[Technical Field]
[0001] The present disclosure relates to a hair dryer that performs a drying function by
providing hot air.
[Background Art]
[0002] When it is intended to remove a desired amount of moisture from hair of a human in
a wet state or to style the hair to a desired shape from a current shape, a hairdryer
configured to discharge gas through a gas discharge port may be used.
[0003] The hairdryer may be provided therein with a fan unit and the like configured to
cause gas to flow. The hairdryer including the internal components may be designed
for a user to be able to conveniently use the same in consideration of the weight
thereof.
[0004] When a heater module is positioned at a head part and the temperature of a case increases
due to the heat generated by the heater module, there may be a risk of burn injury
and internal components such as a controller may be affected. Accordingly, there is
need for a structure in which the heat generated by the heater module is fully transmitted
to air passing through a passage without being transmitted to the outside or other
portions.
[0005] In order to use the hairdryer without wires, the hairdryer must include a battery
built therein and must assure an additional space in which the battery is mounted.
There is need for a hairdryer which is additionally provided with components such
as an ion generator and to which accessories are coupled for the purpose of function
enhancement.
[0006] Since the hair dryer is held in hand to use, optimal placement of each component
is required to prevent the hair dryer from becoming too large or heavy.
[Disclosure]
[Technical Problem]
[0007] An object of the present disclosure is to provide a hair dryer including heater coils
wound without interference with each other.
[Technical Solution]
[0008] In one aspect of the present disclosure, provided herein is a hair dryer including
a head housing having a cylindrical shape, a heater module disposed inside the head
housing, and a substrate module disposed on a rear side of the heater module, wherein
the heater module may include a first heater case having a cylindrical shape, a plurality
of first separators spaced apart from each other at predetermined intervals on an
outer circumferential surface of the first heater case, a first heating wire wound
around the plurality of first separators, a plurality of second separators disposed
between the plurality of first separators and coupled to the first heater case, and
a second heating wire coupled to the first separators and the second separators.
[0009] Each of the first separators may include a plurality of first grooves formed at an
outer end thereof, wherein the first heating wire may be disposed in the first grooves.
[0010] The first grooves of any one of the first separators may be disposed at positions
different from positions of the first grooves of a neighboring one of the first separators.
[0011] Each of the first separators may include a plurality of second grooves disposed between
the plurality of first grooves, the plurality of second grooves being formed at positions
spaced further apart from the first heater case than the first grooves, wherein the
second heating wire may be disposed in the second grooves.
[0012] Each of the second separators may include a third groove spaced apart from the first
heater case to allow the first heating wire to extend therethrough.
[0013] Each of the second separators may include a plurality of fourth grooves formed at
an outer end thereof, wherein the second heating wire may be disposed in the fourth
grooves.
[0014] The first heating wire and the second heating wire may be connected in series, wherein
the first heating wire may have a start point positioned on a rear side of the first
heater case and an end point positioned at a front of the first heater case. The end
point of the first heating wire may be connected in series with a start point of the
second heating wire at the front of the first heater case, and an end point of the
second heating wire may be disposed on the rear side of the first heater case.
[0015] The hair dryer may further include a first electrode disposed at the start point
of the first heating wire and a second electrode disposed at the end point of the
second heating wire, wherein the first electrode and the second electrode may be disposed
on a rear surface of the first heater case. The first electrode and the second electrode
may be connected to the substrate module.
[0016] The hair dryer may further include a bimetal and a fuse disposed between the end
point of the first heating wire and the start point of the second heating wire.
[0017] The heater module may further include a second heater case having a cylindrical shape
and arranged to cover an outer circumferential surface of the first heating wire and
the second heating wire, wherein an end of each of the second separators may contact
an inner circumferential surface of the second heater case.
[0018] The hair dryer may further include an ionizer disposed inside the first heater case.
[0019] The hair dryer may further include a third heater case disposed on a front of the
first heater case, and a separator fixing portion formed on a circumference of the
third heater case, the separator fixing portion being coupled with the first separators
and the second separators.
[Advantageous Effects]
[0020] A hair dryer according to embodiments of the present disclosure allows the heating
wires to be wound without interfering with each other.
[0021] Furthermore, according to embodiments of the present disclosure, the heat of the
heater module is not transferred towards a first heater casing on the inner side.
Accordingly, damage to parts positioned inside the heater module may be prevented.
[0022] Furthermore, according to embodiments of the present disclosure, the components of
the head part may be stably fixed, and thus may not easily be disassembled by an external
impact or the like.
[0023] Furthermore, according to embodiments of the present disclosure, accessories such
as a diffuser may be used to extend the functionality of the hair dryer.
[0024] Furthermore, according to embodiments of the present disclosure, air may be supplied
sufficiently to a first discharge hole disposed on the outside of the diffuser, and
thus a larger amount of air than required may be provided.
[0025] Further, embodiments of the present disclosure may improve performance by preventing
air from leaking out through openings, such as a button hole or a connector hole,
which results in lower pressure.
[0026] Furthermore, according to embodiments of the present disclosure, a hair dryer may
reliably hold a power cable such that the power cable is not easily drawn out.
[Description of Drawings]
[0027]
FIG. 1 is a view illustrating a hair dryer according to one embodiment of the present
disclosure.
FIG. 2 is a cross-sectional view illustrating the interior of the hair dryer according
to one embodiment of the present disclosure.
FIG. 3 is an exploded perspective view of the hair dryer according to one embodiment
of the present disclosure.
FIG. 4 is an exploded view of a head part of the hair dryer according to one embodiment
of the present disclosure.
FIG. 5 is a cross-sectional view illustrating an example of the coupling of a head
housing and a head frame of the hair dryer according to one embodiment of the present
disclosure.
FIGS. 6 and 7 are views illustrating a fastening structure of the hair dryer according
to one embodiment of the present disclosure.
FIG. 8 is a cross-sectional view illustrating a fastening structure of a head housing
and a head frame of the hair dryer according to one embodiment of the present disclosure.
FIGS. 9 and 10 are cross-sectional views illustrating a fastening structure of a head
housing and a head frame of the hair dryer according to one embodiment of the present
disclosure.
FIG. 11 is a view illustrating a heater module of the hair dryer according to one
embodiment of the present disclosure.
FIG. 12 is a view illustrating a separator of the hair dryer according to one embodiment
of the present disclosure.
FIG. 13 is a view illustrating winding of a first heating wire of a heater module
of the hair dryer according to one embodiment of the present disclosure.
FIG. 14 is a view illustrating coupling of a second separator of a heater module of
the hair dryer according to one embodiment of the present disclosure.
FIG. 15 is a view illustrating winding of a second heating wire of a heater module
of the hair dryer according to one embodiment of the present disclosure.
FIG. 16 is a view illustrating a diffuser mounted on the hair dryer according to one
embodiment of the present disclosure.
FIG. 17 is a front view and a cross-sectional view of a diffuser according to one
embodiment of the present disclosure.
FIG. 18 shows a rear view and a simulation result illustrating the performance of
a diffuser according to one embodiment of the present disclosure.
FIG. 19 shows a rear view and a simulation result illustrating the performance of
a diffuser according to another embodiment of the present disclosure.
FIG. 20 is graphs depicting the performance of diffusers with and without a bridge
according to one embodiment of the present disclosure.
FIGS. 21 and 22 are views illustrating a connector of the hair dryer according to
one embodiment of the present disclosure.
FIG. 23 is a cross-sectional view of a connecting frame of a hair dryer according
to one embodiment of the present disclosure.
FIG. 24 is an exploded perspective view of the connecting frame of the hair dryer
according to one embodiment of the present disclosure.
FIG. 25 is an exploded perspective view of a handle of the hair dryer according to
one embodiment of the present disclosure.
FIG. 26 is a view illustrating a method of fastening a handle frame of the hair dryer
according to one embodiment of the present disclosure.
FIG. 27 is a view illustrating a cable arrangement on the handle frame of the hair
dryer according to one embodiment of the present disclosure.
[Best Mode]
[0028] Hereinafter, an embodiment of the present disclosure will be described in detail
with reference to the accompanying drawings to be easily implemented by those skilled
in the art to which the present disclosure belongs.
[0029] However, the present disclosure may be implemented in many different forms and is
not limited to embodiments described herein. In addition, in order to clearly describe
the present disclosure, components irrelevant to the description are omitted, and
like reference numerals are assigned to similar components throughout the specification.
[0030] In this specification, duplicate descriptions of the same components are omitted.
[0031] Further, in this specification, it will be understood that when a component is referred
to as being "connected with" another component, the component may be directly connected
with the other component or intervening components may also be present. In contrast,
it will be understood that when a component is referred to as being "directly connected
with" another component in this specification, there are no intervening components
present.
[0032] Further, in this specification, the terminology used herein is for the purpose of
describing a specific embodiment only and is not intended to be limiting of the present
disclosure.
[0033] Further, in this specification, the singular forms "a" and "an" are intended to include
the plural forms as well, unless the context clearly indicates otherwise.
[0034] Further, in this specification, it will be further understood that the terms "comprises,"
"comprising," "includes," and "including" specify the presence of the certain features,
numbers, steps, operations, elements, and parts or combinations thereof, but do not
preclude the presence or addition of one or more other features, numbers, steps, operations,
elements, and parts or combinations thereof.
[0035] Further, in this specification, the term 'and/or' includes a combination of a plurality
of listed items or one of the plurality of listed items. In this specification, 'A
or B' may include 'A', 'B', or 'both A and B'.
[0036] FIG. 1 illustrates a hair dryer 100 according to one embodiment of the present disclosure,
and FIG. 2 is a cross-sectional view showing the interior of the hair dryer 100, taken
along line A-A of FIG. 1. FIG. 3 is an exploded perspective view of the hair dryer
100 according to one embodiment of the present disclosure.
[0037] The hair dryer 100 according to one embodiment of the present disclosure includes
a head part 110 and a handle 120, as shown in FIG. 1. In addition, the head part 110
includes a gas discharge portion 113 through which gas introduced from the outside
is discharged.
[0038] The head part 110 may have a gas flow path therein through which gas flows, as shown
in FIG. 2. The gas flow path may be formed inside the head part 110 and inside the
handle 120, and may be defined as an area extending from a gas inlet 1285 to the gas
discharge portion 113.
[0039] The head part 110 may have a shape extending in parallel with the gas discharge direction
of the gas discharge portion 113, and may be arranged to have various cross-sectional
shapes, such as a circular or polygonal shape.
[0040] Gas may be introduced from the outside through the gas inlet 1285 provided in the
handle 120. The introduced gas may flow along the gas flow path and be discharged
to the outside through the gas discharge portion 113 provided in the head part 110.
[0041] The handle 120 may extend from the head part 110. Referring to FIGS. 1 and 2, the
handle 120 is shown to extend downward from the head part 110. The downward direction
does not necessarily mean 90° from the lower portion of the head part 110, and may
extend obliquely downward as shown in FIG. 2.
[0042] In conventional hair dryers, the heater, fan motor 151, and fan are disposed in the
head part, resulting in a heavy weight of the head part. The heavy weight of the head
part causes strain on the wrist of the user when the user uses the hair dryer while
holding the handle. Therefore, the hair dryer of the present disclosure intends to
minimize the strain on the wrist of the user by shifting the fan motor 151 and the
fan to the handle.
[0043] The handle 120 may be integrated with the head part 110 or may be fabricated separately
and coupled to the head part 110. When the handle 120 is fabricated separately from
the head part 110 and coupled to the head part 110, it may have a connecting frame
112 connecting the head part and the handle.
[0044] An upper end of the connecting frame 112 of the present embodiment may be coupled
to the head housing 111 and a lower end thereof may be coupled to the handle frame
126. To enhance the coupling effect, the connecting frame 112 may be integrated with
the head housing 111.
[0045] The portion between the head housing 111 and the connecting frame 112 is where the
direction of extension changes, where the airflow in the internal flow path changes.
It is also the most vulnerable to external impact. If the connecting frame 112 is
integrated with the handle frame 126 and fastened to a lower portion of the head housing
111, it is likely to be broken.
[0046] Therefore, in this embodiment, the connecting frame 112 and the head housing 111
are integrated, and the connecting frame 112 and the handle frame 126 are fastened
separately. In addition, a handle housing 128 may cover the connecting frame 112 and
the handle frame 126 together and reinforce the fastening between the connecting frame
112 and the handle frame 126.
[0047] The handle 120 may be a portion that is held in hand by a user, and may be formed
in a cylindrical shape for gripping. A small fan motor 151 may be used to reduce the
diameter of the handle to facilitate gripping.
[0048] In the present disclosure, the up-down direction may be defined with respect to the
handle 120. For example, the handle 120 may have a shape extending downward from the
head part 110, with the head part 110 positioned at the top.
[0049] The front-to-back direction may be defined with respect to the direction of extension
of the head part. The gas discharge portion 113 is the front and the opposite side
is the rear. A display with a touch function for indicating the state of the hair
dryer and for operation by a user may be disposed on the rear.
[0050] Referring to FIGS. 2 and 3, the hair dryer 100 according to one embodiment of the
present disclosure includes a blower fan 155 configured to move gas and to regulate
the speed of the discharged gas discharged through the gas discharge portion 113.
The blower fan 155 is disposed in the gas flow path to move the gas, and may be arranged
inside the head part 110 or inside the handle 120.
[0051] Conventionally, the hair dryer 100 has the blower fan 155 located in the head part
110, and thus the fan of the blower fan 155 is relatively large. However, the blower
fan 155 of the present embodiment is disposed in the handle 120. Since the diameter
of the handle 120 is smaller than the head part 110, the size of the blower fan 155
is also reduced.
[0052] Since the size of the fan of the blower fan 155 is reduced, the RPM of the fan motor
151 may be increased to rotate the fan at a high speed to create a flow of air into
the gas flow path. For example, the blower fan 155 operating at 100,000 rpm may create
sufficient air flow despite the small size of the fan.
[0053] The hair dryer 100 may include a battery module (not shown) to enable cordless operation.
Since the battery module may increase weight and reduce usability if placed in the
head part 110, it may be disposed in the handle 120. Since the battery module weighs
more than the blower fan 155 disposed in the handle 120, the battery module may be
disposed in the lower portion of the handle 120 and the blower fan 155 may be disposed
in the upper portion of the handle 120.
[0054] Further, a heater module 160 may be provided in the head part 110 to adjust the temperature
of the discharged gas. The heater module 160 may be provided in various shapes, and
may be arranged at various positions. FIG. 2 schematically illustrates the heater
module 160 provided inside the head part 110.
[0055] Further, there may be various types of heater modules 160. The heater module 160
may heat the gas by generating heat by a current provided to a coil-shaped resistor.
The resistor of the heater module 160 may not necessarily be in the shape of a coil,
and may be of various types to regulate the temperature of the gas, such as a thermoelectric
element.
[0056] The operation of the hair dryer 100 according to one embodiment of the present disclosure,
with gas flow, is schematically described as follows.
[0057] First, the user may operate the power button disposed on the handle 120. When the
power button is switched on, the blower fan 155 is operated and gas is drawn into
the hair dryer 100 through the gas inlet 1285.
[0058] The gas introduced through the gas inlet 1285 is forced by the blower fan 155 along
the gas flow path to move to the head part. Then, it passes through the heater module
160 and the temperature of the gas rises. The heated gas may be discharged from the
gas discharge portion 113 and provided to the user. In this process, the flow rate
of the gas in the gas flow path may be adjusted by the blower fan 155 and the temperature
may be adjusted by the heater module 160.
[0059] The hair dryer 100 according to one embodiment of the present disclosure may include
a substrate module 131, a display substrate 134, and a button substrate 1423 as a
controller. The controller may be connected to the blower fan 155, the heater module
160, the power button, the operation part, and the like to control these components.
[0060] The operation modes of the blower fan 155 and the heater module 160 may be controlled
by operating the button portion 142 on the handle 120 or the display 141 on the rear
surface of the head part 110, or may be automatically controlled according to an operation
mode preset in the controller.
[0061] The gas inlet 1285 may include a plurality of gas inlets 1285 formed in a handle
case 210, and the gas flow path may include a first flow path disposed in the handle
120 and extending up and down the handle 120, and a second flow path disposed in the
head part 110 and extending horizontally.
[0062] The first flow path and the second flow path may be arranged in an inverted L-shape,
and a pressure compensation flow path may be provided to prevent the flow rate from
decreasing in a bent portion of the gas flow path. The pressure compensation flow
path may contain a sufficiently large space or be gently sloped to change the direction
of the flow path.
[0063] The pressure compensation flow path of this embodiment may have a wide space, as
a large space is required to form a smooth flow path. In the present disclosure, the
flow direction may be changed with minimized decrease in flow rate by utilizing the
space inside the connecting frame 112 and the space between the substrate part and
the heater module.
[0064] As shown in FIG. 3, the head part may include a cylindrical head housing 111 defining
an exterior and a head frame 115 disposed inside the head housing 111.
[0065] The head housing 111 is disposed such that the cylinder thereof is arranged facing
in a front-to-back direction, and may be configured such that the diameter of the
cylinder is unequal at the front and back and smaller at the front.
[0066] The heater module 160, the substrate module 131, and the display 141 are mounted
on the head frame 115. For ease of assembly, the head frame 115 may include a plurality
of frames 116, 117, and 118, which may be joined together and inserted into the head
housing 111.
[0067] The head frame 115 may include a heater frame 116 on which the heater module is mounted,
a substrate frame 117 on which the substrate is mounted, and a cover frame 118 that
is fastened to the rear surface of the head housing 111 and constitutes the rear surface
of the head part and on which the display 141 is mounted.
[0068] FIG. 4 is an exploded perspective view of the internal structure of the head part
110 of the hair dryer 100 according to one embodiment of the present disclosure. The
head part may include a heater module 160 inserted into the heater frame 116, a substrate
module 131 inserted into the substrate frame 117, a cover frame 118 coupled to the
rear surface of the head part to define an exterior, and a display 141 provided on
the rear surface of the cover frame 118.
[0069] Components are fixed to the frames 116, 117, and 118. The frames 116, 117, and 118
may be coupled to each other by a hook structure.
[0070] The heater frame 116 may be formed to enclose the heater module 160 and may serve
to block heat from the heater from being transferred laterally. Accordingly, the heater
frame 116 may have a cylindrical shape that surrounds the entire outer circumferential
surface of the heater module 160 and may be in close contact with the inner circumferential
surface of the head housing 111.
[0071] A gap should be provided between the heater module 160 and the substrate module 131
to allow air to be introduced from the handle 120. Thus, the heater frame 116 may
include a hook bracket 1163 extending in a backward direction and may be engaged with
a hook 1178 of the substrate frame 117 using a hook 1164 formed at an end of the hook
bracket 1163.
[0072] The cover frame 118 may be fastened to the substrate frame 117, and may be fastened
to the heater frame 116 by means of the hook 1164 located at the end of the hook bracket
1163.
[0073] After electrically connecting the heater module 160, the substrate module 131, and
the display substrate 134 to the substrate module 131, the heater frame 116, the substrate
frame 117, and the cover frame 118 may be coupled together.
[0074] FIG. 5 is a view illustrating an example of the coupling of the head housing 111
of the hair dryer 100 with the head frame 115 of FIG. 4 including the plurality of
frames 116, 117, and 118 hooked together, according to one embodiment of the present
disclosure.
[0075] The assembled head frame 115 may be inserted from the rear side of the head housing
111 and fixed inside the head housing 111, as shown in FIG. 5. In order to enhance
the fastening of the head frame 115 and the head housing 111, the head frame 115 may
be rotated in a clockwise or counterclockwise direction (first direction, ②) to fix
the head housing 111 and the head frame 115 after being inserted (①) from the rear
side of the head housing 111. Thereby, the head frame 115 and the head housing 111
are fastened.
[0076] Hereinafter, the fastening of the head housing 111 and the head frame 115 will be
described in more detail with reference to FIGS. 6 to 8.
[0077] FIGS. 6 and 7 are views illustrating a fastening structure of the hair dryer 100
according to one embodiment of the present disclosure, wherein FIG. 6 is a view showing
an inner surface of the head housing 111 and FIG. 7 is a view showing an outer circumferential
surface of the head frame 115. The fastening structure illustrated in FIGS. 6 and
7 may include a coupling rib 1115, coupling slots 1165 and 1175, a catch groove 1116,
a catch protrusion 1176, a fixing groove 1117, and a fixing protrusion 1177.
[0078] The coupling rib 1115 of the head housing 111 of FIG. 6 is inserted into the coupling
slot 1175 of the head frame 115 of FIG. 7. The catch groove 1116 of the head housing
111 of FIG. 6 and the catch protrusion 1176 of the head frame 115 of FIG. 7 are coupled,
and the fixing groove 1117 of the head housing 111 of FIG. 6 and the fixing protrusion
1177 of the head frame 115 of FIG. 7 are coupled.
[0079] While the coupling rib 1115, catch groove 1116, and fixing groove 1117 are shown
as being disposed in the head housing 111, and the coupling slot 1175, catch protrusion
1176, and fixing protrusion 1177 are shown as being disposed on the outer circumferential
surface of the head frame 115 in this embodiment, the positions thereof may be alternated.
[0080] As shown in FIG. 5, the head frame 115 may be inserted (①) from the rear surface
of the head housing 111 and then rotated in a first direction (②) to be fastened.
When inserted from the rear side (①), the coupling rib 1115 may be moved until it
reaches one open side of the coupling slot 1175. Then, when the head frame 115 is
subsequently rotated in the first direction (②), the coupling rib 1115 may be inserted
into the coupling slot 1175 to immobilize the back-and-forth movement of the head
frame 115 and the head housing 111.
[0081] To prevent the head housing 111 from easily rotating in the opposite direction to
the first direction and thus separating from the head frame 115, the coupling rib
1115 may include a structure that locks the coupling rib 1115 once it reaches the
end of the coupling slot 1175. In other words, the coupling rib 1115 may include a
catch structure (hooks 1164 and 1178 and hook grooves 1174 and 1188) at the point
where the rotation is completed to prevent the coupling rib 1115 from leaving the
coupling slot 1175.
[0082] The recessed catch groove 1116 may be formed in the coupling rib 1115 and the catch
protrusion 1176 may be formed in the coupling slot 1175 at a position corresponding
to the catch groove 1116 such that the coupling rib 1115 may be fixed to the coupling
slot 1175 as the catch protrusion 1176 is inserted into the catch groove 1116.
[0083] The coupling rib 1115 may further include a fixing protrusion 1177 and a fixing groove
1117 to enhance the fastening. The fixing protrusion 1177 and fixing groove 1117 may
be disposed adjacent to the coupling rib 1115 and coupling slot 1175, as shown in
FIGS. 6 and 7, such that the fixing protrusion 1177 and fixing groove 1117 may be
coupled when the coupling rib 1115 is fully inserted into the coupling slot 1175 and
the catch groove 1116 and catch protrusion 1176 are coupled.
[0084] FIG. 8 is a cross-sectional view illustrating a fastening structure of the head housing
111 and the head frame 115 of the hair dryer 100 according to one embodiment of the
present disclosure. FIG. 6 is a cross-sectional view of the coupling rib 1115, coupling
slot 1175, fixing groove 1117, and fixing protrusion 1177 portions, showing the coupling
rib 1115 inserted into the coupling slot 1175 and the fixing protrusion 1177 inserted
into the fixing groove 1117. The catch protrusion 1176 is inserted into the catch
groove 1116.
[0085] The coupling rib 1115 may be provided on the lower side as well as on the upper side
of the head housing 111. Due to the narrow space on the lower side where the connecting
frame 112 is disposed, only one coupling rib 1115 is provided on the lower side as
shown in FIG. 6, whereas the coupling rib 1115 on the upper side may be arranged in
pairs in a front-to-back direction as shown in FIG. 5.
[0086] FIG. 9 is an enlarged view illustrating an upper fastening structure of the head
frame 115 of the hair dryer 100 according to one embodiment of the present disclosure.
The coupling slot 1175 positioned on the lower side may be formed in the substrate
frame 117, and the coupling slots 1175 engaging with a pair of coupling ribs 1115
positioned on the upper side may be provided, one in the substrate frame 117 and one
in the heater frame 116.
[0087] Thus, by coupling the head housing 111 and the heater frame 116 and the substrate
frame 117 of the head frame 115, the coupling between the head frame 115 and the head
housing 111 may be enhanced. The cover frame 118 may not be directly fastened to the
head housing 111, but may be secured by being coupled to the substrate frame 117.
[0088] A sealing member provided on the outer circumferential surface of the cover frame
11 allows the cover frame to closely contact the inner circumferential surface of
the head housing 111 to seal the rear surface of the head housing 111.
[0089] When the head frame 115 is inserted into the head housing 111 from the rear side
of the head housing 111, the inner surface of the head housing 111 may not contact
the outer surface of the heater frame 116 because the rear face of the head housing
111 is wide. However, since the coupling rib 1115 formed on the inner surface of the
head housing 111 protrudes, the insertion of the head frame 115 may be impeded by
the coupling rib 1115.
[0090] The head frame 115 may be provided with a guide slope 1168 including an inclined
surface to allow the coupling rib 1115 to move. The guide slope 1168 may be formed
on the head frame 115 and may be configured to recess from the outer circumferential
surface of the head frame 115 toward the rear side.
[0091] The guide slope 1168 may extend forward from an open end of the coupling slot 1175.
As the coupling slot 1175 is formed in the substrate frame 117, the guide slope 1168
may be formed on the outer circumferential surface of the heater frame 116.
[0092] FIGS. 9 and 10 are cross-sectional views illustrating a fastening structure of the
head housing 111 and the head frame 115 of the hair dryer 100, according to one embodiment
of the present disclosure. FIG. 9 shows an upper portion of the head part 110 and
FIG. 10 shows a lower portion of the head part 110.
[0093] Referring to FIG. 9, in the upper portion of the head part 110, the hook 1164 of
the heater frame 116 and the hook groove 1174 of the substrate frame 117 are fastened,
and the hook 1178 of the substrate frame 117 and the hook groove 1188 of the cover
frame 118 are fastened. A plurality of hooks 1164, 1178 may be provided along the
outer circumferential surface, and the positions thereof are not limited to the upper
or lower portion.
[0094] The upper portion of the head housing 111 has a pair of coupling ribs 1115 as described
above, and the coupling ribs 1115 may be coupled with the coupling slot 1175 disposed
in the heater frame 116 and the coupling slot 1175 formed in the substrate frame 117,
respectively.
[0095] The lower portion of the head part 110 shown in FIG. 12 has a fastening structure
disposed at a rear position where the connecting frame 112 is disposed. After the
head frame 115 is coupled to the head housing 111, a button substrate on which the
button portion 142 is mounted may be inserted into the connecting frame 112.
[0096] At this time, the upper side of the button substrate 1423 may overlap the head frame
115, as shown in FIG. 10. In terms of position, it may be in contact with the front
of the substrate frame 117, and the button substrate may secure the head frame 115.
[0097] FIG. 11 is a view illustrating a separator 164 of the hair dryer 100 according to
one embodiment of the present disclosure. FIG. 11 is a perspective view of the heater
module 160 seen from the front, in which a fourth heater case 166 positioned at the
front has been removed.
[0098] The heater module 160 may include a pair of heater cases 163 and 165 of different
diameters that are arranged overlapping each other, and the space between the heater
cases 163 and 165 may be used to define a flow path for airflow. The inner space of
the first heater case 163, which is positioned inside, may be used to dispose an ionizer
168 that supplies ions.
[0099] The heater module may include a third heater case 166 covering the rear of the first
heater case 163 and a fourth heater case 166 covering the front thereof. The fourth
heater case 166 may include an open hole 1661 in the front to allow ions generated
by the ionizer 168 inside the first heater case 163 to be supplied.
[0100] The fourth heater case 166 may be provided with a magnet or the like for attachment
and detachment of additional accessories to be mounted in the gas discharge portion
113. Alternatively, an accessory board (not shown) may be mounted for electrical connection
to power or control the accessories.
[0101] The heater module 160 may be further provided with a temperature sensor 169 to detect
the temperature of the air discharged to the gas discharge portion 113, such that
the operation of the heater module 160 may be stopped when the temperature of the
discharged air is excessively high as to cause burns.
[0102] The first to fourth heater cases 163, 165, 166, and 167 may include an insulating
material to prevent heat transfer from the heating wire 161 to the surrounding devices
and outside of the head housing 111. A representative example may include mica, which
is not only insulative but also fire resistant, and thus may prevent a fire from occurring.
[0103] A heating wire 161 may be disposed to increase the temperature of the air passing
through the space between the first heater case 163 and the second heater case 165
positioned on the outside. The heating wire 161 shown in FIG. 9 may be a coiled heating
wire 161 and may be wound around the circumference of the first heater case 163. The
heating wire 161 may take various forms other than the coil, such as a zigzag bent
tape type.
[0104] Since there is a risk of fire or the like due to a short circuit in case of contact
between the heating wires 161, it is necessary to have a fixing structure to fix the
heating wires 161 such that the heating wires 161 may not be displaced even when the
hair dryer 100 is moved while avoiding overlap between the heating wires 161.
[0105] In the present disclosure, a separator 164 may be used to maintain the spacing between
the respective heating wires 161 and to maintain a constant separation space between
the first heater case 163 and the second heater case 165. The separator 164 is disposed
radially, with an inner side facing the first heater case 163 and an outer side facing
the second heater case 165.
[0106] FIG. 12 is a view illustrating the separator 164 of the hair dryer 100 according
to one embodiment of the present disclosure. In the figure, the lower portion is an
inner end facing the first heater case 163 and the upper portion is an outer end facing
the second heater case 165.
[0107] For the separator 164 of the present disclosure, two types of separators 164 of different
heights may be employed to arrange the heating wire 161 in two overlapping layers.
FIG. 12-(a) illustrates a first separator 1641 and FIG. 12-(b) illustrates a second
separator 1642.
[0108] The first separator 1641 on which the first heating wire 1611 is wound and the second
separator 1642 on which the second coil is wound may be alternately disposed as shown
in FIG. 9. As shown in FIG. 9, the first separator 1641 may not be in direct contact
with the second heater case 165, but the upper side of the second separator 1642 may
contact the inner surface of the second heater case 165 to fix the position of the
second heater case 165.
[0109] The first separator 1641 is provided with a plurality of deeply recessed first grooves
1641a. A second groove 1641b having a shallower depth than the first groove 1641a
may be disposed between the first grooves 1641a. A first heating wire 1611 may be
disposed in the first groove 1641a and a second heating wire 1612 may be disposed
in the second groove 1641b.
[0110] Because the first groove 1641a and the second groove 1641b have different depths,
the first heating wire 1611 and the second heating wire 1612 may be positioned at
different distances from the center of the heater module 160. The first separator
1641 has the first groove 1641a and the second groove 1641b and the height thereof
is less than that of the second separator 1642 (h1<h2).
[0111] The second separator 1642 is taller than the first separator 1641 and has a third
groove 1642a formed in a lower portion thereof for the first heating wire 1611 to
extend through. The top (outer end) of the second separator 1642 may include a fourth
groove 1642b in which the second heating wire 1612 is disposed. The third groove 1642a
and the fourth groove 1642b are spaced apart from each other such that the first heating
wire 1611 and the second heating wire 1612 do not overlap.
[0112] FIG. 13 is a view illustrating winding of the first heating wire 1611 of the heater
module 160 of the hair dryer 100 according to one embodiment of the present disclosure.
First, first separators 1641 may be disposed on the first heater case 163 at equally
spaced intervals.
[0113] The third heater case 166, which covers the rear surface of the first heater case
163, may include a separator fixing groove 1671 for fixing the separator 164, as shown
in FIG. 13. The first heating wire 1611 is wound in the first groove 1641a of first
separator 1641. A start point 1611a of the first heating wire 1611 is connected to
a first electrode 1613 extending to the rear of the heater module 160 and an end point
1611b thereof is disposed at the front of the heater module 160.
[0114] The first heating wire 1611 is spirally wound from the rear where the third heater
casing 166 is disposed, toward the front. Due to this spiral structure, the positions
of the first grooves 1641a of the plurality of first separators 1641 may be slightly
misaligned.
[0115] The start point 1611a and end point of the first heating wire 1611 are disposed on
the first separator 1641 on the upper side. Thus, only the first separator 1641 on
the upper side may include four first grooves 1641a, while the other first separators
1641 may include three first grooves 1641a. The number of first grooves 1641a is not
limited thereto and may vary depending on the thickness or arrangement of the first
heating wire 1611.
[0116] FIG. 14 is a view illustrating coupling of the second separator 1642 of the heater
module 160 of the hair dryer 100 according to one embodiment of the present disclosure.
The second separator 1642 may be disposed in between two first separators 1641. The
second separator 1642 may be fitted into a separator fixing portion 1671 formed in
the third heater casing 166.
[0117] As described above, the first heating wire 1611 may extend through the third groove
1642a. Thus, a horizontal position of the first heating wire 1611 may be fixed and
the first heating wire 1611 may be restricted from moving toward the second heater
case 165 where the second heating wire 1612 is positioned.
[0118] FIG. 15 is a view illustrating winding of the second heating wire 1612 of the heater
module 160 of the hair dryer 100 according to one embodiment of the present disclosure.
The second heating wire 1612 is spirally wound such that the second heating wire 1612
is disposed in the fourth groove 1642b of the second separator 1642 and the second
groove 1641b of the first separator 1641.
[0119] The start point 1612a of the second heating wire 1612 may be disposed at the front
of the heater module 160 and the end point 1612b of the second heating wire 1612 may
be disposed at the rear of the heater module 160. The first heating wire 1611 and
the second heating wire 1612 may be connected in parallel to be driven independently.
In this embodiment, however, the first heating wire 1611 and the second heating wire
1612 may be connected in series.
[0120] That is, the end point 1611b of the first heating wire 1611 and the start point 1612a
of the second heating wire 1612 are connected at the front of the heater module 160.
A bimetal 1615 and a fuse 1616 may be disposed between the first heating wire 1611
and the second heating wire 1612 to prevent temperature from rising above a specific
temperature, thereby preventing a fire.
[0121] The bimetal 1615 may change its shape and release the connection between the first
heating wire 1611 and the second heating wire 1612 when the temperature rises above
a first reference temperature, and reconnect the wires when the temperature decreases.
When the fuse 1616 reaches a temperature above the first reference temperature, it
may physically blow to prevent overheating.
[0122] The end point 1612b of the second heating wire 1612 is connected to the second electrode
1614 at the rear of the heater module 160. The first electrode 1613 and the second
electrode 1614 may be disposed on the third heater casing 167 and connected to the
substrate module 131, which may control the heater module 160.
[0123] After the second heating wire 1612 is fully wound, the second heater case 165 may
be added such that the heating wire 161 is disposed in the flow path between the first
heater case 163 and the second heater case 165. The heater module 160 is inserted
into the heater frame 116 as shown in FIG. 3.
[0124] The heater module 160 of the present disclosure may employ the separator 164 to prevent
contact between the heating wires 161 in a confined space. Thus, a stable heater module
160 may be implemented.
[0125] FIG. 16 is a view illustrating a diffuser mounted on the hair dryer 100 according
to one embodiment of the present disclosure. Referring to FIG. 16, in addition to
the gas discharge portion 113, an accessory 210 may be attached to the hair dryer
100.
[0126] The diffuser 210, which is shaped with smaller discharge holes, may concentrate the
airflow to a specific location for quick drying of a small area. Alternatively, it
may redirect the airflow to form curls in the hair.
[0127] The diffuser 210 shown in FIG. 16 is a device that disperses the air from the gas
discharge portion 113 of the hair dryer 100 over a wide area to dry the scalp. By
placing the diffuser 210 in contact with the scalp, the air from the hair dryer 100
may be supplied directly to the scalp to remove moisture from the scalp.
[0128] The diffuser 210 may be trumpet-shaped, with a front end that is wider than the diameter
of the portion that is coupled to the gas discharge portion 113 of the hair dryer
100. Since the scalp senses heat more readily than the hair, there is a risk of burns
if hot air is concentrated in a particular position. Therefore, the diffuser 210 for
drying the scalp may distribute the hot air over a wide area to lower the temperature
while achieving quick scalp drying.
[0129] FIG. 17 is a front view and a cross-sectional view of the diffuser 210 according
to one embodiment of the present disclosure, wherein (a) is a front view and (b) is
a cross-sectional view taken along line C-C in (a). The diffuser 210 may include a
diffusing case 216 having a rear side removably coupled to the head part 110 of the
hair dryer 100, the diffusing case having a cone shape that widens as it extends forward,
and a discharge cover 211 coupled to the front of the diffusing case 216 and provided
with a plurality of discharge holes 212.
[0130] The diffusing case 216 may include a magnet or ferromagnet 217 for coupling with
a magnet disposed in the gas discharge portion 113 of the hair dryer 100. The rear
surface of the diffusing case 216 is provided with a donut-shaped opening 2165 corresponding
to the shape of the gas discharge portion 113, and the front thereof is coupled with
the discharge cover 211.
[0131] The discharge cover 211 may have a concave shape corresponding to a head, with a
recessed center and protruding ends.
[0132] A plurality of discharge holes 212 may be formed in the discharge cover 211 and may
be disposed radially as shown in (a) of FIG. 17. The size of the discharge holes 212
may become smaller as they are spaced apart from the center of the discharge cover
211. Thus, the largest amount of air is discharged from the center portion of the
discharge cover 211 and the amount of air discharged from the ends is small.
[0133] Since air is supplied to the center portion of the diffusing case 216 through the
gas discharge portion 113, the air volume becomes smaller toward the ends of the discharge
cover 211. If the discharge holes 212 at the ends have the same size as those at the
center, the flow rate will decrease. Therefore, the size of the discharge holes 2121
may decrease from the center to the ends of the discharge cover 211.
[0134] The discharge hole 212 may be further provided with a protrusion 213 extending forward
from the discharge hole 212 to guide air to be quickly discharged along a straight
line. The extension 213 may be shaped like a tube or pipe with a hole in the center
and may have a tapered shape with a smaller hole diameter (inner diameter) at the
front end.
[0135] When the end of the protrusion 213 directly contacts the scalp, the blown air is
concentrated at a specific position and provided directly to the scalp, which may
reduce the overall scalp drying effect. Therefore, a massage protrusion 214 that protrudes
further than the protrusion 213 may be further provided such that the discharge hole
212 is positioned a specific distance away from the scalp.
[0136] The end of the massage protrusion 214 may directly contact the scalp while the end
of the protrusion 213 is kept a predetermined distance from the scalp. Three or more
massage protrusions 214 may be provided for balance when coming into contact with
the user's head and may include a material such as silicone to minimize irritation
to the scalp.
[0137] FIG. 18 shows a rear view and simulation results illustrating the performance of
the diffuser 210 according to one embodiment of the present disclosure.
[0138] In the embodiment shown in (a) of FIG. 18, the rear surface of the discharge cover
211 is simply provided with only the discharge holes 212. In this case, most of the
air discharged from the gas discharge portion 113 is discharged into the discharge
holes 212 located in the center, and thus the speed and volume of air flow in the
center portion is higher than in the periphery, as shown in (b) of FIG. 18.
[0139] The diffuser 210 is intended to diffuse air discharged through the gas discharge
portion 113 of the head part 110, and thus air should be supplied even to the discharge
holes 212 located at the outer portion of the discharge cover 211. A bridge groove
215 may be provided to guide air up to the discharge holes 212 located at the outer
portion of the discharge cover 211.
[0140] FIG. 19 shows a rear view and a simulation result illustrating the performance of
a diffuser 210 according to another embodiment of the present disclosure. Referring
to (a) of FIG. 19, the bridge groove 215 is a recess extending radially on the rear
surface of the discharge cover 211 to connect two or more discharge holes 212.
[0141] The discharge hole 212 located in the outer side may be referred to as a first discharge
hole 2121 and the discharge hole 212 located in the inner side may be referred to
as a second discharge hole 2122. The bridge groove 215 may be provided to connect
the first discharge hole 2121 and the second discharge hole 2122.
[0142] The second discharge holes 2122 are positioned further inside than the first discharge
holes 2121 and are therefore fewer in number. Thus, multiple bridge grooves 215b may
extend from one second discharge hole 2122 and multiple first discharge holes 2121
may be connected to one bridge groove 215.
[0143] The second discharge holes 2122 and the first discharge holes 2121 are distinguished
from each other by their relative positions on the discharge cover 211. Of the discharge
holes 212 connected by the bridge groove 215 disposed in a radially direction, the
second discharge hole 2122 is positioned further inward than the first discharge hole
2121.
[0144] The gas discharge portion 113 of the head part 110 is open in a donut shape. Therefore,
the strongest airflow may be supplied to a position slightly spaced apart from the
actual center portion. Some air is discharged through the discharge holes 212 at the
peripheral portion of the donut shape, and the remaining air is supplied through the
discharge holes 212 at the center and outer portions.
[0145] Therefore, the second discharge hole 2122, which is the start of the bridge groove
215, may be positioned in a straight line with the gas discharge hole 113 to allow
air to reach the circumference of the discharge cover 211.
[0146] Since the gas discharge portion 1113 has a ring shape, a third discharge hole 2123
may be further provided that is located inward of the second discharge hole 2122 and
is not connected to the bridge groove 215. The third discharge hole 2123 is supplied
with air from the periphery and naturally collects and discharges a large amount of
air without the bridge groove 215, making the bridge groove 215 unnecessary.
[0147] The bridge groove 215 may extend from the second discharge hole 2122, which is slightly
spaced apart from the center, toward the first discharge hole 2121, which is positioned
at the outer portion of the discharge cover 211.
[0148] Some of the bridge grooves 215c may connect between the bridge grooves 215 disposed
at the outer portion. Embodiments may also include bridge grooves (not shown) that
branch off of one bridge groove 215 in the form of branches.
[0149] When branches are provided, the pressure and speed of the air in the center portion
is reduced, as shown in (b) of FIG. 19, but the area supplied with air at a pressure
and speed above a specific level is increased.
[0150] FIG. 20 is graphs depicting the performance of the diffusers 210 with and without
bridge grooves 215 according to one embodiment of the present disclosure. The circled
areas in the middle represent the center portion, and increasing numbers (+/- indicates
a direction) indicate approaching the outer portion.
[0151] It can be seen that a greater speed is obtained in the center portion with the discharge
cover 211 without the bridge groove 215, while a greater speed is obtained in the
outer portion with the discharge cover 211 with the bridge groove 215.
[0152] Accordingly, air may be guided to the discharge holes 212 disposed in the outer portion
through the bridge groove 215 connecting between the discharge holes 212. Thus, air
may be supplied evenly to the scalp. By supplying air to a large area, the scalp drying
speed may be improved. When hot air is used to accelerate drying, it may not be concentrated
in a specific area to cause burns. Thus, the scalp may be dried safely.
[0153] FIGS. 21 and 22 are views illustrating a connector module 133 of the hair dryer 100
according to one embodiment of the present disclosure.
[0154] The hair dryer 100 of the present disclosure may be controlled in various modes beyond
simply adjusting the speed of the heater module 160 and the fan module 155. For example,
hot air may need to be supplied in different ways depending on the condition of the
user's scalp, such as curly hair, thin hair, and a lot of hair.
[0155] Also, depending on the type of accessory of the hair dryer 100, hot air and airflow
intensity may be controlled according to a specific mode, such as a scalp drying mode
or an intensive drying mode.
[0156] The hair dryer 100 of the present disclosure may be provided with a display 141 on
the rear surface thereof to provide an interface for easy use by a user and to provide
videos such as user guides.
[0157] To control such a smart hair dryer 100, a separate controller may be provided, and
may include a substrate module 131 and a display substrate 134 on which an IC is mounted.
In order to update the functions when additional functions are added, it is necessary
to connect with an external terminal such as a computer.
[0158] A connector terminal 1331 is needed to connect to the external terminal. The connector
terminal 1331 should be exposed to the outside. However, since it is not frequently
utilized like the connector terminal 1331 of other electronic devices, it is advantageous
in appearance and function to expose the terminal for use by opening the cover only
when necessary.
[0159] Accordingly, in the present disclosure, a connector module 133 including the connector
terminal 1331 may be provided at the bottom of the head part 110 as shown in FIG.
21, and a connector hole 1184 may be formed in the head housing 111 for exposing the
connector module 133. A connector cover 1185 coupling to the connector hole 1184 may
be configured to prevent the connector terminal 1331 from being exposed to the outside
in normal times.
[0160] Since the substrate module 131 and the display substrate 134 are arranged in the
head part 110, the connector module 133 may be arranged in the head part 110 to minimize
wiring. It may be disposed on the rear side of the handle 120 so as to be spaced apart
from the heater module 160.
[0161] It may be disposed in a lower portion of the hair dryer 100 so as to be minimally
exposed to the view of the user in normal times.
[0162] However, the hair dryer 100 includes a flow path therein, and the air introduced
into the gas inlet should be discharged through the gas discharge portion 113. If
an opening is formed between the gas inlet and the gas discharge portion 113, the
performance of the hair dryer 100 may be degraded due to a decrease in the flow rate.
[0163] To prevent air in the flow path from escaping through the connector hole 1184 provided
to expose the connector module 133 to the outside, a connector gasket 1335 may be
provided to tightly contact the periphery of the connector hole 1184.
[0164] FIG. 22 is a cross-sectional and perspective view illustrating a portion of the connector
module 133, wherein the connector gasket 1335 may be configured to surround the perimeter
of the connector module 133. An end of the connector gasket 1335 may be in close contact
with the head housing 111 and may be disposed along the circumference of the connector
hole 1184.
[0165] The connector module 133 may be positioned under the display substrate 134 mounted
on the cover frame 118, and may be arranged perpendicular to the display substrate
134 as the display substrate 134 is disposed to face in a front-to-back direction,
but the connector module 133 is positioned around the perimeter of the cover frame
118.
[0166] FIG. 23 is a cross-sectional view of the connecting frame 112 of the hair dryer 100
according to one embodiment of the present disclosure wherein (a) is a cross-sectional
view taken along line D-D in FIG. 2 and (b) is a cross-sectional view taken along
line E-E in FIG. 2. The connecting frame 112 extends downward from a connection hole
formed in a lower portion of the head housing 111.
[0167] The connecting frame 112 may be integrated with the head housing 111 and may be connected
to the handle frame 126.
[0168] When the upper end of the handle housing 128 and the upper end of the handle frame
126 are equally disposed at the connection portion of the head housing 111, the fastening
structure may overlap, making the connection portion thicker. In addition, the position
of connection between the head part 110 and the handle 120 is also weak in terms of
rigidity, and thus the connecting frame 112 is extended from the connection hole to
place the position of connection with the handle frame 126 in the middle of the handle
120.
[0169] The fan motor 151 and the blower fan 155, which are coupled to the upper portion
of the handle frame 126, are inserted into the lower portion of the connecting frame
112 as shown in FIG. 23. The inner space of the connecting frame 112 serves as a flow
path through which air drawn in by the blower fan 155 is supplied to the heater module
160 disposed at the upper portion.
[0170] A button portion 142 may be disposed on the connecting frame 112. The button portion
142 may be used to turn on/off the power, turn on/off the fan motor 151, turn on/off
the heater module 160, or control the intensity of the air flow and the heater. A
display 141 may be provided to provide various interfaces. However, the power is needed
to activate the display 141, and thus a physical button may be used as the power button.
[0171] In addition, when the blowing is stopped or the temperature is changed during use,
it is difficult to operate the hair dryer 100 by moving the hair dryer 100 away from
the hair and toward the user's line of sight to view the display 141. Therefore, the
button part 142 may be provided as a user input unit that the user can operate with
the hand holding the handle 120 without looking at it.
[0172] The button portion 142 may be disposed at, but not limited to, the front and rear
of the handle 120 as shown in (a) of FIG. 23. It may be disposed on the left and right
sides. Since an excessive number of buttons limits control without looking, the present
embodiment may have a power button at the front and buttons for controlling ON/OFF
of the fan motor 151 and heater module 160 at the rear.
[0173] The handle housing 128, which surrounds the connecting frame 112 and the handle frame
126, may include a button hole 1124 for exposing the button portion 142 to the outside,
and includes a button cover 1421 inserted into the button hole. The button cover 1421
has a front surface exposed to the outside through the button hole 1124, and an inner
surface contacting a switch 1422 mounted on the button substrate 1423, as shown in
FIG. 23.
[0174] Since the connecting frame 112 is a flow path through which air passes, leakage of
air through the button hole 1124 may lead to the airflow pressure. To prevent air
from leaking through the button hole 1124, a sealing member may be provided.
[0175] FIG. 24 is an exploded perspective view of the connecting frame 112 of the hair dryer
100 according to one embodiment of the present disclosure. As shown in FIG. 24, the
connecting frame 112 may have the button module 142 mounted thereon and may be open
on the sides to facilitate connection of wiring structures extending from the handle
frame 126.
[0176] It may include a first ring frame 1121 extending downward from the extension hole,
a plurality of pillar frames 1122 extending downward from the first ring frame 1121,
and a second ring frame 1123 connecting the lower ends of the plurality of pillar
frames 1122 and coupled to the handle frame 126.
[0177] It may include an opening 1125 surrounded by a pair of pillar frames 1122, the first
ring frame 1121, and the second ring frame 1123. In this embodiment, the pillar frames
1122 may be disposed on the front, rear, left and right sides such that the openings
are formed on the front, rear, left and right sides.
[0178] However, a button bracket 1124 may be further provided in addition to front and rear
openings 1125 as an additional structure in which the button module 142 may be mounted.
Wires may be arranged through the left and right side openings 1125, and the button
module 142 may be inserted into and secured to the button bracket 124 of the connecting
frame 112.
[0179] The button gasket 114 may be disposed only in the portion corresponding to the button
hole 1124 to prevent air from leaking through the button hole 1124, but air may leak
through the gap between the connecting frame 112 and the handle housing 128. As shown
in FIG. 24, the button gasket 114 may be formed in a cylindrical shape to surround
the connecting frame 112 to seal the gap between the handle housing 128 and the connecting
frame 112.
[0180] The button gasket 114 may be fitted onto the connecting frame 112 from a lower side
to an upper side. In this case, the tube-shaped button gasket 114 may include an opening
1145 that is stretchable in order to prevent the button gasket from being torn. The
opening 1145 may allow the diameter of the button gasket 114 to be easily increased
to fit the button gasket onto the connecting frame 112.
[0181] The button gasket 114 may include a switch hole 1141 in a position corresponding
to the switch 1422 of the button module 142 such that the switch 1422 contacts an
inner surface of the button cover 1421. The inner surface of the button gasket 114
may closely contact the button substrate 1423.
[0182] The button cover 1421 inserted into the button hole 1124 may include a wing portion
so as not to be displaced from the button hole 1124, and thus a concave portion 1142
may be formed at a position corresponding to the switchhole 1141 to allow the wing
portion to be seated.
[0183] As shown in FIG. 23, the button gasket 114, configured to surround the connecting
frame 112, may include a curved flow guide on an upper portion thereof, the curved
flow guide directed toward the connection hole. By eliminating a step in the connecting
frame 112, the air flow may continue uninterruptedly through the connection portion
to the head part 110.
[0184] FIG. 25 is an exploded perspective view of the handle 120 of the hair dryer 100 according
to one embodiment of the present disclosure. The handle frame 126 coupled to the lower
portion of the connecting frame 112 may include a first handle frame 1261 and a second
handle frame 1262 coupled in a front-to-back direction. While illustrated as being
coupled in the front-to-back direction, the handle frames may be coupled in a side-to-side
direction.
[0185] The first and second frames may have a symmetrical structure and may be open in a
lateral direction to allow air to move into the connecting frame 112 through the gas
inlet disposed at the lower end of the handle housing 128.
[0186] The connecting frame 112 may have openings 1266 on the front, rear, left, and right
sides and the pillar frames 1122 on the diagonal sides, and the handle frame 126 may
have pillar frames 1265 on the front, rear, left, and right sides and openings on
the diagonal sides.
[0187] The handle frame 126 may include an upper portion where the fan motor 151 and the
blower fan 155 are disposed, and a lower portion that is open to allow air to be introduced.
The lower portion 126b of the handle frame may allow air to be introduced thereinto
and may be coupled with a power cable 136.
[0188] The power cable 136 may include a first cable 1361 and a second cable 1362 connected
to the + and - electrodes, respectively. A portion of the power cable exposed to the
outside of the hair dryer 100 may be enclosed in a sheath to extend in a single line,
and the power cable may be divided inside the handle case.
[0189] A portion of the power cable 136 connected to the lower end of the handle 120 may
be at risk of being cut, and thus may be thickened for protection. However, the increased
thickness of the sheath may make bending deformation difficult, and thus the power
cable may have a wing portion that extends outward, as shown in FIG. 25.
[0190] FIG. 25 is a view illustrating a method of fastening the handle frame 126 of the
hair dryer 100 according to one embodiment of the present disclosure, wherein (a)
illustrates the first handle frame 1261 and (b) illustrates the second handle frame
1262 coupled to the first handle frame 1261.
[0191] Referring to (a), the first handle frame lower portion 126b may include a pillar
frame 1265b that defines a U-shaped inner space and extends in a direction perpendicular
to the U-shaped inner space. In other words, the pair of pillar frames (on the left
and right sides in this embodiment) includes the inner space defined by the first
handle frame 1261 and the second handle frame 1262 coupled together. The front and
rear pillar frames are provided for rigidity of the handle frame 126 and may be disposed
90° apart from the pillar frames on the left and right sides.
[0192] The power cable 136 extends through the lower end of the U-shaped inner space. The
power cable 136 may branch into the first cable 1361 and the second cable 1362, which
may extend in opposite directions and extend upward in the U-shaped space, respectively.
[0193] In this regard, a structure to secure the first cable 1361 and the second cable 1362
is needed to prevent the power cable 136 from slipping out of the handle 120 or being
severed. The lower end of the first handle case may include a plurality of cable fixing
protrusions 1263 disposed on the upper side of a lower end hole 1282 into which the
power cable 136 is inserted.
[0194] The plurality of cable fixing protrusions 1263 may be disposed side-by-side in a
lateral direction. The first cable 1361 and the second cable 1362 are wound around
the different cable fixing protrusions 1263 in an S-shape to be fixed and then extend
upward.
[0195] The first cable 1361 and the second cable 1362 extend in different directions. Furthermore,
the first cable 1361 and the second cable 1362, tightly wound around the cable fixing
protrusions 1263 in an S-shape will not be drawn out even if the portion of the power
cable 136 exposed to the outside is pulled out.
[0196] The cable fixing protrusions 1263 around which the first cable 1361 and second cable
1362 are wound may serve not only to secure the power cable 136, but also as a fastening
member fastened to the second handle frame 1262, as shown in (b) of FIG. 24.
[0197] The second handle frame 1262 includes frame coupling holes 1264 formed at positions
corresponding to the cable fixing protrusions 1263, and the cable fixing protrusions
1263 are inserted into the frame coupling holes 1264 and fixed to the first handle
frame 1261 and the second handle frame 1262.
[0198] FIG. 27 is a view illustrating a cable arrangement on the handle frame 126 of the
hair dryer 100 according to one embodiment of the present disclosure, wherein (a)
and (b) are views from different directions and illustrate a portion of the coupling
surface of a first handle case and a second handle case.
[0199] The first cable 1361 and the second cable 1362 extend from the handle frame lower
portion 126b to the handle frame upper portion 126a. The handle frame upper portion
126a may be disposed on the outer surface of the handle frame 126 as the fan motor
151 is mounted thereon.
[0200] The handle frame 126 has holes formed on both sides to allow the power cable 136
to extend therethrough at the boundary between the upper and lower portions, and the
first cable 1361 and the second cable 1362 may each extend through the holes and be
positioned on the outer surface of the handle frame upper portion 126a as shown in
FIG. 27.
[0201] The outer surface of the handle frame 126 may include a cable groove in which the
power cable 136 is seated, and the power cable 136 may extend into the connecting
frame 112 at a point where it is connected to the connecting frame 112.
[0202] FIG. 27-(b) shows the side opposite to that of FIG. 27-(a). A bimetal 137 may be
arranged on the outer surface to interrupt operation of the hair dryer 100 upon sensing
that the handle 120 is overheated. A third cable 1371 and a fourth cable 1374 connected
to the bimetal 137 may be disposed on the upper outer surface of the handle frame
126 opposite the first cable 1361 and the second cable 1362.
[0203] As discussed above, the hair dryer 100 according to the embodiments of the present
disclosure allows the heating wires 161 to be wound without interfering with each
other.
[0204] Further, embodiments of the present disclosure may prevent heat from the heater module
160 from being transferred to the first heater case 163 on the inner side, thereby
preventing damage to any components disposed inside the heater module 160.
[0205] Furthermore, according to embodiments of the present disclosure, the components of
the head part 110 may be stably fixed, and thus may not be easily disassembled by
an external impact or the like.
[0206] Furthermore, according to embodiments of the present disclosure, the functionality
of the hair dryer 100 may be increased by using accessories such as the diffuser 210.
[0207] In addition, according to embodiments of the present disclosure, air may be sufficiently
supplied to the first discharge hole 2121, which is disposed on the outer portion
of the diffuser 210. Accordingly, more air than needed may be provided over a wide
area.
[0208] Furthermore, the hair dryer 100 according to the embodiments of the present disclosure
may prevent air from escaping through openings such as the button hole 1124 or connector
hole 1184 to reduce pressure. Accordingly, performance may be improved.
[0209] Furthermore, the hair dryer 100 according to the embodiments of the present disclosure
may securely fix the power cable 136 to prevent the power cable 136 from being easily
drawn out.
[0210] Although a specific embodiment of the present disclosure has been illustrated and
described above, those of ordinary skill in the art to which the present disclosure
pertains will appreciate that various modifications are possible within the limits
without departing from the technical spirit of the present disclosure provided by
the following claims.
1. A hair dryer comprising:
a head housing having a cylindrical shape;
a heater module disposed inside the head housing; and
a substrate module disposed on a rear side of the heater module,
wherein the heater module comprises:
a first heater case having a cylindrical shape;
a plurality of first separators spaced apart from each other at predetermined intervals
on an outer circumferential surface of the first heater case;
a first heating wire wound around the plurality of first separators;
a plurality of second separators disposed between the plurality of first separators
and coupled to the first heater case; and
a second heating wire coupled to the first separators and the second separators.
2. The hair dryer of claim 1, wherein each of the first separators comprises a plurality
of first grooves formed at an outer end thereof,
wherein the first heating wire is disposed in the first grooves.
3. The hair dryer of claim 2, wherein the first grooves of any one of the first separators
are disposed at positions different from positions of the first grooves of a neighboring
one of the first separators.
4. The hair dryer of claim 2, wherein each of the first separators comprises:
a plurality of second grooves disposed between the plurality of first grooves, the
plurality of second grooves being formed at positions spaced further apart from the
first heater case than the first grooves,
wherein the second heating wire is disposed in the second grooves.
5. The hair dryer of claim 1, wherein each of the second separators comprises a third
groove spaced apart from the first heater case to allow the first heating wire to
extend therethrough.
6. The hair dryer of claim 5, wherein each of the second separators comprises a plurality
of fourth grooves formed at an outer end thereof,
wherein the second heating wire is disposed in the fourth grooves.
7. The hair dryer of claim 1, wherein the first heating wire and the second heating wire
are connected in series,
wherein the first heating wire has a start point positioned on a rear side of the
first heater case and an end point positioned at a front of the first heater case,
wherein the end point of the first heating wire is connected in series with a start
point of the second heating wire at the front of the first heater case, and
wherein an end point of the second heating wire is disposed on the rear side of the
first heater case.
8. The hair dryer of claim 7, further comprising:
a first electrode disposed at the start point of the first heating wire and a second
electrode disposed at the end point of the second heating wire,
wherein the first electrode and the second electrode are disposed on a rear surface
of the first heater case,
wherein the first electrode and the second electrode are connected to the substrate
module.
9. The hair dryer of claim 7, further comprising:
a bimetal and a fuse disposed between the end point of the first heating wire and
the start point of the second heating wire.
10. The hair dryer of claim 1, wherein the heater module further comprises:
a second heater case having a cylindrical shape and arranged to cover an outer circumferential
surface of the first heating wire and the second heating wire,
wherein an end of each of the second separators contacts an inner circumferential
surface of the second heater case.
11. The hair dryer of claim 1, further comprising:
an ionizer disposed inside the first heater case.
12. The hair dryer of claim 1, further comprising:
a third heater case disposed on a front of the first heater case; and
a separator fixing portion formed on a circumference of the third heater case, the
separator fixing portion being coupled with the first separators and the second separators.
13. The hair dryer of claim 1, further comprising:
a head frame inserted into a rear of the head housing in a forward direction, the
heater module and the substrate module being mounted in the head frame; and
a cover frame coupled to a rear of the head frame to cover the rear of the head housing,
wherein the head frame comprises a coupling slot formed in an outer circumferential
surface thereof and extending in a circumferential direction,
wherein the head housing comprises a coupling rib formed in an inner circumferential
surface thereof and extending in a circumferential direction,
wherein the coupling rib is inserted into the coupling slot by inserting the head
frame into the head housing from the rear side and rotating the head frame in a first
direction.
14. The hair dryer of claim 1, further comprising:
a catch protrusion formed in the coupling slot; and
a catch groove formed in the coupling rib and coupled to the catch protrusion.
15. The hair dryer of claim 1, wherein the head frame further comprises:
a guide slope formed in front of the coupling slot at a position biased in a first
direction, the guide slope comprising an inclined surface recessed toward a center
while extending toward a rear side,
wherein, when the head frame is inserted into a rear surface of the head housing,
the coupling rib moves along the guide slope.
16. A hair dryer comprising:
a cylindrical head housing having front and rear openings;
a head frame inserted into a rear of the head housing in a forward direction;
a heater module and a substrate module mounted in the head frame; and
a cover frame coupled to a rear of the head frame to cover the rear of the head housing,
wherein the head frame comprises a coupling slot formed in an outer circumferential
surface thereof and extending in a circumferential direction,
wherein the head housing comprises a coupling rib formed in an inner circumferential
surface thereof and extending in a circumferential direction,
wherein the coupling rib is inserted into the coupling slot by inserting the head
frame into the head housing from the rear side and rotating the head frame in a first
direction.
17. The hair dryer of claim 16, further comprising:
a catch protrusion formed in the coupling slot; and
a catch groove formed in the coupling rib and coupled to the catch protrusion.
18. The hair dryer of claim 16, wherein the head frame further comprises:
a guide slope formed in front of the coupling slot at a position biased in the first
direction, the guide slope comprising an inclined surface recessed toward a center
while extending toward a rear side,
wherein, when the head frame is inserted into a rear surface of the head housing,
the coupling rib moves along the guide slope.
19. The hair dryer of claim 16, wherein the head frame comprises:
a heater frame formed on an outer circumferential surface of the heater module; and
a substrate frame formed on an outer circumferential surface of the substrate module,
wherein the heater frame and the substrate frame are coupled in a hooking manner,
wherein the heater frame comprises:
a hook bracket extending in a rearward direction; and
a frame hook formed at an end of the hook bracket and fastened to a frame hook groove
formed in the substrate frame,
wherein the hook bracket defines a spacing between the heater module and the substrate
module.
20. The hair dryer of claim 19, further comprising:
a connection hole formed in a lower portion of the head housing in front of the coupling
rib to connect with a structure under the head housing;
a connecting frame disposed under and coupled to the connection hole; and
a button substrate coupled to an inner side of the connecting frame and having an
upper end abutting a front lower end of the substrate frame.