disposed concentric
with the inner wall surface 65a, and extends parallel to the inner wall surface 65a.
The inner wall surface 65a may be a portion of the wall surface forming the curved
passage 65 that at least includes the arc-shaped curved portion on the inner side
illustrated in FIG. 2. The outer wall surface 65b may be a portion of the wall surface
forming the curved passage 65 that at least includes the arc-shaped curved portion
on the outer side illustrated in FIG. 2. The outer wall surface 65b may be a portion
of the wall surface excluding the inner wall surface 65a. A terminal end P5a of the
inner wall surface 65a and a terminal end P5b of the outer wall surface 65b are connected
to the wall surface that forms the inlet 42a.
[0033] The linear passage 62 includes a first wall surface 62a that is connected to a terminal
end P1a of the inner wall surface 61a and a starting end P2a of the inner wall surface
63a in the axial direction D1, and a second wall surface 62b that is connected to
a terminal end P1b of the outer wall surface 61b and a starting end P2b of the outer
wall surface 63b in the axial direction D1. In the cross-section illustrated in FIG.
2, the first wall surface 62a and the second wall surface 62b are represented as straight
lines extending parallel to each other in the axial direction D1. The first wall surface
62a may be a portion of the wall surface forming the linear passage 62 that corresponds
to the inner wall surface 61a and the inner wall surface 63a. The second wall surface
62b may be a portion of the wall surface forming the linear passage 62 that corresponds
to the outer wall surface 61b and the outer wall surface 63b. The second wall surface
62b may be a portion of the wall surface excluding the first wall surface 62a.
[0034] The linear passage 64 includes a first wall surface 64a that is connected to a terminal
end P3a of the inner wall surface 63a and a starting end P4a of the inner wall surface
65a in the vertical direction D2, and a second wall surface 64b that is connected
to a terminal end P3b of the outer wall surface 63b and a starting end P4b of the
outer wall surface 65b in the vertical direction D2. In the cross-section illustrated
in FIG. 2, the first wall surface 64a and the second wall surface 64b are represented
as straight lines extending parallel to each other in the vertical direction D2. The
first wall surface 64a may be a portion of the wall surface forming the linear passage
64 that corresponds to the inner wall surface 63a and the inner wall surface 65a.
The second wall surface 64b may be a portion of the wall surface forming the linear
passage 64 that corresponds to the outer wall surface 63b and the outer wall surface
65b. The second wall surface 64b may be a portion of the wall surface excluding the
first wall surface 64a.
[0035] The area of each passage cross-section of the interstage passage 60 is, for example,
constant. That is, the area of the passage cross-section of the interstage passage
60 at any position along the center line CL is set to be the same as the area of the
passage cross-section of the interstage passage 60 at any other position along the
center line CL. Consequently, the cross-sectional area of the linear passage 62, the
cross-sectional area of the linear passage 64, the cross-sectional area of the curved
passage 61, the cross-sectional area of the curved passage 63, and the cross-sectional
area of the curved passage 65 are the same. The cross-sectional areas of the passages
being the same is not limited to cases in which the cross-sectional areas of the passages
are exactly the same, and the cross-sectional areas of the passages may include a
certain amount of allowable error. A certain amount of allowable error refers, for
example, to an error in the cross-sectional areas of the passages within an acceptable
range for pressure loss that occurs in the fluid R that flows through the passage.
[0036] FIG. 3 illustrates an enlargement of the vicinity of the curved passage 63 of the
interstage passage 60. In the case in which the cross-sectional area of the curved
passage 63 is constant, the distance between the outer wall surface 63b and the inner
wall surface 63a is a constant distance d at each position along a direction of extension
of the center line CL. That is, the distance between the outer wall surface 63b and
the inner wall surface 63a at any position along the center line CL is the same as
the distance between the outer wall surface 63b and the inner wall surface 63a at
any other position along the center line CL (i.e., constant distance d). The distance
between the outer wall surface 63b and the inner wall surface 63a refers to the gap
between the outer wall surface 63b and the inner wall surface 63a in a direction perpendicular
to the center line CL in the cross-section illustrated in FIG. 3. The distance between
the first wall surface 62a and the second wall surface 62b of the linear passage 62,
the distance between the first wall surface 64a and the second wall surface 64b of
the linear passage 64, the distance between the outer wall surface 61b and the inner
wall surface 61a of the curved passage 61, and the distance between the outer wall
surface 65b and the inner wall surface 65a of the curved passage 65 may also be the
constant distance d at each position along the direction of extension of the center
line CL.
[0037] The shapes of the passage cross-sections of the interstage passage 60 are, for example,
the same. FIG. 4(a) illustrates a cross-sectional shape of the curved passage 63 in
a plane perpendicular to the center line CL. As illustrated in FIG. 4(a), the cross-sectional
shape of the curved passage 63 is not circular, but U-shaped. The inner wall surface
63a that forms the curved passage 63 extends linearly in the cross-section illustrated
in FIG. 4(a). Consequently, the inner wall surface 63a forms a plane that extends
in a direction along the center line CL and the direction perpendicular to the center
line CL. The outer wall surface 63b is curved so as to expand away from the inner
wall surface 63a in the cross-section illustrated in FIG. 4(a). Consequently, the
outer wall surface 63b forms a curved plane that extends along the direction along
the center line CL and is curved in the direction perpendicular to the center line
CL.
[0038] The outer wall surface 63b includes, in the cross-section illustrated in FIG. 4(a),
an arc-shaped curved portion P11 that is curved so as to expand away from the inner
wall surface 63a, and a pair of linear portions P12, P13 that connect the curved portion
P11 to the inner wall surface 63a. The pair of linear portions P12, P13 extend linearly
in a direction perpendicular to the inner wall surface 63a from respective ends of
the inner wall surface 63a, and are connected to respective ends of the curved portion
P11. The pair of linear portions P12, P13, for example, extend parallel to each other.
The curved passage 61 and the curved passage 65 also have the same cross-sectional
shape as the curved passage 63.
[0039] FIG. 4(b) illustrates a cross-sectional shape of the linear passage 62 in the plane
perpendicular to the center line CL. As illustrated in FIG. 4(b), the linear passage
62, for example, has the same cross-sectional shape as the curved passage 63. The
first wall surface 62a that forms the linear passage 62 extends linearly in the cross-section
illustrated in FIG. 4(b). Consequently, the first wall surface 62a forms a plane that
extends in the direction along the center line CL and the direction perpendicular
to the center line CL, similarly to the inner wall surface 63a. The second wall surface
62b is curved so as to expand away from the first wall surface 62a in the cross-section
illustrated in FIG. 4(b). Consequently, the second wall surface 62b forms a curved
plane that extends along the direction along the center line CL and is curved in the
direction perpendicular to the center line CL, similarly to the outer wall surface
63b.
[0040] The second wall surface 62b includes, in the cross-section illustrated in FIG. 4(b),
an arc-shaped curved portion P21 that is curved so as to expand away from the first
wall surface 62a, and a pair of linear portions P22, P23 that connect the curved portion
P21 to the first wall surface 62a. The pair of linear portions P22, P23 extend linearly
in a direction perpendicular to the first wall surface 62a from respective ends of
the first wall surface 62a, and are connected to respective ends of the curved portion
P21. The pair of linear portions P22, P23, for example, extend parallel to each other.
The linear passage 64 also has the same cross-sectional shape as the linear passage
62.
[0041] As described above, the interstage passage 60 having the configuration above is formed
by the combination of the first housing 41, the interstage plate 43, the second housing
42, and the interstage housing 44. That is, the wall surface that forms the interstage
passage 60 is separately formed in the first housing 41, the interstage plate 43,
the second housing 42, and the interstage housing 44. The cross-section illustrated
in FIG. 2 shows border lines L1, L2, L3 indicating the boundaries between the first
housing 41, the interstage plate 43, the second housing 42, and the interstage housing
44. The border line L1 indicates the boundary between the first housing 41 and the
interstage plate 43. The border line L2 indicates the boundary between the interstage
plate 43 and the second housing 42. The border line L3 indicates the boundary between
the second housing 42 and the interstage housing 44.
[0042] The border line L1 extends in the vertical direction D2 so as to pass through the
curved passage 61 of the interstage passage 60. The border line L1 includes a border
line L11, a border line L12, and a border line L13. The border line L11 extends in
the vertical direction D2 between the starting end Pa of the inner wall surface 61a
and the starting end Pb of the outer wall surface 61b. For example, the border line
L11 extends in the vertical direction D2 so as to be in contact with the starting
end Pa of the inner wall surface 61a. The border line L11 passes through the scroll
passage 41c. A lower end of the border line L11 is, for example, positioned between
the inner wall surface 61a and the center line CL.
[0043] The border line L13 extends in the vertical direction D2 below the border line L11
in a position offset from the border line L11 in the axial direction D1. The border
line L13, for example, extends in the vertical direction D2 so as to be in contact
with the terminal end P1b of the outer wall surface 61b, or so as to pass through
the terminal end P1b. An upper end of the border line L13 is, for example, in the
same position as the lower end of the border line L11 in the vertical direction D2.
The border line L12 connects the lower end of the border line L11 to the upper end
of the border line L13 in the axial direction D1. The border line L12 extends in the
axial direction D1 between the terminal end P1a of the inner wall surface 61a and
the terminal end P1b of the outer wall surface 61b, more specifically, between the
terminal end P1a of the inner wall surface 61a and the center line CL. The border
line L12 may, for example, extend in the axial direction D1 so as to be in contact
with the terminal end P1a of the inner wall surface 61a. As a result of such border
line L1 being set, the entirety of the inner wall surface 61a from the starting end
Pa to the terminal end P1a is disposed on one side of the border line L1. The entirety
of the outer wall surface 61b from the starting end Pb to the terminal end P1b is
disposed on the other side of the border line L1.
[0044] The border line L2 is positioned between the border line L1 and the border line L3,
and extends in the vertical direction D2 so as to pass through the linear passage
62 of the interstage passage 60. The border line L2 includes a border line L21 and
a border line L22. The border line L21 extends parallel to the border line L11 and
the border line L13 with gaps therebetween. The border line L21 extends in the vertical
direction D2 so as to pass through the scroll passage 42c. The border line L22 extends
in the axial direction D1 from an upper end of the border line L21, and is connected
to the border line L11 of the border line L1.
[0045] The border line L3 extends in the vertical direction D2 so as to pass through the
curved passage 63 and the curved passage 65 of the interstage passage 60. The border
line L3 includes a border line L31 (first border line), a border line L32 (second
border line), a border line L33, a border line L34, and a border line L35. The border
line L31 extends in the vertical direction D2 between the terminal end P3a of the
inner wall surface 63a and the terminal end P3b of the outer wall surface 63b. For
example, the border line L31 extends in the vertical direction D2 so as to be in contact
with the terminal end P3a of the inner wall surface 63a. A lower end of the border
line L31 is, for example, positioned between the inner wall surface 63a and the center
line CL. The border line L31 extends in the vertical direction D2 between the starting
end P4a of the inner wall surface 65a and the starting end P4b of the outer wall surface
65b. For example, the border line L31 extends in the vertical direction D2 so as to
be in contact with the starting end P4a of the inner wall surface 65a. The lower end
of the border line L31 is, for example, positioned between the inner wall surface
63a and the center line CL. An upper end of the border line L31 is, for example, positioned
between the inner wall surface 65a and the center line CL.
[0046] The border line L33 extends in the vertical direction D2 below the border line L31
in a position offset from the border line L31 toward the border line L2 in the axial
direction D1. The border line L33, for example, extends in the vertical direction
D2 so as to be in contact with the starting end P2b of the outer wall surface 63b,
or so as to pass through the starting end P2b. An upper end of the border line L33
is, for example, in the same position as the lower end of the border line L31 in the
vertical direction D2. The border line L32 connects the lower end of the border line
L31 to the upper end of the border line L33 in the axial direction D1. The border
line L32 extends in the axial direction D1 between the starting end P2a of the inner
wall surface 63a and the starting end P2b of the outer wall surface 63b, more specifically,
between the starting end P2a of the inner wall surface 63a and the center line CL.
The border line L32 may, for example, extend in the axial direction D1 so as to be
in contact with the starting end P2a of the inner wall surface 63a.
[0047] The border line L34 extends in the vertical direction D2 above the border line L31
in a position offset from the border line L31 toward the border line L2 in the axial
direction D1. The border line L34, for example, extends in the vertical direction
D2 so as to be in contact with the terminal end P5b of the outer wall surface 65b,
or so as to pass through the terminal end P5b. A lower end of the border line L34
is, for example, in the same position as the upper end of the border line L31 in the
vertical direction D2. The border line L35 connects the upper end of the border line
L31 to the lower end of the border line L34 in the axial direction D1. The border
line L35 extends in the axial direction D1 between the terminal end P5a of the inner
wall surface 65a and the terminal end P5b of the outer wall surface 65b, more specifically,
between the terminal end P5a of the inner wall surface 65a and the center line CL.
The border line L35 may, for example, extend in the axial direction D1 so as to be
in contact with the terminal end P5a of the inner wall surface 65a.
[0048] As a result of such border line L3 being set, the entirety of the inner wall surface
63a from the starting end P2a to the terminal end P3a is disposed on one side of the
border line L3. The entirety of the outer wall surface 63b from the starting end P2b
to the terminal end P3b is disposed on the other side of the border line L3. The entirety
of the inner wall surface 65a from the starting end P4a to the terminal end P5a is
disposed on the one side of the border line L3. The entirety of the outer wall surface
65b from the starting end P4b to the terminal end P5b is disposed on the other side
of the border line L3.
[0049] FIG. 5 illustrates the first housing 41, the interstage plate 43, the second housing
42, and the interstage housing 44 being divided from each other at the border lines
L1, L2, L3. As illustrated in FIG. 5, the border line L1 that passes through the curved
passage 61 divides the inner wall surface 61a and the outer wall surface 61b of the
curved passage 61. As a result, the outer wall surface 61b (i.e., the entirety of
the outer wall surface 61b from the starting end Pb to the terminal end P1b) positioned
on one side of the border line L1 is formed in the first housing 41. The inner wall
surface 61a (i.e., the entirety of the inner wall surface 61a from the starting end
Pa to the terminal end P1a) positioned on the other side of the border line L1 is
formed in the interstage plate 43. That is, the inner wall surface 61a and the outer
wall surface 61b that form the wall surface of the curved passage 61 are separately
formed in the interstage plate 43 and the first housing 41, respectively.
[0050] The first housing 41 includes divided surfaces S11a, S12a, and S13a that are formed
by being divided at the border line L1. The divided surface S11a is a plane that is
formed due to a division at the border line L11, and extends in the vertical direction
D2 in the cross-section illustrated in FIG. 5. The divided surface S13a is a plane
that is formed due to a division at the border line L13, and extends in the vertical
direction D2 in the cross-section illustrated in FIG. 5. The divided surface S13a
is, for example, offset toward the linear passage 62 in the axial direction D1 relative
to the divided surface S11a. The divided surface S12a is a plane that is formed due
to a division at the border line L12, and extends in the axial direction D1 in the
cross-section illustrated in FIG. 5. The divided surface S12a connects the divided
surface S11a to the divided surface S13a in the axial direction D1. The divided surface
S12a is, for example, formed perpendicular to the divided surface S11a and the divided
surface S13a.
[0051] The interstage plate 43 includes divided surfaces S11b, S12b, and S13b formed by
being divided at the border line L1. The divided surface S11b is a plane that is formed
due to the division at the border line L11, and extends in the vertical direction
D2 in the cross-section illustrated in FIG. 5. The divided surface S11b extends parallel
to the divided surface S11a. The divided surface S13b is a plane that is formed due
to the division at the border line L13, and extends in the vertical direction D2 in
the cross-section illustrated in FIG. 5. The divided surface S13b is, for example,
offset toward the linear passage 62 in the axial direction D1 relative to the divided
surface S11b. The divided surface S12b is a plane that is formed due to the division
at the border line L12, and extends in the axial direction D1 in the cross-section
illustrated in FIG. 5. The divided surface S12b connects the divided surface S11b
to the divided surface S13b in the axial direction D1. The divided surface S12b is,
for example, formed perpendicular to the divided surface S11b and the divided surface
S13b.
[0052] The border line L3 that passes through the curved passage 63 and the curved passage
65 divides the inner wall surface 63a and the outer wall surface 63b of the curved
passage 63 as well as the inner wall surface 65a and the outer wall surface 65b of
the curved passage 65. As a result, the inner wall surface 63a (i.e., the entirety
of the inner wall surface 63a from the starting end P2a to the terminal end P3a) and
the inner wall surface 65a (i.e., the entirety of the inner wall surface 65a from
the starting end P4a to the terminal end P5a) positioned on one side of the border
line L3 are formed in the second housing 42. The outer wall surface 63b (i.e., the
entirety of the outer wall surface 63b from the starting end P2b to the terminal end
P3b) and the outer wall surface 65b (i.e., the entirety of the outer wall surface
65b from the starting end P4b to the terminal end P5b) positioned on the other side
of the border line L3 are formed in the interstage plate 43. That is, the inner wall
surface 63a and the outer wall surface 63b that form the wall surface of the curved
passage 63 are separately formed in the second housing 42 and the interstage plate
43, respectively. The inner wall surface 63a and the outer wall surface 63b that form
the wall surface of the curved passage 63 are separately formed in the second housing
42 and the interstage plate 43, respectively.
[0053] The second housing 42 includes divided surfaces S31a, S32a, S33a, S34a, and S35a
that are formed by being divided at the border line L3. The divided surface S31a is
a plane that is formed due to a division at the border line L31, and extends in the
vertical direction D2 in the cross-section illustrated in FIG. 5. The divided surface
S33a is a plane that is formed due to a division at the border line L33, and extends
in the vertical direction D2 in the cross-section illustrated in FIG. 5. The divided
surface S34a is a plane that is formed due to a division at the border line L34, and
extends in the vertical direction D2 in the cross-section illustrated in FIG. 5. The
divided surface S33a and the divided surface S34a are, for example, offset toward
the linear passage 62 in the axial direction D1 relative to the divided surface S31a.
The divided surface S32a is a plane that is formed due to a division at the border
line L32, and extends in the axial direction D1 in the cross-section illustrated in
FIG. 5. The divided surface S32a connects the divided surface S31a to the divided
surface S32a in the axial direction D1. The divided surface S35a is a plane that is
formed due to a division at the border line L35, and extends in the axial direction
D1 in the cross-section illustrated in FIG. 5. The divided surface S35a connects the
divided surface S31a to the divided surface S34a in the axial direction D1. The divided
surface S32a and the divided surface S35a are, for example, formed perpendicular to
the divided surface S31a, the divided surface S33a, and the divided surface S34a.
[0054] The interstage housing 44 includes divided surfaces S31b, S32b, S33b, S34b, and S35b
formed by being divided at the border line L3. The divided surface S31b is a plane
that is formed due to the division at the border line L31, and extends in the vertical
direction D2 in the cross-section illustrated in FIG. 5. The divided surface S33b
is a plane that is formed due to the division at the border line L33, and extends
in the vertical direction D2 in the cross-section illustrated in FIG. 5. The divided
surface S34b is a plane that is formed due to the division at the border line L34,
and extends in the vertical direction D2 in the cross-section illustrated in FIG.
5. The divided surface S33b and the divided surface S34b are, for example, offset
toward the linear passage 62 in the axial direction D1 relative to the divided surface
S31b. The divided surface S32b is a plane that is formed due to the division at the
border line L32, and extends in the axial direction D1 in the cross-section illustrated
in FIG. 5. The divided surface S32b connects the divided surface S31b to the divided
surface S32b in the axial direction D1. The divided surface S35b is a plane that is
formed due to the division at the border line L35, and extends in the axial direction
D1 in the cross-section illustrated in FIG. 5. The divided surface S35b connects the
divided surface S31b to the divided surface S34b in the axial direction D1. The divided
surface S32b and the divided surface S35b are, for example, formed perpendicular to
the divided surface S31b, the divided surface S33b, and the divided surface S34b.
[0055] As a result of the inner wall surfaces and the outer wall surfaces that form the
curved passages being formed in separate components as described above, the components
(i.e., the first housing 41, the interstage plate 43, the second housing 42, and the
interstage housing 44) that form the housing of the compression unit 30 are shaped
so as to enable demolding with the axial direction D1 being a demolding direction.
A mold herein refers, for example, to a mold for castings. An annular sealing member
such as an O-ring may be installed in each of the components at connecting portions
of the interstage passage 60. In this case, the occurrence of leakage of the fluid
R that flows through the interstage passage 60 is suppressed.
<Operation and Effects>
[0056] The operation and effects described above of the compressor 1 according to this embodiment
will now be described together with the problem of a comparative example.
[0057] In a compression unit 130 of the compressor illustrated in FIG. 6, a first housing
141 that accommodates a first impeller 131 is connected to a second housing 142 that
accommodates a second impeller 132 by a pipe 170. An interstage passage 160 that introduces
the fluid R from the first impeller 131 into the second impeller 132 is formed inside
the pipe 170. An interstage plate 143 is disposed between the first housing 141 and
the second housing 142. In such configuration in which the pipe 170 is connected to
the first housing 141 and the second housing 142, there is the cost for the assembly
man-hours of the pipe 170 in addition to the cost of the pipe 170 itself, so that
mass production cost tends to be high. Consequently, it is difficult to improve the
productivity of the compressor with the compression unit 130.
[0058] It can thus be contemplated to form such interstage passage in the housing of the
compression unit. This enables the interstage passage to be formed without any pipes,
so that the mass production cost can be suppressed. Additionally, the mass production
cost can further be suppressed if the housing can be formed by die-casting, which
has a low production cost. However, to form the housing by die-casting, it is necessary
for the housing to be shaped to enable demolding. Taking into consideration the flow
path of the fluid that passes through the interstage passage, there is a curved passage
in one or more locations in the interstage passage that connects the low pressure-side
compression stage to the high pressure-side compression stage. Such curved passage
can be a factor that inhibits demolding of the housing.
[0059] For example, FIG. 7(a) illustrates a configuration in which the interstage passage
160 having a curved passage 163 is formed inside the housing of the compression unit.
In the case in which there is the curved passage 163, it can be contemplated to divide
the housing into two components (e.g., a second housing 242 and an interstage housing
244) at a position passing through the curved passage 163 so that the housing is shaped
to enable demolding. For example, in a case in which a border line L103 indicating
the boundary between the second housing 242 and the interstage housing 244 is set
so as to extend linearly in the vertical direction D2 between a terminal end P103a
of an inner wall surface 163a and a terminal end P103b of an outer wall surface 163b
of the curved passage 163, the border line L103 intersects with the outer wall surface
163b, and divides the outer wall surface 163b into a portion P111 and a portion P112.
As a result, the portion P111 of the outer wall surface 163b and the inner wall surface
163a are formed in the same second housing 242. In this case, an overhanging portion
B1 is formed in the portion P111, so that the second housing 242 cannot be demolded
with the axial direction D1 as the demolding direction.
[0060] On the other hand, as illustrated in FIG. 7(b), in a case in which a border line
L203 indicating the boundary between a second housing 342 and an interstage housing
344 extends linearly in the vertical direction D2 so as to pass through a starting
end P102a of the inner wall surface 163a and a starting end P102b of the outer wall
surface 163b of the curved passage 163, the inner wall surface 163a and the outer
wall surface 163b are formed in the same interstage housing 344. In this case, an
overhanging portion B2 is formed in the inner wall surface 163a, so that the interstage
housing 344 cannot be demolded with the axial direction D1 as the demolding direction.
Consequently, the components cannot be formed by die-casting with the border lines
L103, L203 illustrated in FIGS. 7(a) and 7(b).
[0061] In contrast, as illustrated in FIG. 8(a), it can be contemplated to set a border
line L303 indicating the boundary between a second housing 442 and an interstage housing
444 in the same position as the border line L103 so as not to divide an outer wall
surface 263b of a curved passage 263 by the border line L303. That is, it can be contemplated
to adjust the shape (degree of curve, etc.) of the outer wall surface 263b such that
the outer wall surface 263b does not extend beyond the border line L303. Specifically,
it can be contemplated to adjust the position of a starting end P202b of the outer
wall surface 263b such that it is on the same side as a terminal end P203b relative
to the border line L303. In this case, the starting end P202b and the terminal end
P203b of the outer wall surface 263b are positioned on one side of the border line
L303, and a starting end P202a and a terminal end P203a of an inner wall surface 263a
are positioned on the other side of the border line L303. That is, the inner wall
surface 263a and the outer wall surface 263b are separately formed in the second housing
442 and the interstage housing 444.
[0062] Thus, unlike the case in which the inner wall surface 263a and the outer wall surface
263b are formed in one housing, no overhanging portions are formed in the second housing
442 or the interstage housing 444, so that the second housing 442 and the interstage
housing 444 are both shaped to enable demolding. Consequently, in the example illustrated
in FIG. 8(a), the second housing 442 and the interstage housing 444 can be formed
by die-casting. However, in this example, the distance between the outer wall surface
263b and the inner wall surface 263a is not the constant distance d, but a distance
d1 that is greater than the distance d due to the adjustment of the shape of the outer
wall surface 263b. In this case, changes occur in the cross-sectional area of the
curved passage 263. Such changes in the cross-sectional area of the curved passage
263 can affect the flow of the fluid R that flows through the curved passage 263.
[0063] Thus, as illustrated in FIG. 8(b), it can be contemplated to offset the border line
L3 indicating the boundary between the second housing 42 and the interstage housing
44 in the axial direction D1. FIG. 8(b) illustrates the same configuration as the
compressor 1 according to the embodiment described above. As described above, the
border line L31 of the border line L3 extends in the vertical direction D2 between
the terminal end P3a of the inner wall surface 63a and the terminal end P3a of the
outer wall surface 63b. The border line L33 extends in the axial direction D1 between
the starting end P2a of the inner wall surface 63a and the starting end P2a of the
outer wall surface 63b, and is connected to the border line L31. The border line L32
extends downward from the border line L33. Dividing the second housing 42 and the
interstage housing 44 by such border line L3 causes the inner wall surface 63a and
the outer wall surface 63b to be separately formed in the second housing 42 and the
interstage housing 44, similarly to the example illustrated in FIG. 8(a). In this
case, no overhanging portions are formed in the second housing 42 or the interstage
housing 44, so that the second housing 42 and the interstage housing 44 are both shaped
to enable demolding. As a result, the components of the compression unit 30 can be
formed by die-casting, which has a low production cost, so that productivity can be
improved. This makes it possible to suppress the mass production cost.
[0064] Furthermore, as illustrated in FIG. 8(b), setting the border line L3 to be offset
in the axial direction D1 eliminates the need to make adjustments such as changing
the shape of the inner wall surface 63a or the outer wall surface 63b to match the
border line L3. Consequently, the inner wall surface 63a and the outer wall surface
63b can be formed in different housings regardless of the shapes of the inner wall
surface 63a and the outer wall surface 63b. As a result, it is possible to avoid the
occurrence of situations in which changes occur in each passage cross-section of the
curved passage 63 with the change in the shapes of the inner wall surface 63a and
the outer wall surface 63b. That is, the distance between the inner wall surface 63a
and the outer wall surface 63b can be kept at the constant distance d. This suppresses
situations in which pressure loss occurs in the fluid R that flows through the curved
passage 63, and suppresses reduction in the performance of the compressor 1.
[0065] In the embodiment described above, the inner wall surface 63a extends linearly and
the outer wall surface 63b is curved so as to expand away from the inner wall surface
63a in a cross-section perpendicular to the center line CL of the curved passage 63.
This configuration facilitates die-casting of the components with the direction from
the outer wall surface 63b toward the inner wall surface 63a as the demolding direction.
[0066] In the embodiment described above, the interstage housing 44 is connected in series
to the first housing 41 via the second housing 42 to form the interstage passage 60.
This configuration facilitates the forming of the interstage passage 60 by the simple
operation of connecting the interstage housing 44, the second housing 42, and the
first housing 41 in series.
[0067] In the embodiment described above, the interstage plate 43 is sandwiched between
the first housing 41 and the second housing 42 to form the interstage passage 60.
This configuration facilitates the forming of the interstage passage 60 by utilizing
the interstage plate 43.
[0068] In the embodiment described above, the linear passage 62 includes the first wall
surface 62a and the second wall surface 62b that extend linearly and parallel to each
other. The first wall surface 62a and the second wall surface 62b are formed in the
second housing 42. This makes it possible to demold the second housing 42 with the
axial direction D1 in which the linear passage 62 extends as the demolding direction.
Consequently, the components can be demolded even with such interstage passage 60
that has the curved passage 63 and the linear passage 62.
[0069] Although in the embodiment described above, the configuration of the curved passage
63 of the interstage passage 60 has been mainly described, the other curved passages
61, 65 may be similarly described. The "curved passage" of the present disclosure
may be viewed as any of the curved passages 61, 63, 65. Although in the embodiment
described above, the case in which the "linear passage" of the present disclosure
is applied to the linear passage 62 has been described, the "linear passage" of the
present disclosure may be applied to the other linear passage 64. The "interstage
passage" of the present disclosure has at least one curved passage, and it need not
have a linear passage.
[0070] Although one embodiment of the present disclosure has been described, the present
disclosure is not limited to the embodiment above.
<Variation 1>
[0071] In the example illustrated in FIG. 9, a linear passage 64A that connects a curved
passage 63A to a curved passage 65A extends in a direction that is inclined from the
vertical direction D2. For example, the linear passage 64A extends in a direction
that is at an acute angle to the linear passage 62. Accordingly, the curved passage
65A is disposed in a position offset toward the inlet 42a in the axial direction D1
relative to the curved passage 63A. A border line L3A indicating the boundary between
an interstage housing 44A and a second housing 42A has a border line L31A (second
border line) instead of the border line L31. The border line L31A extends upward from
the border line L33 (first border line), is curved conforming to the inner wall surface
63a so as to be in contact with the terminal end P3a of the inner wall surface 63a,
and then extends linearly along the first wall surface 64a to be connected to the
border line L35.
[0072] Even in the case in which such interstage passage 60A is formed, the inner wall surface
63a of the curved passage 63A, the first wall surface 64a of the linear passage 64A,
and the inner wall surface 65a of the curved passage 65A are formed in the second
housing 42A by the second housing 42A and the interstage housing 44A being divided
by the border line L3A. Additionally, the outer wall surface 63b of the curved passage
63A, the second wall surface 64b of the linear passage 64A, and the outer wall surface
65b of the curved passage 65A are formed in the interstage housing 44A. By thus forming
the wall surface of each passage separately in two components (i.e., the second housing
42A and the interstage housing 44A), the components can be shaped to enable demolding.
Furthermore, the components can be shaped to enable demolding regardless of the shape
of the wall surface of each passage by offsetting the border line L3A in the axial
direction D1, similarly to the embodiment described above. This suppresses situations
in which changes occur in the cross-sectional area of the interstage passage 60A,
and suppresses situations in which pressure loss occurs in the fluid R that flows
through the interstage passage 60A. Consequently, effects similar to those of the
embodiment described above can be obtained even with the embodiment illustrated in
FIG. 9.
<Variation 2>
[0073] In the example illustrated in FIG. 10, a curved passage 63B is directly connected
to the inlet 42a. As a result, the starting end P2a and the terminal end P3a of the
inner wall surface 63a and the starting end P2b and the terminal end P3b of the outer
wall surface 63b are aligned in the vertical direction D2. A border line L3B indicating
the boundary between an interstage housing 44B and a second housing 42B has a border
line L31B instead of the border line L31. The borderline L31B extends in the vertical
direction D2 between the inner wall surface 63a and the outer wall surface 63b. A
lower end of the border line L31B is in the same position as the starting end P2a
of the inner wall surface 63a in the vertical direction D2, and is connected to the
border line L33 (first border line). An upper end of the border line L31B is in the
same position as the terminal end P3a of the inner wall surface 63a in the vertical
direction D2, and is connected to the border line L35 (second border line).
[0074] Even in the case in which such interstage passage 60B is formed, the inner wall surface
63a of the curved passage 63B is formed in the second housing 42B and the outer wall
surface 63b of the curved passage 63B is formed in the interstage housing 44B by the
second housing 42B and the interstage housing 44B being divided by the border line
L3B. By thus forming the wall surface of each passage separately in two components
(i.e., the second housing 42B and the interstage housing 44B), the components can
be shaped to enable demolding. Additionally, the components can be shaped to enable
demolding regardless of the shape of the wall surface of each passage by offsetting
the border line L3B in the axial direction D1 similarly to the embodiment described
above, so that situations in which changes occur in the cross-sectional area of the
interstage passage 60B can be suppressed, and situations in which pressure loss occurs
in the fluid R that flows through the interstage passage 60B can be suppressed. Consequently,
effects similar to those of the embodiment described above can be obtained even with
the embodiment illustrated in FIG. 10.
[0075] The present disclosure is not limited to the embodiment described above and the variations,
and various other variations are possible. For example, the embodiment described above
and the variations may be combined with each other according to the required object
and effect. In the embodiment described above, a two-stage compressor has been described
as an example. However, the number of stages of the compressor is not limited to two,
and may be three or more. Although in the embodiment described above, an example in
which the interstage passage 60 is formed by the four components of the first housing
41, the second housing 42, the interstage plate 43, and the interstage housing 44
has been described, it is not necessarily required to be formed of four components.
For example, the interstage plate need not extend downward to reach the interstage
passage, and the second housing may be directly connected to the first housing. In
this case, the interstage passage will be formed by the three components of the first
housing, the second housing, and the interstage housing. In the embodiment described
above, a pipe for connecting the first housing to the second housing may be separately
provided. In this case, the pipe may be bypass-connected to the interstage passage.
[Appendix]
[0076] The present disclosure includes the following configurations.
[0077] A compressor of the present disclosure is [1] "a compressor configured to subject
a fluid compressed by a first impeller to further compression by a second impeller,
the compressor including: an impeller housing including a first housing accommodating
the first impeller, and a second housing accommodating the second impeller; and an
interstage component coupled to the impeller housing, and forming, together with the
impeller housing, an interstage passage configured to introduce the fluid from the
first impeller into the second impeller, wherein the interstage passage includes at
least one curved passage, wherein the curved passage includes an inner wall surface
that is curved on an inner side in a cross-section passing through a center line of
the curved passage, and an outer wall surface that is curved on an outer side in the
cross-section, wherein one of the inner wall surface and the outer wall surface is
formed in the impeller housing, and wherein another of the inner wall surface and
the outer wall surface is formed in the interstage component."
[0078] The compressor of the present disclosure is [2] "the compressor according to [1]
above, wherein a border line indicating a boundary between the impeller housing and
the interstage component in the cross-section includes a first border line and a second
border line between the inner wall surface and the outer wall surface, wherein the
first border line extends to intersect a straight line connecting a starting end of
the inner wall surface to a starting end of the outer wall surface, and wherein the
second border line extends to intersect a straight line connecting a terminal end
of the inner wall surface to a terminal end of the outer wall surface, and is directly
or indirectly connected to the first border line between the inner wall surface and
the outer wall surface."
[0079] The compressor of the present disclosure is [3] "the compressor according to [1]
or [2] above, wherein a distance between the inner wall surface and the outer wall
surface in a direction perpendicular to the center line is constant at any position
along the center line."
[0080] The compressor of the present disclosure is [4] "the compressor according to any
one of [1] to [3] above, wherein, in a cross-section perpendicular to the center line
of the curved passage, the inner wall surface extends linearly, and the outer wall
surface is curved so as to expand from the inner wall surface in a direction opposite
the inner wall surface."
[0081] The compressor of the present disclosure is [5] "the compressor according to any
one of [1] to [4] above, wherein the interstage component is an interstage housing
coupled in series to the first housing via the second housing, wherein the inner wall
surface is formed in the second housing, and wherein the outer wall surface is formed
in the interstage component."
[0082] The compressor of the present disclosure is [6] "the compressor according to any
one of [1] to [4] above, wherein the interstage component is an interstage plate sandwiched
between the first housing and the second housing, wherein the inner wall surface is
formed in the interstage component, and wherein the outer wall surface is formed in
the first housing."
[0083] The compressor of the present disclosure is [7] "the compressor according to any
one of [1] to [6] above, wherein the interstage passage further includes a linear
passage extending linearly from the curved passage, wherein the linear passage includes
a first wall surface connected to the inner wall surface, and a second wall surface
connected to the outer wall surface, and wherein the first wall surface and the second
wall surface extend parallel to each other in the cross-section passing through the
center line, and are formed in the impeller housing."
Reference Signs List
[0084]
1 Compressor
31 First impeller
32 Second impeller
33 Impeller housing
41 First housing
42, 42A, 42B Second housing
43 Interstage plate (Interstage component)
44, 44A, 44B Interstage housing (Interstage component)
60, 60A, 60B Interstage passage
61, 63, 63A, 63B, 65, 65A Curved passage
61a, 63a, 65a Inner wall surface
61b, 63b, 65b Outer wall surface
62, 64, 64A Linear passage
62a, 64a First wall surface
62b, 64b Second wall surface
CL Center line
d, d1 Distance
L1, L2, L3, L3A, L3B, L11, L12, L13, L21, L22, L31A, L31B, L33, L34, L35 Border line
P1a, P1b, P3a, P3b, P5a, P5b Terminal end
Pa, Pb, P2a, P2b, P4a, P4b Starting end
R Fluid