Field of the Invention
[0001] The present invention relates to a cargo hatch and particularly, although not exclusively,
to a cargo hatch for a bulk carrier.
Background
[0002] A bulk carrier is a merchant ship which transports cargo known as bulk cargo such
as coal, cement, ores and grains. Generally, the bulk cargo is deposited directly
into the hold(s) of bulk carriers without packaging or any additional container, although
bulk carriers can be used to transport other cargoes (e.g. packaged cargoes) as well.
On bulk carriers, cargo holds are accessed via hatch openings on the deck of the ship,
which are covered by one or more hatch covers. The hatch covers rest on hatch coaming
(vertically extending flat surfaces/plates) entirely surrounding the hatch opening
and a seal is provided to protect the cargo hold from weather and seawater.
[0003] Traditionally, the seal is achieved with a compression bar fitted to the top of the
hatch coaming and a cooperating gasket (e.g. a rubber gasket) fitted inside a channel
(e.g. a steel channel) on the bottom of the hatch cover. When the hatch cover is in
its closed position, the gasket sits on the compression bar such that the gasket conforms
to the shape of the compression bar under the weight of the hatch cover, thereby creating
a seal. This type of prior art arrangement is known to provide protection against
rainwater, but may provide limited protection against seawater ingress into the cargo
hold, for example during rough weather at sea.
[0004] Further, over the lifetime of a bulk carrier, the effectiveness of this traditional
type of seal may deteriorate due to damage to components of the cargo hatch (e.g.
the hatch coaming, hatch cover, gasket or compression bar). Such damage may be caused
by weathering or corrosion over time, or may even be caused by accidents during loading
or unloading of the ship. As a result, one of the most frequent problems with the
transportation of bulk and other cargoes in bulk carriers is contamination by ingress
of seawater or rainwater into the cargo hold(s). This leads to damage of cargoes (in
particular because cargoes are often unpackaged) and subsequent insurance claims.
[0005] The present invention has been devised in light of the above considerations.
Summary of the Invention
[0006] At its most general the present disclosure relates to a cargo hatch for a bulk carrier
comprising a hatch coaming surrounding a hatch opening and a hatch cover configured
to be removably located on the hatch coaming such that the hatch cover reversibly
closes at least a part of the hatch opening, wherein the cargo hatch comprises two
sealing systems (e.g. a double sealing arrangement), configured to provide respective
and separate seals between the hatch coaming and the hatch cover in use.
[0007] In a first aspect, there is provided a cargo hatch for a bulk carrier comprising:
a hatch coaming surrounding a hatch opening; a hatch cover configured to be removably
located on the hatch coaming such that the hatch cover reversibly closes at least
a part of the hatch opening; a first sealing system comprising a gasket and a compression
bar, and configured to provide a seal between the hatch coaming and the hatch cover
in use; and a second sealing system comprising an expandable seal and configured to
provide a seal between the hatch coaming and the hatch cover in use.
[0008] As used herein, "in use" means when the hatch cover is located on the hatch coaming
such that the hatch opening is closed by the hatch cover. In this situation, the cargo
hatch may be referred to as being in a closed state.
[0009] By providing a cargo hatch according to the first aspect, improved sealing between
the hatch cover and the hatch opening (e.g. as defined by the hatch coaming) may be
achieved. In particular, ingress of water into the hold and contamination of cargoes
in the hold may be reduced or eliminated. In particular, the second sealing system
comprising an expandable seal may contribute to increased waterproofing of the cargo
hatch and hold. Further, by providing a second sealing system comprising an expandable
seal, the cargo hatch may maintain a watertight seal over repeated use despite physical
changes to (e.g. the dimensions of) the hatch cover and/or hatch coaming over time
e.g. due to weathering and/or corrosion.
[0010] The hatch cover may be configured to be removably located on the hatch coaming such
that the hatch cover reversibly closes the hatch opening (e.g. the entire hatch opening).
In other words, a single unitary hatch cover may be used to close the hatch opening.
[0011] By providing a hatch cover which reversibly closes the entire hatch opening, fewer
paths may be provided for potential water ingress into the hold compared to traditional
side-rolling hatch covers which typically comprise two cooperating hatch covers which
each cover a respective half of the hatch opening and meet at a middle seam when closed.
In this traditional type of side-rolling hatch cover design, the middle seam provides
an additional path for water ingress into the hold, in addition to the regions around
the edge of the hatch opening where the hatch cover(s) abut the hatch coaming. In
other words, in embodiments where the hatch cover reversibly closes the entire hatch
opening, the length of sealing system(s) required by the cargo hatch is reduced.
[0012] The operation of the cargo hatch according to the first aspect is as follows. After
cargo is loaded into the hold via the hatch opening, the hatch cover is moved into
place such that it is located on the hatch coaming. As a result, the hatch opening
is closed by the hatch cover. This process may be referred to as closing the hatch
cover. The gasket and the compression bar may be positioned on opposing surfaces of
the hatch cover and the hatch coaming. For example, the compression bar may be located
on the hatch coaming and the gasket may be positioned on the hatch cover. When the
hatch cover is located on the hatch coaming, the gasket abuts (e.g. sits on) the compression
bar and the gasket conforms to the shape of the-compression bar (e.g. under the weight
of the hatch cover) such that a seal is provided between the hatch coaming and the
hatch cover. This is the first sealing system.
[0013] Whilst closing the hatch cover, the expandable seal is in an unexpanded state. When
the hatch cover is located on the hatch coaming, the expandable seal is expanded to
an expanded state. In the expanded state, the expandable seal abuts both the hatch
cover and the hatch coaming, and conforms to the shape of the hatch cover (e.g. a
skirt of the hatch cover, see below) and the hatch coaming, such that a seal is provided
between the hatch cover and the hatch coaming. This is the second sealing system.
In the expanded state, the expandable seal has a volume greater than the volume of
the expandable seal in the unexpanded state.
[0014] When access to the hold is desired, the hatch cover may be removed from the hatch
opening such that the hold can be accessed via the hatch opening. When the hatch cover
is removed from the hatch opening, the cargo hatch may be said to be in an uncovered
state. In the uncovered state, the hatch cover may be adjacent the hatch opening such
that the hold is accessible via the hatch opening.
[0015] The expandable seal may be a reversibly expandable seal. In other words, the expandable
seal may be expanded from an unexpanded state to an expanded state and also (e.g.
subsequently) collapsed (i.e. reduced in volume) from an expanded state to an unexpanded
state. In embodiments where the expandable seal is a reversibly expandable seal, the
operation of the expandable seal may be as follows. When the cargo hatch is in a closed
state, the expandable seal may be expanded from an unexpanded state to an expanded
state to provide a seal between the hatch cover and the hatch coaming as described
above. When the hatch cover is to be removed, the expandable seal may be collapsed
from the expanded state to the unexpanded state such that the second seal is no longer
provided between the hatch cover and the hatch coaming. This may allow the hatch cover
to be more easily removed from the hatch opening in order to open the hatch. It also
means that the expandable seal is returned to the unexpanded state, ready for the
next closure of the hatch cover, e.g. after new cargo is loaded into the hold via
the hatch opening.
[0016] The expandable seal may be an inflatable seal. For example, the seal may be expanded
from an unexpanded state to an expanded state by directing inflating gas (e.g. air)
into an inflatable volume defined within the inflatable seal. Further, the seal may
be collapsed from the expanded state to the unexpanded state, via deflation by venting
or otherwise removing inflating gas from the inflatable volume. For example, the expandable
seal may comprise a skin enclosing a cavity. The volume of the cavity may be increased
(e.g. from an unexpanded state to an expanded state) by injecting gas and, in embodiments
having a reversibly expandable seal, may be decreased (e.g. from an expanded state
to an unexpanded state) by removing gas.
[0017] The hatch cover may comprise a bottom surface which, in use, faces towards the hatch
opening e.g. towards the hold of the bulk carrier. The hatch cover may comprise a
top surface on an opposite side to the bottom surface which faces away from the hatch
opening in use. In use, the top surface may form part of the deck of the bulk carrier.
[0018] The hatch opening may have a principal axis. The hatch cover may also have a corresponding
principal axis. The principal axes of the hatch opening and the hatch cover may extend
in a vertical direction, e.g. the principal axes may be parallel with the vertical
axis of the bulk carrier. When the cargo hatch is in the closed state, the principal
axis of the hatch cover may be collinear with the principal axis of the hatch opening.
[0019] The hatch opening may have a width (e.g. in a direction substantially between the
port and starboard side of the bulk carrier) of between about 10 m and 25 m, e.g.
between about 15 m and 20 m, e.g. about 15 m. The hatch opening may have a length
which is substantially perpendicular to the width and thus parallel to the centreline
of the bulk carrier. The length of the hatch opening may be smaller than the width.
For example, the length of the hatch opening may be between about 5 m and 20m, e.g.
between about 10 m and 15 m, e.g. about 10 m.
[0020] The hatch coaming may comprise the compression bar of the first sealing system. For
example, the hatch coaming may have a top surface (e.g. facing away from the deck
of the bulk carrier, for example facing a substantially vertical direction) to which
the compression bar is attached. The hatch cover may comprise a corresponding gasket
which, in use, abuts (e.g. sits on) the compression bar and conforms to the shape
of the compression bar, thereby providing a seal between the hatch coaming and the
hatch cover. The seal may be maintained by the downward force of the hatch cover on
the compression bar.
[0021] The first sealing system may extend between all regions of connection between the
hatch cover and the hatch coaming. For example, the compression bar may extend entirely
around the perimeter of the hatch coaming. For example, the compression bar may extend
entirely around the top of the hatch coaming. In such embodiments, the gasket of the
first sealing system may extend entirely around a region of the hatch cover which
(when the cargo hatch is in a closed state) corresponds to a region of the hatch cover
which connects to the compression bar (e.g. via the gasket). For example, the gasket
of the first sealing system may extend entirely around the perimeter of the hatch
cover (e.g. on the bottom surface of the hatch cover) and may be spaced inwardly from
the peripheral edge of the hatch cover such that the shape of the gasket (when viewed
from below) corresponds to the shape of the compression bar on the hatch coaming (when
viewed from above).
[0022] In some embodiments, the hatch opening may have a quadrilateral (e.g. rectangular)
shape. In other words, the hatch opening may be a quadrilateral aperture (e.g. opening)
in the deck of the bulk carrier. Accordingly, the hatch coaming, which extends around
the entire perimeter of the hatch opening may have a quadrilateral shape when viewed
from above. Further, the compression bar (e.g. on a top surface of the hatch coaming),
may also have a quadrilateral when viewed from above, such that it surrounds the perimeter
of the hatch opening.
[0023] In embodiments where the compression bar has a quadrilateral shape, the corresponding
gasket of the first sealing system may also have a quadrilateral shape such that it
corresponds to the shape of the compression bar. For example, the gasket of the first
sealing system may be on the bottom surface of the hatch cover so that, when viewed
from below, the gasket of the first sealing system may form a quadrilateral on the
bottom surface of the hatch cover which corresponds to the shape of the compression
bar.
[0024] The hatch cover may comprise an inner gasket channel (e.g. a steel channel), which
is configured to house the gasket of the first sealing system. The inner gasket channel
may be on the bottom surface of the hatch cover. The inner gasket channel may have
a quadrilateral, such that the gasket of the first sealing system has a quadrilateral
as described above.
[0025] The hatch coaming may comprise one or more side surfaces. The one or more side surfaces
may face a direction substantially perpendicular to the principal axis of the hatch
opening. The expandable seal may be located on the side surface or side surfaces of
the hatch coaming. For example, the expandable seal may be located on the side surface
or side surfaces proximate the top of the hatch coaming such that, in an expanded
state, the expandable seal abuts the hatch cover to form a seal as described above.
[0026] By providing the expandable seal on the side surface or side surfaces of the hatch
coaming, the expandable seal may be spaced from, and thereby not interfere with the
operation of, the first sealing system which may be located on the top surface of
the hatch coaming.
[0027] In some embodiments, the hatch coaming may comprise a channel (e.g. a half-pipe channel
having a substantially semi-circular cross-section) configured to house the expandable
seal. For example, the side surface or side surfaces of the hatch coaming may comprise
said channel. For example, the channel may extend (e.g. continuously) around all the
side surfaces of the hatch coaming. The channel may define an outwardly-directed opening.
When expanding from an unexpanded state to an expanded state, the expandable seal
may expand through the opening.
[0028] The channel may be connected (e.g. attached) to the hatch coaming via a channel support.
The channel support may extend away from the hatch coaming (e.g. in a direction substantially
perpendicular to the principal axis of the hatch opening) such that the channel is
spaced from the hatch coaming (e.g. in a direction substantially perpendicular to
the principal axis of the hatch opening). In some embodiments, the side surface or
side surfaces of the hatch coaming may comprise said channel support e.g. the channel
support may extend (e.g. continuously) around all the side surfaces of the hatch coaming.
The channel may be spaced from the hatch coaming by (e.g. the extension of the channel
support from the side surface or side surfaces may be) between about 100 mm and about
500 mm, e.g. by between about 150 mm and about 450 mm e.g. by between about 200 mm
and about 400 mm e.g. by between about 250 mm and about 350 mm e.g. by between about
300 mm and 350 mm, for example by about 300 mm. The channel may have a depth between
about 20 mm and about 100 mm e.g. between about 30 mm and about 90 mm e.g. between
about 40 mm and about 80 mm e.g. between about 50 mm and about 70 mm, e.g. between
about 50 mm and about 60 mm, for example about 60 mm. Here, "depth of the channel"
means the dimension of the channel extending from the opening of the channel, for
example in a direction perpendicular to the principal axis of the hatch opening and/or
in a direction of extension of the channel support away from the side surface of the
hatch coaming. In embodiments where the channel is a half-pipe channel, the half-pipe
channel may have a diameter of between about 40 mm and about 200 mm e.g. between about
60 mm and about 180 mm, e.g. between about 80 mm and about 160 mm, e.g. between about
100 mm and about 140 mm, e.g. between about 100 mm and 120 mm, for example about 120
mm.
[0029] The side surface or side surfaces of the hatch coaming may respectively be an outer
side surface or outer side surfaces of the hatch coaming such that the side surface
or side surfaces face(s) away from the hatch opening (e.g. towards the gunwale of
the bulk carrier). In other words, the side surface or side surfaces may be outwardly-directed.
[0030] By providing the expandable seal on an outer side surface of the hatch coaming, in
use, the second sealing system may provide a seal between the hatch coaming and the
hatch cover which separates the first sealing system from the outside environment.
As a result, the second sealing system may reduce the likelihood of damage to the
first sealing system caused by weathering or corrosion.
[0031] The second sealing system may extend around all regions of connection between the
hatch cover and the hatch coaming. For example, the expandable seal (e.g. and the
channel configured to house the expandable seal) may extend entirely around the hatch
coaming and the hatch opening.
[0032] In embodiments where the hatch opening has a quadrilateral shape (as described above),
the expandable seal may extend (e.g. continuously extend) along each side of the quadrilateral
shape. In these embodiments, the hatch coaming may comprise the expandable seal (e.g.
and the channel housing the expandable seal) on each side of the quadrilateral shape.
[0033] The bulk carrier (like all ships) has a centreline. In embodiments where the hatch
opening is a quadrilateral shape, the quadrilateral shape may substantially align
with the centreline of the bulk carrier. In other words, the hatch opening may have
four sides which respectively face forward, aft, port and starboard. Further, other
features which have a corresponding quadrilateral shape (as described above) may be
similarly aligned with the centreline of the bulk carrier. For example, the hatch
coaming may have four outer side surfaces which respectively face forward, aft, port
and starboard.
[0034] The hatch cover may comprise a skirt. The skirt may extend away from the hatch cover,
e.g. from the bottom surface of the hatch cover. For example, the hatch cover may
comprise a skirt which in use extends from the bottom surface of the hatch cover towards
the hatch opening. The skirt may resemble a plate attached to the hatch cover (e.g.
attached to the bottom surface of the hatch cover), which is substantially perpendicular
to the hatch cover. For example, the skirt may comprise a plate which forms a continuous
loop, extends from the hatch cover, and is substantially perpendicular to the hatch
cover. The skirt may comprise a side surface or side surfaces which face(s) a direction
substantially perpendicular to the principal axis of the hatch cover.
[0035] In use, the skirt may extend around the entire perimeter of the hatch opening. The
shape of the skirt (when viewed from below) may be mathematically similar to the shape
of the hatch coaming (when viewed from above). In embodiments where the hatch coaming
is a quadrilateral shape when viewed from above, the skirt may be a complementary
quadrilateral shape when viewed from below.
[0036] In use, the skirt (e.g. the side surface or side surfaces of the skirt) may overlap
with the hatch coaming (e.g. the side surface or side surfaces of the hatch coaming).
In preferred embodiments, in use, the hatch coaming may be located to the side of
the skirt nearest the hatch opening. In these embodiments, the skirt may be said to
be located to the outside of the hatch coaming because the skirt is between the hatch
coaming and the outside environment. The spacing between the hatch coaming and the
skirt may be uniform around the hatch opening.
[0037] The inner gasket channel (and the gasket) may be positioned inside the skirt when
the hatch opening is closed by the hatch cover, such that the skirt is positioned
between the inner gasket channel and the edge of the hatch cover. The outer wall of
the inner gasket channel (e.g. the wall closest to the edge of the hatch cover) may
be proximate (e.g. connected to and optionally aligned with) the skirt such that the
gasket of the first sealing system is proximate (e.g. connected to) the skirt.
[0038] By providing a hatch cover having a skirt which in use extends from the bottom surface
of the hatch cover towards the hatch opening, seals and sealing systems may be more
easily provided between the hatch cover and the hatch coaming. Further, a longer and/or
more complex path may be provided between the outside environment and the hatch opening
such that the ingress of water to the hold via the hatch opening may be reduced. In
particular, by providing the skirt on the outside of the hatch coaming when in use,
the path for water ingress requires water to travel in an upward direction before
travelling over the top of the hatch coaming. Further, by providing the skirt on the
outside of the hatch coaming when in use, the first sealing system and the expandable
seal are protected from the outside environment by the skirt. This may increase the
lifetime of the sealing systems by reducing damage caused by weathering and/or corrosion.
[0039] The skirt may extend away from the bottom surface of the hatch cover by between about
100 mm and about 400 mm, e.g. by between about 150 mm and about 350 mm, e.g. by between
about 200 mm and about 300 mm, e.g. by between about 200 mm and 300 mm, e.g. by about
270 mm.
[0040] The skirt may comprise one or a plurality of strengthening members. Such strengthening
members may be provided on the side surface or side surfaces of the skirt, e.g. on
the outer side surface or outer side surfaces of the skirt. Outer side surface or
outer side surfaces of the skirt means a side surface or side surfaces which face
away from the hatch opening when in use. The plurality of strengthening members may
be spaced apart from one another along the skirt. The strengthening members may extend
away from the bottom surface of the hatch cover. The strengthening members are called
brackets.
[0041] The skirt (e.g. the side surface or side surfaces of the skirt), may comprise cleating
notches around its perimeter. Some or all of the plurality of strengthening members
may comprises a respective cleating notch.
[0042] In embodiments in which the skirt overlaps with the hatch coaming in use, the expandable
seal may abut the skirt (e.g. the side surface or side surfaces of the skirt) and
the hatch coaming (e.g. the side surface or side surfaces of the hatch coaming) when
in the expanded state. For example, in embodiments where the expandable seal is located
on the outer side surface or outer side surfaces of the hatch coaming and the skirt
is located to the outside of the hatch coaming, the expandable seal may abut the skirt
and conform to the shape of the skirt (e.g. the shape of the side surface or side
surfaces of the skirt) such that a seal is provided between the hatch cover and the
hatch coaming. In other words, the second sealing system may comprise the expandable
seal and the skirt, such that, in an expanded state, the expandable seal abuts the
skirt to provide a seal between the hatch coaming and the hatch cover.
[0043] By providing a second sealing system comprising the expandable seal and the skirt,
the expandable seal may abut against the skirt when in an expanded state and conform
to the shape of the skirt, such that a seal is provided between the hatch cover and
the hatch coaming. The skirt provides a surface against which the expandable seal
may abut to create a good quality seal. Further, the skirt provides protection for
the expandable seal against the outside environment.
[0044] As described above, the hatch cover is moved into place such that it is located on
the hatch coaming after the cargo is loaded into the hold via the hatch opening. Prior
to moving into place, the hatch cover is located adjacent the hatch opening such that
the hatch opening is uncovered (referred to as the uncovered state). The cargo hatch
may (reversibly) transition between a covered state (in which the hatch cover is over
the hatch opening) and the uncovered state. The hatch cover may move in a direction
substantially parallel with the centreline of the bulk carrier between the covered
state and the uncovered state.
[0045] In the covered state, the hatch cover is positioned over the hatch opening, but is
not located on the hatch coaming. Thus, the cargo hatch may reversibly move (e.g.
be lowered and raised) between the covered state and the closed state.
[0046] To ensure the hatch cover sits correctly in its closed position when the cargo hatch
is in a closed state, the cargo hatch may comprise a means for correctly locating
the hatch cover for example wedge slides.
[0047] The hatch coaming may comprise one or more friction pads (bearing pads) to support
the hatch cover. For example, the top surface of the hatch coaming may comprise multiple
(e.g. four) friction pads to support the hatch cover. The friction pad(s) may be bolted
or welded to the hatch coaming. The hatch cover may rest of the compression bar (or
compression bars) described herein via a respective gasket(s) and also rest on the
friction pads.
[0048] The hatch cover may be mounted on tracks e.g. wheel tracks such that the hatch cover
can move along the tracks to transition between the covered and uncovered states.
For example, the cargo hatch may comprise two tracks. The tracks may extend substantially
parallel with the centreline of the bulk carrier. One track may be on the starboard
side of the hatch opening and the other may be on the port side of the hatch opening.
The hatch cover may comprise wheels. One or more wheels may be configured to run along
a respective track e.g. rest and roll on a respective track. For example, the hatch
cover may comprise two wheels configured to rest and roll on the starboard track and
two wheels configured to rest and roll on the port track. In some embodiments, the
hatch cover may comprise four such wheels, e.g. located proximate respective corners
of the hatch cover.
[0049] One or more motors may be used to drive the wheels along the tracks. The hatch cover
may comprise the one or more motors. For example, each wheel may have a corresponding
motor. The tracks and wheels may have teeth (e.g. such that the tracks resemble a
rack and the wheels resemble cooperating pinions).
[0050] When the hatch cover is to be closed, the hatch cover may be moved over the hatch
opening e.g. by moving the hatch cover along the tracks. At this stage, the cargo
hatch is in a covered state but not yet in a closed state. The hatch may comprise
a means of lowering the hatch cover onto the hatch coaming. For example, one or more
hydraulic jacks may be provided to lower the hatch cover onto the hatch coaming. For
example, four hydraulic jacks may be provided e.g. one in each corner of the hatch
cover. Accordingly, the hatch cover may be located on the hatch coaming (e.g. such
that the hatch is in the closed state), and subsequently the sealing systems may be
operated as described herein.
[0051] When access to the hold is required, the hatch cover may be lifted (e.g. via the
hydraulic jacks) such that the cargo hatch transitions from a closed state to a covered
state, and subsequently moved away from the hatch opening (e.g. via the tracks) such
that the cargo hatch transitions from the covered state to an uncovered state.
[0052] In use, the hatch cover may extend beyond the hatch opening e.g. the hatch coaming.
For example, in use, the hatch cover may extend beyond the hatch opening in a sideways
direction e.g. towards the port and/or starboard side of the bulk carrier. In some
embodiments, the portion(s) of the hatch cover which extends beyond the hatch opening
may, in use, cover a portion of a crew passageway and/or working space adjacent the
hatch opening. A working space may be provided between a crew passageway and the hatch
coaming (e.g. on one or both sides of the bulk carrier).
[0053] In embodiments where the hatch cover extends beyond the hatch coaming, one or more
edges of the hatch cover (in use) may be connected to (e.g. sit on) a support region
of the bulk carrier. For example, the support region may be part of the deck of the
bulk carrier. In some embodiments, an additional sealing system may be provided between
the hatch cover and the support region e.g. deck of the bulk carrier. The additional
sealing system may comprise a gasket and a compression bar. For example, the support
region (e.g. deck) may comprise a compression bar, and the hatch cover may comprise
an additional gasket for the additional sealing system. In use, the gasket of the
additional sealing system may abut (e.g. sit on) the compression bar on the support
region and conform to the shape of the compression bar, thus providing a seal between
the hatch cover and the support region. The seal may be maintained by the downward
force of the hatch cover on the compression bar.
[0054] The support region of the bulk carrier may extend entirely around the hatch opening.
The additional sealing system may extend between all regions of the connection between
the hatch cover and the support region of the bulk carrier. For example, the compression
bar of the additional sealing system may extend entirely around hatch opening. In
these embodiments, the gasket of the additional sealing system may extend entirely
around a region of the hatch cover which, when the hatch cover is closed, corresponds
to a region of the hatch cover which connects to the compression bar of the additional
sealing system. For example, the gasket of the additional sealing system may extend
entirely around the perimeter of the hatch cover. The shape of the gasket of the additional
sealing system (when viewed from below) may correspond to the shape of the compression
bar on the support region e.g. deck of the bulk carrier (when viewed from above).
[0055] The compression bar of the additional sealing system may have a quadrilateral (e.g.
rectangular) shape (when viewed from above), such that it surrounds the hatch opening.
The corresponding gasket of the additional sealing system may have a quadrilateral
shape such that it corresponds to the shape of the compression bar of the additional
sealing system. For example, where the hatch cover is a quadrilateral shape, the gasket
of the additional sealing system may extend around the edge of the hatch cover on
the bottom surface such that it also has a quadrilateral shape.
[0056] The hatch cover may comprise an outer gasket channel e.g. a steel channel, which
is configured to house the gasket of the additional sealing system. The outer gasket
channel may be on the bottom surface of the hatch cover. The outer gasket channel
may have a quadrilateral shape such that the gasket of the additional sealing system
has a quadrilateral shape as described above.
[0057] In a second aspect there is provided a bulk carrier comprising one or more cargo
hatches according to the first aspect. In some embodiments, the bulk carrier according
to the second aspect may comprise more than one cargo hatch according to the first
aspect, each cargo hatch comprising a respective hatch cover which is configured to
be removably located on the respective hatch coaming such that the hatch cover reversibly
closes the hatch opening (e.g. the entire hatch opening).
[0058] The hatch covers on the bulk carrier according to the second aspect may move in a
direction substantially parallel with the centreline of the bulk carrier in order
to cover and uncover the hatch openings.
[0059] In a third aspect there is provided a method of closing a cargo hatch for a bulk
carrier, the method comprising the steps of: removably locating a hatch cover on hatch
coaming of a cargo hatch, providing first seal between the hatch coaming and the hatch
cover with a first sealing system, wherein the first sealing system comprises a gasket
and a compression bar (e.g. on opposing surfaces of the hatch coaming and the hatch
cover), providing a second sealing system comprising an expandable seal, expanding
the expandable seal such that a second seal is provided between the hatch coaming
and the hatch cover.
[0060] The step of removably locating a hatch cover on the hatch coaming of a cargo hatch
may comprise the steps of: moving the hatch cover over the hatch opening (e.g. such
that the cargo hatch transitions between the uncovered state and the covered state),
and lowering the hatch cover such that it is located on the hatch coaming.
[0061] In order to access the hold of the bulk carrier via the hatch opening, the method
according to the third aspect may further comprise the steps of: collapsing the expandable
seal such that the second seal is removed, and moving the hatch cover away from the
hatch coaming such that the hatch opening is accessible.
[0062] Moving the hatch cover over the hatch opening may involve, for example, moving the
hatch cover in a direction substantially parallel with the centreline of the bulk
carrier.
[0063] The invention includes the combination of the aspects and preferred features described
except where such a combination is clearly impermissible or expressly avoided. For
example, the method of the third aspect may relate to a method of closing a cargo
hatch according to the first aspect.
[0064] Throughout this specification, reference is made to the cargo hatch of the first
aspect being on a bulk carrier. It is to be appreciated, however, that the cargo hatch
of the first aspect may be provided on any type of ship, not just a bulk carrier.
Therefore, the skilled person will understand references to bulk carrier to also be
references to any other ship or boat.
[0065] In the context of this specification, "viewed from above" means viewed facing the
deck of the bulk carrier. In the context of the hatch cover and its component parts
(e.g. skirt, gasket), "viewed from below" means viewed facing the bottom surface of
the hatch cover.
Summary of the Figures
[0066] Embodiments and experiments illustrating the principles of the invention will now
be discussed with reference to the accompanying figures in which:
Figure 1. shows a top view of a bulk carrier having a cargo hatch according to the first aspect
the cargo hatch being shown in an uncovered state.
Figure 2. shows an aft view of the hatch cover of the cargo hatch shown in Figure 1.
Figure 3. shows a side view of the hatch cover in Figure 2, viewed from the starboard side.
Figure 4. shows a bottom view of the hatch cover of the cargo hatch shown in Figure 2.
Figure 5. shows a top view of the bulk carrier in Figure 1, the cargo hatch being shown in
a covered state.
Figure 6. shows a cross-section view of the starboard side of the bulk carrier in Figure 1,
showing the cargo hatch is in a covered state.
Figure 7. shows a cross-section view of the bulk carrier in Figure 1, showing the cargo hatch
in a closed state.
Detailed Description of the Invention
[0067] Aspects and embodiments of the present invention will now be discussed with reference
to the accompanying figures. Further aspects and embodiments will be apparent to those
skilled in the art. All documents mentioned in this text are incorporated herein by
reference.
[0068] Figure 1 shows a top view of a longitudinal portion of a bulk carrier 1 having a
cargo hatch 100 according to the first aspect.
[0069] The bulk carrier 1 has a starboard topside water ballast tank 2 and a port topside
water ballast tank 3 separated by a region of the deck 4 through which the cargo hatch
100 is provided. The two topside water ballast tanks 2, 3 are separated from the region
of the deck 4 having the cargo hatch 100 by respective longitudinally extending crew
passageways 5a, 5b. The cargo hatch 100 is symmetric about the centreline 91 of the
bulk carrier 1.
[0070] Although only one cargo hatch 100 is shown in the Figures, a bulk carrier 1 may have
more than one cargo hatch 100, each with a structure identical or similar to the structure
of the cargo hatch 100 described herein. Each cargo hatch 100 is usually spaced from
the others along the centreline 91 of the bulk carrier 1 (i.e. in a longitudinal direction).
[0071] The cargo hatch 100 has a hatch opening 101 which is a rectangular aperture in the
deck 4 of the bulk carrier 1. The hatch opening 101 allows cargo to be loaded therethrough
and into the hold of the bulk carrier.
[0072] Hatch coaming 110 surrounds the hatch opening 101 such that it extends around the
entire perimeter of the hatch opening 101. As will be understood by a person skilled
in the art, the hatch coaming 110 comprises a vertically extending flat surface/plate
which surrounds the hatch opening 101. Here the hatch coaming 110 resembles the side
faces of a cuboid such that it surrounds the entire perimeter of the hatch opening
101.
[0073] In Figure 1, the cargo hatch 100 is shown in an uncovered state, with a hatch cover
130 positioned adjacent the hatch opening 101 towards the aft of the bulk carrier
1 such that the hold is accessible via the hatch opening 101. In Figure 1, components
under the hatch cover 130 are shown for clarity.
[0074] The hatch cover 130 rests on two longitudinally extending wheel tracks 20a, 20b located
on respective sides of the hatch opening 101. The hatch cover 130 has a larger area
when viewed from above than the hatch opening and extends across the crew passageways
5a, 5b on the port and starboard sides. Proximate each corner of the hatch opening
101 and aligned with the wheel tracks 20a and 20b there is provided a respective hydraulic
jack 120a, 120b, 120c, 120d.
[0075] Figure 2 shows an aft view of the hatch cover 130 shown in Figure 1. The hatch cover
130 is a flat plate (e.g. metal such as steel). In this embodiment, the hatch cover
130 is about 450 mm thick, about 19 m wide and about 11.5 m in length (in the longitudinal
direction). The skilled person will understand that the hatch cover 130 may be dimensioned
differently depending on the size of the cargo hatch 100 and/or bulk carrier 1.
[0076] The hatch cover 130 comprises a skirt 131 which extends from a bottom surface of
the hatch cover 130. The skirt 131 extends around the perimeter of the hatch cover
130 and is spaced inwardly from the edge of the hatch cover 130. The hatch cover 130
has a principal axis 93 which extends vertically through the centre of the hatch cover
130. The skirt 131 comprises an outer side surface 134 which, in use, faces a direction
substantially perpendicular to a principal axis of the hatch cover. The outer side
surface 134 of the skirt 131 may be said to comprise four continuously connected outer
side surfaces 134 facing different directions (forwards, aft, port and starboard).
Figure 2 shows an outer side surface 134 of the skirt 131 which faces the aft direction.
The skirt comprises a plurality of strengthening members 135 spaced along the skirt
131 on the outer side surface 134. The strengthening members 135 (which may resemble
ribs) extend away from the bottom surface of the hatch cover 130.
[0077] Figure 3 shows a side view of the hatch cover 130, as viewed from the starboard side.
Here an outer surface 134 of the skirt 131 facing the starboard side can be seen,
having strengthening members 135 spaced along it.
[0078] The hatch cover 130 comprises four wheels 121a, 121b, 121c, 121d underneath (attached
to the bottom surface). Each wheel is located between the skirt 131 and the sides
of the hatch cover 130. There are two wheels 121a, 121b on the starboard side as shown
in Figure 3, which are transversely aligned with one another and longitudinally spaced
apart. There are also two wheels 121c, 121d on the port side which are transversely
aligned with one another and longitudinally spaced apart in a similar manner (see
Figure 4). The starboard side wheels 121a, 121b rest on the starboard side wheel track
20a and the port side wheels 121c, 121d rest on the port side wheel track 20b such
that the hatch cover 130 is moveably supported on the wheel tracks 20a, 20b. The wheels
121a, 121b, 121c, 121d are configured to roll along the wheel tracks 20a, 20b such
that the hatch cover 130 can move along the wheel tracks. Each wheel 121a, 121b, 121c,
121d is provided with a respective motor 122a, 122b, 122c, 122d which drives the wheel
121a, 121b, 121c, 121d such that the hatch cover 130 moves along the wheel tracks
20a, 20b.
[0079] Figure 4 shows the hatch cover 130 as viewed from below. In Figure 4, all four wheels
121a, 121b, 121c, 121d and respective motors 122a, 122b, 122c, 122d are visible proximate
the corners of the hatch cover 130. As seen in Figure 4, the skirt 131 is rectangular
in shape when viewed from below.
[0080] The hatch cover 130 comprises an inner gasket channel 132 provided inside the skirt
131 such that the skirt 131 is positioned between the inner gasket channel 132 and
the edge of the hatch cover 130. The inner gasket channel 132 extends entirely around
the interior of the skirt 131. The inner gasket channel 132 follows a path having
a corresponding rectangular shape when viewed from below. The outer wall of the inner
gasket channel 132 is aligned with the skirt 131. The inner gasket channel 132 is
configured to house an inner gasket.
[0081] The hatch cover 130 further comprises an outer gasket channel 133 which extends around
the perimeter of the bottom surface of the hatch cover 130 at its peripheral edge.
The outer gasket channel 133 also follows a rectangular path when viewed from below.
The outer gasket channel 133 is configured to house an outer gasket.
[0082] The hatch cover 130 shown in Figure 4 has horizontal and vertical symmetry when in
the orientation shown in Figure 4.
[0083] The operation of the cargo hatch 100 will be described next.
[0084] As explained above, Figure 1shows the cargo hatch 100 in an uncovered state. In Figure
5, the cargo hatch 100 is shown in a covered state such that the hatch cover 130 is
positioned over the hatch opening 101 (in Figure 5, components under the hatch cover
130 are shown for clarity). The hatch cover 130 is reversibly movable between the
uncovered state shown in Figure 1 and the covered state shown in Figure 5. This is
achieved by moving the hatch cover 130 along the wheel tracks 20a, 20b, on the wheels
121a, 121b, 121c, 121d which are driven by the motors 122a, 122b, 122c, 122d.
[0085] In the covered state, the hatch cover 130 is located over the hatch opening 101.
Figure 6 shows a cross-section view of the starboard side of the bulk carrier where
the cargo hatch 100 is in the covered state (i.e. the cargo hatch 100 is covered but
not yet closed).
[0086] Figure 6 shows three sealing systems: a first sealing system 140; a second sealing
system 150; and an additional sealing system 160.
[0087] The first sealing system 140 comprises an inner gasket 141 which is housed in the
inner gasket channel 132 of the hatch cover. The first sealing system 140 also comprises
an inner compression bar 142 which is located on the top of the hatch coaming 110.
The compression bar 142 extends entirely around the top of the hatch coaming 110 such
that it is rectangular in shape when viewed from above (like the hatch coaming 110).
When the cargo hatch 100 is in the covered state as illustrated in Figure 6, the inner
gasket channel 132 is vertically aligned with the compression bar 142.
[0088] The second sealing system 150 comprises an expandable seal 151 and the skirt 131
of the hatch cover 130. The expandable seal 151 is housed in a half-pipe channel 158
which is located on the outer side surfaces 111 of the hatch coaming 110, proximate
the top of the hatch coaming 110. Specifically, the outer side surfaces 111 of the
hatch coaming 110 have a channel support 159 which extends outwardly away from the
hatch coaming 110 (in a direction substantially perpendicular to the principal axis
92 of the hatch opening 101). The half-pipe channel 158, which has a semi-circular
cross-section, is located at the end of the channel support 159 such that it is positioned
about 300 mm from the hatch coaming 110. The half-pipe channel 158 extends entirely
around the hatch coaming 110. The radius of the half-pipe channel 158 is about 60
mm.
[0089] The expandable seal 151 is configured to reversibly expand from an unexpanded state
to an expanded state. When expanding from an unexpanded state to an expanded state,
the expandable seal 151 expands through the outwardly facing opening 157 of the half-pipe
channel 158 which faces away from the hatch coaming 110.
[0090] The additional sealing system 160 comprises an outer gasket 161 which is housed in
the outer gasket channel 133 of the hatch cover 130. The additional sealing system
160 also comprises an outer compression bar 162 which is located on the deck 4 of
the bulk carrier 1. The outer compression bar 162 is rectangular in shape when viewed
from above, such that the outer gasket channel 133 is vertically aligned with the
compression bar 162 when the cargo hatch 100 is in the covered state as illustrated
in Figure 6. In other words, every part of the outer gasket channel 133 is vertically
aligned with a part of the compression bar 162 when the cargo hatch 100 is in the
covered state. As a result, the outer compression bar 162 surrounds and is spaced
from the hatch opening 101 and the hatch coaming 110.
[0091] Figure 7 shows a transverse cross-section view of the bulk carrier 1. In Figure 7,
the cargo hatch 100 is shown in a closed state such that the hatch cover 130 is located
on the hatch coaming 110. To close the cargo hatch 100, the cargo hatch 100 is lowered
from the covered state shown in Figure 6 to the closed state shown in Figure 7. Specifically,
the hatch cover 130 is lowered from its position in the covered state by the hydraulic
jacks 120a, 120b, 120c, 120d to its position in the closed state (on the hatch coaming
110). As the skilled person will understand, in the closed state, the hatch cover
130 may be secured in a conventional way, for example via cleats provided around the
skirt 131.
[0092] In the closed state, the inner gasket 141 of the first sealing system 140 sits on
the inner compression bar 142. The inner gasket 141 conforms to the shape of the inner
compression bar 142 under the weight of the hatch cover 130 such that a weatherproof
seal is provided between the hatch cover 130 and the hatch coaming 110, thereby sealing
the hold from the outside environment.
[0093] In the closed state, the outer gasket 161 of the additional sealing system 160 sits
on the outer compression bar 162. The outer gasket 161 conforms to the shape of the
outer compression bar 162 under the weight of the hatch cover 130 such that an additional
seal is provided between the hatch cover 130 and the deck 4. The additional sealing
system thus provides a weatherproof seal between the crew passageways 5a, 5b and the
outside environment.
[0094] In the closed state, the skirt 131 of the hatch cover 130 closely surrounds the hatch
coaming 110. The shape of the skirt 131 when viewed from below is a mathematically
similar shape to the shape of the hatch coaming 110 when viewed from above (i.e. a
rectangular shape in the embodiment illustrated). The proximity between the hatch
coaming 110 and the skirt 131 facilitates the second sealing system 150.
[0095] During movement of the cargo hatch from the uncovered state (as shown in Figure 1),
to the covered state (as shown in Figures 5 and 6), and then to the closed state (as
shown in Figure 7), the expandable seal 151 is maintained in an unexpanded state.
When the cargo hatch 100 is in a closed state, the expandable seal 151 is expanded
from the unexpanded state to an expanded state, through the opening 157 of the half-pipe
channel 158, such that it abuts the skirt 131. When expanded in this manner, the expandable
seal 151 conforms to the shape of the skirt 131 such that it provides a seal between
the hatch cover 130 and the hatch coaming 110. The second sealing system 150 thereby
provides a waterproof seal between the hatch opening 101 and the outside environment.
Further, because the second sealing system 150 is outside the first sealing system
140, the second sealing system 150 protects the first sealing system 140.
[0096] When access to the hold is desired via the hatch opening 101, the expandable seal
151 is collapsed from an expanded state to an unexpanded state and the hydraulic jacks
120a, 120b, 120c, 120d are operated to lift the hatch cover 130 such that the cargo
hatch 100 transitions from the closed state to the covered state. The hatch cover
130 is subsequently moved along the wheel tracks 20a, 20b such that the hatch opening
101 is uncovered (i.e. the cargo hatch 100 transitions from a covered state to an
uncovered state).
[0097] It is to be understood that the expandable seal 151 can be expanded in various different
ways. In some embodiments, for example, the expandable seal 151 by be pneumatically
expanded, via inflation, by directing a volume of inflated gas into the internal volume
of the expandable seal 151. In some such examples, the inflating has may be air and
may be directed into the expandable seal by a compressor arrangement 180 in a manner
known
per se. As will be appreciated, such embodiments may further comprise a venting arrangement
configured to vent the internal volume of the expandable seal 151 to release the inflating
air and thereby transition the expandable seal 151 from its expanded state back to
its unexpanded state.
[0098] Alternative embodiments are envisaged in which the expandable seal 151 may instead
be hydraulically expanded by directing a volume of a suitable hydraulic liquid into
the internal volume of the expandable seal 151. In some such arrangements the hydraulic
liquid may be provided within a closed hydraulic circuit (not shown) comprising a
liquid reservoir and one or more flow conduits in fluid communication with the internal
volume of the expandable seal 151. A reversibly operable hydraulic pump may be provided
to i) pump the hydraulic liquid from the reservoir to the internal volume of the expandable
seal 151 to expand the expandable seal 151, and ii) pump the hydraulic liquid from
the internal volume of the expandable seal 151 to the reservoir to collapse the expandable
seal 151.
[0099] Figure 7 also shows working spaces 6a, 6b provided between the hatch coaming 110
and the respective crew passageways 5a, 5b.
[0100] In Figures 6 and 7, the principal axis 92 of the hatch opening 101 is shown. In Figures
2 and 3, the principal axis 93 of the hatch cover 130 is shown. These principal axes
are parallel to the vertical axis of the bulk carrier. Throughout this specification,
references to directions such as vertical, top, bottom etc. refer to directions when
the bulk carrier is in a normal upright position e.g. as it would be in a dock. In
other words, when the centreline of the bulk carrier is horizontal, and the longitudinal
axis of the hatch opening is vertical (e.g. as shown in the Figures). The skilled
person will understand that the orientation of the bulk carrier and cargo hatch may
change when e.g. the bulk carrier is at sea. As such, any directions referred to should
not be understood to limit the invention to the orientation of the cargo hatch as
shown in the Figures.
[0101] The features disclosed in the foregoing description, or in the following claims,
or in the accompanying drawings, expressed in their specific forms or in terms of
a means for performing the disclosed function, or a method or process for obtaining
the disclosed results, as appropriate, may, separately, or in any combination of such
features, be utilised for realising the invention in diverse forms thereof.
[0102] While the invention has been described in conjunction with the exemplary embodiments
described above, many equivalent modifications and variations will be apparent to
those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments
of the invention set forth above are considered to be illustrative and not limiting.
Various changes to the described embodiments may be made without departing from the
spirit and scope of the invention.
[0103] For the avoidance of any doubt, any theoretical explanations provided herein are
provided for the purposes of improving the understanding of a reader. The inventors
do not wish to be bound by any of these theoretical explanations.
[0104] Any section headings used herein are for organizational purposes only and are not
to be construed as limiting the subject matter described.
[0105] Throughout this specification, including the claims which follow, unless the context
requires otherwise, the word "comprise" and "include", and variations such as "comprises",
"comprising", and "including" will be understood to imply the inclusion of a stated
integer or step or group of integers or steps but not the exclusion of any other integer
or step or group of integers or steps.
[0106] it must be noted that, as used in the specification and the appended claims, the
singular forms "a," "an," and "the" include plural referents unless the context clearly
dictates otherwise. Ranges may be expressed herein as from "about" one particular
value, and/or to "about" another particular value. When such a range is expressed,
another embodiment includes from the one particular value and/or to the other particular
value. Similarly, when values are expressed as approximations, by the use of the antecedent
"about," it will be understood that the particular value forms another embodiment.
The term "about" in relation to a numerical value is optional and means for example
+/- 10%.