CROSS-REFERENCE TO RELATED APPLICATIONS
TECHNICAL FIELD
[0002] This application relates to the field of communication technologies, and in particular,
to a waveguide antenna assembly, a radar, a terminal, and a waveguide antenna assembly
production method.
BACKGROUND
[0003] Waveguide antennas have distinct advantages such as a low loss and a high bandwidth,
and therefore are easy to implement features such as high efficiency, long-range coverage,
and high range resolution. In addition, the waveguide antennas have a wider horizontal
beam bandwidth, and can provide a larger field of view (field of view) and a wider
detection range. Therefore, the waveguide antennas are gradually widely used.
[0004] In actual application of the waveguide antenna, the waveguide antenna needs to be
connected to a component like a chip. However, because an outlet cable of the component
like the chip is generally a microstrip, and an interface of the waveguide antenna
is of a standard waveguide structure, energy transmission cannot be directly performed.
To implement signal transmission between components such as the waveguide antenna
and the chip, an adapter structure is required to connect the waveguide structure
and the microstrip. The adapter structure is mainly to implement conversion between
electromagnetic energy in different modes in the microstrip and the waveguide, and
reduce an energy loss in a process of converting the energy in the different modes.
[0005] Currently, there are still many problems in matching between the waveguide antenna
and the adapter structure, resulting in low assembly precision and poor signal transmission
between the waveguide antenna and the adapter structure. Therefore, the problems need
to be resolved urgently.
SUMMARY
[0006] This application provides a waveguide antenna assembly that is easy to manufacture
and that can ensure good matching and signal transmission performance between an adapter
structure and a waveguide antenna, a radar, a terminal, and a waveguide antenna assembly
production method.
[0007] According to one aspect, this application provides a waveguide antenna assembly,
including an adapter structure and a waveguide antenna. Specifically, the waveguide
antenna assembly may include a first substrate and a second substrate. The first substrate
has a first board surface and a second board surface, where the second board surface
is opposite to the first board surface. The adapter structure is disposed on the first
substrate, and is configured to implement conversion between a microstrip signal and
a waveguide signal. The adapter structure has a microstrip connection end and a waveguide
connection end. The microstrip connection end is located on the first board surface
and may be connected to a microstrip. The waveguide connection end is located on the
second board surface, and may be coupled to a waveguide antenna (or a waveguide structure)
disposed on the second board surface. The second substrate is disposed on the second
board surface of the first substrate, and the waveguide antenna is disposed on the
second substrate. Specifically, the second substrate has a through hole, the through
hole penetrates the second substrate in a thickness direction of the second substrate,
and an inner wall of the through hole has a conducting layer. The through hole having
the conducting layer may transmit an electromagnetic wave to the outside or receive
an electromagnetic wave from the outside, that is, the through hole having the conducting
layer is configured to form the waveguide antenna, or the waveguide antenna may be
understood as a combination of the through hole and the conducting layer located inside
the through hole. To implement coupling between the through hole and the adapter structure,
a projection of the waveguide connection end of the adapter structure on the second
substrate is located in the through hole, and cross-sectional areas of the through
hole may gradually increase in a direction away from the first substrate.
[0008] In the waveguide antenna assembly provided in this application, the waveguide antenna
is disposed on the second substrate, and the second substrate may be a printed circuit
board (printed circuit board, PCB) or a flexible printed circuit (flexible printed
circuit, FPC). Therefore, the waveguide antenna may be manufactured by using a mature
process related to production of the PCB or the FPC. This effectively reduces manufacturing
costs and manufacturing difficulty. In addition, the first substrate may also be a
printed circuit board (printed circuit board, PCB) or a flexible printed circuit board
(flexible printed circuit, FPC). Therefore, when the first substrate and the second
substrate are combined, the adapter structure and the antenna are well-matched, signal
transmission efficiency is improved, and antenna performance is ensured. In addition,
the cross-sectional areas of the through hole may gradually increase in the direction
away from the first substrate, and a shape of the through hole may be properly set
based on an actual requirement. This effectively takes a radiation range and a gain
that are of an antenna into consideration, and helps improve operating performance
of the waveguide antenna assembly.
[0009] In specific application, the through hole may have various shapes.
[0010] For example, a diameter of the through hole may be proportional to a distance between
the through hole and the first substrate. This effectively takes the radiation range
and the gain that are of the antenna into consideration, and helps improve the operating
performance of the waveguide antenna assembly.
[0011] Alternatively, the inner wall of the through hole may be step-shaped in an axial
direction of the through hole. In specific application, a quantity of steps and a
gradient may be properly adjusted based on an actual situation. This is not limited
in this application.
[0012] It may be understood that, in another implementation, a disposing size of the through
hole, a shape of the inner wall, and an increase amplitude of the disposing size may
be properly set based on an actual situation, and the cross-sectional shape of the
through hole may be a circle, an ellipse, a polygon, or an irregular shape. This is
not specifically limited in this application.
[0013] In addition, there may be various types and disposing manners of the adapter structure.
[0014] For example, the adapter structure may be a substrate integrated waveguide. One end
of the substrate integrated waveguide may be used as a microstrip connection end,
and the other end of the substrate integrated waveguide is provided with an electric
wall. The substrate integrated waveguide further has a gap, the gap is located on
the second board surface of the second substrate, and the gap forms the waveguide
connection end. That is, an electromagnetic wave propagating in the substrate integrated
waveguide may propagate to the through hole through the gap, to implement coupling
between the gap (or the waveguide connection end) and the through hole.
[0015] The substrate integrated waveguide has features such as a simple structure, lightness,
and thinness. Therefore, when the substrate integrated waveguide is used as the adapter
structure, a volume of the waveguide antenna assembly is reduced, and a lightness
and thinness design is implemented. In addition, a production process of the substrate
integrated waveguide is mature. Therefore, this helps implement low-cost manufacturing
and use, and can also ensure stable operating performance.
[0016] When the electric wall is specifically disposed, the electric wall may include metallized
holes disposed in rows or a conducting layer. This can effectively block an electromagnetic
wave in the substrate integrated waveguide, so that the electromagnetic wave can effectively
propagate to the through hole through the gap.
[0017] During specific disposition, a distance between the gap and the electric wall may
be 0.25λ, so that the electromagnetic wave can efficiently propagate outwards through
the gap. λ is a wavelength at which the electromagnetic wave propagates in the substrate
integrated waveguide. It may be understood that, in engineering implementation, a
distance close to (or greater than or less than) 0.25λ also falls within the protection
scope of this application. That the distance between the gap and the electric wall
may be 0.25λ is an example for description. In actual application, the distance between
the gap and the electric wall may be properly selected and adjusted based on an actual
situation. This is not limited in this application.
[0018] Alternatively, in another example, the adapter structure may be a probe waveguide
structure. Specifically, one end of the probe waveguide structure may be used as the
microstrip connection end. The probe waveguide structure may further include a radiation
end, the radiation end may be located on the first board surface, and the waveguide
connection end is a projection area of the radiation end on the second board surface.
The radiation end may emit an electromagnetic wave, and the electromagnetic wave passes
through the second board surface of the first substrate and then propagates to the
through hole. This implements coupling between the radiation end and the through hole.
[0019] In actual application, the waveguide antenna assembly may adapt to a plurality of
different types of adapter structures, and has good design flexibility and wide applicability.
[0020] In addition, the first substrate and the second substrate may be board body structures
independent of each other, or may be different board layers in an integrated multi-layer
board body. That is, the first substrate and the second substrate may be different
parts obtained by dividing an entire board body.
[0021] In some implementations, the waveguide antenna assembly may further include a radio
frequency chip and a microstrip. The radio frequency chip and the microstrip may be
disposed on the first board surface of the first substrate, one end of the microstrip
may be connected to the radio frequency chip, and the other end of the microstrip
may be connected to the microstrip connection end. The radio frequency chip is disposed
on the first board surface. This facilitates disposing of a heat dissipation structure
configured to dissipate heat for a component such as the radio frequency chip. In
addition, this prevents the radio frequency chip from occupying space of the second
board surface, and prevents position interference between the chip and the second
substrate.
[0022] In some implementations, the waveguide antenna assembly may further include a shielding
cover, and the shielding cover may be disposed on a side that is of the radio frequency
chip and that is away from the first substrate, to shield an electromagnetic wave.
In addition, the shielding cover may be further attached to the radio frequency chip,
so that heat generated by the radio frequency chip can be transferred to a shielding
can through heat conduction, to improve heat dissipation performance of the radio
frequency chip.
[0023] According to another aspect, this application further provides a waveguide antenna
assembly production method. The method may include: providing a first substrate, where
the first substrate has a first board surface and a second board surface opposite
to the first board surface, the first substrate is provided with an adapter structure,
the adapter structure is configured to implement conversion between a microstrip signal
and a waveguide signal, the adapter structure has a microstrip connection end and
a waveguide connection end, the microstrip connection end is located on the first
board surface, and the waveguide connection end is located on the second board surface;
and providing a second substrate, disposing, on the second substrate, a through hole
that penetrates the second substrate in a thickness direction of the second substrate,
and disposing a conducting layer on an inner wall of the through hole.
[0024] Subsequently, the second substrate may be disposed on the second board surface of
the first substrate.
[0025] Alternatively, the second substrate may be first disposed on the second board surface
of the first substrate, then the through hole that penetrates the second substrate
in the thickness direction of the second substrate is disposed on the second substrate,
and the conducting layer is disposed on the inner wall of the through hole.
[0026] In general, when a waveguide antenna assembly is produced, structures such as the
through hole and the conducting layer may be first disposed on the second substrate,
and then the second substrate is disposed on the second board surface of the first
substrate. Alternatively, the second substrate may be first disposed on the second
board surface of the first substrate, and then structures such as the through hole
and the conducting layer are disposed on the second substrate.
[0027] In addition, in some production methods, a metasurface may be further disposed on
a side that is of the through hole and that is away from the first substrate, to improve
operating performance of a waveguide antenna assembly.
[0028] It may be understood that a production process and a production sequence of the waveguide
antenna assembly are not specifically limited in this application.
[0029] According to another aspect, this application further provides a radar, including
a housing and any one of the foregoing waveguide antenna assemblies, or including
a waveguide antenna assembly produced by using any one of the foregoing methods. The
waveguide antenna assembly may be disposed in the housing, so that the housing can
protect the waveguide antenna assembly.
[0030] It may be understood that, in actual application, the waveguide antenna assembly
may be further used in a plurality of different types of electronic devices. An application
scenario of the waveguide antenna assembly is not limited in this application.
[0031] In addition, this application further provides a terminal. The terminal may include
the foregoing radar, the terminal may include a controller, and the controller may
be connected to a microstrip connection end. The terminal may be a vehicle, a drone,
or the like. A specific application scenario of the radar (or the waveguide antenna
assembly) is not limited in this application.
BRIEF DESCRIPTION OF DRAWINGS
[0032]
FIG. 1 is a diagram of an application scenario of an antenna assembly according to
an embodiment of this application;
FIG. 2 is a diagram of a side structure of a conventional antenna assembly;
FIG. 3 is a diagram of a side structure of another conventional antenna assembly;
FIG. 4 is a diagram of a three-dimensional structure of an antenna assembly according
to an embodiment of this application;
FIG. 5 is a diagram of a perspective structure in FIG. 4;
FIG. 6 is a diagram of a structure of a top surface in FIG. 4;
FIG. 7 is a diagram of a cross-sectional structure in an A-A direction in FIG. 6;
FIG. 8 is a diagram of a cross-sectional structure of another antenna assembly according
to an embodiment of this application;
FIG. 9 is a diagram of a cross-sectional structure of another antenna assembly according
to an embodiment of this application;
FIG. 10 is a diagram of a three-dimensional perspective structure of a partial structure
of an antenna assembly according to an embodiment of this application;
FIG. 11 is a diagram of a three-dimensional perspective structure of another antenna
assembly according to an embodiment of this application;
FIG. 12 is a diagram of a cross-sectional structure of a back cavity in FIG. 11;
FIG. 13 is a diagram of a three-dimensional perspective structure of another antenna
assembly according to an embodiment of this application;
FIG. 14 is a diagram of a structure of a top surface in FIG. 13;
FIG. 15 is a diagram of a cross-sectional structure in a B-B direction in FIG. 14;
FIG. 16 is a block diagram of a structure of an antenna assembly according to an embodiment
of this application;
FIG. 17 is a data diagram that can represent an operating bandwidth of the antenna
assembly shown in FIG. 11 according to an embodiment of this application;
FIG. 18 is an antenna pattern that can represent a gain of the antenna assembly shown
in FIG. 11 according to an embodiment of this application;
FIG. 19 is a diagram that can represent a three-dimensional direction of the antenna
assembly shown in FIG. 11 according to an embodiment of this application;
FIG. 20 is a diagram of a cross-sectional structure of another antenna assembly according
to an embodiment of this application;
FIG. 21 is a diagram of a cross-sectional structure of another antenna assembly according
to an embodiment of this application;
FIG. 22 is a diagram of a structure of a terminal according to an embodiment of this
appli cati on;
FIG. 23 is a flowchart of an antenna assembly production method according to an embodiment
of this application;
FIG. 24 is a diagram of a cross-sectional structure of an antenna assembly in a production
state according to an embodiment of this application;
FIG. 25 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application;
FIG. 26 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application;
FIG. 27 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application;
FIG. 28 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application;
FIG. 29 is a flowchart of another antenna assembly production method according to
an embodiment of this application;
FIG. 30 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application;
FIG. 31 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application;
FIG. 32 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application; and
FIG. 33 is a diagram of a cross-sectional structure of an antenna assembly in another
production state according to an embodiment of this application.
DESCRIPTION OF EMBODIMENTS
[0033] To make the objectives, technical solutions, and advantages of this application clearer,
the following further describes this application in detail with reference to accompanying
drawings.
[0034] To facilitate understanding of a waveguide antenna assembly provided in embodiments
of this application, the following first describes an application scenario of the
waveguide antenna assembly.
[0035] The waveguide antenna assembly provided in embodiments of this application may be
used in an electronic device like a radar or a detector. The electronic device may
implement conversion between a microstrip signal and a waveguide signal by using the
waveguide antenna assembly, and transmit an electromagnetic wave to the outside or
receive an electromagnetic wave from the outside.
[0036] For example, as shown in FIG. 1, the electronic device is a radar. The radar may
include a system on chip (system on chip, SOC), a radio frequency chip (radio frequency
integrated circuit, RFIC), and a waveguide antenna assembly. The radio frequency chip
is connected to the system on chip and the waveguide antenna assembly, and the system
on chip may transmit a radio frequency signal to the waveguide antenna assembly via
the radio frequency chip.
[0037] The waveguide antenna assembly may include a waveguide antenna and an adapter structure.
A signal transmission structure of the waveguide antenna is generally a waveguide,
and a signal transmission structure of the radio frequency chip is generally a microstrip.
Therefore, the waveguide antenna and the radio frequency chip need to be connected
via the corresponding adapter structure, to implement signal conversion and efficient
transmission.
[0038] With continuous development of communication technologies, a radar starts to be widely
used in a vehicle, to implement a function of assisted driving or self-driving. A
planar phased array antenna is a common design mode of a vehicle-mounted radar, and
a large quantity of antenna arrays need to be deployed on a circuit board in the planar
phased array antenna. The planar phased array antenna is an antenna whose shape of
an antenna pattern is changed by controlling a feeding phase of each antenna. Controlling
the phase may change a direction of a maximum value of the antenna pattern, to achieve
an objective of beam scanning. This can effectively improve a scanning speed and precision
of a radar.
[0039] As shown in FIG. 2, waveguide antennas 02 and a radio frequency chip 01 are currently
mainly disposed on a same board surface (for example, an upper board surface in FIG.
1) of a circuit board 03. However, because an area of the circuit board 03 is limited,
and the radio frequency chip 01 occupies large space, it is difficult to deploy more
waveguide antennas 02. In addition, when the waveguide antennas 02 and the radio frequency
chip 01 are disposed on the same board surface of the circuit board 03, it is difficult
to balance heat dissipation performance of the radio frequency chip 01 and radiation
performance of the waveguide antennas 02. For example, position interference may occur
between a heat dissipation structure and the waveguide antenna 02. Therefore, a heat
dissipation area (or volume) of the heat dissipation structure is compressed, and
the heat dissipation performance of the radio frequency chip 01 is reduced. When the
heat dissipation area (or volume) of the heat dissipation structure is large, the
heat dissipation structure causes adverse impact such as blocking to an electromagnetic
wave generated by the waveguide antenna 02. As a result, the radiation performance
of the waveguide antenna 02 is reduced.
[0040] As shown in FIG. 3, in some other current implementations, to deploy more waveguide
antennas 02 and improve the heat dissipation performance of the radio frequency chip
01, the waveguide antennas 02 and the radio frequency chip 01 may be disposed on different
board surfaces of the circuit board 03, that is, disposed in different planes. For
example, the waveguide antennas 02 may be disposed on an upper board surface of the
circuit board 03, and the radio frequency chip 01 may be disposed on a lower board
surface of the circuit board 03. That is, the waveguide antennas 02 and the radio
frequency chip 01 may be disposed in different planes.
[0041] Currently, the waveguide antenna 02 is usually manufactured in a metal machining
or plastic electroplating manner, and then the waveguide antenna 02 is assembled on
the circuit board 03. However, a position requirement between an adapter structure
and the waveguide antenna 02 is currently high, and a gap is inevitably generated
between the waveguide antenna 02 and the adapter structure. This affects operating
performance of the waveguide antenna 02.
[0042] Therefore, embodiments of this application provide a waveguide antenna assembly that
is easy to manufacture and that can ensure good matching and signal transmission performance
between the adapter structure and the waveguide antenna.
[0043] To make the objectives, technical solutions, and advantages of this application clearer,
the following further describes this application in detail with reference to accompanying
drawings and specific embodiments.
[0044] Terms used in the following embodiments are merely intended to describe specific
embodiments, but are not intended to limit this application. Terms "one", "a", and
"this" of singular forms used in this specification and the appended claims of this
application are also intended to include a form like "one or more", unless otherwise
specified in the context clearly. It may be further understood that, in the following
embodiments of this application, "at least one" means one, two, or more.
[0045] Reference to "an embodiment" or the like described in this specification means that
one or more embodiments of this application include a particular feature, structure,
or characteristic described in combination with the embodiments. Therefore, in this
specification, statements, such as "in an embodiment", "in some implementations",
and "in another implementation ", that appear at different places do not necessarily
mean referring to a same embodiment, but mean referring to "one or more but not all
of embodiments", unless otherwise specifically emphasized in other ways. Terms "include",
"have", and variants thereof all mean "include but are not limited to", unless otherwise
specifically emphasized in other ways.
[0046] As shown in FIG. 4, in an embodiment provided in this application, a waveguide antenna
assembly 10 may include an adapter structure 13 and a waveguide antenna (not shown
in the figure), the adapter structure 13 is disposed on a first substrate 11, and
the waveguide antenna is disposed on a second substrate 12. Specifically, the first
substrate 11 has a first board surface 11a (for example, an upper board surface in
FIG. 4) and a second board surface (for example, a lower board surface in FIG. 4),
and the second board surface is opposite to the first board surface 11a. The adapter
structure 13 is configured to implement conversion between a microstrip signal and
a waveguide signal. Specifically, an electrical signal propagated in a microstrip
is a TEM wave (transverse electromagnetic wave), and an electrical signal propagated
in a waveguide structure is a TE wave (transverse electric wave). The TEM wave is
an electromagnetic wave whose electric and magnetic fields are on a plane perpendicular
to a propagation direction of the electromagnetic wave. The TE wave is an electromagnetic
wave whose electric field vector is perpendicular to a propagation direction of the
electromagnetic wave. In addition, some magnetic field vectors of the TE wave are
perpendicular to the propagation direction, and some magnetic field vectors are parallel
to the propagation direction. The adapter structure 13 is configured to implement
conversion between the TEM wave and the TE wave. In the adapter structure 13 shown
in the figure, the adapter structure 13 is approximately T-shaped, one end is a microstrip
connection end 13a and may be connected to a microstrip, and the other end is a radiation
end 1321 and may be configured to radiate an electromagnetic wave in a direction of
the second substrate 12. Because the adapter structure 13 is disposed on the first
substrate 11, the adapter structure 13 and the first substrate 11 may be considered
as an overall structure, and a vertical projection of the radiation end 1321 on the
second board surface 11b of the first substrate 11 may be considered as a waveguide
connection end 13b. The waveguide connection end 13b is located on the second board
surface, and may be coupled to the waveguide antenna (or a waveguide structure) disposed
on the second board surface. In this embodiment provided in this application, the
waveguide antenna is disposed on the second substrate 12, and the second substrate
12 may be manufactured by using a PCB process, that is, the waveguide antenna may
be manufactured by using a process related to a process for producing a PCB. Because
the PCB process is mature and stable, manufacturing costs and difficulty can be effectively
reduced, and production quality can be ensured. This implements good matching between
the adapter structure 13 and the waveguide antenna, and improves signal transmission
efficiency and ensures performance of the waveguide antenna.
[0047] Specifically, refer to FIG. 5, FIG. 6, and FIG. 7. The second substrate 12 is disposed
on the second board surface 11b (the lower board surface in FIG. 4) of the first substrate
11, the second substrate 12 has a through hole 121 that penetrates the second substrate
12 in a thickness of the second substrate 12, and an inner wall of the through hole
121 has a conducting layer 122. The through hole 121 having the conducting layer 122
may transmit an electromagnetic wave to the outside or receive an electromagnetic
wave from the outside, that is, the through hole 121 having the conducting layer 122
is configured to form the waveguide antenna, or the waveguide antenna may be understood
as a combination of the through hole 121 and the conducting layer 122 located inside
the through hole 121. To implement coupling between the through hole 121 and the adapter
structure 13, a projection of the waveguide connection end 13b of the adapter structure
13 on the second substrate 12 is located in the through hole 121. An electromagnetic
wave in the adapter structure 13 may be transmitted to the through hole 121 via the
waveguide connection end 13b, and the electromagnetic wave is transmitted to the outside
via the through hole 121. It should be noted that coupling represents effective transmission
of an electromagnetic wave or energy between two components, but does not limit a
mechanical structure connection relationship between the two components. In actual
application, to implement coupling between the two components, a mechanical mechanism
may be implemented by using a plurality of different types of manners.
[0048] In this embodiment provided in this application, conversion between a microstrip
structure and a waveguide structure may be implemented by using the adapter structure
13, to meet a signal transmission requirement between the microstrip and the waveguide
antenna. In addition, the microstrip connection end 13a is located on the first board
surface 11a, and the waveguide connection end 13b is located on the second board surface
11b, that is, the microstrip connection end 13a and the waveguide connection end 13b
are located on different board surfaces of the first substrate 11. Therefore, different-plane
signal transmission can be implemented. In general, the adapter structure 13 is used
to implement not only signal conversion between the microstrip and a waveguide, but
also different-plane signal transmission. This helps dispose more through holes 121
(or waveguide antennas), and improves operating performance of the waveguide antenna
assembly 10. In addition, it is also convenient to dispose a component such as a radio
frequency chip (not shown in the figure) on the first board surface 11a, thereby facilitating
disposing of a heat dissipation structure configured to dissipate heat for the component
such as the radio frequency chip.
[0049] In addition, because the through hole 121 having the conducting layer 122 disposed
on the inner wall can implement a function of the waveguide antenna, manufacturing
costs and a volume can be reduced. For example, a conventional waveguide antenna is
usually manufactured by using a metal machining or plastic electroplating process.
Therefore, manufacturing efficiency is low, a manufacturing process is complex, and
manufacturing precision is low. In this embodiment provided in this application, the
second substrate 12 may use a PCB board as a raw material. Therefore, material costs
can be effectively reduced. When the through hole 121 is disposed on the second substrate
12, it is easy to ensure a disposing position and a size of the through hole 121.
This helps implement high-precision manufacturing. In addition, a volume of a conventional
waveguide antenna is usually large (for example, a thickness is approximately 10 mm
to 20 mm). In this embodiment provided in this application, the second substrate 12
may use a PCB material. Therefore, a thickness of the waveguide antenna can be effectively
controlled (for example, less than 3 mm), and a volume of the waveguide antenna assembly
10 can be reduced. In addition, because both the first substrate 11 and the second
substrate 12 may use board structures, when the first substrate 11 and the second
substrate 12 are assembled, assembly precision is improved, so that position precision
between the adapter structure 13 and the through hole 121 can be ensured, a gap can
be effectively avoided, and quality of signal transmission between the adapter structure
13 and the through hole 121 can be ensured. In addition, because the microstrip adapter
structure 13 may be directly coupled to the waveguide antenna through the waveguide
connection end 13b, a signal transmission path can be effectively reduced, and an
insertion loss of the waveguide antenna assembly 10 can be reduced. For example, compared
with the waveguide antenna assembly 10 using a vertical interconnection structure,
the waveguide antenna assembly 10 in this embodiment of this application may be used
to reduce the insertion loss by about 0.5 dB.
[0050] During specific implementation, the first substrate 11 may use a printed circuit
board (printed circuit board, PCB) or a flexible printed circuit (flexible printed
circuit, FPC), or may be a board body structure of another type. In addition, the
first substrate 11 may be a single-layer board, or may be a board disposed with two,
three, or more layers in a stacked manner. Alternatively, it may be understood that
a specific material of the first substrate 11 and a specific quantity of layers of
the first substrate 11 are not limited in this application. In addition, the first
board surface 11a and the second board surface 11b are two outer surfaces that are
of the first substrate 11 and that are opposite to each other. For example, when the
first substrate 11 is a single-layer board, the first board surface 11a and the second
board surface 11b are respectively board surfaces that are of the first substrate
11 and that are opposite to each other. When the first substrate 11 is a multi-layer
board, the first board surface 11a and the second board surface 11b are respectively
outer board surfaces of two outermost boards of the first substrate 11. When the first
substrate 11 and the second substrate 12 are connected, a fixed connection between
the first substrate 11 and the second substrate 12 may be implemented via a connection
layer (not shown in the figure). A material of the connection layer may be a material
such as polypropylene (polypropylene, PP). Certainly, a fixed connection between the
first substrate 11 and the second substrate 12 may be alternatively implemented by
using a connecting piece such as a screw. A connection manner between the first substrate
11 and the second substrate 12 is not specifically limited in this application.
[0051] During manufacturing, the through hole 121 may be first manufactured on the second
substrate 12, and the adapter structure 13 may be manufactured on the first substrate
11. Then, the second substrate 12 is fastened to the second board surface of the first
substrate 11, to implement a fixed connection between the first substrate 11 and the
second substrate 12. In addition, coupling between the adapter structure 13 and the
through hole 121 can also be implemented. Alternatively, the second substrate 12 may
be first fastened to the second board surface of the first substrate 11, and then
structures such as the through hole 121 and the conducting layer 122 are manufactured
on the second substrate 12. This is not specifically limited in this application.
[0052] During specific disposing, the conducting layer 122 may use a metal material with
good conductivity, such as copper or aluminum. During manufacturing, a process such
as electroplating or vapor deposition may be used for manufacturing. A specific material
and a manufacturing process that are of the conducting layer 122 are not limited in
this application.
[0053] In addition, in specific application, the through hole 121 may have various shapes.
[0054] For example, as shown in FIG. 7, in another embodiment provided in this application,
the through hole 121 is divided into two segments: a first segment 121a and a second
segment 121b, the first segment 121a is disposed close to the first substrate 11,
and the second segment 121b is disposed away from the first substrate 11. The first
segment 121a is a straight through hole, that is, the first segment 121a has an approximately
consistent aperture. During manufacturing, because the first segment 121a is the straight
through hole, the aperture may be effectively controlled. This helps perform high-precision
coupling with the waveguide connection end 13b of the first substrate 11. In addition,
in a direction away from the first substrate 11, cross-sectional areas of the second
segment 121b gradually increase, that is, a diameter of the second segment 121b of
the through hole 121 is proportional to a distance between the through hole 121 and
the first substrate 11. This effectively takes a radiation range and a gain that are
of the antenna into consideration, and helps improve operating performance of the
antenna.
[0055] In addition, as shown in FIG. 8, in an embodiment provided in this application, cross-sectional
areas of the through hole 121 gradually increase in the direction away from the first
substrate 11 (a direction from top to bottom in the figure). The diameter of the through
hole 121 may be proportional to the distance between the through hole 121 and the
first substrate 11. This effectively takes the radiation range and the gain that are
of the antenna into consideration, and helps improve operating performance of the
waveguide antenna assembly 10.
[0056] Certainly, that the cross-sectional areas of the through hole 121 gradually increase
in the direction away from the first substrate 11 may specifically include: The cross-sectional
area of the through hole 121 may increase according to a fixed specific proportion,
that is, an increase amplitude remains the same. Alternatively, the increase amplitude
may be variable.
[0057] In addition, as shown in FIG. 9, in another embodiment provided in this application,
the inner wall of the through hole 121 is step-shaped in an axial direction of the
through hole 121. Alternatively, in the direction away from the first substrate 11
(a direction from top to bottom in the figure), the cross-sectional area of the through
hole 121 increases in a stepwise manner. Specifically, the through hole may be divided
into a plurality of segments in the axial direction. In each segment, areas of cross
sections of the through hole are approximately the same, and areas of cross sections
between two adjacent segments are obviously different. When the through hole is disposed,
drill bits with different diameters may be used to open each segment separately. This
helps reduce manufacturing difficulty. In specific application, a quantity of steps
and a gradient may be properly adjusted based on an actual situation. This is not
limited in this application.
[0058] It may be understood that, in another implementation, a disposing size of the through
hole 121, a shape of the inner wall, and an increase amplitude of the disposing size
may be properly set based on an actual situation, and a cross-sectional shape of the
through hole 121 may be a circle, an ellipse, a polygon, or an irregular shape. This
is not specifically limited in this application.
[0059] In addition, in the examples shown in FIG. 7, FIG. 8, and FIG. 9, the second substrate
12 is a single-layer board. It may be understood that, in another implementation,
the second substrate 12 may be a plurality of boards disposed in a stacked manner.
In actual application, the second substrate 12 may be a printed circuit board (printed
circuit board, PCB) or a flexible printed circuit board (flexible printed circuit,
FPC), or may be a board body structure of another type, or a specific material of
the second substrate 12 and a quantity of layers of the second substrate 12 may be
properly adjusted based on an actual requirement. This is not specifically limited
in this application.
[0060] In specific application, the adapter structure 13 may use a plurality of different
types of structures that can implement conversion between a microstrip and a waveguide.
[0061] For example, as shown in FIG. 10, in an example provided in this application, the
adapter structure 13 may be a probe waveguide structure. Specifically, the probe waveguide
structure may include a floor 131, a transmission line 132, and a waveguide cavity
133. Both the floor 131 and the transmission line 132 are disposed on the first board
surface (not shown in the figure) of the first substrate 11, the floor 131 is provided
with a through groove 1311, and the transmission line 132 is disposed in the through
groove 1311. The through groove 1311 and the transmission line 132 are an approximately
T-shaped. One end of the transmission line 132 has the microstrip connection end 13a,
and the other end is the radiation end 1321 and is configured to generate an electromagnetic
wave. A transition part of a T-shaped structure of the transmission line 132 may be
used to implement conversion and impedance conversion between a microstrip signal
and a waveguide signal. The waveguide cavity 133 is disposed on the second board surface
(not shown in the figure) of the first substrate 11, and an end that is of the waveguide
cavity 133 and that is away from the first substrate 11 forms the waveguide connection
end 13b.
[0062] In specific application, a signal is transmitted in a direction from the microstrip
connection end 13a to the radiation end 1321, the signal is converted from a microstrip
signal to a waveguide signal in the transition part of the T-shaped structure, and
the waveguide signal is transmitted to the waveguide cavity 133 via the radiation
end 1321. In specific application, the end that is of the waveguide cavity 133 and
that is away from the first substrate 11 may be coupled to the through hole (or a
waveguide antenna), that is, the waveguide cavity 133 may play a function of bridging
waveguide signals. The waveguide cavity 133 may be a dielectric waveguide, a metal
waveguide, or the like. A specific structure type of the waveguide cavity 133 is not
limited in this application. In addition, in another implementation, the waveguide
cavity 133 may alternatively be omitted, and one end of the through hole 121 may directly
abut against the second board surface and be coupled to the radiation end 1321. That
is, a projection of the radiation end 1321 on the second board surface may form the
waveguide connection end 13b.
[0063] It may be understood that, in another implementation, the transmission line 132 may
alternatively include another structure that can implement impedance conversion, such
as a microstrip gradient transition structure, to implement conversion between a microstrip
signal and a waveguide signal, and specific shapes of the transmission line 132 and
the through groove 1311 are not limited in this application.
[0064] In addition, in specific application, some electromagnetic waves generated at the
radiation end 1321 may propagate in a direction away from the second substrate 12.
[0065] Therefore, as shown in FIG. 11, in another embodiment provided in this application,
the waveguide antenna assembly 10 is further provided with a back cavity 134. The
back cavity 134 is disposed on the first board surface (not shown in the figure) of
the first substrate 11, and is configured to reflect an electromagnetic wave generated
at the radiation end 1321.
[0066] Specifically, refer to FIG. 11 and FIG. 12. The bottom wall of the back cavity 134
has a metal wall 1341. When an electromagnetic wave generated at the radiation end
1321 propagates in the direction away from the second substrate 12, the metal wall
1341 reflects the electromagnetic wave, so that the electromagnetic wave can be transmitted
in a direction toward the second substrate 12. This can effectively improve efficiency
of transmitting the electromagnetic wave, and reduce a signal loss.
[0067] During specific disposing, the back cavity 134 may be manufactured by using an insulation
material such as plastic, and the metal wall 1341 may be a conductive material, such
as copper, that is manufactured on the bottom wall of the back cavity 134 by using
a process such as electroplating or coating. Alternatively, the back cavity 134 may
be manufactured by using a conductive material such as copper or aluminum, and the
bottom wall of the back cavity 134 may form the metal wall 1341. Materials, that is,
manufacturing processes, of the back cavity 134 and the bottom wall are not limited
in this application.
[0068] In specific application, a distance between the metal wall 1341 and the radiation
end 1321 may be a quarter of a wavelength at which the electromagnetic wave generated
at the radiation end 1321 propagates in space, so that the metal wall 1341 can effectively
reflect the electromagnetic wave. It may be understood that during specific implementation,
the distance between the radiation end 1321 and the metal wall 1341 may be properly
adjusted based on an actual requirement. This is not specifically limited in this
application.
[0069] In addition, as shown in FIG. 10, in this embodiment provided in this application,
because a distance between the transmission line 132 and the floor 131 is short, to
ensure stability when a signal is propagated in the transmission line 132, a metallized
hole 135 may be disposed on a side that is of the floor 131 and that faces the transmission
line 132. In specific application, parameters such as a quantity, positions, and sizes
of metallized holes 135 may be properly set based on an actual requirement. This is
not specifically limited in this application.
[0070] In addition, as shown in FIG. 13, FIG. 14, and FIG. 15, in another example provided
in this application, the adapter structure 13 may be a substrate integrated waveguide
(substrate integrated waveguide, SIW).
[0071] Specifically, the substrate integrated waveguide is a structure in a form of a microwave
transmission line, and implements a field propagation mode of a waveguide on a dielectric
substrate by using the metallized hole 138. In terms of structure, the substrate integrated
waveguide mainly includes a dielectric substrate (not shown in the figure), an upper
metal layer 136 is disposed on an upper board surface of the dielectric substrate,
and a lower metal layer 137 is disposed on a lower board surface of the dielectric
substrate. A plurality of metallized holes 138 are arranged in rows in the dielectric
substrate, and penetrate from the upper metal layer 136 to the lower metal layer 137.
[0072] In this embodiment provided in this application, the substrate integrated waveguide
may be directly manufactured in the first substrate 11. That is, the first substrate
11 may be used as the dielectric substrate. In addition, to enable an electromagnetic
wave in the substrate integrated waveguide to propagate to the through hole 121, a
gap 1371 is disposed at the lower metal layer 137 of the substrate integrated waveguide,
and an electric wall 139 is disposed at one end (a right end in the figure) of the
substrate integrated waveguide. The electric wall 139 can effectively block the electromagnetic
wave in the integrated waveguide, so that the electromagnetic wave can propagate outward
through the gap 1371.
[0073] In this embodiment provided in this application, the electric wall 139 includes a
plurality of metallized holes disposed in rows. It may be understood that, in another
implementation, the electric wall 139 may alternatively be a structure that can block
an electromagnetic wave, such as a metal layer or a metal sheet. This is not specifically
limited in this application.
[0074] In addition, a distance between the electric wall 139 and the gap 1371 may be 0.25
times a wavelength at which an electromagnetic wave propagates in the substrate integrated
waveguide (for example, the first substrate 11), so that the electromagnetic wave
can efficiently propagate outward from the gap 1371. A size and a shape that are of
the gap 1371 and the distance between the gap 1371 and the electric wall 139 may be
properly adjusted based on an actual situation. This is not specifically limited in
this application.
[0075] In addition, in another implementation, the adapter structure 13 may alternatively
use another type of structure that can implement conversion between a microstrip signal
and a waveguide signal. This is not specifically limited in this application.
[0076] In addition, in the foregoing example, an example in which the waveguide antenna
assembly 10 includes one adapter structure 13 and one through hole 121 is used for
description. It may be understood that, in specific application, two or more adapter
structures 13 may be disposed in the first substrate 11, and two or more through holes
121 may be disposed in the second substrate 12. When a plurality of adapter structures
13 and a plurality of through holes 121 are disposed, a quantity of disposed adapter
structures 13 and a quantity of disposed through holes 121 may be the same, and the
adapter structures 13 and the through holes 121 may be disposed in a one-to-one correspondence.
[0077] For example, as shown in FIG. 16, the waveguide antenna assembly may include four
adapter structures, the four adapter structures are all connected to a same radio
frequency chip, and each adapter structure is coupled to a corresponding waveguide
antenna. It may be understood that the foregoing is merely used as an example for
reference, and in actual application, a quantity and positions of disposed waveguide
antennas and disposed adapter structures may be properly selected and adjusted based
on an actual requirement. This is not limited in this application.
[0078] To facilitate description of technical effect of the waveguide antenna assembly 10
provided in this embodiment of this application, an experimental data diagram is further
provided.
[0079] As shown in FIG. 17, a data diagram that can represent an operating bandwidth of
the waveguide antenna assembly 10 shown in FIG. 11 is provided. In the figure, a horizontal
coordinate indicates a frequency in GHz, and a vertical coordinate indicates an amplitude
in dB. In the industry, a frequency whose amplitude is less than -15 dB is usually
used as an operating bandwidth of a waveguide antenna. A curve S1 represents a data
diagram in which an amplitude varies with a frequency. It can be obviously seen from
FIG. 17 that an operating frequency band of a waveguide antenna is approximately from
74.5 GHz to 89.5 GHz, that is, a bandwidth of the antenna is approximately 15 GHz.
Therefore, the waveguide antenna has a good operating bandwidth.
[0080] As shown in FIG. 18, an antenna pattern that can represent a gain of the waveguide
antenna assembly 10 shown in FIG. 11 is provided. In the figure, a horizontal coordinate
indicates an angle in degree, and a horizontal coordinate indicates a gain in dB.
A curve S2 represents an H-plane antenna pattern obtained by measuring the waveguide
antenna assembly 10 at an operating frequency of 79 GHz. A curve S3 represents an
E-plane antenna pattern obtained by measuring the waveguide antenna assembly 10 at
the operating frequency of 79 GHz. An H-plane may also be referred to as a magnetic
plane, and is a plane parallel to a direction of a magnetic field. An E-plane may
also be referred to as an electric plane, and is a plane parallel to a direction of
an electric field. It can be obviously seen from FIG. 18 that the waveguide antenna
assembly 10 can achieve a radiation gain of more than 7 dB.
[0081] FIG. 19 is an antenna pattern of the waveguide antenna assembly 10 shown in FIG.
11. It can be obviously seen from FIG. 19 that an antenna has a good radiation gain
in a specific angle range (for example, from -120° to 120°), and a pattern shape is
regular. Therefore, the antenna has good operating performance.
[0082] In addition, as shown in FIG. 20, in specific application, the waveguide antenna
assembly 10 may further include a radio frequency chip 14. The radio frequency chip
14 may be connected to the microstrip connection end 13a of the adapter structure
13 via a microstrip (not shown in the figure). The radio frequency chip 14 may be
disposed on the first board surface of the first substrate 11. Because the second
substrate 12 (or a waveguide antenna) is located on the second board surface of the
first substrate 11, the radio frequency chip 14 does not occupy space of the second
substrate 12 (or the waveguide antenna). This helps increase a layout area of the
second substrate 12, and dispose more through holes 121.
[0083] In specific application, the waveguide antenna assembly 10 may further include a
shielding can 15. The shielding can 15 may be disposed on a surface that is of the
radio frequency chip 14 and that is away from the first substrate 11, to shield an
electromagnetic wave. Specifically, an electromagnetic wave may be generated in an
operating process of a radio frequency signal, and the shielding can 15 may perform
electromagnetic shielding on the electromagnetic wave, to prevent electromagnetic
interference caused by the radio frequency chip 14 to another electronic component.
Alternatively, the shielding can 15 may perform electromagnetic shielding on an electromagnetic
wave generated by another electronic component, to ensure operating stability of the
radio frequency chip 14.
[0084] In some implementations, the shielding can 15 may be attached to the radio frequency
chip 14, or it may be understood that the shielding can 15 may be in thermal contact
with the radio frequency chip 14, so that heat generated by the radio frequency chip
14 can be transferred to the shielding can 15 through heat conduction. This can improve
heat dissipation performance of the radio frequency chip 14.
[0085] In specific application, the shielding can 15 may be manufactured by using a conductive
material like copper or aluminum, to effectively ensure electromagnetic shielding
effect and provide good thermal conductivity. It may be understood that in specific
application, a shape and a material that are of the shielding can 15 may be properly
set based on an actual requirement. This is not specifically limited in this application.
[0086] In addition, refer to FIG. 11. When the waveguide antenna assembly 10 includes the
back cavity 134 in the foregoing embodiment, the shielding can 15 may further be in
thermal contact with the back cavity 134, to improve heat dissipation effect of the
radio frequency chip 14. Alternatively, the back cavity 134 and the shielding can
15 may be of an integrated structure. This is not specifically limited in this application.
[0087] In addition, as shown in FIG. 21, in specific application, to improve performance
of the waveguide antenna assembly 10, a metasurface 130 may be disposed at an end
that is of the through hole 121 and that is away from the second substrate 12. The
metasurface 130 is an artificial layered structure with a thickness less than a wavelength.
The metasurface 130 can flexibly and effectively adjust characteristics such as polarization,
an amplitude, a phase, a polarization mode, and a propagation mode of an electromagnetic
wave. Therefore, in this embodiment provided in this application, the metasurface
130 can flexibly and effectively adjust the foregoing characteristics of an electromagnetic
wave emitted through the through hole 121. This can improve operating performance
of the waveguide antenna assembly 10. It should be noted that, that a thickness of
the metasurface 130 is less than a wavelength means that a corresponding wavelength
at which an electromagnetic wave in the through hole 121 propagates in space.
[0088] In this embodiment provided in this application, because the through hole 121 in
the second substrate 12 can implement a function of a waveguide antenna, that is,
the waveguide antenna may be manufactured by using a PCB process, the metasurface
130 can be efficiently and conveniently disposed on a lower surface of the second
substrate 12. This can effectively improve convenience of manufacturing.
[0089] In addition, in specific application, the waveguide antenna assembly 10 may be used
in a plurality of different types of electronic devices.
[0090] For example, the waveguide antenna assembly 10 may be used in a radar. The radar
may include a housing and any one of the foregoing waveguide antenna assemblies 10,
and the waveguide antenna assembly 10 may be disposed in the housing. In terms of
electrical performance, the housing has good electromagnetic wave penetration, so
that normal receiving/sending of an electromagnetic wave between the waveguide antenna
assembly 10 and the outside are not affected. In terms of mechanical performance,
the housing has good performance such as force bearing and antioxidation, so that
the housing can withstand corrosion from an external harsh environment, and the housing
can well protect the waveguide antenna assembly 10. It may be understood that, in
specific application, a specific shape and a material that are of the housing may
be properly set based on an actual situation. This is not limited in this application.
[0091] In addition, the radar may be used in a terminal such as a vehicle or a drone, to
implement a function such as wireless signal transmission or detection.
[0092] As shown in FIG. 22, an example in which the terminal is a vehicle is used. The vehicle
may be equipped with the foregoing radar. Specifically, the radar may be a long-range
millimeter-wave radar, a medium-range/short-range millimeter-wave radar, or the like
shown in the figure. In the figure, different dotted lines indicate approximate detection
ranges of different radars or cameras. In actual application, a vehicle may be equipped
with devices such as radars and cameras with a plurality of different detection types
or detection ranges, to achieve a better detection function. This is not limited in
this application.
[0093] Alternatively, the waveguide antenna assembly 10 may be directly used in a radio
frequency device or another device configured to perform communication by using an
electromagnetic wave. A specific application scenario of the radar (or the waveguide
antenna assembly 10) is not limited in this application.
[0094] In addition, an embodiment of this application further provides a method for producing
the waveguide antenna assembly 10.
[0095] As shown in FIG. 23, the method may include the following steps.
[0096] Step S100: Provide a first substrate. The first substrate has a first board surface
and a second board surface opposite to the first board surface. The first substrate
has an adapter structure, the adapter structure is configured to implement conversion
between a microstrip signal and a waveguide signal, the adapter structure has a microstrip
connection end and a waveguide connection end, the microstrip connection end is located
on the first board surface, and the waveguide connection end is located on the second
board surface.
[0097] S200: Provide a second substrate, dispose, on the second substrate, a through hole
that penetrates the second substrate in a thickness direction of the second substrate,
and dispose a conducting layer on an inner wall of the through hole.
[0098] Step S300: Dispose the second substrate on the second board surface of the first
substrate.
[0099] Specifically, refer to FIG. 24 to FIG. 28.
[0100] As shown in FIG. 24, in this case, the first substrate 11 and the second substrate
12 are separated from each other. The first substrate 11 may be a printed circuit
board (printed circuit board, PCB) or a flexible printed circuit (flexible printed
circuit, FPC) that has an adapter structure, and the first substrate 11 may be a single-layer
board or a multi-layer board. Alternatively, it may be understood that, when the waveguide
antenna assembly is manufactured, the first substrate 11 may use a board material
on which the adapter structure has been produced. The adapter structure may include
a probe waveguide structure, may include a substrate integrated waveguide structure,
or may include another structure that can implement conversion between a microstrip
signal and a waveguide signal. This is not specifically limited in this application.
[0101] To facilitate understanding of the production method provided in this embodiment
of this application, the following uses an example in which the adapter structure
includes a conventional substrate integrated waveguide structure for description.
Specifically, the substrate integrated waveguide includes an upper metal layer 136
located on the first board surface (an upper board surface in FIG. 24) of the first
substrate 11 and a lower metal layer 137 located on the second board surface (a lower
board surface in FIG. 24) of the first substrate 11, and an electromagnetic wave may
propagate (for example, propagate from left to right) between the upper metal layer
136 and the lower metal layer 137.
[0102] A gap 1371 is disposed at the lower metal layer 137, so that the electromagnetic
wave can propagate to the through hole 121 through the gap 1371. When the gap 1371
is disposed, a process such as etching or machining may be used for production. Certainly,
in actual application, a process of disposing the gap 1371 may be properly selected
based on an actual situation. This is not specifically limited in this application.
[0103] The second substrate 12 may be a printed circuit board (printed circuit board, PCB)
or a flexible printed circuit (flexible printed circuit, FPC), and the second substrate
12 may be a single-layer board or a multi-layer board.
[0104] Still refer to FIG. 24. An upper board surface of the second substrate 12 has an
upper metal layer 12a, and a lower board surface of the second substrate 12 is provided
with a lower metal layer 12b. The second substrate 12 is provided with the through
hole 121, an upper end of the through hole 121 penetrates the upper metal layer 12a,
and a lower end of the through hole 121 penetrates the lower metal layer 12b. In addition,
apertures of the through hole 121 gradually increase in a direction away from the
first substrate 11. The through hole 121 may be disposed by using a process such as
etching or machining. Certainly, in actual application, a process for disposing the
through hole 121 may be properly selected based on an actual situation. This is not
specifically limited in this application. In addition, the through hole 121 may be
a stepped hole or in a structure of another shape. A specific shape of the through
hole 121 is not limited in this application.
[0105] After the through hole 121 is disposed, the conducting layer 122 may be disposed
on the inner wall of the through hole 121, so that the through hole 121 can have a
function of a waveguide antenna. The conducting layer 122 may be manufactured by using
a process such as electroplating. In addition, a material of the conducting layer
122 may be copper, aluminum, or the like. A production process and the material that
are of the conducting layer 122 are not limited in this application.
[0106] Refer to FIG. 25. The first substrate 11 and the second substrate 12 may be press-fitted
by using a process such as thermal pressing, to implement a fixed connection between
the first substrate 11 and the second substrate 12. In specific application, a connection
layer 100 may be disposed between the first substrate 11 and the second substrate
12. The connection layer 100 may be made of a material such as polypropylene (polypropylene,
PP), to implement the fixed connection between the first substrate 11 and the second
substrate 12.
[0107] Refer to FIG. 26. After the first substrate 11 and the second substrate 12 are press-fitted,
a blind hole 111 may be disposed on the first substrate 11. The bottom of the blind
hole 111 penetrates the upper metal layer 12a of the second substrate 12. It may be
understood that, in another implementation, the bottom of the blind hole 111 may alternatively
penetrate the lower board surface of the first substrate 11. That is, the blind hole
111 may not penetrate the connection layer 100 or the lower metal layer 137. In addition,
during specific production, the first substrate 11 and the second substrate 12 may
use a board with a large area. Therefore, a separation hole 112 that penetrates the
first substrate 11 and the second substrate 12 may be disposed, to obtain, through
separation, a waveguide antenna assembly of a required shape and size.
[0108] As shown in FIG. 27, a metal layer 1111 may be subsequently disposed in the blind
hole 111 to form an electric wall, and a metal layer 1121 may be disposed in the separation
hole 112. A main function of the electric wall is to block an electromagnetic wave
in the first substrate 11, so that the electromagnetic wave can propagate to the through
hole 121 through the gap 1371.
[0109] It may be understood that, during specific implementation, a plurality of blind holes
111 may be disposed, and the blind holes 111 are disposed in rows. In addition, in
another implementation, the blind hole 111 may alternatively be replaced with a long
groove or another structure. Alternatively, the electric wall may be a metal sheet
or the like. A specific structure of the electric wall is not limited in this application.
[0110] As shown in FIG. 28, finally, a notch 113 may be disposed on the lower surface of
the second substrate 12 by using a process such as etching, to produce a waveguide
antenna of a required shape and size.
[0111] In addition, in some implementations, a metasurface (not shown in the figure) may
alternatively be disposed on a lower side (a side away from the first substrate 11)
of the through hole 121, to improve operating performance of the waveguide antenna
assembly. A specific type and a disposing manner that are of the metasurface are not
limited in this application.
[0112] It may be understood that, in the foregoing implementation, the gap 1371 may be first
disposed in the first substrate 11, the through hole 121 may be disposed in the second
substrate 12, and then the first substrate 11 and the second substrate 12 are press-fitted.
[0113] Certainly, in another implementation, a production sequence may be further flexibly
adjusted.
[0114] For example, as shown in FIG. 29, an embodiment of this application further provides
another production method.
[0115] The method includes step S110: Provide a first substrate. The first substrate has
a first board surface and a second board surface opposite to the first board surface.
The first substrate has an adapter structure, the adapter structure is configured
to implement conversion between a microstrip signal and a waveguide signal, the adapter
structure has a microstrip connection end and a waveguide connection end, the microstrip
connection end is located on the first board surface, and the waveguide connection
end is located on the second board surface.
[0116] Step S210: Provide a second substrate, and dispose the second substrate on the second
board surface of the first substrate.
[0117] S310: Dispose, on the second substrate, a through hole that penetrates the second
substrate in a thickness direction of the second substrate, and dispose a conducting
layer on an inner wall of the through hole.
[0118] Specifically, refer to FIG. 30 to FIG. 33.
[0119] As shown in FIG. 30, the second substrate 12 may be disposed on a lower board surface
of the first substrate 11 via a connection layer 100. Specific structures and materials
of the first substrate 11, the second substrate 12, and the connection layer 100 may
be disposed similar to types in the foregoing examples. Details are not described
herein again.
[0120] As shown in FIG. 31, a blind hole 114 may be disposed on the first substrate 11 by
using a process such as machining, and the through hole 121 may be disposed on the
second substrate 12. The bottom of the blind hole 114 may penetrate the connection
layer 100, and an upper end of the through hole 121 may penetrate a lower metal layer
137 of the first substrate 11.
[0121] As shown in FIG. 32, the conducting layer 1141 may be disposed on an inner wall of
the blind hole 114, and the conducting layer 122 may be disposed on the inner wall
of the through hole 121.
[0122] The blind hole 114 having the conducting layer 1141 may form an electric wall, and
the through hole 121 having the conducting layer 122 may form a waveguide antenna.
[0123] As shown in FIG. 33, a process such as etching may be used to open a gap 1371 at
a position that corresponds to the through hole 121 that is on a lower board surface
of the second substrate, so that an electromagnetic wave can propagate to the through
hole 121 through the gap 1371.
[0124] Finally, structures such as notches 113a and 113b may be respectively disposed on
an upper metal layer 136 of an upper board surface of the first substrate 11 and a
lower metal layer 12b of the lower board surface of the second substrate 12, to produce
a waveguide antenna assembly with a required shape profile.
[0125] In general, when the waveguide antenna assembly is produced, structures such as the
gap 1371 may be first disposed in the first substrate 11, structures such as the through
hole 121 (waveguide antenna) may be disposed in the second substrate 12, and then
the first substrate 11 and the second substrate 12 are press-fitted. Alternatively,
the first substrate 11 and the second substrate 12 may be first press-fitted, then
structures such as the through hole 121 (or a waveguide antenna) are disposed in the
second substrate 12, and structures such as the gap 1371 are disposed in the first
substrate 11, to produce the waveguide antenna assembly.
[0126] It may be understood that during specific production, a manufacturing process and
sequence may be flexibly adjusted based on an actual requirement. This is not limited
in this application.
[0127] The foregoing descriptions are merely specific implementations of this application,
but are not intended to limit the protection scope of this application. Any variation
or replacement readily figured out by a person skilled in the art within the technical
scope disclosed in this application shall fall within the protection scope of this
application. Therefore, the protection scope of this application shall be subject
to the protection scope of the claims.