Technical Field
[0001] The present invention relates to high strength steel plates for hydrogen transport
steel pipes, and more particularly to a high strength steel plate for a hydrogen transport
steel pipe suitable for use in a line pipe for transporting high-pressure hydrogen
gas, and a method for manufacturing the high strength steel plate. The present invention
also relates to a steel pipe for transporting hydrogen, the steel pipe using the above-mentioned
high strength steel plate for transporting hydrogen.
Background Art
[0002] Line pipes are typically produced by forming steel plates, which are produced by
plate mills or hot rolling mills, into steel pipes using, for example, UOE forming,
press bend forming, or roll forming.
[0003] Line pipes used for transporting high-pressure hydrogen gas are required to have
hydrogen embrittlement resistance in addition to strength, toughness, weldability,
and so forth. In particular, since line pipes are subjected to repeated stress due
to pressure fluctuations during operation, fatigue crack growth resistance in a high-pressure
hydrogen gas environment is required to extend their service life. In addition, hydrogen-induced
stress cracking resistance (HISC resistance) in a high-pressure hydrogen gas environment
is required. When the hydrogen pressure is about 15 MPa, low-alloy steel having a
sufficient wall thickness is used. However, at a pressure higher than or equal to
this, the risk of hydrogen embrittlement fracture during use increases. Thus, low-alloy
steel is not used. Instead, austenitic stainless steel such as SUS316L, which is less
susceptible to hydrogen embrittlement than low-alloy steel, is used.
[0004] Austenitic stainless steel has low strength in addition to the high cost of the steel
material. Therefore, if austenitic stainless steel is designed to withstand high hydrogen
pressure, the wall thickness of the austenitic stainless steel will be increased,
and the hydrogen transport line pipe itself will also be more expensive. For this
reason, there has been a demand for a steel material for hydrogen transport line pipes
that is lower in cost and can withstand a high-pressure hydrogen gas environment.
[0005] To solve the above problems, for example, Patent Literature 1 discloses an austenitic
steel material having a high Mn content.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0007] According to the technique described in Patent Literature 1, it is possible to provide
a steel material that is lower in cost than austenitic stainless steel such as SUS316L.
However, the steel material described in Patent Literature 1 is an austenitic alloy
and thus is more expensive than a typical low-alloy steel. Furthermore, in the steel
material described in Patent Literature 1, HISC resistance and fatigue crack growth
resistance in a high-pressure hydrogen gas environment are not taken into consideration.
[0008] In view of the above problems, it is an object of the present invention to provide
a high strength steel plate for a hydrogen transport steel pipe, the high strength
steel plate having excellent HISC resistance and fatigue crack growth resistance in
a high-pressure hydrogen environment, together with an advantageous method for manufacturing
the high strength steel plate.
[0009] It is another object of the present invention to provide a steel pipe for transporting
hydrogen using the above-mentioned high strength steel plate for hydrogen transport
steel pipe.
Solution to Problem
[0010] The inventors have repeatedly conducted numerous experiments and studies on the chemical
compositions, microstructures, and production conditions of steel materials in order
to ensure HISC resistance and fatigue crack growth resistance in a high-pressure hydrogen
gas environment, and have found the following. That is, letting the standard deviation
of a Vickers hardness at 0.25 mm below a surface of a steel plate be denoted as σ,
the average value of the Vickers hardness at 0.25 mm below the surface of the steel
plate + 3σ is controlled to 225 HV or less, and the top 20% grain size in the microstructure
at the center of the plate thickness is 30 µm or less. This improves HISC resistance
and fatigue crack growth resistance. To achieve such a steel microstructure, it is
necessary to strictly control the rolling and cooling conditions. The inventors have
succeeded in finding those conditions. The present invention has been made based on
these findings.
[0011] The gist and configuration of the present invention are as described below.
- [1] A high strength steel plate for a hydrogen transport steel pipe, including:
a chemical composition containing, by mass%:
C: 0.030% to 0.060%,
Si: 0.01% to 0.50%,
Mn: 0.80% to 1.80%,
P: 0.015% or less,
S: 0.0015% or less,
Al: 0.010% to 0.080%,
Cr: 0.05% to 0.50%,
Nb: 0.005% to 0.080%,
Ti: 0.005% to 0.020%,
N: 0.0020% to 0.0080%, and
Ca: 0.0005% to 0.0050%, the balance being Fe and incidental impurities; and
a microstructure in which letting the standard deviation of a Vickers hardness at
0.25 mm below a surface of the steel plate be denoted as σ, the average value of the
Vickers hardness at 0.25 mm below the surface of the steel plate + 3σ is 225 HV or
less, and the top 20% grain size at the center of the thickness of the plate is 30
µm or less,
in which a fatigue crack growth rate is less than 2.0 × 10-2 (mm/cycle) when a stress intensity factor range ΔK is 45 (MPa·m1/2), and a tensile strength is 535 MPa or more.
- [2] In the high strength steel plate for a hydrogen transport steel pipe described
in [1], the chemical composition further contains, by mass%, one or more selected
from:
Cu: 0.50% or less,
Ni: 0.50% or less,
Mo: 0.50% or less,
V: 0.1% or less,
Zr: 0.02% or less,
Mg: 0.02% or less, and
REM: 0.02% or less.
- [3] A method for manufacturing a high strength steel plate for a hydrogen transport
steel pipe, the method including:
heating a steel slab having the chemical composition described in [1] or [2] to a
temperature of 1,000°C to 1,250°C;
then subjecting the steel slab to hot rolling at:
a total rolling reduction in a recrystallization temperature range: 35% or more and
55% or less,
a rolling reduction in a final rolling pass in the recrystallization temperature range:
10% or more, and
a rolling reduction in the final rolling pass in a temperature range of (the lower
limit temperature in the recrystallization temperature range - 80°C) or higher and
lower than the lower limit temperature in the recrystallization temperature range:
15% or more, to form a steel plate; and
thereafter subjecting the steel plate to cooling at:
the temperature of a surface of the steel plate at the start of cooling: an Ar3 transformation point (°C) or higher,
a difference in cooling start time for the entirety of the steel plate: within 50
seconds,
an average cooling rate from 750°C to 550°C in terms of a steel plate temperature
at 0.25 mm below the surface of the steel plate: 15 to 50 °C/s,
an average cooling rate from 750°C to 550°C in terms of the steel plate temperature
at the center of the thickness of the plate: 15 to 50 °C/s, and
a cooling stop temperature in terms of the steel plate temperature at 0.25 mm below
the surface of the steel plate and at the center of the thickness of the plate: 250°C
to 550°C.
- [4] A steel pipe for transporting hydrogen using the high strength steel plate for
a hydrogen transport steel pipe described in [1] or [2].
Advantageous Effects of Invention
[0012] The high strength steel plate of the present invention for the hydrogen transport
steel pipe and the steel pipe for transporting hydrogen using the high strength steel
plate for the hydrogen transport steel pipe have excellent HISC resistance and fatigue
crack growth resistance in a high-pressure hydrogen environment. The steel pipe has
excellent HISC resistance in a high-pressure hydrogen environment, even in a region
including the weld of the steel pipe. According to the method of the present invention
for manufacturing a high strength steel plate for a hydrogen transport steel pipe,
it is possible to manufacture a high strength steel plate for a hydrogen transport
steel pipe, the high strength steel plate having excellent HISC resistance and fatigue
crack growth resistance in a high-pressure hydrogen environment.
Brief Description of Drawings
[0013] [Fig. 1] Fig. 1 is a schematic view illustrating a method for collecting a test specimen
for evaluating HISC resistance in examples.
Description of Embodiments
[0014] A high strength steel plate of the present invention for a hydrogen transport steel
pipe will be specifically described below. Hereinafter, the high strength steel plate
of the present invention for a hydrogen transport steel pipe is also referred to simply
as a "high strength steel plate".
[Chemical Composition]
[0015] The chemical composition of the high strength steel plate of the present invention
and the reasons for limitation thereof will be described. In the following description,
units indicated by % are all % by mass unless otherwise specified.
C: 0.030% to 0.060%
[0016] C effectively contributes to improving strength. However, when the C content is less
than 0.030%, sufficient strength cannot be ensured. Thus, the C content is 0.030%
or more. The C content is preferably 0.035% or more. When the C content is more than
0.060%, the hardness increases during accelerated cooling, thereby deteriorating the
HISC resistance. For this reason, the C content is 0.060% or less. The C content is
preferably 0.050% or less.
Si: 0.01% to 0.50%
[0017] Si is added for deoxidation. A Si content of less than 0.01% results in an insufficient
deoxidation effect. For this reason, the Si content is 0.01% or more. The Si content
is preferably 0.05% or more. A Si content of more than 0.50% results in a deterioration
in weldability. For this reason, the Si content is 0.50% or less. The Si content is
preferably 0.45% or less.
Mn: 0.80% to 1.80%
[0018] Mn effectively contributes to improving strength. However, when the Mn content is
less than 0.80%, this effect is not sufficiently provided. For this reason, the Mn
content is 0.80% or more. The Mn content is preferably 1.00% or more. The Mn content
is more preferably 1.20% or more. A Mn content of more than 1.80% results in an increase
in hardness during accelerated cooling, thereby deteriorating the HISC resistance.
For this reason, the Mn content is 1.80% or less. The Mn content is preferably 1.70%
or less. The Mn content is more preferably 1.60% or less.
P: 0.015% or Less
[0019] P is an incidental impurity element that increases the hardness and thereby deteriorates
the HISC resistance. When the P content is more than 0.015%, this tendency is marked.
For this reason, the upper limit of the P content is 0.015%. The P content is preferably
0.008% or less. A lower P content is more preferred. However, excessive dephosphorization
leads to an increase in refining cost. From the viewpoint of the refining cost, the
P content is preferably 0.001% or more.
S: 0.0015% or Less
[0020] S is an incidental impurity element that forms MnS inclusions in steel to deteriorate
low-temperature toughness. For this reason, a lower S content is more preferred. However,
a S content of up to 0.0015% is acceptable. For this reason, the S content is 0.015%
or less. The S content is preferably 0.0010% or less. A lower S content is more preferred.
However, excessive desulfurization leads to an increase in refining cost. From the
viewpoint of the refining cost, the S content is preferably 0.0002% or more.
Al: 0.010% to 0.080%
[0021] Al is added as a deoxidizing agent. When the Al content is less than 0.010%, the
effect is not sufficiently provided. For this reason, the Al content is 0.010% or
more. The Al content is preferably 0.015% or more. The Al content is more preferably
0.025% or more. An Al content of more than 0.080% results in clogging of a submerged
nozzle with alumina during continuous casting. For this reason, the Al content is
0.080% or less. The Al content is preferably 0.070% or less. The Al content is more
preferably 0.040% or less.
Cr: 0.05% to 0.50%
[0022] Like Mn, Cr is an effective element for achieving sufficient strength even in steel
having a low C content. When the Cr content is less than 0.05%, this effect is not
sufficiently provided. For this reason, the Cr content is 0.05% or more. The Cr content
is preferably 0.10% or more. The Cr content is more preferably 0.15% or more. A Cr
content of more than 0.50% results in excessive hardenability to increase the hardness
during accelerated cooling, thereby deteriorating the HISC resistance. For this reason,
the Cr content is 0.50% or less. The Cr content is preferably 0.45% or less. The Cr
content is more preferably 0.35% or less.
Nb: 0.005% to 0.080%
[0023] When Nb is present as solute Nb, Nb extends the non-recrystallization temperature
range during hot rolling and contributes to refinement of crystal grain size. When
the Nb content is less than 0.005%, this effect is not sufficiently provided. For
this reason, the Nb content is 0.005% or more. The Nb content is preferably 0.010%
or more. The Nb content is more preferably 0.025% or more. A Nb content of more than
0.080% results in crystallization of coarse carbides during solidification, deteriorating
hydrogen induced cracking resistance. For this reason, the Nb content is 0.080% or
less. The Nb content is preferably 0.060% or less. The Nb content is more preferably
0.055% or less.
Ti: 0.005% to 0.020%
[0024] Ti has the effect of pinning austenite grains in the form of TiN during heating,
thereby inhibiting the growth of the grains. When the Ti content is less than 0.005%,
TiN is not sufficiently formed. Thus, the Ti content is 0.005% or more. The Ti content
is preferably 0.008% or more. When the Ti content is more than 0.020%, the formed
TiN coarsens, resulting in a failure to obtain sufficient toughness of the weld heat
affected zone. For this reason, the Ti content is 0.020% or less. The Ti content is
preferably 0.017% or less. The Ti content is more preferably 0.015% or less.
N: 0.0020% to 0.0080%
[0025] N effectively contributes to improving strength. However, when the N content is less
than 0.0020%, sufficient strength cannot be ensured. For this reason, the N content
is 0.0020% or more. The N content is preferably 0.0025% or more. The N content is
more preferably 0.0030% or more. A N content of more than 0.0080% results in an increase
in hardness during accelerated cooling, thereby deteriorating the HISC resistance.
For this reason, the N content is 0.0080% or less. The N content is preferably 0.0070%
or less. The N content is more preferably 0.0050% or less.
Ca: 0.0005% to 0.0050%
[0026] Ca is an element effective in improving hydrogen induced cracking resistance by shape
control of sulfide-based inclusions. However, when the Ca content is less than 0.0005%,
this addition effect is insufficient. For this reason, the Ca content is 0.0005% or
more. The Ca content is preferably 0.0008% or more. The Ca content is more preferably
0.0015% or more. A Ca content of more than 0.0050% results in saturation of the above-mentioned
effect and a decrease in the cleanliness of the steel, deteriorating the hydrogen
induced cracking resistance. For this reason, the Ca content is 0.0050% or less. The
Ca content is preferably 0.0045% or less. The Ca content is more preferably 0.0035%
or less.
[0027] The basic components (essential components) of the high strength steel plate of the
present invention have been described above. In the chemical composition of the high
strength steel plate of the present invention, components other than those mentioned
above (the balance) can be Fe and incidental impurities.
[0028] The chemical composition of the high strength steel plate of the present invention
can further contain, in addition to the above-mentioned components, one or more selected
from Cu, Ni, Mo, V, Zr, Mg, and REM within the following ranges.
Cu: 0.50% or Less
[0029] Cu is an element effective in improving low-temperature toughness and increasing
strength. To provide these effects, the Cu content is preferably 0.05% or more. The
Cu content is more preferably 0.10% or more. When the Cu content is more than 0.50%,
defects on the steel plate surface are likely to occur. For this reason, when Cu is
contained, the Cu content is 0.50% or less. The Cu content is preferably 0.45% or
less.
Ni: 0.50% or Less
[0030] Ni is an element effective in improving low-temperature toughness and increasing
strength. To provide these effects, the Ni content is preferably 0.05% or more. The
Ni content is more preferably 0.10% or more. Ni is an expensive element. For this
reason, when Ni is contained, the Ni content is 0.50% or less. The Ni content is preferably
0.45% or less.
Mo: 0.50% or Less
[0031] Mo is an element in improving low-temperature toughness and increasing strength.
To provide these effects, the Mo content is preferably 0.05% or more. Mo is an expensive
element. For this reason, when Mo is contained, the Mo content is 0.50% or less. The
Mo content is preferably 0.45% or less.
V: 0.1% or Less
[0032] V is an element that can be added to the steel plate to enhance its strength and
low-temperature toughness. When the V content is less than 0.005%, the effect is not
sufficiently provided. For this reason, when V is contained, the V content is preferably
0.005% or more. A V content of more than 0.1% results in a deterioration in the toughness
of the weld. For this reason, when V is contained, the V content is preferably 0.1%
or less. The V content is more preferably 0.050% or less, still more preferably 0.010%
or less.
Zr: 0.02% or Less, Mg: 0.02% or Less, and REM: 0.02% or Less
[0033] Zr, Mg, and a rare earth metal (REM) are elements that can be optionally added to
enhance fatigue crack growth resistance through the refinement of crystal grains and
to enhance crack resistance through control of inclusion properties. When the amount
of each element contained is less than 0.0005%, the effects are not sufficiently provided.
For this reason, when these elements are contained, the amount of each element contained
is preferably 0.0005% or more. When the amount of each element contained is more than
0.02%, the effects are saturated. For this reason, when Zr, Mg, and REM are contained,
the amount of each element contained is preferably 0.02% or less. The amount of each
of the above elements contained is more preferably 0.0050% or less, still more preferably
0.0030% or less. REM is a general term for Sc, Y, and 15 elements from lanthanum (La)
of atomic number 57 to lutetium (Lu) of atomic number 71. The amount of REM contained
refers to the total amount of these elements.
[0034] The balance other than the above elements is Fe and incidental impurities. However,
other trace elements may be contained as long as they do not impair the effects of
the present invention. For example, O is an element that is incidentally contained
in steel, and is acceptable in the present invention as long as the O content is 0.0050%
or less, preferably 0.0040% or less.
[Hardness at 0.25 mm below Surface of Steel Plate]
[0035] In the high strength steel plate of the present invention, letting the standard deviation
of a Vickers hardness (HV 0.5) at 0.25 mm below a surface of the steel plate be denoted
as σ, it is important that the average value of the Vickers hardness (HV 0.5) at 0.25
mm below the surface of the steel plate + 3σ be 225 HV or less. Meeting this condition
can provide excellent HISC resistance in a high-pressure hydrogen environment. When
the average value of the Vickers hardness (HV 0.5) at 0.25 mm below the surface of
the steel plate + 3σ is more than 225 HV, the hardness varies greatly within the steel
plate, causing hydrogen to accumulate locally. The HISC resistance deteriorates in
a region where hydrogen has accumulated locally. Here, the "Vickers hardness (HV 0.5)
at 0.25 mm below the surface of the steel plate" refers to the Vickers hardness (HV
0.5) measured at 100 equally spaced points in the plate width direction from each
of the leading end and the trailing end in the rolling direction of the steel plate,
the 100 equally spaced points being located at 0.25 mm below the surface of the steel
plate (at a depth of 0.25 mm from the surface of the steel plate toward the center
of the plate thickness). The leading end of the steel plate in the rolling direction
is a position 1 m downstream of the leading edge of the steel plate in the rolling
direction. The trailing end of the steel plate in the rolling direction is a position
1 m upstream of the trailing edge of the steel plate in the rolling direction. The
measurement was performed in a region excluding non-steady portions near the ends
in the plate width direction. Here, the reason for measuring the hardness of the steel
plate at 0.5 kgf instead of the commonly used 10 kgf is that measurement at 0.5 kgf
results in a smaller indentation, making it possible to obtain hardness information
at a position closer to the surface and hardness information that is more sensitive
to the microstructure. Measuring the Vickers hardness with a test load of less than
0.5 kgf results in a too small indentation size and thus an increase in measurement
variability, which is not preferred. The average value of the Vickers hardness at
0.25 mm below the surface of the steel plate + 3σ is preferably 220 HV or less. As
an example, the average value of the Vickers hardness at 0.25 mm below the surface
of the steel plate +3σ is 200 HV or more.
[Top 20% Grain Size at Center of Plate Thickness]
[0036] Refinement of the average crystal grain size improves fatigue crack growth resistance.
However, when cooling is started at a temperature equal to or higher than the Ar
3 transformation point, there is a limit to the refinement of the average crystal grain
size. In the present invention, it is important to inhibit the formation of coarse
crystal grains. That is, when the top 20% grain size is large, the fatigue crack growth
resistance deteriorates. In particular, in a microstructure in which the top 20% of
a crystal grain size distribution at the center of the plate thickness is more than
30 µm, cracks propagate easily, thus significantly deteriorating the fatigue crack
growth resistance. Therefore, it is necessary to have a microstructure in which the
top 20% grain size at the center of the plate thickness (1/2 position of the plate
thickness) is 30 µm or less. The top 20% grain size is preferably 25 µm or less. As
an example, the top 20% grain size is 15 µm or more. The top 20% grain size is a grain
size corresponding to the 20% position from the largest crystal grain size when the
crystal grain sizes are arranged in descending order in the crystal grain size distribution.
[0037] The measurement range of the crystal grain size was 1 mm × 1 mm at the center position
of the plate thickness. More specifically, the crystal grain size was determined as
follows: The microstructure at the center of the plate thickness was analyzed by an
electron backscatter diffraction (EBSD) method. A boundary having an orientation difference
of 15° or more was determined to be a crystal grain boundary. The equivalent circular
diameter was calculated as the crystal grain size from the area of each crystal grain.
In the present invention, a frequency distribution table is prepared for all crystal
grains to be measured, and the crystal grain size corresponding to 20% of the cumulative
relative frequency from the largest crystal grain size calculated is referred to as
the "top 20% grain size".
[Fatigue Crack Growth Rate]
[0038] In a fatigue crack growth test of the high strength steel plate of the present invention
in a high-pressure hydrogen gas of 21 MPa, the fatigue crack growth rate is less than
2.0 × 10
-2 (mm/cycle) when the stress intensity factor range ΔK is 45 (MPa·m
1/2). The fatigue crack growth rate is preferably 1.5 × 10
-2 (mm/cycle) or less. A lower fatigue crack growth rate is more preferred. As an example,
the fatigue crack growth rate is 1.0 × 10
-2 (mm/cycle) or more.
[Tensile Strength]
[0039] The high strength steel plate of the present invention is intended mainly for steel
plates for steel pipes having a strength of API 5L grade X65 or higher, and thus has
a tensile strength of 535 MPa or higher. The upper limit of the tensile strength of
the high strength steel plate of the present invention is not particularly limited,
but as an example, the tensile strength of the high strength steel plate of the present
invention is 760 MPa or less. The high strength steel plate of the present invention
may have a tensile strength of 600 MPa or less.
[Thickness of High Strength Steel Plate]
[0040] The plate thickness of the high strength steel plate of the present invention is
not particularly limited, but is preferably 12 mm or more. The plate thickness of
the high strength steel plate of the present invention is not particularly limited,
but is preferably 39 mm or less.
[Manufacturing Method]
[0041] A manufacturing method and manufacturing conditions for manufacturing the above-mentioned
high strength steel plate are specifically described below.
[0042] The method for manufacturing the high strength steel plate of the present invention
includes heating a steel slab (slab) having the above-mentioned chemical composition,
then subjecting the steel slab to hot rolling to form a steel plate (hot rolling step),
and thereafter cooling the steel plate under predetermined conditions (cooling step).
[Heating Temperature of Steel Slab]
Heating Temperature of steel Slab: 1,000°C to 1,250°C
[0043] A heating temperature of the steel slab (slab) of lower than 1,000°C results in insufficient
dissolution of carbides to reduce the amount of steel that is subjected to solid solution
strengthening by solute C and so forth, resulting in a failure to achieve the required
strength. A heating temperature of the steel slab of higher than 1,250°C results in
excessively coarse crystal grains to deteriorate the fatigue crack growth resistance.
Thus, the heating temperature of the steel slab is 1,000°C to 1,250°C. The heating
temperature of the steel slab is preferably 1,030°C or higher. The heating temperature
of the steel slab is preferably 1,200°C or lower. The steel slab (slab) is heated
to the heating temperature all the way to the center.
[Total Rolling Reduction in Recrystallization Temperature Range: 35% or More and 55%
or Less]
[0044] To refine the top 20% grain size in the microstructure at the center of the plate
thickness, the recrystallization of crystal grains is required to be promoted during
hot rolling in the recrystallization temperature range to inhibit the formation of
coarse grains. When the total rolling reduction in the recrystallization temperature
range is less than 35%, recrystallization is insufficient, resulting in coarse grains
remaining. Thus, the total rolling reduction in the recrystallization temperature
range is 35% or more, preferably 38% or more. When the total rolling reduction in
the recrystallization temperature range is more than 55%, coarsening of the crystal
grains can be inhibited. However, the rolling reduction in the non-recrystallization
range is insufficient, resulting in a failure to refine the crystal grains. Thus,
the total rolling reduction in the recrystallization temperature range is 55% or less,
preferably 52% or less. Here, the lower limit temperature Tnr (°C) of the recrystallization
temperature range can be calculated, for example, from the components of the steel
using the following formula. The temperature in the hot rolling is the surface temperature
of the material being rolled (steel slab or steel plate), and the surface temperature
can be measured with a radiation thermometer or the like.

where in the above formula, each [%X] is the element X content (mass%) of the steel.
[Rolling Reduction in Final Rolling Pass in
Recrystallization Temperature Range: 10% or More]
[0045] Rolling in the partial recrystallization range needs to be started in a uniform grain
state free of coarse grains by ensuring a sufficient rolling reduction in the final
rolling pass in the recrystallization temperature range to sufficiently promote recrystallization,
in addition to the total rolling reduction in the recrystallization temperature range
of 35% or more and 55% or less. When the rolling reduction in the final rolling pass
in the recrystallization temperature range is less than 10%, recrystallization is
insufficient, and the grains grow into coarse grains during the holding time between
rough rolling and the start of finish rolling. Thus, the rolling reduction of the
final rolling pass in the recrystallization temperature range is 10% or more, preferably
11% or more. The upper limit of the rolling reduction in the final rolling pass in
the recrystallization temperature range is not limited, and a higher rolling reduction
is more preferred. As an example, the rolling reduction in the final rolling pass
in the recrystallization temperature range is 20% or less.
[Rolling Reduction in Final Rolling Pass in Temperature Range of (Lower Limit Temperature
in Recrystallization Temperature Range - 80°C) or Higher and Lower Than Lower Limit
Temperature in Recrystallization Temperature Range: 15% or More]
[0046] Even after the rolling in the recrystallization temperature range is completed, recrystallization
occurs partially. Thus, recrystallization can be promoted by further increasing the
rolling reduction in the temperature range of (the lower limit temperature in the
recrystallization temperature range - 80°C) or higher and lower than the lower limit
temperature in the recrystallization temperature range. This makes it possible to
effectively refine the top 20% grain size in the microstructure at the center of the
plate thickness. Thus, the rolling reduction in the final rolling pass in the temperature
range of (the lower limit temperature in the recrystallization temperature range -
80°C) or higher and lower than the lower limit temperature in the recrystallization
temperature range is 15% or more, preferably 16% or more. The upper limit of the rolling
reduction in the final rolling pass in the above temperature range is not particularly
limited, and a higher rolling reduction is more preferred. As an example, the rolling
reduction in the final rolling pass in the above temperature range is 25% or less.
[0047] Rolling at a temperature lower than (the lower limit temperature in the recrystallization
temperature range - 80°C) is effective in refining grains because more strain is introduced
when the rolling is performed at a lower temperature. For this reason, rolling is
preferably performed at a low temperature lower than (the lower limit temperature
of the recrystallization temperature range - 80°C) within a range in which the cooling
start temperature can be observed.
[Finish Rolling Temperature]
[0048] In the hot rolling step, a lower finish rolling temperature is more preferred in
order to refine the crystal grains. From the viewpoint of ensuring the HISC resistance
in a high-pressure hydrogen environment, the cooling start temperature in the cooling
step after the hot rolling step needs to be higher than or equal to the Ar
3 transformation point in terms of a surface temperature of the steel plate. In consideration
of this, the finish rolling temperature needs to be set. The term "Ar
3 transformation point" refers to the ferrite transformation start temperature during
cooling, and can be calculated, for example, from the components of the steel using
the following formula. The surface temperature of the steel plate can be measured
using a radiation thermometer or the like.
Ar3 transformation point (°C) = 910 - 310[%C] - 80[%Mn] - 20[%Cu] - 15[%Cr] - 55[%Ni]
- 80[%Mo]
where in the above formula, each [%X] is the element X content (mass%) of the steel,
and an element that is not contained is defined as
0.
[Cooling Start Temperature in Cooling]
Cooling Start Temperature: Temperature Higher than or Equal to Ar3 Transformation Point (°C) in Terms of Surface Temperature of Steel Plate
[0049] After the hot rolling step, the steel plate is cooled (controlled cooling). When
the surface temperature of the steel plate at the start of cooling is lower than the
Ar
3 transformation point (°C), ferrite forms before cooling, resulting in a significant
decrease in strength. For this reason, the surface temperature of the steel plate
at the start of cooling is higher than or equal to the Ar
3 transformation point (°C). The surface temperature of the steel plate at the start
of cooling is the temperature of the surface region of the steel plate where the cooling
start temperature is the lowest. Specifically, the surface temperature of the steel
plate at the start of cooling is the surface temperature of the steel plate at its
trailing end portion when, for example, the steel plate is cooled while traveling
in one direction with respect to a cooling device. For example, in the case where
cooling is performed individually for each specific region of the entire steel plate
and where different cooling start times are set for different regions, the surface
temperature of the steel plate is the surface temperature of the region that is cooled
last. As an example, the upper limit of the surface temperature of the steel plate
at the start of cooling is the above-mentioned finish rolling temperature.
[Cooling Start Time in Cooling]
Difference in Cooling Start Time for Entirety of Steel Plate: Within 50 seconds
[0050] When the difference in cooling start time for the entirety of the steel plate is
more than 50 seconds, the difference in the temperature of the steel plate is large,
resulting in a large variation in the temperature of the steel plate when cooling
is stopped. This increases the variation in Vickers hardness at 0.25 mm below the
surface of the steel plate and deteriorates the HISC resistance. Therefore, the difference
in cooling start time for the entirety of the steel plate is within 50 seconds, preferably
within 45 seconds. Specifically, for example, when the steel plate is cooled while
traveling in one direction with respect to the cooling device, the difference in cooling
start time between the leading end of the steel plate and the trailing end of the
steel plate is within 50 seconds. For example, in the case where cooling is performed
individually for each specific region of the entire steel plate and where different
cooling start times are set for different regions, the difference in cooling start
time between the first region and the last region is within 50 seconds. When the entire
steel plate can be cooled at once, the difference in cooling start time for the entire
steel plate may be 0 seconds.
[Cooling Rate of Cooling]
[0051] To achieve high strength while obtaining excellent HISC resistance, it is necessary
to control the cooling rates at 0.25 mm below the surface of the steel plate and at
the center of the plate thickness.
Average Cooling Rate from 750°C to 550°C at 0.25 mm below Surface of Steel Plate:
15 to 50 °C/s
[0052] It is important to minimize the average cooling rate from 750°C to 550°C in terms
of a steel plate temperature at 0.25 mm below the surface of the steel plate to thereby
form granular bainite. The temperature range of 750°C to 550°C is an important temperature
range for bainite transformation. It is thus important to control the cooling rate
in this temperature range. When the average cooling rate in the temperature range
is more than 50 °C/s, the hardness may vary, and the HISC resistance after pipe production
deteriorates. Therefore, the average cooling rate is 50 °C/s or less, preferably 45
°C/s or less. When the cooling rate is too low, ferrite and pearlite are formed, resulting
in insufficient strength. From the viewpoint of inhibiting this, the average cooling
rate in the above-mentioned temperature range is 15 °C/s or more, preferably 17 °C/s
or more. With regard to cooling in a temperature range of 550°C or lower in terms
of the steel plate temperature at 0.25 mm below the surface of the steel plate, when
the cooling rate is low, cooling in a stable nucleate boiling state may fail to be
achieved, resulting in a variation in hardness in the extreme surface layer portion
of the steel plate. Therefore, the average cooling rate in the temperature range of
550°C to the cooling stop temperature in terms of the steel plate temperature at 0.25
mm below the surface of the steel plate is preferably
150 °C/s or more. The average cooling rate is preferably 250 °C/s or less from the viewpoint
of more easily inhibiting the variation in hardness.
Average Cooling Rate from 750°C to 550°C at Center of Plate Thickness: 15 to 50 °C/s
[0053] When the average cooling rate from 750°C to 550°C at the center of the plate thickness
is less than 15 °C/s, a granular bainite structure is not formed, resulting in a reduction
in strength. Therefore, the average cooling rate from 750°C to 550°C at the center
of the plate thickness is 15 °C/s or more. The average cooling rate is preferably
17 °C/s or more from the viewpoint of inhibiting the variation of the microstructure.
The average cooling rate is 50 °C/s or less, preferably 45 °C/s or less, in order
to inhibit a variation in grain size. The cooling in the temperature range of 550°C
or lower in terms of the steel plate temperature at the center of the plate thickness
is not particularly limited, but the average cooling rate in the above-mentioned temperature
range is preferably 15
°C/
s or more from the viewpoint of inhibiting the variations of the microstructure and
grain size. From the above viewpoint, the average cooling rate in the above temperature
range is preferably 50 °C/s or less.
[0054] The steel plate temperature at 0.25 mm below the surface of the steel plate and at
the center of the plate thickness cannot be measured directly and physically. However,
based on the surface temperature at the start of cooling measured by a radiation thermometer
and a target surface temperature at the stop of cooling, the temperature distribution
in the thickness section is calculated by difference calculation using, for example,
a process computer, and the temperature distribution can be obtained in real time
from the results. The temperature at 0.25 mm below the surface of the steel plate
in the temperature distribution is defined as the "temperature of the steel plate
at 0.25 mm below the surface of the steel plate" in the present specification. The
temperature at the center of the plate thickness in the temperature distribution is
defined as the "steel plate temperature at the center of the plate thickness" in the
present specification.
[Cooling Stop Temperature]
Cooling Stop Temperature: 250°C to 550°C in Terms of Steel Plate Temperature at 0.25
mm below Surface of Steel Plate and at Center of Plate Thickness
[0055] When the cooling stop temperature is higher than 550°C in terms of the steel plate
temperature at 0.25 mm below the surface of the steel plate and at the center of the
plate thickness, bainite transformation is incomplete, resulting in a failure to obtain
sufficient strength. Thus, the cooling stop temperature is 550°C or lower, preferably
500°C or lower. When the cooling stop temperature is lower than 250°C, the hardness
increases to thereby deteriorate the HISC resistance. Thus, the cooling stop temperature
is 250°C or higher, preferably 300°C or higher.
[Steel Pipe for Transporting Hydrogen]
[0056] A steel pipe for transporting hydrogen (UOE steel pipe, electric resistance welded
steel pipe, spiral steel pile, or the like) suitable for transporting high-pressure
hydrogen gas can be manufactured by forming the high strength steel plate of the present
invention into a tubular shape using press bend forming, roll forming, UOE forming,
or the like, and then welding the butting portions. In addition, by producing a steel
pipe using the high strength steel plate of the present invention, it is possible
to produce a steel pipe having excellent HISC resistance even if a high hardness region
is present in the weld. In the present invention, the high-pressure hydrogen refers
to, for example, a hydrogen gas environment with a pressure of 15 MPa or more.
[0057] For example, a UOE steel pipe is manufactured by groove cutting the ends of a steel
plate, forming the steel plate into a steel pipe shape by C press, U press, and O
press, then seam welding the butting portions by inner surface welding and outer surface
welding, and optionally subjecting it to an expansion process. Any welding method
may be used as long as sufficient joint strength and joint toughness can be obtained,
but it is preferable to use submerged arc welding from the viewpoint of excellent
welding quality and production efficiency. A steel pipe produced by forming a steel
plate into a pipe shape using press bend forming and then seam welding the butting
portions may also be subjected to pipe expansion.
EXAMPLES
[0058] Steels having the chemical compositions given in Table 1 (steel types A to W) were
formed into steel slabs (slabs) by a continuous casting method. The steel slabs were
heated to the heating temperature given in Table 2 and then subjected to hot rolling
and cooling under the conditions given in Table 2 to form steel plates having the
final thickness given in Table
2. In the cooling step, each steel plate was subjected to controlled cooling using a
water cooling-type controlled cooling device while the steel plate was traveling in
one direction. Thereafter, the edges of the steel plate were subjected to groove cutting,
and the steel plate was formed into a steel pipe shape by C press, U press, and O
press. Subsequently, the butting portions of the inner surface and the outer surface
were seam welded by submerged arc welding, and a pipe expansion process was performed
to obtain a steel pipe. The Ar
3 transformation point and the lower limit temperature Tnr of the recrystallization
temperature range in Table 1 were determined from the above formulae.
[Measurement of Vickers hardness]
[0059] With respect to a section perpendicular to the rolling direction, the Vickers hardness
(HV 0.5) was measured at 100 equally spaced points in the plate width direction from
each of the leading end and the trailing end in the rolling direction of the steel
plate in accordance with JIS Z 2244 (2009), the 100 equally spaced points being located
at 0.25 mm below the surface of the steel plate. The average value and the standard
deviation σ of the Vickers hardness values (HV 0.5) at 200 points in total were determined.
The leading end of the steel plate in the rolling direction is a position 1 m downstream
of the leading edge of the steel plate in the rolling direction. The trailing end
of the steel plate in the rolling direction is a position 1 m upstream of the trailing
edge of the steel plate in the rolling direction. The measurement was performed in
a region excluding non-steady portions near the ends in the plate width direction.
Table 3 presents the average value of the Vickers hardness at 0.25 mm below the surface
of the steel plate + 3σ.
[Calculation of Top 20% Grain Size]
[0060] A sample for observing the metallic microstructure was taken from the central portion
of the width of the steel plate obtained as described above. A section of this sample
perpendicular to the plate width direction was mirror-polished and then etched with
colloidal silica. Thereafter, crystal data was collected by an electron backscatter
diffraction (EBSD) method in a field of view of 1 mm × 1 mm at the center of the plate
thickness (measurement step: 0.8 µm). After the data collection, a boundary having
an orientation difference of 15° or more was determined as a crystal grain boundary
using OIM-Analysis (OIM Analysis software, manufactured by EDAX). The equivalent circular
diameter was calculated as the crystal grain size from the area of each crystal grain.
A frequency distribution table was prepared for all crystal grains measured, and the
crystal grain size corresponding to 20% of the cumulative relative frequency from
the largest crystal grain size calculated was defined as the "top 20% grain size".
The measurement results are presented in Table 3.
[Derivation of Fatigue Crack Growth Rate]
[0061] A CT test specimen conforming to ASTM E 647 was taken from the steel plate obtained
as described above in such a manner that the direction of load application was parallel
to the rolling direction. The CT test specimen was a 10-mm-thick test specimen taken
from the 1/2 thickness position. The length of the fatigue crack was measured by the
compliance method using a clip gage, and the fatigue crack growth rate in a high-pressure
hydrogen gas of 21 MPa was determined. The fatigue crack growth rate (mm/cycle) when
the stress intensity factor range ΔK was 45 (MPa·m
1/2) was evaluated. Table 3 presents the results.
[Measurement of tensile strength]
[0062] A full-thickness test piece in the direction perpendicular to the rolling direction
was used as a test piece for a tensile test, and the tensile test was performed in
accordance with the provisions of JIS Z2241 (2011) to measure tensile strength and
yield strength. Table 3 presents the results.
[Evaluation of HISC resistance]
[0063] With regard to the HISC resistance, as illustrated in Fig. 1, a test piece (coupon)
cut out from the obtained steel pipe was flattened, and then a test specimen of 3
mm × 10 mm × 50 mm was taken from the inner surface of the steel pipe. At this time,
a test specimen containing both the weld and the base material was collected in addition
to a test specimen containing only the base material without the weld. The inner surface
to be tested was left intact without removing the scale in order to leave the state
of the outermost layer. That is, the position 0.25 mm below the surface of the steel
plate is included in the test specimen. A stress of 90% of the actual yield strength
(0.5% YS) of each steel pipe was applied to the test specimen thus collected, and
a four-point bending test was performed in a high-pressure hydrogen gas of 21 MPa.
When no cracking was observed in both the test specimen of the base material alone
without the weld and the test specimen including both the weld and the base material
after the exposure for 720 hours, the HISC resistance was determined to be excellent
(good) and marked with ∘. In addition, when a crack occurred in at least one of the
test specimens, the test specimen was determined to be defective, and was marked with
×. Table 3 presents the results.
[0064] The target ranges of the present invention are as described below. As a high strength
steel plate for a hydrogen transport steel pipe, the average value of the Vickers
hardness at 0.25 mm below the surface of the plate + 3σ is 225 HV or less. The top
20% grain size in the microstructure at the center of the plate thickness is 30 µm
or less. The fatigue crack growth rate is less than 2.0 × 10
-2 (mm/cycle) when the stress intensity factor range ΔK is 45 (MPa·m
1/2). The tensile strength is 535 MPa or more. In addition, no cracking is observed in
the evaluation of the HISC resistance (four-point bending test).
[Table 2]
| No. |
Steel type |
Final thickness (mm) |
Steel slab heating temperature (°C) |
Hot rolling step |
Cooling step |
Class |
| Rolling in recrystallization temperature range |
Rolling reduction in final rolling pass in temperature range of (lower limit temperature
in recrystallization temperature range - 80°C) or higher*1 (%) |
Finish rolling temperature (°C) |
Surface temperature of steel plate at start of cooling*2 (°C) |
Surface temperature of steel plate at start of cooling - Ar3 transformation point (°C) |
Difference in cooling start time for entirety of steel plate (seconds) |
Average cooling rate from 750°C to 550°C |
Average cooling rate from 550°C to cooling stop temperature |
Cooling stop temperature |
| Total rolling reduction (%) |
Rolling reduction in final rolling pass (%) |
0.25 mm below surface of steel plate (°C/s) |
Center of plate thickness (°C/s) |
0.25 mm below surface of steel plate (°C/s) |
Center of plate thickness (°C/s) |
0.25 mm below surface of steel plate (°C) |
Center of plate thickness (°C) |
| 1 |
A |
35 |
1030 |
37 |
12 |
17 |
805 |
780 |
12 |
41 |
18 |
16 |
170 |
16 |
450 |
450 |
Example |
| 2 |
B |
30 |
1060 |
39 |
11 |
16 |
817 |
788 |
13 |
35 |
21 |
18 |
190 |
18 |
410 |
410 |
Example |
| 3 |
C |
18 |
1160 |
49 |
11 |
17 |
855 |
785 |
7 |
19 |
35 |
31 |
230 |
33 |
500 |
500 |
Example |
| 4 |
D |
27 |
1090 |
40 |
10 |
15 |
813 |
775 |
10 |
32 |
24 |
21 |
200 |
22 |
430 |
430 |
Example |
| 5 |
E |
39 |
1000 |
35 |
12 |
17 |
804 |
781 |
19 |
50 |
17 |
15 |
150 |
15 |
400 |
400 |
Example |
| 6 |
F |
21 |
1130 |
46 |
13 |
20 |
842 |
794 |
10 |
20 |
30 |
26 |
220 |
27 |
250 |
250 |
Example |
| 7 |
G |
12 |
1250 |
55 |
13 |
20 |
890 |
790 |
2 |
10 |
50 |
44 |
250 |
47 |
550 |
550 |
Example |
| 8 |
H |
24 |
1100 |
43 |
12 |
16 |
816 |
775 |
15 |
25 |
26 |
23 |
210 |
24 |
300 |
300 |
Example |
| 9 |
I |
15 |
1200 |
52 |
10 |
18 |
883 |
802 |
1 |
15 |
41 |
36 |
240 |
38 |
520 |
520 |
Example |
| 10 |
J |
27 |
1080 |
39 |
13 |
19 |
833 |
798 |
7 |
29 |
25 |
22 |
210 |
23 |
470 |
470 |
Comparative Example |
| 11 |
K |
18 |
1150 |
48 |
10 |
17 |
851 |
783 |
8 |
18 |
34 |
30 |
230 |
32 |
270 |
510 |
Comparative Example |
| 12 |
L |
30 |
1050 |
38 |
13 |
20 |
850 |
820 |
1 |
34 |
20 |
17 |
180 |
17 |
470 |
470 |
Comparative Example |
| 13 |
M |
15 |
1190 |
51 |
12 |
18 |
847 |
765 |
14 |
14 |
39 |
35 |
230 |
37 |
320 |
530 |
Comparative Example |
| 14 |
N |
12 |
1240 |
54 |
12 |
20 |
884 |
786 |
3 |
11 |
49 |
44 |
250 |
47 |
350 |
540 |
Comparative Example |
| 15 |
O |
21 |
1120 |
45 |
13 |
20 |
845 |
795 |
8 |
21 |
31 |
27 |
220 |
28 |
480 |
480 |
Comparative Example |
| 16 |
P |
18 |
1170 |
48 |
11 |
18 |
864 |
790 |
4 |
17 |
36 |
32 |
220 |
34 |
290 |
510 |
Comparative Example |
| 17 |
Q |
39 |
1010 |
36 |
15 |
20 |
780 |
760 |
3 |
45 |
17 |
15 |
160 |
15 |
510 |
510 |
Comparative Example |
| 18 |
R |
35 |
1040 |
37 |
14 |
20 |
811 |
787 |
13 |
40 |
19 |
17 |
170 |
17 |
530 |
530 |
Comparative Example |
| 19 |
S |
24 |
1110 |
42 |
12 |
18 |
842 |
799 |
4 |
24 |
25 |
22 |
200 |
23 |
490 |
490 |
Comparative Example |
| 20 |
T |
15 |
1210 |
52 |
12 |
19 |
861 |
775 |
5 |
16 |
40 |
35 |
240 |
37 |
300 |
510 |
Comparative Example |
| 21 |
C |
35 |
990 |
38 |
10 |
15 |
806 |
780 |
2 |
39 |
20 |
17 |
160 |
17 |
480 |
480 |
Comparative Example |
| 22 |
F |
27 |
1260 |
41 |
12 |
20 |
829 |
796 |
12 |
27 |
23 |
20 |
200 |
21 |
430 |
430 |
Comparative Example |
| 23 |
E |
39 |
1020 |
33 |
11 |
16 |
800 |
777 |
15 |
47 |
18 |
16 |
150 |
16 |
480 |
480 |
Comparative Example |
| 24 |
A |
35 |
1020 |
57 |
11 |
17 |
808 |
781 |
13 |
42 |
17 |
15 |
160 |
15 |
540 |
540 |
Comparative Example |
| 25 |
A |
30 |
1070 |
37 |
9 |
17 |
814 |
782 |
14 |
36 |
22 |
19 |
190 |
19 |
490 |
490 |
Comparative Example |
| 26 |
B |
35 |
1030 |
36 |
10 |
11 |
819 |
794 |
19 |
41 |
19 |
17 |
180 |
17 |
520 |
520 |
Comparative Example |
| 27 |
I |
30 |
1050 |
38 |
11 |
15 |
820 |
791 |
-10 |
35 |
20 |
17 |
180 |
17 |
480 |
480 |
Comparative Example |
| 28 |
D |
24 |
1090 |
44 |
11 |
15 |
817 |
778 |
13 |
53 |
27 |
24 |
210 |
25 |
280 |
280 |
Comparative Example |
| 29 |
G |
39 |
1010 |
35 |
12 |
18 |
821 |
799 |
11 |
34 |
11 |
12 |
160 |
12 |
490 |
490 |
Comparative Example |
| 30 |
H |
15 |
1200 |
53 |
11 |
18 |
848 |
767 |
7 |
15 |
57 |
51 |
240 |
53 |
330 |
520 |
Comparative Example |
| 31 |
E |
18 |
1160 |
50 |
11 |
19 |
845 |
770 |
8 |
19 |
34 |
30 |
230 |
32 |
240 |
240 |
Comparative Example |
| 32 |
C |
35 |
1020 |
38 |
10 |
16 |
820 |
793 |
15 |
40 |
20 |
17 |
170 |
17 |
560 |
560 |
Comparative Example |
| 33 |
U |
39 |
1020 |
36 |
10 |
16 |
767 |
745 |
2 |
48 |
17 |
15 |
150 |
15 |
330 |
330 |
Example |
| 34 |
V |
35 |
1030 |
35 |
10 |
15 |
765 |
742 |
3 |
42 |
18 |
16 |
170 |
16 |
340 |
340 |
Example |
| 35 |
W |
20 |
1100 |
44 |
12 |
18 |
840 |
790 |
13 |
21 |
32 |
28 |
230 |
32 |
450 |
450 |
Example |
Note 1: Underlined shows outside the scope of the present invention.
*1 Rolling reduction in the final rolling pass in the temperature range of (the lower
limit temperature in the recrystallization temperature range - 80°C) or higher and
lower than the lower limit temperature in the recrystallization temperature range.
*2 Temperature at the trailing end of the steel plate. |
[Table 3]
| No. |
Average value of Vickers hardness +3σ*1 (HV) |
Top 20% grain size*2 (µm) |
Fatigue crack growth rate (mm/cycle) |
Yield strength (MPa) |
Tensile strength (MPa) |
HISC resistance |
Class |
| 1 |
210 |
26 |
1.6 × 10-2 |
472 |
561 |
○ |
Example |
| 2 |
211 |
23 |
1.4 × 10-2 |
485 |
578 |
○ |
Example |
| 3 |
220 |
19 |
1.3 × 10-2 |
477 |
572 |
○ |
Example |
| 4 |
215 |
21 |
1.3 × 10-2 |
482 |
585 |
○ |
Example |
| 5 |
208 |
30 |
1.9 × 10-2 |
465 |
550 |
○ |
Example |
| 6 |
218 |
19 |
1.1 × 10-2 |
487 |
582 |
○ |
Example |
| 7 |
225 |
17 |
1.0 × 10-2 |
486 |
589 |
○ |
Example |
| 8 |
217 |
20 |
1.1 × 10-2 |
470 |
569 |
○ |
Example |
| 9 |
222 |
18 |
1.3 × 10-2 |
473 |
565 |
○ |
Example |
| 10 |
213 |
22 |
1.3 × 10-2 |
422 |
508 |
○ |
Comparative Example |
| 11 |
234 |
19 |
1.4 × 10-2 |
501 |
583 |
× |
Comparative Example |
| 12 |
212 |
24 |
1.4 × 10-2 |
420 |
510 |
○ |
Comparative Example |
| 13 |
234 |
17 |
1.1 × 10-2 |
511 |
595 |
× |
Comparative Example |
| 14 |
233 |
18 |
1.4 × 10-2 |
484 |
591 |
× |
Comparative Example |
| 15 |
219 |
19 |
1.1 × 10-2 |
432 |
518 |
○ |
Comparative Example |
| 16 |
232 |
18 |
1.3 × 10-2 |
503 |
590 |
× |
Comparative Example |
| 17 |
206 |
32 |
2.0 × 10-2 |
471 |
558 |
○ |
Comparative Example |
| 18 |
210 |
34 |
2.2 × 10-2 |
479 |
575 |
○ |
Comparative Example |
| 19 |
217 |
21 |
1.1 × 10-2 |
435 |
513 |
○ |
Comparative Example |
| 20 |
231 |
18 |
1.3 × 10-2 |
508 |
593 |
× |
Comparative Example |
| 21 |
207 |
23 |
1.1 × 10-2 |
442 |
511 |
○ |
Comparative Example |
| 22 |
214 |
35 |
2.2 × 10-2 |
475 |
569 |
○ |
Comparative Example |
| 23 |
210 |
32 |
2.1 × 10-2 |
488 |
579 |
○ |
Comparative Example |
| 24 |
209 |
31 |
2.0 × 10-2 |
482 |
580 |
○ |
Comparative Example |
| 25 |
212 |
32 |
2.1 × 10-2 |
478 |
571 |
○ |
Comparative Example |
| 26 |
208 |
31 |
2.0 × 10-2 |
473 |
555 |
○ |
Comparative Example |
| 27 |
204 |
23 |
1.4 × 10-2 |
443 |
524 |
○ |
Comparative Example |
| 28 |
239 |
22 |
1.6 × 10-2 |
497 |
575 |
× |
Comparative Example |
| 29 |
211 |
30 |
1.9 × 10-2 |
439 |
522 |
○ |
Comparative Example |
| 30 |
235 |
18 |
1.4 × 10-2 |
503 |
590 |
× |
Comparative Example |
| 31 |
237 |
19 |
1.4 × 10-2 |
505 |
588 |
× |
Comparative Example |
| 32 |
213 |
28 |
1.8 × 10-2 |
445 |
523 |
○ |
Comparative Example |
| 33 |
224 |
19 |
1.7 × 10-2 |
516 |
609 |
○ |
Example |
| 34 |
225 |
18 |
1.8 × 10-2 |
523 |
613 |
○ |
Example |
| 35 |
215 |
25 |
1.5 × 10-2 |
477 |
570 |
○ |
Example |
Note 1: Underlined shows outside the scope of the present invention.
*1 Position 0.25 mm below the surface of the steel plate.
*2 Microstructure at the center of the plate thickness. |
[0065] As presented in Table 2, No. 1 to No. 9 and No. 33 to No. 35 are Examples in which
the chemical composition and production conditions satisfy the appropriate ranges
of the present invention. As presented in Table 3, in each of No. 1 to No. 9 and No.
33 to No. 35, the average value of the Vickers hardness + 3σ was 225 HV or less at
0.25 mm below the surface of the steel plate as a high strength steel plate. The top
20% grain size in the microstructure at the center of the plate thickness was less
than 30 µm. The fatigue crack growth rate was less than 2.0 × 10
-2 (mm/cycle) when the stress intensity factor range ΔK was 45 (MPa·m
1/2). The tensile strength was 535 MPa or more. Furthermore, the HISC resistance was
also good.
[0066] In contrast, the chemical composition of the steel plate of each of No. 10 to No.
20 is outside the scope of the present invention. In each of No. 10, No. 12, No. 15,
and No. 19, the solid solution strengthening was insufficient, resulting in insufficient
strength. In each of No. 11, No. 13, No. 14, No. 16, and No. 20, the Vickers hardness
at 0.25 mm below the surface of the steel plate was increased, resulting in poor HISC
resistance. In each of No. 17 and No. 18, the grain growth was not sufficiently inhibited
by precipitates, resulting in poor fatigue crack growth resistance.
[0067] No. 21 to No. 32 are Comparative Examples in which the chemical compositions are
within the scope of the present invention, but the production conditions are outside
the scope of the present invention. In No. 21, since the heating temperature of the
steel slab (slab) was low, carbides were not sufficiently dissolved, resulting in
low strength. In No. 22, since the heating temperature of the steel slab was high,
the crystal grains were coarsened, resulting in a deterioration in fatigue crack growth
resistance. In No. 23, since the total rolling reduction in the recrystallization
temperature range was insufficient, coarse grains remained, resulting in a deterioration
in fatigue crack growth resistance. In No. 24, the top 20% grain size in the microstructure
at the center of the plate thickness was large due to excessive total rolling reduction
in the recrystallization temperature range, resulting in a deterioration in the fatigue
crack growth resistance. In No. 25, since the rolling reduction in the final rolling
pass in the recrystallization temperature range was insufficient, coarse grains remained,
resulting in a deterioration in fatigue crack growth resistance. In No. 26, since
the rolling reduction in the final rolling pass in the temperature range of (the lower
limit temperature in the recrystallization temperature range - 80°C) or higher and
lower than the lower limit temperature in the recrystallization temperature range
was insufficient, the top 20% grain size in the microstructure at the center of the
plate thickness was large, resulting in a deterioration in fatigue crack growth resistance.
In No. 27, since the cooling start temperature was low, ferrite was partially formed,
resulting in low strength. In No. 28, since the difference in cooling start time was
large for the entirety of the steel plate, the variation in Vickers hardness at 0.25
mm below the surface of the steel plate was large, resulting in a deterioration in
HISC resistance. In No. 29, since the average cooling rate from 750°C to 550°C was
low, ferrite is partially formed, resulting in low strength. In No. 30, since the
average cooling rate from 750°C to 550°C was high, the variation in Vickers hardness
at 0.25 mm below the surface of the steel plate was large, resulting in a deterioration
in HISC resistance. In No. 31, since the cooling stop temperature was low, the variation
in Vickers hardness at 0.25 mm below the surface of the steel plate was large, resulting
in a deterioration in HISC resistance. In No. 32, since the cooling stop temperature
was high, ferrite was partially formed, resulting in low strength.
Industrial Applicability
[0068] According to the present invention, the high strength steel plate for a hydrogen
transport steel pipe can be provided, the high strength steel plate having excellent
HISC resistance and fatigue crack growth resistance in a high-pressure hydrogen environment.