Field of the Invention
[0001] The present invention relates to an electrostatic precipitator, i.e. the environmental
field and the field of gas purification in operations producing waste gas stream polluted
with solid particles, such as incineration plants, boiler plants, cement plants, etc.
Background of the Invention
[0002] Electrostatic precipitators remove dust particles from flue gas for various process
applications. The quality of gas stream distribution inside the electrostatic precipitator
is important to maximize the operational efficiency of the precipitator. Whereas the
requirements to reduce pollution are becoming more stringent and the operating conditions
of operations producing polluted gas change, the need for ever larger electrostatic
precipitators increases. Increasing dust-producing operations or production volume
results in higher dust load on precipitators and the need for improved efficiency
of dust separation. Where there exist space constraints on the extension of the existing
electrostatic precipitation system with new or system-extending elements, it is necessary
to improve the participation efficiency of the already installed dust collectors.
[0003] The standard electrostatic precipitator consists of a main separation chamber with
an electrode assembly. In addition, electrodes can be supplemented with gas distribution
devices, which consist of distribution panels or separate distribution panels, with
the task of acting as a baffle to the gas stream and with the shape forcing the gas
to flow around or pass through these distribution panels and thus reduce the velocity
of the gas stream when it flows around, and thus release heavier dust particles, which
fall out of the flow due to gravity and fall downwards. As standard, the electrostatic
precipitator also consists of an inlet, typically rectangular or pyramidal section,
expanding towards the main separation chamber and equipped with one or more gas distribution
devices. The gas distribution device here also includes perforated or solid distribution
panels, which have the same function as in the main separation chamber. The main purpose
of the inlet section is to reduce as much as possible the amount of solid dust particles
in the gas stream entering between the electrodes in the main separation chamber.
A high concentration of dust particles causes more frequent sparks, discharges the
electrodes more and reduces their efficiency. Furthermore, the electrostatic precipitator
is usually equipped with at least one bottom hopper, usually located under the main
separation chamber to collect separated dust also from other parts of the electrostatic
precipitator. At the same time, the hopper is equipped with a hole or opening for
the discharge of collected dust. Furthermore, the electrostatic precipitator is usually
equipped with an outlet section, typically also rectangular or pyramidal in shape,
which can also be equipped with gas distribution devices. A horizontal gap is used
between the lower edge of the distribution panels and the lower inclined wall of the
inlet and outlet sections, so that the distribution panels are not in direct contact
with the lower inclined wall.
[0004] In the document, the gas stream direction means the direction from the entry to the
inlet section of the electrostatic precipitator, through the main separation chamber
to the exit from the outlet section of the electrostatic precipitator.
[0005] To achieve the required quality of gas distribution in the electrostatic precipitator,
various gas distribution devices are used. These are the various internal elements
located in the electrostatic precipitator. These elements are designed to create the
required velocity profile of the gas stream at the inlet and outlet sections of the
precipitator. These elements are, for example, a turning vane, which is a flat or
curved thin but long plate, installed to minimize the pressure drop and control the
distribution of gas stream velocity and reduce the concentration of dust in the dust
in the gas stream. An example of this solution is document
WO2020026370. Another element, which is a perforated plate, serves a similar purpose. It is a
plate or steel sheet with round or square openings of various diameters located at
the inlet or outlet section of the electrostatic precipitator and used for the purpose
of distributing the balancing gas stream. An example of this solution is document
WO0194023A1. Other elements used are anti-sneakage baffles. These are the internal baffle elements
in the precipitator that prevent the gas from flowing around the active zone or field
of the electrostatic precipitator. These are usually located along the vertical walls
of the case. Typically, the baffle surface is orthogonal to the direction of gas stream.
An example of this solution is document
US4725289A. Other elements used are hopper baffles. These are the internal baffle elements in
the bottom hopper of the precipitator that prevent the separated dust from being swept
back into the gas stream. An example is document
EP0254832A2.
[0006] The gas distribution devices in the precipitator are mostly designed to achieve the
required quality of gas distribution and to minimize gas stream resistance. The collection
of a certain amount of dust on the gas distribution screens is considered as a side
effect that does not directly affect the sizing of the electrostatic precipitator,
i.e. the calculation of the required size of the electrostatic precipitator to achieve
the required efficiency of dust removal from the gas. In applications of electrostatic
precipitators for the separation of dust in a technological process where there is
a risk of dust sticking to the separating elements of the electrostatic precipitator,
gas distribution systems with a knocking system are used. An example is, for instance,
the solution as per document
WO2020026370A1. A rapping gas distribution device prevents dust from settling on gas distribution
screens by forcing dust out of the flow distribution screen plates so that the distribution
devices remain without obstacles unblocked with layers of dust. Pollution or deposits
on distribution devices can cause significant distortion of gas stream patterns. The
amount of dust collected on the inlet screens of gas distribution with a rapping system
also does not directly affect the sizing of the electrostatic precipitator.
[0007] The advantage of the typical arrangement of known gas distribution panels at the
inlet of the electrostatic precipitator is that a certain amount of dust is collected
on the top of inlet distribution gas screens and subsequently, as they slide down
or fall from the turning vanes, the dust avalanches are effectively blown out by the
gas stream through openings in the lower parts of distribution devices.
[0008] In the openings of the perforated panels of the gas distribution screen, the gas
stream velocity is higher than the average gas velocity in the cross-sectional area
just upstream of the gas distribution screen, and the locally stronger gas streams
in these openings disperse the collected, stacked dust.
[0009] In the lower part of the distribution screens, there is typically a large horizontal
gap between the inclined wall of the inlet transition and the lower edges of the distribution
panels, which allows dust avalanches to spontaneously fall down into the lower part.
In this gap, the velocity of the flowing gas is higher, and as a result, the locally
stronger gas stream blows the smaller solid particles out of the dust avalanches.
This causes the re-dispersed solid particles once collected to enter in a larger volume
into the flowing gas entering the first electric field of the electrostatic precipitator.
[0010] Electric energy is consumed to collect airborne dust on the surface of the collection
plates in the electric field of the electrostatic precipitator. In the case of low
and medium resistance of airborne dust, the higher the energy consumption, the higher
the efficiency of dust separation in the electrostatic precipitator. Solid particles
of smaller size are more efficiently separated from the gas stream with a stronger
electric field in the electrostatic precipitator. The strength of the electric field
depends on the voltage reached between the electrodes in the electrostatic precipitator;
the higher the voltage, the stronger the electric field. The control system of the
excitation system for the field of the electrostatic precipitator tries to maintain
as high voltage as possible during operation.
[0011] If the concentration of solid particles in the inlet gas stream entering the first
electric field of the electrostatic precipitator is high, these dust particles cause
frequent electric sparks, i.e. short, sharp discharges of the electric field between
the electrodes or electric arcs. The higher the concentration of solid particles,
the more frequent sparks are detected by the control system. The intensity of sparks
or arcs is the main limiter of the voltage and current values achieved, resulting
in reduced input power in the input fields of the electrostatic precipitator, resulting
in a lower overall efficiency of dust separation.
[0012] In the process of electrostatic precipitation of dust particles, the agglomeration
and de-agglomeration effects of these particles also take place. The agglomeration
effect of particles helps in the separation of solid particles from the gas stream
in the electrostatic precipitator. The de-agglomeration effect of particles reduces
the collection efficiency of the electrostatic precipitator. The de-agglomeration
effect of particles dominates, when agglomerates of very large solid particles with
very small particles hit the electrodes at high speed and the impact energy from the
collision is transferred to the small particle and the agglomerates are de-fragmented.
The larger particle may remain on the surface of the electrodes, but the small particles
electrically recharged jump from the electrode at a relatively high velocity into
the gas stream in the space between the electrodes. Therefore, the emission of particles
at the outlet of the electrostatic precipitator consists mainly of the smallest solid
particles.
[0013] Coarse solid particles tend to fall down by gravity and overcome fluid resistance
in an extended low-velocity zone. In some industrial plants, mechanical pre-collectors
are used upstream of electrostatic precipitators to separate solid particles from
the flue gas. For the pre-collector, additional space is required upstream of the
electrostatic precipitator and an additional system for separating dust from the pre-collector
is needed. The pre-collector significantly increases the overall pressure drop on
the gas purification device. The pressure drop of the pre-collector is usually much
higher than that of the electrostatic precipitator and affects the total energy consumption
of the installation, including the required power for induced draft fan.
[0014] The main disadvantage of the currently used electrostatic precipitators is that they
cannot respond flexibly to the requirement for possible increased separation of solid
dust particles, without installing a larger electrostatic precipitator, multiple precipitators
in a row or additional pre-collectors. Increasing the size of the electrostatic precipitator
or installing additional pre-collectors or precipitators is also often limited by
the space available in structures/buildings. Another disadvantage is the already mentioned
large horizontal gap between the inclined wall of the inlet transition and the lower
edges of the distribution panels. This causes the particles that have already been
separated to fall back, generating electric sparks or electric arcs in the electrostatic
field of the electrostatic precipitator and reducing the efficiency of separation
of dust particles.
[0015] The purpose of the invention is to create such an electrostatic precipitator that
will be able to control the velocity distribution to achieve the required gas velocity
profile so as to increase the efficiency of dust particle separation without the need
to increase the external size of the electrostatic precipitator. First of all, it
involves reducing the dynamic pressure on the gas distribution device, but at the
same time, the purpose of the invention is also to reduce the risk of already separated
dust particles falling back into the purified gas stream.
Summary of the Invention
[0016] The shortcomings of the currently known electrostatic dust precipitators are overcome
by the described electrostatic precipitator, including an inlet section, a main separation
chamber, at least one separated dust container, and an outlet section. The inlet section
is equipped with at least one gas distribution device containing distribution panels
in solid or perforated design. The gas distribution device reduces the concentration
of dust particles, reduces the dynamic pressure, and controls the velocity profile
of the gas stream. The separation chamber is equipped with at least one group of electrodes
and at least one bottom hopper. The bottom hopper is equipped with at least one baffle.
A horizontal gap is created between the lower edges of the distribution panels, which
form the gas distribution device, and the lower inclined wall of the inlet section.
The gas distribution device consists of a system of vertically or obliquely arranged
distribution panels, between which vertical or oblique slots are created for the passage
of the gas stream from the inlet section into the main separation chamber.
[0017] In a preferred embodiment, the distribution panels have a vertical plate base, which
is provided with side edges on the sides. The side edges are installed to protrude
against the direction of the gas stream.
[0018] In another preferred embodiment, the distribution panels have a U-shaped profile,
where the side edge makes a 90° angle with the plate base. In this preferred embodiment,
the first channel is formed between the side edge and the plate base to collect dust
from the gas stream. The collected dust subsequently falls by gravity into the lower
part of the distribution panel and further into the bottom hopper.
[0019] In another preferred embodiment, the side edges of just one distribution panel are
bent inwards at the ends. Due to this bending, the side edges on the distribution
panel also create a pair of opposite first channels and a pair of opposite second
channels. The channels collect dust from the gas stream. The collected dust subsequently
falls by gravity into the lower part of the distribution panel and further into the
bottom hopper.
[0020] In another preferred embodiment, at least one distribution panel is provided with
a flow baffle at its lower part that is adjacent to the lower inclined wall of the
inlet section. The flow baffle thus covers at least the lower part of the distribution
panel and the adjacent horizontal gap at least in width of the distribution panel.
The flow baffle thus eliminates the possibility of collected dust particles falling
into the bottom hopper being swept back by the gas stream flowing around the distribution
panel.
[0021] In the following preferred embodiment, the distribution panel is made of metal or
plastic profiles.
[0022] In another preferred embodiment, the electrostatic precipitator is equipped with
a rapping system for removing sticky dust particles from the distribution panels with
the gas distribution device, separate rapping system for removing sticky dust particles
from the groups of electrodes and another rapping system for removing sticky dust
particles from the walls of the inlet section.
[0023] In another preferred embodiment, the rapping system consists of a device from the
group of devices: sound horn, electromagnetic hammer, pneumatic hammer, electromagnetic
vibrator, hammer with a shock bar.
[0024] In the following preferred embodiment, the distribution panels are suspended on a
chain link at their upper edge and mounted on a guide at their lower part. This type
of mounting of the distribution panel is used for laterally limited movable mounting
of the distribution panels and for creating free oscillations caused by the flow of
gas around and through these distribution panels. This results in the automatic removing
of collected dust layers from these distribution panels.
[0025] In another preferred embodiment, each distribution panel is equipped with a gas baffle.
In this preferred embodiment, the flow baffles are streamlined shape arranged in such
a way that the spacing between the lower parts of two adjacent flow baffles increases
in the direction of the gas stream.
[0026] In another preferred embodiment, the lower part of the distribution panel is movable
and is fixed to the upper part of the distribution panel by means of a hinge or a
chain link.
[0027] In another preferred embodiment, the distribution panels are perforated and are provided
with openings arranged in at least one vertical row below each other.
[0028] This invention relates to an electrostatic precipitator for purifying gases from
the gas stream with a relatively high dust load. Examples of operations with a high
dust load are operations for fossil fuel combustion in energy boilers, pulp and paper
production plants, or operations of lime and cement plants. This invention is primarily
intended for work under relatively high dust load conditions with limited space requirements
and higher requirements for efficiency of dust separation.
[0029] The main advantage of this electrostatic precipitator is that it is able to significantly
increase the amount of dust separated from the gas stream without the need to increase
the size of the electrostatic precipitator for this increase in efficiency. Therefore,
the electrostatic precipitator can achieve a higher efficiency of dust separation,
with lower total energy consumption for electrostatic precipitation, and thus reduction
in the necessary operating costs. With this improvement of parameters, the ability
to efficiently control the gas velocity distribution to achieve the required gas velocity
profile has not changed. In this invention, on the contrary, the pressure drops on
the gas distribution device are maintained low and the risk of already separated dust
particles being swept back into the purified gas stream is reduced.
Explanation of drawings
[0030] The invention will be explained in detail by drawings which illustrate:
- Fig. 1
- side section of an electrostatic precipitator with inlet section, main separation
chamber, outlet section and two bottom hoppers. The inlet section is a system of three
gas distribution devices consisting of an assembly of vertically placed distribution
panels with openings located in one vertical row, where the lower edge of each distribution
panel is covered by a flow baffle. The main separation chamber is equipped with a
pair of electrode assemblies and, in the lower part, two bottom hoppers each with
a pair of baffles. The outlet section is equipped with one gas distribution device
with the similar design as those in the inlet section. Assemblies in the inlet section
and in the main separation chamber are equipped with a rapping mechanism in the form
of a hammer and a shock bar.
- Fig. 2
- 3D detailed view of a gas distribution device consisting of an assembly of four vertically
stacked "C" shaped distribution panels, each with one vertical row of round openings.
The distribution panels are suspended from above on chain links, and their lower part
is covered with flow baffles and mounted on a guide. The figure depicts the direction
of the gas stream and at the same time the adjacency of the flow baffles to the lower
inclined wall of the inlet section.
- Fig. 3
- 3D detailed view of the assembly shown in Fig. 2 with a better representation of the
increasing spacing between the flow baffles in the direction of the gas stream.
- Fig. 4
- 3D detailed view of four different designs of distribution panels according to the
size of the plate base and the shape and size of the side edges and the shape, number
and location of the openings. The design of the flow baffles is also different.
- Fig. 5
- 3D detailed view of a pair of distribution panels with their movable lower part.
Examples of the invention embodiments
[0031] The described invention improves the current state of the art in such a way that,
for the electrostatic precipitator
1 developed according to the background of the invention, with the same size of the
electrostatic precipitator
1, it significantly increases its efficiency, reduces the energy performance, and also
improves the parameters of the gas stream
F pattern when it flows through the electrostatic precipitator
1.
[0032] According to the illustration of the invention shown in Fig. 1, at first glance,
the presented electrostatic precipitator
1 does not differ much from the background of the invention. It also consists of an
inlet section
2 of a pyramid shape, a main separation chamber
7, of a rectangular shape, at least one bottom hopper
9, and an outlet section
10 of a pyramid shape. It does not differ in that the inlet section
2 is equipped with at least one gas distribution device
3 containing distribution panels
4 in solid or perforated design, or in the purpose of this gas distribution device
3. Also here the gas distribution device
3 reduces the concentration of dust particles, reduces the dynamic pressure and controls
the velocity profile of the gas stream
F. Even the main separation chamber
7 does not differ much from the background of the invention, where it is equipped with
at least one group of electrodes
8 and the bottom hopper
9 is equipped with at least one baffle
24 as standard. The difference is also not that a horizontal gap
11 is created between the lower edges
5 of the distribution panels
4, which form the gas distribution device
3, and the lower inclined wall
6 of the inlet section
2; see Fig. 1, 3 and 5. The significant and main difference is that the gas distribution
device
3 consists of a system of vertically or obliquely arranged distribution panels
4, between which vertical or oblique slots
12 are created for the passage of the gas stream
F from the inlet section
2 into the main separation chamber
7.
[0033] According to a specific embodiment of the invention shown in Fig. 2 to 5, the distribution
panels 4 have a vertical plate base
13, which is provided with side edges
14 on the sides. The side edges
14 are installed to protrude against the direction of the gas stream
F.
[0034] According to a non-illustrated embodiment of the invention, the distribution panels
4 have a U-shaped profile, and thus the side edge
14 makes a 90° angle with the plate base
13. In this embodiment of the invention, the first channel
17 is formed between the side edge
14 and the plate base
13 to collect dust particles from the gas stream
F. The collected dust layer subsequently falls by gravity into the lower part
15 of the distribution panel
4 and further into the bottom hopper
9.
[0035] According to a specific embodiment of the invention, shown in Fig. 2 to 5, the side
edges
14 of the distribution panel
4 are in the shape of the letter "L" and are also arranged to protrude against the
gas stream
F. This arrangement of the distribution panel
4 thus creates the shape of the letter "C" in cross-section. Since the side edges
14 of the distribution panel
4 are bent inwards at the ends, they also create a pair of opposite first channels
17 and a pair of opposite second channels
17'. The channels
17,
17' collect dust particles from the gas stream
F. The dust layer subsequently falls by gravity into the lower part of the distribution
panel 4 and further into the bottom hopper
9.
[0036] According to the embodiment of the invention, shown in Fig. 1 to 5, at least one
distribution panel
4 is provided with a flow baffle
16 at its lower part that is adjacent to the lower inclined wall
6 of the inlet section
2. Due to its shape and location, the flow baffle
16 thus covers at least the lower part
15 of the distribution panel
4 and the adjacent horizontal gap
11 at least in width of the distribution panel
4. The flow baffle
16 thus eliminates the possibility of dust particles falling into the bottom hopper
9 being swept back by the gas stream
F flowing around the distribution panel
4.
[0037] In another specific embodiment of the invention, the electrostatic precipitator
1 is equipped with a rapping system for removing sticky dust layers from the distribution
panels
4 with the gas distribution device
3, rapping system for removing sticky dust layers from the groups of electrodes
8 and rapping system for removing sticky dust layers from the walls of the inlet section
2. The rapping system can have different designs. According to a non-illustrated embodiments
of the invention, the rapping system consists of a device from the group of devices:
sound horn, electromagnetic hammer, pneumatic hammer, electromagnetic vibrator. According
to the embodiment of the invention, shown in Fig. 1, the knocking system consists
of a hammer
21 with a shock rod
20.
[0038] The rapping system can be replaced or supplemented by fixing the distribution panels
4 so that the gas stream
F flowing around these distribution panels
4 causes their vibrations, which would cause the knocking of settled dust. Such an
embodiment is the embodiment of the invention as shown in Fig. 2 and 3. These illustrations
depict the embodiment where the distribution panels
4 are suspended on a chain link
22 at their upper edge
25 and mounted on a guide
18 at their lower part
15. This type of mounting of the distribution panel
4 allows limited movement of the mounting of the distribution panels
4. Thanks to the created vibrations, heavier dust layers are automatically removed
from these distribution panels 4.
[0039] Fig. 3 and 5 show a specific spatial arrangement of the flow baffles
16, highlighting their arrangement in such a way that the spacing
23 of the lower parts of two adjacent flow baffles
16 increases in the direction of the gas stream
F. This arrangement prevents the blocking of falling dust particles and clusters of
these particles adhered to the distribution panels
4 and the creation of places in the gas stream
F that promote the formation of dust clusters. For the same reason, the flow baffle
16 is preferably formed as a streamlined shape with inclined surfaces that do not support
dust deposits, see Fig. 2 and 3, with the open side adjacent to the lower inclined
wall
6 of the inlet section
2. An expert can easily provide many other possible shape and material designs of the
flow baffles
16, which will meet the main condition of their use, i.e. preventing the passage of
the gas stream
F to the dust particles collected by the distribution panels
4 and falling into bottom hopper
9.
[0040] To support the function of better dust collection, according to a specific embodiment
of the invention, shown specifically in Fig. 5, it is possible to create the distribution
panels
4 in such a way that their lower part
15 is movable and is fixed to the upper part
26 of the distribution panel
4 by means of a hinge or a chain link
22.
[0041] The distribution panels
4 are preferably made in such a way that they are perforated, while the openings
19 formed in them facilitate the gas stream
F, so that the gas stream
F not only flows around but also passes through the distribution panels
4. As shown in Fig. 4, the openings
19 in the distribution panel
4 are arranged in at least one vertical row below each other, but also in two, and
according to non-illustrated embodiments of the invention, there may be more of these
rows, while the diameter of the opening
19 is chosen mainly in relation to the optimized velocity of the gas stream
F at which the gas stream
F is to pass through the electrostatic precipitator
1.
[0042] The distribution panel is usually made of metal or plastic profiles, but an expert
can also provide other profile shapes of the distribution panels
4, the material of the distribution panels
4, the size and number of openings
19 in the distribution panels
4.
[0043] This invention relates to the electrostatic precipitator
1 for purifying gases from the gas stream with a relatively high dust load. Examples
of operations with a high dust load are operations for fossil fuel combustion in energy
boilers, pulp and paper production plants, or operations of lime and cement plants.
This invention is primarily intended for work under relatively high dust load conditions
with limited space requirements and higher requirements for efficiency of dust separation.
[0044] Comparison of the specific improvement and the change of the achieved parameters
compared to the background for the electrostatic precipitator
1 in the lignite-fired installation, i.e. in the boiler with an output of 800 MW.
Table 1 Operational requirements for electrostatic precipitator
1
Required parameter |
Parameter value old |
Parameter value new |
Dust concentration at the entry of the inlet section |
max. 28 g/Nm3 (wet gas) |
max. 42 g/Nm3 (wet gas) |
Guarantee on outlet dust emissions |
<50 mg/Nm3 dry gas @ 6% O2 |
<25 mg/Nm3 dry gas @ 6% O2 |
Required guarantee on collection efficiency |
99.821% |
99.940% |
Table 2 Design parameters while maintaining the built-up size of the electrostatic
precipitator 1
Parameter |
Value before |
Possible modification |
Modification according to the invention |
Weight of all gas distribution devices |
42,148 kg |
--- |
52,500 kg |
Weight of one group of electrodes |
Length of the assembly: 3.2 m Weight: 469,660 kg |
+ another assembly with a length of 4 m |
Length of the assembly: 2.4 m Weight: 352,245 kg |
Electrostatic precipitator (SCA) with electrode spacing |
400 mm, 44.70 m2/(m3/s) |
400 mm, 64 m2/(m3/s) |
--- |
Total consumption of the electrostatic precipitator at full boiler load |
2,972 kW |
4,418 kW |
4,089 kW |
Type of improvement |
|
Extension to include additional groups of electrodes with a length of = 4.0 m and
exchange of existing high-voltage electrodes for high-frequency power electrodes |
Modifications of the gas distribution device in the inlet section according to the
invention |
Total weight of new elements |
|
540,109 kg |
404,775 kg |
[0045] Total savings compared with improvement of the electrostatic precipitator according
to the background of the invention and according to the invention are that according
to the invention, the same space is required for the electrostatic precipitator
1 to achieve the new operational parameters, but the electric energy consumption is
328 kW lower and the weight of the electrostatic precipitator
1 will be 135,334 kg less.
Industrial applicability
[0046] The invention finds its application mainly in the modernization of existing operations
with electrostatic precipitators, where it is impossible to increase their parameters
by installing larger and more efficient precipitators, because there is no room for
them in the construction of the plant. These are mainly operations that produce large
amount of dust particles, such as incineration plants, lignite-fired power stations,
lime plants, cement plants, etc.
List of reference numerals used in the drawings
[0047]
- 1
- electrostatic precipitator
- 2
- inlet section
- 3
- gas distribution device
- 4
- distribution panel
- 5
- lower edge of the distribution panel
- 6
- lower inclined wall of the inlet section
- 7
- main separation chamber
- 8
- group of electrodes
- 9
- Bottom hopper
- 10
- outlet section
- 11
- horizontal gap
- 12
- oblique slot
- 13
- plate base
- 14
- side edge
- 15
- lower part of the distribution panel
- 16
- gas baffle
- 17
- first channel
- 17'
- second channel
- 18
- guide
- 19
- opening
- 20
- shock bar
- 21
- hammer
- 22
- chain link
- 23
- spacing
- 24
- Bottom hopper baffle
- 25
- upper edge of the distribution panel
- 26
- upper part of the distribution panel
- F
- gas stream
1. An electrostatic precipitator (1) to remove dust from the gas stream (F), comprising
an inlet section (2) with at least one gas distribution device (3) including distribution
panels (4) in solid or perforated design, to reduce the concentration of dust particles,
to reduce the pressure drops and to control the velocity profile of the gas stream
(F), further comprising the main separation chamber (7) with at least one group of
electrodes (8), further comprising at least one bottom hopper (9) with at least one
baffle (24) and also an outlet section (10), with a horizontal gap (11) being formed
between the lower edges (5) of the distribution panels (4) forming the gas distribution
device (3) and the lower inclined wall (6) of the inlet section (2), characterized in that, the gas distribution device (3) consists of a system of vertically or obliquely arranged
distribution panels (4), between which vertical or oblique slots (12) are created
for the passage of the gas stream (F) into the main separation chamber (7).
2. The electrostatic precipitator (1) according to claim 1, characterized in that, the distribution panels (4) have a vertical plate base (13) provided with side edges
(14) on the sides protruding against the direction of the gas stream (F).
3. The electrostatic precipitator (1) according to claim 2, characterized in that, the distribution panels (4) have a U-shaped profile, with the side edge (14) making
a 90° angle with the plate base (13) and with the first channel (17) being created
between the side edge (14) and the plate base (13) to collect dust from the gas stream
(F) and to fall by gravity into the lower part of the distribution panel (4) and further
into the bottom hopper (9).
4. The electrostatic precipitator (1) according to claims 1 and 2, characterized in that, the side edges (14) of just one distribution panel (4) are bent inwards at the ends
and thus create a pair of opposite first channels (17) and also a pair of opposite
second channels (17'), to collect dust from the gas stream (F) and to fall by gravity
into the lower part of the distribution panel (4) and then into the bottom hopper
(9).
5. The electrostatic precipitator (1) according to claims 1 to 4, characterized in that, at least one distribution panel (4) is provided with the flow baffle (16) at its
lower part (15) that is adjacent to the lower inclined wall (6) of the inlet section
(2) and covering at least the lower part (15) of the distribution panel (4) and the
adjacent horizontal gap (11) at least in width of the distribution panel (4) to eliminate
the possibility of dust particles falling into the bottom hopper (9) being swept back.
6. The electrostatic precipitator (1) according to any of claims 1 to 5, characterized in that, the distribution panel (4) is made of metal or plastic profiles.
7. The electrostatic precipitator (1) according to any of claims 1 to 6, characterized in that, it is equipped with a rapping system for removing sticky dust layers from the distribution
panels (4) with the gas distribution device (3), a rapping system for removing sticky
dust layers from the groups of electrodes (8) and a rapping system for removing sticky
dust layers from the walls of the inlet section (2).
8. The electrostatic precipitator (1) according to claim 7, characterized in that, the rapping system consists of a device from the group of devices: sound horn, electromagnetic
hammer, pneumatic hammer, electromagnetic vibrator, hammer (21) with a shock rod (20).
9. The electrostatic precipitator (1) according to any of claims 1 to 8, characterized in that, the distribution panels (4) are suspended on a chain link (22) at their upper edge
(25) and are mounted on a guide (18) in their lower part, for laterally limited movable
mounting of the distribution panels (4) to create free oscillations caused by the
gas stream and automatic removing of dust layers from these distribution panels (4).
10. The electrostatic precipitator (1) according to any of claims 5 to 9, characterized in that, each distribution panel (4) is provided with a streamlined shape gas baffle (16)
and the gas baffles (16) are arranged in such a way that it's inclined surfaces do
not support dust deposits and the spacing (23) of the lower parts of two adjacent
gas baffles (16) in the direction of the gas stream (F) increases.
11. The electrostatic precipitator (1) according to any of claims 1 to 10, characterized in that, the lower part (15) of the distribution panel (4) is movable and is fixed to the
upper part (26) of the distribution panel (4) by means of a hinge or a chain link
(22).
12. The electrostatic precipitator (1) according to any of claims 1 to 11, characterized in that, the inlet distribution panels (4) are perforated, provided with openings (19) arranged
in at least one vertical row below each other.