[Technical Field]
[0001] The present disclosure relates to an austenitic stainless steel having excellent
hardness, high strength-high ductility, drawability, bending properties, and improved
surface properties.
[Background Art]
[0002] In general, austenitic stainless steels have been applied for various uses to manufacture
parts for transportation and construction due to excellent formability, work hardenability,
and weldability. However, since 304 series stainless steels or 301 series stainless
steels have low yield strengths of 200 to 350 MPa, there are limits to apply these
stainless steels to structural materials. Thus, a skin pass rolling process is generally
conducted to increase yield strength of 300 series stainless steels for common use.
However, the skin pass rolling process may cause problems of increasing manufacturing
costs and significantly deteriorating elongation of materials.
[0003] Patent Document 0001 discloses a method for manufacturing a 300 series stainless
steel for a laser metal mask for photoetching having a small curvature even after
half etching, by performing stress relief (SR) heat treatment twice after skin pass
rolling a cold-rolled, annealed material. However, Patent Document 0001 relates to
a manufacturing method to control etchability and a curvature after etching, but does
not include technical content regarding structural parts with a thickness of 0.4 to
2.0 mm. Because an austenitic stability parameter (ASP) calculated by Md30(°C)=497-462*([C]+[N])-9.2*[Si]-8.1*[Mn]-13.7*[Cr]-20*[Ni]+[Cu]-18.7*[Mo]
is in the range of 30 to 50, strain-induced martensite transformation occurs too quickly
during forming, for example, during a tensile test, resulting in deterioration of
elongation.
[0004] Patent Document 0002 discloses a method of performing heat treatment for a long time
over 48 hours in a temperature range of 600 to 700°C to adjust an average grain size
to 10 µm or less. However, according to the method disclosed in Patent Document 2,
productivity decreases in the case of being implemented in a real production line,
and manufacturing costs increase.
(Related Art Documents)
[Disclosure]
[Technical Problem]
[0006] The present disclosure has been proposed to solve the above-described problems, and
provided is an austenitic stainless steel having excellent surface roughness properties
without surface cracks at bent portions by suggesting an ultra-fine grain manufacturing
technique realizing hardness, high strength-high ductility, drawability, bending properties,
and sound surface properties of bent portions.
[Technical Solution]
[0007] An austenitic stainless steel according to an embodiment of the present disclosure
includes, in percent by weight (wt%), 0.04 to 0.07% of C, 0.3 to 0.6% of Si, 0.5 to
1.5% of Mn, 0.1 to 0.4% of Cu, 0.05 to 0.2% of Mo, 8.0 to 9.0% of Ni, 18.0 to 19.0%
of Cr, 0.02 to 0.05% of N, and the remainder of Fe and inevitable impurities,
wherein a Σ value represented by Equation (1) below is at least 180 but not more than
240:
Σ = 105 + 146d-1/2 + 7.36SPM_El + 102[C] + 154[N] + 51.8[Si] + 1.4[Mo] - 17.7[Cu]
(in Equation (1), [C], [N], [Si], [Mo], and [Cu] represent weight percentages (wt%)
of respective elements, d represents an average grain size (µm), and SPM_El represents
a difference in elongation (%) before and after skin pass milling).
[0008] In addition, in the austenitic stainless steel, an Ω value represented by Equation
(2) below may be 2500 or more:

(in Equation (2), [Ni], [Cr], [Cu], and [Mn] represent weight percentages (wt%) of
respective elements, YS represents yield strength (MPa), and El represents elongation
(%)).
[0009] In addition, in the austenitic stainless steel, an austenitic stability parameter
(ASP) value represented by Equation (3) below may be from -5 to 12:
ASP = 551 - 462*([C]+[N]) - 9.2*[Si] - 8.1*[Mn] - 13.7*[Cr] - 29*([Ni]+[Cu])-18.5*[Mo]
(in Equation (3), [C], [N], [Si], [Mn], [Cr], [Ni], [Cu], and [Mo] represent weight
percentages (wt%) of respective elements).
[0010] In addition, in the austenitic stainless steel, a Π value represented by Equation
(4) below may be 6000 or more:
Π = 100*FCRR (final cold rolling ratio, %)+ 100*ASP (austenitic stability parameter)
+ CAT (cold annealing temperature, °C)
(in Equation (4), FCRR is a reduction ratio by cold rolling before final cold annealing,
ASP is a value obtained by Equation (3), and CAT is a value defined by a temperature
of a final cold-annealed steel material).
[0011] In addition, in the austenitic stainless steel, an average grain size d at a central
portion in the thickness direction of a transverse direction (TD) side may be at least
3 but not more than 10 µm assuming that a total thickness of a steel material is t.
[0012] In addition, in the austenitic stainless steel, the t may be from 0.4 to 2.0 mm.
[0013] In addition, in the austenitic stainless steel, a martensite fraction(%) of a cold-rolled
material may be 60% or more when the central portion in the thickness direction of
the transverse direction (TD) side is analyzed by electron back scatter diffraction
(EBSD).
[0014] In addition, in the austenitic stainless steel, a fraction (%) of misorientation
angles 15° or more may be 95% or more when the central portion in the thickness direction
of the transverse direction (TD) side is analyzed by electron back scatter diffraction
(EBSD).
[0015] In addition, in the austenitic stainless steel, a pitting potential measured by immersing
the austenitic stainless steel in a 3.5% NaCl solution at 30°C may be 250 mV or more.
[0016] In addition, in the austenitic stainless steel, a surface roughness Ra when stretched
by 30% may be 0.50 µm or less, a surface roughness when stretched by 20% Ra may be
0.36 µm or less, and a surface roughness Ra when stretched by 10% may be 0.25 µm or
less.
[0017] In addition, in the austenitic stainless steel, the austenitic stainless steel may
have an aging crack limit drawing ratio of 2.0 or more.
[0018] In addition, in the austenitic stainless steel, an average earring height may be
2.2 mm or less after a drawing process of the stainless steel.
[0019] In addition, in the austenitic stainless steel, surface cracks do not occur in a
bent portion after a 180° bending test.
[Advantageous Effects]
[0020] According to an embodiment of the present disclosure, a ultra-fine grain 300 series
stainless steel having excellent hardness may be provided.
[0021] According to an embodiment of the present disclosure, a ultra-fine grain 300 series
stainless steel satisfying both high strength and high ductility may be provided.
[0022] According to an embodiment of the present disclosure, an austenitic stainless steel
having excellent surface roughness without surface cracks at bent portions may be
provided by a ultra-fine grain manufacturing technique realizing bending formability
and sound surface properties of bent portions.
[Description of Drawings]
[0023]
FIG. 1 is a graph showing Σ and S2 values of embodiments and comparative examples.
FIG. 2 is a photograph showing a microstructure of an embodiment satisfying a Π value
of 6000 or more.
FIG. 3 is a photograph showing non-annealed bands in a microstructure of Comparative
Example 1 in which the Π value is less than 6000.
FIG. 4 is a photograph showing cold-rolled materials according to embodiments in which
fractions (%) of martensite (red color) are 91.5% and 73.5% when phase fractions of
a central portion in the thickness direction of the transverse direction (TD) side
is analyzed by electron back scatter diffraction (EBSD).
FIG. 5 is a photograph showing a cold-rolled material according to a comparative example
in which a fraction (%) of martensite (red color) is 48.5% when a phase fraction of
a central portion in the thickness direction of the transverse direction (TD) side
is analyzed by electron back scatter diffraction (EBSD).
FIG. 6 is a photograph showing cold-annealed materials according to an embodiment
in which fractions (%) of misorientation angles of 15° or more are 96% and 96.5% when
a central portion in the thickness direction of the transverse direction (TD) side
is analyzed by electron back scatter diffraction (EBSD).
FIG. 7 is a photograph showing a cold-annealed material according to a comparative
example in which a fraction (%) of misorientation angles of 15° or more is 92.9% when
a central portion in the thickness direction of the transverse direction (TD) side
is analyzed by electron back scatter diffraction (EBSD). Here, a misorientation angle
less than 15° corresponds to red color.
FIG. 8 is a photograph showing an average grain size at a central portion in the thickness
direction of the transverse direction (TD) side of a steel material with a thickness
of 0.4 to 2.0 mm manufactured according to an embodiment.
FIG. 9 is a photograph showing an average grain size at a central portion in the thickness
direction of the transverse direction (TD) side of a steel material with a thickness
of 0.4 to 2.0 mm manufactured according to a comparative example.
FIG. 10 shows surface roughness Ra (µm) values of an embodiment and Comparative Example
2 according to tensile strain.
FIG. 11 is a photograph showing shapes of surface roughness Ra (µm) according to tensile
strain in an embodiment and a comparative example.
FIG. 12 is a photograph showing earring heights after a drawing process in an embodiment
and a comparative example.
[Best Mode]
[0024] An austenitic stainless steel according to an embodiment of the present disclosure
includes, in percent by weight (wt%), 0.04 to 0.07% of C, 0.3 to 0.6% of Si, 0.5 to
1.5% of Mn, 0.1 to 0.4% of Cu, 0.05 to 0.2% of Mo, 8.0 to 9.0% of Ni, 18.0 to 19.0%
of Cr, 0.02 to 0.05% of N, and the remainder of Fe and inevitable impurities,
wherein a Σ value represented by Equation (1) below may be at least 180 but not more
than 240.
Σ = 105 + 146d-1/2 + 7.36SPM_El + 102[C] + 154[N] + 51.8[Si] + 1.4[Mo] - 17.7[Cu]
[0025] In Equation (1) above, [C], [N], [Si], [Mo], and [Cu] represent weight percentages
(wt%) of respective elements, d represents an average grain size (µm), and SPM_El
represents a difference in elongation (%) before and after skin pass milling.
[Modes of the Invention]
[0026] Hereinafter, embodiments of the present disclosure will be described in detail with
reference to the accompanying drawings. The embodiments of the present disclosure
may, however, be embodied in many different forms and should not be construed as being
limited to the embodiments set forth herein. Rather, these embodiments are provided
so that this disclosure will be thorough and complete, and will fully convey the concept
of the invention to those skilled in the art.
[0027] The terms used herein are merely used to describe particular embodiments. An expression
used in the singular encompasses the expression of the plural, unless otherwise indicated.
Throughout the specification, the terms such as "including" or "having" are intended
to indicate the existence of features, operations, functions, components, or combinations
thereof disclosed in the specification, and are not intended to preclude the possibility
that one or more other features, operations, functions, components, or combinations
thereof may exist or may be added.
[0028] Meanwhile, unless otherwise defined, all terms used herein have the same meaning
as commonly understood by one of ordinary skill in the art to which this disclosure
belongs. Thus, these terms should not be interpreted in an idealized or overly formal
sense unless expressly so defined herein. As used herein, the singular forms are intended
to include the plural forms as well, unless the context clearly indicates otherwise.
[0029] The terms "about", "substantially", etc. used throughout the specification means
that when a natural manufacturing and a substance allowable error are suggested, such
an allowable error corresponds the value or is similar to the value, and such values
are intended for the sake of clear understanding of the present invention or to prevent
an unconscious infringer from illegally using the disclosure of the present invention.
[0030] An austenitic stainless steel according to an embodiment of the present disclosure
may include, in percent by weight (wt%), 0.04 to 0.07% of C, 0.3 to 0.6% of Si, 0.5
to 1.5% of Mn, 0.1 to 0.4% of Cu, 0.05 to 0.2% of Mo, 8.0 to 9.0% of Ni, 18.0 to 19.0%
of Cr, 0.02 to 0.05% of N, and the remainder of Fe and inevitable impurities.
[0031] Hereinafter, reasons for numerical limitations on the contents of alloying elements
in the embodiment of the present disclosure will be described.
[0032] The content of carbon (C) may be from 0.04% to 0.07%.
[0033] C is an austenite phase-stabilizing element. In consideration thereof, C may be added
in an amount of 0.04% or more. However, since an excess of C causes a problem of deteriorating
grain boundary corrosion resistance by forming a chromium carbide during low-temperature
annealing. In consideration thereof, the upper limit of the C content may be controlled
to 0.07%.
[0034] The content of silicon (Si) may be from 0.3 to 0.6%.
[0035] Si is an element added as a deoxidizer during a steel-making process and has an effect
on improving corrosion resistance of a steel by forming an Si oxide in a passivated
layer in the case of performing a bright annealing process. In consideration thereof,
Si may be added in an amount of 0.3 wt% or more. However, an excess of Si may cause
a problem of deteriorating ductility. In consideration thereof, the upper limit of
the Si content may be controlled to 0.6%.
[0036] The content of manganese (Mn) may be from 0.5 to 1.5%.
[0037] Mn is an austenite phase-stabilizing element. In consideration thereof, Mn may be
added in an amount of 0.5 wt% or more. However, an excess of Mn may cause a problem
of deteriorating corrosion resistance. In consideration thereof, the upper limit of
the Mn content may be controlled to 1.5%.
[0038] The content of nickel (Ni) may be from 8.0 to 9.0%.
[0039] Ni is an austenite phase-stabilizing element and has an effect on softening a steel
material. In consideration thereof, Ni may be added in an amount of 8.0 wt% or more.
However, an excess of Ni may cause a problem of increasing costs. In consideration
thereof, the upper limit of the Ni content may be controlled to 9.0 wt%.
[0040] The content of chromium (Cr) may be from 18.0 to 19.0%.
[0041] Cr is a major element for improving corrosion resistance of a stainless steel. In
consideration thereof, Cr may be added in an amount of 18.0 wt% or more. However,
an excess of Cr causes problems of hardening of a steel material and inhibiting strain-induced
martensite transformation during cold rolling. In consideration thereof, the upper
limit of the Cr content may be controlled to 19.0 wt%.
[0042] The content of copper (Cu) may be from 0.1 to 0.4%.
[0043] Cu is an austenite phase-stabilizing element. In consideration thereof, Cu may be
added in an amount of 0.1% or more. However, an excess of Cu may cause problems of
deteriorating corrosion resistance of a steel material and increasing costs. In consideration
thereof, the upper limit of the Cu content may be controlled to 0.4%.
[0044] The content of nitrogen (N) may be from 0.02 to 0.05%.
[0045] N is an austenite phase-stabilizing element and improves strength of a steel material.
In consideration thereof, N may be added in an amount of 0.02% or more. However, an
excess of N causes problems of hardening a steel material and deteriorating hot workability.
In consideration thereof, the upper limit of the N content may be controlled to 0.05
wt%.
[0046] The content of molybdenum (Mo) may be from 0.05 to 0.2%.
[0047] Mo has an effect on improving corrosion resistance and workability. In consideration
thereof, Mo may be added in an amount of 0.05% or more. However, an excess of Mo may
cause a problem of increasing costs. In consideration thereof, the upper limit of
the Mo content may be controlled to 0.2 wt%.
[0048] The remaining component of the composition of the present disclosure is iron (Fe).
However, the composition may include unintended impurities inevitably incorporated
from raw materials or surrounding environments, and thus addition of other alloying
elements is not excluded. These impurities are known to any person skilled in the
art of manufacturing and details thereof are not specifically mentioned in the present
disclosure.
[0049] As well as limiting the contents of the alloying elements of the stainless steel
according to the present disclosure as described above, the relationships therebetween
may further be limited as follows.
[0050] In an embodiment of the present disclosure, a Σ value represented by Equation (1)
below may be at least 180 but not more than 240.
Σ = 105 + 146d-1/2 + 7.36SPM_El + 102[C] + 154[N] + 51.8[Si] + 1.4[Mo] - 17.7[Cu]
[0051] Σ is an indicator representing hardness of a material, and a higher Σ value indicates
a greater hardness.
[0052] In Equation (1) above, [C], [N], [Si], [Mo], and [Cu] represent weight percentages
(wt%) of respective elements, d represents an average grain size (µm), and SPM_El
represents a difference in elongation (%) before and after skin pass milling.
[0053] The SPM_El according to an embodiment of the present disclosure may be from 0.01
to 1.2.
[0054] The skin pass milling may be performed to improve gloss of a steel material and to
ensure the shape of a coil.
[0055] In an embodiment of the present disclosure, an Ω value represented by Equation (2)
below may be 2500 or more.

[0056] Ω is an indicator representing high strength and high ductility, and a higher Ω value
indicates a higher product of strength and ductility.
[0057] In Equation (2) above, [Ni], [Cr], [Cu], and [Mn] represent weight percentages (wt%)
of respective elements, YS represents yield strength (MPa), and El represents elongation
(%).
[0058] The YS and El values refer to values obtained after a tensile test is conducted on
a sample according to JIS13B standards at room temperature in a crosshead range of
10 mm/min to 20 mm/min.
[0059] In an embodiment of the present disclosure, an austenitic stability parameter (ASP)
value represented by Equation (3) below may be from -5 to 12.
ASP = 551 - 462*([C]+[N]) - 9.2*[Si] - 8.1*[Mn] - 13.7*[Cr] - 29*([Ni]+[Cu])-18.5*[Mo]
[0060] In Equation (3) above, [C], [N], [Si], [Mn], [Cr], [Ni], [Cu], and [Mo] represent
weight percentages (wt%) of respective elements.
[0061] If the ASP value is out of the range of -5 to 12, transformation of a material excessively
occurs, failing to satisfy a desired elongation in the present disclosure.
[0062] In an embodiment of the present disclosure, a Π value represented by Equation (4)
below may be 6000 or more.
Π = 100*FCRR (final cold rolling ratio, %)+ 100*ASP (austenitic stability parameter)
+ CAT (cold annealing temperature, °C)
[0063] Π is an indicator that represents the degree of completion of recrystallization,
and a higher Π value indicates a higher degree of recrystallization.
[0064] In Equation (4) above, FCRR refers to a reduction ratio by cold rolling before final
cold annealing, ASP refers to a value obtained by Equation (3), and CAT refers to
a value defined by a temperature of a final cold-rolled, annealed steel material.
[0065] The average grain size d according to an embodiment of the present disclosure may
be at least 3 but not more than 10 µm.
[0066] The average grain size refers to an average grain size at a central portion in the
thickness direction of the transverse direction (TD) side assuming that a total thickness
of a steel material is t, and the average refers to an average of values measured
at 5 random positions, and the central portion refers to a position located from 1/4t
to 3/4t assuming that the total thickness of the steel material is t.
[0067] The total thickness t according to an embodiment of the present disclosure may be
from 0.4 to 2.0 mm. Materials with a thickness of 0.4 to 2.0 mm are widely used for
parts of kitchen and building materials, and stainless steel having excellent hardness,
high strength, and high ductility may be provided within the thickness range described
above according to the present disclosure.
[0068] In an embodiment of the present disclosure, when the central portion in the thickness
direction of the transverse direction (TD) side is analyzed by electron back scatter
diffraction (EBSD), a martensite phase fraction (%) of a cold-rolled material may
be 60% or more, and a fraction (%) of misorientation angles of 15° or more may be
95% or more after cold annealing.
[0069] A misorientation angle is 15° or more indicates that recrystallization occurs after
cold annealing, and a misorientation angle less than 15° indicates that recrystallization
does not occur due to a small difference in orientations.
[0070] The average grain size d, the martensite fraction (%) of the cold-rolled material,
and the fraction (%) of misorientation angles of 15° or more after cold annealing
of the present disclosure were measured by analyzing orientations of the central portion
in the thickness direction by electron back scatter diffraction (EBSD) with Model
No. e-Flash FS.
[0071] Pitting potential refers to a critical potential causing corrosion in the form of
holes in a passivated metal material. The austenitic stainless steel according to
an embodiment of the present disclosure may have a pitting potential of 250 mV or
more when measured by immersing the austenitic stainless steel in a NaCl solution
and applying a potential causing pitting thereto. In this regard, a temperature of
the NaCl solution may be 30°C and a concentration thereof may be 3.5%.
[0072] The austenitic stainless steel according to an embodiment of the present disclosure
may have a surface roughness Ra of 0.50 µm or less when stretched by 30%, a surface
roughness Ra of 0.36 µm or less when stretched by 20%, and a surface roughness Ra
of 0.25 µm when stretched by 10%.
[0073] In the case of performing a drawing process with a punch size of Φ50 mm and a disc
size of Φ100 mm according to an embodiment of the present disclosure, an aging crack
limit drawing ratio may be 2.0 or more. In addition, an average earring height may
be 2.2 mm or less.
[0074] The aging crack limit drawing ratio, as a limit drawing ratio not causing aging cracks,
refers to a ratio of maximum diameter of a material to punch diameter during a drawing
process.
[0075] The average earring height refers to an average of a value obtained by subtracting
a sum of minimum heights h of earrings from a sum of maximum heights H of earrings
from the bottom after the drawing process.
[0076] Surface cracks may not occur at bent portions after a 180° bending test according
to an embodiment of the present disclosure.
[0077] Hereinafter, a method of manufacturing an austenitic stainless steel according to
an embodiment of the present disclosure will be described in more detail.
[0078] A method of manufacturing an austenitic stainless steel according to an embodiment
of the present disclosure may include: manufacturing a slab including, in percent
by weight (wt%), 0.04 to 0.07% of C, 0.3 to 0.6% of Si, 0.5 to 1.5% of Mn, 0.1 to
0.4% of Cu, 0.05 to 0.2% of Mo, 8.0 to 9.0% of Ni, 18.0 to 19.0% of Cr, 0.02 to 0.05%
of N, and the remainder of Fe and inevitable impurities;
hot rolling and hot annealing the slab into a hot-rolled steel sheet; and
cold rolling and cold annealing the hot-rolled steel sheet into a cold-rolled steel
sheet.
[0079] Reasons for limitations on the composition of alloying elements are as described
above, and hereinafter, processes of the manufacturing method will be described in
more detail.
[0080] The hot annealing may be performed at a temperature of 1000 to 1150°C.
[0081] When a hot annealing temperature is below 1000°C, elongation may deteriorate due
to a high fraction of remaining martensite. On the contrary, when the hot annealing
temperature exceeds 1150°C, strength may decrease due to coarsening of crystal grains.
In consideration thereof, the hot annealing is performed at a temperature of 1000
to 1150°C.
[0082] A reduction ratio of the cold rolling may be 60% or more.
[0083] When the reduction ratio is less than 60%, the martensite fraction of the cold-rolled
material decreases and the fraction of retained austenite phase increases due to a
too low amount of TRIP transformation. As the amount of the strain-induced martensite
decreases, the ratio of the reverted austenite phase during the subsequent low-temperature
annealing decreases, and the fraction of retained austenite phase without being transformed
into martensite increases, making it difficult to obtain ultra-fine grains.
[0084] The cold annealing may be performed at a temperature of 800 to 950°C.
[0085] When the temperature of the cold annealing is below 800°C, recrystallization does
not sufficiently occur, resulting in a decrease in elongation. On the contrary, when
the temperature of the cold annealing exceeds 950°C, grains coarsen making formation
of ultra-fine grains with a size of 3 to 10 µm difficult, so that there may be problems
such as surface cracks occurring at bent portions of the austenitic stainless steel
and worsening of surface roughness. In consideration thereof, the cold annealing is
performed at a temperature of 800 to 950°C.
[0086] In addition, the manufacturing method may be a method of manufacturing an austenitic
stainless steel including skin pass milling the cold-rolled steel sheet.
[0087] The SPM_El, as a difference in elongation (%) before and after skin pass milling,
may be from 0.01 to 1.2.
[0088] Hereinafter, the present disclosure will be described in more detail through following
examples. However, it is necessary to note that the following examples are only intended
to illustrate the present disclosure in more detail and are not intended to limit
the scope of the present disclosure. This is because the scope of the present disclosure
is determined by matters described in the claims and able to be reasonably inferred
therefrom.
Examples
[0089] Slabs having the compositions of alloying elements shown in Table 1 below were hot-rolled
and hot-annealed at a temperature of 1000 to 1150°C, and then cold-rolled at room
temperature with a reduction ratio of 60% or more. Subsequently, the resultant was
cold-annealed at a temperature of 800 to 950°C into a cold annealed material.
[Table 1]
Category |
C |
Si |
Mn |
Cr |
Ni |
Cu |
Mo |
N |
Example 1 |
0.05 |
0.3 |
1.1 |
18.1 |
8.1 |
0.25 |
0.1 |
0.03 |
Example 2 |
0.05 |
0.3 |
1.1 |
18.1 |
8.1 |
0.25 |
0.1 |
0.03 |
Example 3 |
0.06 |
0.3 |
1.1 |
18.1 |
8.1 |
0.25 |
0.1 |
0.04 |
Example 4 |
0.06 |
0.5 |
1.1 |
18.1 |
8.1 |
0.22 |
0.1 |
0.05 |
Example 5 |
0.04 |
0.4 |
0.8 |
18.1 |
8.1 |
0.24 |
0.1 |
0.05 |
Example 6 |
0.04 |
0.3 |
0.8 |
18.1 |
8.2 |
0.35 |
0.1 |
0.05 |
Comparative Example 1 |
0.05 |
0.2 |
1.1 |
18.1 |
8.05 |
0.28 |
0.1 |
0.04 |
Comparative Example 2 |
0.06 |
0.5 |
1.1 |
18.1 |
8.1 |
0.22 |
0.1 |
0.05 |
Comparative Example 3 |
0.02 |
0.3 |
1.4 |
18.5 |
8.7 |
0.35 |
0.1 |
0.04 |
Comparative Example 4 |
0.05 |
0.4 |
1.1 |
19.1 |
9.5 |
0.35 |
0.1 |
0.04 |
Comparative Example 5 |
0.10 |
0.3 |
1.1 |
17.1 |
6.8 |
0.25 |
0.1 |
0.03 |
Comparative Example 6 |
0.02 |
0.3 |
2.5 |
17.2 |
2.5 |
0.25 |
0.1 |
0.12 |
Comparative Example 7 |
0.05 |
0.2 |
5.5 |
18.1 |
3.5 |
1.50 |
0.1 |
0.04 |
Comparative Example 8 |
0.10 |
0.2 |
6.5 |
18.1 |
2.5 |
0.25 |
0.1 |
0.20 |
[0090] Table 2 below shows output values of Equations (1) to (4) based on the contents of
the elements of Table 1, skin pass mill elongations (SPM El, %), final cold rolling
ratios (FCRR, %), cold annealing temperatures (CAT, °C), and YS(MPa)*El (%) values.
[Table 2]
Category |
SPM_El (%) |
FCRR (%) |
CAT (°C) |
YS(MPa)* E1 (%) |
Equation (1): ∑ |
Equation (2): Ω |
Equation (3): ASP |
Equation (4): Π |
Example 1 |
0.5 |
72 |
950 |
16464 |
184 |
2689 |
10.4 |
9190 |
Example 2 |
0.7 |
65 |
850 |
18576 |
196 |
4801 |
10.4 |
8390 |
Example 3 |
0.7 |
82 |
800 |
18758 |
215 |
4983 |
1.2 |
9116 |
Example 4 |
1.0 |
67 |
900 |
17889 |
206 |
4129 |
-4.4 |
7157 |
Example 5 |
1.0 |
75 |
820 |
19228 |
210 |
5608 |
7.6 |
9078 |
Example 6 |
0.4 |
67 |
925 |
18040 |
186 |
4315 |
2.4 |
7866 |
Comparative Example 1 |
0.5 |
35 |
750 |
18336 |
204 |
4571 |
7.3 |
4978 |
Comparative Example 2 |
0.5 |
82 |
1100 |
14824 |
174 |
1064 |
-4.4 |
8857 |
Comparative Example 3 |
0.5 |
62 |
980 |
16065 |
171 |
1590 |
-8.6 |
6323 |
Comparative Example 4 |
0.4 |
70 |
950 |
16203 |
175 |
1178 |
-52.3 |
2716 |
Comparative Example 5 |
0.4 |
68 |
800 |
14331 |
203 |
1706 |
38.7 |
11470 |
Comparative Example 6 |
0.4 |
70 |
800 |
13568 |
209 |
2343 |
146.1 |
22407 |
Comparative Example 7 |
0.5 |
68 |
800 |
13003 |
187 |
-1297 |
68.2 |
14421 |
Comparative Example 8 |
0.5 |
64 |
780 |
22000 |
248 |
8325 |
28.3 |
10014 |
[0091] The YS and El values refer to values obtained after conducting a tensile test on
the manufactured samples according to the JIS13B standards at room temperature within
a crosshead range of 10 mm/min to 20mm/min.
[0092] The cold annealed material was manufactured into a sample having a thickness of 0.4
to 2.0 mm. Then, average grain sizes d at central portions in the thickness direction
of the samples, pitting potentials (mV), occurrence of surface cracks in bent portions
after a 180° bending test (radius of curvature R of the bent portion is the same as
the thickness of the material), and surface roughnesses at different tensile strains
in a uniaxial tensile test were measured, and results are shown in Table 3 below.
[Table 3]
Category |
d (µm) |
Pitting potential (mV) |
Surface roughness at 10% tensile strain (Ra, um) |
Surface roughness at 20% tensile strain (Ra, um) |
Surface roughness at 30% tensile strain (Ra, um) |
Bending cracks (Y/N) |
Example 1 |
7.2 |
341 |
0.22 |
0.36 |
0.49 |
N |
Example 2 |
5.1 |
283 |
0.18 |
0.28 |
0.39 |
N |
Example 3 |
3.2 |
254 |
0.15 |
0.17 |
0.19 |
N |
Example 4 |
6.4 |
313 |
0.20 |
0.38 |
0.45 |
N |
Example 5 |
4.5 |
289 |
0.17 |
0.24 |
0.32 |
N |
Example 6 |
6.7 |
305 |
0.21 |
0.35 |
0.48 |
N |
Comparative Example 1 |
3.5 |
240 |
0.15 |
0.18 |
0.25 |
Y |
Comparative Example 2 |
25.2 |
312 |
0.38 |
0.66 |
0.80 |
N |
Comparative Example 3 |
10.5 |
345 |
0.28 |
0.45 |
0.55 |
N |
Comparative Example 4 |
12.5 |
322 |
0.32 |
0.49 |
0.61 |
N |
Comparative Example 5 |
4.5 |
255 |
0.15 |
0.24 |
0.32 |
Y |
Comparative Example 6 |
4.5 |
295 |
0.15 |
0.25 |
0.32 |
Y |
Comparative Example 7 |
3.1 |
150 |
0.14 |
0.18 |
0.25 |
Y |
Comparative Example 8 |
2.5 |
190 |
0.11 |
0.16 |
0.11 |
Y |
[0093] The average grain size d of the central portion in the thickness direction refers
to an average grain size d of the central portion in the thickness direction of the
transverse direction (TD) side of each sample having a thickness of 0.4 to 2.0 mm.
[0094] The average grain size d of the present disclosure was measured by analyzing orientations
at the central portion in the thickness direction by electron back scatter diffraction
(EBSD) with Model No. e-Flash FS.
[0095] The pitting potential refers to a potential at which pitting occurs measured by immersing
each sample in a 3.5% NaCl solution at 30°C, and applying potentials thereto.
[0096] The tensile strain refers to a value measured by a uniaxial tensile test conducted
on each sample according to JIS13B standards with a crosshead speed of 10 to 20 mm/min.
[0097] Occurrence of bending cracks was measured by a 180° bending test conducted by adjusting
the radius of curvature R of the bent portion to be equal to the thickness of the
material and bending once.
[0098] Table 4 below shows average earring heights according to an embodiment of the present
disclosure.
[Table 4]
|
Earring 1 |
Earring 2 |
Earring 3 |
Earring 4 |
Average earring height |
Comparative Example maximum height (H) |
43.54 |
42.87 |
43.67 |
44.00 |
2.87 |
Comparative Example minimum height (h) |
40.96 |
39.87 |
40.82 |
40.96 |
Example maximum height (H) |
41.59 |
42.40 |
42.87 |
42.62 |
1.88 |
Example minimum height (h) |
40.05 |
39.86 |
40.96 |
41.07 |
[0099] The average earring height refers to an average of a value obtained by subtracting
a sum of minimum heights h of earrings from a sum of maximum heights H of earrings
from the bottom after a drawing process. H refers to a maximum height, h refers to
a minimum height, and Earrings 1 to Earring 4 are random orders of the earrings.
[0100] LDR value and average earring height refer to aging crack limit drawing ratio and
average earring height in the case of conducting a drawing process with a punch size
of Φ50 mm and a disc size of Φ100 mm, respectively.
[0101] Referring to Tables 1 and 2, all of Examples 1 to 6 satisfied the Σ value (Equation
(1)) range of at least -180 but not more than 240 and the S2 value (Equation (2))
range of 2500 or more, and may realize excellent hardness, high strength, and high
ductility.
[0102] Referring to Tables 1 to 3, all of Examples 1 to 6 satisfied the ASP value (Equation
(3)) range of -5 to 12 and the Π value (Equation (4)) of 6000 or more, so that surface
cracks did not occur after the 180° bending test.
[0103] Referring to Table 3, in the case of Examples 1 to 6, the average grain sizes d of
the central portions in the thickness direction satisfied the range of at least 3
but not more than 10 µm in the material having a thickness of 0.4 to 2.0 mm, and after
the uniaxial tensile test, the surface roughnesses Ra when stretched by 30% were not
more than 0.50 µm, the surface roughnesses Ra when stretched by 20% were not more
than 0.36 µm, and the surface roughnesses Ra when stretched by 10% were not more than
0.25 µm. In addition, the pitting potentials satisfied the range of 250 mV or more.
[0104] On the contrary, the Σ values of Comparative Examples 2 to 4 were less than 180 failing
to satisfy the hardness of the present disclosure. This may be confirmed in Table
2.
[0105] In addition, the S2 values of Comparative Examples 2 to 7 were less than 2500 failing
to satisfy the high strength-high ductility of the present disclosure. This may be
confirmed in Table 2.
[0106] In addition, the ASP values of Comparative Examples 3 to 8 were out of the ASP range
disclosed in the present disclosure. According to Comparative Examples 5 to 8 in which
the ASP values exceeded 12, elongation was low due to too fast transformation rates.
According to Comparative Examples 2 to 4 in which the ASP values were less than -5,
ultra-fine grains could not be obtained due to high fractions of the remaining austenite
phase. This may be confirmed in Tables 2 and 3.
[0107] In addition, non-annealed bands are shown in Comparative Example 1 because the Π
value is smaller than 6000, and bending cracks occur after the 180° bending test in
the steel material including the same. This may be confirmed in Tables 2 and 3 and
FIG. 3. On the contrary, FIG. 2 shows a microstructure of an embodiment in which a
non-annealed band is not observed and bending cracks do not occur after the 180° bending
test.
[0108] In addition, Comparative Examples 6 to 8 exhibited low pitting potentials because
the Mn contents were excessive due to the low Ni contents, resulting in deterioration
of corrosion resistance.
[0109] Also, because the average grain size d of Comparative Example 2 was 25.2, which was
greater than that of the present disclosure, the surface roughness was greater in
accordance with the tensile strain. This may be confirmed in Table 3 and FIG. 6.
[0110] FIG. 1 shows ranges of Σ values and Ω values of Examples 1 to 6 and Comparative Examples
1 to 8. Comparative Examples 2 to 8 did not simultaneously satisfy the Σ value and
the S2 value. That is, both of hardness and high strength-high ductility cannot be
satisfied thereby.
[0111] FIGS. 2 and 3 are photographs showing microstructures of central portions in the
thickness direction obtained by EBSD. Non-annealed bands were observed in the microstructure
in a comparative example (FIG. 3). On the contrary, non-annealed bands were not observed
in the microstructure of an embodiment (FIG. 2). In comparison, the austenitic stainless
steel according to an embodiment of the present disclosure was confirmed to have ultra-fine
grains without non-annealed portions in the form of band.
[0112] FIGS. 4 and 5 show fractions (%) of martensite (red color) in cold-rolled materials
of an embodiment and a comparative example when the phase fraction of the central
portion in the thickness direction of the transverse direction (TD) side was analyzed
by electron back scatter diffraction (EBSD) after cold rolling. The martensite fraction
of 60% or more in the embodiment (FIG. 4) may be compared with the martensite fraction
less than 60% in the comparative example (FIG. 5).
[0113] FIGS. 6 and 7 show fractions (%) of misorientation angles of 15° or more in the cold-annealed
materials of an embodiment and a comparative example when the central portion in the
thickness direction of the transverse direction (TD) side was analyzed by electron
back scatter diffraction (EBSD). The fraction (%) of misorientation angles ≥ 15° of
95% or more in the embodiment (FIG. 6) may be compared with the fraction (%) of misorientation
angles < 15° of 95% in the comparative example (FIG. 7). The misorientation angle
less than 15° corresponds to red color.
[0114] FIGS. 8 and 9 are photographs showing average grain sizes of central portions in
the thickness direction of the transverse direction (TD) side in a steel material
with a thickness of 0.4 to 2.0 mm according to an embodiment and a comparative example.
It was confirmed that the average grain size of the comparative example (FIG. 9) was
greater than that of the embodiment (FIG. 8).
[0115] FIG. 10 shows surface roughnesses Ra (µm) values of Comparative Example 2 having
a greater average grain size of a central portion on the surface of the manufactured
steel material than that of the embodiment after conducting a uniaxial tensile test
at different tensile strains with a crosshead speed of 10 to 20 mm/min. It was confirmed
that the surface roughness Ra values at the tensile strains did not satisfy the range
of the present disclosure when the average grain size is out of the range of the present
disclosure.
[0116] FIG. 11 is a photograph showing shapes of surface roughness Ra (µm) after a uniaxial
tensile test was performed at different tensile strains with a crosshead speed of
10 to 20 mm/min. Units of the x -axis and y-axis were mm and the unit of the height
corresponds to µm. Because the height increases as the strains increases, it was confirmed
surface roughness was high. On the contrary, it may be confirmed that the embodiment
exhibited lower surface roughness than that of comparative example although strains
are applied thereto.
[0117] FIG. 12 is a photograph showing earring heights after a drawing process (punch size
of Φ50 mm and disc size of Φ100 mm). The average earring height is an average of a
value obtained by subtracting a sum of minimum heights h of earrings from a sum of
maximum heights H of earrings from the bottom after a drawing process. It was confirmed
that the average earring height of the embodiment was smaller than that of the comparative
example.
[0118] While the present disclosure has been particularly described with reference to exemplary
embodiments, it should be understood by those of skilled in the art that the scope
of the present disclosure is not limited thereby and various changes in form and details
may be made without departing from the spirit and scope of the present disclosure.
[Industrial Applicability]
[0119] According to the present disclosure, an ultra-fine grain 300 series stainless steel
satisfying both high strength and high ductility may be provided. In addition, by
the ultra-fine grain manufacturing technique realizing bending formability and sound
surface properties of bent portions, an austenitic stainless steel without surface
cracks in bent portions and having excellent surface roughness properties may be provided.
Therefore, industrial applicability of the present disclosure is apparent from the
above description.
1. An austenitic stainless steel including, in percent by weight (wt%), 0.04 to 0.07%
of C, 0.3 to 0.6% of Si, 0.5 to 1.5% of Mn, 0.1 to 0.4% of Cu, 0.05 to 0.2% of Mo,
8.0 to 9.0% of Ni, 18.0 to 19.0% of Cr, 0.02 to 0.05% of N, and the remainder of Fe
and inevitable impurities,
wherein a Σ value represented by Equation (1) below is at least 180 but not more than
240:
Σ = 105 + 146d-1/2 + 7.36SPM_El + 102[C] + 154[N] + 51.8[Si] + 1.4[Mo] - 17.7[Cu]
(in Equation (1), [C], [N], [Si], [Mo], and [Cu] represent weight percentages (wt%)
of respective elements, d represents an average grain size (µm), and SPM_El represents
a difference in elongation (%) before and after skin pass milling).
2. The austenitic stainless steel according to claim 1, wherein an Ω value represented
by Equation (2) below is 2500 or more:

(in Equation (2), [Ni], [Cr], [Cu], and [Mn] represent weight percentages (wt%) of
respective elements, YS represents yield strength (MPa), and El represents elongation
(%)).
3. The austenitic stainless steel according to claim 1, wherein an austenitic stability
parameter (ASP) value represented by Equation (3) below is from -5 to 12:
ASP = 551 - 462*([C]+[N]) - 9.2*[Si] - 8.1*[Mn] - 13.7*[Cr] - 29*([Ni]+[Cu])-18.5*[Mo]
(in Equation (3), [C], [N], [Si], [Mn], [Cr], [Ni], [Cu], and [Mo] represent weight
percentages (wt%) of respective elements).
4. The austenitic stainless steel according to claim 1, wherein a Π value represented
by Equation (4) below is 6000 or more:
Π = 100*FCRR (final cold rolling ratio, %)+ 100*ASP (austenitic stability parameter)
+ CAT (cold annealing temperature, °C)
(in Equation (4), FCRR is a reduction ratio by cold rolling before final cold annealing,
ASP is a value obtained by Equation (3), and CAT is a value defined by a temperature
of a finally cold-annealed steel material).
5. The austenitic stainless steel according to claim 1, wherein an average grain size
d at a central portion in the thickness direction of a transverse direction (TD) side
is at least 3 but not more than 10 µm assuming that a total thickness of a steel material
is t.
6. The austenitic stainless steel according to claim 1, wherein the t is from 0.4 to
2.0 mm.
7. The austenitic stainless steel according to claim 1, wherein a martensite fraction
(%) at the central portion in the thickness direction of the transverse direction
(TD) side is 60% or more after cold rolling.
8. The austenitic stainless steel according to claim 1, wherein a fraction (%) of misorientation
angles of 15° or more is 95% or more at the central portion in the thickness direction
of the transverse direction (TD) side after cold annealing.
9. The austenitic stainless steel according to claim 1, wherein a pitting potential measured
by immersing the austenitic stainless steel in a 3.5% NaCl solution at 30°C is 250
mV or more.
10. The austenitic stainless steel according to claim 1, wherein a surface roughness Ra
when stretched by 30% is 0.50 µm or less, a surface roughness Ra when stretched by
20% is 0.36 µm or less, and a surface roughness Ra when stretched by 10% is 0.25 µm
or less.
11. The austenitic stainless steel according to claim 1, wherein the austenitic stainless
steel has an aging crack limit drawing ratio of 2.0 or more.
12. The austenitic stainless steel according to claim 1, wherein an average earring height
is 2.2 mm or less after a drawing process of the stainless steel,
wherein the average earring height is an average of a value obtained by subtracting
a sum of minimum heights h of earrings from a sum of maximum heights H of earrings
from the bottom after a drawing process.
13. The austenitic stainless steel according to claim 1, wherein surface cracks do not
occur in a bent portion after a 180° bending test.