TECHNICAL FIELD OF THE INVENTION
[0001] The present invention relates to a system for obtaining a dry or mechanical building
envelope or a cladding of building walls as well as a building with a cladded or covered
wall and a method of cladding building walls.
[0002] It will be understood that the expression "dry" indicates that the system according
to the present invention allows the construction of a building envelope or a cladding
by means of steps actually mechanical, of connection of the various components, this
unlike the "wet" systems in which the installation involves the application of liquid
or pasty compounds, such as for example glue, cement, etc.
STATE OF THE PRIOR ART
[0003] Sandwich panels are usually used in the industrial sector, i.e. for the obtainment
or cladding of industrial buildings, such as warehouses or similar.
[0004] In this regard, systems have been proposed that ensure both efficiency and rapid
installation times.
[0005] However, in the industrial sector there are now many competing solutions with a consequent
reduction in profit margins.
[0006] On the other hand, in the civil or architectural field, i.e. for cladding of walls
of houses or buildings not for industrial use, but for example for offices, homes
or the like, no satisfactory solutions are envisaged, neither from the point of view
of time, nor of effectiveness, nor of costs.
OBJECTS OF THE INVENTION
[0008] One object of the present invention is to provide a new system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls, in particular
of buildings for civil or industrial, tertiary and/or residential use.
[0009] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that ensures
rapid installation.
[0010] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that allows
the aesthetic quality of buildings to be improved.
[0011] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that allows
the tilting to be adjusted, so as to manage the coplanarity of respective sandwich
panels of the new wall or envelope or cladding with respect to the existing one.
[0012] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that allows
the tolerances of displanarity of the existing load-bearing wall to be absorbed, with
respect to the new cladding or envelope.
[0013] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that has
components that manage the breathability of the new wall or cladding with protection
from atmospheric agents so as to also act as a drip tray.
[0014] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that is able
to improve the perception of coplanarity, avoiding the effect of shadow projection
between adjacent panels.
[0015] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that also
provides a continuous thermal cut between the wall to be clad and the outside.
[0016] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or a cladding of building walls that provides
special elements for quick and easy fixing for the completion tinsmithery.
[0017] Another object of the present invention is to provide a system for the obtainment
of a dry or mechanical building envelope or of a cladding of building walls that also
eliminates possible galvanic bridges between respective components made of different
materials.
[0018] Another object of the present invention is to provide a new building with a cladded
or covered wall as well as a new method for the obtainment of a dry or mechanical
building envelope or of a cladding of building walls.
[0019] According to one aspect of the invention, a system according to claim 1 is provided.
[0020] According to another aspect of the invention, a building according to claim 20 is
provided.
[0021] According to another aspect of the invention, a method according to claim 21 is provided.
[0022] The dependent claims refer to preferred and advantageous embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Other features and advantages of the invention will be more evident from the description
of embodiments of a system, building and method, illustrated for indicative purposes
in the attached drawings in which:
- figures 1 and 2 are perspective views showing the components of a system according
to the present invention constrained or connected,
- figures 3 and 4 are side views of a system according to the present invention,
- figures 5 and 6 show components of a system according to the present invention in
respective arrangements or positions,
- figure 7 shows components of a system according to the present invention constrained
to a wall W with sections inclined to each other,
- figures 8 and 9 show details of constraint or connection of a tinsmithery or sheet
to components of the system according to the present invention,
- figures 10 to 13 show a sequence of use of a system for the realization of a dry or
mechanical building envelope or of a cladding of building walls according to the present
invention.
[0024] In the attached drawings, identical parts or components are identified by the same
reference numbers.
EMBODIMENTS OF THE INVENTION
[0025] In this description, "exterior" means the part of the envelope or cladding that,
in use, will be exposed or in any case outside the building or the wall to be cladded
and vice versa for "interior".
[0026] With reference first to the attached figures, a system 1 has been illustrated for
the obtainment of a dry or mechanical building envelope or a cladding of walls W of
buildings, in particular walls of a building that are vertical or inclined with respect
to the vertical, but not horizontal, comprising at least one bracket 2, if desired
made of metal, for example steel, which can be constrained or connected, in any suitable
way, for example with dowels, fixings, anchors, bolts, screws or hooks 11, to a component
of a wall W of a building, such as a slab, usually made of reinforced concrete or
other structurally suitable material, of a building.
[0027] More specifically, a system according to the present invention is intended for the
civil or architectural or residential field, i.e. for cladding walls of homes, offices
or the like or in any case buildings as well as, if desired, for industrial use, such
as warehouses or similar buildings.
[0028] The system 1 then comprises at least one section bar component 3, if desired made
of metal, for example steel, which can be constrained or connected, in any suitable
way, for example with bolts, screws or hooks or fitting or parts in engagement, to
at least one bracket 2.
[0029] As will also be explained later, the section bar component 3 can be arranged with
its main extension dimension horizontal (as in the example in the figures) or vertical.
[0030] The section bar component 3 can be for example a metal profile or a laminate, for
example extruded.
[0031] At least one sandwich panel 4 is then provided in system 1. This component performs
the function of opposing the thrust and depression of the wind.
[0032] The system 1 also includes at least one interface element 5 between the at least
one sandwich panel 4 and the at least one section bar component 3.
[0033] The at least one interface element 5 is made of plastic or composite material, for
example a polymeric material, such as PVC, ABS, composite fiber, nylon and glass fiber,
polycarbonate, etc., so as to prevent or contain the passage of temperature through
it. The at least one interface element 5 is preferably also resistant to UV rays.
[0034] The at least one interface element 5 is configured as a suitably shaped sheet. Clearly,
it can be made in a single piece or by means of multiple components suitably not-removably
connected, for example by means of glue or welding.
[0035] The interface element 5 is essentially intended to provide a thermal break between
the sandwich panel 4 and the substructure, i.e. the wall W to be cladded or the respective
component (if desired, a slab) to which the bracket 2 is constrained or connected.
[0036] Moreover, the interface element 5 can also perform the function of limiting the projection
of backlight or shadows between adjacent panels 4 and improve the perception of the
coplanarity of the wall.
[0037] With regard to this aspect, the panels of a traditional envelope or cladding are
not perfectly coplanar or aligned, but there is a difference of at least + or - 2
mm. This difference, although limited, in the conditions of the presence of grazing
light (in the morning or in the evening), generates projections of shadows that affect
the aesthetic quality of the building.
[0038] Thanks to the present invention, it is possible to limit problems of coplanarity
of the panels thanks to the bracket 2 and furthermore, depending on the presence of
the interface element 5, it allows to further reduce the problems deriving from the
projection of shadows, at least in the joints or areas with a main vertical or horizontal
extension between the panels, depending on which of these areas engage or are affected
by the interface elements 5.
[0039] If desired, the interface element 5 performs also the function of interrupting the
galvanic bridge, as it prevents the oxidation that could occur following contact between
two components of different metallic nature.
[0040] More specifically, the at least one interface element 5 is mounted to or on a respective
portion of the at least one section bar component 3 and is configured so as to separate
or keep at a distance or not in contact the sandwich panel(s) 4 and the section bar
component 3, as well as naturally the sandwich panel(s) 4 and the bracket 2.
[0041] Preferably, the at least one interface element 5 comprises at least one first wall
section 5a, if desired, in use, with a vertical arrangement, interposed between the
back, in use, of at least one sandwich panel 4 and a respective section bar component
3 as well as (comprises) a second enclosing section 5b, clearly partial, of a respective
upper 4c, lower 4d or lateral 4e face of at least one sandwich panel 4.
[0042] If desired, the enclosing section 5b comprises a portion 5c fitted or mounted on
a portion of section bar component 3. With regard to this aspect, the enclosing section
5b is C- o U-shaped with an opening facing rearward or inward.
[0043] The at least one wall section 5a could include two flat wall sections, one extending,
for example upwards or towards one side, from one end of the C or U and the other
extending, for example downwards or towards the other side, from the other end of
the C or U.
[0044] In this case, the two flat wall sections 5a would preferably be aligned with each
other and each arranged between the back, in use, of a respective sandwich panel 4
and a respective section bar component 3, so that the same interface element 5 and
preferably also the same first 2 and second 3 brackets are used for the fasten, clearly
on the wall, of at least two adjacent and successive sandwich panels, in particular
one next to the other and/or one above the other (one above the other according to
the embodiment in the figures).
[0045] Preferably, the enclosing section 5b has a free front end 5b1 substantially aligned,
with reference to a vertical plane parallel to the dimensions of greatest extension
of the panel(s) 4, with the free external face 4a of the sandwich panel 4 either protruding
towards the front or towards the outside with respect to it, for example by 1-30 or
1-20 or 1-10 mm. According to a less preferred variant, the enclosing section 5b protrudes
towards the rear or inwards with respect to the free external face 4a of the sandwich
panel 4 by, for example, 1-30 or 1-20 or 1-10 mm.
[0046] The possible enclosing section 5b can have from the inside towards the outside, the
inserted or fitted portion 5c and then a projecting portion 5d ending with the free
front end 5b 1.
[0047] The projecting portion 5d can have a final segment 5e inclined, in the direction
from the inside towards the outside, downwards, so as to perform the function of a
drip tray.
[0048] If desired, the projecting portion 5d has two parallel wall parts 5dl, 5d2 defining
between them a groove G facing towards the front or better towards the outside. This
groove G could have a width between 0.5 and 2 mm.
[0049] Such possible groove G would be useful to allocate inside it a portion of engagement
for the sheets or tinsmithery SH of a frame or hole pattern, that is to say any opening
in the envelope or cladding (see figures 8 and 9). It would essentially be a thermal
cut engagement point. Such portion of engagement of a sheet or tinsmithery could be
blocked with suitable locking means, such as screws, mechanical fixings, adhesives
or similar (not illustrated in the figures).
[0050] As it will be understood, this aspect would also be advantageous, since the constraint
of the sheets or tinsmithery SH usually requires a lot of time.
[0051] The interface element 5 could have any suitable thickness constant or not, for example
a constant thickness with a value between 0.5 and 2 mm.
[0052] With reference to the possible components of the interface element 5, for indicative
and non-limiting purposes, they can have the following dimensions:
- the at least one wall section 5a extension, in the direction from top to bottom (if
the enclosing section 5b wraps an upper face 4c or lower face 4d of a panel 4) or
from one side to the other (if the enclosing section 5b wraps a lateral face 4e of
at least one sandwich panel 4) between 20 and 150 mm; and/or
- enclosing section 5b extension parallel to a respective upper face 4c, lower face
4d or lateral face 4e of a panel between 20 and 250 mm.
[0053] As regards the possible components of the enclosing section 5b, the same can have
the following dimensions:
- inserted or fitted portion 5c extending parallel to a respective upper face 4c, lower
face 4d or lateral face 4e of a panel 4 between 20 and 250 mm; and/or
- projecting portion 5d extending parallel to a respective upper face 4c, lower face
4d or lateral face 4e of a panel between 20 and 100 mm.
[0054] The interface element 5 has a configuration as above substantially in section, in
particular in section in a vertical or horizontal plane (depending on the arrangement
of the interface element) and orthogonal to the main extension plane of the respective
sandwich panel or panels, which however remains constant along the entire respective
extension, i.e. in the direction from one side to the other or in any case in the
direction of the main extension of the upper face 4c, lower face 4d or lateral face
4e to which the element 5 is applied.
[0055] The interface element 5 has a suitable length, i.e. an extension in the direction
from one side to the other or in any case in the direction of the main extension of
the upper face 4c, lower face 4d or lateral face 4e to which the element 5 is applied,
for example between 500 and 6000 mm.
[0056] If desired, the bracket 2 delimits at least one first slot 6a with a horizontal main
extension or horizontally aligned holes and/or at least one second slot 6b with a
vertical main extension or vertically aligned holes, if desired two first slots or
holes, for example aligned with each other, in use, horizontally. The slots 6a, 6b
are intended for the insertion of special fixing means, for example dowels, bolts,
screws 11 or hooks, to a building slab. Clearly, the slots or holes (like all the
other elements indicated as preferred, advantageous or optional) are not fixed and
definitive, but can change based on the structural needs of the project.
[0057] Thanks to the engagement of such fixing means 11 in the slots or holes 6a, 6b, acting
in particular on any recessed or protruding interference or segment 2b of the bracket
2, it is possible to absorb the so-called "out of plumb" and "out of square" that
are found in existing buildings.
[0058] In essence, depending on the tightening or insertion into the slots or holes 6a,
6b of the fastening means 11, it is possible to adjust the position or tilting of
the bracket 2 and therefore of the sandwich panels 4 relatively to the respective
slab or wall W to be cladded, so as to make the various panels 4 coplanar with each
other or in any case with desired arrangement independently of the configuration of
the wall W to be cladded.
[0059] The at least one bracket 2 advantageously has a main length 2a designed to be placed
against or close to a wall W of a building to be covered, the main length 2a having
at least one segment or interference 2b recessed or protruding and then an extension
that is not entirely flat.
[0060] The length 2b can be configured substantially as a V with the vertex facing the back/inside
(embodiment illustrated in the figures).
[0061] The length 2b actually separates the main length 2a into two parts, an upper one
2a1 and a lower one 2a2, both preferably substantially flat and, if desired, aligned
with each other. If desired, the at least one first slot 6a is delimited in the lower
part and the at least one second slot 6b in the upper part or vice versa.
[0062] Preferably, the at least one bracket 2 is configured as an L. In this case, a length
2c is provided that projects outwards from the main length 2a, for example from a
lower, in use, edge of the latter. If desired, these lengths 2a, 2c are orthogonal
to each other.
[0063] For illustrative and non-limiting purposes:
- the main length 2a may have an extension, in a top-down direction, between 20 and
100 mm; and/or
- the projecting length 2c may have an extension parallel to a respective upper face
4c, lower face 4d or lateral face 4e of a panel between 20 and 100 mm.
[0064] The bracket 2 has a configuration as above indicated substantially in section, in
particular in a vertical or horizontal plane (depending on the arrangement of the
section bar component 3) and orthogonal to the main extension plane of the respective
sandwich panel or panels, which however remains constant along the entire respective
extension, i.e. in the direction from one side to the other or in any case in a direction
orthogonal to the aforementioned vertical or horizontal plane.
[0065] The bracket 2 could also be provided with stiffening ribs, for example on the respective
main length 2a and/or projecting length 2c.
[0066] With reference to the section bar component 3, it may instead comprise at least one
first portion of wall 3a with a substantially vertical main extension, at least one
second portion of wall 3b with a substantially horizontal main extension if applied
on an upper face 4c or lower face 4d of at least one sandwich panel 4 or vertical
if applied on a lateral face 4e of at least one sandwich panel 4, at least one fitting
portion 3c of means of constraint 7 of the at least one section bar component 3 to
the at least one bracket 2.
[0067] The coupling portion 3c defines, preferably, a seat SE for the system's constraint
means 7, such as one or more self-drilling screws or other suitable fixings, which
extend in an inclined direction with respect to the vertical and the horizontal. The
seat SE could have any suitable extension, for example it is hollowed out from the
outside towards the inside.
[0068] If desired, the coupling portion 3c is provided at a lower, in use, end or base of
a first portion of wall 3a or in any case between one first portion of wall 3a and
at least one second portion of wall 3b.
[0069] According to the non-limiting embodiment illustrated in the figures, the second portion
of the wall 3b is configured as a C or U with an opening facing the rear or inside
for enclosing or the assembly or insertion of a projecting length 2c of the bracket
2, the latter 2c filling, substantially to size, the zone defined by the C or U-shaped
enclosing section, if desired with slack which in any case constitutes less than 10%
or 5% or 3% or 2% or 1% of the volume of that zone.
[0070] The distance of system 1 and in particular of panels 4 from the wall W or to be cladded
can be adjusted, if desired, according to the extension of the projecting length 2c
of the bracket 2. Thus, for example, with a projecting length 2c of greater extension
(see figure 5) the distance of the panel(s) 4 is greater and with a projecting length
2c of lesser extension (see figure 6) the distance of the panel(s) 4 is less. In this
case, it would also be possible to fit more or less - insert more or less the projecting
length 2c in the C or U-shaped zone defined by the enclosing section 5 or by the respective
second portion of wall 3b to vary the distance between panels 4 and wall W.
[0071] Preferably, the enclosing section 5b wraps or is mounted on or inserted into the
second portion of wall 3b, the latter filling, substantially to size, the area defined
by the C- or U-shaped winding section, if desired with slack which in any case constitutes
less than 10% or 5% or 3% or 2% or 1% of the volume of such zone.
[0072] In this case, the first portion of wall 3a could comprise two sections, one extending,
for example upwards or towards one side (depending on the face 4c, 4d, 4e of the panel
4 on which the interface element 5 and the section bar component 3 are applied), from
one end of the C or U and the other extending, for example downwards or towards the
other side, from the other end of the C or U. The L-shaped section bar component 3
(with a first portion 3a) is preferably used whenever there is a physical interruption
of the facade in the direction of vertical installation, while the T-shaped one (with
two first portions 3a) allows two consecutive rows of panels to be fixed.
[0073] According to this preferred variant, each first portion of wall 3a encloses, from
the inside, a respective section of wall 5a.
[0074] For illustrative and non-limiting purposes:
- the first portion 3a may extend, in a top-down direction (if the section bar component
3 is applied to an upper face 4c or lower face 4d of at least one sandwich panel 4)
or from the outside to the inside (if the section bar component 3 is applied to a
lateral face 4e of at least one sandwich panel 4) between 20 and 100 mm; and/or
- the second portion 3b may extend parallel to a respective upper face 4c, lower face
4d or lateral face 4e of a panel 4 between 20 and 250 mm.
[0075] The section bar component 3 can, among other things, perform the function of concealing
the bracket 2 and in particular the fixing means 11.
[0076] The section bar components 3, preferably T- or L-shaped, allow the "level" and "square"
to be identified, if desired with laser tools, without having to permanently fix them
to the brackets 2, but by inserting them and then easily removing them once the brackets
2 have been fixed. These components 3 thus act as templates for the subsequent positioning
of the panels 4.
[0077] As regards the sandwich panel 4, it, as already partly recalled, comprises two faces
4a, 4b of main extension with the main plane of arrangement substantially parallel
to each other and then includes edge faces of lower extension including an upper face
4c, a lower face 4d parallel or in any case opposite to the upper face 4c as well
as two lateral faces 4e.
[0078] Therefore, the panel 4 has a top and a bottom at the faces 4c, 4d, a front and a
back or external and internal at the faces of main extension 4a, 4b, as well as two
lateral ends at the lateral faces 4e, each extending between the front and the back.
[0079] Then special portions of connection to adjacent panels are provided at the faces
4c, 4d or 4e, while adjacent panels overlap each other at the others faces, thus the
faces 4e or the faces 4c, 4d do not have connection portions.
[0080] The joint portions are usually made at respective male or female portions defined
by faces 4c, 4d or 4e of the panels themselves.
[0081] The panel 4 may comprise at least one first layer or main block of support or insulation
8.
[0082] The first layer or main block of support or insulation 8 may for example be made
of mineral wool, expanded polyurethane or glass wool.
[0083] Moreover, the first layer or main block of support or insulation 8 preferably has
a constant or variable thickness, for example with raised zones alternating with recessed
zones.
[0084] The panel 4 is then preferably provided with at least one first sheet 9, in use,
internal, metallic or not, applied or adhered to a first main extension surface of
the first main support layer 8 and/or at least one second sheet 10, metallic or not,
applied or adhered to the other or second main extension surface of the first main
support layer 8.
[0085] The internal surface of the possible first sheet 9 defines the inside or the internal,
in use, face 4b of the panel 4, while the external surface of the possible second
sheet 10 defines the outside or the external, in use, face 4a of the panel 4.
[0086] The sheets 9, 10 can be made of any suitable material, for example steel, if desired
galvanized, pre-painted, stainless steel, or pre-painted or natural aluminum, copper,
or even non-metallic material, such as a polymeric or composite material or a material
of another type.
[0087] At least one (but if desired both) sheets 9, 10 is adhered, glued or otherwise constrained,
for example by means of adhesive, to one of the main surfaces of the first layer or
main block 8.
[0088] Moreover, in particular in the case in which such layer or block 8 is made of mineral
wool or glass wool, one face (respectively external and internal) of the sheets 9,
10 is preferably constrained, for example glued, for its entire extension in a substantially
uniform manner to a main surface of the layer or block 8.
[0089] In the case in which the layer or block 8 is made of expanded polyurethane or another
expandable component, then the constrain between the same and the sheets 9, 10 could
be obtained by adhesion following the expansion of the polyurethane or expandable
component close to such sheet before the final hardening or solidification of the
polyurethane or expandable component.
[0090] The first internal, in use, sheet 9 can have any suitable configuration, but, preferably,
does not have raised zones and/or recessed zone, but it is substantially flat.
[0091] The second sheet 4 can have any suitable configuration. Thus, for example, it can
be a fretted or corrugated sheet with a plurality of connecting sections alternating
with recessed sections or it can be a flat sheet, with slats, micro-ribs or be wavy
or with another shape.
[0092] The system 1 is also provided with means of connection 12 of one or each panel to
a section bar component 3 and/or to an interface element 5, for example one, two,
three or four or more screws or similar 12 (two per panel according to the example
in the figures) designed to pass transversally or in an external-internal direction
through the body of the panel 4, i.e. the block 8, if desired the sheet/s 9, 10, as
well as through the section bar component 3 and/or the interface element 5.
[0093] More specifically, such means of connection 12 can be made to pass through an edge
portion of a panel 4 as well as through a first portion of wall 3a and/or a section
of wall 5a. According to the non-limiting embodiment illustrated in the figures, the
means of connection 12 are inserted at a female junction portion of a panel 4, if
desired with the interposition of a reinforcing plate 14.
[0094] In this case, the connection means 12, if metallic, could constitute a thermal bridge,
in which case washers made of polymeric or otherwise thermally insulating material
could also be used.
[0095] A system according to the present invention can also be provided with one or more
tape components, so-called expanding tapes 13 if desired, which ensure a seal against
rain from strong winds or wind, which are usually regulated up to 600 Pa and are designed
to prevent water from entering into or through the cladding.
[0096] More specifically, a strip 13 as now indicated can be arranged between an interface
element 5 or a projecting portion 5d thereof and a respective portion of a panel 4
or rather of the respective upper face 4c, lower face 4d or lateral face 4e of the
sandwich panel 4.
[0097] According to the non-limiting embodiment illustrated in the figures, a strip 13 is
provided above the projecting portion 5d and below a portion of a lower face 4d of
an upper panel 4 and a strip below the projecting portion 5d and above an upper face
4c of a lower panel 4.
[0098] With specific reference to a system for the envelope or cladding of a sufficiently
large wall W (schematically represented in figure 7 by means of blocks inclined with
respect to each other), the system comprises a plurality of brackets 2, section bar
components 3, sandwich panels 4 and interface elements 5.
[0099] In this case, a section bar component 3 or pairs of section bar components 3 or even
more section bar components 3 are constrained or connected to the same bracket 2,
at least one section bar component 3 is constrained or connected to two or four sandwich
panels 4 with the interposition of the same or different interface elements 5.
[0100] With particular reference to figures 10 to 13, it will be noted that the brackets
2 could be arranged spaced apart and along horizontal rows or horizontal, the latter
also suitably spaced.
[0101] The section bar components 3 instead can be arranged horizontally or vertically (with
these terms we naturally refer to the main dimension), so as to constitute a series
of horizontal or vertical rows appropriately spaced apart.
[0102] The present invention also concerns a building 15 with a wall W covered or cladded
by a system 1, with at least one bracket 2 constrained or connected to a component
of a building or a wall W of a building, for example to a slab.
[0103] Clearly, in this case, filling material could also be provided, such as interposition
wool 16 between the panels 4 or better between the section bar components 5 and the
wall W to be cladded, which material is designed to avoid or reduce the presence of
air in the cavity between the wall to be cladded and the sandwich panels 4 of the
cladding.
[0104] Subject-matter of the present invention is even a method for obtaining a dry or mechanical
building envelope or for cladding a building wall W using a system 1, which method
comprises the following steps, not necessarily in sequence:
- fastening or connecting one or more first brackets 2 to a component or slab of a wall
W of a building, for example by inserting, fitting or engaging the fastening means
11 if desired in slots or holes 6a, 6b previously formed or delimited in the first
bracket(s) 2, if necessary making the necessary adjustments to the position or tilting
of the bracket 2 and then of the sandwich panels 4 with respect to the respective
slab or wall W to be cladded (see figure 10),
- fastening or connecting one or more section bar component 3 to one or more first brackets
2, for example through the means of constraint 7, if desired in a fitting portion
3c (see figure 12)
- mounting the at least one interface element 5 to or on a respective portion of the
at least one section bar component 3, so that the at least one interface element 5
separates or keeps at a distance or not in contact the at least one sandwich panel
4 and the at least one section bar component 3 and then, actually, the at least one
bracket 2 (see always figure 12).
[0105] As it will be understood, the constraint or connection of at least one section bar
component 3 on a bracket 2, before the use of constraint means 7, may involve (in
accordance with the non-limiting embodiment illustrated in the figures) the assembly
or insertion of a projecting length 2c of the bracket 2 into the second portion of
wall 3b configured as a C or U.
[0106] Alternatively or in addition to this, the constraint or connection of at least one
interface element 5 on a section bar component 3 may involve (in accordance with the
non-limiting embodiment illustrated in the figures) an insertion or assembly of the
second portion of wall 3b into an enclosing section 5b.
[0107] Of course, after the above-mentioned steps, the connection means 12 are used to connect
one or each panel to a section bar component 3 and/or to an interface element 5 (see
figure 13), for example one, two, three or four or more screws or similar 12 (two
per panel according to the non-limiting embodiment in the figures) which are passed
(for example as indicated above) transversely or in an external-internal direction
through the body of the panel 4, i.e. the block 8 and the sheet(s) 9, 10, as well
as through the interface element 5 and then the section bar component 3.
[0108] Furthermore, before the constraint or connection of the second section bar components
3, a filling material, such as interposition wool 16, could be applied to the wall
to be cladded W on which the brackets 2 have been applied, in such a way that a respective
part of the brackets 2, in particular the projecting length 2c of the same, protrudes
externally with respect to the filling material 16 (see figure 11) and can then be
engaged by a respective portion, such as for example the second wall portion 3b of
the section bar components 3.
[0109] As it will be understood, the present invention ensures speed and rapidity of installation
even in sectors, such as the residential and architectural ones, in which instead
times are found even double compared to those obtainable as now proposed.
[0110] Moreover, the elements that allow the connection are not seen, as they are hidden,
resulting in a notable improvement in aesthetics.
[0111] A system according to the present invention can also be used in energy requalification
markets, that is, for the requalification of residential properties from the 70s or
even from other periods, built with technologies that are now obsolete, in which tolerance
deviations of cm occurred, which, thanks to a system according to the present invention,
are reduced to the order of mm.
[0112] Furthermore, thanks to the present invention it is possible to foresee a new method
for obtaining a dry or mechanical building envelope or cladding a wall of a building
by means of, which is associated with a new method of design, installation and construction
site preparation, since all or most of the possible so-called "wet" operations, such
as the application of liquid or paste-like compounds, such as glue, cement, etc.,
are carried out in the factory, while the mechanical operations, such as those of
connecting the various components of the system, are carried out on the construction
site.
[0113] Modifications and variants of the invention are possible within the scope defined
by the claims.
1. System for obtaining a dry or mechanical building envelope or a building wall cladding
comprising:
- at least one bracket (2) that can be secured or connected to a component of a wall
(W) of a building,
- at least one section bar component (3) that can be fastened or connected to said
at least one bracket (2),
- at least one sandwich panel (4),
- at least one interface element (5) between said at least one sandwich panel (4)
and said at least one section bar component (3),
- means of connecting (12) said at least one sandwich panel (4) to said at least one
section bar component (3) and/or to said at least one interface element (5),
said at least one interface element (5) being made of plastic or composite material
so as to prevent or contain the temperature passage through it,
said at least one interface element (5) being mounted to or on a respective portion
of said at least one section bar component (3) and being configured so as to separate
or keep at a distance or not in contact said at least one sandwich panel (4) and said
at least one section bar component (3) as well as said at least one sandwich panel
(4) and said at least one bracket (2).
2. System according to claim 1, wherein said at least one interface element (5) comprises
a first wall section (5a) interposed between the back, in use, of said at least one
sandwich panel (4) and said at least one section bar component (3) as well as comprising
a second enclosing section (5b) of a respective upper (4c), lower (4d) or lateral
(4e) face of at least one sandwich panel (4).
3. System according to claim 2, wherein said enclosing section (5b) includes a portion
(5c) fitted or mounted on a portion of said at least one section bar component (3).
4. System according to claim 2 or 3, wherein said second enclosing section (5b) is C-shaped
or U-shaped with an opening facing rearward or inward for enclosing or mounting on
a second wall portion (3b) of said section bar component (3) or for fitting therein
a second wall portion (3b) of said section bar component (3).
5. System according to claim 4, wherein said at least one first wall section (5a) includes
two segments of flat wall, one extending upwards or towards a side, from one end of
the C or U and the other extending downwards or towards the other side from the other
end of the C or U, these two segments of flat wall (5a) each being arranged between
the back, in use, of a respective sandwich panel (4) and a respective section bar
component (3), so that the same interface element (5) is used to fasten two adjacent
and subsequent sandwich panels (4).
6. System according to claim 2, 3, 4 or 5, wherein said enclosing section (5b) has a
free front end (5b1) substantially aligned with the external free face (4a) of said
sandwich panel (4) or protruding towards the front or towards the outside with respect
to it.
7. System according to any one of claims 3 to 6 when depending upon claim 3, wherein
said enclosing section (5b) has, from the inside towards the outside, said fitted
or mounted portion (5c) and then a projecting portion (5d) ending with a free front
end (5b1).
8. System according to claim 7, wherein said projecting portion (5d) has a final segment
(5e) inclined downwards, from the inside to the outside, so as to perform the function
of a drip tray.
9. System according to claim 7 or 8, wherein said projecting portion (5d) has two parts
of parallel walls (5d1, 5d2) defining between them a groove (G) facing towards the
front or towards the outside and designed to allow housing therein a portion of engagement
for sheets or tinsmithery (SH) of a frame.
10. System according to any one of the previous claims, wherein said at least one bracket
(2) delimits at least one first slot (6a) with a main horizontal extension or holes
aligned horizontally and/or at least one second slot (6b) with a main vertical extension
or vertically aligned holes.
11. System according to any one of the previous claims, wherein said at least one bracket
(2) is L-shaped.
12. System according to any one of the previous claims, wherein said at least one bracket
(2) has a main length (2a) designed to be placed against or close to a wall (W) of
a building to be cladded, said main length (2a) having at least one length (2b) hollow
or protruding and then said main length (2a) has an extension that is not entirely
flat.
13. System according to any one of the previous claims, wherein said at least one section
bar component (3) comprises at least one first wall portion (3a) with a substantially
main vertical extension as well as at least one second wall portion (3b) with a substantially
main horizontal or vertical extension, said at least one section bar component (3)
further comprising at least one coupling portion (3c) of fastening means (7) of said
at least one section bar component (3) to said at least one bracket (2).
14. System according to claim 13, wherein said at least one coupling portion (3c) defines
a seat (SE) for constraint means (7) of the system which extend in a direction inclined
with respect to the vertical and horizontal.
15. System according to claim 14, wherein said seat (SE) is hollowed from the outside
towards the inside.
16. System according to claim 13, 14 or 15, wherein said second wall portion (3b) is C-shaped
or U-shaped with an opening facing the rear or the inside for enclosing or mounting
or inserting a projecting length (2c) of said at least one bracket (2).
17. System according to claim 16, wherein said first wall portion (3a) includes two lengths,
one extending upwardly or sideways from an end of the C or U of said second wall portion
(3b) and the other extending downwards or towards the other side, from the other end
of the C or U of said second wall portion (3b).
18. System according to any one of the previous claims, wherein said means of connecting
(12) are made to pass through an edge portion of said at least one panel (4) as well
as through a first wall portion (3a) of said at least one section bar component (3)
and/or a wall section (5a) of said at least one interface element (5).
19. System according to any one of the previous claims, comprising a plurality of brackets
(2), section bar components (3), sandwich panels (4) and interface elements (5),
pairs of section bar components (3) being fastened or connected to the same bracket
(2),
at least one section bar component (3) being fastened or connected to two or four
sandwich panels (4) with the interposition of the same interface element or different
interface elements (5).
20. Building having a wall (W) covered by a system according to any one of the previous
claims, wherein said at least one bracket (2) is fastened or connected to a component
of said wall (W) by fixing means (11).
21. Method for obtaining a dry or mechanical building envelope or for cladding a building
wall using a system according to any one of claims 1 to 19, comprising the following
steps:
- fastening or connecting said at least one bracket (2) to a component of a wall (W)
of a building,
- fastening or connecting said at least one section bar component (3) to said at least
one bracket (2),
- mounting said at least one interface element (5) to or on a respective portion of
said at least one section bar component (3),
- connecting said at least one sandwich panel (4) to said at least one section bar
component (3) and/or to said at least one interface element (5), said at least one
interface element (5) separating or keeping at a distance or not in contact said at
least one sandwich panel (4) and said at least one section bar component (3).