FIELD
[0001] The present disclosure relates to an aerosol generating device.
BACKGROUND
[0002] A typical aerosol generating device may comprise a power source, an aerosol generating
unit that is driven by the power source, and a delivery system for delivery of aerosol
to a user. In use an aerosol precursor is aerosolised by the aerosol generating unit
to generate an aerosol for delivery to the user.
[0003] A drawback with known aerosol generating devices is that they may be difficult to
clean, and it may be difficult to insert aerosol precursor into and remove aerosol
precursor from the aerosol generating device. Further, it may be difficult to safely
clean the aerosol generating device and/or safely insert aerosol precursor into and
remove aerosol precursor from the aerosol generating device.
[0004] In spite of the effort already invested in the development of aerosol generating
apparatuses/systems further improvements are desirable.
SUMMARY
[0005] According to a first aspect, there is provided an aerosol generating device comprising
a main body, an elongate susceptor extending from the main body, a carriage comprising
an inner wall defining a receiving cavity, the receiving cavity configured to receive
an aerosol precursor and the elongate susceptor, wherein the elongate susceptor is
configured to heat the aerosol precursor received in the receiving cavity, and an
induction coil extending around the inner wall and fixedly coupled to the carriage,
the induction coil configured to generate an alternating electromagnetic field within
the receiving cavity, wherein the carriage is moveably coupled to the main body such
that the carriage is moveable between a closed position in which the elongate susceptor
is surrounded circumferentially along its length by the carriage, and an open position
in which a portion of the elongate susceptor is exposed for user access via an access
window located between the carriage and the main body.
[0006] Advantageously then, a user may be able to clean the exposed portion of the elongate
susceptor via the access window. Because the induction coil is fixedly coupled to
the carriage, when the carriage is moved into the open position, the induction coil
may move with the carriage such that the induction coil is not a barrier to cleaning.
In this way, the aerosol generating device may be easier to clean.
[0007] The closed position and the open position may be positions of the carriage. The carriage
being moveable may mean the carriage being reversibly moveable, such that the carriage
is moveable between the closed position and the open position, and between the open
position and the closed position. The elongate susceptor being surrounded circumferentially
along its length may mean the elongate susceptor being surrounded circumferentially
along its entire length.
[0008] The receiving cavity may be configured to receive a consumable that includes an aerosol
precursor. The aerosol precursor may be a solid aerosol precursor, which may include
tobacco. Alternatively, the solid aerosol precursor may include no tobacco. The aerosol
generating device may be a heat-not-burn aerosol generating device, for example a
heated tobacco (HT) device. The induction coil may be a copper coil. The susceptor
may be made of stainless steel. The susceptor may be referred to as a heating element.
The susceptor may be a rod-shaped susceptor. A fixing base, integrally formed with
the susceptor, may fix the susceptor to the main body. The main body may comprise
a channel within which the carriage is moveable. The main body may comprise a chassis,
the chassis defining the channel. The chassis may extend circumferentially around
the susceptor. There may be an opening in a circumferential side wall of the chassis
such that when the carriage is in the upper position the portion of the elongate susceptor
is exposed via the access window.
[0009] The access window between the carriage and the main body may be at least 1 mm in
length measured along a longitudinal axis of the receiving cavity, measured along
a longitudinal axis of the main body, measured along a longitudinal axis of the inner
wall, or measured along a longitudinal axis of the elongate susceptor. The access
window between the carriage and the main body may be at least 5 mm in length measured
along a longitudinal axis of the receiving cavity, measured along a longitudinal axis
of the main body, measured along a longitudinal axis of the inner wall, or measured
along a longitudinal axis of the elongate susceptor. The access window between the
carriage and the main body may be at least 1 cm in length measured along a longitudinal
axis of the receiving cavity, measured along a longitudinal axis of the inner wall,
measured along a longitudinal axis of the main body, or measured along a longitudinal
axis of the elongate susceptor. The receiving cavity, the inner wall, and/or the main
body may be elongate. Such sizes of the access window may allow the exposed portion
of the elongate susceptor to be cleaned by a user.
[0010] The induction coil may extend longitudinally along a coil longitudinal axis. That
is, the induction coil may have a longitudinal extent. The coil longitudinal axis
may be aligned with a longitudinal axis of the main body, the receiving cavity, the
inner wall or the elongate susceptor.
[0011] The main body may comprise a power source. The induction coil may be electrically
connected to a first coil contact and a second coil contact, the first coil contact
and the second coil contact configured to electrically connect the induction coil
to the power source.
[0012] The portion of the elongate susceptor exposed for user access via the access window
may be a lower portion of the susceptor. The lower portion of the susceptor may be
a portion of the susceptor which is closest to the power source of the main body of
the aerosol generating device.
[0013] The carriage may be moveable between the closed position and the open position (and
vice versa) along a longitudinal axis of the receiving cavity, along a longitudinal
axis of the inner wall, along a longitudinal axis of the main body or along a longitudinal
axis of the elongate susceptor. When the carriage is in the open position, the carriage
may be further from the power source of the main body than when the carriage is in
the closed position. That is, the carriage may be moveable from the closed position
to the open position by moving the carriage in a direction which points away from
the power source. The carriage may be moveable from the open position to the closed
position by moving the carriage in a direction which points towards the power source.
In some examples, the induction coil may be moveable between the closed position and
the open position along an axis aligned with the longitudinal extent of the induction
coil. In this way, the aerosol generating device may maintain its elongate footprint,
so the device does not become too large.
[0014] In some examples, the carriage may be slidable between the closed position and the
open position, and vice versa. The main body of the aerosol generating device may
comprise a slider groove. The carriage may be slidable along the slider groove of
the main body. Advantageously then, the carriage may be easily moveable between the
closed position and the open position, and vice versa.
[0015] In some examples, the aerosol generating device may further comprise a stop configured
to substantially prevent the carriage fully decoupling from the main body. In this
way, a user may move the carriage between the closed position and the open position
with reduced risk of accidentally decoupling the carriage from the main body.
[0016] The stop may include a main body stop protrusion on the main body and a carriage
stop protrusion on the carriage, wherein the main body stop protrusion and the carriage
stop protrusion are configured to engage one another when the carriage is in the open
position. The chassis may include the main body stop protrusion.
[0017] In some examples, when the carriage is in the closed position the induction coil
may be in a connected position in which the induction coil is electrically connected
to the power source, and when the carriage is in the open position the induction coil
may be in a disconnected position in which the induction coil is electrically disconnected
from the power source. When the induction coil is in the connected position the susceptor
may be heated by the induction coil. Therefore, when the induction coil is in the
connected position the susceptor may heat aerosol precursor received in the receiving
cavity. When the induction coil is in the disconnected position the susceptor may
not be heated by the induction coil.
[0018] In some examples, when the induction coil is in the connected position, the elongate
susceptor may be surrounded circumferentially along approximately its entire length
by the induction coil. Approximately the entire length of the susceptor may mean between
80% and 100% of the length of the susceptor. Approximately the entire length of the
susceptor may mean between 95% and 100% of the length of the susceptor. When the coil
is in the disconnected position, an upper portion of the elongate susceptor may be
surrounded circumferentially by the induction coil. The upper portion of the elongate
susceptor may have a length between 1% and 20% of the entire length of the elongate
susceptor. The upper portion of the elongate susceptor may have a length between 1%
and 10% of the length of the elongate susceptor. The upper portion of the elongate
susceptor may be a portion of the susceptor which is furthest from the power source
of the main body of the aerosol generating device.
[0019] Advantageously, the ability to electrically connect and electrically disconnect the
induction coil to and from the power source may enable the induction coil to move
with respect to the power source. For example, it may be possible to move the induction
coil in a direction away from the power source. This may allow the induction coil
to move with the carriage. This may be advantageous, for example, when a user cleans
the aerosol generating device, because the induction coil may be moved such that it
is not a barrier to cleaning. Furthermore, the safety of the device may be improved
because an electrical current may be prevented from flowing through the induction
coil when the induction coil is in the disconnected position such that the susceptor
may not be heated by the induction coil and the susceptor may be at a temperature
that is safer to clean. The induction coil may be moved into the disconnected position,
for example, when a user inserts or removes a consumable from the aerosol generating
device or when a user cleans the aerosol generating device. When the portion of the
elongate susceptor is exposed, the induction coil may be disconnected from the power
source such that the susceptor may not be heated by the induction coil and the susceptor
may be safe to clean. When the elongate susceptor is surrounded along its length by
the carriage, the induction coil may be connected to the power source and the susceptor
may be heated by the induction coil such that a consumable in the receiving cavity
may be heated by the susceptor.
[0020] As discussed above, the induction coil may be electrically connected to a first coil
contact and a second coil contact. The induction coil may be permanently electrically
connected to the first coil contact and/or the second coil contact. The main body
may comprise a first main body contact and a second main body contact, the first main
body contact and the second main body contact electrically connected to the power
source. The power source may be permanently electrically connected to the first main
body contact and/or the second main body contact. In some examples, when the carriage
is in the closed position the first coil contact may be electrically connected to
the first main body contact and the second coil contact may be electrically connected
to the second main body contact. In some examples, when the carriage is in the open
position, the first coil contact may be electrically disconnected from the first main
body contact and the second coil contact may be electrically disconnected from the
second main body contact. Thus, when the carriage is in the closed position the induction
coil may be electrically connected to the power source, and when the carriage is in
the open position the induction coil may be electrically disconnected from the power
source.
[0021] The first coil contact may include a first intermediate contact and a first engaging
contact. The second coil contact may include a second intermediate contact and a second
engaging contact. The first intermediate contact and the first engaging contact may
be electrically connected to one another. The second intermediate contact and the
second engaging contact may be electrically connected to one another. The first engaging
contact may comprise a first aperture, and the first intermediate contact may extend
through the first aperture. The second engaging contact may comprise a second aperture,
and the second intermediate contact may extend through the second aperture. In this
way, the intermediate contacts and the engaging contacts may be easily electrically
connected to one another. Advantageously, the coil contacts being made up of an intermediate
contact and an engaging contact may facilitate the electrical connection of the induction
coil to the main body contacts.
[0022] The first engaging contact may be configured to engage with the first main body contact.
The second engaging contact may be configured to engage with the second main body
contact. As will be discussed in further detail below, the first and/or second engaging
contact may be fixedly coupled to the carriage. For example, the first and/or second
engaging contact may be clipped on to the carriage.
[0023] The first intermediate contact may be electrically connected to a first end of the
induction coil. The first end of the induction coil may be an upper end of the induction
coil, which may be an end of the induction coil located furthest from the power source.
The second intermediate contact may be electrically connected to a second end of the
induction coil. The second end of the induction coil may be a lower end of the induction
coil, which may be an end of the induction coil located closest to the power source.
[0024] In some examples, the first main body contact and/or the second main body contact
may be located at a lower end of the channel within which the carriage is moveable.
The lower end of the channel may be a portion of the channel which is closest to the
power source. Advantageously, the main body contacts being located at the lower end
of the channel may enable the main body contacts to be smaller in size than if they
were located at an upper end of the channel. In some examples, when the first main
body contact is located at the lower end of the channel, the first intermediate contact
may extend along a longitudinal extent of the induction coil and/or along a longitudinal
axis of the main body. In this way, the first intermediate contact may electrically
connect the upper end of the induction coil to the first main body contact and/or
the power source.
[0025] In some examples, the first main body contact and/or the second main body contact
may be located at an upper end of the channel within which the carriage is moveable.
The upper end of the channel may be a portion of the channel which is furthest from
the power source. Advantageously, the main body contacts being located at the upper
end of the channel may prevent the main body contacts being exposed to vapour and/or
debris from an aerosol precursor. In some examples, when the second main body contact
is located at the upper end of the channel, the second intermediate contact may extend
along a longitudinal extent of the induction coil and/or along a longitudinal axis
of the main body. In this way, the second intermediate contact may electrically connect
the lower end of the induction coil to the power source.
[0026] The aerosol generating device may further comprise coil electrical insulation extending
longitudinally along at least a portion of the longitudinal extent of the induction
coil, the coil electrical insulation electrically insulating the induction coil from
the first and/or the second intermediate contact along the portion of the longitudinal
extent of the induction coil. The portion of the longitudinal extent of the induction
coil may be the entire longitudinal extent of the induction coil aside from the upper
end and/or the lower end of the induction coil. Advantageously then, the first intermediate
contact may be electrically connected to the upper end of the induction coil, without
being in direct electrical contact with the induction coil along the longitudinal
extent of the induction coil. Similarly, the second intermediate contact may be electrically
connected to the lower end of the induction coil, without being in direct electrical
contact with the induction coil along the longitudinal extent of the induction coil.
[0027] The coil electrical insulation may extend circumferentially around the induction
coil. The coil electrical insulation extending circumferentially may mean the coil
electrical insulation extending circumferentially around the induction coil with respect
to the coil longitudinal axis. As discussed above, such a longitudinal axis may be
aligned with the longitudinal axis of the receiving cavity, for example.
[0028] The aerosol generating device may further comprise contact electrical insulation
extending circumferentially around the induction coil and the first and/or second
intermediate contact. That is, contact electrical insulation may extend circumferentially
around the induction coil and may also encompass the first and/or second intermediate
contact.
[0029] The coil and/or contact electrical insulation may be heat resistant. The coil and/or
contact electrical insulation being heat resistant may mean that the electrical insulation
may perform its above-stated function at temperatures reached within the aerosol generating
device when the aerosol generating device is operated by a user to generate aerosol.
The coil and/or contact electrical insulation may include electrically insulating
tape.
[0030] The first main body contact and/or the second main body contact may be resiliently
biased. The first main body contact and/or the second main body contact may be resiliently
biased towards the channel within which the carriage is moveable. The first main body
contact and/or the second main body contact may be resiliently biased towards the
carriage. The first main body contact and/or the second main body contact may be resiliently
biased towards the carriage when the carriage is in the closed position. The first
main body contact and/or the second main body contact may be resiliently biased towards
the first coil contact and/or the second coil contact respectively. The first main
body contact and/or the second main body contact may be resiliently biased towards
the first coil contact and/or the second coil contact respectively when the carriage
is in the closed position. Advantageously, the main body contacts being resiliently
biased may improve the electrical connection between the main body contacts and the
coil contacts.
[0031] The first main body contact may comprise a first supporting portion and a first protruding
portion. The second main body contact may comprise a second supporting portion and
a second protruding portion. The first and/or second supporting portion may contact
the main body of the device. The first and/or second protruding portion may be spaced
apart from the main body of the device. The first protruding portion may protrude
from the first supporting portion towards the channel. The first protruding portion
may protrude from the first supporting portion towards the carriage and/or towards
the first coil contact. The first protruding portion may protrude from the first supporting
portion towards the carriage when the carriage is in the lower position and/or towards
the first coil contact when the carriage is in the lower position. Similarly, the
second protruding portion may protrude from the second supporting portion towards
the channel. The second protruding portion may protrude from the second supporting
portion towards the carriage when the carriage is in the lower position, and/or towards
the second coil contact. The second protruding portion may protrude from the second
supporting portion towards the carriage when the carriage is in the lower position,
and/or towards the second coil contact when the carriage is in the lower position.
Advantageously, the resiliently biased nature of the main body contacts may be achieved
by the main body contacts comprising the supporting portions and the protruding portions.
[0032] In an alternative embodiment, the first main body contact and/or the second main
body contact may comprise a pogo pin. In this way, the resiliently biased nature of
the main body contacts may be achieved.
[0033] The first main body contact may include a first fixing portion configured to fixedly
couple the first main body contact to the main body. The second main body contact
may include a second fixing portion configured to fixedly couple the second main body
contact to the main body. The first and/or second fixing portion may comprise a fixing
aperture and a fixing element extending through the fixing aperture to fix the fixing
portion to the main body. The fixing element may include, for example, a screw or
a heat stake.
[0034] A portion of the first and/or second main body contact may extend across a portion
of a susceptor support of the main body. The susceptor support of the main body may
be a component of the main body from which the susceptor extends. The portion of the
first and/or second main body contact may extend across a portion of a lower face
of the susceptor support. The lower face of the susceptor support may face towards
the power source. In this way, as described in more detail below, the main body contacts
may be easily electrically connectable to the PCB and/or to the power source. The
first and/or second fixing portion may extend across a portion of a lower face of
the susceptor support. The first and/or the second fixing portion may extend across
a portion of the susceptor support of the main body.
[0035] A first wire may extend from the first main body contact to the PCB. The first wire
may extend from a portion of the first main body contact which extends across a portion
of a lower face of the susceptor support to the PCB. The first wire may extend from
the first fixing portion to the PCB. A second wire may extend from the second main
body contact to the PCB. The second wire may extend from a portion of the second main
body contact which extends across a portion of a lower face of the susceptor support
to the PCB. The second wire may extend from the second fixing portion to the PCB.
The first wire and/or the second wire may be soldered to the PCB. The PCB may be electrically
connected to the power source. In this way, the first main body contact and the second
main body contact may be electrically connected to the power source.
[0036] In some examples, the first main body contact and/or the second main body contact
may engage with or contact a circumferential side wall of the main body. The first
supporting portion and/or the second supporting portion may engage with or contact
a circumferential side wall of the main body. The first main body contact and/or the
second main body contact may extend from the circumferential side wall of the main
body. The circumferential side wall of the main body may be aligned with a longitudinal
axis of the main body. Advantageously, as described in more detail below, this configuration
may allow the first and second main body contacts to retain the carriage in the closed
position.
[0037] In some examples, the first main body contact and/or the second main body contact
may extend from the susceptor support of the main body. The first main body contact
and/or the second main body contact may extend from an upper face of the susceptor
support of the main body. The upper face of the susceptor support may face away from
the power source.
[0038] The first and second main body contacts may retain the carriage in the closed position.
Retaining the carriage in the closed position may mean holding the carriage in the
closed position until a force greater than a predetermined force is exerted by a user
on the carriage, the force pulling the carriage from the closed position to the open
position. The first and/or second main body contacts being resiliently biased may
enable the first and second main body contacts to retain the carriage in the closed
position. Advantageously then, the first and second main body contacts may act as
clips, clipping the carriage in place in the closed position.
[0039] The first main body contact may include a first indent complementary in shape to
the first engaging contact. The second main body contact may include a second indent
complementary in shape to the second engaging contact. The first engaging indent may
be on the first protruding portion of the first main body contact. The second engaging
indent may be on the second protruding portion of the second main body contact. In
this way, improved electrical connection may be achieved between the coil contacts
and the main body contacts. Further, such a configuration may allow the first and
second main body contacts to retain the carriage in the closed position.
[0040] The first and/or second main body contact may be formed of a stamped metal sheet.
The first and/or second coil contact may be formed of a stamped metal sheet. The first
and/or second intermediate contact may be formed of a stamped metal sheet. The first
and/or second engaging contact may be formed of a stamped metal sheet. The first and/or
second main body contact may be formed of copper wire or sheet. The first and/or second
coil contact may be formed of copper wire or sheet. The first and/or second intermediate
contact may be formed of copper. The first and/or second engaging contact may be formed
of copper wire or sheet.
[0041] In some examples, the carriage may further comprise an upper rim. The upper rim may
extend circumferentially around the inner wall. The upper rim may extend circumferentially
around the inner wall with respect to the longitudinal axis of the inner wall. That
is, the upper rim may extend circumferentially around the elongate inner wall. The
upper rim may be located on an upper side of the induction coil, which may mean that
the upper rim is located further from the power source than the induction coil. The
upper rim may comprise a slider protrusion for sliding within the slider groove of
the main body. The upper rim may comprise two slider protrusions for sliding within
respective slider grooves of the main body. Advantageously then, the carriage may
be easily moveable between the closed position and the open position, and vice versa.
[0042] In some examples, the carriage may further comprise a lower rim. The lower rim may
extend circumferentially around the inner wall with respect to the longitudinal axis
of the inner wall. That is, the lower rim may extend circumferentially around the
elongate inner wall. The lower rim may be located on a lower side of the induction
coil, which may mean that the lower rim is located closer to the power source than
the induction coil. The lower rim may be configured to fixedly couple the first and/or
second coil contact to the carriage. The lower rim may be configured to fixedly couple
the first and/or second engaging contact and/or intermediate contact to the carriage.
In more detail, the first and/or second engaging contact may be clipped onto the lower
rim. The first intermediate contact may extend through the first aperture in the first
engaging contact and/or through a first aperture in the lower rim. The first aperture
in the first engaging contact may be aligned with the first aperture in the lower
rim. Similarly, the second intermediate contact may extend through the second aperture
in the second engaging contact and/or through a second aperture in the lower rim.
The second aperture in the second engaging contact may be aligned with the second
aperture in the lower rim.
[0043] In some examples, the coil may be fixedly coupled to the inner wall. The coil may
be fixed to an outer surface of the inner wall, where the outer surface of the inner
wall is the surface which faces away from the receiving cavity.
[0044] In some examples, the carriage may further comprise an outer wall extending circumferentially
around the inner wall. The outer wall may extend circumferentially around the inner
wall with respect to the longitudinal axis of the inner wall. That is, the outer wall
may extend circumferentially around the elongate inner wall. The outer wall may define
a coil cavity between the inner wall and the outer wall. The induction coil may be
housed within the coil cavity. Advantageously then, the coil may be securely coupled
to the carriage. The coil may be fixedly coupled to the carriage in this way.
[0045] The outer wall may be integrally formed with the inner wall.
[0046] A longitudinal extent of the induction coil, measured along the longitudinal axis
of the receiving cavity (or measured along the longitudinal axis of the inner wall)
may be approximately equal to a depth of the coil cavity measured along a longitudinal
axis of the receiving cavity (or measured along a longitudinal axis of the inner wall).
The longitudinal axis of the receiving cavity may be perpendicular to a direction
followed by the windings of the induction coil. The longitudinal axis of the inner
wall may be perpendicular to a direction followed by the windings of the induction
coil. The longitudinal extent of the induction coil being approximately equal to the
depth of the receiving cavity may mean the longitudinal extent of the induction coil
being between 80% and 100% of the length of the receiving cavity, or between 95% and
100% of the length of the receiving cavity.
[0047] The entire induction coil may be housed within the coil cavity.
[0048] The induction coil may be the only component of the aerosol generating device housed
within the coil cavity. The induction coil and one or more of the coil contacts may
be the only components of the aerosol generating device housed within the coil cavity.
[0049] In some examples, a depth of the coil cavity measured along a longitudinal axis of
the receiving cavity (or measured along a longitudinal axis of the inner wall) may
be approximately equal to the length of the elongate susceptor. The depth of the coil
cavity being approximately equal to the length of the susceptor may mean the depth
of the receiving cavity is between 80% and 120% of the length of the susceptor. The
depth of the coil cavity being approximately equal to the length of the susceptor
may mean the depth of the receiving cavity is between 95% and 105% of the length of
the susceptor.
[0050] In some examples, the longitudinal extent of the induction coil measured along the
longitudinal axis of the receiving cavity (or measured along the longitudinal axis
of the inner wall) may be approximately equal to the length of the susceptor. The
longitudinal extent of the induction coil being approximately equal to the length
of the susceptor may mean the longitudinal extent of the induction coil is between
80% and 120% of the length of the susceptor. The longitudinal extent of the induction
coil being approximately equal to the length of the susceptor may mean the longitudinal
extent of the induction coil is between 95% and 105% of the length of the susceptor.
[0051] In some examples, the outer wall may include a first coil contact-receiving aperture
and a second coil contact-receiving aperture. The first coil contact may extend through
the first coil contact-receiving aperture and the second coil contact may extend through
the second coil contact-receiving aperture.
[0052] An outer circumferential surface of the outer wall may interface with an inner circumferential
surface of the main body. The inner circumferential surface of the main body may comprise
a slider groove. The outer circumferential surface of the outer wall may be slidable
along the slider groove of the inner circumferential surface of the main body. Advantageously
then, the carriage may be easily moveable between the closed position and the open
position, and vice versa.
[0053] A length of the outer wall measured along a longitudinal axis of the receiving cavity
(or measured along a longitudinal axis of the inner wall) may be smaller than a length
of the inner wall measured along a longitudinal axis of the receiving cavity (or measured
along a longitudinal axis of the inner wall). That is, the outer wall may extend along
only a portion of the inner wall in a longitudinal direction of the inner wall. The
outer wall may extend along only a lower portion of the inner wall in a longitudinal
direction of the inner wall. The lower portion of the inner wall may be a portion
of the inner wall which is closest to the power source of the main body.
[0054] As mentioned above, in some examples a stop configured to substantially prevent the
carriage fully decoupling from the main body may include a main body stop protrusion
and a carriage stop protrusion. The carriage stop protrusion may be the outer wall
of the carriage. That is, the outer wall may be configured to engage with the main
body stop protrusion when the carriage is in the open position. Specifically, an upper
surface of the outer wall may be configured to engage with the main body stop protrusion
when the carriage is in the open position. The upper surface of the outer wall may
be a surface of the outer wall which faces away from the power source of the main
body. The upper surface of the outer wall may be a surface of the outer wall which
is located furthest from the power source of the main body. Advantageously then, a
user may move the carriage between the closed position and the open position with
reduced risk of accidentally decoupling the carriage from the main body, and such
a stop mechanism may be simply implemented.
[0055] In some examples, the carriage may further comprise a base wall configured to abut
the main body when the carriage is in the closed position and configured to be spaced
apart from the main body when the carriage is in the open position. The base wall
may be configured to abut a susceptor support of the main body when the carriage is
in the closed position and configured to be spaced apart from the susceptor support
of the main body when the carriage is in the open position. The susceptor support
of the main body may be a component of the main body from which the susceptor extends.
[0056] The base wall may be integrally formed with the outer wall and/or the inner wall.
The base wall may extend between the outer wall and the inner wall such that the coil
cavity is closed at a lower end of the coil cavity. The lower end of the coil cavity
may be an end of the coil cavity which is closest to the lower portion of the susceptor.
The lower end of the coil cavity may be an end of the coil cavity which is closest
to the power source of the main body. Advantageously, because the coil cavity may
be closed at its lower end, debris from aerosol precursor inserted into the receiving
cavity may be prevented from entering the coil cavity. In this way, the induction
coil may be prevented from accumulating debris and/or from having its performance
affected.
[0057] In some examples, an end of the coil cavity may be open. The coil cavity may be open
at an upper end of the coil cavity. The upper end of the coil cavity may be an end
of the coil cavity which is furthest from the lower portion of the susceptor. The
upper end of the coil cavity may be an end of the coil cavity which is furthest from
the power source in the main body. In this way, the coil cavity may be open to the
ambient air. In some examples, the coil cavity and the receiving cavity are open towards
the same direction.
[0058] The base wall may extend inwards from the inner wall. That is, the base wall may
extend from the inner wall in a direction towards the susceptor. In this way, a consumable
inserted into the receiving cavity may be supported by the base wall. Therefore, when
the carriage is moved from the closed position to the open position, a consumable
in the receiving cavity may be lifted in a direction away from the power source of
the aerosol generating device. When the carriage is moved from the open position to
the closed position, a consumable in the receiving cavity may be moved in a direction
towards the power source of the aerosol generating device. Furthermore, debris from
the consumable may collect on the base wall.
[0059] The base wall may comprise a susceptor-receiving aperture configured to receive the
susceptor therethrough. In this way, it may be possible for the carriage to move relative
to the susceptor between the closed position and the open position (and vice versa).
When the carriage is in the closed position, substantially the entire susceptor may
extend through the susceptor-receiving aperture. Therefore, when the carriage is in
the closed position, substantially the entire susceptor may extend into the receiving
cavity defined by the inner wall of the carriage. When the carriage is in the closed
position, the susceptor may be surrounded circumferentially along its length a combination
of the inner wall and the base wall. When the carriage is in the open position, none
of the susceptor may protrude through the susceptor-receiving aperture. When the carriage
is in the open position, only an upper portion of the susceptor may extend through
the susceptor-receiving aperture. Therefore, when the carriage is in the open position,
only the upper portion of the susceptor may extend into the receiving cavity defined
by the inner wall of the carriage. The upper portion of the susceptor may be a portion
of the susceptor which is furthest from the power source of the main body of the aerosol
generating device. Advantageously, it may be easier to insert and remove a consumable
into and out of the receiving cavity when the carriage is in the open position compared
to when the carriage is in the closed position, because in the open position none,
or only a portion of the susceptor (the upper portion of the susceptor) may extend
into the receiving cavity.
[0060] Debris from aerosol precursor received in the receiving cavity may fall through the
susceptor-receiving aperture. The access window may advantageously allow a user to
remove such debris from the aerosol generating device.
[0061] In some examples, the carriage may form a cap of the aerosol generating device. In
some examples, the carriage, or the cap, may comprise an external wall including a
consumable-receiving aperture. The consumable-receiving aperture may be configured
to receive aerosol precursor therethrough, such that the aerosol precursor may be
inserted into the receiving cavity. The external wall may form an external wall of
the aerosol generating device. An external wall may be a wall with a surface contactable
by a user. An external wall may be a wall with a surface contactable by a user during
an aerosol generation operation of the aerosol generating device.
[0062] The carriage may further comprise a support wall extending from the external wall.
The support wall may be configured to engage with a housing of the main body. An outer
surface of the support wall may be configured to engage with an inner surface of the
housing. The outer surface of the support wall may be a surface which faces away from
the receiving cavity. The inner surface of the housing may be a surface which faces
towards the receiving cavity. The support wall may be slidable with respect to the
housing of the main body. In this way, sliding movement of the carriage may be more
stable.
[0063] The external wall may include an external wall stop configured to engage with the
housing when the carriage is in the closed position such as to substantially prevent
the carriage moving along a direction which points towards the power source when the
carriage is in the closed position.
[0064] The external wall and the support wall may be integrally formed with one another.
The external wall and/or the support wall may be integrally formed with the inner
wall. In this way, the carriage may be more durable.
[0065] The preceding summary is provided for purposes of summarizing some examples to provide
a basic understanding of aspects of the subject matter described herein. Accordingly,
the above-described features should not be construed to narrow the scope or spirit
of the subject matter described herein in any way. Moreover, the above and/or proceeding
examples may be combined in any suitable combination to provide further examples,
except where such a combination is clearly impermissible or expressly avoided. Other
features, aspects, and advantages of the subject matter described herein will become
apparent from the following text and the accompanying drawings.
BRIEF DESCRIPTION OF THE FIGURES
[0066] Aspects, features and advantages of the present disclosure will become apparent from
the following description of examples in reference to the appended drawings in which
like numerals denote like elements.
Fig. 1 is a block system diagram showing an example aerosol generating apparatus.
Fig. 2 is a block system diagram showing an example implementation of the apparatus of Fig.
1, where the aerosol generating apparatus is configured to generate aerosol from a
liquid precursor.
Figs. 3a and 3b are schematic diagrams showing an example implementation of the apparatus of Fig.
2.
Fig. 4 is a block system diagram showing an example implementation of the apparatus of Fig.
1, where the aerosol generating apparatus is configured to generate aerosol from a
solid precursor.
Fig. 5 is a schematic diagram showing an example implementation of the apparatus of Fig.
4.
Fig. 6 is a cross-sectional view of an aerosol generating device according to an embodiment
of the present disclosure.
Fig. 7 is a cross-sectional view of an aerosol generating device according to an embodiment
of the present disclosure.
Fig. 8 is a cut-away view of an aerosol generating device according to an embodiment of
the present disclosure.
Fig. 9 is a cut-away view of an aerosol generating device according to an embodiment of
the present disclosure.
Fig. 10 is a cut-away view of an aerosol generating device according to an embodiment of
the present disclosure.
Fig. 11 is a cross-sectional view of an aerosol generating device according to an embodiment
of the present disclosure.
Fig. 12 is a cross-sectional view of an aerosol generating device according to an embodiment
of the present disclosure.
DETAILED DESCRIPTION OF EMBODIMENTS
[0067] Before describing several examples implementing the present disclosure, it is to
be understood that the present disclosure is not limited by specific construction
details or process steps set forth in the following description and accompanying drawings.
Rather, it will be apparent to those skilled in the art having the benefit of the
present disclosure that the systems, apparatuses and/or methods described herein could
be embodied differently and/or be practiced or carried out in various alternative
ways.
[0068] Unless otherwise defined herein, scientific and technical terms used in connection
with the presently disclosed inventive concept(s) shall have the meanings that are
commonly understood by those of ordinary skill in the art, and known techniques and
procedures may be performed according to conventional methods well known in the art
and as described in various general and more specific references that may be cited
and discussed in the present specification.
[0069] Any patents, published patent applications, and non-patent publications mentioned
in the specification are hereby incorporated by reference in their entirety.
[0070] All examples implementing the present disclosure can be made and executed without
undue experimentation in light of the present disclosure. While particular examples
have been described, it will be apparent to those of skill in the art that variations
may be applied to the systems, apparatus, and/or methods and in the steps or in the
sequence of steps of the methods described herein without departing from the concept,
spirit, and scope of the inventive concept(s). All such similar substitutions and
modifications apparent to those skilled in the art are deemed to be within the spirit,
scope, and concept of the inventive concept(s) as defined by the appended claims.
[0071] The use of the term "a" or "an" in the claims and/or the specification may mean "one,"
as well as "one or more," "at least one," and "one or more than one." As such, the
terms "a," "an," and "the," as well as all singular terms, include plural referents
unless the context clearly indicates otherwise. Likewise, plural terms shall include
the singular unless otherwise required by context.
[0072] The use of the term "or" in the present disclosure (including the claims) is used
to mean an inclusive "and/or" unless explicitly indicated to refer to alternatives
only or unless the alternatives are mutually exclusive. For example, a condition "A
or B" is satisfied by any of the following: A is true (or present) and B is false
(or not present), A is false (or not present) and B is true (or present), and both
A and B are true (or present).
[0073] As used in this specification and claim(s), the words "comprising, "having," "including,"
or "containing" (and any forms thereof, such as "comprise" and "comprises," "have"
and "has," "includes" and "include," or "contains" and "contain," respectively) are
inclusive or open-ended and do not exclude additional, unrecited elements or method
steps.
[0074] Unless otherwise explicitly stated as incompatible, or the physics or otherwise of
the embodiments, examples, or claims prevent such a combination, the features of examples
disclosed herein, and of the claims, may be integrated together in any suitable arrangement,
especially ones where there is a beneficial effect in doing so. This is not limited
to only any specified benefit, and instead may arise from an "ex post facto" benefit.
This is to say that the combination of features is not limited by the described forms,
particularly the form (e.g. numbering) of example(s), embodiment(s), or dependency
of claim(s). Moreover, this also applies to the phrase "in one embodiment," "according
to an embodiment," and the like, which are merely a stylistic form of wording and
are not to be construed as limiting the following features to a separate embodiment
to all other instances of the same or similar wording. This is to say, a reference
to `an,' 'one,' or 'some' embodiment(s) may be a reference to any one or more, and/or
all embodiments, or combination(s) thereof, disclosed. Also, similarly, the reference
to "the" embodiment may not be limited to the immediately preceding embodiment. Further,
all references to one or more embodiments or examples are to be construed as non-limiting
to the claims.
[0075] The present disclosure may be better understood in view of the following explanations,
wherein the terms used that are separated by "or" may be used interchangeably:
[0076] As used herein, an
"aerosol generating apparatus" (or
"electronic(e)-cigarette") may be an apparatus configured to deliver an aerosol to a user for inhalation by
the user. The apparatus may additionally/alternatively be referred to as a "smoking
substitute apparatus", if it is intended to be used instead of a conventional combustible
smoking article. As used herein a combustible "smoking article" may refer to a cigarette,
cigar, pipe or other article, that produces smoke (an aerosol comprising solid particulates
and gas) via heating above the thermal decomposition temperature (typically by combustion
and/or pyrolysis). An aerosol generated by the apparatus may comprise an aerosol with
particle sizes of 0.2 - 7 microns, or less than 10 microns, or less than 7 microns.
This particle size may be achieved by control of one or more of: heater temperature;
cooling rate as the vapour condenses to an aerosol; flow properties including turbulence
and velocity. The generation of aerosol by the aerosol generating apparatus may be
controlled by an input device. The input device may be configured to be user-activated,
and may for example include or take the form of an actuator (e.g. actuation button)
and/or an airflow sensor.
[0077] Each occurrence of the aerosol generating apparatus being caused to generate aerosol
for a period of time (which may be variable) may be referred to as an
"activation" of the aerosol generating apparatus. The aerosol generating apparatus may be arranged
to allow an amount of aerosol delivered to a user to be varied per activation (as
opposed to delivering a fixed dose of aerosol), e.g. by activating an aerosol generating
unit of the apparatus for a variable amount of time, e.g. based on the strength/duration
of a draw of a user through a flow path of the apparatus (to replicate an effect of
smoking a conventional combustible smoking article).
[0078] The aerosol generating apparatus may be portable. As used herein, the term
"portable" may refer to the apparatus being for use when held by a user.
[0079] As used herein, an
"aerosol generating system" may be a system that includes an aerosol generating apparatus and optionally other
circuitry/components associated with the function of the apparatus, e.g. one or more
external devices and/or one or more external components (here "external" is intended
to mean external to the aerosol generating apparatus). As used herein, an "external
device" and "external component" may include one or more of a: a charging device,
a mobile device (which may be connected to the aerosol generating apparatus, e.g.
via a wireless or wired connection); a networked-based computer (e.g. a remote server);
a cloud-based computer; any other server system.
[0080] An example aerosol generating system may be a system for managing an aerosol generating
apparatus. Such a system may include, for example, a mobile device, a network server,
as well as the aerosol generating apparatus.
[0081] As used herein, an
"aerosol" may include a suspension of precursor, including as one or more of: solid particles;
liquid droplets; gas. Said suspension may be in a gas including air. An aerosol herein
may generally refer to/include a vapour. An aerosol may include one or more components
of the precursor.
[0082] As used herein, a
"precursor" may include one or more of a: liquid; solid; gel; loose leaf material; other substance.
The precursor may be processed by an aerosol generating unit of an aerosol generating
apparatus to generate an aerosol. The precursor may include one or more of: an active
component; a carrier; a flavouring. The active component may include one or more of
nicotine; caffeine; a cannabidiol oil; a non-pharmaceutical formulation, e.g. a formulation
which is not for treatment of a disease or physiological malfunction of the human
body. The active component may be carried by the carrier, which may be a liquid, including
propylene glycol and/or glycerine. The term "flavouring" may refer to a component
that provides a taste and/or a smell to the user. The flavouring may include one or
more of: Ethylvanillin (vanilla); menthol, Isoamyl acetate (banana oil); or other.
The precursor may include a substrate, e.g. reconstituted tobacco to carry one or
more of the active component; a carrier; a flavouring.
[0083] As used herein, a
"storage portion" may be a portion of the apparatus adapted to store the precursor. It may be implemented
as fluid-holding reservoir or carrier for solid material depending on the implementation
of the precursor as defined above.
[0084] As used herein, a
"flow path" may refer to a path or enclosed passageway through an aerosol generating apparatus,
e.g. for delivery of an aerosol to a user. The flow path may be arranged to receive
aerosol from an aerosol generating unit. When referring to the flow path, upstream
and downstream may be defined in respect of a direction of flow in the flow path,
e.g. with an outlet being downstream of an inlet.
[0085] As used herein, a
"delivery system" may be a system operative to deliver an aerosol to a user. The delivery system may
include a mouthpiece and a flow path.
[0086] As used herein, a
"flow" may refer to a flow in a flow path. A flow may include aerosol generated from the
precursor. The flow may include air, which may be induced into the flow path via a
puff by a user. As used herein, a
"puff" (or
"inhale" or
"draw") by a user may refer to expansion of lungs and/or oral cavity of a user to create
a pressure reduction that induces flow through the flow path.
[0087] As used herein, an
"aerosol generating unit" may refer to a device configured to generate an aerosol from a precursor. The aerosol
generating unit may include a unit to generate a vapour directly from the precursor
(e.g. a heating system or other system) or an aerosol directly from the precursor
(e.g. an atomiser including an ultrasonic system, a flow expansion system operative
to carry droplets of the precursor in the flow without using electrical energy or
other system). A plurality of aerosol generating units to generate a plurality of
aerosols (for example, from a plurality of different aerosol precursors) may be present
in an aerosol generating apparatus.
[0088] As used herein, a
"heating system" may refer to an arrangement of at least one heating element, which is operable to
aerosolise a precursor once heated. The at least one heating element may be electrically
resistive to produce heat from the flow of electrical current therethrough. The at
least one heating element may be arranged as a susceptor to produce heat when penetrated
by an alternating magnetic field. The heating system may be configured to heat a precursor
to below 300 or 350 degrees C, including without combustion.
[0089] As used herein, a
"consumable" may refer to a unit that includes a precursor. The consumable may include an aerosol
generating unit, e.g. it may be arranged as a cartomizer. The consumable may include
a mouthpiece. The consumable may include an information carrying medium. With liquid
or gel implementations of the precursor, e.g. an e-liquid, the consumable may be referred
to as a "capsule" or a "pod" or an "e-liquid consumable". The capsule/pod may include
a storage portion, e.g. a reservoir or tank, for storage of the precursor. With solid
material implementations of the precursor, e.g. tobacco or reconstituted tobacco formulation,
the consumable may be referred to as a "stick" or "package" or "heat-not-burn consumable".
In a heat-not-burn consumable, the mouthpiece may be implemented as a filter and the
consumable may be arranged to carry the precursor. The consumable may be implemented
as a dosage or pre-portioned amount of material, including a loose-leaf product.
[0090] As used herein
"heat-not-burn" (or
"HNB" or
"heated precursor") may refer to the heating of a precursor, typically tobacco, without combustion, or
without substantial combustion (i.e. localised combustion may be experienced of limited
portions of the precursor, including of less than 5% of the total volume).
[0091] Referring to Fig. 1, an example aerosol generating apparatus 1 includes a power source
2, for supply of electrical energy. The apparatus 1 includes an aerosol generating
unit 4 that is driven by the power source 2. The power source 2 may include an electric
power source in the form of a battery and/or an electrical connection to an external
power source. The apparatus 1 includes a precursor 6, which in use is aerosolised
by the aerosol generating unit 4 to generate an aerosol. The apparatus 2 includes
a delivery system 8 for delivery of the aerosol to a user.
[0092] Electrical circuitry (not shown in figure 1) may be implemented to control the interoperability
of the power source 4 and aerosol generating unit 6.
[0093] In variant examples, which are not illustrated, the power source 2 may be omitted
since, e.g. an aerosol generating unit implemented as an atomiser with flow expansion
may not require a power source.
[0094] Fig. 2 shows an implementation of the apparatus 1 of Fig. 1, where the aerosol generating
apparatus 1 is configured to generate aerosol from a liquid precursor.
[0095] In this example, the apparatus 1 includes a device body 10 and a consumable 30.
[0096] In this example, the body 10 includes the power source 4. The body may additionally
include any one or more of electrical circuitry 12, a memory 14, a wireless interface
16, one or more other components 18.
[0097] The electrical circuitry 12 may include a processing resource for controlling one
or more operations of the body 10 and consumable 30, e.g. based on instructions stored
in the memory 14.
[0098] The wireless interface 16 may be configured to communicate wirelessly with an external
(e.g. mobile) device, e.g. via Bluetooth.
[0099] The other component(s) 18 may include one or more user interface devices configured
to convey information to a user and/or a charging port, for example (see e.g. Fig.
3).
[0100] The consumable 30 includes a storage portion implemented here as a tank 32 which
stores the liquid precursor 6 (e.g. e-liquid). The consumable 30 also includes a heating
system 34, one or more air inlets 36, and a mouthpiece 38. The consumable 30 may include
one or more other components 40.
[0101] The body 10 and consumable 30 may each include a respective electrical interface
(not shown) to provide an electrical connection between one or more components of
the body 10 with one or more components of the consumable 30. In this way, electrical
power can be supplied to components (e.g. the heating system 34) of the consumable
30, without the consumable 30 needing to have its own power source.
[0102] In use, a user may activate the aerosol generating apparatus 1 when inhaling through
the mouthpiece 38, i.e. when performing a puff. The puff, performed by the user, may
initiate a flow through a flow path in the consumable 30 which extends from the air
inlet(s) 34 to the mouthpiece 38 via a region in proximity to the heating system 34.
[0103] Activation of the aerosol generating apparatus 1 may be initiated, for example, by
an airflow sensor in the body 10 which detects airflow in the aerosol generating apparatus
1 (e.g. caused by a user inhaling through the mouthpiece), or by actuation of an actuator
included in the body 10. Upon activation, the electrical circuitry 12 (e.g. under
control of the processing resource) may supply electrical energy from the power source
2 to the heating system 34 which may cause the heating system 32 to heat liquid precursor
6 drawn from the tank to produce an aerosol which is carried by the flow out of the
mouthpiece 38.
[0104] In some examples, the heating system 34 may include a heating filament and a wick,
wherein a first portion of the wick extends into the tank 32 in order to draw liquid
precursor 6 out from the tank 32, wherein the heating filament coils around a second
portion of the wick located outside the tank 32. The heating filament may be configured
to heat up liquid precursor 6 drawn out of the tank 32 by the wick to produce the
aerosol.
[0105] In this example, the aerosol generating unit 4 is provided by the above-described
heating system 34 and the delivery system 8 is provided by the above-described flow
path and mouthpiece 38.
[0106] In variant embodiments (not shown), any one or more of the precursor 6, heating system
34, air inlet(s) 36 and mouthpiece 38, may be included in the body 10. For example,
the mouthpiece 36 may be included in the body 10 with the precursor 6 and heating
system 32 arranged as a separable cartomizer.
[0107] Figs. 3a and 3b show an example implementation of the aerosol generating device 1
of Fig. 2. In this example, the consumable 30 is implemented as a capsule/pod, which
is shown in Fig. 3a as being physically coupled to the body 10, and is shown in Fig.
3b as being decoupled from the body 10.
[0108] In this example, the body 10 and the consumable 30 are configured to be physically
coupled together by pushing the consumable 30 into an aperture in a top end 11 the
body 10, with the consumable 30 being retained in the aperture via an interference
fit.
[0109] In other examples (not shown), the body 10 and the consumable 30 could be physically
coupled together in other ways, e.g. by screwing one onto the other, through a bayonet
fitting, or through a snap engagement mechanism, for example.
[0110] The body 10 also includes a charging port (not shown) at a bottom end 13 of the body
10.
[0111] The body 10 also includes a user interface device configured to convey information
to a user. Here, the user interface device is implemented as a light 15, which may
e.g. be configured to illuminate when the apparatus 1 is activated. Other user interface
devices are possible, e.g. to convey information haptically or audibly to a user.
[0112] In this example, the consumable 30 has an opaque cap 31, a translucent tank 32 and
a translucent window 33. When the consumable 30 is physically coupled to the body
10 as shown in Fig. 3a, only the cap 31 and window 33 can be seen, with the tank 32
being obscured from view by the body 10. The body 10 includes a slot 15 to accommodate
the window 33. The window 33 is configured to allow the amount of liquid precursor
6 in the tank 32 to be visually assessed, even when the consumable 30 is physically
coupled to the body 10.
[0113] Fig. 4 shows an implementation of the apparatus 1 of Fig. 1, where the aerosol generating
apparatus 1 is configured to generate aerosol by a-heat not-burn process.
[0114] In this example, the apparatus 1 includes a device body 50 and a consumable 70.
[0115] In this example, the body 50 includes the power source 4. The apparatus also includes
and a heating system 52. The heating system 54 includes at least one heating element
54. The body may additionally include any one or more of electrical circuitry 56,
a memory 58, a wireless interface 60, one or more other components 62.
[0116] The electrical circuitry 56 may include a processing resource for controlling one
or more operations of the body 50, e.g. based on instructions stored in the memory
58.
[0117] The wireless interface 60 may be configured to communicate wirelessly with an external
(e.g. mobile) device, e.g. via Bluetooth.
[0118] The other component(s) 62 may include an actuator, one or more user interface devices
configured to convey information to a user and/or a charging port, for example (see
e.g. Fig. 5).
[0119] The body 50 is configured to engage with the consumable 70 such that the at least
one heating element 54 of the heating system 52 penetrates into the solid precursor
6 of the consumable. In use, a user may activate the aerosol generating apparatus
1 to cause the heating system 52 to cause the at least one heating element 54 to heat
the solid precursor 6 of the consumable (without combusting it) by conductive heat
transfer, to generate an aerosol which is inhaled by the user.
[0120] Fig. 5 shows an example implementation of the aerosol generating device 1 of Fig.
4.
[0121] As depicted in Fig. 5, the consumable 70 is implemented as a stick, which is engaged
with the body 50 by inserting the stick into an aperture at a top end 53 of the body
50, which causes the at least one heating element 54 of the heating system 52 to penetrate
into the solid precursor 6.
[0122] The consumable 70 includes the solid precursor 6 proximal to the body 50, and a filter
distal to the body 50. The filter serves as the mouthpiece of the consumable 70 and
thus the apparatus 1 as a whole. The solid precursor 6 may be a reconstituted tobacco
formulation.
[0123] In this example, the at least one heating element 54 is a rod-shaped element with
a circular transverse profile. Other heating element shapes are possible, e.g. the
at least one heating element may be blade-shaped (with a rectangular transverse profile)
or tube-shaped (e.g. with a hollow transverse profile).
[0124] In this example, the body 50 is coupled to a cap 51. In use the cap 51 is engaged
at a top end 53 of the body 50. Although not apparent from Fig. 5, the cap 51 is moveable
relative to the body 50. In particular, the cap 51 is slidable and can slide along
a longitudinal axis of the body 50.
[0125] The body 50 also includes an actuator 55 on an outer surface of the body 50. In this
example, the actuator 55 has the form of a button.
[0126] The body 50 also includes a user interface device configured to convey information
to a user. Here, the user interface device is implemented as a plurality of lights
57, which may e.g. be configured to illuminate when the apparatus 1 is activated and/or
to indicate a charging state of the power source 4. Other user interface devices are
possible, e.g. to convey information haptically or audibly to a user.
[0127] The body may also include an airflow sensor which detects airflow in the aerosol
generating apparatus 1 (e.g. caused by a user inhaling through the consumable 70).
This may be used to count puffs, for example.
[0128] In this example, the consumable 70 includes a flow path which transmits aerosol generated
by the at least one heating element 54 to the mouthpiece of the consumable.
[0129] In this example, the aerosol generating unit 4 is provided by the above-described
heating system 52 and the delivery system 8 is provided by the above-described flow
path and mouthpiece of the consumable 70.
[0130] Referring to Fig. 6, a portion of an aerosol generating device 100 according to an
embodiment of the present disclosure is a heat-not-burn aerosol generating device
(which may be the heat-not-burn aerosol generating device 1 shown in Figs. 4 and 5
described above). In other embodiments, the aerosol generating device 100 may be configured
to generate aerosol from a liquid precursor (as described above with reference to
Figs. 2 and 3).
[0131] The aerosol generating device 100 shown in Fig. 6 comprises a main body 102 (which
may be the body 50 shown in Figs. 4 and 5) and a carriage 104 (which may be the cap
51 shown in Fig. 4, as will be described in more detail below) coupled to the main
body 102. The main body 102 comprises a battery 105 as the power source (which may
be the power source 2 shown in Fig. 4). The carriage 104 is located within a channel
103 of the main body 102, defined by a chassis 109 of the main body.
[0132] An elongate rod-shaped susceptor 106 (which may be the heating element 54 shown in
Figs. 4 and 5 described above) extends from a susceptor support 107 of the main body
102, the susceptor 106 fixed to the susceptor support 107 by a fixing base 108 integrally
formed with the susceptor 106. As will be described in more detail below, the susceptor
106 is configured to heat a consumable 70 inserted into the aerosol generating device
100. In some embodiments according to the present disclosure the susceptor 106 may
take different shapes, for example, the susceptor 106 may be a blade-shaped susceptor.
[0133] The carriage 104 comprises an inner wall 110 defining a receiving cavity 112. The
receiving cavity 112 is configured to receive a consumable 70 containing an aerosol
precursor. The receiving cavity 112 is also configured to receive the susceptor 106,
such that the susceptor 106 may heat a consumable 70 received in the receiving cavity
112.
[0134] An induction coil 118 is fixed to an outer surface of the inner wall 110. In other
embodiments according to the present invention, the induction coil 118 may instead
be fixed to an internal surface of the inner wall 110, where the internal surface
of the inner wall 110 is the surface which faces towards the receiving cavity 112.
In other embodiments according to the present invention, the induction coil 118 may
be held within a coil cavity 116 of the carriage 104, as will be described in more
detail below with reference to Figs. 11 and 12.
[0135] The longitudinal extent of the induction coil 118 measured along the longitudinal
axis of the receiving cavity 112 is approximately equal to the length of the susceptor
106. Thus, the susceptor 106 may be heated by the induction coil 118 along substantially
the whole length of the susceptor 106.
[0136] The induction coil 118 is permanently electrically connected to first and second
coil contacts 120a/b. The first coil contact 120a includes a first intermediate contact
121a and a first engaging contact 123a electrically connected to one another. Similarly,
the second coil contact 120b includes a second intermediate contact 121b and a second
engaging contact 123b electrically connected to one another. The electrical connection
of the first and second intermediate contacts 121a/b with the first and second engaging
contacts is described in more detail below with reference to Figs. 8 and 9. The first
intermediate contact 121a extends along a longitudinal extent of the induction coil
118 and is electrically connected to an upper end of the induction coil 118. The second
intermediate contact 121b is electrically connected to a lower end of the induction
coil 118. The first and second engaging contacts 123a/b are configured to engage with
first and second main body contacts 125a/b respectively, as is described in further
detail below.
[0137] The first and second main body contacts 125a/b are permanently electrically connected
to the power source 105. Although not shown in the figures, first and second wires
extend from the first and second main body contacts 125a/b respectively to a PCB which
is electrically connected to the power source 105. The wires are soldered to the PCB.
[0138] In the example shown in Fig. 6, the main body contacts 125a/b are resiliently biased
contacts which extend from the circumferential side wall of the main body 102. According
to this configuration, the first and second main body contacts 125a/b can push against
the first and second engaging contacts 123a/b respectively, achieving an improved
electrical connection between the main body contacts 125a/b and the coil contacts
120a/b, and thereby clipping the carriage 104 in a closed position (which is discussed
in more detail below).
[0139] Each of the main body contacts 125a/b comprises a supporting portion 127a/b, a protruding
portion 129a/b and a fixing portion 131 a/b. The supporting portion 127a/b contacts
the circumferential side wall of the main body 102, and the protruding portion 129a/b
protrudes from the supporting portion 127a/b towards the channel 103. In this way,
the resiliently biased nature of the main body contacts 125a/b is achieved. The protruding
portion 129a/b of each of the first and second main body contacts 125a/b includes
an indent 137a/b complementary in shape to the respective first or second engaging
contact 123a/b. Such indents 137a/b both improve the electrical connection between
the main body contacts 125a/b and the engaging contacts 123a/b and improve the ability
of the main body contacts 125a/b to clip the carriage 104 in the closed position (which
is discussed in more detail below). The fixing portion extends across a lower face
of the susceptor support 107 and fixedly couples the main body contact 125a/b to the
main body 102.
[0140] In other embodiments according to the present invention, the first main body contact
125a and the second main body contact 125b may comprise pogo pins. The pogo pins may
extend from an upper face of the susceptor support 107.
[0141] In the example shown in Fig. 6, the first and second main body contacts 125a/b are
located at the lower end of the channel 103. Thus, the first intermediate contact
121a extending along the longitudinal extent of the induction coil 118 allows the
first intermediate contact to electrically connect the upper end of the induction
coil 118 to the first main body contact 125a. In other embodiments according to the
present invention, the first and second main body contacts 125a/b may be located at
the upper end of the channel 103. The first and second main body contacts 125a/b are
described in more detail below.
[0142] The aerosol generating device 100 comprises coil electrical insulation 133 which
extends circumferentially around the induction coil 118 and longitudinally along a
portion of the longitudinal extent of the induction coil 118. The coil electrical
insulation 133 electrically insulates the induction coil 118 from the first intermediate
contact 121a.
[0143] The aerosol generating device 100 further comprises contact electrical insulation
135 extending circumferentially around the induction coil 118 and the first and second
intermediate contacts 121a/b.
[0144] The coil electrical insulation 133 and the contact electrical insulation 135 are
formed of electrically insulating tape, which is also heat resistant.
[0145] In other embodiments according to the present invention, as will be described below
with reference to Figs. 11 and 12, instead of, or in addition to, the electrically
insulating tape 133/135, the carriage 104 may comprise an outer wall 114 extending
circumferentially around the inner wall 110.
[0146] In the embodiment shown in Fig. 6, the carriage 104 forms a cap of the device 100.
The carriage 104 (or the cap) includes an external wall 124 with a receiving aperture
126 configured to receive a consumable 70 therethrough such that the consumable 70
may be inserted into the receiving cavity 112. As can be seen in Fig. 6, the external
wall 124 of the carriage 104 (or the cap) forms an external wall 124 of the aerosol
generating device 100.
[0147] The carriage 104 is slidable through the channel 103 along the longitudinal axis
of the main body 102 between a closed position and an open position. Fig. 6 shows
the aerosol generating device 100 with the carriage 104 in the closed position, and
Fig. 7 shows the aerosol generating device 100 of Fig. 6 with the carriage 104 in
the open position. As illustrated between Figs. 6 and 7, a movement of the carriage
104 from the closed position to the open position is a movement of the carriage 104
in a direction which points away from the power source 105. A movement of the carriage
104 from the open position to the closed position is a movement of the carriage 104
in a direction which points towards the power source 105.
[0148] An upper rim of the carriage, which extends circumferentially around the inner wall
on an upper side of the induction coil, comprises a slider protrusion for sliding
within a slider groove of the main body. The upper rim of the carriage is described
in more detail below with reference to Figs. 8 and 9. The lower rim of the carriage,
which extends circumferentially around the inner wall on a lower side of the induction
coil, and which is configured to fixedly couple the first and second coil contacts
to the carriage, is also described in more detail below with reference to Figs. 8
and 9.
[0149] The carriage 104 further comprises a base wall 136, which is integrally formed with
the inner wall 110. The base wall 136 extends inwards from the inner wall 110 in a
direction towards the susceptor 106. In this way, a consumable 70 inserted into the
receiving cavity 112 is supported by the base wall 136, such that when the carriage
104 moves between the closed position and the open position (and vice versa) the consumable
70 is carried upwards and downwards with the base wall 136. The base wall 136 comprises
a susceptor-receiving aperture 138 configured to receive the susceptor 106 therethrough.
[0150] As can be seen in Fig. 6, when the carriage 104 is in the closed position substantially
the entire susceptor 106 extends into the receiving cavity 112, and as can be seen
in Fig. 7, when the carriage 104 is in the open position only an upper portion of
the susceptor 106 extends through the susceptor-receiving aperture 138 and into the
receiving cavity 112. Because in the open position only the upper portion of the susceptor
106 extends into the receiving cavity 112, it may be easier to insert and remove a
consumable 70 into and out of the receiving cavity 112 when the carriage 104 is in
the open position compared to the closed position.
[0151] When the carriage 104 is in the closed position, as shown in Fig. 6, the elongate
susceptor 106 is surrounded circumferentially along its length by the carriage 104.
In particular, the elongate susceptor 106 is surrounded circumferentially along its
length by the inner wall 110 and the external wall 124. When the carriage 104 is in
the open position, as shown in Fig. 7, the lower portion of the elongate susceptor
106 is exposed for user access via an access window 142 located between the carriage
104 and the main body 102. A user may be able to clean the exposed portion of the
elongate susceptor 106 using the access window 142.
[0152] When the carriage 104 is in the closed position, the induction coil 118 is in a connected
position in which the coil contacts 120a/b are electrically connected to the power
source 105. When the carriage 104 is in the open position, the induction coil 118
is in a disconnected position in which the coil contacts 120a/b are electrically disconnected
from the power source 105. Thus, movement of the carriage 104 from the closed position
to the open position electrically disconnects the induction coil 118 from the power
source 105, and movement of the carriage 104 from the open position to the closed
position electrically connects the induction coil 118 to the power source 105. Such
electrical connection and disconnection may enable the induction coil 118 to move
with the movement of the carriage 104. Therefore, the induction coil 118 may be moved
with the carriage 104 such that it is not a barrier to cleaning. Furthermore, the
electrical connection and disconnection may mean that when the portion of the elongate
susceptor 106 is exposed the induction coil 118 may be disconnected from the power
source 105 and the susceptor 106 may not be heated by the induction coil 118 and the
susceptor 106 may be safe to clean, and when the elongate susceptor 106 is surrounded
along its length by the carriage 104 the induction coil 118 may be connected to the
power source 105 and the susceptor 106 may be heated by the induction coil 118 such
that a consumable 70 in the receiving cavity 112 may be heated by the susceptor 106.
[0153] As can be seen in Fig. 6, when the induction coil 118 is in the connected position,
the elongate susceptor 106 is surrounded circumferentially along approximately its
entire length by the induction coil 118. As can be seen in Fig. 7, when the coil is
in the disconnected position, an upper portion of the elongate susceptor 106 is surrounded
circumferentially by the induction coil 118.
[0154] The electrical connection and disconnection are enabled by the first and second coil
contacts 120a/b and first and second main body contacts 125a/b. As can be seen in
Fig. 6, when the carriage 104 is in the closed position, the first coil 120a contact
is electrically connected to the first main body contact 125a and the second coil
contact 120b is electrically connected to the second main body contact 125b, and as
can be seen in Fig. 7, when the carriage 104 is in the open position, the first coil
contact 120a is electrically disconnected from the first main body contact 125a and
the second coil contact 120b is electrically disconnected from the second main body
contact 125b.
[0155] As discussed above, the main body contacts 125a/b are resiliently biased contacts
which extend from the circumferential side wall of the main body 102. Therefore, when
the carriage 104 is in the closed position, the first and second main body contacts
125a/b push against the first and second engaging contacts 123a/b respectively, thereby
clipping the carriage 104 in the closed position and enabling a good electrical connection
between the coil contacts 120a/b and the main body contacts 125a/b. When a user pulls
the carriage 104 upwards with a force greater than that required to release the engaging
contacts 123a/b from the grip of the main body contacts 125a/b, the carriage 104 moves
into the open position in which the coil contacts 120a/b are no longer in electrical
connection with the main body contacts 125a/b.
[0156] Fig. 8 provides a cut-away perspective view of the aerosol generating device 100
shown in Figs. 6 and 7, which shows the second main body contact 125b and the second
coil contact 120b, and the upper 139 and lower rims 141 of the carriage 104 in more
detail. Fig. 9 provides a cut-away perspective view of the aerosol generating device
100 shown in Figs. 6 and 7, which shows the main body contacts 125a/b and the first
coil contact 120a, and the upper 139 lower rims 141 of the carriage 104 in more detail.
Note that features of the aerosol generating device 100, such as the electrically
insulating tape, are omitted from Fig. 9 to enable other features of the device 100,
such as the induction coil 118 and the coil contacts 120a/b to be shown. The PCB 150
can also be seen in Fig. 9.
[0157] As shown in Figs. 8 and 9, the first and second engaging contacts 123a/b are clipped
onto the lower rim 141 of the carriage 104. The first and second intermediate contacts
121a/b each extend through an aperture in the respective first or second engaging
contact 123a/b and through a respective aperture in the lower rim 141. In this way,
the intermediate contacts 121a/b and the engaging contacts 123a/b are electrically
connected to one another, and the coil contacts 120a/b are fixedly coupled to the
carriage 104.
[0158] As further shown in Fig. 8, the fixing portion 131b of the second main body contact
125b includes a fixing aperture 143b. Although not included in Fig. 8, the fixing
portion 131b also includes a fixing element extending through the fixing aperture
143b, such as a screw or a heat stake, to fix the second main body contact 125b to
the main body 102. The fixing portion 131b extends across a portion of the lower face
of the susceptor support 107. This facilitates connection of the main body contact
125b to the power source 105 because the wire connecting the main body contact 125b
to the PCB may extend from the fixing portion 131b on the lower face of the susceptor
support 107. Although not shown in Fig. 8, as can be seen in Fig.9, the first main
body contact 125a includes a fixing portion 131a with corresponding features to the
fixing portion 131b of the second main body contact 125b.
[0159] The electrical contacts shown in Figs. 8 and 9 are formed of stamped metal sheet.
In more detail, the first and second intermediate contacts 121a/b, the first and second
engaging contacts 123a/b, and the first and second main body contacts 125a/b are formed
of stamped metal sheet.
[0160] Fig. 9 further shows that the upper rim 139 of the carriage 104 comprises two slider
protrusions 145 for sliding within respective slider grooves 147 of the main body
102.
[0161] Fig. 10 provides a further perspective cut-away view of the aerosol generating device
100 shown in Figs. 6 to 9.
[0162] The battery 105 and the PCB 150 within the main body 102 of the aerosol generating
device is shown in Fig. 10, as well as the main body contacts 125a/b. The inner wall
110 and the upper 139 and lower 141 rims of the carriage 104 are also shown in Fig.
10, with the induction coil 118 extending around the inner wall.
[0163] Figs. 11 and 12 show an aerosol generating device 200 according to another embodiment
of the present invention.
[0164] Corresponding features to the aerosol generating device shown in Figs. 6 to 9 are
shown using the same reference numerals as those used for Figs. 6 to 9.
[0165] For example, the aerosol generating device 200 shown in Figs. 11 and 12, which is
a heat-not-burn aerosol generating device, comprises a main body 102, a carriage 104
coupled to the main body, and an elongate rod-shaped susceptor 106 extending from
the main body. Similarly to the embodiment discussed above with reference to Figs.
6 to 9, the carriage comprises an inner wall 110 defining a receiving cavity 112 configured
to receive a consumable and the susceptor 106.
[0166] In the embodiment shown in Figs. 11 and 12, the carriage 104 further comprises an
outer wall 114 extending circumferentially around the inner wall 110. The outer wall
114 defines a coil cavity 116 between the inner wall 110 and the outer wall 114. An
induction coil 118, which extends circumferentially around the inner wall 110, is
housed within the coil cavity 116. In this way, the induction coil 118 is fixedly
coupled to the carriage 104.
[0167] The induction coil 118 is permanently electrically connected to first and second
coil contacts 120a/b which extend through respective coil contact-receiving apertures
122a/b in the outer wall 114. The induction coil 118 and the coil contacts 120a/b
are the only components of the aerosol generating device 100 housed within the coil
cavity 116. When the coil contacts 120a/b are electrically connected to the power
source in the main body 102, an electrical current can flow through the induction
coil 118 and an alternating electromagnetic field may be generated within the receiving
cavity 112, thereby heating up the susceptor 106. The electrical connection of the
coil contacts 120a/b to the power source will be described in more detail below.
[0168] The longitudinal extent of the induction coil 118, measured along the longitudinal
axis of the receiving cavity 112, is approximately equal to the depth of the coil
cavity 116 along the longitudinal axis of the receiving cavity 112, and the entire
induction coil 118 is housed within the coil cavity 116. Furthermore, the longitudinal
extent of the induction coil 118 measured along the longitudinal axis of the receiving
cavity 112 is approximately equal to the length of the susceptor 106. Thus, the susceptor
106 may be heated by the induction coil 118 along substantially the whole length of
the susceptor 106.
[0169] In the embodiment shown in Fig. 11, the carriage 104 forms a cap of the device 100.
The carriage 104 (or the cap) includes an external wall 124 with a receiving aperture
126 configured to receive a consumable 70 therethrough such that the consumable 70
may be inserted into the receiving cavity 112. As can be seen in Fig. 11, the external
wall 124 of the carriage 104 (or the cap) forms an external wall 124 of the aerosol
generating device 100.
[0170] The carriage 104 is slidable along the longitudinal axis of the main body 102 between
a closed position and an open position. Fig. 11 shows the aerosol generating device
100 with the carriage 104 in the closed position, and Fig. 12 shows the aerosol generating
device 100 of Fig. 11 with the carriage 104 in the open position. As can be inferred
from Figs. 11 and 12 a movement of the carriage 104 from the closed position to the
open position is a movement of the carriage 104 in a direction which points away from
the power source. A movement of the carriage 104 from the open position to the closed
position is a movement of the carriage 104 in a direction which points towards the
power source.
[0171] The outer circumferential surface of the outer wall 114, which interfaces with the
inner circumferential surface of the main body 102, is slidable along a slider groove
128 in the inner circumferential surface of the main body 102. The length of the outer
wall 114, measured along the longitudinal axis of the receiving cavity 112, is smaller
than the length of the inner wall 110, measured along the longitudinal axis of the
receiving cavity 112, such that the outer wall 114 extends along only a lower portion
of the inner wall 110. A main body stop protrusion 130 on the main body 102 is configured
to engage with the upper surface of the outer wall 114 when the carriage 104 is in
the open position such as to prevent the carriage 104 fully decoupling from the main
body 102 when the carriage 104 is in the open position. In this way, the main body
stop protrusion 130 and the outer wall 114 together form a stop.
[0172] The carriage 104 further comprises a support wall 132 extending from the external
wall 124. The support wall 132 and the external wall 124 are integrally formed with
one another and are integrally formed with the inner wall 110. An outer surface of
the support wall 132 is configured to engage with an inner surface of the housing
134 of the main body, such that the sliding movement of the carriage 104 with respect
to the main body 102 is more stable. The external wall 124 includes an external wall
stop configured to engage with the housing 134 when the carriage 104 is in the closed
position such as to substantially prevent the carriage 104 moving along the direction
which points towards the power source when the carriage 104 is in the closed position.
[0173] The carriage 104 further comprises a base wall 136, which is integrally formed with
the outer wall 114. The base wall 136 extends between the outer wall 114 and the inner
wall 110 such that the coil cavity 116 is closed at the lower end of the coil cavity
116. In contrast, the coil cavity 116 is open at its upper end such that the coil
cavity 116 and the receiving cavity 112 are open towards the same direction. The base
wall 136 further extends inwards from the inner wall 110 in a direction towards the
susceptor 106. In this way, a consumable 70 inserted into the receiving cavity 112
the consumable 70 is supported by the base wall 136, such that when the carriage 104
moves between the closed position and the open position (and vice versa) the consumable
70 is carried upwards and downwards with the base wall 136. The base wall 136 comprises
a susceptor-receiving aperture 138 configured to receive the susceptor 106 therethrough.
As can be seen in Fig. 11, when the carriage 104 is in the closed position the entire
susceptor 106 extends through the susceptor-receiving aperture 138 such that substantially
the entire susceptor 106 extends into the receiving cavity 112, and as can be seen
in Fig. 12, when the carriage 104 is in the open position only an upper portion of
the susceptor 106 extends through the susceptor-receiving aperture 138 and into the
receiving cavity 112. Because in the open position only the upper portion of the susceptor
106 extends into the receiving cavity 112, it may be easier to insert and remove a
consumable 70 into and out of the receiving cavity 112 when the carriage 104 is in
the open position compared to the closed position.
[0174] As can further be seen in Fig. 11, the base wall 136 is configured to abut a susceptor-supporting
portion 140 of the main body 102 (from which the susceptor 106 extends) when the carriage
104 is in the closed position. Further, as can be seen in Fig. 12, the base wall 136
is configured to be spaced apart from the susceptor-supporting portion 140 of the
main body 102 when the carriage 104 is in the open position. Thus, when the carriage
104 is in the closed position, as shown in Fig. 11, the elongate susceptor 106 is
surrounded circumferentially along its length by the carriage 104 (specifically by
the inner wall 110 and the base wall 136), and when the carriage 104 is in the open
position, as shown in Fig. 12, the lower portion of the elongate susceptor 106 is
exposed for user access via an access window 142 located between the carriage 104
and the main body 102. A user may be able to clean the exposed portion of the elongate
susceptor 106 using the access window 142.
[0175] When the carriage 104 is in the closed position, the induction coil 118 is in a connected
position in which the coil contacts 120a/b are electrically connected to the power
source. When the carriage 104 is in the open position, the induction coil 118 is in
a disconnected position in which the coil contacts 120a/b are electrically disconnected
from the power source. Thus, movement of the carriage 104 from the closed position
to the open position electrically disconnects the induction coil 118 from the power
source, and movement of the carriage 104 from the open position to the closed position
electrically connects the induction coil 118 to the power source. Such electrical
connection and disconnection may enable the induction coil 118 to move with the movement
of the carriage 104. Therefore, the induction coil 118 may be moved with the carriage
104 such that it is not a barrier to cleaning. Furthermore, the electrical connection
and disconnection may mean that when the portion of the elongate susceptor 106 is
exposed the induction coil 118 may be disconnected from the power source and the susceptor
106 may not be heated by the induction coil 118 and the susceptor 106 may be safe
to clean, and when the elongate susceptor 106 is surrounded along its length by the
carriage 104 the induction coil 118 may be connected to the power source and the susceptor
106 may be heated by the induction coil 118 such that a consumable 70 in the receiving
cavity 112 may be heated by the susceptor 106.
[0176] The electrical connection and disconnection are enabled by the first and second coil
contacts 120a/b which are permanently electrically connected to the induction coil
118, and first and second main body contacts (not shown in Figs. 11 and 12), which
are permanently electrically connected to the power source in the main body 102. When
the carriage is in the closed position, the first coil 120a contact is electrically
connected to the first main body contact and the second coil contact 120b is electrically
connected to the second main body contact, and when the carriage is in the open position,
the first coil contact 120a is electrically disconnected from the first main body
contact and the second coil contact 120b is electrically disconnected from the second
main body contact.