Field
[0001] The present disclosure relates to a work machine monitoring system and a work machine
monitoring method. Background
[0002] In a technical field related to work machines, a work vehicle as disclosed in Patent
Literature 1 is known.
Citation List
Patent Literature
Summary
Technical Problem
[0004] There is a possibility of a work machine capable of smoothly performing work by monitoring
a situation and a work environment of the work machine during the work. A measurement
device is used to monitor a situation and a working environment of a work machine.
When the reception surface of the measurement device is contaminated, there is a possibility
that the situation and the working environment of the work machine cannot be appropriately
monitored. Therefore, there is a demand for a technique capable of recognizing presence
or absence of contamination of the reception surface of the measurement device.
[0005] An object of the present disclosure is to recognize presence or absence of contamination
of a reception surface of a measurement device.
Solution to Problem
[0006] In order to achieve an aspect of the present invention, a monitoring system of a
work machine comprises: a measurement data acquisition unit mounted on the work machine
and configured to acquire measurement data of a measurement device that measures a
target; a vehicle body data acquisition unit configured to acquire vehicle body data
indicating a state of the work machine; a state determination unit configured to determine
the state of the work machine based on the vehicle body data; a processing processing
unit configured to process the measurement data and recognize the target; and a contamination
determination unit configured to determine presence or absence of contamination of
a reception surface of the measurement device based on the state of the work machine
determined by the state determination unit and a recognition result of the target
by the processing unit.
Advantageous Effects of Invention
[0007] According to the present disclosure, it is possible to recognize presence or absence
of contamination of the reception surface of the measurement device.
Brief Description of Drawings
[0008]
FIG. 1 is a side view illustrating a work machine according to an embodiment.
FIG. 2 is a top view illustrating the work machine according to the embodiment.
FIG. 3 is a front view illustrating the work machine according to the embodiment.
FIG. 4 is a diagram illustrating a drive room of a drive cab according to the embodiment.
FIG. 5 is an enlarged front view illustrating a part of the work machine according
to the embodiment.
FIG. 6 is a diagram illustrating a drive system of the work machine according to the
embodiment.
FIG. 7 is a diagram illustrating an operation of the working equipment according to
the embodiment.
FIG. 8 is a diagram illustrating an operation of the work machine according to the
embodiment.
FIG. 9 is a side view illustrating the work machine that performs loading work according
to the embodiment.
FIG. 10 is a top view illustrating the work machine that performs the loading work
according to the embodiment.
FIG. 11 is a diagram illustrating an example of image data captured by a first imaging
device on the left according to the embodiment.
FIG. 12 is a diagram illustrating an example of image data captured by a second imaging
device on the left according to the embodiment.
FIG. 13 is a functional block diagram illustrating a monitoring system according to
the embodiment.
FIG. 14 is a diagram illustrating a defect determination method of the working equipment
according to the embodiment.
FIG. 15 is a diagram illustrating the defect determination method of the working equipment
according to the embodiment.
FIG. 16 is a diagram illustrating the defect determination method of the working equipment
according to the embodiment.
FIG. 17 is a diagram illustrating the defect determination method of the working equipment
according to the embodiment.
FIG. 18 is a diagram illustrating the defect determination method of the working equipment
according to the embodiment.
FIG. 19 is a diagram illustrating an example of a soundness determination frame according
to the embodiment.
FIG. 20 is a diagram illustrating an example of a defect determination frame according
to the embodiment.
FIG. 21 is a diagram illustrating an example of a symbol indicating a bucket tooth
displayed on a display device according to the embodiment.
FIG. 22 is a diagram illustrating a relationship between a defect determination frame
and a warning form according to the embodiment.
FIG. 23 is a diagram illustrating a determination reference according to the embodiment.
FIG. 24 is a diagram illustrating a warning reference according to the embodiment.
FIG. 25 is a diagram illustrating an example of a setting screen of a determination
reference and a warning reference according to the embodiment.
FIG. 26 is a flowchart illustrating a monitoring method according to the embodiment.
FIG. 27 is a diagram illustrating an example of an output device according to the
embodiment.
FIG. 28 is a diagram illustrating an example of the output device according to the
embodiment.
FIG. 29 is a block diagram illustrating a computer system according to the embodiment.
FIG. 30 is a view illustrating an operation of a work machine according to another
embodiment.
FIG. 31 is a diagram illustrating a monitoring system according to still another embodiment.
Description of Embodiments
[0009] Hereinafter, embodiments according to the present disclosure will be described with
reference to the drawings, but the present disclosure is not limited to the embodiments.
Constituent elements in the embodiments to be described below can be combined as appropriate.
Some of the constituent elements may not be used in some cases.
[Work Machine]
[0010] FIG. 1 is a side view illustrating a work machine 1 according to an embodiment. FIG.
2 is a top view illustrating the work machine 1 according to the embodiment. FIG.
3 is a front view illustrating the work machine 1 according to the embodiment.
[0011] The work machine 1 works at a work site. In the embodiment, the work machine 1 is
a wheel loader which is a kind of articulated work machine. The work machine 1 performs
an excavation operation of excavating an excavation target and a loading operation
of loading an excavated object excavated by the excavation operation onto a loading
target.
[0012] As illustrated in FIGS. 1, 2, and 3, the work machine 1 includes a vehicle body 2,
a drive cab 3, a traveling apparatus 4, a front fender 7, a support member 8, a housing
9, working equipment 10, and an angle sensor 90.
[0013] The vehicle body 2 includes a front vehicle body 2F and a rear vehicle body 2R. The
front vehicle body 2F and the rear vehicle body 2R are connected via a joint mechanism
2A.
[0014] The drive cab 3 is supported by the vehicle body 2. A drive room is provided in the
drive cab 3. A drive seat is provided in the drive room. The work machine 1 is operated
by a driver getting on the drive cab 3.
[0015] The traveling apparatus 4 supports the vehicle body 2 and travels on a ground 200
of a work site. The traveling apparatus 4 includes wheels 5 and tires 6. The tires
6 are installed in the wheels 5. The wheels 5 include front wheels 5F supported by
the front vehicle body 2F and rear wheels 5R supported by the rear vehicle body 2R.
The tires 6 include front tires 6F attached to the front wheels 5F and rear tires
6R attached to the rear wheels 5R.
[0016] The front wheels 5F and the front tires 6F are rotatable about a rotation axis FX.
The rear wheel 5R and the rear tire 6R are rotatable about the rotation axis RX.
[0017] In the embodiment, a direction parallel to the rotation axis FX of the front wheel
5F is appropriately referred to as a vehicle width direction. A direction orthogonal
to a ground contact surface of the front tire 6F coming into contact with the ground
200 is appropriately referred to as an up-down direction. A direction orthogonal to
both the vehicle width direction and the up-down direction is appropriately referred
to as a front-rear direction. When the vehicle body 2 of the work machine 1 travels
straight, the rotation axes FX and RX are parallel to each other.
[0018] In the embodiment, a position or a direction close to the center CL of the work machine
1 in the vehicle width direction of the work machine 1 is appropriately referred to
as an inner side in the vehicle width direction, and a position or a direction away
from the center CL is appropriately referred to as an outer side in the vehicle width
direction.
[0019] One side of the center CL of the work machine 1 in the vehicle width direction is
the left, and the opposite side of the left is the right. A position or a direction
close to the working equipment 10 when a drive seat of the drive cab 3 in the front-rear
direction is a reference is the front, and the opposite side of the front is the rear.
A position or a direction close to the ground contact surface of the front tire 6F
in the up-down direction is the lower side, and the opposite side of the lower side
is the upper side.
[0020] The rear vehicle body 2R is disposed behind the front vehicle body 2F. The front
vehicle body 2F is bent leftward and rightward with respect to the rear vehicle body
2R. The rear wheel 5R is disposed behind the front wheel 5F. The rear tire 6R is disposed
behind the front tire 6F. The front wheel 5F and the front tire 6F are disposed on
the left and right sides of the center CL of the work machine 1 in the vehicle width
direction of the work machine 1. The rear wheel 5R and the rear tire 6R are disposed
on the left and right sides of the center CL of the work machine 1 in the vehicle
width direction of the work machine 1.
[0021] The tire 6 is a rotating member that rotates while coming into contact with the ground
200. The work machine 1 travels on the ground 200 by the rotation of the tires 6.
The front tire 6F is a front rotating member that rotates while coming into contact
with the ground 200. The rear tire 6R is a rear rotating member that is disposed behind
the front tire 6F and rotates while coming into contact with the ground 200.
[0022] The front fender 7 prevents earth and sand scattered from the ground 200 during traveling
of the work machine 1 from hitting the vehicle body 2 and the drive cab 3. A part
of the front fender 7 is disposed above the front tire 6F. A part of the front fender
7 is disposed on the rear side of the front tire 6F. The front fender 7 is disposed
on each of the left and right sides of the center CL of the work machine 1 in the
vehicle width direction of the work machine 1. The front fender 7 includes a front
fender 7L disposed on the left side of the center CL and a front fender 7R disposed
on the right side of the center CL. The left front fender 7L is attached to a left
portion of the front vehicle body 2F. The right front fender 7R is attached to a right
portion of the front vehicle body 2F.
[0023] The support member 8 is a rodlike member. The lower end of the support member 8 is
fixed to the front vehicle body 2F. The support member 8 is inclined upward toward
the front side and outward in the vehicle width direction. The support member 8 is
disposed on each of the left and right sides of the center CL of the work machine
1 in the vehicle width direction of the work machine 1. The support member 8 includes
a support member 8L disposed on the left side of the center CL and a support member
8R disposed on the right side of the center CL. The lower end of the left support
member 8L is fixed to the left portion of the front vehicle body 2F. The left support
member 8L is inclined frontward and leftward toward the upper side. The lower end
of the right support member 8R is fixed to the right portion of the front vehicle
body 2F. The right support member 8R is inclined to the front and right sides upwards.
[0024] The housing 9 is fixed to the upper end of the support member 8. The housing 9 is
supported by the front vehicle body 2F via the support member 8. In the front-rear
direction, the housing 9 is disposed between the joint mechanism 2A and the front
end of the front vehicle body 2F. In the up-down direction, the housing 9 is disposed
between the upper end of the drive cab 3 and the upper end of the front vehicle body
2F. The housing 9 is disposed on each of the left and right sides of the center CL
of the work machine 1 in the vehicle width direction of the work machine 1. The housing
9 includes a housing 9L disposed on the left side of the center CL and a housing 9R
disposed on the right side of the center CL. The left housing 9L is fixed to the upper
end of the left support member 8L. The right housing 9R is fixed to the upper end
of the right support member 8R. The left housing 9L is disposed above the left front
fender 7L. The right housing 9R is disposed above the right front fender 7R.
[0025] The working equipment 10 operates in excavation work and loading work. The working
equipment 10 is connected to the front vehicle body 2F. At least a part of the working
equipment 10 is disposed in front of the front wheel 5F. The working equipment 10
includes a boom 11, the bucket 12, a bell crank 15, and a bucket link 16.
[0026] The boom 11 is rotatably connected to the front vehicle body 2F. The boom 11 connects
the front vehicle body 2F and the bucket 12. The boom 11 is operated by a driving
force generated by a boom cylinder 13. The boom cylinder 13 is a hydraulic cylinder.
One end of the boom cylinder 13 is connected to the front vehicle body 2F. The other
end of the boom cylinder 13 is connected to the boom 11. The boom cylinder 13 is disposed
on each of the left and right sides of the center CL of the work machine 1 in the
vehicle width direction of the work machine 1.
[0027] The bucket 12 excavates an excavation target. The bucket 12 is rotatably connected
to a distal end of the boom 11. The bucket 12 is disposed in front of the front wheel
5F. The bucket 12 is operated by a driving force generated by a bucket cylinder 14.
The bucket cylinder 14 is a hydraulic cylinder. A central portion of the bell crank
15 is rotatably connected to the boom 11. One end of the bucket cylinder 14 is connected
to the front vehicle body 2F. The other end of the bucket cylinder 14 is connected
to one end of the bell crank 15. The other end of the bell crank 15 is connected to
the bucket 12 via a bucket link 16. One bucket cylinder 14 is disposed at the center
in the vehicle width direction.
[0028] The bucket 12 includes a bucket body 17, bucket teeth 18, and inter-tooth protectors
19.
[0029] The bucket body 17 holds an excavated object. The bucket body 17 includes a bottom
plate portion 17A, an upper plate portion 17B, a left plate portion 17C, and a right
plate portion 17D. An accommodation space in which an excavated object is accommodated
is formed by the bottom plate portion 17A, the upper plate portion 17B, the left plate
portion 17C, and the right plate portion 17D. The distal end of the bottom plate portion
17A and the distal end of the upper plate portion 17B extend in the vehicle width
direction. Each of the distal end of the left plate portion 17C and the distal end
of the right plate portion 17D extends in the up-down direction or the front-rear
direction. An opening 12M of the bucket 12 is defined by the distal end of the bottom
plate portion 17A, the distal end of the upper plate portion 17B, the distal end of
the left plate portion 17C, and the distal end of the right plate portion 17D. The
excavated object can enter the accommodation space of the bucket 12 through the opening
12M.
[0030] As illustrated in FIGS. 2 and 3, the ends 12E on both sides in the vehicle width
direction of the bucket body 17 are disposed outside of the tire 6 in the vehicle
width direction of the bucket body 17. The distance in the vehicle width direction
between the left end 12E and the right end 12E is larger than the distance in the
vehicle width direction between the left side surface of the left tire 6 and the right
side surface of the right tire 6.
[0031] The bucket teeth 18 configure a blade edge of the bucket 12. The bucket teeth 18
are attached to the bucket body 17. The bucket teeth 18 are attached to the distal
end of the bottom plate portion 17A. The plurality of bucket teeth 18 are attached
to the bucket body 17. The plurality of bucket teeth 18 are disposed at intervals
in the vehicle width direction.
[0032] The bucket teeth 18 are exchangeable members which are exchangeably attached to the
bucket body 17. The bucket teeth 18 are fixed to the bucket body 17 by bolts, for
example. When the fixing by the bolt is released, the bucket teeth 18 can be separated
from the bucket body 17.
[0033] In the embodiment, eight bucket teeth 18 are disposed at intervals in the vehicle
width direction. The bucket teeth 18 include a bucket tooth 181 disposed on the leftmost
side, a bucket tooth 182 disposed on the left side following the bucket tooth 181,
a bucket tooth 183 disposed on the left side following the bucket tooth 182, a bucket
tooth 184 disposed on the left side following the bucket tooth 183, a bucket tooth
185 disposed on the left side following the bucket tooth 184, a bucket tooth 186 disposed
on the left side following the bucket tooth 185, a bucket tooth 187 disposed on the
left side following the bucket tooth 186, and a bucket tooth 188 disposed on the rightmost
side.
[0034] The inter-tooth protectors 19 protect the leading end of the bottom plate portion
17A. The inter-tooth protectors 19 are attached to the bucket body 17. The inter-tooth
protectors 19 are disposed between pairs of bucket teeth 18 adjacent to each other.
The inter-tooth protectors 19 are attached to the leading end of the bottom plate
portion 17A. The plurality of inter-tooth protectors 19 are attached to the bucket
body 17. The plurality of inter-tooth protectors 19 are disposed at intervals in the
vehicle width direction.
[0035] The inter-tooth protector 19 is a replacement member that is exchangeably attached
to the bucket body 17. The inter-tooth protector 19 is fixed to the bucket body 17
with, for example, a bolt. When the fixing by the bolt is released, the inter-tooth
protector 19 can be separated from the bucket body 17.
[0036] In the embodiment, seven inter-tooth protectors 19 are disposed at intervals in the
vehicle width direction. The inter-tooth protectors 19 include an inter-tooth protector
191 disposed on the leftmost side, an inter-tooth protector 192 disposed on the left
side following the inter-tooth protector 191, an inter-tooth protector 193 disposed
on the left side following the inter-tooth protector 192, an inter-tooth protector
194 disposed on the left side following the inter-tooth protector 193, an inter-tooth
protector 195 disposed on the left side following the inter-tooth protector 194, an
inter-tooth protector 196 disposed on the left side following the inter-tooth protector
195, and an inter-tooth protector 197 disposed on the rightmost side.
[0037] The angle sensor 90 is an attitude sensor that detects an attitude of the working
equipment 10. The attitude of the working equipment 10 includes an angle of the working
equipment 10. The angle sensor 90 is included in the working equipment 10. The angle
sensor 90 includes a boom angle sensor 91 that detects an angle of the boom 11 and
a bucket angle sensor 92 that detects an angle of the bucket 12. The boom angle sensor
91 detects, for example, an angle of the boom 11 with respect to a reference axis
of a vehicle body coordinate system defined in the front vehicle body 2F. The bucket
angle sensor 92 detects an angle of the bucket 12 with respect to the boom 11. A potentiometer
is exemplified as the angle sensor 90. The attitude sensor that detects an attitude
of the working equipment 10 may be a stroke sensor that detects a stroke of a hydraulic
cylinder (the boom cylinder 13 and the bucket cylinder 14).
[Drive Room]
[0038] FIG. 4 is a diagram illustrating a drive room of the drive cab 3 according to the
embodiment. FIG. 4 is a view schematically illustrating a scene viewed from a drive
seated on a drive seat in a drive cab.
[0039] In the drive room, a driving operation device 20, an operation panel 21, a monitor
device 22, a rear view monitor device 23, an output device 24, and an input device
25 are disposed. The driving operation device 20 is operated by a driver. The driving
operation device 20 includes an accelerator pedal 20A and a pair of brake pedals 20B.
Although not illustrated, the driving operation device 20 includes a steering lever,
a shift lever, a forward or backward switching lever, and a work lever. When the accelerator
pedal 20A is operated, the traveling speed of the work machine 1 increases. When the
brake pedal 20B is operated, the traveling speed of the work machine 1 decreases or
the traveling of the work machine 1 stops. When the steering lever is operated, the
work machine 1 swings. When the shift lever is operated, a speed stage of the work
machine 1 is changed. When the forward or backward switching lever is operated, the
traveling direction of the work machine 1 is switched between the forward direction
and the backward direction. When the working lever is operated, the working equipment
10 is operated.
[0040] The output device 24 supplies output data to the driver. The output data includes
a warning. The output device 24 includes a display device 24A and a sounding device
24B.
[0041] The display device 24A supplies display data as output data to the driver. As the
display device 24A, a flat panel display such as a liquid crystal display (LCD) or
an organic electroluminescence display (OELD) is exemplified.
[0042] The sounding device 24B supplies sound data as output data to the driver. As the
sounding device 24B, a buzzer or a speaker is exemplified.
[0043] The input device 25 is operated by the driver to generate input data. As the input
device 25, a button or a keyboard is exemplified. Note that the input device 25 may
include, for example, a touch panel.
[0044] A windshield is provided in a front portion of the drive room. The windshield is
attached to a pillar 27 of the drive room. In the embodiment, the output device 24
is supported by the pillar 27.
[Measurement Device]
[0045] FIG. 5 is an enlarged front view illustrating a part of the work machine 1 according
to the embodiment. As illustrated in FIGS. 3 and 5, the work machine 1 includes a
headlight 28, a blinker lamp 29, a first measurement device 31, and a second measurement
device 32.
[0046] The headlight 28 emits illumination light forward to illuminate an illumination area
in front of the front vehicle body 2F. The headlight 28 is held by the housing 9.
The headlight 28 is disposed on each of the left and right sides of the center CL
of the work machine 1 in the vehicle width direction of the work machine 1. The headlight
28 includes a headlight 28L disposed on the left side of the center CL and a headlight
28R disposed on the right side of the center CL. The left headlight 28L is held by
the left housing 9L. The right headlight 28R is held by the right housing 9R.
[0047] The blinker lamps 29 are turned on or off to display the turning direction of the
work machine 1. The blinker lamps 29 are held by the housing 9. The blinker lamps
29 are disposed on the left and right sides of the center CL of the work machine 1
in the vehicle width direction of the work machine 1. The blinker lamps 29 include
a blinker lamp 29L disposed on the left side of the center CL and a blinker lamp 29R
disposed on the right side of the center CL. The left blinker lamp 29L is held by
the left housing 9L. The right blinker lamp 29R is held by the right housing 9R. The
blinker lamps 29 are disposed outside of the headlights 28 in the vehicle width direction
of the work machine 1.
[0048] The first measurement device 31 measures a predetermined target. A target to be measured
by the first measurement device 31 includes the working equipment 10. The first measurement
device 31 measures the working equipment 10. The first measurement device 31 acquires
measurement data of the working equipment 10. In the embodiment, the first measurement
device 31 is an imaging device that images the working equipment 10. The measurement
data of the working equipment 10 includes image data of the working equipment 10.
In the following description, the first measurement device 31 is appropriately referred
to as a first imaging device 31.
[0049] The second measurement device 32 measures a predetermined target. A target to be
measured by the second measurement device 32 includes the ground 200 on which the
traveling apparatus 4 travels. The second measurement device 32 measures the ground
200 on which the work machine 1 travels. The second measurement device 32 acquires
measurement data of the ground 200. In the embodiment, the second measurement device
32 is an imaging device that images the ground 200. The measurement data of the ground
200 includes image data of the ground 200. In the following description, the second
measurement device 32 is appropriately referred to as a second imaging device 32.
[0050] Each of the first imaging device 31 and the second imaging device 32 includes an
optical system and an image sensor on which light having passed through the optical
system is incident. Examples of the image sensor include a couple charged device (CCD)
image sensor and a complementary metal oxide semiconductor (CMOS) image sensor.
[0051] The first imaging device 31 and the second imaging device 32 are each disposed in
the housing 9. In the vehicle width direction of the work machine 1, the first imaging
device 31 and the second imaging device 32 are each disposed outside of the headlights
28. In the housing 9, the second imaging device 32 is disposed above the first imaging
device 31.
[0052] The first imaging device 31 is disposed on each of the left and right sides of the
center CL of the work machine 1 in the vehicle width direction of the work machine
1. The first imaging device 31 is disposed in each of the left and right housings
9. The first imaging device 31 includes a first imaging device 31L disposed on the
left side of the center CL and a first imaging device 31R disposed on the right side
of the center CL.
[0053] The second imaging device 32 is disposed on each of the left and right sides of the
center CL of the work machine 1 in the vehicle width direction of the work machine
1. The second imaging device 32 is disposed in each of the left and right housings
9. The second imaging device 32 includes a second imaging device 32L disposed on the
left side of the center CL and a second imaging device 32R disposed on the right side
of the center CL.
[Drive System]
[0054] FIG. 6 is a diagram illustrating a drive system 40 of the work machine 1 according
to the embodiment. The drive system 40 includes an engine 41, a fuel injection device
42, a power take-off (PTO) 43, a transmission 44, a front axle 45F, a rear axle 45R,
a hydraulic pump 46, a control valve 47, and a drive controller 48.
[0055] The engine 41 is, for example, a diesel engine. The fuel injection device 42 injects
fuel into a cylinder of the engine 41. A driving force of the engine 41 is adjusted
by adjusting an amount of fuel injected from the fuel injection device 42 to the engine
41.
[0056] The power take-off 43 distributes the driving force of the engine 41 to the transmission
44 and the hydraulic pump 46. The driving force of the engine 41 is transmitted to
the transmission 44 and the hydraulic pump 46 via the power take-off 43.
[0057] The transmission 44 includes an input shaft to which the driving force of the engine
41 is input and an output shaft that changes a speed of the driving force input to
the input shaft and outputs the changed speed of the driving force. The input shaft
of the transmission 44 is connected to the power take-off 43. The output shaft of
the transmission 44 is connected to each of the front axle 45F and the rear axle 45R.
The driving force of the engine 41 is transmitted to each of the front axle 45F and
the rear axle 45R via the power take-off 43 and the transmission 44.
[0058] The transmission 44 switches a traveling direction of the work machine 1 between
the forward direction and the backward direction. The transmission 44 includes a forward
gear 44F and a reverse gear 44R. When the forward gear 44F is engaged, the traveling
direction of the work machine 1 is determined to be the forward direction. When the
reverse gear 44R is engaged, the traveling direction of the work machine 1 is determined
to be the reverse direction.
[0059] The front axle 45F transmits the driving force transmitted from the transmission
44 to the front wheel 5F. The front wheel 5F is rotated based on the driving force
transmitted from the front axle 45F.
[0060] The rear axle 45R transmits the driving force transmitted from the transmission 44
to the rear wheel 5R. The rear wheel 5R is rotated based on the driving force transmitted
from the rear axle 45R.
[0061] When the forward gear 44F is engaged, the work machine 1 enters a forward movable
state. In a state where the forward gear 44F is engaged, the accelerator pedal 20A
is operated, and the driving force of the engine 41 is transmitted to each of the
front axle 45F and the rear axle 45R via the transmission 44, and thus the work machine
1 moves forward. Even in the state where the forward gear 44F is engaged, the work
machine 1 does not move forward, for example, in a state where the brake pedal 20B
is operated.
[0062] When the reverse gear 44R is engaged, the work machine 1 enters a reverse movable
state. In the state where the reverse gear 44R is engaged, the accelerator pedal 20A
is operated, and the driving force of the engine 41 is transmitted to each of the
front axle 45F and the rear axle 45R via the transmission 44, and thus the work machine
1 moves reversely. Even in the state where the reverse gear 44R is engaged, the work
machine 1 does not move reversely, for example, in a state where the brake pedal 20B
is operated.
[0063] The hydraulic pump 46 discharges hydraulic oil. The hydraulic pump 46 is a variable
displacement hydraulic pump. The hydraulic pump 46 is driven based on a driving force
of the engine 41. The hydraulic oil discharged from the hydraulic pump 46 is supplied
to at least one of the boom cylinder 13 and the bucket cylinder 14 via the control
valve 47.
[0064] The control valve 47 controls a flow rate and a direction of the hydraulic oil supplied
to each of the boom cylinder 13 and the bucket cylinder 14. The working equipment
10 is operated with the hydraulic oil supplied from the hydraulic pump 46 via the
control valve 47.
[0065] The drive controller 48 controls the work machine 1 based on an operation signal
output from the driving operation device 20. The drive controller 48 includes a computer
system.
[Operation of Working Equipment]
[0066] FIG. 7 is a diagram illustrating an operation of the working equipment 10 according
to the embodiment. In the embodiment, the working equipment 10 is a front-loading
type working equipment in which the opening 12M of the bucket 12 faces forward in
the excavation work.
[0067] When the boom cylinder 13 extends and contracts, the boom 11 performs a raising operation
or a lowering operation.
[0068] The raising operation of the boom 11 is an operation in which the boom 11 performs
a rotating operation so that the distal end of the boom 11 is separated from the ground
200. When the boom cylinder 13 extends, the boom 11 performs the raising operation.
[0069] The lowering operation of the boom 11 is an operation in which the boom 11 performs
a rotating operation so that the distal end of the boom 11 approaches the ground 200.
When the boom cylinder 13 contracts, the boom 11 performs the lowering operation.
[0070] When the bucket cylinder 14 expands and contracts, the bucket 12 performs a tilting
operation or a dumping operation.
[0071] The tilting operation of the bucket 12 is an operation in which the bucket 12 performs
a rotating operation such that the distal end of the bucket 12 is separated from the
ground 200 in a state in which the opening 12M of the bucket 12 faces upward. As the
bucket cylinder 14 extends, the bell crank 15 performs a rotating operation such that
the upper end of the bell crank 15 moves forward and the lower end of the bell crank
15 moves backward. When the lower end of the bell crank 15 moves backward, the bucket
12 is pulled backward by the bucket link 16 and performs the tilting operation. When
the bucket 12 performs the tilting operation, the excavation target is scooped by
the bucket 12, and the excavated object is held by the bucket 12.
[0072] The dumping operation of the bucket 12 is an operation in which the bucket 12 rotates
so that the distal end of the bucket 12 approaches the ground 200 in a state in which
the opening 12M of the bucket 12 faces downward. As the bucket cylinder 14 contracts,
the bell crank 15 rotates such that the upper end of the bell crank 15 moves backward
and the lower end of the bell crank 15 moves forward. When the lower end of the bell
crank 15 moves forward, the bucket 12 is pushed forward by the bucket link 16 and
performs the dumping operation. When the bucket 12 performs the dumping operation,
the excavated object held by the bucket 12 is discharged from the bucket 12.
[Operation of Work Machine]
[0073] FIG. 8 is a diagram illustrating an operation of the work machine 1 according to
the embodiment. The work machine 1 performs excavation work and loading work at a
work site.
[0074] The excavation work is work for excavating an excavation target. Examples of the
excavation target include a natural ground and a rocky mountain. The natural ground
is a mountain formed of earth and sand placed on the ground 200. The rock mountain
is a mountain formed of rocks or stones placed on the ground 200. In the embodiment,
the excavation target is a natural ground 210. An excavated object is a part of the
natural ground 210 excavated and held by the bucket 12.
[0075] The loading work is work for loading an excavated object excavated by the excavation
work onto a loading target. Examples of the loading target include a haul vehicle,
a hopper, and a belt conveyor. In the embodiment, the loading target is a dump body
230 of a dump truck 220 that is a type of haul vehicle.
[0076] The work machine 1 is operated by a driver so that cyclic work for repeating a series
of work modes is performed. The cyclic work includes a plurality of work modes that
are mutually related. The cyclic work includes traveling of the traveling apparatus
4 and an operation of the working equipment 10.
[0077] In the embodiment, the cyclic work includes six work modes. In the embodiment, a
series of work modes of the work machine 1 includes an unloaded forward mode, an excavation
mode, a loading reverse mode, a loading forward mode, a loading mode, and an unloaded
reverse mode.
[0078] The order of the series of work modes is determined. After the unloaded forward mode
is implemented, the excavation mode is implemented. After the excavation mode is performed,
the loading reverse mode is performed. After the loading reverse mode is performed,
the loading forward mode is performed. After the loading forward mode is performed,
the loading mode is performed. After the loading mode is implemented, the unloaded
reversing mode is implemented.
[0079] The unloaded forward mode is a work mode in which the work machine 1 moves forward
to approach the excavation target in a state where the excavated object is not held
by the bucket 12. In the unloaded forward mode, the work machine 1 moves forward so
as to approach the natural ground 210 as indicated by an arrow M1 in FIG. 8 in a state
where the excavated object is not held by the bucket 12.
[0080] The excavation mode is a work mode in which the bucket 12 of the working equipment
10 excavates the excavation target. In the excavation mode, an excavation operation
is performed. When the bucket 12 performs a tilting operation in a state where at
least a part of the bucket 12 is inserted into the natural ground 210, the natural
ground 210 is excavated by the bucket 12, and the excavated object is held by the
bucket 12.
[0081] The loading reverse mode is a work mode in which the work machine 1 moves backward
to be separated from the excavation target in a state where the excavated object is
held by the bucket 12. In the loading reverse mode, the work machine 1 moves backward
to be separated from the natural ground 210 as indicated by an arrow M2 in FIG. 8
in a state where the excavated object is held by the bucket 12.
[0082] The loading forward mode is a work mode in which the work machine 1 moves forward
to approach the loading target in a state where the excavated object is held by the
bucket 12. In the loading forward mode, the work machine 1 moves forward while swinging
toward the dump truck 220 as indicated by an arrow M3 in FIG. 8 in a state where the
excavated object is held by the bucket 12. In a state where the work machine 1 moves
forward toward the dump truck 220, the boom 11 performs a raising operation so that
the bucket 12 is disposed above the dump body 230.
[0083] The loading mode is a work mode in which an excavated object held by the bucket 12
of the working equipment 10 is loaded onto a loading target. In the loading mode,
the loading operation is performed. After the bucket 12 is disposed above the dump
body 230, the bucket 12 performs a dumping operation, so that the excavated object
held by the bucket 12 is discharged from the bucket 12 and loaded into the dump body
230.
[0084] The unloaded backward mode is a work mode in which the work machine 1 moves backward
to be separated from the loading target in a state where the excavated object is not
held by the bucket 12. The work machine 1 moves backward while swinging to be separated
from the dump truck 220 as indicated by an arrow M4 in FIG. 8 in a state where the
excavated object is not held by the bucket 12.
[0085] The work machine 1 repeats the cyclic work including the unloaded forward mode, the
excavation mode, the loading reverse mode, the loading forward mode, the loading mode,
and the unloaded backward mode until the excavated object is loaded onto the dump
body 230 with the target loading amount.
[Measurement Range]
[0086] FIG. 9 is a side view illustrating the work machine 1 that performs the loading work
according to the embodiment. FIG. 10 is a top view illustrating the work machine 1
that performs the loading work according to the embodiment.
[0087] As illustrated in FIGS. 9 and 10, when an excavated object is loaded onto the dump
body 230 of the dump truck 220, the work machine 1 performs the raising operation
of the boom 11 such that the bucket 12 is disposed above the dump body 230. After
the boom 11 performs the raising operation and the bucket 12 is disposed above the
dump body 230, the work machine 1 causes the bucket 12 to perform the dumping operation.
The bucket 12 performs a dumping operation such that the excavated object held by
the bucket 12 is discharged to the dump body 230 of the dump truck 220 in a state
where the boom 11 performs the raising operation. The first imaging device 31 images
at least the bucket 12 that performs the dumping operation in order to discharge the
excavated object to the dump body 230. By the dumping operation of the bucket 12,
the excavated object held by the bucket 12 is discharged from the bucket 12 and loaded
into the dump body 230.
[0088] A measurement range Ra of the first imaging device 31 includes an imaging range of
the first imaging device 31. The measurement range Ra is determined based on a first
angle of view α indicating an angle of view of the optical system of the first imaging
device 31. The first imaging device 31 images the bucket 12 that performs the dumping
operation in order to discharge the excavated object to the dump body 230. The first
imaging device 31 is fixed to the housing 9 such that the bucket 12 including the
bucket teeth 18 is disposed in the measurement range Ra when the boom 11 performs
the raising operation and the bucket 12 performs the dumping operation.
[0089] A measurement range Rb of the second imaging device 32 includes an imaging range
of the second imaging device 32. The measurement range Rb is determined based on a
second angle of view β indicating an angle of view of the optical system of the second
imaging device 32. The second imaging device 32 images at least the ground 200 in
a traveling direction of the tire 6. In the embodiment, when the work machine 1 moves
forward, the second imaging device 32 images the ground 200 in front of the front
tires 6F. The second imaging device 32 is fixed to the housing 9 such that at least
the ground 200 in front of the front tires 6F is disposed in the measurement range
Rb when the work machine 1 moves forward. In the embodiment, the second imaging device
32 is fixed to the housing 9 such that each of the front end of the front tire 6F,
the ground 200 in front of the front tire 6F, and the ground 200 outside of the front
tire 6F in the vehicle width direction is disposed in the measurement range Rb. The
ground 200 in front of the front tire 6F includes the ground 200 between the front
end of the front tire 6F and the rear end of the bucket 12 in the front-rear direction.
[0090] In the embodiment, the second angle of view β of the second imaging device 32 is
wider than the first angle of view α of the first imaging device 31.
[0091] As illustrated in FIG. 10, the first imaging device 31L on the left side of the center
CL images at least a left portion of the bucket 12 of the working equipment 10. The
first imaging device 31R on the right side of the center CL images at least a right
portion of the bucket 12 of the working equipment 10. The left portion of the bucket
12 is a portion of the bucket 12 between the left end 12E of the bucket 12 and the
center CL. The right portion of the bucket 12 is a portion of the bucket 12 between
the right end 12E of the bucket 12 and the center CL.
[0092] In the example illustrated in FIG. 10, the first imaging device 31L on the left side
of the center CL is fixed to the left housing 9 such that the bucket teeth 181, 182,
183, 184, and 185 are disposed in the measurement range Ra when the boom 11 performs
the raising operation and the bucket 12 performs the dumping operation. The first
imaging device 31R on the right side of the center CL is fixed to the right housing
9 such that the bucket teeth 184, 185, 186, 187, and 188 are disposed in the measurement
range Ra when the boom 11 performs the raising operation and the bucket 12 performs
the dumping operation.
[0093] As illustrated in FIG. 10, the second imaging device 32L on the left side of the
center CL images the ground 200 in front of the front tire 6F on the left side of
the center CL. The second imaging device 32R on the right side of the center CL images
the ground 200 in front of the front tire 6F on the right side of the center CL.
[0094] In the example illustrated in FIG. 10, the second imaging device 32L on the left
side of the center CL is fixed to the left housing 9 such that the front end of the
left front tire 6F, the ground 200 in front of the left front tire 6F, and the ground
200 on the left side of the left front tire 6F are disposed in the measurement range
Rb. The second imaging device 32R on the right side of the center CL is fixed to the
right housing 9 such that the front end of the right front tire 6F, the ground 200
in front of the right front tire 6F, and the ground 200 on the right side of the right
front tire 6F are disposed in the measurement range Rb.
[0095] FIG. 11 is a diagram illustrating an example of image data captured by the first
imaging device 31L on the left according to the embodiment. FIG. 12 is a diagram illustrating
an example of image data captured by the second imaging device 32R on the left according
to the embodiment.
[0096] As illustrated in FIG. 11, the first imaging device 31L images the bucket 12 performing
the dumping operation so that the excavated object is discharged to the dump body
230 so as to look up from below. Accordingly, as illustrated in FIG. 11, the first
imaging device 31L can simultaneously image a plurality of bucket teeth 18. In the
example illustrated in FIG. 11, the bucket teeth 181, 182, 183, 184, 185, and 186
are disposed in the measurement range Ra of the first imaging device 31.
[0097] As illustrated in FIG. 12, the second imaging device 32L images the ground 200 in
front of the front tires 6F and the ground 200 on the left side so as to look down
from above. Accordingly, the second imaging device 32L can image the ground 200 around
the front tire 6F. For example, when there is a rolling stone 240 on the ground 200
around the front tire 6F, the second imaging device 32L can image the rolling stone
240 on the ground 200.
[Monitoring System]
[0098] FIG. 13 is a functional block diagram illustrating a monitoring system 30 according
to the embodiment. The work machine 1 includes the monitoring system 30. The monitoring
system 30 monitors the working equipment 10 and the ground 200 on which the work machine
1 travels.
[0099] The monitoring system 30 includes the first imaging device 31, the second imaging
device 32, the driving operation device 20, the angle sensor 90, the output device
24, the input device 25, and a monitoring controller 33. The first imaging device
31 includes a first imaging device 31L disposed on the left side of the center CL
and a first imaging device 31R disposed on the right side of the center CL. The second
imaging device 32 includes a second imaging device 32L disposed on the left side of
the center CL and a second imaging device 32R disposed on the right side of the center
CL.
[0100] Each of the first imaging device 31, the second imaging device 32, the driving operation
device 20, the angle sensor 90, the output device 24, and the input device 25 is connected
to the monitoring controller 33. Image data captured by the first imaging device 31
is input to the monitoring controller 33. Image data captured by the second imaging
device 32 is input to the monitoring controller 33. Operation data of the driving
operation device 20 is input to the monitoring controller 33. Detection data of the
angle sensor 90 is input to the monitoring controller 33. The input data generated
by the input device 25 is input to the monitoring controller 33.
[0101] In the embodiment, each of the first imaging device 31 and the second imaging device
32 acquires measurement data at a predetermined sampling rate (samples per second
(SPS)). The measurement data includes image data. The sampling rate includes a frame
rate (frames per second (FPS)). Each of the first imaging device 31 and the second
imaging device 32 captures image data at a predetermined frame rate. When the first
imaging device 31 captures image data at a predetermined frame rate, a moving image
is captured. When the second imaging device 32 captures image data at a predetermined
frame rate, a moving image is captured.
[0102] The monitoring controller 33 recognizes presence or absence of a defect of the working
equipment 10 based on the image data captured by the first imaging device 31. When
the defect of the working equipment 10 is recognized, the monitoring controller 33
causes the output device 24 to output a warning indicating that there is a defect
in the working equipment 10. The defect of the working equipment 10 includes a defect
of the bucket 12. The defect of the bucket 12 includes a defect of the bucket teeth
18 which are replacement members. The defect of the bucket teeth 18 includes a falling
of the bucket teeth 18 from the bucket body 17.
[0103] The monitoring controller 33 recognizes presence or absence of the rolling stone
240 on the ground 200 on which the work machine 1 travels based on the image data
captured by the second imaging device 32. When the rolling stone 240 on the ground
200 is recognized, the monitoring controller 33 causes the output device 24 to output
a warning indicating that there is the rolling stone 240 on the ground 200. The rolling
stone 240 of the ground 200 includes the rolling stone 240 of the ground 200 in the
traveling direction of the front tires 6F. The rolling stone 240 on the ground 200
in the traveling direction of the front tire 6F includes the rolling stone 240 on
the ground 200 in front of the front tire 6F when the work machine 1 moves forward.
[0104] In the cyclic work described with reference to FIG. 8, the monitoring controller
33 recognizes presence or absence of a defect of the working equipment 10 and recognizes
presence or absence of the rolling stone 240. The monitoring controller 33 may recognize
presence or absence of a defect of the working equipment 10 or presence or absence
of the rolling stone 240 in work different from the cyclic work. The monitoring controller
33 may recognize the presence or absence of a defect of the working equipment 10 in
starting inspection before the work machine 1 starts the work.
[0105] The monitoring controller 33 determines whether a reception surface of the first
imaging device 31 is contaminated based on image data captured by the first imaging
device 31. When it is determined that the first imaging device 31 is contaminated,
the monitoring controller 33 causes the output device 24 to output a warning indicating
that the reception surface of the first imaging device 31 is contaminated. When it
is determined that the reception surface of the first imaging device 31 is contaminated,
the monitoring controller 33 can cause the display device 24A to display data indicating
a warning or cause the sounding device 24B to output a warning sound. The reception
surface of the first imaging device 31 includes an incidence surface of the optical
system of the first imaging device 31.
[0106] The monitoring controller 33 determines whether the first imaging device 31 is contaminated
in the cycle operation described with reference to FIG. 8. The monitoring controller
33 may determine whether the incidence surface of the optical system of the first
imaging device 31 is contaminated in work different from the cyclic work. The monitoring
controller 33 may determine whether the incidence surface of the optical system of
the first imaging device 31 is contaminated in the starting inspection before the
work machine 1 starts work.
[0107] The monitoring controller 33 includes a measurement data acquisition unit 331, a
vehicle body data acquisition unit 332, a state determination unit 333, an algorithm
selection unit 334, a processing unit 335, a contamination determination unit 336,
an output unit 337, and an algorithm storage unit 338.
[0108] The measurement data acquisition unit 331 acquires measurement data of the first
imaging device 31 and measurement data of the second imaging device 32. The measurement
data acquisition unit 331 acquires measurement data of the working equipment 10 measured
by the first imaging device 31 from the first imaging device 31 at a predetermined
sampling rate. The measurement data of the working equipment 10 includes image data
of the working equipment 10 captured by the first imaging device 31. The sampling
rate includes a frame rate. The measurement data acquisition unit 331 acquires image
data of the working equipment 10 from the first imaging device 31 at a predetermined
frame rate. The measurement data acquisition unit 331 acquires measurement data of
the ground 200 measured by the second imaging device 32 from the second imaging device
32 at a predetermined sampling rate. The measurement data of the ground 200 includes
image data of the ground 200 captured by the second imaging device 32. The sampling
rate includes a frame rate. The measurement data acquisition unit 331 acquires the
image data of the ground 200 from the second imaging device 32 at a predetermined
frame rate. The measurement data acquisition unit 331 acquires image data of the ground
200 in front of the front tires 6F.
[0109] The vehicle body data acquisition unit 332 acquires vehicle body data indicating
a state of the work machine 1. The state of the work machine 1 includes a working
state of the work machine 1. The state of the work machine 1 includes a state of the
working equipment 10 and a state of the traveling apparatus 4. The state of the working
equipment 10 includes an attitude of the working equipment 10. The state of the traveling
apparatus 4 includes forward movement and backward movement of the traveling apparatus
4. The vehicle body data includes attitude data indicating the attitude of the working
equipment 10 and forward or backward data indicating forward or backward movement
of the traveling apparatus 4.
[0110] The attitude data of the working equipment 10 includes an angle of the working equipment
10. The angle of the working equipment 10 is detected by the angle sensor 90. The
attitude data of the working equipment 10 includes detection data of the angle sensor
90. The vehicle body data acquisition unit 332 acquires detection data of the angle
sensor 90 as the attitude data of the working equipment 10.
[0111] The forward movement and the backward movement of the traveling apparatus 4 are switched
by a forward or backward lever 20C of the driving operation device 20. The forward
or backward data of the traveling apparatus 4 includes operation data of the forward
or backward lever 20C. The vehicle body data acquisition unit 332 acquires the operation
data of the forward or backward lever 20C as the forward or backward data of the traveling
apparatus 4.
[0112] For example, when a rotation sensor that detects rotation of the wheel 5 is provided,
the rotation sensor can detect forward movement or backward movement of the traveling
apparatus 4 by detecting the rotation direction of the wheel 5. The vehicle body data
acquisition unit 332 may acquire detection data of the rotation sensor as forward
or backward data of the traveling apparatus 4.
[0113] The vehicle body data acquisition unit 332 may acquire state data indicating a state
of the drive system 40 as forward or backward data of the traveling apparatus 4. The
drive controller 48 inputs state data indicating the state of the drive system 40
to the monitoring controller 33. The vehicle body data acquisition unit 332 determines
the state of the drive system 40 based on the state data from the drive controller
48. The state of the drive system 40 includes an operating state of the transmission
44. The transmission 44 switches a traveling direction of the work machine 1 between
the forward direction and the backward direction. The transmission 44 includes a forward
gear 44F that operates to advance the work machine 1 and a reverse gear 44R that operates
to reverse the work machine 1. The vehicle body data acquisition unit 332 may acquire
state data indicating the state of the transmission 44 as forward or backward data
of the traveling apparatus 4.
[0114] The state determination unit 333 determines the state of the work machine 1 based
on the vehicle body data acquired by the vehicle body data acquisition unit 332. The
state determination unit 333 can determine whether the boom 11 is performing the raising
operation or the lowering operation based on the attitude data of the working equipment
10 acquired by the vehicle body data acquisition unit 332. The state determination
unit 333 can determine whether the bucket 12 is performing the tilting operation or
the dumping operation based on the attitude data of the working equipment 10 acquired
by the vehicle body data acquisition unit 332. The state determination unit 333 can
determine whether the work machine 1 moves forward or backward based on the forward
or backward data of the traveling apparatus 4 acquired by the vehicle body data acquisition
unit 332.
[0115] The state determination unit 333 can determine whether the bucket 12 of the working
equipment 10 is disposed in the measurement range Ra of the first imaging device 31
based on the attitude data of the working equipment 10. As described above, the first
imaging device 31 is fixed to the housing 9 such that the bucket 12 is disposed in
the measurement range Ra when the boom 11 performs the raising operation and the bucket
12 performs the dumping operation. The state determination unit 333 can determine
whether the bucket teeth 18 are disposed in the measurement range Ra of the first
imaging device 31 based on the attitude data of the working equipment 10. The state
determination unit 333 can determine whether the inter-tooth protectors 19 are disposed
in the measurement range Ra of the first imaging device 31 based on the attitude data
of the working equipment 10.
[0116] The state of the work machine 1 may include a working mode of the work machine 1.
When a weight sensor that detects whether an excavated object is held in the bucket
12 is provided, the state determination unit 333 can determine whether the work mode
of the work machine 1 is any one of the unloaded forward mode, the excavation mode,
the loading reverse mode, the loading forward mode, the loading mode, and the unloaded
backward mode based on attitude data of the working equipment 10, forward or backward
data of the traveling apparatus 4, and detection data of the weight sensor. As the
weight sensor that detects whether an excavated object is held by the bucket 12, a
pressure sensor that detects a pressure in a bottom chamber of the boom cylinder 13
is exemplified.
[0117] The algorithm selection unit 334 selects a specific algorithm for processing measurement
data acquired by the measurement data acquisition unit 331 based on the state of the
work machine 1 determined by the state determination unit 333. The algorithm storage
unit 338 stores a plurality of algorithms different from each other in advance. The
algorithm selection unit 334 selects a specific algorithm from a plurality of algorithms
stored in the algorithm storage unit 338 based on the state of the work machine 1
determined by the state determination unit 333.
[0118] The algorithm stored in the algorithm storage unit 338 includes a first algorithm
that processes image data captured by the first imaging device 31 and a second algorithm
that processes image data captured by the second imaging device 32. The first algorithm
includes an algorithm for identifying the working equipment 10 from the image data
captured by the first imaging device 31. In the embodiment, the first algorithm includes
an algorithm for identifying the bucket teeth 18 from the image data captured by the
first imaging device 31. The second algorithm includes an algorithm for identifying
the rolling stone 240 on the ground 200 from the image data captured by the second
imaging device 32.
[0119] The algorithms include artificial intelligence (AI) algorithms. The first algorithm
is different from the second algorithm. The first algorithm includes a first AI algorithm.
The second algorithm includes a second AI algorithm. The first AI algorithm recognizes
the bucket teeth 18 from the image data captured by the first imaging device 31 based
on the first learning model generated by learning a feature of the bucket teeth 18.
The first learning model is a learning model that has a feature of an object as an
input and has the bucket teeth 18 as an output. The second AI algorithm is a learning
model that specifies the rolling stone 240 from image data captured by the second
imaging device 32 based on a second learning model generated by learning the feature
of the rolling stone 240. The second learning model is a learning model that has the
feature of the object as an input and has the rolling stone 240 as an output.
[0120] When the state determination unit 333 determines that the bucket 12 of the working
equipment 10 is disposed in the measurement range Ra of the first imaging device 31
based on the attitude data of the working equipment 10, the algorithm selection unit
334 selects the first algorithm as a specific algorithm from the first algorithm and
the second algorithm stored in the algorithm storage unit 338. When the state determination
unit 333 determines that the bucket 12 of the working equipment 10 is not disposed
in the measurement range Ra of the first imaging device 31 based on the attitude data
of the working equipment 10, the algorithm selection unit 334 does not select the
first algorithm.
[0121] When the state determination unit 333 determines that the traveling apparatus 4 is
moving forward based on the forward or backward data of the traveling apparatus 4,
the algorithm selection unit 334 selects the second algorithm as a specific algorithm
between the first and second algorithms stored in the algorithm storage unit 338.
When the state determination unit 333 determines that the traveling apparatus 4 is
not moving forward based on the forward or backward data of the traveling apparatus
4, the algorithm selection unit 334 does not select the second algorithm.
[0122] The processing unit 335 processes the image data acquired by the measurement data
acquisition unit 331 and recognizes the target. The processing unit 335 processes
the image data based on the specific algorithm selected by the algorithm selection
unit 334 and recognizes the target.
[0123] When the first algorithm is selected by the algorithm selection unit 334, the processing
unit 335 processes the image data of the first imaging device 31 based on the first
algorithm to recognize the working equipment 10. In the embodiment, the processing
unit 335 processes the image data of the first imaging device 31 based on the first
algorithm, and determines presence or absence of a defect of the working equipment
10. In the embodiment, the processing unit 335 determines presence or absence of a
falling off of the bucket teeth 18 from the bucket body 17 in the image data of the
first imaging device 31.
[0124] When the algorithm selection unit 334 selects the second algorithm, the processing
unit 335 processes the image data of the second measurement device 32 based on the
second algorithm to recognize the ground 200. In the embodiment, the processing unit
335 processes the image data of the second imaging device 32 based on the second algorithm
and determines presence or absence of the rolling stone 240 on the ground 200. In
the embodiment, the processing unit 335 determines the presence or absence of the
rolling stone 240 on the ground 200 in front of the front tire 6F in the image data
of the second imaging device 32.
[0125] Since a specific algorithm for processing the image data is selected based on the
state of the work machine 1, the processing unit 335 can efficiently recognize a plurality
of targets. In a situation where the bucket 12 is disposed in the measurement range
Ra of the first imaging device 31, the processing unit 335 processes the image data
captured by the first imaging device 31 based on the first algorithm to recognize
the bucket teeth 18. In a situation where the bucket 12 is not disposed in the measurement
range Ra of the first imaging device 31, the processing unit 335 does not perform
a process of recognizing the bucket teeth 18. In a situation where there is a high
possibility of the work machine 1 moving forward and the front tires 6F step on the
rolling stone 240 on the ground 200 in front of the front tires 6F, the processing
unit 335 processes the image data captured by the second imaging device 32 based on
the second algorithm to recognize the rolling stone 240 on the ground 200 in front
of the front tires 6F. In a situation where there is a low possibility of the work
machine 1 reversing or stopping and the front tires 6F stepping on the rolling stone
240 on the ground 200 in front of the front tires 6F, the processing unit 335 does
not perform the process of recognizing the rolling stone 240. As described above,
the monitoring controller 33 may not always perform the process of recognizing both
the bucket teeth 18 and the rolling stone 240. Therefore, a burden on the monitoring
controller 33 required to monitor the bucket teeth 18 and the rolling stone 240 is
reduced. Therefore, the monitoring controller 33 can efficiently monitor each of the
bucket teeth 18 and the rolling stone 240.
[0126] The contamination determination unit 336 determines whether the incidence surface
of the optical system of the first imaging device 31 is contaminated based on the
state of the work machine 1 determined by the state determination unit 333 and the
recognition result of the working equipment 10 by the processing unit 335. There is
a high possibility of earth and sand or dust being scattered at the work site of the
work machine 1. As a result, there is a possibility of foreign matters adhering to
the incidence surface of the optical system of the first imaging device 31. There
is a possibility of the incidence surface of the optical system of the first imaging
device 31 being contaminated due to the adhesion of the foreign matters.
[0127] When the state determination unit 333 determines that the bucket 12 of the working
equipment 10 is disposed in the measurement range Ra of the first imaging device 31
based on the attitude data of the working equipment 10 and the processing unit 335
recognizes the bucket 12 of the working equipment 10, the contamination determination
unit 336 determines that the incidence surface of the optical system of the first
imaging device 31 is not contaminated. In the embodiment, when the state determination
unit 333 determines that the bucket teeth 18 are disposed in the measurement range
Ra of the first imaging device 31 based on the attitude data of the working equipment
10 and the processing unit 335 recognizes the bucket teeth 18, the contamination determination
unit 336 determines that the incidence surface of the optical system of the first
imaging device 31 is not contaminated.
[0128] When the state determination unit 333 determines that the bucket 12 of the working
equipment 10 is disposed in the measurement range Ra of the first imaging device 31
based on the attitude data of the working equipment 10 and the processing unit 335
does not recognize the bucket 12 of the working equipment 10, the contamination determination
unit 336 determines that the incidence surface of the optical system of the first
imaging device 31 is contaminated. In the embodiment, when the state determination
unit 333 determines that the bucket teeth 18 are disposed in the measurement range
Ra of the first imaging device 31 based on the attitude data of the working equipment
10 and the processing unit 335 does not recognize the bucket teeth 18, the contamination
determination unit 336 determines that the incidence surface of the optical system
of the first imaging device 31 is contaminated.
[0129] When the incidence surface of the optical system of the first imaging device 31 is
not contaminated, the first imaging device 31 can correctly image the bucket teeth
18 by disposing the bucket teeth 18 in the measurement range Ra of the first imaging
device 31. Therefore, the processing unit 335 can correctly identify the bucket teeth
18. Conversely, when the incidence surface of the optical system of the first imaging
device 31 is contaminated, there is a high possibility that the first imaging device
31 cannot correctly image the bucket teeth 18 even when the bucket teeth 18 are disposed
in the measurement range Ra of the first imaging device 31. Therefore, there is a
high possibility that the processing unit 335 cannot identify the bucket teeth 18.
As described above, in the embodiment, when the bucket teeth 18 that should be identified
can be identified, the contamination determination unit 336 determines that the incidence
surface of the optical system of the first imaging device 31 is not contaminated.
When the bucket teeth 18 that should be identified cannot be identified, the contamination
determination unit 336 determines that the incidence surface of the optical system
of the first imaging device 31 is contaminated.
[0130] When the processing unit 335 processes the image data captured by the second imaging
device 32 and recognizes the rolling stone 240, the contamination determination unit
336 may determine whether the incidence surface of the optical system of the second
imaging device 32 is contaminated based on a recognition result of the rolling stone
240 by the processing unit 335. When the incidence surface of the optical system of
the second imaging device 32 is not contaminated, the rolling stone 240 is disposed
in the measurement range Rb of the second imaging device 32, and thus the second imaging
device 32 can correctly image the rolling stone 240. Therefore, the processing unit
335 can correctly identify the rolling stone 240. Conversely, when the incidence surface
of the optical system of the second imaging device 32 is contaminated, there is a
high possibility that the second imaging device 32 cannot correctly image the rolling
stone 240 even when the rolling stone 240 is disposed in the measurement range Rb
of the second imaging device 32. Therefore, there is a high possibility that the processing
unit 335 cannot identify the rolling stone 240. In this way, in the embodiment, when
the rolling stone 240 that should be identified can be identified, the contamination
determination unit 336 determines that the incidence surface of the optical system
of the second imaging device 32 is not contaminated. When the rolling stone 240 that
should be identified cannot be identified, the contamination determination unit 336
determines that the incidence surface of the optical system of the second imaging
device 32 is contaminated.
[0131] The output unit 337 causes the output device 24 to output the recognition result
of the object recognized by the processing unit 335. The output unit 337 causes the
output device 24 to output the determination result of the presence or absence of
contamination determined by the contamination determination unit 336.
[Determination of Defect of Working Equipment]
[0132] Each of FIGS. 14, 15, 16, 17, and 18 is a diagram illustrating a defect determination
method of the working equipment 10 according to the embodiment. Hereinafter, as an
example, a method of determining presence or absence of a defect of the bucket teeth
18 based on the image data captured by the first imaging device 31L on the left side
of the center CL will be described.
[0133] As illustrated in FIG. 14, when the boom 11 performs the raising operation so that
the bucket teeth 18 are disposed in the measurement range Ra of the first imaging
device 31L and the bucket 12 performs the dumping operation, the algorithm selection
unit 334 selects the first algorithm based on the detection data of the angle sensor
90 acquired by the vehicle body data acquisition unit 332.
[0134] The first imaging device 31L images the bucket 12 that performs the dumping operation
in order to discharge the excavated object to the dump body 230. The measurement data
acquisition unit 331 acquires the image data of the bucket 12 from the first imaging
device 31L. The plurality of bucket teeth 18 (181, 182, 183, 184, and 185) are disposed
in a recognition range 50 of the image data. Each of the plurality of bucket teeth
18 is attached to the bucket body 17 so that from bucket body 17 protrudes.
[0135] The processing unit 335 processes the image data acquired by the measurement data
acquisition unit 331 based on the first algorithm and recognizes each of the plurality
of bucket teeth 18 in the recognition range 50 of the image data.
[0136] After the plurality of bucket teeth 18 are recognized, as illustrated in FIG. 15,
the processing unit 335 estimates positions of a root 51 and a blade edge 52 of each
of the plurality of bucket teeth 18. The root 51 is a proximal end of the bucket teeth
18. The root 51 includes a boundary between the bucket teeth 18 and the bucket body
17. The blade edge 52 is a distal end of the bucket teeth 18. The processing unit
335 estimates the root 51 and the blade edge 52 using the first AI algorithm that
analyzes input data and outputs output data. The processing unit 335 may estimate
the positions of the root 51 and the blade edge 52 as the center where the probability
is equal to or greater than a predetermined threshold using the first AI algorithm
that outputs the probability of the certainty of the root 51 and the blade edge 52
based on the input data. In addition, the processing unit 335 may use a first AI algorithm
that directly estimates the position of the root 51 and the position of the blade
edge 52 based on the input data.
[0137] After the positions of the root 51 and the blade edge 52 of each of at least four
bucket teeth 181, 182, 183, and 184 are estimated, as illustrated in FIG. 16, the
processing unit 335 calculates a distance G1 between the root 51 of the bucket teeth
181 and the root 51 of the bucket teeth 182, a distance G2 between the root 51 of
the bucket teeth 182 and the root 51 of the bucket teeth 183, and a distance G3 between
the root 51 of the bucket teeth 183 and the root 51 of the bucket teeth 184. After
the distances G1, G2, and G3 are calculated, the processing unit 335 calculates a
reference inter-tooth distance G based on the distances G1, G2, and G3. In the embodiment,
the reference inter-tooth distance G is a median value of the distances G1, G2, and
G3.
[0138] After the reference inter-tooth distance G is calculated, as illustrated in FIG.
17, the processing unit 335 searches for the blade edge 52 corresponding to the root
51. The root 51 and the blade edge 52 corresponding to the root 51 include a proximal
end and a distal end of one bucket tooth 18. In the embodiment, the processing unit
335 sets a search range 53 with the root 51 as a reference, and searches the blade
edge 52 in the search range 53. The search range 53 is set in a rectangular shape
in the image data. As illustrated in FIG. 17, a dimension of the search range 53 in
the up-down direction in the image data is defined as [γ×G], and a dimension of the
search range 53 in the horizontal direction in the image data is defined as [δ×G].
γ and δ are predetermined fixed values.
[0139] The bucket 12 appears largely in the image data captured by the first imaging device
31L when a distance between the first imaging device 31L and the bucket 12 is short.
In the image data captured by the first imaging device 31L when the distance between
the first imaging device 31L and the bucket 12 is long, the bucket 12 appears small.
When the size of the bucket 12 is different in the image data, there is a possibility
that the processing unit 335 cannot search for the blade edge 52 corresponding to
the root 51. In the embodiment, the search range 53 is set based on the reference
inter-tooth distance G. Accordingly, the processing unit 335 can search for the blade
edge 52 corresponding to the root 51 regardless of the distance between the first
imaging device 31L and the bucket 12.
[0140] After the processing unit 335 searches for the blade edge 52 corresponding to each
of the plurality of roots 51, as illustrated in FIG. 18, the processing unit 335 calculates
a distance L1 between the root 51 of the bucket tooth 181 and the blade edge 52, a
distance L2 between the root 51 of the bucket tooth 182 and the blade edge 52, a distance
L3 between the root 51 of the bucket tooth 183 and the blade edge 52, and a distance
L4 between the root 51 of the bucket tooth 184 and the blade edge 52. The distance
L1 corresponds to a protrusion amount of the bucket tooth 181 from the bucket body
17. The distance L2 corresponds to a protrusion amount of the bucket tooth 182 from
the bucket body 17. The distance L3 corresponds to a protrusion amount of the bucket
tooth 183 from the bucket body 17. The distance L4 corresponds to a protrusion amount
of the bucket tooth 184 from the bucket body 17. After the processing unit 335 calculates
the distances L1, L2, L3, and L4, the processing unit 335 calculates the reference
tooth length L based on the distances L1, L2, L3, and L4. In the embodiment, the reference
tooth length L is a median value of the distances L1, L2, L3, and L4. The processing
unit 335 may calculate distances L5, L6, L7, and L8 corresponding to the four bucket
teeth 185, 186, 187, and 188 by a similar method based on the image data captured
by the first imaging device 31R on the right side of the center CL and may calculate
the reference tooth length L based on the distances L1, L2, L3, L4, L5, L6, L7, and
L8.
[0141] After the processing unit 335 calculates the reference tooth length L, the processing
unit 335 determines a dimension threshold related to the protrusion amounts of the
bucket teeth 18 from the bucket body 17 based on the reference tooth length L. In
the embodiment, the dimension threshold is defined as [ε×L]. ε is a predetermined
fixed value. In this way, in the embodiment, the processing unit 335 determines the
dimension threshold based on the protrusion amounts (L1, L2, L3, and L4) of the plurality
of bucket teeth 18 (181, 182, 183, and 184) from the bucket body 17.
[0142] The processing unit 335 determines whether there is a defect in the bucket teeth
18 (181, 182, 183, and 184) based on the dimension threshold. When the protrusion
amounts of the bucket teeth 18 from the bucket body 17 are less than the dimension
threshold, the processing unit 335 determines that there is a defect in the bucket
teeth 18. When the protrusion amounts of the bucket teeth 18 from the bucket body
17 are equal to or greater than the dimension threshold, the processing unit 335 determines
that there is no defect in the bucket teeth 18. In the embodiment, the processing
unit 335 determines that the bucket teeth 18 are detached from the bucket body 17
when the protrusion amount of the bucket teeth 18 is less than the dimension threshold,
and determines that the bucket teeth 18 are not detached from the bucket body 17 when
the protrusion amounts of the bucket teeth 18 are equal to or greater than the dimension
threshold.
[0143] The bucket 12 appears largely in the image data captured by the first imaging device
31L when a distance between the first imaging device 31L and the bucket 12 is short.
In the image data captured by the first imaging device 31L when the distance between
the first imaging device 31L and the bucket 12 is long, the bucket 12 appears small.
When the size of the bucket 12 is different in the image data, there is a possibility
that the processing unit 335 cannot correctly determine whether there is a defect
in the bucket teeth 18. In the embodiment, the dimension threshold is determined based
on the reference tooth length L. Accordingly, the processing unit 335 can determine
whether there is a defect in the bucket teeth 18 regardless of the distance between
the first imaging device 31L and the bucket 12.
[0144] The processing unit 335 classifies the measurement data into a plurality of samples
based on a determination result indicating whether there is a defect in the bucket
teeth 18. The processing unit 335 classifies the measurement data determined to have
no defect into soundness determination samples. The processing unit 335 classifies
the measurement data determined to have a defect into defect determination samples.
The processing unit 335 classifies the measurement data in which the bucket teeth
18 cannot be recognized into undetermined samples. The processing unit 335 counts
the number of soundness determination samples indicating the measurement data determined
to have no defect. The processing unit 335 counts the number of defect determination
samples indicating the measurement data determined to have a defect. The processing
unit 335 counts the number of undetermined samples indicating the measurement data
in which the bucket teeth 18 cannot be recognized. In the embodiment, the measurement
data is image data, and the samples classified by the processing unit 335 are frames.
In the following description, the soundness determination sample is appropriately
referred to as a soundness determination frame, the defect determination sample is
appropriately referred to as a defect determination frame, and the undetermined sample
is appropriately referred to as an undetermined frame.
[0145] FIG. 19 is a diagram illustrating an example of a soundness determination frame according
to an embodiment. As illustrated in FIG. 19, each of the distance L1 indicating the
protrusion amount of the bucket tooth 181, the distance L2 indicating the protrusion
amount of the bucket tooth 182, the distance L3 indicating the protrusion amount of
the bucket tooth 183, and the distance L4 indicating the protrusion amount of the
bucket tooth 184 is equal to or greater than the dimension threshold. In this case,
the processing unit 335 determines that the bucket teeth 18 are not defective. The
processing unit 335 classifies the image data determined to have no defect into a
soundness determination frame.
[0146] FIG. 20 is a diagram illustrating an example of the defect determination frame according
to the embodiment. In the example illustrated in FIG. 20, the distance L2 indicating
the protrusion amount of the bucket tooth 182 is less than the dimension threshold.
In this case, the processing unit 335 determines that the bucket tooth 182 is defective.
The processing unit 335 classifies the image data determined to have a defect into
a defect determination frame.
[0147] The method of determining whether the bucket teeth 18 falls off based on the image
data captured by the first imaging device 31L on the left side of the center CL has
been described above. The same applies to a method of determining whether the bucket
teeth 18 falls off based on image data captured by the first imaging device 31R on
the right side of the center CL. The processing unit 335 determines whether the four
bucket teeth 185, 186, 187, and 188 fall off based on the image data acquired by the
measurement data acquisition unit 331 from the first imaging device 31R.
[0148] The output unit 337 causes the display device 24A to display a symbol 60 indicating
the bucket teeth 18. The output unit 337 changes a display form of the symbol 60 based
on presence or absence of the defect of the bucket teeth 18.
[0149] FIG. 21 is a diagram illustrating an example of the symbol 60 indicating the bucket
teeth 18 displayed on the display device 24A according to the embodiment. As illustrated
in FIG. 21, when the processing unit 335 cannot recognize the bucket teeth 18 in the
image data, the output unit 337 causes the display device 24A to display the symbol
60 indicating the bucket teeth 18 that cannot be recognized in the first display mode.
When the processing unit 335 determines that there is no defect of the bucket teeth
18 in the image data, the output unit 337 causes the display device 24A to display
the symbol 60 indicating the bucket teeth 18 determined to have no defect in the second
display mode. When the processing unit 335 determines that there is the defect of
the bucket teeth 18 in the image data, the output unit 337 causes the display device
24A to display the symbol 60 indicating the bucket teeth 18 determined to have the
defect in the third display mode.
[0150] In the embodiment, the output unit 337 displays the symbol 60 indicating the bucket
teeth 18 that cannot be recognized by the processing unit 335 in first color. The
first color is, for example, gray. The output unit 337 displays the symbol 60 indicating
the bucket teeth 18 determined to have no defect in second color. The second color
is, for example, green. The output unit 337 displays a symbol indicating the bucket
teeth 18 determined to have a defect in third color. The third color is, for example,
red.
[0151] When there is a defect determination frame, the output unit 337 causes the output
device 24 to output a warning indicating that there is the defect determination frame.
The output unit 337 changes the form of the warning output from the output device
24 based on the number of defect determination frames counted by the processing unit
335.
[0152] The output unit 337 causes the output device 24 to output the warning in the first
mode when the number of defect determination frames is less than a sample threshold,
and causes the output device 24 to output a warning in the second mode when the number
of defect determination frames is equal to or greater than the sample threshold. The
sample threshold is a predetermined value.
[0153] The output device 24 includes the display device 24A that displays the symbol 60
indicating the bucket teeth 18 and the sounding device 24B that generates a warning
sound. The output unit 337 may cause the display device 24A to display the display
data in the first mode when the number of defect determination frames is less than
the sample threshold, and may cause the display device 24A to display the display
data in the second mode when the number of defect determination frames is equal to
or greater than the sample threshold. The output unit 337 may cause the sounding device
24B to generate the warning sound in the first mode when the number of defect determination
frames is less than the sample threshold, and may cause the sounding device 24B to
generate the warning sound in the second mode when the number of defect determination
frames is equal to or greater than the sample threshold.
[0154] FIG. 22 is a diagram illustrating a relationship between a defect determination frame
and a form of a warning according to the embodiment. Presence or absence of the defect
determination frame is determined at a predetermined frame rate. In the example illustrated
in FIG. 22, presence or absence of a defect determination frame is determined at intervals
of 0.2 [sec.]. In FIG. 22, a "normal" frame indicates a soundness determination frame
or an undetermined frame. In FIG. 22, a "defect" frame includes a defect determination
frame. In the example illustrated in FIG. 22, the sample threshold is 2.
[0155] As illustrated in FIG. 22, when a moving image captured by the first imaging device
31 includes one or both of the undetermined frame and the soundness determination
frame, the warning sound is not output from the sounding device 24B. When the moving
image captured by the first imaging device 31 includes only the undetermined frame,
the symbol 60 indicating the unrecognizable bucket teeth 18 is displayed in the first
display mode on the display device 24A. When the moving image captured by the first
imaging device 31 includes only the soundness determination frame, the symbol 60 indicating
the bucket teeth 18 determined to have no defect is displayed in the second display
mode on the display device 24A.
[0156] The plurality of bucket teeth 18 are attached to the bucket body 17. In the embodiment,
eight bucket teeth 18 are disposed at intervals in the vehicle width direction. The
display device 24A displays the plurality of symbols 60 based on the positions of
the plurality of bucket teeth 18. On the display device 24A, eight symbols 60 are
displayed at intervals in accordance with the positions of the plurality of bucket
teeth 181, 182, 183, 184, 185, 186, 187, and 188. When the moving image includes only
undetermined frames, the eight symbols 60 are all displayed in the first display mode.
When the moving image includes only the soundness determination frame, the eight symbols
60 are all displayed in the second display mode.
[0157] As illustrated in FIG. 22, when there is one defect determination frame in the moving
image, the output unit 337 causes the sounding device 24B to output a first warning
sound. When there are two defect determination frames in the moving image captured
by the first imaging device 31, the output unit 337 causes the sounding device 24B
to output a second warning sound.
[0158] In the embodiment, the output unit 337 causes the output device 24 to output a warning
in the first mode when each of the number of pieces of continuously acquired image
data less than the sample threshold is determined to be the defect determination frame
by the measurement data acquisition unit 331. The output unit 337 causes the output
device 24 to output a warning in the second mode when each of the number of pieces
of continuously acquired image data equal to or greater than the sample threshold
is determined to be the defect determination frame by the measurement data acquisition
unit 331.
[0159] For example, when the sample threshold is 2 and it is determined that each of the
number of pieces of image data continuously acquired by the measurement data acquisition
unit 331 and less than 2 is a defect determination frame, the output unit 337 causes
the sounding device 24B to output the first warning sound. That is, when the image
data acquired before and after the defect determination frame is the soundness determination
frame or the undetermined frame, the output unit 337 causes the sounding device 24B
to output the first warning sound. When it is determined that each of the two or more
pieces of image data continuously acquired by the measurement data acquisition unit
331 is a defect determination frame, the output unit 337 causes the sounding device
24B to output a second warning sound. That is, when the defect determination frames
continue at least twice, the output unit 337 causes the sounding device 24B to output
the second warning sound.
[0160] Even when the defect determination frames do not continue twice and there are at
least two defect determination frames in the moving image per unit time captured by
the first imaging device 31, the output unit 337 may cause the sounding device 24B
to output the second warning sound.
[0161] Any sample threshold is used. The sample threshold may be any number of three or
more, for example.
[0162] The form of the warning includes a volume of a warning sound. The output of the warning
in the first mode includes generation of a warning sound at a first volume from the
sounding device 24B. The output of the warning in the second mode includes generation
of a warning sound at a second volume greater than the first volume from the sounding
device 24B. In the example illustrated in FIG. 22, the volume of the second warning
sound is greater than the volume of the first warning sound.
[0163] When there is a defect determination frame in the moving image captured by the first
imaging device 31, the symbol 60 indicating the bucket teeth 18 determined to have
a defect is displayed in the third display mode on the display device 24A. The output
unit 337 displays the symbol 60 indicating the bucket teeth 18 determined to have
a defect and the symbol 60 indicating the bucket teeth 18 determined to have no defect
in different display forms. In the example illustrated in FIG. 22, when it is determined
that there is a defect in the bucket tooth 184 and it is determined that there is
no defect in the bucket teeth 181, 182, 183, 185, 186, 187, and 188, the output unit
337 displays the symbol indicating the bucket tooth 184 determined to have a defect
in the third display mode and displays the symbol indicating the bucket teeth 181,
182, 183, 185, 186, 187, and 188 determined to have no defect in the second display
mode.
[Determination of Rolling Stone]
[0164] Next, a method of determining presence or absence of the rolling stone 240 will be
described. When the forward or backward lever 20C is operated so that the work machine
1 moves forward, the algorithm selection unit 334 selects the second algorithm based
on the operation data of the forward or backward lever 20C acquired by the vehicle
body data acquisition unit 332. In the embodiment, the processing unit 335 sets a
determination reference for determining presence or absence of the rolling stone 240
on the ground 200 in the image data. The processing unit 335 sets a warning reference
when a warning is output from the output device 24.
[0165] FIG. 23 is a diagram illustrating a determination reference according to the embodiment.
In embodiments, the references include dimensions of the rolling stone 240 of the
image data. The dimensions of the rolling stone 240 include the number of pixels of
the rolling stone 240 in the image data. In the image data, thresholds related to
the dimensions of the rolling stone 240 are set. The thresholds related to the dimension
of the rolling stone 240 include a threshold Px related to the dimension of the rolling
stone 240 in the horizontal direction and a threshold Py related to the dimension
of the rolling stone 240 in the vertical direction. The algorithm storage unit 338
stores a standard value (initial value) related to the determination reference. The
standard value is a recommended value related to a threshold related to the dimension
of the rolling stone 240. The processing unit 335 sets the determination reference
based on the standard value. In the embodiment, the processing unit 335 sets the threshold
related to the dimension of the rolling stone 240 based on the standard value. The
threshold is a standard value.
[0166] FIG. 24 is a diagram illustrating a warning reference according to the embodiment.
In the embodiment, the warning reference includes a warning area 36 set on at least
a part of the ground 200.
[0167] The setting of the warning reference includes setting of dimensions of the warning
area 36. The dimensions of the warning area 36 include the number of pixels of the
warning area in the image data. As illustrated in FIG. 24, a dimension Qx of the warning
area 36 in the horizontal direction and a dimension Qy of the warning area 36 in the
vertical direction are set in the image data.
[0168] The setting of the warning area 36 includes setting of the position of the warning
area 36. The setting of the position of the warning area 36 includes setting of the
position of the warning area 36 in the image data. The processing unit 335 sets the
warning area 36 in a part of the ground 200 in front of the front tire 6F. The algorithm
storage unit 338 stores a standard value (initial value) related to the warning reference.
The standard value is a recommended value related to the dimensions and position of
the warning area 36. The processing unit 335 sets a warning reference based on the
standard value. In the embodiment, the processing unit 335 sets the dimensions and
position of the warning area 36 in the image data based on the standard value.
[0169] The processing unit 335 acquires input data from the input device 25. The driver
can change the setting of the determination reference or the setting of the warning
reference by operating the input device 25. The processing unit 335 sets a determination
reference based on the input data. The processing unit 335 sets a warning reference
based on the input data.
[0170] FIG. 25 is a diagram illustrating an example of a setting screen of a determination
reference and a warning reference according to the embodiment. As illustrated in FIG.
25, the processing unit 335 causes the display device 24A to display the setting screen
of the determination reference. The processing unit 335 causes the display device
24A to display the setting screen of the warning reference. The driver can perform
at least one of a change in the setting of the determination reference and a change
in the setting of the warning reference by operating the input device 25 while viewing
the setting screen.
[0171] The measurement data acquisition unit 331 acquires the measurement data of the ground
200 from the second imaging device 32 at a predetermined sampling rate. As described
above, the measurement data of the ground 200 includes image data of the ground 200
captured by the second imaging device 32. The sampling rate includes a frame rate.
The measurement data acquisition unit 331 acquires the image data of the ground 200
from the second imaging device 32 at a predetermined frame rate. The measurement data
acquisition unit 331 acquires image data of the ground 200 in front of the front tires
6F.
[0172] The processing unit 335 determines presence or absence of the rolling stone 240 on
the ground 200 based on the image data acquired by the measurement data acquisition
unit 331. The processing unit 335 determines presence or absence of the rolling stone
240 on the ground 200 in the image data. In the embodiment, the processing unit 335
determines the presence or absence of the rolling stone 240 on the ground 200 in front
of the front tire 6F in the image data.
[0173] The processing unit 335 uses a second AI algorithm that analyzes input data and outputs
output data to determine the presence or absence of the rolling stone 240.
[0174] The processing unit 335 determines the presence or absence of the rolling stone 240
on the ground 200 in the image data based on the determination reference. The processing
unit 335 determines that there is the rolling stone 240 when the dimensions of the
rolling stone 240 are greater than thresholds (Px, Py), and determines that there
is no rolling stone 240 when the dimensions of the rolling stone 240 are equal to
or less than the thresholds (Px, Py). The processing unit 335 may determine that there
is the rolling stone 240 when the dimension of the rolling stone 240 exceeds one of
the thresholds Px and Py. The processing unit 335 may determine that there is the
rolling stone 240 when the dimensions of the rolling stone 240 exceed both the threshold
Px and the threshold Py.
[0175] The output unit 337 causes the output device 24 to output a warning based on the
presence or absence of the rolling stone 240 on the ground 200 in front of the front
tire 6F. The output unit 337 causes the output device 24 to output a warning based
on the determination of the presence or absence of the rolling stone 240 by the processing
unit 335 and the relationship between the rolling stone 240 and the warning standard.
The warning reference includes the warning area 36 set on at least a part of the ground
200. The warning area 36 is set in a part of the ground 200 in front of the front
tires 6F. When it is determined that there is the rolling stone 240, the output unit
337 causes the output device 24 to output a warning based on a positional relationship
between the rolling stone 240 and the warning area 36. When it is determined that
there is the rolling stone 240 in the warning area 36, the output unit 337 causes
the output device 24 to output a warning indicating that there is the rolling stone
240 in the warning area 36.
[Monitoring Method]
[0176] FIG. 26 is a flowchart illustrating a monitoring method according to the embodiment.
[0177] The measurement data acquisition unit 331 acquires image data from each of the first
imaging device 31 and the second imaging device 32 (Step S1).
[0178] The vehicle body data acquisition unit 332 acquires vehicle body data indicating
a state of the work machine 1. In the embodiment, the vehicle body data acquisition
unit 332 acquires detection data of the angle sensor 90 and operation data of the
forward and backward lever 20C as the vehicle body data (Step S2).
[0179] The state determination unit 333 determines whether the bucket 12 of the working
equipment 10 is disposed in the measurement range Ra of the first measurement device
31 based on the detection data of the angle sensor 90 acquired in Step S2 (Step S3).
[0180] In Step S3, when it is determined that the bucket 12 of the working equipment 10
is disposed in the measurement range Ra of the first measurement device 31 (Step S3:
Yes), the state determination unit 333 determines whether the work machine 1 moves
forward based on the operation data of the forward or backward lever 20C acquired
in Step S2 (Step S4).
[0181] In Step S4, when it is determined that the work machine 1 has moved forward (Step
S4: Yes), the algorithm selection unit 334 selects the first and second algorithms
(Step S5).
[0182] When it is determined in Step S4 that the work machine 1 has not moved forward (Step
S4: No), the algorithm selection unit 334 selects the first algorithm (Step S6).
[0183] When it is determined in Step S3 that the bucket 12 of the working equipment 10 is
not disposed in the measurement range Ra of the first measurement device 31 (Step
S3: No), the state determination unit 333 determines whether the work machine 1 has
moved forward based on the operation data of the forward or backward lever 20C acquired
in Step S2 (Step S7).
[0184] When it is determined in Step S7 that the work machine 1 has moved forward (Step
S7: Yes), the algorithm selection unit 334 selects the second algorithm (Step S8).
[0185] After the first algorithm is selected in Step S5 or Step S6, the processing unit
335 processes the image data captured by the first imaging device 31 based on the
first algorithm and recognizes the bucket 12 of the working equipment 10 (Step S9).
[0186] The contamination determination unit 336 determines whether the bucket teeth 18 are
recognized by the processing unit 335 in Step S9 (Step S10).
[0187] When it is determined in Step S10 that the bucket teeth 18 are recognized (Step S10:
Yes), the processing unit 335 determines whether the bucket teeth 18 are defective
(Step S11).
[0188] When it is determined in Step S11 that the bucket teeth 18 are defective (Step S11:
Yes), the output unit 337 causes the output device 24 to output a warning indicating
that the bucket teeth 18 are defective (Step S12).
[0189] When it is determined in Step S11 that the bucket teeth 18 are not defective (Step
S11: No), no warning is output from the output device 24 (Step S13).
[0190] As described with reference to FIG. 22, when the moving image captured by the first
imaging device 31 includes one or both of the undetermined frame and the soundness
determination frame, the warning sound is not output from the sounding device 24B.
When the moving image captured by the first imaging device 31 includes only the undetermined
frame, the symbol 60 indicating the unrecognizable bucket teeth 18 is displayed in
the first display mode on the display device 24A. When the moving image captured by
the first imaging device 31 includes only the soundness determination frame, the symbol
60 indicating the bucket teeth 18 determined to have no defect is displayed in the
second display mode on the display device 24A. When there is one defect determination
frame in the moving image, the first warning sound is output from the sounding device
24B. When there are two defect determination frames in the moving image captured by
the first imaging device 31, the second warning sound is output from the sounding
device 24B.
[0191] When it is determined in Step S10 that the bucket teeth 18 are not recognized (Step
S10: No), the contamination determination unit 336 determines that the incidence surface
of the optical system of the first imaging device 31 is contaminated. When it is determined
that the incidence surface of the optical system of the first imaging device 31 is
contaminated, the output unit 337 causes the output device 24 to output a warning
indicating that the incidence surface of the optical system of the first imaging device
31 is contaminated (Step S14).
[0192] After the second algorithm is selected in Step S5 or Step S8, the processing unit
335 processes the image data captured by the second imaging device 32 based on the
second algorithm and recognizes the ground 200 (Step S15).
[0193] After the ground 200 is recognized, the processing unit 335 determines whether there
is the rolling stone 240 on the ground 200 in front of the front tire 6F (Step S16).
[0194] When it is determined in Step S16 that there is the rolling stone 240 on the ground
200 in front of the front tire 6F (Step S16: Yes), the output unit 337 causes the
output device 24 to output a warning indicating that there is the rolling stone 240
(Step S17).
[0195] When it is determined in Step S16 that there is no rolling stone 240 (Step S16: No),
no warning is output from the output device 24 (Step S13).
[0196] After any one of Step S12, Step S13, Step S14, and Step S17 is processed or when
it is determined that the work machine 1 has not moved forward in Step S7, the processing
unit 335 determines whether the monitoring processing ends (Step S18).
[0197] When it is determined in Step S18 that the monitoring process continues (Step S18:
No), the process returns to Step S1 and Step S2.
[0198] When it is determined in Step S18 that the monitoring process ends (Step S18: Yes),
the monitoring process ends.
[Display Device]
[0199] FIG. 27 is a diagram illustrating an example of the display device 24A according
to an embodiment. As illustrated in FIG. 27, the output unit 337 causes the display
device 24A to display a target image 37 indicating the ground 200 generated based
on the image data acquired by the measurement data acquisition unit 331. The target
image 37 includes a target image 37L indicating image data captured by the second
imaging device 32L on the left side and a target image 37R indicating image data captured
by the second imaging device 32R on the right side. The target image 37L and the target
image 37R are displayed side by side on a display screen of the display device 24A.
The target image 37L and the target image 37R are simultaneously displayed on the
display screen of the display device 24A. The target image 37L is displayed in the
left region of the display screen of the display device 24A. The target image 37R
is displayed in the right region of the display screen of the display device 24A.
[0200] The output unit 337 causes the display device 24A to display an area image 360 indicating
the warning area 36. The output unit 337 superimposes the area image 360 on the target
image 37 to display the area image on the display device 24A. The area image 360 indicating
the warning area 36 set to include the ground 200 in front of the left front tire
6F is displayed on the display device 24A with being superimposed on the target image
37L. The area image 360 indicating the warning area 36 set to include the ground 200
in front of the right front tire 6F is displayed on the display device 24A with being
superimposed on the target image 37R.
[0201] The output unit 337 causes the display device 24A to display a symbol 70 indicating
front tire 6F. The symbol 70 includes a symbol 70L indicating the left front tire
6F and a symbol 70R indicating the right front tire 6F.
[0202] The output unit 337 causes the output device 24 to output a warning indicating that
there is the rolling stone 240 on the ground 200 in front of the front tire 6F. The
output of a warning to the output device 24 includes display of a warning image indicating
that there is the rolling stone 240 on the ground 200 in front of the front tires
6F by the display device 24A. The output of the warning to the output device 24 includes
generation of a warning sound indicating that there is the rolling stone 240 on the
ground 200 in front of the front tire 6F by the sounding device 24B.
[0203] In the embodiment, the warning image includes a frame image 80 displayed to surround
the rolling stone 240 in the target image 37, a frame image 81 displayed at an edge
of the target image 37, and a background image 82 of the symbol 70.
[0204] The output unit 337 causes the display device 24A to display the frame image 80 such
that the rolling stone 240 is emphasized.
[0205] In the example illustrated in FIG. 27, the rolling stone 240 of the target image
37L is disposed outside of the warning area 36. When the processing unit 335 determines
that there is the rolling stone 240 outside of the warning area 36, the output unit
337 causes the display device 24A to display a frame image 80L of the first mode.
[0206] In the example illustrated in FIG. 27, at least a part of the rolling stone 240 of
the target image 37R is disposed inside the warning area 36. When the processing unit
335 determines that there is the rolling stone 240 is inside the warning area 36,
the output unit 337 causes the display device 24A to display a frame image 80R of
the second mode different from the first mode.
[0207] The output unit 337 displays each of the frame image 80L and the frame image 80R
on the display device 24A such that the rolling stone 240 disposed inside the warning
area 36 is emphasized more than the rolling stone 240 disposed outside of the warning
area 36. In the example illustrated in FIG. 27, the frame image 80R is displayed with
a solid line, and the frame image 80L is displayed with a dotted line. The frame image
80R may be displayed in the first color, and the frame image 80L may be displayed
in the second color. As the first color, red is exemplified. As the second color,
green is exemplified.
[0208] The output unit 337 causes the display device 24A to display the frame image 81 such
that the target image 37 in which there is at least a part of the rolling stone 240
inside the warning area 36 is emphasized.
[0209] In the example illustrated in FIG. 27, there is at least a part of the rolling stone
240 displayed in the target image 37R inside the warning area 36. There is the rolling
stone 240 displayed in the target image 37L outside of the warning area 36. The output
unit 337 causes the display device 24A to display the frame image 81 such that the
target image 37R is emphasized more than the target image 37L.
[0210] The output unit 337 causes the display device 24A to display the background image
82 such that the front tire 6F having a high possibility of passing over the rolling
stone 240 is emphasized.
[0211] In the example illustrated in FIG. 27, there is a high possibility of the right front
tire 6F passing over the rolling stone 240. That is, there is a high possibility of
the right front tire 6F stepping on the rolling stone 240 due to the forward movement
of the work machine 1. The output unit 337 causes the display device 24A to display
the background image 82 of the symbol 70R such that the right front tire 6F having
a high possibility of passing over the rolling stone 240 is emphasized.
[0212] In the example illustrated in FIG. 27, when there is a high possibility of the left
front tire 6F passing over the rolling stone 240, the output unit 337 can the display
device 24A to display the background image 82 of the symbol 70L such that the left
front tire 6F having a high possibility of passing over the rolling stone 240 is emphasized.
[0213] The output unit 337 causes the display device 24A to display a symbol 60 indicating
the bucket teeth 18. The output unit 337 displays the plurality of symbols 60 based
on the positions of the plurality of bucket teeth 18. The symbols 60 include a symbol
61 indicating the bucket tooth 181, a symbol 62 indicating the bucket tooth 182, a
symbol 63 indicating the bucket tooth 183, a symbol 64 indicating the bucket tooth
184, a symbol 65 indicating the bucket tooth 185, a symbol 66 indicating the bucket
tooth 186, a symbol 67 indicating the bucket tooth 187, and a symbol 68 indicating
the bucket tooth 188.
[0214] The plurality of symbols 60 are displayed in an upper area of the display screen
of the display device 24A. Of the plurality of symbols 60, the symbol 61 is displayed
on the leftmost side, the symbol 62 is located on the left side next to the symbol
61, the symbol 63 is located on the left side next to the symbol 62, the symbol 64
is located on the left side next to the symbol 63, the symbol 65 is located on the
left side next to the symbol 64, the symbol 66 is located on the left side next to
the symbol 65, the symbol 67 is located on the left side next to the symbol 66, and
the symbol 68 is located on the rightmost side.
[0215] FIG. 27 illustrates an example in which the processing unit 335 cannot recognize
the eight bucket teeth 18 and the eight symbols 60 are displayed in the first display
form. When the incidence surface of the optical system of the first imaging device
31 is contaminated and the eight bucket teeth 18 are not recognized, the output unit
337 displays the eight symbols 60 in the first display form as illustrated in FIG.
27.
[0216] FIG. 28 is a diagram illustrating an example of the display device 24A according
to an embodiment. FIG. 28 is a diagram illustrating an extracted upper region of the
display device 24A.
[0217] FIG. 28 illustrates examples of the symbols 60 when the processing unit 335 determines
presence or absence of a defect of each of the eight bucket teeth 18. As illustrated
in FIG. 28, the output unit 337 changes the display form of the symbols 60 based on
the presence or absence of the defect of the bucket teeth 18. The output unit 337
displays the symbol 60 indicating the bucket teeth 18 determined to have a defect
and the symbol 60 indicating the bucket teeth 18 determined to have no defect in different
display forms. As illustrated in FIG. 28, when it is determined that there is a defect
in the bucket tooth 184 and it is determined that there is no defect in the bucket
teeth 181, 182, 183, 185, 186, 187, and 188, the output unit 337 displays the symbol
64 indicating the bucket tooth 184 determined to have a defect in the third display
mode, and displays symbols 61, 62, 63, 65, 66, 67, and 68 indicating the bucket teeth
181, 182, 183, 185, 186, 187, and 188 determined to have no defect in the second display
mode. The output unit 337 causes the display device 24A to display the symbol 64 in
the third color and causes the display device 24A to display the symbols 61, 62, 63,
65, 66, 67, and 68 in the second color. The third color is, for example, red. The
second color is, for example, green.
[Computer System]
[0218] FIG. 29 is a block diagram illustrating a computer system 1000 according to an embodiment.
Each of the above-described monitoring controller 33 and drive controller 48 includes
the computer system 1000. The computer system 1000 includes a processor 1001 such
as a central processing unit (CPU), a main memory 1002 including a nonvolatile memory
such as a read only memory (ROM) and a volatile memory such as a random access memory
(RAM), a storage 1003, and an interface 1004 including an input/output circuit. The
functions of the above-described monitoring controller 33 and drive controller 48
are stored in the storage 1003 as a computer program. The processor 1001 reads the
computer program from the storage 1003, loads the computer program in the main memory
1002, and executes the above-described processes according to the program. The computer
program may be distributed to the computer system 1000 via a network.
[0219] According to the above-described embodiment, the computer program or the computer
system 1000 can execute acquiring measurement data of the first measurement device
31 and the second measurement device 32 that are mounted on the work machine 1 and
measure a target, acquiring vehicle body data indicating a state of the work machine
1, determining the state of the work machine 1 based on the vehicle body data, processing
the measurement data to recognize the target, determining presence or absence of contamination
of a reception surface of the measurement devices based on the determined state of
the work machine and the recognition result of the target, and outputting a determination
result of the presence or absence of contamination to the output device.
[Effects]
[0220] As described above, the monitoring system 30 of the work machine 1 includes the measurement
data acquisition unit 331 that acquires the image data of the first imaging device
31 that is mounted on the work machine 1 and measures the target, the vehicle body
data acquisition unit 332 that acquires the vehicle body data indicating the state
of the work machine 1, the state determination unit 333 that determines the state
of the work machine 1 based on the vehicle body data, the processing unit 335 that
processes the image data to recognize the target, the contamination determination
unit 336 that determines presence or absence of contamination of the reception surface
of the first imaging device 31 based on the state of the work machine 1 determined
by the state determination unit 333 and the recognition result of the target by the
processing unit 335, and the output unit 337 that causes the output device 24 to output
the determination result of the presence or absence of the contamination determined
by the contamination determination unit 336.
[0221] According to the embodiment, the contamination determination unit 336 can determine
that the incidence surface of the optical system of the first imaging device 31 is
not contaminated when the processing unit 335 can identify the bucket teeth 18 in
the case of the attitude of the working equipment 10 in which the bucket teeth 18
is to be identifiable. The contamination determination unit 336 can determine that
the incidence surface of the optical system of the first imaging device 31 is contaminated
when the processing unit 335 cannot identify the bucket teeth 18 in the case of the
attitude of the working equipment 10 in which the bucket teeth 18 is to be identifiable.
The monitoring controller 33 can recognize presence or absence of contamination of
the incidence surface of the optical system of the first imaging device 31. A burden
on the monitoring controller 33 required to determine the presence or absence of the
contamination of the incidence surface of the optical system of the first imaging
device 31 is reduced.
[Another Embodiment]
[0222] In the above-described embodiment, each of the first imaging device 31 and the second
imaging device 32 is disposed in the housing 9 holding the headlight 28. At least
one of the first imaging device 31 and the second imaging device 32 may be disposed
in a portion of the work machine 1 different from the housing 9.
[0223] In the above-described embodiment, the second imaging device 32 is disposed above
the first imaging device 31. At least a part of the second imaging device 32 may be
disposed at the same position as the first imaging device 31 in the up-down direction.
The second imaging device 32 may be disposed below the first imaging device 31.
[0224] In the above-described embodiment, the defect of the bucket teeth 18 is falling off
of the bucket teeth 18 from the bucket body 17. The defect of the bucket teeth 18
may be abrasion of the bucket teeth 18 or breakage of the bucket teeth 18.
[0225] In the above-described embodiment, the processing unit 335 monitors a defect of the
bucket teeth 18 as the replacement member. The processing unit 335 may monitor a defect
of the inter-tooth protector 19 as a replacement member. The defect of the inter-tooth
protector 19 includes a falling of the inter-tooth protector 19 from the bucket body
17, abrasion of the inter-tooth protector 19, and breakage of the inter-tooth protector
19.
[0226] In the above-described embodiment, the setting of the warning reference includes
the setting of the dimensions of the warning area 36 and the setting of the position
of the warning area 36. The setting of the warning reference may be either the setting
of the dimension of the warning area 36 or the setting of the position of the warning
area 36. For example, the position of the warning area 36 may be a predetermined fixed
value, and only the dimensions of the warning area 36 may be set. The dimensions of
the warning area 36 may be predetermined fixed values, and only the position of the
warning area 36 may be set.
[0227] In the above-described embodiment, the processing unit 335 determines presence or
absence of the rolling stone 240 on the ground 200 based on the determination reference,
and causes the output device 24 to output a warning based on the relationship between
the rolling stone 240 and the warning reference. The processing unit 335 may determine
that there is the rolling stone 240 when both the determination reference and the
warning reference are satisfied. In this case, the processing unit 335 may use a warning
reference as a determination reference. The processing unit 335 may determine presence
or absence of the rolling stone 240 on the ground 200 regardless of the determination
reference and output a warning when both the determination reference and the warning
reference are satisfied. In this case, the processing unit 335 may use the determination
reference as the warning reference.
[0228] In the above-described embodiment, the output unit 337 causes the display device
24A to display the area image 360 indicating the warning area 36. The output unit
337 may cause the display device 24A not to display the area image 360 indicating
the warning area 36. The output unit 337 may display the area image 360 indicating
the warning area 36 on the display device 24A when it is determined that there is
the rolling stone 240. When it is determined that there is the rolling stone 240 in
the warning area 36, the output unit 337 may cause the display device 24A to display
an area image 360 indicating the warning area 36.
[0229] In the embodiment described above, the second algorithm is selected in a state where
the work machine 1 can move forward or moves forward. Based on the second algorithm,
it is determined whether there is the rolling stone 240 on the ground 200 in front
of the front tires 6F. The second algorithm may be selected in a state where the work
machine 1 can move backward or moves backward, and it may be determined whether there
is the rolling stone 240 on the ground 200 behind the rear tire 6R.
[0230] FIG. 30 is a diagram illustrating an operation of the work machine 1 according to
another embodiment. As illustrated in FIG. 30, the work machine 1 includes the second
imaging device 32 that images the ground 200 behind the rear tires 6R. The measurement
data acquisition unit 331 acquires image data of the ground 200 behind the rear tire
6R from the second imaging device 32. The algorithm selection unit 334 may select
the second algorithm when the work machine 1 moves backward. The processing unit 335
may determine whether there is the rolling stone 240 on the ground 200 behind the
rear tire 6R based on the second algorithm when the work machine 1 moves backward.
[0231] In the above-described embodiment, the output device 24 is disposed in the drive
room of the work machine 1. The output device 24 may be disposed outside of the work
machine 1.
[0232] FIG. 31 is a diagram illustrating a monitoring system 300 according to another embodiment.
In the example illustrated in FIG. 31, the work machine 1 is remotely operated by
a driving operation device 20F provided at a remote place of the work machine 1.
[0233] Similarly to the above-described embodiment, each of the first imaging device 31
and the second imaging device 32 is provided in the work machine 1. An imaging device
for a remote operation (not illustrated) that images the front of the work machine
1 is provided in the work machine 1. The imaging device for the remote operation captures
image data of a scene in front of the work machine 1 similar to a scene viewed through
a windshield by the driver seated in the drive seat in the drive room as illustrated
in FIG. 4.
[0234] Some or all of an output device 24F, an input device 25F, a monitoring controller
33F, and the driving operation device 20F are disposed in a remote operation facility
provided at a remote place of the work machine 1. Each of the output device 24F, the
input device 25F, the monitoring controller 33F, and the driving operation device
20F is provided separately from the work machine 1. A remote operation display device
that displays image data captured by the imaging device for the remote operation is
provided in the remote operation facility.
[0235] The work machine 1 and the monitoring controller 33F wirelessly communicate with
each other via a wireless communication system. The work machine 1 includes a wireless
communication device 301 of a wireless communication system, and a wireless communication
device 302 of the wireless communication system is connected to the monitoring controller
33F. The wireless communication device 301 of the work machine 1 and the wireless
communication device 302 of the monitoring controller 33F may communicate via another
device.
[0236] The image data captured by the imaging device for the remote operation is transmitted
to the display device for the remote operation via the wireless communication system.
The driver of the remote operation facility can operate the driving operation device
20F while viewing the image data displayed on the remote operation display device.
An operation signal generated by operating the driving operation device 20F is transmitted
to the work machine 1 via the wireless communication system. Accordingly, the work
machine 1 is remotely operated.
[0237] The monitoring controller 33F includes the measurement data acquisition unit 331,
the vehicle body data acquisition unit 332, the state determination unit 333, the
algorithm selection unit 334, the processing unit 335, the contamination determination
unit 336, the output unit 337, and the algorithm storage unit 338 as described with
reference to FIG. 13.
[0238] The image data captured by the first imaging device 31 and the second imaging device
32 is transmitted from the work machine 1 to the monitoring controller 33F via the
wireless communication system. The processing unit 335 of the monitoring controller
33F can determine presence or absence of a defect of the bucket teeth 18 based on
the image data captured by the first imaging device 31. The output unit 337 of the
monitoring controller 33F can cause the output device 24F to output a warning indicating
that there is a defect of the bucket teeth 18. The processing unit 335 of the monitoring
controller 33F can determine the presence or absence of the rolling stone 240 on the
ground 200 based on the image data captured by the second imaging device 32. The output
unit 337 of the monitoring controller 33F can cause the output device 24F to output
a warning indicating that there is the rolling stone 240 on the ground 200.
[0239] In the above-described embodiment, each of the first measurement device 31 and the
second measurement device 32 is an imaging device. At least one of the first measurement
device 31 and the second measurement device 32 may be a laser device. At least one
of the first measurement device 31 and the second measurement device 32 may be a radar
device. The laser device irradiates a measurement target with laser light to acquire
measurement data of the measurement target. The radar device irradiates a measurement
target with sound waves to acquire measurement data of the measurement target. The
laser device can irradiate the working equipment 10 with laser light to acquire measurement
data of the working equipment 10 at a predetermined sampling rate. The radar device
can irradiate the working equipment 10 with sound waves to acquire measurement data
of the working equipment 10 at a predetermined sampling rate. The output unit 337
can change the form of the warning to be output from the output device 24 based on
the number of defect determination samples indicating the measurement data determined
to have a defect in the working equipment 10.
[0240] In the above-described embodiment, the reception surfaces of the first measurement
device 31 and the second measurement device 32 are the incidence surfaces of the optical
system. When at least one of the first measurement device 31 and the second measurement
device 32 is a laser device, the reception surface of the laser device includes a
light reception surface of laser light. The contamination determination unit 336 can
determine whether the light reception surface of the laser device is contaminated
according to the above-described embodiment. When at least one of the first measurement
device 31 and the second measurement device 32 is a radar device, the reception surface
of the laser device includes a radio wave reception surface of the radar device. The
contamination determination unit 336 can determine whether the radio wave reception
surface of the radar device is contaminated according to the above-described embodiment.
[0241] In the above-described embodiment, the work machine 1 is a wheel loader. The work
machine 1 may be another work machine such as a bulldozer or an excavator. Each of
the bulldozer and the excavator has working equipment and a crawler belt that rotates
with coming into contact with the ground 200. The crawler belt is a rotating member
that rotates with coming into contact with the ground 200. When the crawler belt rotates,
the work machine travels.
Reference Signs List
[0242]
1 WORK MACHINE
2 VEHICLE BODY
2A JOINT MECHANISM
2F FRONT VEHICLE BODY
2R REAR VEHICLE BODY
3 DRIVE CAB
4 TRAVELING APPARATUS
5 WHEEL
5F FRONT WHEEL
5R REAR WHEEL
6 TIRE
6F FRONT TIRE
6R REAR TIRE
7 FRONT FENDER
7L FRONT FENDER
7R FRONT FENDER
8 SUPPORT MEMBER
8L SUPPORT MEMBER
8R SUPPORT MEMBER
9 HOUSING
9L HOUSING
9R HOUSING
10 WORKING EQUIPMENT
11 BOOM
12 BUCKET
12E END
12M OPENING
13 BOOM CYLINDER
14 BUCKET CYLINDER
15 BELL CRANK
16 BUCKET LINK
17 BUCKET BODY
17A BOTTOM PLATE PORTION
17B UPPER PLATE PORTION
17C LEFT PLATE PORTION
17D RIGHT PLATE PORTION
18 BUCKET TOOTH
19 INTER-TOOTH PROTECTOR
20 DRIVING OPERATION DEVICE
20A ACCELERATOR PEDAL
20B BRAKE PEDAL
20C FORWARD OR BACKWARD LEVER
20F DRIVING OPERATION DEVICE
21 OPERATION PANEL
22 MONITOR DEVICE
23 REAR VIEW MONITOR DEVICE
24 OUTPUT DEVICE
24A DISPLAY DEVICE
24B SOUNDING DEVICE
24F OUTPUT DEVICE
25 INPUT DEVICE
25F INPUT DEVICE
27 PILLAR
28 HEADLIGHT
28L HEADLIGHT
28R HEADLIGHT
29 BLINKER LAMP
29L BLINKER LAMP
29R BLINKER LAMP
30 MONITORING SYSTEM
31 FIRST IMAGING DEVICE (FIRST MEASUREMENT DEVICE)
31L FIRST IMAGING DEVICE
31R FIRST IMAGING DEVICE
32 SECOND IMAGING DEVICE (SECOND MEASUREMENT DEVICE)
32L SECOND IMAGING DEVICE
32R SECOND IMAGING DEVICE
33 MONITORING CONTROLLER
33F MONITORING CONTROLLER
36 WARNING AREA
37 TARGET IMAGE
37L TARGET IMAGE
37R TARGET IMAGE
40 DRIVE SYSTEM
41 ENGINE
42 FUEL INJECTION DEVICE
43 POWER TAKE-OFF
44 TRANSMISSION
44F FORWARD GEAR
44R REVERSE GEAR
45F FRONT AXLE
45R REAR AXLE
46 HYDRAULIC PUMP
47 CONTROL VALVE
48 DRIVE CONTROLLER
50 RECOGNITION RANGE
51 ROOT
52 BLADE EDGE
53 SEARCH RANGE
60 SYMBOL
61 SYMBOL
62 SYMBOL
63 SYMBOL
64 SYMBOL
65 SYMBOL
66 SYMBOL
67 SYMBOL
68 SYMBOL
70 SYMBOL
70L SYMBOL
70R SYMBOL
80 FRAME IMAGE
80L FRAME IMAGE
80R FRAME IMAGE
81 FRAME IMAGE
82 BACKGROUND IMAGE
90 ANGLE SENSOR
91 BOOM ANGLE SENSOR
92 BUCKET ANGLE SENSOR
181 BUCKET TOOTH
182 BUCKET TOOTH
183 BUCKET TOOTH
184 BUCKET TOOTH
185 BUCKET TOOTH
186 BUCKET TOOTH
187 BUCKET TOOTH
188 BUCKET TOOTH
191 INTER-TOOTH PROTECTOR
192 INTER-TOOTH PROTECTOR
193 INTER-TOOTH PROTECTOR
194 INTER-TOOTH PROTECTOR
195 INTER-TOOTH PROTECTOR
196 INTER-TOOTH PROTECTOR
197 INTER-TOOTH PROTECTOR
200 GROUND
210 NATURAL GROUND
220 DUMP TRUCK
230 DUMP BODY
240 ROLLING STONE
300 MONITORING SYSTEM
301 WIRELESS COMMUNICATION DEVICE
302 WIRELESS COMMUNICATION DEVICE
331 MEASUREMENT DATA ACQUISITION UNIT
332 VEHICLE BODY DATA ACQUISITION UNIT
333 STATE DETERMINATION UNIT
334 ALGORITHM SELECTION UNIT
335 PROCESSING UNIT
336 CONTAMINATION DETERMINATION UNIT
337 OUTPUT UNIT
338 ALGORITHM STORAGE UNIT
360 AREA IMAGE
1000 COMPUTER SYSTEM
1001 PROCESSOR
1002 MAIN MEMORY
1003 STORAGE
1004 INTERFACE
CL CENTER
FX ROTATION AXIS
G REFERENCE TOOTH DISTANCE
G1 DISTANCE
G2 DISTANCE
G3 DISTANCE
L REFERENCE TOOTH LENGTH
L1 DISTANCE
L2 DISTANCE
L3 DISTANCE
L4 DISTANCE
M1 ARROW
M2 ARROW
M3 ARROW
M4 ARROW
Px THRESHOLD
Py THRESHOLD
Qx DIMENSION
Qy DIMENSION
Ra MEASUREMENT RANGE
Rb MEASUREMENT RANGE
RX ROTATION AXIS
α FIRST ANGLE OF VIEW
β SECOND ANGLE OF VIEW