TECHNICAL FIELD
[0001] The present disclosure relates to a method for preparing an industrial nylon filament,
belonging to the technical field of spinning production.
BACKGROUND
[0002] In general, polymer materials for spinning include nylon (polyamide), polypropylene,
polyethylene terephthalate, polyacrylonitrile, etc. These materials can be spun into
fibers such as polyamide, polypropylene, polyester, and acrylic, which can be used
in textile industry. Melt spinning is a common spinning method, and various fibers
suitable for textile can be obtained through melt spinning. Generally, the fineness
of a single filament obtained by melt spinning can reach 1.0 dtex. Products woven
with the fibers with such fineness, such as clothing fabrics, have many advantages,
and thus have market application space.
[0003] At present, the fiber raw materials are heated and extruded into fiber filament by
an extruder, and then the fiber filament is wound by a winding machine after cooling.
However, when the winding of the nylon filament on a single spool is completed, the
winding machine needs to be stopped for replacing the spool, and then the winding
machine is restarted for winding. Such a way has the problem of low winding efficiency,
and thus the production efficiency of nylon filament is reduced.
[0004] Therefore, there is a need to put forward a new scheme to solve this problem.
SUMMARY
[0005] The technical problem to be solved by the present disclosure is that a method for
preparing an industrial nylon filament is provided, which solves the problems that
in the prior art, a way of stopping a winder to replace a spool after the winding
of a nylon filament on a single spool is completed and then restarting a winder for
winding is low in winding efficiency, and the production efficiency of the nylon filament
is reduced.
[0006] The technical problem to be solved by the present disclosure is achieved using the
following technical solution, a method for preparing an industrial nylon filament
includes the following steps:
Step 1, extruding: putting a nylon raw material into an extruder, melting at a high
temperature, stirring, and extruding from a nozzle;
Step 2, molding: extruding molten liquid from the nozzle, and enabling the molten
liquid to enter a cooling tank for molding;
Step 3, wire pulling: applying a certain tension to a wire in a cooling tank, and
pulling out a molded nylon filament;
Step 4, stretching: winding and extruding the cooled nylon filament by a roller while
applying a constant load to the nylon filament, thus improving strength;
Step 5, heating: heating the nylon filament while stretching, thus improving strength
and hardness;
Step 6, repeating Step 4 and Step 5 for many times until the nylon filament reaches
the standard; and
Step 7, winding: winding the nylon filament on a spool, cutting the wound nylon filament
by a cutting and winding device, and switching to the next spool for winding the nylon
filament without stopping the cutting and winding device.
[0007] By adopting the technical solution above, a spool fully wound with the nylon filament
is replaced without stopping a cutting and winding device, the efficiency of winding
filament is greatly improved, and thus the production efficiency of the nylon filament
is improved.
[0008] A further arrangement of the present disclosure is as follows: the cutting and winding
device includes a base, and a cutting mechanism and a winding mechanism are arranged
on the base, respectively. The cutting mechanism includes:
a fixed seat, fixed to the base through a mounting plate, and
a sliding plate, relatively sliding on one side of the fixed seat.
[0009] Cutting blades are installed on opposite surfaces of the fixed seat and the sliding
plate through mounting seats, and a cutting cavity is formed between the two cutting
blades.
[0010] The winding mechanism includes:
a connecting plate, fixed to the base;
a rotating plate, rotatably connected to the connecting plate through a rotating shaft;
winding frames, rotatably connected to both ends, facing the sliding plate, of the
rotating plate and driven to rotate by driving sources; and
a spool, installed on each winding frame and provided with a bonding layer on a surface.
[0011] The base is further provided with a driving assembly. On the one hand, the driving
assembly is used to drive the sliding plate to slide with respect to the fixed seat
to cut the nylon filament and to reset the sliding plate. On the other hand, the driving
assembly drives the rotating plate to rotate in the reset process of the sliding plate,
thus driving one spool to bond the nylon filament and rotate to a position below the
cutting cavity.
[0012] A further arrangement of the present disclosure is as follows: the driving assembly
includes:
a connecting frame, fixed to the base;
a driving plate, slidably connected to one side, away from the sliding plate, of the
fixed seat through two sliding rods;
a driving structure, rotatably connected into the connecting frame, and used to drive
the driving plate to slide back and forth through rotation; and
a transmission mechanism, arranged on the base, and used to slide towards the fixed
seat through the driving plate, thus driving the rotating shaft to rotate.
[0013] One end, away from the driving plate, of one sliding rod is fixed to the sliding
plate through a connecting rod, a through slot for the nylon filament to pass through
is formed between the fixed seat and the sliding plate and at one end away from the
connecting rod.
[0014] A further arrangement of the present disclosure is as follows: the driving structure
includes a first rotating rod rotatably connected into the connecting frame. A driving
disc is fixed to the first rotating rod, and a sliding groove is formed in the driving
disc in a circumferential direction. A second rotating rod is further fixed into the
connecting frame, a shaft sleeve is rotatably connected to the second rotating rod,
a sleeve is rotatably connected to an outer peripheral wall of the shaft sleeve, and
a first driving block and a second driving block are fixed to both ends of the sleeve,
respectively. One end of the first driving block is rotatably connected to a roller
sliding in the sliding groove through a connecting shaft, and the second driving block
is hinged with the driving plate through a hinged push plate.
[0015] A V-shaped driving groove is formed in an inner wall of the sliding groove, and a
torsional spring is arranged between the sleeve and the shaft sleeve.
[0016] A further arrangement of the present disclosure is as follows: the transmission mechanism
includes:
a third rotating rod, rotatably connected into the connecting frame;
a transmission structure, arranged at the bottom of the driving plate, and used to
drive the third rotating rod to rotate;
a mounting frame, arranged on the base;
a fourth rotating rod, rotatably connected into the mounting frame, where one end
of the fourth rotating rod is connected to the third rotating rod through a gear transmission
part, and the other end of the fourth rotating rod extends out of the mounting frame;
and
a pulley group, arranged between the mounting frame and the connecting plate, and
used to drive the rotating shaft to rotate through the rotation of the fourth rotating
rod.
[0017] A further arrangement of the present disclosure is as follows: the transmission structure
includes a rack, the bottom of the driving plate is provided with a chute for the
rack to slide in a vertical direction, a rotating wheel is fixed to the third rotating
rod, multiple ratchet teeth for meshing with the rack are arranged on an outer peripheral
wall of the rotating wheel. One end, away from the fixed seat, of the teeth at the
bottom of the rack is provided with a guide inclined surface, and the other end of
the rack is provided with an abutting plane for abutting against the ratchet.
[0018] A further arrangement of the present disclosure is as follows: the chute is internally
provided with a plurality of elastic parts having both ends fixed to an inner top
wall in the chute and a top wall of the rack, respectively.
[0019] A further arrangement of the present disclosure is as follows: the gear transmission
part includes a first bevel gear fixed to the third rotating rod, and one end of the
fourth rotating rod is provided with a second bevel gear meshed with the first bevel
gear.
[0020] A further arrangement of the present disclosure is as follows: the pulley group includes
a first pulley fixed to one end, extending out of the mounting frame, of the fourth
rotating rod, and a second pulley fixed to the rotating shaft is arranged on an outer
wall of the connecting plate. A synchronous belt is arranged between the first pulley
and the second pulley, and a diameter of the first pulley is greater than that of
the second pulley.
[0021] A further arrangement of the present disclosure is as follows: the winding frame
includes a rotating disc fixed to the driving source. Two pins are arranged on the
rotating disc, and both two ends of an inner peripheral wall of the spool are axially
provided with slots for inserting the pins.
[0022] The present disclosure has the beneficial effects that:
- 1. The sliding plate is driven by the driving assembly to approach the fixed seat,
making the two cutting blades approach each other to cut the nylon filament. After
the cutting is completed, the sliding plate is reset under the driving of the driving
assembly, and meanwhile, the driving assembly drives the rotating plate to rotate,
thus driving a spool located obliquely above to bond a tail end of the nylon filament
located above the cutting cavity through the bonding layer and start winding by rotation.
After the rotating plate rotates, the spool originally located obliquely above moves
to a position obliquely below while winding nylon filament, while the spool originally
located obliquely below rotates to a position obliquely above and stops moving. At
this time, a worker can easily disassemble the spool from the winding frame, and then
install a new spool to repeat the above operation. Therefore, the non-stop operation
of nylon filament winding is achieved, and the production efficiency of the nylon
filament is greatly improved.
- 2. The first rotating rod is driven by the motor to rotate, the rotation of the first
rotating rod drives the driving disc to rotate, thus making the roller slide in the
sliding groove. The arrangement of the torsional spring makes one end, facing the
axes of the driving disc, of the roller attached to an inner wall of the sliding groove
in a natural state, and when the roller slides to the V-shaped driving groove, under
the elastic force of the torsional spring, the sleeve drives the first driving block,
a connecting shaft and the roller to move from the deepest portion of the driving
groove, i.e., driving the sleeve to rotate clockwise, to drive the second driving
block and the push plate to pull the driving plate away from the fixed seat, thus
driving the sliding plate to approach the fixed seat, and making the cutting blades
cut the nylon filament to complete the cutting operation of the nylon filament.
- 3. When the driving plate slides away from the fixed seat, the guide inclined surface
of the rack is abutted against the ratchet teeth. Under the guidance of the guide
inclined surface, the rotating wheel cannot be driven by the rack, and the rack moves
upwards to enter the chute to compress the elastic part, and thus the two spools remain
in place during the process of cutting the nylon filament.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
FIG. 1 is a schematic diagram of a structure according to the present disclosure;
FIG. 2 is a structural schematic diagram of a driving structure and a cutting mechanism
according to the present disclosure;
FIG. 3 is a structural schematic diagram of a transmission mechanism according to
the present disclosure;
FIG. 4 is a sectional diagram of a driving plate and a rotating wheel according to
the present disclosure;
FIG. 5 is a structural schematic diagram of a winding mechanism according to the present
disclosure.
[0024] In the drawings: 1-base; 12-mounting plate; 13-connecting plate; 14-connecting frame;
15-mounting frame; 2-cutting mechanism; 21-fixed seat; 22-sliding plate; 23-cutting
blade; 24-cutting cavity; 25-through slot; 26-mounting seat; 3-winding mechanism;
31-rotating plate; 32-rotating shaft; 33-winding frame; 34-driving source; 35-rotating
disc; 36-pin; 37-spool; 38-slot; 39-bonding layer; 41-driving plate; 411-chute; 42-sliding
rod; 421-connecting rod; 43-driving structure; 431-first rotating rod; 432-motor;
433-driving disc; 434-sliding groove; 435-second rotating rod; 436-shaft sleeve; 437-sleeve;
4371-first driving block; 4372-second driving block; 4373-connecting shaft; 4374-roller;
4375-push plate; 438-torsional spring; 439-driving groove; 44-transmission mechanism;
441-third rotating rod; 442-fourth rotating rod; 4421-first bevel gear; 4422-second
bevel gear; 443-rack; 444-rotating wheel; 445-ratchet tooth; 446-guide inclined surface;
447-abutting plane; 448-elastic part; 449-pulley group; 4491-first pulley; 4492-second
pulley; 4493-synchronous belt; 5-nylon filament.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to easily understand the technical means, creative features, objectives
and effects of the present disclosure, the present disclosure will be further set
forth with specific illustrations.
[0026] A method for preparing an industrial nylon filament includes the following step:
Step 1, extruding: putting a nylon raw material into an extruder, melting at a high
temperature, stirring, and extruding from a nozzle;
Step 2, molding: extruding molten liquid from the nozzle, and enabling the molten
liquid to enter a cooling tank for molding;
Step 3, wire pulling: applying a certain tension to a wire in a cooling tank, and
pulling out a molded nylon filament 5;
Step 4, stretching: winding and extruding the cooled nylon filament by a roller while
applying a constant load to the nylon filament, thus improving strength;
Step 5, heating: heating the nylon filament while stretching, thus improving strength
and hardness;
Step 6, repeating Step 4 and Step 5 for many times until the nylon filament reaches
the standard; and
Step 7, winding: winding the nylon filament 5 on a spool 37, cutting the wound nylon
filament by a cutting and winding device, and switching to the next spool 37 for winding
the nylon filament 5 without stopping the cutting and winding device.
[0027] The spool 37 fully wound with the nylon filament 5 is replaced without stopping a
cutting and winding device, the efficiency of winding filament is greatly improved,
and thus the production efficiency of the nylon filament 5 is improved.
[0028] As shown in FIG. 1, the cutting and winding device includes a base 1, and a cutting
mechanism 2, a winding mechanism 3 and a driving assembly are arranged on the base
1, respectively, specifically as follows.
[0029] As shown in FIG. 2, the cutting mechanism 2 includes:
a fixed seat 21, fixed to the base 1 through a mounting plate 12, and
a sliding plate 22, relatively sliding on one side of the fixed seat 21.
[0030] Cutting blades 23 are installed on opposite surfaces of the fixed seat 21 and the
sliding plate 22 through mounting seats 26, and a cutting cavity 24 is formed between
the two cutting blades 23.
[0031] As shown in FIG. 5, the winding mechanism 3 includes:
a connecting plate 13, fixed to the base 1;
a rotating plate 31, rotatably connected to the connecting plate 13 through a rotating
shaft 32;
winding frames 33, rotatably connected to both ends, facing the sliding plate 22,
of the rotating plate 31 and driven to rotate by driving sources 34; and
a spool 37, installed on each winding frame 33 and provided with a bonding layer 39
on a surface.
[0032] Specifically, the winding frame includes a rotating disc fixed to the driving source
34, and the spool 37 is embedded into the rotating disc 35. In addition, two pins
36 are arranged on the rotating disc 35, and both two ends of an inner peripheral
wall of the spool 37 are axially provided with slots 38 for inserting the pins 36.
[0033] On the one hand, the driving assembly is used to drive the sliding plate 22 to slide
with respect to the fixed seat 21 to cut the nylon filament and to reset. On the other
hand, the driving assembly drives the rotating plate 31 to rotate in the reset process
of the sliding plate 22, thus driving one spool 37 to bond the nylon filament and
rotate to a position below the cutting cavity 24.
[0034] In the production process of the nylon filament 5, the nylon filament 5 is located
inside the cutting cavity 24, and a tail end of the nylon filament 5 extends to a
position below the cutting cavity 24. The spool 37 is mounted on each of the two winding
frames 33, that is, the spool 37 is embedded into the rotating disc 35, and the pin
36 is clamped into the slot 38, such that the spool 37 is clamped with the winding
frame 33 and is convenient for disassembling subsequently. Afterwards, under the driving
of the driving source 34, the rotating plate 31 and the two spools 37 are driven to
be located diagonally above and below the nylon filament 5 and on both sides of the
nylon filament 5, and then the tail end of the nylon filament 5 is bonded on the bonding
layer 39 of the spool 37 located diagonally blow the nylon filament, and then the
driving source 34 is started to drive the winding frame 33 and the spool 37 located
diagonally below to start rotation and wind the nylon filament 5.
[0035] After the winding is completed, the sliding plate 22 is driven by the driving assembly
to approach the fixed seat 21, making the two cutting blades 23 approach each other
to cut the nylon filament 5. After the cutting is completed, the sliding plate 22
is reset under the driving of the driving assembly, and meanwhile, the driving assembly
drives the rotating plate 31 to rotate, thus driving a spool 37 located obliquely
above to bond a tail end of the nylon filament 5 located above the cutting cavity
24 through the bonding layer 39 and start winding by rotation. After the rotating
plate 31 rotates, the spool 37 originally located obliquely above moves to a position
obliquely below while winding the nylon filament, while the spool 37 originally located
obliquely below rotates to a position obliquely above and stops moving. At this time,
a worker can easily disassemble the spool 33 from the winding frame 37, and then install
a new spool 37 to repeat the above operation. Therefore, the non-stop operation of
nylon filament 5 winding is achieved, and the production efficiency of the nylon filament
5 is greatly improved.
[0036] As shown in FIG. 2 to FIG. 5, the driving assembly includes:
a connecting frame 14, fixed to the base 1;
a driving plate 41, slidably connected to one side, away from the sliding plate 22,
of the fixed seat 21 through two sliding rods 42;
a driving structure 43, rotatably connected into the connecting frame 14, and used
to drive the driving plate 41 to slide back and forth through rotation; and
a transmission mechanism 44, arranged on the base 1, and used to slide towards the
fixed seat 21 through the driving plate, thus driving the rotating shaft to rotate.
[0037] One end, away from the driving plate 41, of one sliding rod 42 is fixed to the sliding
plate 22 through a connecting rod 421, a through slot 25 for the nylon filament 5
to pass through is formed between the fixed seat 21 and the sliding plate 22 and at
one end away from the connecting rod 421.
[0038] The driving plate 41 is driven by the driving structure 43 to slide back and forth
and drives the sliding rod 42 to move, such that the sliding plate 22 can move back
and forth. Only one sliding rod 42 is connected to the sliding plate 22 through the
connecting rod 421, and thus the through slot 25 can be formed in the other side of
the fixed seat 21 and the sliding plate 22. Therefore, the nylon filament 5 can pass
through the through slot 25 without being limited in the process that the spool 37
located obliquely above winds the nylon filament 5 and rotates to a position obliquely
below, and the winding of the spool 37 and the operation of driving the nylon filament
5 to the position obliquely below are achieved.
[0039] In addition, due to the arrangement of the transmission mechanism 44, the rotating
shaft 32 can be driven to rotate only in the process that the driving plate 41 approaches
the fixed seat 21, i.e., driving the sliding plate 22 to reset. In this case, the
sliding plate 22 approaches the fixed seat 21, that is, during the cutting, the rotating
shaft 32 cannot drive the rotating plate 31 to rotate, and thus the spool 37 can remain
stable during the cutting, the rotating plate 31 starts to rotate after the cutting
is completed, making cutting process of the nylon filament 5 more stable.
[0040] As shown in FIG. 5, the driving structure 43 includes a first rotating rod 431 rotatably
connected into the connecting frame 14. A motor 432 for driving the first rotating
rod 431 to rotate is arranged outside the connecting frame 14. A driving disc 433
is fixed to one end, located in the connecting frame 14, of the first rotating rod
431, and a sliding groove 434 is formed in the driving disc 433 in a circumferential
direction. A second rotating rod 435 is further fixed into the connecting frame 14,
a shaft sleeve 436 is rotatably connected to the second rotating rod 435, a sleeve
437 is rotatably connected to an outer peripheral wall of the shaft sleeve 436, and
a torsional spring 438 is arranged between the sleeve 437 and the shaft sleeve 436.
A first driving block 4371 and a second driving block 4372 are fixed to both ends
of the sleeve 437, respectively. One end of the first driving block 4371 is rotatably
connected to a roller 4374 sliding in the sliding groove 434 through a connecting
shaft 4373, and the second driving block 4372 is hinged with the driving plate 41
through a hinged push plate 4375.
[0041] A V-shaped driving groove 439 is formed in an inner wall of the sliding groove 434.
[0042] When the nylon filament 5 needs to be cut, the first rotating rod 431 is driven by
the motor 432 to rotate, the first rotating rod 431 rotates to drive the driving disc
433 to rotate, thus making the roller 4374 slide in the sliding groove 434. The arrangement
of the torsional spring 438 makes one end, facing the axis of the driving disc 433,
of the roller 4374 attached to an inner wall of the sliding groove 434 in a natural
state. When the roller 4374 slides to the V-shaped driving groove 439, under the elastic
force of the torsional spring 438, the sleeve 437 drives the first driving block 4371,
the connecting shaft 4373 and the roller 4374 to move from the deepest portion of
the driving groove 439, i.e., driving the sleeve 437 to rotate clockwise, thus driving
the second driving block 4372 and the push plate 4375 to pull the driving plate 41
away from the fixed seat 21, thus driving the sliding plate 22 to approach the fixed
seat 2. The two cutting blades 23 can cut the nylon filament 5 to complete the cutting
operation of the nylon filament 5, and the operation is convenient.
[0043] After the cutting is completed, that is, the roller 4374, after moving to the deepest
portion of the driving groove 439, continues to rotate with the first rotating rod
431, the roller 4374 slides away from the axis of the driving disc 433 along an inner
wall of the driving groove 439, thus driving the sleeve 437 to rotate counterclockwise,
and then driving the sliding plate 22 away from the fixed seat 21 to achieve the reset
operation of the sliding plate 22, and the operation is convenient. Meanwhile, the
inner and outer diameters of the sliding groove 434 are the same everywhere, and thus
the sleeve 437 always remains stable when the roller 4374 slides in the sliding groove
434.
[0044] As shown in FIG. 4, the transmission mechanism 44 includes:
a third rotating rod 441, rotatably connected into the connecting frame 14,
a transmission structure, arranged at the bottom of the driving plate 41, and used
to drive the third rotating rod 441 to rotate;
a mounting frame 15, arranged on the base 1;
a fourth rotating rod 442, rotatably connected into the mounting frame 15, where one
end of the fourth rotating rod 442 is connected to the third rotating rod 441 through
a gear transmission part, and the other end of the fourth rotating rod 441 extends
out of the mounting frame 15; and
a pulley group 449, arranged between the mounting frame 15 and the connecting plate
13, and used to drive the rotating shaft 32 to rotate through the rotation of the
fourth rotating rod 442.
[0045] When the rotating shaft 32 needs to be driven to rotate, the sliding of the driving
plate 41 can drive the transmission structure to drive the third rotating rod 441
to rotate, thus making the first bevel gear 4421 rotate. The second bevel gear 4422
meshed with the first bevel gear 4421 rotates accordingly to drive the fourth rotating
rod 442 to rotate. Under the driving of the fourth rotating rod 442, the first pulley
4491 rotates to drive the second pulley 4492 and the rotating shaft 32 to rotate through
the synchronous belt 4493, thus achieving an operation of driving the rotating shaft
32 and the rotating plate 31 to rotate through the driving plate 41, and making the
operation of exchanging the positions of the two spools 37 and the winding frames
33 more conveniently.
[0046] As a diameter of the first pulley 4491 is greater than that of the second pulley
4492, when the first pulley 4491 rotates one turn, the second pulley 4492 can rotate
more number of turns than that of the first pulley 4491, thus making up for the deviation
of the number of turns generated when the transmission structure drives the third
rotating rod 441 to rotate.
[0047] As shown in FIG. 4, the transmission structure includes a rack 443. The bottom of
the driving plate 41 is provided with a chute 411 for the rack 443 to slide in a vertical
direction, a rotating wheel 444 is fixed to the third rotating rod 441, and multiple
ratchet teeth 445 for meshing with the rack 443 are arranged on an outer peripheral
wall of the rotating wheel 444. One end, away from the fixed seat 21, of the teeth
at the bottom of the rack 443 is provided with a guide inclined surface 446, and the
other end of the rack 443 is provided with an abutting plane 447 for abutting against
the ratchet 445. The chute 411 is internally provided with a plurality of elastic
parts 448 having both ends fixed to an inner top wall in the chute 411 and a top wall
of the rack 443, respectively.
[0048] When the driving plate 41 slides away from the fixed seat 21, the guide inclined
surface 446 of the rack 443 is abutted against the ratchet teeth 445. Under the guidance
of the guide inclined surface 446, the rotating wheel 444 cannot be driven by the
rack 443, and the rack 443 moves upwards to enter the chute 411 to compress the elastic
part 448, and thus the two spools 37 remain in place during the process of cutting
the nylon filament 5. Moreover, the operation is convenient.
[0049] In the process of driving the sliding plate 22 to reset by the driving plate 41,
the abutting plane 447 is abutted against the ratchet teeth 445 to drive the ratchet
teeth 445 and the rotating wheel 444 to rotate, thus driving the third rotating rod
441 to rotate, and further driving the rotating shaft 32 to rotate. The operation
that, only when the sliding plate 22 is reset, that is, after the cutting of the nylon
filament 5 is completed, the rotating shaft 32 drives the rotating plate 31 to rotate,
and the two spools 37 and the winding frame 33 exchange positions with each other
can be achieved. Moreover, the operation is convenient.
[0050] The basic principle, main features and advantages of the present disclosure have
been shown and described above. It should be understood by those skilled in the art
that the present disclosure is not limited by the above embodiments, and there will
be various changes and improvements without departing from the spirit and scope of
the present disclosure, all of which shall fall within the scope of protection of
the present disclosure. The scope of the present disclosure is defined by the appended
claim and their equivalents.
1. A method for preparing an industrial nylon filament, comprising the following step:
Step 1, extruding: putting a nylon raw material into an extruder, melting at a high
temperature, stirring, and extruding from a nozzle;
Step 2, molding: extruding molten liquid from the nozzle, and enabling the molten
liquid to enter a cooling tank for molding;
Step 3, wire pulling: applying a certain tension to a wire in a cooling tank, and
pulling out a molded nylon filament (5);
Step 4, stretching: winding and extruding the cooled nylon filament by a roller while
applying a constant load to the nylon filament, thus improving strength;
Step 5, heating: heating the nylon filament while stretching, thus improving strength
and hardness;
Step 6, repeating Step 4 and Step 5 for many times until the nylon filament reaches
the standard; and
Step 7, winding: winding the nylon filament on a spool (37), cutting the wound nylon
filament by a cutting and winding device, and switching to the next spool (37) for
winding the nylon filament without stopping the cutting and winding device.
2. The method for preparing an industrial nylon filament according to claim 1, wherein
the cutting and winding device comprises a base (1), a cutting mechanism (2) and a
winding mechanism (3) are arranged on the base (1), respectively; the cutting mechanism
(2) comprises:
a fixed seat (21), fixed to the base (1) through a mounting plate (12), and
a sliding plate (22), relatively sliding on one side of the fixed seat (21);
cutting blades (23) are installed on opposite surfaces of the fixed seat (21) and
the sliding plate (22) through mounting seats (26), and a cutting cavity (24) is formed
between the two cutting blades (23);
the winding mechanism (3) comprises:
a connecting plate (13), fixed to the base (1);
a rotating plate (31), rotatably connected to the connecting plate (13) through a
rotating shaft (32);
winding frames (33), rotatably connected to both ends, facing the sliding plate (22),
of the rotating plate (31) and driven to rotate by driving sources (34);
a spool (37), installed on each winding frame (33) and provided with a bonding layer
(39) on a surface;
the base (1) is further provided with a driving assembly, on the one hand, the driving
assembly is used to drive the sliding plate (22) to slide with respect to the fixed
seat (21) to cut the nylon filament and to reset the sliding plate (22); on the other
hand, the driving assembly drives the rotating plate (31) to rotate in the reset process
of the sliding plate (22), thus driving one spool (37) to bond the nylon filament
and rotate to a position below the cutting cavity (24).
3. The method for preparing an industrial nylon filament according to claim 2, wherein
the driving assembly comprises:
a connecting frame (14), fixed to the base (1);
a driving plate (41), slidably connected to one side, away from the sliding plate
(22), of the fixed seat (21) through two sliding rods (42);
a driving structure (43), rotatably connected into the connecting frame (14), and
used to drive the driving plate (41) to slide back and forth through rotation;
a transmission mechanism (44), arranged on the base (1), and used to slide towards
the fixed seat (21) through the driving plate, thus driving the rotating shaft to
rotate;
wherein one end, away from the driving plate (41), of one sliding rod (42) is fixed
to the sliding plate (22) through a connecting rod (421), a through slot (25) for
the nylon filament (5) to pass through is formed between the fixed seat (21) and the
sliding plate (22) and at one end away from the connecting rod (421).
4. The method for preparing an industrial nylon filament according to claim 3, wherein
the driving structure (43) comprises a first rotating rod (431) rotatably connected
into the connecting frame (14), a driving disc (433) is fixed to the first rotating
rod (431), and a sliding groove (434) is formed in the driving disc (433) in a circumferential
direction; a second rotating rod (435) is further fixed into the connecting frame
(14), a shaft sleeve (436) is rotatably connected to the second rotating rod (435),
a sleeve (437) is rotatably connected to an outer peripheral wall of the shaft sleeve
(436), and a first driving block (4371) and a second driving block (4372) are fixed
to both ends of the sleeve (437), respectively; one end of the first driving block
(4371) is rotatably connected to a roller (4374) sliding in the sliding groove (434)
through a connecting shaft (4373), and the second driving block (4372) is hinged with
the driving plate (41) through a hinged push plate (4375); and
a V-shaped driving groove (439) is formed in an inner wall of the sliding groove (434),
and a torsional spring (438) is arranged between the sleeve (437) and the shaft sleeve
(436).
5. The method for preparing an industrial nylon filament according to claim 3, wherein
the transmission assembly (44) comprises
a third rotating rod (441), rotatably connected into the connecting frame (14),
a transmission structure, arranged at the bottom of the driving plate (41), and used
to drive the third rotating rod (441) to rotate;
a mounting frame (15), arranged on the base (1);
a fourth rotating rod (442), rotatably connected into the mounting frame (15), wherein
one end of the fourth rotating rod (442) is connected to the third rotating rod (441)
through a gear transmission part, and the other end of the fourth rotating rod (441)
extends out of the mounting frame (15); and
a pulley group (449), arranged between the mounting frame (15) and the connecting
plate (13), and used to drive the rotating shaft (32) to rotate through the rotation
of the fourth rotating rod (442).
6. The method for preparing an industrial nylon filament according to claim 5, wherein
the transmission structure comprises a rack (443), the bottom of the driving plate
(41) is provided with a chute (411) for the rack (443) to slide in a vertical direction,
a rotating wheel (444) is fixed to the third rotating rod (441), a plurality of ratchet
teeth (445) for meshing with the rack (443) are arranged on an outer peripheral wall
of the rotating wheel (444), one end, away from the fixed seat (21), of the teeth
at the bottom of the rack (443) is provided with a guide inclined surface (446), and
the other end of the rack (443) is provided with an abutting plane (447) for abutting
against the ratchet (445).
7. The method for preparing an industrial nylon filament according to claim 6, wherein
the chute (411) is internally provided with a plurality of elastic parts (448) having
both ends fixed to an inner top wall in the chute (411) and a top wall of the rack
(443), respectively.
8. The method for preparing an industrial nylon filament according to claim 5, wherein
the gear transmission part comprises a first bevel gear (4421) fixed to the third
rotating rod (441), and one end of the fourth rotating rod (442) is provided with
a second bevel gear (4442) meshed with the first bevel gear (4421).
9. The method for preparing an industrial nylon filament according to claim 5, wherein
the pulley group (449) comprises a first pulley (4491) fixed to one end, extending
out of the mounting frame (15), of the fourth rotating rod (442), and a second pulley
(4492) fixed to the rotating shaft (32) is arranged on an outer wall of the connecting
plate (13); a synchronous belt (4493) is arranged between the first pulley (4491)
and the second pulley (4492), and a diameter of the first pulley (4491) is greater
than that of the second pulley (4492).
10. The method for preparing an industrial nylon filament according to claim 2, wherein
the winding frame (33) comprises a rotating disc (35) fixed to the driving source
(34), two pins (36) are arranged on the rotating disc (35), and both two ends of an
inner peripheral wall of the spool (37) are axially provided with slots (38) for inserting
the pins (36).