Technical Field
[0001] The present invention relates to a lid, a container with a lid, a combination of
a lid and a container, and a method for manufacturing a lid.
Background Art
[0002] It is widely practiced to provide food and drink or the like (hereinafter, also referred
to as a "content") in a state where the food and drink are stored inside of a container
having an opening at the upper end and attaching to a lid.
[0003] As the lid attached to the container, it is required to use a lid using a paper-based
material from consideration to environmental loading improvement. A means for joining
the lid to an edge which is configured to form an outer periphery of the opening at
the upper end of the container by using a manner like hot pressing (sealing method)
is known as a method for attaching the lid to the container. A means for removing
the lid and a means for providing a tab on the lid as recited in Patent Literature
1 is known as a method for taking the contents stored in the lid. In the lid disclosed
in Patent Literature 1, when a user pinches and pulls up the tab, a bell-shaped or
guitar-shaped hole is configured to be opened to form a spout.
[0004] Furthermore, regarding a method for attaching the lid to the container, there is
known a method (fitting method) of forming a state in which the lid is in contact
with an edge configured to form an outer periphery of an opening at an upper end of
the container by fitting a structure portion such as a bent part or a combination
of a top surface portion and a side wall part to the edge of the container in a case
where the lid has the top surface portion, the bent portion, and the side wall portion.
As a method for forming such a lid, a method for forming the lid by shaping a blank
material for forming the lid is known.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0006] In the technique described in Patent Literature 1, in a case where the lid is formed
of a paper-based material, there is a possibility that a moisture permeation into
the fibers constituting the lid leads to a lid stiffness which is made to be greatly
weakened, and strength of the lid is reduced. Thus, there is room for improvement
in terms of suppressing moisture permeation into the fibers constituting the lid.
[0007] Furthermore, in order to suppress the moisture permeation, it is also conceivable
to form a resin layer on the surface of the lid (on the opposing surface to the container
or the like). However, a resin coating layer is usually formed on the surface of the
container for waterproofing the container, and depending on the resin material constituting
the resin layer, an adhesivity with the resin constituting the resin coating layer
is weakened, and there is a possibility that it becomes difficult to bond the container
and the lid to each other using by the sealing method. Therefore, there is room for
improvement in that it is possible to bond the container and the lid by the sealing
method even if the types of resin constituting the resin coating layer formed on the
surface of the container are varied.
[0008] Furthermore, in a case where the lid is formed of a paper-based material, and where
it forms the top surface portion, the bent part, and the side wall part by shaping
the blank material, due to the action of the restoring force of the paper-based material,
the shape may be returned to the original state after once the side wall part, the
bent part, etc. are formed. Even when the lid is fitted to the container in a case
where the shape is restored at the bent part or the like, there is a possibility that
the contact between the lid and the container is loosened, a gap between the lid and
the container is readily generated, and the contents of the container result in spilling
out from the gap.
[0009] The present invention has been made in view of such problems, and an object of the
present invention is to provide a lid, a container with a lid, a combination of the
lid and the container, and a method for manufacturing the lid, which are capable of
suppressing moisture permeation into fibers comprising the lid and capable of bonding
the container and the lid by a sealing method even when the types of resin forming
a resin coating layer formed on the surface of the container are varied. Furthermore,
another object of the present invention is to provide a lid, a container with a lid,
a combination of a lid and a container, and a method for manufacturing a lid capable
of suppressing returning of a shape of a blank material after shaping.
Solution to Problem
[0010] The present invention is summarized in (1) to (21) hereunder.
[0011]
- (1) A lid that is formed so as to be in contact with a container having an edge, and
is formed of a blank material, in which the blank material includes a fiber sheet
including fibers formed of a paper-based material, and a resin material is attached
to at least some of the fibers forming an inside of the fiber sheet.
- (2) The lid according to (1), including: a joining region corresponding part that
corresponds to a region joined to the container along the edge of the container; and
a lid region corresponding part that is configured by a portion inside the joining
region corresponding part, in which the resin material is attached to at least some
of the fibers forming an inside of the fiber sheet at least in a portion corresponding
to the joining region corresponding part.
- (3) The lid according to (2), including: a penetrating part that is cut from one surface
to the other of the blank material, in which a cross section of the fiber sheet is
exposed on a circumferential surface part of the penetrating part, and the resin material
is exposed on at least a part of the cross section.
- (4) The lid according to (3), including: an inclined part that has the circumferential
surface part of the penetrating part as an end part and inclined upward in a direction
away from the end part.
- (5) The lid according to (4), in which a density of the fibers constituting the fiber
sheet in the inclined part is higher at a position closer to the end part of the inclined
part.
- (6) The lid according to (3), in which the lid region corresponding part is provided
with a weakened part that guides a separated position in the lid region corresponding
part, and the weakened part includes a plurality of the penetrating parts and at least
one continuous part formed between at least two of the penetrating parts.
- (7) The lid according to (6), in which the continuous part has a half-cut structure.
- (8) The lid according to (6), in which the weakened part radially forms the plurality
of penetrating parts around the continuous part.
- (9) The lid according to (3), in which the lid region corresponding part includes
a base part having a small opening part having an opening area smaller than an opening
surrounded by the edge of the container, a small lid part that opens and closes the
small opening part, and a hinge part that connects the base part and the small lid
part, the small lid part is configured to be rotatable with respect to the base part
with the hinge part as an axis, and at least a part of the penetrating part is formed
at a boundary position between an outer circumferential edge of the small lid part
and an opening edge of the small opening part.
- (10) The lid according to (9), in which a knob part is provided on an upper surface
side of the small lid part.
- (11) The lid according to (10), in which the knob part includes a tab member, and
the tab member is joined to the upper surface side of the small lid part.
- (12) The lid according to (9), including: a holding structure that holds the small
lid part in a state where the small opening part is opened by rotating the small lid
part with respect to the base part with the hinge part as an axis.
- (13) The lid according to (9), in which an extension is formed on an outer circumferential
edge of the base part, and the base part and the extension are integrally formed of
the blank material.
- (14) The lid according to (13), in which the hinge part is formed between the extension
and a tip of the small lid part.
- (15) The lid according to (9), including: a holding structure that holds the small
lid part in a state where the small opening part is opened by rotating the small lid
part with respect to the base part with the hinge part as an axis, in which a knob
part is provided on an upper surface side of the small lid part, the knob part is
provided with a claw part, an extension is formed on an outer circumferential edge
of the base part, and the extension and the receiving part form the holding structure.
- (16) The lid according to (1), in which a raised part is formed.
- (17) The lid according to (1), in which at least a part of the resin material is impregnated
between at least a part of the fibers.
- (18) A container with a lid, including: the lid according to (1); and the container
having the edge, in which the lid is joined to the container.
- (19) A combination of a lid and a container, including: the lid according to (1);
and the container having the edge.
- (20) A method for manufacturing a lid, the method including: an immersion step of
immersing a fiber sheet in an immersion liquid containing a resin material; and a
drying step of drying the fiber sheet containing the immersion liquid.
- (21) The method for manufacturing a lid according to (20), in which a shaping process
of shaping the fiber sheet containing the immersion liquid is performed in a middle
of the drying step or before the drying step.
Advantageous Effects of Invention
[0012] According to the present invention, there are provided a lid, a container with a
lid, a combination of the lid and the container, and a method for manufacturing the
lid, which are capable of suppressing moisture permeation into fibers constituting
the lid and capable of bonding the container and the lid by a sealing method even
when the types of resin forming a resin coating layer formed on the surface of the
container are varied. In a case where the lid is formed by shaping the blank material,
it is possible to provide the lid, the container with a lid, the combination of the
lid and the container, and the method for manufacturing the lid capable of suppressing
the shape return after the shaping of the blank material.
Brief Description of Drawings
[0013]
Fig. 1A is a plan view illustrating an example of a lid according to a first embodiment.
Fig. 1B is a cross-sectional view schematically illustrating a state of a longitudinal
cross section taken along line A-A in Fig. 1A. Fig. 1C is a cross-sectional view illustrating
a part of a circumferential surface part of the penetrating part.
Figs. 2A and 2B are cross-sectional views illustrating an example of the inclined
part of the lid according to the first embodiment.
Fig. 3A is a plan view illustrating an example of a lid according to a first modification
of the first embodiment. Fig. 3B is a plan view illustrating an example of a lid according
to a second modification of the first embodiment.
Figs. 4A and 4B are plan views illustrating another example of the lid according to
the first embodiment.
Fig. 5A is a plan view illustrating an example of a lid according to a third embodiment.
Fig. 5B is a cross-sectional view schematically illustrating a state of a longitudinal
cross section taken along line B-B in Fig. 5A.
Fig. 6A is a plan view illustrating an example of a lid according to a fourth embodiment.
Fig. 6B is a cross-sectional view schematically illustrating a state of a longitudinal
cross section taken along line C-C in Fig. 6A.
Fig. 7A is a plan view illustrating an example of a lid according to a second embodiment.
Fig. 7B is a cross-sectional view schematically illustrating a state of a longitudinal
cross section taken along line D-D in Fig. 7A.
Fig. 8A is a plan view illustrating an example of a lid according to a first modification
of the second embodiment. Fig. 8B is a cross-sectional view schematically illustrating
a state of a longitudinal cross section taken along line E-E in Fig. 8A.
Fig. 9A is a plan view illustrating an example of a lid according to a third modification
of the second embodiment. Fig. 9B is a cross-sectional view schematically illustrating
a state of a longitudinal cross section taken along line F-F in Fig. 9A. Fig. 9C is
a cross-sectional view schematically illustrating an example of a holding structure.
Fig. 10 is a plan view illustrating another example of the lid according to the third
modification of the second embodiment.
Figs. 11A and 11B are plan views illustrating another example of the lid according
to the third embodiment. Fig. 11C is a cross-sectional view schematically illustrating
a state of a longitudinal cross section taken along line G-G in Fig. 11B.
Fig. 12A is a plan view illustrating an example of a connecting formation of the lid
according to the third embodiment. Fig. 12B is a cross-sectional view schematically
illustrating a half-cut portion.
Fig. 13A is a plan view illustrating an example of a lid according to a second modification
of the second embodiment. Fig. 13B is a cross-sectional view schematically illustrating
a state of a longitudinal cross section taken along line H-H in Fig. 13A.
Fig. 14A is a plan view illustrating an example of a container with a lid. Fig. 14B
is a cross-sectional view schematically illustrating a state of a longitudinal cross
section taken along line I-I in Fig. 14A.
Fig. 15A is a perspective view illustrating an example of a lid according to a fifth
embodiment. Fig. 15B is a cross-sectional view schematically illustrating a state
of a longitudinal cross section taken along line N-N in Fig. 15A.
Fig. 16A is a perspective view illustrating an example of a lid according to a sixth
embodiment. Fig. 16B is a cross-sectional view schematically illustrating a state
of a longitudinal cross section taken along line J-J in Fig. 16A.
Fig. 17A is a perspective view illustrating an example of a lid according to a seventh
embodiment. Fig. 17B is a cross-sectional view schematically illustrating a state
of a longitudinal cross section taken along line K-K in Fig. 17A.
Fig. 18A is a plan view illustrating an example of a lid according to a first modification
of the fifth embodiment. Fig. 18B is a cross-sectional view schematically illustrating
a state of a longitudinal cross section taken along line L-L in Fig. 18A8.
Figs. 19A and 19B are plan views illustrating an example of a blank material for a
lid according to the first modification of the fifth embodiment.
Fig. 20A is a plan view illustrating an example of a lid according to a fourth modification
of the fifth embodiment. Fig. 20B is a cross-sectional view schematically illustrating
a state of a longitudinal cross section taken along line M-M in Fig. 20A.
Fig. 21 is a cross-sectional view illustrating an example of a container with a lid.
Description of Embodiments
[0014] Hereinafter, a lid according to the present invention will be described in detail
with reference to the drawings. Note that the lid according to the present invention
will be described by exemplifying a lid used for a container (cup) for containing
various beverages such as a coffee cup, but is not limited to a lid of a container
for containing beverages, and can also be applied as a lid of a container for containing
food items other than beverages. Furthermore, the lid according to the present invention
can also be applied to various articles other than food and drink, for example, parts
such as bolts and nuts, and containers capable of storing articles other than those
described above. Moreover, although the lid according to the present invention will
be described below using an example of a lid having a circular shape in plan view,
the shape of the lid is not limited to a circular shape in plan view, and can be applied
to various shapes other than a circular shape, such as an elliptical shape, a rectangular
shape, a polygonal shape such as a triangular shape, a chamfered rectangular shape,
and a chamfered polygonal shape.
[0015] Hereinafter, a first embodiment, a second embodiment, a third embodiment, a fourth
embodiment, a fifth embodiment, a sixth embodiment, a seventh embodiment, an eighth
embodiment, and application examples relating to the present invention will be sequentially
described with reference to the drawings. In the present specification and the drawings,
components having substantially the same operational configuration are denoted by
the same reference numerals, and redundant description may be omitted.
[0016] The following description is a preferred specific example of the present invention,
and the content of the present invention is not limited to these embodiments etc.
Furthermore, in the following description, directions such as front and rear, left
and right, up and down, and directions of a horizontal plane are indicated in consideration
of convenience of description, but the content of the present invention is not limited
to these directions. In the examples of Figs. 1 to 21, it is assumed that a Z-axis
direction is a vertical direction (upper side is a +Z direction, lower side is a -Z
direction), an X-axis direction is a front-rear direction (rear side is in a +X direction,
and front side is in a -X direction), directions along an X-axis and a Y-axis orthogonal
to each other defined on a plane having the Z-axis direction as a normal line are
the X-axis direction and the Y-axis direction, and an XY plane that is a plane pasted
on the X-axis and the Y-axis is a horizontal plane. The description will be given
based on these. The relative magnitude ratios such as the sizes illustrated in Figs.
1 to 21 are described for convenience, and the actual magnitude ratios are not limited
unless otherwise specified.
[1 First Embodiment]
[1-1 Configuration]
[0017] As described later with reference to Figs. 14A and 14B etc., a lid 1 according to
a first embodiment is formed so as to be in contact with a container 101 having an
opening 102 formed at an upper end and an edge 103 serving as an upper end edge forming
an outer periphery of the opening 102. With respect to a state in which the lid 1
and the container are in contact with each other, as illustrated in Figs. 14A and
14B, the lid 1 is formed to be able to be joined to the container 101 having the opening
102 (opening 102 formed by a portion surrounded by the edge 103) formed at an upper
end and the edge 103 to be an upper end edge forming an outer periphery of the opening
102. Figs. 14A and 14B are a perspective view and a cross-sectional view illustrating
an example of a container with a lid 150 in which the lid 1 illustrated in Figs. 1A,
1B, and 1C is joined to the container 101. The lid 1 can be used by being joined along
the edge 103. In the lid 1, a region joined to the edge 103 in plan view of the lid
1 is referred to as a joining region R. Fig. 1A is a plan view illustrating an example
of the lid 1. Fig. 1B is a cross-sectional view schematically illustrating a longitudinal
cross section taken along line A-A in Fig. 1A. Fig. 1C is an enlarged view of a part
of a circumferential surface part 11 of a penetrating part 10 as described below.
As the container 101, a container having flexibility at the edge 103 of the opening
102 is more preferably used. However, these do not prohibit the container 101 from
being a container having less flexibility or hardly recognized, such as a metal container.
[0018] In the example of Fig. 1A, the joining region R corresponds to a region formed in
a substantially annular shape along the opening 102 in a shape corresponding to the
opening 102 of the container 101.
(Blank Material)
[0019] The lid 1 is formed of a blank material 30. The blank material 30 is obtained by
processing a sheet material formed of a material corresponding to the material of
the lid 1 into a shape corresponding to the shape of the lid 1. Note that the case
where the lid 1 is formed of the blank material 30 is not limited to the case where
the lid 1 is formed of only the blank material 30, and includes a case where the lid
1 has a structure in which a member such as a tab member 22 is attached to the blank
material 30, and also includes a case where the lid 1 is subjected to various processes
such as a shaping process (emboss process or the like) on the blank material 30.
(Blank Material)
[0020] The blank material 30 is formed of a sheet material including a fiber sheet 31 including
fibers including a paper-based material and a resin material 32. In the example of
the lid 1 according to the first embodiment illustrated in Fig. 1A, as illustrated
in Fig. 1C, the sheet material forming the blank material 30 has a structure in which
the resin material 32 is attached to at least some of the fibers 31A forming the inside
of the fiber sheet 31. Similarly to the sheet material, the blank material 30 has
a structure in which the resin material 32 is contained in at least some of the fibers
31A forming the inside of the fiber sheet 31.
(Fiber Sheet containing Paper-Based Material)
[0021] Examples of the fiber sheet 31 containing a paper-based material include so-called
paper obtained by filtering out a slurry of fibrous raw materials on a net and drying,
pressing and drying, and papermaking to form a sheet, so-called air-laid sheets obtained
by stacking open fibrous raw materials such as crushed pulp obtained by crushing raw
material sheets made of pulp-based fibers etc. with a crushing machine by an air flow
and fixing fibers of a fibrous body with a binder, and so-called papers produced by
sticking vegetable fibers and other fibers. Furthermore, the fiber sheet containing
the paper-based material includes a fiber sheet having a laminated structure in which
a plurality of papers as described above are laminated. Furthermore, the fiber sheet
31 includes, in addition to the paper-based material, a sheet material having fibers
other than pulp, such as chemical fibers, fibers imparted with functions such as water
resistance, metal fibers, and glass fibers.
[0022] The fiber sheet 31 may be composed of only the fibers 31A (only entangled structure
of the fibers 31A), or may have a structure in which a plurality of the fibers 31A
are crosslinked with a crosslinking agent or the like, or may contain other additives
except for the resin material as described below. In the fiber sheet 31, since the
plurality of the fibers 31A are crosslinked with each other by the crosslinking agent,
the shape of the fiber sheet 31 is stabilized, and the fibrillated state is hardly
formed.
(Fiber)
[0023] The fibers 31A constituting fiber sheet 31 may be composed of one unit fiber, or
may have a structure in which a plurality of unit fibers are entangled, and fibers
having any structure may be included in fiber sheet 31. The fiber sheet 31 is preferably
formed in a state in which a plurality of fibers having such a structure are further
entangled.
(Paper-Based Material)
[0024] The paper-based material may contain fibers such as non-pulp-based natural fibers,
synthetic fibers, and regenerated fibers in addition to those composed only of pulp,
but the paper-based material preferably contains pulp in an amount of 50 mass% or
more, more preferably 70 mass% or more, further preferably 80 mass% or more, and particularly
preferably 100 mass% of pulp. As the paper-based material, a wood-based material such
as a nonwoven fabric or a wood foil, or a composite material with a material such
as an aluminum foil can also be used, but in the case of forming a composite material,
it is preferable that the pulp be contained in an amount of 50 mass% or more as the
whole composite material, and it is particularly preferable that the pulp be contained
in an amount of 80 mass% or more. The higher the content of pulp is, the more easily
the paper-based material is biodegraded, which is preferable.
(Resin Material)
[0025] The resin material 32 attached to the fibers 31A is not particularly limited, and
examples thereof include synthetic resins, natural resins, etc. Examples of the synthetic
resin include olefin-based resins such as polyethylene (PE) and polypropylene (PP),
styrene-based resins such as polystyrene (PS), acryl-based resins such as polyacrylate
and polymethacrylate, vinyl-based resins such as polyvinyl chloride (PVC) and polyvinyl
acetate, polyamide-based resins, polyimide-based resins, polyester-based resins such
as polyethylene terephthalate (PET), fluorine-based resins, polycarbonate-based resins
(PC), polyether-based resins such as polyether ether ketone (PEEK) and polyether sulfone
(PES), thermosetting resins such as phenol-based resins, urea-based resins, melamine-based
resins, epoxy-based resins, urethane-based resins, silicon-based resins, polyacetal-based
resins, polysulfone-based resins, polyetherimide-based resins and polybutylene terephthalate
(PBT), polyvinyl alcohol (PVA), ethylenevinyl acetate copolymer resins (EVA), polyvinyl
alcohol derivatives, and synthetic polymers such as polymers or copolymers of unsaturated
carboxylic acids and salts thereof.
[0026] Among various resins, the resin material 32 is preferably a biodegradable resin having
less problem of environmental pollution. Examples of the biodegradable resin include
microorganism product-based biodegradable resins such as polyhydroxyalkanoate (PHA)
and PHA-based copolymers; natural product-based biodegradable resin such as starch-based
resin mainly composed of cellulose derivatives such as cellulose acetate or starch
such as corn starch; lactic acid-based resins such as polylactic acid (PLA), a polylactic
acid/polycaprolactone copolymer, and a polylactic acid/polyether copolymer, succinate-based
resins such as polybutylene succinate (PBS), polybutylene succinate adipate (PBSA),
and polyethylene terephthalate succinate (PETS), chemically synthesized biodegradable
resins such as polycaprolactone and polyvinyl alcohol (PVA), polysaccharide derivatives
such as cellulose-based resins such as carboxymethyl cellulose (CMC), carboxyethyl
cellulose, carboxymethylated starch or a salt thereof, starch, methyl cellulose, ethyl
cellulose, nitrocellulose, and cellulose acetate, natural polysaccharides such as
guar gum, trans gum, xanthan gum, sodium alginate, carrageenan, gum arabic, gelatin,
and casein, and, in addition, polyglycolic acid (PGA), polybutylene adipate/terephthalate,
and biodegradable polyolefin (product name: Biorecover, product name; Cra Drop etc).
(Adhesive Structure of Resin Material)
[0027] At least a part of the resin material 32 is attached to at least some of the fibers
31A forming the inside of the fiber sheet 31. The case where the resin material 32
is attached to the fiber 31A includes a case where the resin material 32 is attached
to the surface of the fiber 31A and a case where the resin material 32 is impregnated
inside the fiber 31A. Furthermore, in a case where the fibers 31A constituting the
fiber sheet 31 include fibers such as non-pulp-based natural fibers, synthetic fibers,
and regenerated fibers in addition to pulp, at least a part of the resin material
32 adheres to fibers formed of pulp in the fibers 31A. That is, in the lid 1, it is
preferable that at least a part of the resin material 32 be attached to fibers formed
of pulp among the fibers 31A. However, this does not prohibit at least a part of the
resin material 32 from adhering to fibers such as non-pulp natural fibers, synthetic
fibers, and regenerated fibers among the fibers 31A.
[0028] Furthermore, the resin material 32 may be filled in at least a part of a space (gap
space) formed between the fibers 31A constituting fiber sheet 31 (that is, a state
in which the resin material 32 is impregnated between at least some of the fibers
31A may be formed), and the gap space may be substantially occupied by the resin material
32.
[0029] The lid 1 includes the joining region corresponding part 5A and the lid region corresponding
part 5B.
(Joining region corresponding part)
[0030] The joining region corresponding part 5A is a portion corresponding to a region of
the lid 1 joined to the container 101 along the edge 103 of the container 101. That
is, the joining region corresponding part 5A is a portion of the lid 1 corresponding
to the joining region R (a region facing the edge 103 of the container 101 as well
as a region joined to the container 101). In the container with a lid 150, the joining
region corresponding part 5A is a portion of the lid 1 that forms a joint part 151
to join between the lid 1 and the container 101. Specifically, a portion forming the
joining region R is defined as the joining region corresponding part 5A in plan view
of the lid 1 (in the example of Fig. 1A, the Z-axis direction (vertical direction)
is defined as a line-of-sight direction). The joining region corresponding part 5A
is usually formed in an annular shape as illustrated in Fig. 1A. In particular, as
illustrated in Fig. 1A, in a case where the edge 103 of the container 101 is formed
in a substantially annular shape, the joining region R becomes an annular shape, and
the joining region corresponding part 5A also becomes a substantially annular shape
in plan view of the lid 1. The outer edge of the joining region corresponding part
5A is determined according to the position of the outer edge of the joining region
R. The outer edge of the joining region corresponding part 5A may be positioned at
the outer circumferential edge of the lid 1, or may be positioned inside the outer
circumferential edge of the lid 1 as indicated in the example of Fig. 1A. Where the
joining region R between the lid 1 and the container 101 is not continuously formed,
portions interposed between the adjacent joining regions R and portions facing the
edge 103 are also included in the joining region corresponding part 5A as described
later.
[0031] In the lid 1 indicated in the example of Fig. 1A, in a portion corresponding to the
joining region corresponding part 5A, the resin material 32 adheres to at least some
of the fibers 31A forming the inside of the fiber sheet 31.
(Lid region corresponding part)
[0032] The lid region corresponding part 5B is an inner portion than the joining region
corresponding part 5A within the lid 1. That is, the lid region corresponding part
5B is a portion positioned inside from the inner fringe end of the joining region
corresponding part 5A, and the outer circumferential end of the lid region corresponding
part 5B is identical to the inner fringe end of the joining region corresponding part
5A. The lid region corresponding part 5B covers the opening 102 in the container with
a lid 150. This portion covering the opening 102 is that covering at least a part
of the opening 102, and includes a case where a window part is partially formed as
described in the third embodiment, and a case where a small opening part is provided
as described in the second embodiment etc. As indicated in the example of Fig. 1,
a portion outside the outer circumferential end of the lid region corresponding part
5B within the lid 1 is called a lid region non-forming part 5C (in the second embodiment
as described later, the lid region non-forming part 5C corresponds to a portion of
the base part 2 outside the inner fringe end of the joining region corresponding part
5A).
(Penetrating part)
[0033] In the lid 1, the penetrating part 10 is preferably formed at least in the lid region
corresponding part 5B. The penetrating part 10 has a structure (penetrating structure)
cut in the vertical direction (thickness direction, Z-axis direction) from one surface
to the other of the blank material 30, and is a so-called cut 8. The penetrating part
10 has a circumferential surface part 11 and an end part 12. The circumferential surface
part 11 extends in the longitudinal direction of the penetrating part 10, and the
end part 12 is formed at a cut end.
[0034] Where the penetrating part 10 is formed in the lid 1, the penetrating part 10 can
perform as a vent part. The vent part now indicates a portion through which gas can
pass from one side surface of the lid 1 to the other side surface (the direction from
an opposing surface 73 to an exposed surface 72). Furthermore, the penetrating part
10 may perform any other part in addition as to the vent part. For example, in a case
where the lid 1 is used for the container with a lid 150, the penetrating part 10
may perform as an insertion port 19 or a portion constituting the insertion port 19
into which a member is inserted from the outside of the container with a lid 150 toward
the inside (space 105) of the container 101. In Fig. 1A, an example is indicated in
which the lid 1 has the penetrating part 10, and the penetrating part 10 is formed
so as to be able to perform as the insertion port 19. For example, as a member that
can be inserted from the insertion port 19, a straw or its similarities is exemplified.
The penetrating part 10 illustrated in the example of Fig. 1A can also perform as
a vent part as described above.
(Shape of Penetrating part)
[0035] The shape of the penetrating part 10 is not particularly limited as long as it can
be formed by cutting. For example, in the example of Fig. 1A, a cut 8 having a cross
shape into which the blank material 30 is made to cut in the vertical direction is
formed in the lid 1, and the cut 8 forms the penetrating part 10. The penetrating
part 10 also serves as the insertion port 19 as described above. Meanwhile this is
an example, and the shape of the cut 8 to form the penetrating part 10 is not limited
to the cross shape as long as usable for the insertion port 19, and may be a C shape
as exemplified in Figs. 4A and 4B, or may be fine with other various shapes such as
a tongue piece shape. Figs. 4A and 4B are plan views schematically illustrating another
example that the lid 1 has the insertion port 19 as the penetrating part 10.
(Circumferential surface part of Penetrating part)
[0036] In the lid 1, as illustrated in Fig. 1C, a cross section of the fiber sheet 31 is
exposed on a region where the circumferential surface part 11 of the penetrating part
10 is formed (a region of the circumferential surface part 11). Furthermore, what
is exposed on the circumferential surface part 11, i.e., at least a part of the cross
section of the fiber sheet 31 is at least a part of the resin material 32. Examples
that at least a part of the resin material 32 is exposed on the circumferential surface
part 11 is include the cases where a part of the resin material 32 faces a partial
region of the circumferential surface part 11 (a region of the cross section of the
fiber sheet 31) as illustrated in Fig. 1C, and where a part of the resin material
32 faces the overall region of the circumferential surface part 11 (the overall region
of the cross section of the fiber sheet 31). Fig. 1C indicates the example that a
cross section of at least some of the fibers 31A are exposed on the circumferential
surface part 11. However, this does not prohibit the case where the cross section
of at least some of the fibers 31A are not exposed on the circumferential surface
part 11, and does not prohibit the case where the side surface of the fiber 31A is
exposed.
(Inclined part)
[0037] Where the penetrating part 10 is formed in the lid 1, an inclined part 13 is preferably
formed in a portion from the periphery of the penetrating part 10 to the penetrating
part 10. The inclined part 13 has the circumferential surface part 11 of the penetrating
part 10 as an end part 13A, and indicates a portion inclined upward in a direction
away from the end part 13A. The inclined part 13 may be formed only on one side surface
of the lid 1 as illustrated in Figs. 1B and 2A, or may be formed on both surfaces
(the exposed surface 72 (non-opposing surface) and a surface (the opposing surface
73) facing the space 105 of the container 101) of the lid 1 as illustrated in Fig.
2B. As shown in Fig. 1B, the inclined part 13 forms an inclined surface on the exposed
surface 72 of the lid 1, and in Fig. 2A, the inclined part 13 forms an inclined surface
on the opposing surface 73 side of the lid 1.
(Density of Fiber in Inclined part)
[0038] In the lid 1, it is preferable that the density of the fibers 31A constituting the
fiber sheet 31 in the inclined part 13 is higher at a position closer to an end part
of the inclined part. For example, as illustrated in Figs. 1B, 2A, and 2B, when comparing
between a position P1 closer to the end part 13A of the inclined part 13 and a position
P2 farther from the end part 13A than the position P1 in the fiber sheet 31, the density
of the fibers 31A at the position P1 is preferably higher than the density of the
fibers 31A at the position P2. By applying a stronger pressure to a position closer
to the circumferential surface part 11 of the penetrating part 10 during forming the
penetrating part 10, a structure as above can be realized. As illustrated in Figs.
1B, 2A, and 2B, the inclined part 13 is formed in a shape inclined downward toward
the penetrating part 10. Such configuration of the inclined part and the fiber density
in the inclined part is the same in the penetrating parts formed in the second to
fourth embodiments to be described later.
[1-2 Manufacturing Method]
[0039] The lid 1 according to the first embodiment can be manufactured, for example, as
hereunder. The fiber sheet 31 as a raw fabric sheet formed of a material corresponding
to the material of the lid 1 is immersed in an immersion liquid (immersion step).
The immersion liquid is a liquid (resin-containing liquid) containing the resin material
32. In the example described here, for example, the resin-containing liquid is a mixed
liquid of the resin material 32, water, and a non-aqueous solvent. In a case where
the resin material 32 is contained in the lid 1, the possibility of improving the
waterproof property of the lid 1 can be increased. After the immersion step, a step
(drying step) of drying the fiber sheet 31 (fiber sheet 31 containing the immersion
liquid) subjected to the immersion step is performed. The fiber sheet 31 subjected
to the drying step (fiber sheet 31 to which the resin material 32 is attached) is
processed into a shape corresponding to the shape of the lid 1 to form the blank material
30. The blank material 30 may be used as it is for the lid
1. As in the example of Fig. 1A, the penetrating part 10 is formed by forming the cut 8
in the blank material 30, whereby the lid 1 is formed.
[0040] In the manufacturing method described above, examples of the resin material 32 contained
in the immersion liquid include an acrylic resin, a polyolefin resin, etc., and a
resin having biodegradability is preferable. The non-aqueous solvent is not particularly
limited as long as it can mix the resin material, and examples thereof include an
alcohol-based solvent such as ethanol.
[0041] In the drying step, the water and the non-aqueous solvent contained in the fiber
sheet 31 containing the immersion liquid may be substantially completely evaporated,
or some moisture and non-aqueous solvent may remain in the fiber sheet 31.
[1-3 Operation and Effect]
[0042] For forming lid by using a paper-based material, there has been a possibility that
moisture permeates into fibers constituting the paper-based material to form the lid,
so that stiffness of the lid is greatly impaired, and strength of the lid is reduced.
In this regard, there is a consideration to have a resin layer formed on both surfaces
(both sides on exposed surface and opposing surface) of the lid in order to suppress
permeation of moisture. However, a possibility to greatly reduce adhesiveness is still
remained when the container and the lid are bonded to each other by a sealing means.
In short, a resin coating layer for waterproofing a container is often formed as usual
on a surface of the container for accommodating a moisture-containing material such
as a beverage or a side dish. Since an appropriate material for the resin material
to form the resin coating layer depends on the contents stored in the container, a
variety of materials for the resin material to form the resin coating layer is needed.
With this reason, when the resin layer is formed on the surface of the lid, the adhesiveness
with the resin constituting the resin coating layer may get to be so impaired depending
on the nature of the resin material constituting the resin layer that the container
and the lid may be hard to be bonded to each other by the sealing means. Thus, there
is room for improvement to bond the container and the lid by a sealing means even
though the types of resin constituting the resin coating layer formed on the surface
of the container are fully varied.
[0043] Meanwhile, in the lid 1 according to the first embodiment, since at least a part
of the resin material 32 is attached to at least some of the fibers 31A forming the
inside of the fiber sheet 31 constituting the lid 1, moisture permeation into the
fibers 31A can be suppressed by the resin material 32. Furthermore, in where the sealing
method is applied when the lid 1 is attached to the container 101, a space may be
positioned in at least a part between the fibers 31A constituting the fiber sheet
31, so that the resin constituting the resin coating layer formed on the surface of
the edge 103 of the container 101 can enter the space, and the bonded state between
the resin coating layer and the lid 1 can be readily formed. In short, even though
the nature of the resin forming the resin coating layer is insufficient in adhesiveness
to the resin material 32, the container 101 and the lid 1 can be readily bonded by
the sealing means.
[0044] Next, a modification of the first embodiment will be described hereunder.
[1-4 Modification]
(First Modification)
[0045] In the lid 1 according to the first embodiment, where the penetrating part 10 is
formed in the lid 1, as illustrated in Fig. 3A, the penetrating part 10 may form a
part of a weakened part 14. This embodiment is referred to as a first modification
of the first embodiment. Fig. 3A is a plan view schematically illustrating an example
of a lid 1 according to the first modification of the first embodiment.
(Weakened part)
[0046] As illustrated in the example of Fig. 3A, the weakened part 14 includes a plurality
of penetrating parts 10 and at least one continuous part 15 formed between the end
parts 12 of the at least two penetrating parts 10. The weakened part 14 guides a position
(separated position) where separation occurs when a force for lifting up or pushing
down the weakened part 14 is applied to form the separated portion in the lid. That
is, the position where separation occurs is formed substantially along the weakened
part. For example, in the example of Fig. 3A, when a force from the exposed surface
72 to the opposing surface 73 is applied to push down the portion corresponding to
the insertion port 19, the continuous part 15 is broken, and separation occurs along
the penetrating part 10 having the continuous part 15 as the end part 12 to form the
insertion port 19 (the insertion port 19 comes into open).
(Layout of Weakened part)
[0047] The layout of the weakened part 14 is not particularly limited, and may be determined
according to conditions such as the function of the weakened part 14. In the example
of the weakened part 14 illustrated in the example of Fig. 3A, the continuous part
15 is formed at one place, and a total of four penetrating parts 10 are formed. In
this example, the penetrating part 10 is formed so as to radially extend in four different
directions from the continuous part 15. Meanwhile this is an example of the weakened
part 14, and in a case where the weakened part 14 has a plurality of penetrating parts
10 radially formed around the continuous part 15, the penetrating parts 10 may extend
in three directions in a direction away from the continuous part 15, or may extend
in five or more directions. Furthermore, the penetrating part 10 may extend in two
directions in a direction away from the continuous part 15.
[0048] Furthermore, in the example of Fig. 3A, the weakened part 14 is formed in a cross
shape, but may be formed in a C shape as illustrated in Fig. 4B. Furthermore, as indicated
in this example, the continuous part 15 may be formed at a plurality of places without
being limited to one place. In the example of Fig. 4B, the continuous part 15 is formed
at three locations, and the penetrating parts 10 (a total of four penetrating parts
10) are formed in two directions from each of the continuous parts 15. The plurality
of penetrating parts 10 are formed of curved cuts 8 so as to have a shape that simulates
substantially the letter C as a whole of the weakened part 14.
[0049] The position of the weakened part 14 is not particularly limited, but is preferably
provided in the lid region corresponding part 5B. In this case, the separated position
is formed in the lid region corresponding part 5B.
(Continuous part)
[0050] The continuous part 15 is not always have to be formed penetrative over the blank
material 30 which forms the lid 1, and may be a non-cut, or may be a half-cut 16 obtained
by cutting the blank material 30 in the thickness direction within a degree preventing
a full penetrating the blank material 30 as illustrated in Fig. 12B. Fig. 12B is a
view for explaining an example of the half-cut 16. The half-cut 16 is specified as
a portion forming a half-cut structure in which the lid 1 is cut halfway in the thickness
direction of the lid 1. In this regard, the half-cut 16 is not limited to a half of
the thickness of the lid 1 in the thickness direction of the lid 1. The half-cut 16
includes a structure in which a half or more of the thickness of the lid 1 is cut
but preventing the full penetration of the lid 1, and a structure in which the lid
1 is cut in the thickness direction of the lid 1 to an extent less than a half of
the thickness of the lid 1.
(Second Modification)
[0051] In the lid 1 according to the first embodiment, as illustrated in Fig. 3B, an extension
may be formed. This embodiment is referred to as a second modification of the first
embodiment. Fig. 3B is a plan view schematically illustrating an example of a lid
1 according to the second modification of the first embodiment.
(Extension)
[0052] In the lid 1 according to the second modification of the first embodiment, the position
and the shape of an extension 7 are not particularly limited, but in the example of
Fig. 1A, the extension 7 is formed on an outer circumferential edge 50 of the lid
region non-forming part 5C of the lid 1 (corresponding to an outer circumferential
edge 2A of the base part 2 in the second embodiment to be described later), and the
shape of the extension 7 is determined such that an outer circumferential edge 7A
of the extension 7 has a mountain shape gently curved in a convex shape.
[0053] Once the extension 7 is formed, a mark, a character, etc. for indicating the container
101 corresponding to the lid 1 can be arranged on the extension 7. For example, characters
such as S, M, and L are arranged on the extension 7 by printing or the like. Where
the size of the container 101 is a small, the lid 1 printed with the letter S is used.
Where the size of the container 101 with a medium, the lid 1 printed with the letter
M is used. Where the size of the container 101 is a large, the lid 1 printed with
the letter L is used. Thus, the types of the container 101 and the lid 1 are respectively
associated per type. Thereby, in a case where the lid 1 is joined to the container
101, it is possible to prevent a possibility from jointing by a wrong combination
of size between the container 101 and the lid 1.
[0054] Furthermore, when the extension 7 is formed in the lid 1, the extension 7 can be
used as a knob.
[2 Second Embodiment]
[0055] In the first embodiment, the example that the penetrating part 10 forms the insertion
port 19 has been described. The lid 1 is not limited thereto, and the penetrating
part 10 may form at least a part of the boundary between the opening edge of the small
opening part and the outer circumferential edge of the small lid part as illustrated
in Figs. 7A and 7B. That is, as illustrated in Figs. 7A and 7B, the lid 1 may include
a base part having a small opening part having an opening area smaller than the opening
102 of the container 101, a small lid part that opens and closes the small opening
part, and a hinge part that connects the base part and the small lid part. An embodiment
recited as above is referred to as a second embodiment. Fig. 7A is a plan view illustrating
an example of the lid 1 according to the second embodiment. Fig. 7B is a cross-sectional
view schematically illustrating a longitudinal cross section taken along the line
D-D in Fig. 7A. The second embodiment may be similar to the first embodiment in other
points that the penetrating part 10 forms at least a part of the boundary between
the opening edge of the small opening part and the outer circumferential edge of the
small lid part. Furthermore, in the second embodiment, the insertion port 19 already
indicated in the first embodiment may be further formed.
[2-1 Configuration]
[0056] As illustrated in Figs. 7A, 7B, etc., the lid 1 according to the second embodiment
includes a base part 2, a small lid part 3, and a hinge part 4. In the examples of
Figs. 7A and 7B, the lid region corresponding part 5B of the lid 1 includes the base
part 2, the small lid part 3, and the hinge part 4, and the lid region non-forming
part 5C includes the base part 2.
(Base part)
[0057] The base part 2 is defined as a part having the joining region corresponding part
5A and forming a small opening part 6. The base part 2 can be a portion that defines
a basis of the variation on how high place the small lid part 3 is located as to be
described later. Meanwhile, in the example of Fig. 7A, the base part 2 and the small
lid part 3 form the exposed surface 72 of the lid 1 as shown in plan view of the lid
1. In the second embodiment, in the plan view of the lid 1 (in the example of Fig.
7A, shown from the Z-axis direction (vertical direction) as the visual line direction),
the joining region corresponding part 5A corresponds to a portion forming the joining
region R, and is formed in the base part 2.
(Small opening part)
[0058] The small opening part 6 is formed so as to penetrate the opposing surface 73 of
the lid 1 with respect to the container 101 and the non-opposing surface (the exposed
surface 72 of the lid 1) of the lid 1 with respect to the container 101. The small
opening part 6 is formed inside a portion corresponding to the joining region corresponding
part 5A in plan view of the lid 1 so as to have an opening area smaller than that
of the opening 102 of the container 101. The small opening part 6 is provided to form
an inlet/outlet of contents (for example, beverages, food and drink, etc.) in the
space 105 of the container 101 while joining the lid 1 to the container 101. The small
opening part 6 forms an opening forming part 20 in combination with the small lid
part 3 as describe later.
(Opening forming part)
[0059] As illustrated in Fig. 7A and others, the opening forming part 20 is defined as a
portion having the small opening part 6 and the small lid part
3. In the opening forming part 20, the small opening part 6 is opened and closed as
the small lid part 3 is displaced. As illustrated in Fig. 7A, the opening forming
part 20 is formed such that the small lid part 3 closes the small opening part 6 and
the small lid part 3 is displaced to open the small opening part
6. Where the small lid part 3 is rotated so as to pull up the small lid part 3 with
reference to the base part 2, the small opening part 6 is exposed and serves as an
exposure port. That is, the opening forming part 20 combines the small opening part
6 and the small lid part 3 so that the space 105 of the container 101 can be visually
recognized from the small opening part 6 when the small lid part 3 is pulled up in
a state on the condition that the lid 1 is attached to the container 101.
[0060] Meanwhile, where the small opening part 6 serves as the exposure port, as describe
later, the small opening part 6 can serve as a supply port for a liquid such as an
additional beverage or a solid such as ice. Furthermore, in a case where a liquid
such as a beverage is present in the container 101 (space 105), the small opening
part 6 may be used as a straw or a spout for a beverage and so on.
(Small lid part)
[0061] The lid 1 is provided with a small lid part 3. The small lid part 3 is formed so
as to cover the small opening part 6 in an openable and closable manner. In the example
of Fig. 7A, the small lid part 3 is formed so as to be displaceable along with a pulled-up
movement with respect to the base part 2 as describe later with reference to Fig.
9C, and the small opening part 6 is formed (opened) when the small lid part 3 is pulled
up. In the example illustrated in Fig. 7A, where the small opening part 6 is closed
by the small lid part 3, the shape of the small lid part 3 can be determined such
that the outer circumferential contour shape of the small lid part 3 follows the shape
of an opening edge 6A of the small opening part 6. In this case, where the small opening
part 6 is closed by the small lid part 3, it readily brings the end surface of an
outer circumferential edge 3A of the small lid part 3 into contact with the end surface
of the opening edge 6A of the small opening part 6.
[0062] In the lid 1 indicated in the example of Fig. 7A, the small lid part 3 is provided
inside (lid region corresponding part 5B) (center CT side) the joining region corresponding
part 5A in plan view of the lid 1. The small lid part 3 is displaced (rotated) so
that the small lid part 3 is in a lifted-up movement. The small lid part 3 is connected
to the base part 2 by the hinge part 4. The small opening part 6 is exposed as the
small lid part 3 is lifted up with the hinge part 4 as a support shaft.
[0063] In the lid 1, where the small lid part 3 is raised, the small opening part 6 is exposed
as described above. This is referred to as a status of the lid being opened. A status
in which the small opening part 6 is covered with the small lid part 3 is referred
to as a status of the lid closed.
[0064] In the lid 1, even after the lid 1 enters the status of the lid being opened (after
the small opening part 6 is exposed by raising the small lid part 3), the lid 1 can
be even in the status of the lid closed again, and in a case where the lid 1 is in
the status of the lid closed, the end surface of the opening edge 6A of the small
opening part 6 of the base part 2 can face the end surface (outer circumferential
end surface) of the outer circumferential edge 3A of the small lid part 3.
(Hinge part)
[0065] As described above, the lid 1 has the hinge part 4. The hinge part 4 is substantially
configured by a portion corresponding to a line segment connecting two base end parts
74 along the outer circumferential edge 3A of the small lid part 3, and corresponds
to a boundary portion between the base part 2 and the small lid part 3. The hinge
part 4 is a portion that serves as a rotation shaft when the small lid part 3 rotates.
However, where the small lid part 3 rotates, not only a case where the small lid part
3 rises from the base part 2 at a constant angle at a position of the hinge part 4,
but also a case where the small lid part 3 rises from the hinge part 4 toward a front
end edge 75 of the small lid part 3 while gradually curving is included.
[0066] The base part 2 is connected to the small lid part 3 at least at the hinge part 4.
The hinge part 4 does not have any particular structural limitation as long as it
is a portion defined as a boundary between the base part 2 and the small lid part
3. The hinge part 4 may have a perforated pattern or a half-cut, similar to a connecting
formation 17 as describe later.
(Boundary between Outer Circumferential Edge of Small lid part and Opening Edge of
Small opening part)
[0067] At the boundary position between the outer circumferential edge 3A of the small lid
part 3 and the opening edge 6A of the small opening part 6, the small lid part 3 and
the small opening part 6 may be separated (may come into a non-connected status),
or the connecting formation 17 may be formed as describe later. In a case where the
small lid part 3 and the small opening part 6 come into the non-connected status at
the boundary position between the outer circumferential edge 3A of the small lid part
3 and the opening edge 6A of the small opening part 6, as illustrated in Fig. 7B,
the penetrating part 10 is formed so as to separate the outer circumferential edge
3A of the small lid part 3 and the opening edge 6A of the small opening part 6. The
circumferential surface part 11 of the penetrating part 10 forms an end surface of
the outer circumferential edge 3A of the small lid part 3 and an end surface of the
opening edge 6A of the small opening part 6. Furthermore, the end part 12 of the penetrating
part 10 is located at the base end part 74 of the hinge part 4. Since the structure
of the penetrating part 10 is similar to that as described in the first embodiment,
the details may be omitted here.
(Connecting formation between Base part and Small lid part)
[0068] In the lid 1, a formation (connecting formation 17) in which the opening edge 6A
of the small opening part 6 of the base part 2 and the outer circumferential edge
3A of the small lid part 3 are connected as described above may be formed at the boundary
position between the outer circumferential edge 3A of the small lid part 3 and the
opening edge 6A of the small opening part 6. As illustrated in Fig. 12A, the connecting
formation 17 is preferably configured as a weakened part 14 which is a portion more
fragile than the small lid part 3. Fig. 12A is a view illustrating an example in a
case where the connecting formation 17 is the weakened part 14. Since the connecting
formation 17 is the weakened part 14, the weakened part 14 can be broken (the continuous
part 15 can be broken) in a case where the small lid part 3 rotates with respect to
the base part 2 about the hinge part 4 as an axis. Furthermore, the small lid part
3 is raised with reference to the base part 2 while being separated from the base
part 2 substantially along the connecting formation 17.
(Weakened part)
[0069] The weakened part 14 is formed by a combination of the penetrating part 10 and the
continuous part 15 as described in the first modification of the first embodiment.
Therefore, where the connecting formation 17 is the weakened part 14, the boundary
position between the outer circumferential edge 3A of the small lid part 3 and the
opening edge 6A of the small opening part 6 is formed by a combination of the penetrating
part 10 and the continuous part 15. In the example of Fig. 12A, the combination is
a pattern (so-called perforated pattern) such that the continuous part 15 and the
penetrating part 10 are alternately arranged along the longitudinal direction of the
portion where the end surface of the opening edge 6A of the small opening part 6 and
the end surface of the outer circumferential edge 3A of the small lid part 3 face
each other.
[0070] The connecting formation 17 may be formed of the half-cut 16 only, for example, as
illustrated in Fig. 12B without limiting in the perforated pattern. Since the half-cut
16 is the same as the half-cut 16 described in the first embodiment with Fig. 12B,
the details may be omitted here.
[0071] Where the connecting formation 17 includes the continuous part 15 and the penetrating
part 10, the continuous part 15 may be the half-cut 16 as illustrated in Fig. 12B.
[0072] Where the penetrating part 10 is formed in the lid 1 according to the second embodiment,
the penetrating part 10 may be formed as a vent part at a position different from
the boundary position between the outer circumferential edge of the small lid part
and the opening edge of the small opening part. For example, where the connecting
formation 17 is formed at the boundary position between the outer circumferential
edge of the small lid part and the opening edge of the small opening part, and the
connecting formation 17 is formed of the half-cut 16 only, the penetrating part 10
may be formed different in configuration from the connecting formation 17.
[0073] The penetrating part 10 may be formed at a boundary position between the outer circumferential
edge of the small lid part and the opening edge of the small opening part, and at
a position different from the boundary position. Thus, in the lid 1 according to the
second embodiment, at least the penetrating part may be partially formed at a boundary
position between the outer circumferential edge of the small lid part and the opening
edge of the small opening part.
[2-2 Operation and Effect]
[0074] The lid 1 according to the second embodiment can obtain the same effects as those
of the first embodiment.
[0075] The modification of the second embodiment will be further described.
[2-3 Modification]
(First Modification)
[0076] In the lid 1 according to the second embodiment, as illustrated in Figs. 8A, 8B,
etc., a knob part 21 may be provided in the small lid part 3. The lid 1 as recited
above is referred to as the first modification of the second embodiment. Fig. 8A is
a plan view schematically illustrating an example of a lid 1 according to the first
modification of the second embodiment. Fig. 8B is a cross-sectional view schematically
illustrating a status of a longitudinal cross section taken along the line E-E in
Fig. 8A.
[0077] Since the lid 1 according to the first modification of the second embodiment may
be similar to the above-described second embodiment except for the configuration in
which the knob part 21 is provided in the small lid part 3, description of other configurations
(base part 2, hinge part 4, etc.) except for the configuration in which the knob part
21 is provided in the small lid part 3 may be omitted.
(Knob part)
[0078] In the example of the second embodiment illustrated in Figs. 8A and 8B, in which
the small opening part 6 is closed by the small lid part 3, the knob part 21 is provided
on an upper surface side which is an exposed surface (the exposed surface 72 of the
lid 1) side of the small lid part 3. The knob part 21 is not particularly limited
in configuration as long as the small lid part 3 can be rotated about the hinge part
4, but in the examples of Figs. 8A and 8B, a tab member 22 is provided as the knob
part 21.
(Tab Member)
[0079] In the examples of Figs. 8A and 8B, where the small opening part 6 is closed by the
small lid part 3, the tab member 22 has one end part 22A of the tab member 22 joined
to the small lid part 3, and has other end part 22B of the tab member 22 as a free
end. A portion of the tab member 22 joined to the small lid part 3 is referred to
as a tab joining part 23. Except for the tab joining part 23 of the tab member 22,
the shape and structure of the portion of the tab member 22 on the free end side (the
portion on the other end part 22B side) are not particularly limited as long as the
portion is formed in such a size and shape that the tab member 22 can be gripped by
a human hand. The material of the tab member 22 may be the same as the material of
the blank material 30 described in the first embodiment, and may be the paper-based
material.
[0080] In the lid 1, a mounting position and a mounting direction of the tab member 22 in
the small lid part 3 are not particularly limited, but in the examples of Figs. 8A
and 8B, the tab member 22 is joined to the small lid part 3 at a position close to
the tip of the small lid part 3 (that is, near the front end edge 75).
[0081] As a method for joining the tab member 22 to the small lid part 3 (that is, a method
for forming the tab joining part 23), various methods such as ultrasonic joining,
heat sealing, and joining with an adhesive can be exemplified. As the method for forming
the tab joining part 23, ultrasonic joining is preferable from the viewpoint of ease
of joining, strength of joining, etc. among the methods described above. The formation
position of the tab joining part 23 in the small lid part 3 is preferably a position
shifted from the central portion of the small lid part 3 from the viewpoint of readily
raising the small lid part 3 (rotating the small lid part 3) by lifting up the tab
member 22.
(Orientation of Tab Member (Mounting Direction))
[0082] In the lid 1, in the example of Fig. 8A, the other end part 22B side (free end side)
of the tab member 22 is disposed closer to the hinge part 4 side than the one end
part 22A of the tab member 22. However, this is an example, and the orientation of
the tab member 22 may be an orientation other than the direction indicated in the
example of Fig. 8A. For example, the tab member 22 may be disposed such that the other
end part 22B side of the tab member 22 is located farther away from the hinge part
4 than the one end part 22A of the tab member 22.
[0083] In the lid 1 according to the first modification of the second embodiment, since
the knob part 21 is provided, the small lid part 3 can be easily pulled up.
(Second Modification)
[0084] In the lid 1 according to a second modification of the second embodiment, as indicated
in the examples of Figs. 13A, 13B, etc., a holding structure forming portion which
is a portion forming a holding structure for holding the small lid part 3 in a state
where the small lid part 3 is rotated with respect to the base part 2 with the hinge
part 4 as an axis to open the small opening part 6 may be included. The lid 1 having
such a configuration is referred to as a second modification of the second embodiment.
Fig. 13A is a plan view schematically illustrating an example of a lid 1 according
to the second modification of the second embodiment. Fig. 13B is a cross-sectional
view schematically illustrating a status of a longitudinal cross section taken along
the line H-H in Fig. 13A.
(Holding Structure Forming Portion)
[0085] The holding structure forming portion is not particularly limited in the configuration.
For example, in the example of the lid 1 illustrated in Figs. 13A and 13B, a claw
part 24 and a receiving part 25 form the holding structure forming portion.
(Claw part)
[0086] As illustrated in the example of Fig. 13A, the claw part 24 may be a portion capable
of being locked to the receiving part 25 as describe later by hooking, insertion,
and so on. In the example of Fig. 13A, the claw part 24 is provided on the tab member
22 as an example of the knob part 21. Furthermore, in this example, the claw part
24 is formed by a cut formed in a contour shape such as a generally mountain shape
at a predetermined position of the tab member 22.
(Receiving part)
[0087] The receiving part 25 is formed into which the claw part 24 can be engaged or inserted.
In the example of Fig. 13A, the receiving part 25 is also a slit formed by cutting
at a predetermined position of the base part 2. In this case, the receiving part 25
corresponds to the penetrating part 10. The receiving part 25 is formed at a position
capable of facing the claw part 24 when the tab member 22 is displaced so as to rotate
the small lid part 3.
(Formation of Holding Structure)
[0088] In a case where the small lid part 3 is lifted up in the lid 1, the knob part 21
is pulled up. At this time, by pulling up the tab member 22 and bending a predetermined
portion on the free end side (the other end part 22B side) of the tab member 22, the
claw part 24 gets into a shape protruding downward or upward. Then, the tab member
22 is displaced so as to rotate the small lid part 3 until the claw part 24 of the
small lid part 3 reaches a position facing the receiving part 25 or a position in
the vicinity of the position. Then, the claw part 24 of the tab member 22 is hooked
or inserted into the receiving part 25. Thus, a holding structure for holding small
lid part 3 with the small opening part 6 being exposed is formed.
[0089] In the case where the holding structure forming portion includes the slit (penetrating
part 10) as the receiving part 25 described above, but in a third modification of
the second embodiment hereunder, the structure corresponding to the receiving part
25 is not limited to the slit.
(Third Modification)
[0090] In the lid 1 according to the second embodiment, as in the second modification of
the first embodiment, as illustrated in Figs. 9A, 9B, etc., the extension 7 may be
formed on the lid 1, which is referred to as a third modification of the second embodiment.
Fig. 9A is a plan view schematically illustrating an example of a lid according to
the first modification of the second embodiment. Fig. 9B is a cross-sectional view
schematically illustrating a longitudinal cross section taken along the line F-F in
Fig. 9A. In the lid 1 of the second embodiment, since the configuration of the extension
7 is the same as that of the second modification of the first embodiment, the description
thereof may be omitted. Meanwhile Fig. 9A illustrates a case where the extension 7
is formed in the lid 1 according to the second modification of the second embodiment.
[0091] In the example of Fig. 9A, with respect to the formation position of the extension
7, the extension 7 is defined on the outer circumferential edge 2A of the base part
2 such that the hinge part 4 is positioned between the front end edge 75 forming the
tip of the small lid part 3 and the extension 7. In this case, the position of the
front end edge 75 of the small lid part 3 and the position of the extension 7 can
be separated as much as possible. Since the position of the front end edge 75 of the
small lid part 3 and the position of the extension 7 are separated as much as possible
in this manner, even if a person picks the extension 7 by hand and carries the lid
1, it is possible to suppress a possibility such that a person who picks the lid 1
touches the small lid part 3 of the lid 1, and it is possible to suppress contamination
of the small lid part 3 due to contact of the hand of the person.
[0092] In the lid 1 according to the third modification of the second embodiment, the extension
may also serve as the receiving part described in the second modification of the second
embodiment.
(Holding Structure Forming Portion)
[0093] In the lid 1 illustrated in Fig. 9A, similarly to the example of Fig. 13A, the claw
part 24 is formed on the knob part 21 (tab member 22 in Figs. 13A and 9A), and the
claw part 24 and the extension 7 form the holding structure forming portion. In the
example of Fig. 9A, the extension 7 is formed such that the outer circumferential
edge 7A of the extension 7 can face the claw part 24 when the tab member 22 is displaced
so as to rotate the small lid part 3.
(Formation of Holding Structure)
[0094] In the lid 1 indicated in the example of Fig. 9A, similarly to the example of Fig.
13A, the tab member 22 is pulled up in the direction of the arrow F1 in Fig. 9B in
a case where the small lid part 3 is raised. In the example of Fig. 9A, similarly
to the example of Fig. 13A, by pulling up the tab member 22 and bending a predetermined
portion on the free end side (the other end part 22B side) of the tab member 22, the
claw part 24 gets into a shape protruding downward or upward. Then, the tab member
22 is displaced so as to rotate the small lid part 3 until the claw part 24 reaches
a position facing the outer circumferential edge 7A of the extension 7 or a position
in the vicinity of the position. Then, as illustrated in Fig. 9C, the claw part 24
is hooked or inserted into the extension 7. The holding structure for holding the
small lid part 3 is thereby formed such that the small opening part 6 serves as the
exposure port of the space 105. Fig. 9C is a cross-sectional view for explaining an
example of the holding structure.
(Size of Extension)
[0095] Where the extension 7 serves as the receiving part 25, as illustrated in Fig. 10,
an extension length D1 of the extension 7 may be smaller than an interval length D2
between the tip of the small opening part 6 and the outer circumferential edge 2A
of the base part 2. Fig. 10 is a plan view for explaining an example of the extension
7. The extension length D1 of the extension 7 indicates a longest remoted distance
from the outer circumferential edge 2A of the lid 1 to the outer circumferential edge
7A of the extension 7 along a direction away from the position of the center CT of
the lid 1 in the radial direction. Where the small opening part 6 is expected to use
as a straw by forming the tip of the small opening part 6 (the front end edge 75 of
the small lid part 3) close to the outer circumferential edge 2A of the lid 1, the
size of the extension 7 can be reduced, and thereby it prevents the user's recognition
from regarding the extension 7 as a knob for forming an outlet port. That is, it prevents
the user action from lifting up the extension 7, tearing the lid 1 and using a toned-up
hole formed thereby for a content outlet.
[0096] If the blank material 30 is made of the resin material attached to the fiber, which
forms the inside of the fiber sheet, the stiffness of the blank material 30 is not
too strong to bent the extension 7 slightly during the claw part 24 being hooked to
the extension 7, and even where the tip of the claw part 24 enters the edge 103 of
the container 101, the tip of the claw part 24 can be slid to the extension 7 in a
direction of releasing the locking between the extension 7 and the claw part 24. Then,
it is readily to form the holding structure with the tip of the claw part 24 being
positioned outside the edge 103 of the container 101. By such a holding structure,
even if a stain or dirty is created at the edge 103 of the container 101, such damage
does not spread to the claw part 24 of the lid 1, and it makes it possible to keep
good sanitary level.
[0097] The configuration of reducing the size of the extension 7 indicated in the third
modification of the second embodiment as illustrated in Fig. 10 can also be applied
to a lid using a sheet material in which a resin layer is formed on the surface of
the fiber sheet 31 of at least one of the exposed surface 72 and the opposing surface
73, instead of the lid 1 having the blank material 30. However, when the lid 1 is
the blank material 30 and the extension 7 is also formed of the blank material 30,
it is more preferable in that the surface of the extension 7 can be easily roughened
and slight bending is easily generated in the extension 7 as compared with the case
of using the sheet material in which the resin layer is formed.
[3 Third Embodiment]
[0098] In the lid 1 according to the first embodiment and the second embodiment, as illustrated
in Figs. 5A and 5B, a window portion may be formed. This embodiment is referred to
as a third embodiment. Fig. 5A is a plan view illustrating an example of the lid 1
according to the third embodiment. Fig. 5B is a cross-sectional view schematically
illustrating a longitudinal cross section taken along the line B-B of the lid 1 illustrated
in Fig. 5A.
(Window part)
[0099] A window part 40 is a light transmitting portion that improves the visibility in
the space 105 from the outside in the container with a lid 150. The window part 40
is configured such that an opening (lid inner opening 41) formed in the lid region
corresponding part 5B is covered with a window sheet 42 including a light transmissive
film. The window sheet 42 is not particularly limited as long as it has light transmissivity
like a light transmissive film, and such examples include films made of the following
materials. Examples of the material of the film forming the window sheet 42 include
synthetic resins, natural resins, etc. Examples of the synthetic resin and the natural
resin include olefin-based resins such as polyethylene (PE) and polypropylene (PP),
styrene-based resins such as polystyrene (PS), acryl-based resins such as polyacrylate
and polymethacrylate, vinyl-based resins such as polyvinyl chloride (PVC) and polyvinyl
acetate, polyamide-based resins, polyimide-based resins, polyester-based resins such
as polyethylene terephthalate (PET), fluorine-based resins, polyether-based resins
such as polycarbonate-based resins (PC), polyether ether ketone (PEEK) and polyether
sulfone (PES), etc. As a material of the film for forming the window sheet 42, a biodegradable
resin or the like is preferable from the viewpoint of reducing the environmental load.
Examples of the biodegradable resin include microorganism product-based biodegradable
resins such as polyhydroxyalkanoate (PHA) and PHA-based copolymers; natural product-based
biodegradable resin such as starch-based resin mainly composed of cellulose derivatives
such as cellulose acetate or starch such as corn starch; lactic acid-based resins
such as polylactic acid (PLA), a polylactic acid/polycaprolactone copolymer, and a
polylactic acid/polyether copolymer, succinate-based resins such as polybutylene succinate
(PBS), polybutylene succinate adipate (PBSA), and polyethylene terephthalate succinate
(PETS), chemically synthesized biodegradable resins such as polycaprolactone and polyvinyl
alcohol (PVA), and, in addition, polyglycolic acid (PGA), polybutylene adipate/terephthalate,
and biodegradable polyolefin (product name: Biorecover, product name; Cra Drop etc).
[0100] Furthermore, in a case where the content of the container is liquid or it's similarities,
the window sheet 42 is preferably excellent in water resistance, oil resistance, etc.
[0101] The window sheet 42 provided in the window part 40 forms a portion (bonded part 46)
bonded along a portion of the blank material 30 corresponding to the periphery of
the lid inner opening 41. A method for bonding the window sheet 42 to a portion corresponding
to the periphery of the lid inner opening 41 is not particularly limited. For example,
an application portion may be formed by applying a hot melt adhesive between the periphery
of the lid inner opening 41 and the window sheet 42, and the window sheet 42 may be
bonded to a portion corresponding to the periphery of the lid inner opening 41 by
heat sealing at the application portion to form the bonded part 46. In the example
of Fig. 5A, the window part 40 is provided with respect to the lid 1 according to
the first embodiment. However, as illustrated in Fig. 11A, the window part may be
provided with respect to the lid 1 according to the second embodiment, or as illustrated
in Figs. 11B and 11C, the window part may be provided with respect to the lid 1 according
to a fourth embodiment as describe later. Figs. 11A and 11B are plan views showing
another example of the lid 1 according to the third embodiment, and Fig. 11C is a
cross-sectional view schematically illustrating a longitudinal cross section taken
along the line G-G in Fig. 11B.
[0102] The configuration of the window part 40 indicated in the third embodiment can also
be applied to a lid using a sheet material in which a resin layer is formed on the
surface of the fiber sheet 31 of at least one of the exposed surface 72 and the opposing
surface 73 instead of the lid 1 having the blank material 30. However, if the lid
1 is the blank material 30 when the bonded part 46 be formed between the window sheet
42 and the blank material 30, it is more preferable if the lid 1 is comprised of the
blank material 30 in that a good bonding is expectable between the window sheet 42
and the blank material 30 even if various resin materials such as the hot melt adhesive
or it's similarities for forming the bonded part 46.
[4 Fourth Embodiment]
[0103] In the lid 1 according to the first to third embodiments, as illustrated in Figs.
6A, 6B, etc., a raised part (bulging portion) may be formed. This embodiment is referred
to as a fourth embodiment.
(Raised Part)
[0104] A raised part 43 is formed on the exposed surface 72 side of the lid 1, and is a
portion (in the examples of Figs. 6A and 6B, a portion protruding to the +Z direction
side with respect to the position of the joining region corresponding part 5A) protruding
upward (+Z direction side) with respect to the outside of the raised part 43 (outside
the base end of the raised part 43). The raised part 43 is preferably provided inside
from the inner fringe end of the joining region corresponding part 5A. That is, the
raised part 43 may be formed on the overall region corresponding part 5B or may be
provided on a part of the inside of the lid region corresponding part 5B.
(Depressed part)
[0105] A depressed part 44 is formed in a portion corresponding to the raised part 43 (a
portion opposite) on a surface side (opposing surface 73 side) opposite to the exposed
surface 72 of the lid 1. In this case, a portion forming the raised part 43 is a convex
structure portion in the emboss structure. Therefore, this makes it readily to maintain
the lid 1 being attached with no coming into contact between the content and the lid
1 even though the content is stored upper than the opening 102 of the container 101,
which is used as the container with a lid 150. For example, in a case where a liquid
such as coffee is stored in the container 101 and a certain quantity of whipped cream
is floated on a surface of the liquid, even if the upper end of the whipped cream
is positioned upper than the opening 102 of the container 101, the upper end of the
whipped cream can be housed within the space in the depressed part 44, and it prevents
the upper end of the whipped cream from adhering to the opposing surface 73 of the
lid 1.
[0106] In a case where the raised part 43 is formed on the lid 1, as illustrated in Figs.
11B and 11C, it is preferable that the window part 40 is formed in a region including
a tip end part 43A of the raised part 43 in terms of enabling an easy visual recognition
for the overall space (depressed part 44) including the space 105 in the container
101.
[0107] Furthermore, in a case where the raised part 43 is formed in the lid 1, as illustrated
in Figs. 6A and 6B, it is preferable that the outer circumferential edge 3A of the
small lid part 3 and the hinge part 4 are formed along the base end part of the raised
part 43. In this case, where the small lid part 3 is pulled up around the hinge part
4, the raised part 43 can be pulled up in its entire part.
(Manufacturing Method)
[0108] The lid 1 according to the fourth embodiment can be manufactured, for example, as
follows. As described in [1-2 Manufacturing Method] in the first embodiment, the immersion
step and the drying step are performed. However, in the middle of the drying step
or before the drying step (after the immersion step (that is, between the immersion
step and the drying step)), a shaping process for shaping the fiber sheet 31 containing
the immersion liquid is performed. The shaping process can be exemplified by an embossing
process. In the shaping process, a structure corresponding to the raised part 43 is
formed (a structure corresponding to the depressed part 44 is also formed). After
the shaping process and the drying step are performed, processing corresponding to
the shape of the lid 1 is performed to form the blank material 30.
[0109] In the drying step, the water and the non-aqueous solvent contained in the fiber
sheet 31 containing the immersion liquid may be substantially completely evaporated,
or some moisture and non-aqueous solvent may remain in the fiber sheet. If some moisture
or non-aqueous solvent remains in the fiber sheet, the shaping process may be applied
after the drying step. However, in terms of good appearance of the raised part formed
by the shaping step, the shaping process is preferably applied in the middle of the
drying step or before the drying step.
[0110] The configuration of the raised part 43 (and the depressed part 44) described in
the fourth embodiment can also be applied to a lid using a sheet material in which
a resin layer is formed on the surface of the fiber sheet 31 of at least one of the
exposed surface 72 and the opposing surface 73, instead of the lid 1 including the
blank material 30. However, if the lid 1 is the blank material 30, it is more preferable
in that the method for manufacturing the lid 1 according to the fourth embodiment
can be readily applied, and the raised part 43 in the good appearance can be readily
obtained.
[0111] In the lid 1 according to the first to fourth embodiments described above, the lid
1 is joined to the container 101, which is used as the container with a lid 150 as
describe later to form a joining part 151. The joining part 151 is a portion where
the container 101 and the lid 1 are bonded (including adhesion) to each other, and
the lid 1 and the container 101 are peeled off at the joining part 151 in order to
separate the lid 1 and the container 101. The lid 1 is not limited thereto, and the
lid 1 may be fitted to the container 101 as described below.
[5 Fifth Embodiment]
[5-1 Configuration]
[0112] As illustrated in Figs. 15A and 15B, a lid 201 according to a fifth embodiment includes
a cover wall part 202 and a side wall part 203. As described later with reference
to Fig. 21 etc., a lid 201 according to the fifth embodiment is formed so as to be
in contact with a container 101 having an opening 102 formed at an upper end and an
edge 103 serving as an upper end edge forming an outer periphery of the opening 102.
With respect to the lid 201 and the container, which are in contact with each other,
the lid 201 is formed so as to be fitted to a container having an opening 102 formed
at an upper end and an edge 103 serving as an upper end edge forming an outer periphery
of the opening 102. Fig. 15A is a perspective view schematically illustrating an example
of the lid according to the fifth embodiment. Fig. 15B is a cross-sectional view schematically
illustrating an example of the lid according to the fifth embodiment. Fig. 15B illustrates
a longitudinal cross section taken along the line N-N in Fig. 15A. Fig. 21 is a cross-sectional
view illustrating an example of the container with a lid 150 in which the lid 1 illustrated
in Figs. 15A and 15B is joined to the container 101. Furthermore, in Fig. 15A, the
line N-N is substantially passing immediately above an insertion port 219. The same
applies to the line J-J in Fig. 16A, the line K-K in Fig. 17A, and the line L-L in
Fig. 18A.
[0113] As indicated in the examples of Figs. 15A and 15B, the lid 201 has preferably a bent
part 204. The bent part 204 is a portion connecting the cover wall part 202 and the
side wall part 203, and in the example of Figs. 15A and 15B, the bent part 204 and
the side wall part 203 are continuously (integrally) formed.
(Cover wall part)
[0114] As illustrated in Fig. 21, the cover wall part 202 is a portion that covers the opening
102 of the container 101 in a case where the lid 201 is attached (mount) to the container
101. The shape of the cover wall part 202 may be determined according to the shape
of the container 101, and examples thereof include a circular shape, an elliptical
shape, a triangular shape, a rectangular shape, a polygonal shape, a chamfered shape,
etc.
(Bent Part)
[0115] The bent part 204 is formed so as to surround the outer circumferential edge of the
cover wall part 202, and is a portion forming a boundary between the cover wall part
202 and the side wall part 203. The bent part 204 is formed such that the side wall
part 203 faces a side wall 104 and the edge 103 of the container 101 in a case where
the lid 201 is attached to the container 101. In the examples of Figs. 15A to 15B,
the bent part 204 has a bent structure, but as described below, the bent part 204
is not limited to this. Furthermore, the "portion forming the boundary between the
cover wall part 202 and the side wall part 203" includes such conditions that the
portion performs a boundary and that a boundary is defined in some area within the
portion or an end part of the portion (if a part of the cover wall part 202 and/or
the side wall part 203 also serves as the bent part 204). The boundary between the
cover wall part 202 and the side wall part 203 is defined at the center of the bent
part 204. Where the bent part 204 has a curved structure (for example, Figs. 20A to
20B illustrate an example of a fourth modification of the fourth embodiment as described
later), the bent part 204 is configured by a portion specified in a curved range,
and a boundary between the cover wall part 202 and the side wall part 203 is defined
at substantially the center of the bent part 204.
(Side Wall Part)
[0116] The side wall part 203 is formed in an annular shape along the outer circumferential
end of the cover wall part 202.
[0117] The lid 201 according to the fifth embodiment can be obtained by integrally forming
the cover wall part 202, the bent part 204, the side wall part 203, and the cover
wall part 202 by integrally molding a blank material 250 for forming the lid 201.
(Blank Material)
[0118] In the lid 201 according to the fifth embodiment, the blank material 250 may be formed
in the same manner as the blank material 30 in the description of the first to fourth
embodiments. That is, the blank material 250 is formed of a sheet material including
a fiber sheet 260 containing fibers formed of a paper-based material and a resin material.
The sheet material has a structure in which a resin material is attached to at least
some of the fibers forming the inside of the fiber sheet 260. The resin material may
be similar to the resin materials described in the first to fourth embodiments. The
fiber sheet 260 may be similar to the fiber sheet 31 described in the first to fourth
embodiments.
(Contact part)
[0119] The lid 201 has a contact part 274 that comes into contact with the container 101
while the lid 201 is fitted to the container 101. The contact part 274 is formed in
a predetermined portion (first contact part 274A) of the side wall part 203. Moreover,
as illustrated in Fig. 15B, the contact part 274 is preferably formed in a portion
(second contact part 274B) of the cover wall part 202 corresponding to a predetermined
region on an opposing surface 273. Since the contact part 274 is formed when the lid
201 is fitted to the container 101, it is possible to suppress the possibility that
the contents of the container 101 leak to the outside. The first contact portion 274A
is preferably formed along almost the entire circumference of the outer surface end
of the edge 103 of the container, and is preferably formed in an annular shape. The
second contact part 274B is preferably formed along almost the entire circumference
of the upper end of the edge 103 of the container, and is preferably formed in an
annular shape. The first contact part 274A and the second contact part 274B may be
separated from each other or connected to each other. The same as the contact part
274 (including the first contact part 274A and the second contact part 274B) described
in the fifth embodiment applies to the sixth embodiment, the seventh embodiment, and
the eighth embodiment (sixth to eighth embodiments) as described below.
[0120] Furthermore, in the examples of Figs. 15A and 15B, a penetrating part 210 is formed
at a predetermined position of the cover wall part 202. An insertion port 219 is formed
as the penetrating part 210. The penetrating part 210 is formed of a cut 208. In the
example of Fig. 15, the cut 208 is a cross cut. The insertion port 219 and the penetrating
part 210 may be formed in the same manner as the insertion port 19 and the penetrating
part 10 described in the first embodiment. The penetrating part 210 is a portion that
penetrates the cover wall part 202 from an exposed surface 272 to the opposing surface
273. As described in the first embodiment, the cross section of the fiber sheet 260
is exposed on a region forming the circumferential surface part of the penetrating
part 210 (a region similar to the region of the circumferential surface part 11 described
in the first embodiment). Furthermore, at least a part of the resin material is exposed
on at least a part of the cross section of the fiber sheet 260 exposed on the circumferential
surface part of the penetrating part 210. The exposure of the cross section of the
fiber sheet 260 and the exposure of the resin material indicated in the fifth embodiment
are similar in the sixth to eighth embodiments as described below.
[5-2 Operation and Effect]
[0121] In a case where the blank material for forming the lid having the bent part (the
lid having the side wall part, the bent part, and the cover wall part) is made of
a paper-based material, and in a case where the blank material is shaped into a lid-shape
(three-dimensional shape), many fine wrinkles, shirring, etc. are generated in the
vicinity of the bent part and the side wall part. When the blank material is made
of only the paper-based material, a restoring force acts on the fibers constituting
the lid after the shaping, and such fine wrinkles and shirring may return to the original
shape due to the influence of a force applied to the lid where the lid is dealt with,
and attached to a container, and so on. In this respect, in the lid 201 according
to the fifth embodiment, it is possible to suppress the possibility of returning to
the original shape after the shape deformation (shaping) when the blank material 250
is integrally molded.
[5-3 Modification]
(First Modification of Fifth Embodiment)
[0122] In the lid 201 according to the fifth embodiment, as illustrated in Figs. 18A, 18B,
etc., the cover wall part 202 and the side wall part 203 may be formed of separate
members (a first modification of the fifth embodiment). The first modification of
the fifth embodiment includes a case where a part of a member forming the cover wall
part 202 forms a part of the side wall part 203, and where a part of a member forming
the side wall part 203 forms a part of the cover wall part 202. Figs. 18A and 18B
illustrate an example of a case where a part of a member forming the cover wall part
202 forms a part of the side wall part 203.
[0123] As for the lid 201 according to the first modification of the fifth embodiment illustrated
in Figs. 18A, 18B, etc., for example, a cover wall part forming member 222 having
a first portion 231 for forming the cover wall part 202 and a side wall part forming
member 223 for forming the side wall part 203 are prepared. A joining margin 230 configured
to be joined to the side wall part forming member 223 as a second portion 232 is extended
to the outer end part (outer edge part) of the first portion 231 of the cover wall
part forming member 222. The bent part 204 is formed by joining the cover wall part
forming member 222 and the side wall part forming member 223 by bonding the joining
margin 230 of the cover wall part forming member 222 to the upper end part of the
side wall part forming member 223. At this time, the lid 201 is formed. In this case,
as the blank material, blank materials (referred to as a first blank material 251
and a second blank material 252, respectively) for forming the cover wall part forming
member 222 and the side wall part forming member 223 can be used as illustrated in
Figs. 19A, 19B, etc. As the first blank material 251 for forming the cover wall part
forming member 222, a sheet material formed in a shape in which the joining margin
230 is matched with the shape of the cover wall part 202 may be used. The second blank
material 252 has a shape corresponding to the shape of the side wall part 203, and
for example, in a case where the side wall part 203 has a shape reduced or increased
in diameter toward the tip, a sheet material formed in a fan shape (formed in a partially
fan shape) may be used. The end edges 253 and 253 at both ends of the second blank
material 252 can be joined to obtain the side wall part forming member 223 forming
the side wall part 203.
[0124] In the first modification of the fifth embodiment, at least one blank material selected
from the group consisting of the first blank material 251 and the second blank material
252 may be formed in the same manner as the blank material 30 described above. In
short, at least one blank material selected from the group consisting of the first
blank material 251 and the second blank material 252 has the fiber sheet 260 containing
fibers formed of a paper-based material. The resin material is attached to at least
some of the fibers forming the inside of the fiber sheet. In the examples of Figs.
18A, 18B, 19A, and 19B, the first blank material and the second blank material have
the fiber sheet 260 containing fibers formed of the paper-based material.
(Second Modification of Fifth Embodiment)
[0125] In the examples of Figs. 15A and 15B, the side wall part 203 is formed to be downwardly
tapered (toward the -Z direction) (the cross-sectional inner diameter is decreased
(diameter reduction)), which is a preferable example, and the side wall part 203 may
be formed to be downwardly increased (the cross-sectional inner diameter is increased
(diameter expansion)). The side wall part 203 may be formed so as not to be downwardly
increased nor tapered (the cross-sectional inner diameter becomes constant), and the
side wall part 203 may be formed so as to have a portion that is downwardly increased
or tapered (a portion where the cross-sectional inner diameter varies) (the second
modification of the fifth embodiment). The second modification of the fifth embodiment
is similar to the sixth to eighth embodiments as described below. The cross section
indicates a cut surface of the side wall part if the side wall part is supposed to
cut along a plane with the vertical direction as a normal line. The cross-sectional
inner diameter indicates a diameter on the inner circumferential surface side if the
cut surface (cross section) is substantially annular.
(Third Modification of Fifth Embodiment)
[0126] The cover wall part 202 of the lid 201 according to the fifth embodiment may be configured
as described in the second to fourth embodiments (a third modification of the fifth
embodiment). Thus, in the third modification of the fifth embodiment, the cover wall
part 202 may have a configuration corresponding to the opening forming part 20 (corresponding
to the second embodiment), may have a configuration corresponding to the window part
40 (corresponding to the third embodiment), may have a configuration corresponding
to the raised part 43 (corresponding to the fourth embodiment), or may have these
configurations concurrently by combination. Furthermore, it is not prohibited to provide
the lid 201 according to the fifth embodiment with the configurations corresponding
to the modifications indicated in the first and the second embodiments. The third
modification of the fifth embodiment is similar to the sixth to eighth embodiments
as described below. In the lid 201 according to the third modification of the fifth
embodiment, the configuration of the insertion port 219 may be omitted.
(Fourth Modification of Fifth Embodiment)
[0127] In the lid 201 according to the eighth embodiment, as illustrated in Figs. 20A to
20B, the bent part 204 may be comprised of a projecting part 226. A protrusion part
225 may be formed at or near an end part (outer end part 228B) which is closer to
the side wall part 203 in the two end parts of the projecting part 226 (inner end
part 228A and outer end part 228B).
(Projecting part)
[0128] In an example of the lid 201 according to the modification of the eighth embodiment
illustrated in Figs. 20A and 20B, the projecting part 226 is structurally formed such
that a predetermined region on the outer circumferential end side of the cover wall
part 202 protrudes upward obliquely (projecting structure), but the projecting part
226 may project either upwardly or laterally (planar direction of the cover wall part
202). An inner surface 226A on the side of the projecting part 226 is an immersed
portion (immersion part 227). The immersion part 227 has a shape corresponding to
the shape of the projecting part 26. It is attainable depending on the shape of the
mold when forming the lid 201 from the blank material 250. Preferably, the immersion
part 227 is of a size which fits to the edge 103 of the container 101. By means of
the immersion part 227 dimensioned in size as recited above when the lid 201 is used
as the container with a lid 150, the edge 103 is substantially put into the immersion
part 227 and an outer end part of the edge 103 (an outer circumferential surface part
111 of the edge 103 in the example of Fig. 20) can be brought into surface contact
with the immersion part 227, and thus a firm attachment of the lid 201 at the edge
103 of the container 101 can be readily made.
(Protrusion part)
[0129] As illustrated in the examples of Figs. 20A to 20B, a protrusion part 225 may be
formed on the side wall part 203. For example, the protrusion part 225 is defined
as a portion protruding inwardly (a direction toward centered CT, a direction from
the outer circumferential surface 203B of the side wall part 203 toward the inner
circumferential surface 203A) at a predetermined position of the side wall part 203.
The protrusion part 225 is preferably a protrusion line part formed linearly so as
to surround the side wall part 203 on the inner circumferential surface thereof. Where
the protruding structure of the protrusion part 225 is as such formed on the inner
circumferential surface side of the side wall part 203, a recess part 224 may be formed
so as to be positioned in alignment with the protruding structure formed on the outer
circumferential surface 203B side of the side wall part 203. By such a structural
formation, the side wall part 203 can be further stable in shape.
[6 Sixth Embodiment]
[6-1 Configuration]
[0130] As illustrated in Figs. 16A and 16B, a lid 201 according to the sixth embodiment
is similar to that of the fifth embodiment in that the lid has the cover wall part
202 and the side wall part 203 and can be fitted to a container. A lid 201A according
to the sixth embodiment has a configuration in which a part of the side wall part
203 extends to the upper side and the lower side of the cover wall part 202. The side
wall part 203 has an annular (including tubular) shape and includes an upper wall
205 and a lower wall 206. The lower wall 206 is a portion extending downward of the
cover wall part 202, and the upper wall 205 is configured by a portion of the side
wall part 203 excluding the lower wall 206. In the example of Figs. 16A and 16B, the
side wall part 203 is formed to be downwardly tapered. Furthermore, in the example
of Figs. 16A and 16B, the penetrating part 210 is formed at a predetermined position
of the cover wall part 202, but this is an example.
(Members forming Cover wall part and Side Wall Part)
[0131] In the sixth embodiment, as indicated in the first modification of the fifth embodiment,
the cover wall part 202 and the side wall part 203 are formed of separate members.
In the example of Figs. 16A and 16B, the lid 201 includes the cover wall part forming
member 222 and the side wall part forming member 223, which are separate members as
recited above, and includes a joining part that joins the cover wall part forming
member 222 and the side wall part forming member 223.
(Cover wall part Forming Member)
[0132] The cover wall part forming member 222 has a first portion (the first portion 231
of the cover wall part forming member 222) corresponding to the cover wall part 202
and a second portion (the second portion 232 of the cover wall part forming member
222) extending from an outer circumferential end of the first portion 231, and the
second portion 232 is the joining margin 230 indicated in the first modification of
the fifth embodiment. In the example of Fig. 16A, the second portion 232 of the cover
wall part forming member 222 is a portion (rising portion) rising diagonally upward
or immediately upward from the outer circumferential end of the first portion 231
in the lid 201, and the second portion 232 is a part of the side wall part 203 where
the second portion 232 is joined to the side wall part forming member 223.
(Side Wall Part Forming Member)
[0133] The side wall part forming member 223 is formed in an annular (including tubular)
shape, and has a portion (upper forming portion) forming the upper wall 205 and a
portion (lower forming portion) forming the lower wall 206. The upper forming portion
has a portion (first contact wall portion 233) that is in contact with the joining
margin 230 to be the second portion 232 of the cover wall part forming member 222
at least on the outer surface side.
[0134] In the example of Figs. 16A and 16B, the upper wall 205 (upper forming portion) includes
the first contact wall portion 233, a portion (second contact wall portion 234) that
is in contact with the joining margin 230 to be the second portion 232 of the cover
wall part forming member 222 on the inner surface side, and a continuous part 235
that further connects the first contact wall portion 233 and the second contact wall
portion 234, and the continuous part 235 covers the upper end surface of the joining
margin 230 to be the second portion of the cover wall part forming member 222. The
lower end of the second contact wall portion 234 is located on the upper surface side
of the first portion 231 of the cover wall part forming member 222, and is slightly
separated from the first portion 231 in the example of Figs. 16A and 16B. However,
this is merely an example, and the lower end of the second contact wall portion 234
may be in contact with the upper surface side of the first portion 231 of the cover
wall part forming member 222.
[0135] In the example of Figs. 16A and 16B, the lower wall 206 (lower forming portion) is
a portion extending downward (obliquely downward direction in Figs. 16A and 16B) with
the lower end of the first contact wall portion 233 as a base end. For example, the
lower wall 206 (lower forming portion) is preferably positioned below the lower surface
of the first portion 231 of the cover wall part forming member 222 in the vertical
direction.
(Blank Material)
[0136] The lid 201 according to the sixth embodiment can be formed by processing a blank
material. As the blank material, a blank material (as described above in the first
modification of the fifth embodiment, the first blank material and the second blank
material are referred to as a first blank material and a second blank material, respectively)
for forming the cover wall part forming member 222 and the side wall part forming
member 223 can be used. At least one blank material selected from the group consisting
of the first blank material and the second blank material may be formed in the same
manner as the above-described blank material 30 in the first modification of the fifth
embodiment.
[0137] As the first blank material for forming the cover wall part forming member 222,
the same one as the first blank material 251 described above in the first modification
of the fifth embodiment may be used, and a sheet material formed in a shape in which
the joining margin 230 is further combined with the shape of the cover wall part 202
may be used. The cover wall part forming member 222 preferably forms the first portion
231 corresponding to the cover wall part 202 and the rising portion (the second portion
232 serving as a joining margin) by bending and molding the first blank material.
That is, the second portion 232 is preferably formed by bending the first blank material
upward at the position of the circumferential edge of the first portion 231 (the base
end of the joining margin 230).
[0138] As the second blank material, the same one as the second blank material 252 described
above in the first modification of the fifth embodiment may be used, and a sheet material
formed in a fan shape may be used. A portion on the upper end side of the annular
body, which forms the annular body by joining the end edges of the second blank material,
is folded inward at a position corresponding to the continuous part 235, so that the
first contact wall portion 233, the second contact wall portion 234, and the continuous
part 235 can be formed, an upper forming portion (structural portion corresponding
to the upper wall 205) can be formed, and a lower forming portion (structural portion
corresponding to the lower wall 206) can be formed. The side wall part forming member
223 is formed by forming the upper forming portion and the lower forming portion.
Note that at least the first contact wall portion 233 and the second contact wall
portion 234 are bonded to the joining margin 230. In the example of Fig. 16B, the
first contact wall portion 233, the second contact wall portion 234, and the continuous
part 235 are bonded to the joining margin 230 to form a bonded part.
[0139] Note that, in the production of the lid 201, it is preferable to use the above-described
annular body formed of the second blank material. The lower end of the joining margin
230 (second portion 232) of the cover wall part forming member 222 is aligned with
a boundary position between the lower forming portion and the upper forming portion
(a boundary position between an upper wall 2505 and the lower wall 206) on the inner
circumferential surface of the annular body, and the joining margin 230 faces the
inner circumferential surface of the annular body. Moreover, as described above, the
joining margin 230 is covered from the upper end side by folding back the portion
on the upper end side of the annular body inward at the position corresponding to
the continuous part 235 in the annular body. Then, the joining margin 230 is joined
to the annular body to be the side wall part forming member 223 so as to be sandwiched
between the first contact wall portion 233 and the second contact wall portion 234.
Therefore, the side wall part forming member 223 is formed, and the lid 201 is obtained.
[6-2 Operation and Effect]
[0140] In the lid 201 according to the sixth embodiment, as in the fifth embodiment, it
is possible to suppress the possibility of returning to the shape after the shape
deformation (shaping) when the lid 201 is obtained by manufacturing the cover wall
part forming member 222 and the side wall part forming member 223 from the blank material
(first blank material, second blank material).
[7 Seventh Embodiment]
[7-1 Configuration]
[0141] As illustrated in Figs. 17A and 17B, a lid 201 according to the seventh embodiment
is similar to that of the fifth embodiment in that the lid has the cover wall part
202 and the side wall part 203 and can be fitted to a container. The lid 201 according
to the seventh embodiment has a configuration in which a part of the side wall part
203 extends to the upper side and the lower side of the cover wall part 202. The side
wall part 203 has an annular (including tubular) shape and includes an upper wall
205 and a lower wall 206. The lower wall 206 is a portion extending downward of the
cover wall part 202, and the upper wall 205 is configured by a portion of the side
wall part 203 excluding the lower wall 206. In the example of Figs. 17A and 17B, the
side wall part 203 is formed to be downwardly tapered. Furthermore, in the example
of Figs. 17A and 17B, the penetrating part 210 is formed at a predetermined position
of the cover wall part 202, but this is an example.
(Members forming Cover wall part and Side Wall Part)
[0142] In the seventh embodiment, as indicated in the first modification of the fifth embodiment
and the sixth embodiment, the cover wall part 202 and the side wall part 203 are formed
as separate members. In the example of Figs. 17A and 17B, the lid 201 includes the
cover wall part forming member 222 and the side wall part forming member 223 as the
above-described separate members, and includes a joining part that joins the cover
wall part forming member 222 and the side wall part forming member 223.
(Cover wall part Forming Member)
[0143] The cover wall part forming member 222 has a first portion (the first portion 231
of the cover wall part forming member 222) corresponding to the cover wall part 202
and a second portion (the second portion 232 of the cover wall part forming member
222) extending from an outer circumferential end of the first portion 231, and the
second portion 232 is the joining margin 230 indicated in the first modification of
the fifth embodiment. In the example of Fig. 16A, the second portion of the cover
wall part forming member 222 is a portion (hanging portion) extending obliquely downward
or downward from the outer circumferential end of the first portion 231, and in a
state where the second portion 232 is joined to the side wall part forming member
223, the second portion 232 is a part of the side wall part 203.
(Side Wall Part Forming Member)
[0144] The side wall part forming member 223 is formed in an annular (including tubular)
shape, and has a portion (upper forming portion) forming the upper wall 205 and a
portion (lower forming portion) forming the lower wall 206. The lower forming portion
has a portion (lower first contact wall portion 237) that is in contact with the joining
margin 230 to be the second portion 232 of the cover wall part forming member 222
at least on the outer surface side.
[0145] In the example of Figs. 17A and 17B, the lower forming portion includes the lower
first contact wall portion 237, a portion (lower second contact wall portion 238)
that is in contact on the inner surface side with the joining margin 230 to be the
second portion 232 of the cover wall part forming member 222, and a lower end side
continuous part 239 that further connects the lower first contact wall portion 237
and the lower second contact wall portion 238, and the lower end side continuous portion
239 covers the lower end surface of the joining margin 230 to be the second portion
232 of the cover wall part forming member 222. The upper end of the lower second contact
wall portion 238 is positioned on the lower surface (opposing surface 273) side of
the first portion 231 of the cover wall part forming member 222, and is preferably
separated from the first portion 231 in the example of Figs. 17A and 17B. Preferably,
it is possible for the edge 103 of the container 101 (for example, a part of the outer
circumferential surface of the curled part) to enter between the first portion and
the upper end of the lower second contact wall portion 238.
[0146] In the example of Figs. 17A and 17B, the upper wall 205 (upper forming portion)
is a portion extending upward (in Fig. 17B, the obliquely upward direction) with the
upper end of the lower first contact wall portion 237 as a base end. For example,
the upper wall 205 (upper forming portion) is preferably positioned above the upper
surface of the first portion 231 of the cover wall part forming member 222 with respect
to the position in the vertical direction. As indicated in the example of Figs. 17A
and 17B, it is preferable that a curled part (side wall upper end curled part 236)
be formed on the upper end side of the upper forming portion. In this case, it is
possible to suppress a state in which the end surface of the blank material (the second
blank material for forming the side wall part forming member 223) is exposed from
being formed at the upper end of the upper forming portion, and even in a case where
the user puts the mouth on the end surface of the blank material and takes in the
content in the container 101, it is possible to suppress the discomfort caused by
the user bringing the mouth into contact with the end surface of the blank. Furthermore,
since the side wall upper end curled part 236 is formed, the liquid is less likely
to come into contact with the portion of the side wall part 203 corresponding to the
end surface of the blank material.
(Blank Material)
[0147] The lid 201 according to the seventh embodiment can be formed by processing a blank
material. As the blank material, a blank material (as described above in the first
modification of the fifth embodiment, the first blank material and the second blank
material are referred to as a first blank material and a second blank material, respectively)
for forming the cover wall part forming member 222 and the side wall part forming
member 223 can be used. At least one blank material selected from the group consisting
of the first blank material and the second blank material may be formed in the same
manner as the above-described blank material 30 as described above in the first modification
of the fifth embodiment.
[0148] As the first blank material for forming the cover wall part forming member 222, the
same one as the first blank material 251 described above in the first modification
of the fifth embodiment may be used, and a sheet material formed in a shape in which
the joining margin 230 is further combined with the shape of the cover wall part 202
may be used. The cover wall part forming member 222 preferably forms the first portion
231 corresponding to the cover wall part 202 and the second portion 232 serving as
the joining margin 230 by bending and molding the first blank material. That is, the
second portion 232 is preferably formed by bending the first blank material downward
at the position of the circumferential edge of the first portion 231.
[0149] As the second blank material, the same one as the second blank material 252 described
above in the first modification of the fifth embodiment may be used, and a sheet material
formed in a fan shape may be used. The lower end side portion of the annular body,
which forms the annular body by joining the end edges of the second blank material,
is folded inward at a position corresponding to the lower end side continuous part
239, so that the lower first contact wall portion 237, the lower second contact wall
portion 238, and the lower end side continuous part 239 can be formed, the lower forming
portion (lower wall 206) can be formed, and the upper forming portion (upper wall
205) can be further formed. The side wall part forming member 223 is formed by forming
the lower forming portion and the upper forming portion.
[0150] Note that, in the production of the lid 201, it is preferable to use the above-described
annular body formed of the second blank material. The upper end of the joining margin
230 (second portion 232) of the cover wall part forming member 222 is aligned with
a boundary position between the lower forming portion and the upper forming portion
(a boundary position between an upper wall 205 and the lower wall 206) on the inner
circumferential surface of the annular body, and the joining margin 230 faces the
inner circumferential surface of the annular body. Moreover, as described above, the
joining margin 230 is covered from the lower end side by folding back the portion
on the lower end side of the annular body inward at the position corresponding to
the lower end side continuous part 239 in the annular body. Then, the joining margin
230 is joined (bonded) to the lower forming portion (annular body forming the side
wall part forming member 223) so as to be sandwiched between the lower first contact
wall portion 237 and the lower second contact wall portion 238. Therefore, the side
wall part forming member 223 is formed, and the lid 201 is obtained.
[7-2 Operation and Effect]
[0151] In the lid 201 according to the seventh embodiment, as in the fifth embodiment, it
is possible to suppress the possibility of returning to the shape after the shape
deformation (shaping) when the lid 201 is obtained by manufacturing the cover wall
part forming member 222 and the side wall part forming member 223 from the blank material
(first blank material, second blank material).
[5 Application Example]
(First Example)
[0152] The lid 1 according to the first embodiment can be used for the container with a
lid 150, for example, as illustrated in Figs. 14A and 14B. Fig. 14A is a perspective
view illustrating an example in which the lid 1 according to the first embodiment
is joined to the edge 103 forming the outer periphery of the opening 102 of the container
101 having the opening 102 formed at the upper end so as to bring the lid 1 into contact
with the container 101 (the edge 103 and the opposing surface portion are brought
into contact). Fig. 14B is a cross-sectional view schematically illustrating a state
of a longitudinal cross section taken along the line I-I in Fig. 14A. The container
with a lid 150 will be continuously described with reference to Figs. 14A and 14B.
(Container with a Lid)
[0153] The container with a lid 150 has a joint part 151 where the container 101 and the
lid 1 are joined, and a region of the lid 1 forming the joint part 151 is a joining
region R. A method for joining the lid 1 and the container 101 is not particularly
limited, and can be appropriately used with a joining method such as a pressure bonding
method or a heat sealing method (heat sealing). Hereinafter, a case where the lid
1 according to the first embodiment is used for the container with a lid 150 will
be described as an example.
[0154] In the example illustrated in Figs. 14A and 14B, the container 101 includes: a container
body 110 having a cylindrical side wall 104 and a bottom 107, the cylindrical side
wall having a diameter increasing in the upward direction (decreasingly tapered in
the downward direction), and forming a space 105 therein; and an opening 102 opened
at an upper end of the container body 110 (an upper end of the side wall 104). Although
not illustrated, the opening 102 of the container 101 is formed in a circular shape.
However, the container 101 illustrated here is an example, and the configuration of
the container 101 is not limited. For example, the container 101 may have the opening
102 formed in a rectangular shape. The container 101 may be any container as long
as the opening 102 can be covered with the lid 1. Furthermore, a material to be stored
in the inside (space 105) of the container 101 is not particularly limited, and for
example, a liquid material, a solid material, or a combination thereof can be exemplified.
[0155] In the container illustrated in Figs. 14A and 14B, the edge 103 forming the opening
102 (surrounding the opening 102) has a flange portion. The flange portion formed
on the edge 103 may be a curled part 108 in which a member forming the container body
110 is wound outward as illustrated in Figs. 14A, 14B, etc., or may be formed as a
portion (flange portion) extending on a plane in the outer direction.
[0156] Furthermore, the lid 1 according to the first embodiment may be combined with the
container 101 having the opening 102.
(Second Example)
[0157] The lid 1 according to the fifth embodiment can be used for a container 350 with
a lid, for example, as illustrated in Fig. 21. Fig. 21 is a cross-sectional view illustrating
an example in which the lid 1 according to the fifth embodiment is fitted to the edge
103 forming the outer periphery of the opening 102 of the container 101 having the
opening 102 formed on the upper end so as to bring the lid 1 into contact with the
container 101 (the edge 103 and the portion of the cover wall part 202 are brought
into contact).
[0158] The container 350 with a lid can be obtained by fitting the lid 201 to the edge 103
so as to cover the opening 102 of the container 101.
[0159] Furthermore, the lid 1 according to the fifth embodiment may be combined with the
container 101 having the opening 102.
[0160] What is indicated in (First Example) of [5 Application Example] described above is
not limited to the case of using the lid 1 according to the first embodiment. Similarly
to the lid 1 according to the first embodiment, the second embodiment to the fourth
embodiment can also be used for the container with a lid 150 joined to the container
101 (not illustrated).
[0161] What is indicated in (Second Example) of [5 Application Example] described above
is not limited to the case of using the lid 1 according to the fifth embodiment. Similarly
to the lid 201 according to the fifth embodiment, the sixth to eighth embodiments
can also be used for the container 350 with a lid joined to the container 101 (not
illustrated).
[0162] As described above, the lid bodies 1, 201 etc. according to the present invention
can be applied to the lid bodies 1, 201 etc. of such many aspects. Furthermore, the
present invention can also be applied to the lid bodies 1, 201 etc. of aspects other
than those described above. Although the lid according to the present invention has
been described in detail above, the above description is merely an example of the
lid according to the present invention, and the lid is not limited thereto. Therefore,
the present invention may be appropriately modified without departing from the gist
of the present invention. Furthermore, in the above-described configuration of the
lid, the configurations of the lid bodies of the respective examples may be independently
used, or the configurations of the lid bodies of the respective examples may be appropriately
combined and applied.
[0163] Based on the above description of the present specification, the present invention
may adopt the following configurations [E1] to [E22].
[0164]
[E1] A lid that is formed so as to be in contact with a container having an edge,
and is formed of a blank material, in which the blank material includes a fiber sheet
including fibers formed of a paper-based material, and a resin material is attached
to at least some of the fibers forming an inside of the fiber sheet.
[E2] The lid according to [E1], including: the joining region corresponding part that
corresponds to a region joined to the container along the edge of the container; and
a lid region corresponding part that is configured by a portion inside the joining
region corresponding part, in which the resin material is attached to at least some
of the fibers forming an inside of the fiber sheet at least in a portion corresponding
to the joining region corresponding part.
[E3] The lid according to [E1] or [E2], including: a penetrating part that is cut
from one surface to the other of the blank material, in which a cross section of the
fiber sheet is exposed on a circumferential surface part of the penetrating part,
and the resin material is exposed on at least a part of the cross section.
[E4] The lid according to [E3], including: an inclined part that has the circumferential
surface part of the penetrating part as an end part and inclined upward in a direction
away from the end part.
[E5] The lid according to [E3] or [E4], in which a density of the fibers constituting
the fiber sheet in the inclined part is higher at a position closer to the end part
of the inclined part.
[E6] The lid according to any one of "[E3] to [E5]" dependent on [E2], in which the
lid region corresponding part is provided with a weakened part that guides a separated
position in the lid region corresponding part, and the weakened part includes a plurality
of the penetrating parts and at least one continuous part formed between at least
two of the penetrating parts.
[E7] The lid according to [E7], in which the continuous part has a half-cut structure.
[E8] The lid according to [E6] or [E7], in which the weakened part radially forms
the plurality of penetrating parts around the continuous part.
[E9] The lid according to any one of "[E3] to [E8]" dependent on [E2], in which the
lid region corresponding part includes a base part having a small opening part having
an opening area smaller than an opening surrounded by the edge of the container, a
small lid part that opens and closes the small opening part, and a hinge part that
connects the base part and the small lid part, the small lid part is configured to
be rotatable with respect to the base part with the hinge part as an axis, and at
least a part of the penetrating part is formed at a boundary position between an outer
circumferential edge of the small lid part and the opening edge of the small opening
part.
[E10] The lid according to [E9], in which a knob part is provided on an upper surface
side of the small lid part.
[E11] The lid according to [E10], in which the knob part includes a tab member, and
the tab member is joined to the upper surface side of the small lid part.
[E12] The lid according to any one of [E9] to [E11], including: a holding structure
that holds the small lid part in a state where the small opening part is opened by
rotating the small lid part with respect to the base part with the hinge part as an
axis.
[E13] The lid according to any one of [E9] to [E12], in which an extension is formed
on an outer circumferential edge of the base part, and the base part and the extension
are integrally formed of the blank material.
[E14] The lid according to [E13], in which the hinge part is formed between the extension
and a tip of the small lid part.
[E15] The lid according to [E9], including: a holding structure that holds the small
lid part in a state where the small opening part is opened by rotating the small lid
part with respect to the base part with the hinge part as an axis, in which a knob
part is provided on an upper surface side of the small lid part, the knob part is
provided with a claw part, an extension is formed on an outer circumferential edge
of the base part, and the extension and the receiving part form the holding structure.
[E16] The lid according to any one of [E1] to [E15], in which a raised part is formed.
[E17] The lid according to any one of [E1] to [E16], in which a window part is formed.
[E18] The lid according to any one of [E1] to [E17], in which at least a part of the
resin material is impregnated between at least a part of the fibers.
[E19] The lid according to any one of [E1] to [E18], in which the lid is able to be
joined and/or fitted to the container having the edge.
[E20] A container with a lid, including: the lid according to any one of [E1] to [E19];
and the container having the edge, in which the lid is joined to the container.
[E21] A combination of a lid and a container, including: the lid according to any
one of [E1] to [E19]; and the container having the edge.
[E22] A method for manufacturing a lid, the method including: an immersion step of
immersing a fiber sheet in an immersion liquid containing a resin material; and a
drying step of drying the fiber sheet containing the immersion liquid.
[E23] The method for manufacturing a lid according to [E22], in which a shaping process
of shaping the fiber sheet containing the immersion liquid is performed in a middle
of the drying step or before the drying step.
Reference Signs List
[0165]
- 1
- lid
- 2
- base part
- 2A
- outer circumferential edge
- 3
- small lid part
- 3A
- outer circumferential edge
- 4
- hinge part
- 5A
- joining region corresponding part
- 5B
- lid region corresponding part
- 5C
- lid region non-forming part
- 6
- small opening part
- 6A
- opening edge
- 7
- extension
- 7A
- outer circumferential edge
- 8
- cut
- 10
- penetrating part
- 11
- circumferential surface part
- 12
- end part
- 13
- inclined part
- 13A
- end part
- 14
- weakened part
- 15
- continuous part
- 16
- half-cut
- 17
- connecting formation
- 19
- input port
- 20
- opening forming part
- 21
- knob part
- 22
- tab member
- 22A
- one end part
- 22B
- other end part
- 23
- tab joining part
- 24
- claw part
- 25
- receiving part
- 26
- projecting part
- 30
- blank material
- 31
- fiber sheet
- 31A
- fiber
- 32
- resin material
- 40
- window part
- 41
- lid inner opening
- 42
- window sheet
- 43
- raised part
- 43A
- tip end part
- 44
- depressed part
- 46
- bonded part
- 50
- outer circumferential edge
- 72
- exposed surface
- 73
- opposing surface
- 74
- base end part
- 75
- front end edge
- 101
- container
- 102
- opening
- 103
- edge
- 104
- side wall
- 105
- space
- 107
- bottom
- 108
- curled part
- 110
- container body
- 111
- outer circumferential surface part
- 150
- container with a lid
- 151
- joint part
- 201
- lid
- 202
- cover wall part
- 203
- side wall part
- 203A
- inner circumferential surface
- 203B
- outer circumferential surface
- 204
- bent part
- 205
- upper wall
- 206
- lower wall
- 208
- cut
- 210
- penetrating part
- 219
- input port
- 222
- cover wall part forming member
- 223
- side wall part forming member
- 224
- recess part
- 225
- protrusion part
- 226
- projecting part
- 226A
- inner surface
- 227
- immersion part
- 228A
- inner end part
- 228B
- outer end part
- 230
- joining margin
- 231
- first portion
- 232
- second portion
- 233
- first contact wall portion
- 234
- second contact wall portion
- 235
- continuous part
- 236
- side wall upper end curled part
- 237
- lower first contact wall portion
- 238
- lower second contact wall portion
- 239
- lower end side continuous part
- 250
- blank material
- 251
- first blank material
- 252
- second blank material
- 253
- end edge
- 260
- fiber sheet
- 272
- exposed surface
- 273
- opposing surface
- 274
- contact part
- 274A
- first contact part
- 274B
- second contact part
- 350
- container with a lid
- 2505
- upper wall
- CT
- center
- D1
- extension length
- D2
- interval length
- F1
- arrow
- R
- joining region