TECHNICAL FIELD
[0001] The present disclosure relates to a refrigeration cycle device.
BACKGROUND ART
[0002] Conventionally, R410A has been widely used as a working medium (heat medium, refrigerant)
for refrigeration cycle devices. However, the global warming potential (GWP) of R410A
is as high as 2090. Therefore, from the viewpoint of preventing global warming, research
and development of working media with smaller GWPs has been conducted. Patent Document
1 discloses 1,1,2-trifluoroethylene (HFO1123) as a working medium with a smaller GWP
than R410A. Patent Document 2 discloses 1,2-difluoroethylene (HFO1132) as a working
medium with a smaller GWP than R410A.
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0004] In particular, HFO1123 and HFO1132 have a smaller GWP than R410A, but are therefore
less stable than R410A. For example, the generation of radicals may cause a disproportionation
reaction of HFO1123 or HFO1132, resulting in the conversion of HFO1123 and HFO1132
to other compounds.
[0005] The present disclosure provides a refrigeration cycle device enabling suppression
of a disproportionation reaction of a working medium.
SOLUTIONS TO THE PROBLEMS
[0006] A refrigeration cycle device according to one aspect of the present disclosure includes:
a refrigeration cycle circuit including a compressor, a condenser, an expansion valve
and an evaporator, and allowing circulation of a working medium; and a control device
configured to control the compressor of the refrigeration cycle circuit. The working
medium contains ethylene-based fluoroolefin as a refrigerant component. The compressor
includes: a sealed container constituting a fluidic pathway for the working medium;
a compression mechanism positioned inside the sealed container to compress the working
medium; and an electric motor positioned inside the sealed container to operate the
compression mechanism. The control device includes: a drive circuit configured to
drive the electric motor; a state detection circuit configured to detect a state of
at least one of the compressor or the drive circuit; a temperature measurement circuit
configured to measure an internal temperature of the sealed container of the compressor;
and a control circuit configured to control the drive circuit. The control circuit
is configured to stop operation of the drive circuit during a state where an abnormality
of at least one of the compressor or the drive circuit has been detected based on
the state detected by the state detection circuit and the internal temperature measured
by the temperature measurement circuit has exceeded a predetermined temperature.
EFFECTS OF THE INVENTION
[0007] The present aspect enables suppression of a disproportionation reaction of a working
medium.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[Fig. 1] Fig. 1 is a block diagram of a configuration example of a refrigeration cycle
device in accordance with one embodiment.
[Fig. 2] Fig. 2 is a schematic diagram of configuration examples of a compressor and
a control device of the refrigeration cycle device of Fig. 1.
[Fig. 3] Fig. 3 is a flow chart of one example of operation of a control circuit of
the control device of Fig. 2.
[Fig. 4] Fig. 4 is a schematic diagram of configuration examples of a compressor and
a control device of a refrigeration cycle device of variation 1.
[Fig. 5] Fig. 5 is a schematic diagram of configuration examples of a compressor and
a control device of a refrigeration cycle device of variation 2.
[Fig. 6] Fig. 6 is a schematic diagram of configuration examples of a compressor and
a control device of a refrigeration cycle device of variation 3.
DETAILED DESCRIPTION
[1. EMBODIMENTS]
[0009] Hereinafter, embodiments of the present disclosure will be described with reference
to the drawings where appropriate. However, the following embodiments are merely examples
for explaining the present disclosure, and are not intended to limit the present disclosure
to the following content. Positional relationships such as up, down, left, and right
are based on the positional relationships shown in the drawings, unless otherwise
specified. Each figure described in the following embodiments is a schematic diagram,
and the ratios of size and thickness of each component in each figure do not necessarily
reflect the actual dimensional ratios. Furthermore, the dimensional ratios of each
element are not limited to the ratios shown in the drawings.
[0010] Note that, in the following description, if it is necessary to distinguish a plurality
of components from each other, prefixes, such as, "first", "second", or the like are
attached to names of such components. However, if these components can be distinguished
from each other by reference signs attached to those components, such prefixes, such
as, "first", "second", or the like, may be omitted in consideration of readability
of texts.
[1.1 CONFIGURATIONS]
[0011] Fig. 1 is a block diagram of a configuration example of a refrigeration cycle device
1 in accordance with the present embodiment. The refrigeration cycle device 1 of Fig.
1 constitutes an air conditioner enabling a cooling operation and a heating operation,
for example.
[0012] The refrigeration cycle device 1 of Fig. 1 includes a refrigeration cycle circuit
2 and a control device 3.
[0013] The refrigeration cycle circuit 2 constitutes a fluidic pathway where the working
medium circulates. In the present embodiment, the working medium contains ethylene-based
fluoroolefin as a refrigerant component. The ethylene-based fluoroolefin may be ethylene-based
fluoroolefin likely to undergo a disproportionation reaction. Examples of the ethylene-based
fluoroolefin likely to undergo a disproportionation reaction may include 1,1,2-trifluoroethylene
(HFO1124), trans-1,2-difluoroethylene (HFO1132(E)), cis-1,2-difluoroethylene (HFO-1132(Z)),
1,1-difluoroethylene (HFO-1132a), tetrafluoroethylene (CF
2=CF
2, FO1114), or monofluoroethylene (HFO-1141).
[0014] The working medium may include a plurality of types of refrigerant components. The
working medium may contain ethylene-based fluoroolefin as a main refrigerant component,
and additionally contain one or more chemical compounds other than ethylene-based
fluoroolefin as one or more auxiliary refrigerant components. Examples of the auxiliary
refrigerant components may include hydrofluorocarbons (HFC), hydrofluoroolefins (HFO),
saturated hydrocarbons, and carbon dioxide. Examples of hydrofluorocarbons (HFC) may
include difluoromethane, difluoroethane, trifluoroethane, tetrafluoroethane, pentafluoroethane,
pentafluoropropane, hexafluoropropane, heptafluoropropane, pentafluorobutane, and
heptafluorocyclopentane. Examples of hydrofluoroolefins (HFO) may include monofluoropropene,
trifluoropropene, tetrafluoropropene, pentafluoropropene, and hexafluorobutene. Examples
of saturated hydrocarbons may include ethane, n-propane, cyclopropane, n-butane, cyclobutane,
isobutane (2-methylpropane), methylcyclopropane, n-pentane, isopentane (2-methylbutane),
neopentane (2,2-dimethylpropane), and methylcyclobutane.
[0015] The working medium may further contain a disproportionation inhibitor for suppressing
a disproportionation reaction of the ethylene-based fluoroolefin. Examples of the
disproportionation inhibitor may include a saturated hydrocarbon or a haloalkane.
Examples of saturated hydrocarbons may include ethane, n-propane, cyclopropane, n-butane,
cyclobutane, isobutane (2-methylpropane), methylcyclopropane, n-pentane, isopentane
(2-methylbutane), neopentane (2,2-dimethylpropane), and methylcyclobutane. In the
above examples, n-propane is preferred. Examples of haloalkanes may include haloalkanes
having one or two carbon atoms. Examples of haloalkanes having one carbon atom (i.e.,
halomethanes) may include (mono)iodomethane (CH
3I), diiodomethane (CH
2I
2), dibromomethane (CH
2Br
2), bromomethane (CH
3Br), dichloromethane (CH
2Cl
2), chloroiodomethane (CH
2ClI), dibromochloromethane (CHBr
2Cl), tetraiodomethane (CI
4), carbon tetrabromide (CBr
4), bromotrichloromethane (CBrCl
3), dibromodichloromethane (CBr
2Cl
2), tribromofluoromethane (CBr
3F), fluorodiiodomethane (CHFI
2), difluorodiiodomethane (CF
2I
2), and dibromodifluoromethane (CBr
2F
2), trifluoroiodomethane (CF
3I), and difluoroiodomethane (CHF
2I). Examples of haloalkanes with two carbon atoms (i.e. haloethanes) may include 1,1,1-trifluoro-2-iodoethane
(CF
3CH
2I), monoiodoethane (CH
3CH
2I), monobromoethane (CH
3CH
2Br), and 1,1,1-triiodoethane (CH
3CI
3). The working medium may contain one or more types of haloalkanes having 1 or 2 carbon
atoms. In other words, the haloalkanes having 1 or 2 carbon atoms may be used alone
or in combination of two or more types.
[0016] The refrigeration cycle circuit 2 of Fig. 1 includes a compressor 4, a first heat
exchanger 5, an expansion valve 6, a second heat exchanger 7, and a four-way valve
8.
[0017] The refrigeration cycle device 1 of Fig. 1 includes an outdoor unit 1a and an indoor
unit 1b. The outdoor unit 1a includes the control device 3, the compressor 4, the
first heat exchanger 5, the expansion valve 6, and the four-way valve 8. The outdoor
unit 1a further includes a first air blower 5a for facilitating heat exchange at the
first heat exchanger 5. The indoor unit 1b includes the second heat exchanger 7. The
indoor unit 1b further includes a second air blower 7a for facilitating heat exchange
at the second heat exchanger 7.
[0018] In the refrigeration cycle circuit 2 of Fig. 1, the compressor 4 compresses the working
medium to increase a pressure of the working medium. The compressor 4 would be described
in detail later. The first heat exchanger 5 and the second heat exchanger 7 enable
heat exchange between the working medium circulating in the refrigeration cycle circuit
2 and external air (e.g., the outdoor air or the indoor air). The expansion valve
6 regulates the pressure (evaporation pressure) of the working medium and regulates
a flow volume of the working medium. The four-way valve 8 switches a direction of
the working medium circulating in the refrigeration cycle circuit 2 between a first
direction corresponding to the cooling operation and a second direction corresponding
to the heating operation.
[0019] In the present embodiment, as shown by a solid arrow A1 in Fig. 1, the first direction
is a direction in which the working medium circulates in the refrigeration cycle circuit
2 in the order of the compressor 4, the first heat exchanger 5, the expansion valve
6, and the second heat exchanger 7.
[0020] In the cooling operation, the compressor 4 compresses and discharges the gaseous
working medium, and thus the gaseous working medium is sent to the first heat exchanger
5 through the four-way valve 8. The first heat exchanger 5 conducts heat exchange
between the outdoor air and the gaseous working medium and then the gaseous working
medium is condensed to be liquefied. The liquid working medium is decompressed by
the expansion valve 6 and is sent to the second heat exchanger 7. The second heat
exchanger 7 conducts heat exchange between the liquid working medium and the indoor
air, and then the gaseous working medium evaporates to become the gaseous working
medium. The gaseous working medium returns to the compressor 4 through the four-way
valve 8. In the cooling operation, the first heat exchanger 5 functions as a condenser,
and the second heat exchanger 7 functions as an evaporator. Thus, the indoor unit
1b sends air cooled via heat exchange at the second heat exchanger 7 to an interior
during cooling.
[0021] In the present embodiment, as shown by a broken arrow A2 in Fig. 1, the second direction
is a direction in which the working medium circulates in the refrigeration cycle circuit
2 in the order of the compressor 4, the second heat exchanger 7, the expansion valve
6, and the first heat exchanger 5.
[0022] In the heating operation, the compressor 4 compresses and discharges the gaseous
working medium, and thus the gaseous working medium is sent to the second heat exchanger
7 through the four-way valve 8. The second heat exchanger 7 conducts heat exchange
between the indoor air and the gaseous working medium and then the gaseous working
medium is condensed to be liquefied. The liquid working medium is decompressed by
the expansion valve 6 and is sent to the first heat exchanger 5. The first heat exchanger
5 conducts heat exchange between the liquid working medium and the outdoor air, and
then the gaseous working medium evaporates to become the gaseous working medium. The
gaseous working medium returns to the compressor 4 through the four-way valve 8. In
the heating operation, the second heat exchanger 7 functions as a condenser, and the
first heat exchanger 5 functions as an evaporator. Thus, the indoor unit 1b sends
air warmed via heat exchange at the second heat exchanger 7 to an interior during
the heating.
[0023] The control device 3 of Fig. 1 controls the refrigeration cycle circuit 2. Fig. 2
is a schematic diagram of configuration examples of the compressor 4 and the control
device 3.
[0024] The compressor 4 is, for example, a hermetically sealed compressor. The compressor
4 may be of a rotary type, a scroll type, or other well-known type. The compressor
4 of Fig. 2 includes a sealed container 40, a compression mechanism 41, and an electric
motor 42.
[0025] The sealed container 40 constitutes a fluidic pathway for the working medium 20.
The sealed container 40 includes a suction pipe 401 and a discharge pipe 402. The
working medium 20 is suctioned into the sealed container 40 via the suction pipe 401
and then is compressed by the compression mechanism 41 and thereafter is discharged
to an exterior of the sealed container 40 via the discharge pipe 402. The inside of
the sealed container 40 is filled with the working medium 20 with a high temperature
and a high pressure together with a lubricating oil. The sealed container 40 has a
bottom part which constitutes an oil reservoir for storing a mixed liquid of the working
medium 20 and the lubricating oil.
[0026] The compression mechanism 41 is positioned inside the sealed container 40 to compress
the working medium. The compression mechanism 41 may have a conventional configuration.
For example, the compression mechanism 41 may include a cylinder forming a compression
chamber, a rolling piston disposed in the compression chamber inside the cylinder,
and a crank shaft coupled to the rolling piston.
[0027] The electric motor 42 is positioned inside the sealed container 40 to operate the
compression mechanism 41. The electric motor 42 is a three-phase blushless motor.
Fig. 3 is a schematic diagram of configuration examples of the electric motor 42 and
the control device 3. The electric motor 42 includes a rotator fixed to the crank
shaft of the compression mechanism 41 and a stator provided in a vicinity of the rotator,
for example. The stator is configured by concentrated or distributed winding of stator
windings (magnet wires) around a stator core (electrical or magnetic steel sheet or
the like) with an insulation paper in-between. The stator windings are covered with
insulating material. Examples of the insulating material may include polyethylene
terephthalate (PET), polyethylene naphthalate (PEN), aramid polymer, and polyphenylene
sulfide (PPS).
[0028] The compressor 4 may include an accumulator for preventing liquid compression in
the compression chamber of the compression mechanism 41. The accumulator separates
the working medium 20 into the gaseous working medium and the liquid working medium
and directs only the gaseous working medium to the sealed container 40 via the suction
pipe 401.
[0029] The control device 3 of Fig. 2 includes a drive circuit 31, a state detection circuit
32, a temperature measurement circuit 33, and a control circuit 34.
[0030] The drive circuit 31 is configured to drive the electric motor 42. The drive circuit
31 of Fig. 2 is configured to supply drive power to the electric motor 42 based on
power from a power supply 10. In the present embodiment, the power supply 10 is an
alternating current power supply. The drive circuit 31 is configured to supply drive
power to the electric motor 42 based on alternating current power from the power supply
10. Especially, the drive circuit 31 supplies three-phase alternating current power
to the electric motor 42, as the drive power. The drive circuit 31 includes a converter
circuit 311 and an inverter circuit 312.
[0031] The converter circuit 311 is configured to convert alternating current power from
the power supply 10 into direct current power. The converter circuit 311 includes
a rectification circuit 311a and a smoothing circuit 311b. The rectification circuit
311a is a diode bridge constituted by a plurality of diodes D1 to D4. The power supply
10 is connected between input terminals (a connecting point between the diodes D1,
D2 and a connecting point between the diodes D3, D4) of the rectification circuit
311a and the smoothing circuit 311b is connected between output terminals (a connecting
point between the diodes D1, D3 and a connecting point between the diodes D2, D4)
of the rectification circuit 311a. The smoothing circuit 311b includes a series circuit
of an inductor L1 and a capacitor C1, and is configured to smooth a voltage between
the output terminals of the rectification circuit 311a to output it as a voltage across
the capacitor C1. Configurations of the rectification circuit 311a and the smoothing
circuit 311b of Fig. 2 are known and detailed description thereof is omitted.
[0032] The inverter circuit 312 is configured to supply three-phase alternating current
power to the electric motor 42 based on the direct current power from the converter
circuit 311. The inverter circuit 312 includes a plurality of arms U1, U2, V1, V2,
W1, and W2. Each of the plurality of arms U1, U2, V1, V2, W1, and W2 is constituted
by a semiconductor switching element such as a transistor. A series circuit of the
arms U1, U2 is connected in parallel to the capacitor C1 of the converter circuit
311 and constitutes a U-phase leg. A series circuit of the arms V1, V2 is connected
in parallel to the capacitor C1 of the converter circuit 311 and constitutes a V-phase
leg. A series circuit of the arms W1, W2 is connected in parallel to the capacitor
C1 of the converter circuit 311 and constitutes a W-phase leg. Configuration of the
inverter circuit 312 of Fig. 2 is known and detailed description thereof is omitted.
[0033] The state detection circuit 32 is configured to detect a state of the drive circuit
31. The state of the drive circuit 31 includes a current value of a current flowing
through the drive circuit 31. In the present embodiment, the current value of the
current flowing through the drive circuit 31 includes current values of output alternating
currents of the U-phase and W-phase legs of the drive circuit 31. The state detection
circuit 32 of Fig. 2 includes a first alternating current sensor 32a and a second
alternating current sensor 32b. The first alternating current sensor 32a detects the
current value of the output alternating current of the U-phase leg of the drive circuit
31 and outputs a first detection signal indicative of the current value of the detected
output alternating current to the control circuit 34. The second alternating current
sensor 32b detects the current value of the output alternating current of the W-phase
leg of the drive circuit 31 and outputs a second detection signal indicative of the
current value of the detected output alternating current to the control circuit 34.
[0034] The temperature measurement circuit 33 is configured to measure an internal temperature
of the sealed container 40 of the compressor 4. The temperature measurement circuit
33 is configured to output a measurement signal indicative of the measured internal
temperature, to the control circuit 34. The temperature measurement circuit 33 may
be, for example, a temperature sensor positioned inside the sealed container 40. The
temperature measurement circuit 33 may not be limited to a temperature sensor positioned
inside the sealed container 40. It is sufficient that the temperature measurement
circuit 33 can directly or indirectly measure the internal temperature of the sealed
container 40 of the compressor 4.
[0035] The control circuit 34 may be realized by a computer system including, at least,
one or more processors (microprocessors) and one or more memories, for example. The
control circuit 34 is configured to control the drive circuit 31. In detail, the control
circuit 34 is configured to control switching of the plurality of arms U1, U2, V1,
V2, W1, and W2 of the inverter circuit 312 of the drive circuit 31 to allow the inverter
circuit 312 to supply three-phase alternating current power to the electric motor
42 based on the direct current power from the smoothing circuit 311b.
[0036] The control circuit 34 is further configured to perform processing for suppressing
a disproportionation reaction of the working medium circulating through the refrigeration
cycle circuit 2 based on the first and second detection signals from the state detection
circuit 32 and the measurement signal from the temperature measurement circuit 33.
[0037] Factors of a disproportionation reaction of the working medium are considered to
include heat and radicals. For example, it is considered that a disproportionation
reaction of the working medium may progress when radicals are generated under a high
temperature and high pressure environment. Radicals may be generated by a discharge
phenomenon which may be triggered when something abnormal occurs at the compressor
4 or the drive circuit 31. In consideration of this point of view, the control circuit
34 is configured to stop operation of the drive circuit 31 during a state where an
abnormality of the drive circuit 31 has been detected based on the state detected
by the state detection circuit 32 and the internal temperature measured by the temperature
measurement circuit 33 has exceeded the predetermined temperature.
[0038] The control circuit 34 is configured to determine whether or not an abnormality of
the drive circuit 31 occurs, based on the state of the drive circuit 31 detected by
the state detection circuit 32. In the present embodiment, the state of the drive
circuit 31 includes a current value of a current flowing through the drive circuit
31. The current value of the current flowing through the drive circuit 31 includes
current values of output alternating currents of the U-phase and V-phase legs of the
drive circuit 31. In the present embodiment, the abnormality of the drive circuit
31 is an electric abnormality. The electric abnormality of the drive circuit 31 may
include an abnormal increase in a direct current component of a current flowing through
the drive circuit 31, for example. Such an abnormal increase may be triggered or caused
by a malfunction (failure) of the refrigeration cycle device 1 such as a malfunction
of the compressor 4 or a malfunction of the inverter circuit 312 (e.g., a malfunction
of any of the plurality of arms U1, U2, V1, V2, W1, and W2), for example. Thus, when
the electric abnormality of the drive circuit 31 is detected, there may be a possibility
of occurrence of a malfunction of the refrigeration cycle device 1 such as a malfunction
of the compressor 4 or a malfunction of the inverter circuit 312. However, in some
cases, the electric abnormality of the drive circuit 31 may be detected due to some
noises or the like.
[0039] In the present embodiment, the control circuit 34 is configured to compare the current
values of the output alternating current values indicated by the first and second
detection signals from the state detection circuit 32 with a predetermined current
value. The predetermined current value may be appropriately set by analyzing a current
waveforms or the like, of the drive circuit 31 when the abnormality of the drive circuit
31 occurs actually. Obviously, the predetermined current value is set to be greater
than a current value of a current flowing through the drive circuit 31 when no abnormality
of the drive circuit 31 occurs.
[0040] The control circuit 34 is configured to determine that the electric abnormality of
the drive circuit 31 has occurred when at least one of the current values of the output
alternating current values indicated by the first and second detection signals exceeds
the predetermined current value. In summary, the control circuit 34 is configured
to detect the electric abnormality in response to a situation where the current value
of the current flowing through the drive circuit 31 detected by the state detection
circuit 32 exceeds the predetermined current value. The control circuit 34 is configured
to determine that no electric abnormality of the drive circuit 31 has occurred when
each of the current values of the output alternating current values indicated by the
first and second detection signals is equal to or smaller than the predetermined current
value.
[0041] The control circuit 34 is configured to, when determining that the electric abnormality
of the drive circuit 31 has occurred (i.e., when detecting the electric abnormality
of the drive circuit 31), stop operation of the drive circuit 31. At the time when
the control circuit 34 has detected the electric abnormality of the drive circuit
31, there still be a possibility that the electric abnormality has been caused by
some noises or the like. Therefore, in some cases, detection of the abnormality of
the drive circuit 31 may be false detection caused by noises. However, in view of
a safety aspect, the control circuit 34 stops the operation of the drive circuit 31.
[0042] The control circuit 34 is configured to, after stopping the operation of the drive
circuit 31, compare the internal temperature indicated by the measurement signal from
the temperature measurement circuit 33 with a predetermined temperature. The predetermined
temperature is, for example, lower than a safety temperature of the working medium
and is lower than a heatproof (heat-resistant) temperature of an insulating member
of the electric motor 42 of the compressor 4.
[0043] The safety temperature of the working medium may be set based on a temperature at
which a disproportionation reaction of the working medium occurs under a pressure
condition in a case of normal operation of the refrigeration cycle device 1. In one
example, the safety temperature of the working medium is set to 150 °C.
[0044] The heatproof temperature of the electric motor 42 of the compressor 4 may be set
based on a heatproof temperature of an insulating member of the electric motor 42
of the compressor 4, for example. For instance, the heatproof temperature of the insulating
member of the electric motor 42 may be a heatproof temperature of an insulating component
with a heatproof temperature which is the lowest of heatproof temperatures of insulating
components of the electric motor 42. When the operation of the refrigeration cycle
device 1 continues under a situation where the internal temperature exceeds the heatproof
temperature, insulating paper may be destroyed and this may result in an increase
in a probability of occurrence of a discharge phenomenon. In one example, an insulating
component the heatproof temperature of which is the lowest in the electric motor 42
may be insulating paper between a stator core (electrical or magnetic steel sheet
or the like) and a stator winding (magnet wire or the like). The insulating paper
has a heatproof temperature of 120 °C when its thermal class is E defined in JIS C
4003, for example.
[0045] When the safety temperature of the working medium is 150 °C and the heatproof temperature
of the electric motor 42 of the compressor 4 is 120 °C, the predetermined temperature
is set to a temperature lower than 120 °C. In this case, a safety margin may be set
to about 5 °C in consideration of a temperature detection time difference between
a temperature of the working medium and a stator, or heat dissipation. Thus, the predetermined
temperature may be set to 115 °C. The safety margin may depend on a distance between
the temperature measurement circuit 33 and the stator or a motor efficiency, and therefore
it may not be 5 °C but may be a value within a range of 0 to 20 °C.
[0046] The thermal class of the insulating paper may not be limited to E, but may be B,
F, or the like. When the thermal class is B, the heatproof temperature is 130 °C.
When the safety temperature of the working medium is 150 °C, the predetermined temperature
is set to a temperature lower than 130 °C, e.g., 125 °C. When the thermal class is
F, the heatproof temperature is 155 °C. When the safety temperature of the working
medium is 150 °C, the predetermined temperature is set to a temperature lower than
150 °C, e.g., 145 °C.
[0047] The control circuit 34 is configured to, when the internal temperature indicated
by the measurement signal from the temperature measurement circuit 33 exceeds the
predetermined temperature, continues the stop of the operation of the drive circuit
31. When the drive circuit 31 has its abnormality and the internal temperature exceeds
the predetermined temperature, a disproportionation reaction of the working medium
may be considered to be more likely to progress. Accordingly, to suppress a disproportionation
reaction of the working medium, the operation of the drive circuit 31 is kept stopped.
As described above, when the abnormality of the drive circuit 31 has been detected
based on the state detected by the state detection circuit 32 and the internal temperature
measured by the temperature measurement circuit 33 has exceeded the predetermined
temperature, the control circuit 34 stops the operation of the drive circuit 31. In
this case, the control circuit 34 may output error notification indicating that there
may be a possibility of occurrence of a disproportionation reaction of the working
medium.
[0048] The control circuit 34 is configured to, when the internal temperature indicated
by the measurement signal from the temperature measurement circuit 33 is equal to
or lower than the predetermined temperature, restart (resume) the operation of the
drive circuit 31. Even when the abnormality of the drive circuit 31 has been detected,
it is considered that there is a low possibility that a disproportionation reaction
of the working medium progresses if the internal temperature is equal to or lower
than the predetermined temperature. Therefore, the control circuit 34 restarts the
operation of the drive circuit 31.
[0049] As described above, in some cases detection of the abnormality of the drive circuit
31 may be false detection caused by noises. However, in a case where the abnormality
of the drive circuit 31 has been detected at multiple number of times, there may be
a high probability that an abnormality such as a malfunction of the refrigeration
cycle device 1 has actually occurred. In the present embodiment, the control circuit
34 is configured to count a number of times of detection of the abnormality. the control
circuit 34 is configured to compare the number of times of detection of the drive
circuit 31 with a predetermined number of times corresponding to the abnormality of
the drive circuit 31. The control circuit 34 is configured to, when the number of
times of detection exceeds the predetermined number of times, stop the operation of
the drive circuit 31. In this case, the control circuit 34 may output error notification
indicating that there may be a possibility of occurrence of the abnormality such as
a malfunction of the refrigeration cycle device 1.
[0050] As described above, in the present embodiment, the control circuit 34 stops the operation
of the drive circuit 31 at the time of detection of the current abnormality of the
drive circuit 31. Therefore, the control circuit 34 continues the stop of the operation
of the drive circuit 31 when the number of times of detection has exceeded the predetermined
number of times. The control circuit 34 may restart the operation of the drive circuit
31 while the number of times of detection is kept equal to or smaller than the predetermined
number of times. However, when the internal temperature indicated by the measurement
signal from the temperature measurement circuit 33 has exceed the predetermined temperature,
the control circuit 34 continues the stop of the operation of the drive circuit 31
even in a case where the number of times of detection is kept equal to or smaller
than the predetermined number of times.
[1.2 OPERATION]
[0051] Hereinafter, one example of operation of the control circuit 34 of the control device
3 of the refrigeration cycle device 1 will be described simply with reference to Fig.
3. Fig. 3 is a flow chart of one example of operation of the control circuit 34 of
the control device 3.
[0052] The control circuit 34 detects the state of the drive circuit 31, by the state detection
circuit 32 (S11). In the present embodiment, the state of the drive circuit 31 is
the current value of the current flowing through the drive circuit 31. The current
value of the current flowing through the drive circuit 31 includes the current values
of the output alternating current values of the U-phase and W-phase legs of the drive
circuit 31.
[0053] The control circuit 34 determines whether or not the abnormality of the drive circuit
31 has occurred, based on the state detected by the state detection circuit 32 (S12).
In the present embodiment, the control circuit 34 compares the current values of the
output alternating current values indicated by the first and second detection signals
from the state detection circuit 32, with the predetermined current value.
[0054] When each of the current values of the output alternating current values indicated
by the first and second detection signals is equal to or smaller than the predetermined
current value, the control circuit 34 determines that the electric abnormality of
the drive circuit 31 has not yet occurred (S12; NO).
[0055] When at least one of the current values of the output alternating current values
indicated by the first and second detection signals exceeds the predetermined current
value, the control circuit 34 determines that the electric abnormality of the drive
circuit 31 has occurred (S12; YES). The control circuit 34 stops the operation of
the drive circuit 31 (S13).
[0056] After the stop of the operation of the drive circuit 31, the control circuit 34 compares
the internal temperature indicated by the measurement signal from the temperature
measurement circuit 33, with the predetermined temperature (S14).
[0057] When the internal temperature indicated by the measurement signal from the temperature
measurement circuit 33 exceeds the predetermined temperature (S14; YES), the control
circuit 34 continues the stop of the operation of the drive circuit 31 (S15). Then,
the control circuit 34 outputs error notification indicating that there may be a possibility
of occurrence of a disproportionation reaction (S16).
[0058] In step S14, when the internal temperature indicated by the measurement signal from
the temperature measurement circuit 33 is equal to or smaller than the predetermined
temperature, the control circuit 34 increments the number of times of detection of
the abnormality of the drive circuit 31, by one (S17).
[0059] The control circuit 34 compares the number of times of detection of the abnormality
of the drive circuit 31 with the predetermined number of times corresponding to the
abnormality of the drive circuit 31 (S18).
[0060] When the number of times of detection exceeds the predetermined number of times (S18;
YES), the control circuit 34 continues the stop of the operation of the drive circuit
31 (S19). Then, the control circuit 34 outputs the error notification indicating that
there may be a possibility of occurrence of the abnormality such as a malfunction
of the refrigeration cycle device 1 (S20).
[0061] In step S18, when the number of times of detection is equal to or smaller than the
predetermined number of times (S18; NO) , the control circuit 34 restarts the operation
of the drive circuit 31 (S21).
[0062] As described above, the control circuit 34 stops the operation of the drive circuit
31 during a state where the abnormality of the drive circuit 31 has been detected
based on the state detected by the state detection circuit 32 and the internal temperature
measured by the temperature measurement circuit 33 has exceeded the predetermined
temperature. In particular, the control circuit 34 stops the operation of the drive
circuit 31 when the abnormality is detected, and continues the stop of the operation
of the drive circuit 31 while the internal temperature measured by the temperature
measurement circuit 33 exceeds the predetermined temperature. Thus, the control circuit
34 can suppress a discharge phenomenon which may cause radicals which may triggers
a disproportionation reaction of the working medium.
[1.3 ADVANTAGEOUS EFFECTS]
[0063] The aforementioned refrigeration cycle device 1 and includes: the refrigeration cycle
circuit 2 including the compressor 4, the condenser (the first heat exchanger 5, the
second heat exchanger 7), the expansion valve 6 and the evaporator (the first heat
exchanger 5, the second heat exchanger 7) and allowing circulation of the working
medium 20; and the control device 3 configured to control the compressor 4 of the
refrigeration cycle circuit 2. The working medium 20 contains ethylene-based fluoroolefin
as a refrigerant component. The compressor 4 includes: the sealed container 40 constituting
a fluidic pathway for the working medium 20; the compression mechanism 41 positioned
inside the sealed container 40 to compress the working medium 20; and the electric
motor 42 positioned inside the sealed container 40 to operate the compression mechanism
41. The control device 3 includes: the drive circuit 31 configured to drive the electric
motor 42; the state detection circuit 32 configured to detect the state of the drive
circuit 31; the temperature measurement circuit 33 configured to measure the internal
temperature of the sealed container 40 of the compressor 4; and the control circuit
34 configured to control the drive circuit 31. The control circuit 34 is configured
to stop operation of the drive circuit 31 during a state where an abnormality of the
drive circuit 31 has been detected based on the state detected by the state detection
circuit 32 and the internal temperature measured by the temperature measurement circuit
33 has exceeded the predetermined temperature. This configuration enables suppression
of a disproportionation reaction of the working medium.
[0064] In the refrigeration cycle device 1, the control circuit 34 is configured to: in
response to detection of the abnormality, stop the operation of the drive circuit
31; subsequent to stop of the operation of the drive circuit 31, determine whether
or not the internal temperature measured by the temperature measurement circuit 33
exceeds the predetermined temperature; and when the internal temperature measured
by the temperature measurement circuit 33 exceeds the predetermined temperature, continues
the stop of the operation of the drive circuit 31, and when the internal temperature
measured by the temperature measurement circuit 33 is equal to or lower than the predetermined
temperature, restart the operation of the drive circuit 31. This configuration enables
improvement of effect of suppression of a disproportionation reaction of the working
medium.
[0065] In the refrigeration cycle device 1, the control circuit 34 is configured to: count
a number of times of detection of the abnormality; and when the number of times of
detection exceeds a predetermined number of times corresponding to the abnormality,
stop the operation of the drive circuit 31. This configuration enables improvement
of safety of operation of the refrigeration cycle device 1.
[0066] In the refrigeration cycle device 1, the state includes the current value of the
current flowing through the drive circuit 31 (current values of output alternating
currents of the U-phase and W-phase legs of the drive circuit 31). The abnormality
includes the electric abnormality of the drive circuit 31. The control circuit 34
is configured to detect the electric abnormality in response to a situation where
the current value of the current flowing through the drive circuit 31 detected by
the state detection circuit 32 exceeds the predetermined current value. This configuration
enables suppression of a disproportionation reaction of the working medium caused
by the abnormality of the drive circuit 31.
[0067] In the refrigeration cycle device 1, the predetermined temperature is lower than
the safety temperature of the working medium 20 and is lower than the heatproof temperature
of the electric motor 42 of the compressor 4. This configuration enables suppression
of a disproportionation reaction of the working medium.
[0068] In the refrigeration cycle device 1, the ethylene-based fluoroolefin contains ethylene-based
fluoroolefin likely to undergo a disproportionation reaction. This configuration enables
suppression of a disproportionation reaction of the working medium.
[0069] In the refrigeration cycle device 1, the ethylene-based fluoroolefin is 1,1,2-trifluoroethylene,
trans-1,2-difluoroethylene, cis-1,2-difluoroethylene, 1,1-difluoroethylene, tetrafluoroethylene,
or monofluoroethylene. This configuration enables suppression of a disproportionation
reaction of the working medium.
[0070] In the refrigeration cycle device 1, the working medium 20 contains difluoromethane
as the refrigerant component. This configuration enables suppression of a disproportionation
reaction of the working medium.
[0071] In the refrigeration cycle device 1, the working medium 20 further contains a saturated
hydrocarbon. This configuration enables suppression of a disproportionation reaction
of the working medium.
[0072] In the refrigeration cycle device 1, the working medium 20 contains a haloalkane
with 1 or 2 carbon atoms as a disproportionation inhibitor for suppressing a disproportionation
reaction of the ethylene-based fluoroolefin. This configuration enables suppression
of a disproportionation reaction of the working medium.
[0073] In the refrigeration cycle device 1, the saturated hydrocarbon contains n-propane.
This configuration enables suppression of a disproportionation reaction of the working
medium.
[2. VARIATIONS]
[0074] Embodiments of the present disclosure are not limited to the above embodiment. The
above embodiment may be modified in various ways in accordance with designs or the
like to an extent that they can achieve the problem of the present disclosure. Hereinafter,
some variations or modifications of the above embodiment will be listed. One or more
of the variations or modifications described below may apply in combination with one
or more of the others.
[2.1 VATIATION 1]
[0075] Fig. 4 is a schematic diagram of configuration examples of the compressor 4 and a
control device 3A of a refrigeration cycle device of variation 1.
[0076] The control device 3A of Fig. 4 includes the drive circuit 31, a state detection
circuit 32A, the temperature measurement circuit 33, and a control circuit 34A.
[0077] The state detection circuit 32A is configured to detect a state of the drive circuit
31. The state of the drive circuit 31 is a current value of a current flowing through
the drive circuit 31. In variation 1, the current value of the current of the drive
circuit 31 includes a current value of a direct current flowing between the converter
circuit 311 and the inverter circuit 312, of the drive circuit 31. The state detection
circuit 32A of Fig. 4 is a shunt resistor connected between a connecting point between
the diode D4 and the capacitor C1, of the converter circuit 311 and a connecting point
among the legs U2, V2, and W2 of the inverter circuit 312, for example. A voltage
across the state detection circuit 32Aindicates the current value of the direct current
flowing between the converter circuit 311 and the inverter circuit 312, of the drive
circuit 31.
[0078] The control circuit 34Ais configured to determine whether or not an abnormality of
the drive circuit 31 occurs, based on the state of the drive circuit 31 detected by
the state detection circuit 32A. In variation 1, the state of the drive circuit 31
includes a current value of a current flowing through the drive circuit 31. The current
value of the current flowing through the drive circuit 31 includes the current value
of the direct current flowing between the converter circuit 311 and the inverter circuit
312, of the drive circuit 31. Also in variation 1, the abnormality of the drive circuit
31 is an electric abnormality of the drive circuit 31. The electric abnormality of
the drive circuit 31 may include an abnormal increase in a direct current component
of a current flowing through the drive circuit 31, for example. Such an abnormal increase
may be triggered or caused by a malfunction of the refrigeration cycle device 1 such
as a malfunction of the compressor 4 or a malfunction of the inverter circuit 312
(e.g., a malfunction of any of the plurality of arms U1, U2, V1, V2, W1, and W2),
for example. Thus, when the electric abnormality of the drive circuit 31 is detected,
there may be a possibility of occurrence of a malfunction of the refrigeration cycle
device 1 such as a malfunction of the compressor 4 or a malfunction of the inverter
circuit 312. However, in some cases, the electric abnormality of the drive circuit
31 may be detected due to some noises or the like.
[0079] The control circuit 34A is configured to compare the current value of the direct
current flowing between the converter circuit 311 and the inverter circuit 312, of
the drive circuit 31 obtained from the voltage across the state detection circuit
32A, with a predetermined current value. The predetermined current value may be appropriately
set by analyzing a current waveforms or the like, of the drive circuit 31 when the
abnormality of the drive circuit 31 occurs actually. Obviously, the predetermined
current value is set to be greater than a current value of a current flowing through
the drive circuit 31 when no abnormality of the drive circuit 31 occurs.
[0080] The control circuit 34A is configured to determine that the electric abnormality
of the drive circuit 31 has occurred when the current value of the direct current
flowing between the converter circuit 311 and the inverter circuit 312, of the drive
circuit 31 exceeds the predetermined current value. In summary, the control circuit
34A is configured to detect the electric abnormality in response to a situation where
the current value of the direct current flowing between the converter circuit 311
and the inverter circuit 312, of the drive circuit 31 exceeds the predetermined current
value. The control circuit 34A is configured to determine that no electric abnormality
of the drive circuit 31 has occurred when the current value of the direct current
flowing between the converter circuit 311 and the inverter circuit 312, of the drive
circuit 31 is equal to or smaller than the predetermined current value.
[0081] The control circuit 34A stops the operation of the drive circuit 31 during a state
where the abnormality of the drive circuit 31 (the electric abnormality of the drive
circuit 31) has been detected based on the state detected by the state detection circuit
32A and the internal temperature measured by the temperature measurement circuit 33
has exceeded the predetermined temperature. In particular, the control circuit 34A
stops the operation of the drive circuit 31 when the abnormality is detected, and
continues the stop of the operation of the drive circuit 31 while the internal temperature
measured by the temperature measurement circuit 33 exceeds the predetermined temperature.
Thus, the control circuit 34A can suppress a discharge phenomenon which may cause
radicals which may triggers a disproportionation reaction of the working medium.
[0082] As described above, in variation 1, the control device 3A includes: the drive circuit
31 configured to drive the electric motor 42; the state detection circuit 32A configured
to detect the state of the drive circuit 31; the temperature measurement circuit 33
configured to measure the internal temperature of the sealed container 40 of the compressor
4; and the control circuit 34A configured to control the drive circuit 31. The control
circuit 34A is configured to stop operation of the drive circuit 31 during a state
where the abnormality of the drive circuit 31 has been detected based on the state
detected by the state detection circuit 32A and the internal temperature measured
by the temperature measurement circuit 33 has exceeded the predetermined temperature.
This configuration enables suppression of a disproportionation reaction of the working
medium.
[0083] In variation 1, the state includes the current value of the current flowing through
the drive circuit 31. The abnormality includes the electric abnormality of the drive
circuit 31. The control circuit 34A is configured to detect the electric abnormality
in response to a situation where the current value of the current flowing through
the drive circuit 31 detected by the state detection circuit 32A exceeds the predetermined
current value. This configuration enables suppression of a disproportionation reaction
of the working medium caused by the abnormality of the drive circuit 31.
[2.2 VATIATION 2]
[0084] Fig. 5 is a schematic diagram of configuration examples of the compressor 4 and a
control device 3B of a refrigeration cycle device of variation 2.
[0085] The control device 3B of Fig. 5 includes the drive circuit 31, a state detection
circuit 32B, the temperature measurement circuit 33, and a control circuit 34B.
[0086] The state detection circuit 32B is configured to detect a state of the compressor
4. The state of the compressor 4 is a current value of a phase current of the compressor
4. The current value of the phase current of the compressor 4 includes current values
of individual U-phase, V-phase, and W-phase currents. The state detection circuit
32B of Fig. 5 includes a U-phase shunt resistor Ru, a V-phase shunt resistor Rv, and
a W-phase shunt resistor Rw. The U-phase shunt resistor Ru is inserted between the
U-phase arm of the inverter circuit 312 and the U-phase stator winding of the electric
motor 42 of the compressor 4. The V-phase shunt resistor Rv is inserted between the
V-phase arm of the inverter circuit 312 and the V-phase stator winding of the electric
motor 42 of the compressor 4. The W-phase shunt resistor Rw is inserted between the
W-phase arm of the inverter circuit 312 and the W-phase stator winding of the electric
motor 42 of the compressor 4. Voltages across the U-phase, V-shape, and W-shape shunt
resistors Ru, Rv, and Rw of the state detection circuit 32B respectively indicate
the current values of the U-phase, V-phase and W-phase currents.
[0087] The control circuit 34B is configured to determine whether or not an abnormality
of the compressor 4 occurs, based on the state of the compressor 4 detected by the
state detection circuit 32B. The abnormality of the compressor 4 includes an abnormality
relating to layer short of the compressor 4. The abnormality relating to the layer
short of the compressor 4 may include the layer short of the compressor 4 as such,
an abnormality likely to cause the layer short of the compressor 4, and an abnormality
possibly caused or triggered by the layer short of the compressor 4. Concrete examples
of the abnormality relating to the layer short of the compressor 4 may include the
layer short of the compressor 4, an electric fault of the compressor 4, and an open-phase
operation of the compressor 4. In a state where imbalance of the phase current of
the compressor 4 occurs, the abnormality relating to the layer short of the compressor
4 may have occurred.
[0088] The control circuit 34B is configured to determine whether or not the imbalance of
the phase current of the compressor 4 has occurred, based on the current value of
the phase current of the compressor 4 obtained from the state detection circuit 32B.
The imbalance of the phase current of the compressor 4 is considered to have occurred,
if it is not satisfied that the U-phase, V-phase and W-phase currents of the compressor
4 have the same amplitude but phases 120 degrees shifted.
[0089] The control circuit 34B is configured to determine that the abnormality relating
to the layer short of the compressor 4 occurs when the imbalance of the phase current
of the compressor 4 has occurred. In summary, the control circuit 34B is configured
to detect the abnormality relating to the layer short of the compressor 4 in response
to the imbalance of the phase current of the compressor 4. The control circuit 34B
is configured to determine that the abnormality relating to the layer short of the
compressor 4 does not occur when the imbalance of the phase current of the compressor
4 has not occurred.
[0090] The control circuit 34B stops the operation of the drive circuit 31 during a state
where the abnormality of the compressor 4 (the abnormality relating to the layer short
of the compressor 4) has been detected based on the state detected by the state detection
circuit 32B and the internal temperature measured by the temperature measurement circuit
33 has exceeded the predetermined temperature. In particular, the control circuit
34B stops the operation of the drive circuit 31 when the abnormality is detected,
and continues the stop of the operation of the drive circuit 31 while the internal
temperature measured by the temperature measurement circuit 33 exceeds the predetermined
temperature. Thus, the control circuit 34B can suppress a discharge phenomenon which
may cause radicals which may triggers a disproportionation reaction of the working
medium, and as a result can suppress a disproportionation reaction of the working
medium.
[0091] As described above, In variation 2, the control device 3B includes: the drive circuit
31 configured to drive the electric motor 42; the state detection circuit 32B configured
to detect the state of the compressor 4; the temperature measurement circuit 33 configured
to measure the internal temperature of the sealed container 40 of the compressor 4;
and the control circuit 34B configured to control the drive circuit 31. The control
circuit 34B is configured to stop operation of the drive circuit 31 during a state
where the abnormality of the compressor 4 has been detected based on the state detected
by the state detection circuit 32B and the internal temperature measured by the temperature
measurement circuit 33 has exceeded the predetermined temperature. This configuration
enables suppression of a disproportionation reaction of the working medium.
[0092] In variation 2, the state includes the phase current of the compressor 4. The abnormality
includes the abnormality relating to the layer short of the compressor 4. The control
circuit 34B is configured to detect the abnormality relating to the layer short of
the compressor 4 in response to the imbalance of the phase current of the compressor
4. This configuration enables suppression of a disproportionation reaction of the
working medium caused by the abnormality of the compressor 4.
[2.3 VATIATION 3]
[0093] Fig. 6 is a schematic diagram of configuration examples of the compressor 4 and a
control device 3C of a refrigeration cycle device of variation 3.
[0094] The control device 3C of Fig. 6 includes the drive circuit 31, a state detection
circuit 32C, the temperature measurement circuit 33, and a control circuit 34C.
[0095] The state detection circuit 32C is configured to detect a state of the compressor
4. The state of the compressor 4 is a rotational frequency of the electric motor 42
of the compressor 4. The state detection circuit 32C of Fig. 6 includes a rotational
frequency sensor configured to measure the rotational frequency of the electric motor
42 of the compressor 4. The rotational frequency sensor may be a conventional configuration
such as, an electromagnetic pick-up sensor, a proximity sensor, a photoelectric sensor,
a laser sensor, or the like.
[0096] The control circuit 34C is configured to determine whether or not an abnormality
of the compressor 4 occurs, based on the state of the compressor 4 detected by the
state detection circuit 32C. The abnormality of the compressor 4 includes an abnormality
relating to the layer short of the compressor 4. The abnormality relating to the layer
short of the compressor 4 may include the layer short of the compressor 4 as such,
an abnormality likely to cause the layer short of the compressor 4, and an abnormality
possibly caused or triggered by the layer short of the compressor 4. Concrete examples
of the abnormality relating to the layer short of the compressor 4 may include the
layer short of the compressor 4, an electric fault of the compressor 4, and an open-phase
operation of the compressor 4. In a state where a deviation of the rotational frequency
of the electric motor 42 of the compressor 4 occurs, the abnormality relating to the
layer short of the compressor 4 may have occurred.
[0097] The control circuit 34C is configured to determine whether or not the deviation of
the rotational frequency of the electric motor 42 of the compressor 4 has occurred,
based on the rotational frequency of the electric motor 42 of the compressor 4 obtained
from the state detection circuit 32C. The control circuit 34C is configured to set
operation frequencies (switching frequencies) of the plurality of legs U1, U2, V1,
V2, W1, and W2 of the inverter circuit 312 of the drive circuit 31 to allow the rotational
frequency of the electric motor 42 of the compressor 4 to be equal to a desired rotational
frequency. While there is no abnormality of the compressor 4, the rotational frequency
of the electric motor 42 of the compressor 4 detected by the state detection circuit
32C falls within a predetermined range based on the desired rotational frequency.
The control circuit 34C is configured to determine that the deviation of the rotational
frequency of the electric motor 42 of the compressor 4 has occurred, when the rotational
frequency of the electric motor 42 of the compressor 4 detected by the state detection
circuit 32C does not fall within the predetermined range.
[0098] The control circuit 34C is configured to determine that the abnormality relating
to the layer short of the compressor 4 occurs when the deviation of the rotational
frequency of the electric motor 42 of the compressor 4 has occurred.
In summary, the control circuit 34C is configured to detect the abnormality relating
to the layer short of the compressor 4 in response to the deviation of the rotational
frequency of the electric motor 42 of the compressor 4. The control circuit 34C is
configured to determine that the abnormality relating to the layer short of the compressor
4 does not occur when the deviation of the rotational frequency of the electric motor
42 of the compressor 4 has not occurred.
[0099] The control circuit 34C stops the operation of the drive circuit 31 during a state
where the abnormality of the compressor 4 (the abnormality relating to the layer short
of the compressor 4) has been detected based on the state detected by the state detection
circuit 32C and the internal temperature measured by the temperature measurement circuit
33 has exceeded the predetermined temperature. In particular, the control circuit
34C stops the operation of the drive circuit 31 when the abnormality is detected,
and continues the stop of the operation of the drive circuit 31 while the internal
temperature measured by the temperature measurement circuit 33 exceeds the predetermined
temperature. Thus, the control circuit 34C can suppress a discharge phenomenon which
may cause radicals which may triggers a disproportionation reaction of the working
medium, and as a result can suppress a disproportionation reaction of the working
medium.
[0100] The aforementioned control device 3C includes: the drive circuit 31 configured to
drive the electric motor 42; the state detection circuit 32C configured to detect
the state of the compressor 4; the temperature measurement circuit 33 configured to
measure the internal temperature of the sealed container 40 of the compressor 4; and
the control circuit 34C configured to control the drive circuit 31. The control circuit
34C is configured to stop operation of the drive circuit 31 during a state where the
abnormality of the compressor 4 has been detected based on the state detected by the
state detection circuit 32C and the internal temperature measured by the temperature
measurement circuit 33 has exceeded the predetermined temperature. This configuration
enables suppression of a disproportionation reaction of the working medium.
[0101] In the control device 3C, the state includes the rotational frequency of the electric
motor 42 of the compressor 4. The abnormality includes the abnormality relating to
the layer short of the compressor 4. The control circuit 34C is configured to detect
the abnormality relating to the layer short of the compressor 4 in response to the
deviation of the rotational frequency of the electric motor 42 of the compressor 4.
This configuration enables suppression of a disproportionation reaction of the working
medium caused by the abnormality of the compressor 4.
[2.4 OTHER VATIATIONS]
[0102] In one variation, the state detection circuit 32, 32A, 32B, 32C may be modified appropriately.
For example, the current value of the current flowing through the drive circuit 31
detected by the state detection circuit 32 may not be limited to the current values
of the output alternating current values of the U-phase and W-phase legs of the drive
circuit 31. The current value of the current flowing through the drive circuit 31
detected by the state detection circuit 32 may include at least one of the current
values of the output alternating current values of the U-phase, V-phase and W-phase
legs of the drive circuit 31. For example, the state detection circuit 32A may be
a shunt resistor connected between a connecting point between the inductor L1 and
the capacitor C1, of the converter circuit 311 and a connecting point among the legs
U1, V1, and W1 of the inverter circuit 312. The state detection circuit 32A may not
be limited to shunt resistors. The state detection circuit 32A may be a conventional
direct current sensor. For example, the state detection circuit 32B may not be limited
to shunt resistors. The state detection circuit 32B may be a conventional alternating
current sensor.
[0103] In one variation, the refrigeration cycle device may include at least one of the
state detection circuits 32 and 32A, and at least one of the state detection circuits
32B and 32C. In summary, the refrigeration cycle device may detect both the abnormality
of the compressor 4 and the abnormality of the drive circuit 31. The number of times
of detection of the abnormality may be counted for each state detection circuit.
[0104] In one variation, the control circuit 34, 34A, 34B, or 34C may not always stop the
operation of the drive circuit 31 when the abnormality is detected. The control circuit
34, 34A, 34B, or 34C may stop the operation of the drive circuit 31 when the abnormality
is detected and the internal temperature measured by the temperature measurement circuit
33 exceeds the predetermined temperature.
[0105] In one variation, the control circuit 34, 34A, 34B, or 34C may not always count the
number of times of detection of the abnormality.
[0106] In one variation, when the abnormality has been detected, the control circuit 34,
34A, 34B, or 34C may stop the operation of the drive circuit 31 only in a duration
when the internal temperature measured by the temperature measurement circuit 33 exceeds
the predetermined temperature.
[0107] In one variation, the refrigeration cycle device is not limited to an air conditioner
with a configuration where one indoor unit is connected to one outdoor unit (so called,
a room air conditioner (RAC)). The refrigeration cycle device may be an air conditioner
with a configuration where a plurality of indoor units are connected to one or more
outdoor units (so-called, a package air conditioner (PAC) or a variable refrigerant
flow (VRF)). Or, the refrigeration cycle device is not limited to an air conditioner,
but may be a freezing or refrigerating device such as a refrigerator or a freezer.
[3. ASPECTS]
[0108] As apparent from the above embodiment and variations, the present disclosure includes
the following aspects. Hereinafter, reference signs in parenthesis are attached for
the purpose of clearly showing correspondence with the embodiments only. Note that,
in consideration of readability of texts, the reference signs in parentheses may be
omitted from the second and subsequent times.
[0109] A first aspect is a refrigeration cycle device (1) and includes: a refrigeration
cycle circuit (2) including a compressor (4), a condenser (the first heat exchanger
5, the second heat exchanger 7), an expansion valve (6) and an evaporator (the first
heat exchanger 5, the second heat exchanger 7), and allowing circulation of a working
medium (20); and a control device (3; 3A; 3B; 3C) configured to control the compressor
(4) of the refrigeration cycle circuit (2). The working medium (20) contains ethylene-based
fluoroolefin as a refrigerant component. The compressor (4) includes: a sealed container
(40) constituting a fluidic pathway for the working medium (20); a compression mechanism
(41) positioned inside the sealed container (40) to compress the working medium (20);
and an electric motor (42) positioned inside the sealed container (40) to operate
the compression mechanism (41). The control device (3; 3A; 3B; 3C) includes: a drive
circuit (31) configured to drive the electric motor (42); a state detection circuit
(32; 32A; 32B; 32C) configured to detect a state of at least one of the compressor
(4) or the drive circuit (31); a temperature measurement circuit (33) configured to
measure an internal temperature of the sealed container (40) of the compressor (4);
and a control circuit (34; 34A; 34B; 34C) configured to control the drive circuit
(31). The control circuit (34; 34A; 34B; 34C) is configured to stop operation of the
drive circuit (31) during a state where an abnormality of at least one of the compressor
(4) or the drive circuit (31) has been detected based on the state detected by the
state detection circuit (32; 32A; 32B; 32C) and the internal temperature measured
by the temperature measurement circuit (33) has exceeded a predetermined temperature.
This aspect enables suppression of a disproportionation reaction of the working medium.
[0110] A second aspect is a refrigeration cycle device (1) based on the first aspect. In
the second aspect, the control circuit (34; 34A; 34B; 34C) is configured to: in response
to detection of the abnormality, stop the operation of the drive circuit (31); subsequent
to stop of the operation of the drive circuit (31), determine whether or not the internal
temperature measured by the temperature measurement circuit (33) exceeds the predetermined
temperature; and when the internal temperature measured by the temperature measurement
circuit (33) exceeds the predetermined temperature, continues the stop of the operation
of the drive circuit (31), and when the internal temperature measured by the temperature
measurement circuit (33) is equal to or lower than the predetermined temperature,
restart the operation of the drive circuit (31). This aspect enables improvement of
effect of suppression of a disproportionation reaction of the working medium.
[0111] A third aspect is a refrigeration cycle device (1) based on the second aspect. In
the third aspect, the control circuit (34; 34A; 34B; 34C) is configured to: count
a number of times of detection of the abnormality; and when the number of times of
detection exceeds a predetermined number of times corresponding to the abnormality,
stop the operation of the drive circuit (31). This aspect enables improvement of safety
of operation of the refrigeration cycle device (1).
[0112] A fourth aspect is a refrigeration cycle device (1) based on any one of the first
to third aspects. In the fourth aspect, the state includes a current value of a current
flowing through the drive circuit (31). The abnormality includes an electric abnormality
of the drive circuit (31). The control circuit (34; 34A) is configured to detect the
electric abnormality in response to a situation where the current value of the current
flowing through the drive circuit (31) detected by the state detection circuit (32;
32A) exceeds a predetermined current value. This aspect enables suppression of a disproportionation
reaction of the working medium caused by the abnormality of the drive circuit (31).
[0113] A fifth aspect is a refrigeration cycle device (1) based on any one of the first
to fourth aspects. In the fifth aspect, the state includes at least one of a phase
current of the compressor (4) or a rotational frequency of the electric motor (42)
of the compressor (4). The abnormality includes an abnormality relating to layer short
of the compressor (4). The control circuit (34B; 34C) is configured to detect the
abnormality relating to the layer short of the compressor (4) in response to at least
one of imbalance of the phase current of the compressor (4) or a deviation of the
rotational frequency of the electric motor (42) of the compressor (4). This aspect
enables suppression of a disproportionation reaction of the working medium caused
by the abnormality of the compressor (4).
[0114] A sixth aspect is a refrigeration cycle device (1) based on any one of the first
to fifth aspects. In the sixth aspect, the predetermined temperature is lower than
a safety temperature of the working medium (20) and is lower than a heatproof temperature
of the electric motor (42) of the compressor (4). This aspect enables suppression
of a disproportionation reaction of the working medium.
[0115] A seventh aspect is a refrigeration cycle device (1) based on any one of the first
to sixth aspects. In the seventh aspect, the ethylene-based fluoroolefin contains
ethylene-based fluoroolefin likely to undergo a disproportionation reaction. This
aspect enables suppression of a disproportionation reaction of the working medium.
[0116] An eighth aspect is a refrigeration cycle device (1) based on any one of the first
to seventh aspects. In the eighth aspect, the ethylene-based fluoroolefin is 1,1,2-trifluoroethylene,
trans-1,2-difluoroethylene, cis-1,2-difluoroethylene, 1,1-difluoroethylene, tetrafluoroethylene,
or monofluoroethylene. This aspect enables suppression of a disproportionation reaction
of the working medium.
[0117] A ninth aspect is a refrigeration cycle device (1) based on any one of the first
to eighth aspects. In the ninth aspect, the working medium (20) contains difluoromethane
as the refrigerant component. This aspect enables suppression of a disproportionation
reaction of the working medium.
[0118] A tenth aspect is a refrigeration cycle device (1) based on any one of the first
to ninth aspects. In the tenth aspect, the working medium (20) further contains a
saturated hydrocarbon. This aspect enables suppression of a disproportionation reaction
of the working medium.
[0119] An eleventh aspect is a refrigeration cycle device (1) based on any one of the first
to tenth aspects. In the eleventh aspect, the working medium contains a haloalkane
with 1 or 2 carbon atoms as a disproportionation inhibitor for suppressing a disproportionation
reaction of the ethylene-based fluoroolefin. This aspect enables suppression of a
disproportionation reaction of the working medium.
[0120] A twelfth aspect is a refrigeration cycle device (1) based on the tenth aspect. In
the twelfth aspect, the saturated hydrocarbon contains n-propane. This aspect enables
suppression of a disproportionation reaction of the working medium.
[0121] The second to twelfth aspects are optional and not essential.
INDUSTRIAL APPLICABILITY
[0122] The present disclosure is applicable to refrigeration cycle devices. In particular,
the present disclosure is applicable to a refrigeration cycle device using a working
medium containing ethylene-based fluoroolefin as a refrigerant component.
REFERENCE SIGNS LIST
[0123]
1 Refrigeration Cycle Device
2 Refrigeration Cycle Circuit
20 Working Medium
3, 3A, 3B, 3C Control Device
31 Drive Circuit
32, 32A, 32B, 32C State Detection Circuit
33 Temperature Measurement Circuit
34, 34A, 34B, 34C Control Circuit
4 Compressor
40 Sealed Container
41 Compression Mechanism
42 Electric Motor
5 First Heat Exchanger (Condenser, Evaporator)
6 Expansion Valve
7 Second Heat Exchanger (Condenser, Evaporator)