TECHNICAL FIELD
[0001] The present invention relates to a non-combustion heating type flavor inhaler including
a tobacco rod, a cooling segment, and a mouthpiece.
BACKGROUND ART
[0002] Products used by inserting a non-combustion heating type flavor inhaler into a device
have been marketed in recent years (Patent Literature (PTL) 1, for example). Such
a non-combustion heating type flavor inhaler desirably has a certain diameter or more
in view of smooth insertion into a device and sufficient delivery of smoking flavor.
Meanwhile, when the diameter of a non-combustion heating type flavor inhaler becomes
larger, the amount of heat provided to the inhaler as well as the contact area with
lips increases. Consequently, the temperature near the mouth end rises, and a user
may feel uncomfortable about the temperature near the mouth end during use.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0004] An object of the present invention is to provide a non-combustion heating type flavor
inhaler that prevents a user from feeling uncomfortable about the temperature near
the mouth end during use.
SOLUTION TO PROBLEM
[0005] The flavor inhaler described in PTL 1 has a mouthpiece including a filter and a paper
tube in this order towards the mouth end. However, the present inventors considered
that the flavor inhaler described in PTL 1 has room for improvement and thus have
completed the present invention. That is, the above-mentioned object is attained by
the present invention below.
- [1] A non-combustion heating type flavor inhaler including a tobacco rod, a cooling
segment, and a mouthpiece, where the mouthpiece includes a filter and a center hole
filter in this order towards the mouth end and wherein the cooling segment comprises
a paper tube with ventilation holes.
- [2] The flavor inhaler according to [1], where a hole diameter of the center hole
filter is 20 to 40% of a diameter of the center hole filter.
- [3] The flavor inhaler according to [1] or [2], where the center hole filter has a
hardness of 90% or more as measured by the following method.
Measurement Method
- 1) A center hole filter is mounted with its longitudinal direction horizontal on a
substrate, and the height Ds is measured.
- 2) The center hole filter is compressed by pressing the side surface using a pressing
jig.
pressure: 300 g, pressing time: 10 seconds, head diameter of pressing jig: ø12 mm
- 3) The height Dd of the center hole filter after pressing is measured.
- 4) A hardness H (%) is calculated by the following formula.

- [4] The flavor inhaler according to [3], where the hardness is 95% or more.
- [5] The flavor inhaler according to any of [1] to [4], where the center hole filter
has a thickness of 1 to 3 mm.
- [6] The flavor inhaler according to any of [1] to [5], where the center hole filter
has a hole cross-sectional area of 0.7 to 20 mm2.
- [7] The flavor inhaler according to any of [1] to [6], where the center hole filter
has a monofilament fineness of 5 to 12 (denier/filament).
- [8] The flavor inhaler according to [7], where the center hole filter has a monofilament
fineness of 5 to 8 (denier/filament).
- [9] The flavor inhaler according to any of [1] to [8], where the center hole filter
has a total fineness of 30,000 to 60,000 (denier/total).
- [10] The flavor inhaler according to [9], where the center hole filter has a total
fineness of 35,000 to 45,000 (denier/total).
- [11] The flavor inhaler according to any of [1] to [10], having a diameter of 6 to
8 mm.
ADVANTAGEOUS EFFECTS OF INVENTION
[0006] According to the present invention, it is possible to provide a non-combustion heating
type flavor inhaler that prevents a user from feeling uncomfortable about the temperature
near the mouth end during use.
BRIEF DESCRIPTION OF DRAWINGS
[0007]
Fig. 1 illustrates a non-combustion heating type flavor inhaler of the present invention.
Fig. 2 illustrates a non-combustion heating type flavor inhaler system of the present
invention.
Fig. 3 illustrates an apparatus for a smoking test.
DESCRIPTION OF EMBODIMENTS
[0008] Hereinafter, the present invention will be described in detail. In the present invention,
the expression of "X to Y" includes the lower and the upper limits of X and Y.
1. Non-combustion Heating Type Flavor Inhaler
[0009] A non-combustion heating type flavor inhaler of the present invention includes a
tobacco rod, a cooling segment, and a mouthpiece, where the mouthpiece includes a
filter and a center hole filter in this order towards the mouth end. Fig. 1 illustrates
an embodiment of the non-combustion heating type flavor inhaler of the present invention.
In the figure, 10 is a non-combustion heating type flavor inhaler, 1 is a tobacco
rod, 3 is a cooling segment, 5 is a mouthpiece, 52 is a filter, 54 is a center hole
filter, 7 is a tipping paper, and V represents ventilation holes. The flavor inhaler
has a dimeter of preferably 6 to 8 mm. The diameter is defined as an average diameter
of members that constitute the flavor inhaler.
(1) Tobacco Rod
[0010] A tobacco rod is an almost cylindrical member for generating smoking flavor components
contained in tobacco raw materials and includes a tobacco filler and a wrapper wrapped
therearound. The tobacco filler is not limited, and tobacco shreds or tobacco sheets,
for example, may be used therefor. Specifically, tobacco shreds prepared by cutting
dry tobacco leaves into a width of 0.8 to 1.2 mm may be packed inside a wrapper. Alternatively,
those prepared by uniformly pulverizing dry tobacco leaves into an average particle
size of about 20 to 200 µm, forming into sheets, and cutting the sheets into a width
of 0.8 to 1.2 mm may be packed inside a wrapper. Moreover, such sheets may be crimped,
folded, or spirally rolled without cutting and packed inside a wrapper. Further, such
sheets may be cut into strips and packed inside a wrapper concentrically or with the
longitudinal direction of the strips aligned parallel to the longitudinal direction
of a tobacco rod.
[0011] Various tobacco leaves may be used, and examples include flue-cured, burley, oriental,
domestic, regardless of
Nicotiana tabacum varieties or
Nicotiana rustica varieties, and mixtures thereof. For such mixtures, the above-mentioned varieties
may be used by blending as appropriate for an intended taste. The details of the varieties
of tobacco are disclosed in "
Tobacco no Jiten (Encyclopedia of Tobacco), Tobacco Academic Studies Center, March
31, 2009."
[0012] The production of the above-mentioned uniform sheets, in other words, the processing
of pulverized tobacco leaves into uniform sheets can be performed by a publicly known
method. For example, it is possible to select the following methods: a method of making
a sheet by a paper making process; a method of making a cast sheet by uniformly mixing
pulverized tobacco leaves with a suitable solvent, such as water, thinly casting the
resulting uniform mixture on a metal sheet or a metal sheet belt, and then drying;
and a method of making a rolled sheet by uniformly mixing pulverized tobacco leaves
with a suitable solvent, such as water, and extruding the resulting uniform mixture
into a sheet shape. The details of the types of such uniform sheets are disclosed
in "
Tobacco no Jiten (Encyclopedia of Tobacco), Tobacco Academic Studies Center, March
31, 2009."
[0013] The tobacco filler may contain moisture, and the content may be 10 to 15 weight%
and is preferably 1 1 to 13 weight% relative to the total amount of the tobacco filler.
The use of a tobacco filler having such a moisture content suppresses the formation
of stains and makes wrapping during production of tobacco rods satisfactorily feasible.
[0014] The tobacco rod 1 may generate vapor upon heating. To promote aerosol generation,
it is preferable to add a polyol, such as glycerol, propylene glycol, or 1,3-butanediol,
or another aerosol source to a tobacco filler. The amount of an aerosol source to
be added is preferably 5 to 50 weight% and more preferably 10 to 30 weight% relative
to the dry weight of a tobacco filler. The length of the tobacco rod 1 is not limited
but is preferably 15 to 25 mm. The diameter is also not limited but is preferably
6 to 8 mm.
[0015] The tobacco rod 1 may contain a flavor. Such flavors are not particularly limited,
and from a viewpoint of imparting satisfactory smoking flavor, examples include the
following: acetanisole, acetophenone, acetylpyrazine, 2-acetylthiazole, alfalfa extract,
amyl alcohol, amyl butyrate, trans-anethole, star anise oil, apple juice, Peru balsam
oil, beeswax absolute, benzaldehyde, benzoin resinoid, benzyl alcohol, benzyl benzoate,
benzyl phenylacetate, benzyl propionate, 2,3-butanedione, 2-butanol, butyl butyrate,
butyric acid, caramel, cardamom oil, carob absolute, β-carotene, carrot juice, L-carvone,
β-caryophyllene, cassia bark oil, cedarwood oil, celery seed oil, chamomile oil, cinnamaldehyde,
cinnamic acid, cinnamyl alcohol, cinnamyl cinnamate, citronella oil, DL-citronellol,
clary sage extract, cocoa, coffee, cognac oil, coriander oil, cuminaldehyde, davana
oil, δ-decalactone, γ-decalactone, decanoic acid, dill oil, 3,4-dimethyl-1,2-cyclopentanedione,
4,5-dimethyl-3-hydroxy-2,5-dihydrofuran-2-one, 3,7-dimethyl-6-octenoic acid, 2,3-dimethylpyrazine,
2,5-dimethylpyrazine, 2,6-dimethylpyrazine, ethyl 2-methylbutyrate, ethyl acetate,
ethyl butyrate, ethyl hexanoate, ethyl isovalerate, ethyl lactate, ethyl laurate,
ethyl levulinate, ethyl maltol, ethyl octanoate, ethyl oleate, ethyl palmitate, ethyl
phenylacetate, ethyl propionate, ethyl stearate, ethyl valerate, ethyl vanillin, ethyl
vanillin glucoside, 2-ethyl-3,(5 or 6)-dimethylpyrazine, 5-ethyl-3-hydroxy-4-methyl-2(5H)-furanone,
2-ethyl-3-methylpyrazine, eucalyptol, fenugreek absolute, genet absolute, gentian
root infusion, geraniol, geranyl acetate, grape juice, guaiacol, guava extract, γ-heptalactone,
γ-hexalactone, hexanoic acid, cis-3-hexen-1-ol, hexyl acetate, hexyl alcohol, hexyl
phenylacetate, honey, 4-hydroxy-3-pentenoic acid γ-lactone, 4-hydroxy-4-(3-hydroxy-1-butenyl)-3,5,5-trimethyl-2-cyclohexen-1-one,
4-(p-hydroxyphenyl)-2-butanone, 4-hydroxyundecanoic acid sodium salt, immortelle absolute,
β-ionone, isoamyl acetate, isoamyl butyrate, isoamyl phenylacetate, isobutyl acetate,
isobutyl phenylacetate, jasmine absolute, kola nut tincture, labdanum oil, terpeneless
lemon oil, licorice extract, linalool, linalyl acetate, lovage root oil, maltol, maple
syrup, menthol, menthone, L-menthyl acetate, p-methoxybenzaldehyde, methyl 2-pyrrolyl
ketone, methyl anthranilate, methyl phenylacetate, methyl salicylate, 4'-methylacetophenone,
methyl cyclopentenolone, 3-methylvaleric acid, mimosa absolute, molasses, myristic
acid, nerol, nerolidol, γ-nonalactone, nutmeg oil, δ-octalactone, octanal, octanoic
acid, orange flower oil, orange oil, oris root oil, palmitic acid, ω-pentadecalactone,
peppermint oil, petitgrain Paraguay oil, phenethyl alcohol, phenethyl phenylacetate,
phenylacetic acid, piperonal, plum extract, propenylguaethol, propyl acetate, 3-propylidenephthalide,
prune juice, pyruvic acid, raisin extract, rose oil, rum, sage oil, sandalwood oil,
spearmint oil, styrax absolute, marigold oil, tea distillate, α-terpineol, terpinyl
acetate, 5,6,7,8-tetrahydroquinoxaline, 1,5,5,9-tetramethyl-13-oxatricyclo[8.3.0.0.(4.9)]tridecane,
2,3,5,6-tetramethylpyrazine, thyme oil, tomato extract, 2-tridecanone, triethyl citrate,
4-(2,6,6-trimethylcyclohex-1-enyl)but-2-en-4-one, 2,6,6-trimethylcyclohex-2-ene-1,4-dione,
4-(2,6,6-trimethylcyclohexa-1,3-dienyl)but-2-en-4-one, 2,3,5-trimethylpyrazine, γ-undecalactone,
γ-valerolactone, vanilla extract, vanillin, veratraldehyde, violet leaf absolute,
N-ethyl-p-menthane-3-carboxamide (WS-3), and ethyl 2-(p-menthane-3-carboxamido)acetate
(WS-5). Among these flavors, menthol is preferable. Moreover, these flavors may be
used alone or in combination.
[0016] The filling density of a tobacco filler is not particularly limited but is typically
250 mg/cm
3 or more and preferably 320 mg/cm
3 or more from a viewpoint of ensuring the characteristics of a non-combustion heating
type flavor inhaler and imparting satisfactory smoking flavor. Meanwhile, the upper
limit is typically 800 mg/cm
3 or less and preferably 600 mg/cm
3or less.
(2) Cooling Segment
[0017] A cooling segment is a member for promoting aerosol generation, for example, by cooling
vapor and/or smoking flavor components generated in the tobacco rod 1. The cooling
segment 3 may be a hollow paper tube. Such a paper tube is preferably made of cardboard
having stiffness higher than a wrapper and a tipping paper. The paper tube may be
provided with ventilation holes V. A plurality of ventilation holes are preferably
formed along the circumference of the paper tube. The farthest position, from the
mouth side end towards the heating end of the cooling segment, at which ventilation
holes are formed is preferably within the range of 4 mm or less and further preferably
within the range of 2 mm or less from the mouth side end of the cooling segment in
view of cooling and promoted aerosol generation. Meanwhile, the nearest position at
which ventilation holes are formed is preferably 0.5 mm or more and further preferably
1.0 mm or more from the mouth side end of the cooling segment in view of durability
of the entire product. In other words, ventilation holes are formed in the range of
0.5 to 4 mm from the mouth side end towards the upstream side of the cooling segment
in one embodiment and in the range of 1.0 to 2 mm in another embodiment. In view of
working efficiency, such ventilation holes are preferably formed by laser processing
of a finished non-combustion heating type flavor inhaler. Moreover, to enhance heat
exchange efficiency, crimped sheets may be packed inside the cooling segment 3. Although
the dimensions of the cooling segment 3 are not limited, the length is preferably
15 to 25 mm and the diameter is preferably 5.5 to 7.5 mm.
[0018] As in the foregoing, ventilation holes are preferably placed in the circumferential
direction on the outer surface of the cooling segment. The number to be placed in
the circumferential direction is not limited and may be two or more. The hole diameter
is preferably 100 to 1000 µm and more preferably 300 to 800 µm. The hole shape is
preferably almost circular or almost elliptic. When a hole is almost elliptic, the
major axis corresponds to a hole diameter.
[0019] The cooling segment 3 often has stiffness lower than the tobacco rod 1. When joining
such parts different in stiffness by using a tipping paper, defects are less likely
to occur by making the diameter of a high-stiffness part smaller than the diameter
of a low-stiffness part. Accordingly, when the cooling segment 3 has stiffness higher
than the tobacco rod 1, it is preferable to make the diameter smaller than the diameter
of the tobacco rod 1. For example, when a tobacco rod has a diameter of 7 mm, a cooling
segment and a mouthpiece preferably have a diameter of 6.9 mm.
(3) Mouthpiece
[0020] A mouthpiece is a member that forms the mouth end. In the present invention, the
mouthpiece 5 includes a filter 52 and a center hole filter 54 in this order towards
the mouth end.
(3-1) Filter
[0021] As the filter 52, a publicly known solid filter member, such as an acetate filter
or a paper filter, may be used. A paper filter is a paper-filled filter prepared by
creasing paper through processing with a crepe roller or the like and by rolling the
paper using a plug wrapper. An acetate filter is a filter filled with cellulose acetate
fibers. The monofilament fineness of fibers that constitute an acetate filter is preferably
5 to 12 (denier/filament) and more preferably 5 to 8 (denier/filament). Moreover,
the total fineness of the fibers is preferably 12,000 to 35,000 (denier/total) and
more preferably 20,000 to 30,000 (denier/total). Since the amount of an aerosol to
be generated is less in a non-combustion heating type flavor inhaler than in a common
combustion-type flavor inhaler, it is preferable to reduce filtration through the
filter. A large monofilament fineness results in lowering in filtration ratio but
makes the production of an acetate filter difficult. Meanwhile, a small total fineness
results in lowering in filtration ratio, but an extremely small total fineness results
in excessive lowering in filling density of fibers, thereby lowering the hardness
of an acetate filter. In view of these, it is possible, by setting the monofilament
fineness and the total fineness within the above-mentioned numerical ranges, to obtain
an acetate filter that has a low filtration ratio and that is suitable for use. The
cross-sectional shape of such fibers is not limited but is preferably R-shape or Y-shape
and more preferably Y-shape in view of costs. Moreover, to enhance the filter hardness,
triacetin may be used as a plasticizer. The amount of triacetin to be added is preferably
5 to 10 weight% relative to the tow weight.
(3-2) Center Hole Filter
[0022] As the center hole filter 54, for example, a filter having a void in its central
part may be used. In this case, the hole diameter is preferably 20 to 70% and further
preferably 20 to 40% of the filter diameter. Specifically, the hole diameter is preferably
1.0 to 5.0 mm. The preferable lower limit is 1.2 mm or more or 1.5 mm or more, and
the preferable upper limit is 4.5 mm or less, 3.0 mm or less, or 2.5 mm or less. The
thickness (wall thickness) of the filter is preferably 1 to 3 mm and more preferably
2 to 3 mm. It is difficult to form a hole of the lower limit or less in hole diameter,
and the resulting fluff on the inner wall traps an aerosol, thereby lowering delivery
efficiency in some cases. Moreover, a mandrel for forming such a hole of the lower
limit or less in hole diameter faces problems with durability and vibrates during
production, thereby making the hole shape inconsistent, such as a winding hole. Meanwhile,
when the hole diameter exceeds the set values, there are the risk of impairing holding
sensation in the mouth since the filter hardness cannot be ensured and further the
risk of lowering durability when getting wet with saliva or the like due to the small
thickness. Exemplary embodiments include a center hole filter of 7 mm in diameter
provided with a hole of 4.5 mm in diameter. Here, the hole cross-sectional area is
preferably 0.7 to 20 mm
2 and more preferably 1.6 to 16 mm
2. Further, a center hole filter having a plurality of holes may be used as another
embodiment. In this case, a plurality of holes may be placed equidistantly in the
circumferential direction, for example. The total cross-sectional area of a plurality
of holes is preferably 0.7 to 20 mm
2 and more preferably 1.6 to 16 mm
2.
[0023] The filter 52 and the center hole filter 54 preferably have a length of about 9 to
16% relative to the entire length of the non-combustion heating type flavor inhaler
10, respectively. In one embodiment, the filter 52 and the center hole filter 54 each
have a length of about 5 to 9 mm.
[0024] The filter 52 and the center hole filter 54 each wrapped in a filter wrapper (filter
inner wrapper) may be joined with a filter paper (filter outer wrapper). The diameter
of the mouthpiece 5 is not limited but is preferably the same as the diameter of the
cooling segment 3.
[0025] The center hole filter 54 preferably has a certain hardness. This is because the
center hole filter 54 is not readily deform and hence reduces the contact area with
the lips of a user, thereby making the user feel less the uncomfortable temperature.
A hardness in the present invention indicates the resistance of a member to deform
as disclosed in paragraphs [0010] to [0014] of Japanese Unexamined Patent Application
Publication (Translation of PCT Application) No.
2016-523565. The hardness can be obtained from a change in diameter before and after applying
a load on the side surface of a tobacco rod. Specifically, the hardness is measured
as follows.
- 1) A center hole filter is mounted with its longitudinal direction horizontal on a
substrate, and the height Ds is measured.
- 2) The center hole filter is compressed by pressing the side surface using a pressing
jig.
pressure: 300 g, pressing time: 10 seconds, head diameter of pressing jig: ø12 mm
- 3) The height Dd of the center hole filter after pressing is measured.
- 4) A hardness H (%) is calculated by the following formula.

[0026] The hardness of the center hole filter 54 is preferably 90% or more, more preferably
93% or more, and further preferably 95% or more. The upper limit is not limited but
is about 99% or less or 98% or less.
[0027] The monofilament fineness of fibers that constitute the center hole filter is preferably
5 to 12 (denier/filament) and more preferably 5 to 8 (denier/filament). Moreover,
the total fineness of the fibers is preferably 30,000 to 60,000 (denier/total) and
more preferably 35,000 to 45,000 (denier/total). Such fibers have a cross-sectional
shape of preferably R-shape or Y-shape and more preferably Y-shape in view of costs.
Since the amount of an aerosol to be generated is less in a non-combustion heating
type flavor inhaler than in a common combustion-type flavor inhaler, it is preferable
to reduce the loss of the aerosol in the center hole filter. When the filling density
of fibers is excessively low in the wall portion (thickness portion) of the center
hole filter, an aerosol is filtered in such a portion. For this reason, the center
hole filter preferably has a relatively high filling density of tow in the wall portion
as long as high-speed production is possible. By setting the monofilament fineness
and the total fineness within the above-mentioned numerical ranges, it is possible
to obtain a center hole filter that has a low filtration ratio and that is suitable
for use. Moreover, to enhance the filter hardness, triacetin may be used as a plasticizer.
The amount of triacetin to be added is preferably 10 to 20 weight% relative to the
tow weight.
(4) Tipping Paper
[0028] A tipping paper 7 refers to a paper used for joining two or more of the tobacco rod
1, the cooling segment 3, and the mouthpiece 5. Meanwhile, a wrapper refers to a paper
for wrapping around individual members that constitute the tobacco rod 1, the cooling
segment 3, or the mouthpiece 5.
[0029] Exemplary base paper for tipping papers and wrappers includes, but is not limited
to, paper formed using cellulose fibers. Such cellulose fibers may be either derived
from plants or chemically synthesized, or may be a mixture thereof. Exemplary plant-derived
fibers include pulp of flax fibers, wood fibers, or seed fibers, for example. Such
pulp may be colored unbleached pulp. However, from a viewpoint of obtaining white
clean appearance, it is preferable to use bleached pulp, which is prepared using a
bleaching agent, such as an oxidant or a reductant.
[0030] For a typical paper wrapper for cigarettes, a citric acid alkali metal salt or the
like is used as a common burning chemical (combustion aid, for example) that can affect
the spontaneous combustion rate of the paper wrapper. Since the present invention
is directed to a heating type flavor inhaler, a wrapper need not contain a burning
chemical. Moreover, different from common cigarettes, a tobacco filler of the present
invention may contain an aerosol source as in the foregoing. In this case, it is preferable
to use an oil- and water-resistant paper wrapper as a tipping paper.
[0031] The lower limit of the basis weight of a wrapper is preferably 30 g/m
2 or more, more preferably 35 g/m
2 or more, and further preferably 40 g/m
2 or more. The upper limit is preferably 65 g/m
2 or less and more preferably 50 g/m
2 or less. Meanwhile, the lower limit of the basis weight of a tipping paper is preferably
20 g/m
2 or more, more preferably 25 g/m
2 or more, and further preferably 30 g/m
2 or more. The upper limit is preferably 50 g/m
2 or less, more preferably 45 g/m
2 or less, and further preferably 40 g/m
2 or less. The basis weight can be measured by the method specified in JIS P 8124.
[0032] A non-combustion heating type flavor inhaler of the present invention may include
members excluding those described above unless the effects of the invention diminish.
Exemplary such members include a supporting member. These members may be disposed
at any position but are preferably not disposed in the mouth end. Moreover, a non-combustion
heating type flavor inhaler of the present invention may include a carbon heat source
on the upstream side of the tobacco rod, in other words, at the tip of the flavor
inhaler. In this embodiment, the tobacco rod is heated by the carbon heat source.
However, a non-combustion heating type flavor inhaler of the present invention is
particularly useful for a system in an electric heating mode in which a heating temperature
is higher than in a heating mode with a carbon heat source.
[0033] The non-combustion heating type flavor inhaler of the present invention prevents
a user from feeling uncomfortable about the temperature near the mouth end during
use (during inhalation). The reason is not limited but is presumably as follows. The
non-combustion heating type flavor inhaler of the present invention includes, as a
mouthpiece, a filter 52 and a center hole filter 54 in this order in the mouth end
direction. An aerosol is first introduced into the filter 52. When the aerosol is
introduced into the center hole filter 54 from the filter 52, the draw resistance
decreases and the flow channel narrows abruptly. On this occasion, the flow rate of
the aerosol increases to shorten the time to remain in the center hole filter 54.
For this reason, it is presumed that a user feels less the uncomfortable high temperature.
2. Manufacturing Method
[0034] Although the manufacturing method is not limited, a non-combustion heating type flavor
inhaler of the present invention can be manufactured by: preparing a tobacco rod 1
and a mouthpiece 5; and wrapping a tipping paper 7 therearound such that a cooling
segment 3 is formed between the tobacco rod 1 and the mouthpiece 5. Alternatively,
a non-combustion heating type flavor inhaler of the present invention can also be
manufactured by: preparing a tobacco rod 1, a paper tube as a cooling segment 3, and
a mouthpiece 5; and wrapping a tipping paper 7 around these three members.
3. Non-combustion Heating Type Flavor Inhaler System
[0035] A non-combustion heating type flavor inhaler system of the present invention includes
a non-combustion heating type flavor inhaler 10 and a heater 30. Such a heater preferably
heats a tobacco rod 1 electrically. The heater preferably includes a heating unit
equipped with a power source and so forth. Fig. 2 illustrates an embodiment of the
non-combustion heating type flavor inhaler system of the present invention. In the
figure, 100 is a non-combustion heating type flavor inhaler system, 10 is a non-combustion
heating type flavor inhaler, and 30 is a heating unit equipped with a heater.
[0036] The shape of a heater is not limited, and a heater may be disposed around the tobacco
rod 1 or may be inserted into the tobacco rod 1. Such a heater may be a sheet heater,
a plate heater, a tubular heater, or a needle heater, for example. A sheet heater
is a flexible sheet-shape heater, and examples include a heater containing a film
(thickness of about 20 to 225 µm) of a heat-resistant polymer, such as a polyimide.
A plate heater is a rigid plate-shape heater (thickness of about 200 to 500 µm), and
examples include a heater having a resistance circuit as a heat generator on a plate
substrate. A tubular heater is a hollow or solid tubular heater, and examples include
a heater having a resistance circuit as a heat generator on the outer surface. The
cross-sectional shape of a tubular heater may be circular, elliptic, polygonal, rounded
polygonal, or the like. A tubular heater and a needle heater are suitable for a heating
mode from the inside after being inserted into the tobacco rod 1.
EXAMPLES
[Example 1]
[0037] The following members were prepared.
Tobacco rod of 7.1 mm in diameter and 20 mm in length (from Japan Tobacco Inc.)
Center hole filter of 6.9 mm in diameter, 4.5 mm in hole diameter, and 8 mm in length
(8Y-40000)
Acetate filter of 6.9 mm in diameter and 7 mm in length (5Y-30000)
[0038] A non-combustion heating type flavor inhaler was manufactured by disposing these
members as illustrated in Fig. 1 and wrapping a tipping paper of 24 mm × 40 mm therearound.
[0039] As a heating device for heating the non-combustion heating type flavor inhaler, prepared
was a heating unit including: a cylindrical heater of 22.5 mm in length and 7.2mm
in diameter; a battery for heating the heater; a control circuit for controlling the
heater and the battery, and a housing for holding these members. A non-combustion
heating type flavor inhaler system was obtained by inserting the non-combustion heating
type flavor inhaler into the heater.
[0040] The temperature of the heater was raised to 230°C within 17 seconds, and the temperature
was maintained for 23 seconds. Subsequently, a smoking test was performed using an
automatic smoking machine (RM 26 from Borgwaldt KC GmbH). Specifically, the test was
performed using an apparatus as illustrated in Fig. 3. In Fig. 3, 10 is a non-combustion
heating type flavor inhaler, 30 is a heating unit, 200 is an adaptor, and 300 is an
automatic smoking machine. The adaptor 200 holds the non-combustion heating type flavor
inhaler 10 and is connected to the automatic smoking machine 300. K
1 is a thin film thermocouple fixed, by using a polyimide tape, to the surface of the
non-combustion heating type flavor inhaler 10 at a position 5 mm from the mouth end.
K
2 is a wire thermocouple fixed to the adaptor 200. The surface temperature of the mouthpiece
was measured by K
1, and a smoke temperature was measured by K
2. The suction volume was set to 35 mL/2 sec. The results are shown in Table 1.
[Comparative Example 1]
[0041] A non-combustion heating type flavor inhaler system was prepared and evaluated in
the same manner as Example 1 except for switching the positions of the acetate filter
and the center hole filter. The results are shown in Table 1.
[Table 1]
|
Mouthpiece temperature (°C) |
Smoke temperature (°C) |
Ex. 1 |
43.2 |
65.9 |
Comp. Ex. 1 |
46.1 |
65.2 |
[0042] It has been revealed that the surface temperature of the mouthpiece portion is lower
in the non-combustion heating type flavor inhaler system of the present invention
than in the system for comparison. Consequently, a user can comfortably use the non-combustion
heating type flavor inhaler system of the present invention.
REFERENCE SIGNS LIST
[0043]
- 1
- Tobacco rod
- 3
- Cooling segment
- 5
- Mouthpiece
- 52
- Filter
- 54
- Center hole filter
- 7
- Tipping paper
- V
- Ventilation holes
- 10
- Non-combustion heating type flavor inhaler
- 30
- Heating unit equipped with heater
- 100
- Non-combustion heating type flavor inhaler system
- 200
- Adaptor
- 300
- Automatic smoking machine
- K1
- Thin film thermocouple
- K2
- Wire thermocouple
[0044] The following numbered paragraphs describe further embodiments of the invention
- 1. A non-combustion heating type flavor inhaler comprising a tobacco rod, a cooling
segment, and a mouthpiece, wherein the mouthpiece includes a filter and a center hole
filter in this order towards the mouth end.
- 2. The flavor inhaler according to 1, wherein a hole diameter of the center hole filter
is 20 to 40% of a diameter of the center hole filter.
- 3. The flavor inhaler according to 1 or 2, wherein the center hole filter has a hardness
of 90% or more as measured by the following method.
Measurement Method
- 1) A center hole filter is mounted with its longitudinal direction horizontal on a
substrate, and the height Ds is measured.
- 2) The center hole filter is compressed by pressing the side surface using a pressing
jig.
pressure: 300 g, pressing time: 10 seconds, head diameter of pressing jig: ø12 mm
- 3) The height Dd of the center hole filter after pressing is measured.
- 4) A hardness H (%) is calculated by the following formula.

- 4. The flavor inhaler according to 3, wherein the hardness is 95% or more.
- 5. The flavor inhaler according to any of 1 to 4, wherein the center hole filter has
a thickness of 1 to 3 mm.
- 6. The flavor inhaler according to any of 1 to 5, wherein the center hole filter has
a hole cross-sectional area of 0.7 to 20 mm2.
- 7. The flavor inhaler according to any of 1 to 6, wherein the center hole filter has
a monofilament fineness of 5 to 12 (denier/filament).
- 8. The flavor inhaler according to 7, wherein the center hole filter has a monofilament
fineness of 5 to 8 (denier/filament).
- 9. The flavor inhaler according to any of 1 to 8, wherein the center hole filter has
a total fineness of 30,000 to 60,000 (denier/total).
- 10. The flavor inhaler according to 9, wherein the center hole filter has a total
fineness of 35,000 to 45,000 (denier/total).
- 11. The flavor inhaler according to any of 1 to 10, having a diameter of 6 to 8 mm.