TECHNICAL FIELD
[0001] The present invention relates to construction machines such as hydraulic excavators.
BACKGROUND ART
[0002] A hydraulic excavator as a representative example of construction machines is generally
provided with an automotive lower traveling structure and an upper revolving structure
mounted via a revolving device on the lower traveling structure to be capable of revolving
thereto. A working mechanism is rotatably provided on the front side of the upper
revolving structure to perform an excavating operation of earth and sand or the like.
[0003] In addition, the upper revolving structure is provided with an engine as a prime
mover, an operating oil tank for storing operating oil, a hydraulic pump that is driven
by the engine to deliver the operating oil stored in the operating oil tank, and a
control valve for travel motor to control the flow of the operating oil that is delivered
from the hydraulic pump and is supplied to a hydraulic motor for travel. A hydraulic
pipe is arranged in the upper revolving structure and in the lower traveling structure
to feed the operating oil to or be discharged from the hydraulic motor for travel,
via the hydraulic pump and the like from the operating oil tank.
[0004] In recent years, energy saving is desired to hydraulic excavators. In this case,
the hydraulic excavator is provided thereon with instrumentation for the energy saving.
As a result, the hydraulic excavator is not only limited in space for the instrumentation
on the upper revolving structure but also is worsened in the workability on the maintenance
and the like of the instrumentation for the energy saving and the existing instrumentation.
[0005] Therefore, there are some hydraulic excavators in which an engine, a hydraulic pump,
a fuel tank, and an operating oil tank that are generally installed on an upper revolving
structure are relocated on a lower traveling structure (Patent Document 1). Because
of this configuration, the hydraulic excavator according to Patent Document 1 secures
an installation space and an operation space on the upper revolving structure.
PRIOR ART DOCUMENT
PATENT DOCUMENT
SUMMARY OF THE INVENTION
[0007] The hydraulic excavator according to Patent Document 1 is configured of a small or
middle-sized device in which the engine, the hydraulic pump, the fuel tank, the operating
oil tank and the like are sized to correspond to the automobile rank. Because of this
configuration, the engine, the hydraulic pump, the fuel tank, the operating oil tank
and the like are formed in such a size as to be capable of being installed in the
lower traveling structure. However, in a large-sized hydraulic excavator to be used
in open-pit mining, an engine, a hydraulic pump, a fuel tank, and an operating oil
tank and the like are sized to become large according to the automobile rank. Therefore,
it is difficult to install the engine, the hydraulic pump, the fuel tank, the operating
oil tank and the like in the lower traveling structure. As a result, the large-sized
hydraulic excavator is difficult to perform energy saving, and further poses a problem
that the workability on the maintenance and the like is worsened due to the installation
space in the upper revolving structure being limited. In addition, a hydraulic pipe
for connection of the operating oil tank and the hydraulic motor for travel can preferably
be arranged as easily as possible and with a high degree of freedom while securing
a strength to the extent of withstanding pressure of the operating oil flowing in
the hydraulic pipe in consideration of maintainability or the like.
[0008] The present invention is made in consideration of the above-mentioned problems of
the conventional technology and an object of the present invention is to provide a
construction machine that can secure a space for mounting various kinds of equipment
devices in an upper revolving structure and facilitate the arrangement of a hydraulic
pipe for connection of hydraulic equipment devices to improve the workability of the
maintenance and the like.
[0009] An aspect of the present invention is provided with a construction machine comprising:
an automotive lower traveling structure by a hydraulic motor for travel; and an upper
revolving structure mounted via a revolving device on the lower traveling structure
to be capable of revolving thereto, the upper revolving structure including: a prime
mover; an operating oil tank; a hydraulic pump that is driven by the prime mover to
deliver operating oil stored in the operating oil tank, characterized by including:
a control valve for travel motor provided in the lower traveling structure to control
the flow of the operating oil that is delivered from the hydraulic pump to the hydraulic
motor for travel; and a hydraulic pipe that establishes connection between the operating
oil tank and the hydraulic motor for travel, wherein the hydraulic pipe includes:
a supply pipe part that establishes connection between the operating oil tank, the
hydraulic pump and the control valve for travel motor for supply of the operating
oil; a high-pressure pipe part that is provided in the lower traveling structure to
establish connection between the control valve for travel motor and the hydraulic
motor for travel and in which high-pressure operating oil that is delivered from the
hydraulic pump and is supplied to the hydraulic motor for travel flows; and a low-pressure
pipe part that is provided across from the lower traveling structure to the upper
revolving structure to establish connection between the control valve for travel motor
and the operating oil tank and in which low-pressure operating oil that is discharged
from the hydraulic motor for travel and is returned back from the control valve for
travel motor to the operating oil tank flows.
[0010] According to the aspect of the present invention, the installation space for the
equipment devices can be secured in the upper revolving structure and, for example,
the equipment device for energy saving can be mounted therein. In addition, a ratio
of the low-pressure pipe parts, which are easy to arrange, of the hydraulic pipe can
be made large to secure the working space for the maintenance and the like and improve
the workability.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
Fig. 1 is a right side view showing a hydraulic excavator according to an embodiment
of the present invention.
Fig. 2 is a plan view showing a lower traveling structure.
Fig. 3 is a rear view showing the low traveling structure in a direction of arrows
III-III in Fig. 2.
Fig. 4 is a cross section showing a rear section of the lower traveling structure
in a direction of arrows IV-IV in Fig. 2.
Fig. 5 is a configuration view showing a supply path and a return path of operating
oil to a hydraulic motor for travel schematically.
Fig. 6 is a configuration view showing a supply path and a return path of operating
oil to a hydraulic motor for travel schematically according to a comparative example.
MODE FOR CARRYING OUT THE INVENTION
[0012] Hereinafter, a hydraulic excavator that is taken as a representative example of a
construction machine according to an embodiment of the present invention will in detail
be explained referring to Fig. 1 to Fig. 6.
[0013] In Fig. 1, a hydraulic excavator 1 as a representative example of a construction
machine is an ultra large hydraulic excavator (mining hydraulic excavator) used for
excavation in a mine (open-pit mining) or the like. The hydraulic excavator 1 is provided
with an after-mentioned lower traveling structure 15, an upper revolving structure
3 mounted via a revolving device 2 on the lower traveling structure 15 to be capable
of revolving thereto, and a working mechanism 4 that is rotatably provided on the
front side of the upper revolving structure 3 to perform an excavating work of earth
and sand, or the like.
[0014] The revolving device 2 is a mechanism for revolving the upper revolving structure
3 on the lower traveling structure 15. The revolving device 2 is provided with a revolving
wheel 2A composed of a ring-shaped bearing provided between a truck frame 16 of the
lower traveling structure 15 and a revolving frame 5 of the upper revolving structure
3, and a revolving motor (not shown) that engages with an inner ring of the revolving
wheel 2A to revolve the upper revolving structure 3.
[0015] The upper revolving structure 3 is provided with the revolving frame 5 formed as
a support structure on the front side of which the working mechanism 4 is provided,
a cab 6 that is mounted on the left front side of the revolving frame 5 to form an
operator's room inside, a counterweight 7 that is attached to the rear part of the
revolving frame 5 to act as a weight balance to the working mechanism 4, and a housing
8 that is positioned between the cab 6 and the counterweight 7 to accommodate an after-mentioned
engine 9 mounted on the revolving frame 5, and the like therein. An operator's seat
on which an operator sits and control devices that are positioned respectively on
the front side, on the left side and on the right side of the operator's seat to control
the hydraulic excavator 1 (any one of them is not shown) are provided inside the cab
6.
[0016] The engine 9 as a prime mover is provided on the revolving frame 5 to be positioned
in front of the counterweight 7. The engine 9 is configured as a diesel engine, for
example. The engine 9 is singularly provided in a horizontal state to extend in a
left-right direction on the rear side of the revolving frame 5. For example, after-mentioned
hydraulic pumps 10 are attached on the right side to the engine 9. In addition, a
heat exchange device composed of a radiator, an oil cooler, a capacitor and the like
(any one of them is not shown) is arranged on the left side to the engine 9.
[0017] It should be noted that a hybrid prime mover composed of a combination of a diesel
engine and an electric motor or an electric motor unit may be used as the prime mover.
On the other hand, the prime mover may be provided in a longitudinal state to extend
in a front-back direction of the upper revolving structure 3. In addition, two prime
movers may be mounted to line up in the left-right direction.
[0018] The hydraulic pumps 10 are attached to the right side to the engine 9. The hydraulic
pumps 10 include a main pump that delivers operating oil (pressurized oil) for operating
a hydraulic actuator of the working mechanism 4, a revolving motor of the revolving
device 2, a hydraulic motor 20 for travel of the lower traveling structure 15 and
the like, and a pilot pump that delivers operating oil (pressurized oil) for operating
control valves (including a control valve 23 for travel motor) that control these
hydraulic actuators. The plurality of hydraulic pumps 10 are configured of a swash
plate hydraulic pump of variable displacement type, a bent axis hydraulic pump, an
axial piston type hydraulic pump, or the like.
[0019] A center joint 11 is provided between the lower traveling structure 15 and the upper
revolving structure 3 to be positioned in a center of the revolving wheel 2A (a cylindrical
part 17A of an after-mentioned center frame 17) of the revolving device 2 serving
as a revolving center. The center joint 11, even in a case where the upper revolving
structure 3 revolves relative to the lower traveling structure 15, can make circulation
of operating oil for operating the hydraulic actuators, pilot operating oil for operating
the control valve 23 for travel motor and the like, and electricity (signals) between
the lower traveling structure 15 and the upper revolving structure 3.
[0020] The center joint 11 includes a body to be attached to the revolving frame 5 of the
upper revolving structure 3 and a spindle that is rotatably provided inside the body
in a state of projecting to the lower side from the body and is attached to the truck
frame 16 of the lower traveling structure 15. In addition, the center joint 11 is
provided with a plurality of circular oil paths extending in a circumferential direction
between the body and the spindle and a plurality of oil paths that open to an outer
surface of the body and an outer surface of the spindle in a state of being communicated
individually with the plurality of circular oil paths (any one of them is not shown).
[0021] In addition, a high-pressure pipe part 25B on the pump side to be described later,
a low-pressure pipe part 25G on the tank side, a harness on the pump side (any one
of them is not shown) and the like are connected to the body. On the other hand, a
high-pressure pipe part 25C on the valve side, a low-pressure pipe part 25F on the
valve side, a pilot pipe part on the valve side, a harness on the valve side (any
one of them is not shown) and the like are connected to the spindle.
[0022] As schematically shown in Fig. 5, an operating oil tank 12 serves to store the operating
oil for supply to the hydraulic pump 10 and is provided on the revolving frame 5.
The operating oil tank 12 is connected via an after-mentioned supply low-pressure
pipe part 25A to the hydraulic pump 10. In addition, the low-pressure pipe part 25G
on the tank side is connected to the operating oil tank 12.
[0023] A control valve device 13 is provided on the revolving frame 5 to be positioned in
front of the engine 9. The control valve device 13 includes, for example, a manifold
composed of a block-shaped structure and a plurality of control valves attached to
the manifold. The control valve device 13 (control valve) controls the flow of operating
oil that is delivered to the hydraulic actuator of the working mechanism 4 and the
revolving motor of the revolving device 2 from the hydraulic pump 10.
[0024] Here, the control valve device 13, as the after-mentioned control valves 23 for travel
motor are relocated to the lower traveling structure 15-side, can be downsized by
a size of the control valves 23 for travel motor. In addition, for installing the
control valves 23 for travel motor, spaces for performing the maintenance to pipes
of the control valves 23 for travel motor, connection parts of hoses, and between
surrounding valves and structures are required. On the other hand, relocating the
control valves 23 for travel motor enables these spaces to be omitted, thereby downsizing
the control valve device 13 furthermore.
[0025] A control valve device 14 for pilot is provided on the revolving frame 5 to be positioned,
for example, in back of the control valve device 13. The control valve device 14 for
pilot includes, as similar to the control valve device 13, a manifold and a plurality
of control valves. The control valve device 14 for pilot controls the flow of operating
oil for pilot to be supplied to the control valves of the control valve device 13
and the after-mentioned control valves 23 for travel motor. It should be noted that
the control valve device 14 for pilot may be installed to the lower traveling structure
15.
[0026] The lower traveling structure 15 travels due to rotation of driving wheels 19 caused
by the after-mentioned hydraulic motors 20 for travel. The lower traveling structure
15 is provided with the after-mentioned truck frame 16, the driving wheels 19, the
hydraulic motors 20 for travel, idler wheels 21, crawler tracks 22, the control valves
23 for travel motor, brake valves 24, and a hydraulic pipe 25.
[0027] The truck frame 16 is provided with the center frame 17 positioned in the center
and the side frames 18 provided on the center frame 17 in both of the left and right
sides (refer to Fig. 1 and Fig. 4). The center frame 17 is provided with the cylindrical
part 17A that is positioned in the center to project upwards, and the revolving wheel
2A in the revolving device 2 is attached on the cylindrical part 17A. The center joint
11 is located on the center frame 17 in the center position of the cylindrical part
17A. In addition, as shown in Fig. 2, the center frame 17 is provided with front leg
parts 17B that are positioned in the front side (idler wheel 21-side) to extend to
both of the left and right sides and rear leg parts 17C that are positioned in the
rear side (driving wheel 19-side) to extend to both of the left and right sides.
[0028] Further, as shown in Fig. 3, the center frame 17 is configured so that rear surfaces
of the left and right rear leg parts 17C are formed as valve attaching surfaces 17D.
The valve attaching surface 17D is arranged to face the hydraulic motors 20 for travel
in the front-back direction on the surface on which the control valves 23 for travel
motor and the brake valves 24 to be described later are attached.
[0029] The side frames 18 are provided on both of the left and right sides of the center
frame 17, specifically tip end parts of the front leg part 17B and the rear leg part
17C on the left side and tip leg parts of the front leg part 17B and the rear leg
part 17C on the right side to extend in the front-back direction.
[0030] As shown in Fig. 1 and Fig. 4, the driving wheel 19 is provided on the rear part
of the side frame 18. The driving wheel 19 includes a reduction gear, a drive tumbler
(or a sprocket), and the like, wherein the reduction gear is attached to the rear
part of the side frame 18. The after-mentioned hydraulic motors 20 for travel are
attached to the driving wheel 19.
[0031] As shown in Fig. 4, the hydraulic motors 20 for travel are attached to the inner
side of the driving wheel 19 in the left-right direction, and for example, two hydraulic
motors line up in the front-back direction. Because of this configuration, the two
hydraulic motors 20 for travel attached to the left driving wheel 19 and the two hydraulic
motors 20 for travel attached to the right driving wheel 19 project to the inner side
from the driving wheel 19 to face to each other (refer to Fig. 2 and Fig. 3). The
hydraulic motor 20 for travel includes, for example, a variable capacity type swash
plate hydraulic motor, a bent axis hydraulic motor, a radial piston hydraulic motor,
or the like. The hydraulic motors 20 for travel rotate a rotational shaft (not shown)
by supply of operating oil (pressurized oil) via switching high-pressure pipe parts
25D, 25E from the control valves 23 for travel motor and rotate the driving wheel
19 via the reduction gear by its rotating force. It should be noted that the hydraulic
motor 20 for travel may comprise one or more hydraulic motors according to output
as needed.
[0032] The idler wheel 21 is rotatably provided in the front part of the side frame 18 at
the opposite side to the driving wheel 19 in the front-back direction (only the right
side in Fig. 1 is shown). In addition, the crawler track 22 is wound around between
the driving wheel 19 and the idler wheel 21 to be capable of going around it.
[0033] Here, in the lower traveling structure 15 the driving wheel 19 is located on the
rear side so that the ground side of the crawler track 22 is tensed in the forward
travel to be used heavily. The front-back direction of the lower traveling structure
15 is determined based upon this configuration. It should be noted that the front-back
direction of the lower traveling structure 15 corresponds to the forward direction
and the rearward direction of the lower traveling structure 15. On the other hand,
in a state where the upper revolving structure 3 is revolved by 180 degrees on the
lower traveling structure 15, the front-back direction becomes the opposite as viewed
from the upper revolving structure 3.
[0034] The control valves 23 for travel motor are attached to the lower traveling structure
15. The control valves 23 for travel motor correspond to the two hydraulic motors
20 for travel provided in the left driving wheel 19 to comprise two control valves
for travel motor attached to the left valve attaching surface 17D and correspond to
the two hydraulic motors 20 for travel provided in the right driving wheel 19 to comprise
two control valves for travel motor attached to the right valve attaching surface
17D. The control valve 23 for travel motor is composed of a pilot type switching valve
that controls the flow of operating oil to be delivered to the hydraulic motor 20
for travel from the hydraulic pump 10. That is, the control valve 23 for travel motor
can switch the rotating direction (forward direction and reverse direction) of the
hydraulic motor 20 for travel.
[0035] Here, as shown in Fig. 3, the two control valves 23 for travel motor are provided
to shift to each other in the left-right direction and in the upper-lower direction.
Specifically the control valve 23 for travel motor positioned on the inner side in
the left-right direction is located in a position higher than the control valve 23
for travel motor positioned on the outer side in the left-right direction. Because
of this configuration, even in a case where the two control valves 23 for travel motor
are arranged to line up, the working space can be secured by changing the height position
to facilitate the maintenance of inspection, repair, replacement and the like. In
addition, since the four control valves 23 for travel motor in total are arranged
in the lower traveling structure 15, the control valve device 13 can be downsized
by a size of the four control valves 23 for travel motor.
[0036] In addition, by utilizing the rear surface of the center frame 17 to install the
control valves 23 for travel motor, the control valves 23 for travel motor can be
arranged in the intermediate position between the center joint 11 and the hydraulic
motors 20 for travel. According to this configuration, the hydraulic pipe 25 can be
shortened and orderly be arranged, therefore improving the workability on the assembling
work, the maintenance and the like. In addition, it is possible to facilitate the
maintenance of the control valves 23 for travel motor arranged on the rear surface
of the center frame 17.
[0037] The brake valves 24 are attached via the control valves 23 for travel motor to the
lower traveling structure 15. The brake valves 24 correspond to, as similar to the
control valves 23 for travel motor, the two hydraulic motors 20 for travel provided
in the left driving wheel 19 to comprise two brake valves 24 attached to overlap with
the left the control valves 23 for travel motor. In addition, the brake valves 24
correspond to the two hydraulic motors 20 for travel provided in the right driving
wheel 19 to comprise two brake valves 24 attached to overlap with the right the control
valves 23 for travel motor. The brake valve 24 limits the flow of operating oil to
apply a brake to the hydraulic motors 20 for travel.
[0038] Further, as to the brake valves 24, as similar to the control valves 23 for travel
motor, the brake valve 24 positioned on the inner side is located to shift to a position
higher than the brake valve 24 positioned on the outer side. Because of this configuration,
even in a case where the two brake valves 24 are arranged to line up, the working
space can be secured to facilitate the maintenance of inspection, repair, replacement
and the like. In addition, since the brake valve 24 is attached to overlap with the
control valve 23 for travel motor, an attaching space is not required on the valve
attaching surface 17D, and furthermore, the pipe for connection of the control valve
23 for travel motor and the brake valve 24 can be omitted.
[0039] As schematically shown in Fig. 5, the hydraulic pipe 25 establishes connection between
the operating oil tank 12 and the hydraulic motor 20 for travel via the hydraulic
pump 10, the center joint 11, the control valve 23 for travel motor and the brake
valve 24. In addition, the hydraulic pipe 25 is provided with a high-pressure pipe
part (thick line in Fig. 5) in which high-pressure operating oil delivered from the
hydraulic pump 10 flows and a low-pressure pipe part (thin line in Fig. 5) in which
low-pressure operating oil returned back to the operating oil tank 12 from the control
valve 23 for travel motor flows. Four sets of the hydraulic pipes 25 in total are
provided to correspond to the four hydraulic motors 20 for travel (one set composed
of pipes by the supply side and by the return side x four).
[0040] The configuration of the hydraulic pipe 25 will specifically be explained along a
flow direction of operating oil. The hydraulic pipe 25 is configured of the supply
low-pressure pipe part (supply pipe part) 25A for connection between the operating
oil tank 12 and the hydraulic pump 10, the pump-side high-pressure pipe part (supply
pipe part) 25B for connection between the hydraulic pump 10 and the center joint 11,
the valve-side high-pressure pipe part (supply pipe part) 25C for connection between
the center joint 11 and the control valve 23 for travel, the two switching high-pressure
pipe parts (high-pressure pipe parts) 25D, 25E for connection between the brake valve
24 and the hydraulic motor 20 for travel, the valve-side low-pressure pipe part (low-pressure
pipe part) 25F for connection between the control valve 23 for travel motor and the
center joint 11, and the tank-side low-pressure pipe part (low-pressure pipe part)
25G for connection between the center joint 11 and the operating oil tank 12. The
high-pressure operating oil flows into one, which acts as the supply side, of the
two switching high-pressure pipe parts 25D, 25E and the low-pressure operating oil
flows into the other which acts as the return side.
[0041] The high-pressure pipe parts composed of the pump-side high-pressure pipe part 25B,
the valve-side high-pressure pipe part 25C and the two switching high-pressure pipe
parts 25D, 25E are formed with materials and structures that are high in durability
to be capable of withstanding the pressure of the operating oil delivered from the
hydraulic pump 10. The pipe to be used in the high-pressure pipe part includes a metallic
pipe and a hose. In a case where the high-pressure pipe part is composed of a metallic
pipe, a thick metallic pipe, a metallic pipe high in strength of a material or the
like is used. In addition, in a case where the high-pressure pipe part is composed
of a hose, there is used a thick pressure-resistant hose composed of a plurality of
layers composed of radially overlayed materials with strength. Therefore, the high-pressure
pipe part, as compared to the low-pressure pipe part, requires a larger arrangement
space, is more expensive and is more difficult in processing and maneuverability.
[0042] The low-pressure pipe parts composed of the supply low-pressure pipe part 25A, the
valve-side low-pressure pipe part 25F and the tank-side low-pressure pipe part 25G
only require durability to the extent of being capable of withstanding the pressure
when the operating oil returned back to the operating oil tank 12 in an atmospheric
air state flows therein. The pipe to be used in the low-pressure pipe part includes,
as similar to the high-pressure pipe part, a metallic pipe and a hose. In a case where
the low-pressure pipe part is composed of a metallic pipe, a metallic pipe that is
thin and is low in strength or the like is used. In addition, in a case where the
low-pressure pipe part is composed of a hose, there may be used a hose low in strength.
Therefore, the low-pressure pipe part, as compared to the high-pressure pipe part,
can make the arrangement space smaller by using a narrow pipe and hose and besides,
is higher in a freedom degree of bending at the arrangement, is less expensive and
is easier in processing and maneuverability.
[0043] The valve-side high-pressure pipe part 25C and the valve-side low-pressure pipe part
25F, which are arranged in the center frame 17, of the hydraulic pipe 25 extend upwards
along the valve attaching surface 17D from the control valve 23 for travel motor,
thereafter bend in a position of an upper surface of the rear leg part 17C to extend
to the front side, bend to the cylindrical part 17A-side in the lateral portion position
of the cylindrical part 17A, and is connected through the lateral portion of the cylindrical
part 17A to the center joint 11.
[0044] Here, as shown in Fig. 2, the valve-side low-pressure pipe part 25F, which is between
the center joint 11 and the control valve 23 for travel motor, of the low-pressure
pipe part is arranged through a position more separate from the crawler track 22 of
the lower traveling structure 15 than the valve-side high-pressure pipe part 25C extending
in parallel therewith. In other words, the valve-side low-pressure pipe part 25F is
arranged through a position closer to the cylindrical part 17A (revolving wheel 2A
of the revolving device 2) of the center frame 17 than the valve-side high-pressure
pipe part 25C.
[0045] Because of this configuration, even when stones or the concrete pieces bounce on
the crawl track 22 to fly to the center frame 17-side, since the valve-side high-pressure
pipe part 25C having high strength is located in a position close to the crawler track
22, the valve-side low-pressure pipe part 25F can be protected from stones, the concrete
pieces and the like.
[0046] Fig. 6 shows a comparative example in which a control valve 101 for travel motor
is provided in the upper revolving structure 3. Therefore, a hydraulic pipe 102 in
the comparative example is configured of a supply low-pressure pipe part 102A for
connection between the operating oil tank 12 and the hydraulic pump 10, a first pump-side
high-pressure pipe part 102B for connection between the hydraulic pump 10 and the
control valve 101 for travel motor, a second pump-side high-pressure pipe part 102C
for connection between the control valve 101 for travel motor and the center joint
11, a valve-side high-pressure pipe part 102D for connection between the center joint
11 and the brake valve 24, motor-side high-pressure pipe parts 102E, 102F for connection
between the brake valve 24 and the hydraulic motor 20 for travel, a valve-side high-pressure
pipe part 102G for connection between the brake valve 24 and the center joint 11,
a tank-side high-pressure pipe part 102H for connection between the center joint 11
and the control valve 101 for travel motor, and a tank-side low-pressure pipe part
102J for connection between the control valve 101 for travel motor and the operating
oil tank 12.
[0047] In this case, a path in which high-pressure operating oil flows is switched following
the switching of the forward rotation and the reverse rotation of the hydraulic motor
20 for travel between the control valve 101 for travel motor and the hydraulic motor
20 for travel. Therefore, all pipe parts of a pipe between the control valve 101 for
travel motor and the hydraulic motor 20 for travel are composed of high-pressure pipe
parts. That is, the low-pressure pipe parts in the comparative example in Fig. 6 are
composed of the supply low-pressure pipe part 102A and the tank-side low-pressure
pipe part 102J only.
[0048] On the other hand, in the present embodiment shown in Fig. 5, many sections of the
hydraulic pipe can be composed of the low-pressure pipe parts as compared to the comparative
example in Fig. 6 (that is, in a case where the control valve 101 for travel motor
is provided in the upper revolving structure 3). Specifically in the hydraulic pipe
25 the supply low-pressure pipe part 25A, the valve-side low-pressure pipe part 25F
and the tank-side low-pressure pipe part 25G can be made to the low-pressure pipe
parts. That is, according to the present embodiment a ratio of the low-pressure pipe
parts with easiness and a high freedom degree of the arrangement relative to the entire
pipe length of the hydraulic pipe 25 can be increased by considerable amount. Therefore,
according to the present embodiment a freedom degree and easiness of the arrangement
of the hydraulic pipe 25 largely improve as a whole.
[0049] For example, in the present embodiment the tank-side low-pressure pipe part 25G,
that is, the pipe for connection of the center joint 11 and the operating oil tank
12 can be arranged directly (without via the control valve 23 for travel motor) within
the upper revolving structure 3. Therefore, for example, the tank-side low-pressure
pipe part 25G can be made shorter than the pipe length of the tank-side high-pressure
pipe part 102H and the tank-side low-pressure pipe part 102J in the comparative.
[0050] The hydraulic excavator 1 according to the present embodiment has the configuration
as described above, and hereinafter, an explanation will be made of the operation
of the hydraulic excavator 1.
[0051] An operator who has boarded on the cab 6 starts up the engine 9 to drive the hydraulic
pump 10. In this state, the operator operates the control device for travel, thus
making it possible to move the lower traveling structure 15 forward or backward. In
addition, the operator operates the control device for working, thus making it possible
to rotate the working mechanism 4 to perform an excavating operation of earth and
sand or the like.
[0052] Here, the flow of the operating oil at the time of causing the lower traveling structure
15 to travel will be described. When the hydraulic pump 10 is driven by the engine
9 and the operating oil is supplied to the hydraulic pump 10 through the supply low-pressure
pipe part 25A from the operating oil tank 12, the high-pressure operating oil is delivered
from the hydraulic pump 10. In addition, the operating oil is supplied through the
supply pipe parts composed of the pump-side high-pressure pipe part 25B and the valve-side
high-pressure pipe part 25C to the control valve 23 for travel motor. The control
valve 23 for travel motor is switched based upon a control signal to be supplied through
a pilot pipe part, and for example, the operating oil is supplied to the hydraulic
motor 20 for travel from the switching high-pressure pipe part 25D (high-pressure
pipe part) . On the other hand, the operating oil that has driven the hydraulic motor
20 for travel is returned back through the switching high-pressure pipe part 25E to
the control valve 23 for travel motor, and further, is returned back through the low-pressure
pipe parts composed of the valve-side low-pressure pipe part 25F and the tank-side
low-pressure pipe part 25G to the operating oil tank 12.
[0053] Thus, in the present embodiment the hydraulic excavator 1 includes: the automotive
lower traveling structure 15 by the hydraulic motor 20 for travel; and the upper revolving
structure 3 mounted via the revolving device 2 on the lower traveling structure 15
to be capable of revolving thereto. On top of that, there is provided the control
valve 23 for travel motor to control the flow of the operating oil that is delivered
from the hydraulic pump 10 to the hydraulic motor 20 for travel, and the control valve
23 for travel motor is attached to the lower traveling structure 15.
[0054] As a result, since the control valve device 13 mounted on the upper revolving structure
3 can be downsized by a size of the control valves 23 for travel motor, the installation
space can be secured in the upper revolving structure 3 by a size to the extent that
the control valve device 13 is downsized. In addition, the space for inspection, repair,
replacement and the like of the equipment devices composed of the engine 9, the hydraulic
pump 10, the control valve device 13 and the like mounted on the upper revolving structure
3 can be secured thereon. As a result, the space for installing the equipment devices
necessary for the energy saving of the hydraulic excavator 1 can be secured and the
workability at the time of performing the maintenance of the equipment devices including
the equipment devices for energy saving can improve.
[0055] Also, in the present embodiment the hydraulic pipe 25 establishes the connection
between the operating oil tank 12 and the hydraulic motor 20 for travel. The hydraulic
pipe 25 is configured of the supply low-pressure pipe part 25A, the pump-side high-pressure
pipe part 25B and the valve-side high-pressure pipe part 25C as the supply pipe parts
that establish the connection between the operating oil tank 12, the hydraulic pump
10 and the control valve 23 for travel motor to supply the operating oil thereto,
the two switching high-pressure pipe parts 25D, 25E as the high-pressure pipe parts
that are provided on the lower traveling structure 15 to establish the connection
between the control valve 23 for travel motor and the hydraulic motor 20 for travel,
wherein the high-pressure operating oil that is delivered from the hydraulic pump
10 and is supplied to the hydraulic motor 20 for travel flows in the high-pressure
pipe parts, and the valve-side low-pressure pipe part 25F and the tank-side low-pressure
pipe part 25G as the low-pressure pipe parts that are provided across from the lower
traveling structure 15 to the upper revolving structure 3 to establish the connection
between the control valve 23 for travel motor and the operating oil tank 12, wherein
the low-pressure operating oil that is discharged from the hydraulic motor 20 for
travel and is returned back to the operating oil tank 12 from the control valve 23
for travel motor flows in the low-pressure pipe parts.
[0056] Therefore, in the present embodiment a ratio of the low-pressure pipe parts relative
to the entire length of the hydraulic pipe 25 is high (a ratio of the high-pressure
pipe parts is small), and the freedom degree and the easiness of the arrangement of
the hydraulic pipe 25 and the easiness of the removal thereof improve as a whole.
Besides, the improvement effect of the maintenance and the reduction effect of costs
on the hydraulic pipe 25 can be obtained.
[0057] The lower traveling structure 15 is provided with the truck frame 16 having the center
frame 17 and the side frames 18 extending in the front-back direction on both of the
left and right sides of the center frame 17, the driving wheels 19 that are provided
on the rear parts of the side frames 18 and rotated by the hydraulic motors 20 for
travel, the idler wheels 21 provided on the front parts of the side frames 18, and
the crawler tracks 22 each of which is wound around between the driving wheel 19 and
the idler wheel 21. The center frame 17 is provided with the valve attaching surface
17D on the rear surface facing the hydraulic motor 20 for travel in the front-back
direction. On top of that, the control valve 23 for travel motor is attached on the
valve attaching surface 17D of the center frame 17.
[0058] Therefore, the control valve 23 for travel motor is installed by utilizing the rear
surface of the center frame 17, thereby making it possible to be located in the intermediate
position between the center joint 11 and the hydraulic motor 20 for travel. Because
of this configuration, the hydraulic pipe 25 can be arranged shortly and orderly to
improve the workability of the assembly work, the maintenance and the like. In addition,
the control valve 23 for travel motor provided on the rear surface of the center frame
17 is easy to reach, thereby making it possible to be easily subject to maintenance.
[0059] The center joint 11 is provided in the revolving center position of the revolving
device 2 to cause the operating oil to flow between the lower traveling structure
15 and the upper revolving structure 3. The brake valve 24 for giving a brake to the
hydraulic motor 20 for travel is provided in the lower traveling structure 15. The
hydraulic pipe 25 is provided for connection of the operating oil tank 12 and the
hydraulic motor 20 for travel via the hydraulic pump 10, the center joint 11, the
control valve 23 for travel motor and the brake valve 24. In addition, the valve-side
low-pressure pipe part 25F and the tank-side low-pressure pipe part 25G as the low-pressure
pipe parts are provided via the center joint 11 across the upper revolving structure
3 and the lower traveling structure 15. On top of this, the valve-side low-pressure
pipe part 25F of the low-pressure pipe part between the center joint 11 and the control
valve 23 for travel motor is arranged through a position more separate from the crawler
track 22 than the valve-side high-pressure pipe part 25C as the high-pressure pipe
part.
[0060] Because of this configuration, even when stones or concrete pieces are bounced by
the crawler track 22 to fly to the center frame 17-side, the valve-side high-pressure
pipe part 25C composed of a pipe with high strength is located in a position close
to the crawler track 22. As a result, since the valve-side low-pressure pipe part
25F is far from a place where stones or concrete pieces are caused to fly and the
valve-side high-pressure pipe part 25C acts as a wall against the flying stones or
concrete pieces, the valve-side low-pressure pipe part 25F can be protected from stones,
concrete pieces or the like.
[0061] The control valve 23 for travel motor comprises a plurality of control valves that
are provided in positions lining up in the left-right direction and in positions shifting
in the upper-lower direction, and, for example, two control valves are provided in
the left and right positions respectively. Therefore, even when two control valves
23 for travel motor are located to line up in positions close from each other, the
working space for hanging up tools and the like can be secured by changing the height
position, thus facilitating the maintenance of inspection, repair, replacement and
the like.
[0062] It should be noted that there is shown as an example a case where the embodiment
is configured so that the valve-side high-pressure pipe part 25C and the valve-side
low-pressure pipe part 25F of the hydraulic pipe 25 pass through the lateral portion
(side frame 18-side) of the cylindrical part 17A in the center frame 17. However,
the present invention is not limited to this configuration but, for example, may be
configured so that a valve-side high-pressure pipe part and a valve-side low-pressure
pipe part of a hydraulic pipe pass through a rear portion of a cylindrical part in
a center frame.
[0063] There is shown as an example a case where the embodiment is configured so that the
control valve 23 for travel motor is attached to the valve attaching surface 17D of
the center frame 17 and the brake valve 24 is attached to overlap with the control
valve 23 for travel motor. However, the present invention is not limited to this configuration
but, for example, may be configured so that a brake valve is attached directly to
a valve attaching surface of a center frame. In this case, the connection between
a control valve for travel motor and a brake valve is established by a high-pressure
pipe part.
[0064] It should be noted that the embodiment is explained by taking as an example a case
of the hydraulic excavator 1 provided with the working mechanism 4 of a backhoe type
as the construction machine. However, the present invention is not limited thereto,
but may be applied widely also to other construction machines including a hydraulic
excavator provided with a working mechanism of a loading excavator type.
DESCRIPTION OF REFERENCE NUMERALS
[0065]
1: HYDRAULIC EXCAVATOR (CONSTRUCTION MACHINE)
2: REVOLVING DEVICE
3: UPPER REVOLVING STRUCTURE
9: ENGINE (PRIME MOVER)
10: HYDRAULIC PUMP
11: CENTER JOINT
12: OPERATING OIL TANK
15: LOWER TRAVELING STRUCTURE
16: TRUCK FRAME
17: CENTER FRAME
17D: VALVE ATTACHING SURFACE
18: SIDE FRAME
19: DRIVING WHEEL
20: HYDRAULIC MOTOR FOR TRAVEL
21: IDLER WHEEL
22: CRAWLER TRACK
23: CONTROL VALVE FOR TRAVEL MOTOR
24: BRAKE VALVE
25: HYDRAULIC PIPE
25A: SUPPLY LOW-PRESSURE PIPE PART (SUPPLY PIPE PART)
25B: PUMP-SIDE HIGH-PRESSURE PIPE PART (SUPPLY PIPE PART)
25C: VALVE-SIDE HIGH-PRESSURE PIPE PART (SUPPLY PIPE PART)
25D: SWITCHING HIGH-PRESSURE PIPE PART (HIGH-PRESSURE PIPE PART)
25E: SWITCHING HIGH-PRESSURE PIPE PART (HIGH-PRESSURE PIPE PART)
25F: VALVE-SIDE LOW-PRESSURE PIPE PART (LOW-PRESSURE PIPE PART)
25G: TANK-SIDE LOW-PRESSURE PIPE PART (LOW-PRESSURE PIPE PART)