TECHNICAL FIELD
[0001] The present disclosure relates to a stainless steel seamless pipe suitable for use
in oil wells and gas wells (hereafter simply referred to as oil wells). The present
disclosure especially relates to a stainless steel seamless pipe with improved corrosion
resistance in high-temperature severe corrosion environments containing carbon dioxide
(CO
2) and chloride ions (Cl
-), environments containing hydrogen sulfide (H
2S), and the like.
BACKGROUND
[0002] Stainless steel seamless pipes are widely used for applications such as steel pipes
for oil wells. Steel pipes for oil wells are required to have not only excellent yield
stress but also excellent low-temperature toughness in view of recent oil field development
in cold regions.
[0003] Given the possible depletion of energy resources in the near future, oil wells are
actively developed in severe corrosion environments such as deep oil fields, environments
containing carbon dioxide, and environments containing hydrogen sulfide called sour
environments, which have not received much attention in the past. Hence, steel pipes
for oil wells are also required to have high corrosion resistance.
[0004] Conventionally, 13Cr martensitic stainless steel pipes are commonly used as steel
pipes for oil wells for mining in oil and gas fields in environments containing CO
2, Cl
-, etc. Recently, however, the development of oil wells of higher temperatures (up
to 200 °C) is underway, and 13Cr martensitic stainless steel pipes sometimes lack
corrosion resistance. There is thus a demand for a steel pipe for oil wells with higher
corrosion resistance, which can be used even in such environments.
[0005] In response to this demand, for example,
WO 2013/146046 A1 (PTL 1) proposes a stainless steel for oil wells having a composition containing,
in mass%, C: 0.05 % or less, Si: 1.0 % or less, Mn: 0.01 % to 1.0 %, P: 0.05 % or
less, S: less than 0.002 %, Cr: 16 % to 18 %, Mo: 1.8 % to 3 %, Cu: 1.0 % to 3.5 %,
Ni: 3.0 % to 5.5 %, Co: 0.01 % to 1.0 %, Al: 0.001 % to 0.1 %, O: 0.05 % or less,
and N: 0.05 % or less where Cr, Ni, Mo, and Cu satisfy a specific relationship.
[0006] WO 2017/168874 A1 (PTL 2) proposes a high-strength stainless steel seamless pipe for oil wells having
a composition containing, in mass%, C: 0.005 % to 0.05 %, Si: 0.05 % to 0.50 %, Mn:
0.20 % to 1.80 %, P: 0.030 % or less, S: 0.005 % or less, Cr: 12.0 % to 17.0 %, Ni:
4.0 % to 7.0 %, Mo: 0.5 % to 3.0 %, Al: 0.005 % to 0.10 %, V: 0.005 % to 0.20 %, Co:
0.01 % to 1.0 %, N: 0.005 % to 0.15 %, and O: 0.010 % or less where Cr, Ni, Mo, Cu,
C, Si, Mn, and N satisfy a specific relationship.
[0007] WO 2018/155041 A1 (PTL 3) proposes a high-strength stainless steel seamless pipe for oil wells having:
a composition containing, in mass%, C: 0.05 % or less, Si: 0.5 % or less, Mn: 0.15
% to 1.0 %, P: 0.030 % or less, S: 0.005 % or less, Cr: 14.5 % to 17.5 %, Ni: 3.0
% to 6.0 %, Mo: 2.7 % to 5.0 %, Cu: 0.3 % to 4.0 %, W: 0.1 % to 2.5 %, V: 0.02 % to
0.20 %, Al: 0.10 % or less, N: 0.15 % or less, and B: 0.0005 % to 0.0100 % where C,
Si, Mn, Cr, Ni, Mo, Cu, N, and W satisfies a specific relationship; and a microstructure
containing, in volume fraction, more than 45 % martensite phase as a primary phase,
10 % to 45 % ferrite phase as a secondary phase, and 30 % or less retained austenite
phase. According to PTL 3, such a high-strength stainless steel seamless pipe for
oil wells has a strength of 862 MPa or more in yield stress YS, and exhibits sufficient
corrosion resistance even in high-temperature severe corrosion environments containing
CO
2, Cl
-, and H
2S.
[0008] WO 2021/065263 A1 (PTL 4) proposes a high-strength stainless steel seamless pipe for oil wells having:
a composition containing, in mass%, C: 0.06 % or less, Si: 1.0 % or less, P: 0.05
% or less, S: 0.005 % or less, Cr: more than 15.7 % and 18.0 % or less, Mo: 1.8 %
or more and 3.5 % or less, Cu: 1.5 % or more and 3.5 % or less, Ni: 2.5 % or more
and 6.0 % or less, Al: 0.10 % or less, N: 0.10 % or less, O: 0.010 % or less, W: 0.5
% or more and 2.0 % or less, and Co: 0.01 % or more and 1.5 % or less where C, Si,
Mn, Cr, Ni, Mo, Cu, and N satisfy a specific relationship; and a microstructure containing,
in volume fraction, 25 % or more martensite phase, 65 % or less ferrite phase, and
40 % or less retained austenite phase. According to PTL 4, such a high-strength stainless
steel seamless pipe for oil wells has a strength of 758 MPa or more in yield stress
YS, and exhibits sufficient corrosion resistance even in high-temperature severe corrosion
environments containing CO
2, Cl
-, and H
2S.
[0009] WO 2021/187331 A1 (PTL 5) proposes a high-strength stainless steel seamless pipe for oil wells having:
a composition containing, in mass%, C: 0.06 % or less, Si: 1.0 % or less, Mn: 0.01
% or more and 1.0 % or less, P: 0.05 % or less, S: 0.005 % or less, Cr: 15.2 % or
more and 18.5 % or less, Mo: 1.5 % or more and 4.3 % or less, Cu: 1.1 % or more and
3.5 % or less, Ni: 3.0 % or more and 6.5 % or less, Al: 0.10 % or less, N: 0.10 %
or less, O: 0.010 % or less, and Sb: 0.001 % or more and 1.000 % or less where C,
Si, Mn, Cr, Ni, Mo, Cu, and N satisfy a specific relationship; and a microstructure
containing, in volume fraction, 30 % or more martensite phase, 65 % or less ferrite
phase, and 40 % or less retained austenite phase. According to PTL 5, such a high-strength
stainless steel seamless pipe for oil wells has a strength of 758 MPa or more in yield
stress YS, and exhibits sufficient corrosion resistance even in high-temperature severe
corrosion environments containing CO
2, Cl
-, and H
2S.
CITATION LIST
Patent Literature
SUMMARY
(Technical Problem)
[0011] The conventional techniques proposed in PTL 1 to PTL 5 can improve the corrosion
resistance of stainless steel, but the performance is still insufficient.
[0012] As mentioned above, steel pipes for oil wells are required to have not only excellent
yield stress and low-temperature toughness but also high corrosion resistance to withstand
use in severe corrosion environments.
[0013] For example, steel pipes for oil wells are required to have excellent corrosion resistance
in carbon dioxide environments (CO
2 corrosion resistance), and particularly required to have excellent CO
2 corrosion resistance even in high-temperature environments.
[0014] Steel pipes for oil wells are also required to have resistance (SSC resistance) to
sulfide stress cracking (SSC) in hydrogen sulfide environments. Particularly in offshore
oil fields, cold seawater has a high specific gravity and stays near the seabed, so
that the pipes for oil wells are exposed to temperatures lower than the atmospheric
temperature of the region. Accordingly, steel pipes for oil wells are required to
have excellent SSC resistance even in low-temperature environments.
[0015] There are cases where, when extracting petroleum, the properties (mainly permeability)
of the layer in which petroleum is stored (petroleum reservoir) are poor and sufficient
production volume cannot be obtained, or the expected production volume cannot be
obtained due to, for example, clogging in the reservoir. One way of improving productivity
is acidizing, i.e. a treatment of injecting an acid such as hydrochloric acid into
the reservoir. Steel pipes for oil wells are therefore also required to have excellent
corrosion resistance in acid environments.
[0016] With the conventional techniques, however, it is impossible to obtain a steel pipe
having sufficient levels of yield stress, low-temperature toughness, high-temperature
CO
2 corrosion resistance, low-temperature SSC resistance, and corrosion resistance in
acid environments.
[0017] In particular, the technique described in PTL 5 is supposed to provide high strength,
high-temperature corrosion resistance, and corrosion resistance in acid environments,
but the SSC resistance is not necessarily sufficient. The reason for this is considered
as follows: If the phase fraction during steel pipe production is not appropriate,
the hot workability is insufficient, and cracking occurs on the inner and outer surfaces
of the steel pipe. In the case where such a steel pipe is used in an oil well, corrosive
ions stay inside the cracks and further concentrate with the progress of corrosion.
This causes insufficient SSC resistance.
[0018] It could therefore be helpful to provide a stainless steel seamless pipe having high
strength of 758 MPa (110 ksi) or more in yield stress and excellent low-temperature
toughness and corrosion resistance.
[0019] In the present disclosure, "excellent corrosion resistance" means excellent in all
of high-temperature CO
2 corrosion resistance, low-temperature SSC resistance, and corrosion resistance in
acid environments.
[0020] Herein, "excellent high-temperature CO
2 corrosion resistance" means that the corrosion rate when a test piece is immersed
in a test liquid: 20 mass% NaCl aqueous solution (liquid temperature: 200 °C, 30 atm
CO
2 gas atmosphere) held in an autoclave for an immersion time of 336 hours is 0.127
mm/y or less.
[0021] Moreover, "excellent low-temperature SSC resistance" means that, when a C-shaped
test piece conforming to NACE TM0177 Method C is immersed in an aqueous solution obtained
by adding acetic acid + sodium acetate to a 0.165 mass% NaCl aqueous solution (liquid
temperature: 7 °C, 0.995 atm CO
2 gas, 0.005 atm H
2S atmosphere) to adjust the pH to 3.0 for an immersion time of 720 hours under load
of 100 % of yield stress as load stress, there is no cracking in the test piece after
the test.
[0022] Moreover, "excellent corrosion resistance in acid environments" means that the corrosion
rate when a test piece is immersed in a 15 mass% hydrochloric acid solution heated
to 80 °C for an immersion time of 40 minutes is 600 mm/y or less.
[0023] Moreover, "excellent low-temperature toughness" means that the Charpy absorbed energy
vE
-10 at -10 °C is 40 J or more. The Charpy absorbed energy vE
-10 is measured by the following procedure. First, three V-notch test pieces (10 mm thick)
whose longitudinal direction is perpendicular to the pipe axis and whose notch is
on a plane perpendicular to the pipe axis are collected per one stainless steel seamless
pipe in accordance with ASTM E23. These test pieces are then subjected to a Charpy
impact test at a test temperature of -10 °C, and the lowest value of the absorbed
energies of the three test pieces is taken to be the Charpy absorbed energy vE
-10 at -10 °C.
[0024] Upon careful examination on various factors influencing the corrosion resistance,
especially the SSC resistance and the corrosion resistance in acid environments, of
stainless steel, we discovered that excellent corrosion resistance can be achieved
by containing at least predetermined amounts of Cr, Mo, Sb, Co, and Ca and limiting
the amount of Ni, which affects the phase fraction of steel, to a predetermined range.
[0025] The present disclosure is based on these discoveries and further studies. We thus
provide the following.
- 1. A stainless steel seamless pipe comprising: a chemical composition containing (consisting
of), in mass%, C: 0.06 % or less, Si: 1.0 % or less, Mn: 0.01 % or more and 1.0 %
or less, P: 0.05 % or less, S: 0.005 % or less, Cr: 15.2 % or more and 18.0 % or less,
Mo: 1.5 % or more and 4.3 % or less, Cu: 1.2 % or more and 3.5 % or less, Ni: 3.5
% or more and 5.2 % or less, V: 0.5 % or less, Al: 0.10 % or less, N: 0.10 % or less,
O: 0.010 % or less, Sb: 0.001 % or more and 1.000 % or less, Co: 0.01 % or more and
1.00 % or less, and Ca: 0.001 % or more and 0.030 % or less, with a balance consisting
of Fe and inevitable impurities; 30 % or more martensite phase, 50 % or less ferrite
phase, and 40 % or less retained austenite phase in volume fraction; a yield stress
of 758 MPa or more; and a Charpy absorbed energy vE-10 at -10 °C of 40 J or more.
- 2. The stainless steel seamless pipe according to 1., wherein the chemical composition
further contains, in mass%, at least one selected from the group consisting of Nb:
0.07 % or less, Ti: 0.2 % or less, W: 0.9 % or less, B: 0.01 % or less, Ta: 0.3 %
or less, Zr: 0.3 % or less, REM: 0.3 % or less, Mg: 0.01 % or less, and Sn: 1.0 %
or less.
- 3. The stainless steel seamless pipe according to 1. or 2., comprising: 50 % or more
martensite phase, 50 % or less ferrite phase, and 25 % or less retained austenite
phase in volume fraction; and a yield stress of 862 MPa or more.
- 4. A production method for a stainless steel seamless pipe, the production method
comprising: making a seamless steel pipe from a steel material having the chemical
composition according to 1. or 2.; heating the seamless steel pipe to a quenching
temperature of 850 °C to 1150 °C; cooling the seamless steel pipe after the heating
to a cooling stop temperature of 50 °C or less at a cooling rate of 0.01 °C/s or more;
and heating the seamless steel pipe after the cooling to a tempering temperature of
500 °C to 650 °C, to produce a stainless steel seamless pipe having: 30 % or more
martensite phase, 50 % or less ferrite phase, and 40 % or less retained austenite
phase in volume fraction; a yield stress of 758 MPa or more; and a Charpy absorbed
energy vE-10 at -10 °C of 40 J or more.
- 5. The production method for a stainless steel seamless pipe according to 4., wherein
the stainless steel seamless pipe has: 50 % or more martensite phase, 50 % or less
ferrite phase, and 25 % or less retained austenite phase in volume fraction; and a
yield stress of 862 MPa or more.
(Advantageous Effect)
[0026] It is thus possible to provide a stainless steel seamless pipe having high strength
of 758 MPa (110 ksi) or more in yield stress and excellent low-temperature toughness
and corrosion resistance.
DETAILED DESCRIPTION
[0027] The presently disclosed techniques will be described in detail below.
[Chemical composition]
[0028] A stainless steel seamless pipe according to the present disclosure has the foregoing
chemical composition. First, the reasons for limiting the chemical composition will
be described below. Hereafter, "mass%" is simply written as "%" unless otherwise noted.
C: 0.06 % or less
[0029] C is an element inevitably contained in the steelmaking process. If the C content
is more than 0.06 %, the corrosion resistance decreases. The C content is therefore
0.06 % or less. The C content is preferably 0.05 % or less, more preferably 0.04 %
or less, and further preferably 0.03 % or less. Since the C content is desirably as
low as possible from the viewpoint of the corrosion resistance, no lower limit is
placed on the C content. From the viewpoint of decarburization cost, however, the
C content is preferably 0.002 % or more, more preferably 0.003 % or more, and further
preferably 0.005 % or more.
Si: 1.0 % or less
[0030] Si is an element that acts as a deoxidizer. If the Si content is more than 1.0 %,
the hot workability and the corrosion resistance decrease. The Si content is therefore
1.0 % or less, preferably 0.7 % or less, more preferably 0.5 % or less, and further
preferably 0.4 % or less. Although no lower limit is placed on the Si content, the
Si content is preferably 0.03 % or more, more preferably 0.05 % or more, and further
preferably 0.1 % or more from the viewpoint of enhancing the deoxidizing effect.
Mn: 0.01 % to 1.0 %
[0031] Mn is an element that acts as a deoxidizing material and a desulfurizing material
and improves the hot workability. To achieve its effect as a deoxidizing and desulfurizing
material and improve the strength, the Mn content is 0.01 % or more, preferably 0.03
% or more, more preferably 0.05 % or more, and further preferably 0.1 % or more. If
the Mn content is more than 1.0 %, the effect is saturated. The Mn content is therefore
1.0 % or less, preferably 0.8 % or less, more preferably 0.6 % or less, and further
preferably 0.4 % or less.
P: 0.05 % or less
[0032] P is an element that decreases the CO
2 corrosion resistance and the SSC resistance. To achieve the desired corrosion resistance,
the P content is 0.05 % or less, preferably 0.04 % or less, and more preferably 0.03
% or less. Since it is desirable to reduce the P content as much as possible, no lower
limit is placed on the P content, and the P content may be 0 %. Since excessive reduction
causes an increase in cost, the P content is preferably 0.005 % or more and more preferably
0.010 % or more from the viewpoint of cost.
S: 0.005 % or less
[0033] S is an element that significantly decreases the hot workability and hinders stable
operation in the hot pipe making process. Moreover, S exists as sulfide-based inclusions
in the steel, and decreases the corrosion resistance. The S content is therefore 0.005
% or less, preferably 0.004 % or less, more preferably 0.003 % or less, and further
preferably 0.002 % or less. Since it is desirable to reduce the S content as much
as possible, no lower limit is placed on the S content, and the S content may be 0
%. Since excessive reduction causes an increase in cost, the S content is preferably
0.0003 % or more and more preferably 0.0005 % or more from the viewpoint of cost.
Cr: 15.2 % to 18.0 %
[0034] Cr is an element that forms a protective coating on the steel pipe surface and contributes
to improved corrosion resistance. If the Cr content is less than 15.2 %, the desired
CO
2 corrosion resistance and SSC resistance cannot be ensured. The Cr content is therefore
15.2 % or more, preferably 15.5 % or more, more preferably 16.0 % or more, and further
preferably 16.30 % or more. If the Cr content is more than 18.0 %, the ferrite fraction
is excessively high, and the desired strength cannot be ensured. The Cr content is
therefore 18.0 % or less, preferably 17.5 % or less, more preferably 17.2 % or less,
and further preferably 17.0 % or less.
Mo: 1.5 % to 4.3 %
[0035] Mo stabilizes the protective coating on the steel pipe surface and increases the
resistance to pitting corrosion caused by Cl
- and low pH, thus enhancing the corrosion resistance. To achieve the desired corrosion
resistance, the Mo content is 1.5 % or more, preferably 1.8 % or more, more preferably
2.0 % or more, and further preferably 2.3 % or more. If the Mo content is more than
4.3 %, the ferrite fraction is excessively high, and the desired strength cannot be
ensured. The Mo content is therefore 4.3 % or less, preferably 4.0 % or less, more
preferably 3.5 % or less, and further preferably 3.0 % or less.
Cu: 1.2 % to 3.5 %
[0036] Cu has the effect of enhancing the CO
2 corrosion resistance and the SSC resistance by strengthening the protective coating
on the steel pipe surface. To achieve the desired strength and corrosion resistance,
in particular CO
2 corrosion resistance, the Cu content is 1.2 % or more, preferably 1.8 % or more,
more preferably 2.0 % or more, and further preferably 2.3 % or more. If the Cu content
is excessively high, the hot workability of the steel decreases and outer surface
flaws occur during pipe making, making it impossible to achieve the desired SSC resistance.
The Cu content is therefore 3.5 % or less, preferably 3.2 % or less, more preferably
3.0 % or less, and further preferably 2.7 % or less.
Ni: 3.5 % to 5.2 %
[0037] Ni improves the low-temperature toughness of the steel. Ni also contributes to an
increased austenite fraction, and thus influences the hot workability during hot rolling.
To achieve the desired toughness, the Ni content is 3.5 % or more, preferably 3.8
% or more, more preferably 4.0 % or more, and further preferably 4.3 % or more. If
the Ni content is more than 5.2 %, the austenite fraction is excessively high, and
the hot workability of the steel decreases. Consequently, flaws tend to occur during
hot rolling, and the desired SSC resistance may not be achieved. The Ni content is
therefore 5.2 % or less, and preferably 5.0 % or less.
V: 0.5 % or less
[0038] V is an element that forms carbonitrides to thus increase the strength without impairing
the toughness. V also has the effect of improving the corrosion resistance. This is
because, as a result of V preferentially forming carbonitrides, corrosion-resistant
elements such as Cr are prevented from forming carbonitrides and consequently a decrease
in the amount effective for the corrosion resistance is suppressed. If the V content
is more than 0.5 %, the effect is saturated. The V content is therefore 0.5 % or less,
preferably 0.2 % or less, and further preferably 0.1 % or less. Although no lower
limit is placed on the V content, the V content is preferably 0.01 % or more, and
more preferably 0.03 % or more.
Al: 0.10 % or less
[0039] Al is an element that acts as a deoxidizer. If the Al content is more than 0.10 %,
the corrosion resistance decreases. The Al content is therefore 0.10 % or less, preferably
0.07 % or less, and more preferably 0.05 % or less. Although no lower limit is placed
on the Al content, the Al content is preferably 0.005 % or more, more preferably 0.01
% or more, and further preferably 0.015 % or more from the viewpoint of enhancing
the deoxidizing effect.
N: 0.10 % or less
[0040] N is an element that is inevitably contained in the steelmaking process but also
enhances the strength of the steel. If the N content is more than 0.10 %, the amount
of nitride formed is excessive and the corrosion resistance decreases. The N content
is therefore 0.10 % or less, preferably 0.07 % or less, more preferably 0.05 % or
less, and further preferably 0.03 % or less. Although no lower limit is placed on
the N content, excessive reduction of the N content causes an increase in steelmaking
cost. The N content is therefore preferably 0.002 % or more, more preferably 0.003
% or more, and further preferably 0.005 % or more.
O: 0.010 % or less
[0041] O (oxygen) exists as oxides in the steel, and accordingly adversely affects various
properties. In the present disclosure, it is desirable to reduce the O content as
much as possible. In particular, if the O content is more than 0.010 %, the hot workability
and the corrosion resistance decrease. The O content is therefore 0.010 % or less.
Since excessive reduction causes an increase in cost, the O content is preferably
0.00005 % or more and more preferably 0.001 % or more from the viewpoint of cost.
Sb: 0.001 % to 1.000 %
[0042] Sb is an element necessary to improve the corrosion resistance in acid environments.
To achieve the desired corrosion resistance, the Sb content is 0.001 % or more, preferably
0.003 % or more, more preferably 0.005 % or more, and further preferably 0.010 % or
more. If the Sb content is more than 1.000 %, the effect is saturated. The Sb content
is therefore 1.000 % or less, preferably 0.500 % or less, more preferably 0.100 %
or less, and further preferably 0.050 % or less.
Co: 0.01 % to 1.00 %
[0043] Co is an element that improves the corrosion resistance. To achieve the desired corrosion
resistance, the Co content is 0.01 % or more, preferably 0.03 % or more, and more
preferably 0.05 % or more. If the Co content is more than 1.00 %, the effect is saturated.
The Co content is therefore 1.00 % or less, preferably 0.50 % or less, more preferably
0.30 % or less, and further preferably 0.10 % or less.
Ca: 0.001 % to 0.030 %
[0044] Ca is an element that improves the hot workability through sulfide morphological
control, and suppresses flaws during pipe making to thus contributes to improved SSC
resistance of the steel pipe. To achieve the effect, the Ca content is 0.001 % or
more, preferably 0.003 % or more, more preferably 0.005 % or more, even more preferably
more than 0.010 %, further preferably 0.012 % or more, and most preferably 0.014 %
or more. If the Ca content is more than 0.030 %, the effect is saturated, and the
effect commensurate with the amount cannot be expected. The Ca content is therefore
0.030 % or less, preferably 0.025 % or less, and more preferably 0.020 % or less.
[0045] In one embodiment of the present disclosure, a stainless steel seamless pipe has
a chemical composition containing the foregoing components with the balance consisting
of Fe and inevitable impurities.
[0046] In another embodiment of the present disclosure, the chemical composition may optionally
further contain at least one selected from the group consisting of Nb, Ti, W, B, Ta,
Zr, REM, Mg, and Sn. Nb, Ti, W, B, Ta, Zr, REM, Mg, and Sn are optional steel components,
and the contents of these components may be 0 %.
Nb: 0.07 % or less
[0047] Nb is an element that forms carbonitrides and further improves the strength and the
corrosion resistance, and may be optionally added. Since Nb carbonitrides tend to
decrease the low-temperature toughness, in the case of adding Nb, the Nb content is
0.07 % or less, preferably 0.03 % or less, and more preferably 0.01 % or less. Regarding
the lower limit, the Nb content may be 0 %, but is preferably 0.001 % or more from
the viewpoint of enhancing the effect of the addition of Nb.
Ti: 0.2 % or less
[0048] Ti is an element that further improves the strength and the corrosion resistance,
and may be optionally contained. If the Ti content is more than 0.2 %, the low-temperature
toughness decreases. Accordingly, in the case of adding Ti, the Ti content is 0.2
% or less, preferably 0.05 % or less, and more preferably 0.01 % or less. Regarding
the lower limit, the Ti content may be 0 %, but is preferably 0.001 % or more from
the viewpoint of enhancing the effect of the addition of Ti.
W: 0.9 % or less
[0049] W is an element that contributes to improved strength of the steel and stabilizes
the protective coating on the steel pipe surface to further enhance the corrosion
resistance. If the W content is more than 0.9 %, the low-temperature toughness decreases.
Accordingly, in the case of adding W, the W content is 0.9 % or less, preferably 0.5
% or less, and more preferably 0.3 % or less. No lower limit is placed on the W content
and the W content may be 0 %, but the W content is preferably 0.05 % or more and more
preferably 0.1 % or more.
B: 0.01 % or less
[0050] B is an element that contributes to improved hot workability and also has the effect
of suppressing cracking in the pipe making process. If the B content is more than
0.01 %, the low-temperature toughness decreases. Accordingly, in the case of adding
B, the B content is 0.01 % or less, preferably 0.007 % or less, and more preferably
0.005 % or less. No lower limit is placed on the B content and the B content may be
0 %, but the B content is preferably 0.0005 % or more and more preferably 0.001 %
or more.
Ta: 0.3 % or less
[0051] Ta is an element that has the effect of further improving the strength and further
improving the corrosion resistance, and may be optionally contained. If the Ta content
is more than 0.3 %, the effect is saturated. Accordingly, in the case of adding Ta,
the Ta content is 0.3 % or less. No lower limit is placed on the Ta content and the
Ta content may be 0 %, but the Ta content is preferably 0.001 % or more.
Zr: 0.3 % or less
[0052] Zr is an element that further improves the strength, and may be optionally contained.
Zr also has the effect of further improving the SSC resistance. If the Zr content
is more than 0.3 %, the effect is saturated. Accordingly, in the case of adding Zr,
the Zr content is 0.3 % or less. No lower limit is placed on the Zr content and the
Zr content may be 0 %, but the Zr content is preferably 0.0005 % or more.
REM: 0.3 % or less
[0053] REM (rare earth metal) is an element that contributes to further improved SSC resistance
through sulfide morphological control, and may be optionally contained. If the REM
content is more than 0.3 %, the effect is saturated, and the effect commensurate with
the amount cannot be expected. Accordingly, in the case of adding REM, the REM content
is 0.3 % or less. No lower limit is placed on the REM content and the REM content
may be 0 %, but the REM content is preferably 0.0005 % or more. In the present disclosure,
"REM" includes scandium (Sc) with atomic number 21, yttrium (Y) with atomic number
39, and lanthanoids from lanthanum (La) with atomic number 57 to lutetium (Lu) with
atomic number 71. The chemical composition of the stainless steel seamless pipe according
to the present disclosure may optionally contain at least one of these REMs. In the
present disclosure, the "REM content" is the total content of these elements.
Mg: 0.01 % or less
[0054] Mg is an element that further improves the corrosion resistance, and may be optionally
contained. If the Mg content is more than 0.01 %, the effect is saturated, and the
effect commensurate with the amount cannot be expected. Accordingly, in the case of
adding Mg, the Mg content is 0.01 % or less. No lower limit is placed on the Mg content
and the Mg content may be 0 %, but the Mg content is preferably 0.0005 % or more.
Sn: 1.0 % or less
[0055] Sn is an element that further improves the corrosion resistance, and may be optionally
contained. If the Sn content is more than 1.0 %, the effect is saturated, and the
effect commensurate with the amount cannot be expected. Accordingly, in the case of
adding Sn, the Sn content is 1.0 % or less. No lower limit is placed on the Sn content
and the Sn content may be 0 %, but the Sn content is preferably 0.001 % or more.
[Microstructure]
[0056] Next, the reasons for limiting the microstructure of the stainless steel seamless
pipe according to the present disclosure will be described below.
[0057] The stainless steel seamless pipe according to an embodiment of the present disclosure
contains 30 % or more martensite phase, 50 % or less ferrite phase, and 40 % or less
retained austenite phase in volume fraction.
Martensite phase: 30 % or more
[0058] If the volume fraction of martensite phase is less than 30 %, the desired strength
cannot be ensured. The volume fraction of martensite phase is therefore 30 % or more,
preferably 40 % or more, more preferably 45 % or more, and further preferably 50 %
or more. Although no upper limit is placed on the volume fraction of martensite phase,
the volume fraction of martensite phase is preferably 90 % or less, and more preferably
85 % or less.
Ferrite phase: 50 % or less
[0059] As a result of ferrite phase being contained, the propagation of sulfide stress corrosion
cracking and sulfide stress cracking can be suppressed, and excellent corrosion resistance
can be achieved. If the volume fraction of ferrite phase is more than 50 %, the desired
strength cannot be ensured. The volume fraction of ferrite phase is therefore 50 %
or less, preferably 40 % or less, and more preferably 35 % or less. Although no lower
limit is placed on the volume fraction of ferrite phase, the volume fraction of ferrite
phase is preferably 10 % or more, more preferably 15 % or more, and further preferably
20 % or more.
Retained austenite phase: 40 % or less
[0060] The presence of retained austenite phase improves the ductility and the low-temperature
toughness. However, if a large amount of austenite phase with a volume fraction exceeding
40 % precipitates, the desired strength cannot be ensured. The volume fraction of
retained austenite phase is therefore 40 % or less, preferably 30 % or less, and more
preferably 25 % or less. Although no lower limit is placed on the volume fraction
of retained austenite phase, the volume fraction of retained austenite phase is preferably
3 % or more, and more preferably 5 % or more.
[0061] The volume fraction of each phase can be measured by the following method: First,
a test piece for microstructure observation collected from a stainless steel seamless
pipe is etched with Vilella's reagent (a reagent obtained by mixing picric acid, hydrochloric
acid, and ethanol in proportions of 2 g, 10 ml, and 100 ml respectively). Following
this, the microstructure of the test piece for microstructure observation is imaged
using a scanning electron microscope (SEM) with 1000 magnification to obtain a SEM
image. The obtained SEM image is analyzed using image analysis software (
ImageJ 1.52p, National Institute of Health), and the microstructure proportion (area ratio (%)) of ferrite phase is calculated.
In the analysis, the SEM image is binarized, and each region with low brightness is
regarded as ferrite phase. The area ratio obtained by this procedure is defined as
the volume fraction (%) of ferrite phase.
[0062] Next, a test piece for X-ray diffraction collected from the stainless steel seamless
pipe is ground and polished so that a cross section (C section) orthogonal to the
pipe axis direction will be the measurement plane, and the microstructure proportion
of retained austenite (y) phase is measured using an X-ray diffraction method. Specifically,
the volume fraction of retained austenite phase is calculated from the integrated
intensity of each of (220) plane of austenite and (211) plane of ferrite using the
following formula:

where Vy is the volume fraction of retained austenite phase, Iα is the integrated
intensity of (211) plane of ferrite, Iy is the integrated intensity of (220) plane
of austenite, Rα is the crystallographic theoretical calculation value (34.15) of
α, and Ry is the crystallographic theoretical calculation value (22.33) of y.
[0063] The balance other than ferrite phase and retained y phase calculated by the foregoing
measurement method is the fraction of martensite phase. The method of observing each
microstructure will be described in detail in the EXAMPLES section below.
[0064] The microstructure of the stainless steel seamless pipe according to the present
disclosure substantially consists of martensite phase, ferrite phase, and retained
austenite phase. That is, the microstructure may contain other microstructures as
long as the effects according to the present disclosure are not impaired. Examples
of the other microstructures include intermetallic compounds and inclusions.
[0065] In other words, in one embodiment of the present disclosure, a stainless steel seamless
pipe may comprise a microstructure containing, in volume fraction, 50 % or less ferrite
phase and 40 % or less retained austenite phase with the balance substantially consisting
of martensite phase, wherein the volume fraction of martensite phase is 30 % or more.
[0066] In another embodiment of the present disclosure, a stainless steel seamless pipe
may comprise a microstructure consisting of, in volume fraction, 30 % or more martensite
phase, 50 % or less ferrite phase, and 40 % or less retained austenite phase.
[0067] In either case, it is permissible for the microstructure to contain inevitable impurity
phase.
Yield stress: 758 MPa or more
[0068] The stainless steel seamless pipe according to the present disclosure has a yield
stress of 758 MPa or more. Although no upper limit is placed on the yield stress,
the yield stress is preferably 1034 MPa or less. The yield stress can be measured
by a tensile test. More specifically, the yield stress can be measured by the method
described in the EXAMPLES section.
vE-10: 40 J or more
[0069] The stainless steel seamless pipe according to the present disclosure has a Charpy
absorbed energy vE
-10 at -10 °C of 40 J or more. Since the Charpy absorbed energy vE
-10 is desirably as high as possible, no upper limit is placed on the Charpy absorbed
energy vE
-10. For example, the Charpy absorbed energy vE
-10 may be 300 J or less, and may be 250 J or less. The Charpy absorbed energy can be
measured by a Charpy impact test. More specifically, the Charpy absorbed energy can
be measured by the method described in the EXAMPLES section.
[0070] The stainless steel seamless pipe according to the present disclosure may be used
for any purpose without limitation. The stainless steel seamless pipe according to
the present disclosure is particularly suitable for use in oil wells. That is, the
stainless steel seamless pipe according to an embodiment of the present disclosure
is a stainless steel seamless pipe for oil wells (high-strength stainless steel seamless
pipe for oil wells).
[Production method]
[0071] Next, a preferred production method for a stainless steel seamless pipe according
to the present disclosure will be described below.
[0072] The stainless steel seamless pipe according to the present disclosure can be produced
by making a seamless steel pipe from a steel material and subjecting the seamless
steel pipe to quenching-tempering treatment under specific conditions.
[0073] The steel material is not limited, and may be any material. A billet is typically
used as the steel material. As the steel material, a material having the foregoing
chemical composition can be used.
[0074] The production method for the steel material is not limited, and the steel material
can be produced by any method. For example, molten steel having the foregoing chemical
composition is obtained by conventional steelmaking using a converter or the like,
and then a steel material such as a billet is produced by a method such as continuous
casting or ingot casting and blooming.
[Pipe making]
[0075] The steel material is made into a seamless steel pipe. The pipe making method is
not limited, and any method may be used. The pipe making is preferably performed by
hot working. In the case of performing the pipe making by hot working, the steel material
is heated and then hot worked into a seamless steel pipe. The heating temperature
in the heating is not limited, but is preferably 1100 °C to 1350 °C from the viewpoint
of achieving both the hot workability during the pipe making and the low-temperature
toughness of the finished product at high levels.
[0076] The method of working the steel material into the seamless steel pipe is not limited,
and any method may be used. For example, the seamless steel pipe can be obtained by
any of the Mannesmann plug mill process and the Mannesmann mandrel mill process.
[0077] In the case of performing the pipe making by hot working, cooling treatment may be
performed after the pipe making. The cooling treatment is not limited, and may be
performed under any conditions. For example, it is preferable to, after the hot working,
cool the seamless steel pipe to room temperature. The cooling rate in the cooling
is not limited, and may be any rate. For example, the seamless steel pipe may be cooled
at a cooling rate similar to that of air cooling.
[Quenching-tempering treatment]
[0078] The obtained seamless steel pipe is then subjected to heat treatment (quenching-tempering
treatment) composed of quenching treatment and tempering treatment under specific
conditions. The conditions in the quenching-tempering treatment will be described
below.
- Quenching treatment
[0079] First, the seamless steel pipe is heated to a quenching temperature of 850 °C to
1150 °C, and the heated seamless steel pipe is cooled to a cooling stop temperature
of 50 °C or less at a cooling rate of 0.01 °C/s or more.
Quenching temperature: 850 °C to 1150 °C
[0080] If the heating temperature (quenching temperature) in the quenching treatment is
less than 850 °C, reverse transformation from martensite to austenite does not occur,
and transformation from austenite to martensite does not occur during cooling, so
that the desired strength cannot be ensured. The quenching temperature is therefore
850 °C or more, and preferably 900 °C or more. If the quenching temperature is more
than 1150 °C, crystal grains coarsen, as a result of which the low-temperature toughness
degrades. The quenching temperature is therefore 1150 °C or less, and preferably 1100
°C or less.
[0081] In the quenching treatment, after heating the seamless steel pipe to the quenching
temperature, soaking treatment of holding the seamless steel pipe at the quenching
temperature may be performed. The soaking treatment can make the temperature in the
thickness direction of the seamless steel pipe uniform, and reduce variation in material
property. The time (soaking time) for holding at the quenching temperature is not
limited, but is preferably 5 minutes to 30 minutes.
Cooling rate: 0.01 °C/s or more
[0082] If the cooling rate in the quenching treatment is less than 0.01 °C/s, the desired
microstructure cannot be obtained. The cooling rate is therefore 0.01 °C/s or more,
preferably 1.0 °C/s or more, more preferably 5.0 °C/s or more, and further preferably
10.0 °C/s or more. Although no lower limit is placed on the cooling rate, the cooling
rate is preferably 100 °C/s or less, more preferably 50 °C/s or less, and further
preferably 30 °C/s or less.
[0083] The cooling is not limited, and may be performed by any method. For example, the
cooling is preferably performed by at least one of air cooling and water cooling,
and more preferably performed by water cooling.
Cooling stop temperature: 50 °C or less
[0084] If the cooling stop temperature is more than 50 °C, the desired microstructure cannot
be obtained. In detail, if the cooling stop temperature is high, transformation from
austenite to martensite is insufficient, and the volume fraction of retained austenite
is excessively high. The cooling stop temperature in the quenching treatment is therefore
50 °C or less. No lower limit is placed on the cooling stop temperature, and the cooling
stop temperature may be, for example, 0 °C or more. The cooling stop temperature herein
is the surface temperature of the seamless steel pipe.
- Tempering treatment
[0085] The seamless steel pipe after the quenching treatment is then subjected to tempering
treatment of heating to a tempering temperature of 500 °C to 650 °C.
Tempering temperature: 500 °C to 650 °C
[0086] If the tempering temperature is less than 500 °C, the tempering effect is insufficient,
as a result of which the low-temperature toughness degrades. The tempering temperature
is therefore 500 °C or more, and preferably 520 °C or more. If the tempering temperature
is more than 650 °C, a large amount of intermetallic compounds precipitates, and excellent
low-temperature toughness cannot be obtained. The tempering temperature is therefore
650 °C or less, and preferably 630 °C or less.
[0087] In the tempering treatment, after heating the seamless steel pipe to the tempering
temperature, the seamless steel pipe may be held at the tempering temperature. The
time (holding time) for holding at the tempering temperature is not limited, but is
preferably 5 minutes or more from the viewpoint of making the temperature in the thickness
direction uniform and preventing variation in material property. No upper limit is
placed on the holding time, but the holding time is preferably 90 minutes or less.
[0088] After the tempering treatment, the seamless steel pipe can be allowed to naturally
cool.
[0089] As a result of the quenching-tempering treatment, a stainless steel seamless pipe
having the desired strength and excellent low-temperature toughness and corrosion
resistance can be obtained.
EXAMPLES
[0090] The presently disclosed techniques will be described in more detail below by way
of examples. The present disclosure is not limited to the following examples.
[0091] First, seamless steel pipes were made from steel materials having the chemical compositions
shown in Tables 1 to 3 by the following procedure.
[0092] Each steel material was cast using molten steel having the chemical composition shown
in Tables 1 to 3. The steel material was then heated, and hot worked using a model
seamless mill into a seamless steel pipe of 177.8 mm in outer diameter and 16.0 mm
in thickness, followed by air cooling. The heating temperature of the steel material
before the hot working was 1250 °C.
[0093] The obtained seamless steel pipe was then subjected to quenching-tempering treatment
under the following conditions to obtain a stainless steel seamless pipe.
- Quenching
[0094] The obtained seamless steel pipe was subjected to quenching treatment under the conditions
shown in Tables 4 to 6. In detail, the seamless steel pipe was heated to the quenching
temperature shown in Tables 4 to 6, and held at the quenching temperature for the
soaking time shown in Tables 4 to 6. The seamless steel pipe was then cooled to the
cooling stop temperature of 5 °C at the cooling rate shown in Tables 4 to 6. The cooling
was performed by water cooling.
- Tempering
[0095] After this, the cooled seamless steel pipe was heated to the tempering temperature
shown in Tables 4 to 6, and held at the tempering temperature for the holding time
shown in Tables 4 to 6. The seamless steel pipe was then air-cooled (allowed to naturally
cool). The cooling rate in the air cooling was 0.04 °C/s.
[0096] A test piece was collected from each obtained stainless steel seamless pipe, and
microstructure observation, a tensile test, a Charpy impact test, and a corrosion
resistance test were conducted. The test methods are as follows.
(1) Microstructure observation
[0097] A test piece for microstructure observation was collected from the obtained stainless
steel seamless pipe so that a cross section including the pipe axis direction and
the thickness direction would be the observation plane. The collected test piece for
microstructure observation was etched with Vilella's reagent (a reagent obtained by
mixing picric acid, hydrochloric acid, and ethanol in proportions of 2 g, 10 ml, and
100 ml respectively). The microstructure was imaged using a scanning electron microscope
(SEM) with 1000 magnification to obtain a SEM image. The obtained SEM image was analyzed
using image analysis software (
ImageJ 1.52p, National Institute of Health), and the microstructure proportion (area ratio (%)) of ferrite phase was calculated.
In the analysis, the SEM image was binarized, and each region with low brightness
was regarded as ferrite phase. The area ratio obtained by this procedure was taken
to be the volume fraction (%) of ferrite phase.
[0098] Moreover, a test piece for X-ray diffraction was collected from the obtained stainless
steel seamless pipe, and ground and polished so that a cross section (C section) orthogonal
to the pipe axis direction would be the measurement plane. The microstructure proportion
of retained austenite (y) phase was measured using an X-ray diffraction method. Specifically,
the volume fraction of retained austenite phase was calculated from the integrated
intensity of each of (220) plane of austenite and (211) plane of ferrite using the
following formula:

where Vy is the volume fraction of retained austenite phase, Iα is the integrated
intensity of (211) plane of ferrite, Iy is the integrated intensity of (220) plane
of austenite, Rα is the crystallographic theoretical calculation value (34.15) of
α, and Ry is the crystallographic theoretical calculation value (22.33) of y.
[0099] The volume fraction of each phase obtained by the foregoing procedure is shown in
Tables 4 to 6. The symbols M, F, and y of the microstructures in Tables 4 to 6 respectively
denote the following phases:
- M:
- martensite phase
- F:
- ferrite phase
- γ:
- retained austenite phase.
(2) Tensile test
[0100] An arc-shaped tensile test piece was collected from the obtained stainless steel
seamless pipe so that the pipe axis direction would be the tensile direction in accordance
with API (American Petroleum Institute)-5CT. A tensile test was then conducted to
determine the yield stress (YS). The stainless steel seamless pipe was rated pass
as having high strength in the case where the yield stress YS was 758 MPa or more,
and rated fail in the case where the yield stress YS was less than 758 MPa.
(3) Charpy impact test
[0101] A Charpy impact test was conducted by the following procedure to evaluate the low-temperature
toughness.
[0102] First, a V-notch test piece (10 mm thick) whose longitudinal direction is perpendicular
to the pipe axis and whose notch is on a plane perpendicular to the pipe axis was
collected from the obtained stainless steel seamless pipe in accordance with ASTM
E23. The test piece was subjected to a Charpy impact test at a test temperature of
-10 °C. In the test, three test pieces were collected per one stainless steel seamless
pipe, and the absorbed energy was measured for each test piece. The lowest value of
the absorbed energies of the three test pieces was taken to be the Charpy absorbed
energy vE
-10 at -10 °C. The stainless steel seamless pipe was rated pass in the case where vE
-10 was 40 J or more.
(4) CO2 corrosion resistance test
[0103] The following test was conducted to evaluate the high-temperature CO
2 corrosion resistance.
[0104] A corrosion test piece of 3 mm in thickness, 30 mm in width, and 40 mm in length
was machined from the obtained stainless steel seamless pipe. A corrosion test was
conducted using the corrosion test piece, and the corrosion rate was measured as an
index of the CO
2 corrosion resistance. In the corrosion test, the corrosion test piece was immersed
in a test liquid: 20 mass% NaCl aqueous solution (liquid temperature: 200 °C, 30 atm
CO
2 gas atmosphere) held in an autoclave for an immersion time of 14 days (336 hours).
The weight of the corrosion test piece after the corrosion test was measured, and
the premeasured weight of the test piece before the corrosion test was subtracted
from the measured weight to yield the weight loss by the corrosion test. The weight
loss was then divided by the surface area of the test piece used and the immersion
time to obtain the weight loss per unit time and per unit area. The weight loss per
unit time and per unit area was divided by the density of the steel to convert it
into the corrosion thickness per unit time and per unit area. The corrosion thickness
per unit time and per unit area (mm/y) thus obtained was taken to be the corrosion
rate in carbon dioxide. The stainless steel seamless pipe was rated pass in the case
where the corrosion rate was 0.127 mm/y or less, and rated fail in the case where
the corrosion rate was more than 0.127 mm/y.
(5) SSC resistance test
[0105] The following test was conducted to evaluate the low-temperature SSC resistance.
[0106] A C-shaped test piece was machined from the obtained stainless steel seamless pipe
in accordance with NACE TM0177 Method C, and an SSC resistance test was conducted.
The curved surfaces corresponding to the inner and outer surfaces of the steel pipe
were not ground or polished.
[0107] In the SSC resistance test, the C-shaped test piece conforming to NACE TM0177 Method
C was immersed in an aqueous solution obtained by adding acetic acid + sodium acetate
to a 0.165 mass% NaCl aqueous solution (liquid temperature: 7 °C, 0.995 atm CO
2 gas, 0.005 atm H
2S atmosphere) to adjust the pH to 3.0 for an immersion time of 720 hours under load
of 100 % of yield stress as load stress. The stainless steel seamless pipe was rated
pass in the case where there was no cracking, and rated fail in the case where there
was cracking. In Tables 4 to 6, "1" denotes pass and "2" denotes fail.
(6) Corrosion test in acid environment
[0108] The following test was conducted to evaluate the corrosion resistance in acid environments.
[0109] First, a rectangular parallelepiped test piece was machined from the obtained stainless
steel seamless pipe. The test piece was 50 mm in length in the longitudinal direction
of the steel pipe, 3 mm in thickness in the thickness direction of the steel pipe,
and 25 mm in width. After measuring the weight of the test piece, a corrosion test
was conducted by immersing, for 40 minutes, the test piece in a 15 mass% hydrochloric
acid solution heated to 80 °C. The weight of the test piece after the corrosion test
was measured, and the weight of the test piece before the corrosion test was subtracted
from the measured weight to yield the weight loss by the corrosion test. The weight
loss was then divided by the surface area of the test piece used and the immersion
time in the corrosion test to obtain the weight loss per unit time and per unit area.
The weight loss per unit time and per unit area was divided by the density of the
steel to convert it into the corrosion thickness per unit time and per unit area.
The corrosion thickness per unit time and per unit area (mm/y) thus obtained was taken
to be the corrosion rate in acid environments. The stainless steel seamless pipe was
rated pass in the case where the corrosion rate was 600 mm/y or less, and rated fail
in the case where the corrosion rate was more than 600 mm/y.
(7) Hot workability
[0110] The following evaluation was conducted to evaluate the hot workability of the obtained
stainless steel seamless pipe. The flaw depth on the surface of the test piece in
the SSC resistance test corresponding to the outer surface of the steel pipe was measured
by ultrasonic testing. Based on the maximum value of the flaw depth measured, the
hot workability was evaluated in the following three levels:
- 1: maximum flaw depth of 0.1 mm or less
- 2: maximum flaw depth of more than 0.1 mm and 0.2 mm or less
- 3: maximum flaw depth of more than 0.2 mm.
[0111] The results are shown in Tables 4 to 6. As can be seen from the results in Tables
4 to 6, each stainless steel seamless pipe satisfying the conditions according to
the present disclosure had high strength of 758 MPa (110 ksi) or more in yield stress
and excellent low-temperature toughness and corrosion resistance. Regarding the corrosion
resistance in particular, all of the high-temperature CO
2 corrosion resistance, the low-temperature SSC resistance, and the corrosion resistance
in acid environments were excellent. Such a stainless steel seamless pipe according
to the present disclosure is very suitable for various applications such as steel
pipes for oil wells.
[0112] In each Example in which the Ca content was more than 0.010 %, the maximum value
of the flaw depth was 0.1 mm or less. This results indicates that the hot workability
is remarkably excellent especially in the case where the Ca content is more than 0.010
%. Hence, the low-temperature SSC resistance is even more excellent if the Ca content
is more than 0.010 %.
[Table 1]
[0113]
Table 1
| Steel sample ID |
Chemical composition (mass%) * |
Remarks |
| C |
Si |
Mn |
P |
S |
Cr |
Mo |
Cu |
Ni |
V |
Al |
N |
O |
Sb |
Co |
Ca |
Others |
| A |
0.013 |
0.28 |
0.28 |
0.015 |
0.0010 |
16.57 |
2.56 |
2.46 |
4.79 |
0.050 |
0.022 |
0.016 |
0.002 |
0.017 |
0.08 |
0.0076 |
- |
Conforming steel |
| B |
0.013 |
0.32 |
0.31 |
0.017 |
0.0018 |
16.71 |
2.52 |
2.60 |
4.66 |
0.048 |
0.022 |
0.016 |
0.002 |
0.015 |
0.08 |
0.0163 |
- |
Conforming steel |
| C |
0.009 |
0.28 |
0.31 |
0.016 |
0.0020 |
16.62 |
2.56 |
2.52 |
4.57 |
0.049 |
0.027 |
0.013 |
0.002 |
0.018 |
0.08 |
0.0172 |
- |
Conforming steel |
| D |
0.052 |
0.32 |
0.30 |
0.016 |
0.0007 |
16.60 |
2.45 |
2.47 |
4.67 |
0.048 |
0.024 |
0.013 |
0.003 |
0.015 |
0.10 |
0.0107 |
- |
Conforming steel |
| E |
0.010 |
0.45 |
0.31 |
0.016 |
0.0009 |
16.75 |
2.50 |
2.41 |
4.41 |
0.051 |
0.021 |
0.012 |
0.002 |
0.015 |
0.11 |
0.0118 |
- |
Conforming steel |
| F |
0.010 |
0.81 |
0.33 |
0.015 |
0.0007 |
16.50 |
2.31 |
2.35 |
4.75 |
0.038 |
0.029 |
0.010 |
0.002 |
0.012 |
0.08 |
0.0102 |
- |
Conforming steel |
| G |
0.007 |
0.29 |
0.53 |
0.015 |
0.0008 |
16.68 |
2.51 |
2.40 |
4.48 |
0.050 |
0.026 |
0.012 |
0.002 |
0.017 |
0.10 |
0.0117 |
- |
Conforming steel |
| H |
0.008 |
0.28 |
0.83 |
0.014 |
0.0010 |
16.57 |
2.42 |
2.40 |
4.58 |
0.058 |
0.029 |
0.011 |
0.002 |
0.010 |
0.09 |
0.0087 |
- |
Conforming steel |
| I |
0.007 |
0.31 |
0.04 |
0.015 |
0.0007 |
16.64 |
2.54 |
2.56 |
4.41 |
0.052 |
0.030 |
0.014 |
0.002 |
0.017 |
0.11 |
0.0077 |
- |
Conforming steel |
| J |
0.012 |
0.30 |
0.27 |
0.014 |
0.0009 |
17.53 |
2.41 |
2.54 |
4.63 |
0.053 |
0.023 |
0.013 |
0.002 |
0.016 |
0.08 |
0.0127 |
- |
Conforming steel |
| K |
0.007 |
0.27 |
0.31 |
0.014 |
0.0012 |
15.56 |
2.45 |
2.41 |
4.65 |
0.049 |
0.025 |
0.011 |
0.002 |
0.018 |
0.11 |
0.0109 |
- |
Conforming steel |
| L |
0.007 |
0.31 |
0.33 |
0.015 |
0.0013 |
16.63 |
2.80 |
2.54 |
4.63 |
0.050 |
0.023 |
0.012 |
0.003 |
0.018 |
0.12 |
0.0098 |
- |
Conforming steel |
| M |
0.011 |
0.32 |
0.31 |
0.015 |
0.0013 |
16.73 |
1.78 |
2.40 |
4.59 |
0.048 |
0.024 |
0.012 |
0.002 |
0.012 |
0.11 |
0.0111 |
- |
Conforming steel |
| N |
0.012 |
0.30 |
0.33 |
0.014 |
0.0008 |
16.61 |
2.56 |
2.95 |
4.63 |
0.050 |
0.022 |
0.011 |
0.003 |
0.014 |
0.12 |
0.0078 |
- |
Conforming steel |
| O |
0.008 |
0.32 |
0.28 |
0.013 |
0.0010 |
16.70 |
2.51 |
1.64 |
4.46 |
0.050 |
0.020 |
0.012 |
0.002 |
0.016 |
0.12 |
0.0090 |
- |
Conforming steel |
| P |
0.011 |
0.28 |
0.27 |
0.016 |
0.0009 |
16.61 |
2.40 |
2.49 |
4.96 |
0.049 |
0.028 |
0.012 |
0.003 |
0.018 |
0.11 |
0.0092 |
- |
Conforming steel |
| Q |
0.010 |
0.31 |
0.28 |
0.016 |
0.0009 |
16.67 |
2.40 |
2.57 |
3.87 |
0.048 |
0.024 |
0.015 |
0.002 |
0.017 |
0.08 |
0.0079 |
- |
Conforming steel |
| R |
0.012 |
0.15 |
0.17 |
0.013 |
0.0010 |
16.58 |
2.29 |
2.31 |
4.58 |
0.360 |
0.025 |
0.013 |
0.003 |
0.009 |
0.10 |
0.0066 |
- |
Conforming steel |
| S |
0.011 |
0.28 |
0.31 |
0.014 |
0.0008 |
16.57 |
2.47 |
2.58 |
4.50 |
0.048 |
0.026 |
0.048 |
0.002 |
0.016 |
0.09 |
0.0124 |
- |
Conforming steel |
| T |
0.010 |
0.29 |
0.28 |
0.016 |
0.0009 |
16.60 |
2.46 |
2.44 |
4.60 |
0.051 |
0.026 |
0.011 |
0.002 |
0.052 |
0.12 |
0.0084 |
- |
Conforming steel |
| * Balance consisting of Fe and inevitable impurities |
[Table 2]
[0114]
Table 2
| Steel sample ID |
Chemical composition (mass%) * |
Remarks |
| C |
Si |
Mn |
P |
S |
Cr |
Mo |
Cu |
Ni |
V |
Al |
N |
O |
Sb |
Co |
Ca |
Others |
| U |
0.007 |
0.11 |
0.13 |
0.015 |
0.0013 |
16.33 |
2.19 |
2.22 |
4.39 |
0.038 |
0.053 |
0.023 |
0.003 |
0.689 |
0.016 |
0.0093 |
- |
Conforming steel |
| V |
0.009 |
0.29 |
0.29 |
0.016 |
0.0013 |
16.58 |
2.44 |
2.52 |
4.63 |
0.048 |
0.023 |
0.014 |
0.002 |
0.005 |
0.11 |
0.0079 |
- |
Conforming steel |
| W |
0.011 |
0.28 |
0.27 |
0.017 |
0.0012 |
16.63 |
2.45 |
2.58 |
4.43 |
0.049 |
0.023 |
0.014 |
0.002 |
0.014 |
0.32 |
0.0114 |
- |
Conforming steel |
| X |
0.010 |
0.32 |
0.30 |
0.014 |
0.0007 |
16.61 |
2.59 |
2.50 |
4.41 |
0.048 |
0.030 |
0.010 |
0.002 |
0.016 |
0.05 |
0.0072 |
- |
Conforming steel |
| Y |
0.007 |
0.31 |
0.31 |
0.015 |
0.0008 |
16.62 |
2.55 |
2.55 |
4.71 |
0.048 |
0.028 |
0.011 |
0.003 |
0.012 |
0.09 |
0.0037 |
- |
Conforming steel |
| Z |
0.011 |
0.28 |
0.29 |
0.014 |
0.0008 |
16.69 |
2.40 |
2.46 |
4.46 |
0.051 |
0.027 |
0.014 |
0.003 |
0.015 |
0.11 |
0.0088 |
Nb:0.005, Ti:0.004 |
Conforming steel |
| AA |
0.007 |
0.33 |
0.31 |
0.014 |
0.0009 |
16.72 |
2.40 |
2.52 |
4.69 |
0.050 |
0.028 |
0.010 |
0.003 |
0.015 |
0.12 |
0.0083 |
W:0.45, B:0.0026 |
Conforming steel |
| AB |
0.010 |
0.29 |
0.28 |
0.016 |
0.0013 |
16.58 |
2.46 |
2.41 |
4.57 |
0.051 |
0.024 |
0.013 |
0.003 |
0.012 |
0.12 |
0.0087 |
REM:0.023 |
Conforming steel |
| AC |
0.013 |
0.29 |
0.30 |
0.015 |
0.0007 |
16.60 |
2.54 |
2.54 |
4.62 |
0.049 |
0.022 |
0.013 |
0.002 |
0.013 |
0.11 |
0.0081 |
Nb:0.002, Sn:0.019 |
Conforming steel |
| AD |
0.011 |
0.29 |
0.29 |
0.017 |
0.0007 |
16.62 |
2.40 |
2.52 |
4.57 |
0.049 |
0.025 |
0.015 |
0.002 |
0.014 |
0.11 |
0.0103 |
Ta:0.14, Zr:0.22 Mg:0.004 |
Conforming steel |
| AE |
0.067 |
0.32 |
0.30 |
0.013 |
0.0013 |
16.64 |
2.58 |
2.44 |
4.57 |
0.047 |
0.025 |
0.014 |
0.003 |
0.016 |
0.11 |
0.0091 |
- |
Comparative steel |
| AF |
0.007 |
0.31 |
0.33 |
0.016 |
0.0007 |
18.41 |
2.51 |
2.53 |
4.66 |
0.047 |
0.021 |
0.015 |
0.002 |
0.012 |
0.11 |
0.0078 |
- |
Comparative steel |
| AG |
0.009 |
0.31 |
0.31 |
0.017 |
0.0010 |
14.89 |
2.43 |
2.43 |
4.64 |
0.048 |
0.025 |
0.013 |
0.003 |
0.014 |
0.08 |
0.0113 |
- |
Comparative steel |
| AH |
0.012 |
0.32 |
0.32 |
0.016 |
0.0012 |
16.64 |
4.61 |
2.49 |
4.42 |
0.047 |
0.024 |
0.012 |
0.002 |
0.016 |
0.11 |
0.0103 |
- |
Comparative steel |
| AI |
0.007 |
0.31 |
0.29 |
0.017 |
0.0011 |
16.62 |
1.32 |
2.42 |
4.61 |
0.047 |
0.025 |
0.015 |
0.002 |
0.014 |
0.09 |
0.0080 |
- |
Comparative steel |
| AJ |
0.009 |
0.32 |
0.29 |
0.017 |
0.0011 |
16.70 |
2.54 |
3.83 |
4.70 |
0.053 |
0.022 |
0.014 |
0.002 |
0.017 |
0.12 |
0.0087 |
- |
Comparative steel |
| AK |
0.010 |
0.27 |
0.32 |
0.016 |
0.0009 |
16.72 |
2.57 |
0.85 |
4.57 |
0.051 |
0.028 |
0.013 |
0.003 |
0.013 |
0.08 |
0.0084 |
- |
Comparative steel |
| AL |
0.013 |
0.30 |
0.33 |
0.013 |
0.0011 |
16.58 |
2.60 |
2.42 |
5.61 |
0.048 |
0.030 |
0.010 |
0.002 |
0.017 |
0.10 |
0.0120 |
- |
Comparative steel |
| AM |
0.007 |
0.29 |
0.29 |
0.014 |
0.0010 |
16.70 |
2.50 |
2.52 |
3.14 |
0.053 |
0.029 |
0.011 |
0.003 |
0.014 |
0.09 |
0.0077 |
- |
Comparative steel |
| AN |
0.012 |
0.27 |
0.32 |
0.015 |
0.0011 |
16.69 |
2.58 |
2.60 |
4.45 |
0.053 |
0.023 |
0.132 |
0.003 |
0.015 |
0.09 |
0.0075 |
- |
Comparative steel |
| AO |
0.011 |
0.29 |
0.33 |
0.017 |
0.0010 |
16.58 |
2.40 |
2.57 |
4.71 |
0.052 |
0.021 |
0.013 |
0.002 |
1.319 |
0.10 |
0.0072 |
- |
Comparative steel |
| * Balance consisting of Fe and inevitable impurities |
[Table 3]
[0115]
Table 3
| Steel sample ID |
Chemical composition (mass%) * |
Remarks |
| C |
Si |
Mn |
P |
S |
Cr |
Mo |
Cu |
Ni |
V |
Al |
N |
O |
Sb |
Co |
Ca |
Others |
| AP |
0.013 |
0.28 |
0.28 |
0.015 |
0.0010 |
16.57 |
2.56 |
2.46 |
4.79 |
0.050 |
0.022 |
0.016 |
0.002 |
0.017 |
0.08 |
0.0106 |
- |
Conforming steel |
| AQ |
0.008 |
0.28 |
0.83 |
0.014 |
0.0010 |
16.57 |
2.42 |
2.40 |
4.58 |
0.058 |
0.029 |
0.011 |
0.002 |
0.010 |
0.09 |
0.0131 |
- |
Conforming steel |
| AR |
0.007 |
0.31 |
0.04 |
0.015 |
0.0007 |
16.64 |
2.54 |
2.56 |
4.41 |
0.052 |
0.030 |
0.014 |
0.002 |
0.017 |
0.11 |
0.0111 |
- |
Conforming steel |
| AS |
0.007 |
0.31 |
0.33 |
0.015 |
0.0013 |
16.63 |
2.80 |
2.54 |
4.63 |
0.050 |
0.023 |
0.012 |
0.003 |
0.018 |
0.12 |
0.0130 |
- |
Conforming steel |
| AT |
0.012 |
0.30 |
0.33 |
0.014 |
0.0008 |
16.61 |
2.56 |
2.95 |
4.63 |
0.050 |
0.022 |
0.011 |
0.003 |
0.014 |
0.12 |
0.0123 |
- |
Conforming steel |
| AU |
0.008 |
0.32 |
0.28 |
0.013 |
0.0010 |
16.70 |
2.51 |
1.64 |
4.46 |
0.050 |
0.020 |
0.012 |
0.002 |
0.016 |
0.12 |
0.0135 |
- |
Conforming steel |
| AV |
0.011 |
0.28 |
0.27 |
0.016 |
0.0009 |
16.61 |
2.40 |
2.49 |
4.96 |
0.049 |
0.028 |
0.012 |
0.003 |
0.018 |
0.11 |
0.0125 |
- |
Conforming steel |
| AW |
0.010 |
0.31 |
0.28 |
0.016 |
0.0009 |
16.67 |
2.40 |
2.57 |
3.87 |
0.048 |
0.024 |
0.015 |
0.002 |
0.017 |
0.08 |
0.0118 |
- |
Conforming steel |
| AX |
0.012 |
0.15 |
0.17 |
0.013 |
0.0010 |
16.58 |
2.29 |
2.31 |
4.58 |
0.360 |
0.025 |
0.013 |
0.003 |
0.009 |
0.10 |
0.0101 |
- |
Conforming steel |
| AY |
0.010 |
0.29 |
0.28 |
0.016 |
0.0009 |
16.60 |
2.46 |
2.44 |
4.60 |
0.051 |
0.026 |
0.011 |
0.002 |
0.052 |
0.12 |
0.0127 |
- |
Conforming steel |
| AZ |
0.007 |
0.11 |
0.13 |
0.015 |
0.0013 |
16.33 |
2.19 |
2.22 |
4.39 |
0.038 |
0.053 |
0.023 |
0.003 |
0.689 |
0.016 |
0.0127 |
- |
Conforming steel |
| BA |
0.009 |
0.29 |
0.29 |
0.016 |
0.0013 |
16.58 |
2.44 |
2.52 |
4.63 |
0.048 |
0.023 |
0.014 |
0.002 |
0.005 |
0.11 |
0.0120 |
- |
Conforming steel |
| BB |
0.010 |
0.32 |
0.30 |
0.014 |
0.0007 |
16.61 |
2.59 |
2.50 |
4.41 |
0.048 |
0.030 |
0.010 |
0.002 |
0.016 |
0.05 |
0.0103 |
- |
Conforming steel |
| BC |
0.007 |
0.31 |
0.31 |
0.015 |
0.0008 |
16.62 |
2.55 |
2.55 |
4.71 |
0.048 |
0.028 |
0.011 |
0.003 |
0.012 |
0.09 |
0.0073 |
- |
Conforming steel |
| BD |
0.011 |
0.28 |
0.29 |
0.014 |
0.0008 |
16.69 |
2.40 |
2.46 |
4.46 |
0.051 |
0.027 |
0.014 |
0.003 |
0.015 |
0.11 |
0.0133 |
Nb:0.005, Ti:0.004 |
Conforming steel |
| BE |
0.007 |
0.33 |
0.31 |
0.014 |
0.0009 |
16.72 |
2.40 |
2.52 |
4.69 |
0.050 |
0.028 |
0.010 |
0.003 |
0.015 |
0.12 |
0.0133 |
W:0.45, B:0.0026 |
Conforming steel |
| BF |
0.010 |
0.29 |
0.28 |
0.016 |
0.0013 |
16.58 |
2.46 |
2.41 |
4.57 |
0.051 |
0.024 |
0.013 |
0.003 |
0.012 |
0.12 |
0.0136 |
REM:0.023 |
Conforming steel |
| BG |
0.013 |
0.29 |
0.30 |
0.015 |
0.0007 |
16.60 |
2.54 |
2.54 |
4.62 |
0.049 |
0.022 |
0.013 |
0.002 |
0.013 |
0.11 |
0.0128 |
Nb:0.002, Sn:0.019 |
Conforming steel |
| BH |
0.067 |
0.32 |
0.30 |
0.013 |
0.0013 |
16.64 |
2.58 |
2.44 |
4.57 |
0.047 |
0.025 |
0.014 |
0.003 |
0.016 |
0.11 |
0.0122 |
- |
Comparative steel |
| BI |
0.007 |
0.31 |
0.33 |
0.016 |
0.0007 |
18.41 |
2.51 |
2.53 |
4.66 |
0.047 |
0.021 |
0.015 |
0.002 |
0.012 |
0.11 |
0.0110 |
- |
Comparative steel |
| BJ |
0.007 |
0.31 |
0.29 |
0.017 |
0.0011 |
16.62 |
1.32 |
2.42 |
4.61 |
0.047 |
0.025 |
0.015 |
0.002 |
0.014 |
0.09 |
0.0119 |
- |
Comparative steel |
| BK |
0.009 |
0.32 |
0.29 |
0.017 |
0.0011 |
16.70 |
2.54 |
3.83 |
4.70 |
0.053 |
0.022 |
0.014 |
0.002 |
0.017 |
0.12 |
0.0133 |
- |
Comparative steel |
| BL |
0.010 |
0.27 |
0.32 |
0.016 |
0.0009 |
16.72 |
2.57 |
0.85 |
4.57 |
0.051 |
0.028 |
0.013 |
0.003 |
0.013 |
0.08 |
0.0119 |
- |
Comparative steel |
| BM |
0.007 |
0.29 |
0.29 |
0.014 |
0.0010 |
16.70 |
2.50 |
2.52 |
3.14 |
0.053 |
0.029 |
0.011 |
0.003 |
0.014 |
0.09 |
0.0123 |
- |
Comparative steel |
| BN |
0.012 |
0.27 |
0.32 |
0.015 |
0.0011 |
16.69 |
2.58 |
2.60 |
4.45 |
0.053 |
0.023 |
0.132 |
0.003 |
0.015 |
0.09 |
0.0115 |
- |
Comparative steel |
| BO |
0.011 |
0.29 |
0.33 |
0.017 |
0.0010 |
16.58 |
2.40 |
2.57 |
4.71 |
0.052 |
0.021 |
0.013 |
0.002 |
1.319 |
0.10 |
0.0107 |
- |
Comparative steel |
| BP |
0.013 |
0.32 |
0.31 |
0.017 |
0.0018 |
16.71 |
2.52 |
2.60 |
4.66 |
0.048 |
0.022 |
0.016 |
0.002 |
0.015 |
0.08 |
- |
- |
Comparative steel |
| * Balance consisting of Fe and inevitable impurities |
[Table 4]
[0116]
Table 4
| No. |
Steel sample ID |
Production conditions |
Measurement results |
Remarks |
| Quenching treatment |
Tempering treatment |
Microstructure (volume fraction) |
Strength |
Low-temperature toughness |
Corrosion resistance |
Hot workability |
| Quenching temperature (°C) |
Soaking time (min) |
Cooling rate (°C/s) |
Tempering temperature (°C) |
Holding time (min) |
M (%) |
F (%) |
γ (%) |
Yield stress YS (MPa) |
vE-10 (J) |
Corrosion rate in carbon dioxide (mm/y) |
SSC resistance |
Corrosion rate in acid environment (mm/y) |
| 1 |
A |
930 |
20 |
11 |
575 |
30 |
73 |
22 |
5 |
974 |
220 |
0.053 |
1 |
586 |
2 |
Example |
| 2 |
B |
930 |
20 |
11 |
575 |
30 |
69 |
25 |
6 |
967 |
212 |
0.055 |
1 |
587 |
1 |
Example |
| 3 |
C |
930 |
20 |
11 |
575 |
30 |
72 |
23 |
5 |
980 |
208 |
0.057 |
1 |
587 |
1 |
Example |
| 4 |
D |
930 |
20 |
11 |
575 |
30 |
67 |
20 |
13 |
932 |
209 |
0.078 |
1 |
593 |
1 |
Example |
| 5 |
E |
930 |
20 |
11 |
575 |
30 |
59 |
27 |
14 |
934 |
103 |
0.067 |
1 |
590 |
1 |
Example |
| 6 |
F |
930 |
20 |
11 |
575 |
30 |
50 |
31 |
19 |
905 |
185 |
0.051 |
1 |
577 |
1 |
Example |
| 7 |
G |
930 |
20 |
11 |
575 |
30 |
67 |
18 |
15 |
920 |
209 |
0.043 |
1 |
583 |
1 |
Example |
| 8 |
H |
930 |
20 |
11 |
575 |
30 |
64 |
15 |
21 |
911 |
189 |
0.048 |
1 |
567 |
2 |
Example |
| 9 |
I |
930 |
20 |
11 |
575 |
30 |
69 |
27 |
4 |
979 |
189 |
0.051 |
1 |
585 |
2 |
Example |
| 10 |
J |
930 |
20 |
11 |
575 |
30 |
55 |
29 |
16 |
916 |
109 |
0.038 |
1 |
581 |
1 |
Example |
| 11 |
K |
930 |
20 |
11 |
575 |
30 |
73 |
21 |
6 |
968 |
217 |
0.080 |
1 |
594 |
1 |
Example |
| 12 |
L |
930 |
20 |
11 |
575 |
30 |
56 |
29 |
15 |
921 |
123 |
0.045 |
1 |
584 |
2 |
Example |
| 13 |
M |
930 |
20 |
11 |
575 |
30 |
76 |
20 |
4 |
977 |
199 |
0.069 |
1 |
591 |
1 |
Example |
| 14 |
N |
930 |
20 |
11 |
575 |
30 |
70 |
17 |
13 |
939 |
212 |
0.044 |
1 |
583 |
2 |
Example |
| 15 |
O |
930 |
20 |
11 |
575 |
30 |
69 |
26 |
5 |
980 |
187 |
0.077 |
1 |
593 |
2 |
Example |
| 16 |
P |
930 |
20 |
11 |
575 |
30 |
63 |
20 |
17 |
918 |
200 |
0.052 |
1 |
586 |
2 |
Example |
| 17 |
Q |
930 |
20 |
11 |
575 |
30 |
67 |
29 |
4 |
977 |
73 |
0.059 |
1 |
588 |
2 |
Example |
| 18 |
R |
930 |
20 |
11 |
575 |
30 |
51 |
31 |
18 |
970 |
123 |
0.054 |
1 |
587 |
2 |
Example |
| 19 |
S |
930 |
20 |
11 |
575 |
30 |
52 |
30 |
18 |
913 |
218 |
0.077 |
1 |
593 |
1 |
Example |
| 20 |
T |
930 |
20 |
11 |
575 |
30 |
71 |
23 |
6 |
973 |
200 |
0.050 |
1 |
585 |
2 |
Example |
| 21 |
U |
930 |
20 |
11 |
575 |
30 |
58 |
22 |
20 |
922 |
109 |
0.043 |
1 |
563 |
2 |
Example |
| 22 |
V |
930 |
20 |
11 |
575 |
30 |
71 |
24 |
5 |
976 |
200 |
0.061 |
1 |
588 |
2 |
Example |
| 23 |
W |
930 |
20 |
11 |
575 |
30 |
73 |
22 |
5 |
973 |
209 |
0.052 |
1 |
586 |
1 |
Example |
| 24 |
X |
930 |
20 |
11 |
575 |
30 |
72 |
24 |
4 |
981 |
215 |
0.067 |
1 |
590 |
2 |
Example |
| 25 |
Y |
930 |
20 |
11 |
575 |
30 |
70 |
24 |
6 |
968 |
103 |
0.055 |
1 |
587 |
2 |
Example |
| 26 |
Z |
930 |
20 |
11 |
575 |
30 |
72 |
23 |
5 |
978 |
219 |
0.050 |
1 |
585 |
2 |
Example |
[Table 5]
[0117]
Table 5
| No. |
Steel sample ID |
Production conditions |
Measurement results |
Remarks |
| Quenching treatment |
Tempering treatment |
Microstructure (volume fraction) |
Strength |
Low-temperature toughness |
Corrosion resistance |
Hot workability |
| Quenching temperature (°C) |
Soaking time (min) |
Cooling rate (°C/s) |
Tempering temperature (°C) |
Holding time (mm) |
M (%) |
F (%) |
γ (%) |
Yield stress YS (MPa) |
vE-10 (J) |
Corrosion rate in carbon dioxide (mm/y) |
SSC resistance |
Corrosion rate in acid environment (mm/y) |
| 27 |
AA |
930 |
20 |
11 |
575 |
30 |
70 |
24 |
6 |
968 |
204 |
0.061 |
1 |
588 |
2 |
Example |
| 28 |
AB |
930 |
20 |
11 |
575 |
30 |
72 |
22 |
6 |
967 |
205 |
0.053 |
1 |
586 |
2 |
Example |
| 29 |
AC |
930 |
20 |
11 |
575 |
30 |
70 |
24 |
6 |
971 |
202 |
0.046 |
1 |
584 |
2 |
Example |
| 30 |
AD |
930 |
20 |
11 |
575 |
30 |
58 |
29 |
13 |
908 |
172 |
0.053 |
1 |
580 |
1 |
Example |
| 31 |
AE |
930 |
20 |
11 |
575 |
30 |
44 |
18 |
38 |
814 |
223 |
0.130 |
2 |
609 |
2 |
Comparative Example |
| 32 |
AF |
930 |
20 |
11 |
575 |
30 |
26 |
33 |
41 |
735 |
62 |
0.033 |
1 |
580 |
2 |
Comparative Example |
| 33 |
AG |
930 |
20 |
11 |
575 |
30 |
76 |
19 |
5 |
980 |
220 |
0.141 |
2 |
612 |
1 |
Comparative Example |
| 34 |
AH |
930 |
20 |
11 |
575 |
30 |
26 |
31 |
43 |
750 |
65 |
0.035 |
1 |
581 |
1 |
Comparative Example |
| 35 |
AI |
930 |
20 |
11 |
575 |
30 |
73 |
23 |
4 |
979 |
207 |
0.129 |
2 |
609 |
2 |
Comparative Example |
| 36 |
AJ |
930 |
20 |
11 |
575 |
30 |
60 |
22 |
18 |
913 |
185 |
0.040 |
2 |
582 |
2 |
Comparative Example |
| 37 |
AK |
930 |
20 |
11 |
575 |
30 |
71 |
24 |
5 |
976 |
168 |
0.131 |
2 |
609 |
2 |
Comparative Example |
| 38 |
AL |
930 |
20 |
11 |
575 |
30 |
70 |
18 |
12 |
940 |
224 |
0.053 |
2 |
586 |
1 |
Comparative Example |
| 39 |
AM |
930 |
20 |
11 |
575 |
30 |
61 |
35 |
4 |
985 |
31 |
0.055 |
1 |
587 |
2 |
Comparative Example |
| 40 |
AN |
930 |
20 |
11 |
575 |
30 |
45 |
20 |
35 |
825 |
165 |
0.135 |
2 |
611 |
2 |
Comparative Example |
| 41 |
AO |
930 |
20 |
11 |
575 |
30 |
72 |
24 |
4 |
979 |
218 |
0.048 |
1 |
631 |
2 |
Comparative Example |
| 42 |
A |
930 |
20 |
11 |
620 |
30 |
47 |
27 |
26 |
853 |
227 |
0.051 |
1 |
585 |
2 |
Example |
| 43 |
B |
930 |
20 |
11 |
620 |
30 |
44 |
28 |
28 |
855 |
231 |
0.049 |
1 |
585 |
1 |
Example |
| 44 |
C |
930 |
20 |
11 |
620 |
30 |
43 |
27 |
30 |
856 |
232 |
0.053 |
1 |
586 |
1 |
Example |
| 45 |
B |
930 |
10 |
11 |
575 |
20 |
69 |
25 |
6 |
967 |
221 |
0.056 |
1 |
587 |
1 |
Example |
| 46 |
B |
930 |
50 |
11 |
575 |
20 |
69 |
24 |
7 |
962 |
215 |
0.053 |
1 |
586 |
1 |
Example |
| 47 |
B |
930 |
20 |
0.07 |
575 |
20 |
56 |
24 |
20 |
869 |
135 |
0.063 |
1 |
590 |
1 |
Example |
| 48 |
B |
930 |
20 |
11 |
575 |
10 |
70 |
24 |
6 |
974 |
210 |
0.058 |
1 |
587 |
1 |
Example |
| 49 |
B |
930 |
20 |
11 |
575 |
80 |
61 |
23 |
16 |
889 |
225 |
0.054 |
1 |
586 |
1 |
Example |
| 50 |
B |
800 |
20 |
11 |
575 |
30 |
14 |
35 |
51 |
514 |
159 |
0.053 |
1 |
586 |
1 |
Comparative Example |
| 51 |
B |
1200 |
20 |
11 |
575 |
30 |
55 |
39 |
6 |
971 |
29 |
0.049 |
1 |
585 |
1 |
Comparative Example |
| 52 |
B |
930 |
20 |
11 |
470 |
30 |
71 |
25 |
4 |
984 |
25 |
0.051 |
1 |
585 |
1 |
Comparative Example |
| 53 |
B |
930 |
20 |
11 |
680 |
30 |
38 |
27 |
35 |
827 |
32 |
0.044 |
1 |
583 |
1 |
Comparative Example |
[Table 6]
[0118]
Table 6
| No |
Steel sample ID |
Production conditions |
Measurement results |
Remarks |
| Quenching treatment |
Tempering treatment |
Microstructure (volume fraction) |
Strength |
Low-temperature toughness |
Corrosion resistance |
Hot workability |
| Quenching temperature (°C) |
Soaking time (min) |
Cooling rate (°C/s) |
Tempering temperature (°C) |
Holding time (min) |
M (%) |
F (%) |
γ (%) |
Yield stress YS (MPa) |
vE-10 (J) |
Corrosion rate in carbon dioxide (mm/y) |
SSC resistance |
Corrosion rate in acid environment (mm/y) |
| 54 |
AP |
930 |
20 |
11 |
575 |
30 |
74 |
21 |
5 |
972 |
223 |
0.053 |
1 |
590 |
1 |
Example |
| 55 |
AQ |
930 |
20 |
11 |
575 |
30 |
63 |
16 |
21 |
916 |
192 |
0.049 |
1 |
568 |
1 |
Example |
| 56 |
AR |
930 |
20 |
11 |
575 |
30 |
71 |
26 |
3 |
977 |
189 |
0.046 |
1 |
582 |
1 |
Example |
| 57 |
AS |
930 |
20 |
11 |
575 |
30 |
55 |
30 |
15 |
918 |
123 |
0.042 |
1 |
588 |
1 |
Example |
| 58 |
AT |
930 |
20 |
11 |
575 |
30 |
69 |
18 |
13 |
944 |
217 |
0.044 |
1 |
580 |
1 |
Example |
| 59 |
AU |
930 |
20 |
11 |
575 |
30 |
68 |
27 |
5 |
978 |
189 |
0.072 |
1 |
598 |
1 |
Example |
| 60 |
AV |
930 |
20 |
11 |
575 |
30 |
63 |
19 |
18 |
915 |
202 |
0.049 |
1 |
586 |
1 |
Example |
| 61 |
AW |
930 |
20 |
11 |
575 |
30 |
67 |
29 |
4 |
975 |
71 |
0.06 |
1 |
587 |
1 |
Example |
| 62 |
AX |
930 |
20 |
11 |
575 |
30 |
51 |
30 |
19 |
970 |
124 |
0.051 |
1 |
590 |
1 |
Example |
| 63 |
AY |
930 |
20 |
11 |
575 |
30 |
71 |
24 |
5 |
974 |
204 |
0.052 |
1 |
587 |
1 |
Example |
| 64 |
AZ |
930 |
20 |
11 |
575 |
30 |
58 |
22 |
20 |
918 |
106 |
0.039 |
1 |
566 |
1 |
Example |
| 65 |
BA |
930 |
20 |
11 |
575 |
30 |
70 |
25 |
5 |
972 |
201 |
0.059 |
1 |
585 |
1 |
Example |
| 66 |
BB |
930 |
20 |
11 |
575 |
30 |
72 |
24 |
4 |
986 |
213 |
0.065 |
1 |
593 |
1 |
Example |
| 67 |
BC |
930 |
20 |
11 |
575 |
30 |
71 |
23 |
6 |
963 |
100 |
0.056 |
1 |
585 |
1 |
Example |
| 68 |
BD |
930 |
20 |
11 |
575 |
30 |
70 |
24 |
6 |
981 |
215 |
0.045 |
1 |
589 |
1 |
Example |
| 69 |
BE |
930 |
20 |
11 |
575 |
30 |
70 |
25 |
5 |
967 |
202 |
0.065 |
1 |
589 |
1 |
Example |
| 70 |
BF |
930 |
20 |
11 |
575 |
30 |
72 |
22 |
6 |
972 |
205 |
0.048 |
1 |
586 |
1 |
Example |
| 71 |
BG |
930 |
20 |
11 |
575 |
30 |
70 |
24 |
6 |
971 |
207 |
0.045 |
1 |
579 |
1 |
Example |
| 72 |
BH |
930 |
20 |
11 |
575 |
30 |
46 |
17 |
37 |
817 |
225 |
0 135 |
2 |
614 |
1 |
Comparative Example |
| 73 |
BI |
930 |
20 |
11 |
575 |
30 |
27 |
33 |
40 |
739 |
64 |
0.031 |
1 |
585 |
1 |
Comparative Example |
| 74 |
BJ |
930 |
20 |
11 |
575 |
30 |
75 |
22 |
3 |
975 |
209 |
0 132 |
2 |
610 |
1 |
Comparative Example |
| 75 |
BK |
930 |
20 |
11 |
575 |
30 |
61 |
22 |
17 |
912 |
185 |
0037 |
2 |
585 |
1 |
Comparative Example |
| 76 |
BL |
930 |
20 |
11 |
575 |
30 |
69 |
25 |
6 |
972 |
172 |
0.127 |
2 |
610 |
1 |
Comparative Example |
| 77 |
BM |
930 |
20 |
11 |
575 |
30 |
62 |
34 |
4 |
989 |
29 |
0.056 |
1 |
592 |
1 |
Comparative Example |
| 78 |
BN |
930 |
20 |
11 |
575 |
30 |
43 |
21 |
36 |
823 |
168 |
0 133 |
2 |
606 |
1 |
Comparative Example |
| 79 |
BO |
930 |
20 |
11 |
575 |
30 |
73 |
24 |
3 |
979 |
217 |
0.045 |
1 |
629 |
1 |
Comparative Example |
| 80 |
BP |
930 |
20 |
11 |
575 |
30 |
71 |
25 |
5 |
968 |
241 |
0.050 |
2 |
583 |
3 |
Comparative Example |