[0001] The invention relates to a submersible pump for conveying a process fluid in accordance
with the preamble of the independent claim.
[0002] Submersible pumps configured to be completely immersed in an environmental fluid,
e.g. water, are used in many different industries, for example in the mining industry,
where submersible pumps are used for dewatering, or in the waste water industry, or
in the energy industry, where submersible pumps are used e.g. for underwater energy
storage systems.
[0003] Another important example is the oil and gas processing industry, where submersible
pumps are configured e.g. as multiphase pumps for conveying hydrocarbon fluids, for
example for extracting the crude oil from the oil field or for transportation of the
oil/gas through pipelines or within refineries. Another application of submersible
pumps in the oil and gas industry is the injection of a process fluid, in most cases
water and in particular seawater, into an oil reservoir. For such applications, said
pumps are designed as water injection pumps supplying seawater at high pressure to
a well that leads to a subterranean region of an oil reservoir. A typical value for
the pressure increase generated by such a water injection pump is 200-300 bar (20
- 30 MPa) or even more. Water injection into oil reservoirs is a well-known method
for increasing the recovery of hydrocarbons from an oil or gas field. The injected
water maintains or increases the pressure in the reservoir thereby driving the oil
or the hydrocarbons towards and out of the production well.
[0004] Still another application is the reinjection of a lighter CO
2 and CH
4 enriched phase separated from the crude oil into a subterranean region.
[0005] In view of an efficient exploitation of oil and gas fields but also in view of other
applications, there is nowadays an increasing demand for pumping equipment such as
water injection pumps or multiphase pumps that may be installed directly on the sea
ground or in a deep lake, in particular down to a depth of 500 m, down to 1000 m or
even down to more than 2000 m beneath the water surface. Needless to say that the
design of such pumping equipment is challenging, in particular because such pumps
shall operate in a difficult subsea or deep water environment for a long time period
with as little as possible maintenance and service work. This requires specific measures
to minimize the amount of equipment involved and to optimize the reliability of the
pump.
[0006] It goes without saying that for subsea or deep water installations on the sea ground
or the ground of other waters the reliability of a pump and the minimization of wear
and degradation within the pump are of utmost importance.
[0007] Usually, submersible pumps such as subsea pumps are configured as fully integrated
pump-drive devices. A common housing, which is configured to withstand the environmental
pressure at the location where the pump is deployed for operation, encloses both the
pump unit and the drive unit. For lubrication and cooling of the bearings and the
motor in the drive unit a clean barrier fluid is used to avoid that the process fluid
enters the critical components in the drive unit. Mechanical seals are an option to
separate the process fluid, i.e. the pumped medium, which can contain particles, and
the barrier fluid. A mechanical seal is usually used for the sealing of the rotating
shaft of a pump and shall prevent the leakage of the process fluid along the pump
shaft of the pump. Typically, a mechanical seal comprises a stator and a rotor. The
rotor is connected in a torque-proof manner with the shaft of the pump and the stator
is fixed with respect to the common housing such that the stator is secured against
rotation. During rotation of the shaft the rotor is in sliding contact with the stator
with a liquid film in between, thus performing the sealing action.
[0008] The mechanical seals require the barrier fluid pressure to be higher than the process
pressure. Maintaining an adequate barrier fluid overpressure requires a system which
supplies and relieves barrier fluid. Thus, topside barrier fluid supply units are
required, which can have a significant impact on complexity, size and cost of the
pumping system. The mechanical seals are considered failure prone and costly components
in subsea pumping systems, often resulting in shorter maintenance intervals or unplanned
intervention, thus finally reducing the availability of the system.
[0009] In order to reduce the complexity of the pumping equipment, in particular the amount
of auxiliaries, it is known in the art to configure subsea pumps as seal-less pumps
without a mechanical seal.
[0010] In the framework of this application, the term "seal-less" is used with the meaning
that there is no sealing device for sealing a rotating shaft, which is completely
tight at standstill of the shaft. Even if other devices such as a throttle bush or
a narrow relief passage may be considered as a kind of sealing device during rotation
of the shaft, because they allow only a small amount of leakage, such devices are
not tight at standstill of the shaft, but allow for a leakage flow trough the device
along the shaft even at standstill of the shaft. Thus, "seal-less" means that there
is no sealing device for sealing the shaft, which device is completely tight at standstill.
[0011] It is known to configure seal-less pumps as process fluid lubricated pumps, meaning
that the process fluid, which is conveyed by the pump, is used for the lubrication
and the cooling of components of the pump, e.g. the bearings. A process fluid lubricated
pump does not require a specific barrier fluid different from the process fluid to
avoid leakage of the process fluid e.g. into the drive unit. In addition, a process
fluid lubricated pump does not require a lubricant different from the process fluid
for the lubrication of the pump components.
[0012] However, for process fluids containing particles, e.g. sand or the like, bearings
have to be provided, which can be lubricated with such a particle containing process
fluid without being damaged in an unreasonably short time. In many cases this requires
ceramic bearings, i.e. bearings, in which at least one of the mating surfaces of the
stationary and the rotating parts is configured as a ceramic surface. Polymer bearings
having a polymer such as PEEK (Polyether ether ketone) as one of the mating surfaces
are usually not suited for lubrication by a particle containing process fluid, because
they are destroyed in quite a short time by the process fluid.
[0013] Furthermore, known seal-less pumps for process fluids with particles rely on motors
which have a specific design (e.g. canned motor) and ceramic bearings. The ceramic
bearings are prone for catastrophic failure in the drive unit.
[0014] Only for process fluids without particles seal-less pumps equipped with a conventional
liquid filled motor and polymer bearings are considered a suitable option.
[0015] Starting from this state of the art, it is therefore an object of the invention to
propose an improved or an alternative submersible pump that is also suited for subsea
applications and for deployment on the sea ground. The pump shall have a low complexity
with regard to the equipment, low wear and a high reliability in operation. In particular,
the pump shall also by suited for conveying a process fluid containing particles.
[0016] The subject matter of the invention satisfying this object is characterized by the
features of the independent claim.
[0017] Thus, according to the invention, a submersible pump for conveying a process fluid
and configured to be completely immersed in an environmental fluid is proposed, the
pump comprising a common housing having a first compartment configured to be filled
with a dosing fluid, and a second compartment configured to be filled with the process
fluid, wherein a first flow passage is provided between the first compartment and
the second compartment, the pump further comprising, a pump unit arranged in the common
housing, and a drive unit arranged in the common housing, wherein the common housing
comprises an inlet and an outlet for the process fluid, wherein the pump unit comprises
a pump shaft extending from a drive end to a non-drive end of the pump shaft and configured
for rotating about an axial direction, the pump unit further comprising a hydraulic
unit having at least one impeller fixedly mounted on the pump shaft for conveying
the process fluid from the inlet to the outlet, wherein the drive unit comprises a
drive shaft connected to the drive end of the pump shaft for driving the rotation
of the pump shaft, and an electric motor configured for rotating the drive shaft about
the axial direction, wherein the electric motor is arranged inside the first compartment
and the hydraulic unit is arranged inside the second compartment, and wherein the
pump is configured as a seal-less pump without a mechanical seal at the pump shaft
and the drive shaft. A dosing unit is provided for receiving the environmental fluid,
wherein the dosing unit provides the dosing fluid from the environmental fluid, and
wherein the dosing unit is configured for dosing a presettable amount of the dosing
fluid into the first compartment and through the first flow passage into the second
compartment.
[0018] Since the submersible pump according to the invention is configured as a seal-less
pump without any mechanical seal at the pump shaft or at the drive shaft, the complexity
of the pump is considerably reduced as compared to pumps having mechanical seals.
[0019] The common housing accommodating the pump unit and the drive unit comprises two compartments,
wherein the first compartment is filled with the dosing fluid and the second compartment
is filled with the process fluid. Usually, the dosing fluid is free of particles.
The dosing unit supplies a presettable amount of the dosing fluid to the first compartment
and through the first flow passage into the second compartment. Thus, the dosing unit
moves a presettable volume per time of the dosing fluid through the first compartment
into the second compartment. Therefore, there is a well-defined flow direction of
the dosing fluid from the first compartment into the second compartment. This measure
ensures that there is no flow of the process fluid from the second compartment into
the first compartment, i.e. the process fluid is prevented from entering the first
compartment. This is a considerable advantage in particular when the process fluid
contains particles. Since the process fluid cannot enter the first compartment, all
components arranged in the first compartment can be configured to be cooled and lubricated
by a fluid which is free of particles. For example, all bearings arranged in the first
compartment can be configured as polymer bearings.
[0020] The volume of the dosing fluid that is moved per time through the first flow passage
is typically quite low, namely a few liters per hour, for example 20 liters per hour
or up to 50 or 100 liters per hour.
[0021] Another considerable advantage is the fact that the dosing unit provides the dosing
fluid from the environmental fluid, which is for example water. In particular, the
dosing fluid can be the same fluid as the environmental fluid. It is also possible,
that the environmental fluid is filtered or treated in the dosing unit to generate
the dosing fluid. The important advantage is the fact that no other fluid than the
environmental fluid is required to provide the dosing fluid. Thus, there is no need
for any other supply system, for example a topside supply system as it is e.g. required
for conventional barrier fluids. The sole fluid required for providing the dosing
fluid is the environmental fluid, i.e. the fluid that surrounds the pump. This is
a considerable reduction in the complexity of the entire pumping system.
[0022] When the submersible pump according to the invention is configured as a subsea pump,
the environmental fluid is usually seawater. The dosing fluid may be the raw seawater,
purified seawater, pretreated seawater, filtered seawater, microfiltered seawater
or nanofiltered seawater. In other application, the submersible pump may be deployed
at the ground of a lake or in a reservoir such as a tank filled with a fluid, in particular
with a liquid. The environmental fluid is then the fluid or liquid with which the
tank is filled.
[0023] According to a preferred configuration, the first compartment is arranged adjacent
to the second compartment with respect to the axial direction, wherein a first partition
wall is provided between the first compartment and the second compartment, wherein
the first flow passage is arranged in the first partition wall, and wherein the pump
shaft or the drive shaft extends through the first flow passage. The first partition
wall separates the first compartment from the second compartment. The first flow passage
constitutes the sole connection through which the dosing fluid can flow from the first
into the second compartment. The first flow passage also constitutes the duct, through
which the pump shaft or the drive shaft passes from the first compartment into the
second compartment. The first flow passage can be configured for example as a throttle
bush surrounding the pump shaft or the drive shaft.
[0024] For balancing or reducing the axial thrust acting on the pump shaft, the submersible
pump can comprise a balance drum fixedly connected to the pump shaft between the hydraulic
unit and the drive end of the pump shaft, wherein a relief passage is provided between
the balance drum and a stationary part configured to be stationary with respect to
the common housing, and wherein a balance line is provided for returning the process
fluid passing through the relief passage to a low pressure location of the pump unit,
for example to the suction side or the inlet for the process fluid.
[0025] In a preferred configuration the submersible pump comprises a first pump bearing
unit and a second pump bearing unit for supporting the pump shaft, as well as a first
motor bearing unit and an second motor bearing unit for supporting the drive shaft,
wherein the first pump bearing unit is arranged between the hydraulic unit and the
drive end of the pump shaft, wherein the second pump bearing unit is arranged between
the hydraulic unit and the non-drive end of the pump shaft, and wherein the electric
motor is arranged between the first motor bearing unit and the second motor bearing
unit regarding the axial direction.
[0026] Preferably, the first pump bearing unit, the second pump bearing unit, the first
motor bearing unit and the second motor bearing unit are each configured for lubrication
by the process fluid or by the dosing fluid. Thus, depending on whether the respective
bearing unit is arranged in the first or in the second department, it is either lubricated
by the dosing fluid or by the process fluid. All bearing units, which are arranged
in the first compartment, are configured to be lubricated by the dosing fluid, and
all bearing units, which are arranged in the second compartment, are configured to
be lubricated by the process fluid. The dosing fluid or the process fluid, respectively,
are also used for the cooling of the bearing units. Preferably, all bearing units
arranged in the first compartment are configured as polymer bearing units. Furthermore,
it is preferred that all bearing units arranged in the second compartment are configured
as ceramic bearings.
[0027] In some embodiments the first pump bearing unit and the second pump bearing unit
are arranged in the second compartment.
[0028] In some embodiments the first motor bearing unit and the second motor bearing unit
are arranged in the first compartment.
[0029] In some embodiments the first pump bearing unit, the first motor bearing unit and
the second motor bearing unit are arranged in the first compartment.
[0030] It is also possible to configure the submersible pump such that the common housing
comprises a third compartment, configured to be filled with the dosing fluid, wherein
the second compartment is arranged regarding the axial direction between the first
compartment and the third compartment, wherein a second flow passage is provided between
the third compartment and the second compartment, wherein the dosing unit is configured
for dosing an amount of the dosing fluid into the third compartment and through the
second flow passage into the second compartment, and wherein the second pump bearing
unit is arranged in the third compartment. The dosing unit supplies a presettable
amount of the dosing fluid to the third compartment and through the second flow passage
into the second compartment. Thus, the dosing unit moves a presettable volume per
time of the dosing fluid through the third compartment into the second compartment.
Therefore, there is a well-defined flow direction of the dosing fluid from the third
compartment into the second compartment. This measure ensures that there is no flow
of the process fluid from the second compartment into the third compartment, i.e.
the process fluid is prevented from entering the third compartment.
[0031] The volume of the dosing fluid that is moved per time through the second flow connection
can be the same or essentially the same as the volume that is moved per time through
the first flow connection.
[0032] Regarding the configuration with three compartments in the common housing, it is
preferred that a second partition wall is provided between the third compartment and
the second compartment, wherein the second flow passage is arranged in the second
partition wall, and wherein the pump shaft extends through the second flow passage.
[0033] The second partition wall separates the third compartment from the second compartment.
The second flow passage constitutes the sole connection through which the dosing fluid
can flow from the third into the second compartment. The second flow passage also
constitutes the duct, through which the pump shaft passes from the third compartment
into the second compartment. The second flow passage can be configured for example
as a throttle bush surrounding the pump shaft.
[0034] Preferably the submersible pump has an external cooling loop for cooling and lubricating
the motor unit by means of the dosing fluid, the external cooling loop comprising
a heat exchanger for cooling the dosing fluid, wherein the heat exchanger is arranged
outside the common housing and configured to receive the dosing fluid from the first
compartment and to recirculate the dosing fluid to the first compartment.
[0035] The submersible pump according to the invention can be configured as a vertical pump
with the pump shaft extending in the direction of gravity or, alternatively, as a
horizontal pump with the pump shaft extending perpendicular to the direction of gravity.
[0036] Regarding embodiment, where the submersible pump is configured as a vertical pump,
it is preferred that the drive unit is arranged on top of the pump unit.
[0037] In some embodiments the submersible pump is configured as a subsea pump and preferably
configured for installation on a sea ground.
[0038] In particular, the submersible pump according to the invention can be configured
as a water injection pump for injecting the process fluid, preferably seawater, into
a subterranean region.
[0039] In addition, the submersible pump according to the invention can be configured as
a multiphase pump, e.g. for conveying a multiphase process fluid which comprises a
mixture of a plurality of phases, such as a liquid phase and a gaseous phase. An important
example is the oil and gas processing industry, where multiphase pumps are used for
conveying hydrocarbon fluids, for example for extracting the crude oil from the oil
field or for transportation of the oil/gas through pipelines or within refineries.
[0040] Furthermore, the submersible pump according to the invention can be configured for
conveying a fluid in the dense phase or in the supercritical phase. For example in
subsea oil production, the crude oil containing lighter components such as carbon
dioxide, methane, ethane can be separated at the sea ground into a heavier liquid
enriched phase, which is delivered to a topside location, and into a lighter CO
2 and CH
4 enriched phase, which is reinjected into a subterranean region, e.g. the oil reservoir.
Due to the hydrostatic pressure at the sea ground the separation will take place for
many applications at a pressure and temperature where carbon dioxide is in the supercritical
state or in the dense phase.
[0041] Further advantageous measures and embodiments of the invention will become apparent
from the dependent claims.
[0042] The invention will be explained in more detail hereinafter with reference to embodiments
of the invention and with reference to the drawings. There are shown in a schematic
representation:
- Fig. 1:
- a schematic cross-sectional view of a first embodiment of a submersible pump according
to the invention,
- Fig. 2:
- a schematic cross-sectional view of a second embodiment of a submersible pump according
to the invention,
- Fig. 3:
- a schematic cross-sectional view of a third embodiment of a submersible pump according
to the invention, and
- Fig. 4:
- a schematic cross-sectional view of a fourth embodiment of a submersible pump according
to the invention.
[0043] Fig. 1 shows a schematic cross-sectional view of a first embodiment of a submersible
pump according to the invention, which is designated in its entity with reference
numeral 1. The pump 1 is configured as a centrifugal pump for conveying a process
fluid and has a common housing 2, a pump unit 3 and a drive unit 4. Both the pump
unit 3 and the drive unit 4 are arranged within the common housing 2. The common housing
2 is designed as a pressure housing, which is able to withstand the pressure generated
by the pump 1 as well as the pressure exerted on the pump 1 by the environment. The
common housing 2 may comprise several housing parts, e.g. a pump housing and a drive
housing, which are connected to each other to form the common housing 2 surrounding
the pump unit 3 and the drive unit 4.
[0044] The submersible pump 1 is configured to be completely immersed in an environmental
fluid, for example water or any other liquid. The submersible pump 1 can be configured
for deployment in a reservoir filled with the environmental fluid such as a tank,
a basin or the like. Furthermore, the pump 1 can be configured for deployment in a
natural or artificial water reservoir, e.g. a dammed lake, a river, a natural lake
or a sea.
[0045] In the following description reference is made by way of example to the important
application that the submersible pump 1 is configured and adapted for being used as
a subsea pump 1 in the oil and gas industry. The pump 1 can be configured as a multiphase
pump deployed on the sea ground for conveying the crude oil or the hydrocarbon fluid
from the well to a topside location on or above the water surface or ashore. The process
fluid is then the crude oil or the hydrocarbon fluid and the environmental fluid is
the seawater. It is also possible that the pump 1 is configured as a subsea pump 1
for injecting water into a subterranean oil and/or gas reservoir to increase recovery
of hydrocarbons from the subterranean region. By injecting the water into the reservoir
the hydrocarbons are forced to flow towards and out of the production well. In these
applications the process fluid that is conveyed by the pump 1 is water and especially
seawater. The environmental fluid is seawater. The submersible pump 1 is in particular
configured for installation on the sea ground, i.e. for use beneath the water surface,
in particular down to a depth of 500 m, down to 1000 m or even down to more than 2000
m beneath the water surface of the sea.
[0046] The term seawater comprises raw seawater, purified seawater, pretreated seawater,
filtered seawater, in particular microfiltered seawater and nanofiltered seawater.
[0047] It goes without saying that the invention is not restricted to these specific examples
but is related to submersible pumps in general. The pump 1 according to the invention
may also be used for applications outside the oil and gas industry.
[0048] By way of example reference is now made to the configuration of the submersible pump
1 as a water injection pump for deployment on the sea ground.
[0049] The common housing 2 of the pump 1 comprises an inlet 21, through which the process
fluid enters the pump 1, and an outlet 22 for discharging the process fluid with an
increased pressure as compared to the pressure of the process fluid at the inlet 21.
Typically, the outlet 22 is connected to a pipe (not shown) for delivering the pressurized
process fluid to a well, in which the process fluid is injected. The pressure of the
process fluid at the outlet 22 is referred to as 'high pressure' whereas the pressure
of the process fluid at the inlet 21 is referred to as `low pressure'. A typical value
for the difference between the high pressure and the low pressure is for example 100
to 200 bar (10 - 20 MPa).
[0050] The pump unit 3 comprises a pump shaft 5 extending from a drive end 51 to a non-drive
end 52 of the pump shaft 5. The pump shaft 5 is configured for rotating about an axial
direction A, which is defined by the longitudinal axis of the pump shaft 5.
[0051] The pump unit 3 further comprises a hydraulic unit 31 for acting on the process fluid.
The hydraulic unit 31 comprises at least one impeller 311 fixedly mounted on the pump
shaft 5 in a torque proof manner. The hydraulic unit 31 is configured for increasing
the pressure of the process fluid from the low pressure to the high pressure. The
specific configuration of the hydraulic unit 5 is not relevant for the invention,
i.e. the hydraulic unit 31 can be configured in any manner known in the art. The hydraulic
unit 31 can comprise only one impeller (single stage pump) 311 or a plurality of impellers
311 (multistage pump), each of which is fixedly mounted on the pump shaft 5. The plurality
of impellers 311 may comprise up to twelve impellers 31, or even more, arranged one
after the other regarding the axial direction A on the pump shaft 5. The plurality
of impellers 311 can be arranged in a back-to-back configuration or in an inline configuration.
[0052] The submersible pump 1 is configured as a vertical pump 1, meaning that during operation
the pump shaft 5 is extending in the vertical direction, which is the direction of
gravity. Thus, the axial direction A coincides with the vertical direction.
[0053] A direction perpendicular to the axial direction is referred to as radial direction.
The term `axial' or `axially' is used with the common meaning 'in axial direction'
or 'with respect to the axial direction'. In an analogous manner the term 'radial'
or `radially' is used with the common meaning 'in radial direction' or 'with respect
to the radial direction'. Hereinafter relative terms regarding the location like "above"
or "below" or "upper" or "lower" or "top" or "bottom" refer to the usual operating
position of the pump 1. Each of Fig. 1 - Fig. 4 shows different embodiments of the
pump 1 in their respective usual operating position.
[0054] The drive unit 4 is configured to exert a torque on the drive end 51 of the pump
shaft 5 for driving the rotation of the pump shaft 5 and the impeller(s) 311 about
the axial direction A. As shown in Fig. 1 the drive unit 4 is located above the pump
unit 3. However, in other embodiments (see e.g. Fig. 3) the pump unit 3 may be located
on top of the drive unit 4. The drive unit 4 comprises an electric motor 41, a drive
shaft 42 extending in the axial direction A, a first motor bearing unit 43 arranged
above the electric motor 41 with respect to the axial direction A, and a second motor
bearing unit 44 arranged below the electric motor 41. The electric motor 41, which
is arranged between the first motor bearing unit 43 and the second motor bearing unit
44, is configured for rotating the drive shaft 42 about the axial direction A. The
drive shaft 42 is connected to the drive end 51 of the pump shaft 5 by means of a
coupling 45 for transferring a torque to the pump shaft 5. Preferably the coupling
45 is configured as a flexible coupling 45, which connects the drive shaft 42 to the
pump shaft 5 in a torque proof manner, but allows for a relative movement between
the drive shaft 42 and the pump shaft 5, e.g. lateral movements. Thus, the flexible
coupling 45 transfers the torque but no or nearly no lateral vibrations. The flexible
coupling 45 may be configured as a mechanical coupling, a magnetic coupling, a hydrodynamic
coupling or any other coupling that is suited to transfer a torque from the drive
shaft 42 to the pump shaft 5.
[0055] The first motor bearing unit 43 and the second motor bearing unit 44 are configured
to support the drive shaft 42 both in radial direction and in the axial direction
A. The first motor bearing unit 43 comprises both an upper radial bearing 431 for
supporting the drive shaft 42 with respect to the radial direction, and an axial bearing
432 for supporting the drive shaft 42 with respect to the axial direction A. The upper
radial bearing 431 and the axial bearing 432 are arranged such that the upper radial
bearing 431 is arranged between the axial bearing 432 and the electric motor 41. Of
course, it is also possible, to exchange the position of the upper radial bearing
431 and the axial bearing 432.
[0056] The upper radial bearing 431 and the axial bearing 432 may be configured as separate
bearings, but it is also possible that the upper radial bearing 431 and the axial
bearing 432 are configured as a single combined radial and axial bearing supporting
the drive shaft 42 both in radial and in axial direction A.
[0057] The second motor bearing unit 44 comprises a lower radial bearing 441 for supporting
the drive shaft 42 in radial direction. In the embodiment shown in Fig. 1, the second
motor bearing unit 44 comprises no axial or thrust bearing. Of course, it is also
possible that the second motor bearing unit 44 comprises an axial bearing for the
drive shaft 42.
[0058] The pump 1 comprises a first pump bearing unit 53 and a second pump bearing unit
54 for supporting the pump shaft 5. The first pump bearing unit 53, which is the upper
one, is arranged adjacent to the drive end 51 of the pump shaft 5 between the hydraulic
unit 31 and the drive unit 4. The second pump bearing unit 54, which is the lower
one, is arranged between the hydraulic unit 31 and the non-drive end 52 of the pump
shaft 5 or at the non-drive end 52. The pump bearing units 53, 54 are configured to
support the pump shaft 5 both in axial and radial direction. In the embodiment shown
in Fig. 1 the first pump bearing unit 53 comprises both an upper radial bearing 531
for supporting the pump shaft 5 with respect to the radial direction, and an axial
bearing 532 for supporting the pump shaft 5 with respect to the axial direction A.
The upper radial bearing 531 and the axial bearing 532 are arranged such that the
axial bearing 532 is facing the drive unit 4 and the upper radial bearing 531 is facing
the hydraulic unit 31, i.e. the axial bearing 532 is arranged between the upper radial
bearing 531 and the drive unit 4. Of course, it is also possible, to exchange the
position of the upper radial bearing 531 and the axial bearing 532, i.e. to arrange
the upper radial bearing 531 between the axial bearing 532 and the drive unit 4.
[0059] A radial bearing, such as the upper radial bearing 531 is also referred to as a "journal
bearing" and an axial bearing, such as the axial bearing 532, is also referred to
as an "thrust bearing". The upper radial bearing 531 and the axial bearing 532 may
be configured as separate bearings, but it is also possible that the upper radial
bearing 531 and the axial bearing 532 are configured as a single combined radial and
axial bearing supporting the pump shaft 5 both in radial and in axial direction.
[0060] The second pump bearing unit 54 comprises a lower radial bearing 541 for supporting
the pump shaft 5 in radial direction. In the embodiment shown in Fig. 1, the second
pump bearing unit 54 comprises no axial or thrust bearing. Of course, it is also possible
that the second pump bearing unit 54 comprises an axial bearing for the pump shaft
5.
[0061] The pump 1 further comprises a balance drum 7 for at least partially balancing the
axial thrust that is generated by the impeller(s) 311 during operation of the pump
1. The balance drum 7 is fixedly connected to the pump shaft 5 and arranged above
the impeller(s) 311, namely between the impeller(s) 311 and the drive end 51 of the
pump shaft 5, more precisely between the impeller(s) 311 and the first pump bearing
unit 53. The balance drum 7 defines a front side and a back side. The front side is
the side facing the hydraulic unit 31 and the back side is the side facing the first
pump bearing unit 53 and the drive unit 4. The balance drum 7 is surrounded by a stationary
part 26, so that a relief passage 73 is formed between the radially outer surface
of the balance drum 7 and the stationary part 26. The stationary part 26 is configured
to be stationary with respect to the common housing 2. The relief passage 73 forms
an annular gap between the outer surface of the balance drum 7 and the stationary
part 26 and extends from the front side to the back side. The front side is in fluid
communication with the outlet 22, so that the axial surface of the balance drum 7
facing the front side is exposed essentially to the high pressure prevailing at the
outlet 22 during operation of the pump 1. At the back side of the balance drum 7 a
balance line 9 is provided for returning the process fluid passing through the relief
passage 73 to a low pressure location of the pump unit 3. For example, the balance
line 9 is in fluid communication with the inlet 21, such that the pressure prevailing
at the back side of the balance drum 7 is essentially the same as the low pressure
prevailing at the inlet 21.
[0062] Thus, a pressure drop takes place over the balance drum 7. Since the front side is
exposed essentially to the high pressure at the outlet 22 and the back side is exposed
essentially to the low pressure, the pressure drop over the balance drum 7 corresponds
essentially to the difference between the high pressure and the low pressure. The
pressure drop along the balance drum 7 results in a force that is directed upwardly
in the axial direction A and therewith counteracts the downwardly directed axial thrust
generated by the impeller(s) 311 during operation of the pump 1.
[0063] The common housing 2 comprises a first compartment 10 and a second compartment 20.
The first compartment 10 is configured to be completely filled with a dosing fluid,
and the second compartment 20 is configured to be completely filled with the process
fluid. The first compartment 10 is arranged adjacent to the second compartment 20
with respect to the axial direction A. As shown in Fig. 1, in the first embodiment
of the pump 1 the first compartment 10 is arranged above the second compartment 20.
The first compartment 10 and the second compartment 20 are separated from each other
by a first partition wall 12. A first flow passage 81 is provided between the first
compartment 10 and the second compartment 20, so that the dosing fluid can flow from
the first compartment 10 through the first flow passage 81 into the second compartment
20. The first flow passage 81 is the sole flow connection between the first 10 and
the second compartment 20. There is no other fluid communication between the first
compartment 10 and the second compartment 20 allowing for a flow from the first compartment
10 to the second compartment 20 or vice versa.
[0064] The first flow passage 81 is arranged centrally in the first partition wall 12, so
that the drive shaft 42 extends through the first flow passage 81. The first flow
passage 81 can be configured for example as a throttle device, such as a throttle
bush arranged around the drive shaft 42.
[0065] In the first embodiment shown in Fig. 1 the drive unit 4 with the electric motor
41 and the motor bearing units 43, 44 is arranged in the first compartment 10, which
is filled with the dosing fluid during operation of the pump 1. The hydraulic unit
31, the balance drum 7, the pump bearing units 53, 54 and the flexible coupling 45
are arranged in the second compartment 20, which is filled with the process fluid
during operation of the pump.
[0066] Since the electric motor 41 is arranged in the first compartment 10, which is filled
with the dosing fluid during operation, the electric motor 41 is preferably configured
as a cable wound motor or wet-wound motor. In a cable wound motor the individual wires
of the motor stator which form the coils for generating the electromagnetic field(s),
are each insulated, so that the motor stator may be flooded even with an electrically
conducting fluid, e.g. raw seawater. The cable wound motor does not require a dielectric
fluid for cooling the motor stator. Alternatively, the electric motor 41 may be configured
as a canned motor. When the electric motor 41 is configured as a canned motor, a can
is provided between the motor stator and the motor rotor that seals the motor stator
hermetically with respect to the rotor. Thus, the dosing fluid flowing through the
gap between the motor stator and the motor rotor cannot enter the motor stator.
as a hydrodynamic bearing and for lubrication and cooling by the fluid, in which the
respective bearing 531, 532, 541, 441, 431, 432 is immersed. Thus, the pump bearings
531, 532, 541 of the pump bearing units 53, 54 are configured as process fluid lubricated
bearings 531, 532, 541, which are lubricated and cooled only by the process fluid,
i.e. there is no other lubricant different from the process fluid. In an analogous
manner, the motor bearings 431, 432, 441 of the motor bearing units 43, 44 are configured
for lubrication by the dosing fluid, which are lubricated and cooled only by the dosing
fluid, i.e. there is no other lubricant different from the dosing fluid.
[0067] In some embodiments each of the bearings 531, 532, 541, 441, 431, 432 is configured
as a tilting pad bearing. In other embodiments each of the bearings 531, 532, 541,
441, 431, 432 is configured as a friction bearing or as an anti-friction bearing.
In still other embodiments the bearings are not all of the same type, for example,
some of the bearings 531, 532, 541, 441, 431, 432 may be configured as tilting pad
bearings, and some of the bearings 531, 532, 541, 441, 431, 432 may be configured
as friction bearings.
[0068] The process fluid, e.g. water or a multiphase fluid such as a hydrocarbon fluid or
crude oil, can contain particles such as solids, e.g. sand. Therefore, the components
arranged in the second compartment 20 are configured to interact with particle containing
process fluids. For example, the process fluid lubricated bearings 531, 532, 541 of
the pump bearing units 53, 54, are configured with a very hard surface at least on
one of the mating surfaces of the stationary and the rotating parts of the respective
bearing 531, 532. 541. Said surfaces are for example configured as a ceramic surface.
Such bearings are referred to as ceramic bearing.
[0069] Particularly preferred, the dosing fluid does not contain particles or solids or
at most in a negligible amount. This has the advantage, that the bearings 441, 431,
432 can be configured with "softer" surfaces at least on one of the mating surfaces
of the stationary and the rotary parts of the respective bearing 441, 431, 432. For
example, at least one of the mating surfaces of the stationary and the rotating parts
is configured as a polymer surface consisting or containing a polymer such as PEEK
(Polyether ether ketone). Such bearings are referred to as polymer bearing.
[0070] The submersible pump 1 is configured as a seal-less pump 1. A seal-less pump 1 is
a pump that has no mechanical seals for the sealing of the rotating pump shaft 5 or
the rotating drive shaft 42. A mechanical seal is a seal for a rotating shaft comprising
a rotor fixed to the shaft and rotating with the shaft as well as a stationary stator
fixed with respect to the housing. During operation the rotor and the stator are sliding
along each other - usually with a liquid there between - for providing a sealing action
to prevent the process fluid from escaping to the environment or entering the drive
of the pump. The seal-less pump 1 shown in Fig. 1 has no such mechanical seals. The
process fluid is prevented from entering the first compartment 10, in which the electric
motor 41 is arranged, by means of the dosing fluid flowing from the first compartment
10 through the first flow passage 81 into the second compartment 20, as will be explained
in more detail hereinafter.
[0071] As has been stated before, the term "seal-less" is used with the meaning that there
is no sealing device neither for sealing the rotating pump shaft 5 nor for sealing
the rotating drive shaft 42, which is completely tight at standstill of the respective
shaft 5, 42. Even if other devices such as a throttle bush may be considered as a
kind of sealing device during rotation of the shaft, because they allow only a small
amount of leakage, such devices are not tight at standstill of the shaft, but allow
for a leakage flow through the device along the shaft even at standstill of the shaft.
[0072] The configuration as a seal-less pump has several advantages. In particular, the
complexity of the entire pump system is considerably reduced, because all the auxiliary
systems required for the operation of mechanical seals are not necessary.
[0073] The submersible pump 1 further comprises a dosing unit 6 for providing the dosing
fluid and supplying the dosing fluid to the first compartment 10 of the common housing
2. The dosing unit 6 receives the environmental fluid from the environment surrounding
the dosing unit 6, as indicated by the arrow with the reference numeral D1. The dosing
unit 6 supplies the dosing fluid to the first compartment 10 in the common housing
2, as indicated by the arrow with the reference numeral D2. In many applications the
dosing fluid is the same fluid as the environmental fluid. However, it is also possible
that there is a treatment of the environmental fluid in the dosing unit 6 to generate
the dosing fluid. For example, since it is preferred that the dosing fluid is free
of particles or solids, it is possible that the environmental fluid is filtered or
otherwise treated, e.g. by sedimentation, to remove solids from the environmental
fluid and therewith generating the dosing fluid. If the environmental fluid is e.g.
seawater, it may contain sand or other solids. These solids are preferably removed
to generate the dosing fluid, which is free of solids.
[0074] Thus, because there may be some treatment of the environmental fluid in or at the
dosing unit 6, such as filtering or similar treatments, a linguistic differentiation
is made between the environmental fluid entering the dosing unit 6 and the dosing
fluid entering the first compartment 10 in the common housing 2.
[0075] The dosing unit 6 is configured to dose the dosing fluid supplied to the first compartment
10 i.e. the dosing unit 6 provides a metered volume of the dosing fluid per time to
the first compartment, e.g. a few liters per minute, such as 20 liters per minute
or thirty liters per minute.
[0076] For dosing the dosing fluid the dosing unit 6 may comprise a positive displacement
pump, such as a diaphragm pump, a piston pump or a peristaltic pump (roller pump).
[0077] The dosing unit 6 is configured to generate a volumetric flow rate of the dosing
fluid. Said dosing fluid enters the first compartment 10 in the common housing 2 and
is discharged through the first flow passage 81 into the second compartment 20 of
the common housing. By moving a volumetric flow of the dosing fluid through the first
flow passage 81 into the second compartment 20 it is ensured that the process fluid
cannot enter the first compartment 10 through the first flow passage 81.
[0078] To generate the volumetric flow of the dosing fluid through the first flow passage
81, it is necessary that the dosing fluid has a pressure at the entrance into the
first flow passage 81, which is at least slightly larger as the pressure prevailing
at the exit of the first flow passage 81 to the second compartment 20. Due to the
balance line 9 the pressure prevailing at the exit of the first flow passage 81 to
the second compartment 20 is essentially the same as the low pressure, i.e. the suction
pressure prevailing at the inlet 21.
[0079] If the suction pressure is the same as the ambient pressure of the environmental
fluid, the suction pressure at the inlet 21 is essentially the same as the pressure
of the environmental fluid entering the dosing unit 6. Therefore, for generating the
volumetric flow of the dosing fluid, the dosing unit 6 has to generate only a small
pressure increase.
[0080] An example for such a configuration is a submersible pump 1, which is configured
as a subsea water injection pump 1 and deployed at the sea ground. The environmental
fluid is the seawater and the ambient pressure is the hydrostatic pressure of the
seawater at the location where the pump 1 is installed. When the pump 1 receives the
seawater from the environment , the suction pressure at the inlet 21 is essentially
the same as the pressure of the environmental fluid entering the dosing unit.
[0081] In other subsea applications, the suction pressure can be considerably lower than
the ambient pressure of the environmental fluid. For example, when the submersible
pump 1 is configured as a multiphase pump for conveying crude oil or a hydrocarbon
fluid from a well to a topside location, e.g. at or above the water surface, the suction
pressure at the inlet 21 of the pump 1 is typically significantly lower than the ambient
pressure of the environmental fluid. In such cases the pressure of the environmental
fluid entering the dosing unit 6 is considerably higher that the suction pressure
at the inlet 21 of the pump. The dosing unit 6 comprises then a pressure reducing
device and/or a flow restriction device for supplying the dosing fluid to the first
compartment.
[0082] Depending on the application it may be advantageous to provide the dosing unit 6
with a non-return valve or a similar device, which prevents a backflow from the dosing
unit into the environment.
[0083] The additional arrows in Fig. 1 indicate the flow of the process fluid and the dosing
fluid during operation of the submersible pump. The arrow P1 indicates the flow of
process fluid entering the pump 1 through the inlet 21. The arrow P2 indicates the
flow of process fluid discharged from the pump 1 through the outlet 22. The arrow
P3 indicates the flow of the process fluid through the hydraulic unit 5 increasing
the pressure of the process fluid. The arrows P4 indicate the flow of the process
fluid through the pump bearing units 53 and 54 for the lubrication and the cooling
of the pump bearing units 53, 54. The arrow P5 indicates the flow of the process fluid
through the relief passage 73 along the balance drum 7 and the recirculation through
the balance line 9.
[0084] The arrow D3 indicates the flow of the dosing fluid through the first compartment
10 to the first flow passage 81. The arrows D4 indicate the flow of the dosing fluid
through the motor bearing units 43 and 44 for the lubrication and the cooling of the
motor bearing units 43, 44.
[0085] The submersible pump 1 further comprises an external cooling loop 40 for cooling
and lubricating the drive unit 4 by means of the dosing fluid. The external cooling
loop 40 comprises a heat exchanger 401 for cooling the dosing fluid, wherein the heat
exchanger 401 is arranged outside the common housing 2 and configured to receive the
dosing fluid from the first compartment 10 and to recirculate the dosing fluid to
the first compartment 10.
[0086] Thus, during operation, the first compartment 10 and the components arranged therein
are cooled and lubricated by means of the dosing fluid, e.g. seawater. The external
cooling loop 40 is provided to enhance the cooling in particular of the drive unit
4 of the pump 1. In the heat exchanger 401 the dosing fluid as the heat carrier is
cooled, for example by the environmental fluid, in which the pump 1 is immersed. A
circulation impeller (not shown) can be provided for circulating the dosing fluid
through the external cooling loop 40. The circulation impeller is driven by the electric
motor 41 and preferably by the drive shaft 42. The circulation impeller may be arranged
for example on top the electric motor 41, but other location are also possible.
[0087] The heat exchanger 401 is located outside the common housing 2. Preferably, the heat
exchanger 401 is designed as a coil or a spiral that surrounds the common casing 2.
In a subsea application, the seawater around the pump 1, i.e. the environmental fluid,
extracts heat from the coil-shaped heat exchanger 401 at the outside of the common
housing 2 and therewith cools the dosing liquid in the external cooling loop 40. The
cooled dosing fluid is then recirculated into the first compartment 10 of the common
housing 2.
[0088] The common housing 2 comprises a first compartment 10 and a second compartment 20.
The first compartment is configured to be completely filled with a dosing fluid, and
the second compartment and
[0089] Fig. 2 shows a schematic cross-sectional view of a second embodiment of a submersible
pump 1 according to the invention.
[0090] In the following description of the second embodiment of the process fluid lubricated
pump 1 only the differences to the first embodiment are explained in more detail.
The explanations with respect to the first embodiment are also valid in the same way
or in analogously the same way for the second embodiment. Same reference numerals
designate the same features that have been explained with reference to the first embodiment
or functionally equivalent features.
[0091] In the second embodiment of the submersible pump 1 the common housing 2 comprises
a third compartment 30 configured to be filled with the dosing fluid. The third compartment
30 is arranged below the second compartment 20, i.e. the second compartment 20 is
arranged regarding the axial direction A between the first compartment 10 and the
third compartment 30. A second flow passage 82 is provided between the third compartment
30 and the second compartment 20. The dosing unit 6 is configured for dosing an amount
of the dosing fluid into the third compartment 30 and through the second flow passage
82 into the second compartment 20. The second pump bearing unit 54 is arranged in
the third compartment 30. The supply of the dosing fluid from the dosing unit 6 to
the third compartment 30 is indicated in Fig. 2 by the arrow with the reference numeral
D5. The supply of the dosing fluid to the third compartment 30 and the flow of the
dosing fluid through the third compartment 30 and through the second flow passage
82 into the second compartment 20 is realized in an analogous manner as it has been
described with respect of the flow of the dosing fluid through the first compartment
10.
[0092] Furthermore, the second embodiment of the submersible pump 1 comprises a second partition
wall 32 between the third compartment 30 and the second compartment 20, wherein the
second flow passage 82 is arranged in the second partition wall 32. The third compartment
30 and the second compartment 20 are separated from each other by the second partition
wall 32. The second flow passage 82 is the sole flow connection between the third
30 and the second compartment 20. There is no other fluid communication between the
third compartment 30 and the second compartment 20 allowing for a flow from the third
compartment 30 to the second compartment 20 or vice versa.
[0093] The second flow passage 82 is arranged centrally in the second partition wall 32,
so that the pump shaft 5 extends through the second flow passage 82. The second flow
passage 82 can be configured for example as a throttle device, such as a throttle
bush arranged around the pump shaft 5.
[0094] The dosing unit 6 is configured to generate a volumetric flow rate of the dosing
fluid through the second flow passage 82 in an analogous manner as it has been described
for the first flow passage. The dosing fluid enters the third compartment 30 in the
common housing 2 and is discharged through the second flow passage 82 into the second
compartment 20 of the common housing 2. By moving a volumetric flow of the dosing
fluid through the second flow passage 82 into the second compartment 20 it is ensured
that the process fluid cannot enter the third compartment 30 through the second flow
passage 82.
[0095] A further difference to the first embodiment is the separation between the first
compartment 10 and the second compartment 20. In the second embodiment of the submersible
pump 1 the first partition wall 12 is arranged regarding the axial direction A between
the balance drum 7 and the first pump bearing unit 53. Thus, the first pump bearing
unit 53 and the coupling 45 are also arranged within the first compartment 10. Consequently,
in the second embodiment of the pump it is the pump shaft 5, which passes through
the first flow passage 81.
[0096] It has to be understood, that the location of the first partition wall 12 separating
the first compartment 10 from the second compartment 20, as it has been described
with respect to the first embodiment and the second embodiment of the pump 1, is exemplary.
The separation between the first compartment 10 and the second compartment 20 can
also be located at other locations, for example between the upper radial bearing 531
and the axial bearing 532, or between the first pump bearing unit 53 and the coupling
45.
[0097] Fig. 3 shows a schematic cross-sectional view of a third embodiment of a submersible
pump 1 according to the invention.
[0098] In the following description of the third embodiment of the process fluid lubricated
pump 1 only the differences to the first and the second embodiment are explained in
more detail. The explanations with respect to the first and the second embodiment
are also valid in the same way or in analogously the same way for the third embodiment.
Same reference numerals designate the same features that have been explained with
reference to the first or second embodiment or functionally equivalent features.
[0099] In the third embodiment of the submersible pump the pump unit 3 is located above
the drive unit 4. Thus, the second compartment 20 is arranged on top of the first
compartment 10.
[0100] The third embodiment of the pump 1 can be configured with the three compartment 10,
20, 30 in the common housing 2 as shown in Fig. 3. It is also possible, that the third
embodiment of the pump 1 is configured with only the first compartment 10 and the
second compartment 20, but without the third compartment 30, i.e. in an analogous
manner as it has been described with respect to the first embodiment of the pump 1.
[0101] Fig. 4 shows a schematic cross-sectional view of a fourth embodiment of a submersible
pump 1 according to the invention.
[0102] In the following description of the fourth embodiment of the process fluid lubricated
pump 1 only the differences to the first, second and third embodiment are explained
in more detail. The explanations with respect to the first, second and third embodiment
are also valid in the same way or in analogously the same way for the fourth embodiment.
Same reference numerals designate the same features that have been explained with
reference to the first, second or third embodiment or functionally equivalent features.
[0103] The fourth embodiment of the submersible pump is configured as a horizontal pump
1, i.e. the pump shaft 5 extends perpendicular to the direction of gravity.
[0104] The fourth embodiment of the pump1 can be configured with the three compartment 10,
20, 30 in the common housing 2 as it is shown in Fig. 3. It is also possible, that
the fourth embodiment of the pump 1 is configured with only the first compartment
10 and the second compartment 20, but without the third compartment 30, i.e. in an
analogous manner as it has been described with respect to the first embodiment of
the pump 1.
[0105] The submersible pump 1 according to the invention combines the advantage of a seal-less
configuration with a dosing fluid that is taken from the environmental fluid, in which
the pump 1 is immersed. This renders possible a very simple design, because there
are no mechanical seals and consequently no auxiliary systems, which would be necessary
for the operation of mechanical seals. Furthermore, the umbilical connecting the pump
1 to a location above the surface of the environmental fluid can be configured as
a pure electrical umbilical and does not require any fluid lines for supplying the
pump 1 e.g. with a buffer fluid or any other fluid.
[0106] The different components of the pump 1 are configured to be compatible with the process
fluid or with the dosing fluid, respectively, depending on whether the respective
component is arranged in the first compartment 10, in the second compartment 20 or
in the third compartment 30. For example, each of the bearings 531, 532, 541, 441,
431, 432 which is arranged in the second compartment 20, is configured to be compatible
with the process fluid, and each of the bearings 531, 532, 541, 441, 431, 432, which
is arranged in the first compartment 10 or in the third compartment 30, is configured
to be compatible with the dosing fluid.
1. A submersible pump for conveying a process fluid and configured to be completely immersed
in an environmental fluid, the pump comprising a common housing (2) having a first
compartment (10) configured to be filled with a dosing fluid, and a second compartment
(20) configured to be filled with the process fluid, wherein a first flow passage
(81) is provided between the first compartment (10) and the second compartment (20),
the pump further comprising, a pump unit (3) arranged in the common housing (2), and
a drive unit (4) arranged in the common housing (2), wherein the common housing (2)
comprises an inlet (21) and an outlet (22) for the process fluid, wherein the pump
unit (3) comprises a pump shaft (5) extending from a drive end (51) to a non-drive
end (52) of the pump shaft (5) and configured for rotating about an axial direction
(A), the pump unit (3) further comprising a hydraulic unit (31) having at least one
impeller (311) fixedly mounted on the pump shaft (5) for conveying the process fluid
from the inlet (21) to the outlet (22), wherein the drive unit (4) comprises a drive
shaft (42) connected to the drive end (51) of the pump shaft (5) for driving the rotation
of the pump shaft (5), and an electric motor (41) configured for rotating the drive
shaft (42) about the axial direction (A), wherein the electric motor (41) is arranged
inside the first compartment (10) and the hydraulic unit (31) is arranged inside the
second compartment (20), and wherein the pump is configured as a seal-less pump without
a mechanical seal at the pump shaft (5) and the drive shaft (42), characterized in that a dosing unit (6) is provided for receiving the environmental fluid, wherein the
dosing unit (6) provides the dosing fluid from the environmental fluid, and wherein
the dosing unit (6) is configured for dosing a presettable amount of the dosing fluid
into the first compartment (10) and through the first flow passage (81) into the second
compartment (20).
2. A submersible pump in accordance with claim 1, wherein the first compartment (10)
is arranged adjacent to the second compartment (20) with respect to the axial direction
(A), wherein a first partition wall (12) is provided between the first compartment
(10) and the second compartment (20), wherein the first flow passage (81) is arranged
in the first partition wall (12), and wherein the pump shaft (5) or the drive shaft
(42) extends through the first flow passage (81).
3. A submersible pump in accordance with anyone of the preceding claims, comprising a
balance drum (7) fixedly connected to the pump shaft (5) between the hydraulic unit
(31) and the drive end (51) of the pump shaft (5), wherein a relief passage (73) is
provided between the balance drum (7) and a stationary part (26) configured to be
stationary with respect to the common housing (2), and wherein a balance line (9)
is provided for returning the process fluid passing through the relief passage (73)
to a low pressure location of the pump unit.
4. A submersible pump in accordance with anyone of the preceding claims, comprising a
first pump bearing unit (53) and a second pump bearing unit (54 for supporting the
pump shaft (5), as well as a first motor bearing unit (43) and an second motor bearing
unit (44) for supporting the drive shaft (5), wherein the first pump bearing unit
(53) is arranged between the hydraulic unit (31) and the drive end (51) of the pump
shaft (5), wherein the second pump bearing unit (54) is arranged between the hydraulic
unit (31) and the non-drive end (52) of the pump shaft (5), and wherein the electric
motor (41) is arranged between the first motor bearing unit (43) and the second motor
bearing unit (44) regarding the axial direction (A).
5. A submersible pump in accordance with claim 4, wherein the first pump bearing unit
(53), the second pump bearing unit (54), the first motor bearing unit (43) and the
second motor bearing unit (44) are each configured for lubrication by the process
fluid or by the dosing fluid.
6. A submersible pump in accordance with claim 4 or claim 5, wherein the first pump bearing
unit (53) and the second pump bearing unit (54) are arranged in the second compartment
(20).
7. A submersible pump in accordance with anyone of claims 4-6, wherein the first motor
bearing unit (43) and the second motor bearing unit (44) are arranged in the first
compartment (10).
8. A submersible pump in accordance with claim 4 or claim 5, wherein the first pump bearing
unit (53), the first motor bearing unit (43) and the second motor bearing unit (44)
are arranged in the first compartment (10).
9. A submersible pump in accordance with anyone of claims 4-8, wherein the common housing
(2) comprises a third compartment (30), configured to be filled with the dosing fluid,
wherein the second compartment (20) is arranged regarding the axial direction (A)
between the first compartment (10) and the third compartment (30), wherein a second
flow passage (82) is provided between the third compartment (30) and the second compartment
(20), wherein the dosing unit (6) is configured for dosing an amount of the dosing
fluid into the third compartment (30) and through the second flow passage (82) into
the second compartment (20), and wherein the second pump bearing unit (54) is arranged
in the third compartment.
10. A submersible pump in accordance with claim 9, wherein a second partition wall (32)
is provided between the third compartment (30) and the second compartment (20), wherein
the second flow passage (82) is arranged in the second partition wall (32), and wherein
the pump shaft (5) extends through the second flow passage (82).
11. A submersible pump in accordance with anyone of the preceding claims, having an external
cooling loop (40) for cooling and lubricating the drive unit (4) by means of the dosing
fluid, the external cooling loop (40) comprising a heat exchanger (401) for cooling
the dosing fluid, wherein the heat exchanger (401) is arranged outside the common
housing (2) and configured to receive the dosing fluid from the first compartment
(10) and to recirculate the dosing fluid to the first compartment (10).
12. A submersible pump in accordance with anyone of the preceding claims, configured as
a vertical pump with the pump shaft (5) extending in the direction of gravity.
13. A submersible pump in accordance with claim 12, wherein the drive unit (4) is arranged
on top of the pump unit (3).
14. A submersible pump in accordance with anyone of the preceding claims, configured as
a subsea pump and preferably configured for installation on a sea ground.
15. A submersible pump in accordance with anyone of the preceding claims, configured as
a water injection pump for injecting the process fluid, preferably seawater, into
a subterranean region.