Technical field
[0001] The present disclosure relates to a container for mixing paint, particularly for
use with a spray gun in any kind of paint operations. It also concerns a mold for
forming said container and a process for forming said container, a paint mixing device
and a process for mixing paint making use of the paint mixing container.
Background
[0002] Paints are frequently mixed from multiple components in order to obtain a desired
color or other optical property (e.g., sparkling or other special effect) and/or certain
application or curing characteristics. For example, in refinish applications such
as in bodyshops for vehicle repair a paint has to be provided, which accurately matches
the color and visual appearance of an object such as a vehicle undergoing repair and
is subsequently applied to the same. For this purpose, paint mixing containers with
cylindrical or conical cup-like shape, often having a volume up to about 1 liter and
a removable cap with an outlet that can be coupled to a spray gun to apply the mixed
paint to a workpiece to be painted, find wide-spread use. Frequently, the dispensed
paint components are mixed or blended manually in the paint mixing cup, typically
by using a mixing stick or manual stirrer. Such manual paint mixing however requires
valuable working time of the painter and causes wastes and a contamination of the
workspace by splashing during mixing and/or drops from the used mixing stick or stirrer.
The paint losses and associated contamination upon manual mixing can affect the product
quality and/or color accuracy and create an unsightly workspace, which is not attractive
to work in or show to potential customers. Although mechanical mixing solutions including
automated mechanical stirrers are known in the art, such devices do not overcome the
problems of paint loss and work space contamination.
[0003] In order to avoid the afore-mentioned drawbacks associated with manual paint mixing
automatic dispensing machines and mixers have been developed. Such devices are however
relatively expensive and typically not affordable to for example small bodyshops.
Frequently, shakers of the tumbling mixer type such as for example the Collomix Rotogen
1000 are nowadays employed to mix the paint components dispensed to a paint mixing
container. Tumbling mixers contain an oblique drive shaft. The paint components are
thus hurled relatively far upwards during mixing such that there is a risk that they
can splash from the paint mixing cup, if filled to a high level. In order to avoid
such spillage, the paint cup can be closed with a cap. However, there is then the
risk that a portion of the paint components sticks to parts of the cap and/or returns
only incompletely through a filter frequently integrated into the cap such that the
paint components cannot be entirely homogenized thereby affecting the properties of
the obtained mixture such as its color tone.
[0004] Commonly known mixing techniques, such as the use of mechanically agitated mixing
blades, can further provide non-satisfactory mixing results, particularly when the
paint to be mixed contains solid particles, such as "effect pigments". Mechanical
agitation using mixing blades is for example described in as for example disclosed
in
US Patent No. 5,094,543, which is incorporated by reference herein. This patent further describes a paint
mixing container having indentations, which are used for securing the container in
mixing devices known in the art. This is due to commonly known techniques result in
rotational speed gradients or even "calm areas" in the mixing container, where the
paint is barely agitated at all. This can result in, for example solid particles,
such as effect pigments, accumulating or settling down, or certain other ingredients
of the paint accumulate without being properly distributed throughout the entire fluid.
Thereby, the mixed paint can contain an inhomogeneous distribution of some ingredients
or the formation of undesired color or viscosity gradients can occur.
[0005] It would therefore be desirable to provide a simple, inexpensive easy-to-use solution
that alleviates or avoids at least some of the afore-mentioned problems of the prior
art. Thus, the present disclosure aims in particular to provide inexpensive and easy-to-use
means that allow for an efficient homogeneous automatic mixing of paint components
without spillage issues and contamination of the workspace, improved homogenization
of the mixed paints and enable straightforward application of the obtained mixture
to a substrate to be painted.
Summary of the invention
[0006] The present disclosure relates to a container for mixing paint comprising a cup comprising
a base portion and a sidewall portion enclosing a receptacle volume and having an
opening opposite to the base portion, the opening being surrounded by a rim formed
by the end of the sidewall portion distal from the base portion. As a solution to
the afore-mentioned objective, the sidewall portion comprises at least one elongate
indentation extending through and from the base portion towards the rim, wherein the
at least one elongate indentation has a curved cross-section and protrudes from adjacent
parts of the sidewall portion into the receptacle volume.
[0007] The present disclosure is further related to a mold configured for forming the before-mentioned
cup.
[0008] The present disclosure is also related to a process for forming said cup comprising
injection-molding. Preferably, the process utilizes the before-mentioned mold.
[0009] It also concerns a paint mixing device comprising:
at least one port configured to accommodate a paint mixing container,
at least one guide element, wherein the at least one port is movably connected to
the at least one guide element to allow for a translational movement of the accommodated
paint mixing container,
at least one drive unit operationally coupled to the port,
wherein the drive unit is configured to (i) rotate the port or the paint mixing container
accommodated therein and (ii) move the port in a translational movement along at least
a portion of the at least one guide element.
[0010] It is to be understood that in the context of the present disclosure the term "paint"
as used herein refers to any kind of fluid or fluidizable, such as sprayable, material
that can be used to paint or coat a substrate. Thus, the term "paint" as used herein
encompasses for example paints, varnishes, lacquers and coating compositions for any
kind of application. This includes for example industrial, architectural, optical,
automotive and aerospace coatings and paints, including primers, basecoats, and topcoats,
for manufacturing as well as refinish purposes, e.g., in bodyshops for vehicle repair.
"Paints" according to the present disclosure can impart color to a substrate such
in the case of colored paints or color coats, or be clear such as in case of clearcoats.
"Paints" according to the present disclosure can further comprise solid particles,
such as pigments. Such pigments can have a median diameter of up to 100 µm, such as
up to 50 µm, or up to 10 µm. The "paints" are typically water-borne or solvent-borne.
[0011] The paint mixing containers according to the present disclosure with integrated mixing
means enable an efficient, homogenous automatic mixing by an external paint mixing
device without spillage or leakage of the paint and contamination of the surrounding
workspace and thereby achieve excellent homogenization of the paint's ingredients.
The paint mixing containers according to the present disclosure are easy to use avoiding
contact of the painter with the paint or the generation of auxiliary paint-laden waste
items such as manual stirring sticks or mixing blades and thus help to keep the workspace
clean and tidy. No additional dedicated means for preventing spillage such as an intermediate
lid are needed. The paint mixing containers of the present disclosure can be produced
in an economic manner from low-cost materials, such as plastics or postconsumer recycled
plastic or postindustrial recycled plastic or recycled plastics - partly or fully,
complying with the requirements of mass production, and be configured to allow for
straightforward use with common applicators such as spray guns, for example in a so-called
upside-down configuration, wherein the paint mixture is supplied under the action
of gravity from the container to the applicator. The materials used can be transparent,
to enable the user to easily inspect the mixing progress, or non-transparent, to allow
for mixing of light-sensitive materials. After use, the paint mixing containers of
the present disclosure can be disposed with any remaining paint safely enclosed therein.
[0012] The present disclosure will be described in further detail in the following discussing
also additional optional aspects, features and benefits.
Detailed description
[0013] As set forth above, the present disclosure relates to a container for mixing paint.
The container comprises a cup, which comprises a base portion and a sidewall portion
enclosing a receptacle volume. The cup further has an opening opposite to the base
portion, wherein the opening is surrounded by a rim formed by the end of the sidewall
portion distal from the base portion. The sidewall portion comprises at least one
elongate indentation extending through and from the base portion towards the rim,
wherein the at least one elongate indentation has a curved cross-section and protrudes
from adjacent parts of the sidewall portion into the receptacle volume.
[0014] The paint mixing container according to the present disclosure further comprises
as a characteristic element at least one elongate indentation extending through and
from the base portion towards the rim, wherein the at least one elongate indentation
has a curved cross-section and protrudes from adjacent parts of the sidewall portion
into the receptacle volume. The inventors have surprisingly found that said indentation
is sufficient to create chaotic turbulence in the paint components to be mixed. Such
chaotic turbulence results in improved mixing of any kinds of paint ingredients, regardless
of the components being solid, viscous or fluid.
[0015] While one elongate indentation has been found to be sufficient to achieve the desired
effect, the paint mixing container can comprise at least two, such as at least three,
of the elongate indentations. The presence of additional elongate indentations can
further improve the mixing results. In case the cup comprises more than cone elongate
indentation, it is preferred that, if present, the more than one elongate indentations
are arranged symmetrically around the central longitudinal axis of the cup. The at
least one elongate indentation can extend from the base portion of the cup to at least
half, i.e., 50 percent, of the height of the cup, such as at least three quarters,
i.e., 75 percent, of the height of the cup. The at least one elongate indentation
can further extend up to 95 percent of the height of the cup, such as 100 percent
of the height of the cup. A skilled person will appreciate that the height of the
cup is understood as the distance between the base portion and the rim of the cup.
The at least one elongate indentation can protrude into the receptable volume by a
depth of protrusion of at least 5 mm, such as in a range from 5 mm to 10 mm, or 7
mm to 9 mm. Alternatively, or additionally, the at least one elongate indentation
can have a width of 5 mm to 10 mm. The at least one elongate indentation can have
a curved cross-sectional shape, such as a half-sinusoidal cross-sectional shape. A
skilled person will acknowledge that a half-sinusoidal cross-sectional shape only
resembles one half of the repeating unit of a sinus curve. The at least one elongate
indentation can also have a mixed or non-uniform cross-sectional chape, such as half
curved and half straight, or half curved and half squared. This means that 50 percent
of the breadth of the cross-section of the indentation may have the before-mentioned
partial sinusoidal shape, while the other 50 percent of the breadth of the cross-section
of the indentation may have a straight shape or a squared shape. The cross-sectional
shape of the at least one indentation can ensure that no "calm areas" are created
within the immediate perimeter of the indentation during mixing, where paint components
can settle down, separate or precipitate, which would lead to inferior mixing results.
The at least one indentation can protrude linearly from the base portion towards the
rim. The at least one indentation can therefore be not curved or "S-shaped". The linear
protrusion of the at least one elongate indentation can also contribute to avoiding
the formation of "calm areas".
[0016] In order to avoid creating a "calm area" in the area where the sidewall portions
and the base portions are joined together, the base portion and the sidewall portions
can be joined by a rounded edge. In particular, said rounded edge can have a curvature
radius in a range of 5 mm to 15 mm, such as 7 mm to 12 mm.
[0017] The precise shape and form of the paint cup is not particularly limited. Preferably,
the paint cup has though a rotation symmetrical shape. For example, it can have cylindrical,
tubular or truncated conical or tubular basic shape. Thereby, the tubular or truncated
tubular basic shape can have a polygonal cross-section with four or more sides. A
truncated conical shape for instance can allow for nesting multiple paint cups within
each other, which can be advantageous in terms of space-saving storage and shipping.
The paint cup usually rests on its base portion, when it is used to dispense or mix
the paint components therein. The base portion can accordingly be configured to provide
for a safe standing. For example, the base portion or parts thereof can be configured
to form a flat plane at its bottom end. Thus, the base portion can be flat at its
bottom surface (i.e., the surface facing the outside of the paint cup, away from the
receptacle volume), for example having a circular flat bottom surface. The base portion
can further comprise at least one secondary indentation which protrudes into the receptable
volume. The at least one secondary indentation can be located at a central point of
the base portion distal from the sidewall portions. Therefore, the central point of
the base portion can be where the central longitudinal axis of the paint cup meets
the base portion. The at least one secondary indentation can have any shape known
in the art, such as, for example, round-shaped, cross-shaped, rod-shaped, square-shaped,
or triangle-shaped. In case more than one secondary indentation is present, these
secondary indentations can be arranged in a rotation symmetrical manner around the
central point of the base portion without necessarily being located exactly at the
central point. The at least one secondary indentation can have a generally round or
pointed cross-sectional shape. The at least one secondary indentation can usually
have a limited extension, such that its maximum extension can be from 5 % to 50 %,
such as from 7.5 % to 35 %, such as from 10 % to 30 %, of the outer diameter of the
base portion of the paint cup. A skilled person will acknowledge that the maximum
extension can be the length, the width or the diameter of the at least one secondary
indentation, depending on the actual shape of the at least one secondary indentation.
In case more than one secondary indentation is present, this value relates to one
of these indentations. Furthermore, the at least one secondary indentation is preferably
not in direct contact with the at least one elongate indentation present on the sidewall
portions of the paint cup, or with the sidewall portions themselves. The base portion
can, independently of the at least one secondary indentation, further fully or partially
bulge into the receptable volume, so that the paint cup rests on a circumferential
outer area of the base portion. A bulged base portion is therefore not to be construed
with the at least one secondary indentation described before. This means that the
at least one secondary indentation described before, if present, can also protrude
into the receptable volume from a bulged base portion. A bulged base portion can also
be flat proximal to the longitudinal axis of the cup. It is also possible that the
paint cup comprises a supporting element that protrudes outwards from the base portion
that defines together with the sidewall portions the receptacle volume. The protruding
element can then provide a platform on which the paint cup can rest. In this optional
embodiment, the at least one elongate indentation can extend through the base portion
and along the full length of the protruding element. Thereby, a corresponding hollow
space can also be formed through the base portion and along the full length of the
protruding element. For example, the paint cup can comprise a rim at its bottom, which
protrudes down from the base portion. The rim can be continuous or discontinuous and
can keep the base portion suspended over ground. The rim can thus surround a recess
volume at the bottom of the base portion.
[0018] The base portion and the sidewall portions of the paint cup can usually be relatively
thin-walled, for example having a thickness of 0.5 mm or less such as 0.2 mm or less,
and can allow for some elastic deformation. One or more scale(s) can be provided on
the sidewall portions of the paint cup to assist the user in providing defined amounts
of certain respective paint components in the receptacle volume. The size and dimensions
of the paint cup can vary and can be chosen according to practical needs. Thus, the
paint cup can typically have a receptacle volume in the range from 0.1 L to 2.0 L,
such as from 0.2 L to 1.5 L, or 0.3 L to 1.0 L, like for example about 0.3 L, 0.5
L, 0.6 L or 0.9 L. Ranges between any of the recited values are likewise covered by
the present disclosure. Receptacle volumes below 0.1 L are too small for most practical
applications as the amounts of required paint material are usually greater. Receptacle
volumes above 2.0 L can have disadvantages in terms of handleability, for example
when the paint mixing container shall be coupled to and used with a hand-held applicator,
such as a spray gun.
[0019] The paint mixing container can be a single part or can comprise multiple parts, such
as in case of a support-liner assembly. For example, the paint mixing container can
comprise a cup exhibiting at least the obligate features as indicated above, acting
as an outer support cup, in combination with a removably insertable flexible liner,
which has a corresponding shape when expanded. The flexible liner can be insertable
into the cup to conform to the inner surface of the cup and can have a support lip
to engage with the rim of the cup. For instance, both the (support) cup and the liner
(when expanded) can have a truncated conical shape with a flat circular base portion
and sidewall portions extending therefrom to define an interior volume. According
to this variant, the liner forms the actual receptacle volume wherein the paint is
mixed. A skilled person will appreciate that once the paint or paint components is/are
inserted into the liner, the liner is expanded and pushed against the sidewall portions
of the cup by the weight of the paint, thereby resembling the shape of the sidewall
portions facing the receptable volume, including the at least one elongate indentation
protruding into said receptable volume. The receptacle volume can be as indicated
above. The liner has slightly smaller dimensions than the support cup such that it
can be inserted into the support cup, thereby forming a nested configuration. The
support cup serves as a rigid support to contain the liner. The liner can for example
have a circumferential flange at its open end, which rests on an upper rim of the
support cup in the nested configuration. The support cup can typically be used recurrently
as it does not come into contact with the paint components. The liner is on the other
hand typically disposable. It can in particular be made of a flexible material, for
example an elastic plastic material.
[0020] The paint mixing container according to the present disclosure can comprise a lid
that can detachably be connected to the paint cup to close the opening of the paint
cup. In being detachable from the paint cup, the lid can be removed from the cup for
introducing the paint components into the receptacle volume and the opening of the
cup can be closed thereafter for mixing the provided components in order to avoid
spillage of the contents of the cup and a contamination from the environment.
[0021] Various connection means known per se from the art can be used to realize the detachable
connection. For example, the sidewall portions can be provided adjacent to the opening
of the paint cup with an external thread, and the lid be provided with an internal
thread that matches with the external thread on the paint cup to allow for making
a screw connection. As an alternative to screw connections, for example snap fit or
pressure lock mechanisms can be used. Typically, a sealant member is used to render
the connection leak tight. For example, the lid can comprise a member, which upon
installation of the lid on the paint cup acts as a seal, e.g., by elastic deformation.
[0022] The shape and size of the lid can vary in a wide range, and is generally adapted
to the paint cup whose opening it shall cover. For example, the lid can have a hemispherical,
cylindrical or truncated conical base shape or a complex shape comprising portions
of such or other kinds of geometry. Its height is typically a fraction of the height
of the paint cup such as half or less, or a third or less, of the height of the paint
cup. Optionally, the lid can comprise an outlet for the paint. The outlet can in particular
be configured to allow for coupling to a paint applicator device, such as a spray
gun. For example, the lid can comprise a hollow tube segment through which paint can
flow or be withdrawn from the closed paint container. The hollow tube segment can
for example be disposed in the center of the lid and/or form its top end.
[0023] Coupling to an applicator device can be made by any suitable means. For example,
the applicator device can directly be connected to the outlet of the lid by a suitable
connection such as a screw or snap fit connection or an adapter can be used to make
a fluid connection between the outlet of the paint cup and the applicator device.
The outlet such as the afore-mentioned hollow tube segment can for example comprise
a thread at its free end, which allows making a screw connection to an applicator
device or appropriate adapter equipped with a matching thread.
[0024] The lid can furthermore comprise one or more filter(s) to avoid the undesirable passage
of coarse particulate material. Suitable filters comprise for example sieves of an
appropriate mesh size. The filter can in particular be made of a plastic material.
It can be disposed on the inside of the lid, for example held in a respective groove.
[0025] The paint-mixing container according to the present disclosure is particularly suitable
as so-called upside-down paint cup for spray guns. Herein, the paint cup that contains
the mixed paint ready for application is closed with a lid having an outlet as described
above and is coupled to the spray gun in a configuration wherein the lid with the
outlet faces downwards such that the contained paint mixture flows to the inlet of
the spray gun by means of gravity. Nevertheless, the scope of the present disclosure
is not limited to such upside-down paint cups, but encompasses also paint mixing containers
from which the paint can be delivered to a suitable application device by any means
known such as for example by suction, hydraulic means, pneumatic means or transfer
to a separate paint reservoir of the application device.
[0026] The paint mixing container according to the present disclosure can optionally further
comprise means for ventilation. The means for ventilation can be of any kind known
per se from the art and can for example comprise a ventilation aperture, which can
be closed by a valve. The means for ventilation can also comprise a hollow tube extending
outwards from the cup. This variant is particularly useful in case the paint mixing
container comprises a rigid support cup and a flexible liner. The ventilation mechanism
enables a pressure equalization and can prevent generation of a vacuum inside the
closed container when withdrawing paint therefrom, which could adversely affect application
properties such as spray characteristics. The valve of the ventilation mechanism is
typically closed when the paint cup is filled with the paint components and upon mixing
of the same for avoiding undesired material leakage and it is opened when applying
paint from the container via an applicator device such as a spray gun on a substrate
to be coated. The ventilation means can for example be provided in the base portion
of the paint cup, such as in the above-mentioned bulge or the above-mentioned recess
surrounded by a rim at the bottom of the base portion. The ventilation mechanism,
if present, can be disposed in the center of the base portion or in a peripheral area
of the base portion. The latter arrangement can be preferable when a central configuration
of the coupling means for driving the rotatable mixing element at the base portion
is desired. Alternatively, the ventilation means can for example be provided in the
lid of the paint cup, such as for example at a distance from its center. A hollow
tube can optionally be connected to the ventilation valve and extend into the receptacle
volume of the paint cup. The position, material and length of the tube can be selected
such that it does not interfere with the at least one elongate indentation protruding
into the receptacle volume and that its free end is above typical fill levels when
the container is used in an upside-down orientation. Thus, an efficient pressure equilibration
without the risk of paint leakage can be achieved when the container is used in an
upside-down configuration.
[0027] The paint mixing container can be stackable with itself (identical paint mixing containers)
in order to save space during production, shipping and storage. To support this feature,
and to provide a feature which enables easy separation of stacked cups, the cup can
comprise a plurality of, such as at least two, or at least three, spacers disposed
on the outer surface of the cup. Additionally, or alternatively, the at least one
elongate indentation can define a corresponding hollow space on the outer surface
of the cup. Said hollow space can be adapted to fit the at least one elongate indentation
of a second cup, when one cup is inserted into another. The plurality of spacers can
be located in corresponding hollow spaces formed by the at least one elongate indentation
on the outer space of the cup. The plurality of spacers can be located at or proximate
to the end of the at least one indentation that is distal from the base portion. The
at least one spacer can be a protrusion, such as a fin, extending from the outer surface
of the cup. Each spacer of the plurality of spacers can individually have a length
from 5 mm to 25 mm, such as 10 mm to 20 mm, while preferably each spacer of the plurality
of spacers has the same length.
[0028] The materials of the paint mixing containers of the present disclosure and the above-mentioned
components thereof should be compatible with solvent-borne and waterborne paint systems
and comply with relevant official regulations, such as the ATEX Directive of the European
Union. Preferably, the paint mixing containers of the present disclosure and/or components
thereof are made of recyclable or biodegradable material(s). Suitable materials include
in particular plastic materials such as, without being limited thereto, polyolefins
such as polyethylene (for example high density polyethylene or low density polyethylene),
polypropylene, copolymers of two or more olefins such as ethylene, propylene and higher
alkylenes, polystyrene and copolymers of styrene and other unsaturated monomers such
as acrylonitrile butadiene styrene (ABS), polyesters like polyethylene terephthalate,
polylactic acid and polyhydroxyalkanoates such as poly-3-hydroxybutyrate, polyhydroxyvalerate
and polyhydroxyhexanoate, polycaprolactone, polycarbonates, cellulose esters, halogen-containing
polymers such as polyvinylchloride, polyamides or a combination of any of the foregoing.
Materials are preferably selected from polyethylene, polypropylene, and mixtures thereof.
Preferably, the material of the paint mixing container is at least partially selected
from recycled plastic material(s). It is accordingly preferred that the material of
the paint mixing container comprises 25 % to 100 %, more preferred 40% to 100% recycled
materials. The paint mixing container and the components thereof can be made of a
clear or an opaque or colored material. The various components of the paint mixing
container can be made of the same material or of different materials and/or have the
same physical properties such as color or different ones. The paint mixing containers
of the present disclosure and components thereof can be produced by processes such
as injection molding. The paint mixing containers of the present disclosure can therefore
be provided in an economic manner based on low-cost materials and existing production
technology complying with the requirements of mass production. They can thus be produced
at a cost level that is competitive with paint mixing containers presently available
in the market.
[0029] Accordingly, the present disclosure relates to a mold configured for forming a cup
comprising a base portion and a sidewall portion enclosing a receptacle volume and
having an opening opposite to the base portion, the opening being surrounded by a
rim formed by the end of the sidewall portion distal from the base portion, wherein
the sidewall portion comprises at least one elongate indentation extending through
and from the base portion towards the rim, the at least one elongate indentation has
a curved cross-section and protrudes from adjacent parts of the sidewall portion into
the receptacle volume. Said mold can be made out of metal, for example steel or aluminium.
It can comprise an internal mold volume resembling the shape of the cup as described
above. It can further comprise a closable injection port, through which a molten composition
can be injected, and cooling means, such as coolant channels distributed throughout
the mold, allowing to cool the injected composition. The mold can also comprise several
parts which tightly fit together. This enables a leak-free connection when injecting
a composition into the mold, but also allows easy removal of the molded cup from the
mold by separating the parts of the mold.
[0030] Furthermore, the present disclosure relates to a method for manufacturing a container
for mixing paint as described above, comprising injection molding of at least one
component of the container, particularly the cup. The previously described mold can
be particularly useful for carrying out said method of manufacturing the container.
The method can comprise the steps of (a) separately providing a mold and a composition,
(b) melting the composition, (c) injecting the molten composition into the mold, (d)
cooling the mold to solidify the composition, and (e) removing the molded container
from the mold.
[0031] The containers of the present disclosure as described above can be used to mix and
provide therein any kind of paint such as paints, varnishes, lacquers and coating
compositions, including primers, basecoats, and topcoats, color coats and clear coats,
for industrial, architectural, optical and automotive applications, including original
manufacturing as well as refinish purposes, e.g., in bodyshops for vehicle repair.
The prepared paints can be water-borne or solvent-borne liquids, and can be generally
sprayable.
[0032] The containers according to the present disclosure can be configured to be compatible
by themselves or with an appropriate adapter with all kinds of available applicator
devices such as spray guns, including for instance gravity fed systems, for applying
the prepared paint to a substrate to be coated.
[0033] The at least one elongate indentation of the paint mixing container of the present
disclosure allows for an efficient mixing of paint components provided in the paint
cup by means of an automatic external device without the need for manual mixing.
[0034] As previously mentioned, the present disclosure relates also to a paint mixing device.
The device comprises at least one port configured to accommodate a paint mixing container,
at least one guide element and at least one drive unit operationally coupled to the
port. The at least one port is movably connected to the at least one guide element
to allow for a translational movement of the accommodated paint mixing container.
Further, the drive unit is configured to (i) rotate the port or the paint mixing container
accommodated therein and (ii) move the port in a translational movement along at least
a portion of the at least one guide element.
[0035] The at least one drive unit can comprise one or more drives or actuators. The drive
unit can comprise a first drive coupled to the port, configured to rotate the port
or the paint mixing container accommodated therein, and a second drive configured
to move the port along at least a portion of the length of the guide element. Any
one of the drive(s) or actuator(s) can in particular comprise an electrical or pneumatic
drive. The torque that can be generated by the drive is sufficient to achieve a proper
mixing of the targeted paint materials. Preferably, the drive or actuator is configured
to allow a user to select and adjust the speed of rotation and/or the duration of
the mixing process. For the sake of a safe operation the device can be configured
such that the drive or actuator is only operable when a paint mixing container is
correctly mounted to the respective port. This can be controlled, for example, by
means of at least one sensor.
[0036] The drive or actuator can moreover comprise a connecting part arranged at the portion
of the port that faces either the base portion or the opening of the paint cup that
can be closed by the lid, depending on where the coupling means are disposed on the
paint mixing container. The connecting part of the actuator is configured to releasably
engage the coupling means of the paint mixing container and thereby operatively connect
the actuator and the rotatable mixing element to rotate the later when the drive is
operated.
[0037] The drive or actuator can for example comprise a drive shaft. The drive shaft can
be driven by the electrical or pneumatic drive to rotate around its long axis and
have a connecting part configured to releasably engage the coupling means of the paint
mixing container as set forth above at its free end. The drive shaft can be arranged
substantially vertical with respect to flat ground, or set at an angle. The term "substantially
vertical" means in this context that any deviation, if present, from the ideal perpendicular
(90°) arrangement of the long axis of the drive shaft with respect to a flat plane
of the ground the paint mixing device rests on is less than 5 degrees, such as less
than 2.5 degrees. Accordingly, an efficient mixing is possible with the paint mixing
device in a basically upright orientation of the paint cup.
[0038] The port and the drive(s) or actuator(s) can be arranged in such that both the rotational
and/or the translational movement can be performed when the paint mixing container
accommodated in the port is held at an angle. This configuration can further support
the generation of chaotic turbulence during mixing. The paint mixing container can
be held at said angle in a direction substantially parallel or substantially perpendicular
to the long axis of the guide element or drive member. Therefore, at least the port
and at least a part of the drive unit, such as the first drive or actuator, can be
arranged to be tilted at an angle. The maximum tilt angle can range from 5° to 20°,
such as 7.5° to 15°, relative to the vertical long axis of the port. Accordingly,
at least the port and at least a part of the drive unit, such as the first drive or
actuator, can be held at an angle ranging from 0° to 20°, such as from 0° to 15°,
such as 0° to 7.5°, such as 0° to 5°, relative to the vertical long axis of the port,
wherein a 0° angle can mean that the long axis of the port is in a vertical orientation
with respect to flat ground. To enable the tilting, at least the port and at least
a part of the drive unit can be arranged to be connected to angle adjustment means,
such as a rotary bearing, which can be adjusted to provide the desired tilt angle.
The tilt can be performed parallel or perpendicular to the long axis of the guide
element or drive member. The angle adjustment can be performed manually or automatically
using a dedicated drive for adjusting the tilt angle, which can be independent of
the drive unit described above. The device can also comprise a locking mechanism to
lock the angle of the port and the at least one part of the drive unit to avoid uncontrolled
angular movement when the device is in operation. The device can also comprise means,
such as one or more sensors, to not allow operation of the device when the tilt angle
is not locked by the locking mechanism. In case of automatic adjustment, adjustment
of the tilt angle can also be controlled and/or visualized using an external input
device connected to a central control unit.
[0039] For ease of use, the paint mixing container can be set at said angle manually or
automatically after the container has been secured within the port. The accommodated
container can be reset to a vertical position in the same way once mixing is completed.
Manual setting of the angle can be achieved, for example, via a lever or member for
setting predetermined angles. Automatic setting can be achieved, for example, by a
setting drive or motor, according to external input parameters.
[0040] Translational movement can also be driven by the same drive or actuator as described
above, or by a second drive or actuator. The drive or actuator responsible or the
translational movement can for example comprise a drive wheel which can engage the
guide element as previously described. The device can comprise additional guide elements,
such as rails or members, to which the port and/or the drive unit can be movably or
slidably coupled, to improve stability of the port and the accommodated paint mixing
container during movement. Such additional guide elements can have the sole purpose
of providing stability, in which case a stabilizing member can movably engage the
additional guide element, or can be movably engaged by one or more drives. The device
can also comprise one or more additional stabilizing member(s) for the sole purpose
of increasing stability of the whole construction of the device. Such additional stabilizing
member(s) can therefore be not connected to any part of the drive mechanism.
[0041] In case a second drive or actuator is used, the second drive or actuator may comprise
a drive wheel connected to a drive belt. The drive belt can engage the port, so that
when the drive belt is moved by the drive wheel connected to the second drive or actuator,
the linear translational movement is of the port is conducted. The drive belt can
further be connected to a second wheel, which may be unpowered or powered. In the
latter case, the second drive or actuator can comprise two drives or actuators, each
configured to apply the same force to the drive belt.
[0042] The drive unit can be controlled by an optionally present central control unit. This
central control unit can receive input data from an external input device, encode
a signal and send it to the drive unit, for example by means of internal wiring. Said
external input device can be for example an input panel positioned on the outside
of the device or an external input device, such as a computer, smartphone or tablet
device. Input data can be received from the external input device via a wired connection
or a wireless connection, such as WIFI or Bluetooth
®. Input data can be transferred to the device using a software application installed
on the external input device. Said application can both comprise predefined mixing
programs as well as give the user the opportunity to define mixing conditions by himself.
The paint mixing device can accordingly comprise a WIFI or Bluetooth
® antenna and/or at least one data input socket, such as a female USB connector or
a female RJ-45 connector. An external input panel positioned on the outside of the
device can be of any design and technology known in the art, such as a touch screen
display.
[0043] As previously described, the device is configured to move the port in a translational
movement along at least a portion of the at least one guide element. The guide element
or drive member is preferably linear and can, for example, comprise at least one guide
rail.
[0044] The before-mentioned port can further comprise a holder into which the before-described
paint mixing container is insertable. In order to simplify the operation of the device
while keeping maximum flexibility, the port is preferably configured to accommodate
different sizes of the paint mixing container, namely the possible sizes of the paint
mixing container as described above. In combination with or independent from this
configuration of the port, the port can be configured to not allow the accommodation
of paint mixing containers according to the present disclosure. This can be beneficial
in order to ensure that no paint mixing containers, which are incompatible with the
device according to the present disclosure are used, in order to avoid unsatisfactory
mixing results for the consumer. This can, for example, achieved by providing the
holder of the port with at least one retention element. The retention element can
comprise a resilient member that is configured to engage a matching structural element
on the outer surface of the paint mixing container that preferably matches the at
least one hollow space on the outside of the paint cup described above. The resilient
member can accordingly be an elongate indentation matching the at least one hollow
space on the outside of the paint cup described above This has the beneficial effect
of improving force transmission from the port to the cup, which enables both efficient
and safe acceleration and deceleration of the paint mixing container during mixing.
The port, including the holder, can have a height of at least 10 cm, such as at least
15 cm, at least 18 cm, or at least 20 cm, wherein the height is measured from the
opening of the holder to the bottom portion of the port where the port is connected
to the drive shaft.
[0045] The holder can comprise a base portion and sidewall portions enclosing an interior
holder volume, into which the elongate retention element protrudes. The holder can
further comprise an opening at its top end, through which a paint cup, preferably
the paint cup as described above, can be inserted into the interior volume of the
holder. The sidewall portions of the holder can further comprise at least one hole
to enable the user to visually inspect both the safe fitting of the cup inside the
interior volume of the holder and the mixing results. Said hole(s) can be of any shape,
such as round or rectangular. The holder can comprise more than one hole, such as
two or three holes, which can be arranged in a symmetrical manner around the sidewall
portions of the holder.
[0046] The device can optionally comprise a connecting member, to which at least a part
of the drive unit and the port can be mounted. The central control unit can also be
mounted to the connecting member. This connecting member can further be movably connected
to at least one guide rail. In case the drive unit comprises one drive or actuator,
the drive unit can be mounted to the connecting member, in which case the drive unit
can comprise at least one drive wheel engaging at least one guide rail. Alternatively,
in case the drive unit comprises a first drive or actuator responsible for powering
the rotational movement and a second drive or actuator responsible for powering the
translational movement, only the first drive or actuator can be mounted to the connecting
member. In this variant of the present disclosure, the connecting member can for example
engage a drive belt, which is moved by the second drive or actuator by means of a
drive wheel. The connecting member, having the central control unit, the port and
the first drive or actuator mounted to it, can then be accelerated and decelerated
along at least a part of the length a path, which is for example defined by a guide
rail. An exemplary variant of the present disclosure related to the paint mixing device
comprising a connecting member is illustrated in Fig. 7B.
[0047] The at least one drive or actuator can be configured to invert the direction of rotation
and/or translational movement, and/or their respective speeds, at predetermined time
intervals. Such time intervals can be part of at least one mixing program, which can
be selectable by the user via an external input. For example, in case the drive unit
comprises a first and a second drive, the first drive can be configured to invert
the direction of the rotation and/or adjust speed of rotation according to a predefined
rotation program; and/or the second drive can be configured to invert direction and/or
adjust speed of the movement of the port along at least a portion of the length of
the guide element according to a predefined translational program. This can also comprise
a variation of the length of the translational movement.
[0048] The paint mixing device according to the present disclosure can further comprise
a housing. The housing preferably encloses the port, the drive unit, the guide element
and a space which is sufficient to accommodate a paint mixing container, when it is
correctly inserted into the holder of the port. The housing can comprise a transparent
viewing portion to enable the user to check on the progress of the mixing by optical
inspection. The housing is preferably configured to comprise a closable opening or
a detachable part, in order to provide sufficient access to the port to secure the
paint mixing container with the port. For the sake of safe operation, the housing
can, in addition to the above-indicated safety feature of the port, be configured
such that the device is only operable when the housing is fully closed, thus preventing
access to the paint mixing container while it is rotated and/or moved. The paint mixing
device can independently have a width from 25 cm to 70 cm, preferably from 30 cm to
50 cm; a depth from 15 cm to 50 cm, preferably from 20 cm to 40 cm; and/or a height
of 20 cm to 50 cm, preferably from 25 cm to 40 cm. These values can optionally be
related to the device comprising the housing.
[0049] As previously mentioned, a process for mixing paint making use of the paint mixing
containers of the present disclosure is also within the scope of present disclosure.
For this purpose, a paint mixing container of the present disclosure as described
above is provided and one or more paint components to be mixed are introduced into
the paint cup in desired amounts. A single component can for example be used in case
of a preformulated paint, which shall be homogenized prior to use. Typically, the
process however involves adding two or more paint components in predetermined amounts
or ratios to the paint cup in order to prepare a targeted paint according to a selected
formula. After dosing of all required components, the opening of the paint cup is
preferably closed with a matching lid as described previously. The paint components
contained in the paint cup are then mixed by subjecting the paint mixing container
to (i) rotational movement and (ii) a translational movement in at least one spatial
direction. The at least one spatial direction can be substantially perpendicular with
respect to the central axis of the rotational movement. The term "substantially perpendicular"
means in this context that any deviation, if present, from the ideal perpendicular
(90°) arrangement of the long axis of the port and the direction of the translational
movement is less than 5 degrees, such as less than 2.5 degrees. The paint mixing container
accommodated in the port can also be held at a fixed angle during the mixing step
of the process. The maximum angle can be from 5° to 20°, such as 7.5° to 15°, relative
to the vertical long axis of the port. Accordingly, the paint mixing container accommodated
in the port can be held at a fixed angle ranging from 0° to 20°, such as from 0° to
15°, or from 0° to 7.5°, or from 0° to 5°, relative to the vertical long axis of the
port, wherein 0° can mean that the long axis of the port is vertical orientation with
respect to flat ground.
[0050] This mixing can in particular be carried out automatically by an external paint mixing
device as described above to which the paint mixing container is mounted. The obtained
mixed paint can then be used according to its intended application, for example by
feeding it to an application device for performing a paint operation. The feeding
can be performed directly from the container according to the present application
as it can be connected to the application device as set forth above. Alternatively,
the paint can be transferred from the container to any other vessel, reservoir or
container of an application device for use in a paint operation.
[0051] The rotational movement can preferably comprise rotating the paint mixing container
around its central longitudinal axis. The before-mentioned step of mixing the paint
components can further comprise subjecting the paint mixing container to simultaneous
rotational and translational movement. In a preferred embodiment, the translational
movement can comprise a linear translational movement. More preferred, the linear
translational movement can comprise moving the paint mixing container in a back-and-forth
manner on a linear path. The length of the linear path can have a length in a range
from 5 cm to 20 cm, such as from 10 cm to 15 cm. During the mixing step, the direction
of the rotation is preferably inverted at least one time. The inversion of the direction
of rotation can induce additional chaotic turbulences within the paint components
to be mixed, thereby further supporting an efficient mixing of the paint components.
During the paint mixing process, the length of the linear translational movement can
vary. Therefore, the linear translational movement can comprise moving the paint mixing
container in a back-and-forth manner along a part of the before-mentioned length of
the linear path, or along the full length of the linear path. The linear translational
back-and-forth movement can be continuous or discontinuous. This means, that the linear
translational movement can be disabled at predetermined time points and for predetermined
time intervals during the mixing process.
[0052] The rotational maximum speed can be from 500 rpm to 2000 rpm, such as 800 rpm to
1600 rpm, while, additionally or alternatively, the maximum speed of the translational
movement can be from 50.000 mm/min to 100.000 mm/min, such as 60.000 m/min to 80.000
mm/min. The acceleration of the rotational movement can be from 40 rotations/s
2 to 150 rotations/s
2, such as 55 rotations/s
2 to 100 rotations/s
2, while the acceleration of the translational movement can be from 20.000 mm/s
2 to 300.000 mm/s
2, such as 50.000 mm/s
2 to 150.000 mm/s
2. Typically, an appropriately mixed paint can be obtained within a relatively short
mixing time from 30 seconds to 5 minutes, such as 45 seconds to 4 minutes, or 1 minute
to 3 minutes. The rotational movement and the translational movement can occur at
least partly overlapping in time, or independent of each other.
[0053] The described method and the described optional additional steps can be carried out
by using the paint mixing device as described above. Furthermore, the paint mixing
container can be the paint mixing container as described above. The paint mixing device
and the paint mixing process according to the present disclosure can further be distinguished
from conventional laboratory shakers known in the art by the type of movement used.
While laboratory shakers normally use orbital movement, the device and the process
according to the present disclosure use the disclosed combination of rotational and
translational movement. Orbital movement is instead known by the skilled person to
be a movement pattern following an elliptic path without rotation.
[0054] The present disclosure will be further illustrated in the following by reference
to the appended drawings, wherein:
Fig. 1 represents a schematic bottom-up view of a paint mixing cup having one elongate
indentation; forming a corresponding hollow space on the outside of the cup;
Fig. 2 represents cross-sectional schematic view of a paint mixing cup having one
elongate indentation;
Fig. 3 represents a schematic bottom-up view of a paint mixing cup having three elongate
indentations; forming three corresponding hollow spaces on the outside of the cup;
Fig. 4 represents a schematic sideways bottom-up view of a paint mixing cup having
three elongate indentations; which form corresponding hollow spaces on the outside
of the cup, and spacers located in each hollow space;
Fig. 5A represents a schematic cross-sectional view of a lid for a paint mixing container,
comprising an external thread for securing the lid to the cup via a screw;
Fig. 5B represents a schematic cross-sectional view of a lid for a paint mixing container,
comprising a filter, a valve for pressure equalization and a snap connection for connecting
the lid to the cup;
Fig. 6 represents a schematic cross-sectional view of a paint mixing container comprising
a support cup having one elongate indentation, and a flexible liner;
Fig. 7A represents a schematic side view of the paint mixing device according to the
present disclosure, including the port.
Fig. 7B represents a schematic top-down view of the paint mixing device according
to the present disclosure, including the port.
Fig. 8 represents a schematic illustration of the principle of operation of the paint
mixing device.
[0055] These drawings are for the purpose of illustrating the present disclosure only and
therefore do not limit the present disclosure in any way.
[0056] The paint mixing container
1 shown in Figs. 1 and 2 comprises a paint cup
2 with a truncated conical shape, which is symmetric with respect to the depicted central
rotation axis
R. The paint cup
2 has a circular base portion
3 and sidewall portions
4 extending therefrom to define a receptacle volume
5 in the interior of the cup
2. The receptacle volume
5 can for example have a volume in the range of .1 L to 2.0 L, such as from 0.2 L to
1.5 L, or 0.3 L to 1.0 L. The cup
2 is open at its top,
i.e., opposite to the base portion, having a respective opening
6 through which the paint components to be mixed can be introduced into the receptacle
volume
5. The opening is being surrounded by a rim
11 formed by the end of the sidewall portion distal from the base portion. The cup comprises
one elongate indentation
7 forming a corresponding hollow space
8 on the outside of the cup. Elongate indentation
7 extends linearly from the base portion
3 towards the opening
6 for a length of about 90 percent of the height of the cup, and has a half-sinusoidal
shape. The sidewall portions
4 and the bottom portion
3 are joined by a rounded edge
10 having a radius from 5 mm to 15 mm. Fig. 2 further illustrates that the paint cup
can rest on the rounded edge
10 formed in the region where the base portion
3 and the sidewall portions
4 are joined together. Extending from the rounded edge
10, the base portion
3 bulges into the receptable volume, but has a flat shape proximal to the longitudinal
axis
R of the cup.
[0057] The exemplary paint mixing container
1a shown in Figs. 3 and 4 differs from the container
1 shown in Figs. 1 and 2 in that the cup
2a comprises three elongate indentations
7b,7b,7c. The indentations have similar shape and height to those shown in Figs. 1 and 2 and
are arranged in a symmetrical manner around the sidewall portions
4 and form corresponding hollow spaces
8a,8b,8c on the outside of the cup. Further shown in Fig. 4 are spacers
9a,9c positioned within the respective hollow spaces on the outside of the cup.
[0058] The container
1,1a can comprise moreover a lid
20 for closing the opening
6 of the paint cup
2,2a. The lid
20 is shown in Figs. 5A and 5B. The lid
20 has for this purpose at its lower end a ring-shaped portion
21, which is provided on its internal surface with a snap connection
22a or a thread
22b that matches an external thread (not shown) on the upper end of the sidewalls
4 of the cup
2,2a and can be engaged therewith. At the ring-shaped portion
21 furthermore a sealing lip
23 is formed, which engages with the interior surface of the sidewalls
4 of the cup
2,2a when the lid
20 is installed thereon to seal it. The lid
20 furthermore comprises a conical wall portion
24, which tapers from the ring-shaped portion
21 to a tubular outlet
25. The tubular outlet
25 may be provided with a thread
26, for example as shown on its external surface, to allow for coupling to a paint application
device (not shown), either directly or indirectly via an appropriate adapter. A filter
28, for example in the form of a circular plastic sieve, can be fixed inside the lid
20, for example by being mounted or press fixed to an annular groove or matching receiving
portion
29 in the conical wall portion
25. In the embodiment shown in Figs. 5A and 5B the lid
20 is likewise symmetric with respect to the central rotation axis
R. The lid can further comprise a tubular opening
30 positioned, in which a valve
31 can be fitted to provide ventilation when the cup
2,2a is emptied during it being closed with the lid. The opening
30 can comprise an external thread
32 for detachably connecting other appliances or a screw cap to protect the valve during
shipping and storage using the lid.
[0059] The paint mixing containers
1,1a and the components thereof such as the cup
2,2a as shown in Figs. 1-4, the lid
20 as shown in Fig. 5, and the coupling means
29 can in particular be made from a plastic material, preferably a recycled plastic
material, such as any of the materials mentioned previously, for example by injection
molding. The illustrated exemplary paint mixing containers may in particular be disposable.
[0060] Fig. 6 represents a cross-sectional schematic view of another exemplary embodiment
of a paint mixing container
1 according to the present disclosure, wherein the paint cup
2,2a comprises an outer support cup
40 and an interior liner
50. Both the support cup
40 and the liner
50 have a truncated conical shape, which is symmetric with respect to the depicted central
rotation axis
R, and have a flat circular base portion
3, and sidewall portions
4 extending therefrom to define an interior volume
5. The end opposite to the base portion is open. The liner
50 has slightly smaller dimensions than the support cup
40 such that it can be inserted into the support cup
40, forming a nested configuration. The liner
50 has a circumferential flange
51 at its open end
6, which rests on the upper rim
41 of the support cup
40 in the nested configuration. The lid
20 has a shape and dimensions such that it fits on the liner
30 to close its opening
6. For example, the bottom end of the lid
20 can have a ring-shaped portion
21 having a basically L-shaped cross-section which rests on the flange
51 when the lid is installed on the liner
50. A leak-tight connection of the assembly of the lid
20, the liner
50 and the support cup
40 can be achieved by means of a sleeve nut-like connector
33, having a ring shape with a basically L-shaped cross-section, provided with an internal
thread 34, which matches with an external thread 42 provided on the outside of the
rim 41 of the support cup 40. By tightening the connector 52 via the thread connection
on the support cup 40 a compressive force is exerted by which the ring-shaped portion
21 of the lid
20, the flange
41 of the liner
50 and the rim
41 of the support cup are pressed together to form a leak tight connection. In the embodiment
according to Fig. 6 the interior volume of the liner
50 forms the receptacle volume
5 wherein the paint components to be mixed are received. The receptacle volume
5 can for example have a volume in the range of .1 L to 2.0 L, such as from 0.2 L to
1.5 L, or 0.3 L to 1.0 L.
[0061] Fig. 7A shows a schematic side view of a variant of the paint mixing device
100 according to the present disclosure. Fig. 7B shows a schematic top-down view of a
variant of the paint mixing device
100 according to the present disclosure. For the purpose of clarity, the optional housing
around the central control unit and the drive unit, as well as the optional housing
around the whole device are omitted from these figures. The device
100 comprises a base plate
116, a central control unit
101, a drive unit
103 and a port
104. In the variants of the device
100 illustrated in Figs. 7A and 7B, the drive unit
103 comprises one drive or actuator
103a for driving the rotational movement of the port
104 and one drive or actuator
103b for driving the linear translational movement of the port. The port
104 is rotatably connected to the drive or actuator
103a by means of a rotation shaft
105. The port
104 comprises a holder
117 having sidewall portions
112, which enclose an internal space
113 of the holder
117 and at least one retention element in form of elongate indentation
106 protruding into the internal space
113 of the holder
117. The at least one elongate indentation
106 has a half-sinusoidal shape. With respect to the number of the retention elements,
Fig. 7A illustrates a variant of the present disclosure in which the holder
117 comprises one retention element in form of elongate indentation
106, and Fig. 7B illustrates a variant of the present disclosure in which the holder
117 comprises three retention elements in form of elongate indentations
106a,106b,106c are arranged in a symmetrical manner. The shape of the indentation(s)
106,106a,106b,106c match(es) the corresponding hollow space(s)
8,8a,8b,8c on the outside of the paint cup
2,2a. This enables the paint mixing container
1,1a of the present disclosure to be inserted into the holder
117 through an opening
107 on the upper side of the holder
117, which is positioned distal from the drive or actuator
103a. The elongate indentation(s)
106,106a,106b,106c of the port is/are adapted to closely fit the corresponding hollow space(s)
8,8a,8b,8c of the paint cup
2,2a (not shown in Figs. 7A and 7B) to enable efficient transmission of rotational force
from the port
104 to the container
1,1a when the port
104 is rotated by the drive or actuator
103a. The port
104 including the holder
117, the drive shaft
105 and the drive or actuator
103a are shown in Fig. 7A an angle of 0°, relative to the vertical long axis
X of the port
104 with respect to flat ground. The holder
117 according to according to the variant illustrated in Fig. 7A further comprises one
opening
111 on its sidewall portions
112. As shown in Fig. 7B, the holder
117 according to this variant comprises three one openings
111a,111b,111c, which are positioned in a symmetrical manner around the sidewall portions
112. Further shown is drive or actuator
103b for driving the linear translational movement of the port. The drive or actuator
103b comprises a drive wheel
108, which is connected to a drive belt
109. The drive belt
109 is further connected to an unpowered wheel
113 and the port
104 to enable the translational movement of the port along a linear path
L. The linear movement is further supported by guide rail
110, to which the port is slidably connected. Above the guide rail, support member
114 (shown in Fig. 7A only) is positioned to provide additional stability to the construction
of the device. The device according to the variant as shown in Fig. 7B
100 further comprises a connecting member
115. The connecting member
115 is adapted to support the central control unit
101, the drive or actuator
103a and the port
104. The connecting member
115 further provides a connection between the drive belt
109 and the port
104.
[0062] Fig. 8 shows a schematic illustration of the working principle of the paint mixing
device
100 according to the present disclosure. The central control unit
101 receives input from an input device
102. Said input device can be for example an input panel positioned on the outside of
the device or an external input device, such as a computer, smartphone or tablet device.
Input data can be received from the external input device via a wired connection or
a wireless connection, such as WIFI or Bluetooth
®. The central control unit then encodes a signal for the drive unit
103. In the variant illustrated in Fig. 8, the drive unit comprises one drive or actuator
103a for driving the rotational movement of the port
104 and one drive or actuator
103b for driving the linear translational movement of the port. The driving of the linear
translational movement can, for example, be achieved using at least one drive wheel
movably engaging the guide element, which can be a guide rail.
[0063] Although exemplary specific variants may have been described in the present disclosure
above for illustrative purposes, it is to be understood that the present disclosure
is to be construed over the entire scope of the appended claims including any variations
thereof under the doctrine of equivalents.
[0064] The present disclosure is further directed to the following aspects:
- 1. A container for mixing paint comprising:
a cup comprising a base portion and a sidewall portion enclosing a receptacle volume
and having an opening opposite to the base portion, the opening being surrounded by
a rim formed by the end of the sidewall portion distal from the base portion, characterized
in that the sidewall portion comprises at least one elongate indentation extending
through and from the base portion towards the rim, wherein the at least one elongate
indentation has a curved cross-section and protrudes from adjacent parts of the sidewall
portion into the receptacle volume.
- 2. The container according to aspect 1, wherein the cup comprises at least two, preferably
at least three, of the elongate indentations, wherein the elongate indentations are
preferably arranged symmetrically around the central longitudinal axis of the cup.
- 3. The container according to any one of the preceding aspects, wherein the at least
one elongate indentation extends from the base portion to at least half of the height
of the cup, for example extending up to 100 percent of the height of the cup.
- 4. The container according to any one of the preceding aspects, wherein the cup has
a cylindrical, tubular or truncated conical or tubular basic shape, wherein the tubular
or truncated tubular basic shape can have a polygonal cross-section with four or more
sides.
- 5. The container according to any one of the preceding aspects, wherein the rim is
circular or polygonal with four or more sides, preferably circular.
- 6. The container according to any one of the preceding aspects, wherein the at least
one elongate indentation protrudes into the receptacle volume by a depth of protrusion
of at least 5 mm, such as in a range from 5 mm to 10 mm, and/or has a width of 5 mm
to 10 mm.
- 7. The container according to any one of the preceding aspects, wherein the at least
one elongate indentation has a half-sinusoidal cross-sectional shape.
- 8. The container according to any one of the preceding aspects, wherein the at least
one elongate indentation extends linearly from the base portion towards the rim.
- 9. The container according to any one of the preceding aspects, wherein the at least
one elongate indentation defines a corresponding hollow space on the outer surface
of the cup.
- 10. The container according to any one of the preceding aspects, wherein the cup comprises
a plurality of, preferably at least two, spacers disposed on the outer surface of
the cup.
- 11. The container according to aspect 10, wherein the plurality of spacers is located
in corresponding hollow spaces formed by one or more of the elongate indentations
on the outer surface of the cup, preferably at or proximate to the end of the indentations
that is distal from the base portion.
- 12. The container according to aspect 10 or 11, wherein the at least one spacer is
a protrusion, such as a fin, extending from the outer surface of the cup.
- 13. The container according to any one of the preceding aspects, wherein the base
portion and the sidewall portion are joined by a rounded edge.
- 14. The container according to aspect 13, wherein the rounded edge has curvature with
a radius in a range of 5 mm to 15 mm.
- 15. The container according to any one of the preceding aspects, wherein the receptacle
volume is in a range from 0.1 L to 2.0 L, such as from 0.2 L to 1.5 L or in the range
from 0.3 L to 1.0 L.
- 16. The container according to any one of the preceding aspects further comprising
a flexible liner insertable into the cup to conform to the inner surface of the cup
and having a support lip to engage with the rim of the cup.
- 17. The container according to any one of aspects 1 to 15, wherein the rim of the
cup comprises a support lip.
- 18. The container according to any one of aspects 16 or 17, wherein the cup is a rigid
support container into which the liner is insertable with its support lip detachably
connected to the rigid support container.
- 19. The container according to any one of the preceding aspects, further comprising
a lid detachably connected to the rim of the cup to close the opening of the container.
- 20. The container according to aspect 19, wherein the lid comprises an outlet for
the paint configured to allow for coupling to a paint applicator device.
- 21. The container according to any one of aspects 19 or 20, wherein a filter is installed
inside the lid.
- 22. The container according to any one of the preceding aspects, wherein at least
one component of the container comprises means for pressure equalization.
- 23. The container according to any one of the preceding aspects, wherein the container
or at least one component thereof is disposable and/or is made of a plastic material,
preferably a thermoplastic material, more preferably polypropylene.
- 24. The container according to aspect 23, wherein the container or at least one component
thereof is made of a plastic material that comprises 25 % to 100 %, preferably 40
% to 100 %, recycled plastic material.
- 25. The container according to any one of the preceding aspects, wherein the base
portion of the paint cup comprises a central point located distal from the sidewall
portions, and the paint cup further comprises at least one secondary indentation protruding
into the receptable volume, wherein the least one secondary indentation is located
at the central point of the base portion, wherein optionally the base portion further
bulges into the receptable volume.
- 26. A mold configured for forming a cup comprising a base portion and a sidewall portion
enclosing a receptacle volume and having an opening opposite to the base portion,
the opening being surrounded by a rim formed by the end of the sidewall portion distal
from the base portion, wherein the sidewall portion comprises at least one elongate
indentation extending through and from the base portion towards the rim, the at least
one elongate indentation has a curved cross-section and protrudes from adjacent parts
of the sidewall portion into the receptacle volume.
- 27. A method for manufacturing a container for mixing paint according to any one of
aspects 1 to 25, comprising injection molding of at least one component of the container,
particularly the cup, preferably using a mold as defined in aspect 26.
- 28. A paint mixing device comprising:
at least one port configured to accommodate a paint mixing container,
at least one guide element, wherein the at least one port is movably connected to
the at least one guide element to allow for a translational movement of the accommodated
paint mixing container,
at least one drive unit operationally coupled to the port,
wherein the drive unit is configured to (i) rotate the port or the paint mixing container
accommodated therein and (ii) move the port in a translational movement along at least
a portion of the at least one guide element.
- 29. The paint mixing device according to aspect 28, wherein the port comprises a holder
into which is insertable a paint mixing container according to any one of aspects
1 to 25, wherein the holder is preferably configured to accommodate different sizes
of the paint mixing container and/or to not allow accommodation of paint mixing containers
other than those according to any one of aspects 1 to 25.
- 30. The paint mixing device according to any one of aspects 28 or 29, wherein the
port comprises at least one retention element for securing the paint mixing container
in the port.
- 31. The paint mixing device according to aspect 30, wherein the at least one retention
element comprises a resilient member that is configured to engage a matching structural
element on the outer surface of the paint mixing container, wherein the matching structural
element preferably comprises a hollow space on the outer surface of a cup of the paint
mixing container, the hollow space corresponding to an elongate indentation on the
sidewall portion of the cup.
- 32. The paint mixing device according to any one of aspects 28 to 31, wherein the
guide element is a linear guide element, and/or the device is configured to rotate
the paint mixing container accommodated in the port around the central longitudinal
axis of the paint mixing container.
- 33. The paint mixing device according to any one of aspects 28 to 32, wherein the
travel length of the port movably connected to the at least one guide element is from
5 cm to 20 cm, such as from 10 cm to 15 cm.
- 34. The paint mixing device according to any one of aspects 28 to 33, wherein the
drive unit comprises a first drive coupled to the port, configured to rotate the port
or the paint mixing container accommodated therein, and a second drive configured
to move the port along at least a portion of the length of the guide element.
- 35. The paint mixing device according to aspect 34, wherein the first drive is configured
to invert the direction of the rotation and/or adjust speed of rotation according
to a predefined rotation program and/or wherein the second drive is configured to
invert the direction and/or adjust the speed of the movement and/or adjust the length
of the movement of the port along at least a portion of the length of the guide element
according to a predefined translational program.
- 36. The paint mixing device according to any one of aspects 28 to 35, further comprising
a housing, which contains the at least one port, at least one guide element and the
at least one drive unit.
- 37. The paint mixing device according to aspect 36, wherein the housing comprises
a transparent viewing portion.
- 38. The paint mixing device according to aspect 36 or 37, wherein the housing comprises
a reversibly openable or detachable portion for accessing the port.
- 39. The paint mixing device according to any one of aspects 28 to 38, further comprising
at least one sensor for detecting a paint mixing container mounted in the port and/or
for detecting closure or proper installation of the reversibly openable or detachable
portion of the housing.
- 40. The paint mixing device according to any one of aspects 28 to 39, wherein the
paint mixing device comprises means for affixing the device to a tabletop and/or wall.
- 41. The paint mixing device according to any one of aspects 28 to 40 having
a width from 25 cm to 70 cm, preferably from 30 cm to 50 cm;
a depth from 15 cm to 50 cm, preferably from 20 cm to 40 cm; and
a height of 20 cm to 50 cm, preferably from 25 cm to 40 cm.
- 42. The paint mixing device according to any one of aspects 28 to 41 further comprising
a control unit for controlling operation of the drive unit.
- 43. The paint mixing device according to any one of aspects 28 to 42, further comprising
user control means and/or an interface for communication with external electronic
devices, such as an interface for wired communication and/or an interface for wireless
communication.
- 44. A process for mixing paint comprising:
providing one or more paint components to be mixed into a paint mixing container,
preferably a paint mixing container as defined in any one of aspects 1 to 25, in desired
amounts,
optionally closing the paint mixing container with a lid, and
subjecting the paint mixing container to (i) a rotational movement and (ii) a translational
movement in at least one spatial direction for mixing the paint components, preferably
using a paint mixing device according to any one of aspects 28 to 43.
- 45. The process according to aspect 44, wherein the rotational movement and the translational
movement occur at least partly overlapping in time.
- 46. The process according to any one of aspects 44 or 45, wherein the paint mixing
container is subjected simultaneously to the rotational movement and the translational
movement during the mixing of the paint components.
- 47. The process according to any one of aspects 44 to 46, wherein the rotational movement
comprises rotating the paint mixing container around its central longitudinal axis.
- 48. The process according to any one of aspects 44 to 47, wherein the translational
movement comprises a linear translational movement, wherein the linear translational
movement preferably comprises repeatedly moving the paint mixing container in a back-and-forth
manner on a linear path and/ or wherein the length of the linear path preferably has
a length in a range from 5 cm to 20 cm, such as from 10 cm to 15 cm.
- 49. The process according to any one of aspects 44 to 48, wherein during the mixing
step the direction of the rotation is inverted at least one time.
- 50. The process according to any one of aspects 44 to 49, wherein the maximum speed
of the rotational movement is from 500 rpm to 2000 rpm and/or the maximum speed of
the translational movement is from 50.000 mm/min to 100.000 mm/min and/or the rotational
acceleration is from 40 rotations/s2 to 150 rotations/s2 and/or the translational acceleration is from 40 rotations/s2 to 150 rotations/s.
- 51. The process according to any one of aspects 44 to 50, wherein the mixing is performed
for a duration from 30 s to 5 min.
1. A container for mixing paint comprising:
a cup comprising a base portion and a sidewall portion enclosing a receptacle volume
and having an opening opposite to the base portion, the opening being surrounded by
a rim formed by the end of the sidewall portion distal from the base portion, characterized in that the sidewall portion comprises at least one elongate indentation extending through
and from the base portion towards the rim, wherein the at least one elongate indentation
has a curved cross-section and protrudes from adjacent parts of the sidewall portion
into the receptacle volume.
2. The container according to claim 1, wherein
- the cup comprises at least two, preferably at least three, of the elongate indentations,
wherein the elongate indentations are preferably arranged symmetrically around the
central longitudinal axis of the cup, and/or
- the at least one elongate indentation extends from the base portion to at least
half of the height of the cup, for example extending up to 100 percent of the height
of the cup; and/or
- the cup has a cylindrical, tubular or truncated conical or tubular basic shape,
preferably wherein the tubular or truncated tubular basic shape has a polygonal cross-section
with four or more sides.
3. The container according to any one of the preceding claims, wherein
- the rim is circular or polygonal with four or more sides, preferably circular; and/or
- the at least one elongate indentation protrudes into the receptacle volume by a
depth of protrusion of at least 5 mm, such as in a range from 5 mm to 10 mm, and/or
has a width of 5 mm to 10 mm, and/or
- the at least one elongate indentation has a half-sinusoidal cross-sectional shape,
wherein the at least one elongate indentation extends linearly from the base portion
towards the rim, and/or
- the at least one elongate indentation extends linearly from the base portion towards
the rim; and/or
- the at least one elongate indentation defines a corresponding hollow space on the
outer surface of the cup.
4. The container according to any one of the preceding claims, wherein
- the cup comprises a plurality of, preferably at least two, spacers disposed on the
outer surface of the cup, preferably wherein the plurality of spacers is located in
corresponding hollow spaces formed by one or more of the elongate indentations on
the outer surface of the cup, preferably at or proximate to the end of the indentations
that is distal from the base portion, more preferably wherein the at least one spacer
is a protrusion, such as a fin, extending from the outer surface of the cup, and/or
- the base portion and the sidewall portion are joined by a rounded edge, preferably
wherein the rounded edge has curvature with a radius in a range of 5 mm to 15 mm;
and/or
- the receptacle volume is in a range from 0.1 L to 2.0 L, such as from 0.2 L to 1.5
L or in the range from 0.3 L to 1.0 L.
5. The container according to any one of the preceding claims, wherein the container
comprises a flexible liner insertable into the cup to conform to the inner surface
of the cup and having a support lip to engage with the rim of the cup; and/or wherein
the rim of the cup comprises a support lip, preferably wherein the cup is a rigid
support container into which the liner is insertable with its support lip detachably
connected to the rigid support container.
6. The container according to any one of the preceding claims, further comprising a lid
detachably connected to the rim of the cup to close the opening of the container,
preferably wherein the lid comprises an outlet for the paint configured to allow for
coupling to a paint applicator device, and/or wherein a filter is installed inside
the lid.
7. The container according to any one of the preceding claims, wherein
- at least one component of the container comprises means for pressure equalization;
and/or
- the container or at least one component thereof is disposable and/or is made of
a plastic material, preferably a thermoplastic material, more preferably polypropylene,
more preferably wherein the container or at least one component thereof is made of
a plastic material that comprises 25 % to 100 %, more preferably 40 % to 100 %, recycled
plastic material; and/or
- the base portion of the paint cup comprises a central point located distal from
the sidewall portions, and the paint cup further comprises at least one secondary
indentation protruding into the receptable volume, wherein the least one secondary
indentation is located at the central point of the base portion, wherein optionally
the base portion further bulges into the receptable volume.
8. A mold configured for forming a cup comprising a base portion and a sidewall portion
enclosing a receptacle volume and having an opening opposite to the base portion,
the opening being surrounded by a rim formed by the end of the sidewall portion distal
from the base portion, wherein the sidewall portion comprises at least one elongate
indentation extending through and from the base portion towards the rim, the at least
one elongate indentation has a curved cross-section and protrudes from adjacent parts
of the sidewall portion into the receptacle volume.
9. A method for manufacturing a container for mixing paint according to any one of claims
1 to 7, comprising injection molding of at least one component of the container, particularly
the cup, preferably using a mold as defined in claim 8.
10. A paint mixing device comprising:
at least one port configured to accommodate a paint mixing container,
at least one guide element, wherein the at least one port is movably connected to
the at least one guide element to allow for a translational movement of the accommodated
paint mixing container,
at least one drive unit operationally coupled to the port,
wherein the drive unit is configured to (i) rotate the port or the paint mixing container
accommodated therein and (ii) move the port in a translational movement along at least
a portion of the at least one guide element.
11. The paint mixing device according to claim 10, wherein
- the port comprises a holder into which is insertable a paint mixing container according
to any one of claims 1 to 7, wherein the holder is preferably configured to accommodate
different sizes of the paint mixing container and/or to not allow accommodation of
paint mixing containers other than those according to any one of claims 1 to 7; and/or
- the port comprises at least one retention element for securing the paint mixing
container in the port, preferably wherein the at least one retention element comprises
a resilient member that is configured to engage a matching structural element on the
outer surface of the paint mixing container, wherein the matching structural element
preferably comprises a hollow space on the outer surface of a cup of the paint mixing
container, the hollow space corresponding to an elongate indentation on the sidewall
portion of the cup.
12. The paint mixing device according to any one of claims 10 to 11, wherein
- the guide element is a linear guide element; and/or
- the device is configured to rotate the paint mixing container accommodated in the
port around the central longitudinal axis of the paint mixing container; and/or
- the travel length of the port movably connected to the at least one guide element
is from 5 cm to 20 cm, preferably from 10 cm to 15 cm; and/or
- the drive unit comprises a first drive coupled to the port, configured to rotate
the port or the paint mixing container accommodated therein, and a second drive configured
to move the port along at least a portion of the length of the guide element, preferably
wherein the first drive is configured to invert the direction of the rotation and/or
adjust speed of rotation according to a predefined rotation program and/or wherein
the second drive is configured to invert the direction and/or adjust the speed of
the movement and/or adjust the length of the movement of the port along at least a
portion of the length of the guide element according to a predefined translational
program.
13. The paint mixing device according to any one of claims 10 to 12, wherein the paint
mixing device
- comprises a housing, which contains the at least one port, at least one guide element
and the at least one drive unit, preferably wherein the housing comprises a transparent
viewing portion and/or a reversibly openable or detachable portion for accessing the
port; and/or
- comprises least one sensor for detecting a paint mixing container mounted in the
port and/or for detecting closure or proper installation of the reversibly openable
or detachable portion of the housing; and/or
- comprises means for affixing the device to a tabletop and/or wall; and/or
- has a width from 25 cm to 70 cm, preferably from 30 cm to 50 cm; and/or
- has a depth from 15 cm to 50 cm, preferably from 20 cm to 40 cm; and/or
- has a height of 20 cm to 50 cm, preferably from 25 cm to 40 cm; and/or
- comprises a control unit for controlling operation of the drive unit; and/or
- comprises user control means and/or an interface for communication with external
electronic devices, such as an interface for wired communication and/or an interface
for wireless communication.
14. A process for mixing paint comprising:
providing one or more paint components to be mixed into a paint mixing container,
preferably a paint mixing container as defined in any one of claims 1 to 7, in desired
amounts,
optionally closing the paint mixing container with a lid, and
subjecting the paint mixing container to (i) a rotational movement and (ii) a translational
movement in at least one spatial direction for mixing the paint components, preferably
using a paint mixing device according to any one of claims 10 to 13.
15. The process according to claim 14, wherein
- the rotational movement and the translational movement occur at least partly overlapping
in time; and/or
- the paint mixing container is subjected simultaneously to the rotational movement
and the translational movement during the mixing of the paint components; and/or
- the rotational movement comprises rotating the paint mixing container around its
central longitudinal axis; and/or
- the translational movement comprises a linear translational movement, wherein the
linear translational movement preferably comprises repeatedly moving the paint mixing
container in a back-and-forth manner on a linear path; and/or
- the length of the linear path preferably has a length in a range from 5 cm to 20
cm, such as from 10 cm to 15 cm; and/or
- during the mixing step the direction of the rotation is inverted at least one time;
and/or
- the maximum speed of the rotational movement is from 500 rpm to 2000 rpm, the maximum
speed of the translational movement is from 50.000 mm/min to 100.000 mm/min, the rotational
acceleration is from 40 rotations/s2 to 150 rotations/s2 and/or the translational acceleration is from 40 rotations/s2 to 150 rotations/s; and/or
- the mixing is performed for a duration from 30 s to 5 min.