TECHNICAL FIELD
[0001] The present invention relates to an energy storage apparatus provided with an energy
storage element.
BACKGROUND ART
[0002] Patent Literature 1 discloses a battery module including a plurality of battery cells,
and a plurality of cell barriers each provided between battery cells that are adjacent
to each other, and including at least one or more flanges comprised of a first portion
and a second portion. The cell barrier includes a lower flange at a position opposed
to a bottom surface of the battery cell. Edge portions of the lower flanges of the
two adjacent cell barriers can be arrayed in contact with each other.
CITATION LIST
Patent Literature
DISCLOSURE OF INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0004] The cell barrier provided in the above-described conventional battery module is a
member which includes flange portions at positions opposed to the bottom surface and
a pair of short side surfaces of the battery cell of a square shape, respectively,
and holds an energy storage element by these flange portions. When the battery module
provided with such cell barriers is accommodated in an exterior body, each of the
plurality of cell barriers is accommodated in the exterior body in such a state that
the flange portion arrayed to be opposed to the energy storage element is in contact
with a bottom wall portion of the exterior body. When the exterior body is made of
metal, how to secure electrical insulation between the energy storage element and
the bottom wall portion of the exterior body becomes a problem.
[0005] However, due to a dimensional tolerance or the like, it is difficult to completely
bring the edge portions of the adjacently arrayed flange portions into close contact
with each other. When a gap is formed in at least a part of a region between these
edge portions, it is feared that the electrical insulation between the energy storage
element and the bottom wall portion, which is a metallic member at a position close
to the energy storage element, may be lowered.
[0006] The present invention has been achieved by the inventor of the present invention
by newly paying attention to the above problems, and an object of the present invention
is to provide an energy storage apparatus with improved safety.
MEANS FOR SOLVING THE PROBLEMS
[0007] A energy storage apparatus according to one aspect of the present invention is provided
with: an energy storage element including a side surface and a bottom surface, and
is arrayed in such a posture that the side surface is oriented in a first direction
and the bottom surface is oriented in a second direction orthogonal to the first direction;
a metallic exterior body including a bottom wall portion opposed to the bottom surface
in the second direction; and a holding member including a holding body portion extending
along the side surface, and a bottom surface cover portion connected to an end portion
of the holding body portion in the second direction and covers a part of the bottom
surface, in which at least one of the exterior body and the holding member is provided
with a protruding portion separating the bottom wall portion and the bottom surface
cover portion from each other in the second direction, and is provided such that a
size of the protruding portion fits within an array range of the bottom surface cover
portion in the first direction.
EFFECT OF THE INVENTION
[0008] According to the present invention, an energy storage apparatus with improved safety
can be provided.
BRIEF DESCRIPTION OF EMBODIMENTS
[0009]
FIG. 1 is a perspective view showing an outer appearance of an energy storage apparatus
according to an embodiment.
FIG. 2 is an exploded perspective view of the energy storage apparatus according to
the embodiment.
FIG. 3 is an exploded perspective view of an energy storage element unit according
to the embodiment.
FIG. 4 is a partially cutaway perspective cross-sectional view of an exterior body
main body according to the embodiment.
FIG. 5 is a perspective view showing an outer appearance of a cell holder according
to the embodiment.
FIG. 6 is a partially cutaway perspective cross-sectional view showing the positional
relationship between a cell holder and a protruding portion according to the embodiment.
FIG. 7 is a plan view showing an array layout of a plurality of protruding portions
in an exterior body according to the embodiment.
FIG. 8 is a cross-sectional view schematically showing the state in which a cell holder
according to the embodiment is supported by a protruding portion.
FIG. 9 is a cross-sectional view schematically showing the configuration of a cell
holder according to a modification example of the embodiment.
DESCRIPTION OF EMBODIMENTS
[0010]
- (1) An energy storage apparatus according to one aspect of the present invention is
provided with: an energy storage element including a side surface and a bottom surface,
and is arrayed in such a posture that the side surface is oriented in a first direction
and the bottom surface is oriented in a second direction orthogonal to the first direction;
a metallic exterior body including a bottom wall portion at a position opposed to
the bottom surface in the second direction; and a holding member including a holding
body portion extending along the side surface, and a bottom surface cover portion
connected to an end portion of the holding body portion in the second direction and
covers a part of the bottom surface, in which at least one of the exterior body and
the holding member is provided with a protruding portion separating the bottom wall
portion and the bottom surface cover portion from each other in the second direction,
and is provided such that a size of the protruding portion fits within an array range
of the bottom surface cover portion in the first direction.
[0011] According to this configuration, the energy storage element is protected by the holding
member arrayed to cover the side surface and the bottom surface of the energy storage
element. Further, the bottom surface cover portion of the holding member and the bottom
wall portion of the metallic exterior body are separated from each other by the protruding
portion. The protruding portion is provided such that a size of the protruding portion
fits within the array range of the bottom surface cover portion in the first direction.
That is, when seen from an alignment direction of the energy storage element and the
bottom surface cover portion, the bottom surface cover portion is arrayed in such
a state that the bottom surface cover portion covers the protruding portion at least
in the first direction. Therefore, a creepage distance between the energy storage
element and a metallic member (the protruding portion or the bottom wall portion)
which is at a position close to the energy storage element in the second direction
can be made relatively long. As described above, in the energy storage apparatus according
to this aspect, while the metallic exterior body having high impact resistance and
the like is employed, electrical insulation between the energy storage element and
the metallic member, which is at a position close to the bottom surface of the energy
storage element, can be more reliably ensured. That is, the energy storage apparatus
according to this aspect is an energy storage apparatus with improved safety.
[0012] (2) In the energy storage apparatus according to (1) above, the protruding portion
may be a part of the exterior body and may be projected from the bottom wall portion.
[0013] According to this configuration, since the protruding portion is a part of the metallic
exterior body, the stability or reliability of support by the holding member by means
of the protruding portion can be improved, or the life of the protruding portion can
be prolonged. Thus, the safety of the energy storage apparatus can be further improved.
Further, an existing holding member can be employed as the holding member provided
in the energy storage apparatus according to this aspect.
[0014] (3) In the energy storage apparatus according to (2) above, the exterior body may
include a side wall portion opposed to the energy storage element in a direction orthogonal
to the second direction, and the protruding portion may be connected to the side wall
portion.
[0015] According to this configuration, since the protruding portion is connected to both
the bottom wall portion and the side wall portion extending in the directions intersecting
each other, the holding member can be supported more stably or more reliably. Further,
since the protruding portion is provided at a connection portion between the bottom
wall portion and the side wall portion, displacement or deformation of one of the
bottom wall portion and the side wall portion relative to the other is suppressed.
That is, the protruding portion may function as a part that suppresses deformation
of the exterior body. Thus, the safety of the energy storage apparatus can be further
improved.
[0016] (4) In the energy storage apparatus according to any one of (1) to (3) above, when
seen from the second direction, the bottom surface cover portion may be formed in
such a length as to be projected relative to the protruding portion in the first direction.
[0017] According to this configuration, by changing a projected length of the bottom surface
cover portion from the protruding portion in the first direction, a creepage distance
between the energy storage element and the metallic member positioned lateral to the
energy storage element in the second direction can be changed. That is, the creepage
distance can be extended without increasing a projected length (the width in the second
direction) of the protruding portion from the bottom wall portion, for example. Thus,
the safety of the energy storage apparatus can be further improved.
[0018] (5) In the energy storage apparatus according to any one of (1) to (4) above, the
bottom surface cover portion may be elongated in a third direction orthogonal to the
first direction and the second direction, and the protruding portion may be arrayed
between each of both end portions of the bottom surface cover portion in the third
direction and the bottom wall portion.
[0019] According to this configuration, since the protruding portions are arrayed at the
both end portions of the bottom surface cover portion in a longitudinal direction
thereof, the holding member and the energy storage element that is held by the holding
member are supported by these two protruding portions with good balance.
[0020] (6) In the energy storage apparatus according to any one of (1) to (5) above, a plurality
of energy storage elements included in the energy storage element may be arrayed to
be aligned in the first direction, a plurality of holding members included in the
holding member may be arrayed to correspond to the plurality of energy storage elements,
and the protruding portion may be arrayed between the bottom surface cover portion
of each of the plurality of holding members and the bottom wall portion.
[0021] According to this configuration, the protruding portions are arrayed in a dispersed
manner in the first direction. Therefore, no protruding portion exists at a position
opposed to a gap between the adjacently arrayed bottom surface cover portions. This
is advantageous, for example, in the circulation of air inside the exterior body (i.e.,
heat dissipation of the energy storage element). The plurality of holding members
being arrayed to correspond to the plurality of energy storage elements means that
at least two holding members and at least two energy storage elements are alternately
arrayed in the first direction.
[0022] (7) In the energy storage apparatus according to any one of (1) to (6) above, the
bottom surface cover portion may include a projecting portion projected toward the
bottom surface of the energy storage element, and the protruding portion may be arrayed
in a range that overlaps the holding body portion but does not overlap the projecting
portion when seen from the second direction.
[0023] According to this configuration, when seen from the second direction, the protruding
portion is at a position not overlapping the projecting portion. Accordingly, when
the projecting portion is pressed from the bottom surface of the energy storage element,
a portion of the bottom surface cover portion including the protruding portion is
able to warp in the second direction. Thus, the bottom surface cover portion can push
back the energy storage element in a projecting direction (i.e., a direction opposite
to the second direction) of the projecting portion. As a result, the holding member
can hold the energy storage element more reliably or more accurately.
[0024] In the following description and the drawings, a direction in which short side surfaces
of the energy storage element are opposed to each other or a longitudinal direction
of a cover plate of a container of the energy storage element is defined as a Y-axis
direction. An alignment direction of a plurality of energy storage elements or a direction
in which long side surfaces of the energy storage element are opposed to each other
is defined as an X-axis direction. An alignment direction of a main body of an exterior
body (an exterior body main body) and a cover body of an energy storage apparatus
or an up-down direction of the same is defined as a Z-axis direction. The X-axis direction,
the Y-axis direction, and the Z-axis direction are directions intersecting each other
(orthogonal to each other in the present embodiment). Although there may be case where
the Z-axis direction does not conform to the up-down direction depending on a use
mode, the Z-axis direction will be described as the up-down direction in the following
for convenience of description.
[0025] In the following description, for example, the X-axis positive direction indicates
a direction of arrow of the X-axis, and the X-axis negative direction indicates a
direction opposite to the X-axis positive direction. The same applies to the Y-axis
direction and the Z-axis direction. When "X-axis direction" is simply mentioned, the
"X-axis direction" is intended as both directions parallel to the X-axis or either
one of the directions. The same applies to the terms relating to the Y-axis and the
Z-axis.
[0026] Further, expressions indicating relative directions or postures, such as parallel
and orthogonal, include cases where the directions or postures are not parallel or
orthogonal in a strict sense. For example, two directions being orthogonal to each
other means not only that the two directions are completely orthogonal to each other,
but also that the two directions are substantially orthogonal to each other, in other
words, a difference by several percent or so, for example, is included in the scope.
In the following description, when the expression "insulation" is used, "insulation"
is intended as "electrical insulation".
(Embodiment)
[1. General Description of Energy storage apparatus]
[0027] First, a schematic configuration of an energy storage apparatus 1 according to an
embodiment will be described. FIG. 1 is a perspective view showing an outer appearance
of the energy storage apparatus 1 according to the embodiment. FIG. 2 is an exploded
perspective view of the energy storage apparatus 1 according to the embodiment. FIG.
3 is an exploded perspective view of an energy storage element unit 20 according to
the embodiment. In addition to members illustrated in FIG. 2 and the subsequent figures,
other members, such as sensors for measuring the temperature and voltage, and electric
wires connected to the sensors, are also accommodated inside an exterior body 10.
However, illustration and description of these members are omitted.
[0028] The energy storage apparatus 1 is a device which can be charged with electricity
from the outside and can discharge electricity to the outside. The energy storage
apparatus 1 is, for example, a battery module (an assembled battery) used for an electric
energy storage purpose or a power supply purpose. Specifically, the energy storage
apparatus 1 is used as, for example, a battery for driving or starting an engine of
a movable body such as an automobile, a motorcycle, a watercraft, a vessel, a snowmobile,
an agricultural machine, a construction machine, or a railway vehicle for electric
railway. As the above-mentioned automobile, an electric vehicle (EV), a hybrid electric
vehicle (HEV), a plug-in hybrid electric vehicle (PHEV), and a fossil fuel (gasoline,
light oil, liquefied natural gas, or the like) automobile are exemplified. As the
above-mentioned railway vehicle for electric railway, a train, a monorail, a linear
induction motor train, and a hybrid train provided with both a diesel engine and an
electric motor are exemplified. The energy storage apparatus 1 can also be used as
a stationary battery or the like for home or business, etc.
[0029] As illustrated in FIGS. 1 and 2, the energy storage apparatus 1 is provided with
the exterior body 10 and the energy storage element unit 20, which is accommodated
in the exterior body 10. A bus bar holder 30, which holds a bus bar 60 joined to an
energy storage element 100, is arrayed above the energy storage element unit 20.
[0030] The exterior body 10 is a box-shaped container (a module case) which constitutes
a housing of the energy storage apparatus 1. That is, the exterior body 10 is disposed
on the outside of the energy storage element unit 20 and the bus bar holder 30, fixes
these components at predetermined positions, and protects them from impact or the
like. In the present embodiment, the exterior body 10 is formed of a metal such as
iron, aluminum, or aluminum alloy.
[0031] The exterior body 10 includes an opening portion 12a which is provided at an end
portion in the Z-axis positive direction thereof, and allows the energy storage element
unit 20 to be inserted therein, and a bottom wall portion 19 which is provided at
a position opposed to the opening portion 12a. Specifically, the exterior body 10
is provided with an exterior body main body 12 and a cover body 11, and the opening
portion 12a and the bottom wall portion 19 are provided in the exterior body main
body 12. The exterior body main body 12 is a bottom-closed rectangular cylindrical
housing in which the opening portion 12a is formed, and accommodates therein the energy
storage element unit 20. The exterior body main body 12 includes side wall portions
15 and 17 which are opposed to each other in the Y-axis direction, and serve as a
partition between the inside and the outside of the exterior body 10. The energy storage
element unit 20 is disposed between the side wall portion 17 and the side wall portion
15 in the Y-axis direction. The exterior body 10 may be provided with an element not
illustrated in FIGS. 1 and 2, such as an exhaust pipe for discharging gas inside the
exterior body 10 to the outside.
[0032] In the present embodiment, a protruding portion 70 is arrayed on the bottom wall
portion 19 of the exterior body 10 (more specifically, the exterior body main body
12) (see FIG. 2). The protruding portion 70 supports a cell holder 130 in a state
in which the energy storage element 100 is held such that the cell holder 130 is separated
from the bottom wall portion 19 of the exterior body 10. The configurations of the
protruding portion 70 and the periphery of the protruding portion 70 will be described
later with reference to FIGS. 4 to 8.
[0033] The cover body 11 is a rectangular member which closes the opening portion 12a of
the exterior body main body 12. The cover body 11 is joined to the exterior body main
body 12 by a plurality of bolts 41, whereby the cover body 11 is fixed to the exterior
body main body 12. Specifically, a through hole 43 through which the bolt 41 penetrates
is provided at a peripheral edge portion of the cover body 11, and a fixing hole portion
42 is provided at an opening peripheral edge portion 12b, which is the peripheral
edge portion of the opening portion 12a of the exterior body main body 12. The bolt
41 is screwed into the fixing hole portion 42 of the exterior body main body 12 in
a state in which the bolt 41 is penetrated through the through hole 43 of the cover
body 11. As a result, the cover body 11 is joined to the opening peripheral edge portion
12b of the exterior body main body 12.
[0034] The energy storage element unit 20 includes a plurality of energy storage elements
100 and the cell holder 130 which holds each of the plurality of energy storage elements
100. The energy storage element 100 is a secondary battery (a single cell) capable
of charging electricity and discharging electricity, and more specifically, is a non-aqueous
electrolyte secondary battery such as a lithium-ion secondary battery. As illustrated
in FIG. 3, the energy storage element 100 includes a flat rectangular parallelepiped
(square) container 110 and a pair of (positive and negative) electrode terminals 120
fixed to the container 110. Inside the container 110, an electrode body, a current
collector, and an electrolytic solution, etc. (not illustrated) are accommodated.
As the electrode body of the energy storage element 100, a wound electrode body formed
by winding a layered material in which a separator is arrayed to be interposed between
a positive plate and a negative plate is exemplified. Other than the above, a layered
(stacked) electrode body formed by layering a plurality of flat plate-shaped polar
plates, or a bellows-type electrode body formed by folding a polar plate into the
shape of a bellows may be provided in the energy storage element 100.
[0035] The energy storage element 100 is not limited to the non-aqueous electrolyte secondary
battery, and may be a secondary battery other than the non-aqueous electrolyte secondary
battery, or may be a capacitor. The energy storage element 100 may not be a secondary
battery, but may be a primary battery which can use electricity that is stored not
by being charged by the user. The energy storage element 100 may be a battery using
a solid electrolyte. The energy storage element 100 may be a pouch-type energy storage
element. The shape of the energy storage element 100 is not limited to the square
shape mentioned above, but may be other shapes such as a polygonal columnar shape,
a columnar shape, an elliptical columnar shape, a long columnar shape, or the like.
[0036] In the present embodiment, as illustrated in FIG. 3, the container 110 includes a
container body 111 and a cover plate 112 for closing an opening of the container body
111. The container 110 has a configuration in which the interior of the container
110 is sealed, which is obtained by accommodating the electrode body and the like
inside the container body 111, and thereafter having the container body 111 and the
cover plate 112 joined to each other by welding or the like.
[0037] The material of the container 110 (the container body 111 and the cover plate 112)
is not particularly limited. For example, while a weldable (joinable) metal such as
stainless steel, aluminum, aluminum alloy, iron, or a plated steel plate can be employed,
a resin can also be used.
[0038] The container body 111 includes a pair of long side surfaces 110a, a pair of short
side surfaces 110b, and a bottom surface 110c which is arrayed at a position opposed
to the cover plate 112. The long side surface 110a and the bottom surface 110c are
examples of a side surface and a bottom surface of an energy storage element.
[0039] On the cover plate 112, the positive and negative electrode terminals 120 and a gas
discharge valve 105 are disposed. The gas discharge valve 105 is a portion which,
when an internal pressure of the container 110 is excessively increased, opens (i.e.,
the valve is opened) in response to the excessively increased internal pressure, thereby
discharging the gas inside the container 110 to the outside. In the energy storage
element unit 20, each of the plurality of the energy storage elements 100 is aligned
in such a posture that the long side surface 110a is oriented in the alignment direction
(X-axis direction) and the bottom surface 110c is oriented in the Z-axis negative
direction. In the present embodiment, the X-axis direction is an example of a first
direction, and the Z-axis negative direction is an example of a second direction orthogonal
to the first direction. In the present embodiment, the first direction corresponds
to a direction in which two long side surfaces 110a of the container body of the energy
storage element are opposed to each other. It can be said that the first direction
corresponds to a layered direction of the energy storage elements. In the present
embodiment, the long side surface 110a of the energy storage element is oriented in
the layered direction of the energy storage elements. In the present embodiment, the
second direction corresponds to an alignment direction of the cover plate 112 and
the container body 111 of the energy storage element.
[0040] The energy storage element unit 20 includes twelve energy storage elements 100 configured
as described above. Each of the twelve energy storage elements 100 is disposed between
two cell holders 130 in the present embodiment. The energy storage element unit 20
according to the present embodiment includes thirteen cell holders 130. Among these
cell holders 130, when a pair of cell holders 130 positioned at both ends in the X-axis
direction is to be distinguished from the other cell holders, such cell holders 130
are referred to as cell holders 131. Among these cell holders 130, when the cell holder
130 located between two energy storage elements 100 that are adjacent to each other
is to be distinguished from the other cell holders, such a cell holder 130 is referred
to as a cell holder 132.
[0041] The cell holder 130 is an example of a holding member, and has the function of stabilizing
the position of the energy storage element 100 by holding the energy storage element
100. The cell holder 130 further has the function of insulating the container 110
of the energy storage element 100 from the container 110 of another energy storage
element 100 adjacent to the aforementioned energy storage element 100. The cell holder
130 is formed of a resin material having electric insulating properties. As the resin
material, polycarbonate (PC), polypropylene (PP), polyethylene (PE), polystyrene (PS),
polyphenylene sulfide resin (PPS), polyphenylene ether (PPE (including modified PPE)),
polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyether ether
ketone (PEEK), tetrafluoroethylene-perfluoroalkyl vinyl ether (PFA), polytetrafluoroethylene
(PTFE), polyether sulfone (PES), polyamide (PA), or ABS resin is exemplified. Preferably,
the cell holder 130 should be formed of a material having volume resistivity of 1×1010
Ωm or more. A detailed configuration of the cell holder 130 will be described later
with reference to FIG. 5 and the like.
[0042] The bus bar holder 30 is a flat rectangular insulating member which is arrayed to
be opposed to the cover plate 112 of the energy storage element 100 and holds a plurality
of bus bars 60. The bus bar holder 30 is formed of, for example, any of the resin
materials having electric insulating properties that can be adopted as the material
for forming the cell holder 130 described above. The bus bar 60 arrayed on the bus
bar holder 30 is positioned with respect to the electrode terminal 120, which is the
joining counterpart, and is joined to the electrode terminal 120 by laser welding,
for example, in such a state. In the present embodiment, of the twelve energy storage
elements 100 included in the energy storage element unit 20, three energy storage
elements 100 aligned consecutively are connected in parallel by the bus bars 60. As
a result, four sets of energy storage elements 100 in which the energy storage elements
100 are connected in parallel in each pair are formed. The four sets of energy storage
elements 100 are connected in series by three bus bars 60.
[0043] The electrode terminals 120 of the sets of energy storage elements 100 at both end
portions among the four sets of energy storage elements 100 that are connected in
series respectively correspond to the positive electrode (an overall positive terminal)
and the negative electrode (an overall negative terminal) of the energy storage element
unit 20. In the present embodiment, the positive electrode terminals 120 of a set
of (three) energy storage elements 100 at an end portion in the X-axis negative direction
among the twelve energy storage elements 100 correspond to the positive electrode
(the overall positive terminal) of the energy storage element unit 20. The negative
electrode terminals 120 of a set of (three) energy storage elements 100 at an end
portion in the X-axis positive direction among the twelve energy storage elements
100 correspond to the negative electrode (the overall negative terminal) of the energy
storage element unit 20.
[0044] Although not illustrated in the drawing, the side wall portion 15 of the exterior
body 10 is provided with an opening portion through which an end portion of the bus
bar 60 joined to each of the positive electrode and the negative electrode of the
energy storage element unit 20 penetrates. The respective two end portions of the
bus bar 60 are exposed to the outside of the exterior body 10 through the opening
portions provided in the side wall portion 15 (see FIG. 1), and function as a positive
electrode external terminal and a negative electrode external terminal of the energy
storage apparatus 1.
[0045] A control device for controlling the state of charge of the plurality of energy storage
elements 100 included in the energy storage element unit 20 and an electric device
such as a relay may be arrayed inside the exterior body 10. In this case, the energy
storage apparatus 1 may be provided with a positive electrode external terminal and
a negative electrode external terminal which are fixed to the cover body 11 and are
electrically connected to the energy storage element unit 20 via the electric device
and the bus bar 60.
[0046] The electrical connection mode of the twelve energy storage elements 100 by way of
the bus bars 60 is not limited to the mode described above, and all of the twelve
energy storage elements 100 may be connected in series by the plurality of bus bars
60. The number of energy storage elements 100 provided in the energy storage element
unit 20 is not limited to twelve. The number of energy storage elements 100 provided
in the energy storage element unit 20 may be one or more.
[0047] In the energy storage apparatus 1 configured as described above, the protruding portion
70 is arrayed between the cell holder 130 which holds the energy storage element 100
and the bottom wall portion 19 of the metallic exterior body 10. Thus, a creepage
distance between the energy storage element 100 and a metallic member which is at
a position close to the energy storage element 100 in the Z-axis negative direction
can be set to a length necessary for ensuring safety. The configurations of the protruding
portion 70 and the periphery of the protruding portion 70 having such an advantage
will be described later with reference to FIGS. 4 to 8.
[2. Configurations of Protruding Portion and Periphery Thereof]
[0048] FIG. 4 is a partially cutaway perspective cross-sectional view of the exterior body
main body 12 according to the embodiment. In FIG. 4, the exterior body main body 12
is illustrated in a state of being cut along a YZ plane passing through line IV-IV
of FIG. 2. FIG. 5 is a perspective view showing an outer appearance of the cell holder
130 according to the embodiment. FIG. 6 is a partially cutaway perspective cross-sectional
view showing the positional relationship between the cell holder 130 and the protruding
portion 70 according to the embodiment. In FIG. 6, in order to clearly illustrate
the positional relationship of the above, the energy storage element 100 is removed
from the cell holder 130 at an end portion in the Z-axis positive direction in FIG.
6, and the exterior body main body 12 and the cell holder 130 are illustrated in a
state of being cut along a YZ plane passing through line VI-VI of FIG. 5. FIG. 7 is
a plan view showing an array layout of a plurality of protruding portions 70 in the
exterior body 10 according to the embodiment. In FIG. 7, in order to illustrate the
positional relationship between the protruding portion 70 and the cell holder 130,
a rough outer shape of the cell holder 130 as seen in a plan view is represented by
a dotted-line rectangle. FIG. 8 is a cross-sectional view schematically showing the
state in which the cell holder 130 according to the embodiment is supported by the
protruding portion 70. The position of a cross section illustrated in FIG. 8 corresponds
to the position of VIII-VIII line of FIG. 7. In FIG. 8, the energy storage element
100 is illustrated not in a cross-sectional view but in a side view, and an overlap
portion 136b that a bottom surface cover portion 136 of the cell holder 130 includes
is not illustrated. These supplementary notes related to FIG. 8 are also applied to
FIG. 9 which will be described later.
[0049] As illustrated in FIG. 4 and FIGS. 6 to 8, in the present embodiment, the exterior
body main body 12 of the exterior body 10 includes the protruding portion 70. The
protruding portion 70 is provided to project from the bottom wall portion 19. In the
present embodiment, the protruding portion 70 is a part of the metallic exterior body
10, and the protruding portion 70 is also metallic. The protruding portion 70 is also
connected to the side wall portion 17 which serves as a partition between the inside
and the outside of the exterior body 10. In the present embodiment, the plurality
of protruding portions 70 are arrayed to be aligned in the X-axis direction to correspond
to a plurality of cell holders 130 aligned in the X-axis direction. The plurality
of protruding portions 70 being arrayed to be aligned in the X-axis direction to correspond
to the plurality of cell holders 130 means that the protruding portion 70 is arrayed
between the bottom surface cover portion 136 of each of the plurality of cell holders
130 and the bottom wall portion 19. As illustrated in FIGS. 4 and 7, a row of the
protruding portions 70 aligned in the X-axis direction as described above is also
disposed at a position along the side wall portion 15. The plurality of protruding
portions 70 arrayed along the side wall portion 15 are connected to the bottom wall
portion 19 and the side wall portion 15.
[0050] The cell holder 130 illustrated in FIG. 5 is arrayed in the Z-axis positive direction
of the protruding portion 70 which is arrayed as described above. The cell holder
130 includes a holder body portion 134, a pair of side surface cover portions 135,
the bottom surface cover portion 136, and an upper surface cover portion 137. The
holder body portion 134 is disposed along the long side surface 110a of the energy
storage element 100. The side surface cover portions 135 as a pair are respectively
connected to both end portions of the holder body portion 134 in the Y-axis direction.
Each of the pair of side surface cover portions 135 covers a part of the short side
surface 110b of the energy storage element 100. The bottom surface cover portion 136
is connected to an end portion of the holder body portion 134 in the Z-axis negative
direction, and covers a part of the bottom surface 110c of the energy storage element
100. The side surface cover portion 135 is connected to each of both end portions
of the bottom surface cover portion 136 in the Y-axis direction. The upper surface
cover portion 137 is connected to an end portion of the holder body portion 134 in
the Z-axis positive direction, and covers a part of an upper surface of the cover
plate 112 of the energy storage element 100.
[0051] In the cell holder 130 configured as described above, as illustrated in FIG. 5, the
bottom surface cover portion 136 is provided with a projecting portion 136a, which
is projected toward the bottom surface 110c of the energy storage element 100, at
an end portion of the bottom surface cover portion 136 in a projecting direction of
projecting from the holder body portion 134. Specifically, a plurality of projecting
portions 136a aligned in the Y-axis direction are arrayed in a predetermined range
including a central part of the bottom surface cover portion 136 in the Y-axis direction,
which is a portion that is easily bent. Each of the plurality of projecting portions
136a presses, when the energy storage element 100 is held by the cell holder 130,
the bottom surface 110c of the energy storage element 100 in the Z-axis positive direction.
Consequently, a position of the energy storage element 100 in the Z-axis direction
is determined by a lower surface (a surface facing the Z-axis negative direction)
of the upper surface cover portion 137 of the cell holder 130.
[0052] The bottom surface cover portion 136 further includes the overlap portion 136b, which
is a portion overlapping an end portion of the bottom surface cover portion 136 of
adjacently arrayed another cell holder 130 at an end portion of the bottom surface
cover portion 136 in the projecting direction of projecting from the holder body portion
134. In order to fill a space between the two bottom surface cover portions 136 arrayed
to be opposed to each other in the X-axis direction, the two bottom surface cover
portions 136 are respectively provided with the overlap portions 136b which overlap
one another. However, due to a dimensional tolerance, minute unevenness in the shape,
or the like, it is difficult to completely shield a space vertically in the entire
area of the two overlap portions 136b in the Y-axis direction, and a gap is existent
between the two overlap portions 136b. A gap exists between the two bottom surface
cover portions 136 aligned in the X-axis direction.
[0053] It is difficult to improve electrical insulation between the energy storage element
100 and the bottom wall portion 19 of the exterior body 10 only by aligning the bottom
surface cover portions 136. In the present embodiment, the protruding portion 70 is
provided between the bottom surface cover portion 136 of the cell holder 130 and the
bottom wall portion 19 of the exterior body 10. The cell holder 130 is arrayed to
be separated from the bottom wall portion 19 by being supported by the protruding
portion 70.
[0054] Specifically, when the cell holder 130 holding the energy storage element 100 is
accommodated in the exterior body 10, as illustrated in FIGS. 6 and 7, the cell holder
130 is supported by two protruding portions 70. The two protruding portions 70 are
arrayed between each of the both end portions of the bottom surface cover portion
136 in the Y-axis direction and the bottom wall portion 19 of the exterior body 10.
As illustrated in FIGS. 7 and 8, the protruding portion 70 is formed in a size that
fits within an array range of the bottom surface cover portion 136 in the X-axis direction.
The bottom surface cover portion 136 of the cell holder 130 is separated from the
bottom wall portion 19 of the exterior body 10 by the protruding portion 70.
[0055] More specifically, as illustrated in FIG. 8, the bottom surface cover portion 136
is projected from the protruding portion 70 in the X-axis direction, and a projected
length of the bottom surface cover portion 136 is L (L > 0). In FIG. 8, the bottom
surface cover portion 136 is illustrated in such a posture that the bottom surface
cover portion 136 is parallel to the bottom surface 110c of the energy storage element
100. However, in practice, as the projecting portions 136a are pressed by the bottom
surface 110c of the energy storage element 100, the bottom surface cover portion 136
is able to bend (warp) downward (i.e., in the Z-axis negative direction). Consequently,
a tolerance of the size of the energy storage element 100 in the Z-axis direction
is absorbed, and the position of the energy storage element 100 in the Z-axis direction
is determined by the upper surface cover portion 137. The shortest distance between
the bottom surface 110c and the protruding portion 70, which is a metallic member
closest to the bottom surface 110c, is a direct distance in the Z-axis direction.
When the bottom surface cover portion 136 and the bottom surface 110c of the energy
storage element 100 are brought close to each other as a result of the bottom surface
cover portion 136 being bent downward, the direct distance is of a level slightly
longer than the thickness of the bottom surface cover portion 136. However, the bottom
surface cover portion 136 is projected from the protruding portion 70 in the X-axis
direction by the projected length L. Accordingly, as a creepage distance between the
energy storage element 100 and the protruding portion 70, at least a length obtained
by adding the projected length L to the thickness of the bottom surface cover portion
136 is secured. The energy storage element 100 and a metallic member (the protruding
portion 70 in the present embodiment) that is positioned below (i.e., in the Z-axis
negative direction) relative to the energy storage element 100 are more reliably insulated
from each other. In the present embodiment, the protruding portion 70 is provided
integrally with the exterior body 10. However, the cell holder 130 may include a protruding
portion which is projected in the Z-axis negative direction. Even in this case, a
distance that is longer than the thickness of the bottom surface cover portion 136
is secured as a creepage distance between the energy storage element 100 and a metallic
member (the bottom wall portion 19) below the energy storage element 100 by virtue
of the protruding portion and the bottom surface cover portion 136. An aspect in which
the cell holder 130 includes the protruding portion will be described later as a modification
example of the embodiment.
[0056] As described above, the energy storage apparatus 1 according to the present embodiment
is provided with the energy storage element 100, the metallic exterior body 10, and
the cell holder 130. The energy storage element 100 includes the long side surface
110a and the bottom surface 110c, and is arrayed in such a posture that the long side
surface 110a is oriented in the X-axis direction and the bottom surface 110c is oriented
in the Z-axis negative direction orthogonal to the X-axis direction. The exterior
body 10 includes the bottom wall portion 19 opposed to the bottom surface 110c of
the energy storage element 100 in the Z-axis negative direction. The cell holder 130
includes the holder body portion 134 extending along the long side surface 110a of
the energy storage element 100, and the bottom surface cover portion 136 connected
to the end portion of the holder body portion 134 in the Z-axis negative direction
and covers a part of the bottom surface 110c of the energy storage element 100. At
least one of the exterior body 10 and the cell holder 130 is provided with the protruding
portion 70 separating the bottom wall portion 19 and the bottom surface cover portion
136 from each other in the Z-axis negative direction, and is provided such that a
size of the protrusion portion 70 fits within the array range of the bottom surface
cover portion 136 in the X-axis direction.
[0057] According to this configuration, the energy storage element 100 is protected by the
cell holder 130 arrayed to cover the long side surface 110a and the bottom surface
110c of the energy storage element 100. Further, the bottom surface cover portion
136 of the cell holder 130 and the bottom wall portion 19 of the metallic exterior
body 10 are separated from each other by the protruding portion 70. The protruding
portion 70 is formed such that a size of the protruding portion 70 fits within the
array range of the bottom surface cover portion 136 in the X-axis direction. When
seen from the alignment direction of the energy storage element 100 and the bottom
surface cover portion 136, the bottom surface cover portion 136 is arrayed in such
a state that the bottom surface cover portion 136 covers the protruding portion 70
at least in the X-axis direction. The creepage distance between the energy storage
element 100 and a metallic member which is at a position close to the energy storage
element 100 in the Z-axis negative direction can be made relatively long. As described
above, in the energy storage apparatus 1 according to the present embodiment, while
the metallic exterior body 10 having high impact resistance and the like is employed,
electrical insulation between the energy storage element 100 and the metallic member,
which is at a position close to the bottom surface 110c of the energy storage element
100, can be more reliably ensured. The energy storage apparatus 1 according to the
present embodiment is an energy storage apparatus 1 with improved safety.
[0058] In the present embodiment, the protruding portion 70 is a part of the exterior body
10 and is projected from the bottom wall portion 19.
[0059] As described above, in the present embodiment, since the protruding portion 70 is
a part of the metallic exterior body 10, the stability or reliability of the support
by the cell holder 130 by means of the protruding portion 70 can be improved, or the
life of the protruding portion 70 can be prolonged. An existing cell holder 130 can
be employed as the cell holder 130 provided in the energy storage apparatus according
to this aspect. While the protruding portion 70, which is a part of the exterior body
10, is arrayed at a position relatively close to the energy storage element 100, the
bottom surface cover portion 136 is arrayed in such a state that the bottom surface
cover portion 136 covers the protruding portion 70 at least in the X-axis direction,
as described above. Therefore, by virtue of the bottom surface cover portion 136,
it is possible to set the creepage distance between the energy storage element 100
and the protruding portion 70 to a length necessary for ensuring safety.
[0060] In the present embodiment, the exterior body 10 includes the side wall portion 17
opposed to the energy storage element 100 in a direction orthogonal to the Z-axis
negative direction. As illustrated in FIGS. 4 and 7, the protruding portion 70 is
connected to the side wall portion 17.
[0061] As described above, since the protruding portion 70 according to the present embodiment
is connected to both the bottom wall portion 19 and the side wall portion 17 extending
in the directions intersecting each other, the cell holder 130 can be supported more
stably or more reliably. Since the protruding portion 70 is provided at a connection
portion between the bottom wall portion 19 and the side wall portion 17, displacement
or deformation of one of the bottom wall portion 19 and the side wall portion 17 relative
to the other is suppressed. The protruding portion 70 may function as a part that
suppresses deformation of the exterior body 10. In the present embodiment, as illustrated
in FIGS. 4 and 7, a plurality of protruding portions 70 are also arrayed at positions
along the side wall portion 15. The plurality of protruding portions 70 are connected
to both the bottom wall portion 19 and the side wall portion 15. According to each
of the plurality of protruding portions connected to the bottom wall portion 19 and
the side wall portion 15, the same advantage as that brought about by the protruding
portions 70 connected to the bottom wall portion 19 and the side wall portion 17 is
achieved.
[0062] In the present embodiment, when seen from the Z-axis negative direction, the bottom
surface cover portion 136 is formed in such a length as to be projected relative to
the protruding portion 70 in the X-axis direction. Specifically, as illustrated in
FIG. 8, the projected length of the bottom surface cover portion 136 from the protruding
portion 70 in the X-axis direction is L.
[0063] According to this configuration, by changing the projected length L of the bottom
surface cover portion 136 from the protruding portion 70 in the X-axis direction,
a creepage distance between the energy storage element 100 and the metallic member
positioned lateral to the energy storage element 100 in the second direction can be
changed. The creepage distance can be extended without increasing, for example, the
projected length (the width in the Z-axis direction) of the protruding portion 70
from the bottom wall portion 19.
[0064] In the present embodiment, the bottom surface cover portion 136 is elongated in the
Y-axis direction orthogonal to the X-axis direction and the Z-axis negative direction.
As illustrated in FIGS. 6 and 7, the protruding portion 70 is arrayed between each
of the both end portions of the bottom surface cover portion 136 in the Y-axis direction
and the bottom wall portion 19.
[0065] As described above, in the present embodiment, since the protruding portions 70 are
arrayed at the both end portions of the bottom surface cover portion 136 in a longitudinal
direction thereof (i.e., the Y-axis direction), the cell holder 130 and the energy
storage element 100 that is held by the cell holder 130 are supported by these two
protruding portions 70 with good balance.
[0066] In the present embodiment, the plurality of energy storage elements 100 are arrayed
to be aligned in the X-axis direction, and the plurality of cell holders 130 are arrayed
to correspond to the plurality of energy storage elements 100. As illustrated in FIGS.
6 and 7, the protruding portion 70 is arrayed between the bottom surface cover portion
136 of each of the plurality of cell holders 130 and the bottom wall portion 19.
[0067] As described above, in the present embodiment, the protruding portions 70 are arrayed
in a dispersed manner in the X-axis direction. Therefore, no protruding portion 70
exists at a position opposed to a gap between the adjacently arrayed bottom surface
cover portions 136. This is advantageous, for example, in the circulation of air inside
the exterior body 10 (i.e., heat dissipation of the energy storage element 100). The
presence of a space on the lower side (i.e., in the Z-axis negative direction) of
an end portion of the bottom surface cover portion 136 in the X-axis direction is
advantageous when, for example, the bottom surface cover portion 136 is deformed as
will be described below.
[0068] Specifically, the bottom surface cover portion 136 includes the projecting portions
136a, which are provided at the end portion of the bottom surface cover portion 136
in the projecting direction of projecting from the holder body portion 134, and are
projected toward the bottom surface 110c of the energy storage element 100. As can
be seen from FIGS. 5 to 7, for example, the protruding portion 70 is arrayed in a
range that overlaps the holder body portion 134 but does not overlap the projecting
portions 136a when seen from the Z-axis direction.
[0069] According to this configuration, when seen from the Z-axis direction, the protruding
portion 70 is at a position not overlapping the projecting portions 136a. When the
projecting portions 136a are pressed from the bottom surface 110c of the energy storage
element 100, a portion of the bottom surface cover portion 136 including the projecting
portions 136a is able to warp in the Z-axis negative direction. The bottom surface
cover portion 136 can push back the energy storage element 100 in the projecting direction
(the Z-axis positive direction) of the projecting portions 136a. The cell holder 130
can hold the energy storage element 100 more reliably or more accurately.
In the present embodiment, the cell holder 130 includes the upper surface cover portion
137 (see FIG. 5). Therefore, the Z-axis direction position of the energy storage element
100 pushed upward by the bottom surface cover portion 136 can be determined by the
upper surface cover portion 137. As a result, in a state in which the plurality of
cell holders 130 holding the energy storage elements 100 are aligned in the X-axis
direction, the positions of the electrode terminals 120 of the plurality of energy
storage elements 100 in the Z-axis direction become substantially uniform. For example,
when one bus bar 60 is to be joined to the plurality of electrode terminals 120 by
welding or the like, these electrode terminals 120 and the bus bar 60 can be joined
to each other with high accuracy.
[0070] In the above, the energy storage apparatus 1 according to the embodiment has been
described focusing on the configurations of the protruding portion 70 and the periphery
of the protruding portion 70. However, the configurations of the protruding portion
70 and the periphery of the protruding portion 70 may be different from the configurations
indicated in FIGS. 2 to 8. In the following, modification examples of the configurations
of the protruding portion 70 and the periphery of the protruding portion 70 will be
described focusing on differences from the above-described embodiment.
[3. Modification Example]
[0071] FIG. 9 is a cross-sectional view schematically showing the configuration of a cell
holder 130a according to a modification example of the embodiment. As illustrated
in FIG. 9, an energy storage apparatus 1a according to the present modification example
is provided with the energy storage element 100, a metallic exterior body 10a, and
a cell holder 130a. The cell holder 130a includes the holder body portion 134 extending
along the long side surface 110a (see FIG. 3) of the energy storage element 100, and
the bottom surface cover portion 136 connected to an end portion of the holder body
portion 134 in the Z-axis negative direction and covers a part of the bottom surface
110c of the energy storage element 100. Further, the bottom surface cover portion
136 of the cell holder 130 and the bottom wall portion 19 of the metallic exterior
body 10a are separated from each other by a protruding portion 75. The protruding
portion 75 is formed such that a size of the protruding portion 75 fits within an
array range of the bottom surface cover portion 136 in the X-axis direction. Configurations
thereof are common to those of the energy storage apparatus 1 according to the above-described
embodiment. In the energy storage apparatus 1a according to the present modification
example, the protruding portion 75 is arrayed as a part of the cell holder 130, and
the energy storage apparatus 1a is different from the energy storage apparatus 1 according
to the above-described embodiment in this respect.
[0072] Even in this case, the advantage of extension of the creepage distance by the protruding
portion 75 and the bottom surface cover portion 136 can be obtained. If no protruding
portion 75 is provided, a creepage distance between the energy storage element 100
and the metallic bottom wall portion 19a is approximately the thickness of the bottom
surface cover portion 136. However, in the energy storage apparatus 1a according to
the present modification example, since the cell holder 130 is provided with the protruding
portion 75, the creepage distance is increased at least by the width (projected length)
of the protruding portion 75 in the Z-axis direction. In the present modification
example, the bottom surface cover portion 136 is projected from the protruding portion
75 in the X-axis direction by a projected length L'. Accordingly, as the creepage
distance between the energy storage element 100 and the bottom wall portion 19a, at
least a length obtained by adding the projected length L' to the thickness of the
bottom surface cover portion 136 and the width of the protruding portion 75 in the
Z-axis direction is secured. The energy storage element 100 and a metallic member
(the bottom wall portion 19a) that is positioned below (i.e., in the Z-axis negative
direction) relative to the energy storage element 100 are more reliably insulated
from each other.
[4. Other Modification Examples]
[0073] The energy storage apparatus 1 according to the embodiment of the present invention
has been described above. However, the present invention is not limited to this embodiment.
The embodiment disclosed herein is illustrative in all respects and not restrictive.
The scope of the present invention includes all modifications within the meaning and
scope equivalent to the claims.
[0074] In the above-described embodiment, the protruding portion 70, which is a part of
the exterior body 10, is formed together with portions of the exterior body main body
12 other than the protruding portion 70 when the entire exterior body main body 12
is formed by casting or cutting, etc. The protruding portion 70, which is a part of
the exterior body 10, may be a member fixed to the bottom wall portion 19 of the exterior
body main body 12 by welding or adhesion, etc. The protruding portion 70, which is
a part of the exterior body 10, may be realized by having the protruding portion 70
that is formed of a material other than metal, such as resin, fixed to the bottom
wall portion 19 by welding (welding without a clearly melted part in an appearance
thereof) or adhesion, etc.
[0075] The bottom surface cover portion 136 of the cell holder 130 may not necessarily be
projected from the holder body portion 134 to both sides in the X-axis direction.
Specifically, the cell holder 130 indicated in FIGS. 5 and 8 corresponds to the cell
holder 130 (the cell holder 132, see FIG. 3) positioned between two energy storage
elements 100 that are adjacent to each other. The cell holder 132 has a configuration
for holding these two energy storage elements 100. The bottom surface cover portion
136 is projected from the holder body portion 134 to both sides in the X-axis direction
so as to cover a part of the bottom surface 110c of each of these two energy storage
elements 100. However, in the case of a pair of cell holders 130 (the cell holders
131, see FIG. 3) positioned at both ends in the X-axis direction in the energy storage
element unit 20, the cell holder 131 may hold only one energy storage element 100.
Therefore, the bottom surface cover portion 136 is projected from the holder body
portion 134 only to one side in the X-axis direction (the X-axis positive direction
or the X-axis negative direction). Even in this case, since the protruding portion
70 of a size that fits within an array range of the bottom surface cover portion 136
in the X-axis direction is provided, it is possible to set the creepage distance between
the energy storage element 100 and the protruding portion 70 to a length necessary
for ensuring safety. This also applies to a case where a protruding portion is provided
on a cell holder as in the cell holder 130a indicated in FIG. 9.
[0076] The exterior body 10 which accommodates the energy storage element unit 20 may not
necessarily be a housing which constitutes an outermost shell of the energy storage
apparatus 1. A case which is arrayed inside a housing which constitutes the outermost
shell of the energy storage apparatus 1, and includes a bottom wall portion opposed
to the bottom surface 110c of the energy storage element 100 may be employed as the
exterior body 10. A case including one or more opening portions for heat dissipation
or the like in a wall portion (the side wall portion 17 or the like), which serves
as a partition between the inside and the outside of the exterior body 10, may be
employed as the exterior body 10.
[0077] In the plurality of energy storage elements 100 provided in the energy storage apparatus
1, the cell holder 130 (the cell holder 132, see FIG. 3) may not necessarily be disposed
between all of the two adjacently arrayed energy storage elements 100. When the two
adjacently arrayed energy storage elements 100 are electrically connected in parallel,
the cell holder 130 may not necessarily be disposed between these two energy storage
elements 100. Even in this case, since each of these two energy storage elements 100
is held by one cell holder 130, it is possible to restrict the movement of these two
energy storage elements 100 inside the exterior body 10. When no cell holder 130 is
disposed between the two adjacently arrayed energy storage elements 100, a mere flat
plate-shaped insulating member (a spacer) may be disposed as a member for insulating
between the containers 110 of these two energy storage elements 100. For insulation
between the containers 110 of the two adjacently arrayed energy storage elements 100,
an insulating sheet may be wound around each of these two containers 110.
[0078] The energy storage element unit 20 may include not only the plurality of energy storage
elements 100 and the plurality of cell holders 130 but also the plurality of bus bars
60 joined to the electrode terminals 120 of the plurality of energy storage elements
100 and the bus bar holder 30 (see FIG. 2). A configuration in which the bus bar holder
30 and the plurality of bus bars 60 are added to the energy storage element unit 20
according to the embodiment may be referred to as an "energy storage element unit".
[0079] Forms constructed by arbitrarily combining constituent elements included in the above-described
embodiment and the modification examples thereof are also included in the scope of
the present invention.
INDUSTRIAL APPLICABILITY
[0080] The present invention can be applied to an energy storage apparatus provided with
an energy storage element such as a lithium-ion secondary battery.
DESCRIPTION OF REFERENCE NUMERALS
[0081]
1, 1a energy storage apparatus
10, 10a exterior body
11 cover body
12 exterior body main body
15, 17 side wall portion
19 bottom wall portion
70, 75 protruding portion
100 energy storage element
110 container
110c bottom surface
130, 130a, 131, 132 cell holder
134 holder body portion
136 bottom surface cover portion
136a projecting portion