[0001] This invention addresses the tobacco industry and relates to a unit and a method
for checking the integrity of flavouring capsules in rod-shaped smoking articles.
[0002] In the field relevant to this invention, the prior art teaches that a wide range
of flavours for smoking articles can be obtained by embedding a flavouring capsule
in the filter of the smoking article. The capsule typically consists of a flavouring
liquid enclosed in a seamless cover: the cover is made in such a way as to break easily
when the capsule is squeezed. In other words, the cover breaks when a certain pressure
is applied to it, allowing the flavouring liquid to impregnate the filter. On account
of the fragility of the cover, however, the capsules are easily damaged during the
process of manufacturing the smoking articles.
[0003] Known in the prior art, therefore, are a number of different devices for inspecting
the integrity of flavouring capsules after they have been placed in the smoking articles.
[0004] Some inspection devices, for example, have olfactory sensors configured to analyse
a gas flow made to pass through the smoking article containing the flavouring capsule
so as to check the integrity of the capsule by measuring the concentration of the
flavouring in the gas flow.
[0005] A solution of this kind is known from
patent application WO2021/070302. In that solution, the device comprises a conveying drum configured to convey a succession
of rod-shaped articles transversely along a conveying path by way of an inspection
area where a jet of air generated at a first end of each article when the article
passes through the inspection area flows out through the opposite end of the article
to reach an inspection chamber. An olfactory sensor located in the inspection chamber
is connected to a control unit and is configured to analyse the air jet to measure
the concentration of flavouring in the air jet. If the concentration of the flavouring
exceeds a certain threshold, the control unit runs a rejection routine to discard
the defective smoking article.
[0006] The Applicant has found that the structural and functional aspects of that solution
can be improved. In effect, this constructional solution has the disadvantage of not
being able to ensure large quantities of samples analysed per unit time to high quality
standards. In other words, the higher the production speed is, the lower the reliability
and the quality of the individual analyses carried out.
[0007] Indeed, first of all, an analysis carried out too rapidly could negatively influence
the precision of the results. This could occur because reducing the analysis time,
necessary because of the higher production speed, could prevent the system from accurately
capturing the data relating to the concentration of flavouring in the air jet.
[0008] Secondly, the air flow collected in the inspection chamber is substantially in communication
with the environment outside the inspection chamber. As a result, the air sample to
be analysed is subject to pressure pulses caused by the movement of the conveying
drum which means that the air to be analysed in the inspection chamber does not remain
correctly motionless. For example, on account of the movement of the conveying drum
and the intrinsic speed of operations, part of the air sample is "sucked out" through
the inlet opening and/or may be partly replaced by another air flow. The higher the
feed speed of the articles, the more marked this problem is. The air sample to be
analysed may also be contaminated by an air flow from the next article or by air left
over from the previous sample analysed. Indeed, it should be noted that the time required
for inspection to be carried out correctly depends on the type of sensor used and
thus, when production speed is high, the transient times for blowing air in and removing
it may be inadequate for inspection to be carried out correctly and, in particular,
reliably enough.
[0009] Such operating conditions, therefore may result in the sensor producing inaccurate
results, leading to its rejecting good articles and/or not detecting defective articles.
[0010] In this context, the basic technical purpose of this invention is to provide a unit
and a method for checking the integrity of flavouring capsules in rod-shaped smoking
articles to overcome the above mentioned disadvantages of the prior art.
[0011] In particular, the aim of this invention is to provide a unit and a method for checking
the integrity of flavouring capsules in rod-shaped smoking articles and capable of
ensuring a high production speed, and at the same time, an optimum level of reliability
in the detection of a defective article.
[0012] The technical purpose indicated and the aim specified are thus achieved by a unit
and a method for checking the integrity of flavouring capsules in rod-shaped smoking
articles, comprising the technical features described in claims 1 and 16, respectively,
and/or in one or more of the claims dependent thereon.
[0013] The invention is described below with reference to the accompanying drawings, which
illustrate a non-limiting embodiment of it, in which:
- Figure 1 shows a schematic view of a preferred embodiment of a unit for checking the
integrity of flavouring capsules in rod-shaped smoking articles according to this
invention, in a first operating configuration;
- Figure 2 shows a schematic view of the unit of Figure 1 in a second operating configuration;
- Figure 3 shows a schematic view of the unit of Figure 1 in a third operating configuration.
[0014] The numeral 1 in the accompanying drawings denotes in its entirety a unit (represented
schematically and only partly in the accompanying drawings) for checking the integrity
of flavouring capsules in rod-shaped smoking articles, denoted by the reference numeral
100.
[0015] In this disclosure, the term "smoking articles" is used broadly to mean finished
products such as, for example, traditional cigarettes, HEETS or cigars, but also semi-finished
products of the tobacco industry such as filters, for example, where these need to
be inspected before final assembly of the finished product.
[0016] As shown in the drawings, the unit 1 comprises a conveyor 10.
[0017] The conveyor 10 is configured to convey a succession of rod-shaped smoking articles
100 transversely along a conveying path L passing through an inspection area. Preferably,
the succession of articles is conveyed along the conveying path continuously and at
a constant speed. The conveyor 10 has a plurality of receiving seats 11 for accommodating
respective articles 100 and distributed in succession along the conveying path so
as to be spaced from each other by a given spacing.
[0018] In the preferred embodiment, the conveyor 10 comprises a conveying drum 15 which
has a state-of-the-art structure of known type and which is rotatable about an axis
of rotation: the receiving seats 11 are distributed angularly around the axis of rotation
of the conveying drum 15 at a position such as to be equidistant at a certain, constant
spacing.
[0019] In alternative embodiments not illustrated, the conveyor 10 may comprise a linear
conveyor, according to the general nature of the invention. The type of conveyor chosen
depends on the specific production process requirements and on the products to be
conveyed.
[0020] Preferably, the unit 1 comprises retaining means 40, configured for securely holding
each article 100 at its ends 101, 102 at least in the inspection area. The retaining
means 40 comprise, for each receiving seat 11, a pair of opposing pads movable around
the conveyor 10 and synchronized with the conveyor 10. Preferably, the retaining means
40 are configured to gradually engage the ends of the article 100 as it approaches
the inspection area and to gradually disengage the ends 101, 102 of the article 100
as it moves away from the inspection area. In particular, each pad has a through duct
41 and the through ducts 41 of each pair are aligned with each other and positioned,
when in the inspection area, to be aligned with the blowing device 20 and with the
detector 30. In other words, at a functional level, each article 100 is held securely
at its ends 101, 102 at least in the inspection area by a pair of opposing pads which
are synchronized with the conveyor 10. The pads gradually engage the ends 101, 102
of the article 100 as it approaches the inspection area and gradually disengage the
ends 101, 102 of the article 100 as it moves away from the inspection area.
[0021] In the preferred embodiment, the pads are carried by, or form part of, respective
opposite rings or discs (called "swash rings" or "swash plates"), disposed around
the axis of rotation of the drum 15 and synchronized with the drum 15. In particular,
the discs or rings are disposed on opposite sides of the drum 15 and have axes of
rotation which are slightly inclined in a known way relative to the axis of rotation
of the drum 15, so that each pad, as it rotates, also moves axially relative to the
respective receiving seat 11 between a position where the article 100 is engaged and
a position where it is disengaged.
[0022] According to an aspect of this invention, the unit 1 comprises a plurality of blowing
devices 20. The blowing devices 20 are located in the inspection area on a first side
of the conveyor 10 at a position such that they are simultaneously facing and aligned
with a respective number of receiving seats in transit along the conveying path L:
each blowing device 20 is configured to deliver a jet or puff of air into the first
end 101 of a respective article 100 when the article 100 positioned on the conveyor
10 passes through the inspection area. This air flow, in the case of filter cigarettes,
is concordant with the normal direction of the air when the smoker inhales. According
to an aspect of this invention, the unit 1 comprises a plurality of detectors 30.
The detectors 30 are located in the inspection area on a second side of the conveyor
10, opposite the first side. Structurally, each detector 30 has an inspection chamber
31 and an inlet opening 32, facing and aligned with a respective blowing device 20,
to receive the air flowing out of the second end 102 of the respective article 100
and generated by the jet or puff of air. The inlet opening 32 allows the air flow
to be conveyed into the respective inspection chamber 31. Each detector 30 also comprises
an olfactory sensor 33 located in the respective inspection chamber 31 and configured
to analyse at least one chemical and/or physical property of the air flow.
[0023] The number of detectors 30 corresponds to the number of blowing devices 20.
[0024] According to an advantageous aspect of this invention, the blowing devices 20 and
the detectors 30 are operable simultaneously to perform a simultaneous inspection
on two or more articles 100 moved simultaneously by the conveyor 10.
[0025] Preferably, also, as will become clearer as this description continues, the blowing
devices 20 and the detectors 30 are operable simultaneously.
[0026] The unit 1 comprises a control unit U, connected at least to the olfactory sensors
33 and configured at least to receive and process the measurements made by the olfactory
sensors 33.
[0027] In a variant embodiment, the detectors 30 and the blowing devices 20 are controllable
individually, in particular, they can be switched on and off individually, so as to
operate a subset of detectors 30 and blowing devices 20 (always greater than 1, however)
where such a subset is selectable in controlled manner according to requirements.
Preferably, this is accomplished by connecting the detectors 30 and the blowing devices
20 to the control unit so that it switches on the detectors 30 and blowing devices
20 of the subset that is selected.
[0028] Structurally, the blowing devices 20 and the detectors 30 are preferably stationary.
In other words, the blowing devices 20 and the detectors 30 are mounted on respective
supports so they are fixed along the conveying path L of the articles 100.
[0029] Preferably, the blowing devices 20 are spaced apart at the aforesaid predetermined
spacing. The detectors 30 are also spaced apart at the aforesaid predetermined spacing.
In other words, each detector 30 is associated with a respective blowing device 20,
thus defining operative pairs facing each other along the conveying path L.
[0030] In the preferred embodiment, the plurality of blowing devices 20 comprises a number
of blowing devices 20 between 2 and 5, preferably 3 or 4. The plurality of detectors
30 also comprises a number of detectors 30 between 2 and 5, preferably 3 or 4. In
other words, the number of articles 100 subjected to inspection simultaneously is
between 2 and 5, preferably 3 or 4.
[0031] According to an advantageous aspect of this invention, each inspection chamber 31
comprises at least a first shutter 50 associated with the inlet opening 32 and configured
to produce an alternating succession of open and closed configurations of the respective
inlet opening 32 during the operation of the unit 1. Preferably, the first shutter
50 adopts an open configuration at least during the generation of the jet or puff
of air, and adopts a closed configuration during at least part of the detecting process
performed by the olfactory sensor 33.
[0032] Preferably, the first shutters 50 of the inspection chambers 31 are configured to
produce the alternating succession of open and closed configurations simultaneously.
[0033] At a functional level, the succession of articles 100 is conveyed transversely along
the conveying path L. When the articles 100 align with the blowing devices 20, each
of them delivers the jet or puff of air into the first end 101 of the respective article
100. Since the articles 100 reach the respective blowing devices 20 simultaneously,
the blowing devices are operated simultaneously.
[0034] The air flows traverse the respective articles 100 and flow out of the respective
second ends 102 to be conveyed through the respective inlet openings 32 into the respective
inspection chambers 31 of the detectors 30 and collected therein. The inlet openings
32 are now occluded by the first shutters 50, thus trapping the air flows in the respective
inspection chambers 31. Preferably, the inlet openings 32 are kept open in the step
of collecting the air flow collected and kept closed in the step of analysing the
air flow collected. Via the olfactory sensors 33, therefore, the detectors 30 analyse
at least one chemical and/or physical property of the air flow collected in the respective
inspection chambers 31 to measure the concentration of the flavouring in the air flow,
thus checking the integrity of the flavouring capsule. Once the air flow collected
has been analysed, the inlet openings 32 of the inspection chambers 31 are re-opened.
The inlet openings 32 are thus subjected to at least one open/close cycle between
the step of analysing the air flow from the respective article 100 and the step of
analysing the air flow from the next article 100.
[0035] In the preferred embodiment, the open/close cycle is synchronized, in particular
automatically and/or mechanically, by rotating the drum 15 in such a way that the
rate of opening and closing is the same as the rate at which groups of successive
articles 100 pass through on the drum 15: the groups of articles 100 comprise a number
of articles equal to the number of articles 100 inspected simultaneously.
[0036] Advantageously, the presence of the first shutters 50 allows the air flow sample
to be isolated from the surrounding external space, and in particular, from the space
in which the conveyor 10 is located. In other words, the presence of the first shutters
50 allows the air sample to be "captured" at least for the length of time necessary
for it to be analysed. This technical feature, therefore, ensures that each air sample
is not diluted or extracted from the respective inspection chamber 31 and keeps its
composition unchanged.
[0037] According to an advantageous aspect of this invention, each detector 30 also comprises
a respective outlet opening 34. Preferably, the outlet opening 34 is used to allow
the air to flow out of the respective inspection chamber 31. Advantageously, this
technical feature allows the air flow, which by now has already been analysed, to
be expelled through an opening which is distinct from the inlet opening 31.
[0038] In effect, according to an advantageous aspect of the invention, there is a step
of discharging the analysed air flows from the inspection chambers 31. Preferably,
the step of discharging is carried out by expelling each analysed air flow through
the respective outlet opening 34. Still more preferably, the step of discharging is
carried out after analysing the air flow and before or at the same time as other air
flows are collected for analysis. According to an advantageous aspect of this invention,
each detector 30 comprises a respective air extraction device 35 associated with the
respective inspection chamber 31 and configured to expel the air from the inspection
chamber 31 through the respective outlet opening 34.
[0039] In an embodiment, as illustrated in Figure 1, each air extraction device 35 comprises
a suction device connected to the outlet opening 34. In other words, the step of discharging
the air flow from the respective inspection chamber 31 may be carried out by suction
applied through the outlet opening 34.
[0040] In another, different embodiment, not illustrated, each air extraction device 35
comprises a nozzle connected to the inspection chamber 31 to cause a jet or puff of
pressurized cleaning air to be introduced into the respective inspection chamber 31.
In other words, the step of discharging the air flow from the inspection chambers
31 may be carried out by negative pressure applied through the respective outlet openings
34 by means of a jet or puff of pressurized cleaning air delivered into the inspection
chambers 31.
[0041] Advantageously, the air extraction devices 35, of whatever kind, ensure that the
air flow that has already been analysed is correctly removed so it does not negatively
influence the analysis of the air flow after it.
[0042] According to an advantageous aspect of this invention, each inspection chamber 31
comprises a respective second shutter 60 associated with the outlet opening 34 and
configured to produce an alternating succession of open and closed configurations
of the outlet opening 34 during the operation of the unit 1. Preferably, the outlet
openings 34 are subjected to at least one open/close cycle between the step of analysing
the air flow from the respective article 100 and the step of analysing the air flow
from the next article 100.
[0043] Still more preferably, each second shutter 60 adopts an open configuration at least
during the generation of the respective jet or puff of cleaning air, and adopts a
closed configuration during at least part of the detecting process performed by the
respective olfactory sensor 33 and, preferably while the air flow is entering the
respective inspection chamber 31.
[0044] In the preferred embodiment, the open/close cycle is synchronized, in particular
automatically and/or mechanically, by rotating the drum 15 in such a way that the
rate of opening and closing is the same as the rate at which groups of successive
articles 100 pass through on the drum 15: the groups of articles 100 comprise a number
of articles equal to the number of articles 100 inspected simultaneously.
[0045] Advantageously, the presence of the second shutters 60 allows the respective air
flow sample to be isolated from the surrounding external space, and in particular,
from the external space to the outlet opening 34. This technical feature, therefore,
ensures that the respective air flow does not flow out through the outlet opening
34 accidentally before detection is completed by the olfactory sensor 33.
[0046] In use, in a configuration of alignment between an article 100 and the respective
blowing devices 20, the inlet openings 32 are kept open while the outlet openings
34 are closed. Thus, the air flow emitted by each article 100 reaches the respective
inspection chamber 31 and remains confined therein (Figure 1).
[0047] Next, the inlet openings 32 are closed and the outlet openings 34 remain closed.
The air thus remains trapped inside the respective inspection chamber 31, allowing
the respective olfactory sensor 33 to perform detection (Figure 2). During this step,
the article 100 (together with the other articles inspected simultaneously) continues
moving forward, out of alignment with the respective blowing device 20.
[0048] Next, at the end of the step of detecting and when the next articles approach the
inspection area, the outlet openings 34 are opened to allow air to be expelled from
the inspection chamber 31 (Figure 3). At the same time, or after that, the inlet openings
32 are opened and the outlet openings 34 are closed to allow the next articles to
be inspected. Described below in detail are two possible, exemplary hence non-limiting
embodiments of the shutters 50 and 60.
[0049] Preferably, the first shutters 50 are of an automatic type and synchronized mechanically
with the conveyor 10.
[0050] Also, in the embodiment illustrated, the second shutters 60 are of an electronically
controlled type, as will become clearer as this description continues.
[0051] Alternatively, the first and second shutters 50, 60 may be of the same type (in particular,
both automatic and synchronized mechanically with the conveyor 10 or both of the electronically
controlled type).
[0052] The first shutters 50 are configured to adopt the open and closed configurations
in an automatic, sequential manner, synchronized with the movement of the conveyor
10. In other words, opening and closing the inlet openings 31 are synchronized, in
particular automatically and/or mechanically by moving the conveyor 10 in such a way
that the rate at which they open and close is the same as the rate at which the successive
articles 100 pass through on the conveyor 10.
[0053] In the preferred embodiment, opening and closing the inlet openings 31 are synchronized,
in particular automatically and/or mechanically by rotating the drum 15 in such a
way that the rate at which they open and close is the same as the rate at which the
successive articles 100 pass through on the drum 15.
[0054] Structurally, each shutter 50 has at least one shutter portion 51 which is movable
cyclically along a closed path defined by a respective axis of rotation and at least
one flow orifice 52 which is movable cyclically along the closed path alternately
with the shutter portion 51.
[0055] In the preferred embodiment, the shutters 50 are defined by a single shutter body
53, of a rotary type and made in the form of a disc that is rotatable about a respective
axis of rotation, preferably coinciding with the axis of rotation of the drum 15.
Preferably, the shutter body 53 is operated at a constant rotation speed. Still more
preferably, the shutter is moved in synchrony with the drum 15.
[0056] In this solution, the flow orifices 52 are through holes which are angularly distributed
on a peripheral portion of the shutter body 53. Further, the shutter portions 51 are
defined by the walls of the shutter body 53 which, when the flow orifices 52 and the
inlet openings 32 are out of alignment, close the inlet openings 32.
[0057] Structurally, in other words, the shutter body 53 has at least one group of shutter
portions 51, whose number and position are such as to close the inlet openings 32
simultaneously: the shutter portions 51 are movable along a closed path defined by
the rotation of the shutter body 53. The shutter body 53 has at least one group of
flow orifices 52, alternated with the shutter portions 51, whose number and position
are such as to open the inlet openings 32 simultaneously.
[0058] Functionally, the shutter body 53 is rotatable about its own axis of rotation, which
coincides with the axis of rotation of the drum 15, at a constant speed which is synchronized
with that of the drum 15. In this embodiment, the speed of the shutter body 53 is
substantially equal to the speed of the drum 15 and the flow orifices 52 are arranged
on the peripheral portion so as to substantially reflect the arrangement of the receiving
seats 11 of the drum 15 and of the respective inlet openings 32.
[0059] Preferably, also, independently of its structure, the shutter body 53 comprises sealing
elements so it adheres by sliding contact to the outside wall of the detectors 30
and sealedly occludes the respective inlet openings 32.
[0060] The second shutters 60 are defined by respective controlled open/close valves, in
particular, a valve with a rotary shutting element. In other words, opening and closing
of each outlet opening 34 are determined by the angular position adopted by a rotary
shutting element of the respective valve, where the rotary shutting element rotates
continuously in the same rotation direction, creating a succession of controlled open
and closed configurations at a rate determined directly by the angular rotation speed.
The rotation speed of each rotary shutting element is controllable electronically
so as to actively adjust the rate of the open and closed configurations, in particular
in a manner corresponding to the rate at which the articles 100 pass through the inspection
area.
[0061] The shutters 60 are preferably connected to the control unit U which manages their
operation in synchrony with the conveyor 10.
[0062] In variant embodiments not illustrated, one or both of the shutters 50, 60 may be
electrovalves, where each opening action is electronically controlled.
[0063] The invention achieves the above-mentioned aims by eliminating the drawbacks of the
prior art: in this regard, it should be noted that the structure of the unit 1, and
in particular, the presence of a plurality of detectors 30 and blowing devices 20,
as claimed and/or described herein, is suitable for ensuring that there is enough
time to analyse the air flow, hence that quality analyses are high standard, even
at high production speeds.
[0064] It should also be noted that the structure of the unit 1, and in particular, the
structure of the detectors 30, as claimed and/or described herein, is suitable for
optimizing detection efficiency and accuracy.
[0065] This result is achieved by controlling the (open/closed) state of the inlet openings
32 and/or of the outlet openings 34 so that the olfactory sensors 33 can operate under
uniform conditions, without the air flow being diluted and/or contaminated.
1. A unit (1) for checking the integrity of flavouring capsules in rod-shaped smoking
articles (100), comprising:
- a conveyor (10) configured to convey a succession of rod-shaped articles (100) transversely
along a conveying path (L) passing through an inspection area; the conveyor (10) having
a plurality of receiving seats (11) for accommodating respective articles (100) and
distributed in succession along the conveying path (L) so as to be spaced from each
other by a given spacing;
characterized in that it comprises:
- a plurality of blowing devices (20) located in the inspection area on a first side
of the conveyor (10) at a position such that they are simultaneously facing and aligned
with a respective number of receiving seats (11) in transit along the conveying path
(L); each blowing device (20) being configured to deliver a jet or puff of air into
a first end (101) of a respective article (100) when the article (100) positioned
on the conveyor (10) passes through the inspection area;
- a plurality of detectors (30), each having an inspection chamber (31) and an inlet
opening (32) located in the inspection area on a second side of the conveyor (10),
opposite the first side, so that the inlet opening (31) of each detector (20) is facing
and aligned with a respective blowing device (20) to receive an air flow coming out
of the second end (102) of the respective article (100), generated by the jet or puff
of air, and to convey the air flow into the respective inspection chamber (31); wherein
each detector (30) also comprises an olfactory sensor (33) located in the inspection
chamber (31) and configured to analyse at least one chemical and/or physical property
of the air flow; and wherein the blowing devices (20) and detectors (30) are operable
simultaneously to perform a simultaneous inspection on two or more articles (100)
moved simultaneously by the conveyor (10).
2. The unit (1) according to claim 1, wherein the blowing devices (20) and the respective
detectors (30) are fixed.
3. The unit (1) according to claim 1 or 2, wherein the blowing devices (20) are spaced
from each other by the given spacing and wherein the detectors (30) are spaced from
each other by the given spacing.
4. The unit (1) according to any one of the preceding claims, wherein the plurality of
blowing devices (20) comprises a number of blowing devices (20) between 2 and 5, preferably
3 or 4.
5. The unit (1) according to any one of the preceding claims, wherein the conveyor (10)
comprises a drum (15) which is rotatable about an axis of rotation, the receiving
seats (11) being angularly distributed around the axis of rotation.
6. The unit (1) according to any one of the preceding claims, wherein each inspection
chamber (31) comprises a first shutter (50) associated with the respective inlet opening
(31) and configured to produce an alternating succession of open and closed configurations
of the inlet opening (31) during the operation of the unit (1); preferably, the first
shutters (50) of the inspection chambers (31) being configured to produce the alternating
succession of open and closed configurations simultaneously.
7. The unit (1) according to claim 6, wherein the first shutters (50) adopt the open
configuration at least during the generation of the jet or puff of air, and adopt
the closed configuration during at least part of the detecting process performed by
the respective olfactory sensor (33).
8. The unit (1) according to any one of the preceding claims, wherein each detector (30)
also comprises a respective outlet opening (34) to allow air to flow out of the inspection
chamber (31).
9. The unit (1) according to claim 8, wherein each inspection chamber (31) comprises
a second shutter (60) associated with the respective outlet opening (34) and configured
to produce an alternating succession of open and closed configurations of the outlet
opening (34) during the operation of the unit (1); preferably, the second shutters
(60) being configured to produce the alternating succession of open and closed configurations
simultaneously.
10. The unit (1) according to any one of claims 6 to 9, wherein the shutters (50, 60)
are configured to adopt the open and closed configurations in an automatic, sequential
manner, synchronized with the movement of the conveyor (10).
11. The unit (1) according to claims 5 and 10, wherein the shutters (50) are defined by
a single shutter body (53), of a rotary type and made in the form of a disc that is
rotatable about a respective axis of rotation, preferably coinciding with the axis
of rotation of the drum (15); the shutter body (53) being preferably operated at a
constant rotation speed; and still more preferably, the shutter body (53) being moved
in synchrony with the drum (15).
12. The unit (1) according to claim 11, wherein the shutter body (53) comprises:
- at least one group of shutter portions (51), whose number and position are such
as to close the inlet openings (32) simultaneously; the shutter portions (51) being
movable along a closed path defined by the rotation of the shutter body (53); and
- at least one group of flow orifices (52), alternated with the shutter portions (51),
whose number and position are such as to open the inlet openings (32) simultaneously.
13. The unit (1) according to any one of claims 6 to 9, wherein each shutter (50, 60)
is defined by a controlled open/close valve.
14. The unit (1) according to any one of claims 8 to 13, wherein each detector (30) also
comprises an air extraction device (35) associated with the respective inspection
chamber (31) and configured to expel the air from the inspection chamber (31) through
the outlet opening (34); the air extraction devices (35) being configured to operate
simultaneously;
the air extraction device (35) preferably comprising a suction device connected to
the outlet opening (34) or a nozzle connected to the inspection chamber (31) to cause
a jet or puff of pressurized cleaning air to be introduced into the inspection chamber
(31).
15. The unit (1) according to any one of the preceding claims, further comprising retaining
means (40), configured for securely holding each article (100) at its ends (101, 102)
at least in the inspection area, the retaining means (40) comprising, for each receiving
seat (11), a pair of opposing pads movable around the axis of rotation of the drum
(15) and synchronized with the drum (15), configured to gradually engage the ends
(101, 102) of the article (100) as it approaches the inspection area and to gradually
disengage the ends (101, 102) of the article (100) as it moves away from the inspection
area, each pad having a through duct (41) and the through ducts (41) of each pair
being aligned with each other and positioned, when in the inspection area, to be aligned
with the blowing device (20) and with the detector (30).
16. A method for checking the integrity of flavouring capsules in rod-shaped smoking articles
(100), in particular implemented by an inspection unit (1) according to any one of
the preceding claims, comprising the following steps:
- transversely conveying a succession of rod-shaped articles (100) by means of a conveyor
(10) along a conveying path (L) passing through an inspection area, the inspection
area being provided with a plurality of blowing devices (20) and a plurality of detectors
(30), each having an inspection chamber (31) and being associated with a respective
blowing device (20);
- in the inspection area, delivering a jet or puff of air into a first end (101) of
a respective article (100) through each of the blowing devices (20) when the articles
(100) positioned on the conveyor (10) pass through the inspection area;
- collecting the air flow, generated by the jet or puff of air, coming out of the
second end (102), opposite the first end (101), of each of the articles (100), and
flowing into the inspection chamber (31) of the respective detector (30) through a
respective inlet opening (32) of the inspection chamber (31);
- analysing at least one chemical and/or physical property of the air flows collected
in the respective inspection chambers (31) by means of an olfactory sensor (33) located
in each inspection chamber (31).
17. The method according to claim 16, wherein the step of delivering the jets and puffs
of air is carried out by the blowing devices (20) on the articles (100) simultaneously,
and wherein the step of collecting and analysing the air flows collected is also carried
out simultaneously in the respective inspection chambers (31).
18. The method according to claim 16 or 17, wherein the number of articles (100) subjected
to inspection simultaneously is between 2 and 5, preferably 3 or 4.
19. The method according to any one of claims 16 to 18, wherein the succession of articles
(100) is conveyed along the conveying path (L) continuously and at a constant speed.
20. The method according to any one of claims 16 to 19, wherein the inlet openings (32)
can be opened and closed selectively, and wherein each of the inlet openings (32)
is subjected to at least one open/close cycle between inspections of two consecutive
articles (100).
21. The method according to any one of claims 16 to 20, further comprising a step of discharging
the air flow from each inspection chamber (31), in particular by an air compressing
action through a respective outlet opening (34) to expel the air from the inspection
chambers (31), the step of discharging being carried out simultaneously on all the
inspection chambers (31) associated with the articles (100) inspected.
22. The method according to claims 21, wherein the outlet openings (34) can be opened
and closed selectively, and wherein each of the outlet openings (34) is subjected
to at least one open/close cycle between inspections of two consecutive articles (100).
23. The method according to claim 20 or 22, wherein the open/close cycle is synchronized,
in particular automatically and/or mechanically, by rotating the drum (15) in such
a way that the rate of opening and closing is the same as the rate at which groups
of successive articles (100) pass through on the drum (15), the groups of articles
(100) comprising a number of articles equal to the number of articles (100) inspected
simultaneously.
24. The method according to any one of claims 16 to 22, wherein the open/close cycle is
controlled electronically, in particular through one or more controllable valves.