FIELD OF THE INVENTION
[0001] The present invention relates to a heat pump system. More in particular, the present
invention relates to such heat pump system which can permit safe operation of the
system. The present invention also relates to a method for operating such heat pump
system.
BACKGROUND
[0002] JP6575813, describes heat pump hot water supply device. In particular, the device permits to
detect occurrence of water leakage by monitoring a change in temperature detected
by a temperature detection means provided in a circulating heating circuit from a
condensation heat exchanger to an upper part of a hot water tank. The device disclosed
in JP '813 is limited to the detection of water leakages. In order to make a heat
pump system truly safe, other types of leakages with much more immediate and severe
consequences must be taken into consideration.
[0003] WO2013038577A1 describes an indirect air conditioning system comprising a refrigerant circuit and
a water circuit in thermal communication with one another by means of a heat exchanger.
The system disclosed in WO '577 relies on valve regulation as a means to prevent ingress
of refrigerant into any indoor units. However, WO '577 does not disclose any method
or device capable of continuing operation of the system in a safe mode upon detection
of a refrigerant leak. This not only puts a user in danger, it may also further compromise
the system, for example, by failing to prevent an outdoor heat exchanger from frosting
over and getting damaged in the process.
[0004] The present invention aims to resolve at least some of the problems and disadvantages
mentioned above. The aim of the invention is to provide a method and system which
eliminate those disadvantages.
SUMMARY OF THE INVENTION
[0005] The present invention aims to resolve at least some of the problems and disadvantages
mentioned above.
[0006] The invention thereto aims to provide a method and system which can not only detect
refrigerant leakages on the load-side of the circuit but can also permit safe operation
of the system while safely purging the load-side of the system of any leaked refrigerant.
[0007] The present invention and embodiments thereof serve to provide a solution to one
or more of above-mentioned disadvantages. To this end, the present invention relates
to heat pump system according to claim 1.
[0008] The heat pump system according to claim 1 comprises:
a refrigerant circuit comprising a compressor, the refrigerant side of an intermediate
heat exchanger, an expansion device and a refrigerant-side heat exchanger;
a heat medium circuit comprising a heat medium circuit side of the intermediate heat
exchanger, a pump and a load-side heat exchanger and at least one bypass passage branching
the heat medium circuit to connect an output and input ends of the heat medium circuit
side of the intermediate heat exchanger, and
a controller;
[0009] When the controller detects refrigerant leakage in the heat medium circuit, the controller
is configured to cause the heat medium to flow in the at least one bypass passage.
In this way the heat medium does not flow to the load-side heat exchanger or the intermediate
heat exchanger is separated from the heat medium circuit to form an isolated section
of the heat medium circuit. This stops the passage of any further refrigerant into
the heat medium circuit, or into the load-side heat exchanger. Since any leaked refrigerant
is detected very early, any refrigerant that has leaked into the heat medium circuit
will be in very low amounts and will not result in sufficient concentrations to cause
poisoning nor explosions if leaked out of any load-side heat exchanger on the load-side
of the heat medium circuit.
[0010] In an embodiment, the bypass passage comprises a first bypass passage connecting
to the heat medium circuit at an upstream first connection portion upstream from the
load-side heat exchanger and at a downstream first connection portion downstream from
the load-side heat exchanger, a first valve located at or near to the upstream first
connection portion and a second valve located at or near to the downstream first connection
portion. The controller is configured to, when the controller detects the refrigerant
leakage in the heat medium circuit, control the first valve and the second valve so
that the heat medium circulates through the first bypass passage and the heat medium
circuit side of the intermediate heat exchanger and does not flow to the load-side
heat exchanger. The first valve and the second valve may be two-way valves, the first
valve being located downstream of the upstream first connection portion (but upstream
of the load-side heat exchanger), the second valve being placed upstream of the downstream
first connection portions (but downstream of the load-side heat exchanger). In this
light, it should be noted that the proximity of the first and second two-way valves
to the upstream and downstream first connection portion respectively can be loosely
applied, as their function is to shut down flow respectively to and from said upstream
and downstream first connection portions. As such, while typically, the first and
second two-way valves will be positioned proximate to the upstream and downstream
first connection portions for practical reasons, this is not strictly required for
their functionality. Preferably, a first intermediate valve is located on the first
bypass passage, which is preferably a two-way valve, and may or may not be a solenoid
valve. More preferably, either the first or second valves is a three-way valve, between
the upstream and the downstream first connection portion. In this way, the placement
of a first intermediate valve onto the first bypass passage is advantageously made
unnecessary, thus simplifying the construction and control of the system. Most preferably,
the first and second valves are both three-way valves. In this way, the construction
and control of the system is made advantageously simple while still allowing the flow
of heat medium to the load-side of the heat medium circuit to be diverted to the first
bypass passage. The use of the first bypass passage effectively prevents the circulation
of refrigerant contaminated heat medium from flowing to the load-side of the heat
medium circuit, while allowing most of the system to keep working. This is particularly
advantageous during cold weather, during which, any outdoor unit of the system is
at risk if defrosting is not, at least periodically, carried out. By allowing the
compressor to still run, the heat of the compressed refrigerant and/or any heat transmitted
back to the refrigerant by the heat medium can be used to defrost any outdoor unit
of the system, thereby preventing the system from being damaged by exposure to low
temperatures.
[0011] In this context, "upstream first connection portion" is to be understood as the point
or zone of connection between the heat medium circuit and the first bypass passage
disposed between the intermediate heat exchanger and the load-side heat exchanger,
located upstream of the load-side heat exchanger of the heat medium circuit. In this
context, "downstream first connection portion" is to be understood as the point or
zone of connection between the heat medium circuit and the first bypass passage disposed
between the intermediate heat exchanger and the load-side heat exchanger, located
downstream of the load-side heat exchanger of the heat medium circuit.
[0012] In an embodiment, the pump is located on the heat medium circuit, wherein the pump
is connected to the heat medium circuit upstream of the upstream first connection
portion. This allows for an efficient displacement of the heat medium towards and
through the load-side heat exchanger, permitting a more efficient heat transfer with
an indoor space provided with said heat exchanger.
[0013] In an embodiment, the pump is located on the heat medium circuit, wherein the pump
is connected to the heat medium circuit downstream of the downstream first connection
portion. In this way, the pump is advantageously located after the load heat exchanger.
This permits reduce the temperature of the heat medium received by the pump as a significant
amount of heat is dissipated indoors by the load heat exchanger. By reducing the temperature
of the fluid passing through the pump, the useful life of the pump is advantageously
extended.
[0014] In a further embodiment, the system is provided with two pumps, a first pump is connected
to the heat medium circuit and upstream of the upstream first connection portion and
upstream of the first bypass passage, wherein a second pump is connected to the heat
medium circuit downstream from the first bypass passage. In this way, the first pump
ensures a more efficient heat transfer to an indoor space provided with the load-side
heat exchanger, while the second pump compensates for any pressure drop caused by
the passage of the heat medium through the load-side heat exchanger.
[0015] In an embodiment, the bypass passage comprises a second bypass passage bridging an
upper second connection portion and a downstream second connection portion, a third
valve located at or near to the upstream second connection portion and a fourth valve
located at or near to the downstream second connection portion, and wherein the controller
is configured to, when the controller detects the refrigerant leakage in the heat
medium circuit, control the third valve and the fourth valve so that the heat medium
circulates through the second bypass passage and the load-side heat exchanger and
does not flow to the heat medium circuit side of the intermediate heat exchanger.
The third valve and the fourth valve may be two-way valves, the third valve being
located upstream of the upstream second connection portion, the fourth valve being
located downstream of the downstream second connection portion. In this light, it
should be noted that the proximity of the third and fourth two-way valves to the upstream
and downstream second connection portion respectively can be loosely applied, as their
function is to shut down flow respectively to and from said upstream and downstream
second connection portions. As such, while typically, the third and fourth two-way
valves will be positioned proximate to the upstream and downstream second connection
portions for practical reasons, this is not strictly required for their functionality.
Preferably, a second intermediate valve is located on the second bypass passage between
the upstream and the downstream second connection portion, which is preferably a two-way
valve, and may or may not be a solenoid valve. More preferably, either the third or
fourth valve is a three-way valve. In this way, the placement of the second intermediate
valve onto the second bypass passage is advantageously made unnecessary, thus simplifying
the construction and control of the system. Most preferably, the third and fourth
valves are both three-way valves. In this way, the construction and control of the
system is made advantageously simple while still allowing the flow of heat medium
to the load-side of the heat medium circuit to be diverted to the second bypass passage.
The use of the second bypass passage effectively prevents the circulation of refrigerant
contaminated heat medium from flowing further into the heat medium circuit, while
allowing most of the heat medium circuit to keep working. The circuit formed by the
second bypass passage and the heat medium circuit downstream of the upstream second
connection portion advantageously prevents any refrigerant from reaching the any part
of the heat medium circuit beyond the second bypass. Since the detection occur at
a very early, the amount of refrigerant reaching past the second bypass is advantageously
minimal. Preferably, the heat medium circuit includes , a gas release valve or an
overpressure valve, which, in the unlikely event that any refrigerant reaches past
the second bypass, advantageously allow said refrigerant to leave the heat medium
circuit.
[0016] In this context, "upstream second connection portion" is to be understood as the
point or zone of connection between the heat medium circuit and the second bypass
passage disposed between the intermediate heat exchanger and the load-side heat exchanger,
located upstream of the load-side heat exchanger of the heat medium circuit. In this
context, "downstream second connection portion" is to be understood as the point or
zone of connection between the heat medium circuit and the second bypass passage disposed
between the intermediate heat exchanger and the load-side heat exchanger, located
downstream of the load-side heat exchanger of the heat medium circuit.
[0017] In an embodiment, the pump is located on the heat medium circuit upstream from the
load-side heat exchanger, wherein the pump is connected to the heat medium circuit
downstream of the upstream second connection portion. In this way, the pump is placed
before the load-side heat exchanger. This allows for an efficient displacement of
the heat medium towards and through the load-side heat exchanger, permitting a more
efficient heat transfer with an indoor space provided with said heat exchanger.
[0018] In an embodiment, the pump is located on the heat medium circuit downstream from
the load-side heat exchanger, wherein the pump is connected to the heat medium circuit,
preferably upstream of the downstream second connection portion. In this way, any
pressure loss occurring along or beyond the first bypass passage is advantageously
compensated for, allowing the heat medium circuit to maintain an optimal flow of heat
medium. This ensures an effective heat transfer between said heat medium/and the refrigerant
and/or the rooms served by the load-side heat exchangers.
[0019] In an embodiment, at least one of said first, second, third and fourth valves for
controlling heat medium flow is a three-way valve, wherein these three-way valves
are located on the first connection portions and the second connection portions. These
valves simplify the construction of the system by requiring a lower number of valves
with fewer ways. These valves are typically globe valves, therefore requiring an actuator
to exert less force to switch them between states, making these valves particularly
robust and long lasting.
[0020] In an embodiment, at least one of said first, second, third and fourth valves for
controlling heat medium flow is a two-way valve, wherein these two-way valves are
located near to the first connection portions and the second connection portions,
preferably said two-way valves are solenoid valves. This type of valve are particularly
suitable for systems running heating and cooling cycles, in particular if these cycles
are run at variable flow rates. These valve advantageously permit increasing process
efficiencies, and also the lowering of operating costs.
[0021] In an embodiment, the first, second, third and fourth valves for controlling heat
medium flow are all three-way valves. In this way, the system and its control are
advantageously simplified. This embodiment is particularly useful in situations where
a constant flow of the heat medium is desired.
[0022] In an embodiment, the first, second, third and fourth valves for controlling heat
medium flow are all two-way valves. Such a system is highly efficient and is advantageously
suitable where variable heat medium flows are desirable. This system has also a very
high potential to be less expensive while being also easier to repair.
[0023] In an embodiment, the first bypass passage comprises a domestic hot water tank. In
this way, the domestic hot water tank can draw heat from the heat medium when said
heat medium is allowed to pass through the first bypass passage. In this way, the
domestic hot water tank can safely provide hot water, even is some refrigerant leakage
is detected in the heat medium circuit.
[0024] By preference, the first bypass passage comprises a coil shaped section located inside
the domestic hot water tank. This advantageously permits increasing the area of the
first bypass passage exposed to the water inside said domestic water tank, thereby
increasing the heat transferred from the heat medium to the water. In an embodiment,
the load-side heat exchanger is in fluid connection with the domestic hot water tank
by means of piping, which piping comprises a pump configured to draw water from the
domestic hot water tank, pump said water through said heat exchanger and back to said
domestic hot water tank. In this way, the heat medium circuit can still heat up the
water in the domestic hot water tank, while the water of said domestic hot water tank
can still be safely used as heat medium in the load-side heat exchanger. This is possible
even if refrigerant has leaked into the heat medium circuit since the heat medium
circuit and the water in the domestic hot water tank are only thermally connected,
not fluidly connected.
[0025] In an embodiment, the heat medium circuit comprises a backup heater downstream from
any pump downstream of the upstream second connection portion and upstream of the
upstream first connection portion, said backup heater configured for heating the heat
medium passing through said backup heater. In this way, it is advantageously possible
to still heat the load-side heat exchanger using the heat provided by the backup heater
instead of refrigerant to heat up the heat medium. By preference, the heat pump system
comprises at least two power supply modules, wherein, one power supply module is supplies
electrical power to the refrigerant circuit only. Most preferably, loss of electrical
power to the refrigerant circuit automatically causes the second bypass passage to
open. In this way, maintenance work can be safely carried out on the intermediate
heat exchanger while, the backup heater ensures heating of the load-side heat exchanger.
[0026] In an embodiment, the heat medium circuit comprises a gas-liquid separator between
an outlet of the intermediate heat exchanger and the first and second bypass passages.
The gas-liquid separator is preferably equipped with a pressure release valve. The
gas-liquid separator advantageously allows any refrigerant leaked into the heat medium
circuit to further expand, further increasing the difference between the heat medium
density and the refrigerant density. This causes the refrigerant to accumulate above
the surface of the heat medium, making the evacuation of said refrigerant easier,
while advantageously reducing or even eliminating any refrigerant in the heat medium
before said heat medium flows downstream.
[0027] In an embodiment, the heat pump system further comprises:
an outdoor unit provided with the refrigerant circuit comprising the compressor, the
intermediate heat exchanger, the expansion device and the refrigerant-side heat exchanger,
and
an indoor unit provided with a part of the heat medium circuit which comprises the
pump, the backup heater and the domestic hot water tank,
and connected to the load-side heat exchanger.
[0028] The gas-liquid separator is provided in the outdoor unit, and the first and second
bypass passages are provided in heat medium circuit in the indoor unit. In this way,
the system is advantageously provided in separable units, making installation, maintenance
and substitution advantageously easy. By providing the gas-liquid separator in the
outdoor unit, any refrigerant gas trapped by said gas-liquid separator can be safely
vented out.
[0029] In an embodiment, the heat medium circuit comprises a sensor capable of detecting
refrigerant in the heat medium circuit, the sensor being configured to send a signal
with information related to the presence of refrigerant in the heat medium circuit
to the controller, the controller being configured to send a control signal to each
of at least two valves, at least one of said valves on each side of the bypass passage,
the control signal having information related to an aperture/ and/or position of each
of said valves to cause the heat medium to flow in the bypass passage. By preference,
by diverting the heat medium to flow to the bypass passage, said heat medium bypasses
the load-side heat exchanger. In this way, any leaked refrigerant reaching an upstream
connection portion (which connects the bypass passage to the heat medium circuit upstream
from the load-side heat exchanger) along with the heat medium is advantageously prevented
from entering the load-side heat exchanger and from being released into any indoor
room. While passing through the bypass passage, the heat medium can still safely heat
up the contents of the domestic hot water tank, the inside of which domestic hot water
tank is preferably in fluid connection with the load-side heat exchanger via piping
equipped with a pump. In this way, the hot water inside of the domestic hot water
tank can still be used to heat up the load-side heat exchanger. The sensor used to
detect the presence of refrigerant inside the heat medium circuit may be an acoustic
sensor configured to detect the presence of gas bubbles inside the piping. The sensor
may also be a pressure sensor disposed to the piping and/or the expansion device and/or
the gas-liquid separator. By preference, if the overpressure valve is a controllable
overpressure valve, any sensor capable of detecting refrigerant in the heat medium
circuit is configured to send a signal to the controllable overpressure valves placed
at least on the liquid gas separator and/or the expansion device. Said signal comprising
information related to the opening of any said overpressure valves. This advantageously
permits automating purging of the heat medium circuit in the event of refrigerant
leakage into the heat medium circuit.
[0030] The present invention is also reached by a method of operating the heat pump, preferably
the heat pump of according to claim 1, the method being according to claim 15.
[0031] The method for operating a heat pump system having a refrigerant circuit and a heat
medium circuit in connection with an intermediate heat exchanger, the method comprising
the steps of:
detecting refrigerant in the heat medium circuit via a sensor in the heat medium circuit;
providing information regarding the presence of the refrigerant in the heat medium
circuit from the sensor to a controller in a first signal;
[0032] A bypass passage is provided branching the heat medium circuit to connect an output
and input end of the heat medium circuit side of the intermediate heat exchanger with
respect to the intermediate heat exchanger, wherein the controller is configured to
send a control signal to each of at least two valves, at least one of said valves
on an inlet and outlet side of the bypass passage, the control signal having information
related to an aperture and/or position for each of said valves, to cause the heat
medium to flow from the intermediate heat exchanger in the bypass passage.
[0033] In an embodiment, the bypass passage comprises a first bypass passage, and opening
of the first bypass passage causes the passage of heat medium to the load-side heat
exchanger to stop. The use of the fist bypass passage effectively prevents the circulation
of refrigerant contaminated heat medium from flowing to the load-side of the heat
medium circuit, while allowing most of the system to keep working. This is particularly
advantageous during cold weather, during which, any outdoor unit of the system is
at risk if defrosting is not, at least periodically, carried out. By allowing the
compressor to still run, the heat of the compressed refrigerant and/or any heat transmitted
back to the refrigerant by the heat medium can be used to defrost any outdoor unit
of the system, thereby preventing the system from being damaged by exposure to low
temperatures.
[0034] In an embodiment, the bypass passage comprises a second bypass passage, and opening
of the second bypass passage causes the passage of heat medium to the intermediate
heat exchanger to stop.
[0035] By preference, the heat medium circuit comprises a backup heater downstream from
the pump and upstream from the bypass passage, and wherein, after opening of the bypass
passage, the controller triggers the backup heater to start heating the heat medium
passing through said backup heater. In this way, it is advantageously possible to
still heat the load-side heat exchanger using the heat provided by the backup heater
instead of refrigerant to heat up the heat medium. Most preferably, the backup heater
is positioned downstream of the point where the second bypass passage connects to
the heat medium circuit upstream of the load-side heat exchanger, said point having
been described as the upstream second connection portion previously.
DESCRIPTION OF FIGURES
[0036] The following description of the figures of specific embodiments of the invention
is merely exemplary in nature and is not intended to limit the present teachings,
their application or uses. Throughout the drawings, corresponding reference numerals
indicate like or corresponding parts and features.
Figure 1 schematically shows a first embodiment of the system (1).
Figure 2 schematically shows a second embodiment of the system (1).
Figure 3 schematically shows a third embodiment of the system (1).
Figure 4 schematically shows a fourth embodiment of the system (1).
Figure 5 schematically shows a fifth embodiment of the system (1).
Figure 6 schematically shows a sixth embodiment of the system (1).
DETAILED DESCRIPTION OF THE INVENTION
[0037] The invention is further described by the following non-limiting examples which further
illustrate the invention, and are not intended to, nor should they be interpreted
to, limit the scope of the invention.
[0038] The present invention concerns a heat pump system having an outdoor unit and an indoor
unit sharing a heat medium circuit equipped with at least one bypass passage. Said
at least one bypass passage is configured to open if refrigerant is detected in the
heat medium circuit. A first bypass passage is laid between the any element on the
load-side of the heat medium circuit, in particular, load-side heat exchangers. This
permits, avoiding the contamination of indoor rooms with refrigerant, while still
allowing the system to be used to heat a domestic hot water tank disposed to the first
bypass. A second bypass passage is also foreseen in the heat medium pipes connecting
the indoor and outdoor units, the second bypass passage being configured to provide
a fluid connection between said pipes. Said second bypass advantageously allows the
system to keep providing heat medium to the load-side heat exchanger, a backup heater
providing for the heating of the heat medium.
[0039] Unless otherwise defined, all terms used in disclosing the invention, including technical
and scientific terms, have the meaning as commonly understood by one of ordinary skill
in the art to which this invention belongs. By means of further guidance, term definitions
are included to better appreciate the teaching of the present invention.
[0040] As used herein, the following terms have the following meanings:
"A", "an", and "the" as used herein refers to both singular and plural referents unless
the context clearly dictates otherwise. By way of example, "a compartment" refers
to one or more than one compartment.
[0041] "About" as used herein referring to a measurable value such as a parameter, an amount,
a temporal duration, and the like, is meant to encompass variations of +/-20% or less,
preferably +/-10% or less, more preferably +/-5% or less, even more preferably +/-1%
or less, and still more preferably +/-0.1% or less of and from the specified value,
in so far such variations are appropriate to perform in the disclosed invention. However,
it is to be understood that the value to which the modifier "about" refers is itself
also specifically disclosed.
[0042] "Comprise", "comprising", and "comprises" and "comprised of" as used herein are synonymous
with "include", "including", "includes" or "contain", "containing", "contains" and
are inclusive or open-ended terms that specifies the presence of what follows e.g.
component and do not exclude or preclude the presence of additional, non-recited components,
features, element, members, steps, known in the art or disclosed therein.
[0043] Furthermore, the terms first, second, third and the like in the description and in
the claims, are used for distinguishing between similar elements and not necessarily
for describing a sequential or chronological order, unless specified. It is to be
understood that the terms so used are interchangeable under appropriate circumstances
and that the embodiments of the invention described herein are capable of operation
in other sequences than described or illustrated herein.
[0044] The recitation of numerical ranges by endpoints includes all numbers and fractions
subsumed within that range, as well as the recited endpoints.
[0045] Whereas the terms "one or more" or "at least one", such as one or more or at least
one member(s) of a group of members, is clear
per se, by means of further exemplification, the term encompasses
inter alia a reference to any one of said members, or to any two or more of said members, such
as,
e.g., any ≥3, ≥4, ≥5, ≥6 or ≥7 etc. of said members, and up to all said members.
[0046] Unless otherwise defined, all terms used in disclosing the invention, including technical
and scientific terms, have the meaning as commonly understood by one of ordinary skill
in the art to which this invention belongs. By means of further guidance, definitions
for the terms used in the description are included to better appreciate the teaching
of the present invention. The terms or definitions used herein are provided solely
to aid in the understanding of the invention.
[0047] Reference throughout this specification to "one embodiment" or "an embodiment" means
that a particular feature, structure or characteristic described in connection with
the embodiment is included in at least one embodiment of the present invention. Thus,
appearances of the phrases "in one embodiment" or "in an embodiment" in various places
throughout this specification are not necessarily all referring to the same embodiment,
but may. Furthermore, the particular features, structures or characteristics may be
combined in any suitable manner, as would be apparent to a person skilled in the art
from this disclosure, in one or more embodiments. Furthermore, while some embodiments
described herein include some but not other features included in other embodiments,
combinations of features of different embodiments are meant to be within the scope
of the invention, and form different embodiments, as would be understood by those
in the art. For example, in the following claims, any of the claimed embodiments can
be used in any combination.
[0048] With as a goal illustrating better the properties of the invention the following
presents, as an example and limiting in no way other potential applications, a description
of a number of preferred embodiments of the heat pump system based on the invention,
wherein:
FIG. 1 schematically shows a first embodiment of the system (1). The heat pump system
(1) is shown comprising an outdoor unit (3) and an indoor unit (2). The heat pump
system (2) comprises a refrigerant circuit and a heat medium circuit. The refrigerant
circuit comprises a compressor (not shown), a refrigerant-side heat exchanger (not
shown), an expansion valve (not shown) and a refrigerant circuit side of an intermediate
heat exchanger (6) located downstream from the compressor. The heat medium circuit
comprises a heat medium circuit side of the intermediate heat exchanger (6), a gas-liquid
separator (21), a first pump (7) and a load-side heat exchanger (20). This first pump
(7) ensures a more efficient heat transfer to the indoor space provided with the load-side
heat exchanger (20). The outdoor unit (3) comprises at least part of a refrigerant
circuit (5), and intermediate heat exchanger (6) and a gas-liquid separator (21) equipped
with an overpressure valve (22) and a gas-air vent (27). The overpressure valve (22)
is also called a pressure release valve. The gas-air vent (27) is also called a gas
release valve. The refrigerant circuit (5) is shown passing through one side of the
intermediate heat exchanger (6), the second side of said heat exchanger being in fluid
contact with a heat medium circuit (4). The gas-liquid separator (21) is shown in
fluid connection with the outlet of the intermediate heat exchanger (6) and a first
of two pipes connecting the outdoor unit (3) with the indoor unit (2). The indoor
unit (2) is only traversed by the heat medium circuit (4), which heat medium circuit
(4) includes a 2-phase sensor (23) capable of detection refrigerant bubbles inside
the heat medium circuit (4), an expansion device (24) placed upstream of the inlet
side of a first pump (7). The 2-phase sensor (23) corresponds to a sensor capable
of detecting refrigerant in the heat medium circuit in the claims. The 2-phase sensor
(23) may be, for example but not limited to, an ultrasonic flow-meter or vortex type
flow sensor. Ultrasonic flow-meter can be used to measure the flow of the heat medium
within the pipes. If gas is present in the heat medium, it can alter the flow characteristics,
causing disruptions or changes in the ultrasonic signal. Vortex flow sensor also can
be used to measure the flow of the heat medium within the pipes. If gas is present
in the heat medium, it can alter the flow characteristics, causing disruptions or
changes in the vortex frequency. By analyzing these disturbances, it may be possible
to detect the presence of gas bubbles within the heat medium. These sensors can use
various methods such as optical, acoustic, or conductive principles to identify the
bubbles. The 2-phase sensor (23) is configured to send a signal with information related
to the presence of refrigerant in the heat medium circuit to a controller (not shown).
The controller is configured to send a control signal to each of at least two valves,
details of which will be explained later.
[0049] The controller may comprise one or more processing units or modules (e.g. a central
processing unit (CPU) such as a microprocessor, or a suitably programmed field programmable
gate array (FPGA) or application-specific integrated circuit (ASIC)). Additionally,
or alternatively, the controller may be provided with any memory sections necessary
to perform its function of controlling operation of the heat pump system. Such memory
sections may be provided as part of (comprised in) the controller (e.g. integrally
formed or provided on the same chip) or provided separately, but electrically connected
to the controller. By way of example, the memory sections may comprise both volatile
and non-volatile memory resources, including, for example, a working memory (e.g.
a random access memory). In addition, the memory sections may include an instruction
store (e.g. a ROM in the form of an electrically-erasable programmable read-only memory
(EEPROM) or flash memory) storing a computer program comprising computer-readable
instructions which, when executed by the controller, cause the controller to perform
various functions described herein. In an embodiment, the controller has instructions,
causing it to send a signal to the valves, said signal having information related
to an aperture and/or position of for each of said valves. Furthermore, the controller
is connected to the sensor capable of detecting presence of refrigerant in the heat
medium circuit (but if present, also to other sensors, such as the pressure sensor,
and any other sensors). The controller is furthermore configured for controlling other
components of the system, such as the backup heater, the pump(s), etc. This allows
the heat pump system to continue (partial) operation even when a refrigerant leak
is detected, for instance still allowing hot water to be supplied.
[0050] The outlet side of said first pump (7) is in fluid connection with a backup heater
(25) before reaching an upstream first connection portion (11) bifurcating into a
first bypass passage (9) on one side and a load-side heat exchanger (20) on the other
side. This allows the heat pump system to isolate the load-side heat exchanger from
the rest of the heat medium circuit in case of refrigerant presence in the heat medium
circuit. The first bypass passage (9) is shown passing through a domestic hot water
tank (19) before reaching a downstream first connection portion (12), where also the
outlet side of the load-side heat exchanger (20) converges, making sure that the domestic
hot water can still be heated with the heat medium in which refrigerant is present,
without risking the refrigerant reaching the load-side heat exchanger. From the downstream
first connection portion (12), the piping of the heat medium circuit (4) reaches a
pressure sensor (26) before a downstream second connection portion (14) which bifurcates
into a second pipe connecting the indoor unit (2) with the outdoor unit (3) on one
side, and a second bypass passage (10). Said second bypass passage (10) is in fluid
connection with an upstream second connection portion (13) reaching a first pipe connecting
the indoor unit (2) with the outdoor unit (3), and allows the reverse of the first
bypass passage, namely to isolate the heat medium side of the intermediate heat exchanger,
from the rest of the heat medium circuit (thus allowing a flow of the heat medium
over the load-side heat exchanger and the second bypass passage), thereby allowing
partial operability of the heat pump system for the user. The flow of heat medium
through the first bypass passage (9) is controlled via a first three-way valve (15)
located on the upstream first connection portion (11), which allows the heat medium
flow to be diverted from the load-side heat exchanger (20) to said first bypass passage
(9). The first three-way valve (15) corresponds to a first valve in the claim. The
switching of the first three-way valve (15) towards the first bypass passage (9) causes
the closing of a second two-way valve (29) on the outlet side of the load-side heat
exchanger (20) and upstream of the downstream first connection portion (12). The second
two-way valve (29) corresponds to a second valve in the claim. In this way, a first
bypassed circuit is created, wherein the load-side heat exchanger (20) is completely
avoided. Said first bypassed circuit is defined by the first bypass loop (34). In
the first embodiment, the first bypass passage (9) and second bypass passage (10)
are provided in the heat medium circuit in the indoor unit (2). For example, when
the controller detects refrigerant leakage into the heat medium circuit during defrost
operation in the refrigerant-side heat exchanger, the controller is configured to
switch the first three-way valve (15) so as to allow the heat medium to the first
bypass passage (9), close the second two-way valve (29), and operate the pump (7)
and backup heater (25).
[0051] By executing such control, defrost operation using the backup heater (25) can be
continued even when a refrigerant leakage into the heat medium circuit is detected.
Also, the second bypass passage (10) may be connected to the first pipe and the second
pipe connecting the outdoor unit (3) to the indoor unit (2) outside the outdoor unit
and the indoor unit. The second bypass passage (10) is shown including a second intermediate
two-way valve (33), which valve is closed under normal operation of the system (1).
Opening of said second intermediate (two-way) valve (33) is accompanied by the closing
of a third two-way valve (31) on the first pipe connecting the indoor unit (2) and
the outdoor unit (3), and a fourth two-way valve (32) on the second pipe connecting
between said units. The third two-way valve (31) corresponds to a third valve in the
claim. Also, the fourth two-way valve (32) corresponds to a fourth valve in the claim.
In this embodiment, it was explained using an example where the second intermediate
(two-way) valve (33) is arranged in the second bypass passage (10), but it is also
possible to have a configuration without a second intermediate (two-way) valve. In
this way, a second bypassed circuit is created between the load-side heat exchanger
(20) and the second bypass passage (10), said second bypassed circuit is defined by
the second bypass loop (35). For example, when the controller detects refrigerant
leakage into the heat medium circuit during heating operation using a load-side heat
exchanger, the controller is configured to close the third two-way valve (31) and
the fourth two-way valve (32), open the second intermediate (two-way) valve (33),
and operate the pump (7) and backup heater (25). By executing such control, heating
operation using the load-side heat exchanger (20) can be continued even when a refrigerant
leakage into the heat medium circuit is detected.
[0052] FIG. 2 schematically shows a second embodiment of the system (1). The shown system
(1) differs from that of the FIG. 1 in that the flow of heat medium through the first
and second bypass passages (9, 10) is controlled via six two-way valves (28-33). The
first two-way valve (28) is located between the upstream first connection portion
(11) and the inlet of the load-side heat exchanger (20), the second two-way valve
(29) is located between the outlet side of the load-side heat exchanger (20) and the
downstream first connection portion (12). The first two-way valve (28) corresponds
to a first valve in the claim. A first intermediate (two-way) valve (30) is located
on the first bypass passage (9), upstream of the domestic hot water tank (19). In
this embodiment, it was explained using an example where the first intermediate (two-way)
valve (30) is arranged in the first bypass passage (9), but it is also possible to
have a configuration without a first intermediate (two-way) valve. The first bypassed
circuit is created by opening the first intermediate (two-way) valve (30) and the
closing of the first and second two-way valves (28, 29). For example, when the controller
detects refrigerant leakage into the heat medium circuit during defrost operation
in the refrigerant-side heat exchanger, the controller is configured to close the
first two-way valve (28) and the second two-way valve (29), open the first intermediate
(two-way) valve (30), and operate the pump (7) and backup heater (25). By executing
such control, defrost operation using the backup heater (25) can be continued even
when a refrigerant leakage into the heat medium circuit is detected. A third two-way
valve (31) is shown located between the outlet of the gas-liquid separator (21) and
the upstream second connection portion (13), and the fourth two-way valve (32) is
shown located between the downstream second connection portion (14) and the intermediate
heat exchanger (6). The second bypassed circuit is created by the opening of the second
intermediate (two-way) valve (33) on the second bypass passage (10) while closing
the third and fourth two-way valves (31, 32). In the second embodiment, the second
bypass passage (10), the third two-way valve (31) and the fourth two-way valve (32)
are provided in the heat medium circuit in the outdoor unit (3). The control of the
3rd two-way valve (31), the 4th two-way valve (32), and the second intermediate (two-way)
valve (33) when the controller detects refrigerant leakage into the heat medium circuit
during heating operation using a load-side heat exchanger is the same as the first
embodiment, so the explanation is omitted.
[0053] FIG. 3 schematically shows a third embodiment of the system (1). The system (1) shown
in this figure differs from that of FIG. 2 in that the second bypass passage (10)
is shown located inside the indoor unit (2).
[0054] FIG. 4 schematically shows a fourth embodiment of the system (1). Figure 4 shows
the heat-pump system (1) wherein the passage of heat medium through the bypass passages
(9, 10) is controlled by means of four three-way valves (15-18). The first three-way
valve (15) is located on the upstream first connection portion (11), and the second
first three-way valve (16) is located on the downstream first connection portion (12).
The first three-way valve (15) corresponds to a first valve in the claim. The second
three-way valve (16) corresponds to a second valve in the claim. The first bypassed
circuit is created when the first and second three-way valves (15-16) redirect the
heat medium flow from the load-side heat exchanger (20) towards the first bypass passage
(9), and instead a smaller circuit between the first bypass passage (10) and the heat
medium side of the intermediate heat exchanger (6) is created. For example, when the
controller detects refrigerant leakage into the heat medium circuit during defrost
operation in the refrigerant-side heat exchanger, the controller is configured to
switch the first and second three-way valves (15,16) so as to allow the heat medium
to the first bypass passage (9), and operate the pump (7) and backup heater (25).
By executing such control, defrost operation using the backup heater (25) can be continued
even when a refrigerant leakage into the heat medium circuit is detected. The third
three-way valve (17) is located on the upstream second connection portion (13), and
the fourth three-way valve (18) is located on the downstream second connection portion
(14). The third three-way valve (17) corresponds to a third valve in the claim. The
fourth three-way valve (18) corresponds to a fourth valve in the claim. The second
bypassed circuit is created when the third and fourth three-way valves (17, 18) change
their position in order to stop the flow of heat medium from the heat medium side
of the intermediate heat exchanger (6) towards the rest of the heat medium circuit
(4), and instead a smaller circuit between the second bypass passage (10) and the
load-side heat exchanger (20) is created. For example, when the controller detects
refrigerant leakage into the heat medium circuit during heating operation using a
load-side heat exchanger, the controller is configured to switch the third and fourth
three-way valves (17,18) so as to allow the heat medium to the second bypass passage
(10), and operate the pump (7) and backup heater (25). By executing such control,
heating operation using the load-side heat exchanger (20) can be continued even when
a refrigerant leakage into the heat medium circuit is detected. In the fourth embodiment,
the second bypass passage (10) is connected to the first pipe and the second pipe
connecting the outdoor unit (3) to the indoor unit (2) outside the outdoor unit and
the indoor unit. Also, the first bypass passage (9) and second bypass passage (10)
may be provided in the heat medium circuit in the indoor unit (2). Furthermore, the
first bypass passage (9) may be provided in the heat medium circuit in the indoor
unit (2) and the second bypass passage (10) may be provided in the heat medium circuit
in the outdoor unit (3).
[0055] FIG. 5 schematically shows a fifth embodiment of the system (1). The figure shows
a system (1) differing from that of FIG. 4 in that it includes a second pump (8) located
between the downstream first connection portion (12) and the downstream second connection
portion (14). Furthermore, the second pump (8) is located between the downstream first
connection portion (12) and pressure sensor (26). The placement of the second pump
(8) is also applicable to any of the embodiments disclosed in figures 1-4 without
any prejudice to the function of said embodiments of the system. On the contrary,
the addition of a second pump (8) to any of the aforementioned embodiments, advantageously
permits compensate any pressure losses occurring in the first bypass branch (9) or
load-side heat exchanger (20). For example, when the controller detects refrigerant
leakage into the heat medium circuit during defrost operation in the refrigerant-side
heat exchanger, the controller is configured to switch the first and second three-way
valves (15,16) so as to allow the heat medium to the first bypass passage (9), and
operate the pump (7) and/or pump (8), and backup heater (25). By executing such control,
defrost operation using the backup heater (25) can be continued even when a refrigerant
leakage into the heat medium circuit is detected. For example, when the controller
detects refrigerant leakage into the heat medium circuit during heating operation
using a load-side heat exchanger, the controller is configured to switch the third
and fourth three-way valves (17,18) so as to allow the heat medium to the second bypass
passage (10), and operate the pump (7) and/or pump (8), and backup heater (25). By
executing such control, heating operation using the load-side heat exchanger (20)
can be continued even when a refrigerant leakage into the heat medium circuit is detected.
[0056] FIG. 6 schematically shows a sixth embodiment of the system (1). The figure shows
the system (1) equipped with only the second pump (8).This embodiment of the system
(1) advantageously exposes the second pump (8) to heat medium at a much lower temperature,
thereby reducing deterioration of the pump (8) and increasing the lifespan of the
pump (8), and potentially, the system (1). This embodiment is also advantageous, for
example, when the heat medium is required to be at a higher temperature that would
otherwise damage a pump placed upstream of the load-side heat exchangers (20). For
example, when the controller detects refrigerant leakage into the heat medium circuit
during defrost operation in the refrigerant-side heat exchanger, the controller is
configured to switch the first and second three-way valves (15,16) so as to allow
the heat medium to the first bypass passage (9), and operate the pump (8), and backup
heater (25). By executing such control, defrost operation using the backup heater
(25) can be continued even when a refrigerant leakage into the heat medium circuit
is detected. For example, when the controller detects refrigerant leakage into the
heat medium circuit during heating operation using a load-side heat exchanger, the
controller is configured to switch the third and fourth three-way valves (17,18) so
as to allow the heat medium to the second bypass passage (10), and operate the pump
(8), and backup heater (25). By executing such control, heating operation using the
load-side heat exchanger (20) can be continued even when a refrigerant leakage into
the heat medium circuit is detected.
List of numbered items:
[0057]
- 1
- system
- 2
- indoor unit
- 3
- outdoor unit
- 4
- heat medium circuit
- 5
- refrigerant circuit
- 6
- intermediate heat exchanger
- 7
- first pump
- 8
- second pump
- 9
- first bypass passage
- 10
- second bypass passage
- 11
- upstream first connection portion
- 12
- downstream first connection portion
- 13
- upstream second connection portion
- 14
- downstream second connection portion
- 15
- first three-way valve
- 16
- second three-way valve
- 17
- third three-way valve
- 18
- fourth three-way valve
- 19
- domestic hot water tank
- 20
- load-side heat exchanger
- 21
- gas-liquid separator
- 22
- overpressure valve
- 23
- 2-phase sensor
- 24
- expansion device
- 25
- backup heater
- 26
- pressure sensor
- 27
- gas/air vent
- 28
- first two-way valve
- 29
- second two-way valve
- 30
- first intermediate (two-way) valve
- 31
- third two-way valve
- 32
- fourth two-way valve
- 33
- second intermediate (two-way) valve
- 34
- first bypass loop
- 35
- second bypass loop
[0058] The present invention will be now described in more details, referring to examples
that are not limitative.
1. A heat pump system comprising:
a refrigerant circuit comprising a compressor, a refrigerant circuit side of an intermediate
heat exchanger, an expansion device and a refrigerant-side heat exchanger;
a heat medium circuit comprising a heat medium circuit side of the intermediate heat
exchanger, a pump and a load-side heat exchanger and at least one bypass passage branching
the heat medium circuit to connect an output and input ends of the heat medium circuit
side of the intermediate heat exchanger, and
a controller;
characterized in that, when the controller detects refrigerant leakage in the heat medium circuit, the
controller is configured to cause the heat medium to flow in the bypass passage so
that the heat medium does not flow to the load-side heat exchanger or the intermediate
heat exchanger is separated from the heat medium circuit to form an isolated section
of the heat medium circuit.
2. The heat pump system according to the previous claim 1, characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near to said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger.
3. The heat pump system according to the previous claim 2, characterized in that, a first intermediate valve is located on the first bypass passage, between the upstream
and the downstream first connection portion.
4. The heat pump system according to any of the previous claims 2 or 3, characterized in that, the pump is located on the heat medium circuit, wherein the pump is connected to
the heat medium circuit upstream of the upstream first connection portion.
5. The heat pump system according to any of the previous claims 1 to 4, characterized in that, the bypass passage comprises a second bypass passage connecting to the heat medium
circuit at an upstream second connection portion upstream from the load-side heat
exchanger and at a downstream second connection portion downstream from the load-side
heat exchanger, a third valve located at or near to the upstream second connection
portion and a fourth valve located at or near to the downstream second connection
portion, and wherein the controller is configured to, when the controller detects
the refrigerant leakage in the heat medium circuit, control the third valve and the
fourth valve so that the heat medium circulates through the second bypass passage
and the load-side heat exchanger and does not flow to the heat medium circuit side
of the intermediate heat exchanger.
6. The heat pump system according to the previous claim 5, characterized in that, a second intermediate valve is located on the second bypass passage, between the
upstream and the downstream second connection portion.
7. The heat pump system according to any of the previous claims 5 or 6, characterized in that, the pump is located on the heat medium circuit upstream from the load-side heat
exchanger, wherein the pump is connected to the heat medium circuit downstream of
the upstream second connection portion.
8. The heat pump system according to any of the previous claims 5 to 7, characterized in that the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that at least one of said first, second, third and fourth valves for controlling heat
medium flow is a three-way valve, wherein these three-way valves are disposed located
at the first connection portions and the second connection portions, preferably wherein
the first, second, third and fourth valves for controlling heat medium flow are all
three-way valves.
9. The heat pump system according to any of the previous claims 5 to 8, characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that the heat medium circuit comprises a backup heater downstream from any pump downstream
of the upstream second connection portion, the backup heater being located upstream
of said upstream first connection portion, said backup heater configured for heating
the heat medium passing through said backup heater.
10. The heat pump system according to any of the previous claims 5 to 9, characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that the heat medium circuit comprises a gas-liquid separator between an outlet of the
intermediate heat exchanger and the first and second bypass passages.
11. The heat pump system according to any of the previous claims 5 to 10,
characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and
in that the heat pump system comprises:
an outdoor unit provided with the refrigerant circuit comprising the compressor, the
intermediate heat exchanger, the expansion device and the refrigerant-side heat exchanger,
and
an indoor unit provided with a part of the heat medium circuit which comprises the
pump, the backup heater and the domestic hot water tank, and connected to the load-side
heat exchanger, and wherein,
the gas-liquid separator is provided in the outdoor unit, and
the first and second bypass passages are provided in heat medium circuit in the indoor
unit.
12. The heat pump system according to any of the previous claims 1 to 11, characterized in that the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that the first bypass passage comprises a domestic hot water tank.
13. The heat pump system according to the previous claim 12, characterized in that, the first bypass passage comprises a coil shaped section located inside the domestic
hot water tank.
14. The heat pump system according to any of the previous claims 1 to 13, wherein the
heat medium circuit comprises a sensor capable of detecting refrigerant in the heat
medium circuit, the sensor being configured to send a signal with information related
to the presence of refrigerant in the heat medium circuit to the controller, the controller
being configured to send a control signal to each of at least two valves, at least
one of said valves on each side of the bypass passage, the control signal having information
related to an aperture/ and/or position of for each of said valves to cause the heat
medium to flow in the bypass passage.
15. A method for operating a heat pump system having a refrigerant circuit and a heat
medium circuit in connection with an intermediate heat exchanger, the method comprising
the steps of:
detecting refrigerant in the heat medium circuit via a sensor in the heat medium circuit;
providing information regarding the presence of the refrigerant in the heat medium
circuit from the sensor to a controller in a first signal;
characterized in that a bypass passage is provided branching the heat medium circuit to connect an output
and input end of a heat medium circuit side of the intermediate heat exchanger with
respect to the intermediate heat exchanger, and
in that the controller is configured to send a control signal to each of at least two valves,
at least one of said valves on an inlet and outlet side of the bypass passage, the
control signal having information related to an aperture and/or position for each
of said valves, to cause the heat medium to flow from the intermediate heat exchanger
in the bypass passage.
16. The method according to the previous claim 15, characterized in that, the bypass passage comprises a first bypass passage, and opening of the first bypass
passage causes the passage of heat medium to the load-side heat exchanger to stop,
and/or in that, the bypass passage comprises a second bypass passage, and opening of the second
bypass passage causes the passage of heat medium to the intermediate heat exchanger
to stop.
17. The method according to any of the previous claims 15 or 16, characterized in that, the heat medium circuit comprises a backup heater downstream from the pump and upstream
from the bypass passage, and wherein, after opening of the bypass passage, the controller
triggers the backup heater to start heating the heat medium passing through said backup
heater.
Amended claims in accordance with Rule 137(2) EPC.
1. A heat pump system comprising:
a refrigerant circuit comprising a compressor, a refrigerant circuit side of an intermediate
heat exchanger, an expansion device and a refrigerant-side heat exchanger;
a heat medium circuit comprising a heat medium circuit side of the intermediate heat
exchanger, a pump and a load-side heat exchanger and at least one bypass passage branching
the heat medium circuit to connect an output and input ends of the heat medium circuit
side of the intermediate heat exchanger, and
a controller;
characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and
at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near to said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger;
and in that, the bypass passage comprises a second bypass passage connecting to the heat medium
circuit at an upstream second connection portion upstream from the load-side heat
exchanger and at a downstream second connection portion downstream from the load-side
heat exchanger, a third valve located at or near to the upstream second connection
portion and a fourth valve located at or near to the downstream second connection
portion, and wherein the controller is configured to, when the controller detects
the refrigerant leakage in the heat medium circuit, control the third valve and the
fourth valve so that the heat medium circulates through the second bypass passage
and the load-side heat exchanger and does not flow to the heat medium circuit side
of the intermediate heat exchanger.
2. The heat pump system according to the previous claim 1, characterized in that, a first intermediate valve is located on the first bypass passage, between the upstream
and the downstream first connection portion.
3. The heat pump system according to any of the previous claims 1 or 2, characterized in that, the pump is located on the heat medium circuit, wherein the pump is connected to
the heat medium circuit upstream of the upstream first connection portion.
4. The heat pump system according to any of the previous claims 1 to 3, characterized in that, a second intermediate valve is located on the second bypass passage, between the
upstream and the downstream second connection portion.
5. The heat pump system according to any of the previous claims 1 to 4, characterized in that, the pump is located on the heat medium circuit upstream from the load-side heat
exchanger, wherein the pump is connected to the heat medium circuit downstream of
the upstream second connection portion.
6. The heat pump system according to any of the previous claims 1 to 5, characterized in that the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that at least one of said first, second, third and fourth valves for controlling heat
medium flow is a three-way valve, wherein these three-way valves are disposed located
at the first connection portions and the second connection portions, preferably wherein
the first, second, third and fourth valves for controlling heat medium flow are all
three-way valves.
7. The heat pump system according to any of the previous claims 1 to 6, characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that the heat medium circuit comprises a backup heater downstream from any pump downstream
of the upstream second connection portion, the backup heater being located upstream
of said upstream first connection portion, said backup heater configured for heating
the heat medium passing through said backup heater.
8. The heat pump system according to any of the previous claims 1 to 7, characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that the heat medium circuit comprises a gas-liquid separator between an outlet of the
intermediate heat exchanger and the first and second bypass passages.
9. The heat pump system according to any of the previous claims 1 to 8,
characterized in that, the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and
in that the heat pump system comprises:
an outdoor unit provided with the refrigerant circuit comprising the compressor, the
intermediate heat exchanger, the expansion device and the refrigerant-side heat exchanger,
and
an indoor unit provided with a part of the heat medium circuit which comprises the
pump, the backup heater and the domestic hot water tank, and connected to the load-side
heat exchanger, and wherein, the gas-liquid separator is provided in the outdoor unit,
and
the first and second bypass passages are provided in heat medium circuit in the indoor
unit.
10. The heat pump system according to any of the previous claims 1 to 9, characterized in that the bypass passage comprises a first bypass passage connecting to the heat medium
circuit at an upstream first connection portion upstream from the load-side heat exchanger
and at a downstream first connection portion downstream from the load-side heat exchanger,
a first valve located at or near said upstream first connection portion and a second
valve located at or near to said downstream first connection portion, and wherein
the controller is configured to, when the controller detects the refrigerant leakage
in the heat medium circuit, control the first valve and the second valve so that the
heat medium circulates through the first bypass passage and the heat medium circuit
side of the intermediate heat exchanger, and does not flow to the load-side heat exchanger,
and in that the first bypass passage comprises a domestic hot water tank.
11. The heat pump system according to the previous claim 10, characterized in that, the first bypass passage comprises a coil shaped section located inside the domestic
hot water tank.
12. The heat pump system according to any of the previous claims 1 to 11, wherein the
heat medium circuit comprises a sensor capable of detecting refrigerant in the heat
medium circuit, the sensor being configured to send a signal with information related
to the presence of refrigerant in the heat medium circuit to the controller, the heat
pump system further comprising at least one valve on a first side of the bypass passage
and at least one valve on a second opposite side of the bypass passage, the controller
being configured to send a control signal to each of said at least first and second
valves and/or the third and fourth valve, the control signal having information related
to an aperture/ and/or position for each of said valves to cause the heat medium to
flow in the bypass passage.
13. A method for operating a heat pump system having a refrigerant circuit and a heat
medium circuit in connection with an intermediate heat exchanger, the method comprising
the steps of:
detecting refrigerant in the heat medium circuit via a sensor in the heat medium circuit;
providing information regarding the presence of the refrigerant in the heat medium
circuit from the sensor to a controller in a first signal;
wherein a bypass passage is provided branching the heat medium circuit to connect
an output and input end of a heat medium circuit side of the intermediate heat exchanger
with respect to the intermediate heat exchanger, and
characterized in that the bypass passage comprises a first bypass passage, and opening of the first bypass
passage causes the passage of heat medium to the load-side heat exchanger to stop,
and in that, the bypass passage comprises a second bypass passage, and opening of the second
bypass passage causes the passage of heat medium to the intermediate heat exchanger
to stop,
and in that a first valve is provided on an inlet side of the first bypass passage and a second
valve is provided on an outlet side of the first bypass passage, and a third valve
is provided on an inlet side of the second bypass passage and a fourth valve is provided
on an outlet side of the second bypass passage and in that the controller is configured to send a control signal to each of the first and second
valve and/or the third and fourth valve, the control signal having information related
to an aperture and/or position for each of said valves.
14. The method according to the previous claim 13, characterized in that, the heat medium circuit comprises a backup heater downstream from any pump downstream
of an upstream second connection portion of the second bypass passage, and upstream
from an upstream first connection portion of the first bypass passage, wherein the
second bypass passage connects to the heat medium circuit at the upstream second connection
portion upstream from the load-side heat exchanger, and wherein the first bypass passage
connects to the heat medium circuit at the upstream first connection portion upstream
from the load-side heat exchanger, and wherein, after opening of the first or second
bypass passage, the controller triggers the backup heater to start heating the heat
medium passing through said backup heater.
15. The method according to the previous claim 13, characterized in that, the heat medium circuit comprises a second pump located between the downstream first
connection portion and the downstream second connection portion, and a backup heater
located between the upstream first connection portion and the upstream second connection
portion, wherein the second bypass passage connects to the heat medium circuit at
the upstream second connection portion upstream from the load-side heat exchanger,
and wherein the first bypass passage connects to the heat medium circuit at the upstream
first connection portion upstream from the load-side heat exchanger, and wherein,
after opening of the first or second bypass passage, the controller triggers the backup
heater to start heating the heat medium passing through said backup heater.