Technical Field
[0001] The present application relates to the technical field of aerosol generating devices,
and more specifically to a heating mechanism and an aerosol generating device.
Background Art
[0002] Heated cigarettes emerged as a trending research focus in China. The heated cigarettes
aim to significantly reduce the harmful substances generated by tobacco combustion
while preserving the smoking experience. They achieve this by retaining the original
flavor of tobacco and avoiding the byproducts associated with tobacco combustion.
As a result, the detrimental health impacts from the combustion are mitigated.
[0003] The core of heated cigarette research lies in research of the heating mechanism.
The heating methods can be generally categorized into two types: contact heating and
non-contact heating. The contact heating encompasses a central heating method and
a peripheral heating method. The underlying principle involves the heating body being
in direct contact with the aerosol generating section of the cigarette, which is heated
to generate the aerosol through heat conduction. The primary drawback of the contact
heating is that it can cause localized excessive carbonization of the shredded tobacco
at the contact area, which increases the risk of scorching. Additionally, portions
of the shredded tobacco that are away from the contact area may not have adequate
heating due to the limited capacity for heat conduction, resulting in a low overall
carbonization rate of cigarettes, which adversely impacts the smoking experience and
results in the waste of a portion of the shredded tobacco. In contrast, the non-contact
heating may ensure a more uniform heat distribution across the entire cigarette. As
a result, the overall carbonization rate of the aerosol generating material in cigarettes
subjected to the non-contact heating method is superior to that achieved with the
contact heating method.
[0004] At present, the commonly used non-contact heating methods include infrared heating,
microwave heating, and hot airflow heating. Both infrared heating and microwave heating
are facing considerable challenges, such as high costs and complex structure of the
heating mechanism, which make them difficult to popularize their applications. However,
the hot airflow heating involves using a heating mechanism to heat the airflow, and
then allowing the heated hot airflow to heat the cigarettes, so that the cigarettes
can produce aerosols for users to inhale.
[0005] When the hot airflow is heated, whether through internal or external peripheral heating,
there is a risk of uneven temperature distribution within the heated airflow. This
unevenness can lead to variable carbonization rates across different sections of the
cigarette, thereby impacting the stability of the smoke inhaled by the user.
Summary
[0006] An object of the present application is to overcome the problem of uneven temperature
distribution within the heated airflow upon heating of the airflow in the prior art,
and to provide a mechanism for heating cigarette by airflow that can ensure even temperature
distribution of the hot airflow in various sections, so as to improve the stability
of the smoke from one puff to another by the user.
[0007] The present application is specifically implemented in such a way that:
A mechanism for heating cigarette by airflow comprises a central heat source, and
a heat exchange space surrounding the central heat source, the airflow enters from
a bottom side of the heat exchange space, and forms a hot airflow with even temperature
after passing through the heat exchange space, and the hot airflow exits from an upper
side of the heat exchange space and heats the cigarette.
[0008] A further solution is as follows:
[0009] In order to ensure even temperature of the hot airflow, the heat exchange space is
located at a distance of 1 mm to 2.5 mm from a peripheral part of the central heat
source, and the heat exchange space as a whole is of a cylindrical shape, and the
central heat source is located at a central position of the cylindrical shape. The
heat exchange space is located from the peripheral part of the central heat source
by a distance ranging from 1 mm to 2.5 mm, which means that the space that is distanced
from the outside wall of the central heat source by 1 mm to 2.5 mm is the heat exchange
space. That is, the distance from the peripheral part of the heat exchange space to
the outside wall of the central heat source is in a range of 1 mm to 2.5 mm.
[0010] By limiting the size of the heat exchange space, the present application ensures
that the central heat source can efficiently and stably heat the heat exchange space
within the size range. This arrangement also maintains a relatively even temperature
within the heat exchange space, which in turn guarantees an even temperature distribution
in the final hot airflow.
[0011] A further solution is provided as follows:
When the hot airflow exits from the upper side of the heat exchange space, it flows
through a perforated partition plate provided above the heat exchange space to exit.
With the provision of a perforated partition plate, the area through which the airflow
flows can be reduced, a pressure difference is created across the heat exchange space.
The speed at which the airflow exits is increased, thereby contributing to the improvement
of the heating efficiency of the cigarette. Moreover, the presence of the partition
plate facilitates the generation of turbulence on both sides of the partition plate
due to the accelerated airflow, which is also conducive to further homogenizing the
temperature of the hot airflow.
[0012] A further solution is provided as follows:
The outside wall of the central heat source is isolated from the heat exchange space
by means of a heat conduction material with excellent heat conductivity. With such
a provision, airflow is avoided from coming into direct contact with the heating body
of the central heat source, thus avoiding a possible risk of heavy metal contamination
and improving safety.
[0013] A further solution is provided as follows:
The heat conduction material with excellent heat conductivity is selected from alumina,
silicon oxide, zinc oxide, aluminum nitride, silicon carbide, graphite, ceramic and
the like.
[0014] A further solution is provided as follows:
A heat-insulating material is provided at an outer side of the heat exchange space.
This avoids heat from being conducted to an outer surface of the cigarette, which
could otherwise render it too hot to have a comfortable inhalation of the cigarette.
Additionally, this insulation avoids heat loss, thereby increasing the temperature
of the hot airflow.
[0015] A further solution is provided as follows:
Due to the heating method of the central heat source in combination with the heat
exchange space, in order to ensure the heating effect, the heat exchange space will
not be provided too large. When the airflow exits the heat exchange space, the airflow
directly above the heat exchange space is at a high temperature and is able to effectively
heat the portions of the cigarette that are positioned above the heat exchange space.
However, the portions of the cigarette, that are not directly above the heat exchange
space and the central heat source, are subjected to inadequate heating because there
is no or only a minimal amount of hot airflow passing through them. For addressing
this issue, the partition plate arranged above the heat exchange space is of an arc-shaped
structure that protrudes outward at the central portion thereof. With the provision
of the arc-shaped structure, the hot airflow exits the heat exchange space will be
evenly distributed across the bottom of the entire cigarette, thereby ensuring even
heating of the cigarette and improving the smoking experience.
[0016] The present application also provides a heated cigarette applying the mechanism for
heating cigarette by airflow provided by the present application.
[0017] The problems regarding the temperature stability and evenness of the hot airflow
for heating cigarettes are effectively solved by the present application through a
simple structural arrangement. This approach is not only cost-effective but also brings
outstanding results, demonstrating a strong practical application effect.
Brief Description of the Drawings
[0018]
FIG. 1 is a schematic view of an overall structure of a heated cigarette according
to one embodiment of the present application;
FIG. 2 shows a schematic view of a mechanism for heating cigarette by airflow according
to one embodiment of the present application;
FIG. 3 shows a top view schematic view of a heat exchange space according to another
embodiment of the present application;
FIG. 4 is a schematic view of a cross-section of the top of the heat exchange space
according to a further embodiment of the present application.
Detailed Description of the Embodiments
[0019] The following is a further detailed description of the present application based
on the accompanying drawings in combination with specific embodiments.
[0020] FIG. 1 shows a schematic view of the overall structure of a heated cigarette according
to an embodiment of the present application. As can be seen, the heated cigarette
comprises a power supply assembly 3, a mechanism 2 for heating cigarette by airflow
and a cigarette 1, which are sequentially provided. The power supply assembly 3 supplies
power to a central heat source in the mechanism 2 for heating cigarette by airflow.
The airflow is heated by the central heat source in the mechanism 2 for heating cigarette
by airflow, and then a cigarette positioned above is heated by using the heated hot
airflow, thereby generating an aerosol for a smoker to inhale.
[0021] The main idea of the present application is illustrated by the following specific
embodiments.
Embodiment 1
[0022] As shown in FIG. 2, a mechanism for heating cigarette by airflow comprises a central
heat source 21, and a heat exchange space 22 located to surround the central heat
source. The airflow enters from a bottom side of the heat exchange space, and forms
a hot airflow with even temperature after passing through the heat exchange space.
The hot airflow exits from an upper side of the heat exchange space and then heats
the cigarette.
[0023] The central heat source 21 is powered by the power supply assembly 3 self-equipped
in the cigarette. The power supply assembly 3 is turned on when needed, and the central
heat source 21 begins to heat the heat exchange space 22. The airflow is heated by
passing through the heat exchange space during smoking, and then heats the cigarette
1 to generate an aerosol for the smoker to inhale.
[0024] In this embodiment, the current conventional honeycomb heating mode is discarded.
With the arrangement of the heat exchange space, the heating efficiency is effectively
enhanced and the evenness of the temperature distribution within the hot airflow is
ensured.
[0025] As a further embodiment, in order to ensure an even temperature of the hot airflow,
the heat exchange space is located at an outer side of the central heat source, and
the central heat source is of a cylindrical shape. The overall shape of the heat exchange
space is coaxial with the cylindrical shape of the central heat source and has a cylindrical
shape with an annular cross-section. A distance between the outer side of the heat
exchange space and the outside wall of the central heat source is not more than 2.5
mm, and not less than 1 mm.
[0026] For ensuring the heating effect and an even temperature distribution within the hot
airflow, the heat exchange space is located directly at an outer side of the central
heat source, completely wrapping the central heat source as viewed from the exterior
form, and the heating efficiency is high. Moreover, the heat exchange space is smaller,
and the temperature inside the heat exchange space is relatively even. The airflow
brings about an overall effect of even heating due to the flow of airflow during heat
exchange process.
Embodiment 2
[0027] Embodiment 2 is provided based on Embodiment 1. In Embodiment 2, a perforated partition
plate 23 is provided at the top of the heat exchange space 22. As shown in FIG. 3
which is a top view of the heat exchange space, it can be seen that the partition
plate 23 is provided in an annular shape at the top of the heat exchange space. When
the hot airflow exits from the upper side of the heat exchange space, it flows through
the perforated partition plate provided above the heat exchange space to exit. With
the provision of a perforated partition plate, the area through which the airflow
flows can be reduced, a pressure difference is created across the front and rear ends
of the heat exchange space. The speed at which the airflow exits is increased, thereby
contributing to the improvement of the heating efficiency of the cigarette. In addition,
the presence of the partition plate facilitates the generation of turbulence on both
sides of the partition plate due to the accelerated airflow, which is also conducive
to further homogenizing the temperature of the hot airflow.
[0028] As a further improved solution to the embodiment, the area of the holes in the partition
plate accounts for 50% to 75% of the total area of the partition plate. If the area
of the holes is too small, it results in excessive force during smoking and less aerosol
is produced. The area of the holes in this embodiment has been calculated. Within
above range, the influence on the airflow rate is minimized, allowing for an appropriate
increase in airflow velocity while maintaining normal aerosol production under typical
smoking force. Moreover, tests have confirmed that the temperature of the hot airflow
directly above the heat exchange space is evenly distributed, and there is no significant
hot or cold spots.
Embodiment 3
[0029] In Embodiment 3 which is based on Embodiment 2, further improvements have been made
to the partition plate. With the partition plate of Embodiment 2, the hot airflow
can be well accelerated to flow to heat the cigarette. However, since the partition
plate is provided above the heat exchange space, the hot airflow is concentrated at
portions directly above the heat exchange space. This concentration leads to a superior
heating effect on the portion of the cigarette that are positioned above the heat
exchange space, while the remaining portions of the cigarette experience a less satisfactory
heating effect, which affects the overall heating performance.
[0030] In view of the above, the inventor has provided a partition plate provided above
the heat exchange space. The partition plate is configured into an arc-shaped structure
that protrudes outward at a center thereof. That is, the partition plate is shaped
in a form of the arc along a radial direction of the annular structure, and the arc
protrudes towards the direction of the cigarette. The structure is depicted in FIG.
4 which is a schematic cross-sectional view of the top of the heat exchange space.
With the provision of the arc-shaped structure, the hot airflow exits the heat exchange
space would be evenly distributed across the bottom of the entire cigarette. Accordingly,
the even heating of the overall cigarette is ensured, thereby improving the smoking
experience.
Embodiment 4
[0031] The overall structure of Embodiment 4 is the same as that of Embodiments 1 to 3,
with the difference that in Embodiment 4, an outside wall of the central heat source
is isolated from the heat exchange space by a heat conduction material with excellent
heat conductivity. For example, the central heat source is spaced apart from the heat
exchange space by alumina, silicon oxide, zinc oxide, aluminum nitride, silicon carbide,
graphite, ceramics, and the like. With such a provision, airflow is avoided from coming
into direct contact with the heating body of the central heat source, thus avoiding
a possible risk of heavy metal contamination, and improving safety.
Embodiment 5
[0032] In this embodiment which is based on Embodiment 4, a heat-insulating material is
provided at an outer side of the heat exchange space. This avoids heat from being
conducted to an outer surface of the cigarette, which could otherwise render the cigarette
too hot to have a comfortable inhalation thereof. Additionally, this insulation avoids
heat loss, thereby increasing the temperature of the hot airflow.
Embodiment 6
[0033] This embodiment provides a heated cigarette, applying the mechanism for heating cigarette
by airflow of Embodiments 1 to 5. Its overall structure is divided into three parts:
an upper part is a cigarette, a middle part is a mechanism for heating cigarette by
airflow, and a lower part is a power supply system. In use, the power supply system
is connected to the central heat source of the mechanism for heating cigarette by
airflow. Once the central heat source is heated, the temperature within the heat exchange
space is raised to a level that meets the temperature required for heating the cigarette
without burning. The hot airflow enters into the upper-located cigarette and heats
the cigarette during smoking. An aerosol is generated and then inhaled into the mouth.
[0034] It should be noted that the embodiments and figures of the present application only
indicate the core points of invention of the present application, and there is no
illustration of the necessary accessories, such as air holes, wires, brackets, temperature
measuring parts, etc., which pertain to conventional parts for those skilled in the
art.
[0035] Although the present application has been described herein with reference to the
explanatory embodiments of the present application, the above embodiments are only
the preferred embodiments of the present application, and the embodiments of the present
application are not limited by the above embodiments. It should be understood that
those skilled in the art may devise many other modifications and embodiments, which
will fall within the scope of the principles and spirit of the disclosure of the present
application.
1. A mechanism for heating cigarette by airflow, comprising a central heat source, wherein
further comprising a heat exchange space surrounding the central heat source, the
airflow enters from a bottom side of the heat exchange space and forms a hot airflow
with even temperature after passing through the heat exchange space, and the hot airflow
exits from an upper side of the heat exchange space and heats the cigarette.
2. The mechanism for heating cigarette by airflow according to claim 1, wherein the heat
exchange space is located at a distance of 1 mm to 2.5 mm from a peripheral part of
the central heat source, and the heat exchange space as a whole is of a cylindrical
shape, and the central heat source is located at a central position of the cylindrical
shape.
3. The mechanism for heating cigarette by airflow according to claim 1, wherein a perforated
partition plate is provided above the heat exchange space.
4. The mechanism for heating cigarette by airflow according to claim 3, wherein the partition
plate is an arc-shaped structure that protrudes outwardly at a center thereof.
5. The mechanism for heating cigarette by airflow according to any one of claims 1 to
4, wherein an outside wall of the central heat source is isolated from the heat exchange
space by means of a heat conduction material with excellent heat conductivity.
6. The mechanism for heating cigarette by airflow according to claim 5, wherein the heat
conduction material with excellent heat conductivity is selected from alumina, silicon
oxide, zinc oxide, aluminum nitride, silicon carbide, graphite and ceramic.
7. The mechanism for heating cigarette by airflow according to any one of claims 1 to
4, wherein a heat-insulating material is provided at an outer side of the heat exchange
space.
8. A heated cigarette, applying the mechanism for heating cigarette by airflow according
to any one of claims 1 to 7.