CROSS-REFERENCE
BACKGROUND OF THE INVENTION
[0002] Surgical drains are often used to treat deep post-operative wounds. Surgical drains
are tubes commonly placed by surgeons to remove blood, pus, and infected fluids from
a wound bed and to prevent the accumulation of air, or formation of dead space. If
allowed to accumulate, the fluids or air can put pressure on the surgical site and
adjacent areas, causing pain. There are several types of surgical drains including
open or closed, and suction or passive drains. Closed-suction drains are maintained
under low or high pressure to create a suction and drain into a bag or bottle.
[0003] The general surgical drain protocol involves inserting a drain into the wound and
attaching the external end to a suction source. The negative pressure from the suction
source removes exudates from the cavity. The wound can be closed around the drain.
Surgical drains may fail to suction over the entire wound area and when removed, often
still leave a relatively large dead space.
[0004] Negative-pressure wound therapy (NPWT) is used to promote healing in acute or chronic
wounds. A sealed wound dressing fills the wound, attaching to a vacuum pump to apply
reduced pressure, such as sub-atmospheric pressure. The vacuum acts as a suction device,
removing fluid from the wound and drawing the edges of the wound inward. Additionally,
sub-atmospheric pressure assists in wound closure by promoting blood flow to the area
and stimulating granulation tissue formation. NPWT systems can also provide irrigation
or antibiotics to the wound.
[0005] The general NPWT protocol involves placing the wound dressing in the wound and placing
a flexible cover layer over the wound to create a seal, or vacuum reservoir, where
the reduced pressure can be applied. The NPWT tubing can then be attached to the wound
dressing at the skin level with an adhesive transfer pad.
[0006] NPWT systems can also be used for deep post-operative wound closure. The wound dressing
is packed into the deep wound and is attached to a suction drainage system that can
provide irrigation and remove exudates through the negative pressure system. The wound
can be closed temporarily but a removal surgery is necessary to remove the dressing
from the wound, leaving a relatively large dead space.
[0007] Therefore, there is a need for improved surgical site wound management devices, systems
and methods that overcome some of the challenges associated with commercially available
technology. The present disclosure describes improvements over existing technologies
to allow for more complete post-operative surgical site wound management.
SUMMARY OF THE INVENTION
[0008] The present disclosure generally relates to medical devices, systems and methods
and more particularly relates to post-operative wound closure devices, systems and
treatment methods.
[0009] A combination of closed-suction drains and a NPWT system for deep post-operative
wound closure can be beneficial. It may be desirable to have a system that includes
drains to reach deep into surgical wounds with NPWT dressings at the wound surface.
It may be beneficial if the drain could provide suction. It may be beneficial for
the NPWT dressing to help close the wound. It may be beneficial for the wound to be
closed around the drain. It may be desirable for devices, systems, and methods to
eliminate the problem of the drain leaving a relatively large space between tissues
that are normally anatomically connected (e.g. dead space). It may be desirable for
devices, systems, and methods to eliminate the problem of the drain failing to provide
a large surface area over which suction and/or irrigation can occur. Such a device
may be beneficial for infection cases, spine surgeries, orthopedic fracture surgeries,
plastic surgeries, or any other surgeries.
[0010] It may be desirable to provide deep-wound suction over a greater area. It may be
desirable to provide complete wound irrigation at a local level. It may be desirable
to deliver high-concentrations of local antibiotics to deep wounds. It may be desirable
to promote wound closure with negative pressure. It may be desirable to treat post-operative
wounds through a NPWT system without having to re-open the wound for component removal.
[0011] Any embodiment of the device may comprise an elongate shaft. Any embodiment of the
device may comprise a wound dressing. Any embodiment of the device may comprise a
removal element. The elongate shaft is preferably hollow, such as a tube, cannula,
or catheter. The elongate shaft may have an external end disposed outside the patient
and an internal end disposed in the patient's wound. The wound dressing may be an
open pore, reticulated, hydrophobic foam sponge or may take any other form known in
the art. The removal element may be a braid, cage, radially expandable member, or
take any other form. The removal element may have any number of patterns but in preferred
embodiments may be a helical braid with a distal end that is disposed in the wound
and a trailing end that extends proximally outward toward a location external of the
patient, away from the wound. The removal element may be collapsible. The distal end
of the removal element may be of diameter or width greater than the elongate hollow
tube in its expanded state. The distal end of the removal element may be of a diameter
or width less than the lumen of the elongate hollow tube in its collapsed state. The
distal end of the removal element may be a bulbous shape, cylindrical shape, or any
other shape. The distal end of the removal element may conform to the contour of the
wound dressing . The wound dressing may expand until constrained by the shape of the
removal element. The internal end of the elongate shaft may abut the wound dressing.
The removal element components may join to make up the trailing end. The trailing
end of the removal element may span the length of the lumen of the elongate shaft,
through the external end disposed outside the patient. The external end of the elongate
shaft may connect to a suction and/or irrigation system with a fitting. The suction
and/or irrigation system may be a NPWT system. The fitting may be a Luer lock or a
custom fitting.
[0012] Optionally in any embodiment, the elongate shaft may have a y-split near the external
end disposed outside the patient's wound, with two external arms. The first external
arm end may connect to a suction and/or irrigation system with a fitting. The suction
and/or irrigation system may be a NPWT system. The fitting may be a Luer lock or a
custom fitting. A stopper of cylindrical shape may have a tight fit with the lumen
of the elongate shaft. The stopper may have O-rings sized to maintain the negative-pressure
seal in the elongate shaft. The stopper may reside in the second external arm of the
elongate shaft. The removal element trailing end may extend past the second external
arm end disposed outside the patient. The stopper may capture the trailing end of
the removal element. The removal element may be captured by molding processes, mechanical
mechanisms, bonding, or any other processes. The removal element may be pulled axially,
causing the stopper to move accordingly.
[0013] Optionally in any embodiment, the elongate shaft may have a y-split near the external
end disposed outside the patient's wound, with two external arms. One external arm
end may connect to a suction and/or irrigation system with a fitting. The suction
and/or irrigation system may be a NPWT system. The fitting may be a Luer lock or a
custom fitting. An externally threaded cylindrical fitting may be bonded to the second
external arm end. A cylindrical cap may have internal threads that mate with those
of the fitting. The cap and the fitting threads may mate to maintain the negative-pressure
seal in the elongate shaft. The removal element trailing end may extend into the second
external arm of the elongate shaft, connecting to the threaded cap. The trailing end
may connect to the threaded cap by molding processes, mechanical mechanisms, bonding,
or any other processes. The cap may be unthreaded from the fitting, such that the
removal element is pulled axially.
[0014] Optionally in any embodiment, the elongate shaft may have a y-split near the external
end disposed outside the patient's wound, with two external arms. One external arm
end may connect to a suction and/or irrigation system with a fitting. The suction
and/or irrigation system may be a NPWT system. The fitting may be a Luer lock or a
custom fitting. The outer diameter of the second external arm end may have cylindrical
ratchets. The ratchets may be molded onto the elongate shaft or may be a fitting bonded
onto the elongate shaft. A cylindrical cap may have a sliding fit with the ratcheted
fitting. The cap may have an actuation mechanism that interfaces with the fitting
ratchets. The actuation mechanism may be pushed to release the ratcheting to allow
for axial movement. The cap and the fitting may maintain the negative-pressure seal
in the elongate shaft. The cap may be moved axially along the fitting, such that the
removal element is pulled axially.
[0015] Optionally in any embodiment, the elongate shaft may be multi-lumen. The elongate
shaft may have one lumen that extends distally into the wound dressing. The extended
lumen may have a closed tip or an open tip. The extended lumen may have a plurality
of holes. The holes may be patterned axially and/or radially along the lumen. The
holes may allow for removal of suctioned exudate along the length of the dressing.
The holes may allow for distribution of irrigating fluids along the length of the
dressing.
[0016] Optionally in any embodiment, the elongate shaft may be multi-lumen to provide separate
pathways for suction and irrigation.
[0017] Optionally in any embodiment, there may be multiple elongate shafts that are connected
along their length to provide separate pathways for irrigation and suction.
[0018] In some embodiments, there may be a series of wound dressings. The wound dressings
may be captured in the removal element in order to fill a larger wound space.
[0019] Preferably the device may insert the wound dressing into the wound space of a clean
wound for treatment. The elongate shaft may span from the wound bed to a suction and/or
irrigation system disposed external of the patient. The wound may be closed around
the elongate shaft. The device may be used with the external system to provide irrigation.
The device may be used with the external system to suction exudates. The device may
be used with the external system to instill antibiotics.
[0020] Preferably this device may remove the wound dressing after treatment through a closed-wound,
without the need for a removal surgery. A removal mechanism may be used for device
collapse and retraction. The trailing end of the removal element may be pulled axially,
causing the distal end of the removal element to lengthen and narrow. The narrowed
removal element may collapse the wound dressing. The trailing end of the removal element
may continue to be pulled axially to retract the wound dressing into the elongate
shaft. The device may be removed through a closed wound.
[0021] Optionally in any embodiment, the method for removal may include incremental collapse
of the wound dressing with continued therapy.
[0022] Additional aspects of the invention will be apparent from the detailed descriptions
and claims herein.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
Figure 1a shows a side view of an exemplary embodiment of a device for post-operative
wound treatment having a removal element that encompasses a sponge, in accordance
with some embodiments.
Figure 1b shows a side view of an exemplary embodiment of a device for post-operative
wound treatment having a removal element that is woven through a sponge, in accordance
with some embodiments.
Figure 1c shows a side view of an exemplary embodiment of a device for post-operative
wound treatment having radiopaque markers on components of the device, in accordance
with some embodiments.
Figure 2a shows a side view of an exemplary embodiment of the internal end of the
elongate shaft, the internal end having a flare in accordance with some embodiments.
Figure 2b shows a side view of an exemplary embodiment of the internal end of the
elongate shaft, the internal end having an external chamfer in accordance with some
embodiments.
Figure 2c shows a side view of an exemplary embodiment of the internal end of the
elongate shaft, the internal end having no flare in accordance with some embodiments.
Figure 3a shows a side view of an exemplary embodiment of the removal element, in
accordance with some embodiments.
Figure 3b shows a close-up of an exemplary embodiment of the removal element, in accordance
with some embodiments.
Figure 4a shows a side view of another exemplary embodiment of a device for post-operative
wound treatment with a y-split and stopper, in accordance with some embodiments.
Figure 4b shows a cross-section of another exemplary embodiment of a device for post-operative
wound treatment with a y-split and stopper, in accordance with some embodiments.
Figure 4c shows a side view of another exemplary embodiment of a device for post-operative
wound treatment with a y-fitting, in accordance with some embodiments.
Figure 5 shows a cross-section view of an exemplary embodiment of a stopper, in accordance
with some embodiments.
Figure 6a shows a side view of another exemplary embodiment of a device for post-operative
wound treatment with a y-split and threaded fitting, in accordance with some embodiments.
Figure 6b shows a cross-section view of another exemplary embodiment of a device for
post-operative wound treatment with a y-slit and threaded fitting, in accordance with
some embodiments.
Figure 7 shows a cross-section view of an exemplary embodiment of the external end
threaded fitting and cap, in accordance with some embodiments.
Figure 8 shows a side view of another exemplary embodiment of a device for post-operative
wound treatment with y-split and ratcheted fitting, in accordance with some embodiments.
Figure 9 shows a cross-section view of an exemplary embodiment of the external end
ratcheted fitting and cap, in accordance with some embodiments.
Figure 10 shows a cross-section of another exemplary embodiment with a multi-lumen
elongate shaft, one lumen extending proximally into the wound dressing, in accordance
with some embodiments.
Figure 11 shows a side view of another exemplary embodiment of the elongate shaft
with separate irrigation and suction channels, in accordance with some embodiments.
Figure 12 shows a side view of another exemplary embodiment of the elongate shaft
with separate irrigation and suction channels, in accordance with some embodiments.
Figure 13 shows a side view of another exemplary embodiment of a series of wound dressings
captured by the removal element, in accordance with some embodiments.
Figure 14 shows a side view of another exemplary embodiment of a removal element woven
into a wound dressing, in accordance with some embodiments.
Figure 15 shows a side view of another exemplary embodiment of the removal element
composed of hollow components, in accordance with some embodiments.
Figure 16 shows a schematic of an exemplary embodiment of a device for post-operative
wound treatment being connected to a suction and/or irrigation device, in accordance
with some embodiments.
Figure 17 shows a cross-section view of a device for post-operative wound treatment
placed in a spinal wound, in accordance with some embodiments.
Figure 18 shows a superior view of a device for post-operative wound treatment placed
in a spinal wound, in accordance with some embodiments.
Figure 19 shows a side view of the removal element being pulled axially, in accordance
with some embodiments.
Figure 20a shows a side view of the wound dressing beginning to collapse due to the
lengthening and narrowing of the removal element, in accordance with some embodiments.
Figure 20b shows a side view of the wound dressing having a sponge partially retracted
in an initial position, in accordance with some embodiments.
Figure 21a shows a cross-section view of a fully collapsed and retracted wound dressing
into the elongate shaft, in accordance with some embodiments.
Figure 21b shows a cross-section view of a fully collapsed and retracted wound dressing
into the elongate shaft having an internal chamfer, in accordance with some embodiments.
Figure 22 shows a side view of a device for post-operative wound treatment being removed
out of a closed wound, in accordance with some embodiments.
DETAILED DESCRIPTION OF THE INVENTION
[0024] Specific embodiments of the disclosed device, system and method of use will now be
described with reference to the drawings. Nothing in this detailed description is
intended to imply that any particular component, feature, or step is essential to
the invention.
[0025] Figures 1a-1c are a preferred embodiments of a device that may be used for post-operative
wound treatment with an elongate shaft 1, wound dressing 2, and removal element 5.
Figures 1a-1c each illustrate an embodiment with optional features, any of which may
be used or substituted with other features in other embodiments discussed herein.
In particular, Figure 1a shows a side view of an exemplary embodiment of a device
for post-operative wound treatment having a removal element that encompasses a sponge,
in accordance with some embodiments. Additionally, Figure 1b shows a side view of
an exemplary embodiment of a device for post-operative wound treatment having a removal
element that is woven through a sponge, in accordance with some embodiments. Further,
Figure 1c shows a side view of an exemplary embodiment of a device for post-operative
wound treatment having radiopaque markers 60 on components of the device, in accordance
with some embodiments.
[0026] As seen in Figures 1a-1c, the elongate shaft 1 may have an internal end 3 that is
disposed in the patient's wound and an external end 4 that is disposed outside the
patient. The elongate shaft 1 may be a tube, cannula, catheter, or other hollow structure
preferably having a lumen extending the length thereof and that is sized to receive
the wound dressing 2 and removal element 5 in a compressed configuration. As seen
in Figures 1a and 1c, removal element 5 may be wrapped around wound dressing 2. As
seen in Figure 1b, removal element 5 may be woven through wound dressing 2. In some
embodiments, wound dressing 2 may comprises a sponge. Further, as seen in Figure 1c,
elongate shaft 1, wound dressing 2, and removal element 5 may each comprise radiopaque
markers.
[0027] The elongate shaft 1 may have a flared 45 internal end 3 to allow dressing guidance
to be slidably advanced into the lumen during removal by proximal retraction of the
removal element 5. The elongate shaft 1 may have a single lumen. Optionally, in any
embodiment, the elongate shaft 1 may have multiple lumens in order to provide fluid
suction and/or irrigation. For example, the elongate shaft 1 may have three lumens
(one lumen for suction, one lumen for irrigation, and one lumen for device retraction)
or the elongate shaft 1 may have three or more lumens (one or more lumens for suction,
one or more lumens for irrigation, and one lumen for device retraction). The elongate
shaft 1 preferably has a circular cross-section. Optionally, in any embodiment, the
elongate shaft 1 may have various cross-sectional shapes known to those skilled in
the art, such as an ovular cross-section or a rectangular cross-section. The elongate
shaft 1 is preferably formed from a sterile flexible polymer. Any suitable material
may be used including elastomeric or polymeric materials including, but not limited
to, silicone or medical-grade polyvinyl chloride (PVC). The elongate shaft 1 is preferably
formed from a uniform material. Optionally, in any embodiment, the elongate shaft
1 may have sections of varying durometer in order to control stiffness, flexibility
or other mechanical properties of the elongate shaft 1. Optionally, in any embodiment,
the elongate shaft 1 may be formed from multiple materials to provide desirable mechanical
properties to the elongate shaft.
[0028] The wound dressing 2 is preferably a sterile, open cell reticulated, hydrophobic,
polyurethane foam. The wound dressing 2 preferably has pore sizes of approximately
400 to 600 microns. Optionally, in any embodiment, the dressing 2 may have silver
or antimicrobial agents added thereto. Optionally, in any embodiment, the dressing
2 may be non-open cell reticulated foam. Optionally, in any embodiment, the dressing
2 may be polyvinyl alcohol foam or any other material. Optionally, in any embodiment,
the dressing 2 may have pore sizes of approximately 60 to 400 microns. Optionally,
in any embodiment, the dressing 2 may have pore sizes that vary along the length of
the dressing 2. Optionally, in any embodiment, the dressing 2 may have pore sizes
that vary along the circumference of the dressing 2. Optionally, in any embodiment,
the dressing 2 may have pore sizes that vary along any other direction. Optionally,
in any embodiment, the dressing 2 may have multiple stacked layers with different
materials to change the suction and dispersion properties of the dressing 2. For example,
the dressing 2 may have a silver-coated polyurethane layer, a polyvinyl alcohol foam
layer, and a waterproof adhesive layer. The stacked layers may be the same thickness
or have varying thicknesses. The dressing 2 sizes may have surface areas up to 1000-1500cm
2. The dressing 2 may be cylindrically shaped. Optionally, in any embodiment, the dressing
2 may be rectangular or another shape. The dressing 2 may have a long side (i.e. long
length) and two short sides (i.e. small width and height). The dressing 2 may be collapsed
with a narrowing of the width and height. Optionally, in any embodiment, the dressing
2 may be flexible so that it may be manipulated. The dressing 2 may be fabricated
to allow equal distribution of negative pressure across the wound. The dressing 2
materials and configurations will be apparent to those skilled in the art and may
vary depending on factors including patient's anatomy, exudate quantity, and/or state
of the wound.
[0029] The removal element 5 may be a type of helical braid woven such that as the braid
lengthens, it narrows. The removal element 5 may have a distal end 8 that is configured
to be disposed in the wound and a trailing end 6 that extends proximally from the
wound toward an external surface of the patient. The removal element 5 may be collapsible.
The distal end 8 may be of diameter or width greater than the lumen of the elongate
shaft 1 in its expanded state. The distal end 8 may be of diameter or width less than
the lumen of the elongate shaft 1 in its collapsed state. Optionally, in any embodiment,
the distal end 8 may conform to the wound dressing 2 contour. Optionally, in any embodiment,
the distal end 8 may be bulbous, cylindrical, rectangular, or any other shape. The
components of the removal element 5 may come together on one end of the distal end
8 to create a trailing end 6 which forms a tether that may be retracted proximally
by a physician or other operator when removal is desired. The components may come
together in a knot, be bonded together, or any other known processes of joining. The
trailing end 6 may be a tight braid or bonded components that extend from distal end
8. Optionally, in any embodiment, the trailing end 6 may be a continuation of the
distal end 8 helical braid.
[0030] The removal element 5 preferably encompasses the dressing 2 with a tight fit such
that the dressing is entrapped by the removal element. Optionally, in any embodiment,
the removal element 5 may be woven into the periphery of the dressing 2. Optionally,
in any embodiment, the removal element 5 may be woven through the center of the dressing
2. Optionally, in any embodiment, the removal element 5 may be woven around the dressing
2, woven into the periphery of the dressing, and/or woven through the center of the
dressing 2, or any combination thereof. The long-side of the dressing 2 may be aligned
or substantially parallel with the removal element 5 longitudinal axis. The trailing
end 6 of the removal element 5 may span the length of the elongate shaft 1 from the
internal end 3, through the external end 4 with an additional length extending therepast
that may be grasped by an operator or coupled to an actuation mechanism for retraction.
The trailing end 6 may be pulled taut so that the removal element 5 captures the dressing
2 and also so that the internal end 3 of the elongate shaft 1 abuts the wound dressing
2. Optionally, in any embodiment, the elongate shaft 1 may be connected to the wound
dressing 2 with adhesive or other method of bonding.
[0031] Figure 2a-2c are preferred embodiments of the elongate shaft 1, as depicted in Figure
1 and may be used in this or any other embodiment of the device. In particular, Figure
2a shows a side view of an exemplary embodiment of the internal end of the elongate
shaft, the internal end having a flare in accordance with some embodiments. Additionally,
Figure 2b shows a side view of an exemplary embodiment of the internal end of the
elongate shaft, the internal end having an external chamfer 61 in accordance with
some embodiments. Further, Figure 2c shows a side view of an exemplary embodiment
of the internal end of the elongate shaft, the internal end having no flare in accordance
with some embodiments.
[0032] The elongate shaft 1 preferably has a length of 0.5m to 3m. More preferably, the
elongate shaft 1 has a length of 1m to 2m. The elongate shaft 1 preferably has an
inner diameter of 2mm to 10mm. More preferably, the elongate shaft 1 has an inner
diameter of 3mm to 5mm. The elongate shaft 1 preferably has an outer diameter of 4mm
to 15mm. More preferably, the elongate shaft 1 has an outer diameter of 5mm to 7mm.
The elongate shaft 1 may have a flared 45 internal end 3 to allow dressing guidance
into the lumen during removal by proximal retraction of the dressing into the lumen
of the elongate shaft 1. The flared diameter 45 is preferably 5mm to 20mm. More preferably,
the flared diameter 45 is 7mm to 15mm. Optionally, in any embodiment and as illustrated
in Figure 2a, the flared 45 internal end 3 may be flexible so that it easily collapses
as it is pulled through the wound during removal. Optionally, in any embodiment, the
internal end 3 may be the same diameter as the rest of the elongate shaft 1. Optionally,
in any embodiment and as illustrated in Figure 2b, end 3 may have an external chamfer.
Optionally, in any embodiment and as illustrate din Figure 2c, end 3 may have no flare.
[0033] Figure 3a is a preferred embodiment of the removal element 5, as depicted in Figure
1 and may be used in this or any other embodiment of the device. The removal element
5 may be a type of helical braid woven such that as the braid lengthens, it narrows
due to the reduced angle 7 between the warp 53 and weft 54 components at their crossing
points. The removal element 5 may be composed of any type of fiber, wire, or tube.
Optionally, in any embodiment, the removal element 5 may be a cage, expandable member,
or take any other form. The removal element 5 is preferably a biaxial braid. Figure
3b shows a flat-version of a biaxial braid, as a preferred embodiment of the removal
element shown in Figure 3a. The removal element 5 may be composed of a plurality of
intertwining components. The removal element 5 preferably is composed of between 4
and 16 intertwining components. More preferably, the removal element 5 is composed
of 4 to 8 intertwining components. The fibers may be hollow. The removal element 5
may be woven in any pattern. The removal element 5 is preferably woven with pairs
of warp 53 and weft 54 components that alternatively pass over and under each other,
with one pair spiraling clockwise and the other pair spiraling counter-clockwise.
The removal element 5 preferably has a 30 to 60-degree angle 7 between the warp 53
and weft 54 components. More preferably, the angle 7 between the warp 53 and weft
54 components is 40 to 50-degrees. The intertwining components are preferably flat
with widths of 0.1mm to 1mm. More preferably, the intertwining components have widths
of 0.1mm to 0.3mm. Optionally, in any embodiment, the removal element 5 may be multidirectional
or unidirectional braids. Optionally, in any embodiment, the removal element 5 may
have lower angle 7 orientations to change the expansion and compression properties
of the removal element. Optionally, in any embodiment, the removal element 5 may have
higher angle 7 orientations to change the expansion and compression properties of
the removal element. The removal element 5 may be self-expanding. The removal element
5 may be sterile polypropylene fiber or any suitable fiber. The removal element 5
may be a flexible wire. The removal element 5 may have a trailing end 6 at one end
that is of smaller diameter or width than the elongate shaft 1 (shown in Figure 1).
The distal end 8 may be woven to conform to the wound dressing 2 contour. The distal
end 8 may have a bulbous shape that is slightly larger than the corresponding wound
dressing 2. The distal end 8 may have a cylindrical shape or any other shape. The
distal end 8 may be larger in diameter or width than the lumen of the elongate shaft
1 (shown in Figure 1) in its expanded shape. The distal end 8 may be collapsible to
a diameter or width smaller than the lumen of the elongate shaft 1 (shown in Figure
1). The intertwining components of the removal element 5 may come together on a proximal
portion of the distal end 8 to create a trailing end 6 that acts as a tether so the
removal element may be pulled proximally. The intertwining components may come together
in a knot, be bonded together, or any other known processes of joining, or they may
be twisted or braided together to form a single tether. The trailing end 6 may be
a tight braid or bonded components that extend proximally from the distal end 8. The
trailing end 6 may have a circular cross-section. Optionally, in any embodiment, the
trailing end 6 may have a rectangular cross-section forming a flat ribbon or any other
shape. The trailing end 6 preferably has a diameter or maximum width of 0.1mm to 1.2mm.
More preferably, the diameter or maximum width is 0.2mm to 0.8mm. The removal element
5 may be woven so that as the trailing end 6 is pulled axially, the circumference
of the distal end 8 narrows and the distal end 8 collapses to engage and capture the
dressing 2 (not pictured) so that as the removal element is retracted proximally it
will also carry the dressing 2 with it in the proximal direction.
[0034] Figures 4a and 4b and 4c each illustrate a preferred embodiment of a device that
may be used for post-operative wound treatment with elongate shaft 28, wound dressing
2, removal element 5, external fitting 12, and stopper 13. Figure 4a shows a side
view of the embodiment and Figure 4b shows a cross-section view of the embodiment.
Additionally, Figure 4c shows a side view of the embodiment having a y-fitting 62.
Figures 4a and 4b and 4c each illustrate an embodiment with optional features, any
of which may be used or substituted with other features in other embodiments discussed
herein.
[0035] The elongate shaft 28 may have an internal end 3 that is disposed in the wound in
the patient and a y-split 9 diverging into two external arms 10, 11 with two external
ends 32, 33 preferably disposed outside of the wound and externally to the patient.
Optionally, in any embodiment, the y-split 9 may be a t-split or any other divergence
of one member into two. For example, the first external arm 11 may extend in a direction
substantially parallel with the internal tubing axis and the second external arm 10
may diverge at a 20 to 60-degree angle. More preferably, the second external arm 10
diverges at a 30 to 40-degree angle. The elongate shaft 28 is preferably formed from
a sterile flexible polymer. Any suitable material may be used including elastomeric
or polymeric materials including, but not limited to, silicone or medical-grade polyvinyl
chloride (PVC). The elongate shaft 28 preferably has an approximate length of 0.5m
to 3m (from internal end to each external end). More preferably, the elongate shaft
28 has a length of 1m to 2m. Optionally, in any embodiment, the elongate shaft 28
may have any length to accommodate varying patient anatomy and use. The elongate shaft
28 preferably has an inner diameter of 2mm to 10mm. More preferably, the elongate
shaft 28 has an inner diameter of 3mm to 5mm. The elongate shaft 28 preferably has
an outer diameter of 4mm to 15mm. More preferably, the elongate shaft 28 has an outer
diameter of 5mm to 7mm. The y-split 9 may allow the trailing end 6 of the removal
element 5 to exit the external end 32 of the tubing without interfering with the connection
to the external device for suction and irrigation.
[0036] The wound dressing 2 and removal element 5 may be the same as those described in
Figure 1.
[0037] The fitting 12 may be any medical tubing standard fitting known in the art such as
a cylindrical shape. The fitting 12 may be configured to mate with commercial suction
and/or irrigation device tubing. The fitting 12 outer diameter may be stepped. The
fitting 12 preferably has a first outer diameter 34 of approximately 8mm to 17mm.
More preferably, the fitting 12 has a first outer diameter 34 of 10mm to 15mm. The
outer diameter 34 may have surface features such as ridges 47 around the circumference
to help an operator grasp the fitting. The ridges 47 may have a square shape. Optionally,
in any embodiment, the ridges 47 may be any shape. The ridges 47 preferably have widths
of approximately 0.1mm to 1mm. More preferably, the ridges 47 have widths of 0.2mm
to 0.5mm. The fitting 12 preferably has a second outer diameter 35 of approximately
5mm to 13mm. More preferably, the fitting 12 has a second outer diameter 35 of 7mm
to 10mm. The second outer diameter 15 may have a locking pin 46 so that an external
device female fitting can slide into the fitting 12 with the locking pin 46 entering
a channel on the external fitting such that as the fitting is rotated, the locking
pin 46 locks to the fitting. Optionally, in any embodiment, the outer diameter 35
may have any locking feature such as a threaded region as used in a Luer lock. The
fitting 12 preferably has an inner diameter of 4mm to 8mm. More preferably, the fitting
12 has an inner diameter of 5mm to 7mm. The fitting 12 is preferably sterile acrylonitrile
butadiene styrene (ABS) or another suitable polymer. Optionally, in any embodiment,
the fitting 12 may be any suitable metal, ceramic, or other material.
[0038] A stopper 13 is preferably disposed in the opposite arm 10 of the y-split 9. The
stopper 13 may be of cylindrical shape or any other shape. The stopper 13 preferably
has a diameter of approximately 2mm to 6mm. More preferably, the stopper 13 has a
diameter of 2.5mm to 4.5mm. The stopper 13 preferably has a length of 5mm to 25mm.
More preferably, the stopper 13 has a length of 10mm to 20mm. The stopper 13 body
is preferably sterile acrylonitrile butadiene styrene (ABS) or a comparable suitable
polymer. Optionally, in any embodiment, the stopper 13 body may be any suitable metal,
ceramic or other material. The stopper 13 preferably has multiple circumferential
grooves 36 disposed therearound and sized to fit an external O-ring 14 in each. The
circumferential grooves 36 may have rectangular cross-sections. Optionally, in any
embodiment, the circumferential grooves 36 may be semi-circles or any shape. Optionally,
in any embodiment, the stopper 13 may have other mechanical features to capture an
O-ring 14. Optionally, in any embodiment, the O-rings 14 may be bonded to the stopper
13. The O-rings 14 preferably have outer diameters of approximately 2mm to 6mm. More
preferably, the O-rings 14 have outer diameters of 3.1mm to 5.1mm. The O-rings 14
preferably have circular cross-sections. Optionally, in any embodiment, the O-rings
14 may have any shape cross-section. The O-rings 14 may have a press fit with the
inner lumen of the arm 10 of the elongate shaft 28 to provide a seal. The O-rings
14 are preferably sterile rubber. Optionally, in any embodiment, the O-rings 14 may
be any suitable elastomer.
[0039] The removal element 5 preferably encompasses the dressing 2 with a tight fit such
that the dressing is entrapped by the removal element. The long-side of the dressing
2 may be aligned or substantially parallel with the removal element 5 longitudinal
axis. The first external end 33 has a fitting 12 to connect to a suction and/or irrigation
device canister tubing. The fitting 12 may be bonded to the external end 33 of the
elongate shaft 28 using an adhesive. Optionally, in any embodiment, the fitting 12
may be connected to the external end 33 of the elongate shaft 28 by any bonding method
including but not limited to mechanical bonding, chemical bonding, adhesives, ultrasound
welding, solvent bonding, etc. The trailing end 6 of the removal element 5 spans the
length of the lumen of the elongate shaft 28 from the internal end 3, through the
second external arm 10, exiting through the second external end 32, disposed external
to the patient. The trailing end 6 is pulled taut so that the removal element 5 captures
the dressing 2 and also so that the internal end 3 of the elongate shaft 3 abuts the
wound dressing 2. Optionally, in any embodiment, the elongate shaft 28 may be connected
to the wound dressing 2 with adhesive or other method of bonding. A stopper 13 captures
the trailing end 6 of the removal element 5 in the second external arm 10 of the elongate
shaft 28 such that as the trailing end 6 is pulled axially, the stopper 13 also moves
axially, allowing for removal element 5 collapse and subsequent collapse of the dressing
2 for device removal. The trailing end 6 may be captured by the stopper 13 during
a molding process. Optionally, in any embodiment, the trailing end 6 may be captured
by the stopper 13 by mechanical mechanisms or bonding. The stopper 13 may maintain
the seal within the elongate shaft 28 through a press fit between the O-rings 17 and
the inner lumen of the elongate shaft 28.
[0040] Figure 5 is a cross-section view of the stopper 13 as described in Figures 4a and
4b with multiple circumferential grooves 36 and multiple O-rings 14 to provide a press
fit with the second external arm 10 of the elongate shaft 28.
[0041] Figures 6a and 6b each illustrate a preferred embodiment of a device that may be
used for post-operative wound treatment with elongate shaft 28, wound dressing 2,
removal element 5, external fitting 12, threaded fitting 15, and threaded cap 16.
Figure 6a shows a side-view of the embodiment and Figure 6b shows a cross-sectioned
view of the embodiment. Figures 6a and 6b each show the elongate shaft 28 with y-split
9 and external fitting 12 on one external arm 11 as described in Figures 4a and 4b
and the wound dressing 2 and removal element 5 as described in Figure 1. Figures 6a
and 6b each illustrate an embodiment with optional features, any of which may be used
or substituted with other features in other embodiments discussed herein.
[0042] The externally threaded fitting 15 is preferably of cylindrical shape. The fitting
15 preferably has an inner diameter of approximately 4mm to 8mm. More preferably,
the fitting 15 has an inner diameter of 5mm to 7mm. The fitting 15 preferably has
an external diameter of 6mm to 10mm. More preferably, the fitting 15 has an external
diameter of 7mm to 9mm. The internally threaded cap 16 is preferably of cylindrical
shape. Optionally, in any embodiment, the cap 16 may be any shape. The cap 16 preferably
has a cylindrical lumen sized to mate with the externally threaded fitting 15. The
fitting 15 preferably has external threads 48 along a portion of the length of the
tubular body. Optionally, in any embodiment, the fitting 15 may be threaded along
its entire length. The cap 16 preferably has internal threads 49 along a portion of
the length of the tubular body. Optionally, in any embodiment, the cap 16 may be threaded
along its entire length. The fitting 15 length is preferably 5mm to 100mm. More preferably,
the fitting 15 length is 5mm to 20mm. The cap 16 length is preferably 5mm to 100mm.
More preferably, the cap 16 length is 5mm to 20mm. The trailing end 6 of the removal
element 5 may be attached to the inner end 37 of the cap 16 by being molded into it.
Optionally, in any embodiment, the trailing end 6 may be attached to the cap 16 by
any mechanical mechanism or bonding. The fitting 15 is preferably acrylonitrile butadiene
styrene (ABS). Optionally, in any embodiment, the fitting 15 is any suitable polymer.
The cap 16 is preferably acrylonitrile butadiene styrene (ABS). Optionally, in any
embodiment, the cap 16 is any suitable polymer.
[0043] The removal element 5 preferably encompasses the dressing 2 with a tight fit such
that the dressing is entrapped by the removal element. The long-side of the dressing
2 may be aligned or substantially parallel with the removal element 5 longitudinal
axis. The first external end 33 may have a fitting 12 to connect to suction and/or
irrigation device canister tubing. The fitting 12 may be bonded to the external end
33 of the elongate shaft 28 using adhesive. Optionally, in any embodiment, the fitting
12 may be connected to the external end 33 of the elongate shaft 28 by any bonding
method. The second external end 32 may have an externally threaded fitting 15. The
fitting 15 may be bonded to the second external end 32 using adhesive. Optionally,
in any embodiment, the fitting 15 may be bonded to the second external end 32 by any
bonding method. The trailing end 6 of the removal element 5 may span the length of
the lumen of the elongate shaft 28 from the internal end 3, through the second external
arm 10, through the second external end 32, to attach to the internally threaded cap
16. As the cap 16 is unscrewed from the fitting 15, the trailing end 6 of the removal
element 5 is pulled axially. The trailing end 6 may be pulled taut by unthreading
the cap 16 so that the removal element 5 captures the dressing 2 and also so that
the internal end 3 of the elongate shaft 28 abuts the wound dressing 2. Optionally,
in any embodiment, the elongate shaft 28 may be connected to the wound dressing 2
with adhesive or other method of bonding. The fitting 15 and cap 16 may have mating
threads 48, 49 so that when engaged, a seal is maintained within the elongate shaft
28.
[0044] Figure 7 is a preferred embodiment of the externally threaded fitting 15 and the
internally threaded cap 16, as described in Figure 6. The fitting 15 attaches to the
end 32 of one external arm 10. The fitting 15 and cap 16 may have mating threads 48,
49. The trailing end 6 of the removal element (not fully pictured) may attach to the
inner end 37 of the cap 16. As the cap 16 is unscrewed from the fitting 15, the trailing
end 6 of the removal element is pulled axially thereby pulling the dressing (not pictured)
out of the wound into the elongate shaft 28.
[0045] Figure 8 is a preferred embodiment of a device that may be used for post-operative
wound treatment with elongate shaft 28, wound dressing 2, removal element 5, external
fitting 12, ratcheted fitting 17, and cap 18. Figure 8 shows the elongate shaft 28
with y-split 9 and external fitting 12 on one external arm 11 as described in Figures
4a and 4b and the wound dressing 2 and removal element 5 as described in Figure 1.
Figure 6 illustrates an embodiment with optional features, any of which may be used
or substituted with other features in other embodiments discussed herein.
[0046] The ratcheted fitting 17 may be bonded to one external arm 10 of the elongate shaft
28. The ratcheted fitting 17 is preferably of cylindrical shape. Optionally, in any
embodiment, the ratcheted fitting 17 may be any shape. The fitting 17 may have an
inner diameter of approximately 5 to 7mm. The fitting 17 preferably has ratchets 39
along a portion of the length of the tubular body. Optionally, in any embodiment,
the fitting 17 may have ratchets (not pictured) along its entire length. The ratchet
fitting 17 length is preferably 5mm to 100mm. More preferably, the fitting 17 length
is 5mm to 20mm. The ratchet cap 18 is preferably of cylindrical shape. Optionally,
in any embodiment, the ratchet cap 18 may be any shape. The cap 18 preferably has
an inner diameter that provides for a sliding fit with the fitting 17. The cap 18
length is preferably 5mm to 100mm. More preferably, the cap 18 length is 5mm to 20mm.
The ratchet cap 18 preferably has an actuatable arm 19 that is rotated about a pin
20. Optionally, in any embodiment, the cap 18 may also have an actuation mechanism
19 that moves by any mechanism such as a button, a lever, or any other mechanism.
The actuation mechanism 19 may be an elongate rectangular shape with two ends 42,
43 on opposite sides of the pin 20. Optionally, in any embodiment, the actuation mechanism
19 may be any shape. The trailing end 6 of the removal element 5 may be attached to
the inner end 40 of the cap 18 by being molded into it. Optionally, in any embodiment,
the trailing end 6 may be attached to the cap 18 by any mechanical mechanism or bonding.
The fitting 17 is preferably sterile acrylonitrile butadiene styrene (ABS). Optionally,
in any embodiment, the fitting 17 may be any suitable polymer. The cap 18 is preferably
sterile acrylonitrile butadiene styrene (ABS). Optionally, in any embodiment, the
cap 18 may be any suitable polymer. The cap 18 is able to move axially along the fitting
17 when the actuation mechanism 19 is disengaged, pulling the trailing end 6 of the
biaxial braid 5 axially thereby pulling the dressing 2 out of the wound into the elongate
shaft 28.
[0047] The removal element 5 preferably encompasses the dressing 2 with a tight fit such
that the dressing is entrapped by the removal element. The long-side of the dressing
2 may be aligned or substantially parallel with the removal element 5 longitudinal
axis. The first external end 33 may have a fitting 12 to connect to suction and/or
irrigation device canister tubing. The fitting 12 may be bonded to the external arm
10 of the elongate shaft 28 using adhesive. Optionally, in any embodiment, the fitting
12 may be bonded by any bonding method. The second arm 10 has a ratcheted fitting
17. The fitting 17 may be bonded using adhesive. Optionally, in any embodiment, the
fitting 17 may be bonded by any bonding method. The trailing end (not pictured) of
the removal element 5 may span the length of the lumen of the elongate shaft 28 from
the internal end 3, through the second external arm 10, through the second external
end (not pictured) disposed external to the patient, to attach to the ratchet cap
18. The trailing end may be pulled taut so that the removal element 5 captures the
dressing 2 and also so that the removal element 5 captures the dressing 2 and also
so that the internal end 3 of the elongate shaft 28 abuts the wound dressing 2. Optionally,
in any embodiment, the elongate shaft 28 may be connected to the wound dressing 2
with adhesive or other method of bonding. The cap 18 actuation mechanism 19 may disengage,
enabling the cap 18 to move axially, pulling the trailing end of the biaxial braid
5 axially thereby pulling the dressing 2 out of the wound into the elongate shaft
28.
[0048] Figure 9 is a preferred embodiment of the ratcheted fitting 17 and cap 18 from Figure
8. The cap 18 may have a cutout 41 that the actuation mechanism 19 can rotate into,
about pin 20. The actuation mechanism 19 may have one or more ratchets 38 on one end
42. The actuation mechanism 19 may have ratchets 38 on one end 42. The ratchets 38
may be shaped to engage with the fitting ratchets 39. The actuation mechanism 19 ratchets
38 and fitting ratchets 39 may be a triangular shape or form steps. The pitch of the
ratchets 38, 39 may be adjusted to any desired spacing in order to control coarseness
or fineness of adjustment. Optionally, in any embodiment, the actuation mechanism
19 ratchets 38 and fitting ratchets 39 may be any mating shape. The cap 18 is able
to move axially along the fitting 17 when the actuation mechanism 19 is disengaged
by pushing on one end 43, pulling the trailing end 6 of the biaxial braid (not fully
pictured) axially thereby pulling the dressing (not pictured) out of the wound into
the elongate shaft 28.
[0049] Optionally in any embodiment, the external ratchets 39 may be molded as part of the
external surface of the second external arm 10 of the elongate shaft 28.
[0050] Optionally in any embodiment, there may be a stopper 30 in the inner lumen of the
second external arm 10 of the elongate shaft 28, as described in Figures 4a and 4b.
The stopper 30 maintains the pressure seal in the elongate shaft 28.
[0051] Optionally in any embodiment, the stopper 30 may also have a cone-shaped custom O-ring
21. The O-ring 21 preferably has an inner diameter of 0.1 to 0.8mm. The O-ring 21
may be captured in the stopper 30 by bonding or adhesive. Optionally, in any embodiment,
the O-ring 21 may be captured by any mechanical feature. The axis of the O-ring 21
may be aligned with the center axis of the stopper 30. The trailing end 6 of the removal
element (not fully pictured) may be able to pass through the center axis of the stopper
30 and custom O-ring 21 while maintaining the seal with a tight fit between the trailing
end 6 and the O-ring 21.
[0052] The cap 18 actuation mechanism 19 may disengage to cause the cap ratchets 38 to release
the fitting ratchets 39, enabling the cap 18 to move axially, pulling the trailing
end 6 of the biaxial braid (not pictured) axially thereby pulling the dressing (not
pictured) out of the wound into the elongate shaft 28.
[0053] Figure 10 is a preferred embodiment of the internal end 3 of a multi lumen elongate
shaft 29 and a cannulated wound dressing 50 with the removal element removed for convenient
illustrative purposes although it is appreciated that the removal element is preferably
included. The elongate shaft 29 may have two members, one that is connected to an
inlet and one that is connected to an outlet. Each of the two members may be movable
relative to one another. The two members may comprise a same material. The two members
may comprise a similar material. The two members may be bonded together with adhesive.
The two members may be bonded together using any known bonding process. The internal
end 3 is flared to allow guidance into the lumen, as described in Figure 2.
[0054] The wound dressing 50 is preferably a sterile, open cell reticulated, hydrophobic,
polyurethane foam. The wound dressing 50 preferably has pore sizes of approximately
400 to 600 microns. Optionally, in any embodiment, the dressing 50 may have silver
or antimicrobial additions. Optionally, in any embodiment, the dressing 50 may be
non-open cell reticulated foam. Optionally, in any embodiment, the dressing 50 may
be polyvinyl alcohol foam. Optionally, in any embodiment, the dressing 50 may have
pore sizes of approximately 60 to 400 microns. Optionally, in any embodiment, the
dressing 50 may have multiple layers with different materials to change the suction
and dispersion properties of the dressing 50. For example, the dressing 50 may have
a silver-coated polyurethane layer, a polyvinyl alcohol foam layer, and a waterproof
adhesive layer. The stacked layers may be the same thickness or have varying thicknesses.
Dressing 50 sizes may have surface areas up to 1000-1500cm
2. The dressing 50 may be cylindrically shaped. Optionally, in any embodiment, the
dressing 50 may be rectangular or another shape. The dressing 50 may have a long side
(i.e. long length) and two short sides (i.e. small width and height). The dressing
50 may be collapsed with a narrowing of the width and height. The dressing 50 may
be cannulated through the center axis, along the long side, to allow for a hollow
shaft to pass through. The cannula 51 may extend through the entire dressing 50. Optionally,
in any embodiment, the cannula 51 may extend only partially through the dressing 50.
Optionally, in any embodiment, the dressing 50 may be flexible so that it may be manipulated.
The dressing 50 may be fabricated to allow equal distribution of negative pressure
across the wound. The dressing 50 materials and configurations will be apparent to
those skilled in the art and may vary depending on factors including patient's anatomy,
exudate quantity, and/or state of the wound.
[0055] The elongate shaft 29 may have an internal end 3 that is disposed in the patient's
wound and an external end (not pictured) that is disposed outside the patient. The
elongate shaft 29 may be a tube, cannula, catheter, or other hollow structure that
is sized to receive the wound dressing 50 and removal element in a compressed configuration.
The elongate shaft 29 may have a flared 45 internal end 3 to allow dressing guidance
to be slidably advanced into the lumen during removal by proximal retraction of the
removal element 5. Optionally, in any embodiment, the elongate shaft 29 may have various
cross-sectional shapes known to those skilled in the art, such as an ovular cross-section
or a rectangular cross-section. The elongate shaft 29 is preferably formed from a
sterile flexible polymer. Any suitable material may be used including elastomeric
or polymeric materials including, but not limited to, silicone or medical-grade polyvinyl
chloride (PVC). The elongate shaft 29 is preferably formed from a uniform material.
Optionally, in any embodiment, the elongate shaft 29 may have sections of varying
durometer in order to control stiffness, flexibility or other mechanical properties
of the elongate shaft 29. Optionally, in any embodiment, the elongate shaft 29 may
be formed from multiple materials to provide desirable mechanical properties to the
elongate shaft.
[0056] A piece of tubing from one of the lumens from the elongate shaft 29 extends distally
from the internal end 3 to form a hollow extension 22. The hollow extension 22 is
preferably tubular with a diameter of 0.5mm to 5mm. More preferably, the hollow extension
22 diameter is 1mm to 3mm. Optionally, in any embodiment, the hollow extension 22
may have any shape. For example, the lumen of the elongate shaft 29 may be divided
into two equal lumens down with the hollow extension 22 having a D-shaped half-circle
cross-section. The hollow extension 22 may extend internally into the wound dressing
50. The hollow extension 22 may extend distally the length of the wound dressing 50.
Optionally, in any embodiment, the hollow extension 22 may extend distally partially
across the wound dressing 50. The hollow extension 22 may have an open proximal tip.
Optionally, in any embodiment, the hollow extension 22 may have a closed tip. The
hollow extension 22 may have a plurality of holes 23 distributed circumferentially.
The hollow extension 22 may have a plurality of holes 23 distributed axially. Optionally,
in any embodiment, the hollow extension 22 may have a plurality of holes 23 distributed
circumferentially and axially in any pattern. The plurality of holes 23 may provide
more distributed suctioning of exudates and/or distribution of irrigating fluids.
The holes 23 preferably have a diameter of 0.1mm to 1.5mm. More preferably, the holes
23 have a diameter of 0.2mm to 0.8mm in diameter. Optionally, in any embodiment, the
holes 23 may be various sizes. The hollow extension 22 is preferably of the same material
as the body of the elongate shaft 29. Optionally, in any embodiment, the hollow extension
22 is a different material than that of the elongate shaft 29. Optionally, in any
embodiment, the hollow extension 22 is a different durometer than that of the elongate
shaft 29.
[0057] With reference to Figure 11, in one embodiment, there may be two identical elongate
shafts 29 that are bonded together along their length. The elongate shafts 29 may
be bonded together with adhesive or any processes of bonding. The elongate shaft 29
may have a flared 45 internal end 3. The elongate shafts 29 may be a tube, cannula,
catheter, or other hollow structure. The elongate shafts 29 may have a single lumen
extending the length of the shaft. The elongate shafts 29 may have a circular cross-section.
The elongate shafts 29 may be a sterile flexible polymer or other material. The identical
elongate shafts 29 may be pulled apart for convenience while attaching to an external
system for separate inlet and outlet channels, one for suction and one for irrigation.
The removal element (not pictured) may span either channel. Alternatively, the construct
of the two elongate shafts may be co-extruded to form a single integral component
with two lumens/channels.
[0058] With reference to Figure 12, in one embodiment, there is one elongate shaft 29 with
a y-connection that allows for two end-connections to external system tubing, one
for inlet and the other for outlet, one for suction and one for irrigation. The removal
element (not pictured) may span either channel. The elongate shafts 29 may have a
flared 45 internal end 3. The elongate shafts 29 may be a tube, cannula, catheter,
or other hollow structure. The elongate shafts 29 may have a single lumen that span
the length of the shaft. The elongate shafts 29 may have a circular cross-section.
The elongate shafts 29 may be a sterile flexible polymer or any material.
[0059] Figure 13 is a preferred embodiment of a series of wound dressings 2, 30 captured
by the removal element 5 to fill a larger wound space. Optionally, in any embodiment,
wound dressings 2, 30 in various configurations may be captured by the removal element
5. The elongate shaft 1 and removal element 5 may be the same as those previously
described in Figure 1. The wound dressings 2, 30 may be a sterile, open cell reticulated,
hydrophobic, polyurethane foam. The wound dressings 2, 30 may have pore sizes of approximately
400 to 600 microns. Optionally, in any embodiment, the dressings 2, 30 may be polyvinyl
alcohol foam or any other material. Optionally, in any embodiment, the dressings 2,
30 may have pore sizes of approximately 60 to 400 microns. Optionally, in any embodiment,
the dressings 2, 30 may have pore sizes that vary along the length of the dressings
2, 30. Optionally, in any embodiment, the dressings 2, 30 may have pore sizes that
vary along the circumference of the dressings 2, 30. Optionally, in any embodiment,
the dressings 2, 30 may have pore sizes that vary along any other direction. Optionally,
in any embodiment, the dressings 2, 30 may have multiple stacked layers with different
materials to change the suction and dispersion properties of the dressings 2, 30.
For example, the dressings 2, 30 may have a silver-coated polyurethane layer, a polyvinyl
alcohol foam layer, and a waterproof adhesive layer. The stacked layers may be the
same thickness or have varying thicknesses. The dressings 2, 30 sizes may have surface
areas up to 500-1500cm
2. The dressings 2, 30 may be cylindrically shaped. Optionally, in any embodiment,
the dressings 2, 30 may be rectangular or another shape. The dressings 2, 30 may have
a long side (i.e. long length) and two short sides (i.e. small width and height).
The dressings 2, 30 may be collapsed with a narrowing of the width and height. The
dressings 2, 30 may be flexible so that they may be manipulated. The dressings 2,
30 may be fabricated to allow equal distribution of negative pressure across the wound.
The removal element 5 may encompasses the dressings 2, 30 with a tight fit such that
the dressing is entrapped by the removal element. The long-side of the dressings 2,
30 may be aligned or substantially parallel with the removal element 5 longitudinal
axis. Operation of the device in Figure 13 is generally the same as previously described
in other embodiments. Retraction of the removal element 5 collapses the removal element
5 and captures the dressings 2, 30 which are then pulled into the internal end 3 of
the elongate shaft 1 which can then be easily removed from the patient without requiring
removal surgery.
[0060] Figure 14 is a preferred embodiment of the removal element 5 being intertwined into
the wound dressing 2 with the elongate shaft removed for convenient illustrative purposes
although it is appreciated that the elongate shaft is preferably included. The removal
element 5 may be the same as that described in Figure 1. The removal element 5 may
be a helical braid, such as a biaxial braid, with a trailing end 6. Optionally, in
any embodiment, the removal element 5 may be woven into the periphery of the dressing
2. Optionally, in any embodiment, the removal element 5 may be woven through the center
of the dressing 2. Optionally, in any embodiment, the removal element 5 may be woven
around the dressing 2, woven into the periphery of the dressing, and/or woven through
the center of the dressing 2, or any combination thereof.
[0061] Figure 15 is a preferred embodiment of the removal element 5, as shown in Figures
3a and 3b, composed of hollow components 55. The hollow components 55 may be tubular
or any shape. The hollow components 55 may be any type of fiber, metal, or other material.
The hollow components 55 may be flexible. The hollow components 55 may have a plurality
of ports 56 located along the length of the component at the distal end 8. The ports
56 may be holes. The ports 56 may be mesh. The ports 56 may be any other form that
allows for fluid diffusion. Antibiotics may be distilled from the trailing end 6 (proximal
end), to the distal end 8, exiting the plurality of ports 56 for even distribution
in the wound.
[0062] Figure 16 is a schematic of a preferred embodiment of the device, as shown in Figures
4a and 4b, being used with suction and/or irrigation therapy. The device fitting 12
(as described in Figures 4a and 4b) may connect to the suction and/or irrigation therapy
system tubing. The suction and/or irrigation therapy may be an NPWT system. The suction
therapy may be delivered from a portable or central suction system. The suction and/or
irrigation may be provided from any system that is able to provide suction and/or
irrigation through an elongate hollow shaft.
[0063] Figure 17 shows a lateral view of the spine with vertebrae 24, disc space 25, and
tissue 52. The device from Figures 4a and 4b, including an elongate shaft 1, removal
element 5with trailing end 6, and wound dressing 2, is placed in the wound space 26
next to existing instrumentation, including rods 27 and screws 44. This device may
be used with a suction and/or irrigation system or any of the other therapies described
in this specification.
[0064] Figure 18 shows a superior view of the spine with vertebra 24. The device from Figures
4a and 4b, including an elongate shaft 1, removal element 5with trailing end 6, and
wound dressing 2, is placed in the wound space 26.
[0065] Figures 19-22 illustrate a method for device removal. In particular, Figure 19 shows
the trailing end 6 of the removal element 5 being pulled axially (in the direction
of the arrow). The trailing end 6 of the removal element 5 spans the length of the
lumen of the elongate shaft 28. The distal end 8 of the removal element 5 encompasses
the wound dressing 2. The elongate shaft 28 internal end 3 abuts the wound dressing
2. Figure 19 shows the device as described in Figures 4a and 4b.
[0066] Figure 20a shows the distal end 8 of the removal element 5 narrowing, collapsing
the wound dressing 2. The trailing end 6 of the removal element 5 spans the length
of the lumen of the elongate shaft 28. The distal end 8 of the removal element 5 encompasses
the wound dressing 2. The elongate shaft 28 internal end 3 abuts the wound dressing
2. Figure 20a shows the device as described in Figures 4a and 4b.
[0067] Figure 20b shows a device having a partially retracted sponge in an initial position.
Figure 20b shows the device as described in Figures 4a and 4b.
[0068] Figure 21a shows the fully collapsed removal element 5 and wound dressing 2 after
having been collapsed and retracted into the elongate shaft 28, proximally past the
internal end 3 having a flare. Figure 21a shows the device as described in Figures
4a and 4b.
[0069] Figure 21b shows the fully collapsed removal element 5 and wound dressing 2 after
having been collapsed and retracted into the elongate shaft 28, proximally past the
internal end 3 having an internal chamfer 63. Figure 21b shows the device as described
in Figures 4a and 4b.
[0070] Figure 22 shows the elongate shaft 28 being removed through the closed wound. The
removal element 5 is fully collapsed around the wound dressing 2 and has been retracted
into the elongate shaft 28. The trailing end 6 of the biaxial braid spans the length
of the lumen of the elongate shaft 28. Figure 22 shows the device as described in
Figures 4a and 4b.
[0071] While preferred embodiments of the present disclosure have been shown and described
herein, it will be obvious to those skilled in the art that such embodiments are provided
by way of example only. Numerous variations, changes, and substitutions will now occur
to those skilled in the art without departing from the invention. It should be understood
that various alternatives to the embodiments of the invention described herein may
be employed in practicing the invention. It is intended that the following claims
define the scope of the invention and that methods and structures within the scope
of these claims and their equivalents be covered thereby.
THE DISCLOSURE OF THIS APPLICATION ALSO INCLUDES THE FOLLOWING NUMBERED CLAUSES:
[0072]
- 1. A post-operative surgical site wound treatment device for suctioning exudates through
a
closed wound, the device comprising:
an elongate shaft with a lumen that spans a wound from a wound bed to a suctioning
device, the lumen providing suction and also providing a pathway for device removal;
a wound dressing; and
a removal element with one end that encompasses the wound dressing and a trailing
end that spans a length of the lumen of the elongate shaft, the removal element being
collapsible.
- 2. The device of clause 1, wherein the suctioning device is external to the patient.
- 3. The device of clause 2, wherein the suctioning device is a negative pressure wound
therapy (NPWT) device.
- 4. The device of clause 1, wherein the elongate shaft has one or more lumens that
span the wound from the wound bed to a suctioning device, the lumens providing suction
and also a pathway for device removal.
- 5. The device of clause 1, wherein the device provides irrigation.
- 6. The device from clause 5, wherein the irrigation device is a negative pressure
wound therapy (NPWT) device.
- 7. The device of clause 1, wherein the device delivers antibiotics.
- 8. The device from clause 7, wherein the delivery device is a negative pressure wound
therapy (NPWT) device.
- 9. The device of clause 1, wherein the device promotes wound healing.
- 10. The device of clause 1, wherein the wound dressing is a sterile, open cell reticulated,
hydrophobic, polyurethane foam.
- 11. The device of clause 1, wherein the removal element has an expanded distal end
with a diameter or width greater than the elongate shaft.
- 12. The device of clause 11, wherein the removal element is collapsible to a diameter
or width less than the elongate shaft.
- 13. The device of clause 12, wherein the removal element is a helical braid such that
as the trailing end is pulled axially, the removal element narrows.
- 14. The device of clause 1, wherein the elongate shaft has one or more y-split(s)
near one end, with two external arms extending therefrom.
- 15. The device of clause 14, wherein the first external arm of the elongate shaft
connects to a suction, irrigation, and/or antibiotic component and the trailing end
of the removal element spans the length of the lumen of the elongate shaft through
the length of the second arm.
- 16. The device of clause 15, wherein a stopper with one or multiple O-ring(s) disposed
in the second external arm of the elongate shaft captures the trailing end of the
removal element.
- 17. The device of clause 14, wherein a threaded cap captures the trailing end of the
removal element and mates with a threaded fitting bonded to the second arm of the
elongate shaft.
- 18. The device of clause 14, wherein a cap with an actuator element captures the trailing
end of the removal element and engages with external ratchets on the second arm of
the elongate shaft.
- 19. The device of clause 18, wherein the actuator element is a cap with a ratchet
actuation mechanism.
- 20. The device of clause 14, wherein a cap with an actuator element captures the trailing
end of the removal element and engages with a ratcheted fitting bonded to the second
arm of the elongate shaft.
- 21. The device of clause 20, wherein the actuator element is a cap with a ratchet
actuation mechanism.
- 22. The device of clause 1, wherein separate lumens of the elongate shaft are used
for suction and irrigation.
- 23. The device of clause 1, wherein the elongate shaft may consist of multiple connected
elongate shafts to provide separate pathways for irrigation and suction.
- 24. The device of clause 1, wherein one or more lumen (s) of the elongate shaft extend
(s) into the wound dressing.
- 25. The device of clause 24, wherein the extended lumen has a plurality of holes disposed
either circumferentially or longitudinally therealong.
- 26. The device of clause 1, wherein the removal element is composed of hollow structures.
- 27. The device of clause 26, wherein the removal element hollow structures have a
plurality of fluid ports at the distal end and an open proximal end.
- 28. A method for introducing and using a device for post-operative surgical site wound
treatment, the method comprising:
cleaning and debriding the wound, as necessary;
placing the wound dressing coupled to a removal element into the wound bed;
pulling the trailing end of the removal element taut so that the internal end of the
elongate shaft is abutting the wound dressing;
closing the wound around the elongate shaft; and
beginning treatment with one or more of irrigation, suction, and antibiotic instillation,
as indicated by the patient's needs.
- 29. The method of clause 28, further comprising:
retracting the removal element proximally;
collapsing the removal element around the wound dressing; and
pulling the wound dressing and the removal element away from the wound into the elongate
shaft.
- 30. A method for removing a device from the post-operative surgical site through a
closed
wound, the method comprising:
stopping the suction, irrigation, and/or antibiotic treatment;
pulling the trailing end of the removal element axially, causing the distal end of
the removal element to narrow and collapse the wound dressing;
pulling the trailing end of the removal element axially, retracting the wound dressing
into the lumen of the elongate shaft; and
removing the elongate hollow tube from the patient through a closed wound.
- 31. The methods of clause 28 and 29 and the device of clause 27, further comprising
delivering antibiotics through the plurality of fluid ports.
- 32. The method of clause 28, wherein the wound dressing is collapsed incrementally
with suction, irrigation, and/or antibiotic treatment occurring during wound dressing
collapse and retraction.