TECHNICAL FIELD
[0001] The present invention relates to a floor or wall covering comprising rectangular
panels having a core and, preferably, a decorative layer. More particularly, the invention
pertains to floor coverings of the floating type, i.e. the floor or wall covering
rests on, but is not affixed to, a subfloor. If the covering is a wall covering, then
it can be affixed to the wall with the aid of glue or connecting members.
BACKGROUND OF THE INVENTION
[0002] Contemporary floor or wall coverings are normally installed by coupling a plurality
of rectangular panels together at their short edges to form a first row, and then
installing a second row of panels such that the short edges of the panels of the second
row are offset in relation to the short edges of the panels in the first row. Subsequent
rows of panels are then laid such that their short edges are offset in relation to
those of the preceding row.
[0003] Nowadays, panels are predominantly provided with mechanical coupling means along
their edges which allow two panels to be joined together without the need for adhesive.
As is described in
WO 97/47834, mechanical coupling means can be made by milling profiles along the edges of a panel
to form coupling parts. Adjacent edges of each panel have a male coupling part in
the form of a tongue and the other adjacent edges have a female coupling part in the
form of a groove. When two panels are to be joined, the tongue is inserted into the
groove and the panels are joined together, either by way of an angling down motion
of the tongue panel with respect to the groove panel or by means of a relative horizontal
motion. Preferably, the coupling parts are elastically deformed during joining such
that a click or snap connection is attained. Another type of connection is described
in
WO 2010/082171 in which a so-called fold-down system is disclosed. In this respect, reference is
also made to
WO 2103/102803 and
WO2013/118030. Coupling parts which permit panels to be coupled by means of a pushdown movement
are known from
WO 2021/111210.
[0004] With only a few exceptions, panels are rectangular in shape and may be oblong or
square. Normally, oblong panels are laid in rows in which short edges of adjacent
panels are connected together. A subsequent row is then laid with its short edges
offset from the short edges of the preceding row. Sometimes, however, it is desirable
to lay panels in a so-called chessboard pattern/grid pattern in which the short edges
of adjacent rows are aligned with each other. This is particularly the case for square
panels. Although the provision of mechanical coupling parts on the face of it facilitates
the laying of panels in a chess board pattern, it has been found that the coupling
motions described above that are needed to assemble the panels tend to pull already-installed
panels out of alignment. This problem is less of an issue when panels are laid in
an offset manner since one edge of a panel from a previous row keeps the edges of
two panels being installed in the new row in alignment.
[0005] A further problem which may arise when laying panels in a chessboard pattern is that
any geometric variations of the panels due to tolerances in the machining, especially
imperfect squareness of edges, tend to accumulate during the installation. This is
particularly relevant for square panels.
[0006] There is therefore a need to facilitate accurate installing of panels having mechanical
coupling means.
[0007] Accordingly, it is an object of the present invention to provide a floor or wall
covering made up of rectangular panels in which alignment of the edges of the panels
can be facilitated, at the same time that a sufficient locking force can be maintained
between the laid panels.
[0008] It is also an object of the invention to provide alternative coupling parts.
SUMMARY OF THE INVENTION
[0009] In accordance with a first aspect of the present invention, the above object may
at least in part be achieved by means of a floor or wall covering comprising a plurality
of rectangular panels. Each panel may comprise a decorative surface, a first pair
of opposite edges consisting of a first edge and a second edge, and a second pair
of opposite edges consisting of a third edge and a fourth edge. Each of the first,
second, third and fourth edges has a first, second, third and fourth flank, respectively,
extending from and substantially perpendicular to the decorative surface. The flanks
of adj acent panels are adapted to abut, or at least lie in close proximity, to each
other, when the panels form the floor or wall covering. The first edge has a first
primary male coupling part extending from the first flank and the second edge has
a second primary male coupling part extending from the second flank. The first edge
further has a first supplementary male coupling part extending from the first flank
at a location between the decorative surface and the first primary male coupling part.
The third edge has a first primary female coupling part partially formed in the third
flank and the fourth edge has a second primary female coupling part partially formed
in the fourth flank. The third edge further has a first supplementary female coupling
part at least partially formed in the third flank at a location between the decorative
surface and the first primary female coupling part. The first edge of a first panel
is adapted to be coupled to the third edge of a second panel and the second edge of
the first panel is adapted to be coupled to the fourth edge of a third panel. The
first supplementary male coupling part extends at least partially along the first
edge to thereby terminate at the fourth flank of the fourth edge.
[0010] Because the first supplementary male coupling part extends from the first flank and
along the first edge up to the fourth flank, the first supplementary male coupling
part of the first panel acts as an alignment for a fourth panel which is to be coupled
to the second edge of the second panel and the third edge of the third panel. The
first supplementary male coupling part may also act on the fourth flank of the fourth
panel, to thereby prevent the fourth panel from displacing the second panel along
the first edge of the first panel as the panels are being laid to form the floor or
wall covering.
[0011] The panels of the floor or wall covering may be installed according to a chessboard
pattern and/or grid pattern.
[0012] A first alternative embodiment of the first aspect of the invention relates to a
floor or wall covering as described above, with the difference that instead of the
first pair of opposite edges comprising said first edge and second edge and said second
pair of opposite edges comprising said third edge and said fourth edge, for the first
alternative embodiment, one of the below mentioned possibilities is possible:
- the first pair of opposite edges comprises the first edge and the third edge, and
the second pair of opposite edges preferably comprises corresponding coupling parts,
e.g. the second pair of opposite edges comprises the second edge and the fourth edge
or the second pair of opposite edges comprise coupling parts which allow coupling
by a downward movement or the second pair of opposite edges comprise coupling parts
which allow coupling by a turning movement;
- the first pair of opposite edges comprises the first edge and the third edge and the
second pair of opposite edges comprises the first edge and the third edge;
- the first pair of opposite edges comprises the second edge and the fourth edge, and
the second pair of opposite edges preferably comprises corresponding coupling parts,
e.g. the second pair of opposite edges comprise the first edge and the third edge
or the second pair of opposite edges comprise coupling parts which allow coupling
by a downward movement or the second pair of opposite edges comprise coupling parts
which allow coupling by a turning movement;
- the first pair of opposite edges comprises the second edge and the fourth edge, and
the second pair of opposite edges comprises the second edge and the fourth edge.
[0013] The below mentioned preferred and/or specific features for said first, second, third
and/or fourth edge apply mutatis mutandis for the first alternative embodiment. With
other words, the preferred and/or specific features of the corresponding coupling
parts of the first and third edge and the preferred and specific features of the corresponding
coupling parts of the second and fourth edge are also an invention as such, and this
independent upon which edge these coupling parts are located.
[0014] A second alternative embodiment of the first aspect of the invention relates to floor
or wall covering, preferably comprising a plurality of rectangular panels, each panel
comprising:
a decorative surface, and edges wherein;
- at least one of said panels comprises a said first edge and at least one of said panels
comprises a said third edge; and/or
- at least one of said panels comprises a said second edge and at least one of said
panels comprises a said fourth edge.
[0015] The below mentioned preferred and/or specific features for said first, second, third
and/or fourth edge apply mutatis mutandis for the second alternative embodiment. With
other words, the preferred and/or specific features of the corresponding coupling
parts of the first and third edge and/or the preferred and specific features of the
corresponding coupling parts of the second and fourth edge are also an invention as
such, and this independent upon which edge and upon which panel these coupling parts
are located.
[0016] Optionally, each of the first and second primary male coupling parts are in the form
of a tongue and each of the first and second primary female coupling parts are in
the form of a groove. The male and female coupling parts may provide for an interlocking
in a direction perpendicular to the decorative surface of the floor or wall covering,
as well as in a direction perpendicular to the coupled edges and parallel to the decorative
surface of the floor or wall covering.
[0017] The invention according to all aspects of the invention may be applied to any type
of flooring which employs mechanical coupling means. Thus, the panels may be laminate
panels having a core of MDF/HDF material and a thickness of, for example, 6 mm to
15 mm. Alternatively, the panels may be plastic panels having a thickness of e.g.
3.2 mm to 6 mm or more. Examples of such plastic panels include:
- so-called SPC (stone plastic composite) in which the substrate is made of rigid PVC
or another plastic material with preferably less than 5 phr plasticizer, and including
filler materials such as inorganic fillers such as chalk, CaCO3 or talc, preferably at a fill ratio of up to 4:1 (filler:PVC);
- WPC (waterproof plastic composite) in which the substrate is a closed cell foamed
PVC or another plastic material including filler materials at a fill ratio preferably
of up to 2:1, and
- LVT (luxury vinyl tile) in which the substrate is a PVC or another plastic material
with preferably more than 5 phr plasticizer, more preferably more than 15 phr, and
filler materials such as inorganic fillers such as chalk, CaCO3 or talc, at a fill ratio preferably of up to 2:1.
[0018] The panels may be mineral based panels for example comprising a mineral based core
such as a magnesium oxide board, a plasterboard, a board made of mineral fibres bonded
with a binder (for example by means of a thermosetting binder), or a fibre-cement
board.
[0019] The panels may be solid wood panels, engineered wood panels, wood veneer panels,
etc.
[0020] To facilitate laying of the floor or wall covering, the male and female coupling
parts may allow for a mutual connection with an adjacent panel by means of a turning
movement and/or a horizontal shifting movement. Optionally, each groove of the first
and second primary female coupling parts may be partially delimited by a lower lip
that extends beyond the respective edge flank. The provision of a longer lower lip
can facilitate the laying of the floor or wall covering in that the tongue of one
edge can be brought to rest on the longer lower lip of an adjacent edge before being
turned into the groove. The provision of a longer lower lip can enhance the coupling
strength.
[0021] In one example, the tongue of the first primary male coupling part may extend beyond
the first flank by a first distance and the first supplementary male coupling part
extends from the first flank by a second distance, the second distance being between
10 % and 60 %, alternatively between 20 % and 50 %, for example between 30 % and 40
%, of said first distance. Here the length of the first supplementary male coupling
part is sufficient to provide good alignment, but not too long such that laying of
the floor or wall covering can be done in a good manner. Also the risk of damage to
the coupling parts during laying of the floor or wall covering is low. The length
of the first supplementary male coupling part is sufficient to enhance the interlocking
perpendicular to the decorative surface of the floor or wall covering significantly,
but without hindering coupling of said panels.
[0022] In an example, the location of said first supplementary male coupling part may be
spaced from the first primary coupling part in a direction along the first flank towards
the decorative surface. The spacing may be attained by the provision of a spacing
recess, such as for example a supplementary groove, which may extend partially into
the first flank.
[0023] In an example, the second edge may have a second supplementary female coupling part
at least partially formed in the second flank at a location between the decorative
surface and the second primary male coupling part, and the fourth edge may have a
second supplementary male coupling part extending from the fourth flank at a location
between the decorative surface and the second primary female coupling part. Preferably
said second supplementary male coupling part of the fourth edge extends at least partially
along the fourth edge to thereby terminate at said first flank of said first edge.
In this manner the second supplementary male coupling part also contributes to good
alignment of the panels in the floor or wall covering. The second supplementary male
coupling part also contributes to the interlocking perpendicular to the decorative
surface of the floor or wall covering.
[0024] In an example, each of said first and second supplementary male coupling parts may
be in the form of a tongue and each of said first and second supplementary female
coupling parts may be in the form of a groove.
[0025] In one example, a square alignment block can be located in a cavity formed in a lower
surface of four connected panels, the four connected panels sharing a common meeting
point formed by an edge confluence of the four panels. In this manner, the square
alignment block may aid in the alignment of the edges of the four connected panels.
Such an alignment block can be used at the start of the installation of the floor
or wall covering, such that the alignment at the start of installation is immediately
correct.
[0026] Other installation aids can be used, for example one can make use of L-shaped starter
tools which have coupling parts corresponding to the coupling parts of the panels
and have dimensions of two interconnected panels, and this to connect said panels
with starter tools and immediately have panels that are correctly aligned from the
start of installation of said floor or wall covering. Said installation tools can
also be used for the other aspects of the invention further disclosed.
[0027] Preferably the first and the second primary male coupling parts are located at the
same height, more preferably they have similar dimensions. The first and second primary
female coupling parts are then also located at the same height as each other and at
the same height of the primary male coupling parts, and more preferably the first
and second primary female coupling parts have similar dimensions.
[0028] In an example, seen from the bottom to the top of the panel, thus seen from a bottom
surface to the decorative surface:
- the first edge comprises said first primary male coupling part in the form of a tongue,
an adjacent spacing recess, preferably in the form of a supplementary groove at least
partially located in the first flank, an adjacent first supplementary male coupling
part in the form of a tongue and an adjacent first flank portion. Said spacing recess
is limited at the bottom by an upper side of the first primary male coupling part
and is limited at the bottom by an underside of the first supplementary male coupling
part.
- the second edge comprises said second primary male coupling part in the form of a
tongue and an adjacent second flank portion.
- the third edge comprises said first primary female coupling part in the form of a
groove, an adjacent spacing projection, in the form of a supplementary tongue, an
adjacent first supplementary female coupling part in the form of a groove and an adjacent
third flank portion. The adjacent spacing projection forms an upper lip of the first
primary female coupling part and forms a lower lip of the first supplementary female
coupling part.
- the fourth edge comprises the second primary female coupling part in the form of groove
and an adjacent fourth flank portion.
More preferably for this example:
- the first supplementary male coupling part of the first edge is at the same height
as the first supplementary female coupling part of the third edge, and preferably
they have similar thicknesses and complimentary shapes.
- the spacing projection of the third edge is at the same height of the spacing recess
of the first edge, and preferably they have similar thicknesses and complimentary
shapes.
- the first supplementary male coupling part of the first edge is located above the
spacing projection of the third edge.
[0029] In an example, seen from the bottom to the top of the panel, thus seen from the bottom
surface to the decorative surface:
- the first edge comprises said first primary male coupling part in the form of a tongue
and a first supplementary male coupling part in the form of a tongue, located at a
distance from the first primary male coupling part and this by a first flank portion.
Above the first supplementary male coupling part another first flank portion is present.
- the second edge comprises said second primary male coupling part in the form of a
tongue, an adjacent second supplementary female coupling part at least partially formed
in the second flank and in the form of a groove and an adjacent second flank portion.
- the third edge comprises said first primary female coupling part in the form of a
groove, and a first supplementary female coupling part formed in the third flank and
in the form of a supplementary groove and located at a distance from the first primary
female coupling part and this by a third flank portion. Above the first supplementary
female coupling part another third flank portion is present.
- the fourth edge comprises the second primary female coupling part in the form of groove,
an adjacent second supplementary male coupling part extending from the fourth flank
and in the form of a tongue, and an adjacent fourth flank portion.
More preferably for this example:
- the first supplementary male coupling part of the first edge is at the same height
as the first supplementary female coupling part of the third edge, and preferably
they have similar thicknesses and complimentary shapes.
- the abovementioned third flank portion of the third edge is at the same height of
the second supplementary female coupling part of the second edge.
- the first supplementary male coupling part of the first edge is located above the
first supplementary male coupling part of the fourth edge.
[0030] In a second aspect of the present invention, a floor or wall covering is disclosed
comprising a plurality of rectangular panels. Each panel comprises a decorative surface
and a bottom surface, as well as a substrate between the decorative surface and the
bottom surface. Said substrate can or cannot comprise said bottom surface. A first
pair of opposite edges of the panel consists of a first edge and a second edge, and
a second pair of opposite edges consist of a third edge and a fourth edge. Each of
the first, second, third and fourth edges have a first, second, third and fourth flank,
respectively, extending from and substantially perpendicular to the decorative surface.
The flanks of adjacent panels are adapted to abut, or at least lie in close proximity
to, each other when the panels form the floor or wall covering. In accordance with
the second aspect, the bottom surface of the panel is provided with a first groove
extending from the third edge in a direction parallel to, and at a first distance
from, the first edge, and with a second groove extending from the first edge in a
direction parallel to, and at a second distance from, the third edge. The first distance
and the second distance are chosen such that the first groove and the second groove
intersect each other. The floor or wall covering of the second aspect further comprises
at least one connector member, the connector member being dimensioned such it can
fit in the first groove and simultaneously in the second groove.
[0031] With distance is preferably indicated the minimum distance to the edge measured at
the height of the bottom surface, this being the distance from the edge to the flank
of the groove being located closest to the edge and this at the location of the bottom
surface.
[0032] Preferably the connector comprises or is a frame-shaped part with two pairs of opposite
walls, with adjacent walls being able to simultaneously fit in respectively the first
groove and the second groove. This frame-shaped part than preferably encloses a rectangular
shaped space/plate-shaped space.
[0033] Preferably the distance between said opposite walls substantially equals the sum
of first distance and the second distance. It can be exactly the same, slightly larger
or slightly smaller to obtain a clamping.
[0034] For example the floor or wall covering of the second aspect comprises at least one
connector member defined by two pairs of opposite walls, said walls being adjacent
to each other and enclosing a space, the connector member being dimensioned such that
a first length of a first wall of the two pairs of opposite walls can fit in a corresponding
length of the first groove simultaneously with a second length of an adjacent second
wall of the two pairs of opposite walls fitting in a corresponding length of the second
groove.
[0035] Said two pairs of opposite walls preferably form a frame-shaped piece, more preferably
a rectangular frame-shaped piece, such that the connector member is frame-shaped or
comprises a frame-shaped part, with an open area enclosed between said two pairs of
opposite walls.
[0036] The connector member may be used to connect like panels to each other and/or to assist
in alignment of the panels.
[0037] In an example, the first length of the first wall of the connector member may correspond
to the second distance of the second groove from the third edge of the panel, and
the second length of the second wall may correspond to the first distance of the first
groove from the first edge of the panel.
[0038] In an alternative example, the first length of the first wall of the connector member
may be greater than the second distance of the second groove from the third edge of
the panel, and the second length of the second wall may be greater than the first
distance of the first groove from the first edge of the panel.
[0039] In various examples, the first wall of the connector member may have a first complete
length and the first length may be half the first complete length. The second wall
of the connector member may have a second complete length, with the second length
being half the second complete length.
[0040] In an example, the first groove in the bottom surface of the panel may extend from
the third edge to the fourth edge of the panel and the second groove may extend from
the first edge to the second edge.
[0041] In one example, the bottom surface of the panel may be provided with a third groove
extending from the third edge in a direction parallel to, and at a third distance
from, the second edge, and with a fourth groove extending from the first edge in a
direction parallel to, and at a fourth distance from, the fourth edge. The third groove
may extend from the third edge to the fourth edge and the fourth groove may extend
from the first edge to the second edge of the panel.
[0042] As an example, the first, second, third and fourth distances can be equidistant.
[0043] In an example, each of the grooves in the bottom surface of the panel may have an
opening, a base, a first side wall proximate the edges of the panel and a second side
wall distal of the edges. The first side wall may taper at a first angle with respect
to the bottom surface of the panel such that the opening is wider than the base. The
first angle may lie between 3° and 15°, for example about 5°.
[0044] In an example, each of the grooves in the bottom surface of the panel may have an
opening, a base, a first side wall proximate the edges of the panel and a second side
wall distal of the edges. The second side wall may taper at a first angle with respect
to the bottom surface of the panel such that the opening is wider than the base. The
first angle may lie between 3° and 15°, for example about 5°.
[0045] In an example, each of the grooves in the bottom surface of the panel may have an
opening, a base, a first side wall proximate the edges of the panel and a second side
wall distal of the edges. The first and the second side wall may taper at a first
and second angle with respect to the bottom surface of the panel such that the opening
is wider than the base. The first and the second angle may lie between 3° and 15°,
for example about 5°.
[0046] In examples, the connector member can be moulded from a thermoplastic material, for
example from polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP) or polyethylene
terephthalate (PET), or from rubber or another elastic material.
[0047] Rather than being joined solely by means of the connector members, at least the first
pair of opposite edges can be provided with mechanical coupling means so that a plurality
of the panels can be coupled to one another. The coupling means may provide for an
interlocking in a direction perpendicular to the decorative surface of the floor or
wall covering, as well as in a direction perpendicular to the coupled edges and parallel
to the decorative surface of the floor or wall covering.
[0048] Both pairs of opposite edges may be provided with mechanical coupling means, the
mechanical coupling means on the first pair of opposite edges allowing for a mutual
connection with an adjacent panel by means of a turning movement and/or a horizontal
shifting movement, and the mechanical coupling means on the second pair of opposite
edges allowing for a mutual connection with an adjacent panel by means of an essentially
vertical movement. Said panels are then of the so-called fold down type.
[0049] In an example, the bottom surface of the panel may be provided with a fifth groove
and a sixth groove. The fifth and sixth grooves may extend from the third edge of
the panel in a direction parallel to the second edge, with the fifth and sixth grooves
being spaced apart by a fifth distance. The fifth distance may be equal to a separation
distance between the first pair of opposite walls of the connector member. With the
aid of this fifth and sixth groove, said panels can be easily laid in a chessboard
pattern but also in other patterns, for example a staggered patterns such as a half-half
pattern.
[0050] According to a third aspect, the invention relates to a floor or wall covering comprising
a plurality of rectangular panels, each panel comprising:
a decorative surface,
a first pair of opposite edges consisting of a first edge and a second edge, and
a second pair of opposite edges consisting of a third edge and a fourth edge,
each of said first, second, third and fourth edges having a first, second, third and
fourth flank, respectively, extending from and substantially perpendicular to said
decorative surface, the said flanks of adj acent panels being adapted to abut when
said panels form said floor or wall covering,
wherein preferably at least said first pair of opposite edges, and more preferably
both pair of opposite edges, are provided with mechanical coupling means, substantially
in the form of male coupling parts and female coupling parts, so that a plurality
of said panels can be coupled to one another, said coupling means providing for an
interlocking in a direction perpendicular to the decorative surface of the floor or
wall covering, as well as in a direction perpendicular to the coupled edges and parallel
to the decorative surface of the floor or wall covering;
wherein a recess is provided at the decorative surface of the floor or wall covering
between two panels which are preferably mechanically coupled to each other by a said
male coupling part and a said female coupling part, and wherein said floor or wall
covering has edge confluences where at least three panels meet and where said recesses
adjoin in each other and form a joint, wherein said recesses comprise grouting material
and wherein at the height of a least one said confluence, the floor or wall covering
comprises at least one installation aid which form fits said adjoining recesses, seen
according to a direction parallel to the decorative surface.
[0051] With form fits is indicated that the installation aid can be placed in said joint.
For this it can have similar dimensions seen according to a direction parallel to
the decorative surface or it can be a bit bigger such that it is clamped in said joint.
With the aid of such an installation aid it is hindered, that installed panels move,
for example slide along mechanically coupled edges.
[0052] This installation aid can be made from any suitable resilient material, such as a
thermoplastic material, for example polyvinyl chloride (PVC), polyethylene (PE), polypropylene
(PP) or polyethylene terephthalate (PET), or rubber or another elastic material.
[0053] Preferably the height of said recesses according to a direction perpendicular to
the decorative surfaces, is greater than the corresponding dimension of said installation
aid, and wherein said grouting material is located above said installation aid. Said
installation aid is not visible in the installed floor or wall covering, since it
is also covered by grouting material.
[0054] In a specific embodiment said floor or wall covering comprises at least one confluence
of three panels, wherein said corresponding recesses form a T-shaped joint and wherein
a said installation aid is T-shaped. Such T-shaped joints are typically for random
installation patterns or staggered installation patterns such as half-half installation
patterns. Also in other installation patters, which are a combination of square panels
and elongate rectangular panels or a combination of larger and smaller panels, such
T-joints can be present.
[0055] In a specific embodiment said floor or wall covering comprise at least one confluence
of four panels, wherein said corresponding recesses form a cross shaped joint and
wherein a said installation aid is cross-shaped. Such cross-shaped joints are typically
for grid pattern installation patterns, such as chessboard installation patterns.
Also in other installation patters, which are a combination of square panels and elongate
rectangular panels or a combination of larger and smaller panels, such cross-joints
can be present. Here the four panels preferably have one common meeting point or area.
[0056] A floor or wall covering can have both abovementioned cross-shaped joints and T-shaped
joints, such that T-shaped installation aids and cross-shaped installation aids can
be present.
[0057] Preferably the female and male coupling parts of the third aspect of the invention,
and more specifically the shape of the coupled edges with specific recesses to be
grouted, can be as described in
WO 2021/059062. The coupling parts described in this patent publication and the shapes of the coupled
edges, including the possible shapes of the recesses, are incorporated by reference.
The female and coupling parts as described in
WO 2021/059062 can also be used for the first and the third aspect of the invention, such that also
the coupling parts described in this patent publication are incorporated by reference
for the first and the second aspect of the invention. For grouted floor or wall coverings,
good alignment of the panels ensure a very aesthetic looking floor or wall covering.
[0058] The floor or wall coverings according to all aspects of the invention may be made
up of rectangular panels of any length and width, depending essentially on the visual
impression that is wished to be created. Typically, though, for a chessboard type
of pattern, the panels are square and can have a decorative layer with an edge length
of between 300 mm and 1200 mm, preferably about 600 mm. The decorative surface may
be provided with lowered edges at one or more sides, for example bevels or grout imitations,
or even a space for introducing grout. In the case of bevels, the decorative surface
is preferably continuous over the surface of the lowered edge. Herein the decoration
may be flat, while the bevel is limited in depth to a wear layer situated above said
decoration, or the decoration may be bevelled in itself for example due to a deformation
of an underlaying portion of the core. It is however not excluded that a separate
decoration, such as a paint, a print and/or a lacquer, is provided on the bevelled
surface. As an alternative the lowered edge may be free from decoration and extend
into a portion of the core, to thereby expose the color of the core. All these decoration
options are also available in the case of a lowered edge forming a grout imitation.
Such lowered edge preferably has an L-shaped geometry. The bottom of such lowered
edge forming a grout imitation may be horizontal or practically horizontal. The proximal
wall of the grout imitation may be vertical or practically vertical, whether or not
chamfered toward the global upper surface of the panel. As an alternative the proximal
wall may be convex or concave, preferably tangent to said bottom. In general, the
decorative surface of the panel may convey any desired pattern, such as a woodgrain
pattern, a stone pattern or a fanciful pattern.
[0059] It is clear that the decorative surface is preferably at least formed by means of
a decorative layer attached to the core or substrate. It is however also possible
that the core or substrate itself has a decorative aspect basically forming said decorative
surface. The latter may for example be the case when the core or substrate is a solid
wood, or is a compact vinyl. It is of course not excluded, that in such case the decorative
aspect of the core or substrate is protected from wear, scratches and other damages
by means of a protective lacquer or similar. Where certain aspects of the invention
are described in relation to a decorative layer, it is clear that similar preferred
examples are available where the core basically forms the decorative surface.
[0060] The floor or wall covering according to the second and the third aspect can have
one or more of the following features:
- the panels can comprise a first type of panels being elongate and rectangular panels
comprising a pair of long edges and a pair of short edges; wherein both the long and
the short edges are provided with mechanical coupling parts which allow the panels
from the set to be coupled together; wherein a first long edge is provided with a
male coupling part and a second long edge is provided with a female coupling part;
wherein a first short edge is provided with a male coupling part and a second short
edge is provided with a female coupling part;
- the panels can comprise a second type of panels being square panels comprising a first
pair of opposite edges and a second pair of opposite edges; wherein said edges are
provided with mechanical coupling parts which allow the panels from the set to be
coupled together; wherein a first edge of the first pair of opposite edges is provided
with a male coupling part and a second edge of the first pair of opposite edges is
provided with a female coupling part; wherein a first edge of the second pair of opposite
edges is provided with a male coupling part and a second edge of the second pair of
opposite edges is provided with a female coupling part; wherein the dimensions of
the first pair and the second pair of opposite edges match the dimensions of the short
edges of said first type of panels;
- the panels can comprise a third type of panels being square panels comprising a first
pair of opposite edges and a second pair of opposite edges; wherein said edges are
provided with mechanical coupling parts which allow the panels from the set to be
coupled together; wherein a first edge of the first pair of opposite edges is provided
with a male coupling part and a second edge of the first pair of opposite edges is
provided with a female coupling part; wherein a first edge of the second pair of opposite
edges is provided with a male coupling part and a second edge of the second pair of
opposite edges is provided with a female coupling part; wherein the dimensions of
the first pair and the second pair of opposite edges match the dimensions of the long
edges of said first type of panels;
- the panels can comprise a fourth type of panels being elongate and rectangular panels
comprising a pair of long edges and a pair of short edges; wherein both the long and
the short edges are provided with mechanical coupling parts which allow the panels
from the set to be coupled together; wherein a first long edge is provided with a
male coupling part and a second long edge is provided with a female coupling part;
wherein a first short edge is provided with a male coupling part and a second short
edge is provided with a female coupling part; and wherein the first and the fourth
type of panels have the same dimensions and wherein the coupling parts on the long
edges of the first and the fourth type of panels are provided in mirror image;
- the panels of the first type of panels are provided to extend according to a first
length direction and the panels of the fourth type of panels are provided to extend
according to a second length direction, wherein the second length direction is perpendicular
to the first length direction.
[0061] According to a first variant, the invention also concerns a floor or wall covering
comprising a plurality of rectangular panels as described in the second aspect of
the invention, wherein said connector member is not part of the floor or wall covering
as such. All the embodiments and features described for the rectangular panels of
the second aspect of the invention apply to this first variant. Said connector member
can also be seen as a separate invention.
[0062] According to a second variant, the invention also concerns a floor or wall covering
comprising a plurality of rectangular panels as described in the third aspect of the
invention, wherein said installation aid not being part of the floor or wall covering
as such. All the embodiments and features described for the rectangular panels of
the second aspect of the invention apply to this second variant. Said installation
aid can also be seen as a separate invention.
[0063] It is to be understood that preferably, in the context of all aspects of the present
invention, any beveled edges, chamfers or lowered edges of the decorative surface
do not constitute any part of the flanks of the panels that extend from the decorative
surface.
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Examples are described in more detail below with reference to the appended drawings,
in which:
Fig. 1 is a schematic perspective view of a floor or wall covering of the present
invention;
Figs. 2A and 2B are perspective views of a panel for use in the floor or wall covering
of the present invention;
Fig. 3A is a cross-sectional view along line IIIa-IIIa of Fig. 2A;
Fig. 3B is a cross-sectional view along line IIIb-IIIb of Fig. 2A;
Figs. 4A and 4B are cross-sectional views of two coupled panels at the height of coupled
coupling parts;
Fig. 5 is a perspective view of three coupled panels;
Fig. 6 is a plan view of nine panels connectable to form a floor or wall covering
with a chessboard pattern;
Figs. 7A and 7B are perspective views of a variant of a panel for use in the floor
or wall covering of the present invention;
Fig. 8A is a cross-sectional view along line VIIIa-VIIIa of Fig. 7A;
Fig. 8B is a cross-sectional view along line VIIIb-VIIIb of Fig. 7A;
Figs. 9A and 9B are cross-sectional views of two coupled panels at the height of the
coupled coupling parts;
Fig. 10 is a perspective view of three coupled panels;
Fig. 11 is a plan view of nine panels connectable to form a floor or wall covering
with a chessboard pattern;
Fig. 12 is a schematic perspective view of four coupled panels, seen from below;
Fig. 13 is a schematic perspective view of three coupled panels, seen from below,
according to a second independent aspect of the present invention;
Fig. 14A is a cross-sectional view along line XIVa-XIVa of Fig. 13;
Fig. 14B is a cross-sectional view along line XIVb-XIVb of Fig. 13;
Fig. 15 is a plan view of the bottom surface of a panel provided with a connector
member;
Fig. 16 is a plan view of an example of a connector member that may be used with the
panel of Fig. 15;
Fig. 17 is an enlarged view of a corner portion of Fig. 15;
Figs. 18A and 18B illustrate examples of groove profiles, and
Fig. 19 is a plan view of three connected panels;
Fig. 20 is a view of four connected panels according to the third aspect of the invention;
Figs. 21, 22 and 23 are perspective views of panels for use in a floor or wall covering
according to the first alternative embodiment of the invention;
Fig. 24 is a cross-sectional view along line XXIV-XXIV of Fig. 21;
Fig. 25 is a cross-sectional view along line XXV-XXV of Fig. 21;
Fig. 26 is a cross-sectional view along line XXVI-XXVI of Fig. 22;
Fig. 27 is a cross-sectional view along line XXVII-XXVII of Fig. 23.
DETAILED DESCRIPTION OF PREFERRED EXAMPLES
[0065] In the drawings, reference number 10 generally denotes a floor or wall covering in
accordance with the present invention. In accordance with a first aspect of the invention,
and as is depicted in Fig. 1, the floor or wall covering is constituted by a plurality
of rectangular, in this case square, panels 12. The panels are laid in rows, with
the edges of adjacent panels being aligned to form a grid or "chessboard" effect.
Each panel 12 may be provided with a decorative surface 14 on an upper surface, and
a lower surface 15 adapted to face a subfloor on which the floor or wall covering
rests.
[0066] With reference to Figs. 2A and 2B, each panel 12 has a first pair of opposite edges
consisting of a first edge 16 and a second edge 18, and a second pair of opposite
edges consisting of a third edge 20 and a fourth edge 22. Each of the first 16, second
18, third 20 and fourth 22 edges has a first 24, second 26, third 28 and fourth 30
flank, respectively, extending from and substantially perpendicular to the decorative
surface 14. The flanks of adjacent panels 12 are adapted to abut, or at least lie
in close proximity to, each other when the panels form the floor or wall covering
10.
[0067] As is evident from Figs. 3A and 3B, the panels 12 are provided with mechanical coupling
parts permitting adjacent panels 12 to be joined together when laying the floor or
wall covering 10. Thus, the first edge 16 is provided with a first primary male coupling
part 32 extending from the first flank 24 and the second edge 18 has a second primary
male coupling part 34 extending from the second flank 26. In accordance with an aspect
of the present invention, the first edge 16 further has a first supplementary male
coupling part 36 extending from the first flank 24. The first supplementary male coupling
part 36 may be provided at a location on the first flank 24 between the decorative
surface 14 and the first primary male coupling part 32. As will be explained in the
following, the first supplementary male coupling part 36 may, among others, assist
in alignment of panel edges during laying of the floor or wall covering 10.
[0068] With reference to Fig. 3B, the third edge 20 of the panel 12 has a first primary
female coupling part 38 partially formed in the third flank 28 and the fourth edge
22 has a second primary female coupling part 40 partially formed in the fourth flank
30. The third edge 20 further has a first supplementary female coupling part 42 at
least partially formed in the third flank 28. The first supplementary female coupling
part 42 is provided at a location on the third flank corresponding to that of the
first supplementary male coupling part 36 on the first flank 24. Thus, the first supplementary
female coupling part 42 may be provided at a location on the third flank 28 between
the decorative surface 14 and the first primary female coupling part 38.
[0069] With particular reference to Figs. 4A and 4B, it will be apparent that the first
edge 16 of a first panel 12a is adapted to be coupled to the third edge 20 of a second
panel 12b and the second edge 18 of the first panel 12a is adapted to be coupled to
the fourth edge 22 of a third panel 12c. In the coupled condition of the first and
second panels, 12a-12b, the first primary male coupling part 32 of the first panel
12a cooperates with the first primary female coupling part 38 of the second panel
12b. At the same time, the first supplementary male coupling part 36 of the first
panel 12a cooperates with the first supplementary female coupling part 42 of the second
panel 12b. In a similar manner, in the coupled condition of the first and third panels,
12a-12c, the second primary male coupling part 34 of the first panel 12a cooperates
with the second primary female coupling part 40 of the third panel 12b.
[0070] The above-described coupled condition of the first panel 12a to the second and third
panels 12b-12c is illustrated in Fig. 5. The three panels 12 meet at an edge confluence
44, the edge confluence 44 being the meeting point of the first and fourth edges 16-22
of the first panel 12a and the second and third edges 18-20 of the second and third
panels 12b-12c.
[0071] Reverting to Fig. 2A, it will be apparent that the first supplementary male coupling
part 36 on the first edge 16 of the panel 12 extends at least partially along the
first edge 16 to thereby terminate at the fourth flank 30 of the fourth edge 22. As
such, the first supplementary male coupling part 36 effectively forms an extension
of, and lies coplanar with, the fourth flank 30. This extension of the fourth flank
30 is visible in Fig. 5 in which the first supplementary male coupling part 36 of
the first panel 12a is present at the edge confluence 44.
[0072] The first supplementary male coupling part 36 of the first panel 12a may assist in
the alignment of panels 12 during laying of the floor or wall covering 10. Thus, and
with particular reference to Fig. 5, a fourth panel 12d (see Fig. 1) can be coupled
to the second edge 18 of the second panel 12b and to the third edge 20 of the third
panel 12c. Since the fourth edge 22 of the first panel 12a is coupled to the second
edge 18 of the third panel 12c, movement of these two panels away from each other
is prevented. However, the second panel 12b is coupled to the first edge 16 of the
first panel 12a along its third edge 20. This means that the second panel 12b may
be inadvertently displaced along the coupling formed between the third edge 20 of
the second panel 12b and the first edge of the first panel 12a. Because the first
supplementary male coupling part 36 lies coplanar with the fourth flank 30 of the
fourth edge 22 of the first panel 12a, the first supplementary male coupling part
36 will act on the fourth flank 30 of the fourth panel 12d as it is being coupled
to the second edge 18 of the second panel 12b to thereby prevent the fourth panel
12d from displacing the second panel 12b along the first edge 16 of the first panel
12a. Accordingly, the edge confluence 44 will also include the meeting point of the
first and fourth edges of the fourth panel 12d.
[0073] In the floor or wall covering depicted in Figs. 1 to 6, each of the first and second
primary male coupling parts 32-34 are in the form of a tongue 46-48 and each of the
first and second primary female coupling parts 38-40 are in the form of a groove 50-52.
Irrespective of the actual form of the coupling parts, the male and female coupling
parts may provide for an interlocking in a direction V perpendicular to the decorative
surface 14 of the floor or wall covering, as well as in a direction H perpendicular
to the coupled edges and parallel to the decorative surface of the floor or wall covering
12.
[0074] In an example, the male and female coupling parts allow for a mutual connection with
an adjacent panel by means of a turning movement and/or a horizontal shifting movement.
In this respect, the coupling parts may have a shape based on the coupling parts disclosed
in
WO 97/47834, the disclosure of which is hereby incorporated by reference.
[0075] In examples in which the first and second primary female coupling parts 38-40 are
grooves 50-52, each groove is partially delimited by a lower lip 54-56 that extends
beyond the respective edge flank 28-30. This may assist in the coupling of two adjacent
panels to each other. For example, a tongue 46-48 on one edge of one panel may be
placed at an angle on the lower lip 54-56 of an adjacent panel and then turned downwards
to effect coupling. Alternatively, the lower lip 54, 56 may facilitate the joining
of an adjacent panel by means of a horizontal shifting movement in that a longer lower
lip is more readily bendable than a shorter lip.
[0076] With reference to Fig. 3A, the tongue 46 of the first primary male coupling part
32 may extend beyond the first flank 24 by a first extension e
1 and the first supplementary male coupling part 36 may extend from the first flank
by a second extension e
2. The second extension e
2 may be between 10 % and 60 %, alternatively between 20 % and 50 %, for example between
30 % and 40 %, of the first extension e
1. A first supplementary male coupling part 36 extending with a first extension e
1 within these ranges has shown itself to be sufficiently prominent to serve as an
alignment and/or blocking aid when laying a floor or wall covering, at the same time
that the first supplementary female coupling part 42 need not extend unduly deeply
beneath the decorative surface 14.
[0077] Still referring to Fig. 3A, the location of the first supplementary male coupling
part 36 may be spaced from the first primary male coupling part 32 in a direction
along the first flank 24 towards the decorative surface 14 by means of a spacing recess
58. The spacing recess 58 may extend partially into the first flank 24. An upper surface
60 of the spacing recess 58 may partially delimit the first supplementary male coupling
part 36 and a lower surface 62 of the spacing recess may partially delimit the first
primary male coupling part 32. Said upper surface 60 preferably extends parallel to
the decorative surface 14. Said first supplementary male coupling part is preferably
delimited at the top by an inclined surface 132.
[0078] Since the first supplementary male coupling part 36 is spaced from the first primary
male coupling part 32 on the first flank 24 of the first edge 16 of the panel 12,
a corresponding spacing is provided on the third flank 28 of the third edge 20 of
the panel 12. Thus, and with reference to Fig. 3B, a spacing projection 64 separates
the first primary female coupling part 38 from the first supplementary female coupling
part 42. The spacing projection 64 may extend from the third flank 28 by an amount
essentially corresponding to the extension of the spacing recess 58 into the first
flank 24. In examples in which the various coupling parts are constituted by tongues
and grooves, an upper surface 66 of the spacing projection 64 forms at least a part
of a lower wall of the first supplementary female coupling part 42 and a lower surface
68 of the spacing projection 64 forms at least a part of an upper lip of the groove
50 of the first primary female coupling part 38. Said an upper surface 66 of the spacing
projection 64 preferably extends parallel to the decorative surface 14. The first
supplementary female coupling part 42 is preferably delimited at the top by an inclined
surface 131.
[0079] Taking each edge in turn, and starting from the lower surface 15 towards the decorative
surface 14, each flank may include the following features.
[0080] The first flank 24 of the first edge 16 includes a first primary male coupling part
32, a spacing recess 58, a first supplementary male coupling part 36 and a vertical
flank surface portion.
[0081] The second flank 26 of the second edge 18 includes a second primary male coupling
part 34 and a vertical flank surface portion.
[0082] The third flank 28 of the third edge 20 includes a first primary female coupling
part 38, a spacing protrusion 64, a first supplementary female coupling part 42 and
a vertical flank surface portion.
[0083] The fourth flank 30 of the fourth edge 22 includes a second primary female coupling
part 40 and a vertical flank surface portion.
[0084] With particular reference to Fig. 4A, the first supplementary male coupling part
36 on the first edge 16 is at the same distance from the decorative surface 14 as
the first supplementary female coupling part 42 on the third edge 20. The spacing
projection 64 on the third edge is at the same distance from the decorative surface
14 as the spacing recess 58 on the first edge 16, and the first supplementary male
coupling part 36 on the first edge is above the spacing projection 64 on the third
edge.
[0085] Fig. 6 illustrates how nine panels are oriented with respect to each other to form
part of a floor or wall covering 10. The first panel 12a of Fig. 5 is shown in the
centre of the left-hand row, with the second panel 12b to its right and the third
panel 12c below the first panel. The arrows indicate which movements are possible
or not, wherein the arrows with a cross indicate where no movement is possible and
the arrows without a cross show where movement is possible.
[0086] In a development of the first aspect of the present invention, and as is illustrated
in Figs. 7A to 11, the fourth edge 22 of the panel 12 may be provided with a second
supplementary male coupling part 70 extending from the fourth flank 30. With particular
reference to Fig. 8B, the second supplementary male coupling part 70 may be provided
at a location on the fourth flank 30 between the decorative surface 14 and the second
primary female coupling part 40.
[0087] The second supplementary male coupling part 70 may further assist in alignment of
panel edges during laying of the floor or wall covering 10.
[0088] With particular reference to Fig. 8A, the second edge 18 has a second supplementary
female coupling part 72 at least partially formed in the second flank 26. The second
supplementary female coupling part 72 is provided at a location on the second flank
26 corresponding to that of the second supplementary male coupling part 70 on the
fourth flank 30. Thus, the second supplementary female coupling part 72 may be provided
at a location on the second flank 26 between the decorative surface 14 and the second
primary male coupling part 34. Said second supplementary female coupling part 72 is
preferably delimited at the top by a surface 137 extending parallel to the decorative
surface 14.
[0089] Each of the first and second supplementary male coupling parts 36-70 may be in the
form of a tongue and each of the first and second supplementary female coupling parts
42-72 may be in the form of a groove. When the second primary female coupling part
40 is in the form of a groove 52 having a lower lip 56 and an upper lip 74, the upper
lip 74 of the groove 52 extends beyond the fourth flank 30 of the fourth edge 22 to
form a lower surface of the second supplementary male coupling part 70. Said first
supplementary male coupling part 36 is preferably delimited at the top by an inclined
surface 134 and at the bottom by a surface 133 extending substantially parallel to
the decorative surface 14. Said second supplementary male coupling part 70 is preferably
delimited at the top by a surface 138 extending substantially parallel to the decorative
surface 14. Said first supplementary female coupling part 42 is preferably delimited
at the top by an inclined surface 135 and delimited at the bottom by a surface 136
extending substantially parallel to the decorative surface 14.
[0090] With reference to Figs. 9A and 9B, it will be apparent that the first edge 16 of
a first panel 12a is adapted to be coupled to the third edge 20 of a second panel
12b and the second edge 18 of the first panel 12a is adapted to be coupled to the
fourth edge 22 of a third panel 12c. In the coupled condition of the first and second
panels, 12a-12b, the first primary male coupling part 32 of the first panel 12a cooperates
with the first primary female coupling part 38 of the second panel 12b. At the same
time, the first supplementary male coupling part 36 of the first panel 12a cooperates
with the first supplementary female coupling part 42 of the second panel 12b. In a
similar manner, in the coupled condition of the first and third panels, 12a-12c, the
second primary male coupling part 34 of the first panel 12a cooperates with the second
primary female coupling part 40 of the third panel 12c. At the same time, the second
supplementary male coupling part 70 of the third panel 12c cooperates with the second
supplementary female coupling part 72 of the first panel 12a.
[0091] The above-described coupled condition of the first panel 12a to the second and third
panels 12b-12c is illustrated in Fig. 10. The three panels meet at an edge confluence
44, the edge confluence 44 being the meeting point of the second and fourth edges
18-22 of each of the first, second and third panels 12a-12c. In a manner similar to
Fig. 6, Fig. 11 illustrates how nine panels are oriented with respect to each other
to form part of a floor or wall covering. The first panel 12a of Fig. 10 is shown
in the centre of the left-hand row, with the second panel 12b to its right and the
third panel 12c below the first panel.
[0092] It will be apparent from Fig. 10 that the second supplementary male coupling part
70 on the fourth flank 30 of the fourth edge 22 extends at least partially along the
fourth edge 22 to thereby terminate at the first flank 24 of the first edge 16. As
such, the second supplementary male coupling part 70 effectively forms an extension
of, and lies coplanar with, the first flank 24. As with the first supplementary male
coupling part 36 on the first edge 16, the second supplementary male coupling part
70 will block displacement of a panel during laying of the floor or wall covering.
[0093] Taking each edge of the panels shown in Figs. 7A to 11 in turn, and starting from
the lower surface 15 towards the decorative surface 14, each flank may include the
following features.
[0094] The first flank 24 of the first edge 16 includes a first primary male coupling part
32, a first vertical flank surface portion 24', a first supplementary male coupling
part 36 and a second vertical flank surface portion 24".
[0095] The second flank 26 of the second edge 18 includes a second primary male coupling
part 34, a second supplementary female coupling part 72 and a first vertical flank
surface portion 26'.
[0096] The third flank 28 of the third edge 20 includes a first primary female coupling
part 38, a first vertical flank surface portion 28', a first supplementary female
coupling part 42 and a second vertical flank surface portion 28".
[0097] The fourth flank 30 of the fourth edge 22 includes a second primary female coupling
part 40, a second supplementary male coupling part 70 and a first vertical flank surface
portion 30'.
[0098] With particular reference to Fig. 9A, the first supplementary male coupling part
36 on the first edge 16 is at the same distance from the decorative surface 14 as
the first supplementary female coupling part 42 on the third edge 20. With reference
to Fig. 9B, the second supplementary male coupling part 70 on the fourth edge 22 is
at the same distance from the decorative surface 14 as the second supplementary female
coupling part 72 on the second edge 18. Furthermore, the first supplementary male
coupling part 36 on the first edge 16 is located above the second supplementary male
coupling part 70 on the third edge.
[0099] The various coupling parts on the edges of the panels 12 may be formed by a milling
operation. With reference to Fig. 12, a consequence of the milling operation is that,
at the edge confluence 44 of four coupled panels, a cavity 76 is formed in the lower
surface 15 of the panels 12a-12d. To further aid in the correct alignment of the panels,
and to assist in maintaining the correct alignment, the cavity 76 may accommodate
an alignment block 78 sized to be a press fit in the cavity 76. If the cavity 76 is
square-shaped then the alignment block 78 is also preferably square-shaped. The alignment
block 78 may be made from any suitable resilient material, such as a thermoplastic
material, for example polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP)
or polyethylene terephthalate (PET), or rubber or another elastic material.
[0100] A second aspect of the present invention is illustrated in Figs. 13 to 19. Rather
than using supplementary coupling parts that are made in the panel material or in
addition to these supplementary coupling parts, the floor or wall covering in accordance
with the second aspect makes use of a separate part.
[0101] When describing the second aspect, like components and parts to the first aspect
will be given like reference numbers.
[0102] Fig. 13 is a perspective view of an underside formed by the bottom surfaces 15 of
three connected rectangular panels 12a, 12b and 12c. Each panel has a decorative surface
14 and a bottom surface 15. A substrate 80 is provided between the decorative surface
14 and the bottom surface 15. Each panel 12 further comprises a first pair of opposite
edges consisting of a first edge 16 and a second edge 18, and a second pair of opposite
edges consisting of a third edge 20 and a fourth edge 22. Each of the first 16, second
18, third 20 and fourth 22 edges has a first 24, second 26, third 28 and fourth 30
flank, respectively, extending from and substantially perpendicular to the decorative
surface 14. The flanks of adjacent panels being adapted to abut, or at last lie in
close proximity to, each other when the panels form the floor or wall covering 10.
[0103] As is evident from Figs. 14A and 14B, the panels 12 may be provided with mechanical
coupling parts permitting adjacent panels to be joined together when laying the floor
or wall covering 10. Thus, the first edge 16 is provided with a first primary male
coupling part 32 extending from the first flank 24 and the second edge 18 has a first
primary female coupling part 38 extending from the second flank 26. With reference
to Fig. 14B, the third edge 20 of the panel 12 has a second primary female coupling
part 40 partially formed in the third flank 28 and the fourth edge 22 has a second
primary male coupling part 34 partially formed in the fourth flank 30.
[0104] The first edge 16 of a first panel 12a is adapted to be coupled to the second edge
18 of a second panel 12b and the third edge 20 of a third panel 12c is adapted to
be coupled to the fourth edge 22 of the first panel 12a. In the coupled condition
of the first and second panels, 12a-12b, the first primary male coupling part 32 of
the first panel 12a cooperates with the first primary female coupling part 38 of the
second panel 12b. In a similar manner, in the coupled condition of the first and third
panels, 12a-12c, the second primary male coupling part 34 of the first panel 12a cooperates
with the second primary female coupling part 40 of the third panel 12c.
[0105] In the floor or wall covering depicted in Figs. 13 and 14, each of the first and
second primary male coupling parts 32-34 are in the form of a tongue 46-48 and each
of the first and second primary female coupling parts 38-40 are in the form of a groove
50-52. Irrespective of the actual form of the coupling parts, the male and female
coupling parts may provide for an interlocking in a direction V perpendicular to the
decorative surface 14 of the floor or wall covering, as well as in a direction H perpendicular
to the coupled edges and parallel to the decorative surface of the floor or wall covering
12.
[0106] In an example according to Fig. 14A, the primary male and female coupling parts 32-38
allow for a mutual connection with an adj acent panel by means of a turning movement
and/or a horizontal shifting movement. In this respect, the coupling parts may have
a shape based on the coupling parts disclosed in
WO 97/47834, the disclosure of which is hereby incorporated by reference.
[0107] In one example, and as is the case for the connection shown in Fig. 14B, the secondary
male and female coupling parts 34-40 allow for a mutual connection with an adjacent
panel by means of an essentially vertical movement. In this respect, reference is
made to the so-called fold down systems of
WO 2010/082171,
WO 2103/102803 and
WO2013/118030. Coupling parts which permit panels to be coupled by means of a pushdown movement
are known from
WO 2021/111210.
[0108] Fig. 15 is a plan view of a panel 12 in accordance with the second aspect of the
present invention. Thus, the bottom surface 15 of the panel 12 is provided with a
first groove 82 extending from the third edge 20 in a direction parallel to, and at
a first distance d
1 from, the first edge16. A second groove 84 extends from the first edge 16 in a direction
parallel to, and at a second distance d
2 from, the third edge 20. The first distance d
1 and the second distance d
2 are chosen such that the first groove 82 and the second groove 84 intersect each
other at a first intersection point. Together with a first edge portion 16' of the
first edge 16 and a second edge portion 20' of the second edge 20, the first and second
grooves partially delimit a first connector edge region having a first edge region
area A
1.
[0109] To assist in the alignment of adjacent panels, a connector member 89 is provided.
The connector member 89 is defined by two pairs 90-94, 92-96 of opposite walls. The
pairs of opposite walls enclose a connector member open area A
o. The connector member 89 is dimensioned such that a first length l
1 of a first wall 90 of the two pairs of opposite walls can fit in a corresponding
length of the first groove 82 simultaneously with a second length l
2 of an adjacent second wall 92 of the two pairs of opposite walls fitting in a corresponding
length of the second groove 84.
[0110] As is apparent from Fig. 15, the connector member open area A
o is greater than the first edge region area A
1.
[0111] In the example shown in Fig. 15, the first length l
1 of the first wall 90 of the connector member 89 corresponds to the second distance
d
2 of the second groove 84 from the third edge 20, and the second length l
2 of the second wall 92 of the connector member 89 corresponds to the first distance
d
1 of the first groove 82 from the first edge 16. As such, the connector member 89 has
a rectangular shape, with the first pair of opposite walls 90-94 being separated by
a separation distance d
s. For cases in which the first distance d
1 and the second distance d
2 are equal for all panels making up the floor or wall covering 10, the connector member
89 will have a square shape with the walls of both pairs of opposite walls being separated
by the same separation distance d
s.
[0112] Fig. 16 illustrates a second example of a connector member 89. Rather than being
square-shaped, the example illustrated in Fig. 16 has a rectangular hashtag-shape.
As shown in Fig. 17, when such a connector member 89 is applied to the panel 12 of
Fig. 15, the first length l
1 of the first wall 90 will be greater than the second distance d
2 of the second groove 84 from the third edge 20, and the second length l
2 of the second wall 92 will be greater than the first distance d
1 of the first groove 82 from the first edge 16.
[0113] In the example of Fig. 16, the first wall 90 has a first complete length l
c1 and the first length l
1 is half the first complete length l
c1. Similarly, the second wall 92 has a second complete length l
c2, with the second length l
2 being half the second complete length l
c2.
[0114] Referring again to Fig. 15, in one example the floor or wall covering 10 may be constituted
by panels 12 in which the first groove 82 extends from the third edge 20 to the fourth
edge 22 and the second groove 84 extends from the first edge16 to the second edge
18. In a further example, the bottom surface 15 of the panel 12 may be provided with
a third groove 98 extending from the third edge 20 in a direction parallel to, and
at a third distance d
3 from, the second edge18. Additionally, a fourth groove 100 may be provided that extends
from the first edge 16 in a direction parallel to, and at a fourth distance d
4 from, the fourth edge 22. The third groove 98 may extend from the third edge 20 to
the fourth edge 22 and the fourth groove 100 may extend from the first edge 16 to
the second edge 18. In this latter manner, the four grooves serve to partially delimit
a further three edge region areas A
2-4.
[0115] In examples in which the first, second, third and fourth distances are equidistant,
the four edge region areas will have the same area.
[0116] To accommodate the connector member 89, and as is most clearly illustrated in Figs.
18A and 18B, each of the grooves 82, 84, 98, 100 has an opening 102, a base 104, a
first side wall 106 proximate the edges of the panel and a second side wall 108 distal
of the edges. At least the first side wall 106 may taper at a first angle α with respect
to a perpendicular to the bottom surface 15 of the panel 12 such that the opening
102 is wider than the base 104. Not only does this geometry make insertion of the
connector member 89 easier, the connector member 89 can also then act on the tapering
first side wall 106 and tend to force adjacent panels towards each other. In one example,
the first angle may lie between 3° and 15°, for example about 5°.
[0117] Depending on the material of the panel, the grooves 82, 84, 98, 100 may be moulded
into the bottom surface 15 or may be removed therefrom by means of a cutting/sawing
operation. For example one can easily apply said grooves after or during milling of
the coupling parts, and this by transporting the panels according to their length
or width direction, and applying straight grooves by a sawing device or knives during
said transport. The grooves may have depth D (see Fig. 14B) as measured from the bottom
surface 15 of the panel. For a panel having a thickness T, the depth D may be no more
that 50 % of T, for example no more than 30 % of T. So as not to unduly compromise
the integrity of the panel, particularly along edges provided with female coupling
parts, the grooves may terminate at a depth D which is at or below the lowermost point
(seen in a direction from the decorative surface 14 towards the bottom surface 15
of the male coupling parts which the female coupling parts are intended to receive).
[0118] The two pairs of opposite walls 90-94, 92-96 of the connector member 89 may have
a cross sectional shape as illustrated in Figs. 14A and 14B, namely that of a right-angled
trapezium. Thus, each wall may have a top surface 110 intended to face the base 104
of the groove within which the wall is present, a base surface 112 intended to face
a subfloor onto which the floor or wall covering 10 is laid, an inwardly directed
surface 114 intended to contact the tapering first side wall 106 of the groove, and
an outwardly directed surface 116 intended to face the second side wall 108 of the
groove. The inwardly directed surface114 may be tapered, with the surface tending
an angle substantially corresponding to that of the first side wall 106 of the groove.
In a not-shown example, each wall of the connector member 89 may have an essentially
circular cross section.
[0119] The connector member 89 may be moulded, for example injection-moulded. Suitable materials
include a thermoplastic material, for example polyvinyl chloride (PVC), polyethylene
(PE), polypropylene (PP) or polyethylene terephthalate (PET), or rubber or another
elastic material.
[0120] The groove geometry described above allows panels 12 to be laid in a chessboard pattern
(see e.g. Fig. 13). To enable panels to be laid in a staggered arrangement, the bottom
surface 15 of the panels 12 may be provided with a fifth groove 118 and a sixth groove
120, with the fifth and sixth grooves extending from the third edge 20 in a direction
parallel to the second edge 18. In Fig. 15, the fifth and sixth groves 118-120 are
symmetrically arranged about a centreline CL of the panel 12, though it is to be understood
that the location of the fifth and sixth grooves will be dependent on the laying pattern
that is desired. Irrespective of the desired laying pattern, the fifth and sixth grooves
118-120 are spaced apart by a fifth distance ds, the fifth distance d
5 being equal to the separation distance d
s between the first pair of opposite walls 90-94 of the connector member 89.
[0121] A staggered arrangement of three panels 12a, 12b, 12c, is illustrated in Fig. 19.
Although three connector members 89 are shown, it is to be understood that a floor
or wall covering can be accomplished by using connector members 89 only at the meeting
point of the three panels. Furthermore, although the panels 12a, 12b and 12c are shown
as being square, the skilled person will understand that the illustrated groove geometry
means that panels of any rectangular shape may be utilized.
[0122] Fig. 19 shows in dashed lines an example in which the bottom surface 15 of the panels
are provided with seventh and eighth grooves 122, 124 running perpendicular to the
fifth and sixth grooves 118, 120.
[0123] Fig. 20 shows an embodiment a floor or wall covering according to the third aspect
of the invention. This floor covering can also be according to the first and/or second
aspect of the invention. Figure 20 shows 4 interconnected panels 12a, 12b, 12c, 12d
which are connected to each other according to a chessboard pattern. Recesses 35 are
provided at the visible decorative surface of the floor or wall covering between each
two panels mechanically coupled to each other. At the height of the edge confluence
44 between said four panels said recesses 35 adjoin in each other and form a joint.
As can be seen in figure 20, said recesses 35 have not been grouted yet. Figure 20
therefore shows the panels during installation, since after installation said recesses
35 are fully grouted. The floor or wall covering comprises a cross-shaped installation
aid 25 which form fits said adjoining recesses 35. The height of said recesses 35
according to a direction perpendicular to the visible decorative surfaces, is greater
than the corresponding dimension of said installation aid 25, such that this installation
aid 25 will be grouted over and will not be visible after grouting.
[0124] The figures 21 to 27 relate to the first alternative embodiment of the invention.
When describing this first alternative embodiment, like components and parts to the
first aspect will be given like reference numbers. The panel 12 shown in figure 21
has a first pair of opposite edges consisting of a first edge 160 and a third edge
200 and a second pair of opposite edges consisting of a second edge 180 and a fourth
edge 220. The panel 12 shown in figure 22 has a first pair of opposite edges consisting
of a first edge 160 and a third edge 200 and a second pair of opposite edges consisting
of the first edge 160 and the third edge 200. The panel 12 shown in figure 23 has
a first pair of opposite edges consisting of a second edge 180 and a fourth edge 220
and a second pair of opposite edges consisting of the second edge 180 and the fourth
edge 220. As can be seen in figures 24 and 25, the first edge 160, the second edge
180, the third edge 200 and the fourth edge 220 are similar to the first edge 16,
the second edge 18, the third edge 20 and the fourth edge 2 shown in figures 3A and
3B, such that the same reference numbers are used and the same features are present.
As can be seen in figures 26 and 27 the first edge 160, the second edge 180, the third
edge 200 and the fourth edge 220 are similar to the first edge 16, the second edge
18, the third edge 20 and the fourth edge 2 shown in figures 8A and 8B, such that
the same reference numbers are used and the same features are present.
[0125] The invention further relates to various embodiments as presented in the numbered
paragraphs hereunder.
- 1. Floor or wall covering (10) comprising a plurality of rectangular panels (12),
each panel (12) comprising:
a decorative surface (14),
a first pair of opposite edges consisting of a first edge (16) and a second edge (18),
and
a second pair of opposite edges consisting of a third edge (20) and a fourth edge
(22),
each of said first, second, third and fourth edges having a first, second, third and
fourth flank, respectively, extending from and substantially perpendicular to said
decorative surface (14), the said flanks of adjacent panels (12) being adapted to
abut when said panels (12) form said floor or wall covering (10), wherein
said first edge (16) has a first primary male coupling part (32) extending from said
first flank (24) and said second edge (18) has a second primary male coupling part
(34) extending from said second flank (26), said first edge (16) further having a
first supplementary male coupling part (36) extending from said first flank (24) at
a location between said decorative surface (14) and said first primary male coupling
part (32), and
said third edge (20) has a first primary female coupling part (38) partially formed
in said third flank (28) and said fourth edge (22) has a second primary female coupling
part (40) partially formed in said fourth flank (22), said third edge (20) further
having a first supplementary female coupling part (42) at least partially formed in
said third flank (28) at a location between said decorative surface (14) and said
first primary female coupling part (38),
said first edge (16) of a first panel (12a) being adapted to be coupled to said third
edge (20) of a second panel (12b) and said second edge (18) of said first panel (12a)
being adapted to be coupled to said fourth edge (22) of a third panel (12c),
said first supplementary male coupling part (36) extending at least partially along
the first edge (16) to thereby terminate at said fourth flank (30) of said fourth
edge (22).
- 2. The floor or wall covering (10) as in paragraph 1, wherein each of said first and
second primary male coupling parts (32, 34) are in the form of a tongue (46, 48) and
each of said first and second primary female coupling parts (38, 40) are in the form
of a groove (50, 52), said male and female coupling parts providing for an interlocking
in a direction perpendicular to the decorative surface (14) of the floor or wall covering
(10), as well as in a direction perpendicular to the coupled edges and parallel to
the decorative surface (14) of the floor or wall covering (10).
- 3. The floor or wall covering (10) as in paragraph 1 or paragraph 2, wherein said
male and female coupling parts allow for a mutual connection with an adjacent panel
(12) by means of a turning movement and/or a horizontal shifting movement.
- 4. The floor or wall covering (10) as in paragraph 2 or paragraph 3, wherein each
groove (50, 52) of said first and second primary female coupling parts (38, 40) is
partially delimited by a lower lip (54, 56) that extends beyond the respective edge
flank.
- 5. The floor or wall covering (10) as in any one of paragraphs 2 to 4, wherein said
tongue (46) of said first primary male coupling part (32) extends beyond said first
flank (24) by a first extension (ei) and said first supplementary male coupling part
(36) extends from said first flank (24) by a second extension (e2), said second extension (e2) being between 10 % and 60 %, alternatively between 20 % and 50 %, for example between
30 % and 40 %, of said first extension (ei).
- 6. The floor or wall covering (10) as in any of the preceding paragraphs, wherein
said location of said first supplementary male coupling part (36) is spaced from said
first primary male coupling part (32) in a direction along said first flank (24) towards
said decorative surface (14).
- 7. The floor or wall covering (10) as in any of the preceding paragraphs, wherein
said second edge (18) has a second supplementary female coupling part (72) at least
partially formed in said second flank (26) at a location between said decorative surface
(14) and said second primary male coupling part (34), and the fourth edge (22) has
a second supplementary male coupling part (70) extending from said fourth flank (30)
at a location between said decorative surface (14) and said second primary female
coupling part (40); and preferably said second supplementary male coupling part (70)
of the fourth edge (22) extends at least partially along the fourth edge (22) to thereby
terminate at said first flank (24) of said first edge (16).
- 8. The floor or wall covering (10) as in any of the preceding paragraphs, wherein
each of said first and second supplementary male coupling parts (36, 70) is in the
form of a tongue and each of said first and second supplementary female coupling parts
(42, 72) is in the form of a groove.
- 9. The floor or wall covering (10) as in any of the preceding paragraphs, wherein
a square alignment block (78) is located in a cavity (76) formed in a lower surface
of four connected panels (12), said four connected panels (12) sharing a common meeting
point.
- 10. Floor or wall covering (10) comprising a plurality of rectangular panels (12),
each panel (12) comprising:
a decorative surface (14) and a bottom surface (15);
a substrate between said decorative surface (14) and said bottom surface (15);
a first pair of opposite edges consisting of a first edge (16) and a second edge (18),
and
a second pair of opposite edges consisting of a third edge (20) and a fourth edge
(22),
each of said first, second, third and fourth edges having a first, second, third and
fourth flank, respectively, extending from and substantially perpendicular to said
decorative surface (14), the said flanks of adjacent panels (12) being adapted to
abut when said panels (12) form said floor or wall covering (10), wherein
said bottom surface (15) of said panel (12) is provided with a first groove (82) extending
from said third edge (20) in a direction parallel to, and at a first distance (d1) from, said first edge (16), and with a second groove (84) extending from said first
edge (16) in a direction parallel to, and at a second distance (d2) from, said third edge (20), said first distance (d1) and said second distance (d2) being chosen such that said first groove (82) and said second groove (84) intersect
each other,
said floor or wall covering (10) further comprising at least one connector member
(89), the connector member (89) being dimensioned such it can fit in the first groove
(82) and simultaneously in the second groove (84), the connector member (89) preferably
comprising a frame-shaped part with two pairs of opposite walls, with adjacent walls
being able to simultaneously fit in respectively the first groove (82) and the second
groove (84).
- 11. The floor or wall covering (10) as in paragraph 10, wherein the distance between
said opposite walls substantially equals the sum of first distance (d1) and the second distance (d2).
- 12. The floor or wall covering (10) as in paragraph 10 or 11, wherein a first length
(l1) of a first wall (90) of said two pairs of opposite walls can fit in a corresponding
length of said first groove (82) simultaneously with a second length (l2) of an adjacent second wall (92) of said two pairs of opposite walls fitting in a
corresponding length of said second groove (84).
- 13. The floor or wall covering (10) as in any of the preceding paragraphs 10 to 12,
wherein said first length (l1) of said first wall (90) corresponds to said second distance (d2) of said second groove (84) from said third edge (20), and said second length (l2) of said second wall (92) corresponds to said first distance (d1) of said first groove (82) from said first edge (16).
- 14. The floor or wall covering (10) as in any of the preceding paragraphs 10 to 12,
wherein said first length of said first wall is greater than said second distance
(d2) of said second groove (84) from said third edge (20), and said second length of
said second wall is greater than said first distance (d1) of said first groove (82) from said first edge (16).
- 15. The floor or wall covering (10) as in any one of paragraphs 10 to 14, wherein
said first groove (82) extends from said third edge (20) to said fourth edge (22)
and said second groove (84) extends from said first edge (16) to said second edge
(18).
- 16. The floor or wall covering (10) as in paragraph 15, wherein said bottom surface
(15) of said panel (12) is provided with a third groove (98) extending from said third
edge (20) in a direction parallel to, and at a third distance (d3) from, said second edge (18), and with a fourth groove (100) extending from said
first edge (16) in a direction parallel to, and at a fourth distance (d4) from, said fourth edge (22), said third groove (98) extending from said third edge
(20) to said fourth edge (22) and said fourth groove (100) extending from said first
edge (16) to said second edge (18).
- 17. The floor or wall covering (10) as in paragraph 16, wherein said first, second,
third and fourth distances are equidistant.
- 18. The floor or wall covering (10) as in any one of paragraphs 10 to 17, wherein
each of said grooves has an opening (102), a base (104), a first side wall (106) proximate
said edges of said panel (12) and a second side wall distal (108) of said edges, said
first side wall (106) tapering at a first angle (α) with respect to said bottom surface
(15) of said panel (12) such that the opening (102) is wider than the base (104).
- 19. The floor or wall covering (10) as in paragraph 18, wherein said first angle (α)
lies between 3° and 15°, for example about 5°.
- 20. The floor or wall covering (10) as in any one of paragraphs 10 to 19, wherein
said connector member (89) is moulded from a thermoplastic material, for example from
polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP) or polyethylene terephthalate
(PET), or from rubber.
- 21. The floor or wall covering (10) as in any one of paragraphs 10 to 20, wherein
at least said first pair of opposite edges are provided with mechanical coupling means
so that a plurality of said panels (12) can be coupled to one another, said coupling
means providing for an interlocking in a direction perpendicular to the decorative
surface (14) of the floor or wall covering (10), as well as in a direction perpendicular
to the coupled edges and parallel to the decorative surface (14) of the floor or wall
covering (10).
- 22. The floor or wall covering (10) as in paragraph 21, wherein both pairs of opposite
edges are provided with said mechanical coupling means, the mechanical coupling means
on said first pair of opposite edges allowing for a mutual connection with an adjacent
panel (12) by means of a turning movement and/or a horizontal shifting movement, and
the mechanical coupling means on said second pair of opposite edges allowing for a
mutual connection with an adjacent panel (12) by means of an essentially vertical
movement.
- 23. The floor or wall covering (10) as in any one of paragraphs 17 to 22, wherein
said bottom surface (15) of said panel (12) is provided with a fifth groove (118)
and a sixth groove (120), said fifth and sixth grooves extending from said third edge
(20) in a direction parallel to said second edge (18), said fifth and sixth grooves
being spaced apart by a fifth distance (ds), said fifth distance being equal to a
separation distance between said first pair of opposite walls of said connector member
(89).
- 24. Floor or wall covering (10) comprising a plurality of rectangular panels (12),
each panel (12) comprising:
a decorative surface (14),
a first pair of opposite edges consisting of a first edge (16) and a second edge (18),
and
a second pair of opposite edges consisting of a third edge (20) and a fourth edge
(22),
each of said first, second, third and fourth edges having a first, second, third and
fourth flank, respectively, extending from and substantially perpendicular to said
decorative surface (14), the said flanks of adjacent panels (12) being adapted to
abut when said panels (12) form said floor or wall covering (10),
wherein preferably at least said first pair of opposite edges, and more preferably
both pair of opposite edges, are provided with mechanical coupling means, substantially
in the form of male coupling parts and female coupling parts, so that a plurality
of said panels (12) can be coupled to one another, said coupling means providing for
an interlocking in a direction perpendicular to the decorative surface (14) of the
floor or wall covering (10), as well as in a direction perpendicular to the coupled
edges and parallel to the decorative surface (14) of the floor or wall covering (10);
wherein a recess (35) is provided at the decorative surface (14) of the floor or wall
covering (10) between two panels (12) which are preferably mechanically coupled to
each other by a said male coupling part and a said female coupling part, and wherein
said floor or wall covering (10) has edge confluences (44) where at least three panels
(12) meet and where said recesses (35) adjoin in each other and form a joint, wherein
said recesses (35) comprise grouting material and wherein at the height of a least
one said confluence (44), the floor or wall covering (10) comprises at least one installation
aid (25) which form fits said adjoining recesses (35), seen according to a direction
parallel to the decorative surface (14).
- 25. Floor or wall covering (10) according to paragraph 24, wherein the height of said
recesses (35) according to a direction perpendicular to the decorative surfaces (14),
is greater than the corresponding dimension of said installation aid (25), and wherein
said grouting material is located above said installation aid (25).
- 26. Floor or wall covering (10) according to paragraph 24 or 25, wherein said floor
or wall covering (10) comprises at least one confluence of three panels (12), wherein
said corresponding recesses (35) form a T-shaped joint and wherein a said installation
aid is T-shaped.
- 27. Floor or wall covering (10) according to any of the preceding paragraphs 24 to
26, wherein said floor or wall covering (10) comprises at least one confluence of
four panels (12), wherein said corresponding recesses (35) form a cross shaped joint
and wherein a said installation aid (25) is cross-shaped.
[0126] The present invention is by no means limited to the above-described examples, but
such panels may be produced according to different variants without departing from
the scope of the present invention as defined in the appended claims.
1. Floor or wall covering (10) comprising a plurality of rectangular panels (12), each
panel (12) comprising:
a decorative surface (14),
a first pair of opposite edges consisting of a first edge (16) and a second edge (18),
and
a second pair of opposite edges consisting of a third edge (20) and a fourth edge
(22),
each of said first, second, third and fourth edges having a first, second, third and
fourth flank, respectively, extending from and substantially perpendicular to said
decorative surface (14), the said flanks of adjacent panels (12) being adapted to
abut when said panels (12) form said floor or wall covering (10), wherein
said first edge (16) has a first primary male coupling part (32) extending from said
first flank (24) and said second edge (18) has a second primary male coupling part
(34) extending from said second flank (26), said first edge (16) further having a
first supplementary male coupling part (36) extending from said first flank (24) at
a location between said decorative surface (14) and said first primary male coupling
part (32), and
said third edge (20) has a first primary female coupling part (38) partially formed
in said third flank (28) and said fourth edge (22) has a second primary female coupling
part (40) partially formed in said fourth flank (22), said third edge (20) further
having a first supplementary female coupling part (42) at least partially formed in
said third flank (28) at a location between said decorative surface (14) and said
first primary female coupling part (38),
said first edge (16) of a first panel (12a) being adapted to be coupled to said third
edge (20) of a second panel (12b) and said second edge (18) of said first panel (12a)
being adapted to be coupled to said fourth edge (22) of a third panel (12c),
said first supplementary male coupling part (36) extending at least partially along
the first edge (16) to thereby terminate at said fourth flank (30) of said fourth
edge (22),
wherein preferably said male and female coupling parts allow for a mutual connection
with an adjacent panel (12) by means of a turning movement and/or a horizontal shifting
movement.
2. The floor or wall covering (10) as in claim 1, wherein each of said first and second
primary male coupling parts (32, 34) are in the form of a tongue (46, 48) and each
of said first and second primary female coupling parts (38, 40) are in the form of
a groove (50, 52), said male and female coupling parts providing for an interlocking
in a direction perpendicular to the decorative surface (14) of the floor or wall covering
(10), as well as in a direction perpendicular to the coupled edges and parallel to
the decorative surface (14) of the floor or wall covering (10).
3. The floor or wall covering (10) as in claim 2, wherein each groove (50, 52) of said
first and second primary female coupling parts (38, 40) is partially delimited by
a lower lip (54, 56) that extends beyond the respective edge flank.
4. The floor or wall covering (10) as in claim 2 or 3, wherein said tongue (46) of said
first primary male coupling part (32) extends beyond said first flank (24) by a first
extension (ei) and said first supplementary male coupling part (36) extends from said
first flank (24) by a second extension (e2), said second extension (e2) being between 10 % and 60 %, alternatively between 20 % and 50 %, for example between
30 % and 40 %, of said first extension (ei).
5. The floor or wall covering (10) as in any of the preceding claims, wherein said location
of said first supplementary male coupling part (36) is spaced from said first primary
male coupling part (32) in a direction along said first flank (24) towards said decorative
surface (14).
6. The floor or wall covering (10) as in any of the preceding claims, wherein said second
edge (18) has a second supplementary female coupling part (72) at least partially
formed in said second flank (26) at a location between said decorative surface (14)
and said second primary male coupling part (34), and the fourth edge (22) has a second
supplementary male coupling part (70) extending from said fourth flank (30) at a location
between said decorative surface (14) and said second primary female coupling part
(40); and preferably said second supplementary male coupling part (70) of the fourth
edge (22) extends at least partially along the fourth edge (22) to thereby terminate
at said first flank (24) of said first edge (16).
7. The floor or wall covering (10) as in any of the preceding claims, wherein each of
said first and second supplementary male coupling parts (36, 70) is in the form of
a tongue and each of said first and second supplementary female coupling parts (42,
72) is in the form of a groove.
8. The floor or wall covering (10) as in any of the preceding claims, wherein a square
alignment block (78) is located in a cavity (76) formed in a lower surface of four
connected panels (12), said four connected panels (12) sharing a common meeting point.
9. Floor or wall covering (10) comprising a plurality of rectangular panels (12), each
panel (12) comprising:
a decorative surface (14) and a bottom surface (15);
a substrate between said decorative surface (14) and said bottom surface (15);
a first pair of opposite edges consisting of a first edge (16) and a second edge (18),
and
a second pair of opposite edges consisting of a third edge (20) and a fourth edge
(22),
each of said first, second, third and fourth edges having a first, second, third and
fourth flank, respectively, extending from and substantially perpendicular to said
decorative surface (14), the said flanks of adjacent panels (12) being adapted to
abut when said panels (12) form said floor or wall covering (10), wherein
said bottom surface (15) of said panel (12) is provided with a first groove (82) extending
from said third edge (20) in a direction parallel to, and at a first distance (d1) from, said first edge (16), and with a second groove (84) extending from said first
edge (16) in a direction parallel to, and at a second distance (d2) from, said third edge (20), said first distance (d1) and said second distance (d2) being chosen such that said first groove (82) and said second groove (84) intersect
each other,
said floor or wall covering (10) further comprising at least one connector member
(89), the connector member (89) being dimensioned such it can fit in the first groove
(82) and simultaneously in the second groove (84), the connector member (89) preferably
comprising a frame-shaped part with two pairs of opposite walls, with adjacent walls
being able to simultaneously fit in respectively the first groove (82) and the second
groove (84).
10. The floor or wall covering (10) as in claim 9, wherein the distance between said opposite
walls substantially equals the sum of first distance (d1) and the second distance (d2).
11. The floor or wall covering (10) as in claim 9 or 10, wherein a first length (l1) of a first wall (90) of said two pairs of opposite walls can fit in a corresponding
length of said first groove (82) simultaneously with a second length (l2) of an adjacent second wall (92) of said two pairs of opposite walls fitting in a
corresponding length of said second groove (84).
12. The floor or wall covering (10) as in any of the preceding claims 9 to 11, wherein
said first length (l1) of said first wall (90) corresponds to said second distance (d2) of said second groove (84) from said third edge (20), and said second length (l2) of said second wall (92) corresponds to said first distance (d1) of said first groove (82) from said first edge (16).
13. The floor or wall covering (10) as in any of the preceding claims 9 to 11, wherein
said first length of said first wall is greater than said second distance (d2) of said second groove (84) from said third edge (20), and said second length of
said second wall is greater than said first distance (d1) of said first groove (82) from said first edge (16).
14. The floor or wall covering (10) as claimed in any one of claims 9 to 13, wherein said
first groove (82) extends from said third edge (20) to said fourth edge (22) and said
second groove (84) extends from said first edge (16) to said second edge (18), wherein
preferably said bottom surface (15) of said panel (12) is provided with a third groove
(98) extending from said third edge (20) in a direction parallel to, and at a third
distance (d3) from, said second edge (18), and with a fourth groove (100) extending from said
first edge (16) in a direction parallel to, and at a fourth distance (d4) from, said fourth edge (22), said third groove (98) extending from said third edge
(20) to said fourth edge (22) and said fourth groove (100) extending from said first
edge (16) to said second edge (18), and wherein more preferably said first, second,
third and fourth distances are equidistant.
15. The floor or wall covering (10) as claimed in any one of claims 9 to 14, wherein each
of said grooves has an opening (102), a base (104), a first side wall (106) proximate
said edges of said panel (12) and a second side wall distal (108) of said edges, said
first side wall (106) tapering at a first angle (α) with respect to said bottom surface
(15) of said panel (12) such that the opening (102) is wider than the base (104),
wherein preferably said first angle (α) lies between 3° and 15°, for example about
5°.