Cross-Reference to Related Application
Technical Field
[0002] The present invention relates to the technical field of heat exchange systems, in
particular to a fluid machine and a heat exchange apparatus.
Background
[0003] A fluid machine in the related art includes a compressor, an expander, etc, and includes
the compressor herein, for example.
[0004] The air-conditioning industry has been oriented towards high efficiency and low noise
as per the national energy conservation and environment protection policy and the
requirements of consumers for air-conditioning comfort. The compressor, the heart
of an air conditioner, has a direct impact on the energy efficiency and noise level
of the air conditioner. A rolling rotor compressor, the prevailing household air-conditioning
compressor, has been fairly mature after nearly a century of development, with limited
optimization space due to its structural principle.
Summary
[0005] A main objective of the invention is to provide a fluid machine and a heat exchange
apparatus. According to an aspect of the present invention, a fluid machine is provided.
The fluid machine includes a crankshaft, a cylinder sleeve, a cross groove structure,
slide blocks, and two flanges. The crankshaft is provided with two eccentric portions
in an axial direction of the crankshaft. The crankshaft and the cylinder sleeve are
arranged in an eccentric manner with a fixed eccentric distance. The cross groove
structure is rotatably arranged in the cylinder sleeve, the cross groove structure
has two limiting channels, the two limiting channels are sequentially arranged in
the axial direction of the crankshaft, and an extension direction of the limiting
channels is perpendicular to the axial direction of the crankshaft. The slide blocks
has through holes, two slide blocks are provided, the two eccentric portions correspondingly
extend into the two through holes of the two slide blocks, the two slide blocks are
correspondingly slidably arranged in the two limiting channels to form a volume-variable
cavity, the volume-variable cavity is located in a slide direction of the slide blocks,
and the crankshaft rotates to drive the slide blocks to interact with the cross groove
structure while reciprocating in the limiting channels in a sliding manner, such that
the cross groove structure and the slide blocks rotate in the cylinder sleeve. The
two flanges are arranged at two axial ends of the cylinder sleeve respectively, at
least one flange of the two flanges is provided with a first axial exhaust hole, and
at least one flange of the two flanges is provided with a second axial exhaust hole.
An inclined notch is provided at an edge of an inner circle of at least one of the
two axial ends of the cylinder sleeve, the inclined notch is in communication with
the first axial exhaust hole, at least one exhaust port is provided on a side wall
surface of the cylinder sleeve, and the exhaust port is in communication with the
second axial exhaust hole.
[0006] In some embodiments, the first axial exhaust hole and the second axial exhaust hole
in the same flange are on a same radius of the flange, and the second axial exhaust
hole is located on an outer peripheral side of the first axial exhaust hole.
[0007] In some embodiments, the flange at one end of the cylinder sleeve having the inclined
notch is provided with the first axial exhaust hole, and the inclined notch is arranged
opposite the first axial exhaust hole.
[0008] In some embodiments, a geometric center line of the first axial exhaust hole passes
through a geometric center of the inclined notch.
[0009] In some embodiments, a projection of each slide block in a slide direction of the
slide block is a part of a semicircle; and/or, an axial projection of each slide block
in the through hole has two relatively parallel straight line segments and an arc
segment connecting ends of the two straight line segments, and the exhaust port is
arranged at a position in an angle range of (arccos (2R/B) - 2 * arccos (2R/B)) in
a circumferential direction of the cylinder sleeve, where R is a radius of an inner
circle of the cylinder sleeve, and B is a distance between the two relatively parallel
straight line segments of the axial projection of the slide block in the through hole.
[0010] In some embodiments, an exhaust cavity is provided in an outer wall of the cylinder
sleeve, the exhaust port is in communication with the exhaust cavity from an inner
wall of the cylinder sleeve, the fluid machine further includes an exhaust valve assembly,
and the exhaust valve assembly is arranged in the exhaust cavity and corresponds to
the exhaust port. A communication hole is further provided in an axial end surface
of the cylinder sleeve, the communication hole is in communication with the exhaust
cavity, and the communication hole is in communication with the second axial exhaust
hole.
[0011] In some embodiments, a distance between a plane where one end of the exhaust port
in communication with the exhaust cavity and an axis of the cylinder sleeve is K,
a radius of an inner circle of the cylinder sleeve is R, and 1 mm ≤ K - R ≤ 5 mm.
[0012] In some embodiments, a cavity sectional area of the exhaust cavity in an axial direction
of the cylinder sleeve is S3, a height of the exhaust cavity in the axial direction
of the cylinder sleeve is N, a displacement of the fluid machine is V, and 0.2 ≤ (N
* S3)/V ≤ 5.
[0013] In some embodiments, an exhaust cavity is provided in an outer wall of the cylinder
sleeve, a boss structure is arranged on a cavity wall surface of the exhaust cavity,
and the exhaust port penetrates from an inner wall of the cylinder sleeve to the boss
structure and is in communication with the exhaust cavity.
[0014] In some embodiments, a thickness of the boss structure in an extension direction
of the exhaust port is M, and 0.05 mm ≤ M ≤ 3 mm.
[0015] In some embodiments, an area of a hole section of the exhaust port is S1, a volume
of the single volume-variable cavity is V1, and 750 ≤ V1/S1 ≤ 3300.
[0016] In some embodiments, an inclined direction of the inclined notch extends from an
end surface of one axial end of the cylinder sleeve to an axis of the cylinder sleeve,
an included angle between the inclined notch and the end surface of the cylinder sleeve
is α, and 15° ≤ α ≤ 60°.
[0017] In some embodiments, an equivalent diameter of a circle in which the inclined notch
is located is D, a volume of the single volume-variable cavity is V1, and 400 ≤ V1/D
≤ 1000.
[0018] In some embodiments, a longitudinal section of the inclined notch through a diameter
of the cylinder sleeve coincides with a longitudinal section of the exhaust port through
the diameter of the cylinder sleeve.
[0019] In some embodiments, an area of a hole section of the first axial exhaust port is
S4, a volume of the single volume-variable cavity is V1, and 750 ≤ V1/S4 ≤ 3300; and/or
an area of a hole section of the second axial exhaust port is S2, a volume of the
single volume-variable cavity is V1, and 50 ≤ V1/S2 ≤ 250.
[0020] In some embodiments, the exhaust cavity penetrates to an outer wall surface of the
cylinder sleeve, the fluid machine further includes an exhaust cover plate, and the
exhaust cover plate is connected to the cylinder sleeve and seals the exhaust cavity.
[0021] In some embodiments, a phase difference of a first included angle A exists between
the two eccentric portions, eccentric amounts of the two eccentric portions are equal,
a phase difference of a second included angle B exists between the extension directions
of the two limiting channels, and the first angle A is twice of the second angle B.
[0022] In some embodiments, the first included angle A is 160°-200°, and the second included
angle B is 80°-100°.
[0023] In some embodiments, each slide block has a pressing surface, facing an end of the
limiting channel, and a projected area S
slide block of the pressing surface in the slide direction of the slide block and an area S
exhaust of the exhaust port of the cylinder sleeve satisfy that a value of S
slide block/S
exhaust is 8-25.
[0024] According to the other aspect of the present invention, a heat exchange apparatus
is provided. The heat exchange apparatus includes a fluid machine. The fluid machine
is the above fluid machine.
Brief Description of the Drawings
[0025] In order to more clearly illustrate technical solutions in the examples of the present
application or in the traditional art, a brief introduction to the accompanying drawings
required for the description of the examples or the prior art will be provided below.
Apparently, the accompanying drawings in the following description are merely the
examples of the present application, and those of ordinary skill in the art would
also be able to derive other drawings from these disclosed drawings without making
creative efforts.
Fig. 1 illustrates a schematic diagram of an internal structure of a compressor according
to Example 1 of the present application;
Fig. 2 illustrates a schematic structural diagram of a pump assembly of the compressor
in Fig. 1;
Fig. 3 illustrates an exploded view of the pump assembly in Fig. 2;
Fig. 4 illustrates a schematic structural diagram of assembling of a crankshaft, a
cross groove structure and slide blocks in Fig. 3;
Fig. 5 illustrates a sectional schematic structural diagram of the crankshaft, the
cross groove structure, and the slide blocks in Fig. 4;
Fig. 6 illustrates a schematic structural diagram of a shaft portion and eccentricity
of two eccentric portions of the crankshaft in Fig. 4;
Fig. 7 illustrates a sectional schematic structural diagram of assembly eccentricity
of a crankshaft and a cylinder sleeve in Fig. 3;
Fig. 8 illustrates a schematic structural diagram of eccentricity between a cylinder
sleeve and a lower flange in Fig. 3;
Fig. 9 illustrates a schematic structural diagram of moving upwards of slide blocks
in an axial direction of a through hole in Fig. 3;
Fig. 10 illustrates a schematic structural diagram of a state of the compressor in
Fig. 3 at the beginning of suction;
Fig. 11 illustrates a schematic structural diagram of a state of the compressor in
Fig. 3 in a suction process;
Fig. 12 illustrates a schematic structural diagram of a state of the compressor in
Fig. 3 at the end of suction;
Fig. 13 illustrates a schematic structural diagram of a state of the compressor in
Fig. 3 during air compression;
Fig. 14 illustrates a schematic structural diagram of a state of the compressor in
Fig. 3 in an exhaust process;
Fig. 15 illustrates a schematic structural diagram of a state of the compressor in
Fig. 3 at the end of exhaust;
Fig. 16 illustrates a schematic structural diagram of a cylinder sleeve in Fig. 3;
Fig. 17 illustrates a sectional schematic structural diagram of a cylinder sleeve
in Fig. 3, in which an angle range of an exhaust port arranged in a circumferential
direction of the cylinder sleeve is shown;
Fig. 18 illustrates a sectional schematic structural diagram of a cylinder sleeve
in Fig. 3, in which a schematic diagram of a relation between K and R is shown;
Fig. 19 illustrates a sectional schematic structural diagram of a cylinder sleeve
in Fig. 3, in which an angle range of an inclined notch arranged in a circumferential
direction of the cylinder sleeve is shown;
Fig. 20 illustrates a sectional schematic structural diagram of a cylinder sleeve
in Fig. 3 from another perspective, in which an included angle between an inclined
notch and an end face of the cylinder sleeve is shown;
Fig. 21 illustrates a schematic structural diagram of an upper flange in Fig. 3 from
a top view;
Fig. 22 illustrates a sectional schematic structural diagram of the pump assembly
in Fig. 2 from another perspective, in which assembly eccentricity between a crankshaft
and a cylinder sleeve is e;
Fig. 23 illustrates a schematic structural diagram of an exhaust cavity side of a
cylinder sleeve in Fig. 3;
Fig. 24 illustrates a sectional schematic structural diagram of a cylinder sleeve
in Fig. 2, in which a cross groove structure, slide blocks and a crankshaft are omitted;
Fig. 25 illustrates a schematic structural diagram of an exhaust cavity side of a
cylinder sleeve according to an optional example of the present application, in which
a boss structure is provided at an exhaust port;
Fig. 26 illustrates a partial sectional schematic structural diagram of the cylinder
sleeve of Fig. 25;
Fig. 27 illustrates a schematic structural diagram of a cross section of a slide block
in Fig. 3 in a slide direction of the slide block;
Fig. 28 illustrates a schematic structural diagram of a pump assembly according to
Example 2 of the present application;
Fig. 29 illustrates a schematic structural diagram of a pump assembly according to
Example 3 of the present application;
Fig. 30 illustrates a schematic structural diagram of a pump assembly according to
Example 4 of the present application;
Fig. 31 illustrates a schematic structural diagram of a pump assembly according to
Example 5 of the present application;
Fig. 32 illustrates a schematic structural diagram of a pump assembly according to
Example 6 of the present application;
Fig. 33 illustrates a schematic structural diagram of a pump assembly according to
Example 7 of the present application;
Fig. 34 illustrates a schematic structural diagram of a pump assembly according to
Example 8 of the present application;
Fig. 35 illustrates a schematic diagram of a mechanism principle of operation of a
compressor according to an optional example of the present application;
Fig. 36 illustrates a schematic diagram of the mechanism principle of operation of
the compressor in Fig. 35;
Fig. 37 illustrates a schematic diagram of a mechanism principle of operation of a
compressor in the related art;
Fig. 38 illustrates a schematic diagram of a mechanism principle of operation of a
compressor improved in the related art;
Fig. 39 illustrates a schematic diagram of the mechanism principle of operation of
the compressor in Fig. 38, in which a moment arm of a drive shaft driving a slide
block to rotate is shown;
Fig. 40 illustrates a schematic diagram of the mechanism principle of operation the
compressor in Fig. 38, in which a center of a limiting groove structure coincides
with a center of an eccentric portion; and
Fig. 41 illustrates a schematic diagram of change curves of an exhaust loss, a coefficient
of performance (COP) and a clearance volume of a compressor with V1/S1.
[0026] The drawings include the following reference numerals:
10. crankshaft; 11. eccentric portion; 12. shaft portion; 20. cylinder sleeve; 21.
radial suction hole; 22. exhaust port; 23. suction cavity; 24. suction communication
cavity; 25. exhaust cavity; 26. communication hole; 27. inclined notch; 29. boss structure;
30. cross groove structure; 31. limiting channel; 311. volume-variable cavity; 32.
central hole; 40. slide block; 41. through hole; 42. pressing surface; 50, flange;
511. first axial exhaust hole; 512. second axial exhaust hole; 52. upper flange; 53.
lower flange; 70. exhaust cover plate; 80. liquid separator component; 81. housing
assembly; 82. motor assembly; 83. pump assembly; 84. upper cover assembly; and 85.
lower cover assembly.
Detailed Description of the Embodiments
[0027] The technical solutions in examples of the invention are clearly and completely described
below with reference to the accompanying drawings in the examples of the invention.
Apparently, the examples described are merely some examples rather than all examples
of the invention. Based on the examples of the invention, all other examples derived
by those of ordinary skill in the art without making creative efforts fall within
the scope of protection of the invention.
[0028] In the art known to inventors, as shown in Fig. 37, a mechanism principle of operation
of a compressor is proposed based on a cross slide block mechanism, that is, a cylinder
is eccentrically arranged with respect to a drive shaft with a point O
1 as a cylinder center, a point O
2 as a drive shaft center, and a point O
3 as a slide block center. The slide block center O
3 moves circularly on a circle having a diameter of O
1O
2.
[0029] In the above mechanism principle of operation, the cylinder center O
1 and the drive shaft center O
2 serve as two rotation centers of a motion mechanism. Moreover, a midpoint O
0 of a line segment O
1O
2 serves as a virtual center of the slide block center O
3, such that the slide block reciprocates relative to the cylinder and also reciprocates
relative to the drive shaft.
[0030] Since the midpoint O
0 of the line segment O
1O
2 is a virtual center, no balance system can be set, resulting in a problem that high
frequency vibration characteristics of the compressor are deteriorated. Based on the
above mechanism principle of operation, as shown in Fig. 38, a motion mechanism with
O
0 as the drive shaft center is provided, that is, the cylinder center O
1 and the drive shaft center O
0 serve as two rotation centers of the motion mechanism. The drive shaft has an eccentric
portion, the slide block is arranged coaxial with the eccentric portion, and assembly
eccentricity of the drive shaft and the cylinder is equal to eccentricity of the eccentric
portion, such that the slide block center O
3 moves circularly around the drive shaft center O
0 with O
1O
0 as a radius.
[0031] Correspondingly, an operating mechanism is proposed. The operating mechanism includes
a cylinder, a limiting groove structure, a slide block and a drive shaft. The limiting
groove structure is rotatably arranged in the cylinder. The cylinder and the limiting
groove structure are coaxially arranged, that is, the cylinder center O
1 is also a center of the limiting groove structure. The slide block reciprocates relative
to the limiting groove structure. The slide block is assembled coaxial with the eccentric
portion of the drive shaft. The slide block moves circularly around a shaft portion
of the drive shaft. A specific motion process is as follows: the drive shaft rotates
to drive the slide block to revolve around a center of the shaft portion of the drive
shaft, the slide block rotates relative to the eccentric portion at the same time,
and the slide block reciprocates in a limiting groove of the limiting groove structure
and pushes the limiting groove structure to rotate.
[0032] However, as shown in Fig. 39, a length of a moment arm L of the drive shaft driving
the slide block to rotate is L = 2e * cosθ * cosθ, where e is eccentricity of the
eccentric portion, and θ is an included angle between the connecting line O
1O
0 and a slide direction of the slide block in the limiting groove.
[0033] As shown in Fig. 40, when the cylinder center O
1 (that is, a center of the limiting groove structure) coincides with a center of the
eccentric portion, a resultant force of a drive force of the drive shaft passes through
the center of the limiting groove structure, that is, torque applied to the limiting
groove structure is zero. The limiting groove structure cannot rotate. In this case,
the motion mechanism is at a dead point position, and the slide block cannot be driven
to rotate.
[0034] Based on this, the present application provides a brand-new mechanism principle of
a cross groove structure with two limiting channels and double slide blocks, and constructs
a brand-new compressor based on the principle. The compressor has the characteristics
of high energy efficiency and low noise. The compressor is taken as an example to
specifically introduce a fluid machine based on the cross groove structure with two
limiting channels and double slide blocks.
[0035] In order to solve the problems of low energy efficiency and high noise of a compressor
in the related art, the present application provides a fluid machine, a heat exchange
apparatus, and an operation method of the fluid machine. The heat exchange apparatus
includes the following fluid machine. The fluid machine is operated through the following
operation method.
[0036] The fluid machine in the examples of the present application includes a crankshaft
10, a cylinder sleeve 20, a cross groove structure 30, and slide blocks 40. The crankshaft
10 is provided with two eccentric portions 11 in an axial direction of the crankshaft.
A phase difference of a first included angle A is provided between the two eccentric
portions 11, and eccentricity of the two eccentric portions 11 is equal. The crankshaft
10 and the cylinder sleeve 20 are arranged in an eccentric manner with a fixed eccentric
distance. The cross groove structure 30 is rotatably arranged in the cylinder sleeve
20. The cross groove structure 30 has two limiting channels 31. The two limiting channels
31 are sequentially arranged in the axial direction of the crankshaft 10. An extension
direction of the limiting channels 31 is perpendicular to the axial direction of the
crankshaft 10. A phase difference of a second included angle B is provided between
extension directions of the two limiting channels 31. The first included angle A is
twice of the second included angle B. The slide blocks 40 has through holes 41. Two
slide blocks 40 are provided. The two eccentric portions 11 correspondingly extend
into the two through holes 41 of the two slide blocks 40. The two slide blocks 40
are correspondingly slidably arranged in the two limiting channels 31 to form a volume-variable
cavity 311. The volume-variable cavity 311 is located in a slide direction of the
slide blocks 40. The crankshaft 10 rotates to drive the slide blocks 40 to interact
with the cross groove structure 30 while reciprocating in the limiting channels 31
in a sliding manner, such that the cross groove structure 30 and the slide blocks
40 rotate in the cylinder sleeve 20.
[0037] By configuring a structure form that the cross groove structure 30 has two limiting
channels 31 and correspondingly providing two slide blocks 40, the two eccentric portions
11 of the crankshaft correspondingly extend into the two through holes 41 of the two
slide blocks 40. Moreover, the two slide blocks 40 are slidably arranged in the two
limiting channels 31 correspondingly to form the volume-variable cavity 311. Since
the first included angle A between the two eccentric portions 11 is twice of the second
included angle B between the extension directions of the two limiting channels 31,
when one of the two slide blocks 40 is at the dead center position, that is, drive
torque of the eccentric portion 11 corresponding to the slide block 40 at the dead
center position is 0, the slide block 40 at the dead center position cannot continue
to rotate, at this time, driving torque of the other eccentric portion 11 of the two
eccentric portion 11 driving the corresponding slide block 40 has a maximum value,
and it is guaranteed that the eccentric portion 11 having the maximum driving torque
can normally drive the corresponding slide block 40 to rotate, such that the slide
block 40 drives the cross groove structure 30 to rotate, and further drives the slide
block 40 at the dead point position to continue rotating by means of the cross groove
structure 30. Stable operation of the fluid machine is achieved, the dead point position
of the motion mechanism is avoided, motion reliability of the fluid machine is improved,
and operation reliability of the heat exchange apparatus is guaranteed.
[0038] Moreover, since the fluid machine provided in the examples of the present application
can operate stably, that is, the compressor is guaranteed to have higher energy efficiency
and lower noise, operation reliability of the heat exchange apparatus is guaranteed.
[0039] In the examples of the present application, neither the first included angle A nor
the second included angle B is zero.
[0040] As shown in Figs. 35 and 36, during operation of the fluid machine, the crankshaft
10 rotates around an axis O
0 of the crankshaft 10. The cross groove structure 30 revolves around the axis O
0 of the crankshaft 10, and the axis O
0 of the crankshaft 10 and an axis O
1 of the cross groove structure 30 are arranged in an eccentric manner with a fixed
distance. The first slide block 40 moves circularly around the axis O
0 of the crankshaft 10, a distance between a center O
3 of the first slide block 40 and the axis O
0 of the crankshaft 10 is equal to eccentricity of the first eccentric portion 11 corresponding
to the crankshaft 10, and the eccentricity is equal to an eccentric distance between
the axis O
0 of the crankshaft 10 and the axis O1 of the cross groove structure 30. The crankshaft
10 rotates to drive the first slide block 40 to move circularly, and the first slide
block 40 interacts with the cross groove structure 30 and reciprocates in the limiting
channel 31 of the cross groove structure 30 in a sliding manner. The second slide
block 40 moves circularly around the axis O
0 of the crankshaft 10, a distance between a center O
4 of the second slide block 40 and the axis O
0 of the crankshaft 10 is equal to eccentricity of the second eccentric portion 11
corresponding to the crankshaft 10, and the eccentricity is equal to an eccentric
distance between the axis O
0 of the crankshaft 10 and the axis O
1 of the cross groove structure 30. The crankshaft 10 rotates to drive the second slide
block 40 to move circularly, and the second slide block 40 interacts with the cross
groove structure 30 and reciprocates in the limiting channel 31 of the cross groove
structure 30 in a sliding manner.
[0041] The fluid machine operating according to the above method forms a cross slide block
mechanism. The operation method adopts a cross slide block mechanism principle. The
two eccentric portions 11 of the crankshaft 10 serve as a first connecting rod L
1 and a second connecting rod L
2 respectively. The two limiting channels 31 of the cross groove structure 30 serve
as a third connecting rod L
3 and a fourth connecting rod L
4 respectively. Lengths of the first connecting rod L
1 and the second connecting rod L
2 are equal (please refer to Fig. 35).
[0042] As shown in Fig. 35, a first included angle A is formed between the first connecting
rod L
1 and the second connecting rod L
2. A second included angle B is formed between the third connecting rod L
3 and the fourth connecting rod L
4. The first included angle A is twice of the second included angle B.
[0043] As shown in Fig. 36, a connecting line between the axis O
0 of the crankshaft 10 and the axis O
1 of the cross groove structure 30 is a connecting line O
0O
1. A third included angle C is formed between the first connecting rod L
1 and the connecting line O
0O
1. Correspondingly, a fourth included angle D is formed between the third connecting
rod L
3 and the connecting line O
0O
1. The third included angle C is twice of the fourth included angle D. A fifth included
angle E is formed between the second connecting rod L
2 and the connecting line O
0O
1. Correspondingly, a sixth included angle F is formed between the fourth connecting
rod L
4 and the connecting line O
0O
1. The fifth included angle E is twice of the sixth included angle F. A sum of the
third included angle C and the fifth included angle E is the first included angle
A, and a sum of the fourth included angle D and the sixth included angle F is the
second included angle B.
[0044] Further, the operation method further includes that a rotation angular velocity of
the slide blocks 40 relative to the eccentric portions 11 is the same as a revolution
angular velocity of the slide blocks 40 around the axis O
0 of the crankshaft 10, and a revolution angular velocity of the cross groove structure
30 around the axis O
0 of the crankshaft 10 is the same as the rotation angular velocity of the slide blocks
40 relative to the eccentric portions 11.
[0045] In some embodiments, the axis O
0 of the crankshaft 10 corresponds to a rotation center of the first connecting rod
L
1 and the second connecting rod L
2, and the axis O
1 of the cross groove structure 30 corresponds to a rotation center of the third connecting
rod L
3 and the fourth connecting rod L
4. The two eccentric portions 11 of the crankshaft 10 serve as the first connecting
rod L
1 and the second connecting rod L
2 respectively, and the two limiting channels 31 of the cross groove structure 30 serve
as the third connecting rod L
3 and the fourth connecting rod L
4 respectively. The lengths of the first connecting rod L
1 and the second connecting rod L
2 are equal. In this way, when the crankshaft 10 rotates, the eccentric portions 11
on the crankshaft 10 drive the corresponding slide blocks 40 to revolve around the
axis O
0 of the crankshaft 10, and meanwhile, the slide blocks 40 can rotate relative to the
eccentric portions 11 and have a same relative rotation speed. Since the first slide
block 40 and the second slide block 40 reciprocate in the two corresponding limiting
channels 31 respectively and drive the cross groove structure 30 to move circularly,
the motion directions of the two slide blocks 40 always have a phase difference of
the second included angle B due to limitation of the two limiting channels 31 of the
cross groove structure 30. When one of the two slide blocks 40 is at the dead center
position, the eccentric portion 11 for driving the other slide block 40 has the largest
driving torque, and the eccentric portion 11 with the largest driving torque can normally
drive the corresponding slide block 40 to rotate, such that the slide block 40 drives
the cross groove structure 30 to rotate, and further drives the slide block 40 at
the dead point position to continue rotating through the cross groove structure 30.
Therefore, stable operation of the fluid machine is achieved, the dead point position
of the motion mechanism is avoided, motion reliability of the fluid machine is improved,
and operation reliability of the heat exchange apparatus is guaranteed.
[0046] In the present application, a maximum moment arm of the driving torque of the eccentric
portion 11 is 2e.
[0047] In such a motion method, a motion track of the slide block 40 is a circle, and the
circle has the axis O
0 of the crankshaft 10 as a center and the line O
0O
1 as a radius.
[0048] In the present application, during rotation of the crankshaft 10, the crankshaft
10 rotates twice to complete four suction and exhaust processes.
[0049] In order to solve the problems of low energy efficiency and high noise of a compressor
in the related art, the present application provides a fluid machine, and a heat exchange
apparatus. The heat exchange apparatus includes a fluid machine. The fluid machine
is the fluid machine described above and described below.
Example 1
[0050] As shown in Figs. 1-27, a fluid machine further includes a flange 50. The flange
50 is arranged at an axial end of a cylinder sleeve 20. A crankshaft 10 and the flange
50 are concentrically arranged. A cross groove structure 30 and the cylinder sleeve
20 are coaxially arranged. Assembly eccentricity of the crankshaft 10 and the cross
groove structure 30 is determined by a relative positional relation between the flange
50 and the cylinder sleeve 20. The flange 50 is fixed on the cylinder sleeve 20 by
means of a fastener. Relative positions of an axis of the flange 50 and an axis of
an inner ring of the cylinder sleeve 20 is controlled by centering of the flange 50.
The relative positions of the axis of the flange 50 and the axis of the inner ring
of the cylinder sleeve 20 determines relative positions of an axis of the crankshaft
10 and an axis of the cross groove structure 30. The essence of centering of the flange
50 is to make eccentricity of an eccentric portion 11 equal to assembly eccentricity
of the crankshaft 10 and the cylinder sleeve 20.
[0051] In some embodiments, as shown in Fig. 6, the eccentricity of the two eccentric portions
11 are equal to e. As shown in Fig. 7, assembly eccentricity between the crankshaft
10 and the cylinder sleeve 20 is e (since the cross groove structure 30 and the cylinder
sleeve 20 are coaxially arranged, the assembly eccentricity between the crankshaft
10 and the cross groove structure 30 is the assembly eccentricity between the crankshaft
10 and the cylinder sleeve 20). The flange 50 includes an upper flange 52 and a lower
flange 53. As shown in Fig. 8, a distance between an inner ring axis of the cylinder
sleeve 20 and an inner ring axis of the lower flange 53 is e, that is, equal to the
eccentricity of the eccentric portions 11.
[0052] In some embodiments, a first assembly clearance is provided between the crankshaft
10 and the flange 50, and the first assembly clearance has a range of 0.005 mm-0.05
mm.
[0053] In some embodiments, the first assembly clearance has a range of 0.01 mm-0.03 mm.
[0054] In some embodiments, two slide blocks 40 are arranged concentric with the two eccentric
portions 11 respectively. The slide blocks 40 move circularly around the axis of the
crankshaft 10. A first rotation gap is provided between a wall of a through hole 41
and the eccentric portions 11. The first rotation gap has a range of 0.005 mm-0.05
mm.
[0055] In some embodiments, a second rotation gap is provided between an outer peripheral
surface of the cross groove structure 30 and an inner wall surface of the cylinder
sleeve 20. The second rotation gap has a size of 0.005 mm-0.1 mm.
[0056] As shown in Figs. 2-7, a shaft portion 12 of the crankshaft 10 is integrally formed,
and the shaft portion 12 has only one axis. In this way, one-step forming of the shaft
portion 12 is facilitated, so as to reduce difficulty in manufacturing the shaft portion
12.
[0057] In an example of the present application which is not shown, the shaft portion 12
of the crankshaft 10 includes a first section and a second section connected in an
axial direction of the shaft portion. The first section and the second section are
coaxially arranged. The two eccentric portions 11 are arranged on the first section
and the second section respectively.
[0058] In some embodiments, the first section is detachably connected to the second section.
In this way, ease of assembly and disassembly of the crankshaft 10 is guaranteed.
[0059] As shown in Figs. 2-7, the shaft portion 12 of the crankshaft 10 and the eccentric
portions 11 are integrally formed. Thus, one-step forming of the crankshaft 10 is
facilitated, so as to reduce difficulty in manufacturing the crankshaft 10.
[0060] In an example of the present application which is not shown, the shaft portion 12
of the crankshaft 10 is detachably connected to the eccentric portions 11. In this
way, installation and disassembly of the eccentric portions 11 are facilitated.
[0061] As shown in Figs. 3 and 4, two ends of the limiting channel 31 penetrate to an outer
peripheral surface of the cross groove structure 30. Thus, difficulty in manufacturing
the cross groove structure 30 can be reduced.
[0062] In the present application, the first included angle A is 160°-200°, and the second
included angle B is 80°-100°, as long as a relation that the first included angle
A is twice of the second included angle B.
[0063] In some embodiments, the first included angle A is 160°, and the second included
angle B is 80°.
[0064] In some embodiments, the first included angle A is 165°, and the second included
angle B is 82.5°.
[0065] In some embodiments, the first included angle A is 170°, and the second included
angle B is 85°.
[0066] In some embodiments, the first included angle A is 175°, and the second included
angle B is 87.5°.
[0067] In some embodiments, the first included angle A is 180°, and the second included
angle B is 90°.
[0068] In some embodiments, the first included angle A is 185°, and the second included
angle B is 92.5°.
[0069] In some embodiments, the first included angle A is 190°, and the second included
angle B is 95°.
[0070] In some embodiments, the first included angle A is 195°, and the second included
angle B is 97.5°.
[0071] In the present application, each eccentric portion 11 has a circular arc surface.
A central angle of the circular arc surface is 180° or above. In this way, it is guaranteed
that the circular arc surfaces of the eccentric portions 11 can apply an effective
drive force to the slide blocks 40, such that reliability of movement of the slide
blocks 40 can be guaranteed.
[0072] As shown in Figs. 2-7, each eccentric portion 11 has a cylindrical shape.
[0073] In some embodiments, a proximal end of the eccentric portion 11 is flush with an
outer circle of the shaft portion 12 of the crankshaft 10.
[0074] In some embodiments, the proximal end of the eccentric portion 11 protrudes beyond
the outer circle of the shaft portion 12 of the crankshaft 10.
[0075] In some embodiments, the proximal end of the eccentric portion 11 is located on an
inner side of the outer circle of the shaft portion 12 of the crankshaft 10.
[0076] In an example of the present application which is not shown, the slide blocks 40
include a plurality of sub-structures, and the plurality of sub-structures are spliced
to define through holes 41.
[0077] As shown in Figs. 2-7, the two eccentric portions 11 are spaced in the axial direction
of the crankshaft 10. In this way, in a process of assembling the crankshaft 10, the
cylinder sleeve 20 and the two slide blocks 40, it is guaranteed that a separation
distance between the two eccentric portions 11 can provide an assembly space for the
cylinder sleeve 20, so as to guarantee convenience of assembly.
[0078] As shown in Fig. 3, the cross groove structure 30 has a central hole 32. The two
limiting channels 31 are in communication through the central hole 32. A diameter
of the central hole 32 is greater than that of the shaft portion 12 of the crankshaft
10. In this way, it is guaranteed that the crankshaft 10 can smoothly pass through
the central hole 32.
[0079] In some embodiments, the diameter of the central hole 32 is greater than that of
the eccentric portions 11. In this way, it is guaranteed that the eccentric portions
11 of the crankshaft 10 can smoothly pass through the central hole 32.
[0080] As shown in Fig. 9, an axial projection of each slide block 40 in the through hole
41 has two relatively parallel straight line segments and an arc segment connecting
ends of the two straight line segments. The limiting channels 31 have a set of first
slide surfaces arranged oppositely and making slide contact with the slide blocks
40. The slide blocks 40 have second slide surfaces matching the first slide surfaces.
The slide blocks 40 have pressing surfaces 42 facing ends of the limiting channels
31. The pressing surfaces 42 serve as heads of the slide blocks 40. The two second
slide surfaces are connected by the pressing surfaces 42. The pressing surfaces 42
face a volume-variable cavity 311. Thus, a projection of the second slide surface
of each slide block 40 in an axial direction of the through hole 41 is a straight
line segment, and a projection of the pressing surface 42 of the slide block 40 in
the axial direction of the through hole 41 is an arc segment.
[0081] Specifically, the pressing surfaces 42 are arc surfaces. A distance between arc centers
of the arc surfaces and centers of the through holes 41 is equal to the eccentricity
of the eccentric portions 11. In Fig. 9, the center of the through holes 41 of the
slide blocks 40 is O
slide block, the distance between the arc center of each of the two arc surfaces and the center
of the through holes 41 is e, that is, the eccentricity of the eccentric portions
11. Dotted lines X in Fig. 9 indicate circles in which the arc centers of the two
arc surfaces are located.
[0082] In some embodiments, a radius of curvature of the arc surfaces is equal to a radius
of the inner circle of the cylinder sleeve 20.
[0083] In some embodiments, the radius of curvature of the arc surfaces has a difference
value from the radius of the inner circle of the cylinder sleeve 20 in a range of
-0.05 mm-0.025 mm.
[0084] In some embodiments, the difference value has a range of -0.02 mm-0.02 mm.
[0085] In the present application, a projected area S
slide block of each pressing surface 42 in the slide direction of the slide block 40 and an area
S
exhaust of a compression exhaust port 22 of the cylinder sleeve 20 satisfy a condition that
a value of S
slide block/S
exhaust is 8-25.
[0086] In some embodiments, the value of S
slide block/S
exhaust is 12-18.
[0087] The fluid machine shown in the example is a compressor. As shown in Fig. 1, the compressor
includes a liquid separator component 80, a housing assembly 81, a motor assembly
82, a pump assembly 83, an upper cover assembly 84 and a lower cover assembly 85.
The liquid separator component 80 is arranged outside the housing assembly 81. The
upper cover assembly 84 is assembled at an upper end of the housing assembly 81. The
lower cover assembly 85 is assembled at a lower end of the housing assembly 81. Both
the motor assembly 82 and the pump assembly 83 are located inside the housing assembly
81. The motor assembly 82 is located above the pump assembly 83, and alternatively,
the motor assembly 82 is located below the pump assembly 83. The pump assembly 83
of the compressor includes the crankshaft 10, the cylinder sleeve 20, the cross groove
structure 30, the slide blocks 40, the upper flange 52 and the lower flange 53 described
above.
[0088] In some embodiments, the components are connected by welding, shrink fitting, or
cold pressing.
[0089] An assembly process of the entire pump assembly 83 is as follows: the lower flange
53 is fixed on the cylinder sleeve 20, the two slide blocks 40 are arranged in the
corresponding two limiting channels 31 respectively, the two eccentric portions 11
of the crankshaft 10 extend into the two through holes 41 of the corresponding two
slide blocks 40 respectively, then the crankshaft 10, the cross groove structure 30
and the two slide blocks 40 that are assembled are arranged in the cylinder sleeve
20, one end of the crankshaft 10 is installed on the lower flange 53, and the other
end of the crankshaft 10 penetrates the upper flange 52, as shown in Figs. 2 and 3
for details.
[0090] In the example, enclosed spaces defined by the slide blocks 40, the limiting channels
31, the cylinder sleeve 20 and the upper flange 52(or the lower flange 53) are the
variable volume cavities 311. The pump assembly 83 has four variable volume cavities
311 in total. During rotation of the crankshaft 10, the crankshaft 10 rotates twice,
and a single volume-variable cavity 311 completes one suction and exhaust process.
For the compressor, the crankshaft 10 rotates twice, and four suction and exhaust
processes are completed in total.
[0091] Further, the enclosed spaces defined by the pressing surfaces 42 of the heads of
the slide blocks 40, two side wall surfaces and bottom surfaces of the limiting channels
31, a part of an inner wall surface of the cylinder sleeve 20, and a part of a surface
of the upper flange 52 facing the cylinder sleeve 20 (or a part of a surface of the
lower flange 53 facing the cylinder sleeve 20) is the variable volume cavities 311.
[0092] As shown in Figs. 10-15, the slide blocks 40 rotate relative to the cylinder sleeve
20 while reciprocating in the limiting channels 31. In Figs. 10-12, the variable volume
cavities 311 increase when the slide blocks 40 rotate clockwise from 0° to 180°. In
a process of increasing of the variable volume cavities 311, the variable volume cavities
311 are in communication with a suction cavity 23 of the cylinder sleeve 20. When
the slide blocks 40 rotate to 180°, a volume of the variable volume cavities 311 reaches
a maximum value. At this time, the variable volume cavities 311 are separated from
the suction cavity 23, such that suction operation is completed. In Figs. 13-15, the
slide blocks 40 continue to rotate clockwise from 180° to 360°, and the variable volume
cavities 311 are reduced. The slide blocks 40 compress air in the variable volume
cavities 311. When the slide blocks 40 rotate until the variable volume cavities 311
are in communication with the compression exhaust port 22, and the air in the variable
volume cavities 311 reaches exhaust pressure, an exhaust valve plate 61 of an exhaust
valve assembly 60 is opened to start exhaust operation. After compression is completed,
a next cycle is started.
[0093] As shown in Figs. 10-15, a point marked with M is taken as a reference point of relative
motion of the slide blocks 40 and the crankshaft 10. Fig. 11 shows a process of clockwise
rotation of the slide blocks 40 from 0° to 180°, an angle of rotation of the slide
blocks 40 is θ1, and a corresponding angle of rotation of the crankshaft 10 is 2θ1.
Fig. 13 shows a process of continuous clockwise rotation of the slide blocks 40 from
180° to 360°, an angle of rotation of the slide blocks 40 is 180° + θ2, and a corresponding
angle of rotation of the crankshaft 10 is 360° + 2θ2. Fig. 14 shows a process of continuous
clockwise rotation of the slide blocks 40 from 180° to 360°, the variable volume cavities
311 are in communication with the compression exhaust port 22, an angle of rotation
of the slide blocks 40 is 180° + θ3, and a corresponding angle of rotation of the
crankshaft 10 is 360° + 2θ3, that is, one rotation of the slide blocks 40 corresponds
to two rotations of the crankshaft 10, where θ1 < θ2 < θ3.
[0094] Operation of the compressor is described in detail below.
[0095] As shown in Fig. 1, the motor assembly 82 drives the crankshaft 10 to rotate. The
two eccentric portions 11 of the crankshaft 10 drive the corresponding two slide blocks
40 to move respectively. While the slide blocks 40 revolve around the axis of the
crankshaft 10, the slide blocks 40 rotate relative to the eccentric portions 11. The
slide blocks 40 reciprocate along the limiting channels 31, and drive the cross groove
structure 30 to rotate in the cylinder sleeve 20. The slide blocks 40 reciprocate
along the limiting channels 31 while revolving, thereby constituting a motion mode
of the cross slide block mechanism.
[0096] For the problem of how to reduce an exhaust loss, the present application combines
exhaust at an end surface of the flange 50 and exhaust at a side of the cylinder sleeve
20 to reduce the exhaust loss of the compressor, specifically as follows:
As shown in Figs. 1-27, at least one flange 50 of the two flanges 50 is provided with
a first axial exhaust hole 511, and at least one flange 50 of the two flanges 50 is
provided with a second axial exhaust hole 512. An inclined notch 27 is provided at
an edge of an inner circle of at least one of the two axial ends of the cylinder sleeve
20. The inclined notch 27 is in communication with the first axial exhaust hole 511.
At least one exhaust port 22 is provided on a side wall surface of the cylinder sleeve
20. The exhaust port 22 is in communication with the second axial exhaust hole 512.
[0097] At least one flange 50 of the two flanges 50 is provided with the first axial exhaust
hole 511, and at least one flange 50 of the two flanges 50 is provided with the second
axial exhaust hole 512. Moreover, the inclined notch 27 is provided at the edge of
the inner circle of at least one of the two axial ends of the cylinder sleeve 20.
The inclined notch 27 is in communication with the first axial exhaust hole 511. At
least one exhaust port 22 is provided on the side wall surface of the cylinder sleeve
20. The exhaust port 22 is in communication with the second axial exhaust hole 512.
In this way, exhaust reliability of the fluid machine is guaranteed, such that the
exhaust loss of the fluid machine is reduced, and efficiency of the fluid machine
is improved.
[0098] As shown in Figs. 2 and 21, the first axial exhaust hole 511 and the second axial
exhaust hole 512 in the same flange 50 are on a same radius of the flange 50. The
second axial exhaust hole 512 is located on an outer peripheral side of the first
axial exhaust hole 511. In this way, throttle loss is reduced advantageously, thereby
improving performance of the compressor. Moreover, design difficulty and manufacturing
difficulty of the flanges 50 are reduced. It is easy to find out a reason and analyze
it when an abnormal situation occurs later.
[0099] As shown in Figs. 2 and 16, the flange 50 at one end of the cylinder sleeve 20 having
the inclined notch 27 is provided with the first axial exhaust hole 511, and the inclined
notch 27 is arranged opposite the first axial exhaust hole 511. Thus, exhaust reliability
of the variable volume cavities 311 in communication with the inclined notch 27 is
guaranteed.
[0100] Further, a geometric center line of the first axial exhaust hole 511 passes through
a geometric center of the inclined notch 27. In this way, exhaust loss is reduced
advantageously, thereby guaranteeing that the efficiency of the compressor can be
optimized.
[0101] In some embodiments, a projection of each slide block 40 in a slide direction of
the slide block is a part of a semicircle.
[0102] As shown in Figs. 2, 9 and 17, an axial projection of each slide block 40 in the
through hole 41 has two relatively parallel straight line segments and an arc segment
connecting ends of the two straight line segments. The exhaust port 22 is arranged
at a position in an angle range of (arccos (2R/B) - 2 * arccos 2R/B) in a circumferential
direction of the cylinder sleeve 20. R is a radius of an inner circle of the cylinder
sleeve 20, and B is a distance between the two relatively parallel straight line segments
of the axial projection of the slide block 40 in the through hole 41. In this way,
by reasonably optimizing the position of the exhaust port 22 arranged in the circumferential
direction of the cylinder sleeve 20, overcompression or undercompression of the compressor
can be avoided. The angle range of θ in Fig. 17 is (arccos (2R/B) - 2 * arccos 2R/B),
that is, the exhaust port 22 can be arranged within the above range in the circumferential
direction of the cylinder sleeve 20.
[0103] As shown in Figs. 10-18, an exhaust cavity 25 is provided in an outer wall of the
cylinder sleeve 20. The exhaust port 22 is in communication with the exhaust cavity
25 from an inner wall of the cylinder sleeve 20. The fluid machine further includes
an exhaust valve assembly, and the exhaust valve assembly is arranged in the exhaust
cavity 25 and corresponds to the exhaust port 22. In this way, the exhaust cavity
25 is configured to accommodate the exhaust valve assembly, so as to effectively reduce
an occupied space of the exhaust valve assembly, such that the components are reasonably
arranged, and a space utilization rate of the cylinder sleeve 20 is improved.
[0104] As shown in Figs. 10-18, a communication hole 26 is further provided in an axial
end surface of the cylinder sleeve 20. The communication hole 26 is in communication
with the exhaust cavity 25. The communication hole 26 is in communication with the
second axial exhaust hole 512. In this way, exhaust reliability of the cylinder sleeve
20 is guaranteed.
[0105] Further, as shown in Fig. 2, the exhaust cavity 25 penetrates to an outer wall surface
of the cylinder sleeve 20. The fluid machine further includes an exhaust cover plate
70. The exhaust cover plate 70 is connected to the cylinder sleeve 20 and seals the
exhaust cavity 25. Thus, the exhaust cover plate 70 isolates the variable volume cavities
311 from an outer space of the pump assembly 83.
[0106] In some embodiments, the exhaust cover plate 70 is fixed on the cylinder sleeve 20
by means of a fastener.
[0107] In some embodiments, the fastener is a screw.
[0108] In some embodiments, an outer contour of exhaust cover plate 70 is adapted to an
outer contour of exhaust cavity 25.
[0109] As shown in Fig. 18, a distance between a plane where one end of the exhaust port
22 in communication with the exhaust cavity 25 and an axis of the cylinder sleeve
20 is K, a radius of an inner circle of the cylinder sleeve 20 is R, and 1 mm ≤ K
- R ≤ 5 mm. In this way, by reasonably optimizing a value range of K - R, reliability
requirements on the compressor are satisfied. On one hand, a situation that a cylinder
sleeve wall at the exhaust port 22 is too thin due to too small K - R, resulting in
insufficient strength of the cylinder sleeve wall at the exhaust port 22, and the
cylinder sleeve wall at the exhaust port 22 is likely to be broken due to subsequent
high-frequency impact of the valve plate in the exhaust valve assembly is avoided.
On the other hand, a situation that the cylinder sleeve wall at the exhaust port 22
is too thick due to excessive K - R, although the strength of the cylinder sleeve
wall at the exhaust port 22 can satisfy the requirements, and the clearance volume
is increased, resulting in an increase in energy efficiency reduction of the compressor
is avoided.
[0110] As shown in Figs. 23 and 24, a cavity sectional area of the exhaust cavity 25 in
an axial direction of the cylinder sleeve 20 is S3, a height of the exhaust cavity
25 in the axial direction of the cylinder sleeve 20 is N, a displacement of the fluid
machine is V, and 0.2 ≤ (N * S3)/V ≤ 5. In this way, it is guaranteed that the exhaust
cavity 25 can reduce exhaust noise and an oil circulation rate during high-speed operation
of the compressor by reasonably optimizing a range of a ratio of the volume of the
exhaust cavity 25 to the displacement V of the compressor (fluid machine). S3 is in
square millimeters, and N is in mm.
[0111] In the example, another optional example is also shown. As shown in Figs. 25 and
26, an exhaust cavity 25 is provided in an outer wall of the cylinder sleeve 20. A
boss structure 29 is arranged on a cavity wall surface of the exhaust cavity 25. The
exhaust port 22 penetrates from an inner wall of the cylinder sleeve 20 to the boss
structure 29 and is in communication with the exhaust cavity 25. In this way, the
boss structure 29 is in a form of an outward convex structure. The arrangement of
the boss structure 29 advantageously reduces an opening loss of the exhaust valve
plate of the exhaust valve assembly caused by viscosity of lubricating oil.
[0112] Further, as shown in Fig. 26, a thickness of the boss structure 29 in an extension
direction of the exhaust port 22 is M, and 0.05 mm ≤ M ≤ 3 mm. In this way, on one
hand, the thickness of the cylinder sleeve wall at the exhaust port 22 is increased
to guarantee sufficient strength of the cylinder sleeve wall at the exhaust port.
On the other hand, the opening loss of the exhaust valve plate of the exhaust valve
assembly can be reduced.
[0113] In the present application, as shown in Fig. 27, a sectional area of a cross section
of each slide block 40 in a sliding direction of the slide block is S. as shown in
Fig. 22, the assembly eccentricity of the cross groove structure 30 is e. According
to the operation principle of the compressor, it can be obtained that the volume of
the single volume-variable cavity 311 is V1 = 4eS, a working volume of the entire
compressor is V, and V= 4V1 =16eS, that is, the displacement V of the compressor is
16eS in cubic millimeter.
[0114] In the present application, as shown in Figs. 23 and 41, an area of a hole section
of the exhaust port 22 is S1, a volume of the single volume-variable cavity 311 is
V1, and 750 ≤ V1/S1 ≤ 3300. In this way, by reasonably optimizing a ratio range of
the volume V1 of the single volume-variable cavity 311 to the area S1 of the hole
section of the exhaust port 22, it is guaranteed that the area S1 of the hole section
of the exhaust port 22 falls within a reasonable range, a situation that the exhaust
loss is increased due to a large exhaust rate caused by the too small exhaust port
22 is avoided, and a large clearance volume (see Fig. 41) caused by the too large
exhaust port 22 is also avoided. The unit of V1 is cubic millimeter, and the unit
of S1 is square millimeter.
[0115] Coefficient of performance (COP) in Fig. 41 refers to a ratio of a cooling capacity
or heating capacity of the compressor to power consumption of the compressor, and
is a parameter reflecting performance and energy saving of the compressor.
[0116] In the present application, the value range of the ratio V1/S1 is a ratio of numerical
values without units.
[0117] As shown in Figs. 2 and 19, a longitudinal section of the inclined notch 27 through
a diameter of the cylinder sleeve 20 coincides with a longitudinal section of the
exhaust port 22 through the diameter of the cylinder sleeve 20. Specifically, as shown
in Fig. 19, the inclined notch 27 is arranged at a position in an angle range of (arccos
(2R/B) - 2 * arccos 2R/B) in a circumferential direction of the cylinder sleeve 20.
R is a radius of an inner circle of the cylinder sleeve 20, and B is a distance between
the two relatively parallel straight line segments of the axial projection of the
slide block 40 in the through hole 41. In this way, by reasonably optimizing the position
of the inclined notch 27 arranged in the circumferential direction of the cylinder
sleeve 20, overcompression or undercompression of the compressor can be avoided. The
angle range of β in Fig. 19 is (arccos (2R/B) - 2 * arccos 2R/B), that is, the inclined
notch 27 can be arranged within the above range in the circumferential direction of
the cylinder sleeve 20.
[0118] As shown in Fig. 20, an inclined direction of the inclined notch 27 extends from
an end surface of one axial end of the cylinder sleeve 20 to an axis of the cylinder
sleeve 20, an included angle between the inclined notch 27 and the end surface of
the cylinder sleeve 20 is α, and 15° ≤ α ≤ 60°. In this way, the exhaust loss is reduced
advantageously, thereby improving the performance of the compressor. Furthermore,
the inclined notch 27 can guide air flow. However, the inclined notch 27 increases
a clearance of the compressor, and then the performance of the compressor is reduced.
Since air encounters resistance and loss when flowing, the included angle α between
the inclined notch 27 and the end surface of the cylinder sleeve 20 can be reasonably
optimized to find an optimal point between an air flow loss and increasing the clearance.
[0119] As shown in Fig. 20, an equivalent diameter of a circle in which the inclined notch
27 is located is D, a volume of the single volume-variable cavity 311 is V1, and 400
≤ V1/D ≤ 1000. The unit of D is mm. In this way, the exhaust noise is reduced advantageously
as much as possible. By reasonably optimizing the equivalent diameter D of the circle
where the inclined notch 27 is located, a value of V1/D can satisfy: 400 ≤ V1/D ≤
1000. An optimal point is found between reducing the air flow loss and increasing
the clearance.
[0120] In the present application, the value range of the ratio V1/ D is a ratio of numerical
values without units.
[0121] As shown in Fig. 21, an area of a hole section of the first axial exhaust port 22
is S4, a volume of the single volume-variable cavity 311 is V1, and 750 ≤ V1/S4 ≤
3300. In this way, a balance between the exhaust loss and the clearance volume is
taken into account to guarantee that the COP of the compressor can be optimized.
[0122] In the present application, the value range of the ratio V1/S4 is a ratio of numerical
values without units.
[0123] As shown in Fig. 21, an area of a hole section of the second axial exhaust port 22
is S2, a volume of the single volume-variable cavity 311 is V1, and 50 ≤ V1/S2 ≤ 250.
In this way, a balance between the exhaust loss and the clearance volume is taken
into account to guarantee that the COP of the compressor can be optimized.
[0124] In the present application, the value range of the ratio V1/S2 is a ratio of numerical
values without units.
[0125] As shown in Figs. 2, 10-20, 22 and 24, the cylinder sleeve 20 has one radial suction
hole 21 and a suction cavity 23. The suction cavity 23 is in communication with the
radial suction hole 21. In this way, it is guaranteed that a large amount of air can
be stored in the suction cavity 23, such that the variable volume cavities 311 can
fully suck the air, and then the compressor can suck enough air. When air suction
is insufficient, the stored air can be supplied to the variable volume cavities 311
in time, so as to guarantee compression efficiency of the compressor.
[0126] In some embodiments, the suction cavity 23 is a cavity formed by radially hollowing
out the inner wall surface of the cylinder sleeve 20. One suction cavity 23 may be
provided, and alternatively, two suction cavities with one above the other may also
be provided.
[0127] Specifically, the suction cavity 23 extends by a first preset distance around the
circumferential direction of the inner wall surface of the cylinder sleeve 20 to form
an arc suction cavity 23. In this way, it is guaranteed that a volume of the suction
cavity 23 is large enough to store a large amount of air.
[0128] As shown in Figs. 2, 10-20, 22 and 24, two suction cavities 23 are provided. The
two suction cavities 23 are spaced in the axial direction of the cylinder sleeve 20.
The cylinder sleeve 20 further has a suction communication cavity 24. The two suction
cavities 23 are in communication with the suction communication cavity 24, and the
radial suction hole 21 is in communication with the suction cavities 23 through the
suction communication cavity 24. Thus, the volume of the suction cavities 23 can be
increased, and suction pressure pulsation is reduced.
[0129] Further, as shown in Fig. 2, the suction communication cavity 24 extends by a second
preset distance in the axial direction of the cylinder sleeve 20. At least one end
of the suction communication cavity 24 penetrates the axial end surface of the cylinder
sleeve 20. In this way, it is convenient to form the suction communication cavity
24 from the end surface of the cylinder sleeve 20, and machining convenience of the
suction communication cavity 24 is guaranteed.
[0130] In the example, as shown in Fig. 2, an exhaust port 22 is provided in a side wall
of the cylinder sleeve 20 close to the lower flange 53, an inclined notch 27 is formed
on an inner circle of an end of the cylinder sleeve 20 facing the upper flange 52,
and moreover, the upper flange 52 is provided with a first axial exhaust hole 511
and a second axial exhaust hole 512. The exhaust port 22 is in communication with
the second axial exhaust hole 512 through the exhaust cavity 25 and the communication
hole 26. The inclined notch 27 is in communication with the first axial exhaust hole
511.
Example 2
[0131] Differences between the example and Example 1 lie in that, as shown in Fig. 28, an
exhaust port 22 is provided in a side wall of a cylinder sleeve 20 close to an upper
flange 52, an inclined notch 27 is formed on an inner circle of an end of the cylinder
sleeve 20 facing an lower flange 53, moreover, the lower flange 53 is provided with
a first axial exhaust hole 511, and the upper flange 52 is provided with a second
axial exhaust hole 512. The exhaust port 22 is in communication with the second axial
exhaust hole 512 through an exhaust cavity 25 and a communication hole 26. The inclined
notch 27 is in communication with the first axial exhaust hole 511.
Example 3
[0132] Differences between the example and Example 1 lie in that, as shown in Fig. 29, an
exhaust port 22 is provided in a side wall of a cylinder sleeve 20 close to an upper
flange 52, an inclined notch 27 is formed on an inner circle of an end of the cylinder
sleeve 20 facing an lower flange 53, and moreover, the lower flange 53 is provided
with a first axial exhaust hole 511 and a second axial exhaust hole 512. The exhaust
port 22 is in communication with the second axial exhaust hole 512 through an exhaust
cavity 25 and a communication hole 26. The inclined notch 27 is in communication with
the first axial exhaust hole 511.
Example 4
[0133] Differences between the example and Example 1 lie in that, as shown in Fig. 30, an
exhaust port 22 is provided in a side wall of a cylinder sleeve 20 close to an upper
flange 52, an inclined notch 27 is formed on an inner circle of an end of the cylinder
sleeve 20 facing the upper flange 52, an exhaust port 22 is provided in a side wall
of the cylinder sleeve 20 close to the lower flange 53, an inclined notch 27 is formed
on an inner circle of an end of the cylinder sleeve 20 facing the lower flange 53,
and moreover, the upper flange 52 and the lower flange 53 are each provided with a
first axial exhaust hole 511 and a second axial exhaust hole 512. The exhaust port
22 on an upper side of the cylinder sleeve 20 is in communication with the second
axial exhaust hole 512 on the upper flange 52 through an exhaust cavity 25 and a communication
hole 26, and the inclined notch 27 on an upper end surface of the cylinder sleeve
20 is in communication with the first axial exhaust hole 511 on the upper flange 52.
The exhaust port 22 on a lower side of the cylinder sleeve 20 is in communication
with the second axial exhaust hole 512 on the lower flange 53 through the exhaust
chamber 25 and the communication hole 26, and the inclined notch 27 on a lower end
surface of the cylinder sleeve 20 is in communication with the first axial exhaust
hole 511 on the lower flange 53.
Example 5
[0134] Differences between the example and Example 1 lie in that, as shown in Fig. 31, a
cylinder sleeve 20 has two radial suction holes 21, the two radial suction holes 21
are spaced in an axial direction of the cylinder sleeve 20, and the two radial suction
holes 21 are respectively in communication with suction cavities 23 at corresponding
sides.
Example 6
[0135] Differences between the example and Example 2 lie in that, as shown in Fig. 32, a
cylinder sleeve 20 has two radial suction holes 21, the two radial suction holes 21
are spaced in an axial direction of the cylinder sleeve 20, and the two radial suction
holes 21 are respectively in communication with suction cavities 23 at corresponding
sides.
Example 7
[0136] Differences between the example and Example 3 lie in that, as shown in Fig. 33, a
cylinder sleeve 20 has two radial suction holes 21, the two radial suction holes 21
are spaced in an axial direction of the cylinder sleeve 20, and the two radial suction
holes 21 are respectively in communication with suction cavities 23 at corresponding
sides.
Example 8
[0137] Differences between the example and Example 4 lie in that, as shown in Fig. 34, a
cylinder sleeve 20 has two radial suction holes 21, the two radial suction holes 21
are spaced in an axial direction of the cylinder sleeve 20, and the two radial suction
holes 21 are respectively in communication with suction cavities 23 at corresponding
sides.
[0138] Certainly, in an example not shown in the drawings of the present application, suction
may be performed by means of the flanges 50, specifically, the upper flange 52 and
the lower flange 53. Alternatively, one flange 50 of the two flanges 50 may be used
for suction in combination with the cylinder sleeve 20.
[0139] It should be noted that the terms used herein are for the purpose of describing detailed
embodiments merely and are not intended to limit the illustrative embodiments in accordance
with the present application. As used herein, the singular form is also intended to
include the plural form unless clearly indicated otherwise in the context. Moreover,
it should also be understood that the terms "encompass" and/or "comprise" and "include"
used in the description specify the presence of features, steps, operations, devices,
assemblies, and/or their combinations.
[0140] The relative arrangement of components and steps, numerical expressions, and numerical
values set forth in these examples do not limit the scope of the present application
unless specifically stated otherwise. Moreover, it should be understood that the dimensions
of all portions shown in the accompanying drawings are not drawn to actual scale for
ease of description. Techniques, methods, and apparatuses known to those of ordinary
skill in the art may not be discussed in detail, but where appropriate, should be
deemed as part of the granted description. In all instances shown and discussed herein,
any particular value should be interpreted as merely being illustrative instead of
being restrictive. Therefore, other instances in the illustrative examples can have
different values. It should be noted that similar numerals and letters denote similar
items in the following accompanying drawings. Thus, once a certain item is defined
in one accompanying drawing, it is not required to be discussed further in subsequent
accompanying drawings.
[0141] For ease of description, the spatially-relative terms such as "on", "above", "on
the upper surface", and "on the upper portion" can be used herein to describe the
spatial position relation between one device or feature and another device or feature
as shown in the figures. It should be understood that the spatially-relative terms
are intended to encompass different orientations in use or operation except for the
orientation of the device described in the figures. For example, if the device in
the accompanying drawings is inverted, a device described as "above another device
or configuration" or "on another device or configuration" will then be located as
"below another device or configuration" or "underneath another device or configuration".
Therefore, the illustrative term "above" can indicate two orientations "above" and
"below". The device can also be located in other different ways (being rotated by
90 degrees or in another orientation), and the spatially-relative descriptions used
herein are interpreted correspondingly.
[0142] It should be noted that the terms used herein are for the purpose of describing detailed
embodiments merely and are not intended to limit the illustrative embodiments in accordance
with the present application. As used herein, the singular is intended to include
the plural unless the context clearly dictates. Furthermore, it is to be understood
that the terms "include" and/or "comprise" used in this specification specify the
presence of features, steps, works, devices, components, and/or their combinations.
[0143] The terms "first", "second" and so forth, in the specification and claims of the
present application and in the above-mentioned drawings, are used to distinguish between
similar objects, instead of necessarily describing a particular order or sequential
order. It should be understood that the data used in this way may be interchanged
where appropriate, such that the embodiments of the present application described
herein can be implemented in other sequences than those illustrated or described herein.
[0144] All technical features in the above examples can be combined with one another randomly.
In order to make the description concise, not all possible combinations of all the
technical features in the above examples are described. However, as long as there
is no contradiction between the combinations of these technical features, the combinations
should be deemed as falling within the scope of description in the description.
[0145] The above examples merely express several embodiments of the present application,
and their descriptions are specific and detailed, but should not be interpreted as
limiting the scope of the present application patent. It should be noted that those
of ordinary skill in the art can also make several variations and improvements without
departing from the concept of the present application, and these variations and improvements
fall within the scope of protection of the present application. Therefore, the scope
of protection of the present application patent should be defined by the appended
claims.
1. A fluid machine, comprising:
a crankshaft (10), wherein the crankshaft (10) is provided with two eccentric portions
(11) in an axial direction of the crankshaft;
a cylinder sleeve (20), wherein the crankshaft (10) and the cylinder sleeve (20) are
disposed in an eccentric manner with a fixed eccentric distance;
a cross groove structure (30), wherein the cross groove structure (30) is rotatably
disposed in the cylinder sleeve (20), the cross groove structure (30) has two limiting
channels (31), the two limiting channels (31) are sequentially disposed in the axial
direction of the crankshaft (10), and an extension direction of the limiting channels
(31) is perpendicular to the axial direction of the crankshaft (10);
slide blocks (40), wherein each of the slide blocks (40) has a through hole (41),
two slide blocks (40) are provided, the two eccentric portions (11) correspondingly
extend into two through holes (41) of the two slide blocks (40), the two slide blocks
(40) are correspondingly slidably disposed in the two limiting channels (31) to form
a volume-variable cavity (311), the volume-variable cavity (311) is located in a slide
direction of the slide blocks (40), and the crankshaft (10) rotates to drive the two
slide blocks (40) to interact with the cross groove structure (30) while reciprocating
in the two limiting channels (31) in a sliding manner, such that the cross groove
structure (30) and the slide blocks (40) rotate in the cylinder sleeve (20); and
two flanges (50), wherein the two flanges (50) are disposed at two axial ends of the
cylinder sleeve (20) respectively, at least one flange (50) of the two flanges (50)
is provided with a first axial exhaust hole (511), and at least one flange (50) of
the two flanges (50) is provided with a second axial exhaust hole (512); wherein
an inclined notch (27) is provided at an edge of an inner circle of at least one of
the two axial ends of the cylinder sleeve (20), the inclined notch (27) is in communication
with the first axial exhaust hole (511), at least one exhaust port (22) is provided
on a side wall surface of the cylinder sleeve (20), and the exhaust port (22) is in
communication with the second axial exhaust hole (512).
2. The fluid machine according to claim 1, wherein the first axial exhaust hole (511)
and the second axial exhaust hole (512) in a flange (50) are on a same radius of the
flange (50), and the second axial exhaust hole (512) is located on an outer peripheral
side of the first axial exhaust hole (511).
3. The fluid machine according to claim 1, wherein a flange (50) at one end of the cylinder
sleeve (20) having the inclined notch (27) is provided with the first axial exhaust
hole (511), and the inclined notch (27) is disposed opposite the first axial exhaust
hole (511).
4. The fluid machine according to claim 3, wherein a geometric center line of the first
axial exhaust hole (511) passes through a geometric center of the inclined notch (27).
5. The fluid machine according to claim 1, wherein
a projection of the each of the slide blocks (40) in a slide direction of the each
of the slide blocks is a part of a semicircle; and/or,
an axial projection of the each of the slide block (40) in the through hole (41) has
two relatively parallel straight line segments and an arc segment connecting ends
of the two straight line segments, and
the exhaust port (22) is disposed at a position in an angle range of (arccos (2R/B)
- 2 * arccos (2R/B)) in a circumferential direction of the cylinder sleeve (20), wherein
R is a radius of an inner circle of the cylinder sleeve (20), and B is a distance
between the two relatively parallel straight line segments of the axial projection
of the each of the slide blocks (40) in the through hole (41).
6. The fluid machine according to claim 1, wherein
an exhaust cavity (25) is provided in an outer wall of the cylinder sleeve (20), the
exhaust port (22) is in communication with the exhaust cavity (25) from an inner wall
of the cylinder sleeve (20), the fluid machine further comprises an exhaust valve
assembly, and the exhaust valve assembly is disposed in the exhaust cavity (25) and
corresponds to the exhaust port (22); and
a communication hole (26) is further provided in an axial end surface of the cylinder
sleeve (20), the communication hole (26) is in communication with the exhaust cavity
(25), and the communication hole (26) is in communication with the second axial exhaust
hole (512).
7. The fluid machine according to claim 6, wherein a distance between a plane where one
end of the exhaust port (22) in communication with the exhaust cavity (25) and an
axis of the cylinder sleeve (20) is K, a radius of an inner circle of the cylinder
sleeve (20) is R, and 1 mm ≤ K - R ≤ 5 mm.
8. The fluid machine according to claim 6, wherein a cavity sectional area of the exhaust
cavity (25) in an axial direction of the cylinder sleeve (20) is S3, a height of the
exhaust cavity (25) in the axial direction of the cylinder sleeve (20) is N, a displacement
of the fluid machine is V, and 0.2 ≤ (N * S3)/V ≤ 5.
9. The fluid machine according to claim 1, wherein an exhaust cavity (25) is provided
in an outer wall of the cylinder sleeve (20), a boss structure (29) is disposed on
a cavity wall surface of the exhaust cavity (25), and the exhaust port (22) penetrates
from an inner wall of the cylinder sleeve (20) to the boss structure (29) and is in
communication with the exhaust cavity (25).
10. The fluid machine according to claim 9, wherein a thickness of the boss structure
(29) in an extension direction of the exhaust port (22) is M, and 0.05 mm ≤ M ≤ 3
mm.
11. The fluid machine according to claim 1, wherein an area of a hole section of the exhaust
port (22) is S1, a volume of the volume-variable cavity (311) is V1, and 750 ≤ V1/S1
≤ 3300.
12. The fluid machine according to claim 1, wherein an inclined direction of the inclined
notch (27) extends from an end surface of one axial end of the cylinder sleeve (20)
to an axis of the cylinder sleeve (20), an included angle between the inclined notch
(27) and the end surface of the cylinder sleeve (20) is α, and 15° ≤ α ≤ 60°.
13. The fluid machine according to claim 1, wherein an equivalent diameter of a circle
in which the inclined notch (27) is located is D, a volume of the volume-variable
cavity (311) is V1, and 400 ≤ V1/D ≤ 1000.
14. The fluid machine according to claim 1, wherein a longitudinal section of the inclined
notch (27) through a diameter of the cylinder sleeve (20) coincides with a longitudinal
section of the exhaust port (22) through the diameter of the cylinder sleeve (20).
15. The fluid machine according to claim 1, wherein
an area of a hole section of the first axial exhaust port (22) is S4, a volume of
the single volume-variable cavity (311) is V1, and 750 ≤ V1/S4 ≤ 3300; and/or
an area of a hole section of the second axial exhaust port (22) is S2, a volume of
the single volume-variable cavity (311) is V1, and 50 ≤ V1/S2 ≤ 250.
16. The fluid machine according to claim 6, wherein the exhaust cavity (25) penetrates
to an outer wall surface of the cylinder sleeve (20), the fluid machine further comprises
an exhaust cover plate (70), and the exhaust cover plate (70) is connected with the
cylinder sleeve (20) and seals the exhaust cavity (25).
17. The fluid machine according to any one of claims 1-16, wherein a phase difference
of a first included angle (A) exists between the two eccentric portions (11), eccentric
amounts of the two eccentric portions (11) are equal, a phase difference of a second
included angle (B) exists between the extension directions of the two limiting channels
(31), and the first angle (A) is twice of the second angle (B).
18. The fluid machine according to claim 17, wherein the first included angle (A) is 160°-200°,
and the second included angle (B) is 80°-100°.
19. The fluid machine according to any one of claims 1-18, wherein the each of the slide
blocks (40) has a pressing surface (42) facing an end of the limiting channel (31),
and a projected area Sslide block of the pressing surface (42) in the slide direction of the slide blocks (40) and
an area Sexhaust of the exhaust port (22) of the cylinder sleeve (20) satisfy that a value of Sslide block/Sexhaust is 8-25.
20. A heat exchange apparatus, comprising a fluid machine, wherein the fluid machine is
the fluid machine according to any one of claims 1-19.