TECHNICAL FIELD
[0001] The present invention relates to a throttle device. The present invention relates
to a straddled vehicle including the throttle device.
PRIOR ART
[0002] A throttle device described in
JP 2013-104389 A includes a throttle body, a throttle shaft, a throttle valve, a drive motor, and
a throttle position sensor. The throttle body has an intake passage. The throttle
shaft is supported by the throttle body. The throttle valve is provided in the intake
passage. The throttle valve is coupled to the throttle shaft. The drive motor is coupled
to the throttle shaft. The drive motor is configured to rotate the throttle shaft.
The throttle position sensor is installed at an end of the throttle shaft. The throttle
position sensor is provided on an extension of the throttle shaft.
<List of Prior Art Documents>
[0004] A conventional throttle device is relatively large. Specifically, the throttle device
is long in an extending direction of the throttle shaft. Therefore, it is difficult
to mount the throttle device on a straddled vehicle.
[0005] The present invention has been made in view of such circumstances, and an object
of the present invention is to provide a small throttle device and a straddled vehicle
including the throttle device.
DESCRIPTION OF THE INVENTION
[0006] In order to solve the above problem, the present invention has the following configurations.
[0007] That is, the present invention is a throttle device including a throttle body having
an intake passage, a throttle shaft supported by the throttle body, a first throttle
valve provided in the intake passage and coupled to the throttle shaft, a drive motor
having a drive shaft parallel with the throttle shaft, a rotary member coupled to
the drive shaft and configured to rotate integrally with the drive shaft, a first
transmission member configured to transmit rotational force of the rotary member to
the throttle shaft, a sensor shaft parallel with the throttle shaft, a throttle position
sensor configured to detect a rotation angle of the sensor shaft, and a second transmission
member configured to transmit the rotational force of the rotary member to the sensor
shaft.
[0008] The throttle device includes the throttle body, the throttle shaft, and the first
throttle valve. The throttle body has an intake passage. The throttle shaft is supported
by the throttle body. The first throttle valve is provided in the intake passage.
The first throttle valve is coupled to the throttle shaft. Therefore, the first throttle
valve rotates integrally with the throttle shaft. When the throttle shaft rotates,
the first throttle valve opens and closes the intake passages. The rotation angle
of the throttle shaft corresponds to a position that the first throttle valve is in.
[0009] The throttle device includes the drive motor, the rotary member, the first transmission
member, the sensor shaft, the second transmission member, and the throttle position
sensor. The drive motor has the drive shaft. The rotary member is coupled to the drive
shaft. The rotary member rotates integrally with the drive shaft. The first transmission
member transmits rotational force of the rotary member to the throttle shaft. The
second transmission member transmits the rotational force of the rotary member to
the sensor shaft. The throttle position sensor detects a rotation angle of the sensor
shaft. Therefore, when the drive shaft rotates, the throttle shaft and the sensor
shaft rotate. Therefore, the throttle position sensor appropriately detects the position
that the first throttle valve is in.
[0010] The sensor shaft is parallel with the throttle shaft. Therefore, the sensor shaft
is not disposed on the extension of the throttle shaft. Therefore, the throttle position
sensor is not disposed on the extension of the throttle shaft. Therefore, the throttle
device is small in size. For example, the throttle device is short in the extending
direction of the throttle shaft.
[0011] As described above, the drive motor rotates the throttle shaft via the first transmission
member and rotates the sensor shaft via the second transmission member. That is, the
throttle shaft and the sensor shaft are coupled in parallel with the drive motor.
Therefore, flexibility of arrangement of the sensor shaft is high.
[0012] In the throttle device described above, the rotational force of the rotary member
is preferably transmitted to the sensor shaft not via the first transmission member.
[0013] According to such a configuration, flexibility of arrangement of the sensor shaft
is high.
[0014] In the throttle device described above, the first transmission member preferably
includes a first lever rotatably coupled to the rotary member, and a first arm rotatably
coupled to the first lever, and the first arm is preferably coupled to the throttle
shaft.
[0015] According to such a configuration, it is easy for the first transmission member to
transmit the rotational force of the rotary member to the throttle shaft.
[0016] In the throttle device described above, the second transmission member preferably
includes a second lever rotatably coupled to the rotary member, and a second arm rotatably
coupled to the second lever, and the second arm is preferably coupled to the sensor
shaft.
[0017] According to such a configuration, it is easy for the first transmission member to
transmit the rotational force of the rotary member to the sensor shaft.
[0018] In the throttle device described above, a distance between the sensor shaft and the
throttle shaft is preferably equal to or longer than a distance between the drive
shaft and the throttle shaft, and the distance between the sensor shaft and the throttle
shaft is preferably equal to or longer than a distance between the drive shaft and
the sensor shaft.
[0019] The distance between the sensor shaft and the throttle shaft is equal to or longer
than a distance between the drive shaft and the throttle shaft. Therefore, the distance
between the drive shaft and the throttle shaft is relatively short. Therefore, it
is easy to reduce a size of the first transmission member. The distance between the
sensor shaft and the throttle shaft is equal to or longer than the distance between
the drive shaft and the throttle shaft. Therefore, the distance between the drive
shaft and the sensor shaft is relatively short. Therefore, it is easy to reduce a
size of the second transmission member. The distance between the sensor shaft and
the throttle shaft is relatively long. Therefore, it is easy to prevent interference
between the first transmission member and the second transmission member.
[0020] In the throttle device described above, at least a portion of the throttle position
sensor is preferably at the same position as the drive shaft in an extending direction
of the drive shaft.
[0021] According to such a configuration, the throttle position sensor and the drive shaft
can overlap each other in the extending direction of the drive shaft. Therefore, the
throttle device is even smaller in size. For example, the throttle device is even
short in the extending direction of the throttle shaft.
[0022] In the throttle device described above, at least a portion of the drive shaft is
preferably at the same position as the first throttle valve in an extending direction
of the drive shaft, and at least a portion of the throttle position sensor is preferably
at the same position as the first throttle valve in the extending direction of the
drive shaft.
[0023] According to the above-described configuration, the first throttle valve and the
drive shaft can overlap each other in the extending direction of the drive shaft.
The first throttle valve and the throttle position sensor can overlap each other in
the extending direction of the drive shaft. Therefore, a size of the throttle device
in the extending direction of the throttle shaft is further reduced. The drive shaft
and the throttle position sensor are disposed near the first throttle valve. That
is, the drive shaft and the throttle position sensor are close to each other. Therefore,
it is easy to reduce the size of the second transmission member.
[0024] The throttle device described above preferably further includes a second throttle
valve provided in the intake passage and coupled to the throttle valve, in which the
first throttle valve is preferably disposed between the first transmission member
and the second throttle valve along with the throttle shaft, the drive shaft is preferably
disposed between the first transmission member and the second throttle valve in an
extending direction of the throttle shaft, and the throttle position sensor is preferably
disposed between the first transmission member and the second throttle valve in the
extending direction of the throttle shaft.
[0025] According to such a configuration, the drive shaft and the throttle position sensor
are disposed near the first throttle valve. Therefore, the drive shaft and the throttle
position sensor are close to each other. Therefore, it is easy to reduce the size
of the second transmission member. According to such a configuration, the throttle
device includes two throttle valves, and the drive shaft and the throttle position
sensor are disposed to be biased to the first throttle valve. With this configuration,
a size of a mechanism mechanically connecting the drive shaft and the throttle position
sensor can be reduced.
[0026] In the throttle device described above, the second transmission member is preferably
provided between the first transmission member and the drive motor in an extending
direction of the drive shaft.
[0027] According to such a configuration, it is easy to shorten the throttle device in the
extending direction of the throttle shaft.
[0028] In the throttle device described above, the sensor shaft preferably rotates in a
first direction when a first throttle valve rotates in a closing direction, and the
throttle device preferably further includes a first stopper mechanism that forbids
the first throttle valve from further rotating in the closing direction when the first
throttle valve is in a fully closed position, and
a second stopper mechanism that forbids the sensor shaft from further rotating in
the first direction when the first throttle valve is in the fully closed position.
[0029] The throttle device includes the first stopper mechanism and the second stopper mechanism.
The first stopper mechanism forbids the first throttle valve from further rotating
in the closing direction when the first throttle valve is in the fully closed position.
The second stopper mechanism forbids the sensor shaft from further rotating in the
first direction when the first throttle valve is in the fully closed position. Therefore,
in a state where the first throttle valve is stationary in the fully closed position,
the sensor shaft is also stationary. In a state where the first throttle valve is
stationary in the fully closed position, the rotation angle of the sensor shaft does
not change. Therefore, the position that the first throttle valve is in is accurately
reflected in the rotation angle of the sensor shaft. Therefore, the throttle position
sensor appropriately detects the position that the first throttle valve is in.
[0030] In the throttle device described above, the sensor shaft preferably rotates in a
second direction when the first throttle valve rotates in an opening direction, and
when the first throttle valve shifts in the opening direction from the fully closed
position, a timing at which the sensor shaft starts to rotate in the second direction
preferably coincides with a timing at which the first throttle valve starts to rotate
in the opening direction.
[0031] According to such a configuration, a timing at which the first throttle valve in
the fully closed state starts to open coincides with a timing at which the sensor
shaft starts to rotate. Therefore, even when the first throttle valve shifts in the
opening direction from the fully closed position, the position the first throttle
valve is in is accurately reflected in the rotation angle of the sensor shaft. Therefore,
even when the first throttle valve shifts in the opening direction from the fully
closed position, the throttle position sensor accurately detects the position that
the first throttle valve is in.
[0032] In the throttle device described above, a timing at which the second stopper mechanism
stops rotation of the sensor shaft in the first direction preferably coincides with
a timing at which the first stopper mechanism stops rotation of the first throttle
valve in the closing direction.
[0033] According to such a configuration, a timing at which the first throttle valve enters
the fully closed state coincides with a timing at which the sensor shaft stops rotating.
Therefore, when the first throttle valve shifts in the opening direction from the
fully closed position, it is easy to match the timing at which the sensor shaft starts
to rotate in the second direction and the timing at which the first throttle valve
starts to rotate in the opening direction.
[0034] In the throttle device described above, the first stopper mechanism preferably includes
a first limiter coupled to the throttle body, and a first rotation contact part coupled
to the throttle shaft, and when the first throttle valve is in the fully closed position,
the first rotation contact part is preferably in contact with the first limiter, and
the first limiter preferably forbids the first throttle valve from further rotating
in the closing direction, and the second stopper mechanism preferably includes a second
limiter coupled to the throttle body, and a second rotation contact part coupled to
the sensor shaft, and when the second throttle valve is in the fully closed position,
the second rotation contact part is preferably in contact with the second limiter,
and the second limiter preferably forbids the sensor shaft from further rotating in
the first direction.
[0035] The first stopper mechanism includes the first limiter and the first rotation contact
part. Therefore, it is easy for the first stopper mechanism to forbid the first throttle
valve from further rotating in the closing direction when the first throttle valve
is in the fully closed position. The second stopper mechanism includes the second
limiter and the second rotation contact part. Therefore, it is easy for the second
stopper mechanism to forbid the sensor shaft from further rotating in the first direction
when the first throttle valve is in the fully closed position.
[0036] In the throttle device described above, the second limiter preferably includes an
adjustment screw supported by the throttle body.
[0037] The second limiter includes the adjustment screw. Therefore, the adjustment screw
finely adjusts a timing at which the second rotation contact part comes into contact
with the second limiter. The adjustment screw finely adjusts a timing at which the
second limiter forbids the sensor shaft from further rotating in the first direction.
[0038] The present invention is a straddled vehicle including the above-described throttle
device. The throttle device is small in size. Therefore, it is easy to mount the throttle
device on the straddled vehicle.
[0039] The throttle device of the present invention is compact.
BRIEF DESCRIPTION OF THE DRAWINGS
[0040]
[FIG. 1] A plan view for describing an overall configuration of a two-wheel motor
vehicle according to an embodiment.
[FIG. 2] A perspective view for describing a throttle device according to the embodiment.
[FIG. 3] A plan view for describing a throttle body according to the embodiment.
[FIG. 4] A plan view for describing a positional relationship among respective shafts
according to the embodiment.
[FIG. 5] A perspective view for describing a return spring according to the embodiment.
[FIG. 6] A right side view for describing operation of the throttle device according
to the embodiment.
[FIG. 7] A right side view for describing operation of the throttle device according
to the embodiment.
[FIG. 8] A right side view for describing operation of the throttle device according
to the embodiment.
[FIG. 9] A right side view for describing operation of the throttle device according
to the embodiment.
[FIG. 10] A right side view for describing operation of the throttle device according
to the embodiment.
[FIG. 11] A right side view for describing operation of the throttle device according
to the embodiment.
[FIG. 12] A plan view for describing one modification of the present invention.
[0041] A detailed description will hereinafter be given of an embodiment of the present
invention with consultation of drawings. A vehicle of the embodiment is a straddled
vehicle including an internal combustion engine. The vehicle according to the embodiment
includes a throttle device. The throttle device adjusts an amount of intake air supplied
to the internal combustion engine. The throttle device includes butterfly-type throttle
valves, a mechanism for rotating the throttle valves, and a mechanism for detecting
an opening degree of the throttle valves.
1. Overall configuration
[0042] FIG. 1 shows an overall configuration of a two-wheel motor vehicle 1 of the present
invention. The two-wheel motor vehicle 1 is an example of a straddled vehicle. As
shown in FIG. 1, the two-wheel motor vehicle 1 according to the embodiment includes
a vehicle body frame 51, a front wheel 3 and rear wheel 4, an internal combustion
engine (engine) 5 having a two-cylinder configuration, an exterior cover, and a seat
53. The two-wheel motor vehicle 1 according to the embodiment includes a front fork
6 that supports the front wheel 3 and a handlebar 54 for rotating the front fork 6.
To ride on the two-wheel motor vehicle 1, a driver sits on the seat 53 while gripping
the handlebar 54 and straddles the two-wheel motor vehicle 1. When the driver operates
an accelerator in this state, the throttle device is operated accordingly, and the
amount of intake air supplied to the internal combustion engine 5 is adjusted.
[0043] Note that the reference sign F in FIG. 1 denotes forward of the vehicle, and the
reference sign Re denotes rearward of the vehicle. In FIG. 1, the reference sign U
denotes an upward direction, and reference sign D denotes a downward direction. A
width direction Y is a direction orthogonal to a front-rear direction and an up-down
direction. The front-rear direction, the up-down direction, and the width direction
Y are defined with reference to the driver riding on the two-wheel motor vehicle 1.
In the following drawings as well, these reference signs are appropriately denoted
in order to clarify a direction of each member installed in the two-wheel motor vehicle
1.
2. Throttle device
[0044] FIG. 2 is a perspective view showing a configuration of a throttle device 10 according
to the embodiment. The throttle device 10 is directly or indirectly connected to the
internal combustion engine 5. As shown in FIG. 2, the throttle device 10 of the present
example includes a throttle body 11 having intake passages V The intake passages V
are configured to send air to the internal combustion engine 5, and the two intake
passages V are provided in the throttle body 11. The throttle device 10 includes the
throttle body 11 equipped with movable members, a sensor, members related to positioning
of an adjustment screw or the like. The throttle body 11 supports a throttle shaft
21 described later.
[0045] Refer to FIG. 3. A first throttle valve 12a is provided in an intake passage V and
is coupled to the throttle shaft 21. Similarly, a second throttle valve 12b is provided
in an intake passage V and is coupled to the throttle shaft 21. That is, as shown
in FIG. 3, butterfly-type throttle valves are provided in the respective intake passages
V. The first throttle valve 12a and second throttle valve 12b are arranged in the
width direction Y. The two throttle valves 12a and 12b are fixed to the throttle shaft
21 extending in the width direction Y, and configured to tilt along with rotation
of the throttle shaft 21. The first throttle valve 12a and second throttle valve 12b
rotate integrally with the throttle shaft 21 and tilt to adjust an amount of air passing
through the intake passages V.
[0046] When the throttle shaft 21 is at an initial angle, the first throttle valve 12a and
second throttle valve 12b are in a fully closed position. When the first throttle
valve 12a and second throttle valve 12b are in the fully closed position, the intake
passages V are in a state where it is most difficult for air to pass therethrough.
When the throttle shaft 21 is rotated from the initial angle, the first throttle valve
12a and second throttle valve 12b rotate in an opening direction. When the first throttle
valve 12a and second throttle valve 12b rotate in the opening direction, a tilt angle
of the first throttle valve 12a and second throttle valve 12b approaches 90°. Eventually,
the first throttle valve 12a and second throttle valve 12b reach a fully open position.
When the first throttle valve 12a and second throttle valve 12b are in the fully open
position, the intake passages V are in a state where it is easiest for air to pass
therethrough.
[0047] As shown in FIG. 4, a drive motor 41 has a drive shaft 22 parallel with the throttle
shaft 21. The drive shaft 22 is also referred to as a motor shaft. The drive motor
41 is configured to rotate the throttle shaft 21. The drive shaft 22 is a shaft through
which the drive motor 41 outputs rotational force.
[0048] As shown in FIG. 4, the drive motor 41 has a main body 41b that rotates the drive
shaft 22. The main body 41b has a cylindrical shape extending in the width direction
Y. The drive shaft 22 protrudes in the width direction Y from the main body 41b. For
example, the drive shaft 22 extends rightward from the main body 41b. In the main
body 41b, electromagnetic coils and permanent magnets are concentrically arranged.
The rotational force of the drive motor 41 is transmitted to the throttle shaft 21
by a first transmission member 13. Details of the first transmission member 13 will
be described later.
[0049] A sensor shaft 23 is parallel with the throttle shaft 21 and the drive shaft 22.
When the drive shaft 22 of the present embodiment starts to rotate, the throttle shaft
21 starts to rotate on the basis of the first transmission member 13, and the sensor
shaft 23 starts to rotate on the basis of a second transmission member 14.
[0050] The throttle position sensor 42 is configured to detect a rotation angle of the sensor
shaft 23. As shown in FIG. 4, the throttle position sensor 42 is provided at a position
close to one end of the drive motor 41. The throttle position sensor 42 is provided
at a position close to the drive shaft 22. For example, the throttle position sensor
42 is provided to the right of the drive motor 41. More specifically, a left end of
the throttle position sensor 42 is to the left of a right end of the main body 41b
of the drive motor. A right end of the throttle position sensor 42 is to the right
of the right end of the main body 41b of the drive motor. This configuration reduces
length of the throttle device 10 in an axial direction Y. For example, the throttle
device 10 in this configuration is smaller in dimension in the width direction Y than
when in a configuration in which the drive motor 41 and the throttle position sensor
42 are arranged in a row in the width direction Y. Therefore, it is easy to mount
the throttle device 10 on the two-wheel motor vehicle 1.
[0051] The drive motor 41 is provided on a right end portion of the throttle body 11. The
throttle position sensor 42 is also provided on the right end portion of the throttle
body 11.
[0052] As can be seen with reference to FIG. 4, at least a portion of the throttle position
sensor 42 is at the same position as the drive shaft 22 in an extending direction
(width direction Y) of the drive shaft 22. Specifically, the throttle position sensor
42 has the left end positioned to the left of a right end of the drive shaft 22 and
the right end positioned to the right of a left end of the drive shaft 22.
[0053] At least a portion of the throttle position sensor 42 is at the same position as
the drive motor 41. Specifically, the left end of the throttle position sensor 42
is positioned to the left of a right end of the drive motor 41, and the right end
of the throttle position sensor 42 is positioned to the right of a left end of the
drive motor 41.
[0054] The throttle position sensor 42 is a sensor attached to the throttle device 10, and
has a function of detecting rotation of a shaft by using this. That is, a through
hole through which a main shaft passes is provided in a housing of the throttle position
sensor 42, and the main shaft passes through the through hole and extends rightward
(in the width direction Y) from an inside of the throttle position sensor 42. The
main shaft is a part included in the throttle position sensor 42, and is combined
to the sensor shaft 23 extending on an extension of the main shaft when attached to
the throttle device 10.
[0055] The main shaft and the sensor shaft 23 are firmly integrated via a spring. Between
the main shaft and the sensor shaft 23, there is a clearance necessary for fastening
the throttle position sensor 42 to the throttle body 11. Because the clearance is
invalidated by biasing force of the spring, there is no backlash between the sensor
shaft 23 and the main shaft. The rotational force of the drive motor 41 is transmitted
to the sensor shaft 23 by the second transmission member 14. Details of the second
transmission member 14 will be described later.
[0056] As described above, the sensor shaft 23 of the throttle device 10 of the present
example is not provided on an extension of the throttle shaft 21 and is not coaxial
with the throttle shaft 21. The sensor shaft 23 is disposed at a position different
from a position of the throttle shaft 21, and specifically, the sensor shaft 23 is
disposed so as to be parallel with the throttle shaft 21. Similarly, the sensor shaft
23 of the throttle device 10 of the present example is not provided on an extension
of the drive shaft 22 and is not coaxial with the drive shaft 22. The sensor shaft
23 is disposed at a position different from a position of the drive shaft 22, and
specifically, the sensor shaft 23 is disposed so as to be parallel with the drive
shaft 22.
[0057] As can be seen with reference to FIG. 4, at least a portion of the drive shaft 22
is at the same position as the throttle shaft 21 in an extending direction (width
direction Y) of the throttle shaft 21. For example, the entire drive shaft 22 is positioned
to the left of a right end of the throttle shaft 21 and to the right of a left end
of the throttle shaft 21. That is, the drive shaft 22 falls within a section extending
in the axial direction Y, the section being defined by positions of the both ends
of the throttle shaft 21. The drive shaft 22 is shorter in length than the throttle
shaft 21. Therefore, a compact throttle device 10 can be provided.
[0058] At least a portion of the sensor shaft 23 is at the same position as the throttle
shaft 21 in the extending direction (width direction Y) of the drive shaft 22. For
example, the entire sensor shaft 23 is positioned to the left of the right end of
the throttle shaft 21 and to the right of a left end of the throttle shaft 21.
[0059] The drive shaft 22 is disposed to the left of the sensor shaft 23 in an extending
direction (width direction Y) of the sensor shaft 23. However, the present invention
is not limited thereto. At least a portion of the drive shaft 22 may be disposed at
the same position as the sensor shaft 23 in the extending direction (width direction
Y) of the sensor shaft 23. For example, the left end of the drive shaft 22 may be
to the left of a right end of the sensor shaft 23, and the right end of the drive
shaft 22 may be to the right of a left end of the sensor shaft 23.
[0060] As can be seen with reference to FIG. 4, at least a portion of the drive shaft 22
is at the same position as the first throttle valve 12a in the extending direction
(width direction Y) of the drive shaft 22. Specifically, at least a portion of the
drive shaft 22 is positioned to the left of a right end of the first throttle valve
12a and to the right of a left end of the first throttle valve 12a.
[0061] At least a portion of the throttle position sensor 42 is at the same position as
the first throttle valve 12a in the extending direction (width direction Y) of the
drive shaft 22. Specifically, at least a portion of the throttle position sensor 42
is positioned to the left of a right end of the first throttle valve 12a and to the
right of a left end of the first throttle valve 12a.
[0062] FIG. 6 is a right side view of the throttle device 10. Separation distances of each
shaft will be described with reference to FIG. 6. As can be seen with reference to
the drawing, a distance between the sensor shaft 23 and the throttle shaft 21 is equal
to or longer than a distance between the drive shaft 22 and the throttle shaft 21.
The distance between the sensor shaft 23 and the throttle shaft 21 is equal to or
longer than a distance between the drive shaft 22 and the sensor shaft 23. That is,
the distance between the throttle shaft 21 and the sensor shaft 23 is equal to or
longer than other distances, that is, the distance between the throttle shaft 21 and
the drive shaft 22 and the distance between the sensor shaft 23 and the drive shaft
22. For example, the drive shaft 22 may be disposed at an intermediate position between
the throttle shaft 21 and the sensor shaft 23 in a direction connecting the throttle
shaft 21 and the sensor shaft 23. As a result, the throttle device 10 has a compact
configuration. For example, the first transmission member 13 is compact. For example,
the second transmission member 14 is compact.
3. Transmission members
[0063] Hereinafter, the transmission members that transmit the rotational force of the drive
motor 41 will be described. As shown in FIG. 2, the throttle device 10 of the present
example includes a rotary member 24 having a circular shape. The rotary member 24
is coupled to the drive shaft 22 and rotates integrally with the drive shaft 22. The
throttle device 10 includes the first transmission member 13 and the second transmission
member 14. The first transmission member 13 and the second transmission member 14
are connected to the rotary member 24.
[0064] The first transmission member 13 transmits rotational force of the rotary member
24 to the throttle shaft 21. Specifically, the first transmission member 13 includes
a first lever 25 and a first arm 20. The first lever 25 is rotatably coupled to the
rotary member 24. Meanwhile, the first arm 20 is a member extending in a direction
orthogonal to the throttle shaft 21, and is rotatably coupled to the first lever 25.
The first arm 20 is coupled to the throttle shaft 21. Therefore, the first lever 25
is a member that transmits rotational force of the rotary member 24 to the first arm
20.
[0065] The first lever 25 extends in a direction orthogonal to the drive shaft 22. One end
of the first lever 25 is disposed on the rotary member 24, and another end of the
first lever 25 is disposed on the first arm 20. The rotary member 24, the first lever
25, and the first arm 20 constitute a link mechanism. The first lever 25 is configured
to rotate the first arm 20 by receiving the rotational force of the rotary member
24.
[0066] The first lever 25 is coupled to the rotary member 24 via a joint 32. The joint 32
couples the first lever 25 to the rotary member 24. Specifically, the rotary member
24 has a first protrusion extending in a direction away from the drive shaft 22. The
one end of the first lever 25 is fastened to the first protrusion of the rotary member
24 via the joint 32. The one end of the first lever 25 is rotatable with respect to
the first protrusion. The first lever 25 is rotatable around the joint 32 with respect
to the rotary member 24. The rotary shaft of the joint 32 is parallel with the drive
shaft 22. The joint 32 is provided at a position away from a rotation center of the
drive shaft 22.
[0067] The joint 32 is a concavo-convex joint. The rotary member 24 has a first projection
provided on the first protrusion of the rotary member 24. The first lever 25 has a
first through hole provided on the one end of the first lever 25. The first projection
of the rotary member 24 is fitted into the first through hole of the first lever 25.
The first projection protrudes in a direction (width direction Y) in which the drive
shaft 22 extends, and the first through hole penetrates the first lever 25 in the
direction (width direction Y) in which the drive shaft 22 extends. The joint 32 includes
a bearing. The bearing is provided between the first projection of the rotary member
24 and the first through hole of the first lever 25.
[0068] The joint 32 has backlash. The joint 32 has a degree of clearance between parts.
For example, the joint 32 has a degree of clearance between the first projection of
the rotary member 24 and the first through hole of the first lever 25. This is because
it is necessary to allow a degree of clearance between the parts in order for the
joint 32 to operate smoothly.
[0069] The first lever 25 is coupled to the first arm 20 via a joint 31. The joint 31 couples
the first lever 25 to the first arm 20. Specifically, the another end of the first
lever 25 is fastened to one end of the first arm 20 via the joint 31. The another
end of the first lever 25 is rotatable with respect to the one end of the first arm
20. The first lever 25 is rotatable around the joint 31 with respect to the first
arm 20. The rotary shaft of the joint 31 is parallel with the drive shaft 22. The
joint 31 is provided at a position away from a rotation center of the throttle shaft
21.
[0070] The joint 31 is a concavo-convex joint. The first arm 20 has a projection provided
at the one end of the first arm 20. The first lever 25 has a second through hole provided
on the another end of the first lever 25. The projection of the first arm 20 is fitted
into the second through hole of the first lever 25. The projection of the first arm
20 protrudes in a direction (width direction Y) in which the throttle shaft 21 extends,
and the second through hole penetrates the first lever 25 in the direction (width
direction Y) in which the drive shaft 22 extends. In the present embodiment, the joint
31 includes a bearing. The bearing is provided between the projection of the first
arm 20 and the second through hole of the first lever 25.
[0071] The joint 31 has backlash. The joint 31 has a degree of clearance between parts.
For example, the joint 31 has a degree of clearance between the projection of the
first arm 20 and the second through hole of the first lever 25. This is because it
is necessary to allow a degree of clearance between parts in order for the joint 31
to operate smoothly.
[0072] The second transmission member 14 transmits the rotational force of the rotary member
24 to the sensor shaft 23. The rotational force of the rotary member 24 is transmitted
to the sensor shaft 23 not via the first transmission member 13. That is, although
both the first transmission member 13 and the second transmission member 14 operate
by obtaining rotational force from the rotary member 24, the transmission members
are mechanisms of different systems. The second transmission member 14 has a configuration
different from a configuration of the first transmission member 13, and transmits
the rotational force of the rotary member 24 to the sensor shaft 23.
[0073] Specifically, the second transmission member 14 includes a second lever 26 and a
second arm 27. The second lever 26 is rotatably coupled to the rotary member 24. Meanwhile,
the second arm 27 is a member extending in a direction orthogonal to the sensor shaft
23, and is rotatably coupled to the second lever 26. The second arm 27 is coupled
to the sensor shaft 23. Therefore, the second lever 26 is a member that transmits
rotational force of the rotary member 24 to the second arm 27. The second lever 26
extends in a direction orthogonal to the sensor shaft 23. One end of the second lever
26 is disposed on the rotary member 24, and another end of the second lever 26 is
disposed on the second arm 27. The rotary member 24, the second lever 26, and the
second arm 27 constitute a link mechanism. The second lever 26 is configured to rotate
the second arm 27 by receiving the rotational force of the rotary member 24.
[0074] The second lever 26 is coupled to the rotary member 24 via a joint 33. The joint
33 couples the second lever 26 to the rotary member 24. Specifically, the rotary member
24 has a second protrusion extending in a direction away from the drive shaft 22.
The one end of the second lever 26 is fastened to the second protrusion of the rotary
member 24 via the joint 33. The one end of the second lever 26 is rotatable with respect
to the second protrusion. The second lever 26 is rotatable around the joint 33 with
respect to the rotary member 24. The rotary shaft of the joint 33 is parallel with
the drive shaft 22.
[0075] The second lever 26 is coupled to the second arm 27 via a joint 34. The joint 34
couples the second lever 26 to the second arm 27. Specifically, the another end of
the second lever 26 is fastened to one end of the second arm 27 via the joint 34.
The another end of the second lever 26 is rotatable with respect to the one end of
the second arm 27. The second lever 26 is rotatable around the joint 34 with respect
to the second arm 27. The rotary shaft of the joint 34 is parallel with the drive
shaft 22.
[0076] Refer to FIG. 2. The first transmission member 13 is provided on the right end portion
of the throttle body 11. The second transmission member 14 is provided on the right
end portion of the throttle body 11.
[0077] Refer to FIG. 4. The first transmission member 13 is coupled to one end of the throttle
shaft 21. For example, the first transmission member 13 is coupled to the right end
of the throttle shaft 21.
[0078] The first throttle valve 12a is positioned between the first transmission member
13 and the second throttle valve 12b along the throttle shaft 21. For example, the
first throttle valve 12a is disposed on the left of the first transmission member
13 and on the right of the second throttle valve 12b.
[0079] The drive shaft 22 is positioned between the first transmission member 13 and the
second throttle valve 12b in the extending direction (width direction Y) of the throttle
shaft 21. For example, the drive shaft 22 is positioned to the left of the first transmission
member 13 and to the right of the second throttle valve 12b.
[0080] The throttle position sensor 42 is positioned between the first transmission member
13 and the second throttle valve 12b in the extending direction (width direction Y)
of the throttle shaft 21. For example, the throttle position sensor 42 is positioned
to the left of the first transmission member 13 and to the right of the second throttle
valve 12b.
[0081] The entire second transmission member 14 is disposed to the left of the right end
of the throttle shaft 21. The entire second transmission member 14 is disposed to
the right of the left end of the throttle shaft 21.
[0082] The second transmission member 14 is provided between the first transmission member
13 and the drive motor 41 in the extending direction (width direction Y) of the drive
shaft 22. For example, the second transmission member 14 is disposed to the left of
the first transmission member 13 and to the right of the drive motor 41. Therefore,
the first lever 25 and the second lever 26 are in different positions in the width
direction Y so as not to interfere with each other (refer to FIGS. 2 and 4). For example,
the first lever 25 is positioned to the right of the second lever 26. In other words,
with respect to a right end portion of the throttle device 10, the second lever 26
is positioned on a back side of the first lever 25.
[0083] As described above, the second transmission member 14 is provided between the first
transmission member 13 and the drive motor 41 in the extending direction (width direction
Y) of the drive shaft 22. Therefore, the right end of the throttle shaft 21 interlocked
with the first lever 25 can be disposed on the right end portion of the throttle device
10 as much as possible. It is easy to dispose the second transmission member 14 to
the left of the right end of the throttle body 11 and to the right of a left end of
the throttle body 11. For example, it is easy to suppress the second transmission
member 14 from protruding rightward from the throttle body 11. Therefore, it is easy
to reduce a dimension of the throttle device 10 in the width direction Y. For example,
the dimension of the throttle device 10 in the width direction Y can be reduced as
compared with a configuration in which the second lever 26 is positioned to the right
of the first lever 25.
[0084] As described above, each of the first lever 25 and the second lever 26 is supported
by the rotary member 24. That is, the link mechanism including the first lever 25
and the link mechanism including the second lever 26 are independent from each other.
Therefore, even when the link mechanism of the second lever 26 does not function,
the link mechanism of the first lever 25 functions without being affected by the second
lever 26 not functioning, and even when the link mechanism of the first lever 25 does
not function, the link mechanism of the second lever 26 functions without being affected
by the first lever 25 not functioning. In this sense, it can be said that the first
lever 25 and the second lever 26 are provided in parallel with the rotary member 24.
This is because there is no concept of upstream and downstream between the link mechanism
of the first lever 25 and the link mechanism of the second lever. Rather, the rotary
member 24 has a function of distributing the rotational force of the drive motor 41
to the two link mechanisms. The rotational force of the rotary member 24 is transmitted
to the sensor shaft 23 not via the first lever 25, and similarly, the rotational force
of the rotary member 24 is transmitted to the sensor shaft 23 not via the second lever
26. Thus, the first lever 25 and the second lever 26 are not in engagement with each
other.
[0085] As illustrated in FIG. 4, the return spring 35 is a coil-shaped spring provided around
the rotary member 24 and wound around the drive shaft 22. An axial direction of the
return spring 35 coincides with the width direction Y of the throttle device 10. The
return spring 35 is disposed at a position sandwiched between the rotary member 24
and the main body 41b of the drive motor 41. The return spring 35 biases the first
throttle valve 12a and second throttle valve 12b in the closing direction. When the
drive motor 41 does not output the rotational force, the return spring 35 positions
the first throttle valve 12a and second throttle valve 12b to the fully closed position.
When the drive motor 41 outputs the rotational force, the first throttle valve 12a
and second throttle valve 12b rotate in the opening direction, resisting the biasing
force of the return spring 35.
[0086] FIG. 5 shows a configuration of the return spring 35 of the present example. The
rotary member 24 includes a locking part 24a. The locking part 24a is formed by bending
a protrusion extending in a direction away from the drive shaft 22, toward the drive
motor 41. A first end of the return spring 35 is fixed to the rotary member 24 by
the locking part 24a. A second end of the return spring 35 is fixed to the throttle
body 11 by a fixing screw 36. Meanwhile, an arrow illustrated in FIG. 5 denotes a
biasing direction of the return spring.
[0087] Operations of the throttle shaft 21 and the drive shaft 22 will be exemplified.
In FIG. 6, the throttle shaft 21 is at an initial angle. As described above, when
the throttle shaft is at the initial angle, the first throttle valve 12a and second
throttle valve 12b are in the fully closed position. One end of the first arm 20 is
positioned close to the drive shaft 22. Another end of the first arm 20 is positioned
away from the drive shaft 22.
[0088] FIG. 6 shows rotation directions E1 and E2 around the throttle shaft 21. FIG. 6 shows
rotation directions F1 and F2 around the drive shaft 22. For example, the rotation
direction E1 is a counterclockwise direction in a right side view of the two-wheel
motor vehicle 1. For example, the rotation direction E2 is a clockwise direction in
a right side view of the two-wheel motor vehicle 1.
[0089] When the drive shaft 22 rotates in a rotation direction F2, the rotary member 24
rotates integrally with the drive shaft 22 in the rotation direction F2. When the
rotary member 24 rotates in the rotation direction F2, the first lever 25 pushes up
the one end of the first arm 20. Therefore, when the rotary member 24 rotates in the
rotation direction F2, the first arm 20 rotates in the rotation direction E2. When
the first arm 20 rotates in the rotation direction E2, the throttle shaft 21 rotates
integrally with the first arm 20 in the rotation direction E2. When the throttle shaft
21 rotates in the rotation direction E2, the first throttle valve 12a and second throttle
valve 12b rotate in the opening direction.
[0090] FIG. 7 is a right side view of the throttle device 10. When the first arm 20 rotates
in the rotation direction E2, the one end of the first arm 20 is finally pushed up
to a position denoted by a broken line in FIG. 7.
[0091] When the first arm 20 is at the position denoted by the broken line in FIG. 7, the
throttle shaft 21 is at a maximum angle. When the throttle shaft 21 is at the maximum
angle, the first throttle valve 12a and second throttle valve 12b are in the fully
open position. For example, when the drive shaft 22 rotates in the rotation direction
F2, the first throttle valve 12a and second throttle valve 12b transition from the
fully closed position to the fully open position.
[0092] Refer to FIG. 6. When the drive shaft 22 rotates in the rotation direction F1, the
rotary member 24 rotates integrally with the drive shaft 22 in the rotation direction
F1. When the rotary member 24 rotates in the rotation direction F1, the first arm
20 rotates in the rotation direction E1. When the first arm 20 rotates in the rotation
direction E1, the throttle shaft 21 rotates integrally with the first arm 20 in the
rotation direction E1. When the throttle shaft 21 rotates in the rotation direction
E1, the first throttle valve 12a and second throttle valve 12b rotate in the closing
direction. For example, the first throttle valve 12a and second throttle valve 12b
transition from the fully open position to the fully closed position.
[0093] As described above, when the drive shaft 22 moves in the rotation direction F2, the
first throttle valve 12a and second throttle valve 12b rotate in the opening direction.
When the drive shaft 22 moves in the rotation direction F1 the first throttle valve
12a and second throttle valve 12b rotate in the closing direction.
[0094] Operations of the drive shaft 22 and the sensor shaft 23 will be exemplified. In
Figure 6, the sensor shaft 23 is at the initial angle.
[0095] FIG. 6 shows a first direction G1 and a second direction G2 around the sensor shaft
23.
[0096] When the drive shaft 22 rotates in a rotation direction F2, the rotary member 24
rotates integrally with the drive shaft 22 in the rotation direction F2. When the
rotary member 24 rotates in the rotation direction F2, the second lever 26 causes
the second arm 27 in an upright posture to lie down flat. Therefore, when the rotary
member 24 rotates in the rotation direction F2, the second arm 27 rotates in the second
direction G2. When the second arm 27 rotates in the second direction G2, the sensor
shaft 23 rotates integrally with the second arm 27 in the second direction G2.
[0097] When the drive shaft 22 rotates in the rotation direction F1, the rotary member 24
rotates integrally with the drive shaft 22 in the rotation direction F1. When the
rotary member 24 rotates in the rotation direction F1, the second arm 27 rotates in
the first direction G1. When the second arm 27 rotates in the first direction G1,
the sensor shaft 23 rotates integrally with the second arm 27 in the first direction
G1.
[0098] Therefore, when the first throttle valve 12a and second throttle valve 12b rotate
in the opening direction, the sensor shaft 23 rotates in the second direction G2.
When the first throttle valve 12a and second throttle valve 12b rotate in the closing
direction, the sensor shaft 23 rotates in the first direction G1.
[0099] The rotation angle of the sensor shaft 23 corresponds to a position that the first
throttle valve 12a and second throttle valve 12b are in. Therefore, the throttle position
sensor 42 detects the position that the first throttle valve 12a and second throttle
valve 12b are in.
[0100] The return spring 35 biases the rotary member 24 in the rotation direction F1. When
the drive motor 41 does not function, the rotary member 24 rotates in the rotation
direction F1. Therefore, when the drive motor 41 does not output the rotational force,
the throttle shaft 21 is at the initial angle, and the first throttle valve 12a and
second throttle valve 12b are in the fully closed position. When the drive motor 41
does not output rotational force, the sensor shaft 23 is at the initial angle.
[0101] When the rotary member 24 is rotated in the rotation direction F2 by the drive motor
41, the drive motor 41 is required to apply, to the rotary member 24, rotational force
that can resist the biasing force of the return spring 35.
4. Stopper mechanisms
[0102] The throttle device 10 in the present example is provided with two stopper mechanisms
that limit the rotation operation of the throttle shaft 21, and is provided with one
stopper mechanism that limits the rotation operation of the sensor shaft 23. Configurations
of these stopper mechanisms will be described.
[0103] Refer to FIG. 6. A first stopper mechanism S1 is a mechanism that forbids the first
throttle valve 12a from further rotating in the closing direction when the first throttle
valve 12a is in the fully closed position. The first stopper mechanism S1 will be
specifically described. The first stopper mechanism S1 includes a fully closed position
limiter 15 coupled to the throttle body 11 and a first protrusion 20a coupled to the
throttle shaft 21. As illustrated in FIG. 2, the first arm 20 mounted on the throttle
shaft 21 has the one end extending from the throttle shaft 21 toward the first lever
25 and the another end extending in a direction away from the first lever 25 with
the throttle shaft 21 as a starting point. The another end of the first arm 20 has
a T shape. The first protrusion 20a is disposed on the another end of the first arm
20. The first protrusion 20a protrudes in the rotation direction E1. The throttle
body 11 is provided with the fully closed position limiter 15 that abuts on the first
protrusion 20a. The fully closed position limiter 15 corresponds to a first limiter
of the present invention. The first protrusion 20a corresponds to a first rotation
contact part of the present invention. The first protrusion 20a and the fully closed
position limiter 15 constitute the first stopper mechanism S1 of the present invention.
When the first throttle valve 12a and second throttle valve 12b are in the fully closed
position, the first protrusion 20a is in contact with the fully closed position limiter
15. When the first throttle valve 12a and second throttle valve 12b are in the fully
closed position, the fully closed position limiter 15 forbids the first throttle valve
12a and second throttle valve 12b from further rotating in the closing direction.
[0104] A second stopper mechanism S2 is a mechanism that forbids the sensor shaft 23 from
further rotating in the first direction G1 when the first throttle valve 12a is in
the fully closed position. The second stopper mechanism S2 will be specifically described.
The second stopper mechanism S2 includes a sensor shaft limiter 17 coupled to the
throttle body 11 and a protrusion 27a coupled to the sensor shaft 23. The second arm
27 mounted on the sensor shaft 23 has the one end extending from the sensor shaft
23 toward the second lever 26 and the another end extending in a direction away from
the second lever 26 with the sensor shaft 23 as a starting point. The protrusion 27a
is provided on the another end of the second arm 27. The protrusion 27a protrudes
in the first direction G1. The throttle body 11 is provided with the sensor shaft
limiter 17 that abuts on the protrusion 27a. The sensor shaft limiter 17 corresponds
to a second limiter of the present invention. The protrusion 27a corresponds to a
second rotation contact part of the present invention. The protrusion 27a and the
sensor shaft limiter 17 constitute the second stopper mechanism S2 of the present
invention. When the first throttle valve 12a and second throttle valve 12b are in
the fully closed position, the protrusion 27a is in contact with the sensor shaft
limiter 17. The sensor shaft limiter 17 is a mechanism that forbids the sensor shaft
23 from further rotating in the first direction G1 when the first throttle valve 12a
and second throttle valve 12b are in the fully closed position.
[0105] A specific configuration of the second stopper mechanism S2 will be described. The
sensor shaft limiter 17 includes an adjustment screw 17b supported by the throttle
body 11. The protrusion 27a comes into contact with the adjustment screw 17b. A position
of the adjustment screw 17b with respect to the throttle body 11 is easily adjusted.
[0106] Specifically, as illustrated in FIG. 2, the sensor shaft limiter 17 includes a lock
nut 17a attached via the adjustment screw 17b to a support provided on the throttle
body 11. The support has a screw hole screwed with the adjustment screw 17b. When
the adjustment screw 17b is rotated in a forward direction, a tip of the adjustment
screw 17b emerges from an opening of the screw hole, and when the adjustment screw
17b is rotated in a reverse direction, the tip of the adjustment screw 17b retreats
from the opening of the screw hole in the support. Thus, the adjustment screw 17b
can move forward and backward with respect to the throttle body 11. Note that the
lock nut 17a is a nut screwed with the adjustment screw 17b, and is configured to
fix the adjustment screw 17b to the throttle body 11.
[0107] Refer to FIG. 6. When the drive motor 41 does not output the rotational force, the
rotary member 24 rotates in the rotation direction F1 by the biasing force of the
return spring 35, and the sensor shaft 23 rotates in the first direction G1. The rotation
of the sensor shaft 23 in the first direction G1 continues until the protrusion 27a
of the second arm 27 abuts on the adjustment screw 17b of the sensor shaft limiter
17 and stops.
[0108] By adjusting the position of the adjustment screw 17b with respect to the throttle
body 11, a contact position between the protrusion 27a and the adjustment screw 17b
is adjusted. When the contact position between the protrusion 27a and the adjustment
screw 17b is adjusted, the initial angle of the sensor shaft 23 is adjusted. More
specifically, when the contact position between the protrusion 27a and the adjustment
screw 17b is adjusted, a timing at which the second stopper mechanism S2 stops the
rotation of the sensor shaft 23 in the first direction G1 is adjusted. In this manner,
the second stopper mechanism S2 including the protrusion 27a and the sensor shaft
limiter 17 regulates the sensor shaft 23 so that the sensor shaft 23 does not rotate
in the first direction G1 anymore. The second stopper mechanism S2 sets the initial
angle of the sensor shaft 23. The adjustment screw 17b adjusts the initial angle of
the sensor shaft 23.
[0109] By adjusting the adjustment screw 17b, for example, an angle of the sensor shaft
23 corresponding to the first throttle valve 12a and second throttle valve 12b in
a fully closed state can be adjusted. For example, it is easy to adjust the initial
angle of the sensor shaft 23 on the basis of the fully closed position of the first
throttle valve 12a and second throttle valve 12b. For example, it is easy to adjust
the initial angle of the sensor shaft 23 on the basis of the initial angle of the
throttle shaft 21. For example, it is easy to match the timing at which the second
stopper mechanism S2 stops the rotation of the sensor shaft 23 in the first direction
G1 with a timing at which the first stopper mechanism S1 stops the rotation of the
first throttle valve 12a and second throttle valve 12b in the closing direction.
[0110] The fully closed position limiter 15 of the first stopper mechanism S1 has a configuration
similar to a configuration of the sensor shaft limiter 17. The fully closed position
limiter 15 includes an adjustment screw 15b. The adjustment screw 15b has a structure
similar to a structure of the adjustment screw 17b. The fully closed position limiter
15 includes a lock nut 15a. The lock nut 15a is configured to fix the adjustment screw
15b to the throttle body 11.
[0111] When the drive motor 41 is stopped, the rotary member 24 rotates in the rotation
direction F1 by the biasing force of the return spring 35, and the throttle shaft
21 rotates in the rotation direction E1. The rotation continues until the first protrusion
20a of the first arm 20 abuts on the adjustment screw 15b of the fully closed position
limiter 15 and stops.
[0112] By adjusting the position of the adjustment screw 15b with respect to the throttle
body 11, a contact position between the first protrusion 20a and the adjustment screw
15b is adjusted. When the contact position between the first protrusion 20a and the
adjustment screw 15b is adjusted, the initial angle of the throttle shaft 21 is adjusted.
In this manner, the first stopper mechanism S 1 including the first protrusion 20a
and the fully closed position limiter 15 regulates the throttle shaft 21 so that the
throttle shaft 21 does not rotate in the rotation direction E1 anymore. The first
stopper mechanism S1 sets the initial angle of the throttle shaft 21. The adjustment
screw 15b adjusts the initial angle of the throttle shaft 21.
[0113] When the initial angle of the throttle shaft 21 is changed by the adjustment screw
15b, the fully closed position of the first throttle valve 12a and second throttle
valve 12b are changed. Therefore, the fully closed position limiter 15 has a configuration
that allows fine adjustment of the fully closed position of the first throttle valve
12a and second throttle valve 12b.
[0114] A third stopper mechanism S3 is a mechanism that forbids the first throttle valve
12a from further rotating in the opening direction when the first throttle valve 12a
is in the fully open position. The third stopper mechanism S3 will be specifically
described. The third stopper mechanism S3 includes a fully open position limiter 16
coupled to the throttle body 11 and a second protrusion 20b coupled to the throttle
shaft 21. The second protrusion 20b is provided on the another end of the first arm
20. The second protrusion 20b protrudes in the rotation direction E2.
[0115] The fully open position limiter 16 has a similar configuration to the sensor shaft
limiter 17. The fully open position limiter 16 includes an adjustment screw 16b and
a lock nut 16a. The adjustment screw 16b has a structure similar to a structure of
the adjustment screw 17b. The lock nut 16a is configured to fix the adjustment screw
16b to the throttle body 11.
[0116] When the drive motor 41 outputs maximum rotational force, the rotational force of
the drive motor 41 overcomes the biasing force of the return spring 35 and rotates
the throttle shaft 21 in the rotation direction E2. The rotation of the throttle shaft
21 in the rotation direction E2 continues until the second protrusion 20b of the first
arm 20 abuts on the adjustment screw 16b of the fully open position limiter 16 and
stops.
[0117] By adjusting the position of the adjustment screw 16b with respect to the throttle
body 11, a contact position between the second protrusion 20b and the adjustment screw
16b is adjusted. When the contact position between the second protrusion 20b and the
adjustment screw 16b is adjusted, a maximum value (maximum angle) of the rotation
of the throttle shaft 21 is adjusted. In this manner, the third stopper mechanism
S3 including the second protrusion 20b and the fully open position limiter 16 regulates
the throttle shaft 21 so that the throttle shaft 21 does not rotate in the rotation
direction E2 anymore. The third stopper mechanism S3 sets the maximum angle of the
throttle shaft 21. The adjustment screw 16b adjusts the maximum angle of the throttle
shaft 21.
[0118] In FIG. 6, the first throttle valve 12a and second throttle valve 12b are in the
fully closed position. In FIG. 6, each of the fully closed position limiter 15, the
fully open position limiter 16, and the sensor shaft limiter 17 is appropriately adjusted.
That is, in FIG. 6, the first protrusion 20a of the first arm 20 abuts on the fully
closed position limiter 15, and the protrusion 27a of the second arm 27 abuts on the
sensor shaft limiter 17. As a result, the throttle shaft 21 does not rotate in the
rotation direction E1. The first throttle valve 12a and second throttle valve 12b
do not rotate in the closing direction. The first throttle valve 12a and second throttle
valve 12b are stationary in the fully closed position. The sensor shaft 23 does not
rotate in the first direction G1.
[0119] As described above, a movable part between the first transmission member 13 and the
rotary member 24 has backlash. The backlash slightly allows the drive shaft 22 to
rotate in a state where the throttle shaft 21 is stationary. Therefore, the drive
shaft 22 may slightly rotate in the rotation direction F1 in a state where the first
throttle valve 12a and second throttle valve 12b are stationary in the fully closed
position. This means that the drive shaft 22 may rotate by the backlash in a state
where the first throttle valve 12a and second throttle valve 12b are stationary in
the fully closed position.
[0120] If the throttle device 10 does not include the second stopper mechanism S2, the sensor
shaft 23 may rotate slightly according to the slight rotation of the drive shaft 22
allowed by the backlash described above. This means that, if the throttle device 10
does not include the second stopper mechanism S2, the sensor shaft 23 may rotate in
the first direction G1 in a state where the first throttle valve 12a and second throttle
valve 12b are stationary in the fully closed position.
[0121] If the adjustment screw 17b as the sensor shaft limiter 17 is slightly moved to rearward
Re in the state in FIG. 6, the protrusion 27a may move to the rearward Re and continue
to be on the sensor shaft limiter 17. This means that when the adjustment screw 17b
is moved slightly rearward Re, the sensor shaft 23 may rotate slightly in the first
direction G1.
[0122] For example, in a case where the sensor shaft limiter 17 is not appropriately adjusted,
the sensor shaft 23 may rotate after the first stopper mechanism S 1 forbids the rotation
of the throttle shaft 21. Therefore, the sensor shaft 23 may rotate in the first direction
G1 or the second direction G2 in a state where the first throttle valve 12a and second
throttle valve 12b are stationary in the fully closed position. This means that the
rotation angle of the sensor shaft 23 changes in a state where the first throttle
valve 12a and second throttle valve 12b are stationary in the fully closed position.
[0123] When the adjustment screw 17b moves slightly rearward Re, an event in which the sensor
shaft 23 rotates slightly in the first direction G1 is referred to as excessive rotation
of the sensor shaft 23. The excessive rotation of the sensor shaft 23 adversely affects
detection accuracy of the opening degree of the first throttle valve 12a and second
throttle valve 12b. In a case where the rotation angle of the sensor shaft 23 changes
in a state where the first throttle valve 12a and second throttle valve 12b are stationary
in the fully closed position, the position the first throttle valve 12a and second
throttle valve 12b are in is not accurately reflected in the rotation angle of the
sensor shaft 23. When the position the first throttle valve 12a and second throttle
valve 12b are in is not accurately reflected in the rotation angle of the sensor shaft
23, it is difficult for the throttle position sensor 42 to accurately detect the position
that the first throttle valve 12a and second throttle valve 12b are in.
[0124] As described above, in FIG. 6, each of the fully closed position limiter 15 and the
sensor shaft limiter 17 is appropriately adjusted. Therefore, as the first arm 20
starts to rotate, the second arm 27 starts to rotate. That is, in FIG. 6, the excessive
rotation of the sensor shaft 23 does not actually occur.
[0125] Refer to FIG. 7. Similarly to FIG. 6, FIG. 7 shows a case where the fully closed
position limiter 15 and the sensor shaft limiter 17 are appropriately adjusted. As
can be seen with reference to FIG. 7, when the throttle shaft 21 rotates in the rotation
direction E2 from the initial angle, a gap D1 is generated between the fully closed
position limiter 15 and the first protrusion 20a. When the sensor shaft 23 rotates
in the second direction G2 from the initial angle, a gap D2 is generated between the
sensor shaft limiter 17 and the protrusion 27a.
[0126] The sensor shaft 23 rotates at the same time as the throttle shaft 21 rotates. A
timing at which the throttle shaft 21 starts to rotate in the rotation direction E2
from the initial angle coincides with a timing at which the sensor shaft 23 starts
to rotate in the second direction G2 from the initial angle. Therefore, the gap D1
and the gap D2 are simultaneously generated. Therefore, the throttle position sensor
42 can accurately detect the position that the first throttle valve 12a and second
throttle valve 12b are in.
[0127] For example, even when the first throttle valve 12a and second throttle valve 12b
rotate in the opening direction from the fully closed position, the timing at which
the sensor shaft 23 starts to rotate in the second direction G2 coincides with a timing
at which the first throttle valve 12a and second throttle valve 12b start to rotate
in the opening direction. Therefore, even when the first throttle valve 12a and second
throttle valve 12b rotate in the opening direction from the fully closed position,
the throttle position sensor 42 can accurately detect the position that the first
throttle valve 12a and second throttle valve 12b are in.
[0128] The timing at which the second stopper mechanism S2 stops the rotation of the sensor
shaft 23 in the first direction G1 coincides with the timing at which the first stopper
mechanism S1 stops the rotation of the first throttle valve 12a in the closing direction.
Therefore, even when the first throttle valve 12a and second throttle valve 12b rotate
in the closing direction to the fully closed position, the throttle position sensor
42 can accurately detect the position that the first throttle valve 12a and second
throttle valve 12b are in.
[0129] FIG. 8 shows the throttle device 10 when the adjustment of the sensor shaft limiter
17 is intentionally shifted from the state in FIG. 6 for description. When the adjustment
screw 17b is moved rearward Re, the protrusion 27a follows the adjustment screw 17b.
That is, the second arm 27 and the sensor shaft 23 slightly rotate in the first direction
G1, and the drive shaft 22 slightly rotates in the rotation direction F1. The rotation
of the sensor shaft 23 in the first direction G1 is derived from the biasing force
of the return spring 35. The rotation of the drive shaft 22 in the rotation direction
F1 is also derived from the biasing force of the return spring 35.
[0130] The throttle shaft 21 does not rotate regardless of the rotation of the sensor shaft
23. This is because the rotation of the throttle shaft 21 in the rotation direction
E1 is forbidden by the first protrusion 20a of the first arm 20 abutting on the fully
closed position limiter 15. Because there is a clearance in each link mechanism, the
sensor shaft 23 rotates in the first direction G1 even though the throttle shaft 21
is stopped. The clearance impairs synchronization between the rotation of the throttle
shaft 21 and the rotation of the sensor shaft 23.
[0131] That is, if the sensor shaft limiter 17 is not appropriately adjusted, an event that
the sensor shaft 23 and the throttle shaft 21 do not start to rotate at the same time
may occur. If the second stopper mechanism S2 does not stop the rotation of the sensor
shaft 23 at an appropriate timing, the rotation angle of the sensor shaft 23 may change
in a state where the throttle shaft 21 is not rotating.
[0132] The throttle position sensor 42 detects the rotation of the sensor shaft 23 to estimate
the position that the first throttle valve 12a and second throttle valve 12b are in.
Therefore, if the rotation of the throttle shaft 21 and the rotation of the sensor
shaft 23 are not synchronized with each other, detection accuracy of the throttle
position sensor 42 decreases. For example, the throttle position sensor 42 erroneously
detects that the throttle shaft 21 is rotating although the throttle shaft 21 is not
actually rotating. For example, when the first throttle valve 12a is not actually
rotating, the throttle position sensor 42 acquires an erroneous detection result indicating
that the first throttle valve 12a is rotating.
[0133] FIGS. 9 to 11 illustrate a method for adjusting the sensor shaft limiter 17. FIG.
9 shows a state where the adjustment screw 17b as the sensor shaft limiter 17 is moved
slightly forward F from the state in FIG. 8. As the adjustment screw 17b moves, the
second arm 27 and the sensor shaft 23 rotate in the second direction G2. However,
the throttle shaft 21 remains stopped. Because there is a clearance in each link mechanism,
the throttle shaft 21 remains stopped even though the sensor shaft 23 rotates in the
second direction G2.
[0134] FIG. 10 shows a state where the adjustment screw 17b as the sensor shaft limiter
17 is moved further forward F from the state in FIG. 9. As the adjustment screw 17b
moves, the sensor shaft 23 rotates further in the second direction G2. When the sensor
shaft 23 is rotated to a predetermined angle, the rotation angle of the sensor shaft
23 exceeds an angle that can be allowed by the clearance of each link mechanism. Thereafter,
the first arm 20 and the throttle shaft 21 start to rotate in the rotation direction
E2.
[0135] FIG. 11 shows a state where the adjustment screw 17b as the sensor shaft limiter
17 is moved rearward Re from the state in FIG. 10. When the adjustment screw 17b moves
rearward Re, the protrusion 27a follows the adjustment screw 17b and continues to
be on the adjustment screw 17b. The sensor shaft 23 rotates in the first direction
G1. The drive shaft 22 rotates in the rotation direction F1. The throttle shaft 21
rotates in the rotation direction E1.
[0136] FIG. 11 shows a moment when the first protrusion 20a of the first arm 20 abuts on
the fully closed position limiter 15. The position of the adjustment screw 17b at
the moment when the first protrusion 20a abuts on the fully closed position limiter
15 is optimal. Therefore, the adjustment screw 17b is fixed to the position of the
adjustment screw 17b at the moment when the first protrusion 20a abuts on the fully
closed position limiter 15. That is, the sensor shaft limiter 17 is appropriately
adjusted. As a result, the second stopper mechanism S2 appropriately adjusts the initial
angle of the sensor shaft 23. The rotation angle of the sensor shaft 23 is adjusted
so that the sensor shaft 23 starts to rotate at the same time as the throttle shaft
21 starts to rotate.
[0137] The position of the adjustment screw 17b in FIG. 11 is substantially the same as
the position of the adjustment screw 17b in FIG. 6.
[0138] When the throttle shaft 21 is at the initial angle, the angle of the sensor shaft
23 may be within a certain range (from - θ to + θ). The angle of the sensor shaft
23 in FIG. 11 is defined to be at an end (+ θ) in the second direction G2 within the
certain range. The angle + θ is an angle does not allow the clearance of the link
mechanism to act on the rotation of the throttle shaft 21. Therefore, when the sensor
shaft limiter 17 is adjusted as illustrated in FIG. 11, each link mechanism operates
as if there is no clearance. As a result, the rotation angle of the sensor shaft 23
is proportional to the rotation angle of the throttle shaft 21. The throttle position
sensor 42 accurately detects the rotation of the throttle shaft 21. The throttle position
sensor 42 accurately detects the position that the first throttle valve 12a and second
throttle valve 12b are in.
[0139] It is possible to adjust the sensor shaft limiter 17 appropriately by performing
operation described with reference to FIGS. 8 to 11. That is, the operation described
with reference to FIGS. 8 to 11 is an example of a procedure for adjusting the sensor
shaft limiter 17. A procedure for adjusting the sensor shaft limiter 17 will be described
below. Firstly, the adjustment screw 17b is moved forward F in a state where the first
protrusion 20a is in contact with the fully closed position limiter 15. As a result,
the sensor shaft 23 is rotated in the second direction G2, the drive shaft 22 is rotated
in the rotation direction F2, the throttle shaft 21 is rotated in the rotation direction
E2, and the first protrusion 20a is separated from the fully closed position limiter
15. Secondly, the adjustment screw 17b is moved rearward Re. As a result, the sensor
shaft 23 is rotated in the first direction G1, the drive shaft 22 is rotated in the
rotation direction F1, and the throttle shaft 21 is rotated in the rotation direction
E1. Then, the movement of the adjustment screw 17b is stopped when the first protrusion
20a abuts on the fully closed position limiter 15. Then, the adjustment screw 17b
is fixed to the position.
[0140] If the sensor shaft limiter 17 is appropriately adjusted in a configuration of the
embodiment, when the first throttle valve 12a and second throttle valve 12b shift
in the opening direction from the fully closed position, the timing at which the sensor
shaft 23 starts to rotate in the second direction G2 coincides with a timing at which
the first throttle valve 12a and second throttle valve 12b start to rotate in the
opening direction.
[0141] In addition, if the sensor shaft limiter 17 is appropriately adjusted in the configuration
of the embodiment, the timing at which the second stopper mechanism S2 stops the rotation
of the sensor shaft 23 in the first direction G1 coincides with the timing at which
the first stopper mechanism S1 stops the rotation of the first throttle valve 12a
and second throttle valve 12b in the closing direction. Such timing adjustment can
be easily achieved by the adjustment of the adjustment screw 17b described with reference
to FIGS. 8 to 11.
5. Other Configurations
[0142] Refer to FIG. 4. The two-wheel motor vehicle 1 includes a motor controller 61. The
motor controller 61 includes, for example, an electronic control unit (ECU). Note
that the motor controller 61 is not necessarily implemented by the ECU, and may include
a control device for a throttle device, the control device being controlled by the
ECU. The motor controller 61 is connected to the drive motor 41 via wiring shown in
FIG. 4, and the motor controller 61 controls the rotational force of the drive motor
41 by modulating a pulse width of a control signal output to the drive motor 41. When
the drive motor 41 is caused not to generate rotational force, the motor controller
61 does not output, to the drive motor 41, a pulse signal related to control. When
the drive motor 41 does not generate the rotational force, the first throttle valve
12a and second throttle valve 12b are in the fully closed state, and the first transmission
member 13 and the second transmission member 14 are in the states shown in FIGS. 6
and 11.
[0143] When the driver operates the accelerator, the motor controller 61 transmits, to the
drive motor 41, a control signal of which a duty ratio is to be indicated. The drive
motor 41 generates the rotational force in accordance with the control signal. Here,
when the duty ratio is lower than a predetermined value, the rotational force of the
drive motor 41 cannot resist the biasing force of the return spring 35. As a result,
the angle of the throttle shaft 21 does not change from the initial angle. When the
duty ratio is the predetermined value or more, the drive motor 41 rotates the throttle
shaft 21 in the rotation direction E2, resisting the biasing force of the return spring
35. Then, the throttle shaft 21 stops rotating when the rotational force of the drive
motor 41 and rotational force of the return spring 35 are balanced (refer to FIG.
7).
[0144] The more the throttle shaft 21 rotates in the rotation direction E2, the more strongly
the return spring 35 apply a bias. Each time the duty ratio of the control signal
is increased, the throttle shaft 21 rotates in the rotation direction F2. Then, the
throttle shaft 21 stops when the biasing force of the return spring 35 and the rotational
force of the drive motor 41 are balanced. When the duty ratio approaches 1, the second
protrusion 20b of the first arm 20 abuts on the fully open position limiter 16, and
the throttle shaft 21 no longer rotates in the rotation direction E2. Thus, the motor
controller 61 is configured to change the opening degree of the first throttle valve
12a and second throttle valve 12b by controlling the duty ratio of the control signal.
[0145] Note that, in the present example, it is possible to cause a time point of accelerator
operation by the driver and a time point of starting rotation of the first throttle
valve 12a and second throttle valve 12b to be more coincident with each other. In
order to do so, it is only required, before the accelerator operation, to continue
to supply the drive motor 41 with a control signal having a duty ratio that is low
enough that the throttle shaft 21 does not rotate. Then, the first throttle valve
12a and second throttle valve 12b are opened when the duty ratio is increased by the
accelerator operation by the driver.
[0146] Note that output from the throttle position sensor 42 is input to the motor controller
61 and used for feedback control of the motor controller 61.
6. Effects of embodiment
[0147] The throttle device 10 includes the throttle body 11, the throttle shaft 21, and
the first throttle valve 12a. The throttle body 11 has the intake passages V. The
throttle shaft 21 is supported by the throttle body 11. The first throttle valve 12a
is provided in the intake passage V The first throttle valve 12a is coupled to the
throttle shaft 21. Therefore, the first throttle valve 12a rotates integrally with
the throttle shaft 21. When the throttle shaft 21 rotates, the first throttle valve
12a opens and closes the intake passage V The rotation angle of the throttle shaft
21 corresponds to a position that the first throttle valve 12a is in.
[0148] The throttle device 10 includes the drive motor 41, the rotary member 24, the first
transmission member 13, the sensor shaft 23, the second transmission member 14, and
the throttle position sensor 42. The drive motor 41 has the drive shaft 22. The rotary
member 24 is coupled to the drive shaft 22. The rotary member 24 rotates integrally
with the drive shaft 22. The first transmission member 13 transmits rotational force
of the rotary member 24 to the throttle shaft 21. The second transmission member 14
transmits the rotational force of the rotary member 24 to the sensor shaft 23. The
throttle position sensor 42 detects a rotation angle of the sensor shaft 23. Therefore,
when the drive shaft 22 rotates, the throttle shaft 21 and the sensor shaft 23 rotate.
Therefore, the throttle position sensor 42 appropriately detects the position that
the first throttle valve 12a is in.
[0149] The sensor shaft 23 is parallel with the throttle shaft 21. Therefore, the sensor
shaft 23 is not disposed on the extension of the throttle shaft 21. Therefore, the
throttle position sensor 42 is not disposed on the extension of the throttle shaft
21. Therefore, the throttle device 10 is small in size. For example, the throttle
device 10 is short in the extending direction of the throttle shaft 21.
[0150] As described above, the drive motor 41 rotates the throttle shaft 21 via the first
transmission member 13 and rotates the sensor shaft 23 via the second transmission
member 14. That is, the throttle shaft 21 and the sensor shaft 23 are coupled in parallel
with the drive motor 41. Therefore, flexibility of arrangement of the sensor shaft
23 is high. For example, the position of the sensor shaft 23 not limited by the throttle
shaft 21. Therefore, it is also easy to arrange the sensor shaft 23 in parallel with
the throttle shaft 21.
[0151] The rotational force of the rotary member 24 is transmitted to the sensor shaft 23
not via the first transmission member 13. Therefore, flexibility of arrangement of
the sensor shaft 23 is high. For example, the position of the sensor shaft 23 not
limited by the first transmission member 13.
[0152] The rotational force of the sensor shaft 23 in the embodiment is transmitted from
the drive shaft 22, and the rotational force is transmitted not by the first transmission
member 13 involving the rotation of the throttle shaft 21 but by the second transmission
member 14 provided on the sensor shaft 23. Therefore, flexibility of arrangement of
the sensor shaft 23 is high.
[0153] The first transmission member 13 includes the first lever 25 and the first arm 20.
Therefore, it is easy for the first transmission member 13 to transmit the rotational
force of the rotary member 24 to the throttle shaft 21.
[0154] The second transmission member 14 includes a second lever 25 and the second arm 27.
Therefore, it is easy for the second transmission member 14 to transmit the rotational
force of the rotary member 24 to the sensor shaft 23.
[0155] The distance between the sensor shaft 23 and the throttle shaft 21 is equal to or
longer than a distance between the drive shaft 22 and the throttle shaft 21. Therefore,
the distance between the drive shaft 22 and the throttle shaft 21 is relatively short.
Therefore, it is easy to reduce a size of the first transmission member 13. Therefore,
the first transmission member 13 efficiently transmits the rotational force of the
rotary member 24 to the throttle shaft 21.
[0156] The distance between the sensor shaft 23 and the throttle shaft 21 is equal to or
longer than a distance between the drive shaft 22 and the sensor shaft 23. Therefore,
the distance between the drive shaft 22 and the sensor shaft 23 is relatively short.
Therefore, it is easy to reduce a size of the second transmission member 14. Therefore,
the second transmission member 14 efficiently transmits the rotational force of the
rotary member 24 to the sensor shaft 23.
[0157] The distance between the sensor shaft 23 and the throttle shaft 21 is relatively
long. Therefore, it is easy to prevent interference between the first transmission
member 13 and the second transmission member 14.
[0158] At least a portion of the throttle position sensor 42 is at the same position as
the drive shaft 22 in the extending direction of the drive shaft 22. Therefore, the
throttle position sensor 42 and the drive shaft 22 can overlap each other in the extending
direction of the drive shaft 22. Therefore, the throttle device 10 is even smaller
in size. For example, the throttle device 10 is even short in the extending direction
of the throttle shaft 21.
[0159] At least a portion of the drive shaft 22 is at the same position as the first throttle
valve 12a in the extending direction of the drive shaft 22. At least a portion of
the throttle position sensor 42 is at the same position as the first throttle valve
12a in the extending direction of the drive shaft 22. Therefore, the first throttle
valve 12a and the drive shaft 22 can overlap each other in the extending direction
of the drive shaft 22. The first throttle valve 12a and the throttle position sensor
42 can overlap each other in the extending direction of the drive shaft 22. Therefore,
a size of the throttle device 10 in the extending direction of the throttle shaft
21 is further reduced. The drive shaft 22 and the throttle position sensor 42 are
disposed near the first throttle valve 12a. That is, the drive shaft 22 and the throttle
position sensor 42 are close to each other. Therefore, it is easy to reduce the size
of the second transmission member 14.
[0160] The throttle device 10 includes the second throttle valve 12b. The first throttle
valve 12a is disposed between the first transmission member 13 and the second throttle
valve 12b along the throttle shaft 21. The drive shaft 22 is disposed between the
first transmission member 13 and the second throttle valve 12b in the extending direction
of the throttle shaft 21. At least a portion of the throttle position sensor 42 is
disposed between the first transmission member 13 and the second throttle valve 12b
in the extending direction of the throttle shaft 21. Therefore, the drive shaft 22
and the throttle position sensor 42 are disposed near the first throttle valve 12a.
That is, the drive shaft 22 and the throttle position sensor 42 are close to each
other. Therefore, it is easy to reduce a size of the second transmission member 14.
The throttle device 10 includes two throttle valves, and the drive shaft 22 and the
throttle position sensor 42 are disposed to be biased to the first throttle valve
12a. With this configuration, a size of a mechanism mechanically connecting the drive
shaft 22 and the throttle position sensor 42 can be reduced.
[0161] The second transmission member 14 is provided between the first transmission member
13 and the drive motor 41 in the extending direction of the drive shaft 22. Therefore,
for example, the entire second transmission member 14 is disposed to the left of the
right end of the throttle shaft 21 and to the right of a left end of the throttle
shaft 21. Therefore, it is easy to shorten the throttle device 10 in the extending
direction of the throttle shaft 21.
[0162] The throttle device 10 includes the first stopper mechanism S1 and the second stopper
mechanism S2. The first stopper mechanism S1 forbids the first throttle valve 12a
from further rotating in the closing direction when the first throttle valve 12a is
in the fully closed position. The second stopper mechanism S2 forbids the sensor shaft
23 from further rotating in the first direction G1 when the first throttle valve 12a
is in the fully closed position. Therefore, in a state where the first throttle valve
12a is stationary in the fully closed position, the sensor shaft 23 is also stationary.
In other words, in a state where the first throttle valve 12a is stationary in the
fully closed position, the sensor shaft 23 is not rotating. In a state where the first
throttle valve 12a is stationary in the fully closed position, the rotation angle
of the sensor shaft 23 does not change. Therefore, the position that the first throttle
valve 12a is in is accurately reflected in the rotation angle of the sensor shaft
23. Therefore, the throttle position sensor 42 appropriately detects the position
that the first throttle valve 12a is in.
[0163] When the first throttle valve 12a shifts in the opening direction from the fully
closed position, the timing at which the sensor shaft 23 starts to rotate in the second
direction G2 coincides with a timing at which the first throttle valve 12a starts
to rotate in the opening direction. A timing at which the first throttle valve 12a
in the fully closed state starts to open coincides with a timing at which the sensor
shaft 23 starts to rotate. Therefore, even when the first throttle valve 12a shifts
in the opening direction from the fully closed position, the position the first throttle
valve 12a is in is accurately reflected in the rotation angle of the sensor shaft
23. Therefore, even when the first throttle valve 12a shifts in the opening direction
from the fully closed position, the throttle position sensor 42 accurately detects
the position that the first throttle valve 12a is in.
[0164] The timing at which the second stopper mechanism S2 stops the rotation of the sensor
shaft 23 in the first direction G1 coincides with the timing at which the first stopper
mechanism S1 stops the rotation of the first throttle valve 12a in the closing direction.
A timing at which the first throttle valve 12a enters the fully closed state coincides
with a timing at which the sensor shaft 23 stops rotating. Therefore, when the first
throttle valve 12a shifts in the opening direction from the fully closed position,
it is easy to match the timing at which the sensor shaft 23 starts to rotate in the
second direction G2 and the timing at which the first throttle valve 12a starts to
rotate in the opening direction.
[0165] The first stopper mechanism S1 includes the fully closed position limiter 15 and
the first protrusion 20a. Therefore, it is easy for the first stopper mechanism S1
to forbid the first throttle valve 12a from further rotating in the closing direction
when the first throttle valve 12a is in the fully closed position. The second stopper
mechanism S2 includes the sensor shaft limiter 17 and the protrusion 27a. Therefore,
it is easy for the second stopper mechanism S2 to forbid the sensor shaft 23 from
further rotating in the first direction G1 when the first throttle valve 12a is in
the fully closed position.
[0166] The sensor shaft limiter 17 includes the adjustment screw 17b. Therefore, the adjustment
screw 17b finely adjusts a timing at which the protrusion 27a comes into contact with
the sensor shaft limiter 17. The adjustment screw 17b finely adjusts a timing at which
the sensor shaft limiter 17 forbids the sensor shaft 23 from further rotating in the
first direction. Therefore, for example, when the first throttle valve 12a shifts
in the opening direction from the fully closed position, it is easy to match the timing
at which the sensor shaft 23 starts to rotate in the second direction G2 and the timing
at which the first throttle valve 12a starts to rotate in the opening direction. For
example, it is easy to match the timing at which the second stopper mechanism S2 stops
the rotation of the sensor shaft 23 in the first direction G1 with the timing at which
the first stopper mechanism S1 stops the rotation of the first throttle valve 12a
in the closing direction.
[0167] The straddled vehicle of the embodiment includes the throttle device 10. The throttle
device 10 is small in size. Therefore, it is easy to mount the throttle device 10
on the straddled vehicle.
7. Modified embodiments
[0168] The present invention is not limited to the above-described configuration, and modifications
can be made as follows.
<Modification 1>
[0169] The two-wheel motor vehicle 1 according to the above-described embodiment includes
the two-cylinder type internal combustion engine 5. However, the present invention
is not limited to this configuration. For example, the present invention may also
be implemented for a two-wheel motor vehicle having a four-cylinder type internal
combustion engine. As illustrated in FIG. 12, the two-wheel motor vehicle of the present
modification has a throttle device 70 in which four intake passages V are arranged
in series. As can be seen with reference to FIG. 12, the throttle device 70 of the
present modification includes a first unit 10a including the throttle device 10 according
to the embodiment and a second unit 10b that is mirror-symmetric to the throttle device
10 according to the embodiment. The first unit 10a and the second unit 10b are arranged
in the width direction Y. For example, the first unit 10a and the second unit 10b
are arranged in a direction in which fully closed position limiters 15 face each other.
A width of the throttle device 70 of the present modification is wider than a width
of the throttle device 70 according to the above-described embodiment. Therefore,
an effect when the present invention is applied is greater.
<Modification 2>
[0170] The throttle device 10 includes the first unit 10a and the second unit 10b that are
mirror-symmetric to each other In Modification 1 described above. However, the present
invention is not limited to this configuration. For example, the throttle device 70
may include two first units 10a. Alternatively, the throttle device 70 may include
two second units 10b. The two first units 10a or the two second units 10b are arranged
in the width direction Y With such a configuration, the drive motor 41 is exposed
in the width direction Y. Therefore, an effect of the present invention that can downsize
the throttle device 10 is applied is greater.
<Modification 3>
[0171] The rotary member 24 and first transmission member 13 according to the above-described
embodiment constitute a link mechanism. However, the present invention is not limited
to this configuration. For example, the rotary member 24 and the first transmission
member 13 may constitute a gear mechanism. Specifically, the rotary member 24 is a
first gear. The first gear is coupled to the drive shaft 22. The first transmission
member 13 is a second gear. The second gear is coupled to the throttle shaft 21. The
first gear and the second gear are in engagement with each other. For example, the
first gear and the second gear may directly mesh with each other. Alternatively, the
first gear and the second gear may be in engagement with each other indirectly via
an intermediate gear.
<Modification 4>
[0172] The rotary member 24 and second transmission member 14 according to the above-described
embodiment constitute a link mechanism. However, the present invention is not limited
to this configuration. For example, the rotary member 24 and the second transmission
member 14 may constitute a gear mechanism. Specifically, the rotary member 24 is a
first gear. The first gear is coupled to the drive shaft 22. The second transmission
member 14 is a third gear. The third gear is coupled to the sensor shaft 23. The first
gear and the third gear are in engagement with each other. For example, the first
gear and the third gear may directly mesh with each other. Alternatively, the first
gear and the third gear may be in engagement with each other indirectly via an intermediate
gear.
<Modification 5>
[0173] The throttle device 10 according to the above-described embodiment is mounted on
the two-wheel motor vehicle 1. However, the present invention is not limited to this
configuration. The present invention can also be applied to other straddled vehicles.
For example, in the embodiment, there is one front wheel 3. The number of the front
wheel 3 is not limited thereto. For example, there may be two front wheels 3. For
example, in the embodiment, there is one rear wheel 4. The number of the rear wheel
4 is also not limited thereto. There may be two rear wheels 4.
<Description of Reference Numerals>
[0174]
- 1
- Two-wheel motor vehicle (straddled vehicle)
- 3
- Front wheel
- 4
- Rear wheel
- 5
- Internal combustion engine
- 6
- Front fork
- 10, 70
- Throttle device
- 10a
- First unit
- 10b
- Second unit
- 11
- Throttle body
- 12a
- First throttle valve
- 12b
- First throttle valve
- 13
- First transmission member
- 14
- Second transmission member
- 15
- Fully closed position limiter (First limiter)
- 15a
- Lock nut
- 15b
- Adjustment screw
- 16
- Fully open position limiter
- 16a
- Lock nut
- 16b
- Adjustment screw
- 17
- Sensor shaft limiter (Second limiter)
- 17a
- Lock nut
- 17b
- Adjustment screw
- 20
- First arm (First transmission member)
- 20a
- First protrusion (First rotation contact part)
- 20b
- Second protrusion
- 21
- Throttle shaft
- 22
- Drive shaft
- 23
- Sensor shaft
- 24
- Rotary member
- 24a
- Locking part
- 25
- First lever (First transmission member)
- 26
- Second lever (Second transmission member)
- 27
- Second arm (Second transmission member)
- 27a
- Protrusion (Second rotation contact part)
- 31
- Joint
- 32
- Joint
- 33
- Joint
- 34
- Joint
- 35
- Return spring
- 36
- Fixing screw
- 41
- Drive motor
- 41b
- Main body
- 42
- Throttle position sensor
- 51
- Vehicle body frame
- 53
- Seat
- 54
- Handlebar
- 61
- Motor controller
- S1
- First stopper mechanism
- S2
- Second stopper mechanism
- S3
- Third stopper mechanism
- V
- Intake passage